Engine Coolant

Temperature
Sensor Engine Coolant
P100 Diverter Solenoid Valve
(Precooler Valve)
J531

Connector and Splice Locations for Harness 246-4346, 240-66

as well as 243-2301, 243-2315, & 266-7689
Front
Valve Cover
Connector
P681
Intake Valve
Actuation
Pressure
Solenoid Valve
P540 A-S4 A-S6

Air Shu
Switch

Ai
Re

Fuel N
Temperature
Atmospheric Sensor Engine Oil Pre
 Front Valve Cover
Connector J681

Retarder Solenoid
Cylinder 1 and 2
P570
NOTE W

E-S1

Does not exist on the 249-8681 or

253-7501 Harnesses
40-6655 & 267-1274 Intake Valve
Actuation Pressure
7689 Intake Valve
Sensor
J227
Rear Actuator 3 Intake Valve
Valve Cover P543 E-S2 Actuator 2
Connector P542
P682
Intake Valve
Actuator 1
P541
24

A-S6 Injector 3
T303

Connector and Splice Locations for Harnesses Injecto

T301
Boost
Air Shutoff
Pressure 239-5523, 249-0093, 249-8681 and 253-7501 (front) Injector 2
T302
Switch
Sensor
P200 A-S7

Air Shutoff Rear Valve Cover

Relay Connector J682
A-S9 A-S5
Retarder Solenoid
Cylinder 3 and 4
NOTE G P571
NOTE W
e Oil Pressure
 FOR ENGINES WITHOUT RETARDER
lenoid E-S2
J681 X987-E11 BR-16 X987-
and 2 J681 238-9662, 249-8681 & 253-7501 1726063 X987-
1
1726063 FRONT INJECTOR HARNESSES NOTE H
1
2
K737-E1 BR-16 E-S1
T858-E8 GY-16 T858-
2 3 K739-E12 BU-16 T858-
3 E-S2 4 T957-E4 PU-16
4 T957-E4 PU-16 X987-E11 BR-16 X987-E14 BR-16 5 T958-E5 YL-16 G826-E3 BR-16
5 T958-E5 YL-16 X987-E15 BR-16 6 T959-E6 BR-16 T853-E21 OR-16
6 T959-E6 BR-16 E-S1 7 T859-E7 WH-16 G827-E20 BU-16
7 T859-E7 WH-16 T858-E8 GY-16 T858-E16 GY-16 8 T858-E8 GY-16 T859-E7 WH-16
8 T858-E8 GY-16 T858-E17 GY-16 9 X983-E9 BU-16 T957-E4 PU-16
6 9 X983-E9 BU-16 10 X985-E10 OR-16 T958-E5 YL-16
16 10 X985-E10 OR-16 G826-E3 BR-16 11 X987-E11 BR-16 T959-E6 BR-16
16 11 X987-E11 BR-16 T853-E21 OR-16 12 X983-E9 BU-16
12 G827-E20 BU-16 13 X986-E18 YL-16 X985-E10 OR-16
-16 13 X986-E18 YL-16 T859-E7 WH-16 14 X989-E19 OR-16 X986-E18 YL-16
R-16 14 X989-E19 OR-16 T957-E4 PU-16 15 X989-E19 OR-16
15 T958-E5 YL-16 16 G827-E20 BU-16
BU-18 16 G827-E20 BU-16 T959-E6 BR-16 17 G826-E3 BR-16
BR-18 17 G826-E3 BR-16 X983-E9 BU-16 18 T853-E21 OR-16
OR-18 18 T853-E21 OR-16 X985-E10 OR-16 K737-E1 BR-16
NOTE H X986-E18 YL-16 K739-E12 BU-16
FRONT VALVE COVER X989-E19 OR-16
CONNECTOR
P682 J682
1726062 1726063
1
J-S1 FOR 2
r -16 T860-J7 OR-16 T860-J14 OR-16
-16 2 T860-J13 OR-16
-16 3 T960-J3 BU-16 J-S2
16 4 T961-J4 GN-16 X988-J8 PU-16 X988-J15 PU-16
16 5 T962-J5 WH-16 X988-J16 PU-16
6 6 T859-J6 WH-16 T857-J11 GN-16 E-S2
7 T860-J7 OR-16 T856-J10 WH-16 X987-E11 BR-16 X987-E14 BR-1
8 X988-J8 PU-16 T859-J6 WH-16 X987-E15 BR-1
Intake Valve 9 X984-J9 BR-16 T960-J3 BU-16 P681 J681 E-S1
10 T856-J10 WH-16 T961-J4 GN-16 1726062 1726063 T858-E8 GY-16 T858-E16 GY-1
Actuation Pressure 11 T857-J11 GN-16 T962-J5 WH-16 T858-E17 GY-1
Sensor 12 X989-J12 OR-16 X984-J9 BR-16 K737-A3 BR-16 1 K737-E1 BR-16
13 X989-J12 OR-16 2 G826-E3 BR-16
P227 14 NOTE H K739-A9 BU-16 3 K739-E12 BU-16 T853-E21 OR-16
ve 15 T957-A36 PU-16 4 T957-E4 PU-16 G827-E20 BU-16
6 238-9663 & 253-7503 REAR INJECTOR HARNESSES T958-A30 YL-16 5 T958-E5 YL-16 T859-E7 WH-16
T959-A37 BR-16 6 T959-E6 BR-16 T957-E4 PU-16
(Location in the FOR 238-9663 HARNESS ONLY T859-A31 WH-16 7 T859-E7 WH-16 T958-E5 YL-16
249-0093 & 249-8681 J-S2 T858-A22 GY-16 8 T858-E8 GY-16 T959-E6 BR-16
Harnesses) X988-J8 PU-16 X988-J15 PU-16 X983-A16 BU-16 9 X983-E9 BU-16 X983-E9 BU-16
X988-J16 PU- X985-A17 OR-16 10 X985-E10 OR-16 X985-E10 OR-16
X987-A18 BR-16 11 X987-E11 BR-16 X986-E18 YL-16
12 X989-E19 OR-16
X986-A28 YL-16 13 X986-E18 YL-16
X989-A29 OR-16 14 X989-E19 OR-16 K737-E1 BR-16
15 K739-E12 BU-16
G827-A24 BU-18 16 G827-E20 BU-16
G826-A25 BR-18 17 G826-E3 BR-16
Injector 1 T853-A4 OR-18 18 T853-E21 OR-16
T301 P540 NOTE H
1552269 FRONT VALVE COVER
INTAKE VALVE ACTUATION CONNECTOR
PRESSURE SOLENOID VALVE RD-16 1 T852-A32 GY-18
231-3269(12V) RD-16 2 H807-A61 YL-16
P682 J682
INTAKE VALVE ACTUATION 1726062 1726063
PRESSURE SOLENOID VALVE GN-16 1 K738-J17 GN-16
GN-16 2 K737-A5 BR-16 1 K737-J1 BR-16 K739-J18 BU-16
236-9837(24V) K739-A14 BU-16 2 K739-J2 BU-16
P531 T960-A50 BU-16 3 T960-J3 BU-16 K737-J1 BR-16
155-2269 T961-A21 GN-16 4 T961-J4 GN-16 K739-J2 BU-16
ENGINE COOLANT T962-A51 WH-16 5 T962-J5 WH-16
DIVERTER SOLENOID VALVE RD-16 1 T855-A34 BU-16 T859-A11 WH-16 6 T859-J6 WH-16 J-S1
(PRECOOLER VALVE) RD-16 2 H807-A35 YL-16 J531 T860-A53 OR-16 7 T860-J7 OR-16 T860-J7 OR-16 T860-J14 OR-1
oid 237-9628(12V) 3E3364 X988-A59 PU-16 8 X988-J8 PU-16 T860-J13 OR-1
d 4 HARNESS 234-9512 & 238-4778 ENGINE COOLANT DIVERTER X984-A52 BR-16 9 X984-J9 BR-16 J-S2
SOLENOID VALVE (PRECOOLER VALVE) RD-16 1 T855-A34 BU-16 T856-A55 WH-16 10 T856-J10 WH-16 X988-J8 PU-16 X988-J15 PU-1
571 RD-16 2 H807-A35 YL-16 T857-A7 GN-16 11 T857-J11 GN-16 X988-J16 PU-1
237-0796(12V)
E W X989-A54 OR-16 12 X989-J12 OR-16 T857-J11 GN-16
K738-A8 GN-16 13 K738-J17 GN-16 T856-J10 WH-16
ENGINE COOLANT K739-A19 BU-16 14 K739-J18 BU-16 T859-J6 WH-16
DIVERTER SOLENOID VALVE GN-16 1 15 T960-J3 BU-16
 G826-E3 BR-16
G827-E20 BU-16 B
E-S2 T853-E21 OR-16 C GN-16
X987-E14 BR-16
X987-E15 BR-16 T301
E-S1 7E6513
T858-E16 GY-16 T858-E16 GY-16 INJECTOR 1
T858-E17 GY-16 T957-E4 PU-16
P541
3 BR-16 1539693
1 OR-16 X987-E14 BR-16 NOTE X A INTAKE VALVE ACTUATOR 1
0 BU-16 X983-E9 BU-16 B 221-9895
7 WH-16 T302
4 PU-16 7E6513
5 YL-16 T858-E17 GY-16
6 BR-16 T958-E5 YL-16 INJECTOR 2
9 BU-16 P542
0 OR-16 1539693
NOTE X INTAKE VALVE ACTUAT
8 YL-16 X987-E15 BR-16 A
9 OR-16 NOTE W X985-E10 OR-16 B 221-9895
J570 T303
3E3364 7E6513
2407960 HARNESS RETARDER T859-E7 WH-16
K737-E1 BR-16 1 A INJECTOR 3
1 BR-16 K737-B1 BR-16 SOLENOID T959-E6 BR-16
2 BU-16 K739-E12 BU-16 2 K739-B2 BU-16 B P543
CYLINDER 1&2 1539693
NOTE X
X989-E19 OR-16
X986-E18 YL-16
J227
FOR 240-9996 FRONT INJECTOR HARNESS 3E3370
G826-E3 BR-16 A OR-16 +5 VOLTS INTAKE VALVE ACTUATION
G827-E20 BU-16 B YL-16 GROUND PRESSURE SENSOR P227
C GN-16 SIGNAL 2304013 INTAKE
T853-E21 OR-16 224-4535 1 +5 VOLTS
G826-E3 BR-18 VALVE ACTUATION
G827-E20 BU-18 2 GROUND PRESSURE SENSOR
X987-E14 BR-16 T301 T853-E21 OR-18 3 SIGNAL
X987-E15 BR-16 239-5523 & 249-0093 FRONT 7E6513
248-2168
249-0093 & 249-8681 HARNESSES
T858-E16 GY-16
INJECTOR HARNESSES T858-E16 GY-16 INJECTOR 1
T858-E17 GY-16 T957-E4 PU-16
P570 NOTE W P541
1539693 1539693
RETARDER NOTE X
NOTE X
K737-E1 BR-16 A SOLENOID X987-E14 BR-16 A INTAKE VALVE ACTUATOR 1
K739-E12 BU-16 B CYLINDER 1&2 X983-E9 BU-16 B 221-9895
T302
7E6513
7E6513
T858-E17 GY-16 T304
P571 T958-E5 YL-16 INJECTOR 2 T859-J6 WH-16
T960-J3 BU-16 INJECTOR 4
1539693
NOTE X RETARDER P542
K738-J17 GN-16 A SOLENOID 1539693
K739-J18 BU-16 B CYLINDER 3&4 NOTE X P544
X987-E15 BR-16 A INTAKE VALVE ACTUATOR 2 1539693
X985-E10 OR-16 B 221-9895 NOTE X
X989-J12 OR-16 A INTAKE VALVE ACTUATOR 4
T303 X984-J9 BR-16 B 221-9895
7E6513
T859-E7 WH-16 T305
P572 INJECTOR 3
T959-E6 BR-16 7E6513
1539693
RETARDER T860-J13 OR-16
NOTE X P543 INJECTOR 5
K737-J1 BR-16 A SOLENOID 1539693 T961-J4 GN-16
K739-J2 BU-16 B CYLINDER 5&6 NOTE X
X989-E19 OR-16 A INTAKE VALVE ACTUATOR 3 P545
X986-E18 YL-16 B 221-9895 1539693
NOTE X
X988-J16 PU-16 A INTAKE VALVE ACTUATOR 5
T856-J10 WH-16 B 221-9895
T860-J14 OR-16
T860-J13 OR-16 T306
7E6513
X988-J15 PU-16
X988-J16 PU-16 239-5524 REAR INJECTOR HARNESS T860-J14 OR-16
INJECTOR 6
T962-J5 WH-16

P546
 Fuel N
Temperature
Atmospheric Sensor Engine Oil Pre
Pressure P105 Sensor J201
Sensor (Location in t
J203 240-6655, 243-
(Location 243-2315 & 246
in the 243-2301, Harnesses)
243-2315 & 246-4346
Harnesses)
A-S2 A-

A-S8

Atmospheric Engine Oil Int

Pressure Pressure Air
Atmospheric Sensor Sensor P201 Sen
Pressure J203 (Location in the P10
Sensor (Location in the 2666-7689 &
P203 240-6655 Harness) 267-1274 Harnesses)
(Location in the
Secondary 2666-7689 &
Engine 267-1274 Harnesses)
Speed/Timing Sensor
(Camshaft)
P402

Primary
Engine Speed/Timing Sensor
(Crankshaft)
P401

Engine Coolant
Temperature
Sensor
P100

Engine Coolant
Diverter Solenoid Valve
(Precooler Valve)
P531
4 inches)

Connector and Splice Locations for Harness 234-9512 &

Front
Valve Cover
Connector
P681
 Cylinder 3 and 4
NOTE G P571
NOTE W
e Oil Pressure
r J201
tion in the
A-S1 J-S1
655, 243-2302,
315 & 246-4346 Does not exist on 253-7503 Harness
sses)

A-S3
Retarder Solenoid
Cylinder 5 and 6
P572 Does not exist on 253-7503 Harness
NOTE W

Intake Valve
Actuator 5
Intake Manifold P545 J-S2
Air Temperature Intake Valve
Sensor Actuator 4
e P103 Injector 6 P544
T306
ses)

Injector 5
Intake Valve T305
Actuator 6 Injector 4
P546 T304

Engine Control
Connector and Splice Locations for
Module Connector
P2
Harnesses 239-5524 and 253-7503 (rear)
Front Valve Cover
Connector J681

Retarder Solenoid
Cylinder 1 and 2
J570
NOTE W Intake Valve
Actuator 1
P541

Does not exist on

238-9662 Harness

Injector 3
T303
E-S2 Intake Valve
Actuation Pressure
Sensor
J227
E-S1

512 & 238-4778 Intake Valve

Injector 1
Actuator 3
Rear P543 T301
Valve Cover
Connector
P682
Intake Valve
d 4 HARNESS 234-9512 & 238-4778 ENGINE COOLANT DIVERTER X984-A52 BR-16 9 X984-J9 BR-16 J-S2
SOLENOID VALVE (PRECOOLER VALVE) RD-16 1 T855-A34 BU-16 T856-A55 WH-16 10 T856-J10 WH-16 X988-J8 PU-16 X988-J15 PU-1
571 RD-16 2 H807-A35 YL-16 T857-A7 GN-16 11 T857-J11 GN-16 X988-J16 PU-1
237-0796(12V)
E W X989-A54 OR-16 12 X989-J12 OR-16 T857-J11 GN-16
K738-A8 GN-16 13 K738-J17 GN-16 T856-J10 WH-16
ENGINE COOLANT K739-A19 BU-16 14 K739-J18 BU-16 T859-J6 WH-16
DIVERTER SOLENOID VALVE GN-16 1 NOTE H 15 T960-J3 BU-16
(PRECOOLER VALVE) GN-16 2 16 T961-J4 GN-16
237-9633(24V) ENGINE COOLANT 17 T962-J5 WH-16
DIVERTER SOLENOID VALVE GN-16 18 X984-J9 BR-16
HARNESS 234-9512 & 238-4778 GN-16
(PRECOOLER VALVE) X989-J12 OR-16
REAR VALVE COVER
231-8953(24V)
CONNECTOR
P100
2304011 P100
ENGINE COOLANT 1552269
SIGNAL
TEMPERATURE SENSOR GROUND 1 995-A12 BU-18
2 ENGINE COOLANT
256-6453 G833-A44 PK-18 SIGNAL 1 995-A12 BU-18 J682
TEMPERATURE SENSOR GROUND 2 G833-A44 PK-18 NOTE H 1726063
HARNESS 267-1274 & 266-7689 130-9811
1 K737-J1
2 K739-J2
3 T960-J3
arness P103
4 T961-J4
5 T962-J5
2304011 6 T859-J6
INTAKE MANIFOLD AIR A-S7
SIGNAL 1 C967-A15 BU-18 P103 7 T860-J7
TEMPERATURE SENSOR GROUND 1552269 X989-A54 OR-16 X989-A60 OR-16
2 G833-A45 PK-18 X989-A29 OR-16 8 X988-J8
256-6453 INTAKE MANIFOLD 9
SIGNAL 1 C967-A15 BU-18 A-S6 X984-J9
HARNESS 267-1274 & 266-7689 AIR TEMPERATURE SENSOR 10 T856-J1
GROUND 2 G833-A45 PK-18 K737-A3 BR-16 K737-A56 BR-16
130-9811 11 T857-J1
K737-A5 BR-16
12 X989-J1
A-S5 13
T859-A31 WH-16 T859-A58 WH-16 K738-J2
T859-A11 WH-16 14 K739-J1
P105 15
2304011
FUEL P105 G826-A25 BR-18
SIGNAL
TEMPERATURE SENSOR GROUND 1 A751-A13 YL-18 1552269 G827-A24 BU-18
2 G833-A46 PK-18 FUEL K738-A8 GN-16
2456-6453 TEMPERATURE SENSOR SIGNAL 1 A751-A13 YL-18 T853-A4 OR-18
HARNESS 267-1274 & 266-7689 GROUND 2 G833-A46 PK-18 T856-A55 WH-16
130-9811
T857-A7 GN-16
T858-A22 GY-16
TWISTED T860-A53 OR-16
PAIRS T957-A36 PU-16
T958-A30 YL-16
P402 T959-A37 BR-16
1552269 T960-A50 BU-16
SECONDARY T961-A21 GN-16
ENGINE SPEED/TIMING SENSOR SIGNAL- BK-18 1 E965-A48 BU-18 T962-A51 WH-16 16076
(CAMSHAFT) SIGNAL+ WH-18 2 E966-A49 YL-18 X983-A16 BU-16
EARLY 191-8304, LATER 201-6616 X984-A52 BR-16 G828-A1 WH-18
X985-A17 OR-16 G829-A2 GN-18
X986-A28 YL-16
P401 X987-A18 BR-16
1552269 X988-A59 PU-16
PRIMARY A-S4
ENGINE SPEED/TIMING SENSOR SIGNAL- BK-18 1 E963-A27 BK-18 K739-A9 BU-16 K739-A57 BU-16 T855-A34 BU-16
(CRANKSHAFT) SIGNAL+ WH-18 2 E964-A26 WH-18 K739-A19 BU-16 K739-A57 BU-16
201-6615 K739-A14 BU-16 K737-A56 BR-16
K738-A8 GN-16
K739-A65 BU-16
1552269 A-S9 386-A62 PK-18
1 386-A63 PK-18 386-A62 PK-18 R747-A6 GY-18
AIR SHUTOFF RELAY 2 386-A64 PK-18
P200 3E3364
2370227 1 G833-A47 PK-18
BOOST +5 VOLTS 1 G828-A39 WH-18 P200 AIR SHUTOFF SWITCH 2
PRESSURE SENSOR GROUND 2 G829-A41 GN-18 1696870 NOTE G X983-A16 BU-16
274-6718 SIGNAL 3 R746-A20 PK-18 BOOST +5 VOLTS OR-18 A G828-A39 WH-18 X985-A17 OR-16
PRESSURE SENSOR GROUND YL-18 B G829-A41 GN-18
HARNESS 267-1274 & 266-7689 239-3478 SIGNAL GN-18 C R746-A20 PK-18 995-A12 BU-18
A751-A13 YL-18 994-A10 GY-18
C967-A15 BU-18 T853-A4 OR-18
T852-A32 GY-18
P203 T855-A34 BU-16
T856-A55 WH-16
1552267 T857-A7 GN-16
ATMOSPHERIC +5 VOLTS A A-S8
G828-A40 WH-18 H807-A35 YL-16 H807-A33 YL-16
PRESSURE SENSOR GROUND B G829-A42 GN-18 H807-A61 YL-16 T852-A32 GY-18
161-1703 SIGNAL C R747-A6 GY-18 995-A12 BU-18
A751-A13 YL-18
P203 HARNESS 234-9512 & 238-4778 J203 A-S3
2304013 3E3370 G833-A44 PK-18 G833-A47 PK-18
G833-A46 PK-18 C967-A15 BU-18
ATMOSPHERIC +5 VOLTS 1 G828-A40 WH-18 ATMOSPHERIC +5 VOLTS OR-18 A G828-A40 WH-18 T858-A22 GY-16
PRESSURE SENSOR GROUND YL-18 B G833-A45 PK-18
PRESSURE SENSOR GROUND 2 G829-A42 GN-18 G829-A42 GN-18 T859-A58 WH-16
274-6717 SIGNAL 3 R747-A6 GY-18 194-6722 SIGNAL GN-18 C R747-A6 GY-18 T860-A53 OR-16
X987-A18 BR-16
HARNESS 267-1274 & 266-7689 A-S2 R746-A20 PK-18
G829-A42 GN-18 G829-A2 GN-18
G829-A43 GN-18 G826-A25 BR-18
G829-A41 GN-18 G827-A24 BU-18
P201 A-S1
1552267 G828-A39 WH-18 G828-A1 WH-18 T957-A36 PU-16
ENGINE OIL +5 VOLTS A G828-A38 WH-18 G828-A38 WH-18 T958-A30 YL-16
PRESSURE SENSOR GROUND B G829-A43 GN-18 G828-A40 WH-18 T959-A37 BR-16
161-1705 SIGNAL C 994-A10 GY-18 994-A10 GY-18 T960-A50 BU-16
E963-A27 BK-18 E964-A26 WH-18
P201 HARNESS 234-9512 & 238-4778 J201 E964-A26 WH-18 E963-A27 BK-18
2370227 3E3370 E965-A48 BU-18
ENGINE OIL +5 VOLTS 1 G828-A38 WH-18 ENGINE OIL +5 VOLTS OR-18 A G828-A38 WH-18 E966-A49 YL-18
PRESSURE SENSOR GROUND 2 G829-A43 GN-18 PRESSURE SENSOR GROUND YL-18 B G829-A43 GN-18 R746-A20 PK-18
274-6719 SIGNAL 3 994-A10 GY-18 194-6725 SIGNAL GN-18 C 994-A10 GY-18 R747-A6 GY-18 H807-A33 YL-16
X989-A60 OR-16
HARNESS 267-1274 & 266-7689 X988-A59 PU-16

ctor 1 E966-A49 YL-18

TYPICAL VEHICLE HARNESS WIRING DIAGRAM E965-A48 BU-18
TWISTED
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS 9 PIN CAB
CONNECTOR PAIRS
N/O +BATTERY A
RELAY -BATTERY B X986-A28 YL-16
TO VEHICLE C X984-A52 BR-16
D T962-A51 WH-16
 7E6513
X988-J15 PU-16
X988-J16 PU-16 239-5524 REAR INJECTOR HARNESS T860-J14 OR-16
INJECTOR 6
T962-J5 WH-16

P546
1539693
NOTE X
X988-J15 PU-16 A INTAKE VALVE ACTUATOR 6
T857-J11 GN-16 B 221-9895

J571 NOTE W
3E3364
RETARDER T859-J6 WH-16
K738-J2 GN-16 1 K737-B1 BR-16 A SOLENOID T960-J3 BU-16
K739-J13 BU-16 2 K739-B2 BU-16 B CYLINDER 3&4 P544
J682 1539693
1726063 240-7960 HARNESS NOTE X
K738-J2 GN-16 X989-J12 OR-16 A IN
K737-J1 BR-16 K739-J2 BU-16 X984-J9 BR-16 B 221-9
K739-J2 BU-16
T960-J3 BU-16 K737-J1 BR-16 T305
7E6513
T961-J4 GN-16 K739-J13 BU-16 T860-J13 OR-16
T962-J5 WH-16 J572 INJECTOR 5
T961-J4 GN-16
T859-J6 WH-16 J-S1 3E3364 P545
T860-J7 OR-16 T860-J7 OR-16 T860-J14 OR-16 RETARDER 1539693
X988-J8 PU-16 T860-J13 OR-16 K737-J1 BR-16 1 K737-B1 BR-16 A SOLENOID NOTE X INTAKE V
X988-J16 PU-16 A
X984-J9 BR-16 J-S2 K739-J2 BU-16 2 K739-B2 BU-16 B CYLINDER 5&6 T856-J10 WH-16 B 221-989
0 T856-J10 WH-16 X988-J8 PU-16 X988-J15 PU-16 240-7960 HARNESS
1 T857-J11 GN-16 X988-J16 PU-16 T306
2 7E6513
X989-J12 OR-16 T857-J11 GN-16 T860-J14 OR-16
3 K738-J2 GN-16 T856-J10 WH-16 INJECTO
T962-J5 WH-16
4 K739-J13 BU-16 T859-J6 WH-16 P546
5 T960-J3 BU-16 1539693
T961-J4 GN-16 NOTE X
X988-J15 PU-16
T962-J5 WH-16 T857-J11 GN-16
X984-J9 BR-16
X989-J12 OR-16
FOR 240-9997 REAR INJECTOR HARNESS

P2
1607690 ENGINE CONTROL MODULE(ECM)
1
8-A1 WH-18 2 PRESSURE SENSOR SUPPLY +5V
9-A2 GN-18 3 PRESSURE SENSOR RETURN
4
5
6
7
5-A34 BU-16 8 COOLANT DIVERTER SOLENOID VALVE
9-A57 BU-16 9 RETARDER COMMON
7-A56 BR-16 10 RETARDER SOLENOID MED/HI
8-A8 GN-16 11 RETARDER SOLENOID LOW/HI
12
-A62 PK-18 13
7-A6 GY-18 14 ATMOSPHERIC PRESSURE
15
16
17
3-A47 PK-18 18 TEMPERATURE SENSOR COMMON
19
3-A16 BU-16 20 INTAKE VALVE ACTUATOR 1 RETURN
5-A17 OR-16 21 INTAKE VALVE ACTUATOR 2 RETURN
22 TIMING/CALIBRATION PROBE(+)
23 TIMING/CALIBRATION PROBE(-)
-A10 GY-18 24 ENGINE OIL PRESSURE SENSOR
3-A4 OR-18 25 INTAKE VALVE ACTUATION OIL PRESSURE
26
27
6-A55 WH-16 28 INTAKE VALVE ACTUATOR 5 RETURN
7-A7 GN-16 29 INTAKE VALVE ACTUATOR 6 RETURN
30
INTAKE VALVE ACTUATOR OIL VALVE
(+) BATTERY
2-A32 GY-18 31
-A12 BU-18 32 ENGINE COOLANT TEMPERATURE
1-A13 YL-18 33 FUEL TEMPERATURE (+) BATTERY SWITCHED
34
7-A15 BU-18 35 INTAKE MANIFOLD AIR TEMPERATURE STARTING CIRCUIT
8-A22 GY-16 36 INJECTOR 1&2
9-A58 WH-16 37 INJECTOR 3&4
0-A53 OR-16 38 INJECTOR 5&6 (-) BATTERY / SENSOR RETURN
7-A18 BR-16 39 INTAKE VALVE ACTUATOR 1&2
6-A20 PK-18 40 BOOST PRESSURE SENSOR SENSOR / ACTUATOR SUPPLY
6-A25 BR-18 41 IVA OIL PRESSURE SENSOR +5V
7-A24 BU-18 42 IVA OIL SENSOR COMMON SIGNAL TO ECM
43
7-A36 PU-16 44 INJECTOR 1 RETURN
8-A30 YL-16 45 INJECTOR 2 RETURN CONTROL (POSITIVE) FROM ECM
9-A37 BR-16 46 INJECTOR 3 RETURN CONTROL (RETURN) FROM ECM
0-A50 BU-16 47 INJECTOR 4 RETURN
4-A26 WH-18 48 PRIMARY ENGINE SPEED/TIMING+
3-A27 BK-18 49 PRIMARY ENGINE SPEED/TIMING- J1939(CAN)/J1587(ATA) DATA LINK
50
51
52 HIGHWAYS
7-A33 YL-16 53 CDV & IVA OIL VALVE RETURN
9-A60 OR-16 54 INTAKE VALVE ACTUATOR 3&4
8-A59 PU-16 55 INTAKE VALVE ACTUATOR 5&6
56
57
6-A49 YL-18 58 SECONDARY ENGINE SPEED/TIMING+
5-A48 BU-18 59 SECONDARY ENGINE SPEED/TIMING-
60
61
62
63
64
NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT
6-A28 YL-16 65 INTAKE VALVE ACTUATOR 3 RETURN TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
4-A52 BR-16 66 INTAKE VALVE ACTUATOR 4 RETURN THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
2-A51 WH-16 67 INJECTOR 6 RETURN
 Front

(Dimensions: 39 inches x 24 in
Valve Cover

SENR9705-03
Connector
P681

Intake Valve A-S4 A-S6

Actuation
Pressure
Solenoid Valve
P540

Boost
Pressure
Sensor
P200

Fuel
Temperature
Sensor
P105

20 Page,

A
A-S8 A-S2 A-S1

Atmospheric
In
Pressure
Ai
Sensor
Se
P203
P1

Secondary Engine Oil

Engine Pressure
Speed/Timing Sensor Sensor P201
(Camshaft)
P402

Primary
Engine Speed/Timing Sensor
(Crankshaft)
P401
 Valve Cover
Connector
P682
Intake Valve
Actuator 2
P542

Connector and Splice Locations for

A-S6
Harnesses 240-9996 and 238-9662 (front)
Injector 2
T302
Rear Valve Cover
Connector J682

A-S7

Injector 5 Does not exist o

238-9663 Harness
T305
J-S1
Without Retarder
A-S5 (238-9663 Harness)
Retarde
Cylinde
J571
NOTE W

Intake Valve
Actuator 6
P546 Intake Valve
Actuator 5
P545

A-S3

Intake Manifold Injector 6 J-S2 J-S1

Air Temperature T306 With Retarder
Sensor (240-9997 Harness)
P103

Connector and Splice Locations for

1
Retarder Solenoid
Cylinder 5 and 6
Harnesses 240-9997 and 238-9663 (rear)
J572
NOTE W

Engine Control
Module Connector
P2 Does not exist on 238-9663 Harness
 TWISTED
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS 9 PIN CAB
CONNECTOR PAIRS
N/O +BATTERY A
RELAY -BATTERY B X986-A28 YL-16
TO VEHICLE C X984-A52 BR-16
COMPONENTS D T962-A51 WH-16
E T961-A21 GN-16
KEY SWITCH
OFF F TO +BATTERY
ON G
START J1587 NEG. H E793-BU CHECK ENGINE LAMP
L994-YL
J1587 POS. J E794-YL TWISTED
NOTE Z PAIRS 16076
(GREY CONNECTOR)
WARNING LAMP 659-PK L994-YL G879-O
659-PK 993-B
NOTES B AND E C985-B
9 PIN CAB SPEEDOMETER H795-P
over CONNECTOR SIGNAL+ C974-PU C974-PU G843-O
82 ALTERNATOR +BATTERY B C973-GN G841-G
STARTER -BATTERY A SIGNAL- C973-GN E794-Y
J NOTES B AND E
GROUND
MOTOR TACHOMETER E793-B
H E718-P
J1587 - G E793-BU SIGNAL+ 450-YL G837-Y
J1587 + F E794-YL 450-YL E991-G
NOTE D J1939 SHIELD E A249-BK SIGNAL- 451-BR 451-BR G836-W
ot exist on NOTE D J1939 - D K990-GN
63 Harness J1939 + C K900-YL
NOTE Z E793-BU
- 12V + - 12V + -12V + (BLACK CONNECTOR) E794-YL F713-O
A249-BK L901-G
TO CHASSIS
Retarder Solenoid J1939 DATALINK K990-GN G838-B
BATTERY 3 BATTERY 2 BATTERY 1
K900-YL G839-B
Cylinder 3 and 4 J906-BR G840-P
J571 C977-B
NOTE W E716-G
14 AWG GXL 101-RD G834-P
Intake Valve 10A
G835-O
Actuator 4 14 AWG GXL 101-RD
10A
P544 G933-Y
ENGINE 14 AWG GXL
10A 101-RD L994-Y
BLOCK
659-P
K998-B
14 AWG GXL 229-BK G880-P
14 AWG GXL 229-BK G808-B
14 AWG GXL 229-BK G809-G
K990-G
C978-B
C978-BR C978-BR C974-P
H795-PK C979-OR C973-G
C979-OR
450-Y
SET/RESUME SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C 451-B
H795-PK C992-PU C992-PU E717-G
E971-G
A249-B
(PEDAL RELEASED POSITION)
H795-PK C975-WH C975-WH C979-O
Injector 4 C992-P
CRUISE CONTROL ON/OFF SWITCH G844-P
T304 LO G842-G
E716-GY
MED 101-R
H795-PK
HI C983-W
RETARDER SOLENOID ON/OFF SWITCH LO K900-Y
MED
E717-GN
HI 101-R
CLUTCH PEDAL POSITION SWITCH N/C
101-R
H795-PK C977-BU C977-BU C984-Y

for (PEDAL RELEASED POSITION) K999-G

(rear) A/C HIGH PRESSURE SWITCH N/C

K980-P
C975-W
K982-Y
H795-PK E971-GN E971-GN
PASSIVE MAGNETIC G881-B
NOTE C G808-BU 1 G808-BU
VEHICLE SPEED 229-B
NOTE F G809-GN 2 G809-GN
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR G882-W
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK 229-B
+8 V RD A C985-BU C985-BU C986-B
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 229-B
G837-YL G845-P
ACCELERATOR PEDAL POSITION SENSOR J403 P403 COOLING FAN ARC
SOLENOID SUPPRESSOR TWISTED PAIRS J906-B
 61
62
63
64
NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT
6-A28 YL-16 65 INTAKE VALVE ACTUATOR 3 RETURN TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
4-A52 BR-16 66 INTAKE VALVE ACTUATOR 4 RETURN THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
2-A51 WH-16 67 INJECTOR 6 RETURN
1-A21 GN-16 68 INJECTOR 5 RETURN DO NOT CONNECT TO GROUND.
69 NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
70 NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION TO THE
BATTERY IS NOT REQUIRED.
P1 NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
1607689 VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
1 SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
G879-OR 2 +5V THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
993-BR 3 INPUT SENSOR COMMON #2 OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,
C985-BU 4 +8V
H795-PK 5 AP SENSOR/SWITCH COMMON
J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/-
G843-OR 6 INPUT #6 5 VOLTS OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
G841-GN 7 INPUT #4 NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
E794-YL 8 J1587 DATA LINK POSITIVE MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
E793-BU 9 J1587 DATA LINK NEGATIVE THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
E718-PK 10 OUTPUT #2
G837-YL 11 OUTPUT #5 OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
E991-GY 12 OUTPUT #3 NOTE G: THESE WIRES AND COMPONENTS EXIST ON THE 243-2302, 243-2315
G836-WH 13 OUTPUT #4 & 266-7689, HARNESSES ONLY.
14 NOTE H: THE 234-9512 & 238-4778 HARNESSES ARE WIRED DIFFERENTLY:
15
16
THE K738-A8 WIRE IS MOVED FROM PIN 13 OF CONNECTOR P682 TO
F713-OR 17 INPUT #14 PIN 2 OF CONNECTOR P681. THE K739-A19 WIRE IS MOVED FROM
L901-GY 18 INPUT SENSOR COMMON #1 PIN 14 OF CONNECTOR P682 TO PIN 12 OF CONNECTOR P681.
G838-BR 19 OUTPUT #6 NOTE W: OPTIONAL EQUIPMENT NOT INSTALLED ON ALL ENGINES.
G839-BU 20 OUTPUT #7 NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
G840-PU 21 OUTPUT #8 REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
C977-BU 22 CLUTCH PEDAL POSITION SWITCH
E716-GY 23 RETARDER SOLENOID LOW/HI SWITCH NOTE Z: THE BLACK CAB CONNECTOR CONNECTS TO ADAPTER CABLE 157-4829.
G834-PU 24 INPUT #15 NEGATIVE CABLE 157-4829 CONNECTS TO DATA LINK CABLE 207-6845 FOR THE
G835-OR 25 INPUT #15 POSITIVE COMMUNICATION ADAPTER II.
26 INPUT #10 THE GREY CAB CONNECTOR CONNECTS TO SERVICE TOOL CABLE
G933-YL 27 INPUT #9
L994-YL 28 CHECK ENGINE LAMP
139-4166. CABLE 139-4166 IS USED WITH THE COMMUNICATION
659-PK 29 WARNING LAMP ADAPTER I AND CONNECTS DIRECTLY TO THE COMMUNICATION ADAPTER.
K998-BU 30 OUTPUT #1
G880-PK 31 OUTPUT #9
G808-BU 32 VEHICLE SPEED IN POSITIVE(NOTE F)
G809-GN 33 VEHICLE SPEED IN NEGATIVE
K990-GN 34 J1939 DATA LINK NEGATIVE
C978-BR 35 SET THIS SCHEMATIC IS FOR THE C11 and C13 ON-HIGHWAY ENGINES (S/N: KCA, KCB, & JAM)
C974-PU 36 SPEEDOMETER POSITIVE
C973-GN 37 SPEEDOMETER NEGATIVE IDENT HARNESS CHG EFFECTIVE WITH S/N
450-YL 38 TACHOMETER POSITIVE
451-BR 39 TACHOMETER NEGATIVE A 234-9512 03 (J2 / ENGINE) ?
E717-GN 40 RETARDER SOLENOID MED/HI SWITCH
E971-GN 41 INPUT #11
A 238-4778 00 (J2 / ENGINE) KCA00001, KCB00187
A249-BK 42 J1939 DATA LINK SHIELD A 240-6655 00 (J2 / ENGINE) KCA00159, KCB00508
43
C979-OR 44 RESUME A 246-4346 03 (J2 / ENGINE) KCA00504, KCB01676
C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH A 267-1274 04 (J2 / ENGINE) KCA06123, KCB39999, JAM00001
G844-PK 46 INPUT #7
G842-GY 47 INPUT #5 A 243-2302 01 (J2 / ENGINE WITH AIR SHUTOFF) ?
101-RD 48 UNSWITCHED +BATTERY
C983-WH 49 ENGINE COOLANT LEVEL NORMAL A 243-2315 01 (J2 / ENGINE WITH AIR SHUTOFF) ?
K900-YL 50 J1939 DATA LINK POSITIVE A 266-7689 00 (J2 / ENGINE WITH AIR SHUTOFF) KCA06123, KCB39999, JAM00001
51
101-RD 52 UNSWITCHED +BATTERY J 239-5524 01 (REAR - IVA/INJECTOR WITH RETARDER) ?
101-RD 53 UNSWITCHED +BATTERY J 240-9997 03 (REAR - IVA/INJECTOR WITH RETARDER) KCA00159, KCB00508
C984-YL 54 ENGINE COOLANT LEVEL LOW
55 J 253-7503 00 (REAR - IVA/INJECTOR WITHOUT RETARDER) ?
K999-GN 56 INPUT #1
57 J 238-9663 03 (REAR - IVA/INJECTOR WITHOUT RETARDER) ?
K980-PK 58 INPUT #2 E 239-5523 01 (FRONT- IVA/INJECTOR WITH RETARDER) ?
C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
K982-YL 60 INPUT #3 E 240-9996 02 (FRONT- IVA/INJECTOR WITH RETARDER) KCA00159, KCB00508
61
G881-BU 62 INPUT #12
E 249-0093 04 (FRONT- IVA/INJECTOR WITH RETARDER) KCA06123, KCB39999, JAM00001
229-BK 63 -BATTERY E 253-7501 01 (FRONT- IVA/INJECTOR WITHOUT RETARDER) ?
G882-WH 64 INPUT #13
229-BK 65 -BATTERY E 238-9662 02 (FRONT- IVA/INJECTOR WITHOUT RETARDER) ?
C986-BR 66 ACCELERATOR PEDAL POSITION E 249-8681 00 (FRONT- IVA/INJECTOR WITHOUT RETARDER) KCA01623, KCB39999, JAM00001
229-BK 67 -BATTERY
G845-PU 68 INPUT #8
69
J906-BR 70 IGNITION KEY SWITCH