ONE STAGE LIGHT OIL BURNERS

RIELLO 40 G SERIES G3 23,8 ÷ 35,5 kW

G3R 23,8 ÷ 35,5 kW
G3RK 15,0 ÷ 35,0 kW
G5 28,0 ÷ 60,0 kW
G5R 28,0 ÷ 60,0 kW
G5RK 12,0 ÷ 60,0 kW
G7 29,0 ÷ 69,0 kW
G10 54,0 ÷ 120,0 kW
G20 95,0 ÷ 213,0 kW
G20S 95,0 ÷ 240,0 kW

The Riello 40 G series of one stage light oil burners, is a complete range of products
developed to respond to any request for home heating. The Riello 40 G series is available
in eleven different models, with an output ranging from 12 to 240 kW, divided in four
different structures.
All the models use the same components designed by Riello for the Riello 40 G series. The
high quality level guarantees safe working.
In developing these burners, special attention was paid to reducing noise, to the ease of
installation and adjustment, to obtaining the smallest size possible to fit into any sort of
boiler available on the market.
All the models are approved by the EN 267 European Standard and conform to European
Directives for EMC, Low Voltage, Machinery and Boiler Efficiency.
All the Riello 40 G burners are fired before leaving the factory.

TS0024UK03
 TECHNICAL DATA

Model G3 G3R G3RK G5 G5R G5RK G7 G10 G20 G20S

Burner operation mode One stage One stage

Modulation ratio at max.output -- --
type -- --
Servomotor
run time s -- --
kW 23,8 - 35,5 23,8 - 35,5 15 - 35 28 - 60 28 - 60 12 - 60 29 - 69 54 - 120 95 - 213 95 - 240
Heat output Mcal/h 20,4 - 30,5 20,4 - 30,5 12,9 - 30,1 24,1 - 51,6 24,1 - 51,6 10,3 - 51,6 24,9 - 59,3 46,4 - 103,2 81,7 - 183,2 81,7 - 206,4
kg/h 2-3 2-3 1,3 - 3 2,3 - 5 2,3 - 5 1-5 2,5 - 5,8 4,5 - 10 8 - 18 8 - 20
Working temperature °C min./max. 0/40 0/40
kWh/kg 11,8 11,8
Net calorific value
kcal/kg 10200 10200
Viscosity mm2/s (cSt) 4 ÷ 6 (at 20°C) 2 ÷ 6 (at 20°C) 4 ÷ 6 (at 20°C)
Fuel / air data

type R.B.L. R.B.L.

Pump
delivery kg/h 30 (at 12 bar) 30 (at 12 bar)
Atomised pressure bar 8 - 15 8 - 15
Fuel temperature max. °C 50 50
Fuel pre-heater NO YES YES NO YES YES NO NO NO NO
Fan type Centrifugal with forward curve blades Centrifugal with forward curve blades
Air temperature max. °C 40 40
Electrical supply Ph/Hz/V 1/50/230 ±10% 1/50/230 ±10%
Aux. electrical supply Ph/Hz/V -- --
Control box type RBL 530 SE RBL 531 SE RBL 531 SE RBL 530 SE RBL 531 SE RBL 531 SE RBL 530 SE RBL 530 SE RBL 530 SE RBL 530 SE
Total electrical power kW 0,115 0,165 0,170 0,130 0,185 0,185 0,160 0,170 0,320 0,330
Aux. electrical power kW -- --
Heaters electrical power kW -- 0,055 0,055 -- 0,055 0,055 -- -- -- --
Protection level IP X0D (IP 40) X0D (IP 40)
Electrical data

Pump motor electrical power kW -- --

Rated pump motor current A -- --
Pump motor start up current A -- --
Pump motor protection level IP -- --
Fan motor electrical power kW 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,09 0,15 0,15
Rated fan motor current A 0,7 0,7 0,7 0,75 0,75 0,75 0,85 0,8 1,4 1,5
Fan motor start up current A 2,8 2,8 2,8 3 3 3 3,4 3,2 5,6 6
Fan motor protection level IP 20 20
type Incorporated in the control box Incorporated in the control box
Ignition transformer V1 - V2 ( -- ) - 8 kV ( -- ) - 8 kV
I1 - I2 ( -- ) - 30 mA ( -- ) - 30 mA
Operation Intermittent (at least one stop every 24 h) Intermittent (at least one stop every 24 h)
Sound pressure dB(A) 57 57 56 59 59 59 64 65 74 72
Sound power W -- --
Emissions

CO emission mg/kWh 16 11 40 10 10 20 15 15 20 20
Grade of smoke indicator N° Bacharach <1 <1
CxHy emission mg/kWh <10 (after the first 20s) <10 (after the first 20s)
NOx emission mg/kWh 170 160 160 180 185 175 180 190 180 190
89/336 (2004/108)EC, 73/23/EC, 89/336 (2004/108)EC, 73/23/EC, 89/336 (2004/108)EC, 73/23/EC,
Approval

Directives 89/336 (2004/108)EC, 73/23/EC, 98/37/EC, 92/42/EC 89/336 (2004/108)EC, 73/23/EC, 98/37/EC, 92/42/EC
89/392/EC, 92/42/EC 98/37/EC, 92/42/EC 89/392/EC, 92/42/EC
Conforming to EN 267 EN 267
Certification -- -- CE-0036 0254/99 -- -- CE-0036 0256/99 -- CE-0036 0257/99 -- --

Reference conditions:
Temperature: 20 °C
Pressure: 1013 mbar
Altitude: 0 m a.s.l.
Noise measured at a distance of 1 meter.

Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional features,
the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this information
shall not be divulged, nor duplicated in whole or in part.

2 3
 FIRING RATES

10 1

9 0,9

8 0,8
G3
G3R
7 0,7

G3RK
6 0,6

5 0,5

4 0,4

3 0,3

2 0,2
hPa (mbar)
mm H2O

1 0,1

0 0
1,2 1,4 1,6 1,8 2,0 2,2 2,4 2,6 2,8 3,0 kg/h

14 16 18 20 22 24 26 28 30 32 34 36 kW

9 0,9
G5
G5RK G5R
8 0,8

7 0,7

6 0,6

5 0,5

4 0,4

3 0,3

2 0,2
hPa (mbar)
mm H2O

1 0,1

0 0
1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 kg/h

kW
10 15 20 25 30 35 40 45 50 55 60

Useful working field for choosing the burner

Test conditions conforming to EN 267:

Temperature: 20°C
Pressure: 1013 mbar
Altitude: 0 m a.s.l.

4
 14 1,4

G7
12 1,2

10 1

G10
8 0,8

6 0,6

4 0,4

2 0,2
hPa (mbar)
mm H2O

0 0

2 3 4 5 6 7 8 9 10 11 kg/h

30 40 50 60 70 80 90 100 110 120 130 kW

40 4

G20S
35 3,5

30 3

25 2,5

20 2
G20

15 1,5

10 1
hPa (mbar)

5 0,5
mm H2O

0 0
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 kg/h

100 120 140 160 180 200 220 240 kW

Useful working field for choosing the burner

Test conditions conforming to EN 267:

Temperature: 20°C
Pressure: 1013 mbar
Altitude: 0 m a.s.l.

5
 FUEL SUPPLY

HYDRAULIC CIRCUIT

All the burners have a R.B.L. geared

pump with safety valve on the return
circuit.

G3 - G3R - G3RK - G5 - G5R - G5RK - G7 - G10 -

G20

U Fuel pump
PH
1

2
S
VR(NO)

Fuel feed to the burner can be from the right or

the left side on all models.
G20S

S Pump with filter and pressure regulator on the

delivery pipe
VR(NO) Oil return valve on the delivery pipe
U 1 Oil input pipe to the nozzle
1 CR 2 Oil return pipe from the regulator
PR1 R 3 Oil delivery pipe to the air damper hydraulic jack
PR2 MT Air damper hydraulic jack for high pressure working
2 PR1 Low pressure oil regulator
S
VR(NO) 3 PR2 High pressure oil regulator
R Delayer
CR Delayer casing
MT
PH Oil pre-heater with thermostat (where provided)
U Nozzle

LIGHT OIL PRE-HEATER

The models “R” have light oil pre-heater which is located next to
the nozzle, operated by the control box which delays burner ignition
before each start in order to adequately pre-heat the oil.

6
 SELECTING THE FUEL SUPPLY LINES

The fuel feed must be completed with the safety devices required by the local regulations in force.

The table shows the choice of piping diameter for the various burners, depending on the difference
in the height between the burner and the tank and the distance between them.

MAXIMUM EQUIVALENT LENGTH OF THE PIPEWORK L[m]

Type A system Type B system
Pipe size Ø8mm Ø10mm Ø8mm Ø10mm
H (m) L max (m) L max (m) L max (m) L max (m)
0 35 100 - -
0,5 30 100 10 20
1,0 25 100 20 40
1,5 20 90 40 80
2,0 15 70 60 100
3,0 8 30 - -
3,5 6 20 - -

A 3

7 5
H
H
P 1 P 1

2 2
10 cm 10 cm

4 4 1

3 5 3

7 2

H H

6
3

Type of system that can be installed

H Difference in height
B Ø Internal pipe diameter
P Difference in height ≤ 4 m
1
1 Burner
2 Pump
P
3 Filter
H 4 Shut-off solenoid valve
2
5 Suction pipework
6 Bottom valve
7 Return pipework
4
3

7
 VENTILATION

The ventilation circuits always ensure

low noise levels with high performance
of pressure and air delivery, inspite of their compact size.

Air suction

COMBUSTION HEAD

The G3 and G3R models all have fixed heads. Certain models
allows you to choose the length of the combustion head.

This choice depends on the thickness of

the front wall and type of the boiler.

Depending on the type of generator, you should check

the correct penetration of the head into the combustion
chamber.

Simple adjustment to the combustion head allows adapting

internal geometry of the head to the maximum rated
output of the burner.
Combustion head

Dimensions of the flame

2
D
Flame diameter (m)
Flame length (m)

x
L ma 1 L
1 L min
D max
0,5
D min

0 0
0 100 200 300 400 500
Example:
Burner output (kW) Burner thermal output = 350 kW;
L flame (m) = 1,2 m (medium value);
D flame (m) = 0,6 m (medium value)

8
 OPERATION

BURNER OPERATION MODE

All these models are one stage operation; the G20S model is one
stage operation with reduced output firing.

One stage operation with

One stage operation reduced output ignition

°C °C

Checked Variable

Checked Variable
bar bar

time time

ON ON ON ON
Output

Output
OFF OFF OFF OFF

time time

Air damper

START UP CYCLE

Normal Lock-out due to ignition failure (A)

TR
* Pre-heater
M
Ignition
transformer
V

Lock-out led
0 ÷ 120 s ~12 s 0 ÷ 120 s ~12 s ~5 s

time (s) time (s)

* Only model with pre-heater.

(A) Lock-out is shown by a led on the appliance.

Correct operation

0s The burner begins the ignition cycle.

0s-12s Pre-purge with the air damper open.
12s Ignition.

* If the pre-heater is fitted (G…R series), there is a further delay

before pre-purge; this delay can reach 120s depending on room
and fuel temperatures.

Lock-out due to ignition failure

If the flame does not light within the safety limit (~ 5s) the burner
locks-out.

9
 WIRING DIAGRAMS

Electrical connections must be made by

qualified and skilled personnel in
conformity with the local regulations in
force.

Control box fitted with an ignition transformer

“ONE STAGE” OPERATION

G3 - G3R - G5 - G5R - G7 - G20 - G20S G3RK - G5RK - G10

N L ~ 50Hz 230V L N ~ 50Hz 230V

Main switch Main switch

F F
Neutral
Neutral

TR TR

TS TS

SB
SB
N L
7-pin plug
Terminal block of control box
L1 N T1 T2 S3 B4
7-pole socket

TR - Regulating thermostat TR - Regulating thermostat

TS - Safety thermostat (with manual resetting) TS - Safety thermostat (with manual resetting)
SB - Remote lock-out lamp (230V 0,5A max) SB - Remote lock-out lamp (230V 0,5A max)
F - Fuse h - Hour meter
F - Fuse

The following table shows the supply lead sections and types of fuse to be used.

Model G3 G3R G3RK G5 G5R G5RK G7 G10 G20 G20S

230V 230V 230V 230V 230V 230V 230V 230V 230V 230V
F A 6 6 6 6 6 6 6 6 T6 T6
L mm2 1 1 1 1 1 1 1 1 1 1
F = Fuse L = Lead section

10
 EMISSIONS

NO2 EMISSIONS
250
mg/kWh

200

150

100

50

0
G3 G3R G3RK G5 G5R G5RK G7 G10 G20 G20S

CO EMISSIONS
50
mg/kWh

40

30

20

10

0
G3 G3R G3RK G5 G5R G5RK G7 G10 G20 G20S

SOUND EMISSIONS (sound pressure)

100
dB(A)

80

60
The emission data have been
40
measured in the various models
20
at maximum output, in
conformity with EN 267
0 standard.
G3 G3R G3RK G5 G5R G5RK G7 G10 G20 G20S

Special attention has been paid

to noise reduction. All models
are fitted with sound-proofing
material inside the cover.

11
 OVERALL DIMENSIONS (mm)

These models are distinguished by their reduced size, in relation

to their outputs, which means they can be fitted to any boiler
on the market.

BURNER

Model A D E F F2 H I L
A F-F2 E
G3 252 215 203 86 - 89 164 19
= = G3R 252 215 203 86 - 89 164 19
H
G3RK 252 215 203 97 115 89 164 19
G5 272 233 236 107 - 89 180 37
D
I G5R 272 233 236 107 - 89 180 37
G5RK 272 233 236 94 112 89 180 37
L
G7 305 262 261 73 - 89 204 40
G10 305 262 261 108 - 105 204 40
G20 350 298 295 118 - 125 230 41
G20S 350 298 295 118 - 125 230 41

BURNER-BOILER MOUNTING FLANGE

G3 - G3R - G3RK - G5 -
G5R - G5RK - G7 - G10 G20 - G20S
F F
Model C1 C2 F Q R S T
Q
G3 - G3R - G3RK - 130 150 180 45 11 72 75
S S G5 - G5R - G5RK
Q G7 - G10 140 170 189 45 11 83 83
R T T
G20 - G20S 160 190 213 90 11 99 99
Q
C1 C1

C2 C2 R

PACKAGING

Model X Y Z kg
G3 363 295 310 10
G3R 363 295 310 10
G3RK 363 295 310 10,5
G5 383 315 325 12
Z 12
G5R 383 315 325
G5RK 383 315 325 12
Y 13
X G7 423 348 340
G10 423 348 340 13,5
G20 483 393 377 16
G20S 483 393 377 17,5

12
 INSTALLATION DESCRIPTION

Skilled and qualified personnel must perform installation, start

up and maintenance. A nozzle is fitted to the burner and used
for fire tests in the factory. If necessary, change the nozzle on
the basis of the maximum output of the boiler.
All operations must be carried in accordance with the technical
handbook supplied with the burner.

BURNER SETTING

Air damper and head adjustment area are easily accessible

and the operation is simple thanks to a graduated scale
and following the manual instruction.

The pressure regulator is carried out by setting the

adjustment scrow.

ELECTRICAL CONNECTIONS AND MAINTENANCE

Electrical wirings are easily thanks to plug and socket

connections. The 7 pin plug is supplied for connection to
the boiler.

13
 BURNER ACCESSORIES

Extended head kit

Kits of extended heads are available.

Extended head kit

Burner Standard Extended Kit code
head head
length (mm) length (mm)
G5, G5R 107 121 3000686
G5, G5R 107 121 INOX 3000687
G5, G5R 107 94÷112 (conic head) 3000726
G10 108 168 3000643
G10 108 250 3000770
G20, G20S 118 178 3000644
G20, G20S 118 260 3000771

Spacer kit
Using the special accessories, the burner can be pulled back to reduce head penetration into the
combustion chamber.

Spacer kit
Burner Spacer thickness Kit code
S (mm)
G3, G3R, G3RK, 25 3000642
G5, G5R, G5RK, G7
G10 25 3000672
G20, G20S 25 3000673

Light oil filter

For cleaning light oil from dirty particles and impurities filters with the following features are available:

Light oil filter

Burner Filtering degree (μm) Code
All models 60 3006561
Filter made up of aluminium body and stainless steel filtering cartridge; available singularly.

Light oil filter

Burner Filtering degree (μm) Code
All models 60 3075011
Filter made up of aluminium cover, plastic tank and nylon filtering cartridge; available in
packaging of 50 pieces.

Light oil filter/degassing unit

To solve problems of air or water in the oil circuit a special filter/degassing unit is available, made up
of aluminium cover, plastic tank, stainless steel filtering cartridge, air release cap and water purge
valve. It is available singularly.

Light oil filter/degassing unit

Burner Filtering degree (μm) Code
All models 100 3000926

14
Biodiesel kit
Biodiesel kit
Burner Kit code
G3, G3R, G3RK, G5,
3000978
G5R, G5RK, G7, G10, G20
G20S 3000979
FAME according to EN 14213

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

7-pin plug kit

Burner Code
All models 3000945

Remote control release kit for 530-531 SE control boxes

The 530-531 SE control boxes can be remotely released using an electric command kit.
This kit must be installed in conformity with current regulations in force.

Remote control release kit for 530-531 SE control boxes

Burner Kit code
All models 3001030

Hour counter kit for 530 SE and 531 SE control boxes

To measure the burner working time a hour counter kit is available.

Hour counter kit for 530 SE and 531 SE control boxes

Burner Kit code
All models 3000904

7-pole socket kit for 530 SE and 531 SE control boxes

For the burner without pre installed socket a 7-pole socket kit with cable is available.

Hour counter kit for 530 SE and 531 SE control boxes

Burner Kit code
All models 3001065

15
 BALANCED FLUE VERSION
The Riello 40 series balanced flue oil burner has been specifically
designed to meet the increasing trend towards the use of balanced
flue, otherwise known as room sealed appliances, which avoids
the necessity of having a chimney to discharge the products of
combustion.
Balanced flue products are completely sealed from the environment
in which they are installed, drawing air for combustion directly
from the outside, thereby ensuring no unwelcome smells from
combustion of the oil.
As a result of the burner components such as motor, oil pump
etc. being completely enclosed this provides an additional benefit
of low sound levels.
The Riello 40 balanced flue range has been designed and Riello 40 balanced flue version
manufactured to meet the latest European and OFTEC test
requirement and are manufactured under quality assurance
standards.
Riello 40 balanced flue version is available for the following
models: G3, G3R, G3RK, G5, G5R, G5RK.

Overall dimensions (mm) G3 - G3R - G3RK G5 - G5R - G5RK

288 205 234

ø75 ø75

271
249
191 191

24 24

SPECIFICATION

A special index will help you choose the right burner from
the Riello 40 G models available.
There is also a clear and detailed product specification and
description.

DESIGNATION OF SERIES

Series : G

Size

Possible variations: R Light oil pre-heater

K Cone shaped head
S Reduced output ignition

Electrical supply to the system:

1/230/50 1/230V/50Hz
1/220/60 1/220V/60Hz

G 5 R K 1/230/50

16
AVAILABLE BURNER MODELS

G3 1/230/50 G10 1/230/50

G3R 1/230/50 G20 1/230/50
G3RK 1/230/50 G20S 1/230/50
G5 1/230/50 G10 1/220/60
G5R 1/230/50 G20 1/220/60
G5RK 1/230/50 G20S 1/220/60
G7 1/230/50

PRODUCT SPECIFICATION

Burner:
Completely automatic monobloc light oil burners, with one stage operation fitted with:
- Fan with forward inclined blades
- Metallic cover lined with sound-proofing material
- Air damper, completely closed in stand by, with adjustment
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
- Fuel feed solenoid valve incorporated in the pump
- Photocell for flame detection
- Electronic flame control equipment
- Light oil nozzle
- IP X0D (IP 40) protection level
- Fuel pre-heater (optional)
- Reduced output ignition mechanism (optional).

Approval:
- EN 267 standard.

Conforming to:
- Directive 89/336 (2004/108)EC (electromagnetic compatibility)
- Directive 73/23/EC (low voltage)
- Directive 98/37/EC (machinery)
- Directive 92/42/EC (efficiency).

Standard equipment:
- Two flexible pipes for connection to the light oil supply line
- Two nipples for connection to the pump
- Flange, screws and nuts for fixing
- Thermal screen
- 7-pin plug (on request)
- Maintenance assemby
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available accessories to be ordered separately:

- Extended head kit
- Spacer kit
- Light oil filter
- Biodiesel kit
- Remote control release kit for 530-531 SE control boxes
- Balanced flue version
- 7-pin plug kit
- Hour counter kit for 530 and 531 control boxes
- 7-pole socket kit for 530 and 531 control boxes.

17
 TS0024UK03 - 12/2007

RIELLO S.p.A. - Via Ing. Pilade Riello, 5 - 37045 Legnago (VR) Italy
Tel. ++39.0442630111 - Fax ++39.044221980
Internet: http://www.rielloburners.com - E-mail: info@rielloburners.com
Since the Company is constantly engaged in the production improvement, the aesthetic and
dimensional features, the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A.
Unless authorised, this information shall not be divulged, nor duplicated in whole or in part.