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M600&M800 Immunoassay Analyzers
Snibe Co.,Ltd
IMPORTANT The informat
MAGLUMI® 600 MAGLUMI® 800
Service Manual MAGLUMI® 600/800

Service Views 1,478 Downloads 327

 File size 25MB
 
MAGLUMI® 600 MAGLUMI® 800

Manual- Report DMCA / Copyright  Service Manual MAGLUMI® 600/800 Immunoassay Analyzers

V2.0-  DOWNLOAD FILE Snibe Co.,Ltd

201502 IMPORTANT The information contained herein is based on

experience and knowledge relating to the subject matter as
aquired by Snibe Co.,Ltd. Snibe is not liable for any loss or
damage, including consequential or special damages
resulting from the use and/ or misuse of the contained
information, be it negligence or other fault. . Shenzhen New
Industries Biomedical DiaSorin S.p.A.

Engineering Co.,Ltd 21st Floor, Block A,Building 1,Shenzhen

Software Industry Base, No.1008, Keyuan Road,Nanshan
District,Shenzhen, 518000,P.R.China

www.snibe.com
 Author / Uploaded

MAGLUMI® Series Service Manual 2.1 - Revision 01

Trần Tuấn

Snibe Co.,Ltd All rights reserved

 
Description of Changes Chapter

Change Description

Maglumi® 600/800 Content

Content Page 1. INTRODUCTION 1-1 1.1 INTENDED USE

............................................................................................................................................. 2
Recommend Stories 1.2 TYPOGRAPHICAL CONVENTIONS
............................................................................................................... 3 Page 2.
INTRODUCTION 2-1 2.1 SYSTEM OVERVIEW
Service .................................................................................................................................... 2 2.1.1
Components
Lot 60334, Persiaran Bukit Rahman
..............................................................................................................................................
Putra3, Taman Perindustrian Bukit
2 2.1.2 Internal
Rahman Putra, P.O.Box 79, 47000 Sungai
assemblies............................................................................................................................
Buloh, Selang
3 2.1.3 Reaction module process path
 90  9  7MB overview..................................................................................................... 5 2.2
Read more
LIQUID CONNECTION
.................................................................................................................................. 6 2.2.1
Service) M600 & M800 tubing system
.................................................................................................................... 6 2.3
RENCANA PELAKSANAAN
ELECTRIC OVERVIEW
PEMBELAJARAN (1) Sekolah Mata
................................................................................................................................. 9 2.3.1
Pelajaran Kelas/Semester Materi Pokok
Signal tansmissioin and power supply of the whole analyzer
Alokasi Waktu
: : : : :
SMK Ne
..................................................................... 9 2.3.2 PCB electronic
 79  0  257KB component
Read more
...................................................................................................................... 10

service Page 3. INSTALLATION OF THE SYSTEM 3-1 3.1

INTRODUCTION
Yamaha Jupiter MX oldDeskripsi lengkap
............................................................................................................................................. 2
 80  2  25MB 3.2 ANALYZER RECEIVED
Read more
................................................................................................................................... 2 3.3
UNPACK AND INSTALL THE ANALYZER
........................................................................................................ 2 3.3.1 UNPACK
Line Service Line Service Line Service
THE ANALYZER
Line Service
Line Service
A AC AP B BL C ...................................................................................................................... 2 3.3.2
D DB DC DOH DOW DS DSW DW DXS INSTALL THE ANALYZER
DXW EBC EDC EBH G GA GF GFS
Air ...................................................................................................................... 9 3.4
Combustion Air OPEN SERVICE SOFTWARE AND USER SOFTWARE
Our partners will collect data and use cookies for ad personalization
 51  0  289KB
and measurement. Learn how we and our ad partner Google,
...................................................................................... 16 collect
3.4.1 Service and use data.
Software
Read more
 Agree & close (to adjust the analyzer) ................................................................................... 16
 3.4.2 User Software (to check the performance)
Service Process of service marketing
................................................................................. 18
 46  0  4MB
Read more
4.

Page 4-1 4.1 INTRODUCTION

........................................................................................................................................... 2
Service Datasheet Enterprise Service
Provider Routing Switching Intelligence 4.2 PREPARATION FOR PACKAGING
Service ................................................................................................................. 2 4.3
PACKAGING
 74  4  270KB
Read more .................................................................................................................................................
2 4.3.1 Check items
..............................................................................................................................................
Cleaning Service 2 4.3.2 Pack the sensors and cables
 29  4  483KB ...................................................................................................................... 2 4.3.3
Read more
Fixing the moving parts
............................................................................................................................ 3 4.3.4
Fixing the analyzer
................................................................................................................................... 5
Service Design
4.3.5 Packaging the accessories.
SLAMET WIDODO 5213100086
Service ........................................................................................................................ 7
Design Service design adalah tahapan
membuat detail racangan dari setiap REMOVAL OFTHESYSTEM
layanan TI y
 11  3  420KB
Page 5. SERVICE SOFTW ARE 5-1 5.1 INTRODUCTION
Read more ........................................................................................................................................... 2
5.2
INCUBATOR.........................................................................................................................
French Service
2 5.3 WASH LIFT
. French Service Sistem french service ..................................................................................................................................................
merupakan sistem pelayanan yang paling 7 5.4 CHAMBER TRANS
bergengsi. Pada sistem pelayanan ini, ...................................................................................................................................... 10
semu 5.5 COMMON FUNCTIONAL PARAMETERS
 26  2  306KB
..................................................................................................... 13 5.5.1 Globals
Read more ....................................................................................................................................................
13 5.4.2 Macro
......................................................................................................................................................
Necrological Service 25
Sino Ako? Hiram sa DIYOS ang aking
buhay Ikaw at akoy tanging handog 6. TROUBLE SHOOTING AND MAITENAN CE
lamang Di ko ni nais na akoy isilang
ngunit salamat Service Manual V#2.1 Rev 20141103
 18  4  255KB
Read more Page 6-1

Page 1-1

Maglumi® 600/800 Content 6 . 1 Manual of the Cuvette

Loader ................................................................................................................. 6 6.1.1
The procedure of dismantling the cuvette loader
...................................................................................... 6 6.1.2 How to replace
the components in cuvette loader
.................................................................................... 8 6.1.3 Description of
M800-05-E04 and M800 05-E05
.................................................................................... 12 6.1.3.1 M800-05-
E04.......................................................................................................................................
12 6.1.3.2 M800-05-
E05.......................................................................................................................................
12 6.1.4 Problem Shooting
................................................................................................................................... 13
6.1.5
Maintenance.......................................................................................................................
14 6 . 2 Manual of loader
................................................................................................................................... 15
6.2.1 Sample loader
......................................................................................................................................... 15
6.2.1.1. The procedure of dismantling Sample loader
..................................................................................... 15 6.2.1.2.The
replacement and debugging of the component in Sample
loader ................................................. 17 6.2.1.2.1 The replacement of the
belt in sample loader ................................................................................... 17
6.2.1.2.2 The replacement of electric motor
.................................................................................................... 19 6.2.1.2.3 Replace
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the how we andsample our ad partner Google, loader collect and use device data.
 Agree & close .................................................................................................... 20 6.2.1.3 The
 possible problem and solution for Sample loader
......................................................................... 21 6.2.1.3.1 Sample loader
cannot initialize, move right and
left......................................................................... 21 6.2.2 Wash loader
............................................................................................................................................
23 6.2.2.1 The procedure of dismantling Wash loader
......................................................................................... 23 6.2.2.2.1 The
replacement of the belt in wash loader
...................................................................................... 25 6.2.2.2.2 The
replacement of electric motor
.................................................................................................... 27 6.2.2.2.3
Replace the sample loader device
.................................................................................................... 28 6.2.2.3 The
possible problem and solution for wash
loader............................................................................. 29 6.2.2.3.1 Sample
loader cannot initialize, move right and
left......................................................................... 29 6 . 3 Manual of
Incubator
............................................................................................................................. 31 6.3.1
Overview of the Incubator
...................................................................................................................... 31 6.3.2
Inside of the Incubator
............................................................................................................................ 35 6.3.3
Relevant PCB
......................................................................................................................................... 37
6.3.3.1 Layout of the M600-03-E00 PCB
........................................................................................................ 37 6.3.3.2
Incubator Related Function on the M600-03-E00 PCB
....................................................................... 37 6.3.3.3 Incubator Related
Specification on the M600-03-E00 PCB
................................................................ 38 6.3.3.4 Layout of the M800-05-
E00-Multiple Module PCB ........................................................................... 39
6.4.3.5 Incubator Related Function on the M800-05-E00 PCB
....................................................................... 39 6.4.3.6 Incubator Related
Specification on the M800-05-E00 PCB
................................................................ 39 6.4.3.7 Function Description of
the M600-03-E05-Incubator Interface PCB
.................................................. 40 6.3.4 Replacement of the Incubator
................................................................................................................. 41 6.3.5
Replacement of Driving Belt
.................................................................................................................. 42 6.3.6
Possible Problems and Solutions
............................................................................................................ 43 6.3.6.1
Warning ： "Incubator regulation front" or “Incubator
regulation front” ............................................ 43 6.3.6.2
Warning ： “Incubator front move not possible” or “Incubator
back move not possible”.................... 44 6.3.6.3
Warning ： ”Incubator not
initialized”.................................................................................................. 45 6.3.6.4
Warning ： ”Temperature ’Incubator’ is out of range ！ ”
..................................................................... 46 6.3.7
Maintenance.......................................................................................................................
47 6 . 4 Manual of
Washer.................................................................................................................................
48 6.4.1 How to disassemble the Washer
component........................................................................................... 48 6.4.2
How to replace a new transport
rack....................................................................................................... 50 6.4.3 How
to replace a new Washer transport channel?
.................................................................................. 51 6.4.4 How to replace
the reed and steel beads?
............................................................................................... 52 6.4.5 How to
replace the magnets?
.................................................................................................................. 53 6.4.6 How
to replace the washer lift?
.............................................................................................................. 54 6.4.7 How
to replace the wash needle?
............................................................................................................ 54 6.4.8 How
to replace the back transport push rod?
.......................................................................................... 55 6.4.9 How to
replace the motor in the Washer area?
....................................................................................... 56 6.4.10 How to replace
the location block?
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....................................................................................................... and 59 use data.
6.4.11
 Agree & close Adjustment of Washer lift position in service software
 ........................................................................ 60 6.4.12 Problem Shooting
................................................................................................................................. 62
6.4.12.1 Washer Loader
................................................................................................................................... 62
6.4.12.2 Wash transport
................................................................................................................................... 63
6.4.12.3 Wash lift
............................................................................................................................................
63 6.4.12.4 Back transport
.................................................................................................................................... 64

Page 1-2

Service Manual V#2.1 Rev 20141103

Maglumi® 600/800 Content 6.4.12.5 Wash needle

....................................................................................................................................... 65
6.4.12.6 Wash soak
.......................................................................................................................................... 65
6.4.12.7 Cuvette stuck in Washer Loader
........................................................................................................ 66 6.4.12.8
“Washer peristaltic pump soak abnormally!”
................................................................................... 69 6.4.13 Preventive
Maintenance.......................................................................................................................
69 6 . 5 Mannual of Pusher
................................................................................................................................. 70
6.5.1 The procedure of dismantling pusher
..................................................................................................... 70 6.5.2 The
replacement of the component in pusher
......................................................................................... 73 6.5.2.1 The
replacement of the belt in pusher
.................................................................................................. 73 6.5.2.2
Adjustment of pusher belts
.................................................................................................................. 78 6.5.2.3
Replacement of electric motor
............................................................................................................. 79 6.5.3 How
to adjust the position of the components in pusher
........................................................................ 81 6.5.3.1 The adjustment of
height between the pusher and washer
................................................................... 82 6.5.3.2 The adjustment of
pusher position. ......................................................................................................
83 6.5.4 Component 02-Incubator and
Pusher...................................................................................................... 85 6.5.4.1
Layout of the 02-E00
PCB................................................................................................................... 85
6.5.4.2 02-E00 PCB Functioning
..................................................................................................................... 85 6.5.4.3
02-E00 PCB electronic component list
................................................................................................ 86 6.5.5 Problem
shooting
.................................................................................................................................... 86
6.5.5.1 “Pusher not initialized”
........................................................................................................................ 87 6.5.5.2
The wrong position of the pusher movement within specified
time .................................................... 88 6.5.6 The maintenance of
pusher ..................................................................................................................... 89
6 . 6 Manual of Chamber
.............................................................................................................................. 90 6.6.1
How to disassemble the
chamber............................................................................................................ 90
6.6.2 How to replace the components in chamber
........................................................................................... 96 6.6.2.1 How to
replace the white starter injector
............................................................................................. 96 6.6.2.2 How to
replace the chamber glass
....................................................................................................... 96 6.6.2.3 How to
replace the chamber transport belt
.......................................................................................... 98 6.6.2.4 How to
replace the PMT
.................................................................................................................... 100 6.6.2.5
How to replace a chamber
................................................................................................................. 101 6.6.3 How
to adjust the position of the components in the chamber
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............................................................. 103 Google, 6.6.3.1 collect How to andadjust use data. the
 Agree & close chamber transport .................................................................................................
 103 6.6.3.2 How to adjust the chamber lift
........................................................................................................... 105 6.6.3.3 The
definition of blue light’s RLU in range.
..................................................................................... 107 6.6.3.4 The
calculation of PMT high voltage.
............................................................................................... 109 6.6.3.5 The
measurement of min. value. Cuv
................................................................................................ 109 6.6.4 04-E00
PCB Chamber
.......................................................................................................................... 112 6.6.4.1
Function of the 04-E00 PCB
.............................................................................................................. 112 6.6.5
Trouble shooting
................................................................................................................................... 113
6.6.5.1 “Chamber transport not initialized”
................................................................................................... 113 6.6.5.2
“Chamber transport move not possible!”
........................................................................................... 115 6.6.5.3 “Chamber
lift not initialized”
............................................................................................................ 116 6.6.5.4
“Chamber lift move up/down not possible”
....................................................................................... 117 6.6.5.5 Problem-
detecting of the Pumps concerning the chamber
................................................................. 118 6.6.6 The maintenance of
chamber ................................................................................................................ 123
6 . 7. Sample&Reagent Area of M600 & Reagent Area of M800
...................................................... 124 6.7.1 M600 Reagent&Sample Area
maintenance .......................................................................................... 124 6.7.1.1
The procedure of dismantling M600 Reagent&Sample Area
............................................................ 124 6.7.1.2 M600-02-E00-
Sample&Reagent PCB
............................................................................................... 128 6.7.2 The
procedure of dismantling M800 Sample Area
............................................................................... 131 6.7.2.1 The procedure of
dismantling M800 Reagent Area
........................................................................... 133 Picture 6.7.17
.................................................................................................................................................
135 6.7.2.3 M800-05-E00-Multiple Modules (Sample&Reagent
Area part) ....................................................... 135 6.7.3 Troubleshooting
.................................................................................................................................... 138 6
. 8 Manual of Pipettor module
............................................................................................................. 143 6.8.1
Overview
..............................................................................................................................................
143 6.8.2.How to disassemble the pipettor
........................................................................................................... 145 6.8.2.1 How
to disassemble the pipettor(M600)
............................................................................................ 145 6.8.2.2 How to
disassemble the pipettor(M800)
............................................................................................ 147 6.8.3 How to
replace and adjust the pipettor
................................................................................................. 150

Service Manual V#2.1 Rev 20141103

Page 1-3

Maglumi® 600/800 Content 6.8.3.1 How to replace the

pipettor of M600/M800 .....................................................................................
150 6.8.3.2 How to replace the pipettor needle （ M600/800 ）
............................................................................ 152 6.8.3.3 Disassemble and
assemble of the outer
belt....................................................................................... 157 6.8.3.4 How to
disassemble and assemble the inner arm belt
........................................................................ 162 6.8.3.5 How to replace the
vertical rod belt of M600. ...................................................................................
165 6.8.4.M600-02-E00-Sample&Reagent
.......................................................................................................... 167 6.8.4.1
Functions description of pipettor’s interface PCBs
........................................................................... 169 6.8.4.2. Functions of
cable connectors on M600-02-E01
.............................................................................. 169 6.8.5. Problem shooting
................................................................................................................................. 171
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6.8.5.1. Pipettor cannot be coordinated(Mainly for M600 , Google, collect and use data.
 Agree & close M800 is similar) ............................................... 171 6.8.5.2. Inner
 pipetting arm possible problems
.............................................................................................. 182 6.8.5.2.1 Inner
arm unable to initialize(For M600 only)
............................................................................... 182 6.8.5.2.2 Inner arm
unable to move clockwise or anti-clockwise
.................................................................. 183 6.8.5.2.3. Outer pipetting arm
possible problems(For M600&M800)
........................................................... 184 6.8.5.2.4 Pipetting arm vertical
common problems ....................................................................................... 185
6.8.5.2.5 Pipetting possible problems and solutions
...................................................................................... 186 6 . 9 Covers of M600
/ M800..................................................................................................................... 189
6.9.1Cover of
M600.......................................................................................................................................
189 6.9.1.1 Plate to cover the front
....................................................................................................................... 193 6.9.1.2
Plate to cover the back
....................................................................................................................... 194 6.9.1.3
Plate to cover to top
........................................................................................................................... 195
6.9.1.4 Plates to cover
left(8)&right(9)..........................................................................................................
196 6.9.2 Covers of M800
.................................................................................................................................... 198
6.9.2.1 Plate to cover the front
....................................................................................................................... 201 6.9.2.3
Plate to cover the back
....................................................................................................................... 202 6.9.2.4
Plate to cover to top
........................................................................................................................... 204
6.9.2.5 Plates to cover
left(8)&right(9)..........................................................................................................
205

Page 7. PUMPS 7-1 7.1.1 DILUTER PUMP

......................................................................................................................................... 2
7.1.1.1 Introduce
................................................................................................................................................
3 7.1.1.2 How to disassemble and replace the pump
............................................................................................ 4 7.1.1.3 Problem
Shooting
.................................................................................................................................. 5
7.1.1.4 Volume adjustment of diluter pump
...................................................................................................... 6 7.1.1.5 Maintance
of diluter pump
.................................................................................................................... 8 7.1.2
STARTER PUMP
......................................................................................................................................... 8
7.1.2.1 Introduce
................................................................................................................................................
8 7.1.2.2 How to disassemble and replace the pump
.......................................................................................... 11 7.1.2.3 Problem
Shooting
................................................................................................................................ 11
7.1.2.4 Volume adjustment of starter pump
.................................................................................................... 13 7.1.3 VACUUM
BYPASS PUMP
.......................................................................................................................... 15 7.1.3.1
Introduce
..............................................................................................................................................
15 7.1.3.2 How to disassemble and replace the pump
.......................................................................................... 16 7.1.3.3 Problem
Shooting
................................................................................................................................ 16 7.1.4
CONDENSATE WATER
PUMP.................................................................................................................. 18
7.1.4.1 Disassembling of the condensate water pump
(Peristaltic pump)........................................................ 18 7.1.4.2 Overview
of pump for consendate water (Old design- peristaltic pump)
............................................ 19 7.1.4.3 Structure of the peristaltic pump
.......................................................................................................... 20 7.1.4.4
Maintenance to the peristaltic pump
.................................................................................................... 20 7.1.4.5 Problem
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 Agree & close ................................................................................................................................ 21
 Page 8. APPENDIX 8-1 8.1 Coordinates M600
...................................................................................................................................... 3
8.1.1 Preparation for coordinate
........................................................................................................................ 3 8.1.3
Adjustment of reference position
............................................................................................................. 6 8.1.4.1
Adjustment of< First Sampling>
position............................................................................................ 10

Page 1-4

Service Manual V#2.1 Rev 20141103

Maglumi® 600/800 Content 8.1.4.2Adjustment of Second

Sampling after Incubate ...................................................................................
14 8.1.4.3 Adjustment of Second Sampling after Wash
....................................................................................... 17 8.1.5 Washing
position adjust
.......................................................................................................................... 22 8.1.6
Sample Reagent area position adjust
...................................................................................................... 24 8.1.6.1 Sample
area position adjust
................................................................................................................. 25 8.1.6.2
Reagent area position Adjust
............................................................................................................... 29 8.1.7 Z-
Dispense position
adjust...................................................................................................................... 36
8.1.8 Adjustment of the pipetting needle in Z- Start position
.......................................................................... 40 8.2 Coordinates M800
.................................................................................................................................... 42
8.2.1 Sample Arm/Pipettes
.............................................................................................................................. 42 8.2.2
Preparation for coordinate
...................................................................................................................... 43 8.2.3
Procedure of coordinates
........................................................................................................................ 47 8.2.4
Adjustment of reference position
............................................................................................................ 48 8.2.5
Adjustment of pipetting needle
............................................................................................................... 50 8.2.6
Adjustment of
position............................................................................................... 50 8.2.7
Adjustment of Second Sampling after Incubate
..................................................................................... 52 8.2.8 Adjustment of
Second Sampling after Wash
.......................................................................................... 53 8.2.9 Adjust of the
mix position in the second sampling after
wash................................................................ 55 8.2.10 Washing position
adjust ........................................................................................................................ 56
8.2.12 Reagent area position Adjust
................................................................................................................ 61 8.2.13 Z-
diepense position adjust
.................................................................................................................... 64 8.2.14
Adjustment of the pipetting needle in Z-start
position.......................................................................... 66 8.2.15 Adjustment
of data
compesation........................................................................................................... 66
8.3 Software Upgrade
.................................................................................................................................... 70
8.3.1.1 Kernel or structure of operating software upgrade
.............................................................................. 70 8.3.1.2 Operating
software patch update
........................................................................................................ 75 8.3.2 Master
control PCB Programs’ Upgrade
................................................................................................ 76 8.3.2.1M600-01-
E00-COP or M800-01-E00-COPwrite the flash out of the
upgrade program ....................... 77 8.3.2.2 M600- 02～04 board or
M800-02 ～ 05program upgrade writing flash out
......................................... 80

Service Manual V#2.1 Rev 20141103

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 Maglumi® 600/800 Content

Page 1-6

Service Manual V#2.1 Rev 20141103

Maglumi® 600/800 Introduction

Chapter

Introduction 1.

INTRODUCTION................................................................................................................
1.1 INTENDED USE
................................................................................................................................................2
1.2 TYPOGRAPHICAL
CONVENTIONS..................................................................................................................
1.2.1 Display of Warnings and Notes
..............................................................................................................3

Service Manual V#2.1 Rev 20141103

Page 1-1

Maglumi® 600/800 Introduction

1. Introduction The purpose of this document is to provide all

technical instructions to allow a correct installation,
maintenance, repair and uninstallation of the MAGLUMI®
Analyzer, including: MAGLUMI 600 / MAGLUMI 800 This
document is intended for Field Service Engineers (FSEs) for
training and performing field service.

1.1 Intended use The MAGLUMI is a fully automated

chemiluminescence analyzer performing the complete
sample processing (sample pre-dilutions, sample and
reagent dispensing, incubations, wash processes, cuvette
transports) as well as the measurement and evaluation. The
instrument is controlled via the Windows PC MAGLUMI®
software. This software, which was specifically designed for
this purpose, allows the user to process the pre-defined
assays. The System was developed and tested according to
the regula -tions of the IVD Directive. It is intended strictly for
professional In-vitro-Diagnostic use. It is to be used only with
Chemiluminescence Immunoassays, authorized by SNIBE for
the MAGLUMI® Analyzer. Any changes to the instrument that
are not authorized by the manufacturer will lead to the loss of
the conformity to the applicable regulations the
manufacturer has declared. In this case, the customer is
responsible for the fulfilment of the applicable regulations.

Page 1-2

Service Manual V#2.1 Rev 20141103

Maglumi® 600/800 Introduction

1.2 Typographical Conventions The warnings, notes and

symbols described hereafter are used in the current manual,
on the instrument and on its packaging.

1.2.1 Display of Warnings and Notes The signal word

"Warning" and a relating symbol point to potential dangers.
The non-observance of a warning is potential and can result
in death or at least serious irreversible injuries. A damage of
the system or an adverse effect on the system function
cannot be excluded.

The signal word "Caution" and a relating symbol point to

potential dangers/problems. The non-observance of safety
instructions can result in minor injuries. A damage of the
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system anand our ad
adverse partner
effect Google,
on the collect
system and use
function data.
cannot be
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 The signal word "Caution" point to potential problems. The
non-observance of a safety instruction can result in damage
of the system or an adverse effect on the system function.

The signal word "Note" point to potential problems. The non-

observance of notes can result in an adverse effect on the
system function (result deterioration).

Used Warning Symbols Caution, risk of danger to person or

damage to equipment! Consult instructions for use!

Biohazard!

Ectrical hazard!

Service Manual V#2.1 Rev 20141103

Page 1-3

Maglumi® 600/800 Introduction

Laser hazard!

Caution, risk of danger to person or damage to equipment!

Consult instructions for use!

Page 1-4

Service Manual V#2.1 Rev 20141103

Maglumi® 600/800 Overview

Chapter

Overview

2.

OVERVIEW
......................................................................................................................... 2 2.1
SYSTEM OVERVIEW
........................................................................................................... 2 2.1.1
Components ...............................................................................................................
2 2.1.2 Internal assemblies
.................................................................................................... 3 2.1.3 Reaction
module process path overview .....................................................................
5 2.2 LIQUID CONNECTION
......................................................................................................... 6 2.2.1 M600 &
M800 tubing system .................................................................................. 6 2.3
ELECTRIC OVERVIEW
........................................................................................................ 9 2.3.1 Signal
tansmissioin and power supply of the whole analyzer
.................................... 9 2.3.2 PCB electronic component
....................................................................................... 11

Service Manual V#2.1 Rev 20141103

Page 2-1

Maglumi® 600/800 Overview

2. Overview 2.1 System Overview 2.1.1 Components The

MAGLUMI® Analyzer is a system consisting of the following
components:         

Analyzer HP PC-compatible computer with a minimum of 3

serial interfaces Keyboard Mouse Touch-screen monitor
System operating software (based on Windows application)
Connecting cable and connecting hoses Consumables
Supply and waste containers
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 Service Manual V#2.1 Rev 20141103

Maglumi® 600/800 Overview

2.1.2 Internal assemblies The internal assemblies of the

system are shown as the picture below.

Maglumi600

11 4

13

15

10 8

1 5 14 12 7

1. Pipettors 4. Washer loader 7. RFID reader 10. Pusher 13.

Measuring chamber

Service Manual V#2.1 Rev 20141103

2. Incubator 5. Sample/Reagent Area 8. Back-transport 11.

Diluters 14. Starter Area

3. Sample loader 6. Washer transport 9. Washer lift 12.

Barcode reader 15. Waste bag

Page 2-3

Maglumi® 600/800 Overview

Maglumi800 14

52

11

16

17

13 10 8

31

12

15

1.Cuvette Loader 2. Sample loader 3. Sample Area 4.Incubator

5. Washer loader 6. RFID reader 7.Barcode reader 8. Pipettor
9. Washer transport 10. Back-transport 11. Washer lift 12.
Reagent Area 13. Pusher 14.Dilutor 15. Starter Area 16.
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Incubator
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 doesn’t include cuvettes Loader (3) M800 Sample and
Reagent Area divide to two individual Area (4) M600 have
2tracks(16 position) for sample Area, M800 have 5 tracks (40
position) (5) M600 have 4 tracks for Reagent Area, M800 have
9 tracks for Reagent Area.

Page 2-4

Service Manual V#2.1 Rev 20141103

Maglumi® 600/800 Overview

2.1.3 Reaction module process path overview Maglumi 600

Wash

Meas.

Waste

Incu. Left Pip. Right Pip.

Service Manual V#2.1 Rev 20141103

Page 2-5

Maglumi® 600/800 Overview

Maglumi800

Wash

Incu.

Waste

Meas.

Left Pip.

Cuv. lo

2.2 Liquid Connection 2.2.1 M600 & M800 tubing system Note:
(1) M600 and M800 almost have the same tubing system, the
different is: For M600, there is only one condensate tube
connect to Sample&Reagent Area, as the Sample Area and
Reagent Area mix together for it. For M800, there are two
condensate tubes connect to Sample Area & Reagent Area
respectively, as Sample Area and Reagent Area separated to
two individual parts.

Page 2-6

Service Manual V#2.1 Rev 20141103

Maglumi® 600/800 Overview

Service Manual V#2.1 Rev 20141103

Page 2-7

Maglumi® 600/800 Overview

Page 2-8

eft

Service Manual V#2.1 Rev 20141103

Maglumi® 600/800 Overview

2.3 Electric Overview 2.3.1 Signal tansmissioin and power

supply of the whole analyzer 1) Signal transmission Interface
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Computer
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 Main Board

COP

Sensor

We have 3 dominant ways for signal transmission: (1) Upper

computer→COP→Main board→Interface board→Sensor (2)
Upper computer→COP→Main board→Interface board (3)
Upper computer→COP→Main board→Sensor

2) Power supply network of M600 Maglumi600

Service Manual V#2.1 Rev 20141103

Page 2-9

Maglumi® 600/800 Overview 3) Power supply network of

M800

Page 2-10

Service Manual V#2.1 Rev 20141103

Maglumi® 600/800 Overview

2.3.2 PCB electronic component

1. M600-01-E00 PCB board （1）Control of the temperature in

the heating and cooling area. （ 2 ） Liquid level signals of the
starters, system liquid and waste liquid （ 3 ） Store the
commands of the software, and the components moving
control 2. M600-02-E00 PCB board （ 1 ） Control of the
vertical, inner and outer motor drivers （ 2 ） Control of the
bypass pump （ 3 ） Control of the dilutor （ 4 ） Control of the
waste pump of pipettor （5）Control of the receiving process
of liquid level detection signal （6）Sample and reagent track
detection12 （ 7 ） Scan the sample track barcode （ 8 ） Read
reagent information from RFID

3. M600-03-E00 PCB board （ 1 ） Wash lift control and status

（ 2 ） Wash transport control and status （ 3 ） Back transport
control and status （ 4 ） Wash pump control （ 5 ） Peristaltic
pump control （ 6 ） Washer station overflow detection and
warning （ 7 ） Wash station entrance detection （ 8 ）
Incubator temperature control and status （ 9 ） Incubator
movement control and status Service Manual V#2.1 Rev
20141103

Page 2-11

Maglumi® 600/800 Overview （ 10 ） Incubator cuvette

number scanner （ 11 ） Pusher control and status （ 12 ） Wash
load control and status （13）Sample load control and status

4. M600-04-E00 PCB board （ 1 ） Control of chamber

transport （ 2 ） Control of chamber lift （ 3 ） Control of starter
pumps （ 4 ） Control of waste pumps （ 5 ） Control of PMT’s
high voltage （6）Control of blue light’s voltage

Page 2-12

Service Manual V#2.1 Rev 20141103

Maglumi® 600/800 Overview Maglumi800

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 5

1. M800-01-E00 PCB-COP Board （ 1 ） Control of the

temperature in the heating and cooling area. （ 2 ） Liquid
level signals of the starters, system liquid and waste liquid
（ 3 ） Store the commands of the software, and the
components moving control 2. M800-02-E00 PCB-Sample
Arm Board （1）Control of the vertical, inner and outer motor
drivers （ 2 ） Control of the bypass pump （ 3 ） Control of the
dilutor （ 4 ） Control of the waste pump of pipettor （ 5 ）
Control of the receiving process of liquid level detection
signal

3. M800-03-E00 PCB-Washer Board （ 1 ） Wash lift control

and status （2）Wash transport control and status （3）Back
transport control and status （ 4 ） Wash pump control （ 5 ）
Peristaltic pump control （ 6 ） Washer station overflow
detection and warning （7）Wash station entrance detection

4. M800-04-E00 PCB-Chamber Board （ 1 ） Control of

chamber transport （ 2 ） Control of chamber lift （ 3 ） Control
of starter pumps （ 4 ） Control of waste pumps （ 5 ） Control
of PMT’s high voltage Service Manual V#2.1 Rev 20141103

Page 2-13

Maglumi® 600/800 Overview （ 6 ） Control of blue light’s

voltage

5, M800-04-E00 PCB-Multiple Module (1) (2) (3) (4) (5) (6) (7)
(8)

Incubator movement control and status Back transport

control and status Wash load control and status Sample load
control and status Sample and reagent track detection Scan
the sample track barcode Read reagent information from
RFID Cuvette loader control and status

Page 2-14

Service Manual V#2.1 Rev 20141103

Maglumi® Series Installation of the System

Chapter

Installation of the System

3.

INSTALLATION OF THE SYSTEM

...................................................................................................................... 2 3.1
INTRODUCTION
..............................................................................................................................................
2 3.2 ANALYZER RECEIVED
................................................................................................................................... 2 3.3
UNPACK AND INSTALL THE ANALYZER
......................................................................................................... 2 3.3.1 UNPACK
THE ANALYZER
........................................................................................................................ 2 3.3.2
INSTALL THE ANALYZER
........................................................................................................................ 9 3.4
OPEN SERVICE SOFTWARE AND USER SOFTWARE
....................................................................................... 16 3.4.1 Service Software
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 ................................................................................. 18 

Service Manual V#2.1 Rev 20141103

Page 3-1

Maglumi® Series Installation of the System

3. Installation of the System 3.1 Introduction The package of

MAGLUMI series has something different in items. This
guideline can be used for MAGLUMI 600 (M600), MAGLUMI
800 (M800) Chemiluminescence Analyzers.

3.2 Analyzer Received Upon receiving the analyzer, please

check the condition of the lab: power cable grounded (very
important), room temperature maintained at 15-30 ℃ , and
humidity 10% -85%. 220V & 2KV UPS and air conditioner are
strongly recommended.

3.3 Unpack and Install the Analyzer 3.3.1 Unpack the analyzer
I.

Unpack the box

(1) Drive the screws out of the bottom of the wooden box so
that you can lift the rest of the box up, and the analyzer
would stand on the base of the wooden box (M600, M800).

Unscrew the base of the wooden box

Page 3-2

Service Manual V#2.1 Rev 20141103

Maglumi® Series Installation of the System (2) For M600,

M800, loosen the fixing screws and move the analyzer to a
firm experiment table or platform.

Fixing screws

(3) Remove the plastic membrane.

Service Manual V#2.1 Rev 20141103

Page 3-3

Maglumi® Series Installation of the System (4) Remove the

adhesive tapes and foam plastics on the analyzer.

(5) Unscrew the panel.

Page 3-4

Service Manual V#2.1 Rev 20141103

Maglumi® Series Installation of the System (6) Remove the

foam plastics at the washing station.

(7) Remove the cuvettes in the channels.

II.

Check items

Check the items in the package strictly for any damages or

loss. For MAGLUMI 600, see Fig. 3.3.1-1 and Fig 3.3.1-2 for
reference. For MAGLUMI 800, see Fig. 3.3.1-3 and Fig 3.3.1-4 for
reference. Service Manual V#2.1 Rev 20141103

Page 3-5

Maglumi® Series Installation of the System

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LIST
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 Analyzer

RS-232 cables

DB9 F/F cables

Power cables(3.0M)

Fuse（5.0A、6.0A）

Graduate tube

User Manual

Quantity

121121111111112121141121

Notebook Computer Battery 8

Mouse Power cable AC adapter

Allen Key

10

Waste liquid bottle （3.3L）

11

System liquid bottle（3.3L）

12

Waste container of cuvettes

13

Cuvette Waste bags

14

QC Certificate

15

Cables for download data

16

jumper terminal connecter

17

Tray for Sample rack

18

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 19

Double open end wrench

20

Disposable syringes（25ml）

口口口口口口口口口口口口口口口口口口口口口口口口

SN:

Checked:

Released: Fig. 3.3.1-1 Maglumi 600 Packing List

Page 3-6

Service Manual V#2.1 Rev 20141103

Maglumi® Series Installation of the System

Maglumi 800 FULLY AUTO SYSTEM PACKING LIST

Description

Quantity

Analyzer

RS-232 cables

VDE Power cables(1.8M)

Fuse（3.0A、5.0A、6.0A、15.0A）

Graduate tube

User Manual

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 7

PC

Keyboard

Mouse

10

Monitor

11

Monitor connection cables

12

Allen Key

13

Waste liquid bottle （10L）

14

System liquid bottle（10L）

15

Caps with sensor and tubing

16
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 1

17

QC Certificate

18

Cables for download data

19

Cuvette Waste bags

20

jumper terminal connecter

21

Tray for Sample rack

22

DB9 F/F cables

23

needle wash tool

24

conjunction tube

25

Double open end wrench

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 口

26

digital speaker

SN:

Checked:

Service Manual V#2.1 Rev 20141103

Released:

Page 3-7

Maglumi® Series Installation of the System

Fig. 3.3.1-2 Maglumi 600 Package Items

Page 3-8

Service Manual V#2.1 Rev 20141103

Maglumi® Series Installation of the System

Fig. 3.3.1-3 Maglumi 800 Package Items

Service Manual V#2.1 Rev 20141103

Page 3-9

Maglumi® Series Installation of the System

3.3.2 Install the analyzer For Maglumi 600 and Maglumi 800
analyzer, place the analyzer on a steady table or platform.
Adjust the four supporting points on the analyzer’s bottom to
keep it level. You need the components below. (1) Use RS232
to connect computer and analyzer 1. M600

2. M800 RS232

RS232 cannot be connected with these two ports. RS232

(2) Prepare some system liquid and starters. Get them ready
to use.

(3) Connect system liquid tube and sensors

Page 3-10

Service Manual V#2.1 Rev 20141103

Maglumi® Series Installation of the System Note : For M800

only, M600 already connected

Service Manual V#2.1 Rev 20141103

Page 3-11

Maglumi® Series Installation of the System (4). Connect

waste tube and sensors 1. M600

2. M800

(4) Connect starters tubes and sensors Page 3-12

Service Manual V#2.1 Rev 20141103

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M600
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 2. For M800

Service Manual V#2.1 Rev 20141103

Page 3-13

Maglumi® Series Installation of the System (5) Connect the

Alitea Pump – Pressure latch.

Page 3-14

Service Manual V#2.1 Rev 20141103

Maglumi® Series Installation of the System (6) Fix the waste

bag.

Wrong position

Correct position

Service Manual V#2.1 Rev 20141103

Page 3-15

Maglumi® Series Installation of the System

3.4 Open Service Software and User Software 3.4.1 Service

Software (to adjust the analyzer) (1) Enter the Service
Software (password: snibe923),and click to initialize the
components. (2) Click . Run the “threereactionrunning” to
check if the cuvettes would run smoothly inside the
channels.

(3) Click to align the needle(s) to proper position. (4) Click and
then click to open the “Background” dialog. Measure the
“Background/Closed”, “Background/Open”, and “Background
/Transport Pos.” to check the sealing of the chamber. All the
above results should be less than 100. Measure “Ref. LED on”
at last, which has a specified range 140,000-230,000.

Page 3-16

Service Manual V#2.1 Rev 20141103

Maglumi® Series Installation of the System

(5) Fully fill the tubing system with system liquid or starters.
Click and then . Input “45” (or higher) in “Washer” and “20” (or
higher) in “Chamber” to prime the tubes until the tubes of
the washing station and the chamber are filled with system
liquid and starters, respectively.

(6) Click to initialize the pipettor and exit the interface. Click
and twice to fill the pipettor tubes with system liquid.

Service Manual V#2.1 Rev 20141103

Page 3-17

Maglumi® Series Installation of the System

(7) Run “Meas. Cuv.” in the Service Software. Click , , and . Load
a clean and new cuvette on the pusher, and click . The
specified range “Meas. Cuv.” is 200-1500.

3.4.2 User Software (to check the performance) (1) Enter the
user software (username: snibe, password: snibe).The analyzer
will automatically initialize.

Page 3-18

Service Manual V#2.1 Rev 20141103

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(2) Make sure
 Agree & close there are cuvettes in the left pipetting position and the
 incubator loader channel. Run (Pipettor: 3, Washer:3,
Chamber:3, BGW: 1, and LC:1) in user software. (BGW: 200-
1200 CV

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