Manual Omega M4463 - Transmisor de Nivel
Manual Omega M4463 - Transmisor de Nivel
Manual Omega M4463 - Transmisor de Nivel
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INTRODUCTION / TABLE OF CONTENTS Step One
The LVU800 Series is a general‐purpose ultrasonic level transmitter that provides a loop powered 4‐20 mA
output. The 4‐20 mA output can be used to provide the proportional level of liquid in any tank or vessel. The
signal can be connected to any device that accepts a loop powered 4‐20 mA signal, such as a PLC, SCADA, DCS,
display, controller, etc.
New Features
Simple configuration with push button configuration
Adjustable Loop Fail‐Safe, Hold Last, Empty, Full, 21 mA, 22 mA
Easy to reverse mA output, 4‐20 mA to 20‐4 mA
Increased output filtering
Table of Contents
Introduction ................................................................................................................................................... 3
Specifications ................................................................................................................................................... 4
Dimensions ................................................................................................................................................... 4
Safety Precautions: ........................................................................................................................................... 5
About this manual ................................................................................................................................. 5
Components .......................................................................................................................................... 6
Getting Started .................................................................................................................................................. 7
Feature Guide ....................................................................................................................................... 7
Getting Around ..................................................................................................................................... 8
How to enter the MENU ....................................................................................................................... 9
How to configure UNITS ........................................................................................................................ 9
How to configure the DISPLAY ............................................................................................................ 10
How to configure the operational range (Height & Fill‐H) ................................................................. 11
How to reverse the current output (Rev mA) ..................................................................................... 12
How to set the Fail‐Safe (SAFE) settings ............................................................................................. 12
How to set Target Calibration (TG CAL) .............................................................................................. 13
Wiring ................................................................................................................................................. 14
Installation ................................................................................................................................................. 16
Mounting Guide .................................................................................................................................. 16
Fitting Selection .................................................................................................................................. 17
Appendix ................................................................................................................................................. 20
SETUP ................................................................................................................................................. 20
Diagnostic (DIAG) parameters ............................................................................................................ 20
Reset ................................................................................................................................................. 20
User Settings ....................................................................................................................................... 21
Troubleshooting .................................................................................................................................. 22
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SPECIFICATIONS/DIMENSIONS Step Two
4
SAFETY PRECAUTIONS Step Three
About this Manual: PLEASE READ THE ENTIRE MANUAL PRIOR TO INSTALLING OR USING THIS PRODUCT. This
manual includes information on the LVU800 Series Ultrasonic Level Switch from OMEGA ENGINEERING. Please
refer to the part number located on the switch label to verify the exact model configuration, which you have
purchased.
User’s Responsibility for Safety: OMEGA ENGINEERING manufactures a broad range of level sensing
technologies. While each of these sensors is designed to operate in a wide variety of applications, it is the
user’s responsibility to select a sensor model that is appropriate for the application, install it properly, perform
tests of the installed system, and maintain all components. The failure to do so could result in property
damage or serious injury.
Proper Installation and Handling: Only professional staff should install and/or repair this product. Install the
switch with the included FKM gasket and never over tighten the switch within the fitting. Always check for
leaks prior to system start‐up.
Wiring and Electrical: A supply voltage of 12 to 28 VDC is used to power the LVU800 Series. Electrical wiring
of the transmitter should be performed in accordance with all applicable national, state, and local codes.
Material Compatibility: The enclosure is made of Polycarbonate (PC). The transducer is made of
Polyvinylidene Fluoride (PVDF). Make sure that the model, which you have selected, is chemically compatible
with the application media.
Enclosure: While the switch housing is liquid‐resistant the LVU800 Series is not designed to be operational
when immersed. It should be mounted in such a way that the enclosure and transducer do not come into
contact with the application media under normal operational conditions.
The enclosure has a flip cover with dual 1/2” NPT female conduit ports and an internal terminal strip for
wiring. To open the enclosure, you will need a small insertion tool such as a screwdriver. Loosen the locking
screw located at the top front of the enclosure. Rotate the hinged cover up for 135° access to the faceplate
and terminal strips. Before closing the enclosure, make sure that the enclosure gasket is properly seated, and
that any conduit fittings, cable connectors or plugs are installed correctly and sealed.
Handling Static‐Sensitive Circuits/Devices: When handling the transmitter, the technician should follow these
guidelines to reduce any possible electrostatic charge build‐up on the technician’s body and the electronic
part.
1. Always touch a known good ground source before handling the part. This should be repeated while
handling the part and more frequently after sitting down from a standing position, sliding across the
seat or walking a distance.
2. Avoid touching electrical terminals of the part unless making connections.
3. DO NOT open the unit cover until it is time to calibrate.
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SAFETY PRECAUTIONS Step Three
Make a Fail‐Safe System: Design a fail‐safe system that accommodates the possibility of switch and/or power
failure. OMEGA ENGINEERING recommends the use of redundant backup systems and alarms in addition to
the primary system.
Flammable, Explosive or Hazardous Applications: LVU800 Series should not be used within classified
hazardous environments.
Warning: Always use the FKM gasket when installing the LVU800 Series, and make sure that all electrical
wiring of the switch is in accordance with applicable codes.
Components: LVU800 Series is offered in three different models. Depending on the model purchased, you
may or may not have been shipped all the components shown below. You do however, need an LVU800
Series and FKM gasket to configure, install and operate LVU800 Series.
LVU800 Series
o LVU809 – 9.8’ (3 m) range, Type 4X encl., 1” NPT
o LVU809‐G – 9.8’ (3 m) range, Type 4X encl., 1” G
o LVU816 – 18.0’ (5.5 m) range, Type 4X encl., 2” NPT
o LVU816‐G – 18.0’ (5.5 m) range, Type 4X encl., 2” G
o LVU826 – 26.2’ (8 m) range, Type 4X encl., 2” NPT
o LVU826‐G – 26.2’ (8 m) range, Type 4X encl., 2” G
o LVU832 – 32.8’ (10 m) range, Type 4X encl., 2” NPT
o LVU832‐G – 32.8’ (10 m) range, Type 4X encl., 2” G
FKM Gasket
o Part #220128 – for LVU809 series only
o Part #220129 – for LVU816, LVU826 and LVU832 series
Manual
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GETTING STARTED Step Four
LVU800 Series can be configured before installation. The switch features non‐volatile memory, so the set
points configured before installation will not be lost when the switch is powered down. To start, all you need
is the following information:
Basic Tank Information:
o HEIGHT – Distance from the transducer face to the bottom of
the tank.
o FILL‐H – Maximum fill height of the liquid from the bottom of
the tank.
o These values will all be in the same distance value (inches,
centimeters, feet or meters) and will all be measured from the
bottom of the tank.
Power:
o Provide 12 to 28 VDC input power to the LVU800 Series.
Feature Guide:
FEATURE ACCESS BY
Easy to use MENU Press and hold SELECT key until MENU is displayed
approximately 5 seconds. The MENU items will rotate
through display, press SELECT to change an item.
Many UNITS of In the MENU mode, press SELECT when UNITS is display,
measurement. then select INCHES, CM (centimeter), FEET, METERS or
PERCENT.
No cumbersome measure In MENU mode, select the TANK item and set the
required. Set point HEIGHT of the tank from the transducer face to the
distances are relative to bottom of the tank. Set the Fill Height (FILL‐H) to the
the tank bottom. maximum fill height of the liquid from the bottom of the
tank. Now all of the set points are from the bottom of
the tank up.
Optional Target Calibration Use this feature if the tank is at the empty or full setting.
This will accept the current level as either empty (TG
CAL EMPTY) of full (TG CAL FULL).
Fail‐Safety Use the SAFE function to preset the output to either
Empty (4 mA), Full (20 mA, 21 mA or 22 mA) or Hold
Last Value in case the transmitter loses its signal (LOST).
7
GETTING STARTED (continued) Step Four
Getting Around:
LVU800 Series is configured by the use of three push buttons (UP, DOWN and SELECT) and a LCD display. As a
lockout feature, the buttons are inactive until the SELECT button is held down for 5 seconds, and then the
display will begin to scroll through the top level of the configuration menu.
Steps for Basic Configuration:
1. Select and Set the units of operation in the UNITS menu.
2. Configure the Sensor Height and Fill‐H under the TANK menu.
3. Set the SAFE value.
Top Level
The Configuration menu will continue to scroll through the items below until the SELECT button is pressed.
UNITS – TANK – SAFE – TG CAL – VALUES ‐ HELP – RUN.
To return to the Operational mode of LVU800 Series, press SELECT while RUN appears in the display.
UNITS – Allows end user to select the units for configuration and operation. Select between Inches,
Centimeters, Feet, Meters or Percent. Press EXIT to return to the Top Level menu.
TANK – Allows the end user to configure the operational range for the switch.
o HEIGHT – Distance from the transducer face to the bottom of the tank.
o FILL‐H – Maximum fill height of the liquid from the bottom of the tank.
o REV MA – Allows the transmitter to reverse the current output such that 4 mA is at FULL and 20
mA is at EMPTY.
o Press Exit to return to the Top level Menu.
o Note: if UNITS is set to Percent, then TANK will not appear. To view TANK, set UNITS to any of the
following: Inches, Centimeters, Feet or Meters.
SAFE – The fail‐safe for the LVU800 Series can be preset to the customer’s requirement.
o 22 mA – Overfill fail‐safe setting.
o 21 mA – Overfill fail‐safe setting.
o 20 mA – Full fail‐safe setting.
o 4 mA – Empty fail‐safe setting.
o HOLD – Keeps the output at its last current reading when fail‐safe condition occurs.
TG CAL – Target Calibration (allows for the sensor to accept the current level as either EMPTY or FULL.
VALUES – Provides setup information, the ability to reset the LVU800 Series and a simulation mode to test
the relay function.
o SETUP – Will display the setting for all functions of LVU800 Series.
o DIAG – This is a production test feature used by the factory to confirm operation. This mode
should only be used when supervised by an Omega Engineering representative.
o RESET – Will reset the LVU800 Series back to its original factory setting.
HELP – Provides information for contacting Omega Engineering no‐line.
RUN – Returns the unit to normal measurement and control mode.
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GETTING STARTED (continued) Step Four
How to enter the MENU:
1. Press and hold SELECT key (approximately 5 seconds) until MENU is displayed.
2. The menu items will rotate through display.
3. Press SELECT to change an item.
How to configure UNITS:
1. In the MENU mode, press select when UNITS is display.
2. Press SELECT to choose between INCHES, CM (centimeter),
FEET, METERS or PERCENT.
3. Select EXIT to return to the Top Level Menu.
Note: Reading the level of liquid in Percent:
Omega Engineering recommends that when selecting PERCENT, configure the HEIGHT and FILL‐H
settings before selecting PERCENT in order to span the LVU800 Series for your application
requirements.
When in PERCENT, the operational span will be based upon the last TANK settings, typically the factory
settings for HEIGHT and FILL‐H.
LVU800 Series HEIGHT FILL‐H
LVU809 Series 118.1” (300 cm) 114.1” (290 cm)
LVU816 Series 216.5” (550 cm) 208.5” (530 cm)
LVU826 Series 314.9” (800 cm) 307.1” (780 cm)
LVU832 Series 393.7” (1000 cm) 381.9” (970 cm)
When PERCENT is selected, the TANK settings (HEIGHT and FILL‐H) will be disabled.
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GETTING STARTED (continued) Step Four
DISPLAY ‐ AIR Mode vs. LIQUID Mode:
The display can be made to display either the height of liquid in the
tank (LIQUID mode) or the amount of air in the tank (AIR mode).
AIR mode – Will display the distance from the bottom of the sensor to
the surface of the liquid.
LIQUID mode – Will display the height of liquid measured from the
bottom of the tank.
How to change the display mode:
1. In the MENU mode, press select when UNITS is display.
2. Press SELECT when DISPLAY appears.
3. Press SELECT to choose between AIR or LIQUID.
4. When EXIT appears, press SELECT return to Top Level Menu.
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GETTING STARTED (continued) Step Four
How to configure the Operational range of LVU800 Series:
Sensor Height Fill‐Height
Note:
Omega Engineering recommends that when selecting PERCENT, configure the Height and Fill‐H settings
before selecting PERCENT in order to span the LVU800 Series for your application requirements.
When PERCENT is selected, the TANK settings (Height and Fill‐H) will be disabled.
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GETTING STARTED (continued) Step Four
How to set a Reverse the Current Output:
1. In MENU mode, select the TANK item.
2. When REV MA appears, press SELECT.
3. When REV appears, press SELECT.
4. When EXIT appears, press SELECT return to Top Level Menu.
LVU800 Series is now in the Reverse mode. To switch back to the
Normal mode, follow the instructions above and select NORM under
step 3.
How to set the SAFE setting:
The default for Fail‐Safety (LOST) can be preset. The choices are 4 mA,
20 mA, 21 mA, 22 mA and HOLD.
1. In MENU mode, select the SAFE item.
2. When the required setting appears, press SELECT.
3. When EXIT appears, press SELECT return to Top Level Menu.
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GETTING STARTED (continued) Step Four
How to set using Target Calibration (Empty):
Instead of measuring for Empty tank, the Empty distance can be set
automatically. This method requires that the tank be Empty or at the
level that is considered Empty in the application. To set TG Empty,
follow the instructions below.
1. Before beginning, make sure the level is tank is at the Empty
level.
2. In MENU mode, select the TG CAL item.
3. When EMPTY appears, press SELECT. This sets the current
distance as the new Empty setting.
4. When EXIT appears, press SELECT return to Top Level Menu.
How to set using Target Calibration (Full):
Instead of measuring for Full tank, the Full distance can be set
automatically. This method requires that the tank be Full or at the
level that is considered Full in the application. To set TG Full, follow
the instructions below.
1. Before beginning, make sure the level is tank is at the Full level.
2. In MENU mode, select the TG CAL item.
3. When FULL appears, press SELECT. This sets the current
distance as the new Full setting.
4. When EXIT appears, press SELECT return to Top Level Menu.
Note: When setting either the TG EMPTY or TG FULL, make sure the reflective surface is perpendicular to the
LVU800 Series and not at an angle. Be careful if the tank has a sloped or cone bottom and the bottom of the
tank is exposed to air.
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WIRING Step Five
Below is a quick review of wiring the LVU800 Series to common display, controllers and PLC’s.
Proportional Level Controller Proportional Level Controller
LVCN‐51 Series LVCN‐51 Series
JWA mode (Factory Setting) JWB mode
Generic Loop Generic PLC
Powered Display
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WIRING (continued) Step Five
General notes for electrical connections, usage and safety:
Where personal safety or significant property damage can occur due to a spill, the installation must
have a redundant backup safety system installed.
Wiring should always be completed by a licensed electrician.
Supply voltage should never exceed 28 VDC.
The sensor materials must be chemically compatible with the liquids to be measured.
Design a fail‐safe system for possible sensor and/or power failure.
Never use the sensor in environments classified as Hazardous.
Testing the Transmitter
1. Connect a multimeter in series with the black wire to read the current output.
2. Verify that the current increases (tank filling) and decreases (tank emptying) appropriately in the
calibrated span.
3. If not, carefully observe and attempt to correlate any installation, level or application event for more
specific troubleshooting direction.
Voltage Output
LVU800 Series can be used as a 0 to 5 or 0 to 10 VDC output device. A resistor will need to be added to the
circuit to enable a voltage output (refer to the wiring diagram below).
0‐5 VDC output 0‐10 VDC output
o Add a 250 Ohm resistor o Add a 500 Ohm resistor
o Actual output will be 0.8 to 5 VDC o Actual output will be 2 to 10 VDC
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INSTALLATION Step Six
The LVU800 Series should always be mounted perpendicular to the liquid surface and installed using the
provided FKM mounting gasket. Make sure that the fitting and transmitter threads are not damaged or worn.
Always hand‐tighten the transmitter within the fitting. Perform an installed leak test under normal process
conditions prior to system start up. Note: The preferred mounting fitting for the LVU809 series is a plastic 2”
thread (or slip) x 1” thread reducer bushing.
Mounting Guide
1. Do not mount at an angle
2. Liquid should never enter the dead band
3. Side Wall:
a. For LVU809 Series ‐ mount at least 2” from the side wall
b. For LVU816, LVU826 & LVU832 Series ‐ mount at least 3” from the side wall
4. Do not mount where obstacles will intrude on sensor’s beam width
a. See Specifications on page 4
5. Do not mount in a vacuum
6. Avoid mounting in the center of a dome top tank.
7. In cone bottom tank, position the sensor over the deepest part of the tank.
Do not install at Do not install within
angle relative to the 3” of tank sidewall.
liquid.
Do not install with Do not install in
objects in the beam. applications with
vacuum.
Installation in existing fittings
If the existing fitting is larger than the threads of the LVU800 Series, select a reducer bushing such as a 2”
thread x 1” thread, a 2” slip x 1” thread, 3” thread x 2” thread or 3” slip x 2” thread.
Metal Tanks (LVU809 series only)
Omega Engineering ultrasonic transmitters have been optimized for use in non‐metallic fittings.
1. For best performance, avoid the use of metallic fittings.
a. Use a plastic 2” x 1” reducer bushing (such as LVU800‐2N80), or a plastic 1” tank adapter (such
as LVU800‐1B).
2. While installations directly into a 1” metal fitting are not recommended, acceptable results may be
obtained if the 1” fitting is a half coupling in form and the outer diameter of the coupling is tightly
wrapped in vinyl tape to dampen vibrations.
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INSTALLATION (continued) Step Six
Fitting Selection: Check the part number to determine the required fitting mount size and thread type.
LVU800 Series is commonly installed in tank adapters, flanges, brackets or standpipes. Note: Always include
the gasket when installing the LVU800 Series.
1. Tank Adapter: Select a tank adapter fitting, such as a 1” adapter for the LVU809 series or a 2” adapter
for the LVU816, LVU826 & LVU832 series.
a. For best results, select a 2” tank adapter and add a 2” x 1” reducer bushing.
b. Avoid tank adapter (thread x thread) styles and/or pipe stops forward of the installed
transducer.
c. Always mount the tank adapter so the majority of fitting is outside the tank.
i. Never mount the tank adapter upside down or the bulk of the material is inside the
tank.
Do not use thread x thread
2. Riser: Installations with tall, narrow risers can impede the acoustic signal.
a. LVU816, LVU826 & LVU832 Series: 2” (5 cm) diameter risers should be no taller than 5” (12.7
cm). Larger diameter risers should be no taller than 12” (30.5 cm).
b. LVU809 Series:
Note: Do not exceed the dimensions listed above
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INSTALLATION (continued) Step Six
3. Flange (LVU809 series): If installing on a flange, select a flange with a thread that is above the plane of
the flange.
a. The LVU816, LVU826 & LVU832 series works well with Flange installations.
b. Avoid the use of blind flanges with tapped threads or flanges where the threads are even with
the plane of the flange, such as the Banjo 1" Poly ANSI Flange (series AF100).
c. Use a flange with a 2” thread and add a 2” to 1” reducer bushing to complete the installation.
Do not use thread in plane
4. Side Mount Bracket: For installations in open tanks and sumps, use the LVM‐30 or
LVM‐31 series side mount bracket.
a. For the LVU809 series, order the LVM‐31 side mount bracket.
b. For the LVU816, LVU826 & LVU832, series, order the LVM‐30 side mount bracket.
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INSTALLATION (continued) Step Six
5. Stand Pipe: A standpipe maybe used to dampen turbulence or when foam is present in the
application.
a. Pipe can be made of any material.
b. Select a minimum 3” ID pipe for the stand pipe.
i. A 2” pipe is usable with the LVU809 series, but is the minimum.
ii. Pipes larger than 3” can also be used.
c. Use a coupling and reducer bushing to attach the LVU800 Series to the pipe.
i. With the LVU809 series, be sure to use a plastic reducing bushing such as the 2” Thread
x 1” Thread fitting (ex: LVU800‐2N80) or 2” Slip x 1” Thread fitting (ex: LVU800‐2S80).
ii. With the LVU816, LVU826 or LVU832 series, be sure to use a plastic reducing bushing
such as the 3” Thread x 2” Thread fitting (ex: LVU800‐3N80) or 3” Slip x 2” Thread fitting
(ex: LVU800‐3S80).
d. The pipe length should run the measurement span and the bottom of the pipe should remain
submerged at all times to prevent foam from entering the pipe.
e. Cut a 45°notch at the bottom of the pipe and drill a 1/4”pressure equalization hole in the dead
band.
f. The pumps should not drive liquid past the open end of the stand pipe which causes the liquid
in the pipe to oscillate.
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APPENDIX Step Seven
Setup:
You can view how the LVU800 Series is configured.
1. From the main MENU level, press SETUP when VALUES appears.
2. When SETUP appears, press the SELECT key.
3. Setup will display the following information:
a. Units, Display, Rev mA, Safe, Height, Fill‐H
4. When completed, press SELECT when EXIT appears to return to the main program level.
Diagnostics (DIAG) Parameters:
This mode runs diagnostic tests that confirm operation of LVU800 Series. This mode should only be used
when supervised by an Omega Engineering representative.
Reset:
LVU800 Series enables the end user to reset the entire configuration back to the original factory settings.
Follow the instructions below to reset LVU800 Series:
1. From the main MENU level, press SELECT when VALUES appears.
2. When RESET appears, press the SELECT key.
3. When YES appears, press SELECT key to reset LVU800 Series.
a. To cancel the reset, press SELECT when NO appears.
4. When completed, press SELECT when EXIT appears to return to the main program level.
Factory Settings:
LVU800 Series HEIGHT FILL‐H
LVU809 Series 118.1” (300 cm) 114.1” (290 cm)
LVU816 Series 216.5” (550 cm) 208.5” (530 cm)
LVU826 Series 314.9” (800 cm) 307.1” (780 cm)
LVU832 Series 393.7” (1000 cm) 381.9” (970 cm)
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APPENDIX Step Seven
User Settings:
Fill out the chart below and keep as a record of your configuration.
Tank
Height = Fill-H =
Norm Reverse
Units
Inches Feet cm Meter Percent
Air Liquid
Safe
22mA 21 mA 20mA Hold Last 4mA
21
APPENDIX Step Seven
Troubleshooting:
PROBLEM SOLUTION
TANK does not appear on Units function is set for PERCENT on LVU800 Series:
the main menu: When Units is set for PERCENT, the TANK function is
disabled. To re‐enable TANK, change units to INCHES,
CM, FEET or METERS.
Display shows FULL: Level of liquid is above the FILL‐H setting: Check the
FILL‐H setting, making sure the FILL‐H setting is high
enough so the level of liquid is below the FILL‐H setting.
The Fill‐H setting is the distance from the bottom of the
tank to the Full level of liquid.
Display shows EMPTY: Level of liquid is beyond the HEIGHT setting: Check the
HEIGHT setting, making sure the HEIGHT setting is low
enough so the level of liquid is above the HEIGHT
setting.
Display shows WARMUP: Typically occurs when power is being applied to
transmitter. Indicates a weak power supply, bad wire
connections or the sensor is out of the operational
range.
Display shows LOST: Sensor is in a Fail‐Safe state. The return sound pulses
are not reaching the transducer. First, cycle power off
and on, waiting 5 seconds between the off and on
states. If problem persists, check the installation fitting
against the Installation instructions in the manual.
Display is opposite of the Check the DISPLAY setting. AIR mode indicates the
measured value: distance from the liquid to the sensor. LIQUID mode
indicates the height of liquid in the tank. Change the
DISPLAY mode from AIR to LIQUID or vice versa to
correct.
Transmitter indicates a Check the wiring for an open circuit. An open circuit is
current of 0 mA: the most common issue with a 0 mA signal.
Transmitter jumps to a Check the installation of the transmitter. Bad
current reading between installation fittings will cause false signals near the top
19 and 20 mA: of the tank, which typically translates to a signal
between 19 and 20 mA. Also look for interference just
below the transmitter. If the transmitter is installed in a
metal fitting, switch to a plastic fitting.
Transmitter indicates a Immediately check the wiring for a short circuit. The
current over 23 mA: LVU800 Series is current limited to 22 mA. Anything
above 23 mA indicates a short circuit.
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