Manual de Partes Cabolt
Manual de Partes Cabolt
Manual de Partes Cabolt
120B59501-1
TABLE OF CONTENTS Sandvik DS421-C 200902
3. MAINTENANCE KITS
* MAINTENANCE KITS..........................................................................................................................................................................
* Fluids SANDVIK PERFORMANCE FLUIDS......................................................................................................................................
Refereence
For pressure Įlter For Breather (SLU) 55210423 For return Įlter 55200077 without Opt Dust
81558479 55200077 SYSTEM A/C collector
Part Descrip on Qty 250h 500h 1000h 500h 1000h Qty 500h 1000h Qty 500h 1000h 250h 1000h 1000h 500h
1&2 Mud separator strainer + O-ring 1 each x x x x x 1 x x 1 x x
3 Breather Įlter of hydraulic oil receiv 1 x x x x 1 x x 1 x x
4&5 Return oil Įlter + Seal kit 1 each x x x x 1 x x 1 x x
6&7 Pressure Įlter+ Seal kit 2 each x x x x 1 x x 1 x x
8 Breather (SLU) 1 x x 1 x 1 x
9 Piston seals of the cement pump 1 x x
10 Cement hose 1 x x
11 Cement mixer paddles 4 x
12 Cement hose reel bearings 1 x
13 Cement hose feed mechanism drive 1 x
14 Cement hose feed mechanism beari 1 x
15 Filter 1 x
16 Coarse separator 1 x
17 Dust collector Įlter 2 x
Diesel hours
77 79 80 80 95 99 71 79 83
34 34 34 32 33 33 56 56 56
77 77 77 77 77 77 98 98 98
00 00 00 00 00 00 00 00 00
Reference
BG BG BG BG BG BG BG BG BG
Engine-> MERCEDES BENZ OM 904LA Cummins QSB4.5 Tier4 Cummins QSB4.5 Tier4
Part Descrip on Qty 500h 1000h 2000h 500h 1000h 2000h 500h 1000h 2000h
31 Transmission oil Įlter 1 x x x x x x x x x
32 Engine oil Įlter 1 x x x x x x x x x
33 Fuel Įlter 1 x x x x x x x x x
34 Fuel Water separator Įlter 1 x x x x x x x x x
35 Intake air cleaner Įlter 1 x x x x x x x x x
36 Safety Cartridge / Secondary Filter 1 x x x x x x
37 Poly V-belts 1 x x x
38 Crankcase breather 1 x x
NOTE: 1. These maintenance kits & planner are also applicable for DS421 C
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Rev F
Note:
For ordering Maintenance Kits It is always recommended to adjust Follow the Maintenance program in the Maintenance manual.
DS421 contact your local Sandvik maintenance intervals according to - Perform 250h maintenance procedures every 250h i.e., 250h, 500h, 750h etc.,
Sales Organization or visit - Perform 500h maintenance procedures every 500h i.e., 500h, 1000h, 1500h etc.,
your operation conditions. - Perform 1000h maintenance procedures every 1000h i.e., 1000h, 2000h, 3000h etc.,
MAINTENANCE KITS mining.sandvik.com - Perform 2000h maintenance procedures every 2000h i.e., 2000h, 4000h, 6000h etc.,
Sandvik reserves the right to change the The warranty is not valid if other than - Perform 4000h maintenance procedures every 4000h i.e., 4000h, 8000h, 12000h etc.,
service parts or this information without Items needed at respective maintenance interval as displayed in the table are already added
further notice. Please cross-check part GENUINE SANDVIK SPARE PARTS as part of standard maintenance kits.
numbers and quantities from the Parts have been used in the equipment. Any items needed at maintenance interval apart from mentioned in table, order to be placed
manual. separately as needed.
Compressor hours
1 7 1 1 2 1 5 8 9 5 8 1 3 5 5 㻡 㻢 㻟
19 01 02 19 19 23 27 27 28 27 23 28 30 30 31 㻞㻣 㻥㻜 㻥㻞
74 06 06 74 74 74 74 74 74 74 79 79 74 74 74 㻣 㻣㻠 㻣 㻤㻟 㻣 㻤㻟
007 008 008 007 007 007 007 007 007 007 007 007 007 007 007
㻜㻜 㻜㻜 㻜㻜
BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG 㻮㻳 㻮㻳 㻮㻳
eference
Re
Compressor -> CTN16 - 50/60 Hz CTN10 - 50/60 Hz CT10 - 50 Hz CT10 - 60 Hz CT28 CT16 - 50/60 Hz
Part DescripƟon Qty 500h 1000h 4000h Qty 500h 1000h 4000h Qty 500h 1000h 4000h Qty 500h 1000h 4000h Qty 500h 1000h 4000h Qty 500h 1000h 4000h
51 Compressor oil Įlter 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x
52 Air Įlter element 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x
53 Secondary Įlter element 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x
54 Oil Įlling plug 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x
55 Compressor belt 2 x x 2 x x 2 x x 2 x x 2 x x 2 x x
56 Compressor oil separator element 1 x x 1 x x 1 x x 1 x x 1 x x 1 x x
57 O-ring for oil separator 1 x x 1 x x 1 x x 1 x x 1 x x 1 x x
58 Screen for oil return 1 x x 1 x x 1 x x 1 x x 1
59 Fiƫng with screen for oil return 1 x x 1 x x
60 Gasket 1 x x 1 x x 3 x x x
61 Seal kit of the discharge valve 1 x x 1 x x 1 x x 1 x x 1 x x 1 x x
62 Seal kit of the inlet valve 1 x x 1 x x 1 x x 1 x x 1 x x 1 x x
63 Discharge valve 1 x x 1 x x 1 x x
64 Discharge valve nest 1 x x 1 x x
65 Wing nut 1 x x 1 x x
66 O-ring 1 x x 1 x x 1 x x 1 x x 1 x x
67 Screw (Pulley) 1 x x 1 x x 1 x x
68 ShaŌ Seal assy 1 x x 1 x x 1 x x
69 Blow-down valve 1 x 1 x 1 x 1 x 1 x
70 Oil thermostat 1 x 1 x 1 x 1 x 1 x 1 x
71 O-ring for thermostat 1 x 1 x 1 x 1 x 1 x 1 x
72 Retaining ring for thermostat 1 x 1 x 1 x 1 x 1 x 1 x
73 Seal kit of the pilot valve 1 x 1 x 1 x
74 Diaphragm 1 x 1 x
75 Fiƫng(Elbow) 6 x 6 x 1 x
76 PlasƟc tube Įreproof 2m x 2m x 4 x
77 Fiƫng(Double nipple) 2 x 2 x 2m x
78 Fiƫng 3 x 3 x 2 x
79 Support bushing 10 x 10 x 2 x
80 I-Nipple 1 x 1 x 1 x
81 OriĮce bushing 1 x 1 x 1 x
82 Elbow Įƫng 1 x 1 x 1 x
83 Fiƫng(Elbow) 1 x 1 x 1 x
84 Gasket 1 x 1 x
NOTE: 1. These maintenance kits & planner are also applicable for DS421 C
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Rev F
BG 007 758 80 A
1(x) MAINTENANCE KIT Percussion 250h
PRODUCT 27 L
APPLICATION
NAME (India only)
1000 L 205 L 20 L
Long-life
Sandvik OH68 BG00635949 BG00635947 BG00929094 BG00913753
Hydraulic Oil
Long-life
Sandvik OH46 BG00635951 BG00635950 BG00929095
Hydraulic Oil
Long-life
Sandvik OH32 BG00635953 BG00635952
Hydraulic Oil
Sandvik Long-life
BG00861749 BG00861751
OH100 Hydraulic Oil
Sandvik Long-life
BG00861753 BG00861755
OH150 Hydraulic Oil
Sandvik Long-life
BG00861814 BG00861815 BG00913755
OH46-ZF Hydraulic Oil
Sandvik Long-life
BG00635966 BG00635967 BG00635969 BG00913757
OE15W40-C Engine Oil
Sandvik Long-life
BG00635977 BG00635978 BG00635980
OE10W40-LA Engine Oil
Sandvik Long-life
BG00862575 BG00862574
OH32-A Hydraulic Oil
Sandvik Long-life
BG00636000 BG00636001 BG00913758
OC10-C Compressor Oil
Sandvik Long-life
BG00636005 BG00636004 BG00913762
OC25-H Compressor Oil
Long-life
Sandvik
Transmission BG00635985 BG00635987 BG00929093
OT10W
Oil
Long-life
Sandvik
Transmission BG00636002 BG00636003 BG00930876
OT220
Oil
Sandvik Long-life Axle
BG00635988 BG00635991 BG00929092 BG00913763
OA85W140 Oil
Sandvik Long-life
BG00959441 BG00959442
OC10-H Compressor Oil
Sandvik Long-life
BG00931060 BG00931061 BG00931064
OH10W30-KS Hydraulic Oil
Long-life
Sandvik
Transmission BG00959418 BG00959421
OT3000
Oil
Long-life
Sandvik OT30 Transmission BG00959430 BG00959431 BG00959433
Oil
NOTE! Check with your sales area which products and viscosities are available.
PRODUCT 27 L
APPLICATION
NAME (India only)
205 L 20 L 5L
Sandvik
Rock Drill BG00636013 BG00929909 BG00913764 BG00636014
OS100
Sandvik OS32 Rock Drill BG00636017 BG00929911 BG00636016
Sandvik OS46 Rock Drill BG00861758 BG00861769
Sandvik OS68 Rock Drill BG00861806 BG00929912 BG00861807
Sandvik
Rock Drill BG00861808 BG00861809
OS150
Sandvik
Rock Drill BG00861810 BG00861811
OS220
Sandvik
Rock Drill BG00861812 BG01002176 BG00861813
OS320
NOTE! Check with your sales area which products and viscosities are available.
4. MAIN ASSEMBLY
* BG 014 682 47 NSS SANDVIK DS421.............................................................................................................................................. 2
** 552 004 42 NSS SCREW KIT, BOOM MOUNTING....................................................................................................................... 4
** BG 014 682 52 NSS FINISHING MODULE.................................................................................................................................... 11
** BG 014 682 58 NSS ACCESSORY KIT......................................................................................................................................... 13
*** BG 002 491 22 REEL ASSEMBLY, STEEL CABLE................................................................................................................... 16
10 8 7 6 2 9 3 4 799
750
387 558
750
*
179
438 326
314 33
417
128
109
105
Drilling module
138
109
126
128
*
402.1
402.2 *
336
102 33 108
169
310
*
132
434
*
132
500
33 *
405
*
449
108
186 109 102 125
309
33 415
109
105
169
309
434 102
186 109
125
128
*
179
168
129
129 60
60
303
Operator station
*
159 120
119
307 402.2
419
400 402.1
107
*
401
310
106
*
433
*
132
*
481 110
* 304
409 129
* 309
482 *
483 60
303
*
108 166 * 40 111 179
* * *
167 440 179 111 198
104 * *
196 174 *
60
*
166
* * *
306 124 407 406 417
*
179
129
309 111
104
*
303 159
*
127
106 103
164
60
*
426
421 60 112
NO ILLUSTRATION AVAILABLE
11 3 1 2
10
206 553
11
5. CIRCUIT DIAGRAMS
* BG 014 829 85 NSS DIAGRAM, HYDRAULIC, OPERATIONAL DIAGRAM.................................................................................... 1
* BG 014 099 53 NSS HOSING SET, STEERING AND BRAKE CIRCUIT......................................................................................... 4
* BG 003 623 76 NSS HOSING SET, FLUSHING CIRCUIT, AIR/WATER FLUSHING....................................................................... 8
* BG 002 002 22 NSS HOSING SET, CARRIER, CABIN.................................................................................................................... 14
* BG 009 631 62 NSS HOSING SET, HOSING, DRILLING CIRCUIT, SLU CABIN............................................................................ 20
* 552 105 51 NSS HOSING SET, CABIN FRONT WINDOW WASHER.............................................................................................. 24
* 551 736 90 SCHEMATIC, HYDRAULIC, CENTRAL LUBRICATION................................................................................................ 28
* BG 012 039 87 NSS HOSING SET.................................................................................................................................................... 30
* BG 014 825 44 NSS HOSING SET, HOSING, DRILLING CIRCUIT, BOOM MODULE TBR60........................................................ 32
* BG 014 802 53 NSS HOSING SET, DRILLING, BOLTING MODULE, LF606/605........................................................................... 36
* BG 008 417 45 NSS HOSING SET, BOLTING, LF606/605.............................................................................................................. 38
* BG 014 507 68 NSS HOSING SET, BOLTING, VALVE HOUSING INTERNAL HOSES.................................................................. 40
* BG 008 417 47 NSS HOSING SET, ROD CHANGER RC606.......................................................................................................... 42
* BG 008 293 97 NSS HOSING SET, ROD CHANGER RC604.......................................................................................................... 44
* BG 012 831 55 NSS HOSING SET, HYDRAULIC HOSES, STEEL STRAND FEED....................................................................... 46
* 552 216 64 NSS HOSING SET, AIR CONDITION............................................................................................................................. 48
* BG 014 507 84 NSS HOSING SET, HYDR. HOSING, HIGH PRESSURE WASHER....................................................................... 50
* BG 012 840 28 NSS HOSING SET, HYDRAULIC HOSES, CEMENT MIXER.................................................................................. 52
* BG 004 236 82 HOSING SET, CEMENT MIXER, WATER/AIR WITH CEMENT PUMP WASHING................................................. 54
* BG 009 978 31 NSS HOSING SET, SILO FILLING HOSING........................................................................................................... 56
* 552 121 05 HOSING SET, BOLTING MODULE CONTINUOUS WASHING SYSTEM..................................................................... 58
* 552 121 91 NSS HOSE SET, CARRIER'S CENT. LUBRICATION FROM GREASING BLOCKS.................................................... 59
** 551 795 96 NSS HOSE SET, CARRIER LUBRICATION FROM FITTING BLOCKS..................................................................... 60
*** 551 795 97 NSS SET.................................................................................................................................................................. 61
*** 551 795 98 NSS SET.................................................................................................................................................................. 62
*** 551 795 99 NSS SET.................................................................................................................................................................. 63
* 592 071 03 HOSE ASSEMBLY, SUCTION, R4-065 SAE 2 1/2 IN (0 DEG), SAE 2 1/2 IN (90 DEG)............................................... 64
* 344 053 06 NSS VALVE, SHUTTLE, 6-ADAPTERS......................................................................................................................... 65
* 235 124 08 TOOL & GAUGE SET..................................................................................................................................................... 68
* BG 006 222 84 HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS..............................................................................
100 101
104 105
106
107
2
110
109
3 2 2
114
112
111
115 116
119
120
4 4
118
123 124 117
239
291
235 234
237 293
210 208 233
209
225
236
205 240
266
224
255 227
13
204
258 257
229
203
290
245 223
222
221 286
BG 014 099 53 aIa NSS
220
HOSING SET / STEERING AND BRAKE CIRCUIT
246
297 294
292
298
195
196
199
197
198
194
106
103
101
105
102
104
201
288
207
203
204
205
299
298
206
287
208
212
211
209
30 11 10 387 6 399
320 322
384
321
395
397 398
317 316 340 313
324 396
314 315 311
375 373
309 372
312 333 374
308
307 331
394
306
304
BG 003 623 76 fQ NSS
389 391
386
392
388
25 24 23 390 22
111
103
109
102
101
108
112
104 107
105
114
113
199
198
197
194
191
201
48
46
45
44
47
297
296
292
295
294
201
291
293
288
287
212
290
289
211
203
206
202
205
210
209
299 298
208
207
380 309
310
305
386
387 311
312 370
306
307
HOSING SET / CARRIER, CABIN
BG 002 002 22 eN NSS
371
360
361
362
363
107
130
136
112
115
111
134
129
110
128
114
126
124
109
113
127
198
125
199
133
101
137
132
106
104
6
123
122
121
105
140
120
16
103
102
118
117
116
135
208
8
207
12
206
204
8
205
203
4
202
209
210
201
30 11 10 387 6 399
320 322
384
321
395
397 398
317 316 340 313
324 396
314 315 311
375 373
309 372
312 333 374
308
307 331
394
306
304
389 391
318 310
386
392
388
25 24 23 390 22
3 1 A 2
9 1 2 3 4 5 6 7 8
551 736 90 bB
170909 RG Pa r t n u mb e r s 1 a n d 2 we r e v i c e v e r s a A
Updated Change
Date by n o t . Da t e Wa s b e f o r e Po s . Re v .
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME TC 7/8 SHEET 1/ 3
SANDVIK returned on request. The document must
DRAWN BY2009-03-16 RG Carrier Hydr.diagram
not be copied, reproduced, disclosed to Central lubr. for carrier/fitting blocks
any third party or used in manufacture CHECKED 2009-03-16 JN DWG NR 3-55173690-B
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED CarrierH 55173690
POSITION ID-CODE
30
DWG NR 3-55173690-B
29
55173690
2/ 3
28
ID-CODE
SHEET
27
4
Takaoskillointiakseli / Rear oscillating
26
3
1
25
2
4
OF CARRIER
8
24
TC 7/8
22
PUMP
TO GREASE
6
8
POSITION
Carrier Hydr.diagram
20
1
5
3
7
CarrierH
Tukilaakeri / Support bearing
18
NAME
RG
JN
17
DRAWN BY2009-03-16
CHECKED 2009-03-16
DATE
APPROVED
16
15
SANDVIK
12
11
399 399
21 21
4
398 4 397 398 397
304 305
4 4
4 4 305 4 4
304 4 4 4 4
IF ONE BOOM
IF ONE BOOM 304 305
4
302
SCHEMATIC, HYDRAULIC / CENTRAL LUBRICATION
B 350bar
164
169
162
161
160
168
16
159
154
167
153
16
157 158
156
155
152 151
107
143
136
20
130
115
142
111
134
129
128
114
126
110
124
109
198
113
199
125
133
101
132
106
137
104
6
123
122
121
120
105
16
108
119
17
118
102
103
117
116
135
208
8
207
12
204
206
8
205
203
4
209
210
202
201
140
143 144 145
142
141
150
12 24 17
115
105
106
116
186
8
118
108
117
107
114
17
18
104
113
103
17
18
111
12
101
112
102
14
15
16
138
128
8
188 191
190 182 11 186 180 184 154
189 153
11
197
12
10
29 149 148
196 194 11 16 16
10 30
11 192
195
126 127 114 113 116 115 152
193 120 121 124 125
122 123 118 117 170 171 134 135 138 139
132 133 136 137
176 175
173 174
188 191
190 182 11 186 180 184 154
189 153
11
197
12
10
29 149 148
196 194 11 16 16
10 30
11 192
195
126 127 114 113 116 115 152
193 120 121 124 125
122 123 118 117 170 171 134 135 138 139
132 133 136 137
176 175
173 174
188 191
190 182 11 186 180 184 154
189 153
11
197
12
10
29 149 148
196 194 11 16 16
10 30
11 192
195
126 127 114 113 116 115 152
193 120 121 124 125
122 123 118 117 170 171 134 135 138 139
132 133 136 137
176 175
173 174
188 191
190 182 11 186 180 184 154
189 153
11
197
12
10
29 149 148
196 194 11 16 16
10 30
11 192
195
126 127 114 113 116 115 152
193 120 121 124 125
122 123 118 117 170 171 134 135 138 139
132 133 136 137
176 175
173 174
154
153
170
171
152
151
163
165
150
161
162
160
164
106
105
112
111
110
2 1
107
1
114
110
115
113
111
190
191
120
112
120
118
133
129 128
131
130
120
119
199
124
198
115
117
116
114
113
112
111
110
114
118
115
119
113
112
195
122
110
123
109
104
103
111
108
121
120
107
198
197
203
103
202
102
201
101
104
200
100
105
30 11 10 387 6 399
320 322
384
321
395
397 398
317 316 340 313
324 396
314 315 311
375 373
309 372
312 333 374
308
307 331
394
306
393
304
389 391
386
HOSING SET / BOLTING MODULE CONTINUOUS WASHING SYSTEM
392
388
25 24 23 390 22
5 6
1 2 3
5 6
1 2 3
1 2 3 4
1 2 3 4
2 4 4 1
5 3 6
2 1
7
13
9
8
14
2
12
11
3
4
10
SANDVIK
HYDRAULIC HOSES, SLEEVES, FITTINGS
AND ADAPTERS
1(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
TABLE OF CONTENTS
1 Hose assembly defination 3
1.1 Hose assembly code 3
1.2 Hose configurations 4
1.2.1 Hose type 4
1.2.2 Hose dash size 5
1.2.3 Hose length & Hose length unit 6
1.2.4 Thread system & Fitting size 7
1.2.5 Fitting shape 9
1.2.6 Angle 9
1.2.7 Hose protection 10
1.3 Hydraulic hose specifications 11
2 Components 12
Table 1 Hoses and sleeves 12
Table 2 2 piece swaged fittings (JIC) 14
Table 3 2 piece swaged flange fittings / 3000 PSI 15
Table 4 2 piece swaged flange fittings / 6000 PSI 15
Table 5 Pump suction hoses and fittings 16
Table 6 Fire suppression hoses (red color) and fittings 17
Table 7 Cable cover hoses (blue color), sleeves and fittings 17
Table 8 Concrete hoses, sleeves and fittings 17
Table 9 Water hoses, sleeves and fittings 18
Table 10 Fuel hoses, sleeves and fittings 18
Table 11 Pressure hoses HST, sleeves and fittings / 8000 PSI 19
Table 12 Coupling torque 20
4 Adapters 27
2(41) %*BE
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
3(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
FIGURE 1
Notes
z For HOSE TYPE CODE, you can create new name in case there are other special hose needed; the color
information can be put in the end of this code as well. The abbreviation for color, “RD”=RED, “BE”=BLUE,
“BC”=BLACK
z If you need to select code ”X” in any position, you must make a drawing from the hose assembly
z For Flange use fitting types specified as female
z FITTING SHAPE codes need to be put always in alphabetical order, for example “J16A-J16B” but not “J16B-
J16A”
z A hose without end fitting is marked with four zeros “0000” for positions “Thread System”, “Fitting Size” and
“Fitting Shape”.
z For code EXTRA, it shows the materials for FITTING and HOSE
4(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
FIGURE 2
5(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
ଵ ଵ ଵ
The length of above hose is 15ଶ inch. Last digit is in଼’s (4/8=ଶ).
FIGURE 3
RECOMMENDED LENGTH(mm)
150 200 250 300 400 500 600
800 1000 1250 1600 2000 2500 3200
4000
TABLE 3
In order to standardize the hose length and increase the commonality, the values are recommended as shown in
the Table 3. The rules in the table 4 are the supplement for the values in Table 3 when those values can’t meet
our design need.
Hose Length Recommended Steps
0-0,5m 25mm
0,5-1m 50mm
1-2m 100mm
>2m 200mm
If there are no suitable values to meet the design requirement in above table 3 and 4, then special rules can be
used—(lengths with 10mm step till 1000mm while 50mm step to lengths over 1000mm). Please notes that
special rule is not recommended.
z Once you use “IMPERIAL” system (inch) for hose length, the values in Table 5 will be divided by 25.4 and
rounding off.
Lengths tolerance can be found in TABLE 5.
LENGTH LENGTH TOLERANCE
0mm - 630mm -3mm - +7mm
630mm - 1250mm -10mm - +12mm
1250mm - 2500mm -10mm - +20mm
2500mm - 6000mm -0.5% - +1.0%
6000mm - 10000mm -0.5% - +2%
10000mm - -0.5% - +2%
TABLE 5
Fittings angle tolerance r3 deg
Fitting Size 06 08 10 12 14 15 16 18 20 22 25 28 30 35 38 42
Thread
system
CODE M12ၮ M14ၮ M16 M18ၮ N/A M22 N/A M26 N/A M30 N/A M36 N/A M45 N/A M52
(ML)-- ၮ1.5 ၮ1.5 ၮ1.5 ၮ2 ၮ2 ၮ2 ၮ2
1.5 1.5 1.5
METRIC L-
series /
DIN24°
CODE M14ၮ M16ၮ M18 M20ၮ M22ၮ N/A M24 N/A M30 N/A M36 N/A M42 N/A M52 N/A
(MS)-- ၮ1.5 ၮ1.5 ၮ2 ၮ2 ၮ2 ၮ2
1.5 1.5 1.5 1.5
METRIC S-
series /
DIN24°
Table 6
The TABLE 7 shows fitting size for other thread system except for Metric thread system. For instance, code of
thread system is “J”, code of fitting size is “10”, it stands for “JIC 37 Deg” with “UNF 7/8” thread size.
7(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
Fitting Size 02 04 06 08 10 12 16 20 24 32 40 48
Thread
system
CODE (R)-- 1/8 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 N/A N/A
R(BSPP)60r
CODE (J)--JIC N/A 7/16 9/16 3/4 7/8 1 1/16 1 5/16 1 5/8 1 7/8 2 1/2 N/A N/A
37 Deg (UNF)
CODE (S)-- N/A 7/16 9/16 3/4 7/8 1 1/16 1 5/16 1 5/8 1 7/8 2 1/2 N/A N/A
SAE 45 Deg
(UNF)
CODE (3F)-- N/A N/A N/A 1/2 5/8 3/4 1 1 1/4 1 1/2 2 2 1/2 3
Flange SAE
3000 psi
CODE (6F)-- N/A N/A N/A 1/2 5/8 3/4 1 1 1/4 1 1/2 2 2 1/2 3
Flange SAE
6000 psi
CODE (8F)-- N/A N/A N/A N/A N/A N/A 1 1 1/4 1 1/2 2 2 1/2 3
Flange SAE
8000 psi
CODE (V)-- N/A 9/16 11/16 13/16 1 1 3/16 1 7/16 1 2 N/A N/A N/A
ORFS 11/16
CODE (SP)— No thread on this type of fitting, needs to follow the relevant catalog
Standpipe
CODE (N)-- You have to make a drawing for this code to express the thread you want.
Banjo
CODE (X)-- You have to make a drawing for this code to express the thread you want.
Other type-
drawing
CODE (O)--No No thread in fitting.
thread in fitting
TABLE 7
8(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
A Straight(female)
B 90e(female)
D 45e(female)
E 30e(female)
F 60e(female)
T Straight(male)
9(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
FIGURE 4
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60
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96
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TABLE 9
10(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
887 003 49 1SN04MR EN853 1SN 1/4” 6,4 04 225 100 0,19 13,2 Red MSHA 1 wire braid ( -40 to +100 Celsius)
887 004 79 1SN08MR EN853 1SN 1/2” 12,7 08 160 180 0,36 20,2 Red MSHA 1 wire braid ( -40 to +100 Celcius)
887 005 09 1SN12MR EN853 1SN 3/4” 19,0 12 105 240 0,56 27,3 Red MSHA 1 wire braid ( -40 to +100 Celsius)
811 533 69 1SN10 EN853 1SN 5/8” 15,9 10 130 200 0,45 23,5 Black MSHA 1 wire braid ( -40 to +100 Celsius)
812 531 19 1SN12 EN853 1SN 3/4” 19,0 12 105 240 0,58 27,5 Black MSHA 1 wire braid ( -40 to +100 Celsius)
812 533 79 1SN16 EN853 1SN 1” 25,4 16 88 300 0,88 35,4 Black MSHA 1 wire braid ( -40 to +100 Celsius)
811 581 59 1SN20 EN853 1SN 1 1/4” 31,8 20 63 420 1,23 43,5 Black MSHA 1 wire braid ( -40 to +100 Celsius)
812 537 89 1SN24 EN853 1SN 1 1/2” 38,1 24 50 500 1,51 50,0 Black MSHA 1 wire braid ( -40 to +100 Celsius)
812 538 09 1SN32 EN853 1SN 2” 50,8 32 40 630 1,97 63,6 Black MSHA 1 wire braid ( -40 to +100 Celsius)
BG01210500 ENHT124BE3 EN853 1SN 1 1/2" 38,1 24 50 500 1,51 50,0 Blue MSHA 1 wire braid (-40 to +135 Celsius)
BG01236395 2SN24 Exceeds EN853 2SN 1 1/2” 38,1 24 90 500 2,23 53,7 Black MSHA 2 wire braid ( -40 to +100 Celsius)
886 897 49 SK21604REL Exceeds EN857 2SC 1/4” 6,4 4 450 45 0,29 13,7 Black MSHA 2 wire braid ( -50 to +100 Celsius)
886 912 69 SK21606REL Exceeds EN857 2SC 3/8” 9,5 6 385 70 0,44 17,3 Black MSHA 2 wire braid ( -50 to +100 Celsius)
886 927 09 SK21608REL Exceeds EN857 2SC 1/2” 12,7 8 345 90 0,54 21,0 Black MSHA 2 wire braid ( -50 to +100 Celsius)
550 160 69 SK21610BE6 Exceeds EN857 2SC 5/8” 15,9 10 290 130 0,63 24,2 Black MSHA 2 wire braid ( -50 to +100 Celsius)
550 930 66 SK21612REL Exceeds EN857 2SC 3/4” 19,0 12 280 160 0,84 28,3 Black MSHA 2 wire braid ( -50 to +100 Celsius)
550 930 67 SK21616REL Exceeds EN857 2SC 1” 25,4 16 230 240 1,35 36,3 Black MSHA 2 wire braid ( -50 to +100 Celsius)
BG00950815 SK21620REL Exceeds EN857 2SC 1 1/4” 31,8 20 175 300 1,57 44,3 Black MSHA 2 wire braid ( -50 to +100 Celsius)
BG00648199 4SP04 EN856 4SP 1/4" 6,4 4 450 150 0,57 17,0 Black MSHA 4 steel spirals ( -40 to +100 Celsius)
882 517 59 4ST+08 Exceeds SAE 100 R15 1/2” 12,7 8 420 110 0,74 22,2 Black MSHA 4 steel spirals ( -40 to +121 Celsius)
882 602 39 4ST12 Exceeds EN 856 4SH 3/4” 19,0 12 350 170 1,09 29,0 Black MSHA 4 steel spirals ( -40 to +121 Celsius)
882 606 49 4ST16 Exceeds EN 856 4SH 1” 25,4 16 350 220 1,95 36,6 Black MSHA 4 steel spirals ( -40 to +121 Celsius)
881 783 59 4ST20 Exceeds EN 856 4SH 1 1/4” 31,8 20 350 230 2,49 45,0 Black MSHA 4 steel spirals ( -40 to +121 Celsius)
552 186 23 4ST+06 Exceeds SAE 100 R15 3/8” 9,5 6 450 100 0,63 19,9 Black MSHA 4 steel spirals ( -40 to +121 Celsius)
552 107 67 4ST+08 Exceeds SAE 100 R15 1/2” 12,7 8 420 110 0,74 22,2 Black MSHA 4 steel spirals ( -40 to +121 Celsius)
552 107 68 4ST10 Exceeds EN 856 4SH 5/8” 15,9 10 350 140 1,00 26,4 Black MSHA 4 steel spirals ( -40 to +121 Celsius)
550 269 71 4ST12 Exceeds EN 856 4SH 3/4” 19,0 12 350 170 1,09 29,0 Black MSHA 4 steel spirals ( -40 to +121 Celsius)
552 107 27 4ST16 Exceeds EN 856 4SH 1” 25,4 16 350 220 1,95 36,6 Black MSHA 4 steel spirals ( -40 to +121 Celsius)
552 107 34 4ST20 Exceeds EN 856 4SH 1 1/4” 31,8 20 350 230 2,49 45,0 Black MSHA 4 steel spirals ( -40 to +121 Celsius)
552 107 41 4ST24 Exceeds EN 856 4SH 1 1/2” 38,1 24 300 280 3,03 52,0 Black MSHA 4 steel spirals ( -40 to +121 Celsius)
BG01196550 4ST32 Exceeds EN 856 4SH 2" 50,8 32 250 315 4,43 66,5 Black MSHA 4 steel spirals ( -40 to +121 Celsius)
BG00543869 HST12 3/4” 19,0 12 500 240 1,62 31,0 Black MSHA 4 steel spirals ( -40 to +100 Celsius)
BG00376255 HST16 1” 25,4 16 500 330 2,15 37,4 Black MSHA 4 steel spirals ( -40 to +100 Celsius)
BG00547111 HST20 1 1/4” 31,8 20 500 350 3,68 47,4 Black MSHA 6 steel spirals ( -40 to +100 Celsius)
550 711 99 1W05 ISO 7840 1/4” 6,4 4 35 25 0,30 15,3 Blue MSHA 1 wire braid ( -20 to +100 Celsius)
550 367 49 1W08 ISO 7840 3/8” 9,5 6 35 45 0,45 20,0 Blue MSHA 1 wire braid ( -20 to +100 Celsius)
550 367 50 1W10 ISO 7840 1/2” 12,7 8 35 55 0,61 24,0 Blue MSHA 1 wire braid ( -20 to +100 Celsius)
BG00398054 1W20 ISO 7840 3/4” 19,0 12 35 176 0,80 30,1 Blue MSHA 1 wire braid ( -20 to +100 Celsius)
11(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
2. COMPONENTS
TABLE 1
hoses and sleeves
N:o Inch mm PART N:o PART N:0 Inch mm STRIPPING (mm) STRIPPING
04 1/4 6,4 4SP04 BG00648199 S042004 BG00648207 0,717 18,20 24 --
12 3/4 19,0 4SH12 BG00910711 S042012 BG00910715 1,339 34,00 32 --
PRESSURE HOSES, 4ST+, 4ST SLEEVES S312T
HOSE SIZE TYPE SANDVIK TYPE SANDVIK SWAGING HOSE OUTER HOSE INNER
N:o Inch mm PART N:o PART N:0 Inch mm STRIPPING (mm) STRIPPING
06 3/8 9,5 4ST+06 552 186 23 S312T06 BG00882225 0,921 23,40 -- --
08 1/2 12,7 4ST+08 552 107 67 S312T08 BG00882228 1,035 26,30 -- --
10 5/8 15,9 4ST10 552 107 68 S312T10 BG00882237 1,177 29,90 -- --
12 3/4 19,0 4ST12 550 269 71 S312T12 BG00882242 1,342 34,10 -- --
16 1 25,4 4ST16 552 107 27 S312T16 BG00882246 1,649 41,90 -- --
20 1 1/4 31,8 4ST20 552 107 34 S312T20 BG00882248 2,039 51,80 -- --
24 1 1/2 38,0 4ST24 552 107 41 S312T24 BG00882249 2,366 60,10 -- --
32 2 50,8 4ST32 BG01196550 S312T-32 BG01201113 2,902 73,70 -- --
12(41) %*BE
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
13(41) %*BE
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
TABLE 2
2 PIECE SWAGED FITTINGS (JIC)
HOSE TYPE THREAD TYPE 0˚ SANDVIK TYPE SANDVIK TYPE SANDVIK STEP SIZE SANDVIK STAND PIPE SANDVIK STAND PIPE SANDVIK
PART N:O ELBOW PART N:O ELBOW PART N:O FITTING PART N:O FITTING PART N:O FITTING 90˚ PART N:O
90˚ 45˚
SK21604REL 7/16 -20 FJ11B0404 886 899 09 FJ91B0404 886 901 29 FJ41B0404 816 209 60 FJ11B0406 886 900 09 SM10B0406 886 902 59 SM90B0406 886 903 89
4SP04 7/16 -20 FJ11B0404 886 899 09
SK21606REL 9/16 -18 FJ11B0606 886 914 19 FJ91B0606 886 915 49 FJ41B0606 886 916 79 SM10B0610 550 998 75 SM90B0610 551 587 96
4ST+06 9/16 -18 FJ11B0606 886 914 19 FJ91B0606 886 915 49 FJ41B0606 886 916 79 -- -- -- -- -- --
SK21608REL 3/4 -16 FJ11B0808 816 208 39 FJ91B0808 816 214 39 FJ41B0808 816 928 49 -- -- -- -- -- --
4ST+08 3/4 -16 FJ11B0808 816 208 39 -- -- -- -- -- -- -- -- -- --
1SN10MS 7/8 -14 FJ11B1010 816 209 69 FJ91B1010 816 215 69 FJ41B1010 853 824 99 -- -- -- -- -- --
SK21610UH 7/8 -14 FJ11B1010 816 209 69 FJ91B1010 816 215 69 FJ41B1010 853 824 99 -- -- -- -- -- --
4ST10 7/8 -14 FJ11B1010 816 209 69 FJ91B1010 816 215 69 FJ41B1010 853 824 99 -- -- -- -- -- --
1SN12MS 1 1/16 -12 FJ11B1212 816 210 29 FJ91B1212 816 216 99 FJ41B1212 853 825 19 -- -- -- -- -- --
SK21612REL 1 1/16 -12 FJ11B1212 816 210 29 FJ91B1212 816 216 99 FJ41B1212 853 825 19 -- -- -- -- -- --
4ST12 1 1/16 -12 FJ11B1212 816 210 29 FJ91B1212 816 216 99 -- -- -- -- -- -- -- --
1SN16MS 1 1/16 -12 FJH11B1612 BG01283903 -- -- -- -- -- -- -- -- -- --
SK21616REL 1 1/16 -12 FJH11B1612 BG01283903 -- -- -- -- -- -- -- -- -- --
4ST16 1 1/16 -12 FJH11B1612 BG01283903 -- -- -- -- -- -- -- -- -- --
1SN16MS 1 5/16 -12 FJ12B1616 816 211 59 FJ92B1616 816 217 19 FJ42B1616 857 750 19 -- -- -- -- -- --
SK21616REL 1 5/16 -12 FJ12B1616 816 211 59 FJ92B1616 816 217 19 FJ42B1616 857 750 19 -- -- -- -- -- --
4ST16 1 5/16 -12 FJ12B1616 816 211 59 FJ92B1616 816 217 19 -- -- -- -- -- -- -- --
1SN20MS 1 5/8 -12 FJ12B2020 816 212 89 FJ92B2020 816 218 49 FJ42B2020 857 751 49 -- -- -- -- -- --
SK21620REL 1 5/8 -12 FJ12B2020 816 212 89 FJ92B2020 816 218 49 FJ42B2020 857 751 49 -- -- -- -- -- --
4ST20 1 5/8 -12 FJ12B2020 816 212 89 FJ92B2020 816 218 49 -- -- -- -- -- -- -- --
1SN24MS 1 7/8 -12 FJ12B2424 816 327 59 FJ92B2424 816 415 19 FJ42B2424 869 274 59 -- -- -- -- -- --
2SN24
4ST24 1 7/8 -12 FJ12B2424 816 327 59 FJ92B2424 816 415 19 FJ42B2424 869 274 59 -- -- -- -- -- --
1SN32MS 2 1/2 -12 FJ12B3232 816 416 49 FJ92B3232 816 417 79 FJ42B3232 866 013 99 FJ12B3224 BG00858280 -- -- -- --
14(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
TABLE 3
2 PIECE SWAGED FLANGE FITTINGS / SAE 3000 PSI
HOSE FLANGE SAE 3000 SANDVIK SAE3000 SANDVIK SAE3000 SANDVIK
TYPE 0 PART N:o ELBOW90 PART N:o ELBOW45 PART N:o
1SN12MS 3/4” AX90B1212 850 717 09
SK21612REL 3/4” AX90B1212 850 717 09
4ST12 3/4” AX90B1212 850 717 09
1SN16MS 1” AX10B1616 BG01060783 AX90B1616 813 095 59 AX40B1616 813 038 89
1SN16MS 1 1/4” AX10B1620 817 142 99 AX90B1620 813 096 89
SK21616REL 1” AX10B1616 BG01060783 AX90B1616 813 095 59 AX40B1616 813 038 89
SK21616REL 1 1/4” AX10B1620 817 142 99 AX90B1620 813 096 89
4ST16 1” AX90B1616 813 095 59
4ST16 1 1/4” AX90B1620 813 096 89
1SN20MS 1” AX90B2016 BG01060782 AX40B2016 817 740 09
1SN20MS 1 1/4” AX10B2020 BG01060784 AX90B2020 815 065 49
1SN20MS 1 1/2” AX10B2024 BG01060790 AX90B2024 817 890 79
4ST20 1 1/4” AX90B2020 815 065 49
1SN24MS 1 1/2” AX10B2424 865 504 39 AX90B2424 865 505 69 AX40B2424 552 220 84
1SN24MS 2” AX10B2432 BG00437477 AX90B2432 550 214 16 AX40B2432 BG00224312
1SN32MS 1 1/2” AX10B3224 AX90B3224 551 814 12
1SN32MS 2” AX10B3232 817 753 99 AX90B3232 817 739 39 AX40B3232 819 011 29
15(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
TABLE 4
2 PIECE SWAGED FLANGE FITTINGS / SAE 6000 PSI
HOSE FLANGE SAE 6000 SANDVIK SAE6000 SANDVIK SAE6000 SANDVIK
TYPE 0 PART N:o ELBOW90 PART N:o ELBOW45 PART N:o
4ST12 3/4” AY10B1212 BG00882760 AY90B1212 BG0088537 AY40B1212 BG00885386
4ST12 1” AY10B1216 BG00882015 AY90B1216 BG0088200
4ST16 1” AY10B1616 BG00882061 AY90B1616 BG0046296 AY40B1616 BG00885388
4ST16 1 1/4” AY10B1620 BG00736071 AY90B1620 BG0088205
4ST20 1 1/4” AY10B2020 BG00882063 AY90B2020 BG0088206 AY40B2020 BG00885389
4ST24 1 1/2” AY10B2424 BG00292651 AY90B2424 BG0029457 AY40B2424 BG00450832
4ST24 2" AY90B2432 BG0043377
TABLE 5
PUMP SUCTION HOSES AND FITTINGS
HOSE TYPE FLANGE TYPE 0˚ SANDVIK PART TYPE ELBOW 90˚ SANDVIK TYPE ELBOW SANDVIK TYPE ELBOW 70˚ SANDVIK TYPE ELBOW SANDVIK PART N:O
N:O PART N:O 45˚ PART N:O PART N:O 180˚
16(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
TABLE 6
FIRE SUPPRESSION HOSES AND FITTINGS
HOSE SANDVIK TYPE SANDVIK TYPE SANDVIK
TYPE PART N:o 0˚ PART N:o ELBOW 90˚ PART N:o
1SN04MSR 887 003 49 FJ11B0404 886 899 09 FJ91B0404 886 901 29
1SN08MSR 887 004 79 FJ11B0808 816 208 39 FJ91B0808 816 214 39
1SN12MSR 887 005 09 FJ11B1212 816 210 29 FJ92B1212 816 216 99
TABLE 7
CABLE COVER HOSES, SLEEVES AND FITTINGS
HOSE SANDVIK TYPE SANDVIK TYPE SANDVIK SLEEVES
TYPE PART N:o 0˚ PART N:o ELBOW 45˚ PART N:o TYPE SANDVIK PART N:o SWAGING
R3 -010B 550 357 17 FJ11B0606 886 914 19 FJ41B0606 886 916 79 SN03T06 886 913 99 22,00
R3 -013B 888 135 69 FJ11B0808 816 208 39 FJ41B0808 816 928 49 SN03T08SOR 888 139 79 26,10
R3 -016B 888 136 99 FJ11B1010 816 209 69 FJ41B1010 853 824 99 SN03T10SOR 888 138 49 29,40
R3 -019B 888 137 19 FJ12B1212 816 210 29 FJ42B1212 853 825 19 SN03T12SOR 888 140 39 33,50
R3 -025B 550 357 18 FJ12B1616 816 211 59 FJ42B1616 857 750 19 SN03T16 813 048 99 40,90
R3 -032B 550 859 74 FJ12B2020 816 212 89 FJ42B2020 857 751 49 SN03T20 813 049 19 51,00
TABLE 8
CONCRETE HOSES, SLEEVES AND FITTINGS
HOSE SANDVIK TYPE SANDVIK TYPE SANDVIK SWAGING SLEEVES
TYPE PART N:o 0˚ PART N:o ELBOW 90˚ PART N:o Inch mm TYPE SANDVIK
PART N:o
PEX -28X4.0 850 764 79 FJ12B1212 816 210 29 -- -- 1,217 30,90 SN03T12 813 047 69
PEX -40X5.6 853 561 69 FJ12B1616 816 211 59 -- -- 1,574 40,00 SO42016SOR 159 797 08
PEX -40X5.6 853 561 69 FJ12B2020 816 212 89 -- -- 1,913 48,60 SN03T20 813 049 19
PEX -50X6.9 886 213 09 -- -- -- -- -- -- -- --
17(41) %*BE
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
TABLE 9
WATER HOSES, SLEEVES AND FITTINGS
HOSE SANDVIK FITTING SANDVIK CONNECTING SANDVIK SLEEVES
TYPE PART N:o 0˚ PART N:o PIECE PART N:o TYPE SANDVIK PART N:o SWAGING
REEL -038 551 856 81 FJ12B2424 816 327 59 CONNECTOR -24 551 856 84 SN03T24 813 050 89 --
REEL -045 551 735 66 FJ12B2832 551 735 70 CONNECTOR -28 551 735 73 SO42032 551 735 72 68,1 mm
REEL -51 551 664 07 FJ12B3232 816 416 49 CONNECTOR -32 551 664 16 SN03T32 813 051 09 72,5 mm
TABLE 10
FUEL HOSES, SLEEVES AND FITTINGS
HOSE SANDVIK FITTING SANDVIK CONNECTING SANDVIK SLEEVES
TYPE PART N:o 0˚ PART N:o PIECE PART N:o TYPE SANDVIK PART N:o SWAGING
1W05B 55071199 FJ11B0404 886 899 09 SN03T04 886 898 79 19,50
1W08B 55036749 FJ11B0606 886 914 19 SN03T06 886 913 99 21,80
1W10B 55036750 FJ11B0808 816 208 39 SN03T08 888 139 79 25,00
1W12B 55216272 FJ11B1010 816 209 69 SN03T10 888 138 49 29,20
1W20B BG00398054 FJ11B1212 816 210 29 SN03T12 888 140 39 32,40
18(41) %*BE
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
TABLE 11
PRESSURE HOSES HST SLEEVES S00xI
HOSE SIZE TYPE SANDVIK TYPE SANDVIK SWAGING HOSE OUTER HOSE INNER
N:o Inch mm PART N:o PART N:0 Inch mm STRIPPING (mm) STRIPPING (mm)
12 3/4 19,0 HST12 BG00543869 S004I12 BG00543979 1,327 33,70 52 15
16 1 25,4 HST16 BG00376255 S004I16 BG00439955 1,634 41,50 63 17
20 1 1/4 31,8 HST20 BG00547111 S006I20 BG00547113 2,102 53,40 74 21,5
19(41) %*BE
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
20(41) %*BE
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
21(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
22(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
23(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
TABLE 2
2 PIECE SWAGED FITTINGS (JIC) // AISI
HOSE TYPE THREAD TYPE 0˚ SANDVIK TYPE SANDVIK TYPE SANDVIK STEP SIZE SANDVIK STAND PIPE SANDVIK STAND PIPE SANDVIK
PART N:O ELBOW PART N:O ELBOW PART N:O FITTING PART N:O FITTING PART N:O FITTING 90˚ PART N:O
90˚ 45˚
SK21604REL 7/16 -20 SSFJ11B0404 55182372 SSFJ91B0404 55182414 SSFJ41B0404 55182424 SSFJ13B0406 55182375 SSSM10B0406 55182433 SSSM90B0406 55182383
SK21606REL 9/16 -18 SSFJ11B0606 55182373 SSFJ91B0606 55182415 SSFJ41B0606 55182425 SSSM10B0610 55184008 SSSM90B0610 55184009
4ST+06 9/16 -18 SSFJ11B0606 55182373 SSFJ91B0606 55182415 SSFJ41B0606 55182425 -- -- -- -- -- --
SK21608REL 3/4 -16 SSFJ11B0808 55182374 SSFJ91B0808 55182416 SSFJ41B0808 55182426 -- -- -- -- -- --
4ST+08 3/4 -16 SSFJ11B0808 55182374 SSFJ91B0808 55182416 SSFJ41B0808 55182426 -- -- -- -- -- --
1SN10MS 7/8 -14 SSFJ11B1010 55182376 SSFJ91B1010 55182417 SSFJ41B1010 55182427 -- -- -- -- -- --
SK21610UH 7/8 -14 SSFJ11B1010 55182376 SSFJ91B1010 55182417 SSFJ41B1010 55182427 -- -- -- -- -- --
4ST10 7/8 -14 SSFJ11B1010 55182376 SSFJ91B1010 55182417 SSFJ41B1010 55182427 -- -- -- -- -- --
1SN12MS 1 1/16 -12 SSFJ11B1212 55182377 SSFJ91B1212 55182418 SSFJ41B1212 BG00828734 -- -- -- -- -- --
SK21612REL 1 1/16 -12 SSFJ11B1212 55182377 SSFJ91B1212 55182418 SSFJ41B1212 BG00828734 -- -- -- -- -- --
4ST12 1 1/16 -12 SSFJ11B1212 55182377 SSFJ91B1212 55182418 SSFJ41B1212 BG00828734 -- -- -- -- -- --
1SN16MS 1 5/16 -12 SSFJ12B1616 55182381 SSFJ92B1616 55182420 SSFJ42B1616 55182429 -- -- -- -- -- --
24(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
TABLE 3
2 PIECE SWAGED FLANGE FITTINGS / SAE 3000 PSI // AISI
HOSE FLANGE SAE 3000 SANDVIK SAE3000 SANDVIK SAE3000 SANDVIK
TYPE 0 PART N:o ELBOW90 PART N:o ELBOW45 PART N:o
1SN12MS 3/4” SSAX90B1212 55182445
SK21612REL 3/4” SSAX90B1212 55182445
4ST12 3/4” SSAX90B1212 55182445
1SN16MS 1” SSAX10B1616 55184152 SSAX90B1616 55182446 SSAX40B1616 55182455
1SN16MS 1 1/4” SSAX10B1620 55182436 SSAX90B1620 55182447
SK21616REL 1” SSAX10B1616 55184152 SSAX90B1616 55182446
SK21616REL 1 1/4” SSAX10B1620 55182436 SSAX90B1620 55182447
4ST16 1” SSAX10B1616 55184152 SSAX90B1616 55182446
4ST16 1 1/4” SSAX10B1620 55182436 SSAX90B1620 55182447
1SN20MS 1” SSAX40B2016 55182456
1SN20MS 1 1/4” SSAX10B2020 BG01169074 SSAX90B2020 55182448
1SN20MS 1 1/2” SSAX90B2024 55182449
4ST20 1 1/4” SSAX90B2020 55182448
1SN24MS 1 1/2” SSAX10B2424 55182437 SSAX90B2424 55182615 SSAX40B2424 55184150
1SN24MS 2” SSAX90B2432 55182450
1SN32MS 1 1/2” SSAX10B3224 55182438 SSAX90B3224 55182451
1SN32MS 2” SSAX10B3232 55182439 SSAX90B3232 55182452
TABLE 4
2 PIECE SWAGED FLANGE FITTINGS / SAE 6000 PSI // AISI
HOSE FLANGE SAE 6000 SANDVIK SAE6000 SANDVIK SAE6000 SANDVIK
TYPE 0 PART N:o ELBOW90 PART N:o ELBOW45 PART N:o
4ST12 3/4”
4ST12 1” SSAY10B1216 55182458 SSAY90B1216 55182460
4ST16 1”
4ST16 1 1/4” SSAY90B1620 55182461
4ST20 1 1/4” SSAY10B2020 55182459 SSAY90B2020 55182462
4ST24 1 1/2”
25(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
TABLE 5
FUEL HOSES, SLEEVES AND FITTINGS // AISI
HOSE SANDVIK FITTING SANDVIK CONNECTING SANDVIK SLEEVES
TYPE PART N:o 0˚ PART N:o PIECE PART N:o TYPE SANDVIK PART N:o SWAGING
1W05B 55071199 SSFJ11B0404 55182372 SSSN03T04 55182350 19,5
1W08B 55036749 SSFJ11B0606 55182373 SSSN03T06 55182352 21,8
1W10B 55036750 SSFJ11B0808 55182374 SSSN03T08SOR 55182844 25,0
1W12B 55216272 SSFJ11B1010 55182376 SSSN03T10SOR 55182845 29,2
1W20B BG00398054 SSFJ11B1212 55182377 SSSN03T12SOR 55182846 32,4
26(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
4. Adapters
27(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
Swivel Nut Elbow 90deg. 7/16-20 Jic (4-4) 81956109 4C6MXS 4C6MXSS 55183869
Swivel Nut Elbow 90deg. 9/16-18 Jic (6-6) 81718079 6C6MXS 6C6MXSS 55183870
Swivel Nut Elbow 90deg. 3/4-16 Jic (8-8) 81718359 8C6MXS 8C6MXSS 55183871
Swivel Nut Elbow 90deg. 7/8-14 Jic (10-10) 81670909 10C6MXS 10C6MXSS 55183872
Swivel Nut Elbow 90deg. 1 1/16-12 Jic (12-12) 81956089 12C6MXS 12C6MXSS 55183873
Swivel Nut Elbow 90deg. 1 5/16-12 Jic (16-16) 81670879 16C6MXS 16C6MXSS 55183874
Swivel Nut Elbow 90deg. 1 5/8-12 jic (20-20) 81724199 88481629 20C6XS 20C6XSS 55183875
Swivel Nut Elbow 90deg. 1 7/8-12 Jic (24-24) 81670749 24C6XS 24C6XSS 55183876
Male Stud 45 deg. R 1/2 - Jic 7/8-14 (R8-Jic10) 85381109 10V4OMXS 10V4OMXSS 55184381
Male Stud 45 deg. R 1 - Jic 1 5/16-12 (R1-Jic16) 55028843 16V4OMXS 16V4OMXSS 55186820
Male Stud 45 deg. R 1 1/4 - Jic 1 5/8-12 (R20-Jic20) 85591969 20V4OMXS 20V4OMXSS 55184380
Male Stud Elbow M14 - 9/16-18 Jic 73808350 6M14C8OMXS 6M14C8OMXSS 55184387
Male Stud Elbow M18 - 3/4-16 Jic 88660559 8M18C8OMXS 8M18C8OMXSS 55184388
28(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
Bulkhead Union 90deg. 9/16-18 Jic (6-6) 55007467 6WEMTXWLNMS 6WEMTXWLNMSS 55184399
Swivel Nut Run Tee 7/16-20 Jic (4-4-4) 85198329 4R6MXS 4R6MXSS 55183911
Swivel Nut Run Tee 9/16-18 Jic (6-6-6) 81671909 88509029 6R6MXS 6R6MXSS 55183912
Swivel Nut Run Tee 3/4-16 Jic (8-8-8) 81716339 88509159 8R6MXS 8R6MXSS 55183913
Swivel Nut Run Tee 7/8-14 Jic (10-10-10) 81676399 10R6MXS 10R6MXSS 55183914
Swivel Nut Run Tee 1 1/16-12 Jic (12-12-12) 86527549 12R6MXS 12R6MXSS 55183916
Swivel Nut Run Tee 1 5/16-12 Jic (16-16-16) 81671889 16R6MXS 16R6MXSS 55183917
Swivel Nut Run Tee 1 5/8-12 Jic (20-20-20) 81782419 20R6MXS 20R6MXSS 55183918
Swivel Nut Run Tee 1 7/8-12 Jic (24-24-24) 88531169 24R6MXS 24R6MXSS 55183919
Male Stud Run Tee R 1/4 - Jic 9/16-18 (R4-Jic6) 81673369 6R4OMXS 6R4OMXSS 55183963
Male Stud Run Tee R 3/8 - Jic 3/4-16 (R6-Jic8) 61471159 8R4OMXS 8R4OMXSS 55184419
Male Stud Run Tee R 1/2 - Jic 7/8-14 (R8-Jic10) 85198589 10R4OMXS 10R4OMXSS 55183964
Male Stud Run Tee R 3/4 - Jic 1 1/16-12 (R12-Jic12) 85198459 12R4OMXS 12R4OMXSS 55183965
Male Stud Run Tee R 1 - Jic 1 5/16-12 (R16-Jic16) 85780259 16R4OMXS 16R4OMXSS 55183966
Male Stud Run Tee R 1 1/4 - Jic 1 5/8-12 (R20-Jic20) 85742269 20R4OMXS 20R4OMXSS 55183967
29(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
Female Connector BSPP 1/4 sk - Jic 7/16-20 uk (R4-Jic4) 81742819 4-4G4MXS 4-4G4MXSS 55183787
Female Connector BSPP 1/4 sk - Jic 9/16-18 uk (R4-Jic6) 81673109 6G4MXS 6G4MXSS 55183789
Female Connector BSPP 3/8 sk -Jic 9/16-18 uk (R6-Jic6) 81955919 6-6G4MXS 6-6G4MXSS 55183790
Female Connector BSPP 1/2 sk -Jic 9/16-18 uk (R8-Jic6) 86621889 6-8G4MXSMO 6-8G4MXSSMO 55183791
Female Connector BSPP 3/8 sk - Jic 3/4-16 uk (R6-Jic8) 81955899 8G4MXS 8G4MXSS 55183792
Female Connector BSPP 1/2 sk - Jic 3/4-16 uk (R8-Jic8) 81723749 8-8G4MXS 8-8G4MXSS 55183793
Female Connector BSPP 1/2 sk - Jic 7/8-14 uk (R8-Jic10) 81724069 10G4MXS 10G4MXSS 55183794
Female Connector BSPP 3/4 sk - Jic 1 1/16-12 uk (R12-Jic12) 81955769 12G4MXS 12G4MXSS 55183795
Female Connector BSPP 1 sk - Jic 1 5/16-12 uk (R16-Jic16) 81691019 16G4MXS 16G4MXSS 55183796
Female Connector BSPP 1 1/4 sk - Jic 1 5/8-12 uk (R20-Jic20) 81691149 20G4MXS 20G4MXSS 55183797
Female Connector BSPP 1 1/2 sk - Jic 1 7/8-12 uk (R24-Jic24) 81724759 24G4MXS 24G4MXSS 55183798
30(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
Male Stud Connector M10 - 7/16-20 Jic 81716909 4M10F82EDMXS 4M10F82EDMXSS 55183653
Male Stud Connector M12 - 7/16-20 Jic 87059379 4M12F82EDMXS 4M12F82EDMXSS 55183670
Male Stud Connector M12 - 9/16-18 Jic 87236849 6M12F82EDMXS 6M12F82EDMXSS 55184371
Male Stud Connector M14 - 9/16-18 Jic 86676999 6M14F82EDMXS 6M14F82EDMXSS 55183671
Male Stud Connector M16 - 9/16-18 Jic 87256089 6M16F82EDMXS 6M16F82EDMXSS 55184372
Male Stud Connector M14 - 3/4-16 Jic 55040493 8M14F82EDMXS 8M14F82EDMXSS 55183672
Male Stud Connector M16 - 3/4-16 Jic 55044296 8M16F82EDMXS 8M16F82EDMXSS 55183673
Male Stud Connector M18 - 3/4-16 Jic 86750329 8M18F82EDMXS 8M18F82EDMXSS 55183674
Male Stud Connector M18 - 7/8-14 Jic 87229159 10M18F82EDMXS 10M18F82EDMXSS 55184373
Male Stud Connector M22 - 7/8-14 Jic 87229029 10M22F82EDMXS 10M22F82EDMXSS 55184375
Male Stud Connector M22 - 1 1/16-12 Jic 86432239 12M22F82EDMXS 12M22F82EDMXSS 55184374
Male Stud Connector M26 - 1 1/16-12 Jic 34428138 12M26F82EDMXS 12M26F82EDMXSS 55184376
Male Stud Connector M26 - 1 5/16-12 Jic 81717069 16M26F82EDMXS 16M26F82EDMXSS 55183675
Male Stud Connector M14 - 3/4-16 Jic ISO 55044432 8M14F87OMXS 8M14F87OMXSS 55184461
31(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
32(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
33(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
Male Stud Connector UNF 7/16-20 - 7/16-20 Jic (4-4) 86405699 4F5OMXS 4F5OMXSS 55184467
Male Stud Connector UNF 3/4-16 - 7/16-20 Jic (8-4) 55047404 4-8F5OXS 4-8F5OXSS 55184468
Male Stud Connector UNF 7/16-20 - 9/16-18 Jic (4-6) 88389719 6-4F5OXS 6-4F5OXSS 55183959
Male Stud Connector UNF 9/16-18 - 9/16-18 Jic (6-6) 86716379 6F5OMXS 6F5OMXSS 55183954
Male Stud Connector UNF 3/4-16 - 9/16-18 Jic (8-6) 86716409 6-8F5OMXS 6-8F5OMXSS 55183955
Male Stud Connector UNF 7/8-14 - 9/16-18 Jic (10-6) 55028863 6-10F5OXS 6-10F5OXSS 55184469
Male Stud Connector UNF 3/4-16 - 3/4-16 Jic (8-8) 88039889 8F5OXS 8F5OXSS 55184470
Male Stud Connector UNF 9/16-18 - 3/4-16 Jic (6-8) 55042433 8-6F5OMXS 8-6F5OMXSS 55184471
Male Stud Connector UNF 7/8-14 - 3/4-16 Jic (10-8) 81676679 73809531 8-10F5OMXS 8-10F5OMXSS 55184472
Male Stud Connector UNF 1 1/16-12 - 3/4-16 Jic (12-8) 88171709 8-12F5OMXS 8-12F5OMXSS 55183958
Male Stud Connector UNF 7/8-14 - 7/8-14 Jic (10-10) 73804171 10F5OMXS 10F5OMXSS 55184473
Male Stud Connector UNF 3/4-16 - 7/8-14 Jic (8-10) 81676679 10-8F5OMXS 10-8F5OMXSS 55183956
Male Stud Connector UNF 1 1/16-12 - 1 1/16-12 Jic (12-12) 87229289 12F5OMXS 12F5OMXSS 55184474
Male Stud Connector UNF 3/4-16 - 1 1/16-12 Jic (8-12) 88424029 12-8F5OMXS 12-8F5OMXSS 55184475
Male Stud Connector UNF 7/8-14 - 1 1/16-12 Jic (10-12) 80167309 12-10F5OXS 12-10F5OXSS 55184476
Male Stud Connector UNF 1 5/16-12 - 1 1/16-12 Jic (16-12) 73809511 12-16F5OMXS 12-16F5OMXSS 55184477
Male Stud Connector UNF 1 5/16-12 - 1 5/16-12 Jic (16-16) 73804109 86781609 16F5OMXS 16F5OMXSS 55184478
Male Stud Connector UNF 1 1/16-12 - 1 5/16-12 Jic (12-16) 81676709 16-12F5OMXS 16-12F5OMXSS 55183957
Male Stud Connector UNF 1 5/8-12 - 1 5/16-12 Jic (20-16) 73809518 16-20F5OXS 16-20F5OXSS 55184479
34(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
35(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
Swivel Nut Branch Tee 7/16-20 Jic (4-4-4) 85888089 4S6MXS 4S6MXSS 55183921
Swivel Nut Branch Tee 9/16-18 Jic (6-6-6) 81672229 6S6MXS 6S6MXSS 55183922
Swivel Nut Branch Tee 3/4-16 Jic (8-8-8) 85888109 8S6MXS 8S6MXSS 55183923
Swivel Nut Branch Tee 7/8-14 Jic (10-10-10) 81755059 10S6MXS 10S6MXSS 55183924
Swivel Nut Branch Tee 1 1/16-12 jic 12-12-12) 86636319 12S6MXS 12S6MXSS 55183925
Swivel Nut Branch Tee 1 5/16-12 Jic (16-16-16) 81672109 61508062 16S6MXS 16S6MXSS 55183926
Swivel Nut Branch Tee 1 5/8-12 Jic (20-20-20) 81672079 20S6XS 20S6XSS 55183927
Swivel Nut Branch Tee 1 7/8-12 Jic (24-24-24) 55000448 24S6XS 24S6XSS 55184356
36(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
Male Stud Branch Tee R 1/4 - Jic 9/16-18 (R4-Jic6) 87133659 6S4OMXS 6S4OMXSS 55184409
Male Stud Branch Tee R 3/8 - Jic 9/16-18 (R6-Jic6) 87133789 6-6-6S4OMXS 6-6-6S4OMXSS 55184411
Male Stud Branch Tee R 3/8 - Jic 3/4-16 (R6-Jic8) 87480029 8S4OMXS 8S4OMXSS 55184410
Male Stud Branch Tee R 1/2 - Jic 3/4-16 (R8-Jic8) 61504109 8-8-8S4OMXS 8-8-8S4OMXSS 55184408
37(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
Hex socket- head plug UNF 7/8-14 73284102 10 HP5ON-S 10 HP5ON-SS 55185252
M/F adapter Jic 7/16-20 - R1/4 (4-4) 86539909 Aq 2045 JIC 4 - R 4 Aq 2045 JIC 4 - R 4 SS 55186312
M/F adapter Jic 9/16-18 - R3/8 (6-6) 86540009 Aq 2045 JIC 6 - R 6 Aq 2045 JIC 6 - R 6 SS 55186313
M/F adapter Jic 3/4-16 - R1/2 (8-8) 86540129 Aq 2045 JIC 8 - R 8 Aq 2045 JIC 8 - R 8 SS 55186314
M/F adapter Jic 1 1/16-12 - R3/4 (12-12) 86540259 Aq 2045 JIC 12 - R 12 Aq 2045 JIC 12 - R 12 SS 55186315
M/F adapter Jic 1 5/6-12 - R1 (16-16) 86540389 Aq 2045 JIC 16 - R 16 Aq 2045 JIC 16 - R 16 SS 55186316
M/F adapter Jic 1 5/8-12 - R1 1/4 (20-20) 86540409 Aq 2045 JIC 20 - R 20 Aq 2045 JIC 20 - R 20 SS 55186317
M/F adapter Jic 7/16-20 - R3/8 (4-6) 86541139 Aq 2045 JIC 4 - R 6 Aq 2045 JIC 4 - R 6 SS 55186318
M/F adapter Jic 9/16-18 - R1/2 (6-8) 86541269 Aq 2045 JIC 6 - R 8 Aq 2045 JIC 6 - R 8 SS 55186319
M/F adapter Jic 3/4-16 - R3/4 (8-12) 86541399 Aq 2045 JIC 8 - R 12 Aq 2045 JIC 8 - R 12 SS 55186320
M/F adapter Jic 7/8-14 - R3/4 (10-12) 86541419 Aq 2045 JIC 10 - R 12 Aq 2045 JIC 10 - R 12 SS 55186321
M/F adapter Jic 1 1/6-12 - R1/2 (12-8) 86562919 Aq 2045 JIC 12 - R 8 Aq 2045 JIC 12 - R 8 SS 55186322
M/F adapter Jic 1 1/16-12 - R1 (12-16) 86541549 Aq 2045 JIC 12 - R 16 Aq 2045 JIC 12 - R 16 SS 55186323
38(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
Hose couplings
Banjo 16mm-08 55037210 BM10B0816 SSBM10B0816 55185228
Banjo 14mm-06 55032176 BM10B0614 SSBM10B0614 55185231
39(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
SAE 3/4" / R3/4" 6000 psi 90° 86527709 ASF-402/90G PEFF63GSS 55187476
40(41) BG00622284 E
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
41(41) BG00622284 E
ELECTRIC EQUIPMENT
120B59501-1
TABLE OF CONTENTS Sandvik DS421-C 200902
6. ELECTRIC EQUIPMENT
* BG 002 453 02 A.1 20 ELECTRICAL DRAWINGS; READING AND SYMBOLS.............................................................................
* b75 400 4en0506 ELECTRIC CABLES.............................................................................................................................................
* BG 014 682 53 NSS ELECTRIC MODULE........................................................................................................................................ 1
** BG 014 757 78 SWITCHGEAR ASSEMBLY, MAIN, MSE-1DS-NC7-CAB, HP 55KW, WP, C, SL................................................ 6
*** BG 014 757 89 SWITCHGEAR CABINET ASSEMBLY, MP, MSE-1DS-NC7-CAB, HP=55KW................................................. 11
**** 552 104 91 ELECTRIC COMPONENTS ASSEMBLY, COLLAR HOLES 380-690V, TPC, 2-BOOM...................................... 14
**** BG 014 757 84 SWITCHGEAR CABINET ASSEMBLY, MSE-1DS-NC7-CAB-YD, HP=100-220........................................... 21
**** BG 014 761 89 NSS ELECTRIC COMPONENTS ASSEMBLY, MP 380-690V CABINETS 220-240V................................... 26
**** BG 013 923 32 ELECTRIC COMPONENTS ASSEMBLY, MCB + CONTACTOR.................................................................. 27
**** BG 014 001 22 ELECTRIC COMPONENTS ASSEMBLY, MCB + CONTACTOR.................................................................. 28
*** 106 006 38 HOUSING, INDICATOR LIGHT PANEL.................................................................................................................. 29
*** 551 653 79 ELECTRIC COMPONENTS ASSEMBLY, JB43, STANDARD ASSY, SH330......................................................... 32
**** 551 681 75 CABLE ASSEMBLY............................................................................................................................................. 33
**** 550 150 01 CABLE ASSEMBLY, 4,0M - PUR2X1.5............................................................................................................... 34
**** 551 653 61 JUNCTION BOX ASSEMBLY, JB43.................................................................................................................... 36
**** 551 878 90 ELECTRICAL ASSEMBLY, SWITCH BOX ASSY............................................................................................... 37
*** 550 326 63 OPTIONAL EQUIPMENT, SW-PANEL SWITCH OPTION...................................................................................... 39
*** 550 783 14 ADDITIONAL EQUIPMENT, CEMENT MIXER LIGTH OPTION (S512).................................................................. 41
*** 551 501 46 ELECTRICAL ASSEMBLY, SPOTLIGHT CABIN ASSEMBLY AND DIAGRAM...................................................... 44
*** 551 501 73 ELECTRICAL ASSEMBLY, WATER CANNON, CABIN.......................................................................................... 45
** 551 654 00 REMOTE CONTROL, CABLE TYPE, CABLE/HOSE REEL CONTROL..................................................................... 48
** BG 013 348 28 CONTROL ASSEMBLY, PROPO CABIN NO AIRMIST........................................................................................ 50
*** BG 013 348 31 PANEL, OPERATOR, CONTROL PANEL PROPO CABIN NO AIRMIST......................................................... 56
**** BG 013 348 34 PANEL, CONTROL, LEFT CONTROL PANEL............................................................................................. 62
***** 550 841 16 JOYSTICK, 3 BUTTONS.................................................................................................................................. 67
***** 550 396 18 JOYSTICK........................................................................................................................................................ 68
**** BG 011 899 68 PANEL, CONTROL, RIGHT.......................................................................................................................... 70
***** 550 100 71 JOYSTICK........................................................................................................................................................ 71
*** BG 011 903 03 CONTROL BOX ASSEMBLY, PLC-BOX ASSY PROPO TMS + AIR MIST...................................................... 74
*** BG 011 904 24 PANEL, CONTROL............................................................................................................................................ 79
**** BG 011 904 25 PANEL, CONTROL........................................................................................................................................ 83
**** BG 005 043 55 NSS CABLE ASSEMBLY, HAN E M 10 / 7 M PUR 12X1.5 / FREE END..................................................... 86
*** 551 920 67 CABLE ASSEMBLY, 7 M - PUR 24X1.5................................................................................................................. 88
*** 551 920 99 CABLE ASSEMBLY, 7 M - PUR 7X2.5................................................................................................................... 90
*** BG 005 042 90 CABLE ASSEMBLY, HAN 72DD M / 6M-PUR 36X1.0 / HAN 72DD F.............................................................. 92
** BG 010 299 47 ELECTRICAL ASSEMBLY, SWITCH BOX, CEMENT FILLING SCREW CONTROL............................................ 93
** BG 012 003 56 INSTRUMENTATION ASSEMBLY, TMS-DDS-RD+IKL........................................................................................ 96
*** BG 006 043 91 INSTRUMENT BOX ASSEMBLY, TMS-RD+IKL ENCLOSURE ASSEMBLY.................................................... 100
*** 550 082 46 CABLE ASSEMBLY, HAN A 3M / 9M - PUR 3X1,5+C /......................................................................................... 101
** BG 009 763 58 ELECTRICAL ASSEMBLY, DATA COLLECTION SYSTEM................................................................................. 104
*** BG 009 826 96 ELECTRICAL ASSEMBLY, JB6400 DATA COLLECTION JUNCTION BOX..................................................... 106
*** BG 009 998 24 NSS CABLE SET, DATA COLLECTION SYSTEM BASIC CABLES................................................................. 108
** BG 012 555 48 CARRIER ELECTRIC ASSEMBLY, CARRIER ELECTRIC ASSEMBLY............................................................... 110
*** BG 012 553 56 NSS ELECTRICAL ASSEMBLY, BATTERY CIRCUIT ASSEMBLY.................................................................. 114
**** 551 636 63 JUNCTION BOX ASSEMBLY, JB10.................................................................................................................... 116
*** BG 011 585 61 ELECTRIC COMPONENTS ASSEMBLY, CARRIER JUNCTION BOX ASSEMBLY......................................... 119
**** BG 011 585 62 JUNCTION BOX ASSEMBLY, CJB - CARRIER JUNCTION BOX................................................................ 122
**** 551 712 15 CABLE ASSEMBLY............................................................................................................................................. 125
*** BG 011 604 10 CONSOLE ASSEMBLY, OPERATOR'S, DRIVING PANEL.............................................................................. 128
**** BG 012 787 76 NSS PROGRAMMED ELECTRONIC ASSEMBLY........................................................................................ 137
*** BG 012 598 67 NSS ELECTRIC COMPONENTS ASSEMBLY, CARRIER ELECTRIC ADDITION........................................... 138
** BG 009 612 27 NSS CABLE ASSEMBLY, CABLE FOR POWERPACK 55KW, 380-690V, YD..................................................... 140
** BG 009 614 67 NSS CABLE ASSEMBLY, CABLE FOR WATER PUMP, 3-7.5 KW (380-1000V) DOL......................................... 142
** BG 009 614 77 NSS CABLE ASSEMBLY, CABLE FOR COMPRESSOR, 15-22KW (380-690V) DOL......................................... 144
** 551 682 54 NSS CABLE SET......................................................................................................................................................... 145
*** 551 681 51 CABLE ASSEMBLY, 13M - PUR 12X1.5................................................................................................................ 146
*** 550 083 79 CABLE ASSEMBLY, 12M - PUR 36 X 0.5.............................................................................................................. 147
*** 552 156 52 CABLE ASSEMBLY, 9M - PUR 12X1.5.................................................................................................................. 148
*** 551 681 67 CABLE ASSEMBLY................................................................................................................................................. 149
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11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
FUNCTION FRONT JACKS EXTENSION FRONT JACKS UP/DOWN REAR JACKS UP/DOWN CANOPY INST.AS STANDARD CEMENT MIXER FUNCTIONS
S40 S41,S42 S43,S44 CABIN UP/DOWN AS OPTION
RIG Y169,Y170 Y140,Y141,Y142,Y143 Y144,Y145,Y146,Y147 S45 Y148,Y149
DS 411 INSTALLED AS STANDARD INSTALLED AS STANDARD INSTALLED AS STANDARD INSTALLED AS OPTION INSTALLED AS OPTION
DS 421 INSTALLED AS STANDARD INSTALLED AS STANDARD INSTALLED AS STANDARD INSTALLED AS OPTION INSTALLED AS OPTION
DS 511 INSTALLED AS STANDARD INSTALLED AS STANDARD INSTALLED AS STANDARD INSTALLED AS OPTION INSTALLED AS OPTION
WIRE COLOURS
IN VALVE CABLINGS
JACK UP
JACK UP
JACK UP
JACK UP
JACK DOWN
JACK DOWN
JACK DOWN
LEFT REAR
JACK DOWN
LEFT REAR
OPTION
LEFT FRONT
LEFT FRONT
RIGHT REAR
RIGHT REAR
FRONT JACKS
FRONT JACKS
RIGHT FRONT
RIGHT FRONT
RETRACT OPTION
EXTENSION OPTION
DP
X5/1 3/11
14 44 X2 24 54 14 44 72 X2 24 54 14 44 72 X2 24 54 14 44 72 X2 24 54 14 44 72 X2 24 54
X5/20 3/11
1 2 3 4 5 6 7 8 9 10 11
X51 X51 X51 X51 X51 X51 X51 X51 X51 X51 X51
1 2 3 4 5 6 7 8 9 10 11
W51 1 W51 2 W51 3 W51 4 W51 5 W51 6 W51 7 W51 8 W51 9 W51 10 W51 11
JB24-X1 7 6 2 3 4 5 30 31 32 33
1 1 3/16
SW 3/25
49
8 9 10 11
X450 F452.4 JB43-X1
2 2 2 2 2 2
2 2 2 2
X500 501 BU
BU BU BU BU BU
23,24 BU BU BU BU
X24 WY144-145 BU
23,24 WY146-147 BU
JB43-X1 -
WY170-169 BU WY140-141 BU WY142-143 BU
UP
DOWN
JACKS
JACKS
MOVING
EXPANSION
FOR SAFETY
FILL / SEAL
CANOPY/CABIN
CANOPY/CABIN
CANOPY/CABIN
PRESSURIZING
DOWN (OPTION)
ALARMS BEACON
W44 15 K80 5/12
INFORMATION LIGHT
STARTING OF STARTING OF
DP
WATER INFLATED BOLT
WATER INFLATED BOLT
2/30
X5/1 HIGH PRESSURE HIGH PRESSURE MP
WASHER (OPTION) WASHER (OPTION) X500 X500
S45 CONTROL SYSTEM
0-1-S SWITCH (NEW) 0-1 SWITCH (OLD) 526 527
+HN-RCP
13 43 73 23 53 83 3 2
X24 X24
3 2
ALTERNATIVES RCP-X81 RCP-X81
14 44 74 24 54 84 1 13
W24 3 W24 2
NEW OLD
2/30
X5/20
RCP-SH90
2/13
1 13 23
T0P X2
WS60 1 WS60 1
S90
SH60 S60 13 23 X1
14 24
1 X FILL/SEAL
12 13 21 13 0
21 13
X51 X51 X51 0 1 S X1 2 X EXPAND
12 13 21 14 24
GREEN 14
SH60 22 14 X2 S60 18
X51
18
W90 1 W90 3
WS60 2 WS60 5
W51 12 W51 13 W51 21 WS60 2 W51 18 W90 2
WS60 3 WS60 4
14 V70A V70K 14 15
A1
JB24 JB24
12 13 43 SW 50 51 52 53
-K60 2/13
-X1 A2 V14K
13
V14A
SH60 13 21
W91 5
W91 8
W91 1
W91 4
W91 6
W91 7
3
2
W91 9
W91 10
W91 11
W91 12
1 1 H24.1 1 H24.2 1 0 1 1
1
2 2 2 2 S 2 2
5 8 1 4 6 7 3 2 9 10 11 12
14 22
X91 CONNECTOR PINS X91
HIGH PRESSURE
BU BU BU BU 1= +24V DC SUPPLY 5 8 1 4 6 7 3 2 9 10 11 12
WH24.2 2
2= GRIPPING TO BOLT/FILL WITH WATER
WH24.1 2 NOT CONNECTED
3= EXPANSION OF BOLT
WY148-149 BU WY209 2 WY168 2 4= APPLICATION (+24VDC ENABLE PINS 2&3 USE)
5= GND
JB24 6= NOT USED 3 27 2 9 10 28 11 12 17
GND -X1 - 7= HIGH PRESSURE WASHER USE
2/30 8= LS PRESSURE REQUEST
SWELLEX UNIT
9= INFO/ALARM LIGHT (DS USE)
10/11/12 NOT USED HEU-320-40-M
OPTION
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME JACKS CONTROL DS AND DL -SERIES SHEET 3 / 5
SANDVIK returned on request. The document must
DRAWN BY 2010-06-04 JRI MAIN CIRCUIT DIAGRAM
not be copied, reproduced, disclosed to JACKS CONTROL
any third party or used in manufacture CHECKED 2010-06-04 JOS DWG NR 3-55191680-F
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-06-04 TIN MAIN RIG 55191680
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
PRESSURE
PRESSURE
LEFT SIDE
RIGHT SIDE
CONTROL OF AIR
CONTROL OF WATER
4 5 6 7 8 9
X24 X24 X24 X24 X24 X24
4 5 6 7 8 9
LINKED IF ARI
IS NOT ASSEMBLED W24 5 W24 6 W24 7 W24 8 W24 9
W24 4
JB24 21
20 22 24 23 42 40 41
-X1
D6 D5
X4 X4
WS421 2
3 2
WS422 2
WS30 3 WS31 3 W71 3
2
NN-F87 1
24V DC
NN-X10 14
(OPTION)
21
NN-
ROTATION OPTION
CEMENT MIXER UP
TRANSFER SCREW 1
X160 21
CEMENT MIXER DOWN
W160 21
THIS IS NOT OPTION IN DS411
21
CONTROL OF VIBRATOR
JB- (ONLY DS511)
X160B 21
JB160 21
-X1
W163 1 W164 1
13 13 23
CB5- CB7- CB7-
S301 S111 S112
14 14 24
W163 2 W164 2 W164 3
3/23
K80
JB160 22 JB160 25 JB160 26
MP- -X1 -X1 -X1
F380 05
W44 15 JB- 22 JB- 25 JB- 26
MP-
537 X160B X160B X160B
X500 22 25 26
W160 22
W44 17 W160 25 W160 26
15 NN- 22 NN- 25 NN- 26
NN-
NN- 17
X44 15 X160 22 X160 25 X160 26
X44 17
A A A
NN- NN- NN-
V25 V28 V29
K K K
WY301 1 WY111 1 WY112 1
A1
Y301 BN Y111 BN Y112 BN
NN-
K80 1 1 1
A2
2 2 2
NN- 4
X10 BU BU BU
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 REVISION INFO
2 B CABLING DD/DT/DL/DS 2018-06-13 TRA Added TCAD+ option
3 CABLING DL3xx
4 C QN CONNECTIONS (DD+DT) 2018-08-28 TRA RELAYS NEW CONNECTION
5 B TCAD+ OPTION (DD/DT) 2018-06-13 TRA Added TCAD+ option
6 QN OR NN CONNECTIONS (DL3xx)
7 C QN OR NN CONNECTIONS (DL4xx) 2018-08-28 TRA RELAY NEW CONNECTION
8 C QN DS +(XM CONNECTIONS (DS41X/DS51X)) 2018-08-28 TRA RELAY NEW CONNECTION
9 C DATA COLLECTION UNIT 2018-08-28 TRA WIRE HARNESS WIRE 19 ->21
2X54
CAN BB
DD/DT/DS BASIC / DL OPTIONAL
DD/DT
SEE DETAILS FROM
REMOVE TERMINATION 2X54 TCAD+ CIRCUIT DIAGRAM
AND ADD CAN CABLE W5003
DS
SBi-CAN BACKBONE
SEE BOLTING
INSTRUMENT DIAGRAM
CAN 1
CAN BB W5304 X1
WLAN
ANTENNA B336G
X2
W5003 PUR-mantle
3
CABLES CONNECTION TO +XM PILOT (BOLTING INSTRUMENT)
W5303B CAN BB
W4127 PWR DD/DT TCAD+
+I/O
RS-232
DP CABIN/CANOPY
DRIVING PANEL
2 80
3
1 40 120
0 1980 °C
x1000 RPM 83
24 2
0 48 0 4
VOLT BARS
24.0 2.1
NN
CONTROL SYSTEM
CABINET
MP
MAIN
SWITCHGEAR
CABINET
X56
SUPPLY
WLAN
ANTENNA
W5003 PUR-mantle
3
RS-232
RD
3
RD
DRIVING GND
PANEL, REMOVE W5003 4 BK X600 14
CAN H 4
UNIT
TERMINATOR W5003 2 WH X600 13 DD
CAN L 2 9/11
DATA COLLECTION
K1 K2 K3
A1 11 A1 11 A1 11
7W
120R
A2 14 12 A2 14 12 A2 14 12
R904
RESISTOR
TERMINATING
+QN WH WH
+24V +24V
32 43
24 VDC X600
CONTROL BN W6302 BN 4 ->
SUPPLY T-
LIGHT PANEL 41
FROM MP DATA COLLECTION
31 40 WH W6302 WH X600 9 GND
GND GND UNIT
RD X600 20
RS-232 SEE DETAILS FROM
MAIN CIRCUIT DIAGRAM
RD X600 12 DD1
X600 9/11
RD 11
RD X600 21
COLOURS
BU = BLUE
BN = BROWN
BK = BLACK
WH = WHITE
GY = GRAY
PK = PINK
TR = TRANSPARENT
VI = VIOLET
YE = YELLOW
GR = GREEN
Y/G = YEL/GRE
RD = RED
OR = ORANGE
JB6400 TERMINATING
RESISTOR
R905
120R
7W
36 7 10 8 15
X600
BN
WH
BU
BK
GR/YE
CAN1
1
2
3
4
SCR
YE
BN
GN
WH
W5303
W5303
W5303
W5303
9/20
CANBUS CAN1
+XM CanBB
1 1 1 1W5304 YE
XM-PILOT DISPLAY V+ 1
2 2 2 1W5304 BN SEE DETAILS FROM
CAN L 2
GND 3 3 3 1W5304 GN TCAD+ CIRCUIT DIAGRAM
GND 3
4 4 4 1W5304 WH
CAN H 4
5 5 5
SCR 5
X5304
SEE DETAILS FROM
CONTROL CIRCUIT DIAGRAM X4
F451.4
1 2 X450 F451.4 W2163 1 (BN) 24VDC X600 23
6A W2163 WH X600 23
X500 501 W2163 2 (BU) 0VDC X600 22
W2163 BK X600 22
SEE DETAILS FROM W2163 (PUR 5x0.75 OR 2x1.5)
MAIN CIRCUIT DIAGRAM
CANBUS DP-X56
+DP CAN2
SAE J1939 W5003 5 GR/YE X600 15
ENGINE BUS SCR 5
AT BOTTOM W5003 1 BN X600 35
V+ 1
OF THE W5003 3 BU X600 10
DRIVING GND 3
PANEL, REMOVE W5003 4 BK X600 14
CAN H 4
UNIT
TERMINATOR W5003 2 WH X600 13 DL3
CAN L 2 9/11
SEE DETAILS FROM
CARRIER CIRCUIT DIAGRAM
DATA COLLECTION
7W
120R
R904
RESISTOR
TERMINATING
+NN CONTROL DL3xx
SYSTEM
CABINET
Tx X900 941 BN W6302 BN X600 4
->
COLOURS
BU = BLUE
BN = BROWN
BK = BLACK
WH = WHITE
GY = GRAY
PK = PINK
TR = TRANSPARENT
VI = VIOLET
YE = YELLOW
GR = GREEN
Y/G = YEL/GRE
RD = RED
OR = ORANGE
W2163 BK X600 22
SEE DETAILS FROM W2163 (PUR 5x0.75 OR 2x1.5)
MAIN CIRCUIT DIAGRAM
W6303 1 W6303 5
X600 X600
CANBUS DP-2X54 30 33
+DP CAN2
SAE J1939 W5003 5 GR/YE X600 15
ENGINE BUS SCR 5
AT BOTTOM W5003 1 BN X600 35
V+ 1
OF THE W5003 3 BU X600 10
DRIVING GND 3
PANEL, REMOVE W5003 4 BK X600 14
CAN H 4
RD
7W
120R
R904
A2 14 12
RESISTOR
TERMINATING
+NN AND +QN ARE AMONG ALTERNATIVES
DL-MACHINES DL
9/11
UNIT
CONTROL DL WH
+NN
SYSTEM
CABINET
DATA COLLECTION
CC-rack
SCU Tx X900 X600
941 BN W6302 BN 4
-> DATA COLLECTION
UNIT
943 WH W6302 WH X600 9
RS-232 GND X900 GND
VME-rack RD X600 21
+QN
COLOURS
+24V +24V BU = BLUE
32 43 BN = BROWN
24 VDC X600
CONTROL BN W6302 BN 4 -> BK = BLACK
SUPPLY T- WH = WHITE
LIGHT PANEL 41
FROM MP GY = GRAY
31 40 WH W6302 WH X600 9 GND
PK = PINK
GND GND
TR = TRANSPARENT
VI = VIOLET
YE = YELLOW
RS-232 GR = GREEN
SEE DETAILS FROM
Y/G = YEL/GRE
MAIN CIRCUIT DIAGRAM RD = RED
+NN = TAS CONTROL SYSTEMS, TYPICAL OR = ORANGE
+QN = NOT TAS SYSTEM
W2163 BK X600 22
SEE DETAILS FROM W2163 (PUR 5x0.75 OR 2x1.5)
MAIN CIRCUIT DIAGRAM
W6303 1 W6303 5
X600 X600
CANBUS 30 33
BN
WH
BU
BK
GR/YE
DP-2X54
+DP CAN2
SAE J1939 W5003 5 GR/YE X600 15 CAN1
ENGINE BUS SCR 5
AT BOTTOM W5003 1 BN X600 35
V+ 1
OF THE W5003 3 BU X600 10
DRIVING GND 3
PANEL, REMOVE W5003 4 BK X600 14
CAN H 4
1
2
3
4
SCR
UNIT
TERMINATOR W5003 2 WH X600 13 DS
RD
CAN L 2 9/11
YE
BN
GN
WH
DATA COLLECTION
A1 11
7W
120R
R904
A2 14 12
RESISTOR
W5303
W5303
W5303
W5303
+QN
TERMINATING
+24V +24V
32 43
24 VDC
9/20
SUPPLY
CONTROL
T-
BN W6302 BN X600 4 ->
LIGHT PANEL 41 WH
FROM MP
31 40 WH W6302 WH X600 9 GND
GND GND DATA COLLECTION
UNIT
RS-232
DS_CAN
SEE DETAILS FROM
V+
CAN L
CAN GND
CAN H
CAN SHD
W5303
TO XM
CAN H TCAD
DD/DT 5/23
CAN L TCAD+
CAN2
W4127
W5003
TO DP
GY = GRAY
PK = PINK
CAN H
TR = TRANSPARENT CAN L
VI = VIOLET
YE = YELLOW X8.1
GR = GREEN 90°
Y/G = YEL/GRE SMA
X2
X3
X8
RD = RED SMA
OR = ORANGE
DATA COLLECTION
UNIT
USB
WLAN
MINI B
ETHERNET
M12 8-pin
X1
PLUG
PLUG
MIDDLE
X600 3 X3.3 JS 3
RS-232
DD X600 4 X3.4 JS 4
4/22 RS-232
X600 7 X3.7 JS 7
DD1 CAN1L
4/30 X600 8 X3.8 JS 8
CAN1H
DL3 X600 9 X3.9 JS 9
6/22 DATA GND
X600 10 X3.10 JS 10
DL DATA GND
7/23 X600 11 X3.11 JS 11
DI
DL4 X600 12 X3.12 JS 12 AMP23
7/29 DI
X600 13 X3.13 JS 13
DS CAN2L
8/22 X600 14 X3.14 JS 14
CAN2H
DS1 X600 15 X3.15 JS 15
CAN GND
8/29 X600 20 X3.20 JS 20
DI
X600 21 X3.21 JS 21
DO/VREF+
X600 22 X3.22 JS 22
PWR GND
X600 23 X3.23 JS 23
PWR IN
PLUGS TO BE INSTALLED
PLUGS TO BE INSTALLED NOT USED
IN EVERY UNUSED CONNECTOR!
IN EVERY UNUSED WIRES!
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME DATA COLLECTION SYSTEM SHEET 9 / 9 A3
SANDVIK returned on request. The document must
DRAWN BY 2017-09-15 TRA CONTROL CIRCUIT DIAGRAM
not be copied, reproduced, disclosed to DATA COLLECTION UNIT
any third party or used in manufacture CHECKED 2017-09-15 TRA DWG NR BG00976403-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2017-09-15 TRA CONTROL SYSTEM BG00976403
POSITION ID-CODE
BOOM MODULE
120B59501-1
TABLE OF CONTENTS Sandvik DS421-C 200902
7. BOOM MODULE
* BG 014 682 94 NSS MODULE, BOOM............................................................................................................................................. 2
** 550 125 49 NSS SCREW KIT, BOOM MODULE TBR60............................................................................................................... 5
** BG 011 590 96 BOOM ASSEMBLY................................................................................................................................................ 8
*** BG 011 591 89 BOOM ASSEMBLY, REAR, TBR60.................................................................................................................. 12
**** BG 008 517 10 PLATE, MOUNTING, TBR60......................................................................................................................... 13
**** BG 004 393 86 CROSS JOINT, TBR60................................................................................................................................. 14
*** BG 012 071 06 BOOM, ZOOM, TBR60...................................................................................................................................... 16
**** BG 009 701 23 CYLINDER, 100/50-1200, ZOOM, LMIN=1604............................................................................................. 18
*** 551 599 33 HEAD, BOOM, LEFT, TBR60.................................................................................................................................. 20
**** BG 004 635 04 FRAME, TBR60 LEFT................................................................................................................................... 21
**** BG 004 587 79 NSS SWING PIECE...................................................................................................................................... 22
**** BG 004 571 38 CROSS JOINT, RIGHT, TB40....................................................................................................................... 23
*** BG 003 344 79 NSS ACTUATOR, ROTARY, ROLL-OVER....................................................................................................... 24
**** BG 003 343 38 VALVE ASSEMBLY, 200BAR........................................................................................................................ 25
*** 321 845 92 NSS ASSEMBLY, POINTER ASSEMBLY WITHOUT ANGLE SENSOR................................................................ 26
*** 551 650 64 HYDRAULIC CYLINDER, DOUBLE-ACTING, Ø160 / Ø90, S=640MM, LMIN=1320MM......................................... 28
*** 551 650 66 CYLINDER, Ø160 / Ø90, S=415MM, LMIN=1395MM, ACID PROOF..................................................................... 30
*** BG 005 144 26 CYLINDER, ACID-PROOF 125/50, CUT OFF 270BAR.................................................................................... 32
*** 352 567 76 CYLINDER ASSEMBLY, ACID PROOF 150/210.................................................................................................... 34
** BG 011 133 01 REEL, CEMENT HOSE, BOOM MODULE............................................................................................................ 36
*** 858 930 69 BRAKE, BRAKING TORQUE 600 NM..................................................................................................................... 37
*** 550 163 51 HYDRAULIC MOTOR, GEROTOR, VG_MAX 155 CCM/REV, P_MAX 200 BAR................................................... 38
** 550 557 06 JUNCTION BOX ASSEMBLY...................................................................................................................................... 40
** BG 011 505 91 VALVE ASSEMBLY, BOOM AND DRILLING VALVES......................................................................................... 42
*** BG 011 955 90 VALVE ASSEMBLY, DRILLING BLOCK MANIFOLD ASSY............................................................................. 44
**** 552 250 64 VALVE ASSEMBLY.............................................................................................................................................. 47
**** 886 388 29 VALVE, SPOOL, DIRECTIONAL......................................................................................................................... 48
**** BG 010 084 48 VALVE ASSEMBLY, PRESSURE COMPENSATOR, Q 240 L/MIN, P_MAX 350 BAR................................. 49
*** BG 012 742 58 VALVE ASSEMBLY........................................................................................................................................... 52
**** BG 003 734 34 VALVE, DIRECTIONAL................................................................................................................................. 54
**** 858 243 69 VALVE, CHECK, PILOT TO OPEN..................................................................................................................... 55
*** 331 106 11 NSS VALVE, SHUTTLE, ASSEMBLY..................................................................................................................... 56
*** 320 720 08 CONTROL SECTION, ASSEMBLY, ROTATION'S SPEED..................................................................................... 57
*** 550 140 85 CABLE ASSEMBLY, 9M-PUR42X1.0...................................................................................................................... 58
553
202
71
18
1 72
27
26
25
24
23
75
80
553
202
70
575
202
555
17
518
269
553
3
202
21
70
31
30
553
202
553 4
201
553
512
204
73
22
550
20 25
21 25
4
SECTION C-C 25 28 36
C C
9
43
44
15
14
11
41
40
2
11 11
32
18 12 22 27
13
29 7
13
18 19 12 22 27
SECTION B-B
B
B
9
8
30
31
10
27 22 12 19 18
13
29 6
A A
13
27 22 121 18
SECTION A-A
16
5 47
12
11
16
20 10 13 12 9 748 550 2
3
11
11
20
13 16
18 8 799 555
19
11
11
13 24 19 18 8 799 555
550 123
2 1 2
19
6 3
27 263
555
27
7
28 9
27
7 10
174 11
552
17 174
552
16 7
20 30
573
506
21
19
5
27
27
17
22
21
20
21
22
23
26
28
25
24
30
18
48
47
43
42
27
2
10
15
35
35 26 555
1
550 749
A A
550 748
B B
2
SECTION A - A 3
22 4 12 13
23
35
20
SECTION B - B
22
21
21
20
5
34 16 553 11 23
35 10 14 15 17 794
3 1 2
2 3
5 6 210 570
553
220
20 7
4 3
7 6 5
1 2
3 4
15
10
40
40
7
17
22
21
20
21
23
22 37
25
1 38
25
43
42
26
28
25
24
18
6
27
40
12
15
10
40
40
7
17
22
21
20
21
23
22 37
25
1 38
25
43
42
26
28
25
24
18
6
27
40
12
9 8
17
16
10
4
15
11 6
14
1
13
12
2
9 8
17
16
10
4
15
11 6
14
1
13
12
2
19
1
8 7
10
33
9
11
18
15
14 13 20 12
41 21
14 13 5
30
42
3 2 31
32 18
19 20
11 13
10
11
24
14
17
15
12 21
16
4 6 12 15
17
35 34
37 36
37 36
23 24
1
15 16
19
20
17 18
21
22
10 11 12 13 14
3 4 5
31 32
7 9 10 8
51
34 36 37 35 29 11 24 11 11 1
12 27
11 44 31 32 38 25
25 38 39 31 34 27 38 39 31 43
40 42 22 41 13 10 33
15
50 19 3 41 22 42 40 21
9
4
18
51 52 53 54 7 8 5 6 26 28 30
12
17 2
16
17 16
17
16
14
23 17 12
7 4 5 6 2
4
6 1 5
2
6
1
3 6
4
1 6 5
50 2 50
1 8 9 3
13
10 11
12
NO ILLUSTRATION AVAILABLE
13
12
3
2 14 14
11
5
6
8
7 3
10
9
4
2 1 4
4 4
3 1
3 1
2,3 1 5,6 10
8. BOLTING MODULE
* BG 014 682 51 NSS MODULE, BOLTER.......................................................................................................................................... 2
** 344 051 58 NSS SCREW SET....................................................................................................................................................... 5
** 328 045 31 NSS CRADLE ASSEMBLY, ACID PROOF CYLINDERS............................................................................................ 8
*** 208 801 45 CYLINDER, D100 D50 LMIN1544 S1200................................................................................................................ 10
*** 321 192 67 CYLINDER, D80 D50 LMIN1800 S1500.................................................................................................................. 12
** BG 011 311 90 NSS VALVE ASSEMBLY, CRADLE, RST-JUNCTION BOX, CABOLT................................................................. 13
*** BG 011 312 23 NSS VALVE ASSEMBLY, VALVE ASSEMBLY................................................................................................. 16
*** 552 060 41 JUNCTION BOX ASSEMBLY, JB140...................................................................................................................... 18
*** BG 003 759 43 NSS CABLE ASSEMBLY.................................................................................................................................. 19
**** 104 981 06 CABLE, 15M - 18X1.5, 16-PIN............................................................................................................................ 20
** 303 850 23 ROCK DRILL, HL510 S, OMSU125............................................................................................................................ 24
*** 152 179 01 FLUSHING DEVICE ASSEMBLY, WATER FLUSHING, D38.................................................................................. 28
**** 550 056 76 ADAPTER ASSEMBLY, G 3/4'' X JIC 3/4-16...................................................................................................... 29
*** 552 052 83 HYDRAULIC MOTOR, GEROTOR, OMSU 125...................................................................................................... 30
*** 154 221 98 SPACER/ ROCK DRILL........................................................................................................................................... 31
*** 153 747 08 ACCUMULATOR, DIAPHRAGM, 50BAR, 0,2DM3.................................................................................................. 32
*** 153 746 78 ACCUMULATOR, DIAPHRAGM, 4 BAR, 0,2DM3................................................................................................... 33
*** 152 257 68 TOOL, SPECIAL, HL500 SERIES........................................................................................................................... 36
**** 093 333 78 TOOL KIT............................................................................................................................................................. 37
*** BG 005 501 99 SERVICE KIT, ENDURANCE KIT..................................................................................................................... 38
*** BG 007 280 47 SERVICE KIT, FLUSHING KIT.......................................................................................................................... 39
*** BG 005 502 00 SERVICE KIT, PERCUSSION KIT.................................................................................................................... 40
*** BG 005 806 22 SERVICE KIT, ROTATION KIT......................................................................................................................... 41
*** BG 005 806 23 SERVICE KIT, BODY KIT................................................................................................................................. 42
*** BG 006 633 52 SERVICE KIT, BOLT KIT.................................................................................................................................. 43
** BG 009 715 33 FEED ASSEMBLY, LF606..................................................................................................................................... 46
*** BG 010 934 46 CARRIAGE ASSEMBLY, LF600/HL510............................................................................................................ 48
*** 327 315 86 FEED CYLINDER LF 600/6'.................................................................................................................................... 49
**** 872 856 19 SEAL KIT.............................................................................................................................................................. 50
*** 325 452 40 ROD RETAINER, 11H............................................................................................................................................. 52
**** 321 802 71 HYDRAULIC CYLINDER, DOUBLE-ACTING, D63 D40 LMIN277 S75............................................................... 54
*** 327 863 08 WHEEL, IDLER, FRONT END ASSEMBLY............................................................................................................ 55
*** 327 863 07 WHEEL, IDLER, REAR END ASSEMBLY............................................................................................................... 56
** 209 694 61 NSS ROD CHANGER, RC 606-14 S, 1 1/4 IN RODS, ACID PROOF CYLINDERS................................................... 58
*** 171 311 38 REAR FRAME COMPONENTS, RIGHT, ASSEMBLY............................................................................................. 60
**** 550 163 52 HYDRAULIC MOTOR, GEROTOR, VG_MAX 198 CCM/REV, P_MAX 200 BAR............................................... 61
*** BG 001 755 19 FRAME ASSEMBLY, FRONT, RIGHT.............................................................................................................. 62
*** 161 056 08 SWING ARM............................................................................................................................................................ 64
*** 161 057 28 SWING ARM............................................................................................................................................................ 66
*** 059 859 38 LEVER...................................................................................................................................................................... 67
*** 059 860 08 LEVER...................................................................................................................................................................... 68
*** 550 139 83 CYLINDER, D40 D25 LMIN165 S40, ACID PROOF............................................................................................... 70
*** 550 140 13 HYDRAULIC CYLINDER, DOUBLE-ACTING, D40 D25 LMIN230 S105................................................................. 72
*** BG 007 124 23 NSS JAW, FIXED, 1 1/4 IN............................................................................................................................... 74
**** BG 007 124 82 SHAFT ASSEMBLY, RC600.......................................................................................................................... 75
** BG 011 379 97 NSS VALVE ASSEMBLY, FEED EXTENSION, PITO-GUIDE, REAR STINGER.................................................. 78
*** BG 007 237 26 NSS HOUSING, VALVE ASSEMBLY................................................................................................................ 82
*** BG 011 380 01 VALVE ASSEMBLY, FEED EXTENSION, PITO-GUIDE, REAR STINGER...................................................... 84
*** BG 011 383 56 VALVE ASSEMBLY, RC-VALVES, DS42X....................................................................................................... 86
*** 552 060 38 JUNCTION BOX ASSEMBLY, JB130...................................................................................................................... 88
*** 551 694 46 ACCUMULATOR...................................................................................................................................................... 89
*** 550 533 01 ELECTRICAL ASSEMBLY, PUSH-BUTTON ASSY, ROD MAG.ROT. CW/CCW.................................................... 90
*** 264 465 28 PRESSURE SWITCH ASSY', DM 1060.................................................................................................................. 91
*** BG 003 759 39 NSS CABLE ASSEMBLY, HAN DD42 MALE 17M + 3/4" PROTECTIVE HOSE 15M....................................... 92
**** 105 005 06 CABLE ASSY, PUR 36X1.0MM2 17M................................................................................................................. 93
*** BG 012 793 86 VALVE, COUNTERBALANCE, -........................................................................................................................ 94
** 552 009 03 FEED MECHANISM, CEMENT HOSE FEEDER......................................................................................................... 96
*** 550 163 53 HYDRAULIC MOTOR, GEROTOR, VG_MAX 310 CCM/REV, P_MAX 200 BAR................................................... 99
*** 330 930 98 VALVE, FLOW DIVIDER.......................................................................................................................................... 100
*** 550 488 18 JUNCTION BOX ASSEMBLY, SEP. PART LIST..................................................................................................... 101
*** 551 740 49 HOSING SET, FEED MECHANISM, CEMENT HOSE............................................................................................ 104
** BG 012 227 94 CABLE, CUTTER.................................................................................................................................................. 107
*** BG 006 567 52 HYDRAULIC CYLINDER, DOUBLE-ACTING, D63 D32 LMIN236 S296........................................................... 110
*** BG 013 735 24 CYLINDER......................................................................................................................................................... 112
** 165 278 68 CYLINDER, D55 D32 S620......................................................................................................................................... 116
** 208 924 76 NSS SHIELD, SPLASH, ASSEMBLY.......................................................................................................................... 118
** 322 647 07 NSS BULKHEAD, HL 500S......................................................................................................................................... 119
** 550 321 68 NSS DISTRIBUTOR, CONCRETING HEAD FLUSHING............................................................................................ 120
** BG 003 539 09 NSS LUBRICATION, SHANK................................................................................................................................ 121
*** BG 003 539 17 NSS MANIFOLD BLOCK, ASSEMBLY, SLU.................................................................................................... 122
** BG 007 353 86 ASSEMBLY, PUSH BUTTON+COVER................................................................................................................. 124
* BG 014 682 56 NSS STEEL STRAND LINE, STEEL STRAND LINE ASSEMBLY.......................................................................... 125
** 551 894 20 NSS MOUNTING, STEEL STRAND LINE ASSEMBLY............................................................................................... 128
*** BG 002 480 15 NSS REEL, CABLE, STEEL STRAND REEL, 775M......................................................................................... 134
**** 328 361 28 CHAIN ASSEMBLY.............................................................................................................................................. 137
**** 550 163 48 HYDRAULIC MOTOR, GEROTOR, VG_MAX 100 CCM/REV, P_MAX 200 BAR............................................... 138
**** 550 154 01 VALVE, CROSS, TBBD-125/90-160BAR/JIC-6................................................................................................... 140
*** BG 002 104 21 NSS SWINGING MECHANISM, 0-98 DEGREES............................................................................................. 142
**** BG 002 600 62 HYDRAULIC CYLINDER, DOUBLE-ACTING, 100/50-270, LMIN=740, MEDIUM DUTY............................... 144
*** BG 006 439 94 FEED MECHANISM.......................................................................................................................................... 146
**** 330 990 48 SWITCH, PROXIMITY, INDUCTIVE, ASSEMBLY, CABLE LENGTH MEASUREMENT..................................... 151
*** 552 060 77 ELECTRICAL ASSEMBLY, STEEL STRAND CASETTE SWING........................................................................... 154
*** 104 980 74 CONNECTION CABLE 24-PIN, MALE, 11M........................................................................................................... 155
*** BG 007 799 31 NSS MOUNTING, COVER FOR STEEL STRAND REEL................................................................................. 158
*** 551 991 00 NSS VALVE, CONTROL, REAR JACKS AND STEEL STRAND REEL SWING/REEL........................................... 160
**** 887 416 49 VALVE, SPOOL, DIRECTIONAL, 4/3 E............................................................................................................... 161
37 28 29
555
264
26
27
3 35
24
23
555
4 264
22
30 14
36
17
32
70 37 39 40
A A
19
13
34
38
184
552
555
264 41
38
15
37
70
25
264
264 555
27 555
6 555
265
33
A-A
519
31
264
12 555
26
20 22
9 24 25
23 27
22 21 15
19 14 10 13 7 2 12
5 4 1
28 31 13 8 11 3
29 21 16
30 23 18
22 27
1 23 22 3 5 24 21 20 9 4 19 7 2
11 10 6 8
B
12
18 17
A
A B
A B
15
16
B
9
A
13
12
10
20
11
19
16 18
14 15
2 4 3 10 11 12 5 9
15
14
13
8 1 6 7 13 14 15
18
5
3
11
15
1 7 15
6 14
13
8 9
16
13
6 17
10 12 10 10 10
31
9,20
1,2
3,4,5
21,28 21,28
6-8 15-19
32-35
10,11,12
1 2
1 2 4
3 5
54 4
50
27
55
2
2.2
49 54
2.3
8
8.2
14
51
26
70
3
45
43
44
38
41
40 17
16
16.2
41
18
15.3
15
39
43 13
12
11
10
43
9
1
1.5
25 6 60
57 37
59 62
1.6
1.2 1.3
1.4
57 29
1.7
1.8
42
28 53
48
7
32 61
56
23
24
42
30
58 62
56
47
53
31
5 56
63
19.3
19.2
19.6
19.4 19.5
19.5
19
20
41
36
13
9
11
6
8
2
15
10
7
1
16
3 8
8
8 14
12
4
5
*3
*31 *6
*6
*6
Note direction!
Note direction!
*6
*14
*15
*30
3
5
6
2
5
4
4.1
4.2 *8
3
7
4
4.1
4.2 *8
3
7
1 3
2 3.1
3.2
4 5
7 8 23
6 11 12 19 14 9
10
*27 *26
15 16 17 18 13 20
21 22 *25
NO ILLUSTRATION AVAILABLE
NO ILLUSTRATION AVAILABLE
NO ILLUSTRATION AVAILABLE
NO ILLUSTRATION AVAILABLE
NO ILLUSTRATION AVAILABLE
NO ILLUSTRATION AVAILABLE
20
5
111
112
117 28*
29*
110
104
22
18
16
23
101 6
114
12
104
107
7
17
2
13 15
14
104
20 22 18 20
20 21
11 10 19
8
2 4 17
3 16
9 5
10 13
10 11 3 4 2 5 1 20
B A
12 13 14 15
NO ILLUSTRATION AVAILABLE
17 15 13 17
16 7 18 14 7 16 3
12
15
2
11
8 9
7
16
16
7 16 17
4 5
10
11 12 13 10 9 8 6 7
23
22
27
28 5 18
17
16
15
1
31
30
21 2
14
24
3
33
19
20
5 3 2 4 1
7
6
FRONT
5 3 2 4 1
8
7
REAR
5 3 2 4 1
7
6
FRONT
5 3 2 4 1
8
7
REAR
18 5
16
2
9
27
10
29
30
31
26
7
10
27
19
9
1
16 6
18
24
25
17
17
12
13
11
3
4
11
13
17 12 17
5 6 6 4 3
16 17
26 22
15
14
30 8
29
25 21 32
13
12 1
29
24 23
2 11 31
9 10 19 20 25
SECTION A-A
A
29
33 25
5 3
1
11 10 12
7 8 4 5 12 5 3 2
6 5 4 1 6 5 4
2 7 3
2
6
4 5 6 1 7 4 5 6
3 2
6
2
6 7 4 9 10 2 8 5 3 1
1 3 5 8 2 10 9 4 7 6
12
11 14
13 13
11
9
8
30 10
5 8
16
22
21
20
12
13 13
11 14
11
12
11 14
13 13
11
9
8
30 10
5 8
16
22
21
20
12
13 13
11 14
11
1 552 174
15
20
13
15
4
SECTION A - A
A
3
264 555
555 264
5
262
555 262
19
A 18 555
2 1 3 525 523
20 555
144 562
144 562
22
20 555
553
551 512
145 205
42 6 42 11
146 551
24 155
551 27 18
17
26
146
1 35
563 174
9 41
563 174
4 40
30
800 15 145
23 551
4
3
4
50
2 4
22
3 24
5
7
4
9
1
10 6
51
23 21
9 8 7
14 15
44 8
43
40
24
24
15 14 12
50
5
3
7 6 14
13
16 15
21 28 22 28
21
20
1 2
3 4 5
28 23
24 28
10 7
11 8
12 9
15 18
33 31 16 19
34 32 17
28 27 26 25 28
28
11 12 13 1 3 2 5 6 7
35,36,37
30,31,32
25,26,27
20,21,22
1 2,3,4,5 8 10,11,12,13 15
11 9 8
5 12
10 13
3 2 6 7
1 2
1 2
3 4
5 6 18
12 551 144
18 551 145 21 29
17 173
16
14 15
38 39 40
53
50
51 144 551 30
41 48
102
122 550
570
122 38 44 50 204 36 122 1 50 31
550 45 51 553 35 550 51
46 52 51
5
276
130
518
550 504 7 9
4
8
519
25 518
2 23
13
555 144
6 23
12 511
9
13
13 21 29
11
144
551
551 144
144
3 10 12
5 3
1 2 3 7
3 5 6 7
1 2,3,4,5 1 2,3,4,5 8
10,11,12,15,16,17,20,21,22,25,26,27
29
21
144
551
12
16
173
15
17
14
SECTION A-A
40
39
38 30
7
504
550
130 2
122 551 48 518 145 551
B B 5
1
266
122 550
31
35 36 51
A A
204 553
122 C C 9
8 25 13 23
50 51
550
SECTION C-C
50 51 52
49 44 45 46
38
3
53
10
1 3
12 9 10 13 14
5
8
7
6
LT1
4
11
LT1
A
2
20
6
18 19
3
14
13
12
15
11 4 16 10 9 17
SECTION A-A
28 25
B B
C C
SECTION C-C
22 21
24 19
26 23 25
27
SECTION B-B
17
9
15
5 14
12
11 10
14
13
14 15
16
10 34 33
9
6
13
1
3
5
12
23
30
33
34
35
7
3
6 6
7 3
2
3
5
2
3
4
4
5
8 3 2 7
2
3 6 2 1 8 7 3
4 5
NO ILLUSTRATION AVAILABLE
13
50
19 9 553
224
23
30
175
510
50 18 17 16 563
553
205
11 24
564 205 7 23 227 513 553 564
23
223
41
553 10
565 13
84 6
82
83
263
4
269
519
555 9
23 224 553
23 224 553
314 556
60
61
20 1 31
2
315 557
315 556
315 556
316 556
19 29 31 3
16
28 30 9 5 40 34
19 19 19
8
15 40
19 27 13
27 19
23 27
27 19
19 27 13
27 23 22 18 17
26
20 10 41 12 14 21
32 33 2
11 4
3
2
4
5 3
14 13
12 11
3 2
4 1
7 5
6 10
9 8
262 555
7
6
5
30
6 4
40
15
10
1
17
22
47 47
21
20
21
22
23
38 37
42 47
26 48 51
28
25
24
30
27 18
2
10
15
40
10
11
12
13
11
12
13
16
44 41 36
37 41 44
34 42
35 42
39 33 33 39
49
49
33 40
33 39
39 33 39 33 38 30
10
16
22
23 21 5
10 11
7
4 43 45 46 39
14 48
10 11
6
14 47
11
9
10 12 13 2 15 14
20
51
50
51
3
26
50
27 47 42 4
42 44 1
8 40 31
19
32 40 24
25
50 17
51
10,12,13 20,22,23
51,52
57
40,41,42,43
49 53 59 30,31,32,33
54-56
60,61,62
70,71,72
6
9
10 9 10
21 22
8 7
24
35 36 37
16
31
12 15
22
25
4
13
5 40 23 24
19
39 38 29
24
22
33 14 20
41 1
D
42
DIRECTION D - D D 35 36 37 43
3 4
2
12
1
9 8
7 7
6 1
10 10
11 11
8 7
2
5
4
7 8
799
19
555
16
29 31
28
29 30
579 16 29 34
523 35 88
376 204 554
5
28
3 30
31
553 553
202 512 20
62 207
86
173
510
552
144 61 59
506 202 201
551 553 553
553
511
208
50
556 566
315 315
590
591
12
593
592
11
593 272
592 517
556
55
85
553
592
201
593
14
10
590
591
559 357 64
55 27 205 553
83 313 566
566 313 84
173 141 15
265 565
552 551
56 172 552
200 144 18
564 551
262 555
555 262
58 145 507 551
93 92
205 144 17
553 551
563 172
13
27
43 40 33 42 313 85 32 205 47 22 25
172 41 557 553
552
70 71
72 71 70
75 76
70 71
70 71 72
3
4
1
2
4
3
2 1
12
8
4
8
11 6
24
10
9
7
10
11
11
8 23
23
9
14
24
6 13
5 16
15
18
1
17
3 19
20
2
21
22
13
12
11
10
9
14
15
30
29 25
26 16
27 30
6
5
4
23
3 18 17 22
21
24
2
1 20
X
19
75
77
76
70
71
70
70
77
70
71
3
4
1
2
5
4
3
1 2
4 6 8 11
7
9
5
10
12
5 3
5 24
9
4
7
10
8
11
3
1
10
9 10 9
8
2 6
7
6 13
14
15
21
16
20
19
23
17
24 KIT = 5+7+8+9+10+11+12 18
8 X
11 12
10
4
8
31
7
17 18
16
15
6
14
1 5
13
30
3 19
23
20
2
24
32
33
27
21
28 22
2
25
26
18
34
29
30 31 OPTIONAL
16
15
14
13
12
17 27
18
11
10
9 19
7 8
6 25 26
5 4 24
20
3 21
23
22
6 2
1
3
4
5
51
799 348
555 521
16 578
19
31 29
106
28
500
30 29
570
88
16
34
204 35
523 554 29
376
28
579 5
30 31
3 20
553 553
86
202 512
173
62 207
552
510
144 61 59
47
21 25
24 23
27
43 40 33 42 313 85 32 205 47 22 25
172 41 557 553
552
10
40
27
30
28
25
24
47
23
20
17
47
40
10
1.1
1.4
1.2 2
563
6 5 3 173 4
1 3 3 2
2 1 1 2
3 2 1
1 4
563
171
171
563
142 551
2
3
1
2
3
1
21 600 22 600
4 5 6
7
13
3
12
11
721
1 2 3 4
3 4
2 8 1
8
3
9
6
10
7 4 5
2 1
10 11 12
1 17
12 13 14
15 16
11
12 13 14
10
12 4 10 3 15 6 5
17
13 11 16
14
79 50 37
562 506 24 1
563 176 4
37 36
37 51
222
511
5 88 8 35 17 54 614
553
121
49 28 78 9
592
556 499
47 48 562 2
41 175 508 563
144
6 13 20
46
530 3
25 508 563
11 20
15 20
38
553 553
79 50 37
562 506 24 1
563 176 4
37 36
37 51
222
511
5 88 8 35 17 54 614
553
121
49 28 78 9
592
556 499
47 48 562 2
41 175 508 563
144
6 13 20
46
530 3
25 508 563
11 20
15 20
38
553 553
80
81 COOLING OF GEARBOX
600 61
80
43 42
29 497 553 93
94
71
72
73
89 97
74
91 95
92
90
96
92
75
75
870 60
27
27
18 17 11 8
7 5 3 1
16
4
15
10 9 6 2
14 13 12
5 6
20
1
51
3
23
8
2
20
22
21
50
23
30 1
574 508 31 8
15
55
8
8
16 7
9
14
8 1 8 15
14 11 10 8
8
7
12
13 7
32 10 11 32
13
9 10 11
3 4
5 6
7 8
61 600 80 81
GEARBOX COOLING
80
43 42
870 60
*** BG 004 271 47 BRACKET, LAMP, ADJUSTABLE BRACKET FOR LED LIGHT....................................................................... 105
*** 552 182 06 LIGHT, LED.............................................................................................................................................................. 106
** BG 004 991 26 NSS MOUNTING, STAIR LIGHTS........................................................................................................................ 108
84
90
60
715 715
11 262 565
21
86
204
553
523
557
265
555 360
557
87 354 557
16
383
558
10
35
388 558
2 7 8 9 13
1 6
A A
16 14 10 12 11
574
173
USED WHEN INSTRUMENTATION
15 ASSEMBLY HOLES ARE LEFT FREE!
SECTION A - A
3 4 5
562
152
17
1 23 22 3 5 24 21 20 9 4 19 7 2
11 10 6 8
B
12
18 17
A
A B
A B
15
16
561 7 8 5
6
40
173
552
25 571 45
571 719
553 512 206 22
719 23
21
175
551 20 509
142 15 11 10 552
1
550 121 2
206
1
20 21
25
22
Hose 1/4”
26
27 32
34
29
30
35
36
31
33
23
22
28 24
22
23
4
5
4 2 8 7 6 5
1 9 10
1501
1502*
704*
705* 1400
1502* 102
701 104
702* 101
105*
P A
103*
X X X X 2
7
MX
5 2 4
6 14
3 1
3 2
1
30 BAR
2 3
P T
10 3
1
15 1
9 8 13 12
11
5
577
508
174
552 563
7 1
9
12 11
7 6 3 1 2 3 556 4 10
2 1 3 4 556 6 7
18 17 20
1, 2, 3, 4
DT04-2P connector
1,2,3 4 5
6
577
5
7
508
1 174
3 552
551
777 26
157
24
551 157 23
27
777
16 29
777 174
562
59
204
564 28
185 13 508 563 785
508
562
12
5 8
6 11
4 8
13
3
10
11
10
19 18 16 2
6
4 9
12
13 14
5
8
3
7
11
9 8 6 7
14
15
12
8
2
13
11 10 1 2 3
28 14 13 29
3 15 5 7 6 1 2 4
18 30 20 22 21 16 17 19
27 12
11 26
9 8 10
25 14 24
23
15 18 11
10
5
8 6
16 12 7
17
16
17
1 13 11 14 15 11
553
204
561
36
550
35
546
131 555
42 264
41 14
40 355 557
CABIN
553
204
36
A
35
SAFETY
CANOPY
39 DETAIL A 41 131 561
2 4 5 6 3 1
3 6 5 4 1 2
23
22
10
5
4
24 3
13 1
11
21
25
20 7
15
9
14
12
16
17
6 12 11 2
1 13
9
8
12
11
12
11
10
13
12
14
15
3
4
12
1 2 17 6 7
11
13
18
3 4
8 10
14
9
15 16
5
5 4
3 5
3
4
7 5
10
26
770
551
507
13
765
550
1
505
11
50
505
550
766 53
190
510
123
552 12 81
80 537
172 123 86
85
550
552 537
86
572
550
87
572
88
52
513 550
32
129
31
51
205 145
514 506
551 551
70 203 79
575
6
2
3
1
15
8 10
13
14
4
2
2
4
1
7
6
34 32 5 34 33 4 6
7 23 8
13
11
15 10
14 12 9 19 18 20 16
25
16 17 36
1
2 2
25
4 5 3
4
5
8
P1 A1 B1 T1
P2 A2 B2 T2
3
1
12 22 14 23
2 1 6 8 5
2 3
24 10
6
22
35
30 37
15
10
38 36
1 5 6 32
6 3 7 5 4
100 9 8
33
31
32
30
17 40
14 22
16
15 50
WPM
1 XT
43 777
42 41 6
15
34
777
20 12 9 8 2
21 13
11
SECTION A - A
5 10
3 4 5
6
4
33
31
32
30
17 40
14 22
16
15 50
WPM
1 XT
43 777
42 41 6
15
34
777
20 12 9 8 2
21 13
11
SECTION A - A
5 10
3 4 5
2 3 4
5 2
13
1
7 10
21 22 23
24 25 27
9 27
30 14
3 5
2 4
8 3 4 7
K117
K127
K120
K122
K179
K194
K195
K198
K199
K10
K42 21 28 22 28
K9
21
20 9
1 2
X1 X2 3 4 5
+
-
-
-
12
-
28 23
24 28
+
+
+
14
21
22
24
23
- - - -
6 ++++
15 17
7
16 18
8
19
13 12 11 10
28 27 26 31 33 25 28
28 32 34
1 2 3
4 5 11
3,4,5
1,2
16,23
13,16
19,16
13,16
18,16
16,17
20,16
16,26
16,25
12,16
16,24
15,16
6,7,8,9,10,11,35,36,37,38,39
W5/JB24
W5/JB24
355 557
557
365
555
261 5 6
555
261 3
2
6 35 26 7 22 23 24 25 1 2 8 17 21 20 5 21
33 34
29
31
28
27
30
32
2 5 5 2
8
10 1
8
12 11
1 10
13 14
11 12
15
14 13
15
4
3 3
9
7 7
9 9
16 16
9 4 3 16 6
574
1 204 564 1
564 206
** 552 269 54 NSS BRACKET, ASSEMBLY - ELECTRICAL SWITCHGEAR, STANDARD VERSION.............................................. 123
** 550 100 36 NSS ADAPTER ASSEMBLY, JACK............................................................................................................................ 124
** BG 004 283 28 NSS SUPPORT, REAR, ASSEMBLY, REMOTE CONTROL FOR REELS........................................................... 125
*** 550 333 52 NSS BAR, INDICATOR ROD ASSEMBLY.............................................................................................................. 126
*** 550 207 45 CABLE ASSEMBLY, LED TAIL/PARK/STOP-LAMP............................................................................................... 127
** BG 002 922 56 NSS TRAP, WATER, WATER SEPARATOR ASSY IP5....................................................................................... 130
** BG 004 145 29 NSS BRACKET, COMPRESSOR.......................................................................................................................... 132
** BG 002 382 73 NSS ASSEMBLY, SUBASSEMBLY...................................................................................................................... 133
** 550 723 46 CABLE ASSEMBLY, DT06 2S / 4.0M - PUR 2X1.5.................................................................................................... 134
** 551 818 39 STEPS, REAR MODULE............................................................................................................................................. 135
** BG 008 641 72 PUMP, WATER, WBP-1008.................................................................................................................................. 136
*** BG 010 477 97 SEAL KIT, SEAL KIT......................................................................................................................................... 138
*** BG 010 708 13 HARDWARE KIT, HARDWARE KIT.................................................................................................................. 140
*** BG 010 708 22 HYDRAULIC KIT, HYDRAULIC KIT.................................................................................................................. 141
** 552 026 28 CABLE ASSEMBLY, TCR3E, TCR4E CABLE ASSEMBLY........................................................................................ 142
** 551 986 00 CABLE ASSEMBLY, CABLE ASSEMBLY (SLIP RING UNIT - MP)............................................................................ 144
** 552 181 53 NSS MOUNTING, CABLE RACK MOUNTING............................................................................................................ 146
** BG 002 350 61 RAILING, ASSEMBLY........................................................................................................................................... 147
** BG 004 074 20 NSS MIXER, CEMENT, CASETTE MOUNTING ON REAR MODULE................................................................. 150
*** BG 004 015 59 NSS MIXER, CEMENT...................................................................................................................................... 154
**** 551 660 93 MIXER, CEMENT, CEMENT UNIT...................................................................................................................... 156
***** 551 660 95 MIXER, CEMENT, CEMENT UNIT.................................................................................................................. 158
****** BG 009 330 18 ASSEMBLY, MIXER, CEMENT............................................................................................................. 160
****** 852 259 89 HYDRAULIC MOTOR, GEROTOR.............................................................................................................. 161
***** 550 544 79 PUMP, CEMENT, TP8..................................................................................................................................... 164
***** 550 137 45 CYLINDER, D40 D25 LMIN190 S65................................................................................................................ 166
**** 550 157 48 VALVE ASSEMBLY, JIC6, R3/4" VALVE, WITHOUT BRACKET........................................................................ 167
**** 550 157 87 VALVE ASSEMBLY, IN JIC12, OUT JIC8........................................................................................................... 168
*** 550 157 88 VALVE ASSEMBLY, DOSAGE METER.................................................................................................................. 169
*** 550 154 50 VALVE ASSEMBLY, CEMENT MIXER.................................................................................................................... 172
**** 561 110 61 VALVE, SHUTTLE, JIC 8..................................................................................................................................... 173
*** 550 232 45 ELECTRICAL ASSEMBLY, PUSH BUTTON ASSY................................................................................................ 174
*** 552 060 46 JUNCTION BOX ASSEMBLY, JB160...................................................................................................................... 176
*** 550 840 84 CABLE ASSEMBLY, 4.5M-PUR42X1.0................................................................................................................... 178
*** 551 947 32 NSS VALVE ASSEMBLY, SEA WATER CEMENT MIXER..................................................................................... 180
*** 550 738 36 ELECTRICAL ASSEMBLY, 0-1-START................................................................................................................... 181
*** 550 516 35 ELECTRICAL ASSEMBLY, CEMENT TRANSFER SCREW ROTATION................................................................ 182
*** BG 011 212 46 NSS VALVE ASSEMBLY, IN JIC12, OUT JIC12,VALVE R3/4......................................................................... 184
** BG 009 303 08 NSS MIXER, CEMENT, CEMENT SILO ASSEMBLY........................................................................................... 185
*** BG 009 303 12 FRAME ASSEMBLY, CEMENT SILO ASSEMBLY........................................................................................... 188
**** BG 006 831 16 NSS BEARING ASSEMBLY, CEMENT SILO................................................................................................ 190
*** BG 007 215 63 NSS MOTOR ASSEMBLY, HYDRAULIC.......................................................................................................... 191
** BG 010 761 14 NSS COVER ASSEMBLY, ENGINE COVER........................................................................................................ 194
** BG 004 236 24 NSS FRAME, BACKING, ASSEMBLY.................................................................................................................. 196
*** 552 176 30 NSS LATCH, ASSEMBLY........................................................................................................................................ 199
** BG 012 932 88 NSS COVERS ASSEMBLY, CEMENT SCREW................................................................................................... 202
*** BG 012 933 01 NSS COVER ASSEMBLY, WITH CEMENT SCREW........................................................................................ 204
**** BG 004 237 29 PLATE, COVER, HYDRAULIC OIL RECEIVER............................................................................................ 205
**** BG 004 238 08 PLATE, COVER, ENGINE............................................................................................................................. 206
**** BG 004 485 08 PLATE, COVER, REAR COVERPLATE ASSEMBLY, LEFT......................................................................... 207
**** 551 769 12 DOOR, REAR DOOR, RIGHT............................................................................................................................. 210
**** 551 920 59 DOOR ASSEMBLY, REAR DOOR, RIGHT......................................................................................................... 212
**** 552 215 21 DOOR ASSEMBLY, REAR DOOR, LEFT........................................................................................................... 214
**** 551 769 26 DOOR ASSEMBLY, REAR DOOR ASSEMBLY, LEFT....................................................................................... 215
**** 551 921 38 COVERS ASSEMBLY, REAR SUPPORT........................................................................................................... 216
**** 552 076 96 DOOR, POWER PACK, LEFT............................................................................................................................. 217
**** 552 076 98 NSS PLATE, COVER, POWER PACK COVER + THRUST, LEFT..................................................................... 218
553 205 6
708 565 265 2 553 202 56 710 553 511 205 5 4 517 555 682
553 205 15
551 145 40
565 13
264
21
29 28
31 36 37 715
8 144 262
204 204 38 30
555 551 266
553 564 211 204 144 11
801 517
564 553 551 311
555
556
27 205 511 564
10
14 765
578 564
556 511
522 205
349 16
348
320
52
45
172 46
570 721
552 172
552 19 17 7 18 207 511 564
201
564
587
213
553
96 95
2 205 553 15 16 17 20
563
564 173
564 205 23
206 35
25
18
19
51
3 314 566 52
562 142 24
50 189 552
564 205 27 564
513
207
563 510 174 22 205 553 563 207 36 37
552 173 26 29 30 31
70
32 33
6 7 188 552
21 204 564
10 9
705.1 14 8
705.2
A
10 9 8 2
30 3
7
29
21 20 19
16 18
32 33 4
22 9
B
31 23
SECTION A - A
28
33 34
25 27 26 24
11 12 5
A 16 18 17
FRONT VIEW
38 37
15 14 16 13
35 36
1 6
DETAIL B
3
68 64 9 52 63 57 30 8 5 12 13 20 16 17 21
11 58 18 22
71
27
45 46
6 7
43 44
55 56
47 48
4
65 66
3
36 37 38
1
39 41 42
2
35
31
70
32
23
33
25 26
14 15 67
19
54
61 34
69 10
29 53 39 24 50 49 75 62
28
57 58
52
40 60
51
59 72
68 64 9 52 63 57 30 8 5 12 13 20 16 17 21
11 58 18 22
71
27
45 46
6 7
43 44
55 56
47 48
4
65 66
3
36 37 38
1
39 41 42
2
35
31
70
32
23
33
25 26
14 15 67
19
54
61 34
69 10
29 53 39 24 50 49 75 62
28
57 58
52
40 60
51
59 72
VIEW C - C
50 49 48 27
22
28 42 2 26 51 19 20 18 17 16 21 41 6 5
B A
29 27 25 24 11 14 10 9 8 15 1 4 23 7
47 32 33 34
VIEW B - B VIEW A - A
40 39
36
37
38
30
43
VIEW C - C
7 8
1
3
5 6
2 4
11
10 12
10 11
12
12
10
11
2
13 3
10 9 8 11 5
6 7
1 4
3
1
4 5
6
9
15
16
13
11
8 12
3
16
14
2
10
31
6 27
3
5
8 17 18
20 19
L1 15 30
1
21 10 P
22
P
23
S 24
9
S 11
12 P
S 13
14 P
25 26
X 16
28 29 263 555
A 3
VIEW B SECTION A - A
6
7
3 5
1 6
2* 1 3
5 2
3 6 7
4
1
2 5
6 3 4 5 9 7 10
1 2 8
14
14
3
17
18
9 10
9 8
2
15
16
14 12 11
19
21 13
22 20
7
4 5 2 6 1
2
6 1 3 5 2 4
10
12
13
11
11.2 11.1
9 11
21
17
16
18
22
7
8
12
10
15
20
13
19
11 9
9 13
11
10 16 17
5 4
12
11
11
15 14 1
8
3 2
23 34
27
38
24
22
2
47
20
18 19
43 15
16 17
39 41
5 3
36 7
30 29
10 8
46
25
21
26 11
31 12
44
32
1
6
40 33 37 35 40
16 15
12
10
14
2
11
13
6 2 4 1 3 7
44
41
25 21 20 10 11 12 13 14
36
26
25 27
28
42 37 2
24 3
33
4
9
19 22
8 7
23
31 16 15 32 1 30 29
35 34 39 38 38
40 40 42 42 42
43 43 45
18 17
47 46 47 18 46 17
3 10
11
12
11
2
13
11
1 30 29 31 12
16 15
15 17 5
6
28
33 14
27
23
26
13 22
25
21
24
20
28 19
23
18
6 35 26 7 22 23 24 25 1 2 8 17 21 20 5 21
33 34
29
31
28
27
30
32
7 7
8 8
9 9
5 2 6 7 2 1
11 12 19 18 16
8 17
15
8
14
9
13
6
5
10
4
7
1
3
2
11
205 553
9 20
STANDARD VERSION
10 141 551
551 144 41 40
21 22 144 551
5 6
103
102
101
5
6 7 10 11 12
3
3
4
4
1
2
8
9
13 14
103
101 102
3 8
4 14 17
1
13 16
5 11 12
2 3 10
11 15
9 37 56 24 8 6
19
21 4 44
16 17
26
14
32
15 45
49 48
2 3 4
25
41
53 42
55
54
1
13
52
99
4 11
18 23 28
12
27
28 23 18 11 4 30 37 38 35
34 20 10 7 4 31 33
36
50
35
46 29
4 7 10 34
35 33
27 50
51
27 50
35 31
47 22 39 40
9 37 56 24 8 6
19
21 4 44
16 17
26
14
32
15 45
49 48
2 3 4
25
41
53 42
55
54
1
13
52
99
4 11
18 23 28
12
27
28 23 18 11 4 30 37 38 35
34 20 10 7 4 31 33
36
50
35
46 29
4 7 10 34
35 33
27 50
51
27 50
35 31
47 22 39 40
35 34
37 36
37 36
23 24
1
15 16
19
20
17 18
21
22
10 11 12 13 14
3 4 5
31 32
1
3
41
26
5
6
9
27
30
12
36
40
21
11 35
1
20 39 15
2
6
7
3
2 173 562
2 4 173 562
146 506 551
553 207 1
OPTION
2
3
4 5 6 7
4 3
1 2
3 4
16
15
12
13 18
14 1
25
32
26
27
29
28
31
30
20
21
8 9 10 11
5
6 23
4 22
24
33
28
34
35 27
33
21
20
19
5 6 4 17 35
11 10 7 9 8
14
15
9
13 8
7
11
25
10
12
26
5 1 2 3
4
16 17 18 19 20 21
22
121 561 9
4 1
144 551 6
506 551 8
510 7
512 564 3
2 564 206
6 1 2
571 113 21 17
17
571 113 21
19 18
22
24
20 173 510 552 552 510 173 20
3 2
4 3
1
2 3 4
47 7 19 15 2 16 28 13 14 22
46
48
41
9
43 42
44 21
9
7
24 24
4
23
23
35
24 37 34
24
31
33
32 1
31
32
25 39 38 36 45 43
2
9 510 552
4 557
555
552 508 185 6
5
8
6
6
3
5
8
9
555
558 6
557 10
552 510 4
9 510 552
3
8
7 2
10
4
1
6
1,2,3 4 5
13
9 11
7 8
12
14
4
10
19
17
2
16
5
3
15
18
10,11,12,13,14,15
2,3,5
1,3,5
1 2,3,4,5,6 7
2,3,4,5,6
1 7
8
Ref. Part no. Description EN Standard designation Qty
e
1 080 015 65 TERMINAL, WIRE 50 mm2, Tubular Lug 4
1 BG 007 130 40 WASHER, LOCK, PAIR NLX10-sp 4
2 550 386 25 CONDUCTOR 1x50mm2 blue 1
3 550 386 26 CONDUCTOR 1x50mm2 white 1
4 550 386 24 CONDUCTOR 1x50mm2 red 1
. . . . .
5 813 110 79 WIRE 50mm2 YELLOW/GREEN 1
6 800 188 09 WIRE 2,5mm2 BLACK 2
7 080 015 66 TERMINAL, WIRE 50 mm2, Tubular Lug 4
7 BG 007 130 42 WASHER, LOCK, PAIR NLX12-sp 4
8 551 523 33 SHRINK WRAP Clear, 18/6mm 3
. . . . .
10 11 12 13 14 15
4 2 3 5
1 3 5
1
2 3 4 5 6 7
1 2 3 4 5 6 7
7
7 6
6 5
12
5 4
11
7 2
10
6
1 5 6 8 9
10 11 12 13
206 553
18 19
22 21 182 508 552
23
31
24
28
29 13 4
6 10 11 12 15
26 3 204 553
145
27 17
506
562 564 173 2 16 20 17
33
566 323
566 319
550 121 4
550 121 7
2
3
5
173
552
208
10
511
564
9 200 553
18
17 15 16 17
12 11
13 14 182
552 552
250
70 73
72
80
71
74 75
66 73
74
75
62
1 5 4
73
73
70
70
73
70 70
77
70
3
71
172
180 52
508 29 23
91
204 205
90
13 6 28 31 44 57
553 206
2
3
21 2 10 25
2
11 274 555 10
6
176
510
552
176
510
552
5
70
2 3 4
8 31
9 11
42 1
54 2 16
53
10 7
37
16 20
21
3
45
22
44 46 40 38 39
23
47
43 19 18 17 41 34
33
47
28
30 29
27
12 26
15
5
14 50
4
25
52 13
36 24
35 32
51
140
551
23 18 9 8
22
20 2
19
16
15
21
24
13
12
10 14
11
6
3
5 1
4 8
6 5 4 3 2 3 4 5 6
6 5 4 3 2 3 4 5 6 7 8 10
4 2
13
1
13
38 36
11 8 9 8 9
30 12 30 14 10
24
26 25 24 23 22 21
1 2
20 9 32
3 5
15 17
7
16 18
8
39 38 37 36 19
31
14 13 12 11 10
32
33
27 31 28 29 31 30 31
34
31
8 9
11 12
13
6 5
3 2
33
31
32
30
17 40
14 22
16
15 50
WPM
1 XT
43 777
42 41 6
15
34
777
20 12 9 8 2
21 13
11
SECTION A - A
5 10
3 4 5
1 2,3,4,5 1 2,3,4,5 8
10,11,12,15,16,17,20,21,22,25,26,27
1 2,3,4,5 1 2,3,4,5 8
10,11,12,15,16,17,20,21,22,25,26,27
10 9 11 8 5 2 14 4 6
15
11 12
7 6 4
1
10 11
13
3 5
14 19 18
6 22 20
24
25
11 8
26
9 12 13
3 27
28
5 20 22 30 10 7
16
15
17
10
2 5 9 10 1
3 4 8 7 6
1 6 5 4 2 3
5 4 13 14 7
1 8 9 1 8 9
3 10 11 12
6 10 11 12
1 8 9
563 173 42
563 171 27
563 173 31
31 173 563
28
171
563
43 37 171 563
510
38 201 564
43
510
43 25 177 510
510
563 171 29 43 24 30
510 202 171
564 563
563 172 15 10
563 172 11 13 205 511 564
205
564 511 207 9 511
564
158
46
573
506
564 511 205 8
17
7 207 511 564
45
506
47
562
156
564 511 205
4 171 563
564 202 6
1 202 564
SECTION A-A
2 202 564
A A
16 202 564
564 202 5
45 47 156 506 562
564 511 205
10
9
11
15
13
17
8 7
6 4
5 16 2
174 509
3
510 4
7 5
510 4
564 202
564 202 2
10
11
4
12
16
17
18
7 19
13 1
14
15
7 19 20 21
8 9 20 21 22
3
12 11 10 5
18 17 16
13 14 15
2 1
6 2
7
143
3
573
205
506
564
510
511
205
564 143
511 573 5
506
22
28 21
6 9 10 11 12 19 23 24 27 11 12
26 20
25 7
22 12
21 11
10
13
14 16
15 17
18
4
5
10
11
12
2 172 562
2 3
13 10
14 11
15 12
12
11
1 10
14 3
21 701 703 21
122 122
24
263
265
517
564
11
61
12
124
124
550
550
552 707
7
551
145
712
70
123
550
14
173
552
562
111
102
86
551
550
507
145
124
10
212
80 15 28 16
85 173 200
176 552 553
563
211
715
17
12 3 17
5 10
16
17
13 2 8
4
14
15
18
11
13
1 6
2
9 16
16
7
5
17
24 15 11 15 24
13
12
24 14
15 16 24 14
25 27
8 9
10
30
4 21
3 29
19
22
28
23 5
2 1
17
26
7
25
6 15
20 18
5 23
24 15 15 24
13 11
12
14 24
14 24 16 15
25
27
9 8
30 10
29
21 4
19
28 3
22
17 5 23
1 2
26
7
25
6
15 18 20
23 5
13
12
14
16
4
10
15
3
11
11
10
5 7
11 8
11 10
6
2 10 1
4 2 8 9 1
3 7
1
1 7
1 6
4 3 5
3 4
2 1
1 7
2 1
13
8 10 12
12 11
12 10
4
3
14
15 17 16
1
1
18 1
2 10 12
4 17 8
2 3
10 9
15
10
16
5 1
7
12
13
14
18 16 6
19 11
2
3
4
5
13
12
10
25
7 11
9 20
17
8 18
1
16
23
15 3 14
19 2 5 24 21 22
36
35
19
29
24
24
1
2
28
18
31
30 28 29
22 21 20
24
32
3 5 24
23
25
31 30 6 9
16 26
24
4 14 26
15
26
33 7 12 26
8 17
25 27
31 30 10 11 34 13
26
24
18 13
17 12
16 11
15
14
29
19
4
27 26
20 3
23
22 16
9 17
7 19
18
6 19
8 10 5
21 24 19
1 2 19
25
19
28
30
15 1
14
8 7 13 9 6 10 8
SW --
X1
K 500
128A
210
209
208
207
206
204
203
127
126
125
124
123
122
121
120
11 9
11 8
11 7
11 6
11 5
11 4
11 3
11 2
111
107
106
106
106
106
106
105
104
103
103
103
103
102
101
101
19
18
17
16
15
14
13
12
11
10
24
23
22
21
20
1
9
8
7
6
5
4
3
2
128K
4 5 3 11 2
12
E11
A500
E12 E9
E15
E17
P424
E18
X421
E10
E16
JB424
JB23
JB26
8
7
1 6 2 3 4
8
7
6
S500 S501 S502 S510
8
OPTION
7
S505 S503 S504 S5 11
8 5 6
9 14
12
17
OPTION
12
10
13
12
11
8
13
JB26 5
JB23--X1 JB424--X1
X1 12
2 10
101
101
10
106
205
205
206
207
205
201
201
202
202
203
204
205
205
205
205
1
1
1 2 3
2
2
3
6
4
5
13
3 4 6 5 11 12
6
9
7
13
21 20 21 20
22
22
1.1 1
13
18
19
12 15
4
8 15
6
22.2
22.1
29
19
21 13 7 18
2 5
6
2 5 6
6 6
6
2
16 9
15
3 11
6
18
2
17
9
6 2 16 10
18
11 10 15
17
MF2
F2
F1
T MF1
A1
LS
A2
P
B3
8
S MS MA
7430
7400
7575
3 2 1 24 14 23 13 21 11 25 15
18 17 13
14 15 14 15 14 15 14 15
6 5
11
722 10
7 9
172 552
12
2
8 5
2
144 551
1
4
6 121 504
5 574
7 53
72 62 52 4
76 56
71 61 51 1
54 64
5
60 50
55 65
11 9 122 561
562
144
10
12 11 574
13
14
575 577
574 11
12
7 9 12
6
4 5 9 2
10
8 11 4
10 12
5
61 60
571 502
502 571
Section A - A
Section B - B
B B
C
D D
C
A A
10
10
11
571
571 11
Section C - C Section D - D
3
1
2 10
551 610
2 145 507
311
24 263 265
517 564
61
11
124
12
550
124
550
25
551
551
10 504
3 4
2
204 563
146
551
1
507
551
144
574
12 141 551 1
11
4
10
3
5 552
510
175
99
508 11 185
12 6 8 5
10
7 1
13
573
144
11
10
746
573 4
3
144
6
149
572 8
572
122
122
746
573
144
1
9
2
149
7
5
4 3 2
2
3
4
1
172
563 173 1
564 202 1
26 27 850
26
26
850
106 42 108
90 92 93
144 3
A3-BOX MOUNTING
A4-BOX MOUNTING
172 552
3
187 508 552
174 508 552
564 205
3
3
5
5
172 552
172 552
172 552
NO ILLUSTRATION AVAILABLE
3 174 552
21 28
755 550 22
45
111
24
27
23
25 25
26 26
3 5
3 4 2 1
13 12 11 5
10 9 8 11 12 13 14
18 16 15 9 15 17
7 2 1
13 12 11 6
19
21 22
14 13 11 20
51*
50*
52*
50*
5 6
2 3
1 2
80
40 100
0 160
psi
13 12 11 6
19
21 22
14 13 11 20
51*
50*
52*
50*
AIR CONDITIONING
551
11 102
564 204 2
3 COMPRESSOR
2.7
CONDENSER 4
6 7 DRYER + PRESSURE SWITCH AFTER
CONDENSER 5
13 11 HOSE SET
12 HOSE SET
HYDRAULIC MOTOR
1.1
1.2 1.3
VALVE
2.7
3.2 3 4 5
BRACKET
9.2 9.3
9.1
HOUSING 10
10.1
105
101
102
104
103
203 201
JIC 8 LINE 2
JIC 8 LINE 1
204 202
4 5 3 1 2
8 10
9
7 6
1 2 3 4 5
6
202
312
553
556
5
202
553
556
6
202
311
553
556
202
311
553
DL APPLICATIOS
556
552 172 1
9 8 3 4
9 8 3 4 2
CABIN MODEL 7 1 4
172
2 2
552
1 210
575
575
512
WATER SUPPLY
60 61 62
52 51 50
Y209
600 90
10
551 142
66
20
50
5 6
172 552
12
60
7
10
15
3
4
12
8
9
10
7
6
6
2
11
13
14
5
1
4
7
1
5
3 8
6 10
9
2
3
4
1
1
5
4 2
2
1
6
1
8
9
10
2
4
3
4
8
7
5
5
3
4
2 5
3 7
5
8 8
6
6
1
8
9
10
2
4
3
4
8
7
5
5
3
4
2 5
3 7
5
8 8
6
4 3
1 2,3,4,5 1 2,3,4,5 8
10,11,12,15,16,17,20,21,22,25,26,27
23 22
17
17
30
17 16
16 17
6 5
571 110 28
30
29 26 262 565
552
170
22 25 17
12
27
17
24 31
173
552
22 25 17
170
552
30
6 1
6 1 2
NO ILLUSTRATION AVAILABLE
5
2 3 4
2 3
4
5
2 205
511 553
1
552
4 174
5 1
3 2
2 3
3 553
204
2 6
14
4
5
7
13
9 8 11
51 53
10
2
4
52 6
54 12
10 6 5 4 2 7
50
8 10
600
11
9 12
3 553
204
2 6
14
4
5
7
13
9 8 11
51 53
10
2
4
52 6
54 12
10 6 5 4 2 7
50
8 10
600
11
9 12
27
26
60 53 45 44 28 24
25 3 21 23
24 24 23 21 19 2
42 48 49
23 16 17
33 31 13
20 10 18
4
11 41
51
54
55
56
13
59
31
14 66
33 24 1 7
15
44 46 34
45 47 35
46 36
52
32
30
5 29 33
8 9
6 37 38 39 40
B
B
6 25 21 11
12
23 14
5
SECTION B-B
14 23
3 6
1 16 20 24
27
19 24 26
7
15 19 24
28 21
29
10
15
30
28 21 29 30
25 24
23 25
48
18
49 50 51
26 20
27
27 41 43 47
13
12
37 36 11 46 45
18
9
35 34 32
8
22 19 4
14
33 34 35
7
5
31 34 35
18
10
2 4
7
6
1
3
5 11 12
2 1
5 3
WATER SEPARATOR
B
DETAIL B
OIL SPRAYER
51
52
50
34 35 36
1Y127
WATER SEPARATOR
OUT A IN
OUT IN
173 552
510 552
90
35
91
508
562
175 552
552 552
16
15
OFF
ON
10 1 20 30 40
OIL SPRAYER
52
51
36 35 34
50
573 145 1
573 145 1
DS421
2 1
3 2 2 3
13 11 12 7
551
142
6
10
550 8
748 1
3 2 4 5
B
1 2
5 11
12
8
B
6
10
SECTION B-B
9
4
7
2
*
1 REPAIR KIT (*)
*
*
*
*
*
3 2
3 9 8
6 4
6 2 1
SECTION A - A
573 1
6 2
552 204
3 11 12 111 571
91 5 35
20
30
15 34
52 51
36 35 34
50
17
1
16
15
90
7
10 203 553
8
CIRCUIT DIAGRAMS
HYDRAULIC DIAGRAMS (linked) REAR END MODULE
ELECTRIC EQUIPMENT
ELECTRICAL DIAGRAMS (linked) CABIN MODULE
TABLE OF CONTENTS
Sandvik DS421-C
SERIAL NUMBER:120B59501-1
1.CONTENTS
* TABLE OF CONTENTS.........................................................................................................................................................
* gensp1 HOW TO READ A SPARE PART SHEET...............................................................................................................
2.IDENTIFICATION CARD
* UNIT IDENTIFICATION CARD...............................................................................................................................................
3.MAINTENANCE KITS
* MAINTENANCE KITS.............................................................................................................................................................
* Fluids SANDVIK PERFORMANCE FLUIDS.........................................................................................................................
4.MAIN ASSEMBLY
* BG0 146 8247 NSS SANDVIK DS421.................................................................................................................................. 2
** 552 004 42 NSS SCREW KIT, BOOM MOUNTING.......................................................................................................... 4
** BG0 146 8252 NSS FINISHING MODULE........................................................................................................................ 11
** BG0 146 8258 NSS ACCESSORY KIT.............................................................................................................................. 13
*** BG0 024 9122 REEL ASSEMBLY, STEEL CABLE....................................................................................................... 16
5.CIRCUIT DIAGRAMS
* BG0 148 2985 NSS DIAGRAM, HYDRAULIC, OPERATIONAL DIAGRAM........................................................................ 1
* BG0 140 9953 NSS HOSING SET, STEERING AND BRAKE CIRCUIT.............................................................................. 4
* BG0 036 2376 NSS HOSING SET, FLUSHING CIRCUIT, AIR/WATER FLUSHING........................................................... 8
* BG0 020 0222 NSS HOSING SET, CARRIER, CABIN......................................................................................................... 14
* BG0 096 3162 NSS HOSING SET, HOSING, DRILLING CIRCUIT, SLU CABIN................................................................ 20
* 552 105 51 NSS HOSING SET, CABIN FRONT WINDOW WASHER................................................................................. 24
* 551 736 90 SCHEMATIC, HYDRAULIC, CENTRAL LUBRICATION................................................................................... 28
* BG0 120 3987 NSS HOSING SET........................................................................................................................................ 30
* BG0 148 2544 NSS HOSING SET, HOSING, DRILLING CIRCUIT, BOOM MODULE TBR60............................................ 32
* BG0 148 0253 NSS HOSING SET, DRILLING, BOLTING MODULE, LF606/605................................................................ 36
* BG0 084 1745 NSS HOSING SET, BOLTING, LF606/605................................................................................................... 38
* BG0 145 0768 NSS HOSING SET, BOLTING, VALVE HOUSING INTERNAL HOSES...................................................... 40
* BG0 084 1747 NSS HOSING SET, ROD CHANGER RC606............................................................................................... 42
* BG0 082 9397 NSS HOSING SET, ROD CHANGER RC604............................................................................................... 44
* BG0 128 3155 NSS HOSING SET, HYDRAULIC HOSES, STEEL STRAND FEED............................................................ 46
* 552 216 64 NSS HOSING SET, AIR CONDITION................................................................................................................ 48
* BG0 145 0784 NSS HOSING SET, HYDR. HOSING, HIGH PRESSURE WASHER............................................................ 50
* BG0 128 4028 NSS HOSING SET, HYDRAULIC HOSES, CEMENT MIXER...................................................................... 52
* BG0 042 3682 HOSING SET, CEMENT MIXER, WATER/AIR WITH CEMENT PUMP WASHING...................................... 54
* BG0 099 7831 NSS HOSING SET, SILO FILLING HOSING................................................................................................ 56
* 552 121 05 HOSING SET, BOLTING MODULE CONTINUOUS WASHING SYSTEM......................................................... 58
* 552 121 91 NSS HOSE SET, CARRIER'S CENT. LUBRICATION FROM GREASING BLOCKS........................................ 59
** 551 795 96 NSS HOSE SET, CARRIER LUBRICATION FROM FITTING BLOCKS......................................................... 60
*** 551 795 97 NSS SET..................................................................................................................................................... 61
*** 551 795 98 NSS SET..................................................................................................................................................... 62
*** 551 795 99 NSS SET..................................................................................................................................................... 63
* 592 071 03 HOSE ASSEMBLY, SUCTION, R4-065 SAE 2 1/2 IN (0 DEG), SAE 2 1/2 IN (90 DEG).................................. 64
* 344 053 06 NSS VALVE, SHUTTLE, 6-ADAPTERS............................................................................................................. 65
6.ELECTRIC EQUIPMENT
* BG0 024 5302 A.1 20 ELECTRICAL DRAWINGS; READING AND SYMBOLS..................................................................
* b75 400 4en0506 ELECTRIC CABLES.................................................................................................................................
* BG0 146 8253 NSS ELECTRIC MODULE............................................................................................................................ 1
** BG0 147 5778 SWITCHGEAR ASSEMBLY, MAIN, MSE-1DS-NC7-CAB, HP 55KW, WP, C, SL..................................... 6
*** BG0 147 5789 SWITCHGEAR CABINET ASSEMBLY, MP, MSE-1DS-NC7-CAB, HP=55KW...................................... 11
**** 552 104 91 ELECTRIC COMPONENTS ASSEMBLY, COLLAR HOLES 380-690V, TPC, 2-BOOM......................... 14
**** BG0 147 5784 SWITCHGEAR CABINET ASSEMBLY, MSE-1DS-NC7-CAB-YD, HP=100-220................................ 21
**** BG0 147 6189 NSS ELECTRIC COMPONENTS ASSEMBLY, MP 380-690V CABINETS 220-240V........................ 26
**** BG0 139 2332 ELECTRIC COMPONENTS ASSEMBLY, MCB + CONTACTOR...................................................... 27
**** BG0 140 0122 ELECTRIC COMPONENTS ASSEMBLY, MCB + CONTACTOR...................................................... 28
*** 106 006 38 HOUSING, INDICATOR LIGHT PANEL...................................................................................................... 29
*** 551 653 79 ELECTRIC COMPONENTS ASSEMBLY, JB43, STANDARD ASSY, SH330............................................. 32
**** 551 681 75 CABLE ASSEMBLY................................................................................................................................. 33
**** 550 150 01 CABLE ASSEMBLY, 4,0M - PUR2X1.5.................................................................................................. 34
**** 551 653 61 JUNCTION BOX ASSEMBLY, JB43....................................................................................................... 36
**** 551 878 90 ELECTRICAL ASSEMBLY, SWITCH BOX ASSY................................................................................... 37
*** 550 326 63 OPTIONAL EQUIPMENT, SW-PANEL SWITCH OPTION.......................................................................... 39
*** 550 783 14 ADDITIONAL EQUIPMENT, CEMENT MIXER LIGTH OPTION (S512)..................................................... 41
*** 551 501 46 ELECTRICAL ASSEMBLY, SPOTLIGHT CABIN ASSEMBLY AND DIAGRAM.......................................... 44
*** 551 501 73 ELECTRICAL ASSEMBLY, WATER CANNON, CABIN.............................................................................. 45
** 551 654 00 REMOTE CONTROL, CABLE TYPE, CABLE/HOSE REEL CONTROL......................................................... 48
** BG0 133 4828 CONTROL ASSEMBLY, PROPO CABIN NO AIRMIST............................................................................. 50
*** BG0 133 4831 PANEL, OPERATOR, CONTROL PANEL PROPO CABIN NO AIRMIST.............................................. 56
**** BG0 133 4834 PANEL, CONTROL, LEFT CONTROL PANEL.................................................................................. 62
***** 550 841 16 JOYSTICK, 3 BUTTONS..................................................................................................................... 67
***** 550 396 18 JOYSTICK............................................................................................................................................ 68
**** BG0 118 9968 PANEL, CONTROL, RIGHT............................................................................................................... 70
***** 550 100 71 JOYSTICK............................................................................................................................................ 71
*** BG0 119 0303 CONTROL BOX ASSEMBLY, PLC-BOX ASSY PROPO TMS + AIR MIST........................................... 74
*** BG0 119 0424 PANEL, CONTROL................................................................................................................................ 79
**** BG0 119 0425 PANEL, CONTROL............................................................................................................................ 83
**** BG0 050 4355 NSS CABLE ASSEMBLY, HAN E M 10 / 7 M PUR 12X1.5 / FREE END.......................................... 86
*** 551 920 67 CABLE ASSEMBLY, 7 M - PUR 24X1.5..................................................................................................... 88
*** 551 920 99 CABLE ASSEMBLY, 7 M - PUR 7X2.5...................................................................................................... 90
*** BG0 050 4290 CABLE ASSEMBLY, HAN 72DD M / 6M-PUR 36X1.0 / HAN 72DD F.................................................. 92
** BG0 102 9947 ELECTRICAL ASSEMBLY, SWITCH BOX, CEMENT FILLING SCREW CONTROL................................ 93
** BG0 120 0356 INSTRUMENTATION ASSEMBLY, TMS-DDS-RD+IKL............................................................................. 96
*** BG0 060 4391 INSTRUMENT BOX ASSEMBLY, TMS-RD+IKL ENCLOSURE ASSEMBLY......................................... 100
*** 550 082 46 CABLE ASSEMBLY, HAN A 3M / 9M - PUR 3X1,5+C /............................................................................. 101
** BG0 097 6358 ELECTRICAL ASSEMBLY, DATA COLLECTION SYSTEM...................................................................... 104
*** BG0 098 2696 ELECTRICAL ASSEMBLY, JB6400 DATA COLLECTION JUNCTION BOX......................................... 106
*** BG0 099 9824 NSS CABLE SET, DATA COLLECTION SYSTEM BASIC CABLES..................................................... 108
** BG0 125 5548 CARRIER ELECTRIC ASSEMBLY, CARRIER ELECTRIC ASSEMBLY................................................... 110
*** BG0 125 5356 NSS ELECTRICAL ASSEMBLY, BATTERY CIRCUIT ASSEMBLY....................................................... 114
**** 551 636 63 JUNCTION BOX ASSEMBLY, JB10....................................................................................................... 116
*** BG0 115 8561 ELECTRIC COMPONENTS ASSEMBLY, CARRIER JUNCTION BOX ASSEMBLY............................. 119
**** BG0 115 8562 JUNCTION BOX ASSEMBLY, CJB - CARRIER JUNCTION BOX..................................................... 122
7.BOOM MODULE
* BG0 146 8294 NSS MODULE, BOOM.................................................................................................................................. 2
** 550 125 49 NSS SCREW KIT, BOOM MODULE TBR60.................................................................................................. 5
** BG0 115 9096 BOOM ASSEMBLY.................................................................................................................................... 8
*** BG0 115 9189 BOOM ASSEMBLY, REAR, TBR60....................................................................................................... 12
**** BG0 085 1710 PLATE, MOUNTING, TBR60............................................................................................................. 13
**** BG0 043 9386 CROSS JOINT, TBR60...................................................................................................................... 14
*** BG0 120 7106 BOOM, ZOOM, TBR60.......................................................................................................................... 16
**** BG0 097 0123 CYLINDER, 100/50-1200, ZOOM, LMIN=1604.................................................................................. 18
*** 551 599 33 HEAD, BOOM, LEFT, TBR60..................................................................................................................... 20
**** BG0 046 3504 FRAME, TBR60 LEFT........................................................................................................................ 21
**** BG0 045 8779 NSS SWING PIECE........................................................................................................................... 22
**** BG0 045 7138 CROSS JOINT, RIGHT, TB40........................................................................................................... 23
*** BG0 033 4479 NSS ACTUATOR, ROTARY, ROLL-OVER............................................................................................ 24
**** BG0 033 4338 VALVE ASSEMBLY, 200BAR............................................................................................................ 25
*** 321 845 92 NSS ASSEMBLY, POINTER ASSEMBLY WITHOUT ANGLE SENSOR.................................................... 26
*** 551 650 64 HYDRAULIC CYLINDER, DOUBLE-ACTING, Ø160 / Ø90, S=640MM, LMIN=1320MM............................ 28
*** 551 650 66 CYLINDER, Ø160 / Ø90, S=415MM, LMIN=1395MM, ACID PROOF......................................................... 30
*** BG0 051 4426 CYLINDER, ACID-PROOF 125/50, CUT OFF 270BAR......................................................................... 32
*** 352 567 76 CYLINDER ASSEMBLY, ACID PROOF 150/210........................................................................................ 34
** BG0 111 3301 REEL, CEMENT HOSE, BOOM MODULE................................................................................................ 36
*** 858 930 69 BRAKE, BRAKING TORQUE 600 NM........................................................................................................ 37
*** 550 163 51 HYDRAULIC MOTOR, GEROTOR, VG_MAX 155 CCM/REV, P_MAX 200 BAR....................................... 38
** 550 557 06 JUNCTION BOX ASSEMBLY......................................................................................................................... 40
** BG0 115 0591 VALVE ASSEMBLY, BOOM AND DRILLING VALVES............................................................................. 42
*** BG0 119 5590 VALVE ASSEMBLY, DRILLING BLOCK MANIFOLD ASSY.................................................................. 44
**** 552 250 64 VALVE ASSEMBLY................................................................................................................................. 47
**** 886 388 29 VALVE, SPOOL, DIRECTIONAL............................................................................................................. 48
**** BG0 100 8448 VALVE ASSEMBLY, PRESSURE COMPENSATOR, Q 240 L/MIN, P_MAX 350 BAR...................... 49
8.BOLTING MODULE
* BG0 146 8251 NSS MODULE, BOLTER.............................................................................................................................. 2
** 344 051 58 NSS SCREW SET........................................................................................................................................... 5
** 328 045 31 NSS CRADLE ASSEMBLY, ACID PROOF CYLINDERS............................................................................... 8
*** 208 801 45 CYLINDER, D100 D50 LMIN1544 S1200................................................................................................... 10
*** 321 192 67 CYLINDER, D80 D50 LMIN1800 S1500..................................................................................................... 12
** BG0 113 1190 NSS VALVE ASSEMBLY, CRADLE, RST-JUNCTION BOX, CABOLT..................................................... 13
*** BG0 113 1223 NSS VALVE ASSEMBLY, VALVE ASSEMBLY..................................................................................... 16
*** 552 060 41 JUNCTION BOX ASSEMBLY, JB140......................................................................................................... 18
*** BG0 037 5943 NSS CABLE ASSEMBLY....................................................................................................................... 19
**** 104 981 06 CABLE, 15M - 18X1.5, 16-PIN................................................................................................................ 20
** 303 850 23 ROCK DRILL, HL510 S, OMSU125................................................................................................................ 24
*** 152 179 01 FLUSHING DEVICE ASSEMBLY, WATER FLUSHING, D38..................................................................... 28
**** 550 056 76 ADAPTER ASSEMBLY, G 3/4'' X JIC 3/4-16.......................................................................................... 29
*** 552 052 83 HYDRAULIC MOTOR, GEROTOR, OMSU 125.......................................................................................... 30
*** 154 221 98 SPACER/ ROCK DRILL.............................................................................................................................. 31
*** 153 747 08 ACCUMULATOR, DIAPHRAGM, 50BAR, 0,2DM3..................................................................................... 32
*** 153 746 78 ACCUMULATOR, DIAPHRAGM, 4 BAR, 0,2DM3...................................................................................... 33
*** 152 257 68 TOOL, SPECIAL, HL500 SERIES............................................................................................................... 36
**** 093 333 78 TOOL KIT................................................................................................................................................ 37
*** BG0 055 0199 SERVICE KIT, ENDURANCE KIT.......................................................................................................... 38
*** BG0 072 8047 SERVICE KIT, FLUSHING KIT.............................................................................................................. 39
*** BG0 055 0200 SERVICE KIT, PERCUSSION KIT......................................................................................................... 40
*** BG0 058 0622 SERVICE KIT, ROTATION KIT.............................................................................................................. 41
*** BG0 058 0623 SERVICE KIT, BODY KIT...................................................................................................................... 42
*** BG0 066 3352 SERVICE KIT, BOLT KIT....................................................................................................................... 43
** BG0 097 1533 FEED ASSEMBLY, LF606......................................................................................................................... 46
*** BG0 109 3446 CARRIAGE ASSEMBLY, LF600/HL510................................................................................................. 48
*** 327 315 86 FEED CYLINDER LF 600/6'........................................................................................................................ 49
**** 872 856 19 SEAL KIT................................................................................................................................................. 50
*** 325 452 40 ROD RETAINER, 11H................................................................................................................................. 52
**** 321 802 71 HYDRAULIC CYLINDER, DOUBLE-ACTING, D63 D40 LMIN277 S75................................................... 54
*** 327 863 08 WHEEL, IDLER, FRONT END ASSEMBLY................................................................................................ 55
*** 327 863 07 WHEEL, IDLER, REAR END ASSEMBLY.................................................................................................. 56
** 209 694 61 NSS ROD CHANGER, RC 606-14 S, 1 1/4 IN RODS, ACID PROOF CYLINDERS....................................... 58
*** 171 311 38 REAR FRAME COMPONENTS, RIGHT, ASSEMBLY................................................................................ 60
**** 550 163 52 HYDRAULIC MOTOR, GEROTOR, VG_MAX 198 CCM/REV, P_MAX 200 BAR................................... 61
*** BG0 017 5519 FRAME ASSEMBLY, FRONT, RIGHT................................................................................................... 62
*** 161 056 08 SWING ARM............................................................................................................................................... 64
*** 161 057 28 SWING ARM............................................................................................................................................... 66
*** 059 859 38 LEVER......................................................................................................................................................... 67
*** 059 860 08 LEVER......................................................................................................................................................... 68
*** 550 139 83 CYLINDER, D40 D25 LMIN165 S40, ACID PROOF................................................................................... 70
*** 550 140 13 HYDRAULIC CYLINDER, DOUBLE-ACTING, D40 D25 LMIN230 S105.................................................... 72
10.ENGINE ASSEMBLY
* BG0 071 9063 NSS ENGINE ASSEMBLY, MB OM904LA, 110KW / 2200 RPM, TIER3..................................................... 2
** 550 368 85 GEARBOX AND TORQUE CONVERTER...................................................................................................... 9
*** 550 768 37 NSS CONVERTER HOUSING ASSEMBLY, GEAR T20000...................................................................... 12
*** 550 768 39 NSS TRANSMISSION, CASE & COVER.................................................................................................... 14
*** 550 768 40 NSS SHAFT ASSEMBLY, TURBINE, GEAR T20000................................................................................. 16
*** 550 478 77 PLATE, FLEX, DRIVE PLATE KIT.............................................................................................................. 18
*** 550 768 44 TORQUE CONVERTER ASSEMBLY, GEAR T20000................................................................................ 20
*** 550 768 45 GEAR KIT, GEAR GROUP, T20000........................................................................................................... 22
*** 550 768 51 NSS PUMP DRIVE KIT, AUXILIARY PUMP............................................................................................... 24
*** 550 768 53 NSS PUMP DRIVE KIT, CHARGING PUMP.............................................................................................. 26
*** 550 768 54 NSS SHAFT ASSEMBLY, FORWARD SHAFT GROUP............................................................................. 28
*** 550 768 57 NSS SHAFT ASSEMBLY, REVERSE & 2ND SHAFT GROUP.................................................................. 30
*** 550 768 60 NSS GEAR, REVERSE IDLER GROUP..................................................................................................... 32
*** 550 768 61 NSS GROUP, LOW SPEED SHAFT........................................................................................................... 34
*** 550 768 63 NSS SHAFT ASSEMBLY, 3RD SHAFT GROUP........................................................................................ 36
*** 550 768 65 NSS SHAFT ASSEMBLY, IDLER SHAFT GROUP.................................................................................... 38
**** BG0 080 8947 VALVE ASSEMBLY, POPPET, DIRECTIONAL, NG6 SANDWICH WITH P-LINE ON/OFF............... 69
*** 550 112 98 BLOCK, MANIFOLD, FRONT JACKS......................................................................................................... 72
*** 551 910 69 NSS VALVE ASSEMBLY, SEA WATER FLUSHING, 100L/MIN................................................................. 73
**** 551 686 55 FLUSHING VALVE ASSEMBLY, WATER/AIR FLUSHING VALVE, HARSH WATER............................ 74
**** 551 620 63 VALVE, CONTROL, PILOT, WATER VALVE.......................................................................................... 76
*** 551 912 18 NSS VALVE ASSEMBLY, AIR FLUSHING, ELECTRICAL CONTROL, 70L/MIN........................................ 78
**** 551 819 33 VALVE, CONTROL, PILOT, ELECTRIC................................................................................................. 80
*** 551 912 30 NSS VALVE ASSEMBLY, WASHER WATER............................................................................................ 82
*** 550 186 60 VALVE ASSEMBLY, TB BOOM.................................................................................................................. 83
*** 550 053 63 VALVE ASSEMBLY, STEEL STRAND FEEDER........................................................................................ 86
*** 086 337 87 ACCUMULATOR, JIC ADAPTERS............................................................................................................. 87
*** 323 021 68 DISTRIBUTOR, ASSEMBLY, CABLE FEED............................................................................................... 88
*** BG0 120 5230 JUNCTION BOX ASSEMBLY, JB150.................................................................................................... 90
*** 551 929 79 NSS ELECTRIC COMPONENTS ASSEMBLY, JB24 + CABLES............................................................... 92
**** 551 706 75 CABLE ASSEMBLY, 9M - PUR 24X1.5.................................................................................................. 93
**** 551 999 76 JUNCTION BOX ASSEMBLY, JB24....................................................................................................... 96
*** 104 980 72 CABLE ASSEMBLY, 24-PIN, MALE, 7M.................................................................................................... 97
** 550 521 92 NSS COUNTERWEIGHT KIT, 2000 KG......................................................................................................... 100
** 550 369 42 HYDRAULIC CYLINDER, DOUBLE-ACTING, JACK, 100/80-400.................................................................. 102
** BG0 054 1162 NSS LAMP MOUNTING, FRONT MODULE.............................................................................................. 104
*** BG0 042 7147 BRACKET, LAMP, ADJUSTABLE BRACKET FOR LED LIGHT............................................................ 105
*** 552 182 06 LIGHT, LED................................................................................................................................................. 106
** BG0 049 9126 NSS MOUNTING, STAIR LIGHTS............................................................................................................. 108
** BG0 040 7420 NSS MIXER, CEMENT, CASETTE MOUNTING ON REAR MODULE...................................................... 150
*** BG0 040 1559 NSS MIXER, CEMENT.......................................................................................................................... 154
**** 551 660 93 MIXER, CEMENT, CEMENT UNIT......................................................................................................... 156
***** 551 660 95 MIXER, CEMENT, CEMENT UNIT...................................................................................................... 158
****** BG0 093 3018 ASSEMBLY, MIXER, CEMENT.................................................................................................. 160
****** 852 259 89 HYDRAULIC MOTOR, GEROTOR.................................................................................................. 161
***** 550 544 79 PUMP, CEMENT, TP8........................................................................................................................ 164
***** 550 137 45 CYLINDER, D40 D25 LMIN190 S65................................................................................................... 166
**** 550 157 48 VALVE ASSEMBLY, JIC6, R3/4" VALVE, WITHOUT BRACKET........................................................... 167
**** 550 157 87 VALVE ASSEMBLY, IN JIC12, OUT JIC8.............................................................................................. 168
*** 550 157 88 VALVE ASSEMBLY, DOSAGE METER...................................................................................................... 169
*** 550 154 50 VALVE ASSEMBLY, CEMENT MIXER....................................................................................................... 172
**** 561 110 61 VALVE, SHUTTLE, JIC 8........................................................................................................................ 173
*** 550 232 45 ELECTRICAL ASSEMBLY, PUSH BUTTON ASSY.................................................................................... 174
*** 552 060 46 JUNCTION BOX ASSEMBLY, JB160......................................................................................................... 176
*** 550 840 84 CABLE ASSEMBLY, 4.5M-PUR42X1.0....................................................................................................... 178
*** 551 947 32 NSS VALVE ASSEMBLY, SEA WATER CEMENT MIXER......................................................................... 180
*** 550 738 36 ELECTRICAL ASSEMBLY, 0-1-START...................................................................................................... 181
*** 550 516 35 ELECTRICAL ASSEMBLY, CEMENT TRANSFER SCREW ROTATION................................................... 182
*** BG0 112 1246 NSS VALVE ASSEMBLY, IN JIC12, OUT JIC12,VALVE R3/4.............................................................. 184
** BG0 093 0308 NSS MIXER, CEMENT, CEMENT SILO ASSEMBLY................................................................................ 185
*** BG0 093 0312 FRAME ASSEMBLY, CEMENT SILO ASSEMBLY................................................................................ 188
**** BG0 068 3116 NSS BEARING ASSEMBLY, CEMENT SILO.................................................................................... 190
*** BG0 072 1563 NSS MOTOR ASSEMBLY, HYDRAULIC............................................................................................... 191
** BG0 107 6114 NSS COVER ASSEMBLY, ENGINE COVER............................................................................................ 194
** BG0 042 3624 NSS FRAME, BACKING, ASSEMBLY....................................................................................................... 196
*** 552 176 30 NSS LATCH, ASSEMBLY........................................................................................................................... 199
** BG0 129 3288 NSS COVERS ASSEMBLY, CEMENT SCREW........................................................................................ 202
*** BG0 129 3301 NSS COVER ASSEMBLY, WITH CEMENT SCREW............................................................................ 204
**** BG0 042 3729 PLATE, COVER, HYDRAULIC OIL RECEIVER................................................................................. 205
**** BG0 042 3808 PLATE, COVER, ENGINE.................................................................................................................. 206
**** BG0 044 8508 PLATE, COVER, REAR COVERPLATE ASSEMBLY, LEFT............................................................. 207
**** 551 769 12 DOOR, REAR DOOR, RIGHT................................................................................................................. 210
**** 551 920 59 DOOR ASSEMBLY, REAR DOOR, RIGHT............................................................................................ 212
**** 552 215 21 DOOR ASSEMBLY, REAR DOOR, LEFT............................................................................................... 214
**** 551 769 26 DOOR ASSEMBLY, REAR DOOR ASSEMBLY, LEFT........................................................................... 215
**** 551 921 38 COVERS ASSEMBLY, REAR SUPPORT............................................................................................... 216
**** 552 076 96 DOOR, POWER PACK, LEFT................................................................................................................. 217
**** 552 076 98 NSS PLATE, COVER, POWER PACK COVER + THRUST, LEFT......................................................... 218
13.CABIN MODULE
* BG0 146 8255 NSS MODULE, CABIN.................................................................................................................................. 2
** 552 034 04 NSS SCREW KIT, CABIN MODULE.............................................................................................................. 7
** 551 635 71 CABIN, WITHOUT A/C-UNIT.......................................................................................................................... 8
*** 550 520 17 NSS WINDOW KIT...................................................................................................................................... 9
*** 551 824 84 DOOR ASSEMBLY, RIGHT........................................................................................................................ 12
*** 551 824 85 DOOR ASSEMBLY, LEFT........................................................................................................................... 14
*** 551 824 86 NSS WASHING EQUIPMENT KIT.............................................................................................................. 16
**** 551 825 40 NSS WIPER, WINDSCREEN.................................................................................................................. 17
**** 551 825 42 NSS WIPER, FRONT SIDE WINDOW RIGHT........................................................................................ 18
**** 551 825 43 NSS WIPER, FRONT SIDE WINDOW LEFT.......................................................................................... 19
14.OPTION MODULE
* BG0 146 8254 NSS MODULE, OPTION............................................................................................................................... 1
** BG0 121 2875 NSS INSTRUMENTATION ASSEMBLY, TMS ASSEMBLY...................................................................... 4
*** BG0 120 3265 NSS BRACKET, MOUNTING, IFM CR0452.......................................................................................... 7
*** 206 335 28 FILTER ASSEMBLY, FILTER ADAPTER ASSY R 3/4............................................................................... 8
** BG0 129 1156 NSS GREASING UNIT, ASSEMBLY, LINCOLN 987, STAINLESS STEEL REEL..................................... 10
*** 867 375 99 GREASING UNIT........................................................................................................................................ 13
**** 550 761 57 SERVICE UNIT, AIR............................................................................................................................... 14
16.INDEX LIST
* OTH7_1 HOW TO USE THE INDEX LIST............................................................................................................................
* INDEX LIST.............................................................................................................................................................................
550 443 51 bC
57 PRESSURE SWITCH 060918
The revision of the parts list and basic parts list is always a lower
case letter. The revision of the figure is always an upper case letter.
The first version of a parts list, figure, or basic parts list has no
revision. All assemblies do not have basic parts lists. Every time
there are changes in the parts list, figure, or basic parts list they
get a new revision. The revisions are given in alphabetical order.
3. Parts that need to be ordered separately and parts included in the assembly
550 442 22 a
15 CYLINDER 060918
20 5 13 12 14 11 9 1 16 10 6 8
50 25
51
2
3
550 442 22 a
100630 CYLINDER 2 (2)
4. NSS assemblies
The NSS assemblies are not sold as assemblies but only as separate
components. For example, assembly 550 768 40 NSS (figure 4)
cannot be ordered as an assembly, but the parts included in it can be
ordered separately.
5. Glossary
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 CONTENTS & INDEX LIST
2 SUPPLY
3 POWER PACK BOOM 1
4 AUX MOTOR STARTERS
5 FLYGT PUMP, 3-PH. OUTLET AND OA
6 B 1-PH. OUTLET SOCKETS + CABIN HEATER 27-2-2020 JRI Changed CDE supply directly to 182/181
7 CONTROL TRANSFORMER
8 BATTERY CIRCUIT
9 24VDC SUPPLY TO CONTROL
10 24VDC SUPPLY TO CABIN
11 LIGHTS CONTROL & SBi
12 WORKING LIGHTS
13 EMERGENCY STOP CIRCUIT
14 EMERGENCY STOP CIRCUIT
15 MTU INPUT MODULE 0CH & 1CH
16 MTU OUTPUT MODULE 10CH & 11CH
17 SHANK LUBRICATION UNIT
18 CONTR.LIGHTS AND PUMPS
19 EXT.PUMP CONTROL CIRCUITS OPTION
20 AUX. MOTOR CONTACTOR CONTROLS
21 CONTACTOR CONTROLS
22 OIL TEMP & OIL FILTER CONTROL
23 1-BOOM POWERPACK START/STOP
24 REMOTE SEARCH LIGHT (OPTION)
25 WATERCANNON & LASER WASHER
26 BOX CONNECTIONS
27 CABIN AC, HEATER AND SOCKETS
28 CABIN WIPERS & SWITCHS
29 AUTOMATIC CENTRAL GREASING (OPTION)
STANDARD
MAIN SWITCH
STANDARD
PILOT
STOP PILOT
WITH DIESEL
MAIN SWITCH
DIESEL STOP
PILOT WITH
START/STOP
WITH PILOT
MAIN SWITCH
START/STOP
PILOT WITH
1L1
3/11
1L2
3/11
1L3
3/11
X101 PE X101 PE X101 PE 1PE
3/11
X110 K480 X110 V151.A
X110 155 WPE Y/G
8/29 12 X110 155 WPE Y/G
INSTALLED
WPE Y/G
X110.V151
V151A
V151K
V151A
V151K
X110 156 11 14 ON SITE
V151.K
14 11
S301 K300
START
13 8/16 14 12
2 4 6 13 23 33 43 2 4 6 13 23 33 43 2 4 6 13 23 33 43
Q100 Q100 Q100
1 3 5 14 24 34 44 1 3 5 14 24 34 44 1 3 5 14 24 34 44
X110 152
X110 153
X110 152
X110 153
X110 152
X110 153
W0
W0
W0
W0
W0
W0
W0
W0
W0
W0
W0
22 14 22 14 22 14 22 14 22 14 22 14
L2 PE P2 L2 PE P2 L2 PE P2
L1 L3 P1 L1 L3 P1 L1 L3 P1
Do not
within
fasten
ground
L2 and
NOTE!
CRB CRB CRB
POWERPACK MOTOR
1-BOOM HYDR.
CONTACTOR
DELTA
CONTACTOR
STAR
1L1 2L1
2/30 4/11
1L2 2L2
2/30 4/11
1L3 2L3
2/30 4/11
1PE 2PE
2/30 4/11
0 1 1 3 5
COLOURS
11 91 BU = BLUE
1F100 BR = BROWN
BK = BLACK
14 12 94 92 WH = WHITE
GY = GRAY
23/26
2 4 6 PK = PINK
TR = TRANSPARENT
VI = VIOLET
YE = YELLOW
GR = GREEN
Y/G = YEL/GRE
RD = RED
A1 1 3 5 13 21 31 43 A1 1 3 5 13 21 31 43 A1 1 3 5 13 21 31 43
ETY30
21/16
15/14
21/18
1W1 Y/G
1W1 1 (BN)*
1W1 2 (BK)*
1W1 3 (GY)*
1W1
1W1
1W1
BN
GY
BK
U1 V1 W1 PE
1HC-1M100
4 (1W6 BN)*
5 (1W6 BK)*
6 (1W6 GY)*
COLOURS
BU = BLUE
BN = BROWN
BK = BLACK
WH = WHITE
W2 U2 V2 GY = GRAY
BN
GY
BK
PK = PINK
TR = TRANSPARENT
VI = VIOLET
YE = YELLOW
GR = GREEN
Y/G = YEL/GRE
RD = RED
OR = ORANGE
(OPTION)
VIBRATOR
CEMENT SILO
(OPTION)
24V DC
BYPASS FILTER
HYDRAULIC OIL
COMPRESSOR
PUMP
WATER BOOSTER
2L1 3L1
3/30 5/12
2L2 3L2
3/30 5/12
2L3 3L3
3/30 5/12
2PE X101 X101 X101 X101 X101 3PE
3/30 5/12
PE PE PE PE 451_M340 8/30 PE
0 1 1 3 5 11 0 1 1 3 5 0 1 1 3 5
11 11 0 1 1 3 5 11
55 27 55 27 55 27
12 12 12 55 27
F240 F230 F380 12
F340
67 67 67
56 28 56 28 56 28 67
56 28
18/14
18/18
18/14
18/16
22/23
2 4 6 2 4 6 2 4 6
22/20
22/18
68 68 68 2 4 6
68
501_M340 8/30
18/15
WM380
WM380
WM380
WM380
ALTERNATIVES
W10
W10
W11
W11
W11
W11
WM340 1
WM340 2
WM340 3/YG
W10
W10
W10
W10
1
2
3
Y/G
1
2
3
1
2
3
Y/G (5)
5 (Y/G)
1
2
3
5 (Y/G)
COLOURS
RIG L1 L2 L3 PE BU = BLUE
-X380 BN = BROWN
L1 L2 L3 PE BK = BLACK
WH = WHITE
1
3
2
1
3
2
OPTION
EPA
CONTINUITY CONTROL
EARTHING WIRE
FLYGT PUMP
EXTERNAL PUMP/
OPTION
FLYGT PUMP
EXTERNAL PUMP/
OPTION
TRANSFORMER
FOR ISOLATION
3-PH. OUTLET
OPTION
FAULT SWITCH
SOCKET + EARTH
3-PH. OUTLET
OPTION
COOLER 1
HYDR.OIL
OPTION
COOLER 2
HYDR.OIL
3L1 4L1
4/30 6/11
3L2 4L2
4/30 6/11
3L3 4L3
4/30 6/11
3PE X101 X101 X101 X101 X101 4PE
4/30 6/11
PE PE PE PE PE
0 1 1 3 5 11 0 1 1 3 5 0 1 1 3 5 0 1 1 3 5 11 0 1 1 3 5 11
55 27 55 27 55 27
12 12 12
F290 F290. F290. F295 F296
67 16/32A 16/32A 67 67
56 28 OPTION OPTION 56 28 56 28
19/14
19/19
20/12
20/13
2 4 6 2 4 6 2 4 6 2 4 6 2 4 6
68 68 68
X291
294
295
296
A1 1 3 5 13 B21 B13
K290 1 3 5 N1
19/27 A2 2 4 6 14 B22 B14
F291
Id=30mA
ALTERNATIVES A1 1 3 5 13 B21 B13 A1 1 3 5 13 B21 B13
T290
2 4 6 N2 K295 K296
20/28 A2 2 4 6 14 B22 B14 20/29 A2 2 4 6 14 B22 B14
X290p
W14
W14
W14
W14
19/21
W14
W14
W14
W14
W14
X291 291
292
293
1
2
3
Y/G (5)
1
2
3
5
4
W45
W45
W45
W45
W46
W46
W46
W46
W18
W18
W18
L1 L2 L3 PE L1 L2 L3 PE P W18
RIG
-X290 L1 L2 L3 PE L1 L2 L3 PE P
1
2
3
Y/G
1
2
3
1
2
3
Y/G
Y/G
1
2
3
Y/G
1
2
3
5
4
EX U1 V1 W1 PE EX U1 V1 W1 PE P U1 V1 W1 PE U1 V1 W1 PE
-M290 RIG RM-M295 RM-M296
-M290 L1 L2 L3 PE
-X290
OPTION OPTION
OUTLET SOCKET CEMENT DUST 1-PH. SOCKET 1-PH. SOCKET 1-PH. SOCKET CABIN HEATER
AND CABIN HEA- EXTRACTOR 230V 16A 230V 16A 230V 16A (OPTION)
TER TRANSFORMER (OPTION) (OPTION) OPTION IN CABIN
(OPTION)
4L1 5L1
5/30 7/11
4L2 5L2
5/30 7/11
4L3 5L3
5/30 7/11
4PE X101 PE X101 PE X101 PE X101 PE X101 PE 5PE
5/30 7/11
187
440V B/0 X110 188
500V
2250VA
W26
W26
W26
W26
W26
550V
X110 181
660V B
5 6 3 4 7
X110
186
0 1 1 3 5 11 5 6 3 4 PE
JB26-X1
-/0 = 0V
A = 110V 55 27
B = 110V 12
F220
T250
W15
W15
W15
67
56 28
T1 T2
19/29
0V A/0
X110 182 RD BK Y/G
W16
W16
W16
W432 1
W432 2
W432 Y/G
W17
W17
W17
W17
X110 181
4500VA 2250VA A1 1 3 5 13 B21 B13
1
2
Y/G
RD
BK
Y/G
K220
C
380V A 19/29
A2 2 4 6 14 B22 B14 L1 L2 L3 N PE
440V B/0
500V
WM220
WM220
WM220
2250VA
550V
OUTLET
660V B
1
2
-/0 = 0V
3
A = 110V
B = 110V L N PE
TRANSFORMER
CONTROL
5L1 6L1
6/29 8/11
5L2 6L2
6/29 8/11
5L3 6L3
6/29 8/11
5PE 6PE
6/29 8/11
F310
0 1 CONNECTED ACCORDING
1 3 TO USER'S VOLTAGE
T310
1,6A 2-PHASE, 400VA F311
380/440/500/550/660V
Id=30mA F312
2 4 4A
240V
X110 173 1 2 1 2 X110 172 220-240VAC CONTACTOR CONTROL SUPPLY 172a
230V 8/11
X101 PE N1 N2
220V
F333
4A
X110 175 1 2 110VAC X110 A100a
380V 110V 20/11
176
440V
500V
550V
X110 174 0VAC A100b
660V 20/11
VOLT METER
P410
X112 (7) 24 N 10 (3)
220V
161
888 110V
X112 (8) 22 L 12 (1) X110 171 0VAC 171a
0V 8/11
162
OPTION
CHECK RELAY
EARTH FAULT
BATTERY CHARGER
CARRIER
BATTERIES OF
RELAY
BATTERY CONTROL
24V DC SUPPLY FROM
RELAY OPTION
PILOT INTERLOCK
RELAY
SEQUENCE
PHASE
RELAY
ON AUX.
SUPPLY NET
RECTIFIER
TRANSFORMER-
0 F320
A420
1 24V 60A + X450 451 451a
3-PHASE, 1000VA 9/11
380/440/500/550/660V
6L1 1 2 A.x 451_M340 4/28
A.1
B.1
C.1
7/29 A420 5
6L2 3 4 B.x 380V
7/29 U K425
6L3 5 6 C.x 28
7/29 L1 L2 L3 OR BIsps 3
6PE X101 PE PE x.1 = 380V 11/11
7/29 x.2 = 440V U V W
x.3 = 500V - W38 3 X500 544 544
x.4 = 550V K320 PSR 9/11
x.5 = 660V W38 2
JB10
1 1
F2 CARRIER POWER ON (+24V)
16A F1.1
2 50A 2 CJB- 4
X28B 4
F451.4 1 2 6A F451.4
X36A CJB-X36B
F451.5 1 2 10A F451.5 1 1 W36 1 1 1
X24
F452.4 1 2 10A F452.4 1 1 W24 1
INDOOR LIGHTING
MAIN SWITHGEAR
JACKS CONTROL
X43 W43 16 F452.4
16 16 18/12
LEFT
STAIRCASE LIGHT,
RIGHT
STAIRCASE LIGHT,
LIGHT
MP UNDERSIDE
FOR CABIN
24V DC SUPPLIES
F453.2 AIR CONDITION-/HEATER DEVICE
F453.3 SCREENS WIPERS AND WASHERS
F453.4 AIR CONDITION CONDENCER FANS
F453.5 24VDC OPTION
X450 101a
11/29
F453.110A X42
451b X451 451 1 2 F453.1 1 1 W42 1 101
9/29 27/11
F453.2 X42
10A 1 2 F453.2 2 2 W42 2 102
27/11
E60 F453.3
9/29 X42 103
10A 1 2 F453.3 3 3 W42 3
28/12
F453.4
16A 1 2 F453.4
540
27/11
541
27/11
AIR CONDITION S1
1 CONDENCER 3 4
X30 X30 X30
RIG-LP 1 (+24VDC) (HEATER) 3 (DIRECT) 4 Under 2,3 bar
RD 2,3 bar - 27 bar
1(87) 1(87) 1
K2 K1 S1 p
Over 27 bar
24 2(30) 26 2(30) 2
RD
BU
WE60 1 WE61 1 WE62 1 COLOURS
1 1 1 BU = BLUE
(86) (86) BR = BROWN
RIG- 1 RIG- 1 RIG- 1
1 BK = BLACK
X60 1 X61 1 X62 1 Y560
M M M K2 K1 WH = WHITE
(85) (85) GY = GRAY
2 PK = PINK
1 1 1 2 2 2 TR = TRANSPARENT
BK VI = VIOLET
RIG- RIG- RIG- YE = YELLOW
E60 E61 E62 2 (BAT -) GR = GREEN
2 2 2 Y/G = YEL/GRE
X30 RD = RED
2
RIG- 2 RIG- 2 RIG- 2
X60 2 X61 2 X62 2 W30 2
(SBi)
IF BOLTING INSTRUMENT
K406 ASSEMBLED ONLY
WORKING LIGHTS FRONT
ON (OPTION)
POSITIONING LASER
SHUTDOWN WHILE
FRONT WORK LIGHTS
SPS
INSTRUMENTATION
(SBi)= BOLTING
INSTRUMENTATION ON/OFF
(SBi)= BOLTING
(OPTION)
CEMENT MIXER LIGHT
CABIN LIGHT
OPTION
CABIN BEACON
INTERIOR LIGHT
K10.5
CROUZET
A1
6-60
sek
Y1
C
15-18
MUR-1
T=6-60sek
MUR-1 SETTINGS: 6-60 sek, 5, C
F452.2a F452.2b
9/29 12/11
9/29
F453.5 F453.5a 24/11
BI
9/29
8/23
BIsps RIG- F3.2 CJB- 6
5 4
K10.5 OR
X23 X23 JB10 X28B 6
9/29
5 4 W38 4 W28 6
1 9
6
X63 W23 5 W23 4 X28A
S4 21 13 S5 23 13 F10.5 2A 9 6
0 0 1 X WORKING LIGHTS 2 W63 9 V547A V548A
1 X DRIVING LIGHTS 0 0 X500 X500
JB23-X1 209 JB23-X1 204 V547K V548K
CHECK CARRIER
DIAGRAM
2 XX DRIVING
WORKING
AND
LIGHTS
2 X DRIVING LIGHTS
1 7
22 14 24 14 X63 X23
DP-X1 1 JS 1 7
PLC Ch04 +SW W63 1 W23 7
0 1 2 21 13 1 0 2 23 13 01
X1 210
X1 209 X1 204 X1 1
DP-S4 DP-S5 OR
22 14 24 14
W39B 11 W39B 12 W39B 9 W39B 8 S514 S512 S510 S511
11 12 9 8 18 0 1 13 0 1 13 0 1 13 0 1 13
DP-X39B DP-X39B DP-X39B DP-X39B X44B 101a
11 12 9 8 18 OR 10/29
W39A 11 W39A 12 W39A 9 W39A 8 14 14 14
16 18 14
11 12 9 8
X39A X39A X39A X39A K10.5 X1 208 X1 206 X1 207
11 9 8 21 X1 211
CJB 12 W44 18 15
11 12 9 8 CAB-
X28B X28B X28B X28B W63 10 JS JS
11 12 9 8 E504
10 JB23-X1 208 JB23-X1 206 JB23-X1 207
W28 11 W28 12 W28 9 W28 8 OR X63 +
10 JS JS JS
WE50 1 1
11 12 9 8 18 X500 535 X500 549
X28A X28A X28A X28A X44A + XH18
11 12 9 8 18 1
W75 1 W75 2 CAN- 1 1
11 1 5 CAB- CAB- CAB- BEACON
X1 X1 E50 OPTION
BYPASS K406 - E505 E506 H18
IF NO SBi K406 1 5 2 2
2
-
19 X500 560
XM-PILOT JS JS XH18
14 12 WE50 2
DISPLAY FOR BOLTING JB23-X1 JS JS
205
INSTRUMENTATION
A1 A1 A1 A1 A1 A1(+) Y1 A1 3
K400 K401 K402 K403 K404 K406 K10.5 X1
A2 A2 3 205 12/11
A2 A2 A2 A2 A2(-)
W75 3
10/29
501c X500 501 501d 12/11
8/21 543
CABIN, LEFT
FORWARD IN THE
WORKING LIGHT
CABIN, RIGHT
FORWARD IN THE
WORKING LIGHT
CABIN
REAR IN THE
WORKING LIGHT
CARRIER
FORWARD IN THE
DRIVING LIGHT
CABIN (OPTION)
REAR IN THE
CAMERA LIGHT
CARRIER
REAR IN THE
DRIVING LIGHT
F452.3
9/29
F452.2b
11/30
F452.5
9/29
F452.1
9/29
4 4 4 4 4
1 2 3 8 12
X23 X23 X23 X23 X43
1 2 3 8 12
W43 12
W23 1 W23 2 W23 3 W23 8
JB23-X1 201 JB23-X1 202 JB23-X1 203 JB23-X1 211 JB43 7
-X1
WE9 1 WE17 1 WE15 1 WE19 1 WE16 1 WE10 1 WE18 1 WE20 1 WE11 1 WE12 1 WE1 1 WE2 1 WE13 1 WE3 1 WE4 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
X9 X17 X15 X19 X16 X10 X18 X20 X11 X12 X1 X2 X13 X3 X4
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
CAB- CAB- CAB- CAB- CAB- CAB- CAB- CAB- CAB- CAB- RIG- RIG- RIG- RIG- RIG-
E9 E17 E15 E19 E16 E10 E18 E20 E11 E12 E1 E2 E13 E3 E4
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
X9 X17 X15 X19 X16 X10 X18 X20 X11 X12 X1 X2 X13 X3 X4
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
WE9 2 WE17 2 WE15 2 WE19 2 WE16 2 WE10 2 WE18 2 WE20 2 WE11 2 WE12 2 WE1 2 WE2 2 WE13 2 WE3 2 WE4 2
QN-PANEL
POWER SUPPLY TO
(ARCTIC OPTION)
HEATING CABLE
TANK FEED PIPE
CONTROL FOR WATER
EUROPE)
(MANDATORY IN
POWER SUPPLY
ACCESS DETECTOR
PANEL
BUTTON CONTROL
EMERGENCY-STOP
(OPTION)
CEMENT MIXER
STOP CONTROL
EMERGENCY
CARRIER
(OPTION)
CABLE STRAND REEL
STOP CONTROL
CARRIER EMERGENCY
SUPPLY ON
MAIN POWER
450 X500 520
9/29 14/11
520
LINKED IF CEMENT LINKED IN
F454.1 MIXER NOT ASSEMBLED DS411/511
9/29
1
MP-X44A
1
W44 1 W44 2 X500 534 534 14/11
1 2
NN-X44B 2
1 2 17
NN-X44B 2
MP-X44A
NN-1X100A 2
1 NN-X160
2 17
NN-1X100A
1 W160 17 18 X500 521
1W100 1 1W100 2 NN-X160
1 JB160-X1 17 18
W32 1 W32 2
LCP-1X100B W161 1
1 W160 18
6
HN CM CSR
K471
8/14
7 5
2 JB160-X1 18
13 21 LCV- 13 21 13 21
LCP- 1X100B 2 CM- CSR-
S70 S99 S32
14 22 14 22 W161 2 14 22
X500 593
DRi 22/26 W625 1
3 W161 3
LCP-1X100B
A A 3 JB160-X1 19
X500 V601 X500 V600 1W100 3 W32 3
K K 3 W160 19
NN-1X100A 19
3
W38 8 NN-X160
32 X41 24 NN-X10 21 19
X41 +JB10 +JB630
32 24 3
NN-X44B
W41 32 WATER TANK X1 + 3
FEED PIPE W44 3
+QN 32 HEATER SYSTEM FOR DETAILS SEE
43 24V ARCTIC OPTION ACCESS DETECTOR MP-X44A 3
W41 24 CIRCUIT DIAGRAM 3
40 0V
31 SEE SPESIFIC
504 X500 504 504
DIAGRAM X1 - X500 14/11
W41 31 14
X41 LINKED IF EMERGENCY STOP
14
W41 14 BUTTON IS NOT ASSEMBLED
24 W625 5 14 CM-S99 ; NN-X100A.2 - NN-X44B.2
31 QN- QN- CSR-S32; X500.521 - X500.534
X41
31 H617 H614 EMERGENCY-STOPPED
31 31 QN31a
15/11
501e 0VDC X500 501 501f
12/30 14/11
LEFT SIDE
STOP CONTROL
CARRIER EMERGENCY
RIGHT SIDE
STOP CONTROL
CARRIER EMERGENCY
BUTTON (OPT.)
EMERG. STOP
INJECTION(LYON)
AUTOM. RESIN
EMERGENCY STOP
DIESEL ENGINE
(OPTION)
STOP CONTROL
ERCP EMERGENCY
TO PLC
EMERGENCY-STOP
520 520a
13/30 15/17
LINKED IF ARI 14
IS NOT ASSEMBLED 15/11
8 9
CIRCUIT DIAGRAM
SEE CONTROL
6 5
JB43-X1 W28 7
W24 6 7
6 W43 4
CJB-
X24 X28B 7
6
X43 W43 3
504 X500 504
13/30 3
4 4 X43
3
X500 503
A1 A1 A1
K78 K77.2 K77
A2 A2 A2
501f 0VDC X500 501 501g
13/30 15/11
14 11 9/25 3 1 16/13
14 11 28 K77.2 12 K77 4
K78 12
7 6 26
5
9 11 20
8
NOTICE! This document is the exclusive
DATE NAME 14 / 29
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2019-11-25 JRI MAIN CIRCUIT DIAGRAM
MSE-DS411/421-CABIN-UPG-(YD)(SBi)(AB) SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2019-11-25 JOS
EMERGENCY STOP CIRCUIT DWG NR BG01437098-B
of subject matter thereof without the
Copyright … Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2019-11-25 PHO MAIN POSITION MP ID-CODE BG01437098
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
PRESSURE
CONTROL OF WATER
PRESSURE
CONTROL OF AIR
OIL LEVEL
CONTROL OF HYDR.
AUTO/MANUAL USE
WATERPUMP CONTROL
AUTO/MANUAL USE
COMPRESSOR CONTROL
RESET
PRESSURE SWITCHES
HP RUNNING
OVERLOAD
WATERP. OR COMPR.
HYDR.OIL HOT
BY PASS BUTTON
PRESSURE SWITCH
OR PERCUSSION ON
2-BOOM ROTATION
SEQUENCE
WRONG PHASE
JB24-X1 42
3
X63
JB80- 3
W80 1
X1 1 W63 3
WS422 1 WS421 1
WS420 1 SW-X1 3
UNIT SUPPLY
SHANK LUBRICATION
DRILLING STOP
AUXILIARY RELAY
WATER PUMP CONTROL
AUXILIARY RELAY
COMPRESSOR CONTROL
CONTROL
SLCU BOOSTER
CONTROLLER
ARCTIC SEMIAUTONOMOUS
OPTION
K77
14/19 4
F454.1a 24VDC X500 530 530
9/29 17/16
1 3
00 01 02 03 04 05 06 07 00 01 02 03
X500 576
W635 6
23 18 4 X500
X500 528
X41 X41 X41
523
WIRE IS NOT ASSEMBLED IF ASC
23 18 4 ASC MODULE IS INSTALLED
XJ4 11
XJ3 8
MP- 14
W41 23 W41 18 W41 4 X44A 14 W635 5
X500 575
W44 14
23 18 4 K424 2 K231 A1 K241 A1
QN- QN- QN-
H601 H609 H602
31 31 31 10 A2 A2
NN- 14
X44B 14
SEE CONTROL
CIRCUIT DIAGRAM 24VDC 17
23/11
501h 0VDC X500 501 501i
15/30 17/11
QN31b 0VDC QN31c
15/30 17/11
528
17/16
3 1 20/21
14 11 20/25 14 11 20/26
4
12 12
7 6
5
9 11 15/14
K231 K241
8
K424
NOTICE! This document is the exclusive
DATE NAME 16 / 29
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2019-11-25 JRI MAIN CIRCUIT DIAGRAM
MSE-DS411/421-CABIN-UPG-(YD)(SBi)(AB) SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2019-11-25 JOS
MTU OUTPUT MODULE 10CH & 11CH DWG NR BG01437098-B
of subject matter thereof without the
Copyright … Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2019-11-25 PHO MAIN POSITION MP ID-CODE BG01437098
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
LEVEL LOW
SLCU OIL
CONTROL UNIT
SLCU TIMER /
MP-X44A NN-X44B
13 13 13 13 2/8
(DS411/511 OPTION)
MP-X44A NN-X44B
12 12 12 12 1/8
MP- MP-
X500 X62
524 3 3 W62 10 2 1
CONTROL LOGIC
3
1S94 FLOW SENSOR
BOOM 1
525 6 6 W62 11 3 2
CONTROL LOGIC
6
2S94 FLOW SENSOR
BOOM 2 (OPTION)
12 4 3
CONTROL LOGIC
FLOW SENSOR
W62
3S94 BOOM 3 (OPTION)
501 2 2 0V 7 8 5
2
GND GND
GND GND GND GND
530 530 5 5 W62 14 13
16/30
5 1
1.0A
S93 LEVEL SWITCH
529 MP-X500 529 4 4 W62 16 15 2
15/29
4 AUTO
RESET
650mA FUSE GND
528 528 1 1 W62 24VDC 5 +24VDC 6 1
16/30
1
S1 13 23 Y277
FINE RANGE
1
5 14 24 SHANK LUBRICATION
16 STEPS 7 RANGES
MP-X41 SOL.VALVE
5 1 2
W41 5 TIMER
ON= 1s 9 2
5 OFF= 1...30s
QN- WIRES OF THE CABLE HAVE TO GO THROUGH
H608 THE FERRITE RING LOCATED INSIDE THE UNIT GND
31
501i 501j
16/30 18/12
QN31c QN31d
16/30 18/12
TEMPERATURE
COMPRESSOR RUNNING
COMPRESSOR OVERLOAD
HOURMETER
COMPRESSOR
SELECTION VALVE
VACUUM PUMP/BREATHER
PUMP OPTION
HYDRAULIC OIL VACUUM
SWITCH
MAXIMUM LIMIT
HYDRAULIC OILTANK
FILLING PUMP
HYDRAULIC OIL
OVERHEATED
COMPRESSOR
515 X500 515 515a
15/29 19/11
WB441
X43 18 1 1
XB441T 1 0
WS441
1 2
5 GY
4 YE
1 WH
3 GR
X2
6 PK
7 BU
2 BN
8 RD
24 14
W43 18
27 27
B441T JB43-
F230 F240 W330 2 W330 3 W330 4
4/17 4/14
SH330 23 13 38
28 28
1 VACUUM PUMP
JB43-X1
JB43 JB43- W330 5
* CHECK PAGE 30 FOR ALTERNATIVE S441 CONNECTION
** Add bushing and shrink tube to WS441:2
0
K331
**
30
1
85
X:F
2 FILL.PUMP JB43- 25
2
24 14 K331
86 87A 87
X R X1 1
WR1 13 13 JB43-X1 30 JB43
-X1 39 JB43-
K230 K240 W43 13
X1 3 X1 2 X1 - 20/25 20/26 85 K330 30
14 14 13 JB43- 26
X43 K330
W43 20 W43 19 13 86 87 87A
20 19
X43 X43 X500 511
20 19 JB43-X1 28
W80 3
517 X500 516 21 22 16 17 V400A JB80-X1 3 JB43-X1
X500 29
X41 X41 X41 X41 X500 WY850 BN
21 22 16 17 WM85 1
V400K
28 55
X41
28 F230 W41 21 W41 22 W41 16 W41 17 RIG- 1 WS420 1
4/17 Y850 X85
56 BN 1 BK
W41 28 P400 + RIG- WM330 1
55 1 RIG- S420
28 21 22 16 17 M 1
QN- F240 QN- QN- QN- QN- h M85
2
BK RIG-
M
4/13 - 2 WS420 2 M330
H604 H619 H606 H618 H605
56 2 2
31 31 31 31 31
X502 501
BU X85 JB80-X1 4
WY850 BU 2
W80 4 WM330 2
QN31d QN31e
17/30 19/11
501j X500 501 WM85 2 501k
17/30 19/11
F240 F240b JB43-X1 -
15/29
JB43
12/30
RUNNING
EXTERNAL PUMP
STARTING RELAY
EXTERNAL PUMP
OVERLOAD
EXTERNAL PUMP
(OPTION)
CONTROL
CONTINUITY
EARTHING WIRE
LEAKAGE RELAY
TESTING OF EARTH
RELAY
EARTH LEAKAGE
EXTERNAL PUMP
MAIN CONTACTOR
EXTERNAL PUMP
(OPT.)
EXTRACTOR CONTROL
CEMENT DUST
OPTION
172b 220-240VAC X110 172 172c
8/20 20/11
515a 24VDC, MAIN CONTROL RELAY ON X500 515 515b
18/30
11
K291
26 PWR ON
14 55
31
K291 F220
26 FAULT 6/19
T490 56
32 34 EPA OPTION 50VA
24VAC
55 220V 24V
S503 27
S504 13 21 X110 221
13 21
0 STOP F290 2 RESET
5/13 F290 0
1 RUNNING 56 5/14 NORMAL
28 0V PE 0V WS220 1
18 1 TEST
S START
X63 X101 X101 PE
18 PE 14 22
14 22
W63 18 S220
SETTINGS 21 13
SW-X1 18 1-10
FOR
0 1 S
1 1
01S 13 21 Di RELAY K444 1 4 5
R490
SW- K493
2
ECR 680ohm
22 14
S503 14 22 15 16 3
2
21 23 1
SW-X1 19 SW-X1 20
X63 X63 WS220 2 WS220 3
W63 20 21 23 K491
W63 19 20 14
X63 X101 PE 3 4 X110 222 X110 223
W63 21 W63 23
19 20
X63
19 2 SW-X1 21 SW-X1 23 13
1
K492 IS NOT
ONLY IF
15 K492 K220
K492 24VDC 13 21 29
6 22 K493 10 1 0 2 14
K492 IS NOT
ONLY IF
3 4 16 SW-
18 16
K492 X110 189 S504
22 6 14 22 S220
7 5
K491 SW-X1 22 SW-X1 24 13 21
14 W63 22 W63 24 0 STOP
7 5 25 30
29 X41 X41 X63
22
X63
24 1 RUNNING
25 30
X41 X290p 22 24 S START
29 W41 25 W41 30 L1 L2 L3
W41 29 2 A1 5/16
14 22
29 25 30 1(a) 7(A1)
K491 K493 5(T1) A1 A1
QN- 1/1sec QN- QN-
10 A2 T290 K291 K290 K220
H622 H623 H624 2(b)
31 31 31 6(T2) 8(A2) A2 A2
QN31e QN31f
18/30 22/11
501k X500 501 0Vdc 501m
18/30 20/11
171b X110 171 0VAC 171c
8/20 20/11
3 1 27 3 1 15 X101 PE 13 14 14 K290 K220
K491 4
18 15 17 K492 4 K291 12 5/13 6/18
7 6 14
K493 16
7 6 13
13 14 13 14
28
21 22
5 5
31 32 B21 B22
9 11 9 11
43 44 B13 B14
8 8
(OPTION)
START/STOP
HYDR.OIL COOLER 1
(OPTION)
START/STOP
HYDR.OIL COOLER 2
WATER EXTRACTOR
SLU AUTOMATIC
PROTECTION
FORMER OVERLOAD
1-PH.OUTLET TRANS-
LOCKING OPTION
MIDDLE JOINT
LOCKING OPTION
MIDDLE JOINT
SUPPLY
MULTI TIMER UNIT
BLEED DOWN
AIR PRESSURE
COMPRESSOR
COMPRESSOR CONTROL
(OPTION)
MAIN CONTACTOR 1
HYDR.OIL COOLER
(OPTION)
MAIN CONTACTOR 2
HYDR.OIL COOLER
K424
16/21
4
172c 220-240VAC X110 172 1 3 X110 12 12
19/30 21/11
450a 24VDC
9/29
A100a 110VAC
7/21
15a X110 15 24VDC 15b
15/29 22/12
WS395 1
3
RM-S395
V466A
1 43
X500-
V466 K240
WS395 2 V466K 26
44
T1 11 11 11 11
T250 A100 L1
WY750 BN 110-240VAC
T4
55 55 CPM1A
WY379.1 BN WY379.1 BN WY446 BN
F295 F296 K750Y
5/26 5/29 A1 1
RIG- RIG- 0VAC
RIG-
56 56 Y379.1 BN Y379.2 BN N Y446 BN
X101 PE
1 1 1
A2 Y750 2
24 VDC
18 W
2 2 2
ON 3 Second
A1 A1 OFF 5 Minute BU BU BU
K395 K396 A1 A1 A1 A1 A1
A2 A2 K430 WY379.1 BU WY379.1 BU WY446 BU
K230 K240 K295 K296
WY750 BU
A2 A2 A2 A2 A2
501m 0VDC 501n
19/29 22/11
A100b 0VAC
7/21
171c 0VAC X110 171 171d
19/29 21/11
1 2
K430
6/24 K230 K240 K295 K296
K395 K396 3 4
6/21 4/16 4/13 5/25 5/29
5 6 13 14 13 14 13 14 13 14
14 11 28 14 11 29 27/18 18/15 18/17
13 14 21 22 21 22
12 12
31 32 31 32 B21 B22 B21 B22
MAIN CONTACTOR
1 HYDR. PUMP
STAR CONTACTOR
HYDR.POWERPACK 1
DELTA CONTACTOR
HYDR.POWERPACK 1
12 X110 12
20/30
1K101
23/27
7 5
21 21
D1 Y1
1K100 ETY30
1K104 1K105
13 18 16
22 22
(3sek)
A1 A1 A1
1K100 1K105 1K104
A2 A2 A2
ETY30 15
HYDR. OIL
TEMP. SWITCH OF
FILTER BLOCKED
HYDR.OIL RETURN
(OPTION)
FILTER BLOCKED
HYDR.OIL BYPASS
FILTER BLOCKED
HYDR.OIL PRESS.
OVER 30³C
TEMPERATURE
HYDRAULIC OIL
(OPTION)
MOTOR OVERLOAD
BYPASS FILTER
(OPTION)
ON/ OFF
BYPASS FILTER
OPTION
VIBRATOR CONTROL
CEMENT SILO
DIESEL RUNNING
JACKS MOVING
PRESSURIZING
HYDR.PUMP
D-ENGINE
15b X110 15 15c
20/22 29/11
11
17 19 NN- 10 15 16
W424 3 W424 2 K341 X44B X44B
17 17 19 X44B 10 15 16
14 12
K341 4/27 13 14
13 14
14 11 20
K340 K380 DIODES V380 & V381 INSTALLED ONLY WITH SILO REAR FILLING SCREW
12 B21 B22
B21 B22
B13 B14
(VIBRATOR CONTROL WITH MIXER FILL SCREW AND SILO FILL SCREW)
B13 B14
HOURMETER
PERCUSSION
POWERPACK RUNNING
OPTION
K1=AUTOMINE
START/STOP
POWERPACK
MAIN MOTOR
PROTECTION OF
THERMISTOR-
OVERLOAD
MAIN MOTOR
METER
POWERPACK HOUR-
START CIRCUIT
AUX.RELAY OF THE
POWERPACK RUNNING
(MANDATORY IN EUROPE)
AUTOMATIC INITILIZATION
ACCESS DETECTOR
GENERAL FAULT
QN-BOX
QN- 33
X1.3
W41 33
33
X41
33
17 1X110 132
16/30
24VDC X110 17
1X110 130
4 6 5 8 7
X44A X44A X44A X44A 8
X44A 7 91
4 6 5
W44 4 W44 6 W44 5 W44 8 W44 7 21 1F100
3/15
1K112 94 92
PLC PLC-CONNECTIONS
4 6 5 8 7 23
22
Ch100 Ch02
X44B X44B X44B X44B X44B
4 6 5 8 7 1X110 129
00 00
1X110 128
1
2X12 1 1W2 1
1K101
9 27
X44B 4 6 5 8 7 13 3 4
9 2X12 ONLY X101 X101 6
X101 X101 X101
IN DS411 4 5 8 7 t
1X110 131
W44 9 1R112 t
2/28
W101 4 W101 6 W101 5 W101 8 W101 7
9
X44A t 13
9
10
1X110 124 SH71 SH71 1K112
1W2 2 23
01S 21 13 X1 X1 14
W625 2
H81 1X110
13
+MCP RED
127
22 14 X2 X2
1K100 2 1X110 125 1
21/13 X41 X41
14 2 1
W41 2 W41 1
3
A4
1X110 123 T1 A1 2 + 2 1 -R5
+ QN- QN- 4
A1 1K112 1P101 h 1K101
1H612 1H613
1P100 h K1 T2 A2 10 +JB630
-
A2
QN31g - QN31h
22/30
X510 501
501o X500 501 0VDC 501p 26/12
22/30
13 14 3 1 27
1K112 21 22
26
1K101 4
24
7 6 21/13
14 11 26/24
5
K1 12
9 11
8
NOTICE! This document is the exclusive
DATE NAME 23 / 29
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2019-11-25 JRI MAIN CIRCUIT DIAGRAM
MSE-DS411/421-CABIN-UPG-(YD)(SBi)(AB) SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2019-11-25 JOS
1-BOOM POWERPACK START/STOP DWG NR BG01437098-B
of subject matter thereof without the
Copyright … Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2019-11-25 PHO MAIN POSITION MP ID-CODE BG01437098
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
(OPTION)
SEARCH LIGHT
CABIN MODEL
11/30
F453.5a W23 5 JB23-X1 209 209 25/11
CAB 14
S30.1
13
CAB 13 53 33 73 43 83 23 63
S30.2
14 54 34 74 44 84 24 64
WE30 1 WE30 2
1
XE30
+
E30
35W HID
-
XE30
2
(OPTION)
WATERCANNON
CABIN MODEL
LASER WASHER
24/30
209 JB23-X1 209
CAB 14 CAB 14
S32.1 S33.1
13 13
CAB 13 53 33 73 43 83 23 63
S32.2
14 54 34 74 44 84 24 64
JB23-X1 212
WM32 1 WM32 2 WM32 3 WM32 4
WY419 1 WY419 2
Y510
1 1
Y419
2 2
WY510 BU
CARRIER POWER ON
CABLE REEL IN
WATER REEL IN
LEVEL LOW
HYDR. OIL
OPTION
MASTER
TO AUTOMINE
INFORMATION
PERCUSSION
BU = BLUE
BN = BROWN
BK = BLACK
WH = WHITE
GY = GRAY
PK = PINK
TR = TRANSPARENT
VI = VIOLET
YE = YELLOW
GR = GREEN
Y/G = YEL/GRE
RD = RED
OR = ORANGE
531
15/15
JB43-X1 8 9 5 7
V451A
X1 K451 K451 PERCUSSION INFORMATION
8 9 10 11 15
V451K 11 6 TO AUTOMINE MASTER (OPTION)
W6302 WH
10 11 12 13 14 18 19 W28 2
X24 X24 X24 X24 X28A X28A X28A
10 11 12 13 14 18 19
2
W24 10 W24 11 W24 12 W24 13
X28A
W28 14 W28 18 W28 19 2
JB24 30 31 32 33
-X1 12 14 A1
14 18 19
K602 K602
CJB- CJB- CJB- 11 A2
X28B 14 X28B 18 X28B 19
514
8/30
14 11 21
K602 12
HEATER DEVICE
AIR CONDITION /
CABIN HEATER
CD PLAYER
POWER SUPPLY FOR
CD PLAYER
12VDC SOCKET
POWER SUPPLY FOR
12VDC SOCKET
24V SOCKET
101 24VDC X1 101 X1 101
10/29
102 24VDC X1 102
10/29
CAB-
1 GR YE CAB- E510
RD
CAB- RD 4 A510
C
A500 HEATER 18-32V 18-32V
EM-130-IN
ON/OFF
1 SW- 13.6V SW- 13.6V
THERMOSTAT CD-
RD BK BU A501 PLAYER A502
1 3 2 FAN SPEED 0V CAB- 0V
0 1 2 3 C E511
B OVERTEMP C
2 1 AIR COND. 1
0 L M H
ON/OFF
YE THERMOSTAT BU
C 0-1
RD OR SWITCH
WH
5 6
OR
X1 104 X1 105 X1 107
5
+ +
MP-
K430 CAB- CAB-
20/16 6
A1
X502 X503
MP-
- -
K451
540 A2
10/29
541
10/29
X1 106 0VDC X1 106 106
28/12
0VDC 501r
W42 6 29/11
1 2
6/26
6 MP- 3 4
MP-X42 K451 5 6
6
13 14
REMOTE CONTROL
FRONT WINDOW
OPTION
WATERWASHING VALVE
FRONT SCREEN
WASHER
FRONT SCREEN
WIPER
FRONT SCREEN
CONTROL
INTERMITTANT
WASHER
RIGHT SCREEN
WIPER
RIGHT SCREEN
WASHER
LEFT SCREEN
WIPER
LEFT SCREEN
WASHER
REAR SCREEN
WIPER
REAR SCREEN
103 24VDC X1 103 X1 103 X1 103 X1 103
10/29
0VDC
5 9 5 9 5 9
3 5 9 3 5 9 3 5 9 3 5 9
X1 125 128A 128K 111 112 113 114 115 116 117 118 119 120 121 122 123
K500 J
15
S
5sec.
86
X1 124 31b
31
W514 1
1 9 3 7 3 1 4 2 3 1 4 2 1 9 3 7
WH BU YE GR + BK BU RD GR + BK BU RD GR + WH BU YE GR
53a 31b 53 53b 53a 31b 53 53b 53a 31b 53 53b 53a 31b 53 53b
1 CAB- CAB- CAB- CAB-
CAB-
M520A M M M521A M M M522A M M M523A M M
Y506
2
31 - - - 31
CAB- BK CAB- CAB- CAB- BK
W514 2 5 5
M520 M521 M522 M523
106 X1 106 X1 106
27/30
(OPTION)
AND FAILURE LIGHT
LUBRICATION BUTTON
(OPTION)
LUBRICATION UNIT
(OPTION)
PISTON DETECTOR
22/30
15c 24VDC MP-X110 15
MP-X500 545
14
MP-X63
14 A55
15
MP-X63 S56
15
W63 14 X55 X56
W63 15 A56
W55 RD 1 1 1 1 BU W57
SW-X1 14 15 15 1
2 2 2 2 BR W57
30 -
13 X1
SW-
W55 WH 3 3 3 3
SH506 Z 2
14 X2
W55 YE 4 4 4 4
SW-X1 16 17
W55 BR 5 5
31 M
W63 16
W63 17
- +
16 COLOURS
MP-X63 MP-X500 546 BU = BLUE
16 BN = BROWN
17 BK = BLACK
MP-X63 M55 M WH = WHITE
17 GY = GRAY
PK = PINK
TR = TRANSPARENT
VI = VIOLET
YE = YELLOW
27/30
501r 0VDC MP-X500 501 GR = GREEN
Y/G = YEL/GRE
RD = RED
OR = ORANGE
JUMPER SETTINGS OF THE PRINTED CIRCUIT BOARD:
JUMPER MEANS FACTORY SET
30/15 CONNECTIONS 15 AND 30 ARE CONNECTED *
J1 - 1 ONE MONITORED LUBRICATION CYCLE *
J1 - 2 TWO MONITORED LUBRICATION CYCLES
SETTINGS OF THE PAUSE TIME:
J1 - 5min MONITORING TIME 5 MINUTES
J1 - 30min MONITORING TIME 30 MINUTES * SW. POS. 1 2 3 4 5 6 7 8 9 A B C D E F
4-60min PAUSE TIME RANGE 4 - 60 MINUTES MINUTES 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60
1-15h PAUSE TIME RANGE 1 - 15 HOURS * HOURS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1,20,21,22,23
2
TMS DISPLAY
CPU
OP3
NN
X5600A
X5118A
W5601
11 10 X180 X130 X140 X150
SUPPLY 24V DC W182 3x1.5+C X5600B 3
WB1
W180 12x1.5
MP-CAB.
W5118 2x0.5+2x2.5+C CAN OPT.
2x0.5+2x2.5+C
W131
W5600 2x0.5+2x2.5+C CAN
110
7x0.5/SCR
W130
W140
W150
12 9
36x1.0
24x1.5
18x1.5
BOLTING HEAD BOOM SECTION JB131
WS1
WS2
JB130 JB140 JB150
WB1 7m WB1 4m
WS823 2x1.5
WS821 3x0.34
WS822 3x0.34
IKL
3x0.34
3x0.34
2x0.5+2x2.5+C 2x0.5+2x2.5+C
CAN INCLINATION
TERMINATOR CAN-SENSOR
T1 B1
A800
p
S1
S2
S823
S821
S822
HOLE DEPTH COUNTING SENSORS
REI'ØN SYVYYDEN LASKENTA ANTURIT
TMS RD-MODULE
CAN 2 H XJ7:4
CAN 2 L XJ7:3
VS
CAN L XJ6:2
GND
CAN H XJ6:4
CAN H XJ6:5
CAN L XJ6:3
4-20mA XJ3:11
4-20mA XJ4:11
S-STRAND DIRECTION
DI/DO
DI/DO
DI/DO XJ3:10
+24V=FW 0V=REV
HOSE DIRECTION
+24V=FW 0V=REV
PULSE COUNTER
PULSE COUNTER
DI
GND
DI
Vref XJ1:10
VS
VIO XJ2:10
VS
GND
STEEL STRAND
CEMENT HOSE
XJ6:1
XJ6:6
XJ1:8
XJ1:9
XJ2:8
XJ3:8
XJ4:8
XJ7:1
XJ5:1
XJ5:6
CAN TERMINATION + +
R13 = 120 ohm 1 1 A K 120ohm
R13 R14 R15 0 1 13 X1
3k3 2 3k3 2 V20 R20 SH1
BLACK
WHITE
13 14 15 16 17 18 19
14 X2
WHITE CAN L - -
BLACK CAN H
CAN H BLACK
CAN L WHITE
VS
GND
CAN H BLACK
CAN L WHITE
N.C. BROWN
N.C. BLUE
2
TMS F1 PE
BROWN
BLUE
6A
1
CPU 4 2 1 3 4 2 1 3
X5600A 4 2 1 3 X5118A 4 2 1 3
W131 1
W131 3
W131 2
W131 4
W180
W180
W180
W180
W180
WB1
WB1
WB1
WB1
WB1
YE
BN
GR
WH
SCR
5
M12 FRAME
W182
W182
W182
+NN CONNECTOR
W5118
W5118
W5118
W5118
W5600
W5600
W5600
W5600
1 2 3 4 5 3 1 JB131 2 4 1 2 3 4 5
1 2 3 4 5
+X180
1 2 3 4 5
3
WS2
WB1
WB1
WB1
WB1
WB1
WS2
WS2
WS1
WS1
WS1
12 14 12 14 12 14 12 14 +NN
YE
BN
GR
WH
SCR
BU
BK
BN
BU
BK
BN K85 K84 K87 K86
11 21 11 11 23 11
XJ2:4
XJ2:2
COLOURS
CAN 2 H
CAN 2 L
PLC PLC
BU = BLUE 3 4 1 3 4 1
1 2 3 4 5 CH05:11 CH08:01
BR = BROWN
1 2 3 4 5 BK = BLACK 3 4 1 3 4 1 FOR DETAILS
A1 A1
WH = WHITE SEE CONTROL
GY = GRAY CIRCUIT DIAGRAM K84 K86
RESIN SYSTEM MASTER RSM
PK = PINK A800 15 A2 23 A2 32
WB1
WB1
WB1
WB1
WB1
(SCU)
TR = TRANSPARENT X140 X150 X130
VI = VIOLET S2 S1 15 23 32 BULK RESIN SYSTEM
YE = YELLOW (OPTION) SEE CTRL DIAGRAM
YE
BN
GR
WH
SCR
GR = GREEN
Y/G = YEL/GRE W140 15 W150 23 W130 32
RD = RED
REI'ØN SYVYYS
OR = ORANGE HOLE DEPTH JB140 JB150 JB130
1 2 3 4 5 15 23 23 X5600B 4 2 1 3
-X1 -X1 -X1
1 2 3 4 5
MP-X450
MP-X500
MP-X101
W5601
W5601
W5601
W5601
!NOTE! S821 BK S822 BK S823 14
F451.4
501
PE
ID3 XJ8:3 XJ8:6 GND IF TUBE LENGTH = 1220mm (4ft) JB140 + - JB150 + - JB130 + ADAPTER
-X1 -X1 -X124V OP3 CABLE
ID2 XJ8:4 XJ8:6 GND IF TUBE LENGTH = 1830mm (6ft) 24V 24V ID:55202413
1 2 3 4 5
ID1 XJ8:5 XJ8:6 GND IF TUBE LENGTH = 1525mm (5ft) LETKUN PITUUS VAIJERIN PITUUS REI'ØN SYVYYS LAS-
T1 HOSE LENGTH STRAND LENGTH KENNAN KESKEYTYS SYÚTTÚ MP
CAN TERMINATION ONLY ONE SELECTION
120 ohm
DEPENDING ON DRILL TUBE LENGTH TMS INSTRUMENT DISPLAY STOP HOLE DEPTH SUPPLY MP
COUNTING
TMS INSTRUMENTIN NØYTTÚPANEELI
NOTICE! This document is the exclusive
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 CONTENTS AND INDEX LIST
2 E POWER SUPPLY 16-8-2019 JRI Added F91 to supply CB4 CTRL relays
3 INPUT MODULE 00
4 INPUT MODULE 01
5 INPUT MODULE 02
6 INPUT MODULE 03
7 MCP MOTOR CONTROL PANEL
8 CM-UNIT SAFETY RELAY & SENSOR
9 C FEED-/ROT-/MEASURING+AIR MIST PROP. 27-3-2019 JRI Added: S823 cable markings
10 FEED-/ROTATION-/BOOM PROPO
11 OUTPUTMODULE 04
12 OUTPUTMODULE 05
13 OUTPUTMODULE 06
14 OUTPUTMODULE 07
15 B OUTPUTMODULE 08 14-2-2019 JRI Changed: CH08 05/06 to X160:39/42
16 OUTPUTMODULE 09
17 1VIU + BOOM CONTROL JOYSTICKS S01/S02
18 1FPVC DRILLING BOOM PROP. VALVES
19 E JB110 + CB4 RELAYS + VALVES 16-8-2019 JRI Changed CB4 relays supply to F91
20 JB130 RELAYS + VALVES
21 JB140 RELAYS + VALVES
22 JB160 RELAYS + VALVES
23 JB150 RELAYS + VALVES
24 S01 + S02 + S77 FUNCTION TABLES
25 S77 FUNCTION TABLE BOLTING MODE
F83 X10 10
X130A W130A 26,27 X130B W130B 26,27 JB130p1
20/12
1 6A 2 26,27 26,27 26,27 26,27
X101 DPp
F90 POWER SUPPLY TO PANEL HEIGHT ADJUSTMENT W101 10
7/11
1 4A 2 10 10
F91 CB4CTRL
19/22
F451.2 1 6A 2
X450 F451.2 X50A X50B X140A JB140p1
W50 X10 2 F84 X10 11 W140A 16 X140B W140B 16
21/11
1 16A 2 2 2 2 2 2 1 6A 2 16 16 16 16
1W100 34 2W100 34
MP-PANEL
34 34
POWER SUPPLY 1X100B 2X100B
NN-2X100A
2W100 36 RCPm
-0V +24V 34 34 16/12
-0VDC LCP RCP
36 36
PLC/CPU X110
POWER SUPPLY UNIT -E80 -E81 W110 35,36 JB110m1
3,7W 3,7W 11/11
HEATER HEATER 35,36 35,36
X130A W130A
X130B
W130B 24,25 JB130m1
35 35 11/11
1X100B 2X100B 24,25 24,25 24,25 24,25 24,25
35 35 X140A X140B
W140A W140B 10,11 JB140m1
1W100 35 2W100 35 12/11
10,11 10,11 10,11 10,11 10,11
X10 PE 35 35 X150 JB150m1
1X100A 2X100A W150 17,18
14/11
35 35 17,18 17,18
X50A X50B X160 JB160m1
X500 501 W50 X10 4 W160 27,28
13/11
4 4 4 4 4 27,28 27,28
X50A X50B X170 CB4m
X500 501 W50 X10 4 W170 5
19/22
5 5 5 5 5 5 5
X50A X50B PROm
X500 501 W50 X10 4 5/11
6 6 6 6 6
PUSH-BUTTON TOP
PUMP.+HOSE BACWARDS
ROTATION CCW/CEM.
HOSE FEED
ROTATION CW/
STRAND+BENDING
FEED FORWARD DRIFTER/
DRIFTER/STRAND
FEED BACKWARD
PUSH-BUTTON SIDE
WATER FLUSHING
AIR FLUSHING
POTENTIOMETER
HALF/FULL PERCUSSION
(FIXED)
HALF-PERCUSSION
DRILLING POSITION
BOLTING POSITION
AUTOM. ON-OFF
ANTI-JAMMING
STRAND CUTTING
BK = BLACK
WH = WHITE
GY = GRAY
PK = PINK
TR = TRANSPARENT
VI = VIOLET
YE = YELLOW
GR = GREEN
Y/G = YEL/GRE
RD = RED
OR = ORANGE
1 1 YE 2 1
LCP- LCP- LCP-
LCP-S73 LCP-F80
-X73 BK F80 17/13 S74 S75 S79
13 33 13 23 0 1 13
-
GR BR BU VI GY RD 14 24 14 22
S
7 2 3 4 5 6 7
X73 X73 X73 X73 X73 X73
3 2 3 4 5 6 7 RCP- 23 RCP- 24 RCP- 5 RCP- 6
2X100B 23 2X100B 24 2X100B 5 2X100B 6
GR BR BU VI GY RD
2W100 23 2W100 24 2W100 5 2W100 6
12 13 14 15 16 17 LCP- 22 LCP- 23 LCP- 19 LCP- 20 LCP- 5
LCP- LCP- LCP- LCP- LCP- LCP-
1X100B 12 1X100B 13 1X100B 14 1X100B 15 1X100B 16 1X100B 17
1X100B 22 1X100B 23 1X100B 19 1X100B 20 1X100B 5
NN- 23 NN- 24 NN- 5 NN- 6
2X100A 23 2X100A 24 2X100A 5 2X100A 6
1W100 12 1W100 13 1W100 14 1W100 15 1W100 16 1W100 17 1W100 22 1W100 23 1W100 19 1W100 20 1W100 5
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
PLC/Ch00
COM
PLCm1 PLCm2
2/30 4/11
(PUMPING CW)
CEMENT MIXING SLOW
(MIXING CCW)
CEMENT MIXING FAST
RALIZER CLOSE
RETAILING CENT-
CENTRALIZER OPEN
RETAILING
PLACE PANEL/CARRIER
SELECTING CONTROL
LIFT UP (OPTION)
SILO FILL SCREW
LCPs1 LCPs2
3/30 6/29
2W100 12 2W100 13 2W100 14 2W100 15 2W100 16 2W100 17 2W100 18 2W100 19 2W100 20 2W100 21 2W100 22 W160 13 W160 12 SH815
13 12 LIFT/LOWER
X160 X160
NN- 12 NN- 13 NN- 14 NN- 15 NN- 16 NN- 17 NN- 18 NN- 19 NN- 20 NN- 21 NN- 22
13 12
2X100A 12 2X100A 13 2X100A 14 2X100A 15 2X100A 16 2X100A 17 2X100A 18 2X100A 19 2X100A 20 2X100A 21 2X100A 22
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
PLC/Ch01
INPUT MODULE
COM
PLCm2 PLCm3
3/30 5/11
HP MOTOR RUN
EMERG. STOPPED
DRIFTER
SHANK LUBR. FAILURE
STOP OF DRILLING
PRESSURE REQUEST
FPVC BOOM CONTROLLER
JACKS MOVING
ROT.PRESS.ANTI-JAMM
CEMENT WATER
(PUMPING CW)
CEMENT MIXING SLOW
VASH PUMPING
CEMENT HOSE
(MIXING CCW)
CEMENT MIXING FAST
OF CEMENT PUMP
CHANGE OF DIRECTION
MIXER COVER
LIMIT SWITCH OF CEM.
QUANTITY
DISPLAY OF WATER
INp4 X10 5 INp5
2/30 6/12
INm1 X10 6 INm2
2/30 8/11
COUNT 4
RESET 3
CM-H800 X110 X160 CM-
VDC 2
37 29 30
COM 1
OFF ON
W110 37
H800
Sta
1 23
SNK SRC STABILATOR OPTION RD414 W160 29 30
6/22
HI FREQ LO FREQ JB110
KEY DIS KEY EN BOOM_Mov + 29 30 W161 11
REFER PICTURE
SETTING OF DIP SWITCHES
17/12 -X2 X160B
29 30 W161 10 W161 12
DIP SWITCHES
1= OFF WS801 1 +
2= ON CM- CM- +JB160
- -
HPrun 3= ON RIG- S97 S98 -X2
7/24
11 S801 1 13 43 33 23 1 0 2 23 13
1 3
K80 p X806
12 1 3
14 12 2 14 44 34 24 24 14 RIG- BU
MP- 526 558 522 524 523 S806 BN BU
RIG-
X500 S808
WS801 2 W161 4 W161 5 W161 6 W161 7 W161 8 W161 9 BN
15 10 11 12 14 BK
JB160 39
X44A X44A X44A X44A X44A JB110 39 2 -X2
15 10 11 12 14
-X2 X806
2
W44 10 W44 11 W44 12 W44 14 JB160 31 JB160 32 JB160 33 JB160 34 JB160 35 JB160 36 JB160 37
-X2 -X2 -X2 -X2 -X2 -X2 -X2 JB160p
31 32 33 34 35 36 37 8/12
W44 15 10 11 12 14
X160B X160B X160B X160B X160B X160B X160B A807
8/11
X44B X44B X44B X44B 31 32 33 34 35 36 37
CM-UNIT COVER
10 11 12 14 W110 39 W160 31 W160 32 W160 33 W160 34 W160 35 W160 36 W160 37 SENSOR S807 OK
15
X44B 39 31 32 33 34 35 36 37
X110 X160 X160 X160 X160 X160 X160 X160
15
39 31 32 33 34 35 36 37
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
A1
S98 13 23
K80
A2 PLC/Ch02 1 X INPUT MODULE
0
2 X
14 24
COM
PLCm3 PLCm4
4/30 6/12
2/30
PROm X10 4 PROm1
9/11
anturiliitin
ý sensor terminal
ENABLE
CB4 CONTROLS
RD414 OPTION
STABILATOR LOW PRESSURE
RD414 OPTION
STABILATOR OVER PRESSURE
ASSEMBLED
CONNECT IF RD414
STABILATOR OPTION
SILO FILL
TRANSFER SCREW
(OPTION)
AIR MIST FLUSHING
SILO UNFILL
TRANSFER SCREW
COLOURS
BU = BLUE
BN = BROWN
BK = BLACK
WH = WHITE
GY = GRAY
PK = PINK
TR = TRANSPARENT
VI = VIOLET
YE = YELLOW
GR = GREEN
Y/G = YEL/GRE
RD = RED CB6 SILO FILL SCREW OPTION
OR = ORANGE
14 14 14 14 14 14 14 WS126.1 2 WS126.2 2
S811 S812 14 24 14 W165:7
22/12
W131 2 W131 3 W141 2 W151 2 W151 3
JB130 21 JB130 22 JB140 21 JB150 21 JB150 22 CB4 7 CB4 8 CB4 9 CB4 10 CB4 11 JB110 41 JB110 42
-X2 -X2 -X2 -X2 -X2 -X1 -X1 -X1 -X1 -X1
-X2 -X2
W130B 30 W130B 31 W140B 14 W150 21 W150 22 W170 7 W170 8 W170 9 W170 10 W170 11 W110 21 W110 22 JB160 14 JB160 15 CB6 OPTION
-X1 -X1
30 31 14 21 22 7 8 9 10 11 21 22 14 15 LCP- 21
X130B X130B X140B X150 X150 X170 X170 X170 X170 X170 X110 X110 X160B X160B 1X100B
30 31 14 21 22 7 8 9 10 11 21 22 21
14 15
W130A 30 W130A 31 W140A 14 W160 14 W160 15 1W100 21
30 31 14 14 15 NN- 21
X130A X130A X140A X160 X160
1X100A
30 31 14 14 15 21 SH816
FILL/UNFILL
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
PLC/Ch03
INPUT MODULE
COM
anturiliitin
PLCm4 ý sensor terminal
5/29
DRILLING PLATFORM
W101 8 W101 4 W101 1
UP/DOWN LINEAR ACTUATOR
+MCP
102 13 43 23 53 X1 0 1 START 21 13 X1 0 1 21
S88
H81 SH71 S86
14 44 24 54 RED X2 22 14 X2 22
DRILLING
PLATFORM
UP/DOWN
7 5 6 2
X101 X101 X101 X101
7 5 6 2
DRILLING PANEL HEIGHT ADJUSTMENT
INSTALLED ONLY TO CABIN MODELS NN HPrun S86
5/13 4/29
7 5 6
SH71 13 21 S86 21 13
0 0 X REMOTE (KEY REMOVABLE)
1
START 1 X LOCAL
14 22 22 14
CEM.MIXER COVER
SAFETY RELAY OF
BOOM
ADJUSTMENT
DISPLAY
+BAD
INp7 X10 5
7/28
3 2 5 4 CAN-PINOUT ADAPTER
JB160p CABLE ID:55202413
5/29 +NN
X10 5
W5501
W5501
W5501
W5501
X5501
3 1 2 4
AUTOMATIC RESET W5500 Can2H_BAD
18/21
W5500 Can2L_BAD
18/21
Ch07_14 14/27 W5500 VS_BAD
18/21
Ch07_15 14/27 W5500 GND_BAD
18/21
+JB160
-X2
CEMENT
X10 6 X160_9 14/27
MIXER X160_8 14/27
SAFETY
RELAY
OF FEED
AUX.CONTROL RELAY
OF ROTATION
AUX.CONTROL RELAY
THE HOLE
HOSE FEED INTO
OF THE HOLE
HOSE FEED OUT
THE HOLE
STRAND FEED INTO
OF THE HOLE
STRAND FEED OUT
LENGHT
COUNTING OF HOSE
LENGHT
COUNTING OF STRAND
DEPTH COUNTING
STOPPING OF HOLE
CONDENSATOR
FILTERING
12/23
12/26
15/14
15/15
C1 C2 14
PLC- PLC- Imin Imax tr f
S821 S822
Ch09 Ch09 WS823 2
1 2
JB140 BK JB150 BK JB130 10V IN 0V
HC1
HC3
SC1
SC2 2 1
HC2
2 2 X1 X1 X1 1
17 18 19
3k3
3k3
R14 R15 Z2 Z1 2
+TMS FOR DETAILS:
1 1 SEE TMS-DDS CIRCUIT DIAGRAM LCP-R83 BU
PROm1 X10 4 AIR MIST FLUSHING
5/29 Imin ~ 0.15 A ASETUSARVO
SET VALUE Imax ~ 0.55 A SET VALUE
14 11 10/18 14 11 20 14 11 22 A80 FACTORY SET VALUES:
F ~ Min
K82 12 K85 12 K87 12 F ~ min =(15 revolutions CW) tr~
~ Min
tr ~ min =(15 revolutions CW)
14 11 10/13 14 11 19 14 11 21 Imin ~ 0.15 A =(15 revolutions CW then 6 revolutions CCW)
K81 12 K84 12 K86 12 Imax ~ 0.55 A =(15 revolutions CW then 6 revolutions CCW)
SET VALUE
FEED CONTROL
SOL. VALVE
FEED CONTROL
SET VALUE
ROTATION CONTROL
SOLENOID VALVE
ROTATION CONTROL
PERCUSSION
SOLENOID VALVE
PERCUSSION CONTROL
PROp2 X10 14 X10 14 X10 14
9/30
PROm2 X10 4 X10 4 X10 4 X10 4 PROm3
9/30 15/11
03
11 11 11
PLC-
K81 K82 1K121 Ch09
9/12 9/13 13/13
C3
14 12 14 12 14 12
27 28 29 30
X110 X110 X110 X110 6 5
27 28 29 30
S X150 X150
S 6 5
E A W110 27 W110 28 W110 29 W110 30 E A
DRILLING
BN BN BN
2W100 8 2W100 9 2W100 10 1W100 30 1W100 31 1W100 32
1 1 1
8 9 10 30 31 32
2X100B
9 2 2
1X100B 31 2
8 10 30 32 COLOURS
BU = BLUE
BU BU BU BR = BROWN
1 1 BK = BLACK
Z2 Z1 Z2 Z1 WH = WHITE
GY = GRAY
RCP-R70 Umin ~ 0.00 V Udrl ~ 3.50 V LCP-R121 PK = PINK
Imax ~ 12.5 V Ithr ~ 0.35 V TR = TRANSPARENT
ø PERCUSSION ~ 80 bar
~ VI = VIOLET
FEED CONTROL FULL PERCUSSION ~
~ 80-210 bar
SET VALUE YE = YELLOW
SET VALUE GR = GREEN
Y/G = YEL/GRE
RD = RED
HOURMETER
PERCUSSION
PERCUSSION
FEED FORWARD
FEED BACKWARD
ROTATION ANTICLOCKWISE
ROTATION CLOCKWISE
(OPTION)
CB6 PANEL ACTIVE
TRANSFER SCREW
LIZER OPEN
RETAINING CENTRA-
LIZER CLOSE
RETAINING CENTRA-
REAR STINGER IN
THE CENTER
SWING LEVERS TO
THE CENTER
SWING LEVERS FROM
OUT04-06 OUT05
2/30 12/11
COM
OUTPUT MODULE
PLC/Ch04
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
9
X44B 1 2 3 4 5 6 7
9 X110 X110 X110 X110 X110 X110 X110
1 2 3 4 5 6 7
W44 9 16
9 X160
X44A 16
1 2 3 4 5 6 7 8
9
X130A X130A X130A X130A X130A X130A X130A X130A
1 2 3 4 5 6 7 8
MP- 124
1X110 W110 1 W110 2 W110 3 W110 4 W110 5 W110 6 W110 7 W130A 1 W130A 2 W130A 3 W130A 4 W130A 5 W130A 6 W130A 7 W130A 8
W160 16
1 2 3 4 5 6 7 8
X130B X130B X130B X130B X130B X130B X130B X130B
JB110 1 2 3 4 5 6 7 8
K1 A1 K2.1 A1 K2.2 A1 K3 A1 K4 A1 K5 A1 K6 A1
JB110m3
13/17
JB110m4 16
19/12 X160B
16
JB130
K7 A1 K8 A1 K14 A1 K15 A1 K30 A1 K31 A1 K32 A1 K33 A1
JB160
JB160 JB130m4
W165:6 CEMENT TRANSFER SCREW PANEL CB6 ACTIVE W165 6 -X1 16 20/12
6/30 A2 A2 A2 A2 A2 A2 A2 A2 JB130m3
JB130 13/11
JB130m1 -X1 - JB130m2
2/30 12/11
19/12 19/13 19/14 19/15 19/16 19/17 19/18 20/13 20/14 20/15 20/16 20/17 20/18 20/19 20/20
JAWS OPEN
ROD GRIPPER
JAWS CLOSE
ROD GRIPPER
OF THE HOLE
CEMENTHOSE FEED OUT
FER FORWARD
STRAND CUTTER TRANS-
FER BACKWARD
STRAND CUTTER TRANS
OUT05 OUT06
11/15 13/12
COM
OUTPUT MODULE
PLC/Ch05
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
9 10 11 12
X130B X130B X130B X130B 1 2 3 4 5
9 10 11 12 X140B X140B X140B X140B X140B
1 2 3 4 5
K34 K35 K40 K41 K54 K55 K55.1 K56 K203 K204
13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
20/21 20/22 20/23 20/24 21/16 21/18 21/17 21/19 21/20 21/21
NOTICE! This document is the exclusive
DATE NAME 12 / 25
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2018-09-19 JRI CONTROL CIRCUIT DIAGRAM
TPC-502-EW-PROPO DS421 / DS421-C SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2018-09-19 JOS
OUTPUTMODULE 05 DWG NR BG01192173-E
of subject matter thereof without the
Copyright … Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2018-09-19 PHO CONTROL POSITION ID-CODE BG01192173
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
ADJUSTED PERCUSSION
HALF PERCUSSION /
SELECTION
PERCUSSION PRESSURE
TRANSFER FORWARD
DRIFTER FEEDER
TRANSFER BACKWARD
DRIFTER FEEDER
FRONT STINGER IN
UNFILL (OPTION)
SILO FILL SCREW
CEMENT PUMP
DIRECTION OF
CEMENT PUMP
DIRECTION OF
RD414 OPTION
RELIEF
STABILATOR PRESSURE
RD414 OPTION
FOLLOWING
STABILATOR PRESSURE
OUT06
12/15
COM
OUTPUT MODULE
PLC/Ch06
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
23 24 13 14 15 16
X110 X110 X130A X130A X130A X130A
23 24 13 14 15 16
1K121
W130B 13 W130B 14 W130B 15 W130B 16
A2
10/29
K121 X10 4 20 1 2 3
X160B X160B X160B X160B
A1 A1 A1 A1 20 1 2 3
JB130
K64 K65 K151 K152
A2 A2 A2 A2
JB130m3 JB130-X1 -
11/30
K563A A1 K50 A1 K51 A1 K53 A1 JB160
A2 A2 A2 A2
JB160-X1 -
X160B JB160p2
JB160p1 25,26 25,26 X1 +
2/30 22/12
JB160m1 27,28 27,28 X1 - JB160m2
2/30 14/11
1K121 K126.1 K126.2 K64 K65 K151 K152 K563A K50 K51 K53
14 11 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
12
10/24 19/19 19/20 20/25 20/26 20/27 20/28 22/27 22/16 22/17 22/19
WATER FLUSHING
AIR FLUSHING
FREE CIRCULATION
PERCUSSION ON/OFF
BOOM
PRESSURIZE
CEMENT PUMPING
PUMPING
CEMENT HOSE WASH
(PUMPING CW)
CEMENT MIXING SLOW
(MIXING CCW)
CEMENT MIXING FAST
OUT07-09 OUT08
2/30 15/12
COM
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
6 7 8 9
X140A X140A X140A X140A 1 2 3 4 7 24
6 7 8 9
X150 X150 X150 X150 X150 X150
W140A 6 W140A 7 W140A 8 W140A 9 1 2 3 4 7 24 Ch07_14
8/24
6 7 8 9 Ch07_15
X140B X140B X140B X140B 8/24
6 7 8 9
W140B 6 W140B 7 W140B 8 W140B 9
4 5 6 7
X160 X160 X160 X160
JB140 4 5 6 7
A1 A1 A1 A1 W150 1 W150 2 W150 3 W150 4 W150 7 W150 24
K205 K206 K207 K208
A2 A2 A2 A2 W160 4 W160 5 W160 6 W160 7
JB140
JB140m2 -X1 - X160_9
12/29 8/24
X160_8
8/24
JB150
K9 A1 K10 A1 K42 A1 K127 A1 K121.1 A1 K139 A1 8 9
X160 X160
8 9
A2 A2 A2 A2 A2 A2
JB150
JB150m1 -X1 - W160 8 W160 9
2/30
4 5 6 7 8 9
JB150m2 X160B X160B X160B X160B X160B X160B
15/11 4 5 6 7 8 9
JB150m3
23/12
JB160
A1 A1 A1 A1 A1 A1
K57 K62 K107 K108 K109 K110
A2 A2 A2 A2 A2 A2
JB160
JB160m2 -X1 - JB160m3
13/30 15/11
K205 K206 K207 K208 K9 K10 K42 K127 K121.1 K139 K57 K62 K107 K108 K109 K110
13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
21/22 21/23 21/24 21/24 23/14 23/15 23/16 23/18 23/19 23/20 22/20 22/21 22/22 22/22 22/23 22/24
NOTICE! This document is the exclusive
DATE NAME 14 / 25
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2018-09-19 JRI CONTROL CIRCUIT DIAGRAM
TPC-502-EW-PROPO DS421 / DS421-C SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2018-09-19 JOS
OUTPUTMODULE 07 DWG NR BG01192173-E
of subject matter thereof without the
Copyright … Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2018-09-19 PHO CONTROL POSITION ID-CODE BG01192173
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
STRAND TIGHTENING
STRAND LOOSENING
FILL (OPTION)
SILO FILL SCREW
LIFT UP (OPTION)
SILO FILL SCREW
CEMENT-/WASHING WATER
SWITCHING ON
CEM. HOSE REELS BRAKE
COM
OUTPUT MODULE
PLC/Ch08
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
8 9 10 11 39 42 10 13 11 23
X150 X150 X150 X150 X160 X160 X160 X150 X160 X160
8 9 10 11 39 42 10 13 11 23
JB150
W170 12
A1 A1 A1 A1 A1
K194 K195 K198 K199 K117
A2 A2 A2 A2 A2
JB150
JB150m2 -X1 -
14/13
JB160
K563B A1 K564A A1 K114 A1 K52 A1 K564B A1
10/29
PROm3 X10 4
K139 K194 K195 K198 K199 K563B K564A K114 K117 K52 K564B K192 K193 K273 K274
13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
23/20 23/21 23/22 23/23 23/24 22/28 22/29 22/25 23/17 22/18 22/30 19/26 19/27 19/28 19/29
NOTICE! This document is the exclusive
DATE NAME 15 / 25
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2018-09-19 JRI CONTROL CIRCUIT DIAGRAM
TPC-502-EW-PROPO DS421 / DS421-C SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2018-09-19 JOS
OUTPUTMODULE 08 DWG NR BG01192173-E
of subject matter thereof without the
Copyright … Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2018-09-19 PHO CONTROL POSITION ID-CODE BG01192173
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
FEED CONTROL
ROTATION CONTROL
PRESSURE FAILURE
FAILURE / STABILATOR
SHANK LUBRICATION
/ S86 REMOTE USE
PANEL NOT ACTIVE
PANEL+CB4 ACTIVE
PANEL ACTIVE
OUTPUT MODULE
PLC/Ch09
C0 0 C1 1 C2 2 C3 3 C4 4 C5 5 C6 6 C7 7
OUT09
15/30
16
X44B
16 NN- 30 NN- 29
2X100A 2X100A
30 29
W44 16
2W100 30 2W100 29
9/12 9/13 10/26 9/26
30 29
2X100B 2X100B
16 30 29
X44A
16
MP- 527
X500
RCP- X1 RCP- X1
2 SH78 WHITE H82
X24 2
RCP-SH78 HN-PANEL ACTIVE X2 X2
RCP-SH78 HN-PANEL + CB4 ACTIVE
RCP-SH78 HN-PANEL NOT ACTIVE / S86 REMOTE USE
W24 2
JB24 15
-X1 SHANK LUBRICATION FAILURE = LIT CONTINUOUSLY
STABILATOR UNDERPRESSURE (0,2sec blink)
STABILATOR OVERPRESSURE (1sec blink)
26 1
1X100A 2X100A
26 1
26 1
BK 1X100B BK 2X100B
26 1
1 LEFT CONTROL PANEL 8 1 RIGHT CONTROL PANEL 8
XS01 XS01 XS02 XS02
PB2 L 1 BOOM JOYSTICK S01 8
RD R 1 BOOM JOYSTICK S02 8
RD PB2