1 s2.0 S0263224120305649 Main
1 s2.0 S0263224120305649 Main
1 s2.0 S0263224120305649 Main
Measurement
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a r t i c l e i n f o a b s t r a c t
Article history: In order to study the application of ultrasonic Lamb wave in the detection of defective plates, a nonlinear
Received 18 December 2019 Lamb wave detection system was established. The system was used to detect aluminum alloy plates with
Received in revised form 22 April 2020 different depth cracks and aluminum alloy plates with different tensile load cycles. The acquired time
Accepted 21 May 2020
domain waveforms are analyzed by Fast Fourier Transform (FFT), and the influence of two kinds of
Available online 29 May 2020
defects on the nonlinear effects of Lamb waves is obtained. The test results show that for crack defects,
the deepening of the defects will increase the ultrasonic nonlinear effect of the test piece. When the crack
Keywords:
depth exceeds 4 mm, the non-linear effect of crack defects does not increase. For fatigue crack defects, the
Nonlinear Lamb wave
Microdefect identification
occurrence of crack defects will also exacerbate the nonlinear effect of the test piece, but when the test
Mechanical structure health assessment piece is fatigue fractured, its macro defects have a smaller effect on nonlinearity.
Ultrasonic detection Ó 2020 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.measurement.2020.108026
0263-2241/Ó 2020 Elsevier Ltd. All rights reserved.
2 H. Chen et al. / Measurement 164 (2020) 108026
for the early degradation of materials and the evaluation and defect detection of large-area metal plates [18]. However, the Lamb
detection of early damage inside the structure [16]. When the wave will have a dispersion phenomenon during the propagation
acoustic wave signal is transmitted in a solid material, the inherent of the sheet, and a variety of modes will be generated. The wave
nonlinearity of the material and the nonlinearity caused by the packets of these multiple modes will interfere with each other,
damage interact with it, which leads to the occurrence of ultra- making the reception and signal processing very complicated.
sonic detection acoustic wave signals Distortion, generating higher Moreover, if there are defects in the panel, the propagation of the
harmonic frequency components including second, third and Lamb wave will be more complicated, so it is obviously fundamen-
higher order harmonics [17]. Therefore, the use of ultrasonic tal to select the Lamb wave of the appropriate mode for the detec-
guided waves for defect detection is one of the important research tion of the plate material [19].
hotspots in fields of Non Destructive Testing (NDT). Lamb wave is a Deng and Pruell et al. discussed the second harmonic genera-
commonly used guided wave mode in ultrasonic nondestructive tion of nonlinear lamb waves through theoretical analysis and test
testing. Because of its advantages of small attenuation, long detec- experiments, and analyzed the feasibility of Lamb wave detection
tion distance and fast propagation speed, it is very suitable for for defect damage in the plate [20,21]. Alleyne et al. researched
characteristics of the lamb wave [22]. Zheng et al. The time–fre- phase velocity of Lamb and x is the circular rate. There is a simple
quency analysis of the fortune signal used in the presence or relationship between phase velocity and wavelength:cp ¼ ðx=2pÞk
absence of defects is performed by the short time Fourier trans- Eqs. (1) and (2) can be interpreted as: the relationship between
form, which effectively identifies the lamb wave modes excited the frequency x and the wave number k of the lamb wave will out-
by the plate and the mode-switching phenomenon. The results put the spectrum; or the relationship between the phase velocity
show that the abstract Lamb wave mode excited and the energy cp and the frequency x will produce a dispersion curve.
distribution center has a good correspondence with the defect The shear wave velocities of the two experimental materials
depth in the test piece [23]. Karim MR et al. Used mixed finite ele- 6061 and 5A06-O aluminum alloy used in this experiment are sim-
ment and normal mode expansion methods to study ultrasonic ilar to the phase velocities, so the same phase velocity, group
Lamb wave scattering in a plate-like crack. Liu studied the ultra- velocity dispersion curve and aluminum plate excitation angle
sonic Lamb wave propagation characteristics of thin plates, and curve are used. Aluminum alloy cL ¼ 6441m=s, cT ¼ 3224m=s. By
focused on the excitation method of ultrasonic Lamb and the vari- using matlab, the Rayleigh-Lamb frequency equation is solved by
ation of vibration displacement within the thickness of the plate. numerical method to obtain the phase velocity and group velocity
These have laid the foundation for the application of ultrasonic dispersion curve of lamb wave in aluminum alloy sheet as shown
Lamb in nondestructive testing [24]. in Fig. 1 and Fig. 2, A0–A7 is antisymmetric mode, S0–S7 is sym-
Based on the complexity of the ultrasonic Lamb wave, the signal metrical mode.
processing of the echo becomes the focus of this paper when According to the dispersion curves of the phase velocity and the
detecting the defect signal. The fast Fourier transform of the ultra- group velocity in the figure, the dispersion and multi-modal phe-
sonic Lamb wave can realize its modal recognition. This paper nomena coexist during the propagation of lamb. Observing the dis-
establishes a nonlinear ultrasonic testing system. According to persion curve, it can be seen that the frequency-thickness product
the relationship between the dispersion wave period and the wave is higher than 3 MHzmm at least three modal numbers and
velocity of aluminum alloy, the dissemination characteristics of increase the difficulty of signal analysis. When the frequency-
Lamb wave are studied. The lamb wave excitation of the appropri- thickness product is 2.5 MHzmm, the lamb mode is only A0 and
ate pattern is selected. By researching the nonlinear wave equa- S0, so it is suitable as the frequency of the excitation signal center.
tion, the relationship between the second harmonic amplitude In the light of the phase velocity dispersion bight, the excitation
and the nonlinear coefficient, the relationship between the ultra- angle bight of lamb in the aluminum alloy panel could be drawn by
sonic nonlinear coefficient and the defect depth and the fatigue 1
Snell’s law: h ¼ sin C w =C p , as shown in Fig. 2. Where h is the
crack size are analyzed. The variation of Lamb wave with the defect excitation angle, C w is the longitudinal sound velocity of the probe,
in the aluminum alloy sheet is detected. The law of this method and C p is the phase velocity. It can be seen from the figure that the
verifies the feasibility of using this method to detect micro- incident angle of the excitation S0 and A0 mode Lamb wave are
defects in sheet metal. 50°, 75°. Because the excited A0 mode is prone to dispersion effects
in thicker plates, the A0 mode is generally used to detect thin
1.1. Lamb wave dispersion curve plates. However, due to the different operating frequencies of dif-
ferent material ultrasonic waves, the manufacturing process of the
According to the characteristics of the vibration displacement measuring probe and the material properties of the test piece are
pattern of the acoustic wave, the propagation modality of the Lamb also different, so the actual incident angle may be difference. In
wave is divided into symmetric mode and antisymmetric mode, order to ensure the accuracy of the incident angle, the transmitting
the cross-sectional displacement field of the symmetrical mode is probe and the receiving probe are kept at the same level during the
symmetrically distributed with respect to the center line, and the measurement process, and the surface coupling agent of the probe
cross-sectional displacement field of the anti-symmetric mode is in contact with the metal sheet is evenly and closely adhered.
symmetrically distributed with respect to the center line. Due to
the scattering of the guided wave and the multi-modal character-
istics, a variety of guided waves exist in one frequency segment, so 2. Selection of characterization parameters for nonlinear
it is necessary to the dispersion equation plots the dispersion curve ultrasonic testing
to find the frequency segment with the least amount of guided
wave modes. The equation describing the wave characteristics of When a certain column of ultrasonic signals propagates inside
the Lamb wave is the Rayleigh-Lamb frequency equation [25], the part to be tested, during the propagation process, the signal
and its mathematical expression is as follows:
Symmetric mode:
2
tanðqhÞ 4k pq
¼ 2 ð1Þ
tanðphÞ 2
q2 k
Antisymmetric mode:
2 2
tanðqhÞ q p2
¼ ð2Þ
tanðphÞ 2
4k pq
Here p and q are given by:
x2 2
p2 ¼ k ð3Þ
c2L
Fig. 2. Aluminum plate excitation angle curve.
4 H. Chen et al. / Measurement 164 (2020) 108026
propagating interacts with the internal defects of the test piece will states. When a longitudinal wave propagates in the X direction in
eventually cause the received echo signal to be distorted. Due to a uniform solid, its one-dimensional longitudinal wave equation
the fundamental energy transfer to the harmonic waves, therefore, can be expressed as:
result in the generation of high order harmonics. Assume that in
@ 2 d 1 @T
the case of large amplitude sound waves and small deformation ¼ ð5Þ
@t 2 q @x
where d is the displacement in the x-axis direction, T(x, t) is the
stress in the x-axis direction, q is the material density, and x is
the propagation distance. Combined Eq. (4) with stress–strain non-
R
linear relationshipT ¼ E 1 þ be þ ce2 þ de, strain–displace-
ment relationship e ¼ @d=@x and sound velocity-density-elastic
modulus relationshipc2 ¼ E=q, the nonlinear wave equation in the
solid is obtained as:
" 3 #
2
@2d 2
2@ d 2 @ 1 @d 1 @d
c ¼ c b þ c þ ð6Þ
@t 2 @x2 @x 2 @x 3 @x
0 10000
cycle cycle
15000 20000
cycle cycle
Fig. 4. Excitation signal time domain waveform. Fig. 6. Fatigue tensile crack.
4mm 5mm
The right portion of formula (6) to retain the items available c: The solution of the nonlinear acoustic wave equation in the
2 2 2 2
2 solid obtained by the progressive analysis method is:
@ d @ d @d @ d @d @ d
c2 2 ¼ c2 b þ c2 c ð7Þ 2
@t 2 @x @x @x 2 @x @x2 d ¼ A0 sinðkx xt Þ 8b xk A20 cos2ðkx xt Þ
c 2
ð11Þ
Set its solution to: þ 24 xk A30 ½cos3ðkx xt Þ þ 3cosðkx xt Þ
dðx; t Þ ¼ dð0Þ þ bdð1Þ þ cdð2Þ ð8Þ In the Eq. (10), the fundamental amplitude A1 , the second har-
monic amplitude A2 and the third harmonic amplitude A3 are:
Bringing the formula (8) into the Eq. (7) gives: 8
2 ð1Þ 2 ð2Þ > A ¼ A0
2 ð0Þ
@ d 2 ð0Þ 2 ð1Þ 2 ð2Þ < 1
@t 2
c2 @ @xd2þ b @ @td2 c2 @ @xd2 þ c @ @td2 c2 @@xd2 2
A2 ¼ 8b xk A20 ð12Þ
ð0Þ 2 2 ð0Þ ð9Þ >
: c 3
ð0Þ 2 ð0Þ
¼ c2 b @d@x @@xd2 þ c2 c @d@x @ d A3 ¼ 24 xk A30
@x2
From Eq. (11), the relationship between the second-order non-
According to the formula (8):
linear coefficient b and the third-order nonlinear coefficient c can
8 2 ð1Þ
> 2 ð1Þ ð0Þ
< b @ @td2 c2 @@xd2 c2 b @d@x @ @xd2
2 ð0Þ be derived:
8
2 ð10Þ < b ¼ k8A 2
>
: c @2 d2ð2Þ c2 @2 dð22Þ c2 c @dð0Þ @ 2 dð20Þ 2 2
A x
@t @x @x @x
1
ð13Þ
:c ¼ 24A3
k3 A31 x
Fig. 7. Fundamental signal of artificial crack test: (a) time domain signal (b) frequency domain signal.
6 H. Chen et al. / Measurement 164 (2020) 108026
where k ¼ 2pf =c is the wave number and x is the sound wave prop- @2u @r
q ¼ ð15Þ
agation distance. @t 2 @x
The main purpose of this paper is to establish the correspon-
where q is the density of the material, r is the stress, and x is the
dence between crack depth and ultrasonic nonlinearity of alu-
propagation distance. The relationship between it and the strain e
minum alloy surface. Because the nonlinear effect of the
nonlinear Lamb wave is extremely insignificant in the generation is eðx; t Þ ¼ @u@x
ðx;t Þ
of the third harmonic phenomenon. The following focuses on the The nonlinear wave equation of uðx; tÞ can be obtained from Eqs.
second-order nonlinear coefficients. (5) and (6)[26]:
According to Hooke’s law, the stress r has a nonlinear relation- @2u @2u @u @ 2 u
ship with the strain e, and its one-dimensional equation is as q ¼ E 2 þ 2Eb ð16Þ
@t 2 @x @x @x2
follows:
The stress r value of the formula (5) is generally considered to
r ¼ Eeð1 þ be þ Þ ð14Þ
depend on the second-order constant. Solve using the singular per-
where E is the Young’s modulus and b is the second-order nonlinear turbation method. Suppose the displacement u is determined by:
coefficient. u ¼ u0 þ u0 ð17Þ
Without considering attenuation, the one-dimensional wave
equation is:
Fig. 8. Artificial crack test second harmonic signal: (a) time domain signal (b) frequency domain signal.
H. Chen et al. / Measurement 164 (2020) 108026 7
where u0 is the initial displacement of the excitation wave and When the material properties, wavenumber k and propagation
u0 is the first-order perturbation solution. Suppose u0 is a sine wave distance x are determined, b is proportional to AA22 , introducing a rel-
of a single frequency: 1
For the nonlinear coefficient of lamb, it is necessary to introduce The detection principle of the nonlinear system detection is
the scale transform coefficient c, so the lamb wave nonlinear coef- shown in Fig. 3. It consists of a RAM-5000-SNAP nonlinear high-
ficient is [27]: energy ultrasonic test system, a PC, a 50 X load, an attenuator, a
A2 high-pass and low-pass filter, and a preamplifier. The nonlinear
b¼8 2
c ð22Þ system is connected to the PC, and the parameters are controlled
k A21 x
by software on the computer, and the mode of one-shot and
Fig. 9. Fundamental signal of fatigue crack test: (a) time domain signal (b) frequency domain signal.
8 H. Chen et al. / Measurement 164 (2020) 108026
two-receipt is adopted. The signal generated by the ultrasonic non- curve of group velocity and phase velocity, this experiment selects
linear detection system is emitted by the transmitting end. After a 2.5 MHz sinusoidal pulse train as the center frequency of the
the impedance and the low-pass filter, the ultrasonic signal excited excitation signal, and uses the Hanning window to adjust the exci-
by the transmitting transducer is transmitted to the receiving tation signal. The energy of the excitation signal after windowing
transducer through the test piece, and the signal wave propagates can be more concentrated, the flap is significantly inhibited and
in the metal plate. Waveform distortion is generated, resulting in reduces energy leakage, resulting in better signal reception. In
secondary harmonics and above. Because the higher harmonic sig- order to ensure that the frequency component of the response sig-
nal is weak, it is easily covered by the noise attached to the system nal is purer, the number of bursts should be as much as possible,
and the fundamental signal. Therefore, the fundamental wave and and then the received signals cannot be overlapped, so 15 cycles
the second harmonic signal are respectively received, where the of excitation signals are selected. Therefore, the excitation signal
fundamental wave signal is directly returned to the receiving 1 finally selected in this experiment is 15 cycles single-frequency
of the system without being processed, and the second harmonic sinusoidal pulse train modulated by Hanning window, and Fig. 4
signal is returned to the receiving 2 via the high-pass filter and is the time domain waveform of the excitation signal.
the signal amplifier. The oscilloscope can simultaneously display
acquire excitation and receive signals [28,29]. 3.2. Test piece
This experiment uses the same side ultrasonic excitation receiv-
ing method. The ultrasonic signal excited by the excitation probe The test piece materials are 6061 aluminum alloy and 5A06-O
propagates along the direction of the test piece and is received aluminum alloy, and the defects are divided into two types: (1)
after receiving the probe. An angle-adjustable probe is accustomed 6061 aluminum alloy, the size is 250 mm 100 mm 10 mm,
to impel the fixed mode lamb wave. Referring to the dispersion and the method of wire cutting in the width direction in the middle
Fig. 10. Fatigue crack test second harmonic signal: (a) time domain signal (b) frequency domain signal.
H. Chen et al. / Measurement 164 (2020) 108026 9
Table 1
Regularization relative nonlinear coefficient value.
Table 2
Regularization relative nonlinear coefficient value.
Acknowledgement
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