Bobcat 753

.......
-
....... _-----------------
(Q6-8)9C:f:OU9
ONYH-110S1:139NI
30~'3W
ENGINE
Removal and Installation
Remove the rear door. (See Page 5-1.)
Remyve the rear grill. (See Page 5-1.)
/
~ise the operator cab: (See Page 1-1.)
.... Remove the battery. (See Page 6-1.)
Remove the muffler. (See Page 7-6.)
Remove the air cleaner. (See Page 7-10.)
Remove the coolant from the cooling system.
Disconnect the radiator hose from the engine (both sides)

[A].
Disconnect the throttle linkage [8].
Disconnect the fuel hose from the fuel filter [e].
Disconnect the fuel return hose [0].
750 Series Loader

Revised Oct. 95 -7-27- Service Manual
ENGINE (Cont'd)
Removal and Installation (Cont'd)
Disconnect the ground cable from the start mounting bolt
[A].
IMPORTANT
When making repairs on hydrostatic and

hydraulic systems, clean the work area before
disassembly and keep all parts clean. Always
use caps and plugs on hoses, tubelines and
ports to keep dirt out. Oirt can quickly damage
the system.
1-2003-0284
Disconnect the hose which goes from the control valve to

the hydraulic fluid reservoir [B].
When this hose is disconnected fluid will drain from the

reservoir. Drain the fluid into a container.
Remove the suction hose [C].
Disconnect the outlet high pressure tubeline [0].
750 Series Loader

Revised Oct. 95 -7-28 Service Manual
ENGINE (Cont'd)
Loosen the hose clamps on the fuel tank fill hose [A].
Remove the fuel fill hose [B].
Disconnect the vent hose (Item 1) [B] from the fuel tank.
Disconnect the small hose (if equipped) from the outlet

fitting on the hydraulic pump.
Disconnect the steering linkage [C].
750 Series Loader

',,
ENGINE (Cont'd)
Disconnect the case drain hose from the hydrostatic
pump [A].
Mark the high pressure hoses for correct installation.

Remove the high pressure hoses from the hydrostatic
pumps [8].
A WARNING
Always clean up spilled fuel or oil. Keep heat,

flames, sparks or lighted tobacco away from
fuel Bnd oil. Failure to use care around
combustibles can cause explosion or fire
which can result in injury or death.
W-2103-1285
Disconnect the wire harness connectors in front of the

hydrostatic pump [C].
Disconnect the fuel level sender wire [0].
750 Series Loader

ENGINE (Cont'd)
Disconnect the engine wiring harness from the operator

cab wiring harness [A].
SIN 11079 & Above
The relays (Item 1) [B} and fuses (Item 2) [B} are

loosened when air cleaner is removed and are removed
with the engine wiring harness when the
engine/hydrostatic pumps are removed.
Remove the bolt and nut from the engine/hydrostatic

pump mount (both sides) [C}.
Remove the bolt and nut at the rear engine mount (both
sides) [OJ.
750 Series Loader

ENGINE (Cont'd)
~ (fJr "'--------l
A tool will be needed so the engine/hydrostatic pump
assembly can be lifted a small amount (off the engine
mounts) and moved out of the loader. Use the dimensions
in [A] to make the engine removal tool.
~~~ ~ ..·l,!
1-112" I.S. Oi~.
2-112" O.S. O,a.
,
1-112" Square Tubing 1/4"(4) J

Thick Gusset
16"
P-4"
~~2'
::-1-1'"
.3125" (2) .375" I-r
Use Two 318" X 1-1/4" Bolts
for Drilled and Tapped Holes. MC-1799
Install a chain on the engine lifting tool. Connect the chain

hoist to the ring on the lifting tool and connect the chain
to the lifting eye brackets on the engine [B].
Lift the engine/hydrostatic pump assembly and remove

them from the loader.
750 Series Loader

ENGINE (Cont'd)
Installation
There is a kit available to replace the existing engine
mounts in older model 753 loaders. (See your Bobcat
loader dealer for the kit needed.)
Use the following procedure to install new engine mounts:
Remove the existing mount from the engine [A].
Replace all four engine mounts 2 front and 2 rear.
c- 2
Use the parts shown to install the new engine mounts [6]. B 1-~
!
v
... .. ,..
Item 1 - square nut - used on left side engine mounts

3-~
Item 2 - hex nut - used on rear side engine mounts
4-@
Item 3 - mount washer
Item 4 - engine mount

5-0
Item 5 - tube spacer (front mount) - 1.47" (37.3 mm)

tube spacer (rear mount) - 1.57" (39.9 mm) 6-®
Item 6 - snubbing washer
Item 7 - mounting bolt 7-A

IMC-1771
Install the new engine mount as shown in the cut away IC
side view [C].
TIghten the mounting bolts to 9(}-100 ft.-Ibs. (125-130

Nm) torque.
Snubbing
Washer MC-1765
750 Series Loader

ENGINE (Cont'd)
Installation
There is a kit available to replace the existing engine
mounts in older model 753 loaders. (See your Bobcat
loader dealer for the kit needed.)
Use the following procedure to install new engine mounts:
Remove the existing mount from the engine [A).
Replace all four engine mounts 2 front and 2 rear.
8- 2
Use the parts shown to install the new engine mounts [B).
B
Item 1 - square nut - used on left side engine mounts
3
Item 2 - hex nut - used on rear side engine mounts
4
Item 3 - mount washer
Item 4 - engine mount

5-C
Item 5 - tube spacer (front mount) - 1.47" (37,3 mm)
tube spacer (rear mount) - 1.57" (39,9 mm) 6
Item 6 - snubbing washer
7
Item 7 - mQunting bolt MC-1771
Install the new engine mount as shown in the cut away

side view [C). C
Tighten the mounting bolts to 90-100 ft.-Ibs. (125-130
Nm) torque.
Snubbing
Washer MC-1765
750 Series Loader

FLYWHEEL
Remove the bolts from the flywheel [A1.
Remove the flywheel from the crankshaft [B].
Installation: Put liquid adhesive (LOCTITE #242) on the

flywheel bolts before installation [C1.
Installation: Tighten the bolts to 83-90 ft.-Ibs. (113-122

Nm) torque [0].
Flywheel Ring Gear
The ring gear on the flywheel is an interference fit. Heat

the ring gear enough to expand it and hit it with a hammer,
to remove it evenly.
Clean the outer surface of the flywheel to give a smooth

fit.
Clean the new ring gear and heat it to a temperature of

4SQ-SOO°F (232-260°C).
Fit the ring gear over the flywheel. Make sure the gear is
on the seat correctly.
750 Series Loader
BELT SHIELD
Remove the bolt from the timing gearcase cover [A].
Remove the bolt from the thermostat housing [B].
Remove the bolt from the alternator mounting bracket

[C].
Remove the belt shield from the engine [0].
750 Series Loader

VALVE CLEARANCE
A
Adjustment
Make the valve clearance adjustment with the engine

rFn.. ~
. ~ ~~Il. rci~°l:t·009 in.
r~~(
0 \~~~~_=_'_~rm)
r
stopped and cold.
The correct valve clearance is 0.007-0.009" (0,18-0,22 -~--r-=

mm) [A].
o !!HI! 0
Make sure the piston is at TO.C. when making the o
adjustment for the intake and exhaust valves of the o
particular cylinder. o o
o o
MC-1368
Put the correct size feeler gauge between the rocker arm
and the valve stem. Turn the adjustment bolt until the
IB
clearance is correct [8].
Tighten the adjusting bolt lock nut.
ENGINE COMPRESSION
Checking
The tools listed will be needed to do the follOwing
procedure:
OEM1074 - Engine Compression Kit
MEL1404 - Compression Adapter
The engine must be at operating temperature.
Remove the glow plugs. (See Page 7-37.)
Install the correct compression adapter into the cylinder
head [C].
Connect the compression gauge [0].
Make sure the throttle is fully backward (engine idle).
Disconnect the fuel stop solenoid.
Crank the engine with the starter at 200-300 RPM.
If the measurement is below the allowable limit, check the
cylinder, piston ring, top clearance, valve and cylinder

head. .
Compression Pressure 412-469 PSI (2840-3233 kPa)
Allowable Limit (minimum) ....... 327 PSI (2255 kPa)
No more than 10% variance among cylinders.
Connect the fuel stop solenoid.
750 Series Loader

Revised Oct. 95 -7-36 Service Manua'
GLOW PLUGS
Disconnect the negative (-) cable from the battery.
Remove the nut from the glow plugs [A].
Remove the glow plug connecting strap [8].
Loosen and remove the glow plug [C].
Installation: Tighten the glow plug 15-18 ft.-Ibs. (20-24

Nm) torque.
Checking
Disconnect the glow plug cables and leads.
Use an ohmmeter to check the glow plugs.
Touch one probe to the end of the glow plug and the other
probe to the body of glow plug [0].
The reading must be between 1 and 2. If the resistance

is infinite, the coil of the glow plug is broken.
Repeat the procedure for each glow plug.
750 Series Loader

FUEL INJECTION PUMP
A
Checking the Injection Pump
The injection pump contains parts which have a very
close tolerance and its operation has a direct effect on the
performance of the engine.
A WARNING
Diesel fuel or hydraulic fluid under pressure

can penetrate skin or eyes causing serious
injury. Fluid leaks under pressure may not be
visible. Use a piece of cardboard or wood to
find leaks. Do not use your bare hand. Wear
safety goggles. If fluid enters skin or eyes, get
Immediate medical attention.
W-2074-1285
The tools listed will be needed to do the following

procedure:
MEL 1237 - Adapter Fuel Line
MEL1173-1 - Pressure Gauge
To check the discharge pressure at the fuel injection
pump, use the following procedure:
Disconnect a high pressure fuel line from the injection
pump. Loosen the other end of the same fuel line so it can
be turned av,ay from the fitting.
Connect the adapter fuel line (Item 1) [A] to the fitting and
connect the pressure gauge (Item 2) [A].
Turn the flywheel to increase the pressure. If the pressure
can notreachtheallowablelimitof2133 PSI (14707kPa),
replace the injection pump assembly.
Fuel lightness of Pump Element
Allowable Limit .............. 2133 PSI (14707 kPa)
Measure the time needed to decrease the pressure from
2133-1990 PSI (14707-13721 kPa).lfthemeasurement
is less than the allowable limit, replace the delivery valve. IB
Fuel lightness of Delivery Valve
Allowable Limit . . . . . . . . . . . . . . . . . . . . . . .. 5 seconds
0.050"
Adjusting Shut-otf Linkage (1,27 mm)
Adjust shut-off linkage for maximum distance of 0.05"
(1,27 mm) between the lever and stop when solenoid
plunger is seated [8].
,-?J\,
> "'>' <
8-13704
750 Series Loader

Revised Oct. 95 -7-38 Service Man\,) ~~:
FUEL INJECTION PUMP (Cont'd)
Clean around the injection pump. Disconnect the high

pressure fuel lines from the injection pump [A].
Disconnect the high pressure fuel lines from the fuel

injectors [8].
Remove the high pressure fuel lines [C].
750 Series Loader

IMPORTANT
00 not bend the high pressure fuel injection

tubes when removing or installing them.
1-202~289
Disconnect the fuel shut-off linkage [A].
Disconnect the fuel inlet hose (Item 1) [81 and fuel return
hose (Item 2) [8).
Remove the mounting nuts & bolts [C].
Installation: llghten the nuts & bolts to 17-20 ft.-Ibs.

(23-27 Nm) torque.
Remove the side cover. Put the pin in the control rack
(Item 1) [01 in alignment with the slot in the engine block
(Item 2) [01.
Remove the injection pump [0].
NOTE: Make sure the same number of shims are

installed under the injection pump. The
shims are used for engine timing.
IMPORTANT
o
00 not attempt to maintain or adjust unless
you are trained and have the correct
equipment.
1-2028-0289
Installation: When the injection pump is installed, make

sure the pin (Item 1) [0] on the control rack is correctly
installed on the fork lever.
If the slot is not installed correctly, the engine will run over
maximum speed and serious damage can result.
750 Series Loader

Revised Oct. 95 -7-4~ Service Manual
Timing the Injection Pump
Timing the injection pump is done by changing the

number of shims between the injection pump and engine
block.
Remove the number one cylinder high pressure line from

the injection pump.
Disconnect the fuel shut-off linkage from the injection

pump [A).
Turn the fuel supply lever to the ON position. Install a

short plastic tube in the fitting of the number one cylinder
port. Point the tube up (vertical) [B1.
Rotate the engine in a clockwise direction (Viewed from

crankshaft pulley). Fuel must flow from the pipe when the
timing mark (19 degrees) on the flywheel shows in the
flywheel housing window (Item 1) [C].
The correct engine timing is 19° B.T.D.C. Add or subtract

shim(s) (Item 1) [01 as needed to adjust the delivery time
ID
of the fuel.
NOTE: Adding or removing one shim varies the

timing by approximately 1.5°.
750 Series Loader

FUEL INJECTION NOZZLES
A WARNING
Diesel fuel or hydraulic fluid under pressure

can penetrate skin or eyes causing serious
injury. Fluid leaks under pressure may not be
visible. Use a piece of cardboard or wood to
find leaks. Do not use your bare hand. Wear
safety goggles. If fluid enters skin or eyes, get
immediate medical attention.
W-2074-1285
Some problems caused by faulty injector nozzles:
* The engine is hard to start or will not start.

" Rough engine operation and idle.
* The en~ine will not have full power.
* ExceSSive exhaust smoke.
IMPORTANT
Do not bend the high pressure fuel injection

tubes when removing or installing them.
1-2029-0289
Disconnect the high pressure fuel lines from the fuel

injectors [A].
Disconnect the high pressure fuel lines form the fuel

injection pump [8).
Remove the high pressure fuel lines [C).
Disconnect the fuel return hose from the fuel injector and
bleed screw (0).
750 Series Loader

FUEL INJECTOR NOZZLES (Cont'd)
Remove the retainer nut from the top of the fuel injectors
[A].
Remove the fuel retum pipe from the fuel injectors [B].
Use a socket and rachet and loosen the fuel injector

nozzle [C].
Installation: Tighten the fuel injector nozzle to 36-51

ft.-Ibs. (46-69 Nm) torque.
Remove the injector nozzle from the cylinder head [0].
Installation: Make sure the copper washer and the

nozzle cap are in the correct position in the cylinder head.
NOTE: Make sure to replace the copper washer and

nozzle cap anytime new or used injectors are
installed.
750 Series Loader

FUEL INJECTOR NOZZLE (Cont'd)
A ®
Checking the Injector Nozzle
IMPORTANT
Do not disassemble or test the fuel injector

nozzles unless you have the correct service
and testing tools.
1-2027-0284
(1) Nozzle Holder
(2) Adjusting Washer
The tool listed will be needed to do the following (3) Nozzle Spring
procedure: (4) Push Rod
(5) Distance Piece
MEL 10018 - Injector Nozzle Tester (6) Nozzle Piece
(7) Nozzle Retaining Nut
I
Disassemble and clean the injector nozzle. PI-9981
The nozzle release pressure can be adjusted by adding
'f removing spacer(s) (Item 2) [A] from the top of the
iozzle spring (Item 3) [A].
Each spacer will change the release pressure by about

142 PSI (980 kPa).
Fuel Injection Pressure .............. 1991-2133 PSI

(13728-14707 kPa)
Assemble the injector nozzle. Connect the nozzle to the

tester with the nozzle down [B].
IB
Operate the hand lever at a slow rate and record the
opening pressure. If the pressure is not correct,
disassemble the nozzle and add or remove spacers (Item
2) [A] as needed.
When the injector nozzle is assembled, tighten the nozzle

body to 43-58 ft.-Ibs. (59-79 Nm) torque.
Check for inside leakage. Operate the hand lever until the
pressure is 1850 PSI (12755 kPa). Keep the nozzle under
this pressure for 10 seconds, check to see if fuel leaks
from the nozzle. If fuel leaks, replace the nozzle.
A-2513
Check that the spray pattern is correct [C]: c PI PI

1. Fuel does not come out the side of the nozzle. CORRECT WRONG
2. Drops of fuel are not present at the nozzle.
3. The injector has an even flow coming from the
nozzle.
A-2621
750 Series Loader

CYLINDER HEAD
A
Remove the nuts from the valve cover, remove the valve
cover and gasket [A].
~
~
PI-9982
Remove the fuel injector nozzles. (See Page 7-42.)
Remove the glow plugs. (See Page 7-37.)
Remove the belt shield. (See Page 7-34.)
Remove the alternator. (See Page 6-1.)
Remove the rocker arm and shaft assembly (Item 1) [8].
Remove the push rods (Item 2) [8].
Remove the intake and exhaust manifolds.
Remove the water return hose (C].
Remove the cylinder head bolts in order of #18 to #1 [D]. ID

Installation: Put oil on the bolt threads. lighten the bolts
in the correct sequence to 67-72 ft.-Ibs. (91-98 Nm) 14 6 3 11
torque.
) 18 .. ' 0 10
'. 0 .
0 20 7 o 15l
NOTE: Retighten the cylinder head bolts in the O ;,' '\': /,., '·0 0 .... · o
correct sequence after the engine has been
run for 30 minutes. I
0"" 0 .···0 0 0
17 0 9 0" 1 0 8 0 16
13 5 4 12,/
FRONT
I PI-9985
750 Series Loader
CYLINDER HEAD (Cont'd)
A
Remove the cylinder head from the engine block.
Installation: Always use new head gasket and new
O-ring. Make sure the O-ring is seated over the dowel

[AJ.
Disassembly and Assembly

Use a valve spring compressor to compress the valve
spring [8].
Remove the valve cap (Item 1) and valve spring collet

(Item 2) [8] & [C].
IC
Remove the valve spring retainer (Item 3) and the spring
(Item 4) [8] & [C].
Remove the seal (Item 6) and the valve (Item 5) [8] & [C].
g 88 @ ~ @ s
~1t~ ~ ~~
Cap Collets Retaienr Spring val,ve Seal
8-4122
Remove the thermostat housing. Remove the thermostat

from the cylinder head [D].
750 Series Loader

CYLINDER HEAD (COnt'd)
Servicing the Cylinder Head
Clean the surface of the cylinder head.
Put a straight edge (Item 1) on the cylinder head [A].
NOTE: Do not put the straight edge across

combustion chambers.
Put a feeler gauge (Item 2) [A] between the straight edge
and the surface of the cylinder head.
Put the straight edge on the cylinder head's four sides and
two diagonal as shown in figure [B].
B
The maximum distortion of the head surface is + 0.002
inch (± 0,05 mm). If the measurement exceeds the ......
specification, replace the cylinder head. --,¥
N----; A . / F,.
I E"X: .0
"" I
CI. /" /" B_.:±±:
:I:z1=~==-
l PI-9988
Top Clearance
Install the cylinder head gasket. Put the piston (Item 1) [C]
being checked at T.O.C..
IC
Put 3 pieces of 0.06 inch (1,5 mm) diameter solder (Item
2) [C] on the top of the piston. Use grease to hold them
in position.
NOTE: Position the solder in position so they do not

touch the valves.
Turn the piston to bottom dead center.
Install the cylinder head and tighten to the correct torque

in the correct sequence. (See Page 7-45.)
'0 PI-9989
Turn the crankshaft until the piston exceeds T.O.C.

Remove the cylinder head.
Remove the solder wire (Item 3) [C] and measure it.
If the measurement exceeds the specifications, check the

oil clearance of the crank pin joumal or the piston pin.
Top Clearance ........ 0.022-0.028 inch (0,55-0,7

mm)
750 Series Loader

VALVE, VALVE SEAT AND GUIDE
A
Checking the Valve Guide
Remove the valve and spring from the cylinder head.
(See Page 7-20.)
Clean the valve seat and combustion chamber.
Install the valve into the guide. Measure the valve

recessing or protrusion with a depth gauge [AJ.
'"
~
C> o 0
O~ °0°0
~ (
8-3634
If the measurement exceeds the allowable limit, replace

the valve or cylinder head [8].
Protrusion ....................... 0.002" (0,05mm)
ReceSSing ....................... 0.006" (0,15 mm)
Allowable Limit (Recessing) ......... 0.016" (0,4 mm)
B
C(
05 B
1. Cylinder Head
Surface
2. Recessing
3. Protrusion PI-9990
Remove the carbon from the valve guide.
Measure the valve stem 0.0. [C).
Measure the valve guide 1.0. [C].
Calculate the clearance. If the clearance exceeds the

allowable limit, replace the valve and/or valve guide.
Valve Guide 1.0..... 0.3156-0.3161" (8,015-8,03 mm)

Valve Stem 0.0..... 0.3134-03142" (7,96-7,98 mm)
~
Clearance Between Valve Stem
and Guide ......... 0.0016-0.0028" (0,04-0,07 mm)
Allowable Limit . . . . . . . . . . . . . . . . . . .. 0.004" (0,1 mm)
To remove and replace the valve guide, make the driver

tool as shown in figure [0]. D1 __ -,!!!7~ (~IJIIJIL
(20
,~
r. .t3 _T
r~[~1·
0.787" 0.51-0.511".03.15" (80 m mR
~-~
CJ ('r'1.57"
r -r= 0.295-0.303'
(7,S-7,7 mm)
O.2W
(5,Omm)
-L~~
1i 0.393"
(10,0 mm)1
-LFl~
r O.71w
(18,0 mm)
t---r tld---r
0.31"
(8,0 mm)
0.59"
(15,0 mm)
051"
(13,Omm) I.:----11
MC-1364
750 Series Loader

VALVE, VALVE SEAT AND GUIDE (Cont'd)
Checking the Valve Guide (Cont'd)
A ,0 D
Press the used valve guide out of the cylinder head using
the special driver tool [A].
Put oil on the outside diameter of the new valve guide.

Press the new valve guide into the cylinder head from the
top side. Use the special driver tools (Item 1 & 2) [A], t:
~
press the new guide until the tool contacts the cylinder
head.
Ream the valve guide to the correct specifications.
PI-9992
Reconditioning the Valve and Valve Seat

Grind the valve face to the correct angle using a valve
refacer [8].
Grind the valve seat surface in the cylinder head to the

correct angle [C].
IC
15° t==:::-et1I~L 45° (30°)
•
PI-9994
Check the seat surface and valve face (Item 1) [D]. 01 1 2
If the seat surface is too wide, use a 15 degree cutter

=..J ~.:.>.:....
~... . . L 15°
(Item 2) [D] to get the correct width (Item 3) [D].
Valve Seat Width
:i.ft.i ~ '~ ..
Intake ......................... 0.084" (2,12 mm)
Exhaust ........................ 0.084" (2,12 mm)
3
Valve Seat & Face Angle
Intake ..................................... 60°
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 45°
PI-9995
750 Series Loader

VALVE, VALVE SEAT AND GUIDE (Cont'd)
Valve Spring
A
Measure the length of the valve spring. If the
measurement is less than the allowable limit, replace the
spring [A].
Free Length .......... 1.642-1.661" (41,7-42,2 mm)

Allowable Limit . . . . . . . . . . . . . . . . . .. 1.622" (41,2 mm)
Put the spring on a flat surface, place a square on the side

of the spring [A].
Rotate the spring and measure the maximum tilt. If the

measurement exceeds the allowable limit, replace the
spring.
Tilt ............................ 0.04 inch (1,0 mm)
B
Put the spring on a tester and compress to specified
length [8].
Read the compressed load on the gauge. If the

measurement exceeds allowable limit, replace the spring.
Setting Length ................ 1.378 inch (35,0 mm)
Setting Load .................... 26.4 Ibs. (117,6 N)
Allowable Limit .................. 22.5Ibs. (100,0 N)
A-2759
750 Series Loader

ROCKER ARM AND SHAFT
Checking
A
Measure the rocker arm 1.0. (Item 1) [A] with an inside

micrometer.
Measure the rocker arm shaft 0.0. (Item 2) [A] with an

outside micrometer.
If the clearance exceeds the allowable limit, replace the

bushing.
If the clearance still exceeds the allowable limit after the

bushing is replace; replace the rocker arm shaft.
Oil Clearance Between Rocker Arm

& Shaft ....... " 0.006-0.0015" (0,016-0,038 mm)
Allowable Limit ................... 0.006" (0,15 mm)
Rocker Arm Shaft 0.0................. 0.550-0551 "
(13.97-13.98 mm)
Rocker Arm 1.0..... 0.5512-0.5516" (14,0-14,1 mm)
750 Series Loader

TIMING GEARCASE COVER

~" e-----U ':!
Remove the fuel injection pump. (See Page 7-39.)
Remove the cylinder head, rocker arms and push rods.

(See Page 7-45.)
Disconnect the two governor springs (Item 1 & 2) [A] from I I.

the fork lever (Item 3) [A]. ,7
Remove the speed control plate with the governor springs

[B].
Remove the start spring (Item 1) [C] from the fork lever
(Item 2) [C].
Installation: Be careful; do not drop the spring into the

gearcase.
g
I! I
•
Remove the crankshaft pulley nut.
Installation: Tighten the nut to 101-116 ft.-Ibs.
(137-157 Nm) torque.
Use a puller and remove the crankshaft pulley [0].
750 Series Loader

TIMING GEARCASE COVER (Cont'd)

A~ l~ _
Remove the crankshaft pulley (Item 1) [A] and key (Item
2) [A].
Remove the bolts from the timing gearcase cover.
Installation: Tighten the bolts to 13-15 ft.-Ibs. (18-20

Nm) torque.
8-14339
Remove the timing gearcase cover [B].
Remove the crankshaft oil slinger (Item 1) [C], O-ring

(Item 2) [C] and collar (Item 3) [Cl
Installation: Install new O-rings and oil seal into the

timing gearcase cover [0]. I 0
NOTE: When a new timing gearcase cover is r--

installed, to establish the "correct position"
of the injection pump fuel rack stop before
removing it from the old timing gearcase
cover, the distance from the machined
surface of the gearcase (gasket surface) to
the end of the stop should be measured. The
stop should then be installed in the new
gearcase and set to the same distance that
was previously measured. Do not try to test
Oil Seal ~1iIiJo.
operate the engine to establish if it has
enough power. The adjustment must be set
by a qualified service personnel for the
injection pump. 8-3617
750 Series Loader

IDLER GEAR AND CAMSHAFT
A

Remove the timing gearcase cover. (See Page 7-52.)
Remove the snap ring (Item 3) [A] from the idler gear
shaft (Item 1) [AJ.
Installation: Make sure the timing marks are in correct
alignment when installing the timing gears [A].
(1)ldle Gear
(2) Idle Collar
(3) External Snap Ring
(4)Cam Gear
(5) Camshaft
Remove the idler gear (Item 1) [8].
Remove the idler gear collar (Item 2) [8].
Remove the idler gear shaft mounting bolts.
Installation:Tighten the mounting bolts to 17-20 ft.-Ibs.
(23-27 Nm) torque.

Align the holes on the camshaft gear with the camshaft
retainer plate bolts.
Remove the bolts.
Installation: Tighten the camshaft retainer bolts to
17-20 ft.-Ibs. (23-27 Nm) torque.
Remove the camshaft from the engine block [C]. c
®
8-3655
Installation: Check the camshaft end play, if the

clearance exceeds the allowable limit, replace the
camshaft retainer plate [0].
ID
Camshaft End Play .... 0.003-0.009" (0.07-0,22 mm)
Allowable Limit .................... 0.012" (0,3 mm)
0.003-0.009"
(0,07-0,22 mm)
P1-1Q002
750 Series Loader

IDLER GEAR AND CAMSHAFT (Cont'd)
A
Servicing the Camshaft
Measure the camshaft bearing in the engine block [A).

o
8-3620
Measure the camshaft journal [8J.
Calculate the oil clearance. If the clearance exceeds the

B
allowable limit, replace the camshaft.
Bearing 1.0. . ........ 1.575-1.576" (40,0-40,03 mm)

Journal 0.0......... 1.572-1.573" (39,93-39,95 mm)
Oil Clearance of Camshaft
Journal ............. 0.002-0.004" (0,05-0,09 mm)
A-2761
Measure the cam lobes at their highest point [C).
If the measurement is less than the allowable limit,

c
replace the camshaft.
Cam Lob Height ................. 1.318" (33,47 mm)
Allowable Limit .................. 1.316" (33,42 mm)
8-5001
Put the camshaft in V-blocks. Install a dial indicator [D).
Turn the camshaft at a slow rate. If the misalignment

exceeds the allowable limit, replace the camshaft.
Camshaft Alignment Allowable Limit .......... 0.003"

(0,08 mm)
750 Series Loader

Added Oct. 95 -7-55 Service Manual
IDLER GEAR AND CAMSHAFT (Cont'd)
A
Servicing the Idler Gear and Shaft
Measure the 0.0. of the idler gear shaft [A].
Measure the 1.0. of the idler gear bushing [AJ. ~
bushing.
Idler Gear Shaft 0.0. 1.258-1.259" (31,96-31,97 mm)
Idler Gear Bushing 1.0. 1.259-1.261" (32,(}-32,03 mm)
Clearance between Idler Shaft &
Gear Busing ........ 0.001-0.003" (0,025-0,07 mm)
Allowable limit .................... 0.004" (0,1 mm)
PI-10003
To replace the idler gear bushing, make a driver tool as

shown in figure [8]. B
1.575"
(40 mil
r- 6.3S" (162
1 575"
(40 mm)
1.378" (35 mm)
m£-i1l
[c= ~ I I []
1.413-1.415"
(35,9-35,95 mm)
I
1.258-1.259"
J .
(31,96-31,97 mm)
IMC-1366
Use a press and special driver tool, to remove the old

bushing and install the new bushing [C]. C
I PI_1fV'1l'lii.
750 Series Loader

Added Oct. 95 -7-56- Service Manual
TIMING GEARS
Checking Backlash
A
When the gears are installed, check the backlash of the

gears.
Install a dial indicator [OJ.
Hold one gear while turning the other gear [0].
If the backlash exceeds the allowable limit, check the oil

clearance of the shaft and gear. If the oil clearance is
correct, replace the gear.
Crank Gear & Idler Gear . 0.002-0.004" (0,042-0,112)

Allowable Limit ................... -.006" (0,15 mm)
Cam Gear & Idler GearO.002-o.005" (0,042-0,115 mm)

Injection Pump Gear & Idler Gear ....... 0.002-0.005"
(0,042-0,115 mm)
Oil Pump Gear & Idler 0.002-0.004" (0,042-0,109 mm)

750 Series Loader

FUEL CAMSHAFT e
A
Remove the idler gear. (See Page 7-54.)
Remove the bolt (Item 1) [A] from the retainer plate (Item
((J
«0
2) [A].
Installation: lighten the bolt to 60-72 ft.-Ibs. (6,8-8,1
Nm) torque.
Remove the fuel camshaft retainer plate (Item 2) [A].

rr
d
I
8-14342
Remove the fuel camshaft and fork lever assembly (Item

1) [B] at the same time.
Governor
The governor serves to keep the engine speed constant
by automatically adjusting the amount of fuel supplied to
the engine according to changes in the load.
Disassemble and assemble the governor and fuel
camshaft as shown in figure [C].
Check all the parts for wear or damage and replace as

needed.
1. Start Spring
2. Governor Spring
3. Governor Spring
4. Fork Lever
5. Fork Lever
6. Fork Lever Shaft
7. Fork Lever Holder
8. Governor Lever
9. Fuel Camshaft
10. Governor Ball Case
11. Steel Balls
12. Governor Sleeve
13. Steel Ball
PI-100OS
750 Series Loader

Added Oct_ 95 -7-58- Service Manual
CRANKSHAFT GEAR
Remove the idler gear. (See Page 7-5.).
Remove the crankshaft gear with a puller [A].
Remove the crankshaft key.
Installation: Install the crankshaft key. Heat the
crankshaft gear to 176°F (80°C) and fit it on the

crankshaft.
8-3686
OIL PUMP
Remove the crankshaft gear.
Remove the nut from the oil pump shaft. Use a puller to
remove the oil pump gear (Item 1) [8].
Remove the oil pump mounting bolts. Remove the oil

pump (Item 2) [8).
Installation: Tighten the oil pump mounting bolts to

60-72 in.-Ibs. (6,9-8,1 Nm) torque.
Oil Pump Service

Measure the clearance between the lobes of the inner
rotor and outer rotor [C]. .
Measure the clearance between the outer rotor and pump

body [0].

oil pump.
Clearance Between Inner &

Outer Rotor ........ 0.004-0.006" (0,10-0,16 mm)
Clearance Between Outer Rotor

& Body ............. 0.004-0.008" (0,11-0,19 mm)
750 Series Loader

OIL PUMP (Cont'd)
A
Oil Pump Service (Cont'd)
Put a piece of press gauge on the rotor face [A].
Install the cover and tighten the bolts.
Remove the cover carefully. Measure the width of the
press gauge [A].
If the clearance exceeds the allowable limit replace the oil
pump.
End Clearance ........ 0.004-0.006" (0,11-0,15 mm)
Checking Engine Oil Pressure
Remove the oil pressure sensor.
Install a pressure gauge [8].
Start the engine and run until it is at operating
temperature.
If the oil pressure is less than the allowable limit, check the
following items: --...
\..I
,. Engine Oil Level Low

* Oil Pump Defective
* Oil Galley Plugged
* Oil Strainer Plugged P1-10010
,. Excessive Clearance at the Rod & Main Bearings
* Relief Valve Stuck
At Idle Speed Allowable Limit ........ 7 PSI (49 kPa)
c
At Rated Speed ........... 43-65 PSI (294-441 kPa)
Allowable Limit . . . . . . . . . . . . . . . . . .. 36 PSI (245 kPa)
Relief Valve
The relief valve prevents damage of the lubricating
system due to high pressure. This relief valve is a ball
type.
Remove the valve seat (Item 2) [C], ball (Item 3) [C] and
spring (Item 1.) [C].
Check the parts for wear or damage and replace as

needed.
750 Series Loader

PISTON AND CONNECTING ROD
Remove the cylinder head. (See Page 7-44.)
Remove the top edge from the cylinder bore with a ridge
reamer.
Remove the oil pan.
Remove the oil pump strainer (Item 1) [A].
Turn the flywheel and put a pair of connecting rods at
bottom dead center.
Remove the connecting rod bolts.
Installation:llghten the connecting rod bolts to the

following torque:
IB
W/O Flange Bolt ......... 27-30 ft.-1bs. (37-41 Nm)
W/Flange Bolt ........... 33-36 ft.-Ibs. (45-49 Nm)
Remove the rod cap and bearing [B].
Use a hammer handle and push the piston/connecting

rod assembly out of the cylinder bore [B].
NOTE: Make sure the pistons are marked so they will

be returned to the same cylinder bore.
Installation: Make sure the marks on the connecting rod

and bearing are aligned when installing the bearing cap
IC
[C1·
Repeat the procedure to remove the other
piston/connecting rod assemblies from the engine block.
A-2903
Remove the piston rings [0].
Remove the snap rings (Item 3) [0] and piston pin (Item
1) [0]. ~@---.~ 0
Separate the piston (Item 2) [01 from the connecting rod
~~~o
(Item 4) [0].
G)---.O ~
~O Inl 0
~ 8-3621
750 Series Loader

PISTON AND CONNECTING ROD (Cont'd)
A
P
riP (/
Installation: When installing new rings, assemble the
ring so the mark (Item 1) [A] near the gap faces the top
~O
of the piston. When installing the oil ring, place the
expander jOint (Item 2) [A] on the opposite side of the oil
V
ring gap (Item 3) [AJ.
~ IPI-10015
Installation: When reassembling, align the marks (Item
1) [8] on the connecting rod and piston (Item 2). Heatthe
IB
piston to 176-212°F. (80-100°C.) and tap the piston pin
into position. Place the piston rings so that there are gaps
every 120 degrees (Item 3, 4 & 5) [8] with no gap facing
the piston pin in the cylinder.
PHOO14
Servicing the Piston and Connecting Rod
Measure the 1.0. of the piston pin bore in both horizontal

and vertical directions [C].

the piston.
Piston Pin Bore 1.0... 0.984-0.985" (25,0-25,013 mm)

Allowable Limit .................. 0.986" (25,05 mm)
Measure the 0.0. of the piston pin (Item 1) [OJ.
Measure the 1.0. of the connecting rod small end (Item 2) D

[0].
Calculate the oil clearance. If the clearance exceeds the
allowable limit, replace the bushing. If it still exceeds the
specifications, replace the piston pin.
Piston Pin 0.0. , .... 0.984-0.985" (25,0-25,011 mm)

Bushing 1.0. . ....... 0.985-0.986" (25,03--25,04 mm)
Oil Clearance between Piston Pin
& Bushing ....... 0.000S-O.0015" (0,014-0,038 mm)
Service Replacement Part . . . . . . . . . .. 0.0006-0.003"
(0,015-0.07 mm)
8-3633
750 Series Loader

Added Oct. 95 -7-62- Service Manua'
A
Servicing the Piston and Connecting Rod (Cont'd)
r J. II
6.38 Inches {162 m~
1.063 Inc~ (27m
To replace the connecting rod small end bushing, make
a driver tool as shown in figure [AJ.
Use a press and special driver tool to remove the small

B
.
end bushing [B].
Installation: Clean the small end bushing and bore. Put

oil on the bushing and press into the connecting rod until
it is flush [B]. . r---
"\.
Itt: r
r
I
PI-10016 ,
Install a new piston ring into the lower part of the cylinder
bore. Measure the ring gap with a feeler gauge [C].
IC
If the gap exceeds the allowable limit, replace the cylinder
liner.
Compression Ring Gap .. 0.012-0.019" (0,3-0,5 mm)

Oil Ring Gap ........... 0.010-0.016" (0,25-0,4 mm)
Allowable Limit . . . . . . . . . . . . . . . . . . .. 0.05" (1,25 mm) a
o
o o
n 8-3622
Remove the carbon from the ring grooves. Measure the I

clearance between the ring and groove with a feeler D
gauge [0].
piston.
Compression Ring ................. 0.008" (0,2 mm)
Oil Ring ......................... 0.006" (0,15 mm)
750 Series Loader

A
Connecting Rod Alignment
NOTE: The small end bushing is the basis of this

check, check the bushing for wear before
doing this check.
Install the piston pin into the connecting rod.
Install the connecting rod on an alignment tool.
Put the gauge over the piston pin and move it against the
face plate.
If the gauge does not fit squarely against the face plate,
measure the space between the gauge and face plate
[A].
the connecting rod.
Rod Alignment ................... 0.002" (0,05 mm)
·"~H~;
- n.1
750 Series Loader

CRANKSHAFT ANO BEARINGS
Remove the piston and connecting rod assemblies. (See

Page 7-60.)
Remove the engine flywheel. (See Page 7-33.)
Remove the bolts which fasten the bearing case cover to

the block.
Installation: lighten the bearing case cover bolts to

13-15 ft.-Ibs. (18-21 Nm) torque.
Install two bolts into the bearing case cover and pull the
cover out [A].
Installation: When installing the cover (Item 1) [B), make

sure the casting mark (Item 2) [B] is in the down position.
Before removing the crankshaft/main bearings, check the

end play. Install a dial indicator. Measure the end play by
moving the crankshaft back and forth [C].

the thrust washers.
End Play ............. 0.006-0.012" (0,15-0,31 mm)
Remove the main bearing case bolt (Item 1) [0].
Installation: Align the bearing case hole (Item 2) [0] with

the hole in the block. Put oil on the bolt threads and tighten
to 51-54 ft.-Ibs. (69-73 Nm) torque.
750 Series Loader

Added Oct. 95 -7~5- Service Manual
CRANKSHAFT AND BEARINGS (Cont'd)
Remove the crankshafVmain bearing assembly from the
engine block [A].
Mark the bearing case halves for correct installation.
P1-10020
Remove the two bearing case bolts [BJ.
Remove the bearing case and bearing.
Installation: Tighten the bearing case bolts to 34-38
ft.-Ibs. (46-52 Nm) torque.
Installation: When installing the main bearing case

assemblies, face the mark FLYWHEEL to the flywheel
IC
side of the engine block [C]. Be sure the thrust washers
with its oil grooves face outward.
P1-10021
Servicing the Crankshaft and Bearings
Put the crankshaft on V-blocks. Install a dial indicator on

D
the center journal [0].
Turn the crankshaft at a slow rate.
If the misalignment exceeds the allowable limit, replace
the crankshaft.
Alignment ....................... 0.003" (0,08 mm)
750 Series Loader

Added Oct. 95 -7-66 ServIce Manual
Servicing the Crankshaft and Bearings (Cont'd)
A
Tighten the connecting rod cap bolts as follOWS:
W/O Flange Bolt ......... 27-30 ft.-Ibs. (37-41 Nm)
W/Flange Bolt ............ 33-36 ft. Ibs. (45-49 Nm)
Measure the crankpin bearing I.D. [A].
A-2727
Measure the crankpin O.D. [B].
Calculate the oil clearance.

B
Crankpin Bearing I.D.. 1.850-1.852" (47,0-47,05 mm)
Crankpin O.D. . ..... 1.849-1.850" (49,96-46,98 mm)
Oil Clearance ...... 0.0009-0.003" (0,025-0,087 mm) o
~ IL. JI
A-2716
Check the wear on the crankshaft sleeve [C].
If the wear exceeds the allowable limit or the seal leaks
c
oil, replace the sleeve.
Wear of Sleeve ................... 0.004" (0,1 mm)
PI-10022
The special tool set will be needed to replace the

crankshaft sleeve. The tool is available through Kubota, ID
PIN 07916-32091.
Remove the sleeve.
Install the sleeve guide (Item 1) [0] and stop (Item 2) [0].
Heat the sleeve to about 300°F (150°C). Install the sleeve
on the crankshaft using the special driver tool (Item 3) [0].
PH 0023
750 Series Loader

A
Measure the 1.0. of the No.1 crankshaft bearing [A].
8-3631
Measure the 0.0. of the crankshaft journal [B).
Calculate the oil clearance.

B
crankshaft bearing.
Bearing 1.0. . ....... 2.046-0.049" (51,98-52,04 mm)
Journal 0.0......... 2.044-2.045" (51,92-51,94 mm)
Oil Clearance ......... 0.002-0.005" (0,04-0,12 mm)
il
8-3618
To remove the front bearing make the tool as shown in

figure [C]. c REMOVAL TOOL
5.31"(135mm)
l
0.8"
(20mm)
2.0413-2.0433'
(51 ,85-51 ,90mm)
A"' ---.- I I
1
0.8"(20mm)
1.57"R
~ Jl
2.2382-2.2402'
(56,85-56,90mm)
(40mm)
MC-1367
To install the front bearing make the tool as shown in

figure [0]. o INSTALLATION TOO
0.8"
0.35" (20mm)
(9mm)
2.2382-2.2402'
(56,85-56,90mm)
0.8"(20mm)
1.57"R
(40mm) 0.4"j
(10mm)
750 Series Loader

A 0.165-0.177 inch
(4,2-4,5 mm)
Remove the front bearing (Item 1) [A] with the special

removal tool.
Installation: Clean the new bearing and bore, put oil on

them. Install the new bearing with the installation driver
tool [A].
PI-10024
Clean the crankshaft journal and bearing. Put a strip of

press gauge on the center journal.
Install the main bearing case halves and tighten the bolts.
Remove the bearing case halves.
Measure the flattened press gauge [B].

crankshaft bearing.
Crankshaft Journal O.D................ 2.044-2.045"
(51,92-51,94 mm)
Bearing I.D. . ....... 2.046-2.048" (51,98-52,03 mm)
Oil Clearance ......... 0.002-0.004" (0,04-0,10 mm)
750 Series Loader

CYLINDER BORE
A
Checking the Cylinder Bore
Use a gauge to check the inside measurement of the

cylinder bore [A].
8-4066
Mea:;ure the six points as shown in figure [B] to find the IB

maximum wear.
The specifications is 3.425-3.426" (87,0-87,02 mm).

The wear limit is +0.006" (+0,15 mm).
If the cylinder bore is not within specifications, re-bore the

cylinder for oversized piston.
A-2717
750 Series Loader

WATER PUMP
A
Disassembly and Assembly
Remove the water pump from the timing gearcase cover

[A].
Put the water pump in a vise and remove the nut [B].
B
Remove the pulley using a puller. Remove the key and
snap ring. @
~==!)
8-5324
Drive the shaft out of the impeller side of the water pump IC
housing [C].
1 4J
6-5325
Install the new seals [0]. Install the shaft.
Installation: Put the water pump in a vise and tighten the

D
nut to 50-57 ft.-Ibs. (68-77 Nm) torque. Always use a
new gasket when installing the water pump on the timing
gearcase cover.
A-2783
750 Series Loader

lenuew a~!I\Jas
J8pe01 S8!J8S OSlo
SPECIFICATIONS
Page
Number
DECIMAL & MILLIMETER EQUIVALENTS
Chart ........................................................ 8-15
ENGINE SPECIFICATIONS
Camshaft .................................................... 8-8
Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-9
Crankshaft ................................................... 8-8
Crankshaft Re-Grind Data ..................................... 8-10
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-8
Cylinder Head ................................................ 8-7
Fuel Injector Nozzle ........................................... 8-7
Fuel Injection Pump ........................................... 8-7
Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-8 '

Pistons ...................................................... 8-8
Piston Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-8
Rocker Arms ................................................. 8-7
Tappet ....................................................... 8-8
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-9
Timing Gear .................................................. 8-9
Torque for General Metric Bolts ................................. 8-11
Valves ....................................................... 8-7
Valve Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-7
Valve Timing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-7
HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-13
LOADER SPECIFICATIONS-753
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8--4
Drive System ................................................. 8--4
Electrical .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8--4
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-3
Hydraulic System ............................................. 8--4
Loader Dimensions .......................................... " 8-3
Operation & Performance ...................................... 8-3
Tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8--4
LOADER SPECIFICATIONS-753H
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-6
Drive System ................................................. 8-6
Electrical .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-6
Engine ....................................................... 8-5
Hydraulic System ............................................. 8-6

SPECIFICATION
Loader Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-5
Operation & Performance ...................................... 8-5
Tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-6
U.S. TO METRIC CONVERSION
Chart ........................................................ 8-15
STANDARD TORQUE SPECIFICATIONS FOR BOLTS
Chart ........................................................ 8-14
TORQUE SPECIFICATIONS FOR LOADER
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-12
750 Series Loader

-8-1- Service Manual
,enuew 8l)!"Jes
J8pe01 S8!J8S OSL
"1
LOADER SPECIFICATIONS • Dimensions are given for loader equipped with standard tires and dirt bucket.
Dimensions may vary with other types. All dimensions are shown in inches. Respective
metric dimensions are given in millimeters enclosed by parentheses.
LOADER DIMENSIONS • Where applicable, specifications conform to SAE standards and are subject to change
without notice.
//
/l1~ \ 97°
f
139.95
55.12
// \ (3555) 1(1400)1
->~ip;
Ii'
"r .. .-' .'1'. ~I I

~
I
I
r: ,II
I
109.4
69.70
(1770"-\1-1_ _ _ _ _ _-1
;:! A /1 (2779)
,1«
/-'- "
40"'1"1
I / •........ 1
86.30
f
76.08
(2192)
(1932)
I
I·•
96.02
(2439~
_ _ _ _ 121.0$
-I (~J
(3075) MC-1113
This loader was designed without counterweights or ballasts. Changes of structure or weight distribution of the
loader can cause changes in control and steering response and can cause failure of the loader parts.
OPERATIONS & PERFORMANCE

Weights
Operating Weight .................. . 4732Ibs. (2148 kg)
Rated Operating Capcity ............ . 1300 Ibs. (590 kg)
Tipping Load ...................... . 2600lbs. (1180 kg)
Travel Speed ....................... . Infinitely variable 0-6.0 MPH (9.7 kmlhr.)
Controls
Vehicle ........................... . Direction & speed controlled by two hand levers.
Loader Function ................... . Lift, tilt function controlled by separate foot pedals. Auxiliary functions
controlled by electrical push buttons on steering levers
Engine Hand lever throttle; key-type starter switch;
Main Drive ........................ . Hydrostatic
Parking Brake ..................... . Mechanical disc, foot Qperated pedal
ENGINE
Make ............................. . Kubota
Model ............................ . V2203-TV-8-Melroe-1
Fuel .............................. . Diesel
Horsepower ....................... . 40 HP (30 kw)
Maximum Governed RPM ........... . 2400 RPM
Torque ............................ . 102.5 ft.-Ibs. (139Nm) @ 1600 RPM
Number of Cylinders ................ . Four
Bore/Stroke ....................... . 3.43/3.64(87/92.5)
Displacement ...................... . 134.0 cu.in. (2197 cu. cm.)
Cooling System .................... . Liquid
Lubrication ........................ . Pressure System W/Filter
Crankcase Ventilation ............... . External
Air Cleaner ........................ . Dry replaceable cartridge. dual safety element
Ignition ........................... . Diesel-Compression
Low Idle .......................... . 1150RPM
Idle .......................... . 2460-2600 RPM
750 Series Loader

LOADER SPECIFICATIONS (Cont'd)
HYDRAULIC SYSTEM
Pump ............................. . Engine driven gear type
Pump Capacity .................... . 13.0 GPM (49,2 Umin.) @ 2480 RPM @ 1150 PSI (7929 kPa)
System Main Relief ................. . 2550-2600PSI (17582-17927 kPa) @ Quick Couplers
Filter ............................. . Full flow replaceable #3 micron synthetic medial element
Hydraulic Cylinders Doubleacting
Bore Diameter:
Lift Cylinder (2) 2.00(50,8)
lilt Cylinder (1) 3.25(82,6)
Rod Diameter:
Tilt Cylinder (1) 1.50(38,1)
Stroke:
Lift Cylinder (2) 26.32(669)
lilt Cylinder (1) 14.50(368)
Control Valve ...................... . 3-spool, open center, series type Wlfloat detent on lift & electrical controlled auxiliary
Fluid Lines ........................ . SAE standard tubes, hoses & fittings
Hydraulic Function Time:

Raise Lift Arms to Maximum Height .... 3.5 Seconds
Lower Lift Arms from Maximum Height . 2.8 Seconds
Move Empty Bucket to Dump Position . 2.8 Seconds
Move Bucket to Retracted Position .... 2.0 Seconds
Fluid Type .......................... . Bobcat Fluid (PIN 6563328) If fluid is not available, use
1OW-30/1 OW-40 Class SE Motor Oil for temperatures above O°F. (-18°C)
& 5W-30 Motor Oil for temoeratures below O°F
ELECTRICAL
Alternator ......................... . Belt drive, 55 amps. Open
Battery ........................... . 12 volt, 625 cold crank amps. @ O°F (-18°C) 160 min. reserve capacity
Starter ............................ . 12 volt, 2.75 HP (2,8 kW)
DRIVE SYSTEM
Transmission ...................... . Tandem hydro. pumps infinitely variable, driving 2 fully reversing hydrostatic motors
Final Drive ........................ . #80 HS roller chain & sprockets in sealed chaincase with oil lubrication
Total Engine to Wheel Reduction 42:09:1
CAPACITIES
Cooling System .................... . 13qts. (12,3L)
Fuel .............................. . 14 gals. (53 L)
Engine Oil W/Filter ................. . 7.5 qts. (7,1 L)
Hydraulic Reservoir ................. . 14 qts. (13,2 L)
Hydraulic/Hydrostatic System ........ . 6 gals. (22,7 L)
Chaincase Reservoir ............... . 8 gals. (30,3 L)
TIRES
Standard .......................... . 7:00-15,6 Ply Rating, Nylon W/Bar Lug Tread
Pressure ......................... . 45-50 PSI (310-345 kPa)
Flotation .......................... . 10:00-16.5,6 Ply Rating, Nylon W/SureGrip Lug
Pressure ......................... . 45 PSI (310 kPa)
Flotation .......................... . 10:00-16.5,8 Ply Rating, Nylon W/Sure Grip Lug
Pressure ......................... . 55 PSI (379 kPa)
750 Series Loader

LOADER SPECIFICATIONS • Dimensions are given for loader equipped with standard tires and dirt bucket.
Dimensions may vary with other types. All dimensions are shown in inches. Respective
metric dimensions are given in millimeters enclosed by parentheses.
LOADER DIMENSIONS
• Where applicable, specifications conform to SAE standards and are subject to change
without notice.
F~
,,' J.\
f
139.95
"i "., i\~
,ll,,'
\
'il"r\ (3555)
r-(~~~)I
k:/
.'
.
"(.-
~I
69.70
f, i I
109.4 (1770hll-l_ _ _ _ _ _-,
.. I :
i' "
..
.' .I
: f
(2779)
40" '<:.~
21.80
1-'",1 554
~1"\',
,lJh'"
86.30
(2192)
f
76.08
'0/
(1'
~
,I
..
\ \
(1932) ''', \\
45° ""''--'~ \ 59.74
35.2
.J
--I---r
(1517)
(894) I
'~ 32.5
- ~.......~ (826)
~ •.,>,-<
v·1t
1•
I-
96.02
(2439', -I
(159)
6.25
121.05
(3075)
J MC-1113
This loader was designed without counterweights or ballasts. Changes of structure or weight distribution of the
loader can cause changes in control and steering response and can cause failure of the loader parts.
OPERATIONS & PERFORMANCE 753H
Weights
Operating Weight .................. . 47321bs. (2148 kg)
Rated Operating Capacity ........... .

1300 Ibs. (590 kg)
Tipping Load ...................... .

2600lbs. (1180kg)
Travel Speed ....................... .

Infinitely variable 0-6.0 MPH (9,7 kmlhr.)
Controls
Vehicle ........................... . Direction & speed controlled by two hand levers.
Loader Function ................... .

Lift. tilt function controlled by separate fool pedals. Auxiliary functions
controlled by electlical push buttons on steering levers
Engine ............................ . Hand lever throttle; key-type starter switch
Main Drive ........................ .

Hydrostatic
Parking Brake ..................... .

Mechanical disc, foot operated pedal
ENGINE
Make ............................. . Kubota
Model ............................ .
V2202-TV-8-Melroe-1
Fuel .............................. .
Diesel
Horsepower ....................... .
40HP (30kW)
Maximum Governed RPM ........... .

2400 RPM
Torque ............................ .
102.5ft.-lbs. (139 Nm) @ 1600 RPM
Number of Cylinders ................ .

Four
Bore/Stroke ....................... .
3.4313.64 (87/92.5)
Displacement ...................... .
134.0 cu. in. (2197 cu. cm.)
Cooling System .................... .

Liquid
Lubrication ........................ .
Pressure System W/Filter
Crankcase Ventilation ............... .

Extemal
Air Cleaner ........................ .

Dry replaceable cartridge. dual safety element
Ignition ........................... .
Diese~ompression
Low Idle .......................... .
1150RPM
High Idle .......................... .

2460-2600 RPM
750 Series Loader

LOADER SPECIFICATIONS (Cont'd) 753H
HYDRAULIC SYSTEM
Pump ............................. . Engine driven gear type
Pump Capacity .................... . 13.0 GPM (49,2 Umin.) @ 2480 RPM @ 1150 PSI (7929 kPa)
Hi Flow Pump Capacity ............. . 21.7GPM (82,1 Umin.) @ 2480 RPM @ 1150PSI (7929kPa)
System Main Relief ................. . 2550-2600PSI (17582-17927 kPa) @ Quick Couplers
Hi Flow Main Relief ................. . 3550-3600PSI (24477-24822 kPa) @ Quick Couplers
Filter ............................. . Full flow replaceable #3 micron synthetic medial element
Hydraulic Cylinders .................. . Doubleacting
Bore Diameter:
Rod Diameter:
Stroke:
Lift Cylinder (2) 26.32(669)
Tilt Cylinder (1) 14.50(368)
Control Valve ...................... . 3-spool, open center, series type W/float detent on lift &electrical controlled auxiliary
Fluid Lines ........................ . SAE standard tubes, hoses &fittings
Hydraulic Function Time:

Raise Lift Arms to Maximum Height .... 3.5 Seconds
Lower Lift Arms from Maximum Height . 2.8 Seconds
Move Empty Bucket to Dump Position . 2.8 Seconds
Move Bucket to Retracted Position .... 2.0 Seconds
Fluid Type .......................... . Bobcat Fluid (PIN 6563328) Iffluid is not available, use
1OW-30/1 OW-40 Class SE Motor Oil for temperatures above O°F. (-18°C)
& 5W-30 Motor Oil for temperatures below O°F (-18°C).
ELEC"""!CAL
Alter ......................... . Belt drive, 55 amps. Open
Battt •••••••••••••••••••••• , •••• 12 volt, 625 cold crank amps. @ O°F (-18°C) 160 min. reserve capacity
3tan, .......................... . 12 volt, 2.75 HP (2,8 kW)
DRIVE SYSTEM
Transmission ...................... . Tandem hydro. pumps infinitely variable, driving 2 fully reversing hydrostatic motors
Final Drive ........................ . #80 HS roller chain & sprockets in sealed chaincase with oil lubrication
Total Engine to Wheel Reduction ..... . 42:09:1
Filters ............................ . Case Drain 90 Micron
CAPACITIES
Cooling System .................... . 13qts. (12,3 L)
Fuel .............................. . 14 gals. (53 L)
Engine Oil W/Filter ................. . 7.5 qts. (7,1 L)
Hydraulic Reservoir ................. . 14qts. (13,2 L)
HydrauliclHydrostatic System ........ . 6 gals. (22,7 L)
Chaincase Reservoir ............... . 8 gals. (30,3 L)
TIRES
Standard .......................... . 7:00-15, 6 Ply Rating, Nylon W/Bar Lug Tread
Pressure ......................... . 45--50 PSI (310-345 kPa)
Flotation .......................... . 10:00-16.5,6 Ply Rating, Nylon W/Sure Grip Lug
Pressure ......................... . 45 PSI (310 kPa)
Flotation .......................... . 10:00-16.5, 8 Ply Rating, Nylon W/Sure Grip Lug
Pressure ......................... . 55 PSI (379 kPa)
750 Series Loader

ENGINE SPECIFICATIONS
All dimensions are given in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
Fuel Injection Nozzles
Opening Pressure ....................................................... 1990-2133 PSI (13721-14707 kPa)
Fuel Tightness Nozzle Seat ............................................ , .. Dry Nozzle at 1849 PSI (12749 kPa)
Fuel Injection Pump
Fuel Tightness Plunger ........... '" ................. 10 sec: initial pressure 2133-1990 PSI (14707-13721 kPa)
Limit Permitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5 seconds

Injection Timing .................................................................... 17-19 degrees B.T.D.C.
High Idle ............................................................................... 2460-2600 RPM
Low Idle ................................................................................ 850-1000 RPM
Cylinder Bore
1.0. of Bore .................................................................. 3.4252-3.4261 (87,0-87,022)
Allowable Limit ................. , .......................................................... +0.006 (+0,15)
Cylinder Head
Cylinder Head Surface Distortion .......................................................... 0.002 (0,05) Max.
Thickness of Gasket (Used) ...................................................... 0.0453-0.0492 (1,15-1,25)
(New) ......................................................... 0.0512-0.0551 (1,3-1,4)
Top Clearance (Piston to Head) ................................................... 0.0217-0.0276 (0,55-0,70)
Compression ................................................................ 421-469 PSI (2903-3234 kPa)
Allowable Limit ........................................................................ 327 PSI (2255 kPa)
Difference Between Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10%
Valves
Valve Seat Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 0.0835 (2,12)

Valve Seat Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 45 degrees
0.0. of Valve Stems ............................................................. 0.3134-0.3142 (7,96-7,98)
1.0. of Valve Guides ............................................................ 0.3156-0.3161 (8,016-8,03)

Clearance Between Valve Stem & Guide ........................................... 0.0016-0.0026 (0,04-0,07)
Allowable Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 0.0039 (0,1)
. Valve Clearance (Cold) ............................................ ; ............... 0.007-0.0087 (0,18-0,22)
Valve Recessing (Protrusion) .................................................................. 0.002 (0,05)
(Recess) ..................................................................... 0.06 (0,15)
Valve Springs
Free Length ........................................................................ 1.64-1.66 (41,7-42,2)
Allowabre Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1.62 (41,2)
Fitted Length ................................................................................ 1.378 (35,0)
Compress to Fitted Length ................................................................ 26.4Ibs. (117,6 N)
Allowable Limit ......................................................................... 22.5 Ibs. (100,0 N)
Inclination Allowable Limit ..................................................................... 0.006 (0,15)
Valve Timing
Intake Valve (Open) ................................................................... 12 degrees B.T.D.C.
(Close) ................................................................... 36 degrees A.T.D.C.
Exhaust Valve (Open) .................................................................. 60 degrees B.T.D.C.
(Close) ................................................................. 12 degrees A.T.D.C.
Rocker Arms
0.0. of Rocker Arm Shaft ...................................................... 0.5501-0.5506 (13,97-13,99)
1.0. of Rocker Arm Bushings ..................................................... 0.5513-0.5529 (14,0-14,04)
Clearance Between Rocker Arm & Bushing ......................................... 0.0007-0.0026 (0,02-0,06)
Allowable Limit ............................................................................... 0.006(0,15)
750 Series Loader

ENGINE SPECIFICATIONS (Cont'd)
Camshaft
Journal 0.0.................................................................. 1.5722-1.5728 (39.934-39,95)

Bearing 1.0. . ................................................................. 1.5748-1.5758 (40,Q-40,025)
Oil Clearance ................................................................... 0.002-0.0036 (0,05-0,091)
Allowable Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 0.006 (0,15)
Alignment Allowable Limit ..................................................................... 0.003 (0,08)
Cam Lobe Height. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1.318 (33,47)
Allowable Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1.316 (33,42)
End Clearance .................................................................. 0.0028-0.0087 (0,07-0,22)
Allowable Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 0.012 (0,3)
Tappet
Clearance Between Tappet & Guide ............................................. 0.0008-0.0024 (0,02-0,061)
Tappet 0.0.................................................................. 0.9433-0.9441 (23,959-23,98)
Tappet Guide 1.0.............................................................. 0.9449-0.9457 (24,0-24,021)
Cylinders
Cylinder Bore 1.0. . ............................................................. 3.425-3.426 (87,00-87,022)
Allowable Limit ............................................................................ +0.006 (+0,15)
Piston Rings
Ring Gap (Top & 2nd Ring) ....................... : .................................. 0.012-0.018 (0,3-0,45)
Limit Permitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 0.05 (1,25)
Ring Gap (Oil Ring) ................................................................. 0.010-0.016 (0,25-0,4)
Limit Permitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 0.05 (1,25)
Side Clearance of Ring Groove:
Top Ring ................................................................................ Zero Clearance
Second Ring .................................................................. 0.0037-0.0047 (0,094-0,12)
Oil Ring ........................................................................ 0.0008-0.002 (0,02-0,051)
Pistons
Piston Pin Bore ............................................................... 0.9843-0.9848 (25,0-25.014)

Limit Permitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 0.9862 (25,05)
Connecting Rod
Piston Pin 0.0................................................................ 0.9843-0.9847 (25,0-25,011)
Small End Bushing 1.0......................................................... 0.9852-0.9858 (25,025-25,04)
Clearance Between Piston Pin & Small End Bushing ............................... 0.0006-0.0015 (0,015-0,038)
Service Replacement Part ................................................... 0.0006-0.003 (0,015-0,07 mm)
Connecting Rod Alignment Limit Permitted ....................................................... 0.002 (0,05)
Oil Pump
Oil Pressure Rated RPM .......................................................... 43-64 PSI (294-441 kPa)
Limited Permitted ....................................................................... 36 PSI (248 kPa)
Idle Speed ................................................................................ 14 PSI (98 kPa)
Limit Permitted ............................................................................ 7 PSI (49 kPa)

Clearance Between Inner Rotor & Outer Rotor ....................................... 0.0039-0.0063 (0,1-0,16)
Limit Permitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 0.008 (0,2)
Outer Rotor & Pump Bocy ........................................................ 0.0043-0.0075 (0,11-0,19)
Limited Permitted ........................................................................... 0.001 (0,25)
End Clearance Between Inner Rotor & Cover ...................................... 0.0041-0.0059 (0,103-0,15)
Limit Permitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 0.008 (0,2)
750 Series Loader

Crankshaft
Crankshaft Alignment Limit Permitted .......................................................... 0.0031 (0,08)
Oil Clearance Between Journal & Bearing #1 ....................................... 0.0016-0.0046 (0,04-0,117)
Limit Permitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 0.008 (0,2)
Journal 0.0. #1 .............................................................. 2.0441-2.0449 (51,921[51,94)
Bearing 1.0. #1 ................................................................ 2.0465-2.0488 (51,98-52,04)
Oil Clearance Between Journal & Bearing #2 ....................................... 0.0016-0.0041 (0,04--0,104)
Limit Permitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 0.008 (0,2)
Journal 0.0. #2 ............................................................... 2.0441-2.0449 (51,92-51,94)
Bearing 1.0. #2 ................................................................ 2.0465-2.0482 (51,98-52,02)
Oil Clearance Between Crank Pin & Bearing ...................................... 0.0009--0.0034 (0,023-0,086)
Limit Permitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 0.008 (0,2)
Crank Pin 0.0................................................................. 1.8488-1.8492 (46,96-46,97)
Crank Pin Bearing 1.0. . ........................................................ 1.8504-1.8522 (47,0-47,046)
Crankshaft Side Clearance ....................................................... 0.0059--0.0122 (0,15-0,31)
Limit Permitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 0.020 (0,5)
Timing Gear
Timing Gear Backlash
Crank Gear-Idle Gear ....................................................... 0.0016-0.0044 (0,041-0,112)
Idle Gear-Cam Gear ........................................................ 0.0016-0.0045 (0,041-0,114)
Idle Gear-Injection Pump Gear ............................................... 0.0016-0.0046 (0,041-0,117)
Idle Gear- Oil Pump Gear .................................................... 0.0016-0.0043 (0,041-0,109)
Limit Permitted ............................................................................ 0.006 (0,15)

Clearance Between Idle Gear Shaft & Idle Gear Bushing ............................ 0.001-0.0026 (0,025-0,066)
Limit Permitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 0.004 (0,10)
Idler Gear Side Clearance Idler Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 0.008-0.020 (0,2-0,51)
Thermostat
Valve Opening Temperature ........................................................... 157-163°F (7Q-73°C)
Valve Fully Open .................................................... ~ . . . . . . . . . . . . . . . . . . . . . .. 185°F (85°C)
750 Series Loader

Crankshaft Re-Grind Data
if the standard size bearing cannot be employed due to

excessive wear of the crankpin and crank journal use
undersize or oversize bearings.
For undersize or oversize bearing use, follow the
precautions noted below.
Grind the crankpin and journal with a wheel which has

specified round corner and width without shoulder [A].
1. 0.1299-0.1457" (3,3-3,7 mm)
2. 0.1102-0.1260" (2,8-3,2 mm)
3. Be sure to chamfer the oil hole circumference to
0.04-0.06" (1,0-1,5 mm) radius with and oil stone.
4. The crankpin must be fine finished to higher than
(0,4-5).
5. The crank journal must be fine-finished to higher
than (0,4-5).
6. The crank journal side surface must be fine-finished
to higher than (1,6-5).
SIZE CODE NO. NAME OF BEARING BEARING MARK CRANKSHAFT PROCESSING DIM.
-0.008" Crankshaft Bearing 1
(0,2 mm) 17331-2391-1 0.008" minus (0,2 minus) 020 US
2.0363-2.037"
-0.008" Crankshaft Bearing 2 (51,721-51,74 mm)
(0,2 mm) 17331-2393-1 0.008" minus (0,2 minus) 020 US
-0.016" Crankshaft Bearing 1 A

(0,4 mm) 17331-2392-1 0.016" minus (0,4 minus) 040 US
2.0284-2.0291 "
-0.016" Crankshaft Bearing 2 (51,521-51.54 mm)
(0,4 mm) 17331-2394-1 0.016" minus (0,4 minus) 040 US
-0.008" Crank Pin Bearing 1 .8409-1.8415"

(0,2 mm) 17331-2297-1 0.008" minus (0,2 minus) 020 US (46,759-46,775 mm)
B
-0.016" Crank Pin Bearing 1 .8330-1 .8337"
(0,4 mm) 17331-2298-1 0.016" minus (0,4 minus) 040 US (46,559-46,575 mm)
Thrust Bearing 1 - 0.008" plus

+0.008" 15221-2395-1 (0,2 mm plus) 020 US
(+0,2 mm) 1 .8330-1 .8337"
Thrust Bearing 2 - 0.008" plus (46,559-46,575 mm)
19202-2397-1 (0,2 mm plus)
C
+0.016" 15221-2396-1 (0,4 mm plus) 040 US 1.0315-1.0335"
(+0,4 mm) (26,20-25,25 mm)
19202-2398-1 (0,4 mm plus)
750 Series Loader

Torque For General Metric Bolts
Material
Thread Size
(Dia. x Pitch) Head Mark 4 Head Mark 7 Head Mark 10 I
M 5 x 0.8 3-4 ft.-Ibs.

(4-5 Nm)
i
M 6 x 1.0 6-7 ft.-Ibs. 6-9 ft.-Ibs.
(8-9 Nm) (8-12 Nm)
M 8 x 1.25 6-9 ft.-Ibs. 11-16 ft.-Ibs. 18-25 ft.-Ibs.

(8-12 Nm) (15-22 Nm) (24-34 Nm)

(18-24 Nm) (30--41 Nm) (49-68 Nm)
(30--41 Nm) (54-73 Nm) (94-118 Nm)

(49-68 Nm) (79-108 Nm) (157-186 Nm)
-
750 Series Loader

--8-11- Service Manual
TORQUE SPECIFICATIONS FOR LOADER
Specifications
Item Ft.-Lbs. Nm
Air Cleaner Mounting Bolts .................................................... .
25-28 34-38
Alternator Pulley Nut .......................................................... .

50 68
Axle Hub Mounting Bolt ....................................................... .

575-625 780-848
Axle Sprocket Bolt ............................................................ .

220-245 298-332
Bob-Tach Pivot Pin Bolts ...................................................... .

135-140 183-190
Bob-Tach Lever Pivot Bolt ..................................................... .

25-28 34-38
Brake Block Mounting Bolts .................................................... .

65-70 88-95
Brake Lever Bolt ............................................................. .

65-70 88-95
Brake Pad Mounting Bolts ..................................................... .

65-70 88-95
Camshaft Retainer Plate Bolts ................................................. . 17-20 23-27
Centering Spring Bolt ......................................................... . 25-28 34-38
Chaincase to Main Frame Bolts & Nuts .......................................... . 90-100 122-136
Connecting Rod Bolts:

W/O Flange ................................................................ .
27...30 37-41
W/Flange .................................................................. .
33-36 45-49
Control Pedal Linkage Bolts .................................................... .

21...25 28-34
Control Valve Mounting Bolts & Nuts ............................................ .

15-16 20-22
Crankshaft Pulley Nut ......................................................... .

101-116 137-157
Cylinder Head Bolts .......................................................... .

67-72 91-98
Flywheel Bolts ............................................................... .

83-90 113-122
Front Panel Bolts ............................................................. .

16-20 22-27
Fuel Camshaft Retainer Plate Bolts ............................................. .

5-6 6,8-8,1
Glow Plug ................................................................... .

15-18 20-24
Hydraulic Reservoir Strap Bolts ................................................ .

16-20 22-27
Hydraulic Filter Housing Mounting Bolts ......................................... .

25 34
Hydrostatic Motor Mounting Bolts ............................................... .

65-70 88-95
Hydrostatic Pump Mounting Bolts ............................................... .

65-70 88-95
Hydrostatic Pump Pulley Bolt .................................................. .

175-200 237-271
Idler Gear Shaft Bolts ......................................................... .

17-20 23-27
Injection Pump Mounting Bolts & Nuts ........................................... .

17-20 23-27
Injection Nozzles ............................................................. .

36-51 46-69
Injector Nozzle Body .......................................................... .

43-58 59-79
Main Bearing Case Bolt ....................................................... .

51-54 69-73
Main Bearing Case Half Bolts .................................................. .

34-38 46-52
Main Relief Valve ............................................................. .

35-40 47-54
Motor Carrier Mounting Bolts ................................................... .

125-140 170-190
Operator Cab Fastening Nuts (Front) ........................................... .

40-50 54-68
Operator Cab Pivot Bolts & Nuts ............................................... .

25-35 34-47
Pedal Lock Linkage to Main Frame Bolts ........................................ .

7-8 9,5-10,8
Pedal Lock Linkage Tab Bolt ................................................... .
25 34
Pintle Arm Bolt ............................................................... .

40-50 54-68
Pintle Arm Lobe Bolt .......................................................... .

25-28 34-38
Pintle Bar Bolts .............................................................. .

28 38
Pivot Pins Lock Bolt & Nut ..................................................... .

18-20 24-27
Rear Bearing Case Cover Bolts ................................................ .

13-15 18-20
Seat Belt Fastening Bolts ...................................................... .

40-45 54-61
Seat Mounting Bolts .......................................................... .

9-11 12,2...15
Seat Bar Pivot Bolts .......................................................... .

25-28 34-38
Steering Linkage Bolts ........................................................ .

23 31
Steering Linkage Lock Nuts .................................................... .

23 31
liming Gearcase Cover Bolts .................................................. .

13-17 18-23
Wheel Nuts .................................................................. .

105-115 142-156
750 Series Loader

~12- Service Manual
HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
Specifications
Use Melroe hydraulic/hydrostatic transmission fluid (PIN 6563328). If this fluid is not
available, use 10W-30 or 10W-40 SAE Motor Oil (5W-30 for OaF [-18°C] and
Below).
DO NOT use automatic transmission fluids in the loader or permanent damage to the
transmission will result.
Diesel fuel or hydraulic fluid under

pressure can penetrate skin or eyes
causing serious injury. Fluid leaks
under pressure may not be visible.
Use a piece of cardboard or wood to
find leaks. Do not use your bare
hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate
medical attention.
W-2074-1285
When temperatures below zero degree F (-18°C) are common, the loader must be
kept in a warm building. Extra warm-up time must be used each time the loader is
started during cold temperature conditions. Cold fluid will not flow easily and it makes
action of the hydraulic function slower. Loss of fluid flow to the hydrostatiC
transmission pump (indicated by "TRANS" light "ON") can cause transmission
damage in less than 60 seconds.
During cold weather 32°F (O°C) and

below, do not operate machine until
the engine has run for at least five (5)
minutes at less than half throttle.
This warm-up period is necessary
for foot pedal operation and safe
stopping. Do not operate controls
during warm-up period. When
temperatures are below -20°F
(30°C), the hydrostatic oil must be
heated or kept warm. The
hydrostatic system will not get
enough oil at low temperatures. Park
the machine in an area where the
temperature will be above OaF
(-18°C), if possible.
W-2027-1285
750 Series Loader

STANDARD TORQUE SPECIFICATIONS FOR BOLTS
The following table shows standard torque specifications for bolts with zinc
phosphate coating. Bolts purchased from Melroe that have zinc phosphate coating
are specified by the letter "H" following the part number.
THREAD
SIZE SAE GRADE 5 SAE GRADE 8
INCH. .250 80-90 110-120

LBS. (9,0-10,2) (12,4-13,6)
(Nm)
.3125 180-200 215-240
(20,3-22,6) 24,2-27,1)
.375 25-28 35-40
(34-38) (47-54)
.4375 40-45 60-65
(54-61) (81-88)
.500 65-70 90-100
(88-95) (122-136)
.5625 90-100 125-140
(122-136) (170-190)
.625 125-140 175-190
(170-190) (240-260)
FOOT .750 220-245 300-330
LBS. (300-330) (410-450)
(Nm)
.875 330-360 475-525
(450-490) (645-710)
1.000 475-525 725-800
(645-710) (985-1085)
1.125 650-720 1050-1175
(880-975) (1425-1600)
1.250 900-1000 1475-1625
(1200-1360) (2000-2200)
1.375 1200-1350 2000-2200
(1630-1830) (2720-2980)
1.500 1500-1650 2600-2850
(2040-2240) (3530-3870)
1.625 2000-2800 3450-3800
(2720-2980) (4680-5150)
1.750 2500-2750 4300-4800
(3390-3730) (5830-6500)
1.875 3150-3500 5500-6100
(4270-4750) (7450-8300)
2.000 3800-4200 6500-7200
(5150-5700) (8800-9800)
-
750 Series Loader

DECIMAL AND MILLIMETER EQUIVALENTS
FRACTIONS DECIMALS MM FRACTIONS DECIMALS MM

1/64- 0.015625 - 0.397 33/64- 0.515625 - 13.097
1/32 0.03125 - 0.794 17/32 0.53125 - 13.494
3/64- 0.046875 - 1.191 35/64- 0.546875 - 13.891
1/16 0.0625 1.588 9/16 0.5625 14.288
5/64- 0.078125 - 1.984 37/64- 0.578125 - 14.684
3/32 0.09375 - 2.381 19/32 0.59375 - 15.081
7/64- 0.109375 - 2.778 39/64- 0.609375 - 15.478
1/8 0.1250 3.175 5/8 0.6250 15.875
9/64- 0.140625 - 3.572 41/64- 0.640625 - 16.272
5/32 0.15625 - 3.969 21/32 0.65625 - 16.669
11/64- 0.171875 - 4.366 43/64- 0.671875 - 17.066
3/16 0.1876 4.762 11/16 0.6875 17.462
13/64- 0.203125 - 5.159 45/64- 0.703125 - 17.859
7/32 0.21875 - 5.556 23132 0.71875 - 18.256
15/64- 0.234375 - 5.953 47/64- 0.734375 - 18.653
1/4 0.2500 6.350 3/4 0.7500 19.050
17/64- 0.265625 - 6.747 49/64- 0.765625 - 19.447
9/32 0.28125 - 7.144 25/32 0.78125 - 19.844
19/64- 0.296875 - 7.541 51/64- 0.796875 - 20.241
5/16 0.3125 7.938 13116 0.8125 20.638
21/64- 0.328125 - 8.334 53/64- 0.828125 - 21.034
11/32 0.34375 - 8.731 27/32 0.84375 - 21.431
23/64- 0.359375 - 9.128 55164- 0.859375 - 21.828
3/8 0.3750 9.525 7/8 0.8750 22.225
25/64- 0.390625 - 9.922 57/64- 0.890625 - 22.622
13132 0.40625
27/64- 0.421875
-- 10.319
10.716
29/32 0.90625 - 23.019
59/64- 0.921875 - 23.416
7/16 0.4375 11.112 15/16 0.9375 23.812
29/64- 0.453125 - 11.509 61/64- 0.953125 - 24.209
15/32 0.46875 - 11.906 31/32 0.96875 - 24.606
31/64- 0.484375 - 12.303 63/64- 0.984375 - 25.003
112 0.5000 12.700 1 1.000 25.400
1 mm = 0.03937" 0.001" =0.0254 mm
U.S. TO METRIC CONVERSION
TO CONVERT INTO MULTIPLY BY
LINEAR Miles Kilometers 1.609
MEASUREMENT Yards Meters 0.9144
Feet Meters 0.3048
Feet Centimeters 30.48
Inches Meters 0.0254
Inches Centimeters 2.54
Inches Millimeters 25.4
AREA Square Miles Square Kilometers 2.59
Square Feet Square Meters 0.0929
Square Inches Square Centimeters 6.452
Acre Hectare 0.4047
. VOLUME Cubic Yards Cubic Meters 0.7646
Cubic Feet Cubic Meters 0.02832
Cubic Inches Cubic Centimeters 16.39
WEIGHT Tons ~Short) MetriC Tons 0.9078
Poun s Kilograms 0.4536
Ounces (Avdp.) Grams 28.3495
PRESSURE Pounds/Sq. In. Kilopascal 6.895
WORK Foot-Pounds Newton-Metre 1.356
LIQUID VOLUME Quarts Liters 0.9463
Gallons Liters 3.785
LIQUID FLOW Gallons/Minute Liters/Minute 3.785
TEMPERATURE Fahrenheit Celsius 1 .Subtract 32°
2. Multiply by 5/9
750 Series Loader

Bobcat 753

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What are the steps to remove the engine?

What are the steps to remove the engine?

What components need to be disconnected from the engine?

What components need to be disconnected from the engine?

.......

Remove the rear door. (See Page 5-1.)

Remyve the rear grill. (See Page 5-1.)

.... Remove the battery. (See Page 6-1.)

Remove the muffler. (See Page 7-6.)

Remove the air cleaner. (See Page 7-10.)

Remove the coolant from the cooling system.

Disconnect the radiator hose from the engine (both sides)

Disconnect the throttle linkage [8].

Disconnect the fuel hose from the fuel filter [e].

Disconnect the fuel return hose [0].

750 Series Loader

Removal and Installation (Cont'd)

Disconnect the ground cable from the start mounting bolt

When making repairs on hydrostatic and

Disconnect the hose which goes from the control valve to

When this hose is disconnected fluid will drain from the

Remove the suction hose [C].

Disconnect the outlet high pressure tubeline [0].

750 Series Loader

Removal and Installation (Cont'd)

Remove the fuel fill hose [B].

Disconnect the small hose (if equipped) from the outlet

Disconnect the steering linkage [C].

750 Series Loader

Mark the high pressure hoses for correct installation.

Always clean up spilled fuel or oil. Keep heat,

Disconnect the wire harness connectors in front of the

Disconnect the fuel level sender wire [0].

750 Series Loader

Removal and Installation (Cont'd)

Disconnect the engine wiring harness from the operator

SIN 11079 & Above

The relays (Item 1) [B} and fuses (Item 2) [B} are

Remove the bolt and nut from the engine/hydrostatic

750 Series Loader

1-112" Square Tubing 1/4"(4) J

Install a chain on the engine lifting tool. Connect the chain

Lift the engine/hydrostatic pump assembly and remove

750 Series Loader

There is a kit available to replace the existing engine

mounts in older model 753 loaders. (See your Bobcat

loader dealer for the kit needed.)

Use the following procedure to install new engine mounts:

Remove the existing mount from the engine [A].

Replace all four engine mounts 2 front and 2 rear.

Item 1 - square nut - used on left side engine mounts

Item 4 - engine mount

Item 5 - tube spacer (front mount) - 1.47" (37.3 mm)

Item 7 - mounting bolt 7-A

TIghten the mounting bolts to 9(}-100 ft.-Ibs. (125-130

750 Series Loader

There is a kit available to replace the existing engine

mounts in older model 753 loaders. (See your Bobcat

loader dealer for the kit needed.)