G.weikE Fiber Laser Machine Manual

G.
weike Fiber Metal Cutting Machine
Use Manual
G.Weike Laser
Profession Laser Manufactory more than 13 Years. www.wklaser.com
Jinan G.Weike Science & Technology Co.,Ltd
Preface
Thank you for you choose our company products. We will provide you
with perfect after-sales service and solutions, please properly save the
specification and other accessories, so that you can better use.
This specification is only applicable to the standard configuration of
our products, for special customized products, please read the attached
notes carefully.
This operating manual is for the user and operator of the machine tool,
but also for the maintenance of personnel. This manual with a safety tip,
for your personal safety, must be carefully read before the use of the
second chapter on security.
To quickly and effectively use the product, we requires the operator to
have the following conditions:
First: the operator have to know computer expertise, could use the
relevant editing graphics software, such as: Photo-shop, Auto-cad,
2
G.Weike Laser
Coreldraw and other graphics software.
Second: the operator has a certain knowledge of Optics and related
mechanical and electrical equipment maintenance and maintenance
knowledge.
Third: to confirm whether the device is familiar with the operation of
the equipment before the operation process and can operate according
to the equipment.
As the function of the product is constantly updated, the products you
receive may differ in some respects from the statements in this manual.
Apologize for this.
3
G.Weike Laser
Catalog
Chapter One Introduction........................................................................................ 7
1.1 Products features..........................................................................................7
1.2 Main purpose and application scope......................................................... 7
1.3 Use Environmental Conditions................................................................... 7
1.4 The impact on the environment and energy.............................................8
1.5 Products Construction and working principle........................................... 8
1.5.1 Overall structure and its working principle, working
characteristic................................................................................................ 8
1.5.2 Main component or functional unit of the structure, function and
working principle.......................................................................................... 9
1.6 Function, structure and working principle, working characteristic of the
auxiliary device.................................................................................................. 11
1.6.1 Gas path system..............................................................................11
1.6..2 Water system.................................................................................. 11
Chapter 2 Safety Instructions and Precautions............................................. 11
2.1 Overview...................................................................................................... 11
2.2 The machine safety standards................................................................. 12
2.3 Laser safety notice..................................................................................... 12
2.4 Security management warning.................................................................12
2.5 Laser safety notice..................................................................................... 13
2.5.1 Eyes and skin’s protection.......................................................... 13
2.5.2 Fire protection.................................................................................. 13
2.6 Electric safety.............................................................................................. 14
2.7 Machine protective measures................................................................14
2.8 Common sense of operator...................................................................... 15
Chapter 3 Transportation, Installation and Debugging........................................15
3.1 Delivery check.......................................................................................... 15
3.1.1 Attentions of open the wooden case............................................ 15
3.1.2 Check the content........................................................................ 15
3.2 Installation environment requirement, method and matters needing
attention.............................................................................................................. 16
3.2.1Ground requirements:......................................................................16
3.2.2 Environmental requirements:........................................................ 16
3.2.3 Vibration requirement:.................................................................... 17
3.2.4 The connection of the gas...........................................................17
3.2.5 electrical gas connections...........................................................23
3.3 Installation debugging methods and relevant specification................. 24
3.3.1 Debugging install of Fiber machine.............................................. 24
3.3.2 nozzle function and cental adjustment......................................32
3.3.3 Adjusting laser beam focus............................................................34
3.3.4 Set distance between nozzle and work piece.............................36
4
G.Weike Laser
3.4 Laser cutting process principle.................................................................37

3.4.1 Laser cutting principle.....................................................................37
3.4.2 The selection of laser cutting speed.............................................40
1） May cause can’t cutting , sparks............................................ 41
2） Some areas can be cut off, but some are not...................... 41
3） Cause the whole cutting section rougher.............................. 41
4) As shown, cutting feed speed too fast cause cause the plate
can’t be cut off in time, cutting section present article diagonal
lines, and the second part melting stains. As shown in figure 3-15
..............................................................................................................41
..............................................................................................................41
1) Cause extreme cutting plate welding, cutting section is coarser
..............................................................................................................42
2) Will widen accordingly, kerf width in smaller rounded or
pointed position caused the whole area melted, can’t get the
ideal cutting result............................................................................. 42
3) The low cutting efficiency affect production capacity.............. 42
3.4.3 The choice of laser cutting gas and pressure.............................42
According to the different cutting plate material, laser cutting
select the different cutting gas. The choice of cutting gas and
pressure have a great influence on cutting quality.......................42
..............................................................................................................42
3.4.4 The influence of laser cutting power in cutting quality...............43
3.5 After installation and debugging acceptance test program, method and
judgment............................................................................................................. 44
Chapter 4 Install operating.......................................................................................44
4.1 Summarize and operation guide.............................................................. 44
4.2 Water-cooled machine operation............................................................. 44
The inlet of the water cooling machine, water outlet are
respectively connected with a water outlet and a water inlet fiber46
..............................................................................................................47
(2) the name of the water cooler and its accessories..................47
4.3 host operation............................................................................................. 48
4.4 optic Fiber device parameter setting....................................................... 50
4.4.1 Raycus Laser Source..................................................................... 50
4.4.2 RAYCUS Optical fiber signal line connection method...............52
4.5 Sheet metal processing operation procedure........................................ 52
4.5.1 Turn on the chiller............................................................................52
4.5.2 Turn on the operations area.......................................................... 52
4.5.4 Turn on the software....................................................................... 53
4.5.5 Regulating gas pressure................................................................ 53
4.5.6 adjust nozzle light............................................................................54
4.5.7 Standardization................................................................................55
4.5.8 Control software operation process............................................. 55
5
G.Weike Laser
4.5.9 take the border and cutting............................................................58

4.6 The machine shutdown procedure.......................................................... 59
4.7 Note for use main machine, chiller, laser power supply....................... 59
4.7.1Electric safety precautions.............................................................. 59
4.7.2 Operational matters needing attention.........................................60
4.7.3 Note on the use of temperature in spring and winter................ 61
Chapter5 maintain and trouble shooting............................................................... 62
5.1 summarize................................................................................................... 62
5.1.1General rule.......................................................................................62
5.2The peripheral equipment daily maintenance and maintenance......... 63
5.2.1Waterway maintenance................................................................... 63
5.2.2Laser Source and laser head Module maintenance................... 65
5.3 Optical system inspection and cleaning..................................................65
5.3.1. Something should pay attention.......................................................... 65
5.3.2. To install or replace the method of optical lenses..................... 66
5.3.3 Open the steps of cleaning lenses............................................... 67
5.3.4.Storage of optical lenses................................................................67
5.4 Maintenance when you stop use the machine during long-time.........67
5.5 Machinery Lubrication................................................................................68
5.5.1 Lubrication of gear and rack.......................................................... 68
5.5.2 Linear slide rail lubrication............................................................. 68
Chapter 6 Transportation, shipment and storage..............................................68
6.1 Machine tool transportation....................................................................68
6.2 Package....................................................................................................... 69
6.3 Transportation and shipping method and the matters needing attention
..............................................................................................................................69
6.4 Storage conditions, storage period and matters needing attention70
Chapter 7 Laser metal cutting machine warranty................................................ 70
Postscript.................................................................................................................... 73
6
G.Weike Laser
Chapter One Introduction

1.1 Products features
a). Adopt high strong overall welding fuselage, through high annealing, Large
CNC gantry milling machine precise process,have good rigidity, stability,
aseismicity. Etc advantages.
b) . Adopt cast aluminum beam, through advanced heat treatment process,
have high strong, light weight and good rigidity. etc advantages.
c). Imported high speed linear guide drive running, high accuracy, fast
speed,suitable for high accuracy ,fast cutting.
d). Fiber laser have high optical quality, high light, high Slew
Rate ,maintenance-free, Stable and Reliable , low operating cost , small
volume .etc.
e). The cutting head is equipped with manually adjust the focus,responsive
and accurate. Cutting head movable up-down through capacitive sensors to
control the motor drive, when cutting, laser focal length (nozzle) relative to the
cutting plate distance remains the same, ensure the cutting quality. At the
same time, according to the material and thickness of the cutting board, adjust
the location of focus, to ensure the cutting quality.
f). Pneumatic components are all adopt imported components, advanced
design, reliable and can be equipped with three different kinds of cutting gas
simultaneously and free to choose, the pneumatic system adopts the design of
high voltage, when cutting of stainless steel plate, nitrogen pressure up to 1.5
Mpa, guarantee stability of the system, improve reliability of the cutting
machine, and ensure cutting surface quality.
1.2 Main purpose and application scope

Laser cutting is a more advanced machining method in cutting materials. LF
series fiber cutting machine of our company produce, adopt high power fiber
laser, equipped with precision linear guide, and other transmission mechanism,
imported fiber cutting head, humanized operation interface. It is mainly used
for metal crafts, metal products, precision machinery, auto parts and other
industries.
Note: according to size of laser power you choose, material cutting range is
different.
1.3 Use Environmental Conditions

a) Power supply specifications:three-phase four wire system (three lines of
fire, a zero line), 50Hz 380V;
b) Power quality: Three-phase imbalance degree<2.5%,
c) Ground protection: Machine grounding, in machine tool side pile ground
7
G.Weike Laser
wire, and machine tool can be received the power supply ground wire,
grounding resistance < 4 Ω.
d) Requires a good ventilation, no dust, no corrosion, no pollution’s space
environment.
e) Install ground surrounding are not requested have big vibration.
f) Chiller is used for cooling laser, cutting head.etc specialized equipment,
cooling circulating water requires use high quality pure water or distilled
water.
g) For prevent fire happen, working place should equipped with suitable fire
extinguisher and obligate certain fire channels.
h) The left and back of the machine tool should be away from the workshop
wall in more than 1.2 M; Around the laser should be in 1.0 M away from the
walls.
i) Control unit, servo unit, display and control panel are the core parts of the
machine tool, it has certain requirements for the environment, and should
avoid machine suffer from electromagnetic interference, such as arc
welding and discharge machine, etc., in order to affect the normal work of
the machine.
1.4 The impact on the environment and energy

The laser of laser cutting machine belong to fourth class of laser products,
its injection beam and diffuse reflection light can cause damage to the human
body (especially the eyes), the operator and the present personnel should be
paid attention to protection, must be protective glasses, the model can choose
SD - 4, specification of 1064 nm.
1.5 Products Construction and working principle
1.5.1 Overall structure and its working principle, working
characteristic
LF series fiber cutting machine, the main components are: host machine
parts, control system, laser, water chiller, transformer, gas equipment, etc.
8
G.Weike Laser
Host machine parts: host machine parts is the main part of the laser cutting
machine, main engine parts consistent of lathe bed, beams, workbench, gas
path and water path. Other auxiliary peripherals including water chillers,
variable pressure system.
1.5.2 Main component or functional unit of the structure, function
and working principle

a Framework
Lathe bed made from Q235 welding, welding using annealing method to
eliminate casting stress(thermal aging), and one-off and stress relieving more
thoroughly, reduce the deformation of lathe bed, ensure the accuracy of
machine tools remain unchanged for a long time
b Beam section
Using aluminum beams, through advanced heat treatment technology, has
high strength, light weight, good rigidity, etc.
c Workbench
Work units are overall welding structure, has good strength and stability.
d Electrical control part
LF series fiber cutting machine’s electric control system is mainly composed of
servo system, control system, movable system and low voltage electrical
system.
9
G.Weike Laser
Picture 1-1 Software operating main interface Picture1-2 servo system
Piture1-3 Calibration operation main interface Piture1-4 Cutting head
10
G.Weike Laser
1.6 Function, structure and working principle, working characteristic
of the auxiliary device
1.6.1 Gas path system

The gas path of the optical fiber cutting machine is provided with cutting gas
(compressed air, high purity oxygen and high purity nitrogen) to the cutting
head.
Cutting gas can be divided into oxygen and nitrogen, oxygen is mainly used
for cutting ordinary carbon steel; Nitrogen mainly used for cutting stainless
steel, alloy steel and aluminum alloy. According to different materials to choose
different cutting gas. In the cutting gas system, due to installed pressure
sensor inside, make sure that machine stop work in time when gas pressure is
not enough, avoid the abandonment of cutting parts. The air pressure
threshold can be regulated by the upper pressure sensor screw set, cut with
compressed air and oxygen can also be adjust by controlled proportional
valve.
1.6..2 Water system

Water chiller of Fiber cutting machine’s water system adopts double
temperature water chiller, one is cooling laser and the other is cooling cutting
head.
Note: In order to guarantee normal running of the whole machine and laser,
maintain the stability of laser power and laser mode is good, equipment and
auxiliary means is extremely important. If the user is unauthorized use that not
meet requirements of the machine’s water, electricity, gas caused low laser
power, bad laser mode and other parts of damage, are not within the scope of
the warranty.
Chapter 2 Safety Instructions and Precautions

2.1 Overview
Before operate machine and do daily maintenance, operator must read this
chapter carefully, with learn safety measures and requirements of machine,
11
G.Weike Laser
and comply with the relevant safety precautions.
2.2 The machine safety standards

Laser processing equipment and operation shall be in accordance with
GB7247-87 laser products radiation safety, equipment classification,
requirements, user guide and GB10320-88 laser equipment and facilities’s
electrical safety of the two standards.
2.3 Laser safety notice

Safety and safety protection, safety signs and instructions for use before and
during use.
2.4 Security management warning

a). Specify the security administrator, determine scope of their duties, and do
some safety operation and safety education to laser processing operator .
b). Specify laser safety management area, set up warning card in the
management area’s entrances and exits, content including: power of laser
12
G.Weike Laser
machine, laser type, not allowed to enter, protect eyes and security manager's
name, etc.
c). Operator of laser processing machine, must receive special training, to
reach a certain level, and on the premise of security administrator agree, then
operate the machine.
2.5 Laser safety notice

The main harm to human body are the eyes and skin, laser light to any
part of the human body can cause burns. Especially long time watching
fiber laser will cause the retina serious damage to the eyes! All operators
must be strictly wear 1064 nm laser protective glasses! Don't wear
glasses for operation and observation prohibited! Avoid to put any parts of
the body in flight path of laser equipment, in order to avoid damage due to
incorrect operate.
2.5.1 Eyes and skin’s protection

In laser processing, usually using CO2, YAG and fiber laser, different types
of laser, cause different harm to human body. YAG and fiber laser is likely to
damage eye’s retina, because the wavelength of YAG and fiber laser light
to the eyes of the transmission rate is extremely high, more dangerous.
The harm of CO2 laser is mainly on the corneal burns. Two kinds of laser are
likely to cause cataracts of the eye and the risk of burns to the skin.
Therefore, when adjusting the laser, according to the different kinds of laser,
adopts the corresponding protective measures. This machine equipped with
fiber laser, so strictly to wear safety glasses.
2.5.2 Fire protection

Fire protection of laser cutting processing, often use oxygen, and spark
cutting the splash, oxygen is easy to cause the danger of fire. So there should
be no inflammable and explosive articles of the workspace, and the
corresponding prevention facilities.
13
G.Weike Laser
2.6 Electric safety

a). Don't use wet hand contact with any electrical safety switch in order to
avoid electric shock. Machine parts with lightning signs, says these areas have
high voltage electrical appliances or electrical components, the operator when
close to these areas or open repair should take care all the more, in order to
avoid electric shock. For example, the shield, machine tool servo motor
position transformer cabinets, electrical cabinet, etc.
b). Comprehensive careful reading machine manual and electric schematic
diagram, in order to be familiar with the various functions and the
corresponding key operation method.
c). Don't open the electrical cabinet, prohibit to change the machine
parameters has been set. If you need to change, must be approved by
equipment manufacturing factory training and obtain the professional
operation, and record the changes before the values of the parameters, so that
when necessary, can restore the original state.
d). With the laser processing, general power supply voltage for the a few kv to
tens of thousands of volts, should prevent laser tube under high voltage and
high voltage generated X-ray damage danger.
e). In the condition of electricity charged in not to touch the electrical cabinet
components, such as: CNC device, servo device, transformer, fan, .etc.
Warn
After power, have to wait for more than 5 minutes , then to
reach the terminal. For over a period of time after power off ,
there is high voltage between terminals. In order to avoid
electric shock, please don't hit immediately
2.7 Machine protective measures

1) Specified security administrator, determine the scope of their duties,
and do safety operation and safety education to the laser processing
operator.
2) Specify laser safety management area, set up the warning card in the
management area entrances to , content including: the power of laser
machine, laser type, not allowed to enter, protect eyes and security
14
G.Weike Laser
manager's name, etc.

3) When not use laser processing machine, should break total power,
avoiding cause harm due to wrong operation.
4) Put smoke and dust produced in the process of machining and laser
gas emissions through the exhaust pipe to the outside, all gas cylinders
should be neat and firm.
2.8 Common sense of operator

a. Operator must receive special training, to reach a certain level, under the
premise of the agreement of security administrator, then can operate.
b. Machine operator or person who close to the laser during use laser, should
be put on the appropriate laser protective goggles, and wearing protective
clothing, in the area of the wear protective goggles must have good indoor
illumination, in order to make sure operator operating smoothly.
c. In order to to protect the operator , must have a processing chamber or
protective screen around the set. In the processing room should have
protective laser diffusion, to protect operator ‘s safety device; When open
door of processing room, laser light brake should be closed.
Chapter 3 Transportation, Installation and Debugging

3.1 Delivery check
3.1.1 Attentions of open the wooden case

Please open according to prompt in outside wooden case, in order to
avoid to cause damage of the equipment in the cabinet. Please do not use
sharp item open the film package of machine and other equipment , avoid
cause surface scratches and damage to the electrical installation to protect the
pipe, if customer cause damage on its own,is not company’s responsible for
replacement.
3.1.2 Check the content

a) After opening the package, please confirm whether the products are
15
G.Weike Laser
you buy ;
b) Check the product if there is damage in transit
c) Confirm whether the parts is complete, or if there is any damage;
d) If there are inconsistent of model of machine,the lack of attachment or
transport damage, etc., please contact us soon.
3.2 Installation environment requirement, method and matters
needing attention
3.2.1Ground requirements:
1) The ground where install the equipment should be flat.The laser, bed
and the working area height difference should not exceed 10 mm. The
place where not flat must use the adjustment mat iron to leveling.
2) lathe bed and table leg of the entire installation surface thickness of
concrete is not less than 200 mm, crushing strength shall not be less than
30N/mm2 , load is greater than 30 KN/m2.
3) The entire installation surface of the fuselage must be consists of a
smooth continuous slab within the scope of every supporting points . New
floor/pressure plate must be avoided this case such as the weather is dry ,the
floor/pressure appears cracks beyond the following values . Do not allowed the
changes caused by machine’s tilt make the travel range of laser beam on the
lens more than 0.5 mm.
3.2.2 Environmental requirements:
1) environment temperature
When operating machine, environment temperature must be between + 10 ℃

and + 33 ℃. In machine shutdown, the ambient temperature of installation
site shall not be reduced to + 4 ℃ below.
Tip: to avoid hot deformation because of the sun shining and the side blow
wind only on one side,for example, when installed near the window position
can be fitted with shutters to avoid these situations.
16
G.Weike Laser
2) outside air
In order to not affect emission quality, so much, must ensure that installation
location hasn't been able to absorption wavelength of laser is 1.06 µm ray
particles or material. Such as paint sends out a steam containing solvents, or
steam from oil removal device.
3) Laser resistant device
When environment temperature is 35 ℃ to 43 ℃, equipment must assemble
laser resistant device (such as air conditioning, etc.).
4) Control system ‘s cooling
Control system’s cooling depends on the closed control system internal air
circulation within the enclosure. Thus ensure the parts maximize not
contaminated with dust and dirt.
Wet room is not suitable for control system running, especially contactor and
relay contact will corrosion, resulting in control system failure.
3.2.3 Vibration requirement:

Due to a change in the load of the equipment surrounding area caused by
the external function will effect the workpiece cutting quality. For example:
1) Forklift, land transport, etc
2) Directly beside the equipment install or remove other machines.
3) Operation machines which will caused vibration, such as punching

machine, bending machine, shearing machine, etc.
3.2.4 The connection of the gas

a) The connection of the gas work
The machine equipped fiber laser,no need any dedicated laser gas!
b)The connection of auxiliary gas

1) Cutting gas
Requirements of purity：
17
G.Weike Laser
Laser
Purity Application Material
Gas
O2 99.99% Carbon steel
N2 99.999% Stainless steel
Compressor Carbon steel.etc materials which less
99.999%
Air requested
2）Gas for cutting consumption
cutting gas consumption related variables as below:
The diameter of nozzle
The cutting pressure
The laser cutting time
Cutting gas consumption estimates: the following is a list of cutting
consumption when cutting in the standard pressure and high pressure , so
as to estimate about the cutting gas consumption, use machine of the
accumulation of data to estimate the determine material varieties and
different material thickness.
Standard pressure cutting: It is to point to the nozzle exit pressure is less
than 6 bar cutting. Need oxygen or nitrogen as cutting gas. Using O2 for
cutting under the condition of standard pressure, the available flowing
pressure at joint of the machine tool at least eight bar (when the gas
consumption is10 Nm3 / h, nozzle export Ø 1.7 mm, and cutting pressure of
6 bar).
High cutting: cutting refers to the high pressure nozzle pressure is greater
than 6 bar cutting. In general use nitrogen as cutting gas, a small number of
cases is also used by oxygen. high pressure cutting as a option to provide for
processing of stainless steel and aluminum profile.
c）The input pipe for supply cutting gas
cutting gas connection position
cutting gas input line by the user to the entrance of machine tool joint.
gas supply pipe must be installed to Ann in the figure shows the connection
18
G.Weike Laser
location.
piping arrangement must be at least 150 mm from the ground, the pipes
which in the front of the connecting position must have at least 1 m area for
free configuration, so that when change the filter the pipe can be bent down
to come over.
The installation of a complete set of gas transmission system, Such as the gas
container or tank of gas supply to the machine,are accomplished by a pipe.
The carburetor must be designed to able to comply with all of the connection
machine tool to by the biggest consumption. So that laying pipeline from the
carburetor to the machine tools must be as short as possible.
when external gas transmission system design and installation, be aware
avoid the machine connect the input line and the connection position ice up.
A stop cock must be installed in each input pipeline which connect to a
single machine. In order to make the input line can stop input by the stop
cock (for example, in the case of serving),it could also exhaust for the jet
valve which in the machine connection.
Note: gas temperature is not allowed exceed 50℃, it is useful when
Raised Pressure Device produce the needed gas pressure .
d) Cylinders or a set of cylinders
To the cylinder pressure reducer used in cylinders or cylinder group is the
simplest way of cutting gas supply, but require a large amount of manual
work according to consumption. A set of gas cylinder group contains 12 gas
bottle = about120 Nm3 gas.
Air will interrupt when replacement cylinder or cylinder group.
This supply way apply to N2 high pressure cutting under the condition with
some premises.
Change gas method and points for attention
cutting gas should be chosen high quality gas that production from a formal
company,supply by one single gas bomb. It is suitable for cutting carbon steel
by O2, and the combination of gas bomb or gas jar are suitable for the
processing of for high pressure N2 cutting processing of stainless steel or
aluminum plate, etc. According to the processing conditions to choose liquid
storage tanks is the most simple and economic method of gas supply. The
installation of high pressure gas pipeline installation requires professional
19
G.Weike Laser
personnel, the first time installation should exhaust to ensure the pipe can be
clean before you can connected to the machine.
Ready to N2 or O2 and compressed Air or Air for cutting.
First check the label on cutting gas bottle, whether accord with the requirement
of machine tool use gas. Such as the requirement of the purity of N2 or O2,
and the requirement of pressure. The level of the gas can't below
recommended level of gas. Second,contact gases to the machine in a right
way, open the cylinder connecting valve step by step, check the gas path to
ensure that the pneumatic sealing. Only the air in air compressor after the
processing of qualified by the clean air water filters, filter, dryer,precision filter,
and other equipment can be connected to machine tools.
Note: do not run out the cylinders completely. When return the cylinders,
residual stress in the bottle must be higher than the air pressure at least
one atmospheric pressure.
When the laser gas pressure is low, laser cutting machine operation
terminal will give a alarm. Please replace the gas in time.
- pressure: minimum 1.5 KGF/cm2, maximum 3 KGF/cm2.
- in and out of the water pressure difference, at least more than 2 KGF/cm2.
- temperature control range: ：20±2°---22±2°.
- cooling water: do not contain mineral water, distilled water or deionized water
(Don’t use mineral water);
- the valve and pipe: all are stainless steel or high pressure rubber hose,
cannot use galvanized material, pipe joint use stainless steel clip.
- an external laser pipe: fiber laser special pipe (laser attached). If the length of
the water cooling machine more than 10 meters,need to Increase the pipe size,
must make sure the pressure difference which laser need to . Various laser,
each tube connection size also varies.
- other cooling water pipe,Pay attention to pipe joint sealing.
a) Install conditions
The installation conditions of water chiller should be installed in the rain and
snow proof and no corrosive gas,the ambient temperature in 2-38 ℃. Should
be leave sufficient units in and out of the wind ventilation space during the
installation process ,the top of the unit distance from other objects should more
than 2.5 meters, and around the unit distance of other objects should more
than1.5 meters to ensure smooth air flow, it is forbidden to install the unit in
ventilation in a closed stuffiness room, must ensure that the hot air from the
water chiller is not backflow to the surface which into wind of the unit’s
20
G.Weike Laser
condenser.
b) Machine check
First clean the clutter in the water tank, to ensure that the water tank clean
without impurities inside; Then check the joint of pipe system whether
loose or not.
c) Installation method
according to the sign of chiller shell connect the import and export pipe
with laser ‘s imports and exports, and pay attention to the import and
export direction, to avoid put connection wrong with import and export
pipe. Before connecting pipe, ensure that pipeline without garbage and
sundries, after connecting,there is no fold flat phenomenon at the corner.
d) Water quality standard
Open the inlet valve , add water to the tank. Water level should be lower
than the top edge of water tank 100 mm to 200 mm, in order to prevent
water overflow from the tank. Water chiller are not allowed to use the tap
water,but use pure water, distilled water or deionized water, Otherwise it
will damage to water chiller’s refrigeration machine and laser’s radiator,
damage machine components. Prohibited to add any corrosive liquid or
not specified brand antifreeze.
e) Power test
Open machine and connected to power supply, check whether each
indicator light is green or not. Use again after a long downtime, should power
on unit above 2 hours in advance ,to make the oil heater which at bottom of the
compressor start oil preheating automatically inside the compressor
refrigeration (preheat state means: after electrify chiller control panel in the
electricity outage state) and then can normal boot operation. Specific
requirements reference chiller operating instructions.
f) Try to operate after machine open
To ensure the in and off the water valve of water chiller is already connected to
the user equipment and and in a fully open position before starting the
21
G.Weike Laser
machine, such as chiller has inner loop bypass, should open the bypass valve.
Make sure the direction of water pump and fan are correct. Confirm the
indicating instrument is normal, check the pipeline sealing, and according to
the requirements of the laser required flow and pressure regulating regulating
valve for loop water pressure. If the cooling water in the tank is not enough,
should be added in time. According to the requirements of laser on cooling
water temperature, setting temperature of cooling water
g) Attentions:
1) when water temperature reach the temperature controlled, water chiller will
start constant temperature control automatic, and water pump within the
unit works as usual.
2) Before open machine in the first time, must open the drain valve of the
pump gas to valve the air, otherwise easy to damage the pump, at the
same time, to adjust well the opening of the valve in the water system. Try
not to adjust the water system ‘s valve afterwards.
3) After water temperature of cooling and water in-out’s pressure difference
are to the required value, then open the laser.
4) When the room temperature is below the freezing point, such as equipment
for a long time does not work should open water-cooled machine drain
valve will drain the water cooling machine and water pipelines, in order to
avoid cooling water ice damage to the equipment.
5) Daily work should always observe the cooler water level. When the water
level is too low should be timely water and waterway inspection whether
water leakage, such as leakage of timely repair.
6) When the filter is dirty, timely replacement.
7) Will the water cooling machine inlet and outlet pipes and power lines, signal
lines put online box, prevent a stampede, causing water cooler job doesn't
work.
h) Storage:
do not contain mineral water storage allows only for short periods of time,
22
G.Weike Laser
avoid water quality be affected.

The water must be in a clean plastic container transport (without
precipitation, without peculiar smell).
i) Use:
Please avoid any unnecessary contact with the water (for example by
hand). All water injection of auxiliary equipment such as pump, hose, etc.,
shall be used only for the system with water.
Before filling should be simple check, for the water not contain mineral
water do color, turbidity and smell.
j) color/opacity:
smell any opacity (for example suspension, filiform, flocculent, particles,
etc.) are shown out of the water is polluted. At this time are not allowed into the
water!
k) Bouquet:
any peculiar smell that smell is different from the normal shows
ecosystem pollution in the first place. At this time are not allowed into the
water!
3.2.5 electrical gas connections

a) Power requirements: 220v, 50hz, laser electrical connections can be
found in the laser specification
b) Carefully reading machine tool electrical schematic diagram;
According to the laser cutting machine power wiring diagram wiring.
c) Check the total power and various power open action is sensitive.
d) Check the equipment power wiring is correct or not, as shown in the
electrical wiring diagram.
e) Check the total power open or not and other power open or not(e.g.,
host, laser machine) must meet the capacity of drawing marked.
f) The wire diameter of power cord, ground wire and the zero line shall
not be less than the power wire diameter on the wiring diagram.
g) Check ground wire of power cord is connected or not.
h) Check all the high voltage wire terminal (especially the input and
23
G.Weike Laser
output point of power transformer) are reliable, strong, all of the plug and
whether the board connection is reliable.
CAUTION
The power cord’s ground wire must be
reliable grounding. Otherwise machine tool
electrical signals within the tank will be
disturbed and will be dangerous if leakage
3.3 Installation debugging methods and relevant specification

Machine debugging need professor to do, will be implemented strictly in
accordance with the relevant regulation, please understand machine
performance before debugging and reading relevant random technical data.
Correct debugging is the basis of guarantee machine normal work , please
contact with our company if you’re not sure, we will give you a satisfactory
answer in the fastest time.
Note: this debug method includes the normal debug method when
machine online on electric.
3.3.1 Debugging install of Fiber machine
The machine for fiber laser light path no need to debug, but it must
be strictly to put optical fiber placement within the axis drag chain
operation, and must ensure that bending radius is larger than 200 mm.
Ban movement radius is less than 200 mm, fixed radius is less than 100
mm.
Take fiber from pan fiber spin out slowly, drag along the fiber imported
machine tool and the shaft. Ensure the water pipe and air pipe is normal no
leakage!
Before QBH inserted must ensure QBH head clean, clean according to
the following method: using a special microscope observation components
QBH head, using a dedicated compressed air or professional cleaner
24
G.Weike Laser
(ethylene propylene glycol) as well as cleaning tools fiber cotton swabs, lens
cleaning paper clean head of QBH dust and other dirt! Must ensure that the
QBH head clean pollution-free, then can insert cutting head in the expanded
beam!
Adjust the cutting head of coaxial and focus of the lens, then try to cut!
Adjustment to the best position!
Install fiber must demand trained professionals to install fiber, it
is forbidden to non-specialists plug QBH!
3.3.1.1 Lens using considerations
1. focusing mirror, protection glasses, QBH head optical surface, do not
use hand touch directly, causing the mirror so easily scratch or corrosion. If
there is grease or dust on the mirror, will seriously affect the use of the lens,
should be timely to clean the lens.
2. Optical surface strictly prohibited water, detergent and other cleaning.
Lens surface coated a layer of special membrane, if use these to clean the
lens will damage the surface of the lens.
3. Do not place the lens in damp places, this will make the lens surface
aging.
4. The lens surface must be clean, if stained with dust, dirt, or water vapor,
easy absorption laser lens coating damage; Light affects the quality of the
laser beam, or a laser beam does not travel through or reflected.
5. In the installation or replacement mirror or focus lens, do not use too
much pressure, otherwise it will cause deformation of the lens, thus affect
the quality of the beam.
3.3.1.2 Method of installation or replacement lenses
1) Note before installing optical lens: wearing clean clothes, with soap or
detergent to clean hands, and wear light clean white gloves; It is strictly
prohibited to hand contact any part of the lenses; From take the side of
the lens, when you pick up the lens, do not touch the lens coating on
the surface directly.
25
G.Weike Laser
2) When assembling the lens, do not use mouth blowing toward the lens;
lens should be placed in clean table Smoothly, the following mat a few
professional lens paper. Try to be careful when you pick up the lens, to
prevent collision and fall, and not allowed to impose any force on the
surface of the lens coating. Install the lenses mirror should be clean,
with a clean air spray gun cleaning lens seat in the dust and dirt, and
then, put her seat in the lens gently.
3) In the lens mounted to the lens mount, the fixed lens don't use too
much power, in order to avoid the lens distortion, which affect the
quality of the beam.
4) Note when replacement lenses: be careful when remove the lens from
box, avoid occur lens;before open package paper, please not put any
pressor to the lens; when pick up focal lens and reflect mirrors, should
wear clean glover, pick up from the side of lens; when pick up package
paper of mirror, avoid dust .etc things on the lens;after pick up the
mirror, with gunjet clean dust on the mirror, then place the lens on the
optical lens specilized paper; clean lens support frame and dust or
other dirty on fixed frame , avoid something on the lens;when install
lens on the lens seat, please not use pressure much, avoid lens
distortion; after assemble lens, with clean air gunjet clean dust or dirty
on the lens.
3.3.1.3 Steps of cleaning morror
Different lens, cleaning methods are different. When the mirror surface is flat
and no mirror frame, use the lens cleaning paper, such as: clean the mirror;
When the mirror surface is curved or mirror with frame, unable to use the
lens paper, should use clean cotton swabs. For example: clean the optics of
the specific steps are as follows:
1). Steps of clean lens with lens paper: with a clean air spray gun blew the
dust off the lens surface; Using alcohol to clean the surface of the lens or
lens paper, lens paper bright and clean side should be flat on the surface of
26
G.Weike Laser
the lens, 2 ~ 3 drops of high purity alcohol or high purity acetone, slowly in
the direction of the operator will lens paper horizontally, the movement for
several times repeatedly, until the mirror surface clean, put pressure on the
lens paper, prevent scratch, if the mirror is dirty, lens paper can be folded in
half 2 ~ 3 times, the above steps again and again, until the mirror clean. Ban
with dry lens paper directly drag on the mirror.
2). clean the lens with cotton swab of the steps: Spray gun blew the dust off
the mirror first; Again with a clean cotton swab to remove dirt; With new
stained with high purity alcohol or acetone swabs from the lens center along
the circular motion, scrub lenses, each brush after a week, in another clean
cotton swabs, repeat the above operation, until the lens clean; To clean the
area where the good lens to get the light observation, if the reflection of the
lens in good condition, suggests that the lens is clean, if the situation is bad,
a reflection of the lens is to continue to clean the lens; Has been well clean
the lens, according to the method described above, put the lens on the lens
holder. Banning the use of the used cotton swabs for operation.
a) Storage of Optical lens
1) optical lens proper storage,can keep the quality of the lens in good condition.
2) Store environment temperature 10 ~ 30 ℃,not put lens in the freezer, or a
similar environment, otherwise freezes when taken out of cream, easy to
damage the lens; Storage environment temperature is below 30 ℃, otherwise it
will affect the coating on the surface of the lens.
3) Lenses will be stored in a box, the lens should be placed in the vibration
environment, otherwise easy to cause deformation of the lens, thus influence on
the performance of the lens to use.
3.3.1.4 Fiber Special Cutting Head
The cutting head is composed of seven parts:
1. Optical fiber connecting block
2. Centering module
3. Focusing module
27
G.Weike Laser
4. Water cooled fixed plate

5. Amplifier
6. Protective lens module
7. Bottom Kit
As shown in picture 3-1:
Note: in view of the cutting head may be modified, with its own
independent specification shall prevail, this manual is only for reference
Figure 3-1
Fixing of cutting head

The cutting head and the machine tool are fixed through the water fixed plate.
The water cooling fixed plate has 4 M8 screw holes, as shown in Figure 3-2,
the installation of screws and machine tool Z axis of the corresponding position
on the connecting piece.
28
G.Weike Laser
Figure 3-2
Piping
The water on the fixed plate, a water inlet and a water outlet pipe structure.
Please refer to Figure 3-3
Figure 3-3
Optical fiber introduction

This series of cutting head is suitable for most industrial fiber, and the fiber is
imported by the optical fiber connecting block.
Sequence of operation:
1, the connection block at the top of the plastic protective cover is taken off.
2, the QBH hole alignment connecting the hole in the block, insert the QBH line
in the end.
3, clockwise to tighten connection fixing nuts block, as shown in Figure 3-4.
4, on fixed nut again along clockwise to tighten.
29
G.Weike Laser
Figure 3-4
Focus description
QBH right
Is accomplished by adjusting the collimation lens X-Y direction. A, on the tools:

adjusting screw, 2, located in on both sides of the front of the module, as
shown in Figure 3-5.
B, the method: each adjusting screws in the opposite direction, each with a
spring block. Hand tighten or relax the adjusting screw, the corresponding
spring block also telescopic, the position of the collimating lens will move along
with, and achieve the ultimate aim of center aligned.
Figure 3-5
Focus adjustment
30
G.Weike Laser
In order to optimize the laser cutting process, the cutting head has a focus
adjuster, the knob on the rotary regulator can move the position of the focus
lens in the focusing module to achieve the purpose of adjusting the focus
position, as shown in Figure 3-6.
Figure 3-6
Focus lens and the relationship between the focus regulator
The moving range of the focus lens is "0~10mm". When the scale is
transferred to "0", the lens is located on the top of the focusing module. When
the scale is transferred to the "10", the lens is located at the bottom of the
focus module, and the 1mm is increasing.
The relationship between focus and scale
The adjustment range of the focus is "-2mm~+8mm". For example: adjust to 0,

the actual focus in the nozzle tip less than 2mm, adjust to 5, the actual focus in
the nozzle tip outside the 3mm, adjust to 2, the focus is just in the nozzle.
Focus regulator operation
1, counter clockwise spin lock nut, unlock it. 2, counter clockwise / CIS
clockwise toggle knob, moving the position of the lens, focus adjustment. 3,
determine the focus position, Shun clockwise spin lock nut and lock.
Installation attention
1、 lens avoid direct contact with hands;

2、 Positive and negative duty to clear lens;
3、 Use a special tool, dismantling the lens
31
G.Weike Laser
3.3.2 nozzle function and cental adjustment
3.3.2.1 nozzle function and adjustment

3.3.2.1.1 nozzle function
The design of nozzle and jet flow, directly affect the cutting quality. The
manufacturing precision of the nozzle, is closely related to the cutting quality.
Nozzle's main functions are:
1) To prevent cutting fused stains damaged focus lens and rebound
upwards into the cutting head of debris.
2) Nozzel can change the cutting gas, control the size area of the gas
diffusion and, thus affect the cutting quality. Figure 3-7 is the install nozzle
and not install nozzle, gas jet.
Without nozzle with nozzle

Figure 3-7
3.3.2.1.2 Laser and nozzel adjustment

Adjust nozzel make laser through from nozzle center, details ways as
below:
a)Put nozzle move to cutting height
b)Scrible on the surface of nozzle, then put white no-dry adhesive tape
on the surface.
c)Adjust laser imput power 20w--150w. After laser out of light stop, put
no-dry aedhesive tape off, attention not move its relevent position. If
distence between nozzle postion and laser center has a big different,
no-dry adhesive tape will not open centel hole; due to laser cental is
fixed, then needs adjust bolt on the adjustment mirror cell handle to
change the focus cental, make it coinside with laser cental. Above
action again, until laser on the white no-dry adhesive tape open the
32
G.Weike Laser
hole with nozzle cental coinside, then confirm coinside laser cental
with nozzle center.
3.3.2.2 Nozzle's influence on the cutting quality and the selection of
nozzle aperture nozzle
a) Connection of nozzle and cutting quality
nozzle center is not concentric with the center of the laser, the effects of
cutting quality:
1) affect the cutting section, when the cutting gas spewing, cause uneven
gas, make the cutting section is prone to side has fused stains, on the
other side of the phenomenon of no, or parts of all round quality is
inconsistent, sometimes resulting in not normal cut.
2) Quality of impact Angle, the cutting Angle or the Angle of minor
artifacts, prone to partial melting phenomenon, cutting plate, may not
be able to cut.
3) When impact perforation, perforation is not stable, time is not easy to
control, penetrates the cause of the thick plate is so fusion, and
penetrates the condition is not easy to master, less influence on the
perforated plate.
To sum up, the center of the nozzle and the concentricity of the laser is one
of the important factors that cause cutting quality, especially when cutting
the workpiece is thicker, its influence is even greater. So we must adjust
the nozzle center and laser concentricity, in order to obtain better cutting
section.
Note: nozzle deformation or the nozzle melt stains, its influence on cutting
quality such as described above, therefore, the nozzle should be carefully
placed, may not be so as not to cause deformation that touch an injury; The
nozzle with some melting stains should be clear in time. The quality of the
nozzle is of high accuracy requirements in the manufacture, installation
method is correct. If due to the poor quality of the nozzle to change the terms,
cutting the nozzle should be timely replacement.
33
G.Weike Laser
b) Selection of nozzle pore diameter
Nozzle diameter has φ1.5mm 、 φ2.0mm 、 φ2.5mm 、

φ3.0mm, .etc.Three-dimensional cutting sheet, commonly used φ1.2mm 、
φ1.5mm. The difference are:
1)Under 2mm plate：use φ1.2mm, cut surface is fine; use φ1.5mm, cut
surface coarser.
2) More than 2 mm thick plate: because of the high cutting power, cooling
time is relatively long, relatively cutting time also increases. Use φ1.2mm.
Gas diffusion area is small, so is not so stable when used. With φ1.5mm, large
gas diffusion area, gas flow velocity is slow, so the cutting is stable.
To sum up, the size of the nozzle aperture has serious effect on cutting
quality, perforation quality, at present, a lot of 3 d laser cutting use from
φ1.2mm、φ1.5mm diameter of nozzle.
Nozzle aperture, the greater, relative protection for the lens is poor, because
when cutting sparks of melt, play up the risk is very big, makes the life of the
lens is shorter.
3.3.3 Adjusting laser beam focus

During laser cutting process, relative location between laser beam focus and
cutting materials surface has big influence on cutting effect. It is very import to
adjust the focus position. This kind laser cutting machine is equipped with
automatic following adjusting device, when material height changes, control
system could adjust automatically to make sure the distance between nozzle
and material is constant, the focus position steady.
Manual adjustment method, adjust the adjusting nut at button of laser head,
make the focus position meet the needs of cutting. On condition that, find the
zero focus position. During cutting process, it is possible to adjust cutting
height slightly according to adjusting operating board height to adjust rotary
knob. It needs the very professional stuff to adjust the height during cutting
process.
Adjust the focus automatically, it is equipped with auto adjusting laser head,
34
G.Weike Laser
it can adjust focus position automatically according to the setting parameter.

Advantage of it is improving working efficiency, and it could make up the
changes of focus position caused by changes of optical path.
3.3.3.1 Method to find focus position
Use triangular block to find focus (also could sue slant wood board instead)
A) Put one flat plate on working table, and put one fixed block with a hard
board to form the three-legged structure. See picture 3-8
picture 3-8: Adjusting laser focus 1
B) Take down the nozzle, adjusting nut to the lowest place of focus position,
move Z axis and adjust Z axis height, fallen height can not intervene the
triangular block.
C) Input execution find focus program, at this time not change Z axis height
and move Y axis, the output laser will form burning-out trace on triangular
block. The smallest burning-out is the focus of the laser. See picture 3-9:
Picture 3-9: Adjusting laser focus 2
D) Install the nozzle, move Y axis to make cutting nozzle center to the above
position of focus, Available to use red light as auxiliary. Manually adjust the
focus adjusting nut to make cutting month close to the boar. The position that
cutting head scale showed that is the zero focus position. Keep in mind of this.
See picture 3-10:

E) Focus setting principle: distance between cutting month and material
surface is A, it is called nozzle cutting height or punch height. Focus position
definition: distance between focus to material above surface, see picture 3-11,
35
G.Weike Laser
B is the focus height. Focus position is above the surface called positive focus,
focus position is below the surface called negative focus.
3.3.3.2 Relationship illustration of focus position and cutting material

and cutting section
As shown in below form, when cutting different materials, the laser cutting
focus is at different position, it has effect on plate punching and cutting section
and focus position when cutting different material with different thickness.
Name and focus position Cutting material and cutting section features
Zero position: laser focus position is Used for cutting thin metal
on above material surface Focus on the work piece above surface,
above cutting edge is smooth, below cutting
edge is not smooth
Positive focus: laser focus is on Used for cutting carbon steel and other
material surface material
Focus on the work piece surface, so smooth
surface scope is bigger. Kerf is big than that
on zero focus. Gas flow is larger during
cutting. Punching time is longer than that on
zero focus.
Negative focus: laser focus is in Used for cutting stainless steel, aluminum
material or on below material surface and other material
When cutting stainless steel, it needs HP
Nitrogen to protect cutting section. Kerf is
widened with the increase of the thickness of
the work piece
Form 3-2 Relationship between focus and cutting material
3.3.4 Set distance between nozzle and work piece
Picture 3-12: Distance between nozzle and work piece
36
G.Weike Laser
After adjusting sensor adjustment box, the follow-up distance between

nozzle and work piece is adjusted by YRC Cutting head box of teaching.
Please refer to instruction of cutting head.
3.4 Laser cutting process principle

Laser cutting is an advanced and widely applied cutting technology in
material processing. It used high energy density of laser beam as “cutting tool”
for hot cutting of the material. Adopting laser cutting technology could achieve
all kinds of metal cutting, non-metal cutting and composite material cutting.
Widely used in every aspect.
3.4.1 Laser cutting principle

Laser cutting is the use of the focus’ high power, high density of laser beam
artifacts, cause the place material rapidly melting, gratification, ablation, or
reach the ignition point, at the same time with the aid of high-speed airflow and
beam coaxial purify molten material, so as to realize start cutting, laser cutting
is one of the hot cutting method.
3.4.1.1 Main mode of laser cutting
laser fusion cutting and laser oxygen cutting
laser fusion cutting
laser fusion cutting is with laser heating melt metal materials, and then through
the nozzle with beam coaxial injection of oxidizing gas (N2, Ar, He, etc.) rely on
the strong pressure of the gas to liquid metal, forming slot. Laser fusion cutting
does not need to make the metal completely vaporized, the laser energy
required is only about ten molecule vaporizing cutting, about107W/cm2.
1), laser beam to the surface, in addition to the reflection loss, the remaining
energy is absorbed and heated evaporation materials into holes;
2), once the holes forming, it as a black body to absorb all the beam energy,
small hole is surrounded by a wall of molten metal, relying on the high speed
air flow, melt wall remained relatively stable;
3), melt isotherm artifacts, rely on the secondary air injection pressure, made
melt materials blow away;
4), with the work-piece or cutting head movement, small transverse and cut
37
G.Weike Laser
into a seam, continue along the seam at the forefront of laser beam irradiation,
the melt material in continuous or pulse from the seam was blown off.
For sheet material, cutting speed too slow will make the most of the laser
beam directly through incision throw energy, speed increase more beam
material, increase the coupling power and material, to obtain wider parameter
adjustment to ensure the quality of cutting area, to the thick plate material, due
to the laser evaporation or melt products cannot move fast enough, beam on
the material aspect in the slot many reflect, as long as melt producer before
remove were cool air, cutting process will keep.
All laser cutting edges are striped, its reason is:
①、cutting process started in the cause of oxygen combustion power value,
and stop at lower power levels;
②、cutting section is so steep that the power density on it cannot continue
to maintain the melting process, and the cut surface forming steps, make the
cut surface in the process of cutting intermittently forward;
③、cutting reflect or absorb plasma or smoke can cause intermittent effect.
laser oxygen cutting principle is similar to the oxyacetylene cutting, it is to use
laser as a heating source, with oxygen reactive gas as cutting gas. on the one
hand ,out of gas and metal effect, oxidation reaction, release a large amount of
heat oxidation; On the other hand the molten oxide and melt blown out from
the reaction zone, form the incision in the metal. The brief analysis of as
following:
1) Under laser irradiation,the surface of material is heated to the ignition
temperature,then it acted with Oxygen,acting Violent oxidation
reaction,releasing quantity of heat. Under the influence of the heat ,the
inside of the material formed holes with steam. Around the holes is
surround by the melting metal-wall.
2) The flowing of the steam makes the melting metal-wall move forward
and the occur heat and mass transfer.
3) The rate of oxidation about oxygen and metal is controlled by Oxidation
mass transferring into molten slag, and also the speed of the oxygen
through molten slag to reach the ignition front.
4) The speed of flowing oxygen faster ,the speed of the burning reaction
and wipping off material higher. Meanwhile, also contributing the
reaction product of the slit outlet -rapid cooling oxide.
5) Obviously, the two heat source of oxygen to help cut: laser energy and
38
G.Weike Laser
oxygen-metal exothermic reaction, a rough estimate, cutting carbon

steel, oxidation reaction to provide energy for about 60% of all cutting
energy, obviously, compared with an inert gas, auxiliary gas oxygen do
high speed can be obtained.
6) Oxygen combustion rate is higher than the beam speed when the slot
width and coarse:laser beam speed is greater than the oxygen
combustion rate, narrow kerf width, smooth, faster, mutate to cut.
7) Because of oxidation reaction heat of large role, the purity of oxygen
and the quality of the plate have serious influence on the quality of the
cutting. Laser oxygen cutting mainly uses in easy oxidation of metal
materials such as carbon steel , as well as stainless steel, but the
cutting section is black and coarse, and the cost is lower than inert gas
cutting.
3.4.1.2 The feature of laser cutting
Laser cutting compared with other methods of thermal cutting, the general
feature is faster speed and higher quality. Specific summarized as the
following several aspects:
1) Good cutting quality
Because of the small laser spot, high energy density, fast cutting speed, the
laser cutting can obtained the better gutting quality.
2) The slit of laser cutting is narrow, the surface of the slit parallel and has a
perfect vertical degree, The size of the cutting parts reach high accuracy.
Cutting surface is smooth, clan and beautiful , even can be used as the last
procedure, without mechanical processing, parts can be used directly.
3) After laser cutting, the width of the heat affected zone is small, the material
performance around the kerf is hardly affected, and the work-piece
deformation is small, high cutting accuracy.
The comparison of laser cutting, water cutting, oxyacetylene cutting and

plasma cutting are in the following table. The cutting material is 6mm mild steel
carbon plate.
The width of
cutting Kerf The quality Cutting
heat affected cost
method width/mm of section speed
zone/mm
Laser Vertical
0.2—0.3 0.04—0.06 Very fast high
cutting and clean
Water Wedge is
0.7—1.0 Very slow low
cutting coarser
oxyacetyle
0.9—1.2 0.6—1.2 coarser slow low
ne cutting
39
G.Weike Laser
Betwee
Plasma Wedge is n low
3.0—4.0 0.5—1.0 fast
cutting coarser and
high
4) Fast cutting speed, e.g. The cutting speed of 2500w laser cutting 1mm of
thick cold rolled carbon steel plate can be up to 16-19m|min.
5) None-contact cutting , laser cutting nozzle and the work-piece out of contact,
avoiding the tool wear.
3.4.1.3 Laser cutting technology analysis
Laser cutting is the combination of melting and vaporization process. Many
factors can affect the cutting quality,.In addition to the machine parameters,
processing material,there are many other factors briefly as follows:
i) The choice of the perforated inside makes determine the position
according to actual circumstance.
j) The choice of electrodes, angle, length etc.
k) Material utilization and thermal effect of setting the rational space between
parts and plate spacing.
l) Considering the thermal deformation of machining path choice.
m) The reasonable application of the micro arc chamfering.
We should sum up experience according to the actual production, choose the
best according to the parts reasonably.
3.4.2 The selection of laser cutting speed

The selection of laser cutting speed is determined by the cutting plate
material ,the thickness of the plate. Different cutting speed can have great
impact on laser cutting quality. Select the appropriate cutting speed can get a
better cutting quality.
Here are the influence of different cutting speed on cutting quality is

discussed :
3.4.2.1 How to determine the cutting feed speed
40
G.Weike Laser
Judging from cutting sparks can feed rate, screw down on general spark
cutting by diffusion, if a spark, the feed speed is too fast; If the spark present
non-proliferation and less, together, then feed speed is too slow. Appropriate
cutting speed, as shown below figure 3-14, cut surface has a smooth line, and
the second part of generating melt stains.
Figure 3-14：cutting speed and cutting sparks renderings
3.4.2.2 The influence of cutting feed speed on cutting quality

3.4.2.2.1 The influence of cutting feed speed too fast on cutting quality
1） May cause can’t cutting , sparks
2） Some areas can be cut off, but some are not
3） Cause the whole cutting section rougher
4) As shown, cutting feed speed too fast cause cause the plate can’t be
cut off in time, cutting section present article diagonal lines, and the
second part melting stains. As shown in figure 3-15
Figure 3-15：cutting rendering
3.4.2.2.2 The influence of cutting feed speed too slow on cutting quality
41
G.Weike Laser
1) Cause extreme cutting plate welding, cutting section is coarser

2) Will widen accordingly, kerf width in smaller rounded or pointed position caused
the whole area melted, can’t get the ideal cutting result.
3) The low cutting efficiency affect production capacity.
3.4.3 The choice of laser cutting gas and pressure

According to the different cutting plate material, laser cutting select the different
cutting gas. The choice of cutting gas and pressure have a great influence on
cutting quality.
Cutting gas mainly: combustion and heat dissipation, timely blow molten stains
produced by cutting, and prevent the cutting of molten stains to rebound into
the nozzle, protecting the focusing lens.
A) Influence of cutting gas and pressure on cutting quality
1) Cutting gas helps to heat and melt blown combustion, stains, so as to get
better quality of the cutting section
2) When the pressure of the cutting gas is insufficient, the cutting quality can
be influenced by the following factors: the melt stain, the cutting speed. Could
not meet the impact of production efficiency
3) When the cutting gas pressure is too high, the impact on the quality of
cutting: the cutting surface is rough, and the cutting seam is wide; at the same
time, it can cause the cutting section to melt, which can not form a good cutting
section.
B) Effect of pressure on the perforation of cutting gas
1) When the gas pressure is too low, the laser is not easy to cut through the
42
G.Weike Laser
cutting board, the drilling time increases, resulting in low productivity

2) When the gas pressure is too high, causing the penetration point melting,
forming a larger melting point, thereby affecting the quality of cutting
3) When the laser is punched, the high gas pressure is generally adopted to
the thin plate piece, and the punching method of the thick plate is adopted,
which can eliminate the adverse factors of the low pressure to protect the lens.
4) Laser cutting machine in cutting ordinary carbon steel, the thickness of the
material is thicker, the pressure of cutting gas is relatively lower, while in
cutting stainless steel, cutting gas pressure is relatively speaking with the
thickness of the material increased.
In a word, laser cutting when the cutting gas and the selection of pressure,
must according to actual condition to adjust during cutting, in specific
applications need to choose different cutting parameters according to the
specific situation.
3.4.4 The influence of laser cutting power in cutting quality

When laser cutting, laser power size selection on cutting quality also affected,
cutting power can be determined according to the thickness of the plate
material and plate cutting. Power is too large or too small are unable to get
good cutting section
A) when laser power is too small, it will could not cut
B) When the laser power is too large, the whole cutting surface melting, too
large, too large, can not get a good cutting quality.
C) When the laser power set is not enough, it will produce cutting and fusing,
cutting the section to produce the tumor scar.
So set the appropriate laser power, with appropriate cutting gas and pressure,
can get a good cutting quality, no melt stains produced
In order to facilitate customers faster and better learning process adjustment,
we have a general summary of the various factors affecting the quality of the
adjustment and improvement method, please refer to Appendix 2
43
G.Weike Laser
3.5 After installation and debugging acceptance test program,
method and judgment

According to the user and the company to sign the technical agreement of
acceptance in the contract.
Chapter 4 Install operating

4.1 Summarize and operation guide
Boot steps: External main switch ---Water cooling machine----Set the
gas----fiber optical device
1.Check equipment as a whole: before electricity mainly to check the
machine's moving parts track route and workbench without exception.
2.An external device to start:
A). Start the total power supply: the total power switch, voltage equipment.
B). Cold water machine start: check whether the state is normal, water supply
is normal, waterways without slack phenomenon.
C). Laser activation: including cold water machine and laser host, look for
abnormal state.
D). Assist gas supply equipment: start the air compressor, open the air supply
valve required, check the gas path of each filter equipment and pressure, The
state of force table is normal.
4.2 Water-cooled machine operation

Electricity by water-cooled machine interface button，Please check water after
electricity, observe whether there is leakage phenomenon, and water pressure
the direction of flow：ater-cooled machine by its "outlet" -- -- -- -- -- filter -- -- -- --
-- -- -- fiber and cutting head -- -- -- -- -- -- -- water cooling machine "inlet"
( Figure 4-1. Figure 4-2, Figure 4-3)
Note: the water cooler may be modified, with its own independent
specification shall prevail, this manual is only for reference
Other installation and commissioning of <3.2.2 water cooler as
mentioned >above.
44
G.Weike Laser
Figure 4-1(1) Rear view of water cooled machine
45
G.Weike Laser
Figure 4-2 (1) filter element and water pipe interface
Figure 4-3 water cooler is connected with the optical fiber
The inlet of the water cooling machine, water outlet are respectively
connected with a water outlet and a water inlet fiber
46
G.Weike Laser
(2) the name of the water cooler and its accessories
(3) Water cooling machine filter core and water pipe interface
47
G.Weike Laser
Figure 4-6 Schematic diagram of water pipe connection
For laser head and optical fiber head cooling of the inlet and outlet of the
chiller and the inlet and outlet of arbitrary connected, no water flow direction,
ensure the water outlet to form a loop can be. Water cooled machine water
inlet pipe is connected with the interface of the No. 1, No. 2, No. 4 is connected
with the interface of. 3 interface connected with water cooler backwater pipe.
4.3 host operation

The operating table switch is defined as shown in Figure 4-7
48
G.Weike Laser
Figure 4-7 Operating table interface

Operating table interface: Top: Emergency stop switch, Laser switch, Feed
switch, USB interface
Down: Nitrogen switch, Oxygen switch, Press switch, USB interface
Figure 4-8 USB insertion control handle and card driver
Figure 4-9 Driver
49
G.Weike Laser
4.4 optic Fiber device parameter setting
4.4.1 Raycus Laser Source
Figure 4-10 Laser source Work display interface
1. REM/OFF/ON: Key switch,Power switch for laser. Insert the key
(Figure 4-10 ⑥)Spin to“ON”or“REM”, Open the laser source.The
laser will enter the corresponding control mode according to the
"CTRL-INTERFACE" pre setting and subsequent operation.
2. Power: Power indication, green light when the power is turned
on
3. Laser: Light button with light instructions. In the super terminal
mode and ad mode, press the button laser is to be a light and a red
circular lights. If you press the button again, lasers, shutting down
out of the light energy and circular red lights
4. Alarm: Alarm instructions, yellow light on behalf of the machine
when the machine is in trouble
5. Emergency stop: Press can immediately turn off the laser and
lock. Clockwise rotation can be released button, but the laser must
use the key switch to power before the resumption of normal work
50
G.Weike Laser
1. MOD: Modulation signal input, The BNC connecting end is suitable for the
laser on and off under the external control mode.Control signals need more
than 10mA drive capability, 24V level.
2. CTRL-INTERFACE: control interface, DB25 header, Multifunctional
multiplexing port, The user can set the control mode, the input analog voltage
signal, but also the fault signal output port.
3. RS-232: RS-232 interface, can be used for super terminal mode and
RS-232 mode, RAYCUS company provides a complete set of RS-232 serial
communication lines.
4. SERVICE: To provide users with an open laser and security protection
interlock interface
5. AC INPUT: Power input socket, we must use the plug to provide supporting
the use of
6. POWER: Air switch, for the total switch of the laser, the laser must first open
the POWER switch.
7. WATER: The water pipe interface, a water inlet and a water outlet are
respectively used for cooling water inflow and return, this interface for 10mm
PU
51
G.Weike Laser
4.4.2 RAYCUS Optical fiber signal line connection method
Figure 4-11 Schematic diagram of the board
Board signal terminal: CON port OUT2 port connected to the fiber optic control
line (purple), CON port OUT4 port optical fiber control line (blue)
4.5 Sheet metal processing operation procedure

Turn on the power---Open water cooling machine---Open the emergency
stop button---Turn on the laser source---Turn on the software---Back to the
origin---Selective cutting gas---standdardization---adjust the light---Drawing set
cutting parameters---Go frame--- Cutting
4.5.1 Turn on the chiller

Check water level water cooling machine is in the green (water shortage
water to green, the water level to yellow range open drain valve, water level
adjustment to green range), turn on the water cooling machine. Check whether
the leaking pipe joints, such as leaking need to shut down the back of the
malfunction after the boot.
4.5.2 Turn on the operations area

Open the emergency stop switch, turn on the computer, open the cutting gas
button.
4.5.3 Turn on the Laser Source

Turn on the optical switch (Turn right the key)
52
G.Weike Laser
4.5.4 Turn on the software
Figure 4-14 Operating software display interface
4.5.5 Regulating gas pressure
Figure 4-15 install O2
Figure 4-16 install N2
53
G.Weike Laser
Open the pressure table: fixed pressure gauge installation first loosen the
pressure adjusting knob and then open the gas bottle, finally according to
handle blow on / off "key inflatable adjust outlet pressure.
Close the barometer: first turn off the pressure in the bottle, then release
pressure regulating knob, press the handle blow on / off "key gas after the gas
after removing the gas circuit pressure.
4.5.6 adjust nozzle light
Figure 4-17
Dimming, first on the nozzle adhesive transparent tape, to handle the "burst"
button will appear on the tape "/", if not in the center of the nozzle by adjusting
the cutting head of the above two knobs, hit the spot in the center nozzle. As
shown in Figure 4-18
Figure 4-18
54
G.Weike Laser
4.5.7 Standardization
Plates will be put to the cutting table, through the operation handle above the
laser head to move to a board, [NC] button at the top of the click software, the
pop-up dialog box, use the mouse to click on [F1] calibration - Calibration [2]
floating, mouse the left key long press down arrow of the laser head moves to
the plate 1 cm above the place, click OK, until after the calibration is complete
(the degree of stability, smoothness in benign and above), click save,
calibration is completed. As shown in Figure 4-19 4-20:
Figure 4-19 Calibration initial interface
Figure 4-20 Calibration interface
Note: the height adjusting system may be modified, with its own
independent specification shall prevail, this manual is only for reference
4.5.8 Control software operation process

Making graphic data--- data check ---Making process
parameters---Simulation processing---Processing output
Turn on the software---leading-in---Find the corresponding format has been
painted graphics. As shown in Figure 4-21
55
G.Weike Laser
Figure 4-21
Set graph size, As show in Figure 4-22
Figure 4-22
Set the lead outlet and lead inlet, as shown in Figure 4-23
56
G.Weike Laser
Figure 4-23
Sort, as show in figure 4-24
Figure 4-24
Simulation, as show in figure 4-25
57
G.Weike Laser
Figure 4-25
Adjust the cutting parameter. As show in figure 4-26
Figure 4-26
Adjust the focal length and cutting parameters

According to the plate and the thickness of the adjusting the cutting
parameters (click on the software right "craft" icon, input parameters);
regulation of laser and nozzle concentricity; adjust the focal length, click on the
software interface of the lower right side of the "simulated" icon to observe
cutting sequence is correct, all the correct go border cutting.
4.5.9 take the border and cutting.

Through the arrow keys on the handle will be laser head moves to the sheet
58
G.Weike Laser
cutting position, click the operating handle "walking frame, determine the
processing location, click the handle on the" start "button to start processing,
processing, when the hand is strictly prohibited to let go of the handle, so that
an emergency to stop operation of the equipment. After the completion of the
processing reference" 4.2 machine shutdown procedures "
4.6 The machine shutdown procedure

1. after the completion of the processing, close the gas cylinder, the gas
release, and the X axis and the Y axis to move to the middle of the machine, to
prevent the transmission shaft due to its own gravity deformation, affecting the
cutting accuracy
2. Turn off the laser source and laser power supply.
3. Turn off the chiller power supply
4. Turn off the air compressor valve and power supply
A. To manually drainage, discharge of oil, air compressor, will be at the bottom
of the air compressor air tank drain valve open drainage, after the treated
waste water discharge, close the drain valve.
B. Drain the air purifier by hand (not install automatic drainer), discharge of
oil, will be the clean air, open the drain valve at the bottom for drainage after
the treated waste water discharge, tighten the drain valve.
5. Off the dryer Turn, tools machine, supply power, power supply regulated,
the external main and switch.
6. Cutting head nozzle prevent, dust in the Seal air into the focusing lens
7. Machine surrounding environment condition check whether there is a fire or
high temperature object the fire prevention eliminate safety hidden trouble
Patrol.
4.7 Note for use main machine, chiller, laser power supply.
4.7.1Electric safety precautions

 Equipment with an electric voltage of 380V, to ensure that the power cord
and short circuit switch to connect securely, so as not to cause damage to
the power supply equipment
 Equipment housing must be grounded to prevent damage to the device
electrical components of static electricity, while preventing damage to the
operator caused by leakage of the circuit when the operator
 Maintenance and replacement of electrical components should be cut off
the power supply, is strictly prohibited with the operation
 Clear the circuit breaker, transformer, and the wiring board above the dust,
so as to avoid the current breakdown of dust, resulting in damage to the
equipment.
 After the completion of the work should be shut down the power supply,
(off the laser power - water cooling machine power supply, fan power, air
compressor power supply - machine power supply - total power supply).
59
G.Weike Laser
4.7.2 Operational matters needing attention

1. Must strictly abide by the safety operation rules of the laser cutting
machine.
 Open device power supply total brake
 Turn on the power supply of the water chiller, and the power switch of the
air compressor and the cold dryer.
 Open the console power supply
 Open laser power supply
2. The operator must be trained to be familiar with the equipment structure,
performance, and master the operating system.
3. Wear good labor protection supplies, in the vicinity of the laser beam must
be worn in accordance with the provisions of the protective glasses
4. Do not have to know whether a material can be used for laser irradiation or
heating, not to its processing, so as to avoid the potential dangers of smoke
and steam
5. Operators are not allowed to leave the post without permission to bring the
tube
6. Fire extinguishers should be placed in readily accessible places; do not
process to turn off the laser; not in the absence of a protective laser beam
placed near the paper, cloth or other flammable materials
7. Abnormal in the processing process, should immediately press the
emergency stop button, timely troubleshooting or reported to the competent
personnel
8. Keep the laser, bed and ground clean, orderly, no oil, workpiece, sheet
metal, waste piled up according to the provisions
9. Use gas cylinders should be avoided when crushing wire so as to avoid
leakage accident. Use of gas cylinders, transport should be monitoring
procedures to comply with cylinders. Prohibit the cylinders in the sun
prolonged sun exposure or near sources of heat. Bottle valve is opened, the
operator must be standing on the side of the bottle mouth
10. Open the power supply of water cooling machine before, should check the
water level of water cooling machine is strictly prohibited anhydrous or the
water level is too low when open water machine, water cooling equipment to
avoid damage. Around the water cooling machine on both sides and the top
should allow sufficient space, prevent the fan blowing hot air into the inlet,
water cooling machine. Cooler inlet and outlet pipe is strictly prohibited
squeeze, stampede, keep the waterways
11. Open the laser power supply must first before the water cooler, water
cooler is stable to laser range can start the laser
12. In the working process of the equipment, operation personnel should be
hand operating handle (prohibited equipment work process, the handle is
placed on one side) in order to in case of an emergency operator immediately
press the pause or stop button. In order to operating device and causing
60
G.Weike Laser
unnecessary harm
13. Prior to the start of processing, the work should be determined in the
scope of the work piece of the plate in the plate. To prevent the start button in
the press after the laser head to move to the plate outside the Z axis, the laser
head hit the knife, causing damage to the head of the laser
14. The product produced by the laser wavelength of 1064nm, radiation to the
human body skin will cause burns, long time to look at the laser beam will
cause serious damage to the eyes of the retina (such as cataract), the operator
must wear 1064nm eye protection
15. A large amount of smoke and dust will be generated when the equipment
is cutting some plate, and the air outlet pipe of the fan should be induced to the
outside, and the operator should wear a dust mask to prevent the occurrence
of occupational diseases.
16. Laser cable is strictly prohibited to bend, so as to avoid the cable inside
the glass fiber broken, cable exposed parts should be installed to protect the
cover plate to prevent the step
17. Air temperature at 0 degrees Celsius for a long time down, should be the
water cooler, laser and water pipelines in the cooling water discharge, so as to
avoid the temperature is too low to freeze water, causing damage to
equipment and pipelines
18. Finish the work should be close cylinders and gas curb stranded gas
release, prolong the service life of the gas pipelines. At the same time, the X
axis, Y axis moves to the machine to prevent screw for gravity deformation
affects the cutting precision
19. The equipment should be kept in a dry, well ventilated environment with no
violent vibration of other industrial equipment.
20. Water cooling machine cooling water should use distilled water or pure
water, fifteen days to replace the one time; protect the lens one day to clean,
keep clean
21. Laser cutting head should be cleaned every day, keep clean, prevent dust
into the laser head, causing damage to the lens
22. When something needs to be left in the operation of the equipment, the
operating handle is turned off, and the operating table is hung with "without
permission, no operation" warning board to prevent the equipment damage
and personnel damage caused by misuse of others.
23. Regularly check the drive parts fastening screws are loose, regular
cleaning guide, screw or rack oil
24. Equipment in the process of maintenance or repair interruption of power
supply, is strictly prohibited to live repair or maintenance
4.7.3 Note on the use of temperature in spring and winter

 Equipment is located in the ambient temperature of less than 0 degrees,
the water cooler to keep running state
 The boot environment temperature of water cooling machine shall not be
61
G.Weike Laser
less than 4 degrees, (factory setting temperature 4-25 degrees, the water
temperature is less than 25 degrees automatic heating; water temperature
is less than 4 degrees water cooling machine does not work, at this time
can be heated with warm water or other heating methods).
 Laser temperature shall not be less than 0 degrees, the temperature of
circulating water in 20 degrees -22 degrees, less than 20 degrees can not
be used
Note: if the restricted conditions, the water cooling machine cannot be

all-weather open, when the environment temperature is below 0 degrees,
water cooler water and clean to prevent ice or water cooler plus
insulation device, and water cooling machine is not open will put clean
water device, optical fiber in the laser cavity. The prohibition with
antifreeze!
Chapter5 maintain and trouble shooting

5.1 summarize
In order to ensure the normal use of laser cutting machine, it must be for
daily maintenance and maintenance equipment. Because of the whole
machine adopts high precision parts, must be very careful in the process of
daily maintenance, in strict accordance with the operating rules of each part,
and shall be maintained, and shall not be barbaric operation, so as not to
damage the components.
5.1.1General rule
Use the most suitable lubricant for the quality of lubrication is to keep the
machine tool. So that you can avoid the failures and its consequences. In this
sense should pay attention to the following considerations.
 Before operating:Machine before put into operation, must be according to
the lubrication lubrication machine seriously. If the machine for a long time
have not used (such as ocean shipping), must check the lubrication
condition of the whole machine.
 Lubrication points for attention:The lubrication of machine tools
according to the lubrication chart and instructions of lubrication chart. It is
recommended that you also pay attention to the following points:
1.Come on don't open in excess of the prescribed time and drains, and often
kept clean.
2.Wash oil and lubrication points shall use only without fiber flock wiping cloth,
do not use wool waste, do not use kerosene and gasoline, and to use the thin
liquid spindle oil (" spray lubricating oil ").
62
G.Weike Laser
3.Synthetic lubricants are not allowed to be mixed with mineral oil or other
manufacturers of synthetic oil use. Even for other manufacturers of the same
characteristics of synthetic oil.
4.Emissions of waste oil only in the warm-up state.
5.Must be special attention to the harmless disposal of waste oil.
 Cleaning matters needing attention: Must be within the prescribed time

interval, the comprehensive cleaning the equipment. Clear dirt can scrub,
or with industrial vacuum cleaners gettering.
 Safety tips: When maintenance work must be closed by a master switch
to machine tools, to shut it down.Must strictly abide by the safety
regulations, in order to avoid an accident.
The user should be regular maintenance spare parts as follows:
a. Acetone: purity of 99.5%, less than 0.3%, water capacity of 500 ml
bottle.
b. Absorbent cotton: 5 packages.
c. Alcohol: 500 ml, more than 99.5% purity.
d. Lens paper: 5.
e. Air ball: 1.
f. Dropper needle: a (medical).
g. Organic glass: 200 * 300 * 20.
h. The ink stone (red) : 1.
i. Cotton swab: two packs.
j. Multimeter: 1.
Basic maintenance operation according to the following table:
5.2The peripheral equipment daily maintenance and maintenance

About cold water machine, voltage stabilizer and laser and other peripheral
equipment routine maintenance, please refer to the corresponding operating
instructions, the following will only do general description.
5.2.1Waterway maintenance
High-power role is largely laser cooling, cold water machine make laser
under constant temperature condition, so good and regular maintenance is the
key to guarantee the normal work of the machine;
Requirement of circulating water of cold water machine must use distilled

water at the same time, but because of quality problems, there still exists
certain minerals circulating water, dust and other impurities, and the dust in the
environment may also be in some operating links into circulating water, these
impurities deposition can lead to the water system and cutting machine parts
63
G.Weike Laser
(such as metal filter, cutting machine in the heat exchanger head) of

congestion, which seriously affect the cutting effect and even burn out optical
element. Environment of dust and debris on the radiator in the cold water
machine, water pump accumulation will lead to the radiator and water pump
cooling bad, resulting in adverse, burn compressor, refrigeration burning
phenomenon of water pump, this also will directly influence the cutting effect;
So cold water machine daily maintenance is particularly important; Various
types of cold water machine daily maintenance must be strictly in accordance
with their own cold water machine maintenance instructions (see chart).
Picture 5-1 Cold water machine maintenance instructions
Machine name：Diwit water-cooling machine: The machine model: The machine number：
The
mainten
Maintenance content Maintain the target
ance
period
To ensure the supply of
1 、 Check the temperature setting is normal cold
the laser cooling water
water machine(Set temperature 20±1℃)
temperature is normal
everyday
Ensure the normal

2 、 Check whether the chiller water seal, water
operation of equipment,
temperature, water pressure is achieved
to prevent leakage
3、Cold water machine working environment keep
Running is good for cold
dry, clean and ventilated
water machine
1、Use will be cleaner or high quality soap to clear
Ensure that the cold
the dirt on the surface of cold water machine,
water machine the
please do not use benzene, acids, flour, steel
surface clean
brush, such as hot water to clean
2、Test whether condenser blocked by dirt, please
Ensure the normal
use compressed air or brush to remove the dust in
operation of the
the condenser
condenser
Every month
3、Clean air filter：

a、Open the unit panel of air filters, air filters will
unit to pull them up and pull outward；
To prevent cooling
b、Can use a vacuum cleaner, air spray gun and
refrigeration poor, poor
brush will filter dust removal, cleaning has been
and burn out water
completed, if the screen pack damp, please reload
pumps and compressors
after shaking to dry.
c、Dirt cleaning cycle: every two weeks, if serious,
please don't clean on a regular basis.
64
G.Weike Laser
4、Check the water tank water quality situation and Good water quality, to
follow up ensure normal operation
of the laser
Ensure that cold water
5 、 Check whether there is cold water machine
machine without slack
pipeline leakage phenomenon
phenomenon
1 、 Check the electric parts (such as switches, To ensure the electric
terminal blocks, etc.), with a clean dry cloth to parts surface is clean,
wipe cold water to lengthen
service life
Every 3 month
2 、 Replacement of circulating water (distilled

water) and cleaning tank and metal filter; If with
ROFIN laser, cooling water can be half a year after
To ensure normal
adding the corrosion inhibitor to replace a cooling
operation of the laser
water, if the PRC lasers, add the propylene glycol
cooling water can be half a year after the
replacement of cooling water at a time
★★★ Matters needing attention：

Long-term outage when required：
a、Place the cold water machine and the pipe away from the dust.
b、Will the power cord to pull away from the socket, will clean the power cord;
c 、 Cleaning unit ontology: the units inside, please do not let the water splash on the
electronic parts;
d、The water completely ruled out.
5.2.2Laser Source and laser head Module maintenance
The laser machine is the core equipment in laser cutting machine, laser for
laser cutting machine supplies cutting the light source; For your laser cutting
function normal quality work, at the same time to ensure your laser and reliable
operation, prolong the service life of laser, remind you of your laser regularly
for inspection and maintenance.
Fiber laser can do basically free maintenance, the main daily observation of
cooling water and cooling air conditioning is normal; The voltage is normal! If
there is abnormal alarm immediately bond after-sales service!
5.3 Optical system inspection and cleaning
5.3.1. Something should pay attention

 Optical lenses (protection lens and focus lens, etc.) on the surface, don't
touch by hand directly, causing mirror surface scratch so easily. If there is
grease or dust on the mirror, will seriously affect the use of the lens, should
65
G.Weike Laser
be timely to clean the lens.

 The optical lenses are strictly forbidden to use water and detergent to
clean. Lens surface coated a layer of special membrane, if use these to
clean the lens will damage the surface of the lens.
 Do not use the lens placed in damp places, this will make the lens surface
aging.
 The lens surface is stained with dust, dirt, or water vapor, easy absorption
laser lens coating damage; Light affects the quality of the laser beam, or
generating a laser beam.
 Lens injury occurs, should be repaired in a timely manner to the suppliers,
and do not use the lens have been damaged as far as possible, otherwise
will accelerate damage could repair the lens.
 In the installation or replacement mirror or focus lens, do not use too much
pressure, otherwise it will cause deformation of the lens, thus affect the
quality of the beam.
5.3.2. To install or replace the method of optical lenses

 Note: before installing optical lens wear clean, with soap or detergent to
clean hands, and wear clean white thin gloves; It is strictly prohibited to
any part of the hand contact lenses; Take glasses, should be put on the
gloves, and from the side of the lens to take, do not touch the lens coating
on the surface directly.
 When assembling the lens, do not use mouth blowing toward the lens;
Smooth lens should be placed in clean the table, the following a few pieces
of lens paper pad. Should try to be careful when you pick up the lens to
prevent collision and fall, and on the surface of the lens coating, not exert
any force; Install the lenses mirror should be clean, with a clean air spray
gun cleaning lens seat in the dust and dirt, and then remove the lens,
gently put her seat.
 When install the lens to the lens holder, fixed lens don't use too much
power, in order to avoid the lens distortion, which affect the quality of the
beam.
 Replacing the optical lens of note: be very careful when remove the lens
from inside the box, to prevent the lenses that touch an injury; Before
wrapping paper were open, not to put any pressure on the lens; Take out
from inside the box reflection lens and focus lens, should wear clean
gloves, picking it from the side of the lens; Take off the lens on the
wrapping paper, should avoid the content such as dust falling on the lens;
Remove the lens, after spray gun to remove the dust on the mirror, and
then put the lens on the optical lens from; Remove the lens and fixed
support frame on dust and dirt, avoid by all means when other foreign
bodies fall in lenses; Install the lens on the lens holder, don't pressure, so
as to avoid the lens distortion; After the completion of the lens assembly,
66
G.Weike Laser
with a clean air spray gun to clear the dust on the lens and foreign bodies.
5.3.3 Open the steps of cleaning lenses

Different lenses, cleaning methods are different. When the mirror surface is
flat and no mirror, use the lens cleaning paper, such as clean the mirror; When
the mirror surface is curved or mirror with mirror, should use clean cotton
swabs, such as clean the optics.
 Clean the lens with lens paper steps: with a clean air spray gun blew the
dust off the lens surface; Using alcohol to clean the surface of the lens or
lens paper, avoid by all means use dry lens paper directly drag on the
mirror, and lens paper should be flat on the surface of the lens, 2 ~ 3 drops
of high purity alcohol or high purity acetone, slowly in the direction of the
operator will lens paper horizontally, the movement for several times
repeatedly, until the mirror surface clean; If the mirror is very dirty, lens
paper can be folded in half 2 ~ 3 times, the above steps again and again,
until the mirror clean.
 Cotton swab to clean the lens of the steps: first use spray gun to blow off
the dust on the mirror; Again with a clean cotton swab to remove dirt; With
new stained with high purity alcohol or acetone swabs from the lens center
along the circular motion, scrub lenses, each brush after a week, in
another clean cotton swabs, repeat the above operation, until the lens
clean, don't use have used cotton swabs to operate; With a clean cloth to
clean the lens, remove residual marks on the mirror, be careful not to
scratch the mirror; To clean the area where the good lens to get the light
observation, if the reflection of the lens in good condition, suggests that the
lens is clean, if the situation is bad, a reflection of the lens is to continue to
clean the lens; Has been well clean the lens, according to the method
described above, put the lens on the lens holder.
5.3.4.Storage of optical lenses

 Optical lens properly stored, can keep the quality of the lens in good
condition.
 Store 10 ~ 30 ℃, environment temperature may not be the lens in the
freezer, or a similar environment, otherwise freezes when taken out of
cream, easy to damage the lens; Storage environment temperature is not
more than 30 ℃, otherwise it will affect the coating on the surface of the
lens.
 Lenses will be stored in a box, the lens should be placed in the vibration
environment, otherwise easy to cause deformation of the lens, thus
influence on the performance of the lens to use.
5.4 Maintenance when you stop use the machine during long-time
When want to stop using the machine during a long time, for the mouving
67
光
G.Weike Laser
parts, pls butter them ,make anti-embroidered paper package. For other
parts pls periodically check if there’s the rust phenomenon, and make the
cleaning, antirust processes for the rusty parts(if conditions permit. You can
add one dust-cover on the parts). In addition, please check and clean the
machine regularly.
5.5 Machinery Lubrication
5.5.1 Lubrication of gear and rack

 Use rustinibitor(WD-40） to clean up the gear and rack
 Use hand spray type butter(dinosaurs 192) to lubricate the gear and rack
5.5.2 Linear slide rail lubrication

 With the grease gun(R-301),put the lithium base grease(MP-3) into the
centralized lubrication. As you know, without lubrication , there will be
much friction on the linear slide rail , and this will reduce the slide rail’s
lifetime
 The grease for linear slide rail and chain sprocket is lithium grease, we
suggest you to use “Jinguan Lithim grease MP-3”.With grease gun to inject
grease into the slider(In addition, because of the structure--the linear guide
rail is sealed in the dust-cover’s bellows,we need open the dust-cover’s
bellows when you inject the grease)
Chapter 6 Transportation, shipment and storage

6.1 Machine tool transportation
 Spare trucks transport to the final installation site, the work must be
conducted by users in the preparation and implementation. Must be
declared machine in time before delivery to the installation place of course.
In particular, to the doorway pillar size, height, can use armoured cable
bracket height, pavement roller, etc.
 Must consider the scale of the machine tool drawings marked in transit!
Assist and handling tools
 The user must prepare for the following items:
1.Used for machine tools, laser and additional devices of truck crane.
Suggestions for the lifting force for at least 80 t hydraulic crane; If according to
the local situation need to use a bigger boom, truck crane must have greater
gravity.
2.Forklift (2.5 t) bearing capacity.
3.The bearing capacity of bridge crane: 10 t
4.Armoured roller (1 and 2 can be turned to a solid).
5.At least two lifting force for at least 5 t (30 mm) minimum height adjustable
68
G.Weike Laser
rear: hydraulic jack.

6.Crow bar (1 m), and extension.
 The user of the measures should be taken:
1. All work must be transported in accordance with the relevant rules
2. Do not allow the machine under no the ground floor, because otherwise
the bottom of the components will be damaged! Machine tool with foot
motherboard must be less than 100 mm above the floor. In the process of
machine tool transportation to the site of installation must also guarantee
the distance from the earth
3. The foundation installation site conditions must meet the requirements of
the installation conditions. Installed in the hall on the floor for slitting,
punching, etc must be on their own by the user according to the foundation
plan ready before the machine arrive
a. From the truck with a lifting force corresponding truck crane to unload
machine tools.
4. Laser, such as refrigeration device, suction device can use a fork lift truck
directly from the truck transport to the machine installation location
5. On the armoured roller machine tools from outdoor handling in the
workshop
6. With starting power is in the workshop bridge crane or continue on the
armoured roller machine to the installation site
7. To take advantage of the armoured roller machine put to the place of
installation and alignment position, need to use the hydraulic jack
8. Put machine in armoured roller, on the original installation location. If the
position is not enough, you must inform me in advance the user service
company. In this case can put machine tool according to the negotiation
with suppliers on the installation of a placed next to the final installation site
9. Such as the installation smoothly, laser, refrigeration equipment and
compact dust catcher are placed in the final installation site
 G.weike CNC after-sales service
1. Leveling machine: the G.weike leveling machine tool numerical control of
the company's after-sales service and technical personnel.
2. Equipment in operation: by G.weike nc company service technicians will be
put into operation equipment. Debugging work includes installation of
equipment parts according to the drawing, connect the power of the equipment,
to the teaching staff, and check for machine tool function.
6.2 Package
Cooling water machine for laser cutting machine, laser, operation box and
accessories are packed in wooden cases, such as for the other parts are all in
the outer packed in polyethylene foam and protective film packages, protect it
from external objects damaged parts of laser cutting machine.
6.3 Transportation and shipping method and the matters needing

69
G.Weike Laser
attention
 Machine transportation environment should avoid the rain, moisture, tilt,
rat, potholes, such as damage, and ensure the well ventilated,
transportation environment temperature in the range of - 10 ℃ ~ + 40 ℃,
relative humidity is not more than 80%. Transportation and storage time
not more than 24 hours, allowing the environment temperature does not
exceed 70 ℃. Prohibited in open air for a long time. Because of all sorts of
reasons to temporarily store, truly besides should comply with the above
requirements, should also check their condition and packaging, to ensure
that the machine from damage
 No climbing, standing or placed on the product packing weight
 Do not use the pull of cables are connected to the product or handling
products
 It is forbidden to collision, scratched panels and displays
 Product packaging should avoid moisture, sun and rain
 Hoisting the machine tool should pay attention to drop spike light put, it is
strictly prohibited to collision. When lifting rope can't touch the machine, if
cannot avoid isolation must use soft objects
6.4 Storage conditions, storage period and matters needing
attention
Machine tool storage environment should avoid the rain, moisture, tilt, rat,
potholes, such as damage, and ensure the well ventilated, storage
temperature within the range - 10 ℃ ~ + 40 ℃, relative humidity is not more
than 80%. Transportation and storage time not more than 24 hours, allowing
the environment temperature does not exceed 70 ℃. Prohibited in open air for
a long time. Because of all sorts of reasons to temporarily store, truly besides
should comply with the above requirements, should also check their condition
and packaging, to ensure that the machine from damage.
Chapter 7 Laser metal cutting machine warranty
<Laser metal cutting machine warranty>
First, thank you very much for the purchase of our products, in order to
ensure the smooth progress of the service work of the product, especially
as follows:
 General
1. Warranty period, in line with the warranty conditions of the equipment
will be free of maintenance
2. Users to use our equipment must ensure that equipment integrity,
70
G.Weike Laser
independence and the original factory. For the following the division will
not warranty, also because of the resulting damage to the equipment or
to our cause of economic loss of reputation and the division reserve right
to pursue its legal responsibility
 Not consistent with the use of the equipment environment is still in
use
 Unauthorized modifications to the equipment include the addition of
a reduction, removal of replacement parts, or the use of our spare
parts, peripheral equipment
 Failure to operate, maintain, or artificially damaged, as required.
 Because the equipment transported cause damage
1. We have no effect on the performance of the product, with
no prior notice to change the product specifications and
naming rights
2. Division I only on the sale of the product itself, the
quality and performance of the legal obligations, does not
assume other indirect obligations and responsibilities
 Fine then
1. The whole machine is guaranteed for one year.Factory date from the date
of the factory as a sign
2. Warranty of wearing parts:
Vulnerable parts are not in the scope of warranty, such as a variety of glass
lenses, brass mouth, switches, crystal rods, foot switches, etc.
Power supply, drive motor, board warranty for one year
Machine peripheral equipment (if ):
Peripheral equipment warranty for one year, to label product ex factory date,
by the equipment manufacturer according to the standard warranty, our assist
maintenance; such as water cooler, fan, air compressor, computer and other(if
have computer)
 Parts maintenance Freight
1. within the warranty period, for a free replacement or repair of accessories,
such as the need to return to factory inspection, repair, or replacement of, by
the purchaser to bear the freight and send to company, the back testing plant
for the quality of the product itself reason (reasons for non-human, non use of
the environment, such as reasons), will give in order to free repair or
replacement, also by our bear hair to the purchaser of the freight.
Repair parts should be returned to the factory inspection, by the division of

customer service department detection, maintenance and then return to the
buyer (buyers for various reasons in arrears with my spare parts, will cancel
the guarantee of its equipment).
2. Within the warranty period, the quality of the non product quality problems
caused by equipment or accessories damaged, by the purchaser to bear the
71
G.Weike Laser
spare parts repair and transportation costs (such as the need to come home
should bear the cost)
3. The warranty period, by the buyer from the freight and repair parts
72
G.Weike Laser
Postscript
This manual final interpretation is owned by our company,
we will try our best to ensure the accuracy of the contents of
this manual. Because of the editor’s limited level, there maybe
inappropriate or omissions,hoping to obtain the general
readers and colleagues criticism and corrections.We don’t
assume any form of liability for all the consequences .All rights
reserved, without authorization,the document can not be
copied , any offenders will pursue its legal responsibility
73

G.weikE Fiber Laser Machine Manual

Uploaded by

Copyright:

Available Formats

G.weikE Fiber Laser Machine Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

G.weikE Fiber Laser Machine Manual

Uploaded by

Copyright:

Available Formats

G.

weike Fiber Metal Cutting Machine

Jinan G.Weike Science & Technology Co.,Ltd

specification and other accessories, so that you can better use.

This specification is only applicable to the standard configuration of

second chapter on security.

To quickly and effectively use the product, we requires the operator to

have the following conditions:

relevant editing graphics software, such as: Photo-shop, Auto-cad,

Coreldraw and other graphics software.

Second: the operator has a certain knowledge of Optics and related

mechanical and electrical equipment maintenance and maintenance

Third: to confirm whether the device is familiar with the operation of

As the function of the product is constantly updated, the products you

Apologize for this.

3.4 Laser cutting process principle.................................................................37

4.5.9 take the border and cutting............................................................58

Chapter One Introduction

1.2 Main purpose and application scope

1.3 Use Environmental Conditions

1.4 The impact on the environment and energy

1.5 Products Construction and working principle

1.5.1 Overall structure and its working principle, working

1.5.2 Main component or functional unit of the structure, function

and working principle

Picture 1-1 Software operating main interface Picture1-2 servo system

Piture1-3 Calibration operation main interface Piture1-4 Cutting head

1.6 Function, structure and working principle, working characteristic

of the auxiliary device

1.6.1 Gas path system

1.6..2 Water system

Chapter 2 Safety Instructions and Precautions

and comply with the relevant safety precautions.

2.2 The machine safety standards

2.3 Laser safety notice

2.4 Security management warning

2.5 Laser safety notice

2.5.1 Eyes and skin’s protection

2.5.2 Fire protection

2.6 Electric safety

2.7 Machine protective measures

manager's name, etc.

2.8 Common sense of operator

Chapter 3 Transportation, Installation and Debugging

3.1.1 Attentions of open the wooden case

3.1.2 Check the content

3.2 Installation environment requirement, method and matters

3.2.2 Environmental requirements:

When operating machine, environment temperature must be between + 10 ℃

3.2.3 Vibration requirement:

1) Forklift, land transport, etc

2) Directly beside the equipment install or remove other machines.

3) Operation machines which will caused vibration, such as punching

3.2.4 The connection of the gas

b)The connection of auxiliary gas

avoid water quality be affected.

3.2.5 electrical gas connections

3.3 Installation debugging methods and relevant specification

3.3.1 Debugging install of Fiber machine

4. Water cooled fixed plate