Sumner Welding
Sumner Welding
Sumner Welding
Welding
Make-up
Tools
Catalog 317
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Another important part of our philosophy at Sumner is our commitment to safety. All
Sumner employees are dedicated to the safety of the individuals who use our products.
We understand that price is always a concern to our users, but we will never sacrifice
quality or safety just to save costs. We know the demands expected of all Sumner
products, and each is built for years of use. It could be said that Sumner tools are built
the way the welder would make them. As a result, our tools are not only considered the
best in the market, but also the most reliable to get the job done efficiently and safely.
2 Introduction
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CONTENTS
Table of Contents
3 1-1/2" (38 mm) Acme fine adjustment thread 3 Set screw can lock jack head to stand —
— the largest in the industry no loose pieces
3 Large, convenient adjustment handle 3 Jack independently load tested for quality
3 CE rated assurance
Hi Pro Jack
28"-49" (71-125 cm)
Lo Fold-A-Jack
21"-36" (51-89 cm) Hi Fold-A-Jack
28"-49" (71-125 cm)
4 STANDARD JACKS
PIPE STANDS - HD Jacks / HDJ Plus / Pro Jack / Fold-A-Jack
*
PIPE STANDS
Part Number (carbon steel) 780518 780514 780499
780551 780944 (Lo)
780518 &
Part Number (stainless steel) 780498 780517 N/A N/A
780274
Pro Jack, Heavy Duty Jack 2,500 lb 1,000 lb 2,500 lb 1,000 lb 2,000 lb
& Fold-A-Jack Capacity 1,135 kg 450 kg 1,135 kg 450 kg 900 kg
1/8" – 24" 3/8" – 12" 1-1/4" – 24" 1-1/2" – 24" 1/8" – 10" (Flat)
Pipe Size (min - max)
3–600 mm 10–300 mm 30–600 mm 40–600 mm 3–250 mm
Weight
Part # Description lbs kg
Hi Jacks are used for Lo Jacks are used for
perfect work height larger shapes or pipe 781050 ST-448 Hold-Down Device 6.0 2.7
on shapes or pipe
781056 15' Safety Brakes 4.0 1.8
STANDARD JACKS
PIPE STANDS - Pipe Jack Head Styles - Hold-Down Device 5
*
Jack Stand Specifications
Weight Weight
Part # Description lbs kg Part # Description lbs kg
HI HEAVY DUTY JACKS
780375 ST-801 w/Vee Head 24.0 10.9 HI FOLD-A-JACKS ®
780376 ST-802 w/Roller Head 27.0 12.2 781300 ST-881 w/Vee Head 25.0 11.3
780377 ST-803 w/Bar Stock Head 24.0 10.9 781301 ST-882 w/Roller Head 28.0 12.7
780378 ST-804 w/Stainless Steel Rollers 28.0 12.7 781302 ST-883 w/Bar Stock Head 25.0 11.4
780379 ST-805 w/Stainless Steel Vee Head 24.0 10.9 781303 ST-884 w/Stainless Steel Rollers 29.0 13.1
780380 ST-806 w/Ball Transfer Head 27.0 12.2 781304 ST-885 w/Stainless Steel Vee Head 24.0 10.9
780381 ST-807 w/Rubber Wheels 26.0 11.8 781305 ST-886 w/Ball Transfer Head 29.0 13.1
HEAVY DUTY JACK PLUS (HI JACK) 781306 ST-887 w/Rubber Wheels 26.0 11.8
780326 w/Ribbed Vee Head 24.0 10.9 LO FOLD-A-JACKS®
LO HEAVY DUTY JACK PLUS 781310 ST-981 w/Vee Head 21.0 9.5
780385 ST-901 w/Vee Head 19.0 8.6 781311 ST-982 w/Roller Head 24.0 10.9
PIPE STANDS
780386 ST-902 w/Roller Head 22.0 10.0 781313 ST-984 w/Stainless Steel Rollers 24.0 10.9
780387 ST-903 w/Bar Stock Head 18.0 8.2 781314 ST-985 w/Stainless Steel Vee Head 22.0 10.0
780388 ST-904 w/Stainless Steel Rollers 22.0 10.0 781315 ST-986 w/Ball Transfer Head 25.0 11.3
780389 ST-905 w/Stainless Steel Vee Head 19.0 8.6 781316 ST-987 w/Rubber Wheels 22.0 10.0
780390 ST-906 w/Ball Transfer Head 22.0 10.0
HI PRO JACKS®
780391 ST-907 w/Rubber Wheels 21.0 9.5
780471 ST-871 w/Vee Head 23.0 10.4
NOTE: Jacks ordered with stainless steel vee heads are 780472 ST-872 w/Roller Head 26.0 11.8
shipped with a standard vee head and stainless steel 780473 ST-873 w/Bar Stock Head 23.0 10.4
vee head attachment (PN 780502). See page 5 for 780474 ST-874 w/Stainless Steel Rollers 26.0 11.8
details on stainless steel vee-head attachment. 780475 ST-875 w/Stainless Steel Vee Head 24.0 10.9
780476 ST-876 w/Ball Transfer Head 28.0 12.7
780477 ST-877 w/Rubber Wheels 25.0 11.4
NOW IN
TM
*
®
A Quick, Easy, Safe Clamp For Holding
STAINLESS
Pipe In Vee Head Jack Stands STEEL!
Patented.
Threads permit
positive gripping of
pipe to vee head
Rugged steel
frame for
years of use
6 STANDARD JACKS
PIPE STANDS -Jack Stand Specifications - Hold-E
*
Maxi
™
Fat Jack Midi
PIPE STANDS
Roller Head / 6,000 lb cap. Large Vee w/Locking Double Locking Pin Midi & Maxi Fold
Part # 785220 Pin & Retainer with Retainer for Storage
36˝ PIPE
(900 mm) Part # Description Min Height Max Height Base lbs kg
12˝ PIPE
Maxi Fat Jack 34" x 34" x 34"
(300 mm) 785250 36" / 91.4 cm 61" / 154.9 cm 47.0 21.4
w/Vee Head 86.3 cm x 86.3 cm x 86.3 cm
Weight
Weight Part # Description lbs kg
Part # Description lbs kg 780395 FAB SAF Jack 26.0 11.8
783250 Hi Boy Jack Stand 45.0 20.4 780400 FAB SAF Jack w/Roller 26.0 11.8
STANDARD JACKS
PIPE STANDS - Fat Jack / Hi Boy Jack / SAF Jack 7
*
Adjust-A-Rolls ™
3 Roller adjustment from either side 3 Wheels trued for true pipe rotation
3 Fast adjustment for easy pipe positioning 3 Bronze bearing to eliminate arcing
3 1/2" to 36" (12–900 mm), or 2,500 lb 3 Brake to lock loads for layout or fit-up
(1,135 kg) pipe capacity
3 Handle large enough to work with gloved hand
3 Clean and simple design avoids
welder interference
PIPE STANDS
Table Adjust-A-Roll
Lo Adjust-A-Roll
24" (61 cm)
Hi Adjust-A-Roll
31" (78 cm) Replacement legs
for easy repair
(Part # 780675-KD)
Mini-Roll
3 ½ to 36" (1.2 to 91 cm) pipe capacity
7.25"
11"
(18.74 cm)
(28.0 cm)
22"
(55.9 cm)
8 ROLLER HEAD
STANDARD STANDS
JACKS
PIPE STANDS - Adjust-A-Roll / Mini Roll
*
3 Improved lock washer design
NEWLY 3 More features
IMPROVED!
Pro Roll
™ 3 Adjustable height
3 1/2" to 36" (1.2–91 cm)
or 2,500 lb (1,135 kg) capacity
3 Leveling on either side of stand
Adjustable
Height! 3 Uses Quick Change Housings
Improved lock
washer design!
43"
PIPE STANDS
109 cm
29"
74 cm
Patented
Table Adjust-A-Roll
ROLLER
PIPE HEAD
STANDARD
STANDS - Pro Roll STANDS
JACKS
- Roller Stand Head Styles 9
*
Quick Change
Roller Housings for SUMNER Pro Roll™ & Adjust-A-Roll™ Stands
Sumner's innovative Quick Change Roller Housings Roller wheels available in steel, stainless steel or rubber.
increase the utility of its roller stand product line. Roller Ball transfer heads, with carbon or stainless steel balls,
housings can be changed in a snap, without tools, to and bar stock heads are also available.
adapt to changing job needs.
Weight
Part # Description lbs kg
PIPE STANDS
Hi Adjust-A-Roll Lo Adjust-A-Roll
Weight Weight
Part # Description lbs kg Part # Description lbs kg
780365 ST-601 with roller wheels 35.0 15.8 780370 ST-701 with roller wheels 34.0 15.4
780366 ST-602 with ball transfer heads 38.0 17.3 780371 ST-702 with ball transfer heads 24.0 10.9
780367 ST-603 with rubber wheels 34.0 15.4 780372 ST-703 with rubber wheels 32.0 14.5
780368 ST-604 with stainless steel wheels 35.0 15.8 780373 ST-704 with stainless steel wheels 34.0 15.4
780369 ST-605 with bar stock head 39.0 17.6 780359 ST-705 with bar stock head 37.0 16.8
780399 Hi Adjust-A-Roll [base only] 28.0 12.7 780405 Lo Adjust-A-Roll [base only] 26.0 11.8
Mini-Roll
Weight
Part # Description lbs kg Hi Adjust-A-Roll, Lo Adjust-A-Roll, and Pro Roll have a
785280 Mini Roll w/roller wheels 23.0 10.4
width of 31" (80 cm) and a depth of 23" (58.5 cm).
785281 Mini Roll w/ball transfer heads 22.0 10.0
785282 Mini Roll w/rubber wheels 22.0 10.0 Mini-Roller has a height of 7.25" (18.4 cm).
785283 Mini Roll w/stainless steel wheels 23.0 10.4
785284 Mini Roll w/bar stock head 31.0 14.1
785288 Mini Roll w/S.S. ball transfer heads 23.0 10.4
785285 Mini Roll - base only 15.0 6.8
10 STANDARD JACKS
ROLLER HEAD STANDS
PIPE STANDS - Adjust-A-Roll / Pro Roll / Mini Roll - Qwik Change Roller Housings - Specifications
*
Maximum
36" (90 cm) pipe
Minimum 4"
(10 cm) pipe
*
Large 12" A
(30 cm) vee
1-3/4" Acme
adjustment C
Shown with screw
optional roller
wheels Heavy duty 1"
(2.5 cm) square
Fast action leg tubing
adjustment
handle
B
Basic Big V
(Part# 780260)
SPECIALTY
PIPE STANDS
Specifications
30" (76 cm)
Load Capacity 2,500 lb (1,135 kg) wide base
Basic Unit A (height) 35.5" (902 mm)
LIFTS
B (width) 29.5" (749 mm)
Vee Head Height C (min) 29.5" (749 mm) The Big V * Jack is a low cost stand
(max) 41.0" (1,041 mm)
for 4 - 36 (100 - 915 mm) pipe.
Stainless Steel Sleeves (PN 781382) Stainless Steel Ball Transfers (PN 781397) Hold-Down Device
Capacity 2500 lb/1135 kg Standard Ball Transfers (PN 781383) (PN 781050)
Stainless Steel Sleeves Uses high tensile strength chain for gripping up to
When working with stainless steel pipe, the sleeve Consists of four rubber wheels and hardware so 12" (30 cm) pipe onto the large vee head when
option instantly converts the Max Jax stand to a that it can be mounted into the 12" (30 cm) vee either welding or using the Max Jax stand for
specialty tool for stainless steel welding, preventing head. 1,000 lb (450 kg) capacity. material handling. Chain extension kits are
carbon available for pipe up to 40" (101 cm).
Weight Weight
Part # Description lbs kg Part # Description lbs kg
780260 Big V - Basic 36.0 16.4 781397 Stainless Steel Ball Transfer Kit 5.0 2.3
781381 Roller Wheel Kit 8.0 3.6 781407 Stainless Steel Roller Head Kit 8.0 3.6
781382 Stainless Steel Sleeves 8.0 3.6 781050 Hold-Down Device 6.0 2.7
781383 Standard Ball Transfer Kit 8.0 3.6
781394 Rubber Wheel Kit 8.0 3.6
®*
Now Rated at 4,500 lb/2045 kg. Capacity!
The versatile Max-Jax stand is the ideal fabricator stand. pipe weighing 4,500 lbs (2,041 kg) per Max-Jax stand can
The large 12" (30 cm) vee head and heavy duty five-legged be wheeled with ease from storage rack to welding bay
design offers the welder a maximum margin of safety on and onto the shipping dock.This means the load is lifted
pipe up to 36" (90 cm). With optional accessories, such as only once, resulting in a reduction of 50% or more in
the heavy duty casters and Sumner Hold-Down Device, handling costs.
In the shop or on
Maximum
36" (90 cm) pipe
the job, moving long
lengths of pipe is a snap
PIPE STANDS
Minimum 4"
(10 cm) pipe with the Max Jax stand!
Optional
styles of
roller wheels Large 12"
(30 cm) vee
Fine adjustment
Optional pipe with bearing
hold down chain
Stable and
sturdy 5-leg
construction
Basic Max-Jax
Comes with Large
Leveling Pads
The basic Max-Jax stand
safely handles large
A
diameter pipe up to 36"
(90 cm). The 1-3/4" vee
C head shaft permits the
welder to position loads
up to 4,500 lb (2,041 kg)
with ease. Check the See
Max-Jax accessories
Max-Jax Kit - Consists of the basic Max-Jax on page 13.
(Part # 781460) with Caster Kit
(Part # 781465) and Roller Head Kit B
(Part # 781406).
Weight - 68.0 lb / 30.8 kg
12 STANDARD
LARGE VEE JACKS
HEAD JACKS
PIPE STANDS - Max Jax
*
PIPE STANDS
Stainless Steel Sleeves (PN 781382) Roller Wheel Kit (PN 781381)
Capacity 2500 lb/1135 kg Capacity 2500 lb/1135 kg
Rubber Wheel Kit (PN 781394) Stainless Steel Ball Transfers (PN 781397)
Standard Ball Transfers (PN 781383)
Rubber Wheel Kit Consists of four rubber wheels and hardware so that it can be
Consists of four rubber wheels and hardware so that it can be mounted into the 12" (30 cm) vee head. 1,000 lb (450 kg) capacity.
mounted into the 12" (30 cm) vee head. 1,000 lb (450 kg) capacity. Used on Max-Jax 2 w/Vee Head.
STANDARD
LARGE VEE JACKS
HEAD JACKS PIPE STANDS - Big Vee - Large Vee Head Jack Accessories 13
*
NEW!
Now Multiple
Heights!
914 mm
The Max-Jax 2 stand has the
36"
unique capability of being either
584 mm
a low or high moveable jack
23"
PIPE STANDS
Max-Jax 2 Kit with Standard Large Vee Head, Max-Jax 2 Kit with Drop Slot Head,
Roller Wheels & Caster Stand (PN 786450) Roller Wheels & Caster Stand (PN 786451)
Requires no pipe
adjustment.
14 STANDARD JACKS
PIPE STANDS - Max Jax 2
*
Max-Jax 2 Kit #1 - Vee Head Style Max-Jax 2 Kit #2 - Drop Slot Roller Head Style
(Part # 786450) (Part # 786451)
PIPE STANDS
Max Position Min Position Max Position Min Position
Lo Stand Lo Stand Lo Stand Lo Stand
Specifications
HI A 74 1879.6 HI A 26 584.2
C 61 1549.4 C 34 762.0
LO A 52 1320.8 LO A 23 660.4
C 66 1676.4 C 30 863.6
Part # Description lb kg
786450 Max Jax 2 Kit #1 (Vee Head Style) includes Max Jax 2 Basic (PN 781460), Caster 106 48.3
Kit (PN 779048), and Vee Head Kit (PN 781417)
786451 Max Jax 2 Kit #2 (Drop Slot Head Style) includes Max Jax 2 Basic (PN 781460), 127 57.7
Caster Kit (PN 779048), and Drop Slot Head Kit (PN 781406)
Optional 8"
(20 cm)
casters B
Quick action
breaks
Reversible
beam forks
Detachable handle
can be rotated out of
operator’s way.
Specifications
Load Capacity 2,500 lb (1,135 kg)
Basic Unit A (height) 27.8" (705 mm)
B (width) 29.6" (752 mm)
Basic Unit with Casters (height) 37.3" (947 mm)
(width) 39.5 (1,003 mm)
Beam Head Height C (min.) 25.5" (648 mm)
(max.) 37.5" (953 mm)
Beam Head height with Casters (min.) 35.0" (889 mm)
(max.) 47.0" (1,194 mm)
Weight
Beam-Jax Kit #1 (Part # 781486)
Part # Description lbs kg
Includes basic Beam-Jax Unit (Part # 781485)
781485 Basic Beam-Jax 51.0 23.1
& Caster Kit (Part # 781465)
781486 Beam Jax Kit (Beam Jax & Casters) 121.0 54.8
NEWLY
IMPROVED!
The Ideal
Flange Fit-up
3 Can be used on all standard weld neck
Tool!
flanges and great with slip-on flanges
3 Contact points stainless steel
— a standard feature
3 One piece construction
— no loose pieces
3 Quick action operation
3 Now, structurally stronger 8" - 12" (200–300 mm)
Internal Fit-Up Clamp
Fits up flange to
center axis of pipe
FIT-UP TOOLS
4" - 8" (100–200 mm)
Internal Fit-Up Clamp
Tightens
tool to pipe
Simple Operation
Specifications
Weight
Part # Description lbs kg
784103 8" - 12" (200–300 mm) Internal Fit-up Clamp 28.0 12.7
784102 4" - 8" (100–200 mm) Internal Fit-up Clamp 8.5 3.9 NOTE: The Internal Fit-up Clamp is an alignment tool.
A separate lifting device to support the flange weight is
784100 2" - 4" (50–100 mm) Internal Fit-up Clamp 2.5 1.1 recommended.
STANDARD
FIT-UP - JACKS
CLAMPS
FIT-UP TOOLS Internal Fit-up Clamp 17
*
Weight
Part # Description lb kg
781130 1 - 2-1/2" Ultra Clamp 4.0 1.8
781150 2 - 6" Ultra Clamp 10.0 4.5
781170 5 - 12" Ultra Clamp 17.0 7.7
781510 1 - 2-1/2" Ultra Qwik Clamp 4.4 2.0
Push button design allows for rapid action
setting and fine tune threaded adjustment 781520 2 - 6" Ultra Qwik Clamp 10.0 4.5
781530 5 - 12" Ultra Qwik Clamp 17.0 7.7
18 FIT-UP CLAMPS
FIT-UP TOOLS - Ultra Qwik Clamp / Ultra Clamp
*
™ *
A fast, accurate
fit-up clamp for
PN 781265
5" –12" 5" –12"
(127 – 300 mm) (127 – 300 mm)
FIT-UP TOOLS
PN 781550 PN 781275
PN 781540 PN 781265
2" – 6" 2" – 6"
1" – 2-1/2" 1" – 2-1/2"
(50 – 150 mm) (50 – 150 mm)
(25 – 65 mm) (25 – 65 mm)
STANDARD
FIT-UP JACKS
FIT-UP TOOLS CLAMPS
- Ultra Qwik Fit / Ultra Fit 19
*
DX Clamp NEW!
FAB-MATE
™
FIT-UP TOOLS
Adjust-A-Fit Adjust-A-Flange
™ ™
3 Fits all flanges for 5" pipe and larger with bolt holes 3/4 to
1-5/8" (19 to 42 mm)
3 Eliminates 75% of the hard work in pipe fitting when used with the
Adjust-A-Fit™ and Roust-A-Bout™ devices.
Weight Weight
Part # Description lbs kg Part # Description lbs kg
780420 ST-104 Adjust-A-Fit 11.0 5.0 780425 ST-105 Adjust-A-Flange 11.0 5.0
Knurled adjustment
for gloved hands and Leveling and supporting
precise leveling device quickly and
accurately sets gap
Fast action
chain lock
system for
fast set-up
FIT-UP TOOLS
High tensile
strength chain
with black oxide
finish
Flared jack bars are
easy to add or remove
to accommodate a wide
range of pipe diameters
Jack bar screw allows
welder to square and
space the fit up easily
CLAMP CHAMP
An advanced solution for today's problem fit ups!
The Clamp Champ tool is built for the welder who takes pride in doing his job right the first time. Constructed for years
of trouble-free job site use, the versatile Clamp Champ tool makes pipe fit-up simple and accurate – without the need
of a helper. The Clamp Champ tool is similar to a pipe vise with fast, easy set up and solid chain engagement.
FIT-UP TOOLS
Pipe to Pipe Pipe to Tee
Standard Kit:
Consists of metal carrying box, main block and chain, jack bars and instruction manual. Large Clamp Champ
tool includes double jack screws for reforming 20 mm pipe wall.
Range Model Part # Description Number of Weight
Jack Bars lb kg
1-10" (25 - 250 mm) Standard 781000 ST-110 Standard Clamp Champ 3 21.0 9.5
1-10" (25 - 250 mm) Stainless Steel 780999 ST-210 Stainless Steel Clamp Champ 3 21.0 9.5
1-16" (25 - 400 mm) Standard 780998 ST-116 Standard Clamp Champ 5 25.0 11.3
1-16" (25 - 400 mm) Stainless Steel 780997 ST-216 Stainless Steel Clamp Champ 5 25.0 11.3
10-36" (250 - 900 mm) Standard 781250 Standard Clamp Champ 7 111.0 50.4
10-36" (250 - 900 mm) Stainless Steel 781251 Stainless Steel Clamp Champ 7 111.0 50.4
Conversion Kit:
Consists of chain and jack bars to increase Clamp Champ capacity
Capacity Increase Model Part # Number of Chain Length Weight
from to Jack Bars lb kg
10" (250 mm) 16" (400 mm) Standard 781031 2 18" (450 mm) 7.0 3.2
10" (250 mm) 16" (400 mm) Stainless Steel 781032 2 18" (450 mm) 7.0 3.2
36" (900 mm) 48" (1,200 mm) Standard 781252 2 30" (760 mm) 16.0 7.3
36" (900 mm) 48" (1,200 mm) Stainless Steel 781253 2 30" (760 mm) 16.0 7.3
A Professional Fit-Up
System For The Fabricator
3 Fit-up 1" to 8" flanges, fittings, reducers, caps
and pup joints in amazing time
3 Exceptionally accurate
PFAST
(Part # 785450) accessories to perform most fit up applications and a
mounted electronic tablet that provides a step-by-step
pictorial instruction on how each assembly is set up.
Each PFAST™ system comes with in-house training by a Sumner representative. In addition,
each PFAST system has an electronic tablet attached to the unit that provides a pictorial, step-by-
step reference to
Accessories
Each PFAST (PN 785450) system comes complete with the following accessories:
FIT-UP TOOLS
Tablet Vee Table - PN 785615 Bed Table - PN 785620 Side Table - PN 785610
Chuck Table - PN 785625 Chuck Adapter Plate Chuck Nuts - PN 785539 Wedge Support
PN 785556 PN 785630
PFAST Specifications
1–8" / DN25–DN200mm,
Minimum Height: 71-1/4" / 181.0 cm Flange Capacity:
300 lb pressure rating
Maximum Height: 80" / 203.2 cm Load Capacity: 600 lbs / 272.0 kg
Width: 30" / 76.2 cm Carriage Travel: 20-1/4" / 51.4 cm
Length: 60" / 152.4 cm Bed Length: 45-1/4" / 114.9 cm
Base Weight: 354 lbs / 161.0 kg Height Stowed: 41-1/4" / 104.8 cm
424 lbs / 193.0 kg Handle Cranks 49 / ft
Shipping Weight (2):
225 lbs / 102.2 kg per ft/m: 160 / m
PFAST Accessories
Bed Table - PN 785620 12 lbs / 5.5 kg Vee Table - PN 785615 14 lbs / 6.4 kg
Chuck Table - PN 785625 23 lbs / 10.5 kg Chuck Table - PN 785625 11 lbs / 5.0 kg Storage Box
Wedge Support - PN 785630 1 lb / 0.5 kg Side Table - PN 785610 15 lbs / 6.8 kg PN 779928
Chuck Plate w/Chuck Nuts 20 lbs / 9.1 kg Storage Box - PN 779928 87 lbs / 39.5 kg
PN 785556
Simple Operation:
1. Push spring-loaded button
2. Separate pin from nut
3. Insert into top two flange holes
4. Push spring button and re-insert onto pin
5. Quarter turn to tighten
Welder's Stool
FIT-UP TOOLS
Weight
Part # Description lbs kg
785800 Welder's Stool 18.0 8.2
Flange Pins
For accurate alignment of pipe flanges
(carbon or stainless steel)
ST-106 / ST-206 ST-258
3 Quick installing pins work as convenient reference
points to level flange for tack and weld-out —
no tools needed
3 Hardened tapered ST-106 and ST-206 pins
automatically center on 5/8" to 1-5/8" (16–42 mm)
holes; ST-258 pins similarly set in 1-1/2" to 2-5/8"
(38–66 mm) holes or flange thicknesses of
4-5/8" to 6-3/8" (117–162 mm)
3 Features Acme threads for maximum clamping power
and hardened steel for long lasting use
Weight
Part # Description lbs kg
780430 ST-106 Flange Pins 4.0 1.8
780429 ST-206 Stainless Steel Flange Pins 4.0 1.8
FIT-UP TOOLS
780650 ST-258 Flange Pins 32.0 14.5
Flange Leveler
3 Now two-hole & level in one time-saving operation 3 Automatically centers in flange holes 5/8" to
1-5/8" (16–42 mm)
3 Uses push-button Qwik Pin nuts for fast action
3 Easily replaceable vials in the event of breakage
3 Features stub Acme threads for maximum
clamping & hardened steel for lasting use
Weight
Part # Description lbs kg
781240 Flange Leveler 4.5 2.0
779934 Vial Kit 0.5 0.2
(Manual)
ST-301 ST-302 ST-303
ST-304
Part # Description Spread Pin Diameter 150 lb 300 lb 400 lb 600 lb 900 lb 1,500 lb
784003 ST-301 Flange Spreader 3" (76 mm) 5/8" (16 mm) 1–6" 3/4–4" 1/2–2" — — —
784002 ST-302 Flange Spreader 4" (101 mm) 3/4" (19 mm) 2–12" 1-1/2–8" 1–4" 1–4" 1–2" 1–2"
784001 ST-303 Flange Spreader 5" (127 mm) 7/8" (22 mm) 5–24" 2-1/2–12" 1-1/2–8" 2–6" 1–4" 1–3"
784000 ST-304 Flange Spreader 6-3/8" (162 mm) 1" (25 mm) 10–24" 7–24" 3-1/2–16" 4–10" 1–8" 1–5"
(Hydraulic)
Clamp
weld pinholes caused by poor grounding
3 Attaches and detaches in seconds
3 Makes up ground leads three ways —
lug, clamp-on and bare cable
Puts an End
to Tangled 3 Positive anti-arc bearings take loads
up to 400 amps
Ground Leads
Weight
Amp
Part # Description Capacity lbs kg
FIT KIT
™
Fit Kit 2" – 12" - PN 780315
FIT-UP TOOLS
• Four (4) Fold-A-Jacks • 4" – 8" Internal Fit-Up Clamp
• 2" – 6" Ultra Clamp* • 8" – 12" Internal Fit-Up Clamp
Get the Ultra Clamp, the Ultra Fit • 5" – 12" Ultra Clamp* • Quad Level
Clamp, and the Internal Fit-Up Clamp... • 2" – 6" Ultra Fit • Aluminum Square
all in one great package! • 5" – 12" Ultra Fit • One set of Qwik Pins*
• 2" – 4" Internal Fit-Up Clamp fasteners
Fit Kit 2" – 6" - PN 780324 • Weldbox 3617
Weight
Part # Description lbs kg
780324 Fit Kit 2" – 6" 35.0 16.0
780315 Fit Kit 2" – 12" 283.9 129.0
Welding Gage
3 Available in both
imperial and metric
Standard
Squares Weight
Standard Squares from Sumner Part # Description lbs kg
are marked with both imperial and
781921 Standard Square (aluminum) 0.8 0.4
metric units.
FIT-UP TOOLS
Multiple
M ltiple Fit-up is a
snap with
Purpose
Pur
P urpose
u
urpo
pos
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Magnetic
Magnetic
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welding Small Angle Medium Angle Large Angle
Fixtu
Fixtur
Fixtures
xtures
xt
x s fixtures… Fixture
PN 781886
Fixture
PN 781887
Fixture
PN 781888
Multiple Angle Fixture HD Fixed 90° Fixture Position Square Tubing Fit-up Round Tubing Hold Tubing to Steel Plate
Holding Angle
Part # Description Cap. Dimensions Configuration Weight
781885 Multiple Angle Fixture 28.0 lb 3.75" x 0.5" x 2.5" 30°, 45°, 60°, 75°, 90° 1.0 lb
(12.5 kg) (96 x 14 x 64 mm) (0.4 kg)
781886 Small Angle Fixture 48.5 lb 4.75" x 0.5" x 3.25" 45°, 90°, 135° 1.0 lb For fast, accurate positioning of flat
781887 Medium Angle Fixture
(22.0 kg)
90.0 lb
(120 x 14 x 82 mm)
6.33" x 0.75" x 4.0" 45°, 90°, 135°
(0.4 kg)
2.0 lb
and round ferrous metal for
(41.0 kg) (160 x 20 x 102 mm) (0.9 kg) welding and assembly!
781888 Large Angle Fixture 122.0 lb 7.88" x 0.89" x 5.0" 45°, 90°, 135° 3.0 lb
(55.0 kg) (200 x 22 x 128 mm) (1.4 kg)
781875 Heavy Duty 90° Fixture 88.0 lb 8.2" x 8.2" x 1.8" 90° 6.0 lb
(40.0 kg) (207 x 207 x 48 mm) (2.7 kg)
FIT-UP TOOLS
NEW!
(PN 781950)
Weight
Part # Description lb kg
781950 Accu-level .75 .34
(PN 784590)
NEW! The Sumner Universal Center Punch has arms which are joined and adjust
to pipe circumferences from as small as 4" diameter to whatever pipe or
tank size you wish to work on. The Universal Center Punch has the same
features found on Sumner's Center Punch with unlimited capacity. Magnetic
arms attach to the steel surface to assure accurate location when using the
punch's spring loaded striking hammer. The center punch comes with
a detachable digital gage with a magnetic base for additional leveling
applications. The gage can be zeroed out and used as an angle finder
during fabrication.
*
Makes Problem Fit-Up Easy
& Simple Set-Ups a Snap!
3 Lightweight, but durable
The Mul-T-Square tool consists of two 45° blades that slide effortlessly in an
3 Handles up to 8" (20 cm) flanges
industrial-strength plastic handle. Each blade is made of stainless steel
and up to 14" (35 cm) fittings
for precise alignment. The 10" (26 cm) and 14" (35 cm) arms allow for
3 Versatile for measuring 45° measurement of tight fit-ups or they can be expanded for up to 30" (76 cm)
and 90° angles squaring of 90° fittings. In some instances, the 45° blades are handy by themselves
for simple alignment. The blades are loosened or secured by a simple twist of the
3 Blades marked with both conveniently located locking knob.
Imperial and Metric units
Weight
Part # Description lbs kg
790000 Mul-T-Square complete (standard blades) 2.0 0.9
790001 Mul-T-Square handle only 0.3 0.1
790021 Mul-T-Square blades only (pair, standard) 2.0 0.9
790026 Mul-T-Square blades only (pair, extended) 2.5 1.1
790030 Mul-T-Square complete (extended blades) 2.0 0.9
FIT-UP TOOLS
Magnetic Holders (PN 781895)
Sold in packages of three, Sumner Magnetic Holders can
be used to position a standard builder’s square for layout Use with a standard square to
work or to create an ideal burning guide. Holds squares up create a great torch guide
to 1/8" (3 mm) thick.
Weight
Part # Description lb kg
781895 Magnetic Holders 1.0 0.4
781896 Magnetic Torch Guide Kit 2.0 0.9
*®
PURGE STAR
3 Purge 6" pipe in less than 3 minutes
Inflatable Purge Dams to less than 1% oxygen content
Secondary
hose for weld Proban™ fire
chamber (Black) Glow indicator to resistant fabric
locate center in pipe
Armored stainless
Primary steel spinal hose Pull loop
inflation (red)
FIT-UP TOOLS
Quick disconnect
metal fittings
Purge Star
Pre-set Inflation
pressure
relief valve Two size hose barb
Secondary 1/4" & 3/8"
outlet for
weld chamber 2" - 10" models have
inflation fitting (red)
Part # Description
3. Inert gas travels 5. Inert gas release through
Single Hose through spinal tube new design low profile valve
Ring Purge
Pipe & Tubing
Weight
Part # Description lbs kg
786009 Inflatable Ring Purge 18" (450 mm) 6.0 2.7
786010 Inflatable Ring Purge 20" (500 mm) 6.0 2.7
FIT-UP TOOLS
786011 Inflatable Ring Purge 22" (550 mm) 6.0 2.7
786012 Inflatable Ring Purge 24" (600 mm) 8.0 3.6
786013 Inflatable Ring Purge 26" (650 mm) 8.0 3.6
786014 Inflatable Ring Purge 28" (700 mm) 9.0 4.1
786015 Inflatable Ring Purge 30" (750 mm) 9.0 4.1
786016 Inflatable Ring Purge 32" (800 mm) 12.0 5.4
786017 Inflatable Ring Purge 34" (850 mm) 15.0 6.8
786018 Inflatable Ring Purge 36" (900 mm) 18.0 8.2
Centering glow Chamber
786021 Inflatable Ring Purge 42" (1050 mm) 20.0 9.1
indicator vent port
786024 Inflatable Ring Purge 48" (1200 mm) 24.0 10.9
786028 Inflatable Ring Purge 56" (1422 mm) 27.0 12.2
786030 Inflatable Ring Purge 60" (1524 mm) 32.0 14.5 The "open-bore" design of
786036 Inflatable Ring Purge 72" (1828 mm) 36.0 16.3 the Ring Purge reduces
786040 Inflatable Ring Purge 80" (2031 mm) 40.0 18.1 purge area resulting in less
volume of inert gas required.
Additional sizes available upon request.
Nylon
Expansion
Plugs
Inexpensive nylon expansion plugs are
ideal for low pressure, hydrostatic testing of
drains, pools, and spas. The nylon construction
and natural rubber rings are resistant to chemicals
and seawater corrosion. They are available in
3/4 - 4"(17-100 mm) sizes and come with a hollow
shaft with screw cap for sealing or venting.
Sumner expansion plugs are perfect for small pipe diameter purging. The 3/4 - 4" plug kit comes with brass
hole barbs for flooding argon into the weld chamber. Plugs are heat tolerant to 100˚C / 221˚F. Use with gas
is not recommended.
FIT-UP TOOLS
PN 780070
6" aluminum expansion plug with hollow shaft – similar to nylon plugs but with
aluminum plates.
Specifications
FIT-UP TOOLS
Part # Inch mm Description mm inch mm i-nch oz gm
786060 3/4 17 Nylon Expansion Plug 18 – 24 0.71 – 0.95 20 0.78 0.35 10
786061 1 25 Nylon Expansion Plug 23 – 32 0.90 – 1.26 25 1 0.70 20
786062 1-1/4 31 Nylon Expansion Plug 31 – 42 1.22 – 1.65 31 1.22 1.24 35
786063 1-1/2 37 Nylon Expansion Plug 37 – 54 1.46 – 2.13 31 1.22 1.59 45
786064 2 50 Nylon Expansion Plug 48 – 65 1.89 – 2.56 30 1.18 2.82 80
786065 2-1/2 60 Nylon Expansion Plug 60 – 77 2.36 – 3.03 32 1.26 4.59 130
786066 3 75 Nylon Expansion Plug 70 – 87 2.76 – 3.43 30 1.18 4.94 140
786067 3-1/2 85 Nylon Expansion Plug 83 - 97 3.27 – 3.82 30 1.18 5.22 148
786068 4 100 Nylon Expansion Plug 95 – 110 3.74 – 4.33 35 1.38 5.65 160
786070 6 150 Aluminum Expansion Plug 148 – 162 5.83 – 6.38 37 1.46 24 680
786055 Nylon Expansion Plug Kit 5.5 lbs 2.5 kg
™
Storage
Chests
3 Tough steel wire mesh NEWLY 58"
IMPROVED!
(147 cm)
3 Four 6” (15 cm) Heavy Duty
casters standard
3 For high visibility storage
3 Reinforced frame & door
63-½" 33-¾"
(161 cm) (86 cm)
Stor Mac 30
Stor Mac 48
58"
(147 cm) 58"
(147 cm)
33-¾"
CARTS / STORAGE
(86 cm)
31-½" 33-¾" 51-½"
(80 cm) (86 cm) (131 cm)
3 Removable shelves
3 Lockable doors
Two point
3 Load capacity 1,500 lbs locking doors
use Master
3 Competitively priced Lock No. 5
Weight
Part # Description lb kg
784920 Stor Mac Security Storage Chest 60 345.0 156.5
38 CARTS/STORAGE - Stor-Mac
*
CARTS / STORAGE
• Rope Slings and more!
Stacking saves
valuable floor space while
still allowing access to the
bottom Tainer Mac
container
3 Improve productivity by
transporting from shop to site
Arms fold
easily with plunger
pins release
™
CARTS / STORAGE
Dimensions Weight
Part # Description Width Height Length lb kg
783320 Bundle Mac 33" (83.8 cm) 42-1/2" (107.9 cm) 58-1/2" (148.6 cm) 165 74.8
PN 783230
Stacks when not in use Posts pull out for Specifications inch cm
compact storage
Height (stowed) 19.5 49.5
Vee Attachment Included! Height (operating) 44.0 111.7
Simple but rugged attachment prevents pipe Length 58.5 148.6
from rolling while the Pipe Mac is in motion. Width 33.0 83.8
Ground clearance 7.5 19.4
Easily slips over the four post holders — no
Post Height 34.0 86.4
tools required!
™ ™
CARTS / STORAGE
3 Arms fold easily with plunger release
Patent
Pending
Patent
Pending
With casters
Specifications inch cm
Weight Height Stowed 17-3/4 45.0
Support masts nest Part # Description lb kg Height Open 61-1/2 155.6
into base by pulling 783230 Pipe Mac 170 77.1 Length 58-1/2 148.6
plunger pins. Folds
783317 Mac Rack I - complete with casters 165 74.8 Width 33 83.8
up in seconds for
convenient storage. 783299 Mac Rack II - complete with casters 172 78.0 Ground Clearance 7-1/2 19.1
CARTS
CARTS CARTS / STORAGE - Pipe Mac / Mac Rack I / Mac Rack II 41
*
Weldbox 2008
PN 779910
783965 8" Wheel Kit for Series 600 Handi-Bench 5.0 2.3
NOW
Available with
* Flat Free Tires
1 Use ratchet to secure 2 Use handle to flip 3 Reposition handle Great for flanges,
Cricket to pipe Cricket & pipe fittings and valves
CARTS / STORAGE
782699 Cricket 21 53 28 71 16 41 28 71 82 37.2
782685 Cricket with Flat Free Tires 21 53 28 71 16 41 28 71 82 37.2
Grasshopper ™
CYLINDER CARTS
CARTS / STORAGE - Cylinder Carts - Cricket / Grasshopper 43
*
WELDING
CYLINDER
CARTS
Small Single
Heavy Duty Single
Small-Medium High Rail
Medium Range High Rail
Full Range High Rail
Small Single Cylinder Cart (Model #108) HD Single Cylinder Cart (Model #112)
Part # 782375 782386 Part # 782386 782385
Model # 108-8S 112-10P Model # 112-10P 112-10S
40 cf. Acetylene OR 75 cf. Acetylene OR
Cylinders Cylinders
50 to 80 cf Oxygen 80 to 150 cf Oxygen
Wheel PN 779027 779011
Wheel PN 779024
Wheel Type 10" pneumatic 10" semi-pneu.
Wheel Type 8" semi-pneumatic
Chain/Bar Chain
Chain/Bar Chain Lifting Eye No
782385
Lifting Eye No 112-10S Firewall No
Firewall No Height 49.4" (125.5 cm)
Height 40.0" (101.6 cm) Depth 18.1" (46.0 cm) 18" (45.7 cm)
Depth 12.3" (31.2 cm) Width 20.8" (52.8 cm) 19.1" (48.6 cm)
Width 12.1" (30.7 cm) lbs 30.0 36.0
CARTS / STORAGE
kg 13.6 16.4
lbs 11.0
Base Plate: 7" x 14" (178 x 356 mm) Load Capacity: 500 lbs (225 kg)
kg 5.0
Small-Med High Rail Cylinder Carts (Model #207) Small-Med High Rail Cylinder Carts (Model #208)
782359 Part # 782359 782360 782380 Part # 782380 782379
207-10S Model # 207-10S 207-8S 208-10S Model # 208-10S 208-8S
40 cf. Acetylene & 75 cf. Acetylene &
Cylinders Cylinders
50 to 80 cf Oxygen 80 to 150 cf Oxygen
Wheel PN 779011 779031 Wheel PN 779011 779031
Wheel Type 10" semi-pneu. 8" semi-pneu. Wheel Type 10" semi pneu. 8" semi-pneu.
Chain/Bar Chain Chain/Bar Chain
782360 Lifting Eye No 782379 Lifting Eye No
207-8S 208-8S Firewall
Firewall No No
Height 40.625" (103.2 cm) Height 49.5" (125.7 cm)
Depth 11.125" (28.26 cm) Depth 23" (58.4 cm) 22" (55.9 cm)
Width 16" (40.64 cm) Width 18.3" (46.4 cm)
lbs 30.0 30.0 lbs 40.0 40.0
kg 13.6 13.6 kg 18.1 18.1
Base Plate: 7.5" x 15.5" (190 x 394 mm) Base Plate: :
44 CYLINDER CARTS
CARTS / STORAGE - Cylinder Carts - Small Single / HD Single / Small-Med High
*
CARTS / STORAGE
782422 kg 21.8 23.3 24.5 782427
209-10P Base Plate: 9" x 18" (229 x 457 mm) 209-16PB
Medium Range, High Rail Cylinder Cart w/ Lifting Eye & Firewall (Model #209)
782443 Part # 782443 782444 782439
209-16PB-LF Model # 209-16PB-LF 209-16FB-LF 209-14SB-LF
244 to 330 cf Oxygen &
Cylinders
145 cf Acetylene
Wheel PN 779107 779104 779028
782426 Wheel Type 16" pneumatic 782444
16" flat free 14" semi-pneu.
209-16P 209-16FB-LF
Chain/Bar Bar
Lifting Eye Yes
Firewall Yes
Height 66" (167.6 cm)
Depth 18.4" (46.7 cm) 17" (43.2 cm)
Width 32.4" (82.3 cm) 27.5" (69.9 cm)
lbs 75.5 74 81
782428 kg 34.2 33.6 36.7
782439
209-16F Base Plate: 9" x 18" (229 x 457 mm) 209-14SB-LF
782483 lbs 61
213-16PB kg 27.7
782497 782491
213-25PB-LF Base Plate: 13" x 25" (330 x 630 mm) 213-14SB-LF
Full Range, High Rail Cylinder Cart w/ Lifting Eye & Firewall (Model #213)
Part # 782496 782495 782497 782476 782491
Model # 213-16FB-LF 213-16PB-LF 213-25PB-LF 213-25WB-LF 213-14SB-LF
244 to 330 cf Oxygen &
Cylinders
210 to 420 cf Acetylene
Wheel PN 779104 779107 780521 782575 779028
Wheel Type 16" flat free 16" pneumatic 25" pneumatic 25" steel 14" semi-pneu.
Chain/Bar Bar
Lifting Eye Yes
Firewall Yes
Height 66.5" (168.9 cm)
Depth 22.1" (56.1 cm) 27.1" (68.8 cm) 26.75" (67.9 cm) 20.5" (52.1 cm)
Width 36.8" (93.5 cm) 33.6" (85.4 cm) 31.8" (80.8 cm)
782496 lbs 109 109 152 115 103
213-16FB-LF kg 49.4 49.4 69.1 52.2 46.7
Base Plate: 13" x 25" (330 x 630 mm)
46 CYLINDER CARTS
CARTS / STORAGE - Cylinder Carts - Wheels
*
Wheel
CARTS / STORAGE
Bearing Powder metal bushing Steel bushing Bronze bushing Bronze bushing Bronze bushing
Description Semi-pneumatic Semi-pneumatic Semi-pneumatic Pneumatic Semi-pneumatic
Load Capacity 80 lbs (36.2 kg) 400 lbs (180 kg) 400 lbs (180 kg) 350 lbs (150 kg) 150 lbs (65 kg)
Fits Sumner
108, 207, 208 207, 208 112, 207, 208, 209 112, 209 209, 213
Cart(s)
Wheel
USA CANADA
7514 Alabonson Road 75 Saltsman Drive, Unit 5
Houston, Texas 77088 Cambridge, ON N3H 4R7
phone: 281.999.6900 phone: 519.653.5300
fax: 281.999.6966 fax: 519.653.5305
T 03 482 43 65 • F 03 482 35 72
sales@lgtechniek.be
www.lgtechniek.be
For a full range of Material Lifts & Gantries see Sumner's Lift Catalog.