Review of Nanofluids For Heat Transfer Applications (Edit)
Review of Nanofluids For Heat Transfer Applications (Edit)
Review of Nanofluids For Heat Transfer Applications (Edit)
com
Abstract
Research on nanofluids has progressed rapidly since its enhanced thermal conductivity was first reported about a decade ago, though much
controversy and inconsistency have been reported, and insufficient understanding of the formulation and mechanism of nanofluids further limits
their applications. This work presents a critical review of research on heat transfer applications of nanofluids with the aim of identifying the limiting
factors so as to push forward their further development.
© 2009 Chinese Society of Particuology and Institute of Process Engineering, Chinese Academy of Sciences. Published by Elsevier B.V. All
rights reserved.
Keywords: Nanofluids; Nanoparticles; Process intensification; Thermal conductivities; Boiling; Convective heat transfer
1674-2001/$ – see inside back cover © 2009 Chinese Society of Particuology and Institute of Process Engineering, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.
doi:10.1016/j.partic.2009.01.007
142 D. Wen et al. / Particuology 7 (2009) 141–150
2. Nanofluids formulation
nizers and bead mills. The processing time and intensity could
significantly influence the dispersion effect. Weakly bonded
agglomerates could generally be broken to the primary sizes
by high shearing; though nanoparticles tend to re-agglomerate
due to the attractive London van der Waals force. So electro-
static repulsion or steric hindrance is required to overcome such
attractive force in order to form stable dispersions. Certain sta-
bilizers are generally used during the formulation of nanofluids
to establish steric barriers among nanoparticles, in order to sta-
bilize the nanofluids. Nanofluids formulated without stabilizers
could be used instantly but stability would change rapidly with
time, as shown in Fig. 4, where alumina nanoparticles become
completely separated after 5 h. In this example, the aqueous
nanofluids were made from commercial dried alumina powders
with primary particle size of 20-nm as shown in Fig. 3a, and
formulated by the two-step method at a concentration of 2.5%
by weight through a homogenizer without any stabilizers. The
duration of stability of these nanofluids depends on the parti-
Fig. 3. SEM Samples of dried nanomaterials ␣-Al2 O3 (a) and nickel (b). cle surface properties, size and morphology. It has to be realized
that in the dispersed state, the actual particle size and its distribu-
tion are generally quite different from that of the dried particles.
Compared to the bottom-up approach, dispersing dry parti- For example, Fig. 5 illustrates the particle size distribution of
cles into liquids has been more frequently used by researchers freshly made alumina nanofluids shown in Fig. 4, measured by
in the nanofluid field. It is essential to disperse large agglomer- the dynamic light scattering (DLS) method through the Malvern
ates of nanoparticles to their primary particle size to formulate a Nanosizer, to be approximately 130 nm, which is much larger
stable dispersion. The process, by which particles are dispersed than the primary particle size ∼20 nm shown in Fig. 3a. This
in the liquid, plays a critical role for adequate dispersion under might be caused by one of two reasons. One is the existence of
the thermal and hydraulic conditions imposed on it. The gen- small, difficult-to-break agglomerates which were closely coa-
eral equipment used in dispersing dried nanoparticles includes lesced or sintered together during manufacture. The other is that
ultrasonic baths, magnetic stirrers, high-shear mixers, homoge- the Malvern Nanosizer measures the hydrodynamic size accord-
Fig. 4. Samples of ␣-Al2 O3 nanofluids (without any stabilizer) stability change with time.
144 D. Wen et al. / Particuology 7 (2009) 141–150
ing to the Stokes–Einstein equation, which is expected to be 2.2. The one-step method
larger than the actual size. Such a comparison calls for caution
when interpreting the particle size effect based only on the nom- The formulation of nanofluids by the bottom-up approach
inal size distribution provided by the manufacturer or observed through physical or chemical reactions has been gaining increas-
by electron microscopy. To elucidate the effect of particle size ing interests. Such a method has been practised for a long time
and agglomeration structure, it is essential to distinguish the in the colloid industry, viz. colloidal gold, which has attracted
particle size difference in dried form and in dispersed state, for considerable attention from a fundamental and practical point of
which, as mentioned above, little is provided in most published view due to its attractive electronic, optical, thermal and catalytic
studies on nanofluids. properties. The study of colloidal gold started since Michael
To overcome the stability problem, stabilizers are often Faraday’s work in the mid nineteen century. Colloidal gold is
introduced during the formulation process, as illustrated generally synthesized by the chemical reduction of gold salts
schematically in Fig. 6, that involves three steps: (a) preparing such as chloroauric acid (HAuCl4 ) in aqueous, organic phase or
pure liquid, (b) mixing suitable stabilizers to the pure liquid (base two phases, and surface functionalized with various materials.
liquid) and (c) dispersing nanoparticles into the base liquid. In The established synthesis methods include citrate reduction, the
the nanofluid community, the heat transfer capability of nanoflu- Brust-Schiffrin method (Brust, Walker, Bethell, Schriffrin, &
ids is generally compared with that of pure liquid, which is quite Whyman, 1994), and the modified Brust-Schiffrin method that
misleading. The stabilizers, especially those loose ones as shown contains different sulfur-containing ligands. The size of gold
in Fig. 6c could alone alter the values of surface tension, wet- nanoparticles can be tuned by controlling the ratio of thiol or
tability and viscosity. These factors, as will be discussed below, other ligands to Au ions used in the synthesis. Gold nanofluids
will change significantly the flow and heat transfer behaviour have only been investigated by a limited number of studies due
of nanofluids. As a consequence, the effects of nanoparticles to the high cost (Tsai et al., 2004). A number of other nanoflu-
and of stabilizers are mixed together. The common approach in ids were formulated such as copper and iron nanofluids through
nanofluid community of comparing this mixed effect with pure a modified physical vapor deposition method and hydrother-
liquid only could be one of the major reasons responsible for the mal chemical reduction of salts (Eastman, Choi, Li, Yu, &
observed large data scattering. A proper comparison base has to Thompson, 2001; Zhu, Lin, & Yin, 2004). Further formulation
be built to differentiate the effect of stabilizer and nanoparticles. of nanofluids should be referred to the experience developed in
There are some commercial nanoparticles with modified the colloid community.
surfaces, either as functional layers or stabilizers introduced The stability of nanofluids can be improved through proper
onto the particle surface during synthesis. If the bonding of sta- surface functionalization without involving mechanical facili-
bilizer and nanoparticles is strong enough, a proper dispersion ties. The bottom-up approach however suffers the disadvantage
process may eliminate the loose stabilizers in the liquid phase that residual reactants are left in the nanofluids due to incom-
of Fig. 6c, so as to establish a proper comparison base between plete reaction or stabilization. It is difficult to elucidate the
functional particles and pure liquids. However this needs to nanoparticle effect without eliminating this impurity effect. The
be carefully assessed to prove that there is no breakage of the functionality of stabilizers under high temperature is also a big
bonding. Another significant issue for these functionalized concern, especially for high temperature applications.
particles is the temperature effect. For biological or colloidal It appears that the controlled formulation of stable nanofluids
application, these nanoparticle dispersions are normally stable still presents a challenge for heat transfer intensification appli-
at room temperature, though at elevated temperatures the cations. The lack of proper control of both solid phase and liquid
stabilizers may fail, thus affecting the stability, such as occurs phase could be one of the most important reasons for the large
for some nano-dispersions from commercial suppliers, as was data scattering reported in the literature, and also presents as a
verified by Wen and Ding (2004a) for carbon nanotube nanoflu- big barrier for industrial adoption of nanofluids. Close collabo-
ids using sodium dodecylbenzene sulfonate (SDBS) as the ration between colloid and material scientists and heat transfer
stabilizer. engineers should be strengthened in the future.
D. Wen et al. / Particuology 7 (2009) 141–150 145
3. Nanofluids for heat transfer application after a certain concentration threshold (Tseng & Lin, 2003). In
the meantime, stabilizers, especially some surfactants strongly
While the original idea of nanofluids was to enhance the ther- tend to reduce the viscosity of the base liquid, the effect of which
mal conductivities of some typical heat transfer fluids including is compounded with that of solid particles to further complicate
water, mineral oil and ethylene glycol, the influence of nanopar- the situation. The decrease of effective specific heat of nanofluids
ticles has been found even more profound than mere thermal is understandable, and was indeed observed in recent experi-
conductivity effect. While most current research is still focused ments for a sample Al2 O3 /H2 O (Zhou & Ni, 2008) nanofluid.
on thermal conductivity, neglecting the alteration of other prop- It clearly showed that the effective specific heat decreased with
erties by nanofluids especially viscosity and surface properties. increasing nanoparticle concentrations. Research into the influ-
A large number of inconsistent experiments reported for nanoflu- ence of nanoparticles on surface tension, or more generally, the
ids applications under flow conditions either with or without wettability is still at an early stage. It is generally believed that
phase change. This section will discuss the influence of nanopar- nanoparticles could increase the wettability of a base liquid and
ticles on effective properties, while using boiling heat transfer as might be responsible for the large increase in the critical heat
an example to reveal the contradictions among different research flux (CHF) as observed in experiments (Kim, Bang, Buongiorno,
groups and commenting on the effect of nanofluids on flow and & Hu, 2006, 2007a, 2007b; Vassallo, Kumar, & Damico, 2004;
heat transfer applications. You, Kim, & Kim, 2003). However further research is clearly
needed.
3.1. Influence of nanofluids on effective properties It is clear that the increase of thermal conductivity might be
h=h(cp,, , )
offset by the increase of viscosity, the decrease of effective spe-
The effectiveness of heat transfer is described by the heat cific heat or the variation of wettability. An impartial assessment
transfer coefficient (HTC), h, which is a function of a num- of the application of nanofluids should be conducted without
ber of thermo-physical properties of the heat transfer fluids, the focusing on the effective thermal conductivity only.
most significant ones being thermal conductivity, k, heat capac-
ity, cp , viscosity, μ, density, ρ, and surface tension, σ, if phase
change is involved. The general trend is that the HTC increases 3.2. Influence of nanofluids on boiling heat transfer
with effective thermal conductivity, specific heat and density, but
decreases with viscosity. For instance,
for the
√ classical transient On the application of nanofluids, convective heat transfer
conduction heat transfer, q ∼ kρcp T/ t, the HTC can be of nanofluids with and without phase change has been exten-
expressed as h ∼ k0.5 ρ0.5 cp0.5 /t 0.5 ; and for convective heat trans- sively investigated. However similar to the investigation on the
fer of steady state homogenous flow, the HTC can be generally effective properties, these results are far from being conclusive.
expressed as h ∼ ka ρb cpc /μd σ e , where a, b, c, d, e are empirical While qualitative agreement has been reached on convective heat
or theoretical constants that depend on different boundary and transfer with nanofluids, many conflicting experimental results
geometrical conditions, and the constant e is normally zero for have been reported for pool boiling heat transfer. For instance,
convections without phase change. The addition of nanoparticles when compared with boiling of pure fluids, significant boiling
into a base liquid could affect all these properties thus affecting heat transfer enhancement has been reported for nanofluids (Liu,
the effectiveness of heat transfer. Xiong, & Bao, 2007; Park & Jung, 2007a, 2007b; Wen & Ding,
Besides the effective density that is easily measurable, the 2005; Wen, Ding, & Williams, 2006; Witharana, 2003), which
quantitative influence of nanoparticles on all other four effective however contrasts significantly with others where heat transfer
properties has not yet been established. A large number of stud- deterioration was reported (Bang & Chang, 2005; Das, Putra,
ies reported that nanofluids could possess much higher effective & Roetzel, 2003a, 2003b; Kim et al., 2007a, 2007b; Chopkar,
thermal conductivities than the base fluids and the predictions Das, Manna, and Das, 2008). Fig. 7 summarizes the trends of
from the effective media theory. Typically a ∼10% increase in these observations in terms of the boiling heat transfer coeffi-
the thermal conductivity for ∼1% particle load by volume can cient ratio, defined as the HTC of nanofluids over that of the
be achieved (Yu, France, Routbort, & Choi, 2008), although base fluids. The results are very inconsistent even for the same
quantitative agreement is still lacking and the reason for such a nanoparticles under similar experimental conditions. Most of
large data scattering as well as the underlying mechanism are the explanations on the observed experimental results have been
still unclear. Nanofluids may suffer two other inherent limita- speculative, especially on the interaction of nanoparticles, bub-
tions, the increased effective viscosity due to the addition of ble nucleate cavities and heating surfaces.
nanoparticles and the decreased effective specific heat as most Compared to the contradictory nucleate boiling results with
of the solid materials added, such as metal and metal oxides, have nanofluids, more qualitatively consistent observations have been
much lower specific heat than conventional heat transfer fluids reported on the enhancement of the Critical Heat Flux (CHF)
such as water. An increasing number of studies has shown that by nanofluids (Bang & Chang, 2005; Kim et al., 2007a, 2007b;
the increase of effective viscosity is also beyond prediction from Milanova & Kumar, 2005; Vassallo et al., 2004; You et al., 2003;
conventional theories, especially for high particle concentrations Kim, Kim, and Kim, 2006). However the quantitative results
(Chen et al., 2008). Similar to the mechanisms related to effec- still differ: the CHF enhancement has been reported to vary
tive thermal conductivity, the morphology and particle structure from 10–40% (Bang & Chang, 2005) to 200–400% (Milanova
could also affect viscosity, which could increase exponentially & Kumar, 2005; You et al., 2003) as summarized in Fig. 8.
146 D. Wen et al. / Particuology 7 (2009) 141–150
4. Mechanisms
Fig. 7. Summary of literature data on boiling heat transfer with nanofluids.
4.1. Conduction
It is difficult to explain such wide differences. As reviewed
in the nanofluid formulation section, the most probable rea- The nanofluid community has intensively investigated the
sons reside in the stability of nanofluids and the variability of thermal conductivity of nanofluids, proposing a number of
both the solid and the liquid phases. Most nanofluids used in mechanisms for its enhancement including the interfacial layer-
boiling experiments tend to be unstable at high temperatures ing, Brownian motion, ballistic transport of energy carriers, and
due to the failure of stabilizers. The stabilizers and particles the structure effect (Eapen, Li, & Yip, 2007; Keblinski, Phillpot,
could agglomerate and deposit on the heating surface, which cer- Choi, & Eastman, 2002; Nie, Marlow, & Hassan, 2008), though
tainly modifies the heating surface and brings about a number of there are yet debates on the effect of particle Brownian motion
unforeseen effects, including the change of active nucleate cav- (Keblinski et al., 2002; Li & Peterson, 2007), the interfacial
ities, the modification of surface wettability and the formation resistance (Tillman & Mill, 2007; Xie, Fujii, & Zhang, 2005;
of extra thermal resistance on the heating surface that prevents Xu et al., 2006), and more recently the particle aggregation and
direct contact of liquid with the boiling surface. Some of these percolation effect (Evans et al., 2008; Lee, Kim, & Kim, 2006;
factors could explain the deterioration of boiling heat transfer Prasher, Phelan, & Bhattacharya, 2006).
behavior observed by Das et al. (2003a, 2003b) and Bang and A comparison of the time constant between the particle Brow-
Chang (2005), as is indeed reflected by the images of the boiling nian motion and thermal diffusion within the base liquid shows
surface after experiments (Bang & Chang, 2005), and directly that the direct movement of nanoparticles contributes negligibly
short-range nature, it has been demonstrated that a structural to mechanism understanding. Engineering suitable nanofluids
disjoining force is generated from the ordering of nanoparti- with controlled particle size and morphology for heat transfer
cles in a confined wedge (structuring) and the influence can applications is still a big challenge. The current uncertainties on
extend to a film depth of a few nanoparticle diameters (long the content of nanofluids, including both solid phase and liq-
range) (Wasan & Nikolov, 2003; Sefiane, 2006. The origin of uid phase, could be one of the main reasons responsible for the
the structural disjoining pressure is believed to be caused by controversy and inconsistency reported. Besides thermal con-
the confinement of the particles in the film region as opposed to ductivity effect, future research should consider other properties,
their greater freedom of location in the bulk liquid. When the film especially viscosity and wettability, and examine systematically
thickness is large enough to accommodate more than one layer their influence on flow and heat transfer. An in-depth under-
of particles, the particles tend to arrange themselves in regular standing of the interactions between particles, stabilizers, the
layers. Such layering arrangement of particles gives rise to an suspending liquid and the heating surface will be important for
excess pressure in the film, the structural disjoining pressure. A applications. Inter-disciplinary collaboration among nanomate-
result of such a structure force is that nanofluids could exhibit a rials, colloid science, physics and engineering researchers will
super spreading capability in a confined space. Such forces have be necessary to engineer suitable nanofluids and accelerate their
been observed to be capable of changing the macroscopic con- applications.
tact angle of a liquid droplet (Kim et al., 2007a, 2007b; Vafaei
et al., 2006), stabilizing liquid films (Sethumadhavan, Nikolov,
& Wasan, 2001) and lifting an oil droplet from a wall in an Acknowledgement
aqueous solution (Chengara, Nikolov, & Wasan, 2001; Wasan
and Nikolov, 2003). Further inter-disciplinary studies covering The authors would like to extend their thanks to EPSRC for
nanomaterials, colloidal science and engineering applications financial support (Grant No.: EP/E065449/1).
are required to elucidate such an influence, especially regarding
concentration effect and transient effect (Wen, 2008b).
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