ADVANCED

H Y D R AU L I C
POWER SYSTEMS
LEARNING TRACK

Last updated Apr1st,2020

A D VA N C E D H Y D R A U L I C P O W E R S Y S T E M S

TABLE OF CONTENT

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OBJECTIVES GO TO PAGE

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Each Hydraulic power system is special and
unique according to the different applications
which are required from it, but all these systems
can be analyzed into other minor systems which
are almost similar on every system.
In this Course we will Focus on theses minor
systems, understand the purpose and Identify the
main Components related with to it.

The Course will spend more attention on heavy

equipment hydraulic system as it’s the most
complicated systems, but also, we will also
discuss many industrial hydraulic systems.
OBJECTIVES
AFTER YOU COMPLETE THESE LESSONS YOU WILL:

Be able to analysis any hydraulic power system in an efficient and professional way.

Be able to plan the troubleshooting procedures for any hydraulic system.

Master using schematic diagrams to analysis and troubleshoot the hydraulic systems.

24 HOURS 120 HOURS

Course Duration Required Studying Time
What you will learn
SECTION 1 How to Control Hydraulic Valves SECTION 5 Variable displacement Motors

SECTION 2 Parallel and Series circuits SECTION 6 Load Sensing Mobile Control Block

CASE STUDY 1 MOFFETT forklift M5 CASE STUDY 8 Loader 966H

CASE STUDY 2-A CAT 928 G Wheel Type Loader CASE STUDY 9 Schwing concrete Pump Boom circuit

CASE STUDY 3-A Loader 950G SECTION 7 Hydraulic Steering systems

CASE STUDY 4 Dossan M300 Loader SECTION 8 Hydraulic Fan & brake systems

SECTION 3 Close loop Circuit CASE STUDY 2-B CAT 928 G Wheel Type Loader

CASE STUDY 5 CAT CS56 Vibratory Compactor CASE STUDY 3-B Loader 950G

CASE STUDY 6 DYNAPAC CC422 Compactor SECTION 9 Negative and Positive Control

CASE STUDY 7 Putzmister Concrete pump CASE STUDY 10 Dossan 300V Excavator

SECTION 4 Variable displacement pump

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SECTION 1

How to Control Hydraulic Valves

Overview Objectives
There is are 4 ways to control proportional After you complete this lesson you will: VIDEO DURATION 30 MIN
hydraulic valves in hydraulic power - State the difference between the types
systems of valve control methods REQUIRED STUDYING TIME 60 MIN
- Mechanical lever control
- Understand how metering unit control
- Pilot Operated control
proportional spool valves work
- Electrohydraulic Control
- Pneumatic control - Understand how proportional pressure
In this chapter we will demonstrate reducing valves are used to control
these types of control. Special attention proportional spool valves
will be paid to hydraulic and Pneumatic
Metering unit and proportional pressure
reducing valves.
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SECTION 2

Parallel and Series circuits

Overview Objectives
Mobile Mono block valves are main After you complete this lesson you will: VIDEO DURATION 20 MIN
components on heavy equipment - State the purpose of valves block on
machines. There is are many types of heavy equipment REQUIRED STUDYING TIME 60 MIN
Mono blocks but for the latest types of
- State the different functions of parallel and
machines and simple machines we
series circuit
only find two types :
- Parallel - Understand how valve block construction
- Series improve efficiency and minimize the size
In this chapter we will discuss these of control valves.
types, understand the difference and
open study manuals to find the different
possibilities for of these types of mono
blocks
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CASE STUDY 1

MOFFETT forklift M5

Objectives
This Case Study will cover:
- Fixed Displacement Pump
- Mechanical Control
- Parallel Circuit
- Relief valve in Action
- Proportional Control
- Logical Troubleshooting

VIDEO DURATION 30 MIN

REQUIRED STUDYING TIME 60 MIN

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CASE STUDY 2-A

CAT 928 G Wheel Type Loader

Objectives
This Case Study will cover:
- Fixed Displacement Pump
- Pilot Operated Control
- Series Circuit
- Relief valve in Action
- 6/4 Proportional Directional Control
- Logical Troubleshooting

VIDEO DURATION 45 MIN

REQUIRED STUDYING TIME 120 MIN

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CASE STUDY 3-A

Loader 950G

Objectives
This Case Study will cover:
- Fixed Displacement Pump
- Electrohydraulic Control
- Series Circuit
- Relief valve in Action
- Proportional Directional Control
- Logic Element
- Logical Troubleshooting

VIDEO DURATION 45 MIN

REQUIRED STUDYING TIME 120 MIN

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CASE STUDY 4

Dossan M300 Loader

Objectives
This Case Study will cover:
- Fixed Displacement Pump
- Pilot Operated Control
- Series Circuit
- Relief valve in Action
- Proportional Directional Control
- Logical Troubleshooting

VIDEO DURATION 45 MIN

REQUIRED STUDYING TIME 120 MIN

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SECTION 3

Close loop Circuit

Overview Objectives
Close Loop circuits are the most After you complete this lesson you will: VIDEO DURATION 60 MIN
efficient type of circuits in hydraulic - Understand the function of every
power systems. However Despite the component of close loop circuit. REQUIRED STUDYING TIME 180 MIN
complication of these type of circuits,
- be able to troubleshoot close loop
you can’t find a major difference
circuit’s systems
between them in different machines.
In this chapter we will discuss close - Understand all A4VG Pump Possible
loop circuit. We will identify the purpose control types
of each component on these type of - Understand all sauer danfoss 90 series
circuits pump control and components
Special attention will be paid for to
A4VG Rexroth Pump and sauer danfoss
90 series Pump
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CASE STUDY 5

CAT CS56 Vibratory Compactor

Objectives
This Case Study will cover:
- Close loop Circuit
- A4VG Rexroth Pump
- Logical Troubleshooting
- Variable displacement motor

VIDEO DURATION 30 MIN

REQUIRED STUDYING TIME 120 MIN

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CASE STUDY 6

DYNAPAC CC422 Compactor

Objectives
This Case Study will cover:
- Close loop Circuit
- SAUER DANFOSS 90 series Pump
- Logical Troubleshooting
- Variable displacement motor

VIDEO DURATION 30 MIN

REQUIRED STUDYING TIME 120 MIN

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CASE STUDY 7

Putzmister Concrete pump

Objectives
This Case Study will cover:
- Close loop Circuit
- A4VG Rexroth Pump
- Logical Troubleshooting

VIDEO DURATION 30 MIN

REQUIRED STUDYING TIME 60 MIN

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SECTION 4

Variable displacement pump

Overview Objectives
Variable displacement pumps are After you complete this lesson you will: VIDEO DURATION 60 MIN
essential to improve hydraulic system - Identify the different types of variable
efficiency.Regardless of the construction displacement pump Control. REQUIRED STUDYING TIME 210 MIN
of the pump there are 3 types of control.
- State the functions of variable
- Pressure Control
displacement pump
- Flow Control
- Power Control - Have a good knowledge about A10VO
In this chapter we will understand these & A11VO Pump
types of control and learn how to identify - Be able to analyseis any type of variable
each type of them using schematic displacement pumps
diagrams.
Special attention will be paid for to
A10VO & A11VO Rexroth Pump
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SECTION 5

Variable displacement Motors

Overview Objectives
Variable displacement Motors are After you complete this lesson you will: VIDEO DURATION 30 MIN
essential to improve hydraulic system - Identify the different types of variable
efficiency and effectiveness. displacement motor Control. REQUIRED STUDYING TIME 60 MIN
In this chapter we will understand how
- State the functions of variable
to control and as will as construction
displacement motor
modification that improve hydraulic
motor capabilities. - Have a good knowledge about A6VM
Special attention will be paid for to Motor
A6VM Rexroth Motor - Be able to analyseis any type of variable
displacement Motors
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SECTION 6

Load Sensing Mobile Control Block

Overview Objectives
Advanced mobile mono blocks are After you complete this lesson you will: VIDEO DURATION 120 MIN
used to improve system efficiency and - Understand the function of load sensing
integrate with variable displacement Mobile Control block. REQUIRED STUDYING TIME 30 MIN
pumps, in advanced systems we find
- State the difference between Pre
2 major types of mono blocks
compensated and post compensated
- Pre compensated Circuit
- Post compensated
In this chapter we will analyseis these - Understand 3PC system
types of valve block, state the relation - Identify the major component of 3PC
between valves and pumps and show systems
how to use it with fixed displacement - Be familiar with HAWA PSL & PSV Valve
pumps Block
Special Attention will be paid ofto HAWA
- Be familiar with LUDV Rexroth Valve Block
PSL & PSV Valve blockAnd LUDV Rexroth
valve block
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CASE STUDY 8

Loader 966H

Objectives
This Case Study will cover:
- Proportional Priority Pressure compensated
system 3PC.
- Variable displacement pump
- Load sensing flow control
- Remote pressure control for variable
displacement pump.
- Margin Relief valve.

VIDEO DURATION 45 MIN

REQUIRED STUDYING TIME 120 MIN

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CASE STUDY 9

Schwing concrete Pump Boom

circuit

Objectives
This Case Study will cover:
- Variable displacement pump
- A11VO Pump
- Pre compensated Circuit
- Logic Element
- HAWA PSL Control Block

VIDEO DURATION 45 MIN

REQUIRED STUDYING TIME 120 MIN

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SECTION 7

Hydraulic Steering systems

Overview Objectives
Hydraulic Power steering is a common After you complete this lesson you will: VIDEO DURATION 30 MIN
and main part of heavy equipment - Identify components of LSPC steering
machines. hydraulic system. REQUIRED STUDYING TIME 60 MIN
There is are 2 main types of steering
- Identify components of Command control
- LSPC with HMU system
steering hydraulic system.
- Command control
In this chapter we will understand each
type of them and identify the main parts
of these types
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SECTION 8

Hydraulic Fan & brake systems

Overview Objectives
Hydraulics fan and brake systems are After you complete this lesson you will: VIDEO DURATION 3 HOURS
widely used in modern heavy equipment - Understand Fan Drive System with Fixed
machines. these systems went through Displacement Pump REQUIRED STUDYING TIME 6 HOURS
many development stages.
- Understand Reversing hydraulic fan
In this chapter we will discuss these this
system
systems and the relation between them
and priority valves. - Understand Fan Drive System with Variable
Displacement Pump
- Understand Hydraulic Brake System
- State Priority valve function
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CASE STUDY 2-B

CAT 928 G Wheel Type Loader

Objectives
This Case Study will cover:
- variable Displacement Pump
- LSPC with HMU Steering System
- Fan system & Brake system
- Priority valve
- Load sensing

VIDEO DURATION 45 MIN

REQUIRED STUDYING TIME 120 MIN

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CASE STUDY 3-B

Loader 950G

Objectives
This Case Study will cover:
- variable Displacement Pump
- Command Control Steering System
- Fan system
- Brake system

VIDEO DURATION 45 MIN

REQUIRED STUDYING TIME 120 MIN

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SECTION 9

Negative and Positive Control

Overview Objectives
Negative and Positive control After you complete this lesson you will: VIDEO DURATION 90 MIN
are very common on Hydraulic - Understand negative and positive flow
Excavators systems to control variable control theory REQUIRED STUDYING TIME 180 MIN
displacement pump flow
- Identify the major components of the
In this chapter we will discuss the theory
systems
of these systems
Special Attention will be paid ofto K3V - Have a good knowledge about K3V
kawasaki Pump and A8VO Rexroth kawasaki Pump and A8VO Rexroth Pump
Pump and their Control
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CASE STUDY 10

Dossan 300V Excavator

Objectives
This Case Study will cover:
- Negative Control
- K3V kawasaki Pump
- Pilot operated Control
- Power Control
- Multistage relief valve
- Logic element

VIDEO DURATION 60 MIN

REQUIRED STUDYING TIME 120 MIN

Enroll Now
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