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Alfa Laval Separation AB
Separator Manuals, dept. SKEL
S-147 80 Tumba, Sweden
Telephone: +46 8 53 06 50 00
Telefax: +46 8 53 06 50 29
Printed in Sweden, 98-08
© Alfa Laval Separation AB 1998

This publication or any part thereof may not be
reproduced or transmitted by any process or
means without prior written permission of
Alfa Laval Separation AB.
Contents
1 Read this first 7
2 Safety Instructions 9
3 Separator Basics 15
3.1 Basic principles of separation 17

3.2 Design and function 24
3.3 Definitions 32
4 Operating Instructions 33
4.1 Operating routine 35
5 Service Instructions 43
5.1 Periodic maintenance 45

5.2 Maintenance Logs 48
5.3 Check points at Intermediate Service 54
5.4 Check points at Major Service 66
5.5 3-year service 68
5.6 Lifting instructions 69
5.7 Cleaning 71
5.8 Oil change 74
5.9 Vibration 76
5.10 General directions 78
6 Dismantling/Assembly 83
6.1 Inlet/outlet and bowl 86

6.2 Bowl spindle and frame 105
6.3 Friction coupling 117
6.4 Flat belt and tightener 123
3
6.5 Oil filling device 128
6.6 Water tank 129
6.7 Brake 129
6.8 Frame feet 131
7 Trouble-tracing 133
7.1 Trouble-tracing procedure 135

7.2 Mechanical function 135
7.3 Purification and clarification faults 141
7.4 Purification faults 143
7.5 Clarification faults 145
8 Technical Reference 147
8.1 Technical data 149

8.2 Connection list 152
8.3 Basic size drawing 154
8.4 Interface description 156
8.5 Water quality 159
8.6 Lubricants 160
8.7 Drawings 169
8.8 Storage and installation 176
Index 187
4
Study instruction manuals and observe the
warnings before installation, operation,
service and maintenance.
Not following the instructions can result in

serious accidents.
In order to make the information clear only foreseeable conditions

have been considered. No warnings are given, therefore, for
situations arising from the unintended usage of the machine and its
tools.
5
6
1 Read this first
This manual is designed for operators and service

engineers working with the Alfa Laval separator
MMPX 404SGP-11.
For information concerning the function of the
separator, see chapter ‘‘3 Separator Basics” on
page 15, and chapter ‘‘8 Technical Reference” on
page 147.
If the separator has been delivered and installed
by Alfa Laval as part of a processing system, this
manual is a part of the system documentation. In
S0068011
this case, study carefully all the instructions in the
system documentation.
Separator Manual and Spare Parts Catalogue
In addition to this separator manual a Spare Parts
Catalogue, SPC is supplied.
This separator manual consists of:
Safety Instructions
Pay special attention to the safety instructions for
the separator. Not following the safety
instructions can cause accidents resulting in
damage to equipment and serious injury to
personnel.
Separator Basics
Read this chapter if you are not familiar with this
type of separator. This chapter contains the
technical description and function description.
Operating Instructions
This chapter contains operating instructions for
the separator only.
7
1 Read this first
Service Instructions
This chapter gives instructions for daily checks,
cleaning, oil changes, servicing and check points.
Dismantling / Assembly
This chapter contains step-by-step instructions for
dismantling and assembly of the separator for
service and repair.
Trouble-tracing
Refer to this chapter if the separator functions
abnormally.
If the separator has been installed as part of a
processing system always refer to the trouble-
tracing part of the system documentation first.
Technical Reference
This chapter contains technical data and
drawings concerning the separator.
Index
This chapter contains an alphabetical list of
subjects, with page references.
8
2 Safety Instructions
The centrifugal separator includes parts that

rotate at high speed. This means that:
• Kinetic energy is high
• Great forces are generated
• Stopping time is long
Manufacturing tolerances are extremely fine.

Rotating parts are carefully balanced to reduce
undesired vibrations that can cause a breakdown.
G0010411
Material properties have been considered
carefully during design to withstand stress and
fatigue.
The separator is designed and supplied for a
specific separation duty (type of liquid, rotational
speed, temperature, density etc.) and must not be
used for any other purpose.
Incorrect operation and maintenance can result in
unbalance due to build-up of sediment, reduction
of material strength, etc., that subsequently could
lead to serious damage and/or injury.
The following basic safety instructions therefore
apply:
• Use the separator only for the purpose
and parameter range specified by
Alfa Laval.
• Strictly follow the instructions for
installation, operation and maintenance.
• Ensure that personnel are competent and
have sufficient knowledge of maintenance
and operation, especially concerning
emergency stopping procedures.
• Use only Alfa Laval genuine spare parts
and the special tools supplied.
9
DANGER
Disintegration hazards
• Use the separator only for the purpose 3

m /h
and parameter range specified by kPa
Alfa Laval. 3
kg/m o
C
• If excessive vibration occurs, stop
separator and keep bowl filled with
rpm
liquid during rundown.
S0051311
Hz
• When power cables are connected,

always check direction of motor rotation.
If incorrect, vital rotating parts could
unscrew.
• Check that the gear ratio is correct for
power frequency used. If incorrect,
subsequent overspeed may result in a
serious break down.
S0055611
• Welding or heating of parts that rotate
can seriously affect material strength.
• Wear on bowl and bowl hood threads
must not exceed safety limit. φ-mark on
bowl hood must not pass opposite
φ-mark by more than specified distance.
• Inspect regularly for corrosion and
erosion damage. Inspect frequently if
process liquid is corrosive or erosive.
10
DANGER
Entrapment hazards
• Make sure that rotating parts have come

to a complete standstill before starting
any dismantling work.
• To avoid accidental start, switch off and
lock power supply before starting any
S0051111
dismantling work.
• Assemble the machine completely
before start. All covers and guards must
be in place.
Electrical hazards
• Follow local regulations for electrical

installation and earthing (grounding).
S0051011
11
WARNING
Crush hazards
S0051711
• Use correct lifting tools and follow lifting
instructions.
• Do not work under a hanging load.
Noise hazards
S0051611
• Use ear protection in noisy
environments.
CAUTION
Burn hazards
S0055411
• Lubrication oil and various machine
surfaces can be hot and cause burns.
Cut hazards S0054311
• Sharp edges on separator bowl discs

and threads can cause cuts.
12
Warning signs in the text

Pay attention to the safety instructions in this
manual. Below are definitions of the three grades
of warning signs used in the text where there is a
risk for injury to personnel.
DANGER
Type of hazard
This type of safety instruction indicates a

situation which, if not avoided, could result in
fatal injury or fatal damage to health.
WARNING
Type of hazard

disabling injury or disabling damage to
health.
CAUTION
Type of hazard

light injury or light damage to health.
NOTE
This type of instruction indicates a situation
which, if not avoided, could result in damage
to the equipment.
13
14
3 Separator Basics
Contents
3.1 Basic principles of separation 17

3.1.1 Factors influencing the separation
result 18
3.1.2 Purification 20
3.1.3 Clarification (optional) 22
3.2 Design and function 24

3.2.1 Application 24
3.2.2 Design 25
3.2.3 Outline of function 25
3.2.4 Separating function 26
3.2.5 Sludge discharge function 28
3.2.6 Power transmission 30
3.2.7 Sensors and indicators 31
3.3 Definitions 32
15
3 Separator Basics
16
3 Separator Basics 3.1 Basic principles of separation
3.1 Basic principles of

separation
The purpose of separation can be:
• to free a liquid of solid particles,
• to separate two mutually insoluble liquids with
different densities while removing any solids
presents at the same time,
• to separate and concentrate solid particles
from a liquid.
G0010711
Separation by gravity Sedimentation by gravity
A liquid mixture in a stationary bowl will clear

slowly as the heavy particles in the liquid mixture
sink to the bottom under the influence of gravity.
A lighter liquid rises while a heavier liquid and
solids sink.
Continuous separation and sedimentation can be
achieved in a settling tank having outlets
arranged according to the difference in density of
the liquids.
G0010811
Heavier particles in the liquid mixture will settle
and form a sediment layer on the tank bottom.
Sedimentation in a settling tank, with outlets making it
possible to separate the lighter liquid parts from the
heavier
Centrifugal separation
In a rapidly rotating bowl, the force of gravity is
replaced by centrifugal force, which can be
thousands of times greater.
Separation and sedimentation is continuous and
happens very quickly.
The centrifugal force in the separator bowl can
achieve in a few seconds what takes many hours
in a tank under influence of gravity.
The separation efficiency is influenced by
G0010911
changes in the viscosity (separating temperature)

and in the throughput.
The centrifugal solution
17
3.1 Basic principles of separation 3 Separator Basics
3.1.1 Factors influencing the

separation result
Separating temperatures
For some types of process liquids (e.g. mineral
oils) a high separating temperature will normally
increase the separation capacity. The
temperature influences oil viscosity and density
and should be kept constant throughout the
separation.
G0011011
High viscosity (with low temperature)
Viscosity
Low viscosity facilitates separation. Viscosity can
be reduced by heating.
G0011111
Low viscosity (with high temperature)
Density difference
The greater the density difference between the
two liquids, the easier the separation. The density
difference can be increased by heating.
G0011211
High density (with low temperature)

G0011311
Low density (with high temperature)
18
Phase proportions
An increased quantity of water in a oil will
influence the separating result through the
optimum transporting capacity of the disc stack.
An increased water content in the oil can be
compensated for by reducing the throughput in
order to restore the optimum separating
efficiency.
m³/h
Size and shape of particles A
The round and smooth particle (A) is more easily
separated out than the irregular one (B).
B
Rough treatment, for instance in pumps, may
cause a splitting of the particles resulting in
slower separation. Larger particles (1) are more
easily separated than smaller ones (2) even if
they have the same density.
The throughput
The throughput sets the time allowed for the µm
separation of water and sediment from the oil. A
better separation result can often be achieved by
G0613311
reducing the throughput, i.e. by increasing the 2 1
settling time.
Influence of size and shape
Sludge space - sludge content

The sediment accumulates along the bowl wall. If
the sludge is allowed to fill up the space outside
the discs the flow in the bowl is influenced, and
the separating efficiency is reduced. In such
cases the time between discharge of sediment
should be reduced to prevent this effect.
G0601211
Disc stack Sludge accumulation
A neglected disc stack containing deformed discs

or discs coated with deposits will impair the
separating result.
Gravity disc
S0068611
The position of the interface is adjusted by

altering the outlet diameter of the heavy liquid
phase, that is by exchanging the gravity disc. Gravity disc diameter sets the oil/water interface
19
3.1.2 Purification
D2
D1
G0503731
D3
Centrifugal force Bowl parts
Process liquid D1 D1 Diameter of inner outlet.
Heavy liquid phase D2 D2 Hole diameter of gravity disc.
Light liquid phase D3 D3 Diameter of interface.
Sediment (solids)
20
This bowl has two liquid outlets. The process

liquid flows through the centre and out under the
distributor.
The liquid flows up and is divided among the
interspaces between the bowl discs, where the
liquid phases are separated from each other by
action of the centrifugal force.
The heavy phase and any sediment move along
the underside of the bowl discs towards the
periphery of the bowl, where the sediment
accumulates. The heavy phase proceeds along
the upper side of the top disc towards the neck of
the bowl hood and leaves the bowl via the gravity
disc - the outer way (dark coloured in illustration).
The light phase moves along the upper side of the
bowl discs towards the bowl centre and leaves
the bowl via the hole in the top disc neck - the
inner way (light coloured in illustration).
21
3.1.3 Clarification (optional)
G0503711
Centrifugal force
Process liquid
Bowl parts
Sediment (solids)
22
This bowl has one liquid outlet.

The process liquid flows through the centre of the
distributor.
The liquid flows up and is divided among the
interspaces between the bowl discs, where the
sediment is separated from the liquid by action of
the centrifugal force.
The sediment moves along the underside of the
bowl discs towards the periphery of the bowl,
where it accumulates.
23
3.2 Design and function 3 Separator Basics
3.2 Design and function
3.2.1 Application
The MMPX 404SGP-11 is a high-speed
centrifugal separator intended for marine and
land applications. It is specifically designed for
cleaning of mineral oils from water and solid
particles (sludge). The cleaned oil is discharged
continuously, while the sludge is discharged at
intervals.
The separator handles the following types of
lubricating oils and low viscosity fuel oils:
• Distillate, viscosity 1,5 - 5,5 cSt/40 °C
• Marine diesel oil, viscosity 13 cSt/40 °C
• Intermediate fuel oil and heavy fuel oil
(viscosity 30-380 cSt/50 °C)
• Lubricating oil of R & O type, detergent or
steam turbine.
G0464861
The separator can be operated either as a purifier
or as a clarifier. When operated as a purifier the
separator discharges the separated water The MMPX 404SGP-11 separator
continuously.
When the oil contains only small amounts of
water the separator is operated as a clarifier,
discharging the water together with the solid
particles.
The separator has to be installed together with
devices for control of its operation.
DANGER
Use the separator only for the purpose and

parameters (type of liquid, rotational speed,
temperature, density etc.) specified in
chapter ‘‘8 Technical Reference” on page
147 and in the Purchase Order documents.
Consult your Alfa Laval representative before
any changes outside these parameters are
made.
24
3 Separator Basics 3.2 Design and function
3.2.2 Design
The MMPX 404SGP-11 separator comprises a
frame consisting of the frame lower part, the
intermediate part and the frame top part with a
frame hood.
The separator bowl (C) is driven by an electric
motor (A) via a flat-belt power transmission (D)
and bowl spindle (B). The motor drive is equipped
with a friction coupling to prevent overload.
The bowl is of disc type and hydraulically
operated at sludge discharges. The hollow bowl
spindle (B) features an impeller which pumps
closing water from a built-in tank to the operating
system for sludge discharge.
The main inlets and outlets are shown with their
connection numbers in the illustration. The
connections are listed in chapter ‘‘8 Technical
G0739541
Reference” on page 147, where also the basic
size drawing can be found.
Sectional view
Main parts, inlets and outlets
3.2.3 Outline of function A Electric motor

B Bowl spindle
The separation process takes place in the rotating C Bowl
bowl. Unseparated oil is fed into the bowl through D Flat belt
the inlet (201). The oil is cleaned in the bowl and E Closing water tank
leaves the separator through the outlet (220) via a
paring chamber. 201 Oil inlet
220 Oil outlet
Impurities heavier than the oil are collected in the 221, 222 Water/sludge outlet
sludge space at the bowl periphery and removed 372 Opening water inlet
automatically at regular intervals. 373 Bowl closing water
377 Overflow
Permissible pressures and operating conditions 462 Drain
are specified in chapter ‘‘8 Technical Reference” 463 Drain
on page 147.
The processing parts of the separator are shown
in the illustration on next page.
There are no contacting surfaces between
process rotating parts (the bowl) and stationary
parts (inlet, outlet, feed devices), and the
interfacing surfaces are not sealed. As the
separation process is carefully balanced
regarding pressures and fluid levels, any
leakages will not occur as long as the correct
running conditions are maintained.
25
3.2.4 Separating function
Liquid flow
Separation takes place in the separator bowl to
which unseparated oil is fed through the inlet pipe
(201). The oil is led by the distributor (T) towards
the periphery of the bowl.
When the unseparated oil reaches the slots of the
distributor, it will rise through the channels formed
by the disc stack (G) where it is evenly distributed
into the disc stack.
The oil is continuously separated from water and
sludge as it will flow towards the center of the
bowl. When the cleaned oil leaves the disc stack
it rises upwards and enters the paring chamber.
From there it is pumped by the paring disc (F) and
leaves the bowl through the outlet (220).
Separated sludge and water move towards the
bowl periphery. In purification separated water
rises along the outside of the disc stack, passes
from the top disc channels over the edge of the
gravity disc (K) and leaves the bowl into the
common sludge and water outlet (221) of the
separator.
Heavier impurities are collected in the sludge
space (H) outside the disc stack and are
discharged at intervals through the sludge ports
(L).
G0112361
F Paring disc 201 Oil inlet

G Disc stack 206 Water seal and
H Sludge space displacement water
I Top disc inlet
K Gravity disc 220 Oil outlet
L Sludge ports 221 Water outlet
R Bowl body 372 Opening water inlet
S Bowl hood 373 Bowl closing water
T Distributor 2YHUIORZ
U Paring chamber cover
26
Water seal in purification

To prevent the oil from passing the outer edge of
the top disc (I) and escaping through the water
outlet (221), a water seal must be provided in the
bowl. This is done by filling the bowl with water
through the water inlet (206), before unseparated
oil is supplied. When oil feed is turned on the oil
will force the water towards the bowl periphery
and an interface (X) is formed between the water
and the oil. The position of the interface is
determined by the inner diameter of gravity disc
(K).
Displacement of oil
To avoid oil losses at sludge discharge,
G0112371
displacement water is fed to the bowl.
Prior to a discharge the oil feed is stopped and
displacement water added through the water inlet Principle of liquid seal and displacement water in
purification
(206). This water changes the balance in the bowl
H Sludge space
and the interface (X) moves inwards to a new
I Top disc
position (Y), increasing the water volume in the K Gravity disc
sludge space. When the sludge discharge takes X Normal interface position
place sludge and water alone are discharged. Y Interface position just before discharge
206 Water inlet
Sludge discharge occurs while the displacement
221 Water outlet
water is still flowing. A new water seal will
therefore establish immediately afterwards. The
oil feed is then turned on again.
Gravity disc
In the purification mode, the position of the
interface (X) can be adjusted by replacing the
gravity disc (K) for one with larger or smaller
diameter.
A gravity disc with a larger hole will move the
interface towards the bowl periphery, whereas a
disc with a smaller hole will place it closer to the
bowl centre.
The correct gravity disc is selected from a
nomogram, see ‘‘8.7.4 Gravity disc nomogram”
on page 174.
27
Clarifier disc
In the clarification mode, the gravity disc is
replaced by a clarifier disc which seals off the
water outlet. In this case no water seal is required
and consequently there is no oil/water interface in
the bowl. The clarifier disc is an optional disc with
a hole diameter of 40 mm. This disc is not shown
in the nomograms.
3.2.5 Sludge discharge function

Sludge is discharged through a number of ports
(L) in the bowl wall. Between discharges these
ports are covered by the sliding bowl bottom (M),
which forms an internal bottom in the separating
space of the bowl. The sliding bowl bottom is
pressed upwards against a sealing ring (m) by
force of the closing water underneath.
The sliding bowl bottom is operated hydraulically
by means of operating water supplied to the
G0112411
discharge mechanism from an external
freshwater line. Opening water is supplied directly
to the operating system in the bowl while closing Sludge discharge mechanism
water is supplied to the built-in closing water tank, L Sludge ports
and pumped to the operating system through the M Sliding bowl bottom
m Sealing ring
bowl spindle.
N Upper distributing ring
The opening and closing only takes a fraction of a O Operating slide
second, therefore the discharge volume is limited P Lower distributing ring
to a certain percentage of the bowl volume. This R Bowl body
action is achieved by the closing water filling
space above the upper distributor ring and
pushing the sliding bowl bottom upwards.
Simultaneously, the water in the chamber below
the operating slide is drained off through the
nozzles in the bowl body.
28
Bowl opening
The key event to start a sludge discharge is the
downward movement of the operating slide. This
is accomplished by supply of opening water (372)
to the discharge mechanism. Water is drained off
through nozzles (Y) in the bowl body. The sliding
bowl bottom is rapidly pressed downwards by the
force from the liquid in the bowl, opening the
sludge ports.
Bowl closing
After the sludge is discharged the sliding bowl
bottom is immediately pressed up and the sludge
ports in the bowl wall are closed.
G0112521
Supply of opening water and closing water
372 Opening water
B Closing and make-up water through bowl spindle
Y Nozzles
29
3.2.6 Power transmission
Bowl spindle
In addition to its primary role in the power
transmission system, the bowl spindle also
serves as:
• pump for the closing water
• supply pipe for the closing water
• lubricator for spindle ball bearings.
Closing water is pumped through the hollow
spindle (B) to the discharge mechanism in the
bowl. For this purpose a pump sleeve (b4) is fitted
in the lower end.
G0112721
The two spindle bearings are lubricated with oil
mist. An oil pump (b3) creates the oil mist, which
is sucked through the upper ball bearing by a fan Bowl spindle assembly
(b1). Oil is supplied via an oil filling device, which B Bowl spindle
also serves as a level indicator. b1 Fan
b2 Rubber buffers
Two identical ring-shaped rubber buffers (b2) b3 Oil pump
support the top bearing housing. The buffers are b4 Sleeve
held in place by a buffer holder and form channels
through which the recirculated oil passes.
Belt drive
The bowl spindle is driven by a flat belt.
Adaptation to 50 or 60 Hz power supply is made
by selecting the motor belt pulley with the
appropriate diameter. A longer belt is needed for
G0112821
the pulley for 50 Hz.

Correct tension is set by means of a spring- Belt drive
loaded belt tightener.
Friction coupling
The friction coupling on the motor pulley ensures
gentle start-up and prevents overload of the
electric motor. Centrifugal force creates a torque
that acts on the pulley through the friction
G0112911
elements.
Friction coupling
30
3.2.7 Sensors and indicators
Sight glass
The sight glass shows the oil level in the oil sump.
S0009411
Vibration switch (option)
The vibration switch, properly adjusted, trips on a
relative increase in vibration.
The vibration switch is sensitive to vibration in a
direction perpendicular to its base. It contains a
vibration detecting mechanism that actuates a
snap-action switch when the selected level of
vibration is exceeded. After the switch has tripped
it must be reset manually by pressing the button
on the switch.
G0548421
Reset push button on vibration switch
31
3.3 Definitions 3 Separator Basics
3.3 Definitions
Back pressure Pressure in the separator outlet.
Clarification Liquid/solids separation with the intention of separating
particles, normally solids, from a liquid having a lower
density than the particles.
Clarifier disc An optional disc, which replaces the gravity disc in the
separator bowl, in the case of clarifier operation. The disc
seals off the heavy phase outlet in the bowl, thus no liquid
seal exists.
Counter pressure See Back pressure.
Density Mass per volume unit. Expressed in kg/m3 at a specified
temperature, normally at 15 °C.
Gravity disc Disc in the bowl hood for positioning the interface between
the disc stack and the outer edge of the top disc. This disc is
only used in purifier mode.
Interface Boundary layer between the heavy phase (water) and the
light phase (oil) in a separator bowl.
Intermediate Service Overhaul of separator bowl and inlet/outlet. Renewal of seals
(IS) in bowl and inlet/outlet.
Major Service (MS) Overhaul of the complete separator, including bottom part
(and activities included in an Intermediate Service). Renewal
of seals and bearings in bottom part.
Phase Light phase: the lighter liquid separated, e.g. oil.
Heavy phase: the heavier liquid separated, e.g. water.
Purification Liquid/liquid/solids separation with the intention of separating
two intermixed and mutually insoluble liquid phases of
different densities. Solids having a higher density than the
liquids can be removed at the same time. The lighter liquid
phase, which is the major part of the mixture, shall be
purified as far as possible.
Sediment (sludge) Solids separated from a liquid.
Sludge discharge Ejection of sludge from the separator bowl.
Throughput The feed of process liquid to the separator per time unit.
Expressed in m3/hour or litres/hour.
Viscosity Fluid resistance against movement. Normally expressed in
centistoke
(cSt = mm2/s), at a specified temperature.
Water seal Water in the solids space of the separator bowl to prevent
the light phase (oil) from leaving the bowl through the heavy
phase (water) outlet, in purifier mode.
32
4 Operating Instructions
Contents
4.1 Operating routine 35

4.1.1 Before first start 35
4.1.2 Selection of gravity disc 35
4.1.3 Start after a service 36
4.1.4 Before normal start 36
4.1.5 Starting and running-up procedure 38
4.1.6 Separation 39
4.1.7 Stopping procedure 40
4.1.8 Safety stop 41
33
4 Operating Instructions
34
4 Operating Instructions 4.1 Operating routine
4.1 Operating routine

These operating instructions describe routine
procedures to follow before and during the start,
running and stopping sequences of the separator.
If system documentation is available always
follow the operating instructions of this. If there is
no system documentation the instructions below
are to be followed.
4.1.1 Before first start

Technical demands for connections and logical
limitations for the separator are listed in chapter
‘‘8 Technical Reference” on page 147:
• Technical data
• Connection list
• Interface description
• Basic size drawing
• Foundation drawing.
Before first start the following shall be checked:
1. Ensure the machine is installed correctly and
that feed lines and drains have been flushed
clean.
2. Fill oil in the oil sump. Fill up to the middle of
the sight glass. For grade and quality of oil
see ‘‘8.6.4 Recommended lubricating oils” on
page 165.
4.1.2 Selection of gravity disc

The separator is delivered with a set of gravity
discs with different diameters for purification
operation. The hole diameter of the gravity disc
sets the position of the oil/water interface in the
separator, see page 27. The separation efficiency
can be optimized by selection of the correct
diameter for each oil quality.
As a guide the ‘‘8.7.4 Gravity disc nomogram” on
page 174 can be used. The hole diameter of the
G0115131
first gravity disc to be tried can be read directly

from the nomogram.
Location of gravity disc or clarifier disc
35
4.1 Operating routine 4 Operating Instructions
The best separation results are obtained by using

a gravity disc with as large a hole diameter as
possible, which will not cause a broken water seal
in the bowl or an emulsification in the water outlet.
The presence of salt water in the oil may demand
the use of a gravity disc with bigger hole than
indicated in the nomogram. The nomogram is
based on the properties of fresh water in the oil.
For operating the separator as a clarifier the
diameter of the disc should be 40 mm.
4.1.3 Start after a service

Pay special attention to unusual conditions when
starting the separator after a service. Different
fault symptoms are listed in chapter ‘‘7 Trouble-
tracing” on page 133.
4.1.4 Before normal start

Check these points before every start.
1. Make sure that the bowl is clean and that the
separator is properly assembled.
2. Make sure that the bolts of the outlet cover
and the frame hood are fully tightened.
G0465431
Check assembly and tightenings
36
3. Make sure that all couplings and connections

are securely tightened to prevent leakage.
4. Make sure that the inlet pipe is tightened.
S0009821
Check for leakages (not admitted)
5. Read the oil level. The line in the middle of
the sight glass shows the minimum level.
Refill if necessary.
For grade and quality of oil see ‘‘8.6.4
Recommended lubricating oils” on page 165.
S0009411
Check the oil level
6. Make sure the direction of rotation of the

motor and bowl corresponds to the sign on
the frame.
Make a quick start and stop. Look through the
fan protection on motor. Correct rotational
direction is clockwise.
DANGER
If the direction of rotation is wrong, vital parts G0884811
could unscrew.
Check that rotational direction of the fan is clockwise
DANGER
After change of feed the sludge discharge

interval must be adjusted.
Too long intervals between discharges can
result in breakdown.
37
4.1.5 Starting and running-up

5
procedure 4 6
3 7
1. Open the water supply valve(s). Make sure 2 8
that the water supply is on 150-600 kPa (1,5- 1 9

6 bar). 0 10
S0009121
Water supply
2. Start the separator.
3. Be alert for unusual noises and conditions.
4. Note the normal occurrence of critical speed
periods. Some vibrations occur for short
periods during the starting cycle, when the
separator passes through its critical speeds.
This is normal and passes over without
danger. Try to learn the vibration
characteristics of the critical speed pattern.
DANGER
When excessive vibration occurs, keep bowl

filled and stop separator.
The cause of the vibration must be identified
and rectified before the separator is
restarted.
Excessive vibration may be due to incorrect
assembly or insufficient cleaning of the bowl.
38
5. Check the current to the separator motor to

ensure that the separator has reached full
speed:
During start, the current reaches a peak and
then slowly drops to a low and stable value.
For normal length of the start-up period see
S0009621
‘‘8.1 Technical data” on page 149.
Current increases during start...
6. For purification:
a. Supply water to form the water-seal. The
water should have the same temperature
as the process liquid and be supplied
quickly.
S0009631
b. Close the water feed when water flows
out through the water outlet.
... to decrease to a stable value when full speed has
c. Start the oil feed slowly to avoid breaking been reached
the water seal. Then fill the bowl as
quickly as possible.
7. For clarification:
a. Start the oil feed with full flow. Fill the
bowl as quickly as possible.
8. For both purification and clarification
modes:
Check the separator inlet and outlet
pressures. See recommended values in your
system documentation.
9. Adjust to desired throughput.
4.1.6 Separation
Do regular checks on:
• oil inlet temperature (if applicable)
• water collecting tank level (if applicable)
• sound/vibration of the separator
• back pressure
• motor current.
39
4.1.7 Stopping procedure

1. Turn off the oil feed.
2. Feed displacement water until water flows out
through the water outlet. Then close this feed.
3. Stop the separator.
4. Wait until the separator has come to a
complete standstill.
Remove the safety device and look through
the slot in the frame hood to see the
movement of the bowl.
DANGER
Entrapment hazards
Make sure that rotating parts have come to a
S0051111
complete standstill before starting any
dismantling work.
The separator must not be dismantled before
standstill
40
4.1.8 Safety stop
If the separator begins to vibrate excessively

during operation, stop it immediately by pushing
the safety stop. The separator motor is switched
off.
• Keep the bowl filled during the run-down to
minimize the excessive vibration.
S0055611
Evacuate the room. The separator may be
hazardous when passing its critical speeds
during the run-down. Hazard!
DANGER
Never discharge a vibrating separator.
S0009911
Push the safety stop!
CAUTION
After a safety stop the cause of the fault must

be identified.
If all parts have been checked and the cause
remains unclear, contact Alfa Laval for
advice.
41
42
5 Service Instructions
Contents
5.1 Periodic maintenance 45 5.5 3-year service 68

5.1.1 Introduction 45
5.1.2 Maintenance intervals 45 5.6 Lifting instructions 69
5.1.3 Maintenance procedure 47
5.1.4 Service kits 47 5.7 Cleaning 71
5.7.1 Cleaning agents 72
5.2 Maintenance Logs 48 5.7.2 Cleaning of bowl discs 73
5.2.1 Daily checks 48
5.2.2 Oil change - monthly 49 5.8 Oil change 74
5.2.3 IS - Intermediate Service 50 5.8.1 Oil change procedure 74
5.2.4 MS - Major Service 52
5.9 Vibration 76
5.3 Check points at Intermediate 5.9.1 Vibration analysis 76
Service 54
5.9.2 Vibration switch (optional) 77
5.3.1 Corrosion 54
5.3.2 Erosion 56
5.10 General directions 78
5.3.3 Cracks 57
5.10.1 Ball and roller bearings 78
5.3.4 Discharge mechanism 58
5.10.2 Before shut-downs 81
5.3.5 Bowl hood and sliding bowl bottom 59
5.3.6 Spindle top cone and bowl
body nave 61
5.3.7 Threads of inlet pipe, paring disc 62
5.3.8 Threads on bowl hood and
bowl body 63
5.3.9 Priming of bowl parts 64
5.3.10 Disc stack pressure 65
5.4 Check points at Major Service 66

5.4.1 Paring disc height adjustment 66
5.4.2 Radial wobble of bowl spindle 67
43
5 Service Instructions
44
5 Service Instructions 5.1 Periodic maintenance
5.1 Periodic maintenance
5.1.1 Introduction
Periodic, preventive maintenance reduces the
risk of unexpected stoppages and breakdowns.
Maintenance logs are shown on the following
pages in order to facilitate periodic maintenance.
DANGER
Separator parts that are worn beyond their

safe limits or incorrectly assembled may
cause severe damage or fatal injury.
5.1.2 Maintenance intervals

The following directions for periodic maintenance
give a brief description of which parts to clean,
check and renew at different maintenance
intervals.
The service logs for each maintenance interval
later in this chapter give detailed enumeration of
the checks that must be done.
Daily checks consist of simple check points to
carry out for detecting abnormal operating
conditions.
Oil change interval is 1500 hours. If the total

number of operating hours is less than 1500
hours change oil at least once every year.
Time of operation between oil changes can be
extended from the normal 1500 hours to 2000
hours if a synthetic oil of group D is used.
In seasonal operation change the oil before a new
period.
IS - Intermediate Service consists of an overhaul

of the separator bowl, inlet and outlet every 3
months or 2000 operating hours. Seals in bowl
and gaskets in the inlet/outlet device and
operating device are renewed.
45
5.1 Periodic maintenance 5 Service Instructions
MS - Major Service consists of an overhaul of the

complete separator every 12 months or 8000
operating hours. An Intermediate Service is
performed, and the flat belt, friction elements,
seals and bearings in the bottom part are
renewed.
3-year service consists of service of the coupling
bearings, service of frame intermediate part and
renewal of frame feet. The rubber feet get harder
with increased use and age.
Service schedule
Oil change
Intermediate Service = IS
Major Service = MS
3-year Service
MS MS MS MS
IS IS IS IS IS IS IS IS IS IS IS IS IS IS IS IS
Installation 1st year 2nd year 3-year

Service
Other
Check and prelubricate spindle bearings of
separators which have been out of service for 6
months or longer. See also ‘‘5.10.2 Before shut-
downs” on page 81.
NOTE
Do not interchange bowl parts!
To prevent mixing of parts, e.g. in an
installation comprising several machines of
the same type, the major bowl parts carry the
machine manufacturing number or its last
three digits.
46
5 Service Instructions 5.1 Periodic maintenance
5.1.3 Maintenance procedure

At each intermediate and major service, take a
copy of the service log and use it for notations
during the service.
An intermediate and major service should be
carried out in the following manner:
1. Dismantle the parts as mentioned in the
service log and described in chapter ‘‘6
Dismantling/Assembly” on page 83.
Place the separator parts on clean, soft
surfaces such as pallets.
2. Inspect and clean the dismantled separator
parts according to the service log.
3. Fit all the parts delivered in the service kit
while assembling the separator as described
in chapter ‘‘6 Dismantling/Assembly” on page
83. The assembly instructions have
references to check points which should be
carried out during the assembly.
5.1.4 Service kits

Special service kits are available for Intermediate
Service (IS) and Major Service (MS).
For other services the spare parts have to be
ordered separately.
S0021031
Note that the parts for IS are not included in the
MS kit.
The contents of the service kits are described in Spare parts kits are available for Intermediate Service
and Major Service
the Spare Parts Catalogue.
NOTE
Always use Alfa Laval genuine parts as
otherwise the warranty will become invalid.
Alfa Laval takes no responsibility for the safe
operation of the equipment if non-genuine
spare parts are used.
47
5.2 Maintenance Logs 5 Service Instructions
5.2 Maintenance Logs
5.2.1 Daily checks

The following steps should be carried out daily.
Main component and activity Part Page Notes
Inlet and outlet
Check for leakage Connecting housing 37
Separator bowl
Check for vibration and noise 38
Belt transmission
Check for vibration and noise 38
Oil sump
Check Oil level 37
Electrical motor
Check for heat, vibration and noise

See manufacturer’s instructions
48
5 Service Instructions 5.2 Maintenance Logs
5.2.2 Oil change - monthly

The oil change and check of belt transmission
should be carried out every 1500 hours of
operation.
When using a group D oil, time of operation
between oil changes can be extended from the
normal 1500 hours to 2000 hours.
When the separator is run for short periods, the
lubricating oil must be changed every 12 months
even if the total number of operating hours is less
than 1500 hours (less than 2000 hours if a group
D oil is used).
See chapter ‘‘8.6 Lubricants” on page 160 for
further information on oil brands etc.
Bowl spindle and transmission
Check Belt tension 123
Change Oil in oil sump 74
49
5.2.3 IS - Intermediate Service

Name of plant: Local identification:
Separator: MMPX 404SGP-11 Manufacture No./Year:
Total running hours: Product No.: 881100-02-01
Date: Signature:
Renew all parts included in the Intermediate Service kit (IS) and do the following activities.

Inlet and outlet, frame
Clean and inspect Threads of inlet pipe 62
Paring disc 62
Housings and frame hood -
Separator bowl
Clean and inspect Bowl hood 63
Top disc 73
Bowl discs 73
Distributor -
Nozzles in bowl body 58
Sliding bowl bottom 59
Discharge mechanism 58
Threads on bowl hood and
bowl body 63
Bowl spindle cone and bowl
body nave 61
Check Disc stack pressure 65
Galling of guide surface 63
Corrosion, erosion, cracks 54 - 56
Power transmission
Check Belt and belt tension 123
Change Oil in oil sump 74
50

Electrical motor
Lubrication (if nipples are fitted) See sign on motor -
Signs and labels on separator
Check attachment and legibility Safety label on hood 172
Other plates and labels 172
51
5.2.4 MS - Major Service
Name of plant: Local identification:

Separator: MMPX 404SGP-11 Manufacture No./Year:
Total running hours: Product No.: 881100-02-01
Date: Signature:
Renew all parts included in the Intermediate and Major Service kits and do the following
activities.

Inlet and outlet, frame
Clean and inspect Threads of inlet pipe 62
Paring disc 62
Housings and frame hood -
Separator bowl
Clean and inspect Bowl hood 63
Top disc 73
Bowl discs 73
Distributor –
Nozzles in bowl body 58
Sliding bowl bottom 59
Discharge mechanism 58
Threads on bowl hood and
bowl body 63
Bowl spindle cone and bowl
body nave 61
Check Height of paring disc 66
Disc stack pressure 65
Galling of guide surface 63
Corrosion, erosion, cracks 54 - 56
52

Vertical driving device
Clean and inspect Oil mist fan 115
Oil pump 115
Water tank 129
Pump sleeve
Bowl spindle 105
Ball bearing housing
indentations 105
Check Radial wobble of bowl spindle 67
Oil sump
Clean Oil sump 74
Change Oil 74
Clean and inspect Oil filling device 128
Friction coupling
Clean and inspect Friction coupling 117
Electrical motor
Replace Bearings1)
Signs and labels on separator
Check attachment and legibility Safety label on hood 172
Other signs and labels 172
1)
See manufacturer’s instructions.
53
5.3 Check points at Intermediate Service 5 Service Instructions
5.3 Check points at

Intermediate Service
5.3.1 Corrosion
Evidence of corrosion attacks should be looked
for and rectified each time the separator is
dismantled. Main bowl parts such as the bowl
body and hood must be inspected with particular
care for corrosion damage.
DANGER
Disintegration hazard
G0172111
Inspect regularly for corrosion damage. Main bowl parts to check for corrosion
Inspect frequently if the process liquid is
corrosive.
Always contact your Alfa Laval representative if

you suspect that the largest depth of a corrosion
damage exceeds 1,0 mm or if cracks have been
found. Do not continue to use the separator until it
has been inspected and given clearance for
operation by Alfa Laval.
Cracks or damage forming a line should be
considered as being particularly hazardous.
Non-stainless steel and cast iron parts

Corrosion (rusting) can occur on unprotected
surfaces of non-stainless steel and cast iron.
Frame parts can corrode when exposed to an
aggressive environment.
54
5 Service Instructions 5.3 Check points at Intermediate Service
Stainless steel
Stainless steel parts corrode when in contact with
either chlorides or acidic solutions. Acidic
solutions cause a general corrosion. The chloride
corrosion is characterised by local damage such
as pitting, grooves or cracks. The risk of chloride
S0020611
corrosion is higher if the surface is
• exposed to a stationary solution, Example of chloride corrosion in stainless steel
• in a crevice,
• covered by deposits,
• exposed to a solution that has a low pH
value.
A corrosion damage caused by chlorides on
stainless steel begins as small dark spots that
can be difficult to detect.
• Inspect closely for all types of damage by
corrosion and record these observations
carefully.
• Polish dark-coloured spots and other
corrosion marks with a fine grain emery cloth.
S0020511
This may prevent further damage.
Polish corrosion marks to prevent further damage

DANGER
Pits and spots forming a line may indicate

cracks beneath the surface.
All forms of cracks are a potential danger
and are totally unacceptable.
Replace the part if corrosion can be
suspected of affecting its strength or
function.
Other metal parts

Separator parts made of materials other than
steel, such as brass or other copper alloys, can
also be damaged by corrosion when exposed to
an aggressive environment. Possible corrosion
damage can be in the form of pits and/or cracks.
55
5.3.2 Erosion
Erosion can occur when particles suspended in
the process liquid slide along or strike against a
surface. Erosion can become intensified locally
by flows of higher velocity.
DANGER
Inspect regularly for erosion damage. Inspect

frequently if the process liquid is erosive.

the largest depth of any erosion damage exceeds
1,0 mm. Valuable information as to the nature of
the damage can be recorded using photographs,
plaster impressions or hammered-in lead.
G0205221
Erosion is characterised by:
Maximum permitted erosion
• Burnished traces in the material.
• Dents and pits having a granular and shiny
surface.
Parts of the bowl particularly subjected to erosion

are:
• The paring disc.
• The top disc.
• The underside of the distributor in the vicinity
of the distribution holes and wings.
• The sludge ports.
Look carefully for any signs of erosion damage.

Erosion damage can deepen rapidly and
consequently weaken parts by reducing the
thickness of the metal.
56
5.3.3 Cracks
Cracks can initiate on the machine after a period
of operation and propagate with time.
• Cracks often initiate in areas exposed to high
cyclic material stresses. These cracks are
called fatigue cracks.
• Cracks can also initiate due to corrosion in an
aggressive environment.
• Although very unlikely, cracks may also occur
due to the low temperature embrittlement of
certain materials.
The combination of an aggressive environment
and cyclic stresses will speed-up the formation of
cracks. Keeping the machine and its parts clean
and free from deposits will help to prevent
corrosion attacks.
DANGER
All forms of cracks are potentially dangerous

as they reduce the strength and functional
ability of components.
Always replace a part if cracks are present.
It is particularly important to inspect for cracks in

rotating parts.
you suspect that the largest depth of the damage
exceeds 1,0 mm. Do not continue to use the
separator until it has been inspected and cleared
for operation by Alfa Laval.
57
5.3.4 Discharge mechanism

Dirt and lime deposits in the sludge discharge
mechanism can cause discharge malfunction or
no discharge.
• Thoroughly clean and inspect the parts. Pay
special attention to important surfaces (1, 2, 3
and 4). If necessary, polish with steel wool.
• Clean nozzles (5) using soft iron wire or
similar. Note that lime deposits can with
advantage be dissolved in a 10% acetic acid
solution.
• Use Loctite 242 on the threads if the nozzles
have been removed or replaced.
G0121511
58
5.3.5 Bowl hood and sliding bowl

bottom
Poor sealing between the bowl hood seal ring and
the edge of the sliding bowl bottom will cause a
leakage of process liquid from the bowl.
G0071031
A Sealing surface in the bowl between bowl hood
and sliding bowl bottom
Fit a new bowl hood seal ring at each

Intermediate Service (IS) if the old ring is
damaged or indented more than 0,5 mm.
Fit a new ring as follows:
Press the ring into the groove with a straight
board (1” x 4”), placed across the ring.
NOTE
If a new ring is too narrow, put it into hot
water, 70 - 80 °C for about 5 minutes.
If it is too wide it will recover after drying at 80
- 90 °C for about 24 hours.
G0071121
Exchange of seal ring in bowl hood
59
Check the sealing edge (a) of the sliding bowl

bottom.
If damaged through corrosion or erosion or in
other ways it can be rectified by turning in a lathe.
Minimum permissible height of sealing edge:
4,5 mm.
G0071221
a Sealing edge on sliding bowl bottom
G0071231
Removal of seal ring on sliding bowl bottom
60
5.3.6 Spindle top cone and bowl

body nave
Impact marks on the spindle cone or in the bowl
body nave may cause the separator to vibrate
while running.
Corrosion may cause the bowl to stick firmly to
the spindle cone and cause difficulties during the
next dismantling.
• Remove any impact marks using a scraper
and/or a whetstone.
Rust can be removed by using a fine-grain
emery cloth (e.g. No. 320).
Finish with polishing paper (e.g. No. 600).
NOTE
Always use a scraper with great care. The
conicity must not be marred.
G0071611
Use whetstone or scraper with great care
61
5.3.7 Threads of inlet pipe, paring

disc
Damage to threads or a broken paring disc can
prevent correct tightening of the inlet pipe and
cause the paring disc to scrape against the top
disc, even though the height adjustment of the
paring disc has been made correctly.
1. Examine the threads for damage and rectify if
required.
2. Examine the paring disc for damage and to
see if the disc walls have parted. If they have,
the inlet pipe has to be replaced with a new
one.
G0113031
62
5.3.8 Threads on bowl hood and

bowl body
Excessive wear or impact marks on threads and
guide surfaces of the bowl hood or bowl body can
cause seizure damage.
Examine the thread condition by tightening the
bowl hood after removing the disc stack and top
disc from the bowl.
When the bowl is new the alignment marks on the
bowl hood and the bowl body should be aligned. If
not, contact an Alfa Laval representative.
G0071311
Wear
If thread wear is observed, mark the bowl body at D
the new position by punching a new alignment
mark. If the mark on the bowl hood passes the
mark on the bowl body by more than 25°, (A in
the illustration) an Alfa Laval representative
should be contacted immediately.
A
The measure A in millimetres (mm) is obtained by
calculating bowl outside diameter D times 0,2.
If the marks are illegible, an Alfa Laval
representative should be contacted for
determination and punching of new alignment
marks.
G0578111
(MAX 25 )
DANGER
Wear on threads must not exceed safety

limit. φ mark on bowl hood must not pass
φ mark on bowl body by more than 25°.
63
Damage
The position of threads, contact and guide
surfaces are indicated by arrows in the
illustration.
Examine for burrs and protrusions caused by
impact.
Clean the threads, contact and guide surfaces
with a suitable degreasing agent.
CAUTION
Cut hazard
The threads have sharp edges which can

cause cuts.
If damage is found, rectify by using a whetstone
G0071511
or fine emery cloth. Recommended grain size:
240.
Contact surfaces to inspect on the bowl
If the damage is bad, use a fine single-cut file,
followed by a whetstone.
After rectifying, the threads have to be primed
with Molykote 1000.
5.3.9 Priming of bowl parts

The instruction refers to contact surfaces (dark
shaded) of both matching parts.
Before assembly:
1. These surfaces should be sprayed with
Molykote D321R after a careful cleaning.
2. Air cure for 15 minutes.
3. Polish to an even, homogenous surface.
4. Spray a second time.
5. Air cure for 15 minutes.
6. Polish to a shiny surface, the surface shoud
G0887731
look like well polished leather when properly

done.
7. Finish the treatment by lubricating the
surfaces with lubricating paste see ‘‘8.6.3
Recommended lubricants” on page 163.
64
5.3.10 Disc stack pressure

The bowl hood exerts a pressure on the disc
stack clamping it in place.
NOTE
Insufficient pressure in the disc stack may
affect the bowl balance, which in turn will
cause abnormal vibration of the separator
and shorten the life of ball bearings.
G0071911
1. Place the bowl hood on the top of the disc
stack and tighten it by hand.
1 Bowl hood
The assembly mark on the bowl hood should 2 Bowl body
now be positioned at the angle a (see 3 Disc stack. Number of bowl discs
illustration), 30° - 60° ahead of the - below wing insert: 42
corresponding mark on the bowl body. - above wing insert: at least 41
2. If the bowl hood can be tightened by hand

without resistance until the marks are in line
with each other, an extra disc must be added
to the top of the disc stack beneath the top
disc.
3. If one or more discs have been added re-
check the disc stack pressure by repeating
the procedure above.
NOTE
The top disc can stick inside the bowl hood
and fall when the hood is lifted.
G0357651
a Angle 30° - 60° between assembly marks before

final tightening
65
5.4 Check points at Major Service 5 Service Instructions
5.4 Check points at

Major Service
5.4.1 Paring disc height

adjustment
The height of the paring disc above the frame
hood must be measured if the bowl spindle has
been dismantled or if the bowl has been replaced
with a new one.
NOTE
Incorrect height position can cause the
paring disc (14) to scrape against the paring
chamber cover. Pay attention to scraping
noise at start-up after service.
G0883911
1. Assemble the bowl and frame hood as
described in chapter ‘‘6.1.2 Inlet/outlet and
bowl - assembly” on page 95.
Before fitting the connecting housing:
2. Measure the distance according to the
illustration above. Adjust the distance by
adding or removing height adjusting rings (7).
3. Fit the support ring (5) and the inlet/outlet
G00729A1
housing. Tighten the nut with 30 Nm.

Left-hand thread!
66
5 Service Instructions 5.4 Check points at Major Service
4. Rotate the bowl spindle by hand by means of

the flat belt. If it does not rotate freely or if a
scraping noise is heard, incorrect height
adjustment or incorrect fitting of the inlet pipe
can be the cause. Remove the parts and
readjust.
5. Finally, fit the safety device.
G0172951
5.4.2 Radial wobble of bowl
spindle
The bowl spindle wobble must be measured if the
bowl spindle has been dismantled or if rough bowl
run (vibration) occurs.
NOTE
Spindle wobble will cause rough bowl run.
This leads to vibration and reduces lifetime of
ball bearings.
Check the wobble before removing the bowl

spindle.
If the bowl spindle has been dismantled check the
wobble before installing the bowl.
1. Fit a dial indicator in a support and fasten it in
position as illustrated.
2. Remove the water tank from the frame
bottom part for access to the flat belt. Use the
flat belt to turn the spindle.
3. Permissible radial wobble: max. 0,04 mm.
If the spindle wobble is more than the
maximum permitted value, contact Alfa Laval
representatives.
G0121211
67
5.5 3-year service 5 Service Instructions
4. Finally fit the water tank to the frame bottom

part.
Incorrect belt tension causes displacement of the
vertical line of the spindle centre, but does not
affect the wobble of the spindle.
5.5 3-year service
Exchange of frame feet

See ‘‘6.8.1 Mounting of new frame feet” on page
131.
Friction coupling
Exchange of ball bearings, see ‘‘6.3 Friction
coupling” on page 117.
Frame intermediate part

Replace O-ring and gasket, see ‘‘6.2.2 Bowl
spindle and frame - assembly” on page 111.
68
5 Service Instructions 5.6 Lifting instructions
5.6 Lifting instructions

1. Remove the inlet/outlet housings, the frame
hood and the bowl according to the
instructions in chapter ‘‘6.1.1 Inlet/outlet and
bowl - dismantling” on page 89.
NOTE
Make sure to remove the cap nut fixing the
bowl to the bowl spindle.
Before lifting the bowl, check that the bowl

hood has been screwed home into the bowl
body. Less than 2 mm of bowl hood threading
must remain above the bowl body edge. See
illustration.
G0507121
When lifting the bowl, use the compression
tool fastened on the distributor.
A <2 mm
2. Disconnect the motor cables.

3. Tighten the frame hood.
4. Fit the lifting eyes. The two eyebolts must be
fitted in the holes nearest to the electric
motor.
5. Use two endless slings to lift the separator.
Length of each sling: minimum 1,5 metres.
Thread the slings through the lifting eyes and
fit them to the hook of the hoist.
6. Unscrew the foundation bolts.
7. When lifting and moving the separator, obey
normal safety precautions for lifting large
heavy objects.
Do not lift the separator unless the bowl has
been removed.
G0820611
A minimum 750 mm distance between lifting eye

and hook. Use a lifting hook with catch.
69
5.6 Lifting instructions 5 Service Instructions
8. Remove the lifting eyes afterwards.
WARNING
Crush hazards
Use only the two special lifting eyes (M12)

for lifting the machine. They are to be
screwed into the special threaded holes.
Other holes are not dimensioned for lifting
the machine.
A falling separator can cause accidents
resulting in serious injury and damage.
NOTE
Separator without bowl: Use lifting slings for
WLL 300 kg.
Bowl: Use lifting slings for WLL 100 kg.
70
5 Service Instructions 5.7 Cleaning
5.7 Cleaning
External cleaning
The external cleaning of frame and motor should
be restricted to brushing, sponging or wiping
while the motor is running or is still hot.
Never wash down a separator with a direct water
stream. Totally enclosed motors can be damaged
by direct hosing to the same extent as open
motors and even more than those, because:
• Many operators believe that these motors are
sealed, and normally they are not.
• A water jet played on these motors will
produce an internal vacuum, which will suck
the water between the metal-to-metal contact
surfaces into the windings, and this water
cannot escape.
G0613541
• Water directed on a hot motor may cause
condensation resulting in short-circuiting and
Use a brush and a sponge or cloth when cleaning
internal corrosion.
Be careful even when the motor is equipped with
a protecting hood. Never play a water jet on the
ventilation grill of the hood.
G0613641
Never wash down a separator with a direct water

stream or spray
71
5.7 Cleaning 5 Service Instructions
5.7.1 Cleaning agents

When using chemical cleaning agents, make sure
you follow the general rules and suppliers’
recommendations regarding ventilation,
protection of personnel, etc.
For separator bowl, inlet and outlet

A chemical cleaning agent must dissolve the
deposits quickly without attacking the material of
S0008511
the separator parts.
• For cleaning of lube oil separators the most Alfa Laval cleaning liquid for lube oil and fuel oil
important function of the cleaning agent is to separators
be a good solvent for the gypsum in the
sludge. It should also act as a dispersant and
emulsifier for oil. It is recommended to use
Alfa Laval cleaning liquid for lube oil
separators which has the above mentioned
qualities. Note that carbon steel parts can be
damaged by the cleaning agent if submerged
for a long time.
• Fuel oil sludge mainly consists of complex
organic substances such as asphaltenes.
The most important property of a cleaning
liquid for the removal of fuel oil sludge is the
ability to dissolve these asphaltenes.
Alfa Laval cleaning liquid for fuel oil
separators has been developed for this
purpose. The liquid is water soluble, non-
flammable and does not cause corrosion of
brass and steel. It is also gentle to rubber and
nylon gaskets in the separator bowl.
Before use, dilute the liquid with water to a
concentration of 3-5%. Recommended
cleaning temperature is 50-70 °C.
CAUTION
Skin irritation hazard
Read the instructions on the label of the

plastic container before using the cleaning
liquid.
Always wear safety goggles, gloves and
protective clothing as the liquid is alkaline
and dangerous to skin and eyes.
72
5 Service Instructions 5.7 Cleaning
For parts of the driving devices

Use white spirit, cleaning-grade kerosene or
diesel oil.
Oiling (protect surfaces against corrosion)

Protect cleaned carbon steel parts against
corrosion by oiling. Separator parts that are not
assembled after cleaning must be wiped and
coated with a thin layer of clean oil and protected
from dust and dirt.
5.7.2 Cleaning of bowl discs
Bowl discs
Handle the bowl discs carefully so as to avoid
damage to the surfaces during cleaning.
NOTE
Mechanical cleaning is likely to scratch the
disc surfaces causing deposits to form
quicker and adhere more firmly.
A mild chemical cleaning is therefore
preferable to mechanical cleaning.
1. Remove the bowl discs from the distributor

and lay them down, one by one, in the
cleaning agent. G0065831
2. Let the discs remain in the cleaning agent

until the deposits have been dissolved. This Put the discs one by one into the cleaning agent
will normally take between two and four
hours.
3. Finally clean the discs with a soft brush.
WARNING
Cut hazards
G0065841
The discs have sharp edges that can cause

Clean the discs with a soft brush
cuts.
73
5.8 Oil change 5 Service Instructions
5.8 Oil change
5.8.1 Oil change procedure
NOTE
Before adding or renewing lubricating oil in
the oil sump, the information concerning
different oil groups, handling of oils, oil
change intervals etc. given in chapter ‘‘8.6
Lubricants” on page 160 must be well known.
The separator should be level and at standstill

when oil is filled or the oil level is checked. The
MIN-line on the sight glass refers to the oil level at
standstill.
1. Place a collecting vessel under the drain
hole.
2. Pull out (A) the oil filling device and turn it half
a turn (B).
G0068911
3. Collect the oil in the vessel.
CAUTION
Burn hazards
The lubricating oil and various machine

surfaces can be sufficiently hot to cause
G0173811
burns.
74
5 Service Instructions 5.8 Oil change
4. Turn the oil filling device back to its normal

position (A), the drain hole pointing upwards.
NOTE
When changing from one group of oil to
another, the frame housing and the spindle
G0069111
parts must be thorougly cleaned before the
new oil is filled.
5. Fill the oil sump in the frame housing with

new oil. The oil level should be slightly above
middle of the sight glass. Information on
volume see ‘‘8.1 Technical data” on page
149.
6. Push in the oil filling device.
G0069211
75
5.9 Vibration 5 Service Instructions
5.9 Vibration
5.9.1 Vibration analysis

A separator normally vibrates and produces a
different sound when passing through its critical
speeds during run-up and run-down.
It also vibrates and sounds to some extent when
running. It is good practice to be acquainted with
these normal conditions.
Excessive vibrations and noise indicate that
something is wrong. Stop the separator and
identify the cause.
Use vibration analysis equipment to periodically
check and record the level of vibration.
The level of vibration of the separator should not
G0075241
exceed 9 mm/s.
Measuring points for vibration analysis

DANGER
When excessive vibration occurs, keep bowl

filled and stop separator.
The cause of the vibration must be identified
and corrected before the separator is
restarted. Excessive vibration can be due to
incorrect assembly or poor cleaning of the
bowl.
76
5 Service Instructions 5.9 Vibration
5.9.2 Vibration switch (optional)

Adjustment of setpoint
The vibration switch is adjusted with the separator
in operation. The cover must be removed to gain
access to the setpoint adjusting screw (1).
1. Back-off the setpoint adjusting screw counter-
clockwise (A) two or three turns. Press the
reset button. If the armature does not remain
in the reset position, turn the adjusting screw
another turn or two until the armature stays in
position when the reset button is pressed.
2. Now turn the adjusting screw slowly
clockwise until the armature rocks. Mark this
position with a line immediately in front-of the
adjusting screw pointer (2).
3. Back-off the adjusting screw counter-
clockwise a three-quarter turn. Press the
reset button. If the armature now rocks, turn
the adjusting screw counter-clockwise
another quarter turn and so on until the
armature remains in the reset position.
G0546521
4. Refit the cap and fasten with the screws.
Setpoint adjustment
1. Adjusting screw
NOTE
2. Pointer
Further adjustment may become necessary if A. Direction of increased set point
(admit higher vibration)
alarm occurs due to vibration from
surrounding equipment.
77
5.10 General directions 5 Service Instructions
5.10 General directions
5.10.1 Ball and roller bearings

Specially designed bearings for the bowl
spindle
The bearings used for the bowl spindle are
special to withstand the speed, vibration,
temperature and load characteristics of high-
speed separators.
G0587321
Only Alfa Laval genuine spare parts should be
used. 1. Outer race
2. Ball/roller
A bearing that in appearance looks equivalent to 3. Inner race
the correct may be considerably different in 4. Cage
various respects: inside clearances, design and
tolerances of the cage and races as well as
material and heat treatment.
NOTE
Using an incorrect bearing can cause a
serious breakdown with injury to personnel
and damage to equipment as a result.
Do not re-fit a used bearing. Always replace
it with a new one.
Dismantling
Remove the bearing from its seat by using a
puller. If possible, let the puller engage the inner
ring, then remove the bearing with a steady force
until the bearing bore completely clears the entire
length of the cylindrical seat.
The puller should be accurately centered during
dismantling; otherwise it is easy to damage the
seating.
G0587411
NOTE
For bearings where no driving-off sleeve is included in
Do not hit with a hammer directly on the the tool kit, use a puller when removing bearings
bearing.
78
5 Service Instructions 5.10 General directions
Cleaning and inspection

Check shaft (spindle) end and/or bearing seat in
the housing for damage indicating that the
bearing has rotated on the shaft (spindle) and/or
in the housing respectively. Replace the
damaged part, if the faults cannot be remedied by
polishing or in some other way.
Assembly
• Leave new bearings in original wrapping until
ready to fit. The anti-rust agent protecting a
new bearing should not be removed before
use.
• Use the greatest cleanliness when handling
the bearings.
• To facilitate assembly and also reduce the
risk of damage, first clean and then lightly
smear the bearing seating on shaft (spindle)
or alternatively in housing, with a thin oil.
G0587511
Clean and smear the bearing seating before assembly
• When assembling ball bearings, the bearings

must be heated in oil to maximum 125 °C.
NOTE
Heat the bearing in a clean container with a
cover.
Use only clean oil with a flash point above
G0587611
250 °C.
The bearing must be well covered by the oil
and not be in direct contact with the sides or The bearing must not be in direct contact with the
container
the bottom of the container. Place the
bearing on some kind of support or
suspended in the oil bath.
79
• There are several basic rules for assembling

cylindrical bore bearings:
− Never directly strike a bearing’s rings,
cage or rolling elements while
assembling. A ring may crack or metal
fragments break off.
− Never apply pressure to one ring in order
to assemble the other.
− Use an ordinary hammer. Hammers with
soft metal heads are unsuitable as
fragments of the metal may break off and
enter the bearing.
− Make sure the bearing is assembled at a
right angle to the shaft (spindle).
• If necessary use a driving-on sleeve that
abuts the ring which is to be assembled with
an interference fit, otherwise there is a risk
that the rolling elements and raceways may
be damaged and premature failure may
follow.
G0587711
Use a driving-on sleeve for bearings that are not
heated
Angular contact ball bearings

Always fit single-row angular contact ball
G0587211
bearings with the wide shoulder of the inner race
facing the axial load (upwards on a bowl spindle).
The wide shoulder of the inner race must face the
axial load
80
5 Service Instructions 5.10 General directions
5.10.2 Before shut-downs

Before the separator is shut-down for a period of
time, the following must be carried out:
• Remove the bowl, according to instructions in
chapter ‘‘6 Dismantling/Assembly” on page
83.
• Protect parts in contact with process liquid
from corrosion by applying a thin layer of oil.
• Remove the O-rings.
• Protect cleaned carbon steel parts against
corrosion by oiling. Separator parts that are
not assembled after cleaning must be wiped
and protected against dust and dirt.
G0466811
NOTE
The bowl must not be left on the spindle Remove the bowl if the separator is left at standstill for
during standstill for more than one week. more than one week
Vibration in foundations can be transmitted
to the bowl and produce one-sided loading of
the bearings. The resultant indentations in
the ball bearing races can cause premature
bearing failure.
If the separator has been shut-down for more

than 3 months but less than 12 months, an
Intermediate Service (IS) has to be made before
the separator is put into operation again.
If the shut-down period has been longer than 12
months, a Major Service (MS) should be carried
out.
81
82
6 Dismantling/Assembly
Contents
6.1 Inlet/outlet and bowl 86

6.1.1 Inlet/outlet and bowl − dismantling 89
6.1.2 Inlet/outlet and bowl − assembly 95
6.2 Bowl spindle and frame 105

6.2.1 Bowl spindle and frame −
dismantling 105
assembly 111
6.3 Friction coupling 117

6.3.1 Friction coupling − dismantling 118
6.3.2 Friction coupling − assembly 120
6.4 Flat belt and tightener 123

6.4.1 Belt replacement and tightening 123
6.5 Oil filling device 128

6.5.1 Dismantling/assembly 128
6.6 Water tank 129
6.7 Brake 129

6.7.1 Exploded view 129
6.7.2 Checking of friction element 130
6.8 Frame feet 131

6.8.1 Mounting of new frame feet 131
83
84
References to check points

In the text you will find references to the check
point instructions in chapter 5. The references
appear in the text as in the following example:
✔ Check point
S0051011
‘‘5.3.10 Disc stack pressure” on page 65.
In this example, look up check point Disc stack Switch off and lock power supply before starting any
pressure for further instructions. dismantling work.
Tools
Special tools from the tool kit must be used for
dismantling and assembly. The special tools are
specified in the Spare Parts Catalogue.
Additional tools needed for dismantling but not
included in the tool kit are shown here.
For bowl and bowl spindle
1. Screw driver
2. Torque wrench (50 Nm) with socket 16 mm
3. Pliers for internal snap ring
4. Ball bearing puller
5. Screw vice with copper liners
6. Adjustable wrench, length approx. 400 mm
7. Adjustable wrench or spanner, width of jaws
G0278821
24 mm
Two lifting slings, working load limit (WLL):
>300 kg are also needed.
For friction coupling and flat belt

1. Pliers for internal snap ring
2. Pliers for external snap ring
3. T-handle, extension rod and socket 16 mm
4. Adjustable wrench or spanner, width of jaws
G0278921
36 mm
5. Hammer
85
6.1 Inlet/outlet and bowl 6 Dismantling/Assembly
6.1 Inlet/outlet and bowl
DANGER
Entrapment hazard
To avoid accidental start, switch off and lock

power supply before starting any dismantling
work.
1. Safety device
2. Nut
3. Inlet/outlet housing
5. Support ring
6. Insert
7. Height adjusting ring
8. Frame hood
9. Lock ring
11. Gravity disc/Clarifier disc
13. Paring chamber cover
14. Inlet pipe with paring disc
* The connecting housing is removed from the

frame hood top at paring disc adjustment (Major
Service).
Left-hand thread
G0073741
86
6 Dismantling/Assembly 6.1 Inlet/outlet and bowl
15. Bowl hood

16. Top disc
17. Bowl discs
18. Wing insert
19. Bowl discs
20. Distributor
21. Sliding bowl bottom
Left-hand thread
IS Intermediate service kit

MS Major service kit
G0887711
87
22. Cap nut

23. Upper distributing ring
24. Valve plug
25. Operating slide
26. Lower distributing ring
27. Bowl body
28. Nozzle
Left-hand thread

G0074221
88
6.1.1 Inlet/outlet and bowl −

dismantling
The frame hood and the heavy bowl parts must
be lifted by means of a hoist. Position the hoist
exactly above the bowl centre. Use an endless
sling and a lifting hook with catch.
The parts must be handled carefully. Don’t place
parts directly on the floor, but on a clean rubber
mat, fibreboard or a suitable pallet.
1. Remove safety device and look through the
slot in the frame hood to see if the bowl still
rotates.
DANGER
Entrapment hazards

G0819751
dismantling work.
The bowl parts can remain very hot for a

considerable time after the bowl has come to
a standstill.
G0467361
2. Unscrew nut clockwise and lift off inlet- outlet

housing together with the connecting hoses.
When removing the connecting hoses, do not
drop the washer.
Left-hand thread!
G0821531
89
3. Loosen the four bolts and remove the support

ring (5).
G00729B1
4. Remove the bolts and lift off frame hood (8).
5. Unscrew lock ring (9) clockwise by using the
special tool; spanner for lock ring.
Left-hand thread!
S0096111
G0070021
6. Lift off gravity disc (clarifier disc) (11).
NOTE
If the gravity disc has to be replaced owing to
changed operating conditions, see ‘‘8.7.4
Gravity disc nomogram” on page 174.
7. Carefully prise loose paring chamber cover

(13) by using a screwdriver. Lift off the paring
chamber cover.
G0070131
90
8. Lift out inlet pipe (14) with the paring disc.
G0070221
9. Preparations for unscrewing of bowl hood
(15):
− Fit the spanner to the bowl hood and
secure it with the bolt (a).
S0096511
G0167121
− Fit the compression tool and screw down
the central screw (b) until it stops.
S0098411
− Compress the disc stack by tightening

the nut (c) firmly.
NOTE
Use the compression tool as instructed.
Use of substitute tools can damage the
equipment.
91
10. Unscrew bowl hood (15) clockwise by using a

tin hammer.
Left-hand thread!
11. Lift off the bowl hood with the spanner still
attached. 15
G0357411
12. Lift out the top disc, the bowl discs with wing
insert and the distributor.
Screw the nut of the compression tool up
against the eye bolt, turn the unit with the tool
still attached upside down and hit it against a
firm base. This will facilitate loosening of the
top disc.
G0357521
13. Lift out sliding bowl bottom (21) using the
special tool.
S0096311
Ease the sliding bowl bottom off with the

G0072031
central screw of the tool. If necessary, knock

on the handle.
92
14. Unscrew cap nut (22).
Left-hand thread!
15. Remove upper distributing ring (23) using the

special tool.
Detach the distributing ring either:
- by jerking, or
- by tightening the nuts equally.
S0096921
G0070631
16. Lift out operating slide (25) using the special
tool: lifting bolts for operating slide.
S00769
G0070721
17. Lift out lower distributing ring (26).
G0070821
18. Lift out bowl body (27) using the special tool.
S0096211
G0070922
93
19. Ease the bowl body off with the central screw
of the tool. If necessary, knock on the handle.
20. Soak and clean all parts thoroughly in
suitable cleaning agent, see ‘‘5.7.1 Cleaning
agents” on page 72.
21. Clean nozzles (28) in bowl body (27) using
soft iron wire of maximum 1,2 mm diameter,
see ‘‘5.3.4 Discharge mechanism” on page
58.
NOTE
Dirt and lime deposits in the sludge
discharge mechanism can cause discharge
malfunction or failing discharge.
22. Remove O-rings and replace them with

spares from the intermediate service kit (IS).
94
6.1.2 Inlet/outlet and bowl −

assembly
Make sure that the following check points are
carried out before and during assembly of the
separator bowl.
✔ Check point
‘‘5.3.1 Corrosion” on page 54,
‘‘5.3.2 Erosion” on page 56,
‘‘5.3.3 Cracks” on page 57,
‘‘5.3.4 Discharge mechanism” on page 58,
‘‘5.3.6 Spindle top cone and bowl body nave”
on page 61,
‘‘5.3.7 Threads of inlet pipe, paring disc” on
page 62,
‘‘5.3.8 Threads on bowl hood and bowl body”
on page 63,
‘‘5.3.10 Disc stack pressure” on page 65,
‘‘5.4.1 Paring disc height adjustment” on page
66.
95
22. Cap nut

23. Upper distributing ring
24. Valve plug
25. Operating slide
26. Lower distributing ring
27. Bowl body
28. Nozzle
Left-hand thread

NOTE
Be sure bowl parts are not interchanged.
Out of balance vibration will reduce ball
bearing life.
G0074221
96
15. Bowl hood

16. Top disc
17. Bowl discs
18. Wing insert
19. Bowl discs
20. Distributor
21. Sliding bowl bottom
Left-hand thread

NOTE
bearing life.
G0887711
97
1. Safety device
2. Nut
3. Inlet/outlet housing
5. Support ring*
7. Height adjusting ring
8. Frame hood
9. Lock ring
11. Gravity disc/Clarifier disc
13. Paring chamber cover
14. Inlet pipe
* The support ring is removed from the frame hood

top at paring disc adjustment (Major Service).
Left-hand thread

IS Intermediate
NOTE
bearing life.
G0073741
98
1. Clean the hollow part (b) of the spindle top

and the radial hole (a). Wipe clean the spindle
top and nave bore in the bowl body. Apply oil
to the tapered end of the spindle, smear the
oil over the surface and wipe off surplus with
a clean cloth.
Oil
G0071721
2. Clean the nozzles in the bowl body, see
‘‘5.3.4 Discharge mechanism” on page 58.
✔ Check point
‘‘5.3.6 Spindle top cone and bowl body nave”
on page 61 and ‘‘5.3.9 Priming of bowl parts”
on page 64.
3. Fit the bowl body (27) on the spindle. Avoid

damaging the spindle cone.
− Attach the special lifting tool to the bowl
body nave.
S0096211
G0071831
− Screw down the central screw of the tool,
then lower the bowl body until the screw
rests on the spindle top.
− Screw up the central screw and the bowl
body will sink down on the spindle cone.
4. Place the lower distributing ring (26) in the
bowl body.
Using the lifting bolts fit the operating slide
(25).
Make sure that the seal rings lie
concentrically in their grooves.
If replacing valve plugs (24), use a rubber
mallet.
G0071841
99
5. Before fitting the upper distributing ring (23)

into the bowl body, turn the operating slide
(25) so that the hole (e) is in line with drill
mark (d) and notch (f).
6. Fit the upper distributing ring so that drill mark
(a) is in line with drill mark (d) on bowl body.
When the distributing ring is in correct
position the guide pins (b) and (c) will enter
hole (e) and groove (f) respectively.
NOTE
The two guide pins (b, c) in the distributing
G0378031
ring have to be fitted properly.
Check the distance “A”. If the play is larger
than 2 mm the guide pins have not entered a. Drill mark d. Drill mark
the hole and notch properly. b. Guide pin
c. Guide pin
7. Screw cap nut (22) counter-clockwise onto

the spindle. Tighten firmly.
Left-hand thread!
G0378111
8. Fit sliding bowl bottom (21).
Make sure that the square seal ring lies
concentrically in its groove.
Press the sliding bowl bottom down on the
upper distributing ring.
G0072031
100
✔ Check point
Before assembling the bowl discs, check the
threads of the bowl hood and bowl body, see
‘‘5.3.8 Threads on bowl hood and bowl body”
on page 63.
9. Assemble the bowl discs with wing insert and
top discon the distributor. Note the angular
positioning (six options).
Ensure that the pins in the distributor fit
properly into the holes of the top disc.
10. Preparations for lifting in the disc stack.
− Fit the compression tool and screw down
the central screw (b) until it stops.
S0098411
− Tighten the cmpression nut by hand
G0357561
11. Fit the disc stack assembly in the bowl body.
Make sure that the cuts in the wings on the
underside of the distributor fit properly in the
corresponding lugs of the bowl.
12. Fit bowl hood (15):
− Apply a thin layer of Molykote Paste 1000
to threads and on contact and locating
surfaces.
− Fit the spanner for the bowl hood and
secure it with the bolt (a).
− Screw on the bowl hood by hand.
Left-hand thread!
G0072231
Molykote 1000 Paste

(thin layer to be rubbed into surface)
.
S0096511
101
13. Fit the compressing tool and screw down the

central screw (a) until it stops.
a
Compress the disc stack by tightening the nut
(b) firmly.
b
S0098411
G0072331
NOTE
Use the compression tool as instructed.
Use of substitute tools can damage the
equipment.
✔ Check point
‘‘5.3.10 Disc stack pressure” on page 65.
14. Tighten the bowl hood by using a tin hammer.
Strike the spanner handle until the bowl hood
lies tightly against the bowl body. In a new
bowl, the assembly marks now will be in line
with each other.
DANGER
The assembly mark on the bowl hood must

never pass the mark on the bowl body by
G0357711
more than 25°.
See also ‘‘5.3.8 Threads on bowl hood and

bowl body” on page 63.
102
15. Place inlet pipe (14) in the bowl.
✔ Check point
‘‘5.3.7 Threads of inlet pipe, paring disc” on
page 62.
G0072721
16. Fit paring chamber cover (13) by pressing it
down gently.
17. Assemble gravity disc/ clarifier disc (11).
G0073341
18. Fit lock ring (9).
Apply a thin layer of Molykote Paste 1000 to
the threads and on contact and locating
surfaces.
Left-hand thread!
Molykote 1000 Paste

G0074331
S0096111
103
19. Fit frame hood (8). The two eye-bolts must be

fitted in the holes nearest to the electric
motor.
In case of Major Service remove the
connecting housing and fit a new O-ring on
the insert (2).
✔ Check point
‘‘5.4.1 Paring disc height adjustment” on page
66. To be performed at Major Service and if
the bowl spindle has been dismantled.
G0073561
20. Fit the support ring (5). See also ‘‘5.4.1
Paring disc height adjustment” on page 66.
G00729A1
21. Fit inlet/outlet housing.
Tighten nut.
Left-hand thread!!
NOTE
To avoid damage on the inlet pipe the
tightening torque must not exceed 30 Nm.
Then rotate the bowl by means of the flat belt.

If the bowl does not rotate freely or a scraping
noise is heard, incorrect bowl assembly or
G0172951
incorrect height adjustment of the paring disc

can be the cause.
22. Make sure that the gasket on the safety

device is in position. If not, glue with Loctite
407.
Fit and secure safety device.
23. Fit the connecting hoses if they have been
removed. Make sure to fit their gasket rings.
24. Fit the water tank on the frame bottom part if
it has been removed.
104
6 Dismantling/Assembly 6.2 Bowl spindle and frame
6.2 Bowl spindle and

frame

dismantling
Before dismantling the bowl spindle, the inlet and
outlet housings, frame hood and bowl as well as
the flat belt must be removed.
Before dismantling, in the case of Major Service,
or if the separator vibrates while running, see
✔ Check point
‘‘5.4.2 Radial wobble of bowl spindle” on
page 67. G0113231
1. Lip seal ring 12. Ball bearing holder

2. Screen 13. Ball bearing
3. Gasket 14. Snap ring
4. Frame, top part 15. Ball bearing
5. Deflector ring 16. Oil pump
6. Top bearing cover 17. Belt pulley
7. Gasket 18. Pump sleeve
8. Fan 19. Rubber buffer
9. Buffer holder 20. O-ring
10. Rubber buffer 21. Frame, intermediate
11. Bowl spindle 22. O-ring
MS Parts to be renewed at Major Service

G01131A1
105
6.2 Bowl spindle and frame 6 Dismantling/Assembly
1. Loosen but do not remove the motor adapter

screws.
2. Remove the water tank.
3. Remove the flat belt.
G0113391
4. Remove the screws and lift off frame top part
(4). Lip seal ring (1) must be removed in the
case of Major Service, or if found damaged.
G0113431
106
5. Clean the bowl spindle cone in place and

remove deflector ring (5).
G0113521
6. Remove, in the following sequence:
− Top bearing cover (6)
− Gasket (7)
− Fan (8)
− Buffer holder (9)
− Rubber buffer (10).
NOTE
Be very careful not to damage the wings of
the buffer holder.
G0113621
107
7. Screw the cap nut counter-clockwise (left-

hand thread) onto the spindle top to protect
the top and bore.
Lift out spindle assembly (11), rubber buffer
(10) and O-ring (20).
Remove snap ring (14) by using a pair of
pliers and pull off ball bearing holder (12).
G0076132
8. Clamp the bowl spindle (11) in a screw vice.
Remove the pump sleeve (18). When turning
the spindle upside down there is a risk that
the vane in the pump sleeve can slide down
partly or entirely into the spindle. Therefore,
after unscrewing the sleeve, check that the
vane has not been damaged.
9. Remove the belt pulley (17). If the pulley has
stuck proceed with point 10.
10. Lubricate the mounting/dismantling tool.
S0096411
Fit the mounting/dismantling tool and screw it

down as far as it will go (1).
Use a long spanner (450 - 650 mm) to press
the belt pulley off the spindle (2).
Remove the oil pump (16) by hand,do not
loos the flat key.
Molykote 1000 Paste (thin layer to be

G0076251
rubbed into surface)
Oil
108
11. Pull off ball bearing (15) using a puller and

thrust washer.
Pull off bearing (13) using the special
mounting tool and a hammer.
S0093711
NOTE
Always discard a used bearing.
G0076321
In case of 3-year-service
12. Loosen the screws and lift off the frame
intermediate part (21).
13. Discard the O-ring (22).This O-ring is not
included in any service kit, but must be
ordered separately.
G0093721
109
14. Remove the screen (2) from the frame top

part (4).
Discard the gasket (3). This gasket is not
included in any service kit, but must be
ordered separately.
G0113721
15. Clean the oil sump.
16. Clean all dismantled parts thoroughly in a
degreasing agent and check for damage and
corrosion.
Replace all parts supplied in the spare parts
kits.
110

assembly
The bowl spindle and frame is assembled in
reverse sequence to dismantling.
G0113231
1. Lip seal ring 13. Ball bearing

2. Screen 14. Snap ring
3. Gasket 15. Ball bearing
4. Frame, top part 16. Oil pump
5. Deflector ring 17. Belt pulley
6. Top bearing cover 18. Pump sleeve
7. Gasket 19. Rubber buffer
8. Fan 20. O-ring
9. Buffer holder 21. Frame, intermediate
10. Rubber buffer part
11. Bowl spindle 22. O-ring
12. Ball bearing holder
Loctite 242
Silicone grease (thin layer)
Molykote 1000 Paste

G01131B1
111
In case of 3-year-service
1. Fit a new O-ring (22) and assemble the frame
intermediate part (21).
Use a torque wrench and tighten the screws
lightly crosswise at first. Then tighten all
around to 45 Nm.
Secure the screws with Loctite 242.
Loctite 242
G0093731
2. Fit a new gasket (3).
Fit the screen (2).
G0113731
3. Clear the spindle bore from dirt and lime
deposits with the special reamer
G0076341
112
4. Inspect the tapered end and the hollow part of

the bowl spindle for wear and clean if
necessary. Assemble ball bearings (13 and
15).
Heat the new ball bearings in oil to maximum
125 °C. Use the special mounting tool from
the tool kit.
S0093711
NOTE
Always fit new bearings.
If in doubt how to install roller bearings in a
correct way, please see the detailed
description in ‘‘5.10.1 Ball and roller
bearings” on page 78.
G0113831
5. Fit oil pump ,flat key and belt pulley. Make
sure that the recess in the belt pulley fits over
the guide pin in the oil pump.
Oil
Molykote 1000 Paste

G0113941
113
6. Check that the radial hole (φ 1 mm) in the

pump sleeve is clean, and fit the pump.
G0114341
7. Fit ball bearing holder (12) and secure it with
snap ring (14).
Fit O-ring (20) and rubber buffer (19).
Lower spindle assembly (11) carefully into the
separator intermediate frame.
G0076122
114
8. Assemble, in the following sequence:

− Rubber buffer (10)
− Buffer holder (9)
− Fan (8)
− Gasket (7)
− Top bearing cover (6)
Make sure that the φ 3 mm hole in fan (8) is
clean and the lugs in the fan enter the
recesses in the bowl spindle.
Before tightening, make sure that there is
some play (a) between top bearing cover (6)
and the frame. The play will disappear when
the screws are tightened.
Tighten the screws sequentially (not
crosswise) in order to successively compress
the rubber buffers.
G0114421
9. Push down deflector ring (5) till it stops.
G0114521
115
10. Assemble frame top part (4). If lip seal ring (1)
has been removed, fit a new one before the
frame top part is put in place.
Make sure the lip seal is turned the correct
way. See illustration.
G0114631
11. Tighten the screws of the top frame using a
torque wrench (width across flats 16 mm).
Tighten the screws slightly crosswise at first.
Then tighten all around to 45 Nm.
Secure the screws with Loctite 242.
Loctite 242
G0114721
12. Fit and adjust the flat belt, see ‘‘6.4.1 Belt
replacement and tightening” on page 123.
✔ Check point
‘‘5.4.2 Radial wobble of bowl spindle” on
page 67.
13. Fit the water tank and tighten the srews.
G01133A1
116
6 Dismantling/Assembly 6.3 Friction coupling
6.3 Friction coupling

If the separator does not attain full speed within
about 2 minutes, the friction elements or the
coupling may be worn or greasy. The friction
elements must then be replaced with new ones or
be thoroughly cleaned from grease.
DANGER
Entrapment hazards

dismantling work.
G0372121
1 Snap ring
2 Snap ring
3 Ball bearings
4 Washer
5 Belt pulley
6 Coupling hub
7 Friction element
8 Cover
9 Snap ring
10 Washer
11 Spring washer
12 Screw
(MS) = Set of friction elements included in the Major

Service Kit for 50 Hz or 60 Hz
117
6.3 Friction coupling 6 Dismantling/Assembly
6.3.1 Friction coupling −

dismantling
1. Check that the belt tightener is in backward
position.
2. Remove the motor adapter screws.
3. Remove the water tank and the flat belt.
Note that the tank must be lowered past
spindle end (A) before it can be withdrawn
(B).
4. Remove the flat belt.
G0113391
5. Remove the electric motor complete with the
friction coupling and motor adapter.
Weight of motor including adapter and friction
coupling is not more than 35 kg.
G0077331
6. Remove snap ring (9), cover (8) and friction
elements (7).
If the friction elements are worn, fit new ones.
Replace all friction elements even if only
one is worn.
If the friction elements are only greasy:
Clean the friction elements and the inside of
belt pulley (5) with a degreasing agent.
G0170841
118
7. Remove the screw (12), spring washer (11)

and washer (10) from the friction coupling.
G0170921
Complete dismantling of the friction coupling
8. Lubricate and fit the special mounting and
dismantling tool.
Ease off the coupling.
S0096411
Molykote 1000 Paste

G0171021
Oil
9. Remove snap rings (1 and 2) and drive off

coupling hub (6). Turn the coupling, i.e. belt
pulley (5) with bearings (3), the other way
round and drive off the ball bearings and
washer by using a tube.
10. Clean all parts in a degreasing agent and
replace parts supplied in the spare parts kits.
NOTE
Always discard a used bearing.
G0171131
119
6.3.2 Friction coupling −

assembly
Before the friction coupling is assembled,
examine all parts thoroughly for wear and
corrosion.
1. Assemble the new ball bearings in belt pulley
(5) by using a tube and a hammer.
Apply Loctite 641 on the outer surfaces of ball
bearings (3).
Knock down the bearings carefully (do not
forget washer 4) by using the tube which
must rest on the outer race of the bearing.
The new bearings must not be heated as
they are packed with grease and sealed with
plastic membranes.
After the assembly of the bearings, fit snap
ring (2).
Loctite 641
G0171231
NOTE
Do not refit used bearings.
2. Apply Loctite 641 on the coupling hub (6) and

knock it down into the belt pulley by using a
hammer.
3. Fit snap ring (1).
Loctite 641
G0171321
120
4. Wipe clean the motor shaft and apply a thin

oil film on it. Fit the special mounting and
dismantling tool to the motor shaft (by means
of the small screw on one end of the tool) and
press the friction coupling onto the shaft.
S0096411
G0171021
Molykote 1000 Paste
Oil
5. Fit the screw (12) with the washer (11) and

spring washer (10) to secure the friction
coupling.
G0170921
Assembly of friction elements
6. Fit new friction elements (7), cover (8) and
snap ring (9).
− A coupling with two friction elements is
used for 60 Hz installations.
− A coupling with four friction elements is
used for 50 Hz installations.
G0170831
121
7. Degrease and clean the contact surfaces of

frame and motor adapter. Lubricate the
contact surfaces with Molykote 1000 paste.
Then fit the electric motor with adapter and
friction coupling in position.
Molykote 1000 Paste

Also lubricate the threads of the belt tightener

with Molykote 1000 paste or similar.
G0077341
8. Fit and tighten the flat belt, see ‘‘6.4.1 Belt
replacement and tightening” on page 123.
9. Install the water tank and the cover.
NOTE
The belt must be re-tightened before starting
the separator, see next page.
122
6 Dismantling/Assembly 6.4 Flat belt and tightener
6.4 Flat belt and tightener

The flat belt must be removed before dismantling
of the bowl spindle or the friction coupling. The
procedure is the same when replacing the belt at
a Major Service.
A new belt must be retightened twice:
• 30 minutes after the belt has been installed.
The separator must not be started until the
retightening has been done.
• after approximately 24 hours of operation.
NOTE
Do not start the separator unless the flat belt
has been retightened after 30 minutes. If
started, the belt may slip and be damaged.
6.4.1 Belt replacement and

tightening
If only tightening of flat belt should be done, only
steps 3 and 7-11 have to be performed.
DANGER
Entrapment hazards

dismantling work.
G0467361
Look into the slot in the frame hood to see if

separator parts are rotating or not.
123
6.4 Flat belt and tightener 6 Dismantling/Assembly
1. Remove the water tank.

Note that the tank must be lowered past
spindle end (A) before it can be withdrawn
(B).
G0884721
2. Check that the belt tightener is in backward
position.
NOTE
Pay attention to the air gap “A” between the
cup springs and the threaded sleeve. The
distance “A” must not exceed 0,5 mm.
G0473911
Otherwise a correct belt tightening will be
impossible.
3. Loosen but do not remove the motor adapter

screws.
G0076622
NOTE
To guarantee a proper function of the belt
tightener it is advisable to protect the
surfaces
G0885711
Knock out the tubular spring pin and separate the

parts, lubricate and assemble the parts.
Molykote 1000 Paste
124
4. Remove the existing belt and clean the

raceways of the bowl spindle and the friction
coupling by using a degreasing agent. Wipe
the raceways with a clean rag after cleaning.
Exercise the greatest possible cleanliness.
There must be no dirt, oil or grease on the
raceways.
G0171531
5. Remove the motor adapter screws. Lift the
motor together with adapter and friction
coupling and check that there is a sufficient
film of Molykote 1000 Paste, or an equivalent
lubricating paste, between the adapter and
the frame surface. Lower the motor after
checking. Fit the motor adapter screws but do
not tighten them.
The weight of motor including adapter and
friction coupling is not more than 35 kg.
The threads of the belt tightener should be
lubricated with Molykote 1000 Paste or
similar.
Molykote 1000 Paste

G0077341
6. Fit a new belt. Start on the motor side.
Tighten the belt by moving the motor
backwards by hand. Pull the belt around a
few turns by hand.
G0171661
125
6.4 Flat belt and tightener 6 Dismantling/Assembly
7. Rotate the belt tightener by rotating the shaft

until it makes contact with the frame pad.
G0489821
8. Tighten the shaft (1) further until the threaded
sleeve (2) and dog (3) are disengaged.
“Shake” the motor by hand several times
during this operation in order to overcome the
friction between the motor adapter and the
frame.
G0477111
9. Tighten the motor adapter screws.
G0076622
10. Loosen the belt tightener by rotating the

threaded sleeve (2) backwards.
G0477211
126
11. Rotate the shaft (1) relative to the threaded

sleeve (2) until the sleeve (2) and dog (3) are
engaged again with a clicking sound.
.
NOTE
If the springs (4) are not decompressed they
will loose their tension and correct tightening
G0477311
of belt will be impossible.
12. Let the belt stay in this position for at least 30

minutes without starting the separator.
Then repeat steps 3 and 7-11 above. After
this proceed to step 13.
G0474021
NOTE
Do not start the separator unless the flat belt
has been retightened after 30 minutes. If
started, the belt may slip and be damaged.
13. Fit the water tank and cover.

14. The separator may now be started.
NOTE
The belt must be retightened when the
separator has been in operation
approximately 24 hours after the belt
change: Repeat steps 3 and 7-11.
127
6.5 Oil filling device 6 Dismantling/Assembly
6.5 Oil filling device
6.5.1 Dismantling/assembly
Drain off the oil, see ‘‘5.8 Oil change” on page 74.
Unscrew nipple (4) and pull off the oil filling
device. Then unbend the round safety wire (6)
and pull off nipple (4).
1. If plate (8) is to be replaced, wipe the sight
glass (7) with a degreasing agent.
2. Fit the new plate on the outside of the sight
glass. The plate is self-adhesive.
3. Mark the position of the plate relative to the
recess in sleeve (1).
G0155811
Assemble the oil filling device and fit it into the
frame. Note that the mark on sleeve (1) must be
positioned opposite the mark on the frame. Fill
the sump with new oil.
G0155911
1 Sleeve for oil filling 5 Sealing ring

2 O-ring 6 Round safety wire
3 O-ring 7 Sight glass
4 Nipple 8 Plate
128
6 Dismantling/Assembly 6.6 Water tank
6.6 Water tank

Remove the water tank (1).
Note that the tank must be lowered past the
spindle end (A) before it can be withdrawn (B).
• Check the tank interior and clean out if
necessary.
• Check that the pipes are not defective.
Replace if necessary.
If the parts fitted on the tank have been removed,
G0884711
it is necessary to fit the parts properly together at
assembly.
1. Water container
• Seal the water inlet pipe with Loctite 573. 2. Elbow
3. Hose nipple
6.7 Brake
6.7.1 Exploded view
G0171731
1. Spindle with friction element

2. Spring
3. Bracket
4. Cylindrical pin with hole
5. Split pin
6. Brake handle
129
6.7 Brake 6 Dismantling/Assembly
6.7.2 Checking of friction element

A worn or oily friction element will lengthen the
stopping time. Remove bracket with the brake.
Examine the friction element.
• If the friction element is worn; Fit a new
complete spindle (includes friction element).
• If the friction element is oily; Clean the
element and its surface in contact with the
belt pulley with a suitable degreasing agent.
G0171821
Checking of bracket, spindle and spring
Rust can form on the brake parts and cause the
brake to jam.
Remove rust from the spindle and the
corresponding guide surface on the bracket. Rub
the surface of the spindle with lubricating paste.
Replace the spring with a new one if it has lost its
stiffness. Oil the spring when assembling.
G0171931
Oil
A. Coupling surface
Molykote 1000 Paste
Checking the brake

After the brake assembly has been fitted, release
the brake and rotate the bowl slowly by hand. If a
scraping noise is heard, the friction element is
probably touching the coupling pulley surface (A).
If so, it is necessary to adjust the position of the
motor adapter and retighten the flat belt, see ‘‘6.4
Flat belt and tightener” on page 123.
130
6 Dismantling/Assembly 6.8 Frame feet
6.8 Frame feet
6.8.1 Mounting of new frame feet

When replacing the frame feet, the separator
must be lifted.
Remove the bowl before lifting the separator.
Follow ‘‘5.6 Lifting instructions” on page 69.
1. Loosen the foundation bolts and lift the

separator.
2. Remove the existing frame feet.
3. Mount the new feet.
4. Place the separator in its original position and
fasten the foundation bolts.
5. Remove the two lifting eye bolts.
G0358351
6. Assemble the separator bowl, see ‘‘6.1.2
Inlet/outlet and bowl - assembly” on page 95.
131
6.8 Frame feet 6 Dismantling/Assembly
132
7 Trouble-tracing
Contents
7.1 Trouble-tracing procedure 135 7.5 Clarification faults 145

7.5.1 Unsatisfactory separation result 145
7.2 Mechanical function 135 7.5.2 Oil discharge through water outlet 145
7.2.1 The separator does not start 135
7.2.2 Start-up time too long 135
7.2.3 Starting power too low 135
7.2.4 Starting power too high 136
7.2.5 Separator vibrates during
starting sequence 137
normal running 138
7.2.7 Smell 139
7.2.8 Noise 139
7.2.9 Speed too high 139
7.2.10 Speed too low 140
7.2.11 Water in oil sump 140
7.3 Purification and clarification

faults 141
7.3.1 Liquid flows through bowl casing
drain and/or sludge outlet 141
7.3.2 Bowl opens unintentionally during
operation 142
7.3.3 Bowl fails to open for sludge
discharge 142
7.3.4 Unsatisfactory sludge discharge 142
7.4 Purification faults 143

7.4.1 Unsatisfactory separation result 143
7.4.2 Outgoing water contains oil 143
7.4.3 Oil discharge through water outlet =
broken water seal 144
133
7 Trouble-tracing
134
7 Trouble-tracing 7.1 Trouble-tracing procedure
7.1 Trouble-tracing
procedure
This chapter applies to trouble-tracing concerning
functions of the separator only. It does not include
the other equipment in your processing system.
Always start with trouble-tracing instructions in
the system documentation, and if required,
continue with the instructions below. If the
problem still is not solved, contact your Alfa Laval
representative.
7.2 Mechanical function
7.2.1 The separator does not start
Possible cause Action
No power supply to motor. Check power supply.
7.2.2 Start-up time too long
Friction elements worn or oily. Fit new friction elements or clean the old ones if they
are oily.
Belt tension too loose. Tighten the belt.
Motor failure. Repair.
Incorrect power supply (50 Hz instead of Use applicable 60 Hz power supply.

60 Hz).
Bearing damaged or worn. Install new bearings.
7.2.3 Starting power too low

See 7.2.2.
135
7.2 Mechanical function 7 Trouble-tracing
7.2.4 Starting power too high
Motor failure. Repair the motor.
50 Hz pulley running on 60 Hz power After immediate stop, install correct pulley.

supply.
Height position of paring disc incorrect. Check and adjust.
Bearing damaged or worn. Install new bearings.
136
7 Trouble-tracing 7.2 Mechanical function

starting sequence
NOTE
Some vibration is normal during starting
sequence when the separator passes
through its critical speeds.
Bowl out of balance due to: After safety stop, identify and rectify cause.
− poor cleaning
− incorrect assembly
− too few discs
− insufficiently tightened bowl hood Incorrectly tightened bowl hood involves
fatal danger.
− bowl assembled with parts from
other separators
Height adjustment of paring disc is Check and adjust.

incorrect.
Vibration dampers in frame feet worn out. Fit new frame feet.
Bowl spindle bent (max. 0,04 mm). Fit a new bowl spindle.
Top and/or bottom bearing overheated, Fit new bearings.

damaged or worn.
Spindle top bearing rubber buffer Fit new rubber buffers.

defective.
137

normal running
DANGER
Never discharge a vibrating separator.
Uneven sludge deposits in sludge space. See ‘‘7.4 Purification faults’’ and ‘‘7.5 Clarification
faults’’.
Bearing damaged or worn. Fit new bearings.
Vibration dampers in frame feet worn out. Fit new frame feet.
Spindle top bearing rubber buffer Fit new rubber buffers.

defective.
138
7 Trouble-tracing 7.2 Mechanical function
7.2.7 Smell
Normal occurrence during start as the None.

friction elements slip.
Belt slips. Tighten the belt. Check for oily pulleys.
Top and/or bottom bearing overheated. Fit new bearings.
7.2.8 Noise
Oil level in oil sump is too low. Read oil level and add oil if necessary.
Height adjustment of paring disc is Check and adjust.

incorrect.
Top and/or bottom bearing damaged or Fit new bearings.

worn.
7.2.9 Speed too high
Incorrect transmission (50 Hz pulley After immediate stop, install correct transmission.
running on 60 Hz power supply).
In the event of overspeed, examine bowl for possible

deformation. The separator must not be started
without correcting the effects of the fault. Contact
your Alfa Laval representative.
Frequency of power supply (50/60 Hz). Check.
139
7.2.10 Speed too low
Bowl not closed or leaking. Dismantle and check.
Friction elements worn or oily. Fit new friction elements or clean the old ones if they
are oily.
Belt tension too loose. Tighten the belt.
Motor failure/motor bearings. Repair the motor.
Bearing overheated/damaged or worn. Fit new bearings.
Incorrect transmission (60 Hz pulley Make sure that the pulley is intended for 50 Hz
running on 50 Hz power supply). power supply.
7.2.11 Water in oil sump
Bowl casing drain obstructed. Clean. Change oil in oil sump.
Leakage at top bearing. Fit a new seal ring and change oil in oil sump.
Condensation. Clean the oil sump. Change oil in oil sump.
140
7 Trouble-tracing 7.3 Purification and clarification faults
7.3 Purification and

clarification faults
7.3.1 Liquid flows through bowl

casing drain and/or sludge
outlet
Sludge discharge or water draining in None (normal).

progress.
Broken water seal. See ‘‘7.4.3 Oil discharge through water outlet =
broken water seal” on page 144.
Displacement water volume too large. Adjust.
The supply of operating water is not Straighten the hose. Clean the strainer. Check the
sufficient due to clogged strainer, kinked water pressure.
hose or low water pressure.
Seal ring on gravity disc/clarifier disc Fit a new seal ring.

defective.
Seal ring in sliding bowl bottom defective. Install a new seal ring.
Bowl hood seal ring defective or sealing Install a new seal ring. Polish the surface on sliding
surface of sliding bowl bottom damaged. bowl bottom or install a new one.
Valve plugs defective. Install new valve plugs.
Sludge deposits on operating slide. Clean the operating slide.
Seal rings in paring disc device defective. Fit new seal rings.
Bowl speed too low. Make sure current is on. Retighten the flat belt or
inspect motor and power transmission.
141
7.3 Purification and clarification faults 7 Trouble-tracing
7.3.2 Bowl opens unintentionally

during operation
Nozzles in bowl body clogged. Clean the nozzles,
Seal ring in sliding bowl bottom or upper or lower Install a new seal ring or install a new upper or lower
distributing ring defective. distributing ring.
Lime scale deposits in hollow spindle. Clean the hollow spindle after removing the pump
sleeve.
Valve plugs defective. Install new valve plugs.
Sludge deposits on operating slide. Clean the operating slide.
Valve for operating water not closing properly. Open and clean the valve.
Can result in repeated discharges.
7.3.3 Bowl fails to open for sludge

discharge
The supply of operating water is not sufficient Straighten the hose. Clean the strainer. Check the
due to clogged strainer, kinked hose or low water pressure.
water pressure.
Seal ring in operating slide defective. Install a new seal ring.
Valve for operating water not opening. Examine the electrical system and correct the fault
(open circuit, low voltage, dirt, high voltage).
7.3.4 Unsatisfactory sludge

discharge
Sludge deposits in operating system. Clean the operating system.
142
7 Trouble-tracing 7.4 Purification faults
7.4 Purification faults
7.4.1 Unsatisfactory separation

result
Gravity disc hole too small. Use a gravity disc with a larger hole.
Incorrect separating temperature. Adjust temperature.
Throughput too high. Reduce throughput.
Sludge space in bowl is filled with sludge. Clean the bowl and shorten time between
discharges.
Disc stack clogged. Clean the bowl discs.
Inlet clogged. Clean.
Bowl speed too low. See ‘‘7.2.10 Speed too low” on page 140.
7.4.2 Outgoing water contains oil
Gravity disc hole too large. Use a gravity disc with a smaller hole.
Seal ring under the gravity disc defective. Fit a new seal ring.
143
7.4 Purification faults 7 Trouble-tracing
7.4.3 Oil discharge through water

outlet = broken water seal
Gravity disc too large. Use a gravity disc with a smaller hole.
Separation temperature too low. Increase temperature.
Valve(s) in oil outlet line closed. Open the valve(s) and adjust the back pressure to
normal value.
Sealing water volume too small. Check water supply.
Seal ring on gravity disc/clarifier disc Fit a new seal ring.

defective.
Seal ring in sliding bowl bottom or upper Install a new seal ring.
or lower distribution ring defective.
Bowl hood seal ring defective or sealing Install a new seal ring. Polish the surface on sliding
surface of sliding bowl bottom damaged. bowl bottom or install a new one.
Valve plugs defective. Install new valve plugs on operating slide.
Bowl incorrectly assembled. Examine and make correct.
144
7 Trouble-tracing 7.5 Clarification faults
7.5 Clarification faults
7.5.1 Unsatisfactory separation

result
Incorrect separating temperature. Adjust temperature.
Feed oil contains water. a. Check preceding clarifier when operating in series.
b. Readjust time between discharges.
c. Re-assemble and operate the separator as a
purifier.
Sludge space in bowl filled with sludge. Clean the bowl and shorten time between
discharges.
7.5.2 Oil discharge through water

outlet
Valve(s) in outlet line closed. Open the valve(s) and adjust to normal back
pressure.
Seal ring under gravity disc is defective. Fit a new seal ring.
Bowl incorrectly assembled. Examine and make correct.
145
7.5 Clarification faults 7 Trouble-tracing
146
8 Technical Reference
Contents
8.1 Technical data 149
8.2 Connection list 152
8.3 Basic size drawing 154

8.3.1 Dimensions of connections 155
8.4 Interface description 156

8.4.1 General 156
8.4.2 Definitions 156
8.4.3 Component description and signal
processing 157
8.5 Water quality 159
8.6 Lubricants 160

8.6.1 Lubrication chart 160
8.6.2 Alfa Laval lubricating oil groups 161
8.6.3 Recommended lubricants 163
8.6.4 Recommended lubricating oils 165
8.6.5 Recommended oil brands 166
8.7 Drawings 169

8.7.1 Foundation plan 169
8.7.2 Electric motor 170
8.7.3 Machine plates and safety labels 172
8.7.4 Gravity disc nomogram 174
8.8 Storage and installation 176

8.8.1 Storage and transport of goods 176
8.8.2 Planning of installation 179
8.8.3 Foundations 181
147
8 Technical Reference
148
8 Technical Reference 8.1 Technical data
8.1 Technical data

Alfa Laval ref. 561688, rev. 0
Units according to ISO Standard.

The manufacturer reserves the right to change
specifications without notice.
Product number 881100-02-01
Separator type MMPX 404SGP-11
Purpose – Continuous purification of fuel oil or lubricating oil from solid

particles and water.
– Continuous clarification (as option) of fuel oil or lubricating oil from
solid particles.
The flash point of the oil to be separated must be >60 °C.
Hydraulic capacity Maximum 2,9 m 3/h
Maximum density feed 1100 kg/m3

sediment 2332 kg/m3
Operating liquid Max. density 1000 kg/m3 See also ‘‘8.5 Water quality” on
page 159.
Min. pressure 150 kPa
Feed temperature Minimum 0 °C

Maximum +100 °C
Ambient temperature Minimum +5 °C

Maximum +55 °C
Motor 2-pole 3 kW standard motor for 3-phase 50 or 60 Hz.

Direct on-line start. Y/D-start: maximum 5 seconds in Y position.
Power consumption idling 0,9 kW

running (at max. capacity) 2 kW
max. power consumption 2,8 kW (at starting-up)
Speed The prescribed speed of the bowl spindle is stamped on the name
plate of the machine. The speed must not be exceeded.
Gear ratio (pulleys): 130:41 (50 Hz), 106:41 (60 Hz)
.
Maximum speed of 50 Hz 60 Hz
rotation, rpm
Motor shaft 3000 3600
Bowl 9510 9305
149
8.1 Technical data 8 Technical Reference
Starting time 1,8 - 2,3 minutes
Stopping time Running down min. 15, max. 18 minutes

With brake min. 3, max. 4 minutes
Maximum running time Empty bowl 180 minutes

without flow
Filled bowl 180 minutes
Sludge and water space

volume 1,0 litre net
Discharge volume 1,1 litre (nominal), fixed
Discharge interval Minimum 2 minutes,
Required water quality See ‘‘8.5 Water quality” on page 159
Lubrication See ‘‘8.6 Lubricants” on page 160
Lubricating oil volume 0,5 litre
Sound pressure level 76 dB(A)
Vibration level Separator in use 9 mm/s (RMS)
Weight Separator without motor Net weight approx. 213 kg

Motor See ‘‘8.7.2 Electric motor” on page
170
Complete bowl Approx. 38 kg
Overhead hoist for 300 kp is required
Shipping data According to “Basic equipment”

Weight Net 235 kg, gross 285 kg
Volume 1,06 m3
150
8 Technical Reference 8.1 Technical data
Materials Bowl spindle stainless steel
Frame, lower and upper parts cast iron (“Centriblue” finish1))
Frame hood Silumin (grey finish1))
Bowl body and hood, disc stack,

gravity discs stainless steel
Other bowl parts brass
Oil paring disc brass
Other inlet and outlet parts stainless steel, brass, cast iron
1)
An epoxy enamel
NOTE
The separator is a component operating in an integrated system including a monitoring system. If
the technical data in the system description does not agree with the technical data in this
instruction manual, the data in the system description is the valid one.
151
8.2 Connection list 8 Technical Reference
8.2 Connection list

Connection No. Description Requirements/limit
201 Inlet for process liquid
Permitted temperature Maximum +100 °C

minimum 0 °C
206 Inlet for liquid seal and displacement liquid
- Quality requirements Fresh water
- Instantaneous flow 5,5 litres/minute
- Pressure 150-600 kPa
220 Outlet for light phase (oil)
- Counter pressure Maximum 360 kPa
221 Outlet for heavy phase (water) No counter pressure
222 Outlet for solid phase The outlet after the

separator should be
installed in such a way
that you can not fill the
frame top part with
sludge. (Guidance of
sludge pump or open
outlet)
372 Inlet for discharge liquid
- Instantaneous flow 18 litres/minute
- Quality requirements See ‘‘8.5 Water quality”

on page 159
- Time 1 second per discharge
152
8 Technical Reference 8.2 Connection list
Connection No. Description Requirements/limit
373 Inlet for closing liquid
- Instantaneous flow 0,9 litre per minute
- Quality requirements See ‘‘8.5 Water quality”

on page 159
- Consumption 0,9 litre per discharge
377 Outlet for operating liquid
462 Drain of frame top part, lower
463 Drain of frame top part, upper
701 Motor for separator
Allowed deviation from nominal frequency ±5%

(momentarily during maximum 5 seconds) (±10%)
753 Unbalance sensors, vibration See interface

description
- Type Mechanical switch
- Vibration measurement range 0 to 4,5 g from 0 to 300

Hz
- Switch rating, resistive load max 5A 12 V DC

2A 24 V DC
1A 48 V DC
0,5 A 120 V DC
7 A 460 V AC 50/60 Hz
- Reset coil power supply max 14 W 48 V DC
Location of connections on the separator, see

‘‘8.3 Basic size drawing” on page 154, and ‘‘8.3.1
Dimensions of connections” on page 155.
153
8.3 Basic size drawing 8 Technical Reference
8.3 Basic size drawing

G0883811
Connections 201 and 220 are turnable

A. Maximum horizontal displacement during operation ±20 mm
B. Maximum vertical displacement during operation ±10 ..
Vertical force not exceeding 5 kN/foot
Horizontal force not exceeding 7 kN/foot
154
8 Technical Reference 8.3 Basic size drawing
8.3.1 Dimensions of connections

G0883821
Data for connections see All connections to be installed non-loaded
‘‘8.2 Connection list” on page 152 and flexible
155
8.4 Interface description 8 Technical Reference
8.4 Interface description

8.4.1 General
In addition to the ‘‘8.2 Connection list” on page
152 this document describes limitations and
conditions for safe control, monitoring and reliable
operation.
At the end of the document a function graph and
running limitations are found.
8.4.2 Definitions
Stand still (Ready for start) means:
• The machine is assembled correctly.
• All connections are installed according to the
preceding Connection List, Interconnection
Diagram and Interface Description.
Start means:
• The power to the separator is on.
• The acceleration is supervised to ensure that
a certain speed has been reached within a
certain time. See ‘‘8.1 Technical data” on
page 149.
Normal stop means:
• Stopping of the machine at any time with
brake applied.
• The bowl must be kept filled.
156
8 Technical Reference 8.4 Interface description
Safety stop means:

The machine must be stopped in the quickest and
safest way due to vibrations or process reasons.
Comply to the following conditions:
• The bowl must be kept filled.
• Sludge ejection (sludge discharge) must not
be made.
• The machine must not be restarted before the
reason for the safety stop has been
investigated and action has been taken.
In case of emergency condition in the plant, the
machine must be stopped in a way that is
described in EN 418.
8.4.3 Component description and

signal processing
Separator motor 701
The separator is equipped with a 3-phase DOL-
(direct-on-line) started motor. The separator can
also be started by a Y/D starter, but then the time
in Y-position must be maximized to 5 seconds.
Vibration Sensor 753
The vibration sensor is an acceleration sensitive in-
strument with a mechanical switch.
It gives an open contact when the unbalance
exceeds the pre-set value.
Signal processing
If to high vibration occur the machine must be
stopped with automatic Safety Stop.
Discharge signal processing
The control system shall contain a memory
function for registration of the number of initiated
discharges.
At indication of the absence of a discharge the
operator or the control system must initiate a new
discharge.
At indication of the absence of two consecutive
sludge discharges an alarm must be given and
action must be taken.
157
8.4 Interface description 8 Technical Reference
Function graph and running limitations
G0543211
A. Stand still
B. Starting mode
C. Running mode
D. Stop mode
E. Safety stop mode
158
8 Technical Reference 8.5 Water quality
8.5 Water quality

6SHFLILFUHTXLUHPHQWVUHJDUGLQJWKHTXDOLW\RIZDWHU
Water is used in the separator for several different functions: Discharge-mechanisms, liquid
seals, as cooling media and for flushing.
Bad quality of the water can with time cause erosion, corrosion and/or operating problems in the
separator and must therefore be treated to meet certain demands.
7KHIROORZLQJUHTXLUHPHQWVDUHRIIXQGDPHQWDOLPSRUWDQFH
1.1 Turbidity-free water, solids content < 0,001% of volume.

Deposits must not be allowed to form in certain areas in the separator.
1.2 Max particle size 50 m.
2. Total hardness ≤ 180 mg CaCo3 per litre.

Chalk deposits can build-up if the water is hard (corresponds to
10 °dH or 12,5 °E). Increased operating temperature accelerates the
chalk built-ups.
3. Chloride content ≤ 100 ppm NaCl (equivalent to 60mg Cl/l).

Chloride ions contribute to corrosion on the separator surfaces in
contact with the operating water, including the spindle. Corrosion is a
process that is accelerated by increased separating temperature, low
pH, and high chloride ion concentration. A chloride concentration
above 60 mg/l is not recommended.
4. pH > 6
Increasing acidity (lower pH) increases corrosion; this is accelerated
by increased temperatures and high chloride ion content.
For test methods, contact any Alfa Laval representative.

If these demands cannot be met, the water should be pretreated according to Alfa Laval's
recommendations.
$OID/DYDODFFHSWVQROLDELOLW\IRUFRQVHTXHQFHVDULVLQJIURPXQVDWLVIDFWRULO\SXULILHGZDWHU
VXSSOLHGE\WKHFXVWRPHU
159
8.6 Lubricants 8 Technical Reference
8.6 Lubricants
Alfa Laval ref. 553216-01
G0112122
8.6.1 Lubrication chart
Lubricating points Lubricants
1 Bowl spindle ball bearings are lubricated by oil Lubricating oil as specified in ‘‘8.6.5
mist. Recommended oil brands” on page 166.
2 Bowl spindle taper Lubricating oil, only a few drops for rust
protection.
3 Bearing seats of bowl spindle Lubricating oil (in connection with assembly).
4 Bowl: Some of the guide surfaces, sliding Pastes as specified in ‘‘8.6.3 Recommended
contact surfaces and lock ring joint. lubricants” on page 163.
Pressure-loaded surfaces
Threads of cap nut If not specified otherwise, follow the supplier’s
Screw head joints recommendation about method of application.
Tools
5 Rubber seal rings Grease as specified in ‘‘8.6.3 Recommended

lubricants” on page 163.
− Friction coupling ball bearings The bearings are packed with grease and
sealed and need no extra lubrication.
− Electric motor Follow the manufacturer’s instructions.
160
8 Technical Reference 8.6 Lubricants
8.6.2 Alfa Laval lubricating oil

groups
• Group A oil: a high quality gear oil on
paraffin base with stable AW (anti-wear)
additives.
• Group B oil: a high quality gear oil on
paraffin base with stable EP (extreme
pressure) additives.
• Group D oil: a synthetic-base oil with
additives stable at high operating
temperatures.
Do not mix different oil brands or oils from
different oil groups.
Always use clean vessels when handling
lubricating oil.
Great attention must be paid not to contaminate
the lubricating oil. Of particular importance is to
avoid mixing of different types of oil. Even a few
drops of motor oil mixed into a synthetic oil may
result in severe foaming.
Any presence of black deposits in a mineral type

oil is an indication that the oil base has
deteriorated seriously or that some of the oil
additives have precipitated. Always investigate
why black deposits occur.
If it is necessary to change from one group of oil

brand to another it is recommended to do this in
connection with an overhaul of the separator.
Clean the oil sump and the spindle parts
thoroughly and remove all deposits before filling
the new oil.
NOTE
Always clean and dry parts (also tools)
before lubricants are applied.
NOTE
Check the oil level before start. Top up when
necessary. Oil volume see ‘‘8.1 Technical
data” on page 149.
161
It is of utmost importance to use the lubricants

recommended in our documentation. This does
not exclude, however, the use of other brands,
provided they have equivalently high quality
properties as the brands recommended. The use
of oil brands and other lubricants than
recommended, is done on the exclusive
responsibility of the user or oil supplier.
Applying, handling and storing of lubricants

Always be sure to follow lubricant manufacturer’s
instructions.
CAUTION
Skin irritation hazard
Personnel handling the oil must be instructed

in its use (e.g. the possible risk of skin
irritation, dermatitis). Ask for and follow the
instructions from the oil supplier.
Spray should only be used in well ventilated
localities.
162
8.6.3 Recommended lubricants

Pastes and bonded coatings for non-food

applications:
Manufacturer Designation Alfa Laval No. Application
Gleitmolybdän Gleitmo 805 K or

805 K, varnish 901
Gleitmo Paste G rapid 537086-04
All pressure
Dow Corning Molykotepaste1000 537086-02 loaded
sprayD321 R 535586-01 surfaces
varnishD321 R 535586-02
Rocol Antiscuffing paste (ASP)
Klueber Wolfracoat C paste
Russian Standard VNII NP 232

Gost 14068-90
Silicone grease:
Manufacturer Designation Alfa Laval No.
Dow Corning Molykote 111 compound

100 g 539474-02
25 g 539474-03
Gleitmolybdän Silicone paste 750
Wacker Silicone Paste P

(vacuum paste)
163
Greases for ball and roller bearings:
Manufacturer Designation Alfa Laval No.
BP Energrease MMEP2
Energrease LS2
Castrol Spheerol SW2 EP

Spheerol EPL2
Chevron Duralith grease EP2
Exxon Beacon EP2
Mobil Mobilith SHC 460

Mobilux EP2
Gulf Gulflex MP2
Q8 Rembrandt EP2
Shell Cailithia EP Grease T2

Alvania EP Grease 2 or R.A
SKF LGEP2 or LGMT2
Texaco Multifak AF B2
Multifak premium 2,3
Russian Standard Fiol 2M, Litol 24

TU 38.201.188
164
8.6.4 Recommended lubricating

oils
Two different groups of lubricating oils are

approved. They are designated as Alfa Laval
lubricating oil groups A and D which are
described in ‘‘8.6.2 Alfa Laval lubricating oil
groups” on page 161.
The numerical value after the letter in the table
states the viscosity grade.
.
Ambient temperature Alfa Laval lubricating oil Time in operation

group Oil change interval
between +15 and +45 °C A/150 1500 h
between +2 and +65 °C D/220 2000 h
The corresponding commercial oil brands are

listed on next page.
Note:
• When the separator is operated for short
periods, lubricating oil must be changed
every 12 months even if the total number of
operating hours is less than stated in the
recommendations above.
• Check and prelubricate spindle bearings on
separators which have been out of service for
6 months or longer.
• In seasonal operation: change oil before
every operating period.
Alfa Laval do not accept responsibility for any
damage caused by the use of lubricants which
deviate from the recommended lubricants listed in
this manual.
165
8.6.5 Recommended oil brands
Alfa Laval lubricating oil group A/150

List of commercial oil brands:
Viscosity grade VG 1)150

Viscosity index VI 2)>95
Manufacturer Designation
Alfa Laval 546098-8020 litres

546098-814 litres
546098-82208 litres
546098-831 litre
BP Bartran 150
Castrol Alpha ZN 150
Esso/Exxon/Statoil Teresso 150

Terrestic 150
Mobil DTE Oil Extra Heavy
Shell Tellus C150, Tellus 150
Q8/Kuwait/Gulf Gulf Harmony AW 150
Texaco/Nippon Regal
R&O 150 or
Paper Machine oil HD150
Nearest standard K12-VG 150 GOST 1861-90

ISI/DIS 6743/3A
VB 150-DIN 51506
1)
According to ISO 3448/3104
2)
According to ISO 2909
166
Alfa Laval lubricating oil group D/220

List of commercial oil brands:
Viscosity grade VG 1) 220

Viscosity index VI 2) >130
Manufacturer Designation
Alfa Laval 542690-8020 litres

542690-814 litres
542690-82208 litres
542690-831 litre
BP Enersyn HTX 220
Castrol Alpha Syn T 220
Chevron Ultragear 220
Esso/Exxon/Statoil Terrestic SHP 220, Teresso SHP 220
Lubmarine/ELF Epona SA 220
Mobile (Engen) SHC 630
Q8/Kuwait /Gulf Schumann 220
Shell Paolina 220
1)
According to ISO 3448/3104
2)
According to ISO 2909
167
168
8 Technical Reference 8.7 Drawings
8.7 Drawings
8.7.1 Foundation plan

G0645721
A. Center of separator bowl

B. Center of motor
C. 8 holes for foundation bolt Vertical force not exceeding 5 kN/foot
D. Foundation bolt
E. Service side Horizontal force not exceeding 7 kN/foot
F. Max. height of largest component incl. lifting tool
Service area
169
8.7 Drawings 8 Technical Reference
8.7.2 Electric motor

G0831121
A. Knock out openings for cable glands on both sides 2 x ø23
B. Sheet-steel fan hood
Manufacturer ABB Motors, S.A. Spain

Manufacturers drawing CAT. BA/M2AA SE 96-04
Standards IEC 34-series, 72, 79 and 85
Size 100L
Type M2AA 100L
Weight 21 kg
Poles 2
Insulation class F
Bearings DE 6206-2Z/C3, NDE 6205-2Z/C3
Method of cooling IC 41 (IEC 34-6)
Specification Totaly enclosed three-phase motor
for marine service3)
Type of mounting Degree of

IEC 34-7 protection
IEC 34-5
IM 3001 IP 55
170
Article no. Output Spee Freq. Voltage Current Power I / |(1 Termist. Note
st
kW RPM Hz V A factor °C(2
Cos. ϕ
551821-01 3 2890 50 380 Y 6,2 0,88 7
551821-01 3 2850 50 220 D 10,7 0,88 7
551821-01 3,7 3480 60 440Y 6,5 0,88 7
551821-01 3,7 3480 60 255D 11,2 0,88 7
551821-01 3 3470 60 220D 10,4 0,89 6,5
551821-02 3 2890 50 415Y 5,7 0,88 7
551821-03 3 2890 50 440 Y 5,4 0,88 7
551821-04 3 2890 50 200Y 11,8 0,88 7
551821-05 3,7 3480 60 220 Y 13,0 0,88 7 Y-par.
551821-05 3,7 3480 60 440 Y 6,5 0,88 7 Y-ser.
551821-06 3,7 3480 60 230Y 12,4 0,88 7 Y-par.
551821-06 3,7 3480 60 460Y 6,2 0,88 7 Y-ser.
551821-07 3,7 3480 60 575Y 5,0 0,88 7 CSA-plated
551821-08 3 2890 50 400Y 5,9 0,88 7
551821-09 3 2890 50 230D 10,2 0,88 7
551821-10 3 2890 50 500Y 4,7 0,88 7
1)
ls/l = starting current/rated current
2)
Ms/M = starting torque/full load torque
3) According to standards of the following Classification

Societies:
Lloyds Register of shipping (LRS) (Essential Service)
Det Norske Veritas (DnV)
Germanischer Lloyd (GL)
Bureau Veritas (BV)
American Bureau of shipping (ABS)
Registro Italiano Navale (RINA)
USSR Register of Shipping (RSU
Nippon Kaizi Kyokai (JapaneseClassif. Soc.) (NKK)
Required classification society must always be specified

when ordering. Factory test certificate to be enclosed at the
delivery.
171
8.7.3 Machine plates and safety

labels
G0635131
Location of machine plates and safety lables
1. Machine plate
Separator MMPX 404SGP-11
Manufacturing serial No / Year XXXX
Product No 881100-02-01
Inlet and outlet 561313-01
S0061411
Bowl 561137-01
Machine bottom part 561371-01
Max. speed (bowl) 9510 r/min (50 Hz), 9305 r/min (60 Hz)
Direction of rotation (bowl) ←
Speed motor shaft 3000 r/min (50 Hz), 3600 r/min (60 Hz)
El. current frequency 50/60 Hz
Recommended motor power 2,2 kW (50 Hz), 2,2 kW (60 Hz)
Max. density of feed 1100 kg/m3
Max. density of sediment 2332 kg/m3
Process temperature min./max. 0/+100 °C
172
3. Safety label
Text on label:
DANGER
Read the instruction manuals before installation,
S0061521
operation and maintenance. Consider inspection
intervals.
Failure to strictly follow instructions can lead to
fatal injury.
If excessive vibration occurs, stop separator and
keep bowl filled with liquid during rundown.
Out of balance vibration will become worse if
bowl is not full.
Separator must stop rotating before any
dismantling work is started.
4. Name plate
S0063211
6. Power supply frequency
50Hz
60Hz
S0063111
7. Label
Text on label:
Read the instruction manual before lifting.
A. Space for label indicating representative
173
8.7.4 Gravity disc nomogram
G0075031
Oil density, kg/m3 at 15 oC Gravity disc hole diameter, φ mm
Oil temperature, °C, °F Throughput, m3/h
174
The nomogram is based on the properties of

fresh water.
Example I in nomogram
Reference in graph: _________
Oil density 965 kg/m3
at 15 °C (60 °F)
Separation
temperature 70 °C (158 °F)
Throughput 1,5 m 3/h
From the graphs (heavy line), the correct gravity

disc has a hole diameter of 54 mm.
Example II in nomogram
Reference in graph: _ _ _ _ _ _ _
Oil density 875 kg/m3
at 15 °C (60 °F)
Separation
temperature 60 °C (140 °F)
Throughput 2 m3/h
From the graphs (broken line), the correct gravity

disc has a hole diameter of 66 mm.
175
8.8 Storage and installation 8 Technical Reference
8.8 Storage and

installation
8.8.1 Storage and transport of

goods
Storage
Specification
Upon arrival to the store, check all components
and keep them:
1. Well stored and protected from mechanical
damage and theft.
2. Dry an protected from rain and humidity
3. Organized in the store in such a way that the
goods will be easily accessible when
installation is about to take place.
176
8 Technical Reference 8.8 Storage and installation
A separator can be delivered with different types

of protection:
• Fixed on a pallet.
The separator must be stored in a dry storage
room, protected from rain and humidity. It
must be well protected from mechanical
damage and theft.
G0057111
Fixed on a pallet
• In a wooden box which is not water tight.

The separator must be stored in a dry storage
room, protected from rain and humidity.
G0057211
In a wooden box which is not water tight
• In a special water-resistant box for outdoor

storage.
The separator and its parts have been treated
with an anti-corrosion agent. Once the box
has been opened, store dry and protected
from rain and humidity.
The packaging for outdoor storage is only to
special order.
G0057311
In a special water-resistant box for outdoor storage
177
Transport
Specification
• During transport of the separator, the bowl
must always be removed from the
machine and transported separately.
• When lifting a separator it must always be
hung securely. See details in chapter ‘‘5.6
Lifting instructions” on page 69.
WARNING
Crush hazards
Use correct lifting tools and follow lifting

instructions.
• During erection, all inlets and outlets to

separators and accessories must be covered
to be protected from dust and dirt.
G0057522
H = minimum 750 mm
178
8.8.2 Planning of installation
Introduction
The space required for one or more separators
can be calculated by consulting ‘‘8.3 Basic size
drawing” on page 154, and instructions for
ancillary equipment, electrical and electronic
equipment and cables.
G0020611
Check the drawings when planning the installation
Important measurements
Important measurements are the minimum lifting
height for lifting tackle, shortest distance between
driving motor and wall, free passage for
dismantling and assembly, maintenance and
operation.
Plan your installation with sufficient room for the
G0020721
controls and operation so that instruments are
easily visible. Valves and controls must be within
convenient reach. Pay attention to space Suitable space must be obtained for the maintenance
requirements for maintenance work, work work
benches, dismantled machine parts or for a
service trolley.
Space for separator

The separator shall be placed in such a way that
suitable space for maintenance and repair is
obtained.
Specification
See the ‘‘8.7.1 Foundation plan” on page 169 for
the service space required with the separator
installed.
Recommendation
The spanner for the bowl hood should have
sufficient space to make a complete turn without
touching any of the ancillary equipment
surrounding the separator.
179
Lifting height for transport of bowl

Specification
A minimum height is required to lift the bowl, bowl
parts and the bowl spindle, see the drawing
‘‘8.7.1 Foundation plan” on page 169.
Recommendation
When two or more separators are installed, the
lifting height may have to be increased to enable
parts from one separator to be lifted and moved
over an adjoining assembled separator.
Space for oil changing

Specification
The oil filling device must not be blocked by floor
plate arrangement, etc.
Recommendation
It should be possible to place a portable collecting
tray under the oil filling device drain hole.
180
8.8.3 Foundations
NOTE
When lifting a separator it must always be
hung securely. See the separate lifting
instruction in this book.
Specification
• See ‘‘8.7.1 Foundation plan” on page 169.
• The separator must be installed on a strong
and rigid foundation to reduce the influence of
vibrations from adjacent machinery.
• The foundation should be provided with a
cofferdam.
• Fit the separator frame on the foundation as
follows:
− Check that the bolts do not press against
the edges of the holes, otherwise the
elasticity of the mounting of the separator
frame will be impeded.
− Fit height adjusting washers required.
− Check that the separator frame is
horizontal and that all feet rest on the
foundation.
− Tighten the screws.
181
182
Reader’s Comment Form
Dear reader,
It is our ambition to produce as useful and instructive manuals as possible. Should you have any
comments (positive or negative) regarding this manual, please note them down and send them to
us. You can do this by copying this page and sending it by fax, or you could mail it, or hand it over
to your local Alfa Laval representative.
Alfa Laval Separation AB, Separator Manuals, dept. SKL, S-147 80 Tumba, Sweden.
Fax: +46 8 53065029.
Your name: Company:
Address: City:
Country:
Product: MMPX 404SGP-11 Book No.: 1271085-02 V3
Date:
Yes No
Is it easy to find what you are looking for by using the table of contents? ❒ ❒
Are the chapter and section headings clear and adequate? ❒ ❒
Is the information presented in the correct order for your purposes? ❒ ❒
Does the information in the manual cover your needs? ❒ ❒
Is it easy to understand the instructions in the manual? ❒ ❒
Is the terminology sufficiently explained? ❒ ❒
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Your comments:
183
184
Order Form
If you wish to order extra copies of this manual, please copy this page and give it to your local
Alfa Laval representative, who will advise you of current prices.
Your local Alfa Laval representative will also be able to help you with information regarding any
other manuals.
Your name: Company:
Address: City:
Country:
Product: MMPX 404SGP-11 Book No.: 1271085-02 V3
Quantity: Date:
Comments:
185
186
Index
A Clarifier disc 28
Cleaning 71
Adjustments Connections
Belt tension 126 Connection list, specifications 152
Paring disc 66 Dimensions 155
Application 24 Corrosion 54
Assembly 83 Coupling
Bowl spindle and frame 111 Assembly 120
Bowl, inlet/outlet 95 Dismantling 118
Tools 85 Cracks 57
B D
Basic principles of separation 17 Daily checks 48
Basic size drawing 154 Density of feed 149
Bearings, directions for 78 Dimensions
Belt Connections 155
Belt drive, description 30 Separator 154
Replacement 123 Direction of rotation 37
Retightening 127 Disc stack pressure 65
Tightening 123 Discharge 58
Belt drive 30 Discharge of sludge 28
Bowl Dismantling 83
Assembly 95 Bowl spindle and frame 105
Dismantling 86 Inlet/outlet, bowl 86
Bowl discs Tools 85
Cleaning 73 Drawings 169
Disc stack pressure 65 Basic size drawing 154
Bowl spindle and frame Dimensions of connections 155
Assembly 111 Foundation plan 169
Dismantling 105 Machine plates and safety labels 172
Bowl spindle, description 30 Motor 170
Brake
Friction element 130 E
C Emergency stop, see Safety stop
Erosion 56
Centrifugal separation 17
Check points F
Corrosion 54
Cracks 57 Foundation plan 169
Disc stack pressure 65 Frame feet
Erosion 56 Replacement 131
Paring disc 62 Friction coupling 30
Spindle top cone and bowl body nave 61 Assembly 120
Threads of inlet pipe 62 Dismantling 118
Threads on bowl hood and bowl body 63 Function description
Clarification 22 Separator 25
Clarifier 28 Separator bowl 26
187
G P
Gravity 27 Periodic maintenance 45
Gravity disc Power consumption 149
Nomogram 174 Power transmission, mechanical
Selection 35 Belt drive 30
Gravity disc, purification 27 Bowl spindle 30
Greases, lubricants 163 Friction coupling 30
Priming 64
I Purification 20
Purifier bowl
Inlet/outlet Characteristic parts 20
Assembly 104
Dismantling 86 R
Installation 176
Installation planning 179 Recommended oil brands 166
Interface to other equipment, description 156 Rotation, direction 37
L S
Lifting instructions 69 Safety Instructions 9
Lubrication Safety labels 172
Lubricants, greases 163 Safety stop 41
Lubrication chart 160 Separation result, unsatisfactory 145
Separation, basic principles 17
M Separator does not start 135
Separator vibrates 138
Machine plates 172 Service intervals 45
Maintenance Service kits 47
Intervals 45 Service logs 50, 52
Procedure 47 Shut-downs 81
Materials 151 Sliding bowl bottom 28, 59
Motor 157, 170 Sludge 28
Motor current at start 39 Smell 139
Speed 149
N Speed too high 139
Start 35, 36, 38
Noise 139 Separator vibrates 137
Starting power too high 136
O Starting power too low 135
Start-up period 39, 150
Oil discharge through water outlet 145
Start-up time too long 135
Oil filling device
Stop
Exploded view 128
Safety stop 41
Oil sump
Stopping procedure 40
Lubricating oils 161
Stopping time 150
Oil change interval 49
Storage 176
Oil change procedure 74
Recommended lubricating oils/brands 165
Volume 150 T
Operation 33 Technical data 149
Tools 85
Transport of separator 178
Trouble-tracing 133
188
V
Vibration
During start 38
Safety stop 41
Vibration switch (option)
Adjustment of setpoint 77
W
Warning signs 13
Water
Water quality specifications 159
189

Alfa Laval mmpx404

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© Alfa Laval Separation AB 1998

3.1 Basic principles of separation 17

4.1 Operating routine 35

5.1 Periodic maintenance 45

6.1 Inlet/outlet and bowl 86

7.1 Trouble-tracing procedure 135

8 Technical Reference 147

8.1 Technical data 149

Not following the instructions can result in

In order to make the information clear only foreseeable conditions

This manual is designed for operators and service

The centrifugal separator includes parts that

Manufacturing tolerances are extremely fine.

• Use the separator only for the purpose 3

• When power cables are connected,

• Make sure that rotating parts have come

• Follow local regulations for electrical

Cut hazards S0054311

• Sharp edges on separator bowl discs

Warning signs in the text

This type of safety instruction indicates a

This type of safety instruction indicates a

This type of safety instruction indicates a

3.1 Basic principles of separation 17

3.2 Design and function 24

3.1 Basic principles of

A liquid mixture in a stationary bowl will clear

changes in the viscosity (separating temperature)

3.1.1 Factors influencing the

High density (with low temperature)

Low density (with high temperature)

Sludge space - sludge content

Disc stack Sludge accumulation

A neglected disc stack containing deformed discs

The position of the interface is adjusted by

Centrifugal force Bowl parts

Process liquid D1 D1 Diameter of inner outlet.

Heavy liquid phase D2 D2 Hole diameter of gravity disc.

Light liquid phase D3 D3 Diameter of interface.

This bowl has two liquid outlets. The process

3.1.3 Clarification (optional)

This bowl has one liquid outlet.

3.2 Design and function

Use the separator only for the purpose and

3.2.3 Outline of function A Electric motor

3.2.4 Separating function

F Paring disc 201 Oil inlet

U Paring chamber cover

Water seal in purification

3.2.5 Sludge discharge function

3.2.6 Power transmission

the pulley for 50 Hz.

3.2.7 Sensors and indicators

4.1 Operating routine 35

4.1 Operating routine

4.1.1 Before first start

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