PTE Catalogue 2020

Paint Test Equipment
Catalogue 2020
www.paint-test-equipment.com
Product Index
Coating Thickness
Coating Thickness Meter 3
Wet Film Gauge 25
Inspection Kit
Paint Inspection Kit 30
Porosity
Holiday Detector 33
Pinhole Detector 43
Adhesion
Digital Adhesion Tester 48
Adhesion Tester 58
Cross Hatch Cutter 66
Surface Profile
Testex Tape 72
Surface Roughness Comparator 78
Surface Cleanliness
Bresle Test 83
Potassium Ferricyanide Papers 95
Dust Test 99
Dewpoint Meter 105
Rust Grade Book 116
2
Coating Thickness Meter
Coating Thickness
3
Information
The Paint Test Equipment Coating Thickness Statistics. shows Mean, Number of Readings,
Meter will measure all coatings on metallic Max/Min, Coefficient of Variation and Standard
substrates using the magnetic induction or Deviation.
eddy-current principles, ensuring the correct
coating thickness has been applied. Limits. Pass and fail with audible and visual alarm.
One of the most advanced portable Coating Metric/Imperial. Select measurement units.
Thickness Meters on the market, incorporating all
the following user functions. Batching. Measurements can be stored into
batches which incorporate batch number, job
Calibration. Calibrate on any blasted profile or any number, and date and time. You can also go back
shape of substrate using the Calibration Foils to previous batches and look at the statistics and
supplied. add or cancel readings.
Calibration Memories. The calibration settings for Download. Measurements, statistics and
different substrates and shapes can be stored and out-of-limit readings can be downloaded to a
recalled when required. computer either by batch number or job number
into Microsoft Word or Excel.
4
PC Download Cable
The optional PC Download Cable (CA101) enables
the stored batches in the Coating Thickness Meter
to be downloaded to a computer directly into
Microsoft Word and Excel.
The connection is made to the download socket on

the Coating Thickness Meter and the USB port on
the computer.
ISO Standards
ISO 2808: Paints and varnishes. Determination of film thickness.
ISO 19840: Corrosion protection of steel structures by protective paint systems. Measurement of,
and acceptance criteria for, the thickness of dry films on rough surfaces.
ISO 2360: Non-conductive coatings on non-magnetic electrically conductive basis materials.
Measurement of coating thickness. Amplitude-sensitive eddy-current method.
ISO 1461: Hot dip galvanized coatings on fabricated iron and steel articles. Specifications and test
methods.
ISO 2063: Thermal spraying. Metallic and other inorganic coatings. Zinc, aluminium and their
alloys.
5
Specification Supply
Accuracy: ±1 to 3%. Supplied in an industrial foam-filled Carrying Case
with Probes, set of 8 Calibration Foils and Zero
Resolution 0–1000µm/0–2000µm: 1µm (0.1mil). Disks.
Resolution 0–5.00mm: 0.01mm (0.1mil). The PC Download Cable shown below is available
as an optional extra.
Resolution 0–20.0mm: 0.1mm (0.1mil).
The Calibration Certificates with traceability to
UKAS are an optional extra.
Ordering Information
C5001 Coating Thickness Meter. Inc CS301 Ferrous Probe 0–1000µm

C5002 Coating Thickness Meter. Inc CS302 Ferrous Probe 0–2000µm & 0–5.00mm
C5003 Coating Thickness Meter. Inc CS303 Ferrous Probe 1–20.0mm
C5004 Coating Thickness Meter. Inc CS304 Non-Ferrous Probe 0–1000µm

C5005 Coating Thickness Meter. Inc CS305 Non-Ferrous Probe 0–2000µm
C5006 Coating Thickness Meter. Inc CS301 Ferrous Probe & CS304 Non-Ferrous Probe 0–1000µm
C5007 Coating Thickness Meter. Inc CS302 F Probe 0–2000µm/0–5.00mm & CS304 N Probe 0–2000µm
NC101 Ferrous Probe Calibration Certificate

NC102 Non-Ferrous Probe Calibration Certificate
NC002 Calibration Foils Calibration Certificate
CA101 PC Download Cable
6
Paint Inspection Kit

The Coating Thickness Meter is also supplied in Dust Test. Assessment of the quantity and size of
the Paint Inspection Kit. The Paint Inspection Kit dust particles on blast-cleaned steel.
contains all the equipment for the testing of
blast-cleaned steel and coating inspection using Dewpoint Meter. Testing for condensation on
the following equipment. blast-cleaned steel.
Testex Tape / Testex Gauge. Surface Profile Wet Film Gauge. Wet film thickness measurement
measurement of blast-cleaned steel. of the coating.
Bresle Test. Measurement of salts on Coating Thickness Meter. Dry film thickness
blast-cleaned steel. measurement of the coating.
K3001 Paint Inspection Kit
NK002 Paint Inspection Kit Calibration Certificates
7
Ferrous Probes
CS301 Probe Diameter: 9mm (360mils).

Working Headroom: 75mm (3”).
0–1000µm
Minimum Convex Radius: 4mm (160mils).
Minimum Concave Radius: 25mm (1”).
Minimum Sample Area: 4mm (160mils).

0–2000µm &
0–5.00mm Minimum Convex Radius: 10mm (400mils).
CS303 Probe Diameter: 50mm (2”).

1–20.0mm
Minimum Convex Radius: 100mm (4”).
Minimum Sample Area: 100mm (4”).
CA201 Probe Diameter: 9mm (360mils).

Working Headroom: 40mm (1.5”).
0–1000µm
8
Ferrous Probes Specification

Ferrous Probes for use with the Coating Thickness Accuracy: ±1 to 3%
Meter.
Resolution CS301: 1µm (0.1mil).
Ferrous Probes measure all non-ferromagnetic
coatings on steel and iron. Resolution CS302: 0.01mm (0.1mil).
Example: Paint on steel. galvanising on steel, Resolution CS303: 0.1mm (0.1mil).

metal spray on steel and chrome on steel etc.
The Calibration Certificate with traceability to
UKAS is an optional extra.
CS301 Spare Ferrous Probe 0–1000µm (to fit C5001 & C5006 Thickness Coating Meters)
CS302 Spare Ferrous Probe 0–2000µm & 0–5.00mm (to fit C5002, C5007 Coating Thickness Meters)
CS303 Spare Ferrous Probe 1–20.0mm (to fit C5003 Coating Thickness Meter)
CA201 Ferrous Probe Right Angle 0–1000µm (to fit C5001 & C5006 Coating Thickness Meters)
NC101 Ferrous Probe Calibration Certificate
9
Non-Ferrous Probes
0–1000µm

0–2000µm
CA202 Probe Diameter: 10mm (400mils).

Working Headroom: 40mm (1.5”).
0–1000µm
10
Non-Ferrous Probes Specification

Non-Ferrous Probes for use with the Coating Accuracy: ±1 to 3%.
Thickness Meter.
Resolution CS304, CS305 & CA202: 1µm (0.1mil).
Non-Ferrous Probes will measure all
non-conductive, non-ferromagnetic coatings on The Calibration Certificate with traceability to
conductive non-ferrous substrates. UKAS is an optional extra.
Example: Paint on aluminium, paint on stainless

steel and anodising on aluminium etc.
CS304 Spare Non-Ferrous Probe 0–1000µm (to fit C5004 & C5006 Coating Thickness Meters)
CS305 Spare Non-Ferrous Probe 0–2000µm (to fit C5005 & C5007 Coating Thickness Meters)
CA202 Non-Ferrous Probe Right Angle 0–1000µm (to fit C5004 & C5006 Coating Thickness Meters)
NC102 Non-Ferrous Probe Calibration Certificate
11
Calibration Foils Supply

Calibration Foils for calibrating Coating Thickness Supplied in packs of eight in a protective Wallet.
Meters.
Each individual Calibration Foil is measured in the UKAS is an optional extra.
centre and the value is printed on the attached
label.
All values shown are nominal values.
Foil Accuracy: ±2%.
F2001 Spare Calibration Foils 0–1000µm (25, 50, 75, 125, 175, 250, 500, 750µm)
F2002 Spare Calibration Foils 0–40mils (1, 2, 3, 5, 7, 10, 20, 30mils)
F2003 Spare Calibration Foils 0–2000µm (50, 250, 500, 750, 1000, 1250, 1500, 2000µm)
F2005 Spare Calibration Foils 0–5.00mm (50, 250, 500, 750, 1000, 1500, 2000, 3000µm)
F2007 Spare Calibration Foils 1–20.0mm (5, 9.5, 15mm)
F2008 Spare Calibration Foils 1–800mils (200, 360, 600mils)
FV001 Calibration Foils Special Range. Select 8 values from the following: 12, 25, 37, 50, 63, 75, 100,
125, 150, 175, 190, 200, 225, 250, 275, 300, 350, 375, 500, 625, 750, 1000, 1250, 1500, 2000,
3000µm (also available in mils on request)
NC002 Calibration Foils Calibration Certificate
12
Zero Disk
Ferrous and Non-Ferrous Zero Disks for use with
the Calibration Foils when calibrating a Coating
Thickness Meter.
The Ferrous Zero Disk is used for calibrating the

Ferrous Probes and the Non-Ferrous Zero Disk is
used for calibrating Non-Ferrous Probes.
Z1003 Spare Zero Disk Ferrous

Z1004 Spare Zero Disk Non-Ferrous
Z1005 Spare Zero Plate Ferrous (1–20mm Coating Thickness Meter)
13
Operation
General
Switch On/Off
To switch the Coating Thickness Meter on, press
the on/off keypad for approximately 1 second.
The display will show the last reading taken.
The Coating Thickness Meter will automatically

switch off after approximately 5 minutes if no
readings have been taken.
The instrument can also be switched off by

pressing the on/off keypad again.
Connecting Probe
With the Coating Thickness Meter switched off,
plug the Probe into the connector located on the
bottom of the instrument. Take care to align the red
dots before pushing the plug in.
On combined Ferrous and Non-Ferrous

instruments the display will show Setting up Probe
when the Probes are changed.
On the Non-Ferrous Probe the display will ask you

to place the Probe on the Non-Ferrous Zero Disk.
Hold the Probe on the Zero Disk until Zero
Detected is shown.
When changing Ferrous and Non-Ferrous Probes

the display will ask you to enter a job number.
This will enable the readings taken with the last
Probe to be stored. If you do not require the
readings to be stored, press Enter.
Continued next gage
14
Operation
General Continued
Taking Readings
Ensure that the correct Probe for the substrate is
selected. If you have a combined Ferrous and
Non-Ferrous Coating Thickness Meter, the display
will show if a Ferrous or Non-Ferrous Probe is
connected.
Place the Probe onto the surface to be measured –

there will be a double beep and the reading will be
displayed. This reading will be retained on the
display until replaced by the next reading.
Replacing Batteries
When the batteries require replacement, Low
Battery will flash on the display and the instrument
will switch off.
With the instrument switched off remove the cover

located on the rear of the instrument, replace the
batteries with two alkaline AAA batteries, ensuring
correct polarity.
15
Operation
Menu
All functions are accessed through a menu-driven
display. To scroll through the menus use the up
and down arrows and enter where indicated.
To exit from the menu, press the Menu button

again and the Coating Thickness Meter will revert
back to normal
measurement mode.
16
Operation
Calibration
Calibration of the Coating Thickness Meter can be
checked at any time by using the Calibration Foils
and Zero Disks supplied.
Zero and Calibration

This function will work from Factory Calibration
(standard calibration) or Operator Calibration
(special calibration).
For the highest accuracy of measurement, the

instrument has a variable calibration facility,
enabling precise measurements to be obtained on
virtually all substrate types.
The zero is carried out by placing the Probe onto
an uncoated substrate or Zero Disk – this will set
the zero value.
The calibration is carried out by placing a

Calibration Foil on the same uncoated substrate or
Zero Disk (select the Calibration Foil value to be
just above the coating thickness value to be
measured). Place the Probe on this Calibration
Foil and enter the Foil value into the instrument.
When Calibrating the C5003 1–20.0mm Coating

Thickness meter add a 0 when entering the
Calibration Foil value when under 9.9mm.
Example using a 5.0mm Foil you enter 05.0.
Factory Calibration
When selected this will reset the Coating
Thickness Meter to a standard calibration.
If you are using a combined Ferrous and

Non-Ferrous instrument, the calibration is only
reset to the Probe fitted.
Calibration Foils are not required for this

calibration.
Calibrations stored in Calibration Memories are not

affected. Limits, if selected, will be cleared.
17
Operation
Calibration Continued
Operator Calibration
This calibration enables the operator to access a
special calibration curve that has been set up
under Control in the menu. This will assist in
overcoming inaccuracies due to slight probe wear.
When selected, the operator can still use the other

functions under Calibration.
Factory Calibration will revert the instrument back

to the standard calibration.
Profile
This facility enables a special zero calibration that
will assist in calibration on blast-cleaned surfaces
and will also enable a top coat to be measured in a
multiple-coating application – for example, if a
coating of 25 microns has another coating of 50
microns applied then the profile feature will allow
the operator to zero the Coating Thickness Meter
on the 25 micron coat, and the instrument will
measure the top coat only.
To use this facility, the operator must first select

Factory Calibration.
Calibration Memories
For specific calibrations that have to be retained on
a temporary basis the Coating Thickness Meter
has nine calibration memories which will retain any
special calibrations.
These can be recalled when required – for

example, the current calibration can be stored
under Calibration Memory 1, then the calibration
can be changed for another job and saved under
Calibration Memory 2. Then if required the first
stored calibration can be recalled from Calibration
Memory 1.
18
Operation
Clear Memory
Clears the Coating Thickness Meter memory of all
batches and stored readings. Does not affect
calibration values and Calibration Memories.
19
Operation
Statistics
At any time the appropriate statistics can be
displayed on the lower line of the display. The
statistics will be automatically updated when
additional readings are taken.
Mean
Average of all readings.
Number Readings
Number of readings taken.
Standard Deviation
Standard Deviation of readings taken.
Coefficient of Variation
Coefficient of Variation of readings taken (SDV/
Mean)*100.
Maximum Reading
Maximum reading.
Minimum Reading
Minimum reading.
Statistics Off
Removes the displayed Statistics.
20
Operation
Batching
Multiple batches can be stored to a maximum of
10,000 readings.
Batch Store
Readings taken can be stored in a batch and a job
number allocated (up to 6 digits). Multiple batches
can be stored with a maximum of 100 readings per
batch. The 100th reading taken will automatically
enter into a batch and you will be asked to enter
the job number.
Batch Recall
Previous batches stored can be recalled either by
batch number or by job number, so that further
readings can be added, statistics viewed or job
number changed.
Auto Batch
A batch quantity can be allocated and the Coating
Thickness Meter will automatically enter the batch
and you will be asked to enter the job number
when this quantity of readings has been taken (the
maximum batch limit is 99 readings).
Batching On/Off
Always ensure that batching is on if you need to
store readings. When you do not need to store
readings switch the batching off. This will enable
you to take readings above 100 without
automatically being stored into a batch.
When changing Probes on combined Ferrous and

Non-Ferrous instruments with batching on, your
readings will automatically be entered into a batch
and you will be asked to enter the job number.
21
Operation
Computor Download
This enables the stored batches to be downloaded
to a computer directly into Microsoft Word and
Excel.
Connection is made using the optional USB PC

Download Cable to the download socket on the
Coating Thickness Meter and the USB port on the
computer. Ensure the Coating Thickness Meter is
switched off when connecting the cable.
Switch the Coating Thickness Meter on and USB

Connected will show on the display. Locate the
PteMeter storage device on the computer and view
the files.
22
Operation
Control
Check Bat Life
Battery Life can be accessed to check the
percentage of battery life available. Low Battery
will appear on the display when the batteries
require replacement.
To replace, remove the cover located on the rear

of the instrument. Replace with 2 alkaline AAA
batteries, ensuring correct polarity.
All readings and calibrations stored in the memory

will not be affected by the battery change.
Set Limits
Limits can be set to establish a high and also a low
pass/fail threshold.
For out-of-limit readings an error display will be

shown and the alarm will be sounded. The error
amount will be shown as a percentage, which is
the difference between the set high or low limit and
the particular reading.
To remove Limits press Clear Entry instead of

Entering numbers when setting limits.
Set Date/Time
The date and time can be set. This will be
recorded with every batch stored, and appear on
all batches downloaded.
Continued next page
23
Operation
Control Continued
Operator Calibration Set Install Name
Enables the operator to create a special calibration The Coating Thickness Meter can be personalised
curve by entering 8 Calibration Foil values. This with your company, department or operator’s
will assist in overcoming inaccuracies in the name. This will appear on every download and on
calibration due to slight probe wear. the display when the instrument is switched on.
The zero is carried out by placing the probe onto By entering the following Ascii codes the name can
the Zero Disk – this will set the zero. The values of be entered:
the 8 Calibration Foils can then be entered by
placing the lowest value Calibration Foil onto the A-65, B-66, C-67, D-68, E-69, F-70, G-71, H-72,
Zero Disk, place the Probe on this Calibration Foil I-73, J-74, K-75, L-76, M-77, N-78, O-79, P-80,
and enter the Foil value into the instrument. Then Q-81, R-82, S-83, T-84, U-85, V-86, W-87, X-88,
enter the other Calibration Foils in order of value. Y-89, Z-90.
The instrument will revert to normal measurement
mode when the last Foil value has been entered. a-97, b-98, c-99, d-100, e-101, f-102, g-103, h-104,
i-105, j-106, k-107, l-108, m-109, n-110, o-111,
Once set up, the calibration curve can be p-112, q-113, r-114, s-115, t-116, u-117, v-118,
accessed through Operator Calibration under w-119, x-120, y-121, z-122.
Calibration in the menu.
Space character is 32.
Engineers Mode When Enter is pressed without a character input,

This function is for Paint Test Equipment use only. then the display will exit to normal measurement
mode.
Micron/Thou
Select Probe
Enables the instrument to operate either in metric
or imperial measurements. This function is only available on instruments with
the ferrous range of 0–2000µm/0–5mm. On other
models this function will not be shown.
This gives the operator the option of selecting

either a 0 to 2000µm measurement range with a
display resolution of 1 micron, or a 0 to 5.00mm
measurement range with a display resolution of
0.01mm.
Probe Speed
Select a fast or slow reading speed when the
Probe is placed on the surface.
24
Wet Film Gauge
Wet Film Thickness
25
Wet Film Gauge
Information
ISO 2808: Paints and varnishes. Determination of film thickness.
The Wet Film Gauge ensures the quality control of The plastic disposable Wet Film Gauges are
the paint thickness while the coating is still wet. supplied in quantities of 200 and give the industrial
Applying too much coating can be expensive. painter a quick and efficient test of the wet film
thickness.
Very useful on non-metallic substrates where the
coating can only be measured destructively when Manufactured in plastic, this disposable Wet Film
dry. Gauge has been designed for one-off use only,
saving time on cleaning the teeth after use. They
The Wet Film Gauge is machined in a solvent can also be left to dry and be kept as a permanent
resistant plastic and can either be kept has a record of the paint thickness.
record for the wet film thickness taken or cleaned
in solvents and reused.
The wide measurement range and high resolution

of measurement ensures the gauge caters for all of
the wet film measurements the user requires.
26
Wet Film Gauge
Material W4001 & W4002: Traffolyte. W4001 & W4002 supplied in packs of 5.
Material W2008: Plastic. W2008 supplied in packs of 200.
Number of teeth W4001 & W4002: 32.
Number of teeth W2008: 18.
W4001 Wet Film Gauge 25–1200µm (pack of 5)

W4002 Wet Film Gauge 50–2400µm (pack of 5)
NWC01 Wet Film Gauge Conformance Certificate
W2008 Tricomb Plastic Wet Film Gauge 50–900µm/2–36mils (pack of 200)
27
Wet Film Gauge

The Wet Film Gauge is also supplied in the Paint Dust Test. Assessment of the quantity and size of
Inspection Kit. The Paint Inspection Kit contains dust particles on blast-cleaned steel.
all the equipment for the testing of blast-cleaned
steel and coating inspection using the following Dewpoint Meter. Testing for condensation on
equipment. blast-cleaned steel.
28
Operation
Testing Teeth Ranges

Wet film thickness measurement should be taken W4001 Wet Film Gauge
as soon as possible after the coating application.
25, 50, 75, 100, 125, 150, 175, 200, 225, 250, 275,
Press the Wet Film Gauge onto the coated flat 300, 325, 350, 375, 400, 450, 500, 550, 600, 650,
surface so it touches the substrate and the teeth 700, 750, 800, 850, 900, 950, 1000, 1050, 1100,
are normal to the plane of the surface. Allow 1150, 1200µm.
sufficient time for the coating to wet the teeth
before removing the Gauge.
W4002 Wet Film Gauge
If the surface is curved in a single plane, the Wet 50, 100, 150, 200, 250, 300, 350, 400, 450, 500,
film Gauge should be placed parallel to the axis of 550, 600, 650, 700, 750, 800, 900, 1000, 1100,
the curvature. 1200, 1300, 1400, 1500, 1600, 1700, 1800, 1900,
2000, 2100, 2200, 2300, 2400µm.
The coating thickness can now be observed by
looking at the base of the teeth. The greatest gap
reading of the tooth wetted by the coating is the W2008 Plastic
wet film thickness. 50, 65, 75, 90, 100, 125, 150, 175, 200, 250, 300,
350, 400, 500, 600, 700, 800, 900µm.
The Wet Film Gauges can be cleaned with
solvents. Ensure all of the coating is removed 2, 2.5, 3, 3.5, 4, 5, 6, 7, 8, 10, 12, 14, 16, 20, 24,
from the teeth. 28, 32, 36mils.
Plastic Wet Film Gauges are designed for one-off
use and are not suitable for cleaning with solvents.
29
Inspection Kit
30
Information
The Paint Inspection Kit contains all the essential Dust Test (ISO 8502-3). Assessment of the
equipment needed for the testing of blast-cleaned quantity and size of dust particles on blast-cleaned
steel and coating inspection using the following steel.
equipment.
Dewpoint Meter (ISO 8502-4). Testing for
Testex Tape / Testex Gauge (ISO 8503-5). condensation on blast-cleaned steel.
Surface Profile measurement of blast-cleaned
steel. Wet Film Gauge (ISO 2808). Wet film thickness
measurement of the coating.
Bresle Test (ISO 8502-6, ISO 8502-9).
Measurement of salts on blast-cleaned steel. Coating Thickness Meter (ISO 2808, ISO 19840).
Dry film thickness measurement of the coating.
31
Supply
Testex Tape X Coarse (50 impression roll), Testex Dewpoint Meter, Humidity Sensor and Surface
Gauge and Burnishing Tool. Temperature Probe.
Bresle Patches (pack of 35), Conductivity Meter, Wet Film Gauge (pack of 5).
500ml Deionised Water, 5ml Syringe with Needle,
Calibration Solution (14ml), Conditioning Solution Coating Thickness Meter (C5001), Ferrous Probe,
(14ml) and 25ml Beaker. set of 8 Calibration Foils and Zero Disk.
Dust Test Tape (60m roll), Dust Test Charts (pack Calibration Certificates with traceability to UKAS
of 50) and X10 Illuminated Magnifier. are an optional extra.
32
Holiday Detector
Porosity
33
Holiday Detector
Information
ISO 29601: Paints and varnishes. Corrosion protection by protective paint systems. Assessment of
porosity in a dry film.
ISO 2746: Vitreous and porcelain enamels. Enamelled articles for service under highly corrosive
conditions. High voltage test.
The Holiday Detector is a DC voltage Holiday The test voltage is of high impedance, enabling
Detector for detecting pinholes and flaws in safe testing, and does not damage or cause burn
insulated coatings on conductive substrates. marks to the coating.
Where coatings have to provide an effective The Holiday Detector is a compact and lightweight
safeguard against corrosion, it is essential that any instrument, which can easily be carried by the
pinholes or flaws that will eventually lead to operator with the supplied Carry Bag.
corrosion are detected at the earliest possible
stage, preferably immediately after the coating
application.
34
Holiday Detector
Accuracy: ±1%. Supplied in an industrial foam-filled Carrying Case
with High Voltage Probe, Band Brush, 10m Earth
Resolution S4001: 0.01kV. Cable and Carry Bag.
Resolution S4002 & S4003: 0.1kV. Calibration Certificate with traceability to UKAS is
an optional extra.
Voltage Type: DC. 3700µm (145mils)44
S4001 DC Holiday Detector 0.5–6Kv (maximum test thickness 1100µm) Inc High Voltage Handle
S4002 DC Holiday Detector 1–20Kv (maximum test thickness 3700µm) Inc High Voltage Handle
S4003 DC Holiday Detector 1–30Kv (maximum test thickness 8000µm) Inc High Voltage Handle
NS001 DC Holiday Detector Calibration Certificate
SS003 Spare Earth Cable 10m

SS001 Spare Band Brush
SS002 Spare High Voltage Handle
35
Holiday Detector
Broad Brushes
Brass-filled Brushes for the testing of coatings on
large flat areas using the Holiday Detector.
All Broad Brushes come complete with the

connector assembly.
SA502 Broad Brush 200mm (8”)

SA503 Broad Brush 500mm (20”)
36
Holiday Detector
Circular Brushes
Brass-filled Circular Brushes for the testing of
coatings on the internal diameter of pipes using the
Holiday Detector.
All Brushes come complete with the connector

assembly.
SA302 Circular Brush & Assembly 2” (51mm)


37
Holiday Detector
Rolling Springs
Phosphor Bronze Rolling Springs for the testing of
coatings on the external diameter of pipes using
the Holiday Detector.
All Rolling Springs require the SA490 Rolling

Spring Connector. One Rolling Spring Connector
can be used on multiple Rolling Springs.
SA404 Rolling Spring 4” (102mm)





SA490 Rolling Spring Connector
38
Holiday Detector
Extension Rods
Insulated Extension Rods for extending the reach
of the Brushes and Rolling Springs using the
Holiday Detector.
Extension Rods can be connected together to

make longer lengths when using Circular Brushes
down long pipes.
SA002 Extension Rod 500mm (20”)

SA003 Extension Rod 1000mm (40”)
39
Operation
Testing
If the coating has been applied recently, it should
be cured in accordance with the manufacturer’s
instructions before testing. In the absence of
manufacturer’s instructions the coating should be
cured for at least 10 days.
The surface of the coating should be free of oil, dirt

and other contaminants before testing.
The Holiday Detector must be switched off and the

multiturn voltage control turned fully anticlockwise.
Connect the plugs on the High Voltage Handle and

Earth Cable to the colour coded sockets on the
front and back of the instrument.
Switch the Holiday Detector on to switch position

A. The green fault indicator will illuminate and
there will be a low reading on the display. Press
the switch on the High Voltage Handle and turn the
multiturn voltage control on the instrument in a
clockwise direction until the required test voltage is
displayed.
The test voltage should be set in accordance with

the coating manufacturer’s instructions.
In the absence of manufacturer’s instructions the

test voltage table shows the test voltage required
for the testing of the coating thickness in
compliance with ISO 29601.
The Holiday Detector can be used on coatings

above 300 microns in compliance with ISO 29601.
The 0.5 to 6kV Holiday Detector (S4001) can be
used on coatings above 100 microns.
40
Operation
Testing
For the majority of testing, switch position A is
sufficient. However, for difficult-to-see flaws it may
be necessary to select a continuous test voltage
where the spark can be seen more easily, jumping
across the flawed area. This can be achieved by
selecting switch position B, which gives a
continuous test voltage when the High Voltage
Handle is pressed and will sound the alarm every
time a spark occurs. The red flashing fault
indicator illuminates and remains on until the High
Voltage Handle switch is pressed again.
To reset the instrument, re-press the High Voltage

Handle switch. This restores the test voltage so
that testing can resume.
Always ensure that the High Voltage Probe is kept

away from the instrument.
With the High Voltage Handle switch pressed on,

place the Brush or Rolling Spring on the coating to
be tested and move over the full area of the
coating. If a flaw is detected a spark will jump
across from the Brush or Rolling Spring through
the flaw in the coating to the metal substrate, the
alarm will sound, the red flashing fault indicator will
illuminate and the test voltage will drop to zero.
41
Operation
General Safety
Replacing Batteries Safety precautions must be strictly followed whilst
When the batteries require replacement, the red Lo using the Holiday Detector.
Bat indicator will illuminate.
The Holiday Detector must be operated by
With the instrument switched off pull out the 2 responsible and trained personnel, who are in
drawers located on the rear of the instrument, good health and do not suffer from any cardiac
replace with 2 lithium PP3 batteries, ensuring conditions.
correct polarity.
The Holiday Detector must not be used in any area
which could have a combustible or flammable
atmosphere, as the test voltage can cause a spark
and an explosion could occur.
The work under test must be located in a clearly

defined area, with unauthorised personnel
prohibited.
All items under test must have a secure connection

to earth or ground.
42
Operation
Test Voltage Calculator

Coating Test Suitable Coating Test Suitable
Thickness Voltage Detector Thickness Voltage Detector
Up to 500µm 2.3kV S4001/S4002/S4003 2800µm–2900µm 16.0kV S4002/S4003
500µm–600µm 2.9kV S4001/S4002/S4003 2900µm–3000µm 16.5kV S4002/S4003
1100µm–1200µm 6.5kV S4002/S4003 3500µm–3600µm 19.5kV S4002/S4003
1200µm–1300µm 7.0kV S4002/S4003 3600µm–3700µm 20.0kV S4002/S4003
1300µm–1400µm 7.5kV S4002/S4003 3700µm–3800µm 21.0kV S4003
43
Pinhole Detector
Porosity
44
Pinhole Detector
Information
ISO 29601: Paints and varnishes. Corrosion protection by protective paint systems. Assessment of
porosity in a dry film.
The Pinhole Detector uses the wet sponge The Pinhole Detector detects this conductive path
principle to detect through-pinholes, cracks and and indicates that a pinhole has been detected by
damaged areas on non-conductive coatings on sounding an audible alarm and giving a visual
conductive substrates. These flaws would warning by a red flashing indicator.
eventually lead to corrosion and premature failure
of the coating. The Pinhole Detector has test voltages of 9 Volts,
67.5 Volts and 90 Volts, which are easily
Operation is by a wet sponge, moistened with a selectable.
wetting agent, being moved over the coating. The
wetting agent penetrates any pinhole and makes a
conductive path through to the substrate.
45
Pinhole Detector
Accuracy: ±1%. Supplied in an industrial foam-filled Carrying Case
with 150mm Sponge Assembly and 5m Earth
Maximum test thickness 9V: 300µm. Cable.
Maximum test thickness 67.5V & 90V: 500µm. Calibration Certificate with traceability to UKAS is
an optional extra.
3700µm (145mils)
S3002 Pinhole Detector 9V/67.5V/90V
NS002 Pinhole Detector Calibration Certificate
SS004 Spare Earth Cable 5m

SS005 Spare Sponge Assembly
46
Operation
Testing General
Wet the Sponge with water containing a wetting Replacing Battery
agent. Squeeze the Sponge so that the excess When the battery requires replacement, the red Lo
water is removed and the Sponge does not drip. Bat indicator will illuminate.
Place the Sponge on the coating to be tested and With the instrument switched off remove the cover
move over the full area of the coating, ensuring a located on the rear of the instrument, replace with
wet interface is maintained between the Sponge an alkaline PP3 battery, ensuring correct polarity.
and the surface.
If a pinhole is detected, the water will make a

conductive path through the pinhole in the coating
to the metal substrate, the alarm will sound and the
red flashing fault indicator will illuminate. The flaw
can now be marked for repair and further testing
can be resumed.
To switch the Pinhole Detector off, press the mode

keypad until the selectable voltages indicators are
not illuminated.
If the coating has been applied recently, it should

be cured in accordance with the manufacturer’s
instructions before testing. In the absence of
manufactures instructions the coating should be
The surface of the coating should be free of oil, dirt

and other contaminants before testing.
Connect the plugs on the Pinhole Detector Handle

and Earth Cable to the colour-coded sockets on
the base of the instrument.
Connect the Earth Cable to the base metal of the

item under test. It is essential that the base metal
of the item being tested is also connected to a true
earth.
Switch the Pinhole Detector on and select the test

voltage of 9V, 67.5V or 90V using the mode
keypad. The test voltage should normally be 90V.
A test voltage of 9V can be used for coatings with
a mean thickness of up to 300µm.
47
Operation
Safety
Safety precautions must be strictly adhered to
whilst using the Pinhole Detector.
The Pinhole Detector must not be used in any area

which could have a combustible or flammable
atmosphere, as the test voltage can cause a spark
and an explosion could occur.
All items under test must have a secure connection

to earth or ground.
48
Digital Adhesion Tester
Adhesion
49
Information
ISO 4624: Paints and varnishes. Pull-off test for adhesion.
ISO 16276-1: Corrosion protection of steel structures by protective paint systems. Assessment of,
and acceptance criteria for, the adhesion/cohesion (fracture strength) of a coating. Part 1: Pull-off
testing.
The Adhesion Tester will measure the adhesion The adhesion is measured by the tensile pull on a
bond strength of applied coatings with ease and Dolly glued to the coating surface. The force is
precision. applied through the centre of the Dolly by a
hydraulically loaded pin. This ensures an exactly
Fitted with a GE Druck DPI 104 digital pressure central point-loading of the force.
gauge. Models are avalible with an Intrinsically
safe GE Druck DPI 104-IS digital pressure gauge Ensures effective quality control with a
(ATEX and IECEx approval). non-destructive capability. To allow the
specification minimum to be proven, the dolly can
be removed using the heated dolly remover
supplied.
50
Pressure Gauge accuracy: 0.05%FS. Supplied in an industrial foam-filled Carrying Case
with 5 Flat Dollies, Adhesive, Heated Dolly
Intrinsically Safe Gauge classification: ATEX / Remover, Dolly Cleaning Tool and Dolly Plug.
IECEx.
X3001 Digital Adhesion Tester (Standard) 0–20MPa (0–3000psi)

X3002 Digital Adhesion Tester (Right angle) 0–20MPa (0–3000psi)
X3003 Digital Adhesion Tester (Standard) 0–20MPa (0–3000psi) Intrinsically Safe Gauge
X3004 Digital Adhesion Tester (Right angle) 0–20MPa (0–3000psi) Intrinsically Safe Gauge
NX001 Adhesion Tester Calibration Certificate
XS101 Spare Flat Dolly
XS102 Spare Turbo Fuse Adhesive

XS103 Spare Dolly Plug (pack of 5)
51
Concave Dollies
The Adhesion Tester can test external surfaces of
pipes. Because the load reacts internally within
the dolly, curved surfaces of pipes can be easily
tested.
To obtain a uniform tensile load, Concave Dollies

machined to match the diameter under test need to
be used. External diameters as small as 51mm
(2”).
XA201 Concave Dolly 2” (51mm)



52
Convex Dollies
The Adhesion Tester can test internal surfaces of
tested.

be used. Internal diameters as small as 152mm
(6”) can be tested.
XA215 Convex Dolly 6” (152mm)



53
Operation
Information
Prior to testing, a recently applied coating shall be
dried/cured in accordance with the manufacturer’s
recommendations.
In the absence of manufacturer’s

recommendations, the coating should be dried/
Pull-off tests are destructive test methods. Repair

work will be necessary when they are used on
coated structures. To avoid damage to the coated
structure, test panels can be used.
The cyanoacrylate Adhesive should not be used

with thermoplastic, non-convertible paint systems
due to chemical reactions that could affect
adhesion results. These paint systems include
cellulosics, vinyls, chlorinated rubbers and some
acrylics. For these paint systems a two-pack
epoxy adhesive should be used.
The Right Angle version of the Adhesion Tester

enables the user to test the adhesion of coatings
inside pipes with a minimum diameter of 150mm
(6”).
54
Operation
Taking Measurements
To reduce the likelihood of adhesive failure, To destructively test the coating, increase the
abrade the face of the Dolly and the surface of the pressure slowly until the Dolly pulls off.
protective coating with fine emery paper.
To non-destructively test the coating, increase the
Clean the surface of the Dolly and protective pressure slowly until the specified minimum value
coating. The cleaning process should include has been reached – you can then decrease the
thorough degreasing. pressure to zero and remove the head.
Check that no adhesive has been left in the dolly The Dolly can be removed by using the heated
hole by trial fitting the Dolly Plug. Dolly remover.
Insert the Dolly Plug into the Dolly until the tip Press the Power on / Menu button on the Pressure
protrudes from the surface. Apply the Adhesive Gauge to show the maximum pressure reading
thinly and evenly to the whole end surface of the (refer to Pressure Gauge Operation, Maximum
Dolly in sufficient quantity to ensure a good bond Reading paragraph).
to the protective coating. Ensure that no Adhesive
is on the Plastic Plug.
Press the Dolly onto the surface using thumb

pressure for approximately 10 seconds and then
remove the Dolly Plug. Do not twist the dolly as
this could introduce air bubbles. Allow the
adhesive to dry for approximately 15 minutes.
If you are testing a pipe using curved Dollies,

ensure that the aligning mark is lined up with the
longitudinal axis of the pipe.
Connect the Adhesion Tester to the Dolly by

pulling back the coupling socket, pushing the head
and releasing the coupling. Ensure the Adhesion
Tester is held so that the rubber hose is straight.
To pressurise the Adhesion Tester, turn the handle

clockwise at a uniform rate, not greater than
1MPa/s. To decrease the pressure, turn
anticlockwise at a uniform rate.
If the Adhesion Tester has been pressurised after

switching on the last stored reading on the
Pressure Gauge will have to be cleared before
carrying out the test (refer to Pressure Gauge
Operation, Maximum Reading paragraph).
55
Operation
General Safety
Dolly Cleaning When using the cyanoacrylate Adhesive – ensure
After use, clean the Dolly with the Dolly Remover. the work area is well ventilated, wear gloves and
A duration of 3–5 minutes per Dolly should do not let any Adhesive come into contact with
normally be sufficient to degrade the adhesive, your skin.
which can then be scraped off.
When using the Dolly Remover – do not touch the
Ensure the work area is well ventilated. elements or heads after switching on. Allow
approximately 15 minutes for the elements and
heads to cool to ambient temperature after
The hole can be cleaned using the Dolly Cleaning
Tool. switching off.
Care and Maintenance

Always store the Adhesion Tester with a Dolly
fitted to the head. This will prevent any damage to
the pin.
Do not hold the Adhesion Tester under pressure

for longer than is required.
If the Adhesion Tester is not used on a regular

basis, you will need to pressurise once a month to
15MPa, then immediately release the pressure.
This will ensure that the seals are kept working to
their maximum potential. Always pressurise with
the Dolly fitted.
56
Operation
Pressure Gauge Operation

Power Button Functions
Switch on by pressing the Power / Menu button.
A: Power / Menu
Switch off by holding the Power / Menu button until
OFF appears on the display then press the Enter B: Arrow Up / Arrow Down
button.
C: Enter
The Pressure Gauge will automatically switch off
after 20 minutes from switch on.
Maximum Reading
Press the Power on / Menu button to show the
maximum pressure reading (the up arrow will show
on the display). Press again to show the minimum
pressure reading (the down arrow will show on the
display).
When on minimum reading hold the Enter button to

clear the stored readings.
Stored pressure readings are cleared automatically

when the Pressure Gauge is switched off.
A C
Set PSI
Hold the Power / Menu button until L - - - appears
on the display. B
Using the Up and Down Arrows enter 0 and press

the Enter button. Repeat until 000 is shown on the
display. After pressing the Enter button on the third
number units will appear on the display. Select psi
by pressing the Up and Down arrow buttons and
enter by pressing the Enter button.
Repeat the above to reselect MPa.
57
Operation
Changing Battery
When the battery requires replacement, low
battery indicator will show on the display.
With the Pressure Gauge switched off remove the

display bezel using a screw driver to lever the
bezel (see picture below).
Remove the battery clamp, replace with a PP3

alkaline battery ensuring correct polarity and
re-attach the battery clamp
Make sure that the o-ring is in place and push the

display bezel back into position until it is fully
engaged.
58
Adhesion Tester
Adhesion
59
Adhesion Tester
Information
ISO 4624: Paints and varnishes. Pull-off test for adhesion.
and acceptance criteria for, the adhesion/cohesion (fracture strength) of a coating. Part 1: Pull-off
testing.
The Adhesion Tester is one of the most accurate The maximum value achieved at pull-off is
and versatile adhesion testers currently available. recorded by a reset needle that is easily read on
It measures the adhesion bond strength of applied the large scale of the pressure gauge.
coatings with ease and precision.
Ensures effective quality control with a
The adhesion is measured by the tensile pull on a non-destructive capability. To allow the
Dolly glued to the coating surface. The force is specification minimum to be proven, the dolly can
applied through the centre of the Dolly by a be removed using the heated dolly remover
hydraulically loaded pin. This ensures an exactly supplied. If necessary, the dolly can be left in
central point-loading of the force. place for testing during service as part of a
planned maintenance programme.
60
Adhesion Tester
Pressure Gauge resolution: psi 20, Mpa 0.2. Supplied in an industrial foam-filled Carrying Case
with 5 Flat Dollies, Adhesive, Heated Dolly
Accuracy: ±1%FSD. Remover, Dolly Cleaning Tool and Dolly Plug.

X1003 Analogue Adhesion Tester (Standard) 0–3500psi (0–25MPa)

X1004 Analogue Adhesion Tester (Right angle) 0–3500psi (0–25MPa)
NX001 Adhesion Tester Calibration Certificate
XS101 Spare Flat Dolly
XS102 Spare Turbo Fuse Adhesive

XS103 Spare Dolly Plug (pack of 5)
61
Adhesion Tester
Concave Dollies
The Adhesion Tester can test external surfaces of
tested.

be used. External diameters as small as 51mm
(2”).




62
Adhesion Tester
Convex Dollies
The Adhesion Tester can test internal surfaces of
tested.

be used. Internal diameters as small as 152mm
(6”) can be tested.



63
Operation
Information
Prior to testing, a recently applied coating shall be
dried/cured in accordance with the manufacturer’s
recommendations.
In the absence of manufacturer’s

recommendations, the coating should be dried/
Pull-off tests are destructive test methods. Repair

work will be necessary when they are used on
coated structures. To avoid damage to the coated
structure, test panels can be used.
The cyanoacrylate Adhesive should not be used

with thermoplastic, non-convertible paint systems
due to chemical reactions that could affect
adhesion results. These paint systems include
cellulosics, vinyls, chlorinated rubbers and some
acrylics. For these paint systems a two-pack
epoxy adhesive should be used.
The Right Angle version of the Adhesion Tester

enables the user to test the adhesion of coatings
inside pipes with a minimum diameter of 150mm
(6”).
64
Operation
Taking Measurements
To reduce the likelihood of adhesive failure, To destructively test the coating, increase the
abrade the face of the Dolly and the surface of the pressure slowly until the Dolly pulls off.
protective coating with fine emery paper.
To non-destructively test the coating, increase the
Clean the surface of the Dolly and protective pressure slowly until the specified minimum value
coating. The cleaning process should include has been reached – you can then decrease the
thorough degreasing. pressure to zero and remove the head.
Check that no adhesive has been left in the dolly The Dolly can be removed by using the heated
hole by trial fitting the Dolly Plug. Dolly remover. The pressure is recorded from the
red needle.
Insert the Dolly Plug into the Dolly until the tip
protrudes from the surface. Apply the Adhesive
thinly and evenly to the whole end surface of the
Dolly in sufficient quantity to ensure a good bond
to the protective coating. Ensure that no Adhesive
is on the Plastic Plug.
Press the Dolly onto the surface using thumb

pressure for approximately 10 seconds and then
remove the Dolly Plug. Do not twist the dolly as
this could introduce air bubbles. Allow the
adhesive to dry for approximately 15 minutes.
If you are testing a pipe using curved Dollies,

ensure that the aligning mark is lined up with the
longitudinal axis of the pipe.
Connect the Adhesion Tester to the Dolly by

pulling back the coupling socket, pushing the head
and releasing the coupling. Ensure the Adhesion
Tester is held so that the rubber hose is straight.
To pressurise the Adhesion Tester, turn the handle

clockwise at a uniform rate, not greater than
1MPa/s. To decrease the pressure, turn
anticlockwise at a uniform rate. Set the red needle
to zero before pressurising.
65
Operation
General Safety
Dolly Cleaning When using the cyanoacrylate Adhesive – ensure
After use, clean the Dolly with the Dolly Remover. the work area is well ventilated, wear gloves and
A duration of 3–5 minutes per Dolly should do not let any Adhesive come into contact with
normally be sufficient to degrade the adhesive, your skin.
which can then be scraped off.
When using the Dolly Remover – do not touch the
Ensure the work area is well ventilated. elements or heads after switching on. Allow
approximately 15 minutes for the elements and
heads to cool to ambient temperature after
The hole can be cleaned using the Dolly Cleaning
Tool. switching off.
Care and Maintenance

Always store the Adhesion Tester with a Dolly
fitted to the head. This will prevent any damage to
the pin.
Do not hold the Adhesion Tester under pressure

for longer than is required.
If the Adhesion Tester is not used on a regular

basis, you will need to pressurise once a month to
2500psi, then immediately release the pressure.
This will ensure that the seals are kept working to
their maximum potential. Always pressurise with
the Dolly fitted.
66
Cross Hatch Cutter
Adhesion
67
Cross Hatch Cutter
Information
ISO 2409: Paints and varnishes. Cross-cut test.

and acceptance criteria for, the adhesion/cohesion (fracture strength) of a coating. Part 2: Cross-cut
testing and X-cut testing.
The Cross Hatch Cutter is a multi-blade cutting tool Multiple coatings can be tested for the assessment
which enables an assessment to be made of the of the resistance to separation of individual layers
adhesion resistance of coatings to separation from of the coating from each other.
substrates when a right-angled lattice pattern is cut
into the coating and penetrates through to the The hardened tool steel cutting blades are
substrate. precision-ground with 6 cutting sides, so that when
one cutting side becomes blunt there are a further
The coating thickness determines the Cutter size 5 cutting sides to use.
used.
The 1mm Cutter is suitable for coatings under 60 The Adhesion Test Tape has an adhesive strength
microns. of 9.5N per 25mm width and is transparent to
The 2mm Cutter is suitable for coatings over 60 ensure correct adhesion to the coating.
microns.
68
Cross Hatch Cutter
Number of cutting edges: 6. Supplied in an industrial foam-filled Carrying Case
with Adhesion Test Tape 25mm and a x3
Coating Thickness: Under 60µm (2.4mils) use Illuminated Magnifier.
1mm Cutter, over 60µm (2.4mils) use 2mm Cutter.
X2001 Cross Hatch Cutter 1mm (40mils) Blade. Includes Adhesion Test Tape & Magnifier
X2002 Cross Hatch Cutter 2mm (80mils) Blade. Includes Adhesion Test Tape & Magnifier
XS001 Spare Cutter Head 1mm (40mils)
XS002 Spare Cutter Head 2mm (80mils)

XA001 Spare Adhesion Test Tape 25mm (1”). 60m Roll
NXC01 Cross Hatch Cutter Conformance Certificate
NXC03 Adhesion Test Tape Conformance Certificate
69
Operation
Cutting Coating Removal

Select the correct Cross Hatch Cutter for the Brush the test area lightly several times along the
required coating thickness. diagonals of the lattice pattern with a soft brush.
Hold the Cross Hatch Cutter so the blade is normal At the beginning of each series of tests, remove
to the test surface. With uniform pressure draw and discard the first three turns of the Adhesion
the cutting edge across the coating at a uniform Test Tape from the roll.
cutting rate. All cuts should penetrate to the
substrate. Remove a piece of Tape about 75mm long.
Holding the Tape only at the ends, press the
Repeat this operation making further parallel cuts, freshly exposed Tape onto the lattice pattern in a
crossing the original cuts at 90° so that a lattice direction parallel to one set of cuts and smooth into
pattern is formed. place over the lattice pattern and 20mm beyond.
To ensure good contact with the coating, rub the
The Cutter Head will make 8 cuts in the surface: Tape firmly with a finger. The colour of the coating
the 2 fine cuts each side are to steady the Cutter seen through the tape is a useful indication of
Head, and the 6 cuts in the centre create the lattice overall contact.
pattern that is the test area.
Within 5 minutes of applying the Tape, remove by
pulling the free end steadily within 1 second at an
angle as close as possible to 60°.
For powder coatings or coatings made up of more

than one layer it is recommended that the Tape
application and removal is carried out at least once
in each direction of the lattice pattern.
The Adhesion Test Tape can be kept as a

permanent record for the inspection carried out by
attaching to a sheet of transparent film.
Carefully examine the cut area of the coating using

the x3 Illuminated Magnifier.
70
Operation
Evaluation General
Carefully examine the cut area of the coating using Changing Cutter Head
the x3 Illuminated Magnifier. The Cutting Head has 6 cutting edges. When one
edge becomes blunt simply remove the Cutter
Classify the cut area according to the Classification Head by removing the retaining screw, and turn
Guide on the following page. If possible rotate the the Cutter Head around until the second new
area under test so that the viewing and lighting of unused cutter edge is selected.
the test area is not confined to one direction. It
can be useful to examine the Tape in a similar Replacement Cutter Heads are available.
manner.
The Classification Guide is given as an Tape Shelf Life

approximate information guide only (refer to the
appropriate International Standard for the precise Do not expose the Adhesion Test Tape to any
classification). extremes of temperature or daylight. We would
recommend that the Tape is used within a
12- month period from date of purchase.
71
Operation
Classification Guide
The first three steps of the Classification Guide are
satisfactory for general purposes and are to be
used when a general pass/fail is required.
3. The coating has flaked along the edges of the

cuts partly or wholly in large ribbons, and it has
flaked partly or wholly on different parts of the
squares. A cross-cut area greater than 15%, but
not greater than 35% is affected.
0. The edges of the cuts are completely smooth;
none of the squares of the lattice is
detached.
4. The coating has flaked along the edges of the

cuts in large ribbons and some squares have
detached partly or wholly. A cross-cut area greater
1. Detachment of small flakes of the coating at the than 35% but not greater than 65% is affected.
intersections of the cuts. A cross-cut area not
greater than 5% is affected.
5. Any greater degree of flaking that cannot even
be classified by classification 4.
The first three steps of the Classification Guide are

satisfactory for general purposes and are to be
used when a general pass/fail is required.
2. The coating has flaked along the edges and at

the intersections of the cuts. A cross-cut area
greater than 5% but not greater than 15% is
affected.
72
Testex Tape
Surface Roughness
73
Testex Tape
Information
ISO 8503-5: Preparation of steel substrates before application of paints and related products.
Surface roughness characteristics of blast-cleaned steel substrates. Part 5: Replica tape method for
the determination of the surface profile.
A unique replica technique and a snap gauge The Testex Gauge is used to measure the Testex
Enable accurate, blast-cleaned surface profile Tape replica and determine the average maximum
measurements. Testex Tape makes surface peak-to-valley height of the blasted profile.
replicas easy to obtain and produces average
maximum peak-to-valley readings that ensure
optimum blasting effectiveness. Replicas can be
retained for future needs.
74
Testex Tape
Testex Gauge accuracy: ±1%FSD. The Testex Gauge is supplied in an industrial
foam-filled Carrying Case with Testex Tape X
Coarse, Testex Tape Coarse and a Burnishing
Tool.
The Testex Gauge Calibration Certificate with

traceability to UKAS is an optional extra.
R1001 Testex Tape Coarse (50 impressions) 20–64µm (0.8–2.5mils)

R1002 Testex Tape X Coarse (50 impressions) 40–115µm (1.5–4.5mils)
R1004 Testex Gauge. Includes Testex TapeS Coarse & X Coarse
NR001 Testex Gauge Calibration Certificate
NRC02 Testex Tape Conformance Certificate
RS001 Spare Burnishing Tools (pack of 10)
75
Testex Tape

The Testex Tape and Testex Gauge are also Dust Test. Assessment of the quantity and size of
supplied in the Paint Inspection Kit. The Paint dust particles on blast-cleaned steel.
Inspection Kit contains all the equipment for the
testing of blast-cleaned steel and coating Dewpoint Meter. Testing for condensation on
inspection using the following equipment. blast-cleaned steel.
76
Operation
Principle
The replica film in the Testex Tape consists of a
layer of crushable plastic microfilm coated onto a
polyester substrate of a highly uniform thickness
50µm (2mil). When compressed against a hard
surface, the Microfoam collapses to about 25% of
its original thickness.
During compression the foam acquires an

impression of the surface against which it is
burnished. The highest peaks on the test surface
displace the fully compressed foam and come to
rest against the polyester substrate. The deepest
valleys on the test surface create the highest
peaks on the replica.
This method measures an average maximimum

peak-to-valley profile. The anvils of the Testex
Gauge flatten the replica profile slightly so that the
reading equates to an average maximum value
(this is not the same as mathematical average).
Testex Gauge measurements of Testex Tape give

Rz results, which is the average maximum
peak-to-valley height of the profile. This is the
form of measurement most commonly used by the
painting and coating industries.
In some applications, Ra results are used, which

are the arithmetic average roughness.
In most cases Rz has a value approximately 4

times Ra for a given surface.
77
Operation
Taking Measurements
Locate a representative area of the surface for If a measurement with either Coarse or X Coarse
measurement and select the appropriate grade of grade is between 38 to 64μm (1.5 to 2.5mil) take a
Testex Tape based on your target profile (Coarse second reading with the other grade of tape and
or X Coarse). For 20 to 64μm (0.8 to 2.5mil) average the reading.
profiles use Coarse grade. For 38 to 115μm (1.5
to 4.5mil) profiles use X Coarse grade. A graphic illustrating the ranges over which
averaging should and should not be applied
Prepare the Testex Gauge by cleaning the anvils appears on each piece of tape.
and adjusting the dial to read zero on the red
scale, the red scale is the thickness of the
polyester substrate. The red scale automatically
subtracts the thickness of the polyester substrate
from all subsequent readings. Always ensure rust
paper is placed between the anvils when the
Testex Gauge is not in use.
Remove a single piece of Testex Tape from its

release paper. The replica material is the square,
white plastic film in the centre. A bulls eye circle of
paper should remain behind on the release paper
(this is not used in the measurement).
Apply the Testex Tape to the blast-cleaned surface

and rub the Burnishing Tool over the replica film in
the centre of the tape, using firm pressure. The
circular cut-out will become darker as the surface
is replicated. Make sure that the entire circular
area has darkened uniformly.
Remove the Testex Tape from the surface and

place the replica between the anvils of the Testex
Gauge, making sure that it is centred properly. White plastic film
Release the Testex Gauge anvil gently onto the
replica and measure the profile. The gauge
reading is the average maximum peak-to-valley
height of the blast-cleaned surface.
Testex Tape is able to produce accurate replicas

on surface temperatures of -10 to +65°C.
78
Operation
General
Sources of Error
One source of error is the presence of particles of
dirt on either the replica or the Testex Gauge.
Reasonable care should be taken to keep the
Gauge anvils free of dirt.
Another is a poor burnishing technique, including

incomplete compression of the test film.
Shelf Life
The replica film on the Testex Tape has no expiry
date. The only degeneration is the adhesive on
the Tape if exposed to extremes of temperature.
We would recommend that the Tape is used within
a 12-month period from date of purchase.
79
Roughness Comparator
Surface Roughness
80
Information
Surface roughness characteristics of blast-cleaned steel substrates. Part 1: Specifications and
definitions for ISO surface profile comparators for the assessment of abrasive blast-cleaned
surfaces.
Surface roughness characteristics of blast-cleaned steel substrates. Part 2: Method for the grading
of surface profile of abrasive blast-cleaned steel. Comparator procedure.
A precision nickel Comparator plate for grit and When steel has been blast-cleaned, the surface
shot-blast surface roughness comparison consists of random irregularities with peaks and
measurement. valleys that are not easily characterised. Because
of this random nature, experts have recommended
that the profile should be identified as either
angular (where grit abrasives have been used) or
dimpled (where shot abrasives have been used)
and that they should be graded as fine, medium or
coarse with each grade being defined by limits
specified in ISO 8503.
81
Profile Segment 1: Grit 25µm. Shot 25µm. The Roughness Comparator is supplied in a
protective Wallet.
Profile Segment 2: Grit 60µm. Shot 40µm.
A X5 Illuminated Magnifier for viewing the
Profile Segment 3: Grit 100µm. Shot 70µm. Comparator is available has an optional extra.
Profile Segment 4: Grit 150µm. Shot 100µm.
R2006 Roughness Comparator Grit

R2007 Roughness Comparator Shot
RA001 Illuminated Magnifier X5. Includes Carrying Case
NRC01 Roughness Comparator Conformance Certificate
82
Operation
Evaluation
Remove all loose dirt and debris from the test If visual assessment proves difficult, tactile
surface. assessment may provide a useful guide. It is
possible to assess the closest grading by passing
Select the appropriate surface profile reference the back of a fingernail or a wooden stylus held
Comparator. The Grit Comparator is for comparing between thumb and forefinger over the test surface
profiles after blast-cleaning with grit abrasives, and and segments on the Comparator alternately.
the Shot Comparator is for comparing profiles after
blast-cleaning with shot abrasives.
Place the selected Comparator against an area of

the test surface. Compare in turn the test surface
with the four segments of the Comparator, using
the Illuminated Magnifier if necessary. If the
Illuminated Magnifier is used, place it so that the
test surface is viewed simultaneously with a
segment of the Comparator.
Assess the profiles on the Comparator that are

nearest to the profile of the test surface and
determine its grade from the following:
Fine-grade profiles equal to segment 1 and up to

but excluding segment 2
Medium-grade profiles equal to segment 2 and up

to but excluding segment 3.
Coarse-grade profiles equal to segment 3 and up

to but excluding segment 4.
If any profile is assessed as below the lower limit

for the fine grading, assess this grading as finer
than fine.
If any profile is assessed as greater than the upper

limit for the coarse grading, assess this grading as
coarser than coarse.
83
Operation
Practical Advice Care

The Roughness Comparator method is applicable Never place the Comparator face down on a rough
to steel surfaces that have been blast-cleaned to surface. Keep the Comparator in the protective
grades Sa 2½ and Sa 3 when the surface under Wallet provided when not in use.
test shows an overall blast-cleaned appearance.
If the Comparator becomes tarnished, wash with a
It is applicable to surfaces that have been cleaned Dilute detergent solution and soft brush and dry
with either metallic or non-metallic abrasives. with soft tissue.
When a mixture of shot and grit abrasives are used

to blast-clean a substrate, the Grit Surface
Roughness Comparator should be used.
84
Bresle Test
Surface Cleanliness
85
Bresle Test
Information
ISO 8502-6: Preparation of steel substrates before application of paints and related products. Tests
for the assessment of surface cleanliness. Part 6: Extraction of soluble contaminants for analysis.
The Bresle method.
for the assessment of surface cleanliness. Part 9: Field method for the conductometric
determination of water-soluble salts.
The Bresle Test will measure water-soluble salts If they are not removed prior to painting, chemical
and corrosion products on blast-cleaned steel. reactions can result in blister formation and
These compounds are almost colourless and are accumulations of rust that destroy the adhesion
localized at the lowest point of the rust pits. between the substrate and the applied protective
coating.
86
Bresle Test
Conductivity Meter Accuracy: ±2. Supplied in an industrial foam-filled Carrying Case
with Bresle Patches (pack of 35), Conductivity
Conductivity Meter range: 0–1999µS/cm. Meter, 500ml Deionised Water 500ml, 5ml Syringe
with Needle, Calibration Solution (14ml)
Conductivity Meter resolution: 1µS/cm. Conditioning Solution (14ml) and 25ml Beaker.
The Conductivity Meter Calibration Certificate with

traceability to UKAS is an optional extra.
P2005 Bresle Test. Includes 35 Bresle Patches
PS002 NEW Bresle Patches (pack of 35)

PS003 Spare Deionised Water (500ml)
PS004 Spare Syringes with Needles (pack of 10)

PS005 Spare Conductivity Meter Calibration Solution (14ml)
PS006 Spare 25ml Beakers (pack of 5)

PS007 Spare Conductivity Meter Sensor Measurement Head
PS008 Spare Conductivity Meter Conditioning Solution (14ml)
NP001 Conductivity Meter Calibration Certificate

NPC01 Conductivity Meter Calibration Solution Conformance Certificate
NPC04 Bresle Patches Conformance Certificate
87
Bresle Test

The Bresle Test is also supplied in the Paint Dust Test. Assessment of the quantity and size of
88
Operation
Conditioning Procedure Conductivity Meter Cal

For first use on a new Conductivity Meter, Place 3 to 4 droplets of the 1413µS/cm
condition the measuring electrode with 3 to 4 Conductivity Solution into the measuring electrode,
droplets of the Conditioning Solution, ensuring that ensuring that the solution is in both sections of the
the Solution is in both sections of the electrode electrode with no air bubbles. Check the displayed
with no air bubbles and allow to sit for reading which is shown when the smiley face
approximately 10 minutes, then the comes on and if this is not 1413µS/cm then
measuring electrode should be rinsed using the calibrate as follows:
syringe with Deionised Water and shaken dry.
Press the Cal button, the CAL indicator and a
If the measuring electrode has not been used for a smiley face will flash – the Conductivity Meter will
long period of time, or if the electrode has been left now auto calibrate. When the CAL indicator and
extremely dry, then use this moistening procedure. smiley face stop flashing the calibration is
complete and the instrument will revert to normal
measurement mode.
When you have finished calibrating the

Conductivity Meter, the measuring electrode
should be rinsed using the syringe with Deionised
Water and shaken dry.
Measuring Electrode
89
Operation
Taking Measurements
Pour approximately 10ml of Deionised Water into Fill the Syringe with 2.5ml of Deionised Water from
the Beaker. the Beaker and insert the Syringe needle at an
angle of about 30° to the test surface near the
Completely fill the Syringe with the Deionised outer edge of the Patch so it passes through the
Water from the Beaker, and then empty the adhesive foam body and into the circular test
Syringe back into the Beaker. chamber.
Using the Syringe, withdraw approximately 1ml of Inject the Syringe contents ensuring that it wets the
Deionised Water from the Beaker and place 3 to 4 entire test surface, then without removing the
droplets into the measuring electrode on the Syringe needle from the Patch, suck the contents
Conductivity Meter, ensuring that the Deionised of the Patch back into the Syringe. Repeat until at
Water is in both sections of the electrode with no least 10 injection–sucking cycles have been
air bubbles. completed.
Record the conductivity of the Deionised water At the end of the 10th cycle retrieve the
displayed by the Meter when the smiley face contaminated water from the Patch with the
appears. Syringe and place 3 to 4 droplets into the
measuring electrode on the Conductivity Meter,
Take a Bresle Patch and remove the protective ensuring that the Deionised Water is in both
paper and the punched-out center foam. Ensure sections of the electrode with no air bubbles.
that you only hold the corner of the Patch away
from the adhesive near the test chamber when the Record the conductivity of the contaminated water
protective paper is removed. displayed by the Meter when the smiley face
appears.
The adhesive on the Patch is more adherent in
warmer temperatures and this can cause the
protective paper stick more. If this is the case
remove the backing paper by push the
punched-out centre foam from the elastomer side.
The centre foam will push off the backing paper
when pressure is applied.
Press the adhesive side of the patch against the

test surface by running the flat of your finger
across from one side of the Patch in such a way
that the air in the test chamber is pushed out and
the minimum amount of air is trapped. The
elastomer on the Patch should concave inwards
and touch the steel in the center of the test
90
Operation
Results General
Subtract the initial Deionised Water conductivity Care
reading from the contaminated water conductivity When you have finished using the Conductivity
reading. The results are shown in µS/cm. Meter, the measuring electrode should be rinsed
using the syringe with Deionised Water and
The Conductivity Meter measurements are shown shaken dry. Then place a small amount of
in μS/cm and no conversion is required for Deionised Water in the measuring electrode and
measurements in mg/m2. replace the sensor cap.
For measurements μg/cm2 add a decimal point in Also ensure the Syringe is cleaned to remove any
front of the last digit so 100μS/cm will be contamination.
10.0μg/cm2or use the conversion table on the
following page.
The conversions listed are based on a test area of

Patch Shelf Life
1250mm2 and using a 2.5ml volume of water. The only degeneration on the Bresle Patches is
Expression of results are based on section 7 of the adhesive if exposed to extremes of
ISO 8502-9. temperature.
Example. The Deionised Water measurement It is recommended that the Patches are used
taken is 4µS/cm. The contaminated water within a 12-month period from date of purchase.
measurement taken is 54µS/cm. The difference is
therefore 50µS/cm which is equivalent to 50mg/m2
or 5.0µg/cm2. Replacing Batteries
When the batteries on the Conductivity Meter
The Deionised Water temperature can be require replacement, low battery indicator will show
measured by pressing the MEAS button when the on the display.
water is in the Conductivity Meter measuring
electrode. Press the MEAS button again for
normal conductivity measurement mode. With the instrument switched off slide the Sensor
while lifting the catch located on the rear of the
instrument, replace with 2 lithium CR-2032
batteries, ensuring correct polarity.
91
Operation
Testing Abrasives Safety

ISO 11127-6: Preparation of steel substrates The needles on the Syringes in the Bresle Test are
before application of paints and related blunt. Care must still be taken when carrying out
products. Test methods for non-metallic the test.
blast-cleaning abrasives. Part 6:
Determination of water-soluble contaminants When using the Syringes ensure the work area is
well lit, be aware of people around you and assess
by conductivity measurement. any hazards. Ensure the protective cap is placed
over the needle after use.
The Bresle Test can also be used for testing
non-metallic abrasives for water-soluble salts and If the Calibration Solution comes into contact with
corrosion products. exposed skin, wash with water. If the Solution
comes into contact with eyes, rinse the eye
Record the conductivity of the Deionised Water Immediately and seek medical advice.
using the same procedure under the section
Taking Measurements.
Place 100gm of abrasive into a flask and add

100ml of the Deionized Water that you have
recorded the conductivity of. Shake for 5 minutes
and allow to stand for 1 hour. If the liquid does not
clear, filter by any suitable method.
Using the Syringe, withdraw approximately 1ml of

contaminated water from the flask and place 3 to 4
droplets into the measuring electrode on the
Conductivity Meter, ensuring that the contaminated
water is in both sections of the electrode with no
air bubbles.
Record the conductivity of the contaminated water

displayed by the Meter when the smiley face
appears.
Subtract the initial Deionized Water conductivity

reading from the contaminated water conductivity
reading. Record the results as shown in µS/cm.
92
Operation
Conversion Table
Results Conversion Conversion Results Conversion Conversion
µg/cm2 mg/m2 µg/cm2 mg/m2
1µS/cm 0.1µg/cm2 1mg/m2 32µS/cm 3.2µg/cm2 32mg/m2
93
Operation
Conversion Table Continued

94
Operation

95
Operation

96
Potassium Ferricyanide Papers
Surface Cleanliness
97
Information
The Potassium Ferricyanide Papers enables Simply spray a film of deionised water on an area
detection of any water-soluble iron salts that form of the blast-cleaned steel. The Potassium
at the bottom of rust pits after blast-cleaning. If Ferricyanide Paper is then held against the surface
these salts are present, they rapidly induce for approximately 10 seconds. Any soluble iron
corrosion. salts present are drawn out of the rust pits by
capillary action and react with the potassium
The test involves the reaction of soluble ferrous ferricyanide to form blue spots. The presence of
iron salts with potassium ferricyanide to form ferric blue spots on the Potassium Ferricyanide Paper
hexacyanoferrate, which is commonly known as indicates that the surface should be re-blasted.
prussian blue. The relatively high tinting strength
of prussian blue enables the reaction to be used as Supplied in packs of 100 Potassium Ferricyanide
a very sensitive test on ferrous irons. Papers.
98
Paper Diameter: 90mm. Supplied in packs of 100 Potassium Ferricyanide
Papers.
PS102 Potassium Ferricyanide Test Papers (pack of 100).
NPC07 Potassium Ferricyanide Test Papers Conformance Certificate
99
Operation
Testing Shelf Life

Spray a fine mist of deionized water droplets onto
a small area of the blast-cleaned surface. Do not expose the Potassium Ferricyanide Papers
to any extremes of temperature and ensure that
Allow the deionized water droplets to evaporate they are retained in their light protective pouch.
and at the moment that they have disappeared but
the surface is just perceptibly wet, apply the We would recommend that the Potassium
Potassium Ferricyanide Paper and press onto the Ferricyanide Papers are used within a 6-month
surface for 2 to 5 seconds. period from date of purchase.
If soluble salts remain, these will be drawn by

capillary action into the Potassium Ferricyanide
Paper and will react and give a prussian blue dot
effect on the Potassium Ferricyanide Paper
corresponding to the contaminated pits on the
Safety
blast-cleaned steel.
The Potassium Ferricyanide Papers consist of
It is important that the wetting of the surface has to 90mm diameter cellulose filter papers,
be completed to the correct degree in order to impregnated with a low concentration of
dissolve the salts. Too little deionized water and potassium ferricyanide.
this will not be achieved. Too much deionized
water and there will be an overall blue colouration May produce toxic fumes on burning.
over the Potassium Ferricyanide Paper.
Wear Plastic Gloves when handling the Test
Papers.
After using the Potassium Ferricyanide Papers,

wash hands with soap and water.
100
Dust Test
Surface Cleanliness
101
Dust Test
Information
for the assessment of surface cleanliness. Part 3: Assessment of dust on steel surfaces prepared
for painting. Pressure-sensitive tape method.
Assess the quantity and size of dust particles on The Dust Test Comparator Chart shows 5
steel surfaces prepared for painting. Dust particles classifications of dust particles and 4 sections of
on blast-cleaned steel surfaces may reduce the contrasting backgrounds where the Tape can be
adhesion of applied coatings, and by absorbing applied. All details necessary to identify the
moisture may promote the corrosion of the steel surface tested can be written on the Chart.
surface.
Accumulation of dust particles occurs more

naturally on horizontal surfaces, the interior of
pipes and in structural cavities. Inspection should
be carried out to ensure that such areas are
adequately cleaned and free from dust particles
before painting.
102
Dust Test
Tape adhesion strength: 190nN/metre. Supplied in an industrial foam-filled Carrying Case
with Dust Test Tape (60m roll), Dust Test Charts
Tape width: 25mm (1”). (pack of 50) and X10 Illuminated Magnifier.
Tape length: 60 metres.
P4001 Dust Test. Includes Dust Test Tape & Dust Test Charts (pack of 50)
PS201 Spare Dust Test Tape 25mm (1”). 60m Roll

PS202 Spare Dust Test Comparator Charts (pack 50)
NPC05 Dust Test Tape Conformance Certificate
NPC06 Dust Test Comparator Charts Conformance Certificate
103
Dust Test

The Dust Test is also supplied in the Paint Dust Test. Assessment of the quantity and size of
104
Operation
Application Assessment
At the beginning of each series of tests, remove Assess the quantity and size of dust particles on
and discard the first three turns of the Dust Test the Tape by visually comparing an area of the
Tape from the roll. Tape with equivalent-sized areas of the pictorial
references shown on the Chart. Record the rating
Remove a piece of Tape about 250mm long. corresponding to the reference that is the closest
Holding the Tape only at the ends, press match.
approximately 200mm of the freshly exposed Tape
onto the blast-cleaned surface. It is not unusual after carrying out the test to find
that the Tape displays an overall discolouration,
Place your thumb across one end of the Tape and usually reddish-brown or black, sometimes with the
move the thumb along the Tape whilst maintaining presence of discrete visible particles, depending
a firm pressure and constant speed along the on the abrasive used.
Tape. Carry out this procedure three times in each
direction. The discolouration is caused by microscopic dust
particles from the blast-cleaned surface (particles
Remove the Tape from the blast-cleaned surface less than 50µm) that can cause low paint
and place it on the Dust Test Comparator Chart in adhesion.
a section which contrasts to the colour of the dust
(adhere the Tape with thumb pressure). Excess Report any overall discolouration as quantity rating
Tape can be folded around the back of the chart or 5, size class 1.
cut off.
105
Operation
Dust Particle Size Classes Report

Record on the Dust Test Chart the following
1. Particles not visible information:
under X10 magnification.
All details necessary to identify the surface tested,
with reference to specific features (ledges, beams,
web or flange faces) and attitude of the test area
(vertical, horizontal).
2. Particles visible under The dust particle quantity rating and dust particle
X10 magnification but not size class.
with
normal or corrected vision Date and, if applicable, the time of each test.
(usually particles less than
50µm in diameter). The Dust Test Chart can be kept as a permanent
record for the inspection carried out.
3. Particles just visible
with normal or corrected
vision (usually particles
between 50µm and
100µm in diameter).
4. Particles between
0.5mm and 2.5mm in
diameter.
5. Particles larger than

2.5mm in diameter.
106
Operation
General
Practical Advice
The Dust Test is suitable for the assessment of
dust particles retained after blast-cleaning on rust
grades A, B and C.
Because of the limited elasticity of the Tape, it is
not possible to penetrate into the deep pits present
on blast-cleaned steel rust grade D.
Tape Shelf Life

Do not expose the Adhesion Test Tape to any
extremes of temperature or daylight.
We would recommend that the Tape is used within

a 12-month period from date of purchase.
106
Dewpoint Meter
Surface Cleanliness
107
Dewpoint Meter
Information
for the assessment of surface cleanliness. Part 4: Guidance on the estimation of the probability of
condensation prior to paint application.
The Dewpoint Meter enables testing for the Measurements of relative humidity, dew point, air
estimation of the probability of condensation on a temperature are shown. Surface temperature and
surface to be painted and establishing whether surface temperature proximity to dew point are
conditions are suitable for painting or not. shown when using the surface temperature
sensor.
The steel surface temperature generally should be
at least 3°C above the dew point when paints are Interchangeable Humidity Sensor and Surface
applied. Below this temperature the Dewpoint Temperature Probe allow the user to replace
Meter will sound an alarm and the display colour damaged or out-of-calibration-date Sensor and
will change to warn you that the surface conditions Probe.
are not suitable too paint.
108
Dewpoint Meter
Accuracy %rh: 10–90% ±2%. 0–10/90–100% Supplied in an industrial foam-filled Carrying Case
±3%. with a Humidity Sensor and Surface Temperature
Probe.
Accuracy Temp: ±1%.
The Calibration Certificates with traceability to
Resolution %rh: 0.1%. UKAS are an optional extra.
Resolution Temp: 0.1°C (0.2°F).
H4001 Dewpoint Meter 1–100%rh/-10 to 70°C (14–160°F). Inc Humidity Sensor & Surface Temp Probe
HS301 Spare Humidity Sensor 0–100%rh/-10 to 70°C (14 to 160°F)

HS302 Spare Surface Temperature Probe -20 to 80°C (-4 to 176°F)
NH101 Humidity Sensor Calibration Certificate
NH102 Surface Temperature Probe Calibration Certificate
HA001 PC Download Cable
109
Dewpoint Meter

The Dewpoint Meter is also supplied in the Paint Dust Test. Assessment of the quantity and size of
110
Operation
General
Switch On/Off Practical Advice
Switch the Dewpoint Meter on by pressing the On When using the Dewpoint Meter it is good practice
button. To switch off, press and hold the button to monitor the display for temperature stability.
until the display shows DEVICE IS SWITCHING
OFF. Alternatively, the instrument will switch itself The Humidity Sensor should be given sufficient
off after a period that the Auto Off is set to under time to equilibrate with the environment to be
the Setting Menu Functions. measured. The larger the initial temperature
difference between the Sensor and the
environment to be measured, the more time
Infra Red Thermometer temperature equilibration requires to provide a
The Dewpoint Meter has a built in infra red valid measurement.
thermometer for measuring surface temperature.
Remove the rubber cap from the infra red sensor Replacing Battery
and point at the substrate. Press the infra red When the battery requires replacement, low bat-
temperature button (IRT) and the Surface tery indicator will show one bar and flash
Temperature Difference (difference between
surface temperature and dewpoint), Surface With the instrument switched off remove the screw
Temperature and Air Dewpoint measurements will then the cover located on the rear of the
show on the display. Instrument, replace with an alkaline PP3 battery,
ensuring correct polarity.
If you press the infra red temperature button (IRT)
twice the laser sight will activate.
The infra red thermometer is not suitable for

measuring on reflective substrates. This includes
blast-cleaned steel. For blast-cleaned steel use
the Surface Temperature Probe.
Pause Readings
Measurements on the display can be paused by
pressing the right arrow button.
111
Operation
Menu
All functions are accessed through a menu-driven
display by pressing the left button. To scroll
through the menus use the up and down arrow
buttons and enter by briefly pressing the on button.
To exit from the menu, press the left Menu button

again and the Dewpoint Meter will revert back to
normal measurement mode.
112
Operation
Hygrometer
The Hygrometer Menu Function shows the
Relative Humidity and Air Temperature on the
display.
113
Operation
Psychometrics
Dew Point
Dew Point, Relative Humidity and Air Temperature
are shown on the display.
Grams Per Kilogram

Grams Per Kilogram, Relative Humidity and Air
Temperature are shown on the display.
Enthalpy
Enthalpy, Relative Humidity and Air Temperature
are shown on the display.
Vapour Pressure
Vapour Pressure, Relative Humidity and Air
Temperature are shown on the display.
Custom
This Menu Function will allow you to display the
customised measurements.
114
Operation
Surface Temperature
When the Dewpoint Meter is used in conjunction Plug the Surface Temperature Probe into the
with the Surface Temperature Probe you can socket on the side of the Dewpoint Meter.
ensure that there is no moisture on the
blast-cleaned steel before painting. The display will show the Surface Temperature
Difference (difference between surface
When the surface Probe is placed on the steel temperature and dewpoint), Surface Temperature
substrate the Surface Temperature Difference and Air Dewpoint.
measurement must be over 3°C to ensure that
there is no moisture on the steel before painting. If you press the infra red temperature button (IRT)
If the Surface Temperature Difference
measurement is under 3°C the green background The infra red thermometer is not suitable for
will change to amber, flash and sound an alarm as measuring on reflective substrates. This includes
a warning not to paint. If the Surface Temperature blast-cleaned steel.
Difference measurement falls below 0°C the amber
background will change to red.
The Surface Temperature Difference is also

referred to as a delta T reading in some
specifications.
The Surface Temperature can also be measured

using the infra red thermometer built into the
instrument.
Remove the rubber cap from the infra red sensor

and point at the substrate. Press the infra red
temperature button (IRT) and the measurements
will show on the display.
Plug the Surface Temperature Probe into the

socket on the side of the Dewpoint Meter.
The display will show the Surface Temperature

Difference (difference between surface
temperature and dewpoint), Surface Temperature
and Air Dewpoint.
If you press the infra red temperature button (IRT)

The infra red thermometer is not suitable for

measuring on reflective substrates. This includes
blast-cleaned steel.
115
Operation
Settings
Language Auto Off
Language options of English, Norwegian, French, Select the number of minutes for the instrument to
German, Swedish, Spanish, Italian and Dutch can automatically switch off by using the up and down
be selected by using the up and down arrows. arrows. When selected press the On button to
When selected press the On button to save. save.
Units
Metric or imperial measurements can be selected Continued next page
by using the up and down arrows. When selected
press the On button to save.
Custom
Customise the display with up to four different
measurement types by using the up and down
arrows. When selected press the On button to
save. When Custom is selected under the
Psychometrics Menu Function the display will
show the selected measurement types.
Date and Time

Set the Date and Time so when readings are
stored for download to a PC the downloaded
readings will show the date and time.
Select the Date by using the up and down arrows

to change numbers and the side arrows to move
through the numbers, then press the On button
and the display will allow you to set the Time using
the same arrow buttons. When selected press the
On button to save.
Auto Off
Select the number of minutes for the instrument to
automatically switch off by using the up and down
arrows. When selected press the On button to
save.
116
Operation
Settings Continued
Brightness USB Connection
Select the display brightness by using the up and Measurements can be stored in the memory by
down Arrows. When selected press the On button pressing the right arrow button for one second until
to save. RECORD SAVED appears.
Select File Viewer by using the up and down

Buzzer arrows. When selected press the On button to
Select the buzzer to be on or off. When selected save. All stored measurements can be download-
press the On button to save. ed to a computer directly into Excel.
Connection is made using the optional USB PC

Download Cable to the download socket on the
Calibration Dewpoint Meter and the USB port on the
This function is for Paint Test Equipment use only. computer. Ensure the Dewpoint Meter is switched
off when connecting the cable.
Logging
Switch the Dewpoint Meter on and USB
The logging will allow you to set a logging period
Connected will show on the display. Locate the
and a job number so that measurements can be
HygroMaster storage device on the computer and
stored for PC
view the files.
download.
When stored readings are in Excel using the
Select the Start and Stop by using the up and
Surface Temperature Probe Function the results
down arrows to change numbers and the side
are shown as follows:
arrows to move through the numbers, then press
the On button and the display will allow you to set
Measurement 1: Surface Temperature
the Log Interval and Job Number using the same
Measurement 2: Air Dewpoint
arrow buttons. When selected press the On button
Measurement 3: Surface Temperature Difference
to save.
The memory can be cleared from all
The memory can be cleared from all
measurements by selecting Clear Data under the
measurements by selecting Clear Data using the
Logging Menu Feature.
up and down arrows. When selected press the On
button to clear.
115
117
Rust Grade Book
Surface Cleanliness
118
Rust Grade Book
Information
Visual assessment of surface cleanliness. Part 1: Rust grades and preparation grades of uncoated
steel substrates and of steel substrates after overall removal of previous coatings.
The Rust Grade Book specifies a series of Rust Four Rust Grades, designated A, B, C, and D
Grades and Preparation Grades of blast-cleaned respectively are specified.
steel surfaces. The various Grades are defined by
written descriptions together with photographs. There are also fourteen Preparation Grades by
blast-cleaning, indicating the degree of cleaning,
The Book identifies four levels (designated as Rust together with detailed descriptions of the surface
Grades) of mill scale and rust that are commonly appearance to the following Sa Grades.
found on surfaces of uncoated erected steel and
steel held in stock. It also identifies certain Grade Sa 1. Light blast-cleaning.
degrees of visual Cleanliness (designated as Grade Sa 2. Thorough blast-cleaning.
Preparation Grades) after surface preparation of Grade Sa 2½. Very thorough blast-cleaning.
uncoated steel surfaces and of steel surfaces after Grade Sa 3. Blast-cleaning to visually clean steel.
overall removal of any previous coating.
119
Rust Grade Book
Specification
Compiled by: ISO. The Rust Grades and Preparation Grades shown
are examples taken from the Rust Grade Book to
Edition: Second. 2007-05-01. show the quality of the pictures and to assist with
the understanding of the book.
Translation: English, French, German & Swedish.
U1007 Rust Grade Book (ISO 8501-1)
NPC08 Rust Grade Book Conformance Certificate
120
About Us
Paint Test Equipment is a global leader in the manufacture of specialist

test equipment specifically for the industrial painting and coating
industries for the protection of steel assets from corrosion, mainly in the
oil, renewables and steel construction sectors. We have over 30 years
experience and extensive knowledge in delivering practical solutions in
supporting our customers with world class products for corrosion
prevention.
Prevention of corrosion on steel is essential to extend the asset lifetime,

optimise performance and minimise downtime for expensive maintenance
work. Using Paint Test Equipment products ensures that industrial
coatings are applied to the highest achievable quality standards of ISO
compliance.
We supply small, medium and multinational companies with the full range
of technologies and innovations in our unrivalled portfolio of products for
our customers to grow their business and enhance profits through cost
effective corrosion management equipment.
Paint Test Equipment is committed to providing proactive and innovative

solutions to meet customer requirements for the highest quality, user
friendly inspection equipment. Paint Test Equipment is the partner of
choice.
Paint Test Equipment reserves the right to alter specifications without prior notice.
Copyright Paint Test Equipment 2020.

3–4 The Courtyard www.paint-test-equipment.com
Greenfield Farm Estate
Congleton, Cheshire Tel: +44 (0)1260 275614
CW12 4TR, England e-mail: sales@paint-test-equipment.com

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Paint Test Equipment

The connection is made to the download socket on

C5001 Coating Thickness Meter. Inc CS301 Ferrous Probe 0–1000µm

C5004 Coating Thickness Meter. Inc CS304 Non-Ferrous Probe 0–1000µm

NC101 Ferrous Probe Calibration Certificate

CA101 PC Download Cable

Paint Inspection Kit

K3001 Paint Inspection Kit

NK002 Paint Inspection Kit Calibration Certificates

CS301 Probe Diameter: 9mm (360mils).

CS302 Probe Diameter: 15mm (600mils).

CS303 Probe Diameter: 50mm (2”).

CA201 Probe Diameter: 9mm (360mils).

Ferrous Probes Specification

Example: Paint on steel. galvanising on steel, Resolution CS303: 0.1mm (0.1mil).

NC101 Ferrous Probe Calibration Certificate

CS305 Probe Diameter: 10mm (400mils).

CA202 Probe Diameter: 10mm (400mils).

Non-Ferrous Probes Specification

Example: Paint on aluminium, paint on stainless

NC102 Non-Ferrous Probe Calibration Certificate

Calibration Foils Supply

All values shown are nominal values.

Foil Accuracy: ±2%.

NC002 Calibration Foils Calibration Certificate

The Ferrous Zero Disk is used for calibrating the

Z1003 Spare Zero Disk Ferrous

The Coating Thickness Meter will automatically

The instrument can also be switched off by

On combined Ferrous and Non-Ferrous

On the Non-Ferrous Probe the display will ask you

When changing Ferrous and Non-Ferrous Probes

Continued next gage

Place the Probe onto the surface to be measured –

With the instrument switched off remove the cover

To exit from the menu, press the Menu button

Zero and Calibration

For the highest accuracy of measurement, the

The calibration is carried out by placing a

When Calibrating the C5003 1–20.0mm Coating

If you are using a combined Ferrous and

Calibration Foils are not required for this

Calibrations stored in Calibration Memories are not

When selected, the operator can still use the other

Factory Calibration will revert the instrument back

To use this facility, the operator must first select

These can be recalled when required – for

When changing Probes on combined Ferrous and

Connection is made using the optional USB PC

Switch the Coating Thickness Meter on and USB

To replace, remove the cover located on the rear

All readings and calibrations stored in the memory

For out-of-limit readings an error display will be

To remove Limits press Clear Entry instead of

Continued next page

Engineers Mode When Enter is pressed without a character input,

This gives the operator the option of selecting

Wet Film Thickness

The wide measurement range and high resolution

Material W2008: Plastic. W2008 supplied in packs of 200.