Formatted: Left: 0.3", Right: 0.3", Top: 0.

5", Bottom
0.5", Header distance from edge: 0.59", Footer
distance from edge: 0.69"

Unit Common Standard Operating Procedure (Rev-01)

SS Power I Ltd. – 2x660 MW Coal Fired Thermal Power Plant. NO：

Drafted Reviewed Approved
Shift supervisor command ________________________
by by by
Implementation from ________________________ to ________________________

Operating Task Start HSD Oil Unloading System

note
No. Operation Steps √ time

1 Shift supervisor command: HSD tank truck has arrived and is ready to unloading HSD.

2 Local checklist inspection has been completed, allowed start. (Checklist attachments to be attached)

Check Fire Fighting System in HSD Pump House and HSD Tank area is in service. (including foam,
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extinguisher)

4 STEP 1. Unloading oil preparations before operation. (HSD Truck Side)

1) Confirm the check list before the HSD unloading starts is executed correctly.
2) Check the level of the HSD tank truck. (Dip Stick Method)-water determining method to added.
3) Before check the level of the HSD tank must be needed to HSD Tank of Lorry settle down.
2)4) After Check the Level of HSD tank lorry, should be taken the Combine HSD sample for laboratory
test.(Physical appearance, Density and Water Content) Formatted: Font: (Default) Times New Roman, 9 pt
3)5) Check the overall weight of HSD tank truck (Both Load & Unload Condition). Weighing scale

4)6) Check the HSD Invoice to confirm the HSD tonnage.

5)7) Close HSD unloading pipeline all vent & drain valve. (to be shifted to local checklist)

8) Adequate sample to be taken for laboratory analysis (Separate procedure to be developed by lab)

5 STEP 2. Unloading oil operation. ( HSD Truck to HSD tank)

1) After laboratory clearance, Unloading oil operation start

1)2) Record the numerical value of HSD both in Tonnage and Liters from the respective tank.

2)3) Connection HSD tank truck unloading hosepipe with HSD tank unloading priming pump.

3)4) Connection HSD tank unloading priming pump unloading pipe with HSD connection hosepipe.

4)5) Open HSD Unloading pump suction valve and Close HSD Unloading pump discharge valve.

5)6) Open HSD Unloading hosepipe shut-off valve connected to tank HSD truck.

6)7) Open HSD unloading filter inlet shut-off valve and outlet shut-off valve.( Filter lineup)

7)8) Open HSD unloading filter vent valve slowly, close off after discharge of oil. (System Priming)

8)9) Open HSD tank A/B unloading oil inlet shut-off valve.

9)10) Check HSD unloading pump (A,B) bearing cup oil level above 1/2.

10)11) Check that FG startup conditions are available.(FG-Function Group)

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 11)12) FG function group press ON, check FG function group step sequence is executed correctly,
default selector "A-B"

12)13) Check the start of the HSD Pump A, start current (Amp), normal current (Amp)

13)14) Check HSD Pump A outlet pressure (MPa)

14)15) Check the standby pump in the automatic position.

15)16) Contact local inspection personnel to confirm that the equipment vibration, temperature is
normal, normal sound operation.

5 STEP 3: Unloading oil finish operation.

1) After confirming that HSD in the tanker has been unloaded finish, stop the unloading of HSD.

2) Stop HSD unloading pump. Point no. 1&2 to be combined)

3) Close HSD tank unloading oil inlet shut-off valve.

4) Close unloading hosepipe butterfly valve connected to tank truck.

5) Close HSD unloading filter inlet and outlet shut-off valve.

6) Close HSD unloading pump suction and discharge shut-off valve.

7) Remove all HSD unloading hosepipe connection.

8) HSD Unloading complete report to shift supervisor. (Sample report format to be prepared)

6 Unloading oil Precautions：(to be shifted in the front as safety and precaution point) Formatted: Font:

1) Before the HSD unloading pump is started, confirm that the HSD tank and the unloading pipe are
firmly connected.
2) During the unloading process, strengthen the HSD unloading pipeline and tank area inspection to
prevent leakage.
3) During the unloading process, inspect HSD unloading pump’s vibration, pressure, temperature and
current is normal.

Operated by： Supervised by： Shift supervisor：

Notes:
1. Sample to be taken for laboratory test. To be included in the SOP. Formatted: List Paragraph, Numbered + Level: 1 +
Numbering Style: 1, 2, 3, … + Start at: 1 + Alignment
Left + Aligned at: 0.25" + Indent at: 0.5"

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 SS POWER I LIMITED
1320 MW COAL FIRED POWER PLANT
PASCHIM GANDAMARA, BANSHKHALI, CHITTAGONG

Doc ID
Title :
:
Sample Category : Sampl Number
Sampling Date
Sample Taken By :
:
Sample
Mother Vessel : Received Date
:
Storage Tank : Analysis Date :
Lorry Qty. : Report Date :
Lorry No. :
Challan Number :
Sampling Point :

HSD TEST REPORT

Analytical
SI.NO Test Parameters Unit Limit Test Result
Method
1 Density at 15⁰ C ASTM D4052 Kg/l 0.820-0.880 Formatted: Highlight
2 Colour ASTM D1500 Max 3.0
Formatted: Highlight
3 Acidity, Inorganic ASTM D664 mgKOH/g Nil
4 Total Acidity ASTM D664 mgKOH/g Max 0.20
5 Ash Content ASTM D482 Kj/kg Max 0.01
6 Conradson Carbon Residue ASTM D189 wt Max 0.30
7 Cetane Number ASTM D613 Min 49
8 Cettane Index ( Calculated) ASTM D4737 % wt Min 45
9 Flash Point ASTM D93 ⁰C Min 55 Formatted: Highlight
Max 3 (Winter)
10 Pour Point ASTM D97 ⁰C Formatted: Highlight
Max 9 (Summer)
11 Kinematic Viscosity @ 38⁰ C ASTM D445 cSt 2-4.5
12 Sediment by Extraction ASTM D473 wt max 0.01
13 Sulphur ASTM D5453 ppm Max 50
14 Water Content ASTM D 95 % vol Max 0.05 Formatted: Highlight
15 Low Heating Value ASTM D240 Kj/Kg
16 Oxidation Stability ASTM D 2274 g/m3 Max 25
17 Total Contamination EN12662 mg/kg Max 24 Formatted: Highlight

Vendor must be provided the oil test report for every shipment
In SSPIL laboratory we only check the yellow color parameter of OIL

Comments :

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 Formatted: Indent: Left: 0.25"