In-Dash PTXC Mobile Platform

(w/Third-Party Radio)

Installation Guide for

Komatsu Electric Drive Haul Trucks

Part Number: 250505

Revision A
March 2021

Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved. 1

 These materials are provided under license in accordance with the associated software product
terms and the terms set forth herein. By using these materials you agree to be bound by all applicable
license terms.

The information contained in these materials is provided “as is” without any expressed or
implied warranty of any kind. Modular Mining Systems, Inc. (“Modular”) disclaims all warranties,
express or implied, including, but not limited to, warranties of merchantability, fitness for a particular
purpose, noninfringement, or other rights violations. Modular does not warrant or make any
representations, and assumes no liability for the accuracy, completeness or reliability of these
materials.

These materials contain confidential and proprietary information to Modular and/or its affiliates
or subsidiaries. The contents of these materials are protected by federal and international intellectual
property laws. The Modular logo is a registered trademark and is the sole and exclusive property of
Modular Mining Systems, Inc. Modular®, DISPATCH®, ProVision®, and ModularReady® are
trademarks and/or registered trademarks and the sole and exclusive property of Modular Mining
Systems, Inc.

These materials may contain third party copyright and/or trademark materials, the use of which
may not have been specifically authorized by the intellectual property owner. All copyrights and/or
trademarks contained in these materials are the sole and exclusive property of their respective owners.

No portion of these materials may be reprinted, republished, modified, reproduced, sold, or

distributed in any form without the express written consent of Modular Mining Systems, Inc.

2 Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved.

 Installation Guide for Komatsu Electric Drive Haul Trucks

Contents
1.0 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Printing This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.0 Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.0 Safety Warning Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.0 General Welding Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5.0 Prepare for the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5.1 Personnel Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5.2 Equipment Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.3 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.4 Documentation Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.5 Planning Meeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.6 Check for Missing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.7 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

6.0 Main Hardware Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

7.0 Installation Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

8.0 Enable Power for Ethernet 2 and CAN . . . . . . . . . . . . . . . . . . . . . . . . 12

8.1 Modify Ethernet Cable 106112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

8.2 Connect to the PTXC Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.3 Enable Ethernet 2 PoE and CAN Power . . . . . . . . . . . . . . . . . . . . . . . 13
8.4 Disconnect the Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9.0 Install the PTXC Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

9.1 Prepare the Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

9.2 Install the PTXC Mounting Bracket and Cable Harness . . . . . . . . . . 19
9.3 Install the PTXC Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9.4 Connect the PTXC Cable Harness to the Komatsu Cable Harness
Behind the Dash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

10.0 Connect the Ethernet 1 Cable to the Third-Party Radio . . . . . . . . . 22

11.0 Route the GPS Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

11.1 Reinstall the Cab Panels, Vents, and Covers . . . . . . . . . . . . . . . . . . . 23

12.0 Install the GPS Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

12.1 Mount the GPS Antenna on the Truck Handrail . . . . . . . . . . . . . . . . 24

12.2 Install Conduit and the GPS Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

13.0 PTXC Cable Harness Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved. 3

 Installation Guide for Komatsu Electric Drive Haul Trucks

Appendix A - Configuration Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Appendix B - Cable Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved. 4

 In-Dash PTXC Mobile Platform (w/Third-Party Radio)

1.0 Introduction
This guide explains how to install Modular Mining’s in-dash PTXC mobile platform with a third-party
radio on Komatsu electric-drive haul trucks.
This guide applies to both factory installations and after-market field installations.
• Factory installation: Install the PTXC unit.
• After-market field installation: The PTXC unit was factory installed. Install the GPS antenna.

Note: For trucks in the field, if no mobile platform components were installed at the factory, complete the
entire installation (PTXC unit and GPS and antenna).

1.1 Printing This Guide

To ensure that this guide prints as intended, disable PostScript pass-through on your printer
before printing:

1 In the PDF file, select File > Print to display the Print window.

2 Click Properties to display the Print Properties window.

3 Select Disable from the PostScript Pass through menu:

If the guide does not print correctly with PostScript pass-through disabled, select File > Print >
Advanced > Print As Image in the PDF file before printing.

5 Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved.

 Installation Guide for Komatsu Electric Drive Haul Trucks

2.0 Before You Begin

Do not install the PTXC mobile platform unless Mining Mining’s hardware pre-configuration visit
achieved the following:
• Personnel know where to install each hardware component.
• Personnel know the possible routing of conduit.
• All required approvals were obtained.
• The Hardware Configuration Report was completed and signed by all designated mine
personnel.
• If the truck that you will install the PTXC mobile platform on must be modified in any way (for
example, if a mounting plate must be welded to the truck), all required mine personnel agreed
to the changes.
• Any additional components such as brackets, weld plates, and antenna masts are available for
the installation.

3.0 Safety Warning Notices

Warning:Always verify with the OEM/customer where to connect to power on the vehicle. And DO
NOT ASSUME the ground location is valid. Check ground with a multimeter to avoid damaging the
Modular Mining or OEM system.

Warning: When choosing cable runs, do not place cables in walkways or standing areas. Also, do
not run cables near sources of excessive heat, such as engines or air conditioning units, as this will
damage cable integrity leading to shorts and expose the system to electrical fires.
This guide contains the following Warning notices on page 24:

Warning: To help prevent multipath errors and signal loss, any metallic structure (masts, panels,
boxes, etc.) within two feet of any GPS antenna should never be above the antenna's ground plane
height. As a general rule, the antenna's view of the sky to the horizon should be as free from metallic
obstructions as possible.

Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved. 6

 In-Dash PTXC Mobile Platform (w/Third-Party Radio)

4.0 General Welding Guidelines

The following welding guidelines are for mine staff or mine contractors. Modular Mining employees
shall not perform any welding activities.

Welding Guidelines
Always refer to and follow the equipment manufacturer’s standard welding guidelines.
Follow all mine-specific requirements and procedures for welding.
If specific equipment manufacturer’s welding standards are not available, welders should follow a
local industry standard welding guideline, such as, but not limited to:
• AWS (American Welding Society).
• ISO (International Standards Organization).
• CSA (Canadian Standards Association).
• AS/NZS (Australian/New Zealand Standards).
Before welding, ensure that the main power of the equipment is completely de-energized and
locked out for safety.
Protect all MMS components with welding protection materials. Welding protection materials may
include welding blankets, welding curtains, and welding screens. The welding protection materials
must be high heat resistant, non-flammable, non-melting, and spark-resistant. You must use the
materials to isolate, cover, and protect all Modular Mining hardware components (hardware,
enclosures, conduit, coax cables, power cables/wires, wiring harnesses, antennas, etc.) from:
• Sparks.
• Welding slag.
• Molten metal.
• Extreme high heat.
• Arc from heavy welding.
• The torch flame.
Do not connect welding ground leads directly to any Modular Mining hardware, enclosures,
masts, etc.
Do not lay welding cables over or near the equipment electrical harnesses. Doing so might induce
welding voltage into the electrical harness and cause damage to components.
Fully cover all finished welds with rust-inhibiting paint. The paint color should match the color of
the surrounding base surface and should be approved by the controlling maintenance department
for each equipment type.
Modular Mining recommends inspecting all welds as part of standard system checks. Repair or
repaint cracks or other visible defects, as necessary.

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 Installation Guide for Komatsu Electric Drive Haul Trucks

5.0 Prepare for the Installation

5.1 Personnel Required

• Mine safety representative to review the planned installation.
• Project manager (primary mine contact).
• Maintenance manager and/or maintenance planner.
• Welder to fabricate parts and weld the mounting components to the truck. Work with the
welder to identify and mark all weld locations.
• Fabricator.
• Electrician.
• Maintenance personnel.

5.2 Equipment Required

• Man lift/Scissor lift.

5.3 Tools Required

• Tool Kit 305467.

5.4 Documentation Required

• This guide.
• The sales order, which lists the components ordered for the installation. You will need the sales
order to verify that the mine received all components. Contact the Modular Mining Project
Manager/Account Manager for a copy of the sales order, if necessary.
• Hardware Configuration Report. The report shows where to install parts on the truck and
provides other useful information. Contact the Modular Mining Project Manager/Account
Manager for a copy of the report, if necessary.
• Contact the Modular Mining Project Manager/Account Manager to obtain the following
documents:
•Installing the DISPATCH Mobile Application guide for DE or DE Lite. Use this document
when setting the PTXC unit’s Ethernet parameters for the mine network.
•Proc Conn RJ-45 Large OD Wire No PWR (PN 250038). Use this document when
terminating Ethernet cable 106351 in step 2 on page 12 and when terminating the Ethernet
1 cable without power for use by a third-party radio.
•PROC CONN 102431 TNC-M CR/CR LMR-195UF (PN 250069). Use this document when
terminating the GPS cable at the GPS antenna.

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 In-Dash PTXC Mobile Platform (w/Third-Party Radio)

5.5 Planning Meeting

Once on site, meet with the personnel involved in the installation. This includes mine personnel,
Modular Mining personnel, and any individuals who are working within the installation area or could
be affected by the installation. Inform personnel about the scope of work, share the projected work
schedule, and conduct a safety briefing in conjunction with the mine personnel.
Meet with the mine maintenance manager and/or maintenance planner to discuss project
requirements and determine a projected work schedule. When possible, minimize or eliminate
interference with ore production. Prioritize installations on down or PM equipment units. Remain
flexible and meet with planners when necessary to adjust the installation schedule. Identify hazards
and conduct a safety meeting with involved personnel before each installation and during installations
as new hazards arise or conditions change, including weather.
Escalate any major changes that may impact the schedule or project requirements to the Modular
Mining Project Manager.

5.6 Check for Missing Parts

Once on site, verify that all parts listed on the sales order were received. Thoroughly check the packing
materials for loose parts. If any parts are missing, contact the Modular Mining Project Manager/Account
Manager.

5.7 Prerequisites
Before the installation, set the PTXC unit’s Ethernet parameters for the mine network. Refer to the
Installing the DISPATCH Mobile Application manual for DE or DE Lite.

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 Installation Guide for Komatsu Electric Drive Haul Trucks

6.0 Main Hardware Components

Below are the main hardware components for the installation. The components apply to both Modular
After Market Sale Solutions and Komatsu America Factory Solutions.

Modular After Market Sale Solutions

310230 304975 Harness + 305993 Install Kit Ship NR Loose + PTXC (see Note 1 below)

Komatsu America Factory Solutions

Order -> 304975 Harness + 305993 Install Kit Ship NR Loose + 305570 PTXC7 License Required

Note 1: For After Market solution, must also order Dispatch PTXC: 305419 PTXC-7” or 305570 PTXC-
7 License Required.

All connectors (CAN J1939 - Power)

connect to Komatsu cable harness
behind dash

a ble
t 1C
e r ne
E th
1
le A
ab
SC
GP

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 In-Dash PTXC Mobile Platform (w/Third-Party Radio)

A PTXC With DispatchLicense 305419 GPS Only Antenna Kit - No Radio 305464
(Option for after Market)
or
PTXC-7 License Required 305570
(KAC Factory always uses this.
Also available for After
Market.)

B Bolts w/Built in washers for 109264 Kit PTXC In-Dash Ship Loose No 305993
MTG PTXC to Plate (4X) Radio
(Included in 305993 &
305994 Kits)

1 Harness PTXC MMS Ready 304975

Updated Operator Cab

7.0 Installation Tasks

• Enable Power for Ethernet 2 and CAN
• Install the PTXC Unit
• Connect the Ethernet 1 Cable to the Third-Party Radio
• Route the GPS Cable
• Install the GPS Antenna

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 Installation Guide for Komatsu Electric Drive Haul Trucks

8.0 Enable Power for Ethernet 2 and CAN

You must enable CAN power on the PTXC unit in order to power CAN devices connected to the PTXC
cable harness. Since Ethernet 2 PoE is on the same bus as CAN power, you must enable both Ethernet
2 PoE and CAN power.
The tasks are:
• Modify Ethernet Cable 106112
• Connect to the PTXC Unit
• Enable Ethernet 2 PoE and CAN Power
• Disconnect the Components

Warning:Ethernet 2 PoE is on the same bus as CAN power, so enabling Eth 2 PoE also enables
CAN 1 and CAN 2 power. As a result, after you enable power over Eth 2, do not connect the Ethernet
2, CAN 1, or CAN 2 cable directly to an OEM device without first terminating the cable without power.
Otherwise, damage to OEM systems may occur. To terminate the Ethernet 2 cable without power,
refer to the Proc Conn RJ-45 Large OD Wire No-PWR guide (250038).

8.1 Modify Ethernet Cable 106112

Required parts: Ethernet cable 106112 and an RJ45 connector (107766).

1 Cut the RJ45 connector off the end of Ethernet cable 106112.

2 Terminate the cable with a new RJ45 connector (107766). Terminate it without the blue and
white/blue wires. Follow the instructions in crimping guide Proc Conn RJ-45 Large OD Wire No
PWR (PN 250038).

Warning:Make sure you cut the blue and white/blue wires when terminating the cable with the RJ45
connector or you will damage the laptop or PTXC unit or both.

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 In-Dash PTXC Mobile Platform (w/Third-Party Radio)

8.2 Connect to the PTXC Unit

On the test bench, do the following:

1 Connect the PTXC cable harness to the PTXC unit.

2 Connect the harness Power In cable to the 12 or 24 VDC power supply.

3 Connect the modified Ethernet cable (106112) between the PTXC and the laptop.

a Attach the coupling nut on the modified Ethernet cable to the back of the PTXC.

b Attach the “new” RJ45 connector on the modified Ethernet cable to an Ethernet port on the
laptop.

4 Turn on power to the PTXC unit.

8.3 Enable Ethernet 2 PoE and CAN Power

1 Ask the mine for the IP address of Ethernet 2 on the PTXC unit. The default Ethernet 2 IP address
is 192.168.0.112, but the mine may have changed it.

2 Configure your laptop IP address to be on the same subnet as the Ethernet 2 IP address:

a On the laptop, open the Control Panel.

b In the Control Panel, click Network and Sharing Center.

c In the window that appears, click Change adapter settings.

d Right-click the laptop’s Ethernet connection icon, such as Local Area Connection, and select
Properties from the menu.

e Double-click Internet Protocol Version 4 (TCP/IPv4).

f Select Use the following IP address:

g Type an IP address that is on the same subnet as the PTX Ethernet 2 IP address but is different
than the Ethernet 2 IP address. For instance, if the PTX Ethernet 2 IP address is the default
192.168.0.112, you could type IP address 192.168.0.2

h Type the following Subnet mask: 255.255.255.0

i Click OK.

j Close all windows.

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 Installation Guide for Komatsu Electric Drive Haul Trucks

3 Ping the PTXC from your laptop:

a Open a command prompt on the laptop and enter ping <PTXC Ethernet 2 IP address>.

A positive result means that there is a successful connection between the PTXC and laptop via
Ethernet 2.

NoteIf ping is not successful, check the cable and other connections.

4 In the next command line, enter telnet <PTXC Ethernet 2 IP address>.

5 Enter the username admin and password modular

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 In-Dash PTXC Mobile Platform (w/Third-Party Radio)

6 Determine whether PoE is enabled or disabled on Ethernet 2 by entering poe12vsetup status

7 If the PoE is disabled, press enter to display a new command line. Then, enable PoE by entering
poe12vsetup enable enable.

8 Check the status again by entering the poe12vsetup status command in the next line. The
command must return a status of “enabled” for both clean12V and PoE, as shown below. If so, PoE
for Ethernet port 2 and power for CAN are now successfully enabled.

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 Installation Guide for Komatsu Electric Drive Haul Trucks

8.4 Disconnect the Components

1 Disconnect the PTXC cable harness from the PTXC unit and power supply.

2 Disconnect the modified Ethernet cable from the PTXC unit and laptop.

3 Reset the laptop IP address to its previous setting.

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 In-Dash PTXC Mobile Platform (w/Third-Party Radio)

9.0 Install the PTXC Unit

Complete this section for:
• Factory installations.
• Field installations where the PTXC unit wasn’t factory installed.
The tasks for installing the PTXC unit are:
• Prepare the Cab
• Install the PTXC Mounting Bracket and
Cable Harness
• Install the PTXC Unit
• Connect the PTXC Cable Harness to the
Komatsu Cable Harness Behind the
Dash
• Reinstall the Cab Panels, Vents, and
Covers
For field installations where the PTXC unit
was factory installed, go directly to Section
10.0 Connect the Ethernet 1 Cable to the Third-Party Radio.

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 Installation Guide for Komatsu Electric Drive Haul Trucks

9.1 Prepare the Cab

To prepare the cab for the PTXC installation, you remove the items shown below. The removal of some
items is optional.

Required Preparation: Remove KOMVISION

to install PTX display through this opening. (If
Required Preparation:
KOMVISION option is not installed, remove
Remove ABS pocket and
KOMVISION blanking plate instead.)
bracket through KOMVISION
opening. Keep bracket to
Optional Preparation: install the PTXC unit.
Remove sheet
metal defrost cover Required
and top plastic Preparation:
dash to gain Remove
additional top passenger
access of display, knee panel
bracket, and and round
hardware. passenger
foot vent
Optional Preparation: to gain
Remove operator access to
knee panel and two wiring
round knee vents to and PTX
gain additional bracket.
side access to
display, bracket,
and hardware.

Snapped in vent louver

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 In-Dash PTXC Mobile Platform (w/Third-Party Radio)

9.2 Install the PTXC Mounting Bracket and Cable Harness

1 Remove the mounting bracket (1) from the ABS pocket.

2 Attach the mounting bracket (1) to back of the PTXC unit, using the bolts and washers provided.

3 Attach the PTXC cable harness MIL connector (2) to the back of the PTXC unit.

4 Secure the cable harness to the back of the PTXC unit, using a cushion clamp (100520) (3), 18 mm
M6-1 socket head cap screw, M6 split lock washer, and M6 flat washer.

5 Thread the GPS cable right-angle connector (4) onto the upper port on the back of the PTXC unit.

6 Attach the right-angle connector on the Ethernet 2 cable to the lower port on the back of the PTXC
unit (5).

7 Attach the ground cable (6) to the back of the PTXC unit.

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 Installation Guide for Komatsu Electric Drive Haul Trucks

9.3 Install the PTXC Unit

1 Pass the PTXC unit, harness, and bracket subassembly through the upper dash opening
(KOMVISION cutout) (1).

2 Push the display up against the dash (where the ABS pocket was) (2), and secure the mounting
bracket, using the four bolts shown below in pink.

Upper dash
opening.

Harness attaches
to tie bars (x4)
shown in 1
orange.
2
4 bolts for securing
bracket.

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 In-Dash PTXC Mobile Platform (w/Third-Party Radio)

9.4 Connect the PTXC Cable Harness to the Komatsu Cable Harness Behind the Dash

Important: Before connecting the PTXC harness to the Komatsu harness, make sure that the
Komatsu harness contains CAN terminator resistors for the J1939 and 3RD PARTY connections.

1 Connect the PTXC harness POWER IN cable to the PTX PWR connection (1) behind the dash.

2 Connect the PTXC harness CAN J1939 (CAN 2) cable to the J1939 (CAN J1939 Network)
connection (2). This is for the Cummins engine interface.

3 Connect the PTXC harness CAN 3rd PARTY (CAN 1) cable to the 3RD PARTY connection (3). This
is for the Wabtec drive system, PLM4 payload, and/or KOMTRAX Plus RPC interfaces.

4 Connect the PTXC harness Ethernet 2 cable to the ETHERNET connection (4).

IMPORTANT: The CAN connections

must use CAN terminator resistors.
3 Do Not Remove.

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 Installation Guide for Komatsu Electric Drive Haul Trucks

5 Secure the PTXC cable harness to the dash

bracket tie bars, using cable ties (1).

For factory installations, the installation is complete. Reinstall the panels, vents, and covers that you
removed in section 9.1 Prepare the Cab. For field installations, do not reinstall the cab components
yet, and complete the remaining sections in this guide.

10.0 Connect the Ethernet 1 Cable to the Third-Party Radio

If starting the field installation with this section, first remove the necessary panels, vents, and covers
in order to obtain access to the Ethernet 1 cable. See section 9.1 Prepare the Cab.

Important: Refer to the Hardware Configuration Report to determine the steps and parts required to
connect to the third-party radio.

1 Leave the Ethernet 1 cable on the PTXC cable harness full length, and terminate the cable without
POE, using the provided RJ-45 connector, according to the Proc Conn RJ-45 Large OD Wire No-
PWR (PN 250038) document. If using a different agreed-upon connector, terminate the Ethernet 1
cable with the connector. Ensure that you connect to any third-party radio without POE, preferably
through a switch.

2 Route the cable to the agreed-upon connection location for the third-party radio. If the connection
location is unknown, coil the Ethernet 1 cable in the console for routing at a later time.

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 In-Dash PTXC Mobile Platform (w/Third-Party Radio)

11.0 Route the GPS Cable

1 Thread a 3/4-inch right-angle conduit connector (108174) into one of the 3/4-inch threaded pipe
fittings in the conduit plate (1) under the cab.

2 Route the GPS cable connected to the back of the PTXC unit through the pipe fitting (1) in the cab
floor that you threaded the right-angle connector onto. Feed the cable completely through the right-
angle connector.

11.1 Reinstall the Cab Panels, Vents, and Covers

Reinstall the panels, vents, and covers that you removed.

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 Installation Guide for Komatsu Electric Drive Haul Trucks

12.0 Install the GPS Antenna

Complete this section for field installations.

Warning: To help prevent multipath errors and signal loss, any metallic structure (masts, panels,
boxes, etc.) within two feet of any GPS antenna should never be above the antenna's ground plane
height. As a general rule, the antenna's view of the sky to the horizon should be as free from metallic
obstructions as possible.
The tasks are:
• Mount the GPS Antenna on the Truck Handrail
• Install Conduit and the GPS Cable

12.1 Mount the GPS Antenna on the Truck Handrail

You mount the GPS antenna on the truck handrail at the location specified in the Hardware
Configuration Report.

1 On the outside of the

handrail, attach GPS
antenna bracket
305354 (1) to the top
handrail and the
vertical handrail
support, using three 1
band clamps 108437 2
(2). Tighten the
Front
clamps to 45 inch View Back
pounds (5 newton View
meters).

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 In-Dash PTXC Mobile Platform (w/Third-Party Radio)

2 Attach GPS antenna 108154 (1) to the antenna

bracket, using the four 1-inch 10-32 UNF 2A
flat head screws (2) provided. 1

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 Installation Guide for Komatsu Electric Drive Haul Trucks

12.2 Install Conduit and the GPS Cable

Important: Choose the most direct path for conduit routing from the PTXC unit to the GPS
antenna bracket that complies with the mine safety requirements.

1 Measure the conduit run from the right-angle conduit connector attached to the conduit plate
under the cab and the GPS bracket on the truck handrail. Cut the conduit 3 feet longer than the
measured length.

2 Mark the locations for each conduit clamp and have the welder weld the clamps in place.

3 At the conduit end at the right-angle conduit connector, do the following:

a Slide the gland nut (1) and blue sealing ring (2) onto the end of the
conduit. 1
2

b Insert the ferrule (1) into the conduit. Then slide the blue sealing ring (2) up
against the ferrule.
1
2

c Run the GPS cable completely through the conduit.

d Assemble the conduit fitting by threading the gland nut onto the right-angle conduit connector.

4 Route the conduit from the vehicle cab to the GPS antenna bracket.

5 Secure the conduit to the conduit clamps.

Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved. 26

 In-Dash PTXC Mobile Platform (w/Third-Party Radio)

6 At the GPS antenna bracket, assemble a conduit fitting and fitting seal onto the end of the conduit:

a Slide the gland nut (1) and blue sealing ring

(2) over the GPS cable and onto the conduit. 1 2

b Slide the ferrule (1) over the cable and

insert it into the conduit. Then slide the 2 1
blue sealing ring (2) up against the ferrule.

c Press the cable into the slit along the side of

the black LMR-195 conduit fitting seal 1
201925 (1).

d Slide the threaded connector body over the

cable. 1

e Assemble the fitting and thread the gland

1 2
nut (1) onto the threaded connector body
(2).

27 Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved.

 Installation Guide for Komatsu Electric Drive Haul Trucks

7 Insert the GPS cable and connector body into

the mounting hole at the bottom of the antenna 10
bracket, and secure the fitting with the nut (1).

8 Cut the GPS cable to length.

11

9 Remove the GPS cable and connector body from the mounting hole at the bottom of the antenna
bracket so you can terminate the cable.

10 Terminate the GPS cable with straight TNC-M connector 102431, according to the PROC CONN
102431 TNC-M CR/CR LMR-195UF document (PN 250069). Apply heat shrink tubing 102727.

Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved. 28

 In-Dash PTXC Mobile Platform (w/Third-Party Radio)

11 Insert the terminated GPS cable and connector

body into the mounting hole at the bottom of
the antenna bracket, and secure the fitting
with the nut.

12 Thread the connector onto the fitting on the

GPS antenna.

13 Wrap the connector with self-fusing, rubber

splicing tape 102225, completely covering the
connector. Then cover the splicing tape with
black vinyl electrical tape 103497.

29 Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved.

 Installation Guide for Komatsu Electric Drive Haul Trucks

14 Secure the conduit to the handrail with cable ties (1).

13.0 PTXC Cable Harness Connections

Cable Name (as shown on the cable label) What the Cable Connects To

PWR IN Deutsch Power Cable (from vehicle power source located in center console).

COM 1 Optional serial interfaces.

COM 2 Optional serial interfaces.

COM 3 Optional RFID reader.

CAN THIRD PARTY (CAN 1) Third-party CAN bus, if used for Wabtec drive system, PLM4 payload,
and/or KOMTRAX Plus RPC interfaces.

CAN J1939 (CAN 2) J1939 CAN bus, if used for the Cummins engine interface.

ETHERNET 1 Third-party radio.

ETHERNET 2 Ethernet connector in console, if available.

GPS ANT GPS antenna.

Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved. 30

Appendix A - Configuration Drawings

Part No. Description Drawing No. Page No.

REF-PTXC IN-DASH MOUNTING HAUL TRUCK LP DWG-4035509 64

305354 GPS BKT W ANT BANDCLAMP SMALL TRUCK KIT DWG-4020893 63

31 Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved.

 PTXC Mobile Platform Hardware REF PTXC IN-DASH
DWG-4035509

Reference Configuration
Company Confidential MOUNTING HAUL TRUCK LP

PTXC In-Dash Haul Truck Configurations LP PTXC In-Dash Haul Truck LP

(PTXC-7 installed in Dash) Includes:
Modular After Market Sale Solutions
OPTION 2: 306215 OMNI Mast N231 HARDWARE
310230 304975 Harness + 305993 Install Kit Ship NR Loose + PTXC (see below note 1)
Radio Ready & GPS (Used in 305994) 310231 304975 Harness + 305994 Install Kit N231 Ship Loose + PTXC (see below note 1) Part No. Description
Komatsu America Factory Solutions Mounting Solution

Order-- 304975 Harness + 305993 Install Kit Ship NR Loose + 305570 PTXC7 License Required 109264 Bolts w/Built in washers for MTG PTXC
to Plate (4X) (Included in 305993 &
Order-- 304975 Harness + 305994 Install Kit N231 Radio Ship Loose + 305570 PTXC7 License Required 305994 Kits)

Note 1: Must Also Order Dispatch PTXC: 305419 PTXC-7” or 305570 PTXC-7 License Required Cables
If using N231 Radio Ready Option must also order: 304975 Harness PTXC MMS Ready Updated
N231 Radio Kit: 306119 (US Version) or 306120 (International Version) Operator Cab

19 39
NJ ALL CONNECTORS (CAN J1939 -
CA
) Y POWER) GO TO CONSOLE FIELD COMPUTERS
TH RT (Shown, But Not Supplied With the System.
NG PA
Important: Must Order Radio Kits Separately LE 3 rd Must select one)
AL M2
OT CAN CO
FTT
.67 M1 Part No. Description
306119 US Radio Kit (3 CO
or 2 305570 PTXC-7 License Required
ET (KAC Factory always uses this)
RN
306120 International Radio Kit HE OR
ET
T1 305419 PTXC-7 With DispatchLicense
NE 6V
ER 9-3
ETH R IN
PW Install Guides:
250461 PTXC In-Dash N231 Radio
250505 PTXC In-Dash No Radio
PT (Radio supplied by customer)
XC
CA
GPS BL
EH
AR
NE
SS

305340 306034
Injector Kit

LY
TE
RA
IN-
DA E PA
SH S
BR
AC R
To 2 pin KE DE
T OR
Deustch in T
Console for 12V MUS
305464 GPS Only Antenna
Kit - No Radio (Used in 305993) NOTES:
108154 This configuration is only applicable to certain Komatsu
Antenna Trucks, that are designed for PTXC In-Dash Mounting.
Prior to hardware pre-configuration visit, please contact

Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved.

Corporate Global Support.

If adding to an existing system, then line-item only the parts needed.

This drawing is not intended to be a complete manufacturing, installation or

service document. Items on this drawing may have changed without notice.
305354 See each option’s SAP BOM for a complete and current list of all of its
components and drawings. If this drawing does not match the SAP BOM, the
Mount SAP BOM prevails.

Mobile hardware configurations may vary depending on type of equipment and

application.

Diagram not to scale. Specifications subject to change without notice.

306012 DWG-4035509 [Rev B]

Radio MTG Kit Revision Date ECO
A November 18, 2020 #101851
B March 3, 2021 #101893

Copyright © 2021 Modular Mining Systems, Inc. All rights reserved.

32
Installation Guide for Komatsu Electric Drive Haul Trucks
33
4 3 2 1
DWG-4020893

REVISIONS
REV DESCRIPTION ENG DATE MFG QA
A ECO#100475 INITIAL RELEASE CM

D B ECO#101132 FORMAT GRADE UPDATE CM 4/18 PL CZ D

(2.4)

5
C C

SCALE 0.330
4
NOTES:

1. THIS DRAWING IS ONLY VALID WHEN USED IN

CONJUNCTION WITH THE CONTROLLING BOM

1 2. REFERENCE DESIGNATORS AND BALLOONS ON

THIS DRAWING CORRESPOND TO REFERENCE
DESIGNATORS ON THE BOM
B B
3. TIGHTEN ALL HARDWARE TO TORQUE SPECIFIED
IN PROCEDURE MWI-PDA-001 UNLESS OTHERWISE
NOTED. ALL HARDWARE MUST BE INSTALLED WITH
HARDWARE ADHESIVE, MMS P/N:100546
3 UNLESS OTHERWISE NOTED

P/N 305354: GPS BRKT, SMALL TRUCK BANDCLAMP KIT

P/N 305443: GPS BRKT W ANT BANDCLAMP TRUCK KIT
TOLERANCES R
UNLESS OTHERWISE PROPRIETARY RIGHTS are included in
SPECIFIED: 1 PLACE: .100 all the information disclosed herein.
2 DIMENSIONS ARE IN INCHES
2 PLACES: .020 This information is submitted in
3 PLACES: .010 R
AND APPLY AFTER CHEMICAL confidence, and neither this document Modular Mining Systems, Inc.
COATINGS AND PLATING BUT FRACTIONS: 1/4 nor the information disclosed herein
PRIOR TO ANY PRIME OR PAINT ANGLES: 2 shall be reproduced or transferred to TITLE
MATERIAL any other documents, nor shall it be
PARTS TO BE FREE OF
NA used or disclosed to any persons for
A BURRS AND SHARP EDGES manufacturing or any other reasons
GPS BRKT W ANT BANDCLAMP A
except as specifically authorized in
ALL MATERIALS TO BE FINISH advance in writing by Modular Mining SMALL TRUCK KIT
ROHS COMPLIANT NA Systems, Inc. SCALE SHEET
0.500 1 of 1 SIZE DRAWING NO REV
WORKMANSHIP TO GRADE
c 2017 MODULAR MINING SYSTEMS, INC. FILE
COMPLY WITH 3RD ANGLE
MMS-QAD-002 PROJECTION DRN:C.MARTIN DATE: 9/22/15 DWG-4020893
MARTIN '17
C B DWG-4020893 B
4 3 2 1

Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved.

 Installation Guide for Komatsu Electric Drive Haul Trucks

Appendix B - Cable Drawings

Part No. Description Drawing No. Page No.

304975 HARNESS, PTXC MMS READY UPDATED DWG-4023632 35

OPERATOR CAB

Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved. 34

 PTXC Mobile Platform (w/Third-Party Radio)

DWG-4023632

35 Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved.

 Installation Guide for Komatsu Electric Drive Haul Trucks

Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved. 36

 PTXC Mobile Platform (w/Third-Party Radio)

37 Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved.

 Installation Guide for Komatsu Electric Drive Haul Trucks

Revision History

Version Date Comments ECO

A March 2021 First issue. 101881

Copyright © 2021 MODULAR MINING SYSTEMS, INC. All rights reserved. 38