TB Shoot
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MAINTENANCE
SCHEMATIC MANUAL
REVISION 3.2
NOTICE: These commodities, technology or software were exported from the United States in
accordance with the Export Administration Regulations. Diversion contrary to U.S. law is prohibited.
FOR TRAINING PURPOSES ONLY
Courses for the Twin Otter and other de Havilland aircraft are taught at:
Page *Revision
No. No.
Cover........................................................................................ 3.2 28-iv - 28-1............................................................................... 3.1 28D-1........................................................................................ 3.1
Copyright.................................................................................. 3.1 28-2 - 28-29............................................................................. 3.2 28D-2 - 28D-7.......................................................................... 3.2
21-i........................................................................................... 3.2 30-i - 30-ii................................................................................. 3.1 28D-8........................................................................................ 3.1
21-ii........................................................................................... 3.1 30-iii.......................................................................................... 3.2 28D-9 - 28D-13........................................................................ 3.2
21-iii.......................................................................................... 3.2 30-1.......................................................................................... 3.1 61D-1 - 61D-3.......................................................................... 3.1
21-iv - 21-1............................................................................... 3.1 30-2 - 30-3............................................................................... 3.2 61D-4........................................................................................ 3.2
21-2 - 21-9............................................................................... 3.2 30-4.......................................................................................... 3.1 61D-5 - 61D-7.......................................................................... 3.1
21-10........................................................................................ 3.1 30-5.......................................................................................... 3.2
24-i........................................................................................... 3.2 30-6.......................................................................................... 3.1
24-ii........................................................................................... 3.1 30-7 - 30-9............................................................................... 3.2
24-iii.......................................................................................... 3.2 30-10 - 30-11........................................................................... 3.1
24-iv - 24-1............................................................................... 3.1 32-i........................................................................................... 3.2
24-2.......................................................................................... 3.2 32-ii........................................................................................... 3.1
24-3.......................................................................................... 3.1 32-iii.......................................................................................... 3.2
24-4 - 24-15............................................................................. 3.2 32-1.......................................................................................... 3.1
24-16 - 24-17........................................................................... 3.1 32-2 - 32-6............................................................................... 3.2
24-18 - 24-30........................................................................... 3.2 61-i........................................................................................... 3.2
24-31........................................................................................ 3.1 61-ii........................................................................................... 3.1
24-32 - 24-33........................................................................... 3.2 61-iii.......................................................................................... 3.2
26-i........................................................................................... 3.2 61-1 - 61-2............................................................................... 3.1
26-ii........................................................................................... 3.1 61-3 - 61-19............................................................................. 3.2
26-iii.......................................................................................... 3.2 80-i........................................................................................... 3.2
26-iv - 26-1............................................................................... 3.1 80-ii........................................................................................... 3.1
26-2 - 26-13............................................................................. 3.2 80-iii.......................................................................................... 3.2
28-i........................................................................................... 3.2 80-1.......................................................................................... 3.1
28-ii........................................................................................... 3.1 80-2 - 80-7............................................................................... 3.2
28-iii.......................................................................................... 3.2 D-i - D-iii................................................................................... 3.2
FOR TRAINING PURPOSES ONLY
Air Conditioning 21
NOTICE Electrical 24
The illustrations in this manual were developed in conjunction with the Twin
Otter Series 100/200/300 Maintenance Training Manuals issued by FlightSafety
International. References to the schematics in this manual are made throughout Fire Protection 26
the Twin Otter Series 100/200/300 Maintenance Training Manual, which may be
used for more detailed explanations.
The material contained in this training manual is based on information obtained Fuel 28
from the aircraft manufacturer’s Pilot Manuals and Maintenance Manuals. It is to
be used for familiarization and training purposes only. At the time of printing it
contained then-current information. In the event of conflict between data provided
herein and that in publications issued by the manufacturer or the FAA, that of the Ice and Rain Protection 30
manufacturer or the FAA shall take precedence.
We at FlightSafety want you to have the best training possible. We welcome any
suggestions you might have for improving this manual or any other aspect of our Amphibian Landing Gear 32
training program.
Propeller Systems 61
Engine Starting 80
Differences D
FOR TRAINING PURPOSES ONLY
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
CHAPTER 21
AIR CONDITIONING
CONTENTS
Page
AUTOMATIC TEMPERATURE CONTROLLER.......................................................21-3
Manual Temperature Control Mode.....................................................................21-5
TEMPERATURE CONTROL.....................................................................................21-7
General...............................................................................................................21-7
21
ILLUSTRATIONS
Figure Title Page
21-1 Air Conditioning Electrical Schematic - Auto Mode.................................21-2
CHAPTER 21
AIR CONDITIONING
21
FOR TRAINING PURPOSES ONLY 21-1
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
DUCT TEMPERATURE
BLEED OVERHEAT SW HOLD MAN OFF AUTO CONTROL
AIR DUCT TEMP WARM COOL PANEL
OVERHEAT CAUTION SELECTOR
LIGHTS
5A DIMMING
CAUTION CONTROL BOX
28-VDC LIGHT
L BUS F
20A
CABIN HEAT C
AND VENT
21 25 PSI
L
N B
I
G D
K
B 20 PSI
C
E
M
D
DUAL PRESSURE SWITCH
A
J
H
E
F
AUTOMATIC
TEMPERATURE
CONTROLLER LEGEND
A B C D E F B A C D C B A E D A B POWER INPUT TO
AUTOMATIC TEMPERATURE
OPEN CLOSE CONTROLLER
OPERATIONAL CONDITIONS:
OUTPUT FROM AUTOMATIC 1. AUTO MODE
TEMPERATURE CONTROLLER 2. SYSTEM PRESSURE GREATER THAN 25 PSI
TO OPEN HOT AIR VALVE 3. AUTO TEMP CONTROLLER CAN OPEN
OR CLOSE HOT AIR VALVE
OUTPUT FROM AUTOMATIC
TEMPERATURE CONTROLLER
TO CLOSE HOT AIR VALVE
CABIN TEMPERATURE SENSOR DUCT TEMPERATURE HOT AIR VALVE ACTUATOR OUTSIDE AIR
SENSOR TEMP SENSOR
AUTOMATIC TEMPERATURE
CONTROLLER
When the mode selector is set to auto, the temperature rheostat is
armed for automatic temperature selection (Figure 21-4). Positioning
the rheostat between cool and warm supplies the desired temperature
demand signal to the controller. In addition, the OAT sensor
supplies an ambient temperature signal to the controller. The cabin
temperature sensor supplies the area temperature signal. Finally,
the duct temperature sensor transmits the duct temperature. The
controller determines the error created by these signals and computes
a correction signal (either hot or cold). The correction signal is
transmitted as pulses to the hot-air mixing valve, driving the valve
in the direction open or closed thereby increasing or decreasing the
volume of hot bleed air supplied to the ejector.
21
DUCT TEMPERATURE
BLEED OVERHEAT SW HOLD MAN OFF AUTO CONTROL
AIR DUCT TEMP WARM COOL PANEL
OVERHEAT CAUTION SELECTOR
LIGHTS
5A DIMMING
CAUTION CONTROL BOX
28-VDC LIGHT
L BUS F
20A
CABIN HEAT C
21 AND VENT
25 PSI
L
N B
I
G D
K
20 PSI
B
C
E
M
D
DUAL PRESSURE SWITCH
A
J
H
E
F
AUTOMATIC
TEMPERATURE
CONTROLLER LEGEND
A B C D E F B A C D C B A E D A B 28 VDC
CABIN TEMPERATURE SENSOR DUCT TEMPERATURE HOT AIR VALVE ACTUATOR OUTSIDE AIR
SENSOR TEMP SENSOR
NOTE
Turning the mode selector switch to the off position
causes the hot-air valve to close.
21
DUCT TEMPERATURE
BLEED OVERHEAT SW HOLD MAN OFF AUTO CONTROL
AIR DUCT TEMP WARM COOL PANEL
OVERHEAT CAUTION SELECTOR
LIGHTS
5A DIMMING
CAUTION CONTROL BOX
28-VDC LIGHT
L BUS F
20A
CABIN HEAT C
AND VENT
21 25 PSI
L
N B
I
G D
K
B 20 PSI
C
E
M
D
DUAL PRESSURE SWITCH
A *NOTE
J
H
E
F
AUTOMATIC
TEMPERATURE
CONTROLLER LEGEND
A B C D E F B A C D C B A E D A B POWER INPUT TO
AUTOMATIC TEMPERATURE
OPEN CLOSE CONTROLLER
*DUAL-PRESSURE SWITCH INSTALLED IF OPERATIONAL CONDITIONS:
OUTPUT FROM AUTOMATIC
LOW-PRESSURE PNEUMATIC SYSTEM IS TEMPERATURE CONTROLLER 1. AUTO MODE
INSTALLED; OTHERWISE A SHORTING TO OPEN HOT AIR VALVE 2. SYSTEM PRESSURE LESS THAN 25 PSI
PLUG WITH TERMINALS B-C AND D-E 3. NO SIGNAL FROM TEMP CONTROLLER TO
LINKED IS INSTALLED. HOT AIR VALVE
CABIN TEMPERATURE SENSOR DUCT TEMPERATURE HOT AIR VALVE ACTUATOR OUTSIDE AIR
SENSOR TEMP SENSOR
Figure 21-4. Air Conditioning Electrical Schematic - Dual Pressure Switch Auto Mode Operations (Sheet 1 of 2)
GENERAL
On airplanes equipped with a surface deice system, a dual-pressure
switch which senses the regulated air pressure is installed. When this
pressure drops to approximately 25 psi, one part of the dual switch
closes and inhibits further movement of the hot-air mixing valve
toward the open position.
NOTE
The dual-pressure switch affects hot-air valve
operation only in the automatic mode. 21
DUCT TEMPERATURE
BLEED OVERHEAT SW HOLD MAN OFF AUTO CONTROL
AIR DUCT TEMP WARM COOL PANEL
OVERHEAT CAUTION SELECTOR
LIGHTS
5A DIMMING
CAUTION CONTROL BOX
28-VDC LIGHT
L BUS F
20A
CABIN HEAT C
AND VENT
21 25 PSI
L
N B
I
G D
K
B 20 PSI
C
E
M
D
DUAL PRESSURE SWITCH
A *NOTE
J
H
E
F
AUTOMATIC
TEMPERATURE
CONTROLLER LEGEND
A B C D E F B A C D C B A E D A B POWER INPUT TO
AUTOMATIC TEMPERATURE
OPEN CLOSE CONTROLLER
*DUAL-PRESSURE SWITCH INSTALLED IF OPERATIONAL CONDITIONS:
OUTPUT FROM AUTOMATIC
LOW-PRESSURE PNEUMATIC SYSTEM IS TEMPERATURE CONTROLLER 1. AUTO MODE
INSTALLED; OTHERWISE A SHORTING TO CLOSE HOT AIR VALVE 2. SYSTEM PRESSURE LESS THAN 20 PSI
PLUG WITH TERMINALS B-C AND D-E 3. AUTO TEMP CONTROLLER CLOSING
LINKED IS INSTALLED. HOT AIR VALVE
CABIN TEMPERATURE SENSOR DUCT TEMPERATURE HOT AIR VALVE ACTUATOR OUTSIDE AIR
SENSOR TEMP SENSOR
Figure 21-4. Air Conditioning Electrical Schematic - Dual Pressure Switch (Sheet 2 of 2)
CHAPTER 24
ELECTRICAL
CONTENTS
Page Page
POWER DISTRIBUTION AND GENERATOR STATIC INVERTER 400 VA SYSTEM (SPECIAL ORDER).................................. 24-25
CONTROL BOX (PRE MOD 6/1274)........................................................................24-3
Operation......................................................................................................... 24-25
POWER DISTRIBUTION AND GENERATOR
CONTROL BOX (POST MOD 6/1651)......................................................................24-5 Operational Conditions.................................................................................... 24-25
General............................................................................................................ 24-19
ILLUSTRATIONS
Figure Title Page Figure Title Page
24-1 DC Generation (Pre Mod 6/1590 or 6/1636).............................................24-2 24-18 400VA Inverter System.......................................................................... 24-24
24-2 DC Generation (Mod 6/1590 or 6/1636)...................................................24-4 24-19 Switched to No.2 400VA Inverter System.............................................. 24-26
24-3 DC Battery Power (Sheet 1 of 6)...............................................................24-6 24-20 400VA Inverter System Failure.............................................................. 24-28
24-4
DC Master and Battery External Switch (S.O.O 6180)..............................24-7 24-21 Normal Power S.O.O.6142..................................................................... 24-30
24-3 Main Battery and DC Master On - Battery Switch On (Sheet 2 of 6)........24-8 24-22 400 Cycle Caution Light........................................................................ 24-31
24-5
DC Master and Battery External Switch (S.O.O 6180)..............................24-9 24-23 AC Inverter Control Panel..................................................................... 24-31
24-3 External Power (Sheet 3 of 6)................................................................ 24-10 24-24 No.1 Inverter Failed S.O.O.6142............................................................ 24-32
24
24-6
DC Master and Battery External Switch (S.O.O 6180)........................... 24-11 24-25 AC Inverter Control Panel..................................................................... 24-33
24-7
DC Master and Battery External Switch (S.O.O 6180)........................... 24-13
CHAPTER 24
ELECTRICAL
24
FOR TRAINING PURPOSES ONLY 24-1
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
24
C+ B+
LEFT STARTER/GEN
A+
D
E NEG
24
A2
LSR TO RIGHT
A1 A2 START AND
LGR IGN CIRCUITS
A1
TO RIGHT
REV CURRENT
RELAY (K2)
X2
LEFT REV CURRENT RELAY (K1)
LGR 3 CURRENT
LIMITERS
X1
A3
K9
A2
3 CURRENT
LIMITERS
C+ B+ B+
STARTER GEN
INPUT OUTPUT
LEFT GEN VOLTAGE
REGULATOR
GEN GEN
FIELD A+
A+ A VR C
FIELD +VE
VOLTS
LEFT STARTER/GEN
VOLT SENSE B
(REGULATOR
POINT ON BUS)
EQUALIZER F
BUS
OVER VOLTAGE
EQUALIZER
GROUND
SENSE
–VE
D E G
EQUALIZER D B2 B1
NEG D
E CIRCUIT LGFC
E NEG LGFC K5
LGFC K9
A2 A3 B3 B2
100 Ω
The latest post mod 6/1651 power distribution and generator control
box (Figure 24-2) now replaces the reverse current circuit breaker
(RCCB) with three 150 amp current limiters. Three additional current
limiters are located at the opposite end of the power supply cables
in the battery bay area. The K1 and K2 reverse current relays that
are installed at each end of the box by mod 6/1591 maintain relay
isolation to ensure an overheat condition of one relay will not effect
the other relay. The left and right 30 and 50 amp circuit breaker
location groups are retained on the circuit breaker panel relating to
the DC bus power supply.
24
MSM Figure 24-1 and Figure 24-2 illustrate the DC generation
system with and without mods 6/1590 and 6/1636.
VOLT METER
L IGN
PRE MOD 6/1371
7 6 PRE OR 7 POST MOD 6/1389
L GEN 15A
X2 10A LEFT REVERSE CURRENT RELAY K1 8 REFER TO Figure 24-5. Logic Gate
CONTROL CURRENT LIMITERS
3 CURRENT
FAIL AUX BATTERYREL ABR
LIMITERS
K16
24
RELAY FROM
ON B2
RIGHT L GEN
GENERATOR
LEFT EXT PWR SHUNT
GENERATOR EXT REL COIL
CONTROL START START EPR
DIODE DIODE PWR
SWITCH A2 RECEPT. 30A
L GEN
C+ B+ K5 START MAN MAIN
STARTER GEN ON IGNITION
A1 SWITCH 3 BATTERY
INPUT OUTPUT MODE NORM 24V
RESET SW
K5
RELAY SOL K8 K7
VOLTAGE TRIM LSR X2 X2 X2 A X2 D2
RESISTOR B2 CR1 CR2
K7 C2 C1 C1 C2
A GEN FIELD
B1
FIELD A+ B K8 K7
VOLT SENSE DC MASTER SW
(REGULATOR CR3
POINT ON BUS) T B3 LEFT FUEL
CONTROL LEVER OFF ON
G GROUND C LOVR K9 LIMIT SWITCH BUS TIE
B2
OFF IGNITER
GEN P EXCITER SWITCH
+VE VOLTS EXTERNAL BATTERY OPEN
EQUALIZER D D EQUALIZER
CIRCUIT SENSE S X1
K
EQUALIZER L GEN EXTERNAL / BATTERY SW SPARK NORMAL
LOVR K5 FIELD
BUS PLUGS
REL
G X2
LEFT GEN VOLTAGE B1
REGULATOR A2 A2
E NEG K5
B2 A3
PD-K5
A3
PD-K6 LEGEND
LEFT
GENERATOR MAIN BATTERY
SHUNT
FIELD
TICKLER
D2 D3 D3 D2 AUX BATTERY
100 DC GROUND
DC VOLT METER K8 K7
V D2 D1 D1 D2
RIGHT
K8 K7 STARTER/
GENERATOR
OPERATIONAL CONDITIONS
1. DC master switch off position.
2. Battery/external switch off position.
24
Figure 24-4. D
C Master and Battery External Switch
(S.O.O 6180)
VOLT METER
L IGN
5 20A, CIRCUIT BREAKERS
7 PRE MOD 6/1371
L GEN 15A
X2 10A LEFT REVERSE CURRENT RELAY K1
CONTROL CURRENT LIMITERS 6 PRE OR 7 POST MOD 6/1389
3 CURRENT
FAIL AUX BATTERYREL ABR
LIMITERS
K16
24 ON
RELAY
B2 FROM
RIGHT L GEN
GENERATOR
LEFT EXT PWR SHUNT
GENERATOR EXT REL COIL
CONTROL START START EPR
DIODE DIODE PWR
SWITCH A2 RECEPT. 30A
L GEN
C+ B+ K5 START MAN MAIN
STARTER GEN ON IGNITION
A1 SWITCH 3 BATTERY
INPUT OUTPUT MODE NORM 24V
RESET SW
K5
VOLTAGE TRIM RELAY SOL K8 K7
LSR X2 X2 X2 A X2 D2
RESISTOR B2 CR1 CR2
K7 C2 C1 C1 C2
A GEN FIELD
B1
FIELD A+ B K8 K7
VOLT SENSE DC MASTER SW
(REGULATOR CR3
POINT ON BUS) T B3 LEFT FUEL
CONTROL LEVER OFF ON
G GROUND C LOVR K9 LIMIT SWITCH BUS TIE
B2
OFF IGNITER
GEN P EXCITER SWITCH
+VE VOLTS EXTERNAL BATTERY OPEN
EQUALIZER D D EQUALIZER
CIRCUIT SENSE S X1
K
EQUALIZER L GEN EXTERNAL / BATTERY SW SPARK NORMAL
LOVR K5 FIELD
BUS PLUGS
REL
G X2
LEFT GEN VOLTAGE B1
REGULATOR A2 A2
E NEG K5
B2 A3
PD-K5
A3
PD-K6 LEGEND
LEFT
GENERATOR MAIN BATTERY
SHUNT
FIELD
TICKLER
D2 D3 D3 D2 AUX BATTERY
100 DC GROUND
DC VOLT METER K8 K7
V D2 D1 D1 D2
RIGHT
K8 K7 STARTER/
GENERATOR
Figure 24-5. D
C Master and Battery External Switch
(S.O.O 6180)
VOLT METER
L IGN
5 20A, CIRCUIT BREAKERS
7 PRE MOD 6/1371
L GEN 15A
X2 10A LEFT REVERSE CURRENT RELAY K1
CONTROL CURRENT LIMITERS 6 PRE OR 7 POST MOD 6/1389
3 CURRENT
FAIL AUX BATTERYREL ABR
LIMITERS
24 ON
RELAY FROM
RIGHT L GEN
GENERATOR
LEFT EXT PWR SHUNT
GENERATOR EXT REL COIL
CONTROL PWR EPR
SWITCH A2 RECEPT. 30A
L GEN
C+ B+ K5 MAIN
STARTER GEN ON
A1 3 BATTERY
INPUT OUTPUT 24V
RESET
K5
VOLTAGE TRIM K8 K7
D2
RESISTOR B2 CR1 CR2
K7 C2 C1 C1 C2
A GEN FIELD
B1
FIELD A+ B K8 K7
VOLT SENSE DC MASTER SW
(REGULATOR CR3
POINT ON BUS) T B3 LEFT FUEL
CONTROL LEVER OFF ON
G GROUND C LOVR K9 LIMIT SWITCH BUS TIE
B2
OFF IGNITER
GEN P EXCITER SWITCH
+VE VOLTS EXTERNAL BATTERY OPEN
EQUALIZER D D EQUALIZER
CIRCUIT SENSE S X1
K
EQUALIZER L GEN EXTERNAL / BATTERY SW SPARK NORMAL
LOVR K5 FIELD
BUS PLUGS
REL
G X2
LEFT GEN VOLTAGE B1
REGULATOR A2 A2
E NEG K5
B2 A3
PD-K5
A3
PD-K6 LEGEND
LEFT
GENERATOR EXTERNAL POWER
SHUNT
FIELD
TICKLER
D2 D3 D3 D2 DC GROUND
100
DC VOLT METER K8 K7
V D2 D1 D1 D2
RIGHT
K8 K7 STARTER/
GENERATOR
EXTERNAL POWER
1. DC master switch in on position.
2. Battery/external switch to external position.
3. External switch position energizes external power relay (EPR) coil.
4. EPR contacts close, supplying voltage to left/right DC bus and
aux battery bus.
5. Main battery disconnected.
6. Aux battery disconnected.
NOTE
With external switch selected on, all power on aircraft
comes from external power cart. 24
Figure 24-6. D
C Master and Battery External Switch
(S.O.O 6180)
VOLT METER
L IGN
5 20A, CIRCUIT BREAKERS
7 PRE MOD 6/1371
L GEN 15A
X2 10A LEFT REVERSE CURRENT RELAY K1
CONTROL CURRENT LIMITERS 6 PRE OR 7 POST MOD 6/1389
3 CURRENT
FAIL AUX BATTERYREL ABR
LIMITERS
RELAY
24
FROM
ON L GEN
RIGHT
GENERATOR
LEFT EXT PWR SHUNT
GENERATOR EXT REL COIL
CONTROL PWR EPR
SWITCH A2 RECEPT. 30A
L GEN
C+ B+ K5 MAIN
STARTER GEN ON
A1 3 BATTERY
INPUT OUTPUT 24V
RESET
K5
VOLTAGE TRIM K8 K7
D2
RESISTOR B2 CR1 CR2
K7 C2 C1 C1 C2
A GEN FIELD
B1
FIELD A+ B K8 K7
VOLT SENSE DC MASTER SW
(REGULATOR CR3
POINT ON BUS) T B3 LEFT FUEL
CONTROL LEVER OFF ON
G GROUND C LOVR K9 LIMIT SWITCH BUS TIE
B2
OFF IGNITER
GEN P EXCITER SWITCH
+VE VOLTS EXTERNAL BATTERY OPEN
EQUALIZER D D EQUALIZER
CIRCUIT SENSE S X1
K
EQUALIZER L GEN EXTERNAL / BATTERY SW SPARK NORMAL
LOVR K5 FIELD
BUS PLUGS
REL
G X2
LEFT GEN VOLTAGE B1
REGULATOR A2 A2
E NEG K5
B2 A3
PD-K5
A3
PD-K6 LEGEND
LEFT
GENERATOR MAIN BATTERY
SHUNT
FIELD
TICKLER
D2 D3 D3 D2 AUX BATTERY
100
DC VOLT METER K8 K7 MAIN POWER
V D2 D1 D1 D2 GENERATOR
RIGHT
STARTER/
K8 K7
GENERATOR DC VOLTS
DC GROUND
VOLT METER
L IGN
5 20A, CIRCUIT BREAKERS
7 PRE MOD 6/1371
L GEN 15A
X2 10A LEFT REVERSE CURRENT RELAY K1
CONTROL CURRENT LIMITERS 6 PRE OR 7 POST MOD 6/1389
3 CURRENT
FAIL AUX BATTERYREL ABR
LIMITERS
24 RELAY K16
B2 FROM
ON L GEN
RIGHT
GENERATOR
LEFT EXT PWR SHUNT
GENERATOR EXT REL COIL
CONTROL START START EPR
DIODE DIODE PWR
SWITCH A2 RECEPT. 30A
L GEN
C+ B+ K5 START MAN MAIN
STARTER GEN ON IGNITION
A1 SWITCH 3 BATTERY
INPUT OUTPUT MODE NORM 24V
RESET SW
K5
RELAY SOL K8 K7
VOLTAGE TRIM LSR X2 X2 X2 A X2 D2
RESISTOR B2 CR1 CR2
K7 C2 C1 C1 C2
A GEN FIELD
B1
FIELD A+ B K8 K7
VOLT SENSE DC MASTER SW
(REGULATOR CR3
POINT ON BUS) T B3 LEFT FUEL
CONTROL LEVER OFF ON
G GROUND C LOVR K9 LIMIT SWITCH BUS TIE
B2
OFF IGNITER
GEN P EXCITER SWITCH
+VE VOLTS EXTERNAL BATTERY OPEN
EQUALIZER D D EQUALIZER
CIRCUIT SENSE S X1
K
EQUALIZER L GEN EXTERNAL / BATTERY SW SPARK NORMAL
LOVR K5 FIELD
BUS PLUGS
REL
G X2
LEFT GEN VOLTAGE B1
REGULATOR A2 A2
E NEG K5
B2 A3
PD-K5
A3
PD-K6 LEGEND
LEFT
GENERATOR MAIN BATTERY
SHUNT
FIELD
TICKLER
D2 D3 D3 D2 AUX BATTERY
100
DC VOLT METER K8 K7 MAIN POWER
V D2 D1 D1 D2 GENERATOR
RIGHT
STARTER/
K8 K7
GENERATOR DC VOLTS
DC GROUND
LEFT GENERATOR ON
When a generator is selected online using the generator switch, a
voltage is supplied through the gen control R or gen control L circuit
breaker. This control voltage will close the reverse current relay (RCR)
and enable the generator to supply power to the DC bus. When the
generator switch is moved to the off position, the generator field circuit
is interrupted and the RCR will open.
Four (4) conditions must be met before the RCR will close and
connect the generator output to the DC buses:
•• The generator voltage output must be greater than 22 volts.
•• It must be positive (not negative) DC output.
•• The generator voltage must be 0.5 volts higher than the voltage Figure 24-11. DC Load Meter Panel
present on the battery contact.
24
•• The flow of current must be from the generator to the bus.
Reverse current relay is used for generator output to power left bus
and battery.
24
24-16 FOR TRAINING PURPOSES ONLY
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
24
INVERTER
CONTROL
RELAY
D3 D2 D1 C3 C2 C1 B3 B2 B1 A3 A2 A1
BAT/EXT L DC 20A E
1 PWR BUS 2 BUS
D
B 115VAC
RELAY R DC 5A G 26VAC
BUS INV NO.2 C
CONT
TRANSFORMER T1 T2
24 INV NO.1 AUTOTRANSFORMERS
INVERTER
115VAC
FUSES INVERTER NO. 2
C
26VAC B 115VDC
FUSES
INV NO.2 G 26VAC
A 28VDC
1 E
TB32
2 F
STATIC INVERTERS
3 C3 C2 C1 B3 B2 B1 A3 A2 A1 D
GROUND LIGHT
2 POST MOD 6/1292 OR MOD 6/1372
OPERATIONAL CONDITIONS
1. No.1 inverter on.
2. L DC bus powered by battery or generator or external power. RESET PROPS
INVERTER
CONTROL
RELAY
D3 D2 D1 C3 C2 C1 B3 B2 B1 A3 A2 A1
BAT/EXT L DC 20A E
1 PWR BUS 2 BUS
D
B 115VAC
RELAY R DC 5A G 26VAC
BUS INV NO.2 C
CONT
TRANSFORMER T1 T2
24 INV NO.1 AUTOTRANSFORMERS
INVERTER
115VAC
FUSES INVERTER NO. 2
C
26VAC B 115VDC
FUSES
INV NO.2 G 26VAC
A 28VDC
1 E
TB32
2 F
STATIC INVERTERS
3 C3 C2 C1 B3 B2 B1 A3 A2 A1 D
GROUND LIGHT
2 POST MOD 6/1292 OR MOD 6/1372
INVERTER
CONTROL
RELAY
D3 D2 D1 C3 C2 C1 B3 B2 B1 A3 A2 A1
BAT/EXT L DC 20A E
1 PWR BUS 2 BUS
D
B 115VAC
RELAY R DC 5A G 26VAC
BUS INV NO.2 C
CONT
TRANSFORMER T1 T2
24 INV NO.1 AUTOTRANSFORMERS
INVERTER
115VAC
FUSES INVERTER NO. 2
C
26VAC B 115VDC
FUSES
INV NO.2 G 26VAC
A 28VDC
1 E
TB32
2 F
STATIC INVERTERS
3 C3 C2 C1 B3 B2 B1 A3 A2 A1 D
GROUND LIGHT
2 POST MOD 6/1292 OR MOD 6/1372
X1
INVERTER NO. 1
INV NO.2
R DC 20A
BUS E AC GRD
BAT/EXT L DC 20A
1 PWR BUS 2 BUS
G 28VDC
C DC GRD
RELAY
TRANSFORMER
24 R DC
BUS
5A
INV NO.2
CONT
INV NO.1
RADIO
BUSES
26VAC 26VAC
INVERTER NO. 2
T1 T2
INSTR BUS BUS B DC GRD
INVERTER AUTOTRANSFORMERS
A 28VDC
115VAC 115VAC
400~
LEGEND FAIL P/O
DIMMING
28 VDC RELAY (K1)
1 PRE MOD 6/1292 AND PRE MOD 6/1372
115 VAC 5A L DC
26 VAC 2 POST MOD 6/1292 OR MOD 6/1372 400~ BUS
GROUND 400~ FAIL
3 RELAY ADDED POST MOD 6/1274 FAIL
CAUTION
LIGHT
OPERATION
With the inverter control switch set on no.1, power from the battery/
external or left DC bus is fed through the normal closed contacts of
the inverter control relay to no.1 inverter. The 115-volt output is then
fed to the aircraft services through the control switch and relevant
fuses. The 26-volt output from the autotransformer is fed to the AC
failure relay K8 (which opens the circuit of the 400 ~ fail caution
light), and through the control switch and relevant fuses. The radio
AC relay connects AC power to the radio system.
OPERATIONAL CONDITIONS
1. No.1 inverter on.
X1
INVERTER NO. 1
INV NO.2
R DC 20A
BUS E AC GRD
BAT/EXT L DC 20A
1 PWR BUS 2 BUS
G 28VDC
C DC GRD
RELAY
TRANSFORMER
24 R DC
BUS
5A
INV NO.2
CONT
INV NO.1
RADIO
BUSES
26VAC 26VAC
INVERTER NO. 2
T1 T2
INSTR BUS BUS B DC GRD
INVERTER AUTOTRANSFORMERS
A 28VDC
115VAC 115VAC
400~
LEGEND FAIL P/O
DIMMING
28 VDC RELAY (K1)
1 PRE MOD 6/1292 AND PRE MOD 6/1372
115 VAC 5A L DC
26 VAC 2 POST MOD 6/1292 OR MOD 6/1372 400~ BUS
GROUND 400~ FAIL
3 RELAY ADDED POST MOD 6/1274 FAIL
CAUTION
LIGHT
X1
INVERTER NO. 1
INV NO.2
R DC 20A
BUS E AC GRD
BAT/EXT L DC 20A
1 PWR BUS 2 BUS
G 28VDC
C DC GRD
RELAY
TRANSFORMER
24 R DC
BUS
5A
INV NO.2
CONT
INV NO.1
RADIO
BUSES
26VAC 26VAC
INVERTER NO. 2
T1 T2
INSTR BUS BUS B DC GRD
INVERTER AUTOTRANSFORMERS
A 28VDC
115VAC 115VAC
400~
LEGEND FAIL P/O
DIMMING
28 VDC RELAY (K1)
1 PRE MOD 6/1292 AND PRE MOD 6/1372
115 VAC 5A L DC
26 VAC 2 POST MOD 6/1292 OR MOD 6/1372 400~ BUS
GROUND 400~ FAIL
3 RELAY ADDED POST MOD 6/1274 FAIL
CAUTION
LIGHT
24
INVERTER NO. 1
1 2 INV NO. 1
BAT/EXT L DC 20A A 28V DC
PWR BUS BUS
INV NO. 2 F
E
R DC 20A
BUS D
P/O P/O CAUTION B 115V AC
RELAY K13 RELAY K8 LIGHTS G 26V AC
DIMMING
INVERTER CONTROL C
BOX
SW NO.2
DIMMING 3
NORM CIRCUITS TRANSFORMER
115V AC OFF T1
FUSES
EMER
24 COPILOT'S
R BUS 3 LV
INSTR NORM
3 HV
OFF
EMER
INVERTER NO. 2
SW NO.1 TB32
26 V 1 C
NORM
TO 115 V 2 B 115V AC
RADIO G 26V AC
OFF SYSTEM 26 V 3
HV A 28V DC
EMER 3 3
PILOT'S 115V AC T2 E
INSTR FUSES TRANSFORMER LV
NORM L BUS F
3
D
OFF C3 C2 C1 B3 B2 B1 A3 A2 A1
26V AC
FUSES RADIO AC SUPPLY
EMER
CONTROL RELAY 3 NOTES:
INVERTER NO. 1
1 2 INV NO. 1
BAT/EXT L DC 20A A 28V DC
PWR BUS BUS
INV NO. 2 F
E
R DC 20A
BUS D
P/O P/O CAUTION B 115V AC
RELAY K13 RELAY K8 LIGHTS G 26V AC
DIMMING
INVERTER CONTROL C
BOX
SW NO.2
FAILED
DIMMING 3
NORM CIRCUITS TRANSFORMER
115V AC OFF T1
FUSES
EMER
24 COPILOT'S
R BUS 3 LV
INSTR NORM
3 HV
OFF
EMER
INVERTER NO. 2
SW NO.1 TB32
26 V 1 C
NORM
TO 115 V 2 B 115V AC
RADIO G 26V AC
OFF SYSTEM 26 V 3
HV A 28V DC
EMER 3
PILOT'S 115V AC T2 3 E
INSTR FUSES TRANSFORMER LV
NORM L BUS F
3
D
26V AC OFF C3 C2 C1 B3 B2 B1 A3 A2 A1
FUSES RADIO AC SUPPLY
EMER
CONTROL RELAY 3
NOTES:
Conditions:
CO-PILOT PILOT
1. Left inverter failure. INVERTERS GYRO ½ A DIR ½ A ART DIR ½ A ART
COMP GYRO HORIZ GYRO HORIZ
2. Left inverter selected to emergency. R BUS
NORM 24
L BUS
OFF NORM TORQUE PRESS OIL PRESS FUEL FLOW
L ½A R L ½A R L ½A R
EMER
OFF
EMER
FUEL QTY
FWD ½ A AFT
CHAPTER 26
FIRE PROTECTION
CONTENTS
Page
INTRODUCTION......................................................................................................26-3
GENERAL.................................................................................................................26-3
FIRE DETECTING....................................................................................................26-5
Operational Conditions.......................................................................................26-5
Conditions...........................................................................................................26-7
Operational Conditions.......................................................................................26-9
Conditions........................................................................................................ 26-13
26
ILLUSTRATIONS
Figure Title Page
26-1 Fire Detection and Extinguishing - No Fire Warning (Sheet 1 of 7)..........26-2
CHAPTER 26
FIRE PROTECTION
26
FOR TRAINING PURPOSES ONLY 26-1
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
FIRE BELL
MUTE SWITCH
FIRE BELL
R/H ENGINE
L 28-VDC FIRE BOTTLE
BUS FIRE CONTROL PANEL
R FIRE EXT
5A
R FIRE
PULL HANDLE
R FIRE DET
5A DET DET DET DET
NO. 4 NO. 3 NO. 2 NO. 1
R FIRE DET FIRE
FAULT IND WARNING
LIGHT
26 RIGHT
INTRODUCTION NOTES
All Twin Otter aircraft are equipped with engine fire detection and
fire extinguishing systems. The two systems operate independently
of each other and are controlled from the flight compartment.
GENERAL
The engine fire detection system provides the means to detect a
fire or overheat condition in either engine nacelle. The system is
automatic and is in operation any time the left DC bus is powered.
The bottle may be discharged by pulling on the appropriate fire pull
handle in the flight compartment, provided DC power is available
on the left bus.
26
FIRE BELL
MUTE SWITCH
FIRE BELL
R/H ENGINE
L 28-VDC FIRE BOTTLE
BUS FIRE CONTROL PANEL
R FIRE EXT
5A
R FIRE
PULL HANDLE
OPERATIONAL CONDITIONS
1. Right engine no.1 detector senses temperature above 300/450°F.
2. 28VDC power provided from R fire det fault ind through R/H
no.1 detector to the R/H fire warning light and fire bell control
circuit coil.
3. Fire bell 28VDC provided by R fire det circuit. 28 VDC for the
fire bell provided by R fire det circuit.
26
FIRE BELL
MUTE SWITCH
FIRE BELL
R/H ENGINE
L 28-VDC FIRE BOTTLE
BUS FIRE CONTROL PANEL
R FIRE EXT
5A
R FIRE
PULL HANDLE
R FIRE DET
5A DET DET DET DET
NO. 4 NO. 3 NO. 2 NO. 1
R FIRE DET FIRE
FAULT IND WARNING
LIGHT
26 RIGHT
Figure 26-1. Fire Detection and Extinguishing - Test Switch in Test Position (Up) (Sheet 3 of 7)
CONDITIONS NOTES
1. Test switch in test position.
2. All circuits are put to a series configuration to check fire loop
integrity.
3. Both circuits are being tested.
4. Fire warning light is on.
5. Both fire loops will energize fire bell.
26
FIRE BELL
MUTE SWITCH
FIRE BELL
R/H ENGINE
L 28-VDC FIRE BOTTLE
BUS FIRE CONTROL PANEL
R FIRE EXT
5A
R FIRE
PULL HANDLE
Figure 26-1. Fire Detection and Extinguishing - Ground Fault Right Magnetic CB Failed (Sheet 4 of 7)
OPERATIONAL CONDITIONS
1. Short circuit on normally powered detector circuit.
2. R fire det fault ind magnetic type switch circuit breaker opens.
3. Power (28VDC) is rerouted.
26
FIRE BELL
MUTE SWITCH
FIRE BELL
R/H ENGINE
L 28-VDC FIRE BOTTLE
BUS FIRE CONTROL PANEL
R FIRE EXT
5A
R FIRE
PULL HANDLE
Figure 26-1. Fire Detection and Extinguishing - Ground Fault Right Magnetic CB Failed with Overheat Condition (Sheet 5 of 7)
OPERATIONAL CONDITIONS
1. Short circuit on normally powered detector circuit.
2. R fire det fault ind magnetic type switch circuit breaker opens.
3. Power (28VDC) is rerouted to second loop.
4. Right engine #1 detector senses temperature over 300°F.
5. Fire pull handle light will turn on.
6. Bell will ring (optional). 26
FIRE BELL
MUTE SWITCH
FIRE BELL
R/H ENGINE
L 28-VDC FIRE BOTTLE
BUS FIRE CONTROL PANEL
R FIRE EXT
5A
R FIRE
PULL HANDLE
Figure 26-1. Fire Detection and Extinguishing - Ground Fault Right Magnetic CB Failed - Fire Detection Test Switch Activated (Sheet 6 of 7)
In the event of a ground fault (short circuit) occurring in the loop NOTES
supplied through the magnetic circuit breaker, the circuit breaker will
disengage, the center arm within the breaker moves to disconnect the
ground and provide an alternative power supply to the second loop.
The test switch when selected to test, connects the two thermal-detecting
loops of each engine system in series and completes a circuit through
the warning light to ground, thus allowing the continuity of the loops,
and the serviceability of the lights to be verified.
CONDITIONS
1. Short circuit on normally powered detector circuit.
2. R fire det fault ind magnetic type switch circuit breaker opens.
3. Power (28VDC) is rerouted to second loop.
26
CHAPTER 28
FUEL
CONTENTS
Page
GENERAL.................................................................................................................28-3
Operational Conditions.......................................................................................28-3
Operational Conditions.......................................................................................28-5
Operational Conditions.......................................................................................28-7
Operational Conditions.......................................................................................28-9
Operational Conditions.................................................................................... 28-11
Operational Conditions.................................................................................... 28-13
OPTIONAL EXTENDED RANGE WING TANKS................................................. 28-15
Operational Conditions.................................................................................... 28-15
Operational Conditions.................................................................................... 28-17 28
Operational Conditions.................................................................................... 28-19
Operational Conditions.................................................................................... 28-21
Operational Conditions.................................................................................... 28-23
FUEL LOW LEVEL INDICATION......................................................................... 28-25
Operational Conditions.................................................................................... 28-25
INDICATOR TEST................................................................................................. 28-29
ILLUSTRATIONS
Figure Title Page Figure Title Page
28-1 Fuel System Hydraulic Schematic (Sheet 1 of 6)......................................28-2 28-4 Wing Tank Electrical Schematic (Sheet 5 of 5)...................................... 28-23
28-2 Fuel System Electrical Schematic (Sheet 1 of 6).......................................28-3 28-5 Fuel System Hydraulic Schematic......................................................... 28-24
28-1 Fuel System Hydraulic Schematic (Sheet 2 of 6)......................................28-4 28-6 Fuel Low Level Warning System........................................................... 28-25
28-2 Fuel System Electrical Schematic (Sheet 2 of 6).......................................28-5 28-7 Fuel Quantity Indicating System Schematic........................................... 28-26
28-1 Fuel System Hydraulic Schematic (Sheet 3 of 6)......................................28-6 28-8 Fuel Quantity Indicating System (Sheet 1 of 2)..................................... 28-27
28-2 Fuel System Electrical Schematic (Sheet 3 of 6).......................................28-7 28-8 Fuel Quantity Indicating System (Sheet 2 of 2)..................................... 28-28
28-1 Fuel System Hydraulic Schematic (Sheet 4 of 6)......................................28-8 28-9 Fuselage Fuel Quantity Indicator Test.................................................... 28-29
CHAPTER 28
FUEL
28
FOR TRAINING PURPOSES ONLY 28-1
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
FIREWALL
FUEL
LEGEND FUEL EMERGENCY FILTER
OPERATIONAL CONDITIONS: LOW LEVEL CONTROL
SHUTOFF VALVE PRESSURE CAP
VALVE
FUEL SUPPLY 1. 28 VDC main bus power. SWITCH
REFUEL
BOOST PRESSURE
2. All switches off position.
SOV
FUEL FLOW 3. BOOST PUMP 1 and 2 FWD and AFT PRESS caution lights turn on.
INDICATOR RIGHT
MOTIVE FLOW FUEL
WING
VENT FUEL TANK
STRAINER
WATER DRAIN
CHECK VALVE
* OPTIONAL BOOST PUMP VENT
CAPACITANCE TO PUMP PRIMING STRAINER
LEFT FUEL LINE
PROBE WING TRANSFER
ELECTRICAL TANK VALVE FILTER
FUEL FILTER CAP FUEL LOW-LEVEL VENT VENT FUEL FILTER CAP
AFT TANK FLOAT SWITCH FORWARD TANK
28
LEVEL CONTROL VALVE
FLAPPER
VALVE
EJECTOR EJECTOR
engines from one tank. It is not possible to transfer fuel from one tank BOTH
ON
BOTH ON AFT
to the other. CROSSFEED FWD
VALVE
CL
The fuel distribution system uses two electrically operated boost pumps C C
CROSSFEED VALVE
in each collector cell to supply relatively low-pressure fuel through the NO
NC
NO
NC
POSITION INDICATOR FLAGS
(MOD S00 6035)
fuel strainer, fuel flow transmitter, and the fuel emergency shutoff valves PUMP
RELAY
prior to delivery to the high pressure engine pumps. K15
PUMP
OPERATIONAL CONDITIONS
OFF OFF TEST RELAY
K14
ON TEST ON
FWD PUMP
SWITCH
1. 28 VDC main bus power. PART FWD EMER
OF LOW EMER STANDBY
2. All switches off position. NORM
DIMMING
RELAY
PRESS
RELAY NORM
BOOST
PUMP
BOTH K1 BOTH BOTH EMER
3. BOOST PUMP 1 and 2 FWD and AFT PRESS caution lights BOTH
ON
AFT
ON
AFT
ON
FWD
FWD
SWITCH
turn on. ON
FWD
PART NO.2
OF FWD
DIMMING PUMP
RELAY
NO.1
FWD
PUMP NO.1 FWD NO.2 FWD
28
PRESSURE PRESSURE
SWITCH SWITCH
PUMP
RELAY
K3
OFF
OFF
TEST
ON TEST ON PUMP
RELAY
AFT K4
EMER PUMP EMER
AFT SWITCH
LOW STANDY
PRESS BOOST PUMP
PART RELAY NORM EMER AFT
NORM OF K2 BOTH BOTH SWITCH
DIMMING ON ON
BOTH BOTH RELAY
ON FWD ON AFT AFT FWD
PART
OF
DIMMING
RELAY
NO.1 NO.2
AFT AFT
PUMP PUMP
NO.2 AFT
NO.1 AFT PRESSURE SWITCH
PRESSURE SWITCH
LEGEND
28 VDC
AIRCRAFT GROUND
FIREWALL
FUEL
LEGEND FUEL EMERGENCY FILTER
SHUTOFF VALVE OPERATIONAL CONDITIONS: LOW LEVEL CONTROL
PRESSURE CAP
VALVE
FUEL SUPPLY 1. Forward boost switch is selected on. SWITCH
REFUEL
BOOST PRESSURE 2. Pump relay K15 is energized. SOV
FUEL FLOW 3. No. 1 forward boost pump is operational.
INDICATOR 4. No. 1 forward pressure switch opens (4-5 psi rising). RIGHT
MOTIVE FLOW FUEL
5. BOOST PUMP 1 FWD PRESS caution light turns off. WING
VENT FUEL 6. K1 relay is no longer energized. TANK
STRAINER 7. BOOST PUMP 2 FWD PRESS caution light turns off.
WATER DRAIN
CHECK VALVE
* OPTIONAL BOOST PUMP VENT
CAPACITANCE TO PUMP PRIMING STRAINER
LEFT FUEL LINE
PROBE WING TRANSFER
ELECTRICAL TANK VALVE FILTER
FUEL FILTER CAP FUEL LOW-LEVEL VENT VENT FUEL FILTER CAP
AFT TANK FLOAT SWITCH FORWARD TANK
28
LEVEL CONTROL VALVE
FLAPPER
VALVE
EJECTOR EJECTOR
NO.1
FWD
PUMP NO.1 FWD NO.2 FWD
PRESSURE
28
PRESSURE
SWITCH SWITCH
PUMP
RELAY
K3
OFF
OFF
TEST
ON TEST ON PUMP
RELAY
AFT K4
EMER PUMP EMER
AFT SWITCH
LOW
PRESS STANDY
PART RELAY NORM BOOST PUMP
NORM OF K2 BOTH BOTH EMER AFT
DIMMING ON ON SWITCH
BOTH BOTH RELAY
ON FWD ON AFT AFT FWD
PART
OF
DIMMING
RELAY
NO.1 NO.2
AFT AFT
PUMP PUMP
NO.2 AFT
NO.1 AFT PRESSURE SWITCH
PRESSURE SWITCH
LEGEND
28 VDC
AIRCRAFT GROUND
FIREWALL
FUEL
LEGEND FUEL EMERGENCY FILLER
SHUTOFF VALVE OPERATIONAL CONDITIONS: LOW LEVEL CONTROL
PRESSURE CAP
VALVE
FUEL SUPPLY 1. Fwd and aft boost pump switch selected to off position. SWITCH
REFUEL
BOOST PRESSURE 2. Standby boost pump emer fwd switch is selected to on position. SOV
FUEL FLOW 3. K14 relay is energized.
INDICATOR 4. K14 contactor closes. RIGHT
MOTIVE FLOW FUEL
5. No.2 fwd boost pump is energized and operational. WING
VENT FUEL 6. No.2 fwd press switch opens (4-5 psi). TANK
STRAINER 7. BOOST PUMP 2 FWD PRESS caution light turns off.
WATER DRAIN
CHECK VALVE
* OPTIONAL BOOST PUMP VENT
CAPACITANCE TO PUMP PRIMING STRAINER
LEFT FUEL LINE
PROBE WING TRANSFER
ELECTRICAL TANK VALVE FILTER
FUEL FILTER CAP FUEL LOW-LEVEL VENT VENT FUEL FILLER CAP
AFT TANK FLOAT SWITCH FORWARD TANK
28
LEVEL CONTROL VALVE
FLAPPER
VALVE
EJECTOR EJECTOR
NO.1
FWD
PUMP NO.1 FWD NO.2 FWD
PRESSURE PRESSURE
SWITCH SWITCH
28
PUMP
RELAY
K3
OFF
OFF
TEST
ON TEST ON PUMP
RELAY
AFT K4
EMER PUMP EMER
AFT SWITCH
LOW
PRESS STANDY
PART RELAY NORM BOOST PUMP
NORM OF K2 BOTH BOTH EMER AFT
DIMMING ON ON SWITCH
BOTH BOTH RELAY
ON FWD ON AFT AFT FWD
PART
OF
DIMMING
RELAY
NO.1 NO.2
AFT AFT
PUMP PUMP
NO.2 AFT
NO.1 AFT PRESSURE SWITCH
PRESSURE SWITCH
LEGEND
28 VDC
AIRCRAFT GROUND
FIREWALL
FUEL
LEGEND FUEL EMERGENCY FILTER
OPERATIONAL CONDITIONS: LOW LEVEL CONTROL
SHUTOFF VALVE PRESSURE CAP
VALVE
FUEL SUPPLY 1. Aft boost pump switch and all standby boost pump emer switches off SWITCH
REFUEL
BOOST PRESSURE position.
SOV
FUEL FLOW 2. Fwd boost pump switch is selected to the test position.
INDICATOR 3. K14 relay is energized. RIGHT
MOTIVE FLOW FUEL
4. No.2 forward boost pump is operational. WING
VENT FUEL 5. No.2 forward pressure switch opens (4-5 psi). TANK
STRAINER 6. BOOST PUMP 2 FWD PRESS caution light turns off.
WATER DRAIN
CHECK VALVE
* OPTIONAL BOOST PUMP VENT
CAPACITANCE TO PUMP PRIMING STRAINER
LEFT FUEL LINE
PROBE WING TRANSFER
ELECTRICAL TANK VALVE FILTER
FUEL FILTER CAP FUEL LOW-LEVEL VENT VENT FUEL FILTER CAP
AFT TANK FLOAT SWITCH FORWARD TANK
28
LEVEL CONTROL VALVE
FLAPPER
VALVE
EJECTOR EJECTOR
RELAY
6. BOOST PUMP 2 FWD PRESS caution light which turns off. K15
PUMP
OFF OFF TEST RELAY
K14
ON TEST ON
FWD PUMP
SWITCH
PART FWD EMER
OF LOW EMER
STANDBY
DIMMING PRESS BOOST
NORM RELAY RELAY NORM PUMP
BOTH K1 BOTH BOTH EMER
ON ON ON FWD
BOTH AFT AFT SWITCH
ON FWD
FWD
PART NO.2
OF FWD
DIMMING PUMP
RELAY
NO.1
FWD
PUMP NO.1 FWD NO.2 FWD
PRESSURE
28
PRESSURE
SWITCH SWITCH
PUMP
RELAY
K3
OFF
OFF
TEST
ON TEST ON PUMP
RELAY
AFT K4
EMER PUMP EMER
AFT SWITCH
LOW STANDY
PRESS BOOST PUMP
PART RELAY NORM
NORM OF EMER AFT
K2 BOTH BOTH SWITCH
DIMMING
BOTH BOTH RELAY ON ON
ON FWD ON AFT AFT FWD
PART
OF
DIMMING
RELAY
NO.1 NO.2
AFT AFT
PUMP PUMP
NO.2 AFT
NO.1 AFT PRESSURE SWITCH
PRESSURE SWITCH
LEGEND
28 VDC
AIRCRAFT GROUND
FIREWALL
FUEL
LEGEND FUEL EMERGENCY OPERATIONAL CONDITIONS:
LOW LEVEL CONTROL FILTER
SHUTOFF VALVE PRESSURE
1. Fwd boost pump switch on position. VALVE CAP
FUEL SUPPLY 2. No.1 forward boost pump fails. SWITCH
REFUEL
3. No.1 forward pressure switch contacts close.
BOOST PRESSURE FUEL FLOW 4. BOOST PUMP 1 FWD PRESS caution light turns on. SOV
INDICATOR 5. A ground for K1 relay. RIGHT
MOTIVE FLOW FUEL 6. A ground for K14 relay. WING
7. K1 relay contacts close providing a path to ground through No.2 forward
VENT FUEL pressure switch. TANK
STRAINER 8. K14 relay contacts close providing 28VDC to the No.2 fwd pump.
WATER DRAIN 9. No.2 forward pump turns on.
CHECK VALVE
* OPTIONAL 10. No.2 forward pressure switch opens.
PUMP VENT
11. BOOST PUMP 2 FWD PRESS caution light remains off. BOOST
CAPACITANCE TO PUMP PRIMING STRAINER
LEFT FUEL LINE
PROBE WING TRANSFER
ELECTRICAL TANK VALVE FILTER
FLAPPER
VALVE
EJECTOR EJECTOR
NO.1
FWD
PUMP NO.1 FWD NO.2 FWD
PRESSURE PRESSURE
28
SWITCH SWITCH
PUMP
RELAY
K3
OFF
OFF
TEST
ON TEST ON PUMP
RELAY
AFT K4
EMER PUMP EMER
AFT SWITCH
LOW
PRESS STANDY
PART RELAY NORM BOOST PUMP
NORM OF EMER AFT
K2 BOTH BOTH
DIMMING SWITCH
BOTH BOTH RELAY ON ON
ON FWD ON AFT AFT FWD
PART
OF
DIMMING
RELAY
NO.1 NO.2
AFT AFT
PUMP PUMP
NO.2 AFT
NO.1 AFT PRESSURE SWITCH
PRESSURE SWITCH
LEGEND
28 VDC
AIRCRAFT GROUND
FIREWALL
FUEL
LEGEND FUEL EMERGENCY LOW FILTER
SHUTOFF VALVE OPERATIONAL CONDITIONS: LEVEL CONTROL
PRESSURE VALVE CAP
FUEL SUPPLY SWITCH
1. All fuel pump switches off position. REFUEL
BOOST PRESSURE 2. Crossfeed switch is selected to both on fwd. SOV
FUEL FLOW
3. Crossfeed valve opens. RIGHT
INDICATOR 4. No.1 and No.2 forward pumps turn on.
MOTIVE FLOW FUEL
5. No.1 and No.2 aft pumps off. WING
VENT FUEL 6. BOOST PUMP 1 FWD PRESS and BOOST PUMP 2 FWD PRESS TANK
STRAINER caution lights turn off.
WATER DRAIN 7. BOOST PUMP 1 AFT PRESS and BOOST PUMP 2 AFT PRESS
CHECK VALVE
* OPTIONAL caution lights turn on.
BOOST PUMP VENT
CAPACITANCE TO PUMP PRIMING STRAINER
LEFT FUEL LINE
PROBE WING TRANSFER
ELECTRICAL TANK VALVE FILTER
FLAPPER
VALVE
EJECTOR EJECTOR
7. BOOST PUMP 1 AFT PRESS and BOOST PUMP 2 AFT PRESS OFF OFF TEST
PUMP
RELAY
caution lights turn on. ON TEST ON
FWD PUMP
K14
SWITCH
PART FWD EMER
OF LOW EMER
STANDBY
DIMMING PRESS BOOST
NORM RELAY RELAY NORM PUMP
BOTH K1 BOTH BOTH EMER
ON ON ON FWD
AFT AFT FWD SWITCH
BOTH
ON
FWD PART NO.2
OF FWD
DIMMING PUMP
RELAY
NO.1
FWD
PUMP NO.1 FWD NO.2 FWD
28
PRESSURE PRESSURE
SWITCH SWITCH
PUMP
RELAY
K3
OFF
OFF
TEST
ON TEST ON PUMP
RELAY
AFT K4
EMER PUMP EMER
AFT SWITCH
LOW
PRESS STANDY
PART RELAY NORM BOOST PUMP
NORM OF EMER AFT
K2 BOTH BOTH
DIMMING SWITCH
BOTH BOTH RELAY ON ON
ON ON AFT AFT FWD
FWD
PART
OF
DIMMING
RELAY
NO.1 NO.2
AFT AFT
PUMP PUMP
NO.2 AFT
NO.1 AFT PRESSURE SWITCH
PRESSURE SWITCH
LEGEND
28 VDC
AIRCRAFT GROUND
RIGHT ENGINE
FIREWALL
RIGHT
OPERATIONAL CONDITIONS:
28 WING
TANK
1. 28 VDC available on left main bus and right main bus.
2. All switches off position.
VENT
BOOST PUMP
FILTER
LEGEND
FUEL SUPPLY
BOOST PRESSURE
VENT
CROSSFEED
VALVE
WING TANKS
RIGHT TANK 7.5A CONTROL RIGHT SW RIGHT
PUMP FAIL IND
FUEL
QTY
TRANS-
MITTER
RIGHT
FUEL
QTY
TRANS- 28
MITTER
LEFT
REFUEL
REF
B REFUEL
OFF SOV
A LEFT
LEFT WING ENG
FUEL
CONTROL SWITCH REF
OFF B TRANSFER
VALVE
ENG A LEFT
L ENGINE
LEFT TANK PUMP FAIL IND –
FILTER +
PUMP LEFT PRESSURE
A SW LEFT
LEGEND
WING 28 VDC
FUEL
7.5A CONTROL LEFT AIRCRAFT GROUND
RIGHT ENGINE
FIREWALL
RIGHT
OPERATIONAL CONDITIONS:
28 WING
TANK
1. L and R wing fuel switches are selected to engine position.
2. Transfer valves energized open.
3. Fuel pump energized on and operational.
4. Each wing tank is feeding its respective engine.
5. L and R pump fail indicator lights are off.
VENT
BOOST PUMP
FILTER
LEGEND
FUEL SUPPLY
FUEL
QTY
TRANS-
MITTER
RIGHT
FUEL
QTY
TRANS-
28
MITTER
LEFT
REFUEL
REF
B REFUEL
OFF SOV
A LEFT
LEFT WING ENG
FUEL
CONTROL SWITCH REF
OFF B TRANSFER
VALVE
ENG A LEFT
L ENGINE
LEFT TANK PUMP FAIL IND –
FILTER +
PUMP LEFT PRESSURE
A SW LEFT
LEGEND
WING 28 VDC
FUEL
7.5A CONTROL LEFT AIRCRAFT GROUND
RIGHT ENGINE
FIREWALL
RIGHT
OPERATIONAL CONDITIONS:
28 WING
TANK
1. L and R fuselage boost pump switches selected to on
position.
2. The refuel sov is energized open.
3. Both pump fail lights are off.
4. The source of fuel for refueling is from the fuselage fuel
VENT tanks.
BOOST PUMP
5. Level control valve in each tank will close when tank level is
FUEL TRANSFER STRAINER full - no fuel can enter tank.
VALVE 6. L and R wing fuel control switches must be selected to off
position and L and R fuselage boost pump switches must
FILTER be selected to off position in order to complete wing tank
LEGEND refueling procedure.
FUEL SUPPLY
BOOST PRESSURE
VENT
CROSSFEED
VALVE
4. The source of fuel for refueling is from the fuselage fuel tanks. FILTER + –
5. Level control valve in each tank will close when tank level is R ENGINE
full - no fuel can enter tank. ENG A TRANSFER
VALVE
6. L and R wing fuel control switches must be selected to off OFF B RIGHT
position and L and R fuselage boost pump switches must be
RIGHT WING REF
selected to off position in order to complete wing tank refueling FUEL
procedure. CONTROL SWITCH ENG
A REFUEL
SOV
OFF RIGHT
B
REF
REFUEL
FUEL
QTY
TRANS-
MITTER
RIGHT
FUEL
QTY
TRANS- 28
MITTER
LEFT
REFUEL
REF
B REFUEL
OFF SOV
A LEFT
LEFT WING ENG
FUEL
CONTROL SWITCH REF
OFF B TRANSFER
VALVE
ENG A LEFT
L ENGINE
LEFT TANK PUMP FAIL IND –
FILTER +
PUMP LEFT PRESSURE
A SW LEFT
LEGEND
WING 28 VDC
FUEL
7.5A CONTROL LEFT AIRCRAFT GROUND
RIGHT ENGINE
FIREWALL
RIGHT
OPERATIONAL CONDITIONS:
28 WING
TANK
1. L and R wing tanks are selected to engine position.
2. Transfer valves energized open.
3. L and R fuel boost pumps energized with 28 VDC and
operational.
4. Right boost pump fails.
VENT 5. Right low pressure switch closes due to low pressure in the
BOOST PUMP
line.
FUEL TRANSFER STRAINER 6. Right wing tank pump fail indicator light turns on.
VALVE
FILTER
LEGEND
FUEL SUPPLY
BOOST PRESSURE
VENT
CROSSFEED
VALVE
FUEL
QTY
TRANS-
28
MITTER
LEFT
REFUEL
REF
B REFUEL
OFF SOV
A LEFT
LEFT WING ENG
FUEL
CONTROL SWITCH REF
OFF B TRANSFER
VALVE
ENG A LEFT
L ENGINE
LEFT TANK PUMP FAIL IND –
FILTER +
PUMP LEFT PRESSURE
A SW LEFT
LEGEND
WING 28 VDC
FUEL
7.5A CONTROL LEFT AIRCRAFT GROUND
RIGHT ENGINE
FIREWALL
RIGHT
OPERATIONAL CONDITIONS:
28 WING
TANK
1. L and R wing boost pumps are selected to engine position.
2. Right wing tank has low quantity of fuel.
3. Right wing low pressure switch closes.
4. Right wing tank pump fail indicator light turns on.
VENT
BOOST PUMP
FILTER
LEGEND
FUEL SUPPLY
BOOST PRESSURE
VENT
CROSSFEED
VALVE
4. Right wing tank pump fail indicator light turns on. FILTER + –
R ENGINE
ENG A TRANSFER
VALVE
OFF B RIGHT
FUEL
QTY
TRANS-
28
MITTER
LEFT
REFUEL
REF
B REFUEL
OFF SOV
A LEFT
LEFT WING ENG
FUEL
CONTROL SWITCH REF
OFF B TRANSFER
VALVE
ENG A LEFT
L ENGINE
LEFT TANK PUMP FAIL IND –
FILTER +
PUMP LEFT PRESSURE
A SW LEFT
LEGEND
WING 28 VDC
FUEL
7.5A CONTROL LEFT AIRCRAFT GROUND
FIREWALL
FUEL
LEGEND FUEL EMERGENCY FILTER
SHUTOFF VALVE OPERATIONAL CONDITIONS: LOW LEVEL CONTROL
PRESSURE CAP
VALVE
FUEL SUPPLY 1. 28 VDC available. SWITCH
REFUEL
BOOST PRESSURE 2. Fwd fuel tank boost pump switch in the on position. SOV
FUEL FLOW 3. Forward fuel tank less than 75 lbs. Usable fuel quantity.
INDICATOR 4. Low fuel level fwd switch in #4 tank closes. RIGHT
MOTIVE FLOW FUEL
5. FWD FUEL LOW LEVEL caution light turns on. WING
VENT FUEL TANK
STRAINER
WATER DRAIN
CHECK VALVE
* OPTIONAL BOOST PUMP VENT
CAPACITANCE TO PUMP PRIMING STRAINER
LEFT FUEL LINE
PROBE WING TRANSFER
ELECTRICAL TANK VALVE FILTER
FUEL FILTER CAP FUEL LOW-LEVEL VENT VENT FUEL FILTER CAP
AFT TANK FLOAT SWITCH FORWARD TANK
28
LEVEL CONTROL VALVE
FLAPPER
VALVE
EJECTOR EJECTOR
OPERATIONAL CONDITIONS
•• 28 VDC available.
•• Fwd fuel tank boost pump switch in the on position.
•• Forward fuel tank less than 75 lbs. usable fuel quantity.
•• Low fuel level fwd switch in #4 tank closes.
•• FWD FUEL LOW LEVEL caution light turns on.
28
INDICATOR
TANK UNITS
28 TO LEFT ENGINE
INDICATOR
TO RIGHT ENGINE
FUEL FILTER CAP FUEL LOW-LEVEL VENT VENT FUEL FILTER CAP
AFT TANK FLOAT SWITCH FORWARD TANK
LEVEL CONTROL VALVE
FLAPPER
VALVE
EJECTOR EJECTOR
28
28
INDICATOR TEST
Refer to Figure 28-9. Fuselage Fuel Quantity Indicator Test.7 and Figure
28-9. Fuselage Fuel Quantity Indicator Test.
28
PUSH PUSH
TESTTEST
BUTTON TO
BUTTON TOSHOW FUEL
SHOW FUEL QUANTITY
QUANTITY BOTH SIMULTANEOUSLY
BOTH TANKS TANKS SIMULTANEOUSLY
Figure 28-9. Fuselage Fuel Quantity Indicator Test
CHAPTER 30
ICE AND RAIN PROTECTION
CONTENTS
Page
AIRFRAME DEICING SYSTEM GENERAL............................................................30-3
WINDSHIELD HEAT.........................................................................................30-5
PROPELLER DEICE SYSTEM.................................................................................30-9
OPERATION.......................................................................................................30-9
30
ILLUSTRATIONS
Figure Title Page
30-1 Airframe Deice Electrical Schematic........................................................30-2
30
CHAPTER 30
ICE AND RAIN
PROTECTION
30
FOR TRAINING PURPOSES ONLY 30-1
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
LEFT WING OUTER BOOT INNER BOOT INNER BOOT OUTER BOOT
OVERHEAD CONSOLE
DISTRUPTOR VALVE
AFR DEICE MAN
SWITCH PANEL HEATER HEATER
C JACKET *** JACKET ***
STAB DEICE PRESS
28V DC 1 D OUTER
R BUS 5A 7A A INNER
2
3 3 2
1 B 1 B
HEATER DISTRIBUTOR DISTRIBUTOR
AFR DEICE AUTO
2 2 LEFT STABILIZER BOOT VALVE VALVE
PRESSURE SWITCH
28V DC 5A
RIGHT LEFT 1 WATER *** WATER LEGEND
L BUS
1 SERARATOR *** SERARATOR
VALVE HTR BLEED-AIR PRESSURE
2 2 2
1 REGULATED PRESSURE
G AUTO TO TEMPERATURE
CONTROLLER DUAL-PRESSURE NEGATIVE PRESSURE (VACUUM)
H
SWITCH PNUEMATIC
H TAIL ELECTRICAL
OFF TO CABIN REGULATOR LOW PRESS
DISTRIBUTOR VALVE
A AIR CONDITIONING RELIEF 28VDC
C A LEFT VAVLE TIMER GROUND
C
LOW
D MANUAL PRESSURE
B RIGHT
SWITCH
J OUTER HEAT
HEATER
2 EXCHANGER *
K TO AUTOPILOT
F INNER RIGHT STABILIZER BOOT
PRESSURE SWITCH CHECK VALVES
30 ELECTRONIC TIMER
L STAB
BLEED-AIR VALVES
EJECTOR
(JET PUMP)
***
R STAB
1
* IF INSTALLED
SLOW
** MOD 6/1393
1 POST MOD 6/1393 HEATER
2 *** WATER SEPERATOR *** MOD 6/1440
2 POST MOD 6/1440 FAST PRESSURE SW ** PRESSURE SW **
RIGHT WING DISTRIBUTOR VALVE
DISTRIBUTOR
LEGEND B OUTER INDICATOR VALVE INDICATOR
28 VDC A INNER LIGHT ** LIGHT **
C HEATER
GROUND L STABILIZER JACKET *** R STABILIZER
Figure 30-1. Airframe Deice Electrical Schematic Figure 30-2. Airframe Deice Airflow Schematic
30
SENSOR
RIGHT
CONTROLLER
LEFT
CONTROLLER
30
ON
WINDSHIELD
HEAT
SWITCH OFF CONTROL
LEGEND RELAYS
GROUND
SENSING CIRCUIT
HEATING CIRCUIT 28VDC
30A
30A
5A
5A
L DC R DC L DC BUS R DC BUS
BUS BUS
30-4 FOR TRAINING PURPOSES ONLY
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
WINDSHIELD HEAT
The pilot and co-pilot’s windshield heaters are two separate systems
controlled by one (1) common switch. Each system includes a
controller, a heat sensor, and a control relay. The sensor transmits
temperature signals to the controller which then cycles the system
on and off in a temperature range which will prevent ice formation
(Figure 30-4).
30
WING ENGINE
ROOT FIREWALL ENGINE
47 48 69 70 109
C
PY
30 H34A3N D
TEMP PX
COMP 2H33A20 F 2H33B20 M 2H33C20 O H33D18 B
HTR R 5A
28VDC
A
RIGHT
J41 P41 J24 P24 FUEL CONTROL
SENSOR PX AND
PY LINE HEATER
C RIGHT WING
64 63
WING ENGINE
ENGINE
ROOT FIREWALL
30 47 48 69 70
PULLED
CIRCUIT 109
BREAKER
30 A
TEMP
COMP 1H33A20 J 1H33B20 M 1H33C20 O H33D18 B
5A
HTR L PX
28VDC H34A18N D
P21 J21 PY
C
J42 P42 J25 P25
LEFT
FUEL CONTROL
SENSOR PX AND
PY LINE HEATER
LEGEND
28VDC
GROUND
30-6 FOR TRAINING PURPOSES ONLY
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
The Twin Otter (PT6A-27 Engine) Px and Py lines from engine bleed
air, have automatic temperature compensator sense heater tube lines.
30
A LH
OUTER PROP
DEICER
BOOTS
B
INNER
C
PROP
CONTROL BOX
LH
LOW OIL
PRESS
SWITCH
E
LEFT
PROP DEICE
F
PROP
DEICE SWITCH
G 5A 20A L DC BUS
RIGHT
30 C RH
LOW OIL
PRESS
SWITCH
B
PROP
DEICING TIMER
C RH
PROP
INNER DEICER
LEGEND B
BOOTS
28VDC
OUTER
GROUND A
Figure 30-8. Propeller Deicing System Electrical Schematic - Right Engine Propeller Outer Portion - 30 sec.
30
30-10 FOR TRAINING PURPOSES ONLY
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
CHAPTER 32
AMPHIBIAN LANDING GEAR
CONTENTS
Page
AMPHIBIAN LANDING GEAR SYSTEM................................................................32-3
Controls and Indications.....................................................................................32-3
Indicator Lights...................................................................................................32-3
Landing Gear Operation......................................................................................32-5
32
ILLUSTRATIONS
Figure Title Page
32-1 Amphibian Landing Gear Selector............................................................32-2
32
CHAPTER 32
AMPHIBIAN
LANDING GEAR
32
FOR TRAINING PURPOSES ONLY 32-1
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
NOSE B B UP
WATER
MAIN B B
W
H
PUMPS E
R R
ON E
L
1 S
NOSE A A
DOWN
MAIN A A
LAND
LEGEND
1. PLACARD
2. LIGHT BULB 28V (BLUE/RED/GREEN)
32
The landing gear handle controls a hydraulic selector valve within the
control unit and has two (2) positions (up and down/land) which give
indication of the gear position selected. From either position, the handle
must be pulled out to clear a detent before it can be repositioned.
INDICATOR LIGHTS
Ten (10) indicator lights are mounted on the landing gear control
unit adjacent to the landing gear handle. Four (4) blue indicator
lights, labeled nose and main (left-hand lights for the left float and
right-hand lights for the right float), show that the landing gear is
up and locked. The four (4) green indicator lights, labeled nose and
main (left-hand lights for the left float and right-hand lights for the
right float), are turned on when the landing gear is down and locked.
There are no lights on when the landing gear is in transit. Two (2)
red indicator lights, labeled pump on 1 and 2 turn on when current
is supplied to the landing gear motors.
32
INDICATION LIGHTS
NOSE B B UP
RIGHT NOSE (DOWN) GE 6 GE 18
WATER
RIGHT NOSE (UP) GE 8 GE 20
MAIN B B
RIGHT MAIN (UP) GE 7 GE 19
GE 11 GE 22
GE 9
GE 28
CONNECTOR AT FUSELAGE
GE 4
C.B. CO-PILOT BUS
GE 2
LIGHT EXISTING
GE 1
GE 3
GE 5
GE 7
EVEN NO.’S 15 A
GE 8
GE 6
30 A
GA 1
BUS
32 ODD NO.’S
1 AMP
LEFT NOSE (DOWN) RIGHT NOSE (DOWN)
SOLENOID
GA 7 PUMP 1
30 A
GA 4
DIODE
LEFT NOSE (UP) RIGHT NOSE (UP)
DIODE
PROXIMITY SWITCHES
LEFT MAIN (DOWN) RIGHT MAIN (DOWN)
PRESSURE SWITCH
LEFT FLOAT RIGHT FLOAT
Figure 32-2. Amphibian Landing Gear Electrical Schematic - Gear Selected Up (Sheet 1 of 2)
32
INDICATION LIGHTS
NOSE B B UP
RIGHT NOSE (DOWN) GE 6 GE 18
WATER
RIGHT NOSE (UP) GE 8 GE 20
MAIN B B
RIGHT MAIN (UP) GE 7 GE 19
GE 11 GE 22
GE 9
GE 28
CONNECTOR AT FUSELAGE
LEGEND
RESISTER DIMMER SWITCH
1. PROXIMITY SWITCH
2. CIRCUIT BREAKER
GE 4
C.B. CO-PILOT BUS
GE 2
LIGHT EXISTING
GE 1
GE 3
GE 5
GE 7
EVEN NO.’S 15 A
GE 8
GE 6
30 A
GA 1
BUS
32 ODD NO.’S
1 AMP
LEFT NOSE (DOWN) RIGHT NOSE (DOWN)
SOLENOID
2 GA 7 PUMP 1
30 A
GA 4
DIODE
LEFT NOSE (UP) RIGHT NOSE (UP)
DIODE
PROXIMITY SWITCHES
LEFT MAIN (DOWN) RIGHT MAIN (DOWN)
PRESSURE SWITCH
LEFT FLOAT RIGHT FLOAT
Figure 32-2. Amphibian Landing Gear Electrical Schematic - Gear Selected Down (Sheet 2 of 2)
CHAPTER 61
PROPELLER SYSTEMS
CONTENTS
Page
BETA BACKUP SYSTEM.........................................................................................61-3
OPERATION.......................................................................................................61-3
BETA BACKUP SYSTEM.........................................................................................61-5
Operation............................................................................................................61-5
BETA BACKUP SYSTEM.........................................................................................61-7
Operation............................................................................................................61-7
BETA BACKUP SYSTEM.........................................................................................61-9
Operational Test..................................................................................................61-9
MOD 1470 AUTOFEATHER SYSTEM................................................................... 61-11
Operation......................................................................................................... 61-11
MOD 1470 AUTOFEATHER SYSTEM................................................................... 61-13
Operation......................................................................................................... 61-13
Autofeather Test............................................................................................... 61-15
Autofeather Test............................................................................................... 61-17
Autofeather Test............................................................................................... 61-19
61
ILLUSTRATIONS
Figure Title Page
61-1 Propeller Beta Backup - Electrical Flow Schematic (Sheet 1 of 4)............61-2
61-1 Left Propeller Beta Backup - Electrical Flow Schematic (Sheet 3 of 4)....61-6
61-1 Propeller Beta Backup Test - Electrical Flow Schematic (Sheet 4 of 4).....61-8
61
CHAPTER 61
PROPELLER
SYSTEMS
61
FOR TRAINING PURPOSES ONLY 61-1
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
LEGEND
K1 - LEFT DISARM LIGHT RELAY 28VDC
RIGHT DC BUS
K2 - RIGHT DISARM LIGHT RELAY GROUND
RE V F WD TEST
NC NO NO NC
K1 K2
K1 K1 K1 K2 K2 K2
PO WER
LEVER
T EST
PUSHBUTTO N
K3 K4
61 K3 K3 K3 K4 K4 K4
61-2 FOR TRAINING PURPOSES ONLY
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
Operational Conditions
1. Power lever at flight idle. BETA
BETA RANGE
RANGE
2. Prop beta switch open position. TEST
TEST SWITCH
SWITCH
BETA LIGHTS
LATER AIRCRAFT
61
BETA LIGHTS
LEGEND
K1 - LEFT DISARM LIGHT RELAY 28VDC
LEFT PO W E R B E TA RI G HT
P RO P LEVER RANG E PROP
B E TA M I C R O SW I T CH TE S T B E TA
S W I T CH SWITCH SWITCH
REV FWD TE S T
NC NO NO NC
K1 K2
K1 K1 K1 K2 K2 K2
PO W E R
LEVER
T EST
PU SH BU T TO N
K3 K4
61 K3 K3 K3 K4 K4 K4
Operational Conditions
1. Left power lever below flight idle (reverse).
2. Left prop beta switch closed.
3. Left propeller blade angle less than 9°.
4. K3 relay energized and all contacts closed.
•• Left beta light turns on. BETA LIGHTS
BETA LIGHTS
61
LEGEND
K1 - LEFT DISARM LIGHT RELAY 28VDC
K2 - RIGHT DISARM LIGHT RELAY GROUND RIG HT DC B US
LE F T P OW ER B E TA R I G HT
P ROP LEVER RANG E PROP
B E TA MICROSWITCH TE S T B E TA
S WI T CH S WI TC H S WI TC H
RE V FWD TE S T
NC NO NO NC
K1 K2
K1 K1 K1 K2 K2 K2
POW ER
LEVER
TEST
PUSHBUTTON
K3 K4
61 K3 K3 K3 K4 K4 K4
Figure 61-1. Left Propeller Beta Backup - Electrical Flow Schematic (Sheet 3 of 4)
Operational Conditions
1. Left power lever at, or above flight idle.
2. Left prop beta switch closed. BETA LIGHTS
3. Left prop blade angle less than 9°.
4. K3 relay energized and all contacts close.
5. Left beta backup solenoid valve energized.
•• Oil pressure does not enter propeller piston dome. LATER AIRCRAFT
6. Prepeller blade angle increases greater than 9°.
•• Left prop blade switch contacts open.
•• Left beta backup solenoid valve de-energized.
61
BETA LIGHTS
LEGEND
K1 - LEFT DISARM LIGHT RELAY 28VDC
K2 - RIGHT DISARM LIGHT RELAY GROUND RI GHT DC B US
RE V FWD T EST
NC NO NO NC
K1 K2
K1 K1 K1 K2 K2 K2
P OWE R
LE V E R
TEST
P US HB UTTON
K3 K4
61 K3 K3 K3 K4 K4 K4
LE FT RIG HT
LE FT B E TA B A CK UP RIG HT BETA BACKUP
B E TA BETA
S OLE NOID VALVE SO LENO ID VALVE
LIGHT LIG HT
BACKUP
DISARMED
LIGHT
Figure 61-1. Propeller Beta Backup Test - Electrical Flow Schematic (Sheet 4 of 4)
When the pilot lifts the beta range test switch, electricity supply to the
beta backup valve is maintained, even though the power lever grip has
been twisted and moving aft.
Operational Conditions
1. Left power lever below flight idle (reverse).
2. Left prop beta switch closed.
3. Left prop blade angle less than 9°. BETA LIGHTS
61
NO NC NO
LEFT RIGHT
TORQUE RIGHT
MAIN DC FEATHER
PRESSURE K3
BUS SWITCH SOLENOID VALVE
TEST
B
PROP SWITCH
28V C A
AUTO
FEATHER E
SELECT
SWITCH F RIGHT
K3 TIME DELAY
D
RELAY
TORQUE
CAUTION >17 PSI
G G LTS
DIM ARMING LT ARMING LT
AND RELAY RELAY
K1 K2 K1 K2
A A TEST
CONTROL
BLEED BLEED
RESISTOR RESISTOR
LEFT
E FEATHER
F K4
O SOLENOID VALVE
D
61 B
C A
TORQUE
>17 PSI LEFT
K4 TIME DELAY
LEFT RELAY
LEGEND
TORQUE
28 VDC PRESSURE
GROUND SWITCH
With the prop autofeather circuit breaker engaged and the prop
autofeather switch selected to on, the green SEL indicator light
comes on. If the two engine power levers are advanced to obtain
86 to 88% gas generator rpm (NG), the two power lever-operated
microswitches operate and electrical supply is provided to both
torque pressure switches. Increasing torque pressure (by 17 psi) in
each engine operates the torque pressure switches to energize the
ARMED light relays K1 (by right torque pressure switch) and K2
(by left torque pressure switch) which cause the amber ARMED
indicator light to come on.
Operational Conditions
1. Autofeather selected on.
BETA LIGHTS
2. Left and right power levers advanced to > 86% NG.
3. Power lever microswitches close.
4. Left and right torque pressure switches receive 28VDC.
•• AUTO-FTR ARMED light turns on. BETA LIGHTS
61
NO NC NO
LEFT RIGHT
TORQUE RIGHT
MAIN DC FEATHER
PRESSURE K3
BUS SWITCH SOLENOID VALVE
TEST
B
28V PROP SWITCH A
C
AUTO E
FEATHER
SELECT RIGHT
SWITCH F K3
D TIME DELAY
RELAY
TORQUE
CAUTION <17 PSI
G G LTS
DIM ARMING LT ARMING LT
AND RELAY RELAY
K1 K2 K1 K2
A A TEST
CONTROL
BLEED BLEED
RESISTOR RESISTOR
LEFT
E FEATHER
F K4
O SOLENOID VALVE
D
B
61 C A
TORQUE
>17 PSI LEFT
K4 TIME DELAY
LEFT RELAY
LEGEND
TORQUE
28 VDC PRESSURE
GROUND SWITCH
Operational Conditions
1. Left and right power lever > 86% torque.
2. Right engine torque pressure fails below 11-13 psi.
3. K3 relay energized. BETA LIGHTS
61
NO NC NO
LEFT RIGHT
TORQUE RIGHT
MAIN DC FEATHER
PRESSURE K3
BUS SWITCH SOLENOID VALVE
TEST
B
28V PROP SWITCH A
C
AUTO E
FEATHER
SELECT RIGHT
SWITCH F K3
D TIME DELAY
RELAY
TORQUE
CAUTION <17 PSI
G G LTS
DIM ARMING LT ARMING LT
AND RELAY RELAY
K1 K2 K1 K2
A A TEST
CONTROL
BLEED BLEED
RESISTOR RESISTOR
LEFT
E FEATHER
F K4
O SOLENOID VALVE
D
B
61 C A
TORQUE
>17 PSI LEFT
K4 TIME DELAY
LEFT RELAY
LEGEND
TORQUE
28 VDC PRESSURE
GROUND SWITCH
61
NO NC NO
LEFT RIGHT
TORQUE RIGHT
MAIN DC FEATHER
PRESSURE K3
BUS SWITCH SOLENOID VALVE
TEST
B
28V PROP SWITCH A
C
AUTO E
FEATHER
SELECT RIGHT
SWITCH F K3
D TIME DELAY
RELAY
TORQUE
CAUTION <17 PSI
G G LTS
DIM ARMING LT ARMING LT
AND RELAY RELAY
K1 K2 K1 K2
A A TEST
CONTROL
BLEED BLEED
RESISTOR RESISTOR
LEFT
E FEATHER
F K4
O SOLENOID VALVE
D
B
61 C A
TORQUE
>17 PSI LEFT
K4 TIME DELAY
LEFT RELAY
LEGEND
TORQUE
28 VDC PRESSURE
GROUND SWITCH
61
NO NC NO
LEFT RIGHT
TORQUE RIGHT
MAIN DC FEATHER
PRESSURE K3
BUS SWITCH SOLENOID VALVE
TEST
B
28V PROP SWITCH A
C
AUTO E
FEATHER
SELECT RIGHT
SWITCH F K3
D TIME DELAY
RELAY
TORQUE
CAUTION <17 PSI
G G LTS
DIM ARMING LT ARMING LT
AND RELAY RELAY
K1 K2 K1 K2
A A TEST
CONTROL
BLEED BLEED
RESISTOR RESISTOR
LEFT
E FEATHER
F K4
O SOLENOID VALVE
D
B
61 C A
TORQUE
>17 PSI LEFT
K4 TIME DELAY
LEFT RELAY
LEGEND
TORQUE
28 VDC PRESSURE
GROUND SWITCH
61
CHAPTER 80
ENGINE STARTING
CONTENTS
Page
OPERATION.............................................................................................................80-3
Operational Conditions.......................................................................................80-3
Operational Condition.........................................................................................80-5
Operational Conditions.......................................................................................80-7
80
ILLUSTRATIONS
Figure Title Page
80-1 Starting (Sheet 1 of 3)..............................................................................80-2
80-2
DC Master and Battery External Switch...................................................80-3
80-3
DC Master and Battery External Switch...................................................80-5
80
CHAPTER 80
ENGINE STARTING
80
FOR TRAINING PURPOSES ONLY 80-1
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
VOLT METER
L IGN
7
L GEN 15A
X2 10A
CONTROL
L
GEN X2
RLY
LGR BUS TIE
X1 K3 RELAY
SW COIL
A3 X1
K9
A2 IND APP
CR5
PD - K5
L GEN B1
FAIL
RELAY K16
B2
START START
DIODE DIODE
A2
C+ B+ K5 START MAN
STARTER GEN IGNITION
A1 SWITCH MODE
INPUT OUTPUT NORM
SW
SERIES
FIELD
X1 X1 X1 B X1
LEFT FUEL
START K9 K16 BLEED K7
LEFT STARTER/GENERATOR
RELAY SOL
VOLTAGE TRIM LSR X2 X2 X2 A X2
RESISTOR B2 CR1 CR2
K7
A GEN FIELD
B1
FIELD A+
B
B3 LEFT FUEL
CONTROL LEVER
G C K9 LIMIT SWITCH BUS TIE
B2
IGNITER
EXCITER SWITCH
OPEN
EQUALIZER D D
CIRCUIT X1
K
L GEN SPARK NORMAL
K5 FIELD
IGNITERS
REL
X2
LEFT GEN VOLTAGE B1
REGULATOR A2 A2
E NEG K5 PD-K5 PD-K6
B2 A3 A3
80
GEN/
D2 D3 D3 D2 R/H VOLTAGE
REGULATOR LEGEND
K8 K7
D2 D1 D1 D2 MAIN BATTERY
K8 K7 AUX BATTERY
DC GROUND
OPERATION NOTES
The start switch held to left or right position. DC power from the
auxiliary battery bus goes through the ignition and start field relays
and through the fuel control lever limit switch. Relay K7 (contacts
B2/B1 close) which is energized through the start switch applying
power to the igniter exciter unit. With K16 relay energized, power
is connected to the APP terminal of the reverse-current relay,
energizing the main relay to connect main battery (or external) power
to the starter-generator (through the start relay).
An automatic fuel purge valve is provided for each engine. When the
relevant engine start circuit is energized, the valve is energized to provide
a means of purging trapped air from the appropriate engine fuel control
unit; the valve is de-energized when the start switch is released.
OPERATIONAL CONDITIONS
1. Start switch on left engine.
2. K16 relay energized.
3. K16 contacts made.
4. Main relay coil energized.
5. Main contacts connected battery to starter. Figure 80-2. DC Master and Battery External Switch
6. PD-K5 left gen fail relay energized.
•• Contacts open and L GEN FAIL light turns off.
7. K7 relay coil energized.
8. K7 contacts made for engine spark igniter.
9. K9 relay coil energized.
10. K9 contacts open.
11. Left start relay coil energized, contacts made to energize start
motor.
12. K5 left generator field relay energized, contacts made to start
motor.
13. In compound mode with the use of voltage regulator circuit.
80
VOLT METER
L IGN
7
L GEN 15A
X2 10A
CONTROL
L
GEN X2
RLY
LGR BUS TIE
X1 K3 RELAY
SW COIL
A3 X1
K9
A2 IND APP
CR5
PD - K5
L GEN B1
FAIL
RELAY K16
B2
START START
DIODE DIODE
A2
C+ B+ K5 START MAN
STARTER GEN IGNITION
A1 SWITCH MODE
INPUT OUTPUT NORM
SW
SERIES
FIELD
X1 X1 X1 B X1
LEFT FUEL
START K9 K16 BLEED K7
LEFT STARTER/GENERATOR
RELAY SOL
VOLTAGE TRIM LSR X2 X2 X2 A X2
RESISTOR B2 CR1 CR2
K7
A GEN FIELD
B1
FIELD A+
B
B3 LEFT FUEL
CONTROL LEVER
G C K9 LIMIT SWITCH BUS TIE
B2
IGNITER
EXCITER SWITCH
OPEN
EQUALIZER D D
CIRCUIT X1
K
L GEN SPARK NORMAL
K5 FIELD
IGNITERS
REL
X2
LEFT GEN VOLTAGE B1
REGULATOR A2 A2
E NEG K5 PD-K5 PD-K6
B2 A3 A3
80 GEN/
D2 D3 D3 D2 R/H VOLTAGE
REGULATOR LEGEND
K8 K7
D2 D1 D1 D2 MAIN BATTERY
K8 K7 AUX BATTERY
DC GROUND
OPERATIONAL CONDITION
1. Start switch on left engine.
2. Left fuel lever selected on.
3. Left fuel control lever limit switch contacts open.
4. L gen field relay K5 de-energized.
5. K5 relay contacts open.
80
VOLT METER
L IGN
7
L GEN 15A
X2 10A
CONTROL
L
GEN X2
RLY
LGR BUS TIE
X1 K3 RELAY
SW COIL
A3 X1
K9
A2 IND APP
CR5
PD - K5
L GEN B1
FAIL
RELAY K16
B2
START START
DIODE DIODE
A2
C+ B+ K5 START MAN
STARTER GEN IGNITION
A1 SWITCH MODE
INPUT OUTPUT NORM
SW
SERIES
FIELD
X1 X1 X1 B X1
LEFT FUEL
START K9 K16 BLEED K7
LEFT STARTER/GENERATOR
RELAY SOL
VOLTAGE TRIM LSR X2 X2 X2 A X2
RESISTOR B2 CR1 CR2
K7
A GEN FIELD
B1
FIELD A+
B
B3 LEFT FUEL
CONTROL LEVER
G C K9 LIMIT SWITCH BUS TIE
B2
IGNITER
EXCITER SWITCH
OPEN
EQUALIZER D D
CIRCUIT X1
K
L GEN SPARK NORMAL
K5 FIELD
PLUGS
REL
X2
LEFT GEN VOLTAGE B1
REGULATOR A2 A2
E NEG K5 PD-K5 PD-K6
B2 A3 A3
80 GEN/
D2 D3 D3 D2 R/H VOLTAGE
REGULATOR LEGEND
K8 K7
D2 D1 D1 D2 MAIN BATTERY
K8 K7 AUX BATTERY
DC GROUND
OPERATIONAL CONDITIONS
1. Start select switch released to the start position at 48% NG.
2. Left start relay de-energized = contacts open.
3. Relay K9 de-energized = contacts close.
4. Relay K16 de-energized = contacts close.
5. Fuel bleed solenoid de-energized.
6. Relay K7 de-energized = Igniter contacts open and paralleling
contacts close.
7. PD-K5 left gen fail relay de-energized = contacts close and L
GEN FAIL light turns on.
80
ILLUSTRATIONS
Figure Title Page
28D-1 Pressure Refueling - Electrical Schematic (Sheet 1 of 6).......................28D-2
28D-3
Refueling Panel - Master Refuel Switch ON - FWD and AFT Switches
CLOSED...............................................................................................28D-5
28D-4
Refueling Panel - Master Refuel Switch ON - FWD and AFT Refuel Switch
OPEN....................................................................................................28D-7
28D-5
Refueling Panel - Master Refuel Switch ON - FWD and AFT Refuel Switch
OPEN....................................................................................................28D-9
28D-6
Refueling Panel - Master Refuel Switch ON - FWD and AFT Refuel Switch
OPEN..................................................................................................28D-11
28D-7
Refueling Panel Master Refuel Switch ON - FWD and AFT Switches
OPEN, OVERLOAD TEST Switch AFT..............................................28D-13
CHAPTER 28
FUEL
DIFFERENCES
28D
FOR TRAINING PURPOSES ONLY 28D-1
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
28D
The pressure refueling system requires DC and AC electrical power. The OVERLOAD TEST
fuel tender should have a maximum pressure of 40 psi and maximum 2 LBS X 100 12 2 LBS X 100 12
flow of 48.33 GPM.
0 14 0 14
Operational Conditions
AFT OFF FWD
1. Master refuel switch off position.
2. Aft and fwd refuel valves closed position.
AFT AFT OPEN MASTER REFUEL FUEL OPEN FWD
3. All relays de-energized.
28D
28D
Figure 28D-3. Refueling Panel - Master Refuel Switch ON - FWD and AFT Switches CLOSED
28D
28D
DC Power
1. 28 VDC applied to closed position circuit of fwd sov.
2. 28 VDC applied to closed position circuit of aft sov. FUEL OVERLOAD CLOSED OFF CLOSED FUEL OVERLOAD
AC Power
1. 115 VAC applied to fwd and aft fuel qty ind.
2. 115 VAC applied to fuel cell capacitance units (- - - -).
Figure 28D-4. Refueling Panel - Master Refuel Switch ON - FWD and AFT Refuel Switch OPEN
28D
28D-8 FOR TRAINING PURPOSES ONLY
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
The two fuel quantity indicators on the refuel panel will indicate OVERLOAD TEST
the fuel content. Fuel from the tender enters cells No.1 and No.7 2 LBS X 100 12 2 LBS X 100 12
through the level control valves. Then, from cells No.1 and No.7,
0 14 0 14
fuel is routed to other cells to maintain a uniform filling of the tanks.
2. Fuel from tender begins to enter fuel cell No.1 and No.7.
Figure 28D-5. Refueling Panel - Master Refuel Switch ON - FWD and AFT Refuel Switch OPEN
Figure 28D-6. Refueling Panel - Master Refuel Switch ON - FWD and AFT Refuel Switch OPEN
FOR TRAINING PURPOSES ONLY 28D-11
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
28D
Figure 28D-7. Refueling Panel Master Refuel Switch ON - FWD and AFT Switches OPEN, OVERLOAD TEST Switch AFT
28D
CHAPTER 61
PROPELLER
SYSTEMS
DIFFERENCES
61D
FOR TRAINING PURPOSES ONLY 61D-1
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
86-88% NG
C C C C
PROP NC NC PROP NC NC
RIGHT FEATHER CLOSES BELOW RIGHT FEATHER
AUTOFEATHER AUTOFEATHER
OFF SOLENOID VALVE OFF 11-13 SOLENOID VALVE
K2 K2
G G G G
CAUTION CAUTION
LTS DIM LTS DIM
AND AND
TEST TEST
A A CONTROL LEFT FEATHER A A CONTROL LEFT FEATHER
SOLENOID VALVE SOLENOID VALVE
K2 K3 K3 K2 K3 K3
B3 B2 B3 B2 A2 A3 B3 B2 B3 B2 A2 A3
PROP PROP
AUTOFEATHER LEFT AUTOFEATHER LEFT
INDICATOR TORQUE RIGHT INDICATOR TORQUE
RIGHT
PRESS BLOCKING PRESS
BLOCKING
SWITCH RELAY SWITCH
K2 K2 RELAY
NO POWER POWER LEVER MICROSWITCHES NORMAL - BOTH ENGINES >88 NG
LEFT NO NO RIGHT
86-88% NG
C C
PROP NC NC
CLOSES BELOW RIGHT FEATHER
AUTOFEATHER
OFF 11-13 SOLENOID VALVE
K2
G G
CAUTION
LTS DIM
AND
TEST
A A CONTROL LEFT FEATHER
SOLENOID VALVE
K2 K3 K3
B3 B2 B3 B2 A2 A3
PROP
AUTOFEATHER LEFT
INDICATOR TORQUE
RIGHT
61D PRESS
SWITCH
K2
BLOCKING
RELAY
NON-NORMAL - RIGHT ENGINE FAILED
61D-2 FOR TRAINING PURPOSES ONLY
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
OPERATION FEATHER
AUTO AUTOFEATHER
TESTTEST
SWIT SWITCH
CH
PROP AUTO FEATHER
Basic Aircraft (Pre Mod 6/1329)
ON
With the PROP AUTOFEATH circuit breaker engaged and the PROP
AUTOFEATHER switch selected to ON, the green SEL indicator
lights turn on. If both engine power levers are advanced to 86% to OFF
88% gas generator rpm, the two power lever-operated microswitches BETA BACKUP
operate, and an electrical supply is provided to the ARM lights and DISARMED BETA RANGE
the low pressure torque switches.
L R
In the event of the torque pressure of the right engine falling below
11 to 13 psi when the power levers are set above 86%, the relevant
EARLY AIRCRAFT
low-pressure torque switch closes and completes a circuit to energize
the appropriate solenoid valve and the opposite-engine circuit AUTOFEATHER
blocking relay, resulting in the propeller of the underpowered engine LIGHTS
being feathered and the electrical supply to the opposite-engine
torque switch and the ARM lights being disconnected. Figure 61-1
is an electrical schematic of the Pre Mod 6/1329 system.
LATER AIRCRAFT
61D
FOR TRAINING PURPOSES ONLY 61D-3
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
LEFT NO NO RIGHT
C C CONTACTS:
RIGHT OPENS ↑ 17 P.S.I.
NC NC TORQUE C O O CLOSES ↓ 11-13 P.S.I.
PROP RIGHT
PRESS RIGHT FEATHER
AUTOFEATHER NC NC TORQUE
OFF SWITCH SOLENOID VALVE PROP
K2 PRESS RIGHT FEATHER
AUTOFEATHER
OFF SWITCH SOLENOID VALVE
PROP ON TEST SWITCH A2 A3 K2
LEFT AUTOFEATHER
DC SWITCH PROP ON TEST SWITCH A2 A3
BUS K3 LEFT AUTOFEATHER
LEFT DC SWITCH
* BLOCKING BUS K3
SEL A2 A1 RELAY LEFT
* BLOCKING
K1 K1 SEL A2 A1 RELAY
G G K1
CAUTION ARMING K1
LTS DIM LOCK-ON G G
AND RELAY CAUTION ARMING
TEST LTS DIM LOCK-ON
CONTROL LEFT FEATHER AND RELAY
A A
SOLENOID VALVE TEST
K2 K3 K3 A A CONTROL LEFT FEATHER
SOLENOID VALVE
ARM K3
B3 B2 B3 B2 A2 A3 K2 K3
PROP ARM
LEFT B3 B2 B3 B2 A2 A3 A2
AUTOFEATHER
TORQUE K2 PROP
INDICATOR RIGHT LEFT
PRESS AUTOFEATHER
BLOCKING TORQUE K2
SWITCH INDICATOR RIGHT
RELAY POWER LEVER MICROSWITCHES PRESS
NO POWER BLOCKING
THROTTLE (CLOSES 86-88 NG) SWITCH
RELAY
NORMAL - BOTH ENGINES >88 NG
LEFT NO NO RIGHT
CONTACTS:
OPENS ↑ 17 P.S.I.
C O O CLOSES ↓ 11-13 P.S.I.
RIGHT
NC NC TORQUE
PROP
PRESS RIGHT FEATHER
AUTOFEATHER
OFF SWITCH SOLENOID VALVE
K2
61D
FOR TRAINING PURPOSES ONLY 61D-5
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
A1
K7 CONTACTS:
A2
POWER LEVER MICROSWITCHES OPENS ↑ 17 P.S.I.
LEFT RIGHT RIGHT LOW-TORQUE- CLOSES ↓ 11-13 P.S.I.
PRESS RELAY A1
NO NO K7
A2
K4 POWER LEVER MICROSWITCHES
RIGHT TORQUE LEFT RIGHT RIGHT LOW-TORQUE-
* PRESS RELAY
C PRESS SWITCH NO NO
PROP NC NC RIGHT FEATHER K4
AUTOFEATHER SOLENOID VALVE
OFF RIGHT TORQUE
K2 B1 B2 *
C PRESS SWITCH
ON TEST SWITCH PROP NC NC
PROP RIGHT FEATHER
A2 A3 K4 AUTOFEATHER
LEFT AUTOFEATHER OFF K2 B1 B2 SOLENOID VALVE
DC SWITCH
BUS LEFT
BLOCKING RELAY PROP ON TEST SWITCH
A2 A3 K4
LEFT AUTOFEATHER
K1
K3 DC SWITCH
BUS LEFT
K1
SEL A2 A1 BLOCKING RELAY
K1
* ARMING K1
G G LOCK-ON RELAY K3
CAUTION K1
LTS DIM SEL A2 A1 K1
AND * ARMING
TEST G G LOCK-ON RELAY
A A CONTROL LEFT FEATHER CAUTION
SOLENOID VALVE LTS DIM
K2 K3 K3 A1 A2 AND
CONTACTS: TEST
ARM B3 B2 B3 B2 A2 A3 K5 OPENS ↑ 17 P.S.I. A A CONTROL LEFT FEATHER
PROP CLOSES ↓ 11-13 P.S.I. K2 K3 K3 A1 A2
SOLENOID VALVE
AUTOFEATHER RIGHT A1
K7 K7
INDICATOR BLOCKING RELAY A2 ARM
TORQUE POWER LEVER MICROSWITCHES B3 B2 B3 B2 A2 A3 K5
PRESS RELAY LEFT RIGHT RIGHT LOW-TORQUE- PROP
* K2
PRESS RELAY AUTOFEATHER K7 RIGHT
NO NO BLOCKING RELAY
INDICATOR
K4 TORQUE
LEFT LOW-TORQUE PRESS RELAY
PRESS RELAY RIGHT TORQUE * K2
*
C PRESS SWITCH
K5 PROP NC NC
RIGHT FEATHER LEFT LOW-TORQUE
NO POWER LEFT TORQUE
PRESS SWITCH
*
AUTOFEATHER
OFF K2 B1 B2 SOLENOID VALVE PRESS RELAY
ARM B3 B2 B3 B2 A2 A3 K5
PROP
AUTOFEATHER K7 RIGHT
INDICATOR BLOCKING RELAY
TORQUE
PRESS RELAY
* K2
LEFT LOW-TORQUE
K5
NON-NORMAL - RIGHT ENGINE FAIL LEFT TORQUE *
PRESS SWITCH
Figure 61D-12. Propeller Autofeathering (Mod 6/1329 Retrofit with Mod 6/1472)
61D-6 FOR TRAINING PURPOSES ONLY
TWIN OTTER SERIES 100/200/300 MAINTENANCE SCHEMATIC MANUAL
61D
FOR TRAINING PURPOSES ONLY 61D-7