Fmdvds3a Instructions

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CITROEN DS3 DUMP VALVE INSTALLATION

*** These Instructions are for both Atmo and Recirc valve***
Tools Required
7mm hose clamp driver
T20 screwdriver
Phillips head screwdriver
4mm and 5mm allen key/allen socket
10mm socket
8mm socket and ratchet
1. Open the bonnet, Pull the tab upwards and pull the plug from the valve. Using a 5mm allen
key remove the 3 allen key bolts holding the standard valve to the turbo.
2. Fit the new forge valve with the same orientation as the picture below, using the 5mm allen
key and the 3 bolts previously removed. (the top can be turned to which way you wish).

3. Using the hole that is situated on the lower coolant pipe bracket, fit the solenoid in place
with the 10mm bolt, washer and nut provided. ( you may find this easier by undoing the
plastic hose clip to give you more room).
4. Use the wiring loom provided. You will need to trim the 2 small lugs on one end to make it fit
into the oem plug.
5. Plug one end into the connector that was taken off of the standard valve and plug the other
end into the solenoid. Once done use the cable ties provided to secure the loom.
6. Undo the hose clamp, holding the intake pipe to the air filter with a 7mm hose clamp driver.

7. Undo the four T20 Torx holding the top of the air box to the bottom section. Then remove
the top part of the air box.
8. Remove the bottom of the air box by pulling upwards to realease it from its rubber mounts.
9. Using a 8mm socket and ratchet undo and remove the 8mm bolt holding the air flow sensor
into the manifold. Then pull upwards on the sensor to remove it.

10. Fit the sensor to the aliminium vac block supplied, then fit the vac block to the inlet manifold
using the philips screw provided.
11. Using the vac tube provided cut to desired lenght to fit accordingly to the diagram below.
Use the cable ties provided to secure the vac pipe and prevent it from fouling the cooling
fan.
12. Refit the air box using steps 8, 7 and 6.

INSTALATION IS NOW COMPLETE

Thank you for using Forge Motorsport Products

ENGINEERED FOR PERFORMANCE

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