Varco Systems

Amphion Tool Control and Integrated Rig Systems

Varco’s new systems place remote I/O directly

Varco Systems

Amphion Controllers - Tool

Amphion Tool Control and Integrated Rig Systems

on individual tools, eliminating hundreds and

Control Platform sometimes thousands of terminations on the
Varco's commitment to providing far greater installation and minimizing space
levels of automation at a fraction of the requirements in local equipment rooms.
complexity of traditional control systems has Amphion CS Integrated Rig
resulted in the development of the Amphion
platform. Unlike conventional PLC based Systems
systems, which typically require a separate HMI (Human Machine Interface) screen based
tool control cabinet for each tool, the systems provide greater flexibility to the
Amphion platform accommodates up to nine drilling process within an integrated rig
separate Amphion Controllers in one Multi- control scheme. Such systems, often named
Tool Control Cabinet (MTC). SCADA systems, offer improved productivity
The OLD Way - Conventional while increasing operator safety. However,
PLC technology requires indi- adding this functionality to a rig typically
vidual tool control cabinets for requires even more cabinets filled with PC’s
each tool. and data acquisition servers, adding a high
level of complication and long term “IT”
support for these installations.
The Amphion platform changes this traditional
paradigm by embedding all of the attributes of
a typical Supervisory Control and Data
Acquisition (SCADA) system into each and
every tool controller. These attributes include
full diagnostics, graphing, trending, alarming
and logging. Full access to this functionality is
through any networked thin-client HMI (not a
PC!) with a web browser.
Operator workstations are simply composed
of thin-client HMI’s running web browsers on
MTC the network. Each Varco tool on the network
The NEW way - Simple, compact, lightweight offers it own web server. Process specific
Multi-Tool Control Cabinet offers tremendous screens (Drill, Trip, etc.) enable complete
cost and space saving advantages. control of active equipment from one screen.
While the Amphion Controller is similar to a
programmable logic controller (PLC) in Varco Drilling
robustness, size, and application, it also Tools
offers several improvements over the
traditional PLC:
Operator
■ Over 50 times the processing power allows Workstations
for true robotics and a much higher level of
automation for tools like Pipe Racking Profibus 31
Systems and ZMS collision avoidance.
■ Industry standard flash storage media
(Compact Flash) has 1,000 times greater
capacity for system, application and data Amphion
logging storage. Controller
■ Built-in web server allows any networked
computer having a web browser to access
sophisticated screens that run Setup Redundant
Wizards, Diagnostics and display Tool Ethernet Ring
Manuals/Drawings and Operator's Screens.
 Varco Systems

Amphion CS Integrated Rig Systems

Varco's unique Amphion Platform provides Amphion CS Systems are easily

Amphion CS Integrated Rig Systems

a simple architecture to connect multiple configured

tools together and provide fully integrated
Human Machine Interface (HMI) stations Tools
for monitoring and control of the drilling Simply select the Varco rig floor tools needed
process.This is Varco’s new Amphion CS for your application from this catalog. Since
integrated control solution. most Varco tools are now powered by integral
Amphion technology, no complicated or
Low end control systems expensive I/O interfaces or “middle-ware” are
for just one or a few tools required. To incorporate non-Varco tools, a
can be easily and custom Amphion Gateway solution is offered.
economically upscaled Thin Client HMI Workstations
as requirements dictate
Workstations are
ergonomically
Traditional approaches to integrated designed for
systems design utilize PC-based servers workspace fit and
and PC-based Thick-Client workstations in function. Chair
addition to the tool control systems. This model
can add great expense and complexity workstations also
(maintenance headaches) to the overall include all discreet
drilling system. switches and Ergonomically designed rotating
The unique Amphion MTC (multi-tool controls required stand-sit workstation gives the
control cabinet) concept concentrates all of for specific tool driller a comfortable and flexible
the individual control systems for the rig operations. HMI working environment
into as few as one control cabinet. Integral workstations bring
to this cabinet are the base components full SCADA capability to your rig.
needed to extend this basic system and add Controllers
Thin-Client HMI touchscreens (PC-less) for Now add up the number of tools, gateways and
full rig Supervisory Control and Data chair workstations to determine the number of
Acquisition (SCADA) capability. Amphion Controllers that will be housed in the
Multi-Tool Control Cabinet.
MTC
The number and type of Multi-Tool Control
Cabinets is determined by your controller
quantity requirements. Small 5 slot and full
Old v. New — Conventional architecture sized 9 controller slot models are available.
PLC control systems require nine
control cabinets to run nine tools You now have a complete control system to
operate your tools. To accommodate simple,
scalable expansion, all workstations are
With Amphion technology, the same control interconnected with each other and the MTC via
systems plus rig integration capabilities are a fiber Ethernet ring.
32 contained in one scalable MTC cabinet
Benefit Summary
■ Superior tool control capability and cost
performance benefits versus a traditional PLC
■ Ergonomic driller’s workstations economically
enhance control of the drilling process for land
and offshore rigs
■ Reduced complexity and reduced cost
compared with conventional systems
■ Reduced cabling, installation and
Front entry workstations are ideal for commissioning
unobstructed rotary to crown visibility,
■ Simplified maintenance and troubleshooting,
even with elevated placement.
plus connectivity for e-drill remote support
 Varco Systems

Automated Drawworks Systems

Automated Drawworks Systems

2,500,000

2,000,000

1,500,000

1,000,000

The ADS family of hoisting systems

represents the next step in Varco's strategy to
continuously advance the efficiency,
productivity and safety of the drilling process. 500,000

Varco applied the same advanced technology ADS-10S ADS-10D ADS-30T ADS-30Q

they used to design their AC top drives and

automated pipe handling system to the ADS Performance Model
hoisting process. The result is a feature-rich
hoisting system that dramatically reduces
time-to-depth and provides drillers with
enhanced hoisting control capabilities.
The Varco ADS:
■ AC-powered motors that provide
significantly more performance and have
made possible a machine that requires
approximately half the space and weight
with lower maintenance than traditional
drawworks.
■ A sophisticated braking system that offers
precise proportional control, to improve
drilling and tripping efficiency while
increasing safety.
■ Automation of repetitive hoisting and drilling
operations through user-friendly,
touchscreen Electronic Driller interface or V-
ICIS eD.
■ Unique AC-power control characteristics, 33
such as regenerative braking and load ADS Modularity
holding without using the friction brakes.
 Varco Systems

Automated Drawworks Systems

34

Other configurations available, left or right-hand arrangements, spooling from back or front of
drum.
 Varco Systems

Automated Drawworks Systems

ADS System Overview

System Features
■ Choice of one, two, three or four AC motors with Rig Equipment Sensors
regenerative braking (see specifications chart).
■ High capacity water-and aircooled disc braking
system offers precision control of the dynamic
and static braking capabilities.
■ Robust single-speed gear drive reduces space
and maintenance requirements.
■ Powered by drilling-industry proven variable
frequency drives.
■ Single unitized frame with simplified drum with
a significantly reduce moment of inertia.
■ Choice of Manual, Electronic Driller, V-ICIS eD™
or V-ICIS control systems
Performance Benefits
■ Dramatically improves trip cycle time with 16%
faster hoisting times and 30% faster lowering
times compared to traditional DC-powered
drawworks. This is achieved through much
lower rotating inertia and the higher
performance of AC motors. Also has a faster maximum speed for a given hook load because the
ADS maximizes available AC horsepower.
■ Increased safety due to consistent automated machine control during night operations, during
periods of poor visibility or on compact rig floors.
■ Reduces maintenance because of AC technology
benefits, single-speed transmission and external
brake systems.

Comparison of ADS Model Performance and Specifications

ADS-10S ADS-10SD ADS-10D ADS-10T ADS-30T ADS-30Q
HP 1500 2250 3000 3750 4500 6000
Drum Size (in.) 30x55 36x71 36x71 36x71 44x84 54x98
8 8 10 10 12 12
Lines 10 10 12 12 14 14
12 12 14 14 16 16 35
530,000 660,000 1,075,000 1,219,000 1,600,000 2,020,000
Hook Load (lbs.) @ max. torque 643,000 800,000 1,255,000 1,423,000 1,820,000 2,300,000
750,000 930,000 1,425,000 1,617,000 2.025,000 2,550,000
Skid Dimensions (ft.) 10x16 10x23 10x26 10x30 12x26 12x30
Weight (lbs.) 55,000 63,000 98,800 110,000 154,000 164,000
 Varco Systems

Electronic Driller

Disc Brakes
Maximizing
Electronic Driller

the drilling To achieve the full benefits of the Electronic

performance Drillers' control capabilities, the Drawworks
of today's auxiliary brake is replaced by a plate disc brake
complex assembly. Unlike electromagnetic or traditional
drilling band brakes, Electronic Driller is able to use the
programs
requires plate disc brake to maintain a constant drilling
greater state under varying load conditions.
control of the For rigs with existing disc brakes, the Electronic
drawworks. Driller can easily be integrated for proper
Varco's control. For rigs without disc brakes, the Varco
Electronic system offers a disc brake module, suitable for
Driller provides that control by helping rig upgrades or new drawworks installations.
drillers carefully monitor multiple And since our disc brake remains virtually silent
parameters and make instant control during operation (in contrast to band brakes),
adjustments.
the rig crew enjoys a safer working
Field data on the Electronic Driller indicates environment. Actual brake specification and
a significant reduction in average rotating configuration will depend on a rig survey.
hours when compared to offset wells drilled
with pneumatic auto drillers or by hand. Electronic Driller Features
■ Maintains steady drilling condition through
Electronic Driller is the only auto drilling improved control of the Drawworks' disc brake
system that maintains a constant drilling ■ Maintains a constant control parameter, i.e.
state through continuous pay out of the drill WOB, delta-P (used with downhole motor) or
line. This constancy ensures optimum bit surface torque
contact with the formation, thereby
reducing bit bounce and increasing ■ Ability to monitor and switch between control
productivity. Equally impressive is the parameters (WOB, delta-P, torque and ROP)
greater repeatability of drilling performance ■ Secondary parameters can be used to
in wells drilled with the Electronic Driller. respond to abnormal drilling conditions
■ Varco's control logic allows for smooth,
Varco's drilling system also provides safer continuous pay out of drill line
rig operations during tripping. Connection ■ Safer rig operations through block control and
times improve because the Electronic Driller the elimination of band brake’s quealing
can reposition the elevator for the floormen ■ Crown and floor savers prevent traveling
and derrickman, which reduces driller assembly collisions
stress by helping him with critical control
functions. ■ Traveling block speed limits protect against
swab and surge effects
■ Weight deviation (pipe drag) monitoring
detects overpull and slack-off weight situations
during POOH and RIH
■ Fully integrates with Rigsense and V-ICIS
systems

36
 Varco Systems

Electronic Driller

37
 Varco Systems

Pipe Handling Systems Comparison

Pipe Handling Systems Comparison

Pipe Handling Systems Comparison

APPLICATION FUNCTIONS

STAND BUILD- PICK-UP/ RISER RACKING

TRIPPING
ING LAY-DOWN TAILING CONFIG.
Dynamic
PRS-3i DC & DP Triples Yes Yes Yes X-Y
Offshore
Dynamic DC, DP Triples &
PRS-4i Yes Yes Yes Parallel
Offshore Casing Doubles
PIPE Dynamic DP Quads & DC,
RACKING PRS-5 No No Yes Parallel
SYSTEMS Offshore Casing Triples
Dynamic DP Quads & DC,
PRS-6is Yes Yes Yes Parallel
Offshore Casing Triples
Dynamic
PRS-8/8i DC & DP Triples Optional Yes Yes X-Y
Offshore
Dynamic
PHM-3i DC & DP Triples No No Yes X-Y
Offshore
Dynamic
Offshore
AR3200 Automated make-up and break-out of DP & DC, remote or local operations.

Dynamic
Offshore Automated make-up and break-out of DP, DC, Stabilizers and Drill Bits, remote or local
AR4500
operations.

RIG FLOOR Dynamic

EQUIPMENT Offshore Automated make-up and break-out of DP, Drill Bits and Casing, remote or local
AR5000
operations.

Land or small
fixed offshore
ST-80 Automated make-up and break-out of DP, DC, local operations

Land or small
TW-103 Mechanized make-up and break-out of DP, DC and BHAs offline or local operations.
fixed offshore
Positive, safe and efficient PLC-controlled transfer of tubulars from a horizontal
Dynamic
PLS-3 conveyor to vertical rig floor handling system. Slewing arm function for mousehole
Offshore
stand building operations.
Positive, safe and efficient PLC-controlled transfer of tubulars from a horizontal
Dynamic
PLS-5 conveyor to vertical rig floor handling system. Translating arm function for mousehole
Offshore
stand building operations.
Dynamic
PDM-1 Remotely controlled, pipe deck management machine. Loads catwalk or conveyor.
Offshore
Fixed offshore
38 PIPE
PDM-2
rigs
Remotely controlled, pipe deck management machine. Loads catwalk or conveyor.

TRANSFER Dynamic Safely transports tubulars of various lengths and sizes at up to a maximum 18 degree
SYSTEMS Conveyors
Offshore angle.
Dynamic Powered carts provide a positive, safe and efficient handling of heavy riser from
RHS-1
Offshore loading area to well center.
Powered cart on cart design providing a safe positive, an efficient handling of heavy
Dynamic
RHS-2 riser from its loading area to well center. Self raising leading edge clears large well
Offshore
center mounted Riser Spiders.
Dynamic
PKM-700T Remotely controlled, pipe deck management machine. Loads catwalk or conveyor.
Offshore
Dynamic
PKM-875T Remotely controlled, pipe deck management machine. Loads catwalk or conveyor.
Offshore
 Varco Systems

Pipe Handling Systems Comparison

Pipe Handling Systems Comparison — Continued

Weight (Excl.
Tubular Handling
Fingerboards)
Drill Pipe & Hoisting/lifting
Casing
Drill Collars Capacity
3 1/2” to 9 3/4” 22,000 lbs. 68,000 lbs.
PRS-3i No
(89 to 247 mm) (9,980 kg) (30, 850 kg)
3 1/2” to 9 3/4” 5” to 20” 22,000 lbs. 117,000 lbs.
PRS-4i
(89 to 247 mm) (130 to 510 mm) (9,980 kg) (53,500 kg)
3 1/2” to 9 3/4” 5” to 20” 30,000 lbs. 169,000 lbs.
PRS-5
PIPE PACKING (89 to 247 mm) (130 to 510 mm) (13,600 kg) (76,700 kg)
SYSTEMS 3 1/2” to 9 3/4” 5” to 20” 22,000 lbs. 157,000 lbs.
PRS-6is
(89 to 247 mm) (130 to 510 mm) (9,980 kg) (71,391 kg)
3 1/2” to 9 3/4” 22,000 lbs. 42,000 lbs.
PRS-8/8i No
(89 to 247 mm) (9,980 kg) (19,050 kg)
3 1/2” to 9 3/4” 25,000 lbs. 80,000 lbs.
PHM-3i No
(89 to 247 mm) (11,340 kg) (36,300 kg)
3 1/2” to 9 3/4”
(89 to 247 mm) 12,100 lbs.
AR3200 No N/A
Clearance for 18” (5,490 kg)
stabilizers
3 1/2” to 9 3/4”
(89 to 247 mm) 16,000 lbs.
AR4500 No N/A
Clearance for 18” (7,260 kg)
stabilizers
RIG FLOOR 3 1/2” to 9 3/4”
EQUIPMENT (89 to 247 mm) 2-3/8” to 20” 16,000 lbs.
AR5000 N/A
Clearance for 18” (60 to 510 mm) (7,260 kg)
stabilizers
DP 2 7/8” to 6 5/8”
(73 to 163 mm) 5,250 lbs.
ST-80 No N/A
DC 4 1/4” to 8 1/2” (2,400 kg)
(108 to 216 mm)
3 1/2” to 9 3/4” 3,400 lbs.
TW-103 No N/A
(89 to 247 mm) (1,540 kg)
3 1/2” to 9 3/4” 5” to 20” 7,000 lbs. 36,000 lbs.
PLS-3
(89 to 247 mm) (130 to 510 mm) (3,175 kg) (16,330 kg)
3 1/2” to 9 3/4” 5” to 20” 10,000 lbs. 111,000 lbs.
PLS-5
(89 to 247 mm) (130 to 510 mm) (4,540 kg) (50,350 kg)
3 1/2” to 9 3/4” 5” to 20” 7,000 lbs. 25,000 lbs.
PDM-1
(89 to 247 mm) (130 to 510 mm) (3,175 kg) (11,340 kg)
3 1/2” to 9 3/4” 5” to 20” 7,000 lbs. 32,000 lbs
PDM-2
(89 to 247 mm) (130 to 510 mm) (3,175 kg) (14,520 kg) 39
PIPE TRANSFER 3 1/2” to 9 3/4” 5” to 20” 7,000 lbs. 500 lbs./ft
SYSTEMS Conveyors
(89 to 247 mm) (130 to 510 mm) (3,175 kg) (745 kg/m)
Custom cart “buckets” to handle riser up to 46” 50,000 lbs. 13,000 lbs
RHS-1
O.D. (22,680 kg) (5,900 kg)
Custom cart “buckets” to handle riser up to 60” 100,000 lbs. 40,000 lbs
RHS-2
O.D. (45,260 kg) (18,150 kg)
2 7/8” to 9 3/4” 5” to 20” 5,000 lbs. 28,050 lbs
PKM-700T
(73 to 247 mm) (130 to 510 mm) (2,272 kg) (12,750 kg)
2 7/8” to 9 3/4” 5” to 20” 7,700 lbs. 36,300 lbs
PKM-875T
(73 to 247 mm) (130 to 510 mm) (3,500 kg) (16,500 kg)
 Varco Systems

Pipe Handling Systems Comparison

This page intentionally left blank.

40
 Varco Systems

Pipe Racking System

PRS-3i
Pipe Racking System

Finger Board
(X-Y Racking)

Upper Drive

Grip Jaw Upper Arm

(Hoist)

Structural
Column

Claw Assembly
(Guide) Tailing Arm

Floor Track
Lower Drive

Overall Height — 88 ft.

X-Y Racking Configuration

A traditional X-Y fully
latched Fingerboard layout
is used with the PRS-3i.
The PRS-3i has been developed for medium This compact design
to large dynamic offshore drilling rigs. It maximizes available Drill
offers a wide range of benefits to rig Pipe storage area while
operations, including offline drill pipe stand being suitable for retrofit
building while drilling ahead and pick-up lay- into many of today’s
down of singles. Engineered for durability, MODU derricks.
reliability and ease of operation, the PRS-3i Specifications
utilizes modular PRS design standards to
ensure uniformity and optimum operational Weights (typical)
flexibility. Operating from a single beam seam System 68,000 lb. (30,850 kg)
welded column, its upper arm has a rated Fingerboard 14,000 lb. (6,350 kg)
hoisting capacity of 22,000 lbs., which, in Overall Dimensions
conjunction with its lower tailing/guide arm, Height (typical) 88 feet (26.8 m)
offers a capability of offline drill pipe stand Operating Envelope 92”minimum diameter (2,350 mm)
building and casing tailing off a feed conveyor Travel
system. Riser single’s tailing is accomplished
Reach 15 feet (4.6 m)
using the upper arm assembly and a TDS. 41
Fingerboard layouts are based on an X-Y Hoist Stroke 52 feet (15.8 m)
pattern, thereby maximizing drill pipe storage Rotation 180º
capacity while still compact enough to be Tubular Capacities
retrofitted into many of today’s MODU Pipe Size 3 1/2” to 9 3/4” (90 to 245 mm)
derricks. A state of the art system delivers Hoist Safe Working Load 22,000 lb. (9,980 kg)
consistent reliability with high performance,
ensuring its operators are able to maintain
safe high speed operations across its range.
 Varco Systems

Pipe Racking System

PRS-4i

Upper Track

Upper Drive

Upper Arm
Grip Jaw
(Hoist) Finger Board
Parallel Racking

Structural
Column

Claw Assembly
(Guide) Tailing Arm

Floor Track
Lower Drive

Overall Height — 107 ft.

Parallel Racking Configuration

The PRS-4i builds on the capabilities of the
PRS-3i by offering casing stand building A parallel fully latched fixed/
and racking, and has been developed adjustable Fingerboard
primarily for large dynamic offshore drilling layout is used with the PRS-
rigs. It offers a wide range of benefits to rig 4i, providing large amounts
operations, including offline drill pipe/ of storage for Drill Pipe and
casing stand building while drilling ahead, Casing.
and pick-up lay-down of singles.
Engineered for durability, reliability and
ease of operation, the PRS-4i utilizes Specifications
modular PRS design standards to ensure Weights (typical)
uniformity and optimum operational
System 117,000 lb. (53,100 kg)
flexibility. Operating from a 107’ single
Fingerboard 22,000 lb. (9,980 kg)
beam seam welded column, its upper arm
has a rated hoisting capacity of 22,000 lbs., Overall Dimensions
which, in conjunction with its lower tailing/ Height (typical) 107 feet (32.6 m)
guide arm, offers a capability of offline drill Operating Envelope 96” minimum diameter (2,440 mm)
42 pipe stand building and casing tailing off a Travel
feed conveyor system. Riser single’s tailing Reach 15 feet (4.6 m)
is accomplished using the upper arm Hoist Stroke 64 feet (16.2 m)
assembly and a TDS. Fingerboard layouts Rotation 270º
are based on a parallel-racking pattern, Tubular Capacities
which offers large amounts of drill pipe and
Pipe Size 3 1/2” to 20” (90 to 510 mm)
casing storage capacity; adjustable fingers
spacing further enhances the flexibility of Hoist Safe Working Load 22,000 lb. (9,980 kg)
this system for deep water drilling
programs. A state of the art system delivers
consistent reliability with high performance
ensuring operators are able to maintain
high speed operations safely across its
range of capability.
 Varco Systems

Pipe Racking System

PRS-5

Upper Track Upper Drive

Upper Arm

Grip Jaw
(Hoist)
Finger Board
Parallel Racking

Structural
Column

Grip Jaw
(Hoist) BellyBoard

Claw Assembly Tailing Arm

(Guide)

Floor Track
Lower Drive

Overall Height — 144 ft.

Parallel Racking Configuration

A parallel fully latched
fixed/adjustable
Fingerboard layout is used
with the PRS-5, providing
large amounts of storage
for Drill Pipe and Casing.

Specifications
Weights (typical)
System 169,000 lb. (76,660 kg)
Fingerboard 22,000 lb. (9,980 kg)
Overall Dimensions
The PRS-5 is a vertical pipe handling system, Height (typical) 144 feet (43.9 m)
specifically designed and built to utilize the
Operating Envelope 96” minimum diameter (2,440 mm)
Parallel Racking of the PRS-4i with the
Travel
addition of fourble handling capability on
large Drillship and Semi-Submersible Reach 15 feet (4.6 m) 43
applications. This semi-automatic, remote Hoist Stroke - upper arm 15 feet (4.6 m)
controlled tripping machine is designed for Hoist Stroke - lower arm 23 feet (7.0 m)
handling fourbles of drill pipe or drill collar Rotation 270º
and triples of casing. The PRS-5 is capable of Tubular Capacities
racking stands built off-line by a powered Pipe Size 3 1/2” to 20” (90 to 510 mm)
mousehole and PLS system. Increased load
Hoist Safe Working Load 30,000 lb. (13,600 kg)
capability, within the standard application of
existing designs, is obtained by utilizing two
load-sharing hoist arms used on previous
dynamic models of PRS.
 Varco Systems

Pipe Racking System

PRS-6is Racking System for large offshore applications.

Upper Track Upper Drive

Upper Arm

Grip Jaw
(Hoist)
Finger Board
Parallel Racking

Structural
Column

BellyBoard

Claw Assembly Tailing Arm

(Guide)

Floor Track
Lower Drive

Overall Height — 145 ft.

Parallel Racking Configuration

A parallel fully latched fixed/
adjustable Fingerboard
layout is used with the PRS-
6is, providing large amounts
of storage for Drill Pipe and
Casing.

Specifications
Weights (typical)
System 157,400 lb. (71,395 kg)
Fingerboard 22,000 lb. (9,980 kg)
Overall Dimensions
Height (typical) 145 feet (44.2 m)
44 The PRS-6is is the latest addition to the PRS Operating Envelope 96” dia. min. (2,440 mm)
family of semi-automatic, remote controlled Travel
rackers, designed with the fourble handling Reach 15 feet (4.6 m)
features of the PRS-5 and the lower tailing Hoist Stroke 105 feet (32 m)
operations of the PRS-4i. The PRS-6is is a
Rotation 270º
two arm racker designed to rack fourbles of
drill pipe and triples of casing. This racker is Tubular Capacities
capable of pick-up and laydown operations Pipe Size 3 1/2” to 20” (90 to 510 mm)
for off-line stand building while eliminating Hoist Safe Working Load 22,000 lb. (9.956 kg)
the need for a separate PLS and powered
Foxhole system. This is the ultimate Pipe
 Varco Systems

Pipe Racking System

PRS-8/8i X-Y Racking Configuration

Upper Track

Upper Arm Upper

(6’ 3” Travel) Drive

Structural
Column Upper Arm
(52’
Travel)
Grip Jaw
Hoist

Lower
Arm
Floor
Lower
Track
Drive

PRS-8
PRS-8i
Overall Height – 88 ft

A traditional X-Y fully

latched Fingerboard layout
is used with the PRS-8/8i.
This compact design
maximizes available Drill
Pipe storage area while
being suitable for retrofit
into many of today’s
MODU derricks.
The newest and most compact model of Specifications
Varco’s family of Pipe Racking Systems, the Weights (typical)
PRS-8/8i has been designed for medium to System 65,500 lb. (29,710 kg)
large offshore and land rigs. Engineered for Fingerboard 14,000 lb. (6,350 kg)
durability, reliability and ease of operation, Overall Dimensions
the PRS-8/8i utilizes the modular PRS design
Height (typical) 88 ft (26.8 m)
standards to ensure uniformity and optimum
operational flexibility. A state of the art Operating Envelope
70 in. minimum diameter 45
(1,778 mm)
control system delivers consistent reliability
Travel
with high performance, enabling operators to
Reach 12 ft (3.7 m)
maintain safe, highspeed operations across
its range. The PRS-8 offers automated Hoist Stroke - PSR-8 6 ft, 3 in. (1.9 m)
tripping capabilities while the PRS-8i offers Hoist Stroke - PSR-8i 52 ft (15.9 m)
both automated tripping and a hoist stroke Rotation 225º
for offline stand building. Tubular Capacities
Pipe Size 3 1/2in. to 9 3/4in. (90 to 245 mm)
Hoist Safe Working Load 22,000 lb. (9.980 kg)
 Varco Systems

Pipe Handling Machine

Pipe Handling Machine

PHM-3i Remote
Air Operated
Diving Board
Full Latch
Fingerboard

PHM Column
Grip Jaw Roller Upper Arm

Controller Jaw

Lower Arm

Integrated Roughneck
makes connections up to
20’ off of the drill floor

Floor Tracks
Overall Height – 88 ft

Specifications
Torque Wrench:
Gateless, Hydraulic Cylinder
Max. Torque (make-up) 100,000 lb. ft (135,600 Nm)
Max. Torque (break-out) 120,000 lb. ft (162,720 Nm)
3 1/2” to 9 3/4”
Tubular Size Range
(73 to 248 mm) O.D.
Spinning Wrench:
4 Roller, 4 Motor, Gearless, Direct Drive
Stall Torque (5" O.D. Pipe) 2,000 lb. ft. (2,712 Nm)
O.D. 2 7/8” to 9 3/4”
Tubular Size Range
(73 to 248 mm)
Pipe Handling Assembly:
Hydraulic/Electric
The Varco PHM is an integrated system that Lifting Capacity 25,000 lbs. (11,339 kg)
automatically trips stands of drill pipe and
Stand Length Range 90 to 110 ft. (27.4 to 33.5 m)
drill collars, breaks them out or makes them
Reach 12 ft. (3.66 m)
up (using Varco’s Iron Roughnecks™
automatic torque and spinning wrench) and Rotation ±90°
racks them, ready for the next trip. The
46 entire system is under the complete control
of an operator, in an environmentally-
controlled cabin, who monitors the
operation through a closed circuit camera
located directly above the fingerboard. The
operator, driller and single floor hand are all
the personnel required to run a drilling
system inside the derrick. And because of
the PHM’s modular design, it can be factory
assembled and tested, reducing the time
and cost of installation.
 Varco Systems

Automated Iron Roughnecks™

Automated Iron Roughnecks™

AR3200, AR4500 and AR5000

Over twenty years ago, Varco engineers
began addressing the safety and efficiency
issues created by the movement of tubulars
from the pipe deck to well center. The Varco
Iron Roughneck was to become the first in a
long series of proven pipe-handling products.
Each has been designed to provide “hands-
off” tubular handling at well center by
automating the making and breaking of
connections.
The Varco Automated Iron Roughneck
AR3200 includes the latest advancements in
automated pipe handling. At the touch of a
button, the unit automatically moves along its
tracks to the tool joint, spins in and makes-
up, or breaks-out and spins out the
connection, and then moves back to its home
position.
AR4500
The Varco AR4500 incorporates the
technological innovations of its predecessors
while adding additional features required on
large offshore rigs. Incorporation of a variable
elevation spinning wrench and an integrated
Mud Bucket allows handling of many types of
tubulars such as fluted drill collars, stabilizers,
crossover subs, downhole motor sleeves,
MWD tools and tri-cone and diamond-type
drill bits.
Casing Spintorq
The AR5000, using the features of the
AR4500, incorporates a modular design that
allows the Spintorq module to be removed Carriage
from the carriage and replaced with other
modules such as one for a 10 3/4” or 20”
casing module. AR5000

Features AR3200 AR4500 AR5000 ST80

Retrofit Jack-ups, Automated offshore Automated offshore
Land rigs, for
Application: Semisubmersibles rigs with automated rigs with automated
frequent rig moves
and other offshore pipehandling systems pipehandling systems
Automated make-up and
Automated make-up
Function:
Automated make-up and
break-out of DP and DC,
Automated make-up and
break-out of DP, DC,
and break-out of DP, DC,
break-out of DP, DC, Stabi-
lizers and Drill Bits,
47
Casing Stabilizers and
remote or local operations Stabilizers and Drill Bits local Operation (remote
Drill Bits
Operation optional)
3 1/2 in. to 9 3/4 in.
3 1/2 in. to 9 3/4 in. 3 1/2 in. to 9 3/4 in. (89 to 247 mm), 4 1/4 in. to 8 1/2 in.
Tubular (89 to 247 mm), (89 to 247 mm), Casing 2 3/8 in. to (108 to 216 mm), drill pipe
Handling: Clearance for 18 in. Clearance for 18 in. 20 in. (60 to 508 mm), range from 3 1/2 in. to
Stabilizers Stabilizers Clearance for 18 in. 5 1/2 in.
Stabilizers
12,110 lbs. 16,000 lbs. 16,000 lbs. 5,250 lbs.
Weight:
(5,675 kg) (7,260 kg) (7,260 kg) (2,400 kg)
 Varco Systems

Pipe Handling Accessories

Spintorq ST80 Auxiliary Foxhole® Systems

Pipe Handling Accessories

The ST80 Spintorq is Varco offers two Auxiliary

the latest and most Foxhole® Systems that
compact member of provide the Pipehandling
Varco’s family of System with the ability to
Roughneck products, make-up or break-out stands
44% lighter and off-line while drilling ahead.
smaller than the Foxhole® Hoist Assembly
others Iron (FHA) – The FHA is composed
Roughnecks. The tool of a square Foxhole® tube (28
is pedestal mounted, feet only) with a traveling
for applications where bottom, or plug, attached to a
fast rig-up and rig-down are required. The hoist assembly. The Cylinder
compact ST80 frame is mounted in a small Hoist Assembly moves the
hanger for application on rigs with limited plug inside the Foxhole® tube
floor space that are too small for floor track- and is capable of hoisting
mounted Roughnecks. This hydraulically 22,000 lb. through 28 feet of
powered tool is capable of handling all tool stroke.
joint connections on land rigs, most
platform and jack-up rigs. The lifting capacity of the
Hoist Assembly comes from
Telescopic Arm an 8-inch-bore cylinder
Varco’s Telescopic mounted to a guide
Arm makes it easy framework. At the base of the frame on the
to guide drill pipe, cylinder system is a crown-like arrangement
casing and collars with four sheaves that provide a 4:1 advantage
on the drill floor. for the hoist. The entire lifting cable is
The Arm can concealed under the drill floor.
extend up to 36 feet Foxhole® Slip Assembly (FSA) – The FSA
and swivel 300º around its base. Quickly provides an alternative to the FHA with a simple
interchangeable gripping heads can handle set of remotely operated Foxhole® slips to aid
3” to 5 1/2” drill pipe, 6” to 9 5/8” collars, all stand building when used with a PRS-3i, PRS-4i,
sizes of casing and marine risers. And the PRS-6is, or PRS-8i. The system mounts flush
Varco Telescopic Arm can lift up to 1,500 lb. with the rig floor and can support a range from
at full extension, push a load of up to 6,000 2 7/8” up to 20” with a maximum load of 22,000
lb. and swivel with a maximum torque of lbs.
20,000 lb. ft. All actions are remotely
controlled safely from the rig floor. There is
a model and size to fit most any rig. FHA Specifications
Lift Capacity 22,000 lbs. (10,000 kg)
Plug Vertical Travel up to 28 ft. (8.5 m)
Pipe Size O.D. 2 7/8” to 9 3/4” (73 to 248 mm)
48 Load Hoist Speed 1.5 ft/sec (0.5 m/sec)
Req. Hydraulic Pressure 2,500 PSI (172 Bar)
Req. Flow Rate 59 GPM (222 L/min)
Hoist Assembly Weight 8,000 lbs. (3,627 kg)
Foxhole Assembly Weight 5,500 lbs. (2,494 kg) typical

Foxhole® Slip Assembly

 Varco Systems

Pick-up/Lay-down System

Pick-up/Lay-down System

PLS-3/5 Controls for these systems are provided in a

mountable console that can be located in the
Assistant Driller’s cabin.
Adjustable
Two-Position Hoist
Telescoping Carriage
Lift Arm

Spinning
Jaw
Feed
Conveyor
Gripping
Jaw
Guide
Rail

Specifications
PLS-3
Tubular Capacities:
Range II OD 2 7/8” to 9 3/4” (73 to 248 mm)
The Varco PLS-3 and PLS-5 Pick-up/Lay-down
Systems provide the ability to remotely hoist Range III OD 10 3/4” to 20” (273 to 508 mm)
tubulars from the V-door position to vertical, Loading Capacities:
dramatically increasing drill floor safety and Range II 7,000 lb. (3,175 kg)
efficiency. The PLS-3 serves well center and a Range III 7,000 lb. (3,175 kg)
mousehole located between the center of the Mounting drill floor or built into derrick
set back and well. The PLS-5 serves Vertical Travel 40 ft. (12.19 m)
mouseholes in line with well center and the V-
Slew Rotation ±30° (non-slew optional)
door. Together with a vertical pipe racking
system, manual handling of tubulars on the Elevation Rotation ±90°
drill floor is virtually eliminated. System Weight 36,000 lb. (16,329 kg)
PLS-5
The PLS-3 system consists of a guide rail Tubular Capacities:
assembly, lift arm with slew capability,
Range II/III OD 2 7/8” to 9 3/4” (73 to 248 mm)
carriage, winch, interchangeable jaws for drill
pipe/drill collar and casing and control Range III OD 10-3/4" to 20" (273 to 508 mm)
console. The PLS-5 system consists of a Loading Capacities:
guide-rail assembly, lift arm with telescoping Range II 10,000 lb. (4,536 kg)
49
positioning capability, carriage, winch, Range III 10,000 lb. (4,536 kg)
interchangeable jaws for drill pipe/drill collar Mounting Drill floor or built into derrick
or casing and a control console. Either system
Vertical Travel 82 ft. (25 m)
can hoist both Range II and Range III
Elevation Rotation 90°
tubulars weighing up to 7,000 lb. with up to
20 in. OD. When combined with a vertical System Weight 111,000 lb. (50,346 kg)
pipe racking machine and powered auxiliary
mousehole system, they can be used to make
up stands clear of well center operations
without the use of the traveling assembly.
 Varco Systems

Pipe Conveyor Systems

Pipe Conveyor Systems

PTC at various angles. The strength and durability of

these systems have been proven in a variety of
demanding drilling applications.
Variable Length
These systems are designed to transfer tubulars
at various lengths and angles. They consist of a
series of hydraulically powered feed rollers,
added to a basic Varco Conveyor, to adjust for
the varying length. They are designed to be
skidded to accommodate a range of well slot
positions
Pipe Bridge Conveyor
Pipe Bridge Conveyors are designed as a bridge
system for jack-up applications allowing the
drilling module to be completely removed from
a jack-up and placed on a platform. The system
is powered by hydraulic feed rollers.

Conveyor, Multiple Tubular Loading

Specifications
Tubular Capacities:
Range II/III OD 2 7/8” to 9 3/4” (73 to 248 mm)

Varco Pipe Conveyor systems are a reliable Range III OD 10 3/4” to 20” (273 to 508 mm)

50 and safe way to continuously feed tubulars, Loading Capacities:

or smaller items, on and off the rig floor. 7,000 lb. (3,175 kg) or 15,000 lb.
Range II
The lightweight, modular technology of (6,804 kg)
Varco Systems make them flexible enough Range III
7,000 lb. (3,175 kg) or 15,000 lb.
for practically any application. Systems are (6,804 kg)
available in three basic modular designs to Mounting: Drill floor and pipe deck
satisfy a variety of requirements. Travel: Unlimited

Fixed Length Length: Custom to application

System Weight: 36,000 lb. (16,329 kg) Typical
Fixed length conveyor systems borrow their
technology from quarry mining conveyor
belts and are designed to transfer tubulars
 Varco Systems

Pipe Deck Machine

Pipe Deck Machine

PDM “Pipemite” The PDM can hoist drill collars up to 9 3/4” and
casing up to 20” diameter with a hoisting
The Pipe Deck Machine (PDM) handles range of approximately 11 feet. This allows
tubulars on the pipe deck without physical singles to be handled over the samson posts
intervention by the rig crew. Moving and onto a conveyor. Tubulars are retained by
horizontally along a deck-mounted track, the a lifting head with adjustable plates to fit the
PDM covers the entire pipe deck area to diameter of the tubular. The design of these
transfer tubulars to and from the horizontal plates creates an underside support for the
storage racks and conveyor. The system is tubulars. The PDM boom tilts to limit bending
designed for installation on existing rigs with of the tubulars and interference with the
minimal modifications to pipe deck and samson post or conveyors. An optional CCTV
substructure. can also be housed in the boom to provide
close-up visibility of the jaw, ensuring
accurate positioning on the pipedeck. And the
PDM’s modular design facilitates factory
testing to decrease installation time and rig
costs.
Specifications
Physical
Weight 25,000 lbs. (11,603 kg)
Length 216 in. (5,486 mm)
Width 52 in. (1,321 mm)
Height (retracted) 150 in. (3,810 mm)
Travel
Vertical Stroke (lift head) 11 ft. (3.4 M) (15 ft. Optional)
Horizontal (machine) As required
Capacity
Diameter (O.D.) 2 7/8” to 20” (73 to 508 mm)
Joint SWL 7,000 lbs. (3,573 kg)

51
 Varco Systems

Marine Riser Handling System

RHS RHS-2
Marine Riser Handling System

Varco offers two Riser Handling Systems The RHS-2 consists of a compound “trolley on
(RHS) for handling marine riser to and from trolley” system that is chain-driven by hydraulic
the well center. Applications for RHS range motors. The lower trolley runs from the catwalk
from conventional marine riser systems on to just short of well center and then pivots up so
floating rigs to special riser systems used the front end cantilevers over well center via a
on tension leg platforms. The system also stabilized hydraulic lift system. This allows the
can be used as a fixed installation for upper trolley to guide the riser to well center
handling casing and conductor pipe. When clearing large riser spiders. The upper trolley
the RHS is integrated with other Varco support bucket pivots while guiding the riser.
mechanized equipment such as a top drive, The lower cart has a multi-axle front roller
block retract system and Pipe Racking assembly with a long wheel base to allow travel
System, they comprise a complete “hands over limited floor gaps created by gantry crane
off” riser handling system that improves tracks/path requirements.
safety of riser running operations,
enhances performance and reduces
operating costs.
RHS-1
This system consists of two hydraulically
powered trolleys that run on a cogged rail.
The trolleys are linked hydraulically only
when sharing a riser load; otherwise they
are powered independently. A support
saddle for the rear trolley pivots, allowing
the trolley to guide and support the rear
riser almost to well center as the front end
is being hoisted by a TDS into the derrick.
Each trolley is equipped with changeable
buckets to adapt to various configurations
of riser. Specifications
Riser Sizes (max)
100 ft. joints
RHS-1 46” OD
50,000 lbs. (22,680 kg)
100 ft. joints
RHS-2 60” OD
100,000 lbs. (45,360 kg)
Speed
RHS-1 2.5 ft/sec.
Lower Trolley – 1.4 ft/sec
RHS-2
Upper Trolley – 2.5 ft/sec

52 Weight
RHS-1 13,000 lbs. (5,897 kg)
RHS-2 40,000 lbs. (18,144 kg)
 Varco Systems

Top Drives Comparison

Top Drives Comparison

TDS-6S

IDS-4A

TDS-4S

Top Drives Comparison

Features TDS-4H, TDS-4S IDS-4A
Jack-ups, Platforms,
Application: All offshore Rigs, Barges and Large Land Rigs
Barges and Land Rigs
GE GEB-IDS AC Motor,
Motor: GE 752 Series or Shunt Hi-Torque DC Motor, 1130 HP
1150 HP
API Hoisting
650 or 750 ton 500 ton
Capacity:
Swing / Retract /
Non-Swing Non-Retract
30 x 72 91 x 108 Guide track setback
Dolly Sizing:
(setback x spacing)1 32 x 72 41”
39 x 66
48 x 62
Pipe Handler: PH-85 (85,000 ft. lbs. torque) PH-75 (75,000 ft. lbs. torque)
3 1/2” to 6 5/8” 3 1/2”to 6 5/8”
Drill Pipe Sizes:
(4 5/8” to 8 1/4” OD Tool Joint) (4” to 8 1/2” OD Tool Joint) 53
TDS-4H: 26.2 ft. TDS-4S: 20.8 ft.
Stack Up Height: 22.8 ft. (6.9 m)
(7.9 m)2 (6.3 m)
System Output: Series Shunt
Torque (ft. lbs.) Hi Lo Hi Lo
Continuous 32,500 50,900 29,640 45,500 45,800
Intermittent 43,400 58,200 39,500 50,100 84,200
Maximum RPM 190 120 205 130 173

NOTES:
1. Custom configurations available.
2. Includes separate typical swivel.
 Varco Systems

Top Drives Comparison

TDS-11SA
TDS-8SA

TDS-10SA

Top Drives Comparison — Continued

Features TDS-8SA TDS-10SA TDS-11SA TDS-1000
All offshore Rigs, Large Medium and Small Land Rigs, Platform Rigs, All Offshore Rigs,
Application:
Land Rigs Jack-Ups, Portable Applications Large Land Rigs
GE Continuous
GE GEB-20A1 AC Motor, Reliance Electric Reliance Electric Dual
Motor: Duty 1130 HPAC,
1150 HP AC Motor, 350 HP AC Motor, 2 x 400 HP
1150 HPAC
API Hoisting 750 ton 250 ton 500 ton 1000 ton
Capacity:
Swing / Retract / Swing / Retract /
Non-Swing Non-Retract 21.5” Non-Swing Non-Retract
Dolly Sizing: 30” or 33 3/4” Guide Track
(setback x spacing) Guide Track
39 x 66 Setback Setback
91 x 108 48 x 62 101 x 108
48 x 62
PH-100 (100,000 ft. lbs. PH-55 (55,000 ft. lbs. PH-100 (100,000 ft. lbs.
Pipe Handler: PH-75 (75,000 ft. lbs. torque)
torque) torque) torque)

54 3 1/2” to 6 5/8” 2-7/8” to 5”

3 1/2” to 6 5/8” (4” to 8 1/2” OD
3-1/2”to 6-5/8”
Drill Pipe Sizes: (4 ” to 8 1/2” OD Tool (4” to 6 5/8” OD Tool (4”to 8-1/2” OD Tool
Tool Joint)
Joint) Joint) Joint)
Stack Up Height: 20.8 ft. (6.3 m) 15.3 ft. (4.7 m) 18 ft. (5.4 m) 22 ft. (6.7 m)
System Output:
Torque(ft. lbs.) Standard High Speed Standard
Continuous 63,000 20,000 7,400 37,500 63,000
Intermittent 94,000 36,500 13,390 55,000 94,000
Maximum RPM 270 182 240 228 270
 Varco Systems

750 Ton DC Top Drive

TDS-4S
750 Ton DC Top Drive

The Varco TDS-4S is

the number one
selling top drive in
the world. It is
designed to
accommodate the
demanding
requirements of
deep sea drilling.
The TDS-4S design
improves
performance and
reliability while
reducing
maintenance. The
4S is available with Stack up height 4S-20.8 ft., 4H-26.2 ft.
either a 650 or 750
ton hoisting Specifications
capacity with Transmission
45,500 ft. lbs. High Gear Ratio 5.04:1 Double Reduction
(Shunt) of Low Gear Ratio 8.09:1 Double Reduction
continuous torque. Lube Force-fed, filtered, air-cooled
And it comes with Drilling Parameters
either an 1130 hp Drilling Speed Range
series or 1100 hp Low Gear 0 to 130 RPM
shunt type DC High Gear 0 to 205 RPM
drilling motor and Drilling Torque - Shunt Wound Motor
two-speed transmission for optimum power Low Gear 45,500 ft. lbs. (61,690 Nm) Continuous
output in a given application. Intermittent Torque 50,100 ft. lbs.
High Gear 29,640 ft. lbs. (40,188 Nm) Continuous
The TDS-4S system components include a
Drilling Torque - Series Wound Motor
compact integrated swivel, remote actuated
Low Gear 50,900 ft. lbs. (69,014 Nm) Continuous
upper IBOP, remote, local or closed loop
Intermittent Torque 58,200 ft. lbs.
cooling system and 3.00” water course
32,500 ft. lbs. (44,066 Nm) Continuous
(optional 3.82”). Like all Varco Top Drive High Gear
Drilling
systems, the 4S is fully compatible with Rating Capacities
existing derricks and masts, standard Hoisting 650 and 750 ton, API-8C,PSL-1
traveling equipment and electrical power Water Course 3.00" @ 5,000 psi CWP
systems. 3.82" @ 7,500 psi CWP (Optional)
Drilling Motor:
Type GE 752 Shunt/Series Hi-Torque DC
(Lbs.-Ft. Continuous)

Horsepower Rating 1,100 HP/1,130 HP

Drill Pipe Torque

Pipe Handler (Type PH-85) 55

Torque Capacity 85,000 ft. lbs. (115,250 Nm) @ 2,000 psi
3 1/2” to 6 5/8
Drill Pipe Range
(4 5/8” to 8 1/4” OD Tool Joint)
Upper IBOP 7 5/8” API Reg. RH Box
Lower IBOP 7 5/8” API Reg. RH Pin/Box
IBOPs' rating pressure 15,000 psi CWP
Elevator Links 350 or 500, 750 ton API
Drill Pipe RPM
Rotating Head Infinitely Positionable
TDS-4S Output Curve
 Varco Systems

750 Ton DC Top Drive

IDS-4A
The Varco IDS-4A
is an upgraded,
AC motor
powered version Electrical and
Fluids Service
of the original Loop
IDS-1. Connections
Incorporating a Extended Air
1,150 HP GEB- Intake Torque Tube

20A1 AC motor
with a single
speed, it is
designed to Integrated
accommodate the Swivel
Gooseneck
demanding Counterbalance
System
requirements of AC Drive
land and offshore Motor
drilling. The IDS- Link Till
4A design
improves Torque Tube
performance and PH-75 Carriage
reliability while Pipehandler
reducing Front View Torque
maintenance. Reaction Arm

IDS-4A shown operating with Planetary

CRT Casing Running Tool Drive Train

The 4A boasts a 500 ton hoisting capacity Rotary Link

with 45,800 ft-lbs of continuous drilling Adapter
torque. and 68,700 ftlbs. of intermittent Rear View – No Block
torque. The system components include an
easy to install torque tube, integrated Specifications
swivel, remote actuated upper IBOP, forced
Transmission
air cooling system and 3" water course. Like
all Varco Top Drive Systems, the IDS-4A is Gear Ratio 6.0 : 1
fully compatible with existing derricks and Lube Force fed, filtered, air cooled
masts, standard traveling equipment and Drilling Parameters
electrical power systems. Gear maximum speed 230 rpm
Max. continuous torque 45,800 ft. lbs.
Max. intermittent torque 68,700 ft. lbs.
Static lock brake 35,000 ft. lbs.
(Lbs.-Ft. Continuous)
Drill Pipe Torque

Rating Capacities
56 Hoisting 500 ton
Water course 3 inch
Washpipe packing 5000 or 7500 psi
Drilling Motor
Type GEB-20A1 AC motor
Horsepower rating 1150 hp
Pipe Handler PH-75
Backup Torque Capacity 68,700 ft. lbs.
Drill Pipe RPM Drill Pipe Range 3 1/2 - 6 5/8 inch

IDS-4A Output Curve Connection OD 4” to 8 1/2” OD tool joint

IBOP Pressure Rating 15,000 psi
 Varco Systems

750 Ton AC Top Drive

TDS-8SA
750 Ton AC Top Drive

The TDS-8SA Top

Drive is the AC
motor version of the
world’s number one
top drive — the
TDS-4S —
developed for use in
deep drilling
applications. It
generates 1150 HP
with a hoisting
capacity of up to
750 tons and a
continuous drilling
torque rating of
63,000 ft. lbs. The
8SA has a maximum
speed of 270 RPM
and intermittent
torque of 94,000 ft.
lbs. Because of the
broad speed and Stack up height 20.8 ft.
torque range of AC Specifications
motor technology, this impressive Transmission:
performance is obtained using a single-speed
Gear Ratio 8.5:1 Double Reduction
gear box.
Lube Force-fed, filtered, air-cooled
The TDS-8SA Top Drive is driven by a Drilling Parameters:
Variable Frequency Drive (VFD) control Drilling Speed Range 0-270 RPM Continuous
system for a greater range of torque and Drilling Torque 63,000 ft. lbs. (85,500 Nm) Continuous
speed performance. System components
Drilling Horsepower 1,150 HP Maximum Continuous
include an integrated swivel, link tilt system,
remote and manual blowout preventer Static Lock Brake 94,000 ft. lbs.(127,446 Nm)
valves, pipe handler for breaking out Intermittent Torque 94,000 ft. lbs.
connections, and a guide dolly for reacting Rating Capacities:
drilling torque. Hoisting 750 ton, API-8C, PSL-1
Water Course 3.82" @ 7,500 psi CWP
Drilling Motor:
General Electric GEB-20A1, 6-Pole, AC
Type induction, forced air cooled, designed
(Lbs.-Ft. Continuous)
Drill Pipe Torque

for AC drive applications

Horsepower Rating 1,150 HP
Pipe Handler (Type PH-100):
57
Torque Capacity 100,000 ft. lbs.(135,600 Nm)
3 1/2” to 6 5/8”,
Drill Pipe Range
(4” to 8 1/2” OD Tool Joint)
Upper IBOP 7 5/8” API Reg. RH Box (Remote Operated)
Drill Pipe RPM Lower IBOP 7 5/8” API Reg. RH Pin/Box (Manual)
IBOPs’ rating
15,000 psi CWP
TDS-8SA Output Curve pressure
Elevator Links 350, 500 or 750 ton API
Rotating Head Infinitely Positionable
 Varco Systems

250 Ton AC Top Drive

TDS-10SA
250 Ton AC Top Drive

The TDS-10SA Top

Drive is a single motor
top drive developed for
use in a variety of land
and workover rig
applications. It
generates 350 HP with a TDS-10SA Top View
hoisting capacity of 250
tons and a continuous
drilling torque rating of
20,000 ft. lbs. The 10SA
has a maximum speed
of 182 RPM and make-
up/break-out torque of
36,500 ft. lbs. Because
of the broad speed and
torque range of AC
motor technology, this
impressive performance
is obtained using a
single-speed gear box.
The TDS-10SA Top
Drive system is driven Stack up height 15.3 ft.
by a Variable Frequency Specifications
Drive (VFD) control system for a greater
Transmission:
range of torque and speed performance.
System components include an integrated 13.1:1 Double Reduction Helical 4.8:1
Gear Ratio Double Reduction Helical for 500 RPM
swivel, bi-directional link tilt system, Continuous (optional)
remote and manual blowout preventer Lube Force-fed, filtered, air-cooled
valves, back-up clamp for breaking out
Drilling Parameters:
connections, guide tube for reacting drilling
Drilling Speed Range 0 to 182 RPM Continuous
torque and an electric service loop. A
compact integral power unit mounted on Drilling Torque 20,000 ft. lbs. (27,115 Nm) Continuous
the top drive eliminates the need for Drilling Horsepower 350 HP Maximum Continuous
hydraulic service loops. And the short Static Lock Brake 35,000 ft. lbs.(47,455 Nm)
overall height and rapid-installation guide Intermittent Torque 49,487 Nm
beam design of the 10SA ensure easy Rating Capacities:
installation in existing masts or derricks. Hoisting 250 ton, API-8C, PSL-1
The TDS-10SA is available for purchase, Water Course 3" @ 5,000 psi CWP
lease or rental. Drilling Motor:
Reliance Electric, AC induction, forced air
58 Type
cooled, designed for AC drive applications
(Lbs.-Ft. Continuous)

Horsepower Rating 350 HP

Drill Pipe Torque

Pipe Handler (Type PH-50):

Torque Capacity 50,000 ft. lbs. (67,800 Nm) @ 2,000 psi
Drill Pipe Range 2 7/8” to 5” (4” to 6 5/8” OD tool joint)
Upper IBOP 6 5/8” API Reg. RH Box
Lower IBOP 6 5/8” API Reg. RH Pin/Box (optional)
IBOPs' rating pressure 15,000 psi CWP
Elevator Links 150 or 250 ton API
Drill Pipe RPM Rotating Head Infinitely Positionable

TDS-10SA Output Curve

 Varco Systems

500 Ton AC Top Drive

TDS-11SA
500 Ton AC Top Drive

The TDS-11SA Top Drive is

an AC-motor-powered top
drive developed for use as a
portable or permanent unit
on a wide variety of land and
offshore applications. Its
compact size also allows for TDS-11SA Top View
installation on small
workover and portable rigs.
The 11SA generates 800 HP
with a hoisting capacity of
500 tons and a continuous
drilling torque rating of
37,500 ft. lbs. The 11SA has
a maximum speed of 228
RPM and make-up/ break-
out torque of 55,000 ft. lbs.
Speed can be maintained
from 114 RPM to 228 RPM
without downgrading the 800 HP rating of the
motors.
The TDS-11SA Top Drive system is driven by
a Variable Frequency Drive (VFD) control Stack up height 18 ft.
Specifications
system for a greater range of torque and
Transmission:
speed performance. System components 10.5:1 Double Reduction Helical 4.3:1
include an integrated swivel, bi-directional Gear Ratio Double Reduction Helical for 500 RPM high
link tilt system, remote and manual blowout speed drilling (optional)
preventer valves, back-up clamp for breaking Lube Force-fed, filtered, air-cooled
out connections, a guide beam for reacting Drilling Parameters:
drilling torque, and an electric service loop. A Drilling Speed
0 to 228 RPM Continuous
Range
compact integral power unit mounted on the 37,500 ft. lbs. (50,842 Nm)
top drive eliminates the need for hydraulic Drilling Torque
Continuous
service loops. And the short overall height Drilling
800 HP Maximum Continuous
and rapid-installation guide beam design of Horsepower
the 11SA ensure easy installation in existing Static Lock Brake 35,000 ft. lbs. (47,455 Nm)
masts or derricks. The TDS-11SA interface Intermittent
55,000 ft. lbs. (74,569 Nm)
Torque
points have recently been redesigned with Rating Capacities:
the goal to make the installation the fastest in Hoisting 500 ton, API-8C, PSL-1
the industry. Water Course 3” @ 5,000 psi CWP
Drilling Motors - 2:
Reliance Electric, AC induction, forced air
Type
cooled, designed for AC drive applications
59
(Lbs.-Ft. Continuous)
Drill Pipe Torque

Horsepower Rating 400 HP Each

Pipe Handler (Type PH-75):
Torque Capacity 75,000 ft. lbs. (101,700 Nm) @ 2,000 psi
Drill Pipe Range 3 1/2” to 6 5/8” (4” to 8 1/2” OD tool joint)
Upper IBOP 6 5/8” API Reg. RH Box
Lower IBOP 6 5/8” API Reg. RH Pin/Box
IBOPs’ rating
15,000 psi CWP
pressure
Drill Pipe RPM IBOP Trim H2S Trim (optional)
Elevator Links 350 or 500 ton API, 108” (2.7 m) long
TDS-11SA Output Curve Rotating Head Infinitely Positionable
 Varco Systems

1000 Ton AC Top Drive

TDS-1000
1000 Ton AC Top Drive

The TDS-1000 Top

Drive is Varco’s
newest Top Drive
model and will
become the
flagship of our fleet.
Developed for use
in deep drilling
applications, it
generates 1150 HP
with a hoisting
capacity of 1000
ton. Continuous
drilling torque Stack up height 22 ft.
output is 63,000 ft-
lbs, with a Specifications
maximum speed of Transmission:
270 RPM. The TDS- Gear Ratio 8.5:1 Double Reduction
1000 provides intermittent torque output of Lube Force-fed, filtered, air-cooled
94,000 ft-lbs to make and break even the
Drilling Parameters:
highest torque connections. Because of the
broad speed and torque range provided by Drilling Speed Range 0-270 RPM
the AC motor, this impressive performance Drilling Torque 63,000 ft. lbs. (97,820 Nm) Continuous
is obtained using a single-speed gear box. Drilling Horsepower 1,150 HP Continuous
Static Lock Brake 94,000 ft. lbs. (127,446 Nm)
The TDS-1000 Top Drive is driven by a
Intermittent Torque 94,000 ft. lbs.
Variable Frequency Drive (VFD) control
system for a greater range of torque and Rating Capacities:
speed performance. System components Hoisting 1000 ton, API-8C, PSL-1
include an integrated swivel, link tilt Water Course 3.82” @ 7,500 psi CWP
system, remote and manual blowout Drilling Motors:
preventer valves, a back-up type General Electric GEB-13, 6-pole, AC
Pipehandler for making and breaking Type induction, forced air cooled, designed for
connections (including upper and lower AC drive applications
IBOP connections) and a guide dolly for Horsepower Rating 1,130 DC, 1150 AC, 1500 AC
reacting drilling torque. Pipe Handler (Type PH-100):
Torque Capacity 100,000 ft-lbs. (135,600, Nm)
3 1/2” to 6 5/8”,
(Lbs.-Ft. Continuous)

Drill Pipe Range

Drill Pipe Torque

(4” to 8 1/2” OD Tool Joint)

7 5/8” API Reg. RH Box (Remote
Upper IBOP
Operated)
7 5/8” API Reg. RH Pin/Box
60 Lower IBOP
(Manual)
IBOPs' rating pressure 15,000 psi CWP
Elevator Links 350, 500, 750, or 1000 ton API
Rotating Head Infinitely Positionable

Drill Pipe RPM

TDS-1000 Output Curve

 Varco Systems

Auxiliary Equipment

Hydraulic Power Supplies RBS Raised Back-Up System

Auxiliary Equipment

Varco hydraulic power supplies provide a When connections

reliable means of powering the automated have to be made “off
systems on a rig. The units are skid mounted bottom” or when the
and enclosed for easy handling and safe drill string has to be
operations. Large reservoirs are top-mounted elevated to allow for
for positive fluid feed, have water-to-oil heat heave motion on
exchangers and ten-micron filters with floaters, the Varco RBS
pressure gauges. They are available in dual, tong unit is the ideal
triple and quad configurations and generate solution. The RBS
up to 3,000 psi. positions the drill pipe stand over the elevated
box of the drill string, which is held in the
hydraulic jaws of the system. The RBS is
available in three configurations. The system
is capable of making connections up to 18 feet
above the drill floor.
1000 Ton – Powered Rotating
Hook Adapter (PRHA)
A PRHA provides 1000-
ton hoisting capacity by
combining Varco’s BJ
51000 Hook with a 10-
port powered rotating
adapter assembly. The
PRHA design allows for
HP-49Q Hydraulic Power Supply 360º Hook rotation
under a single riser
Specifications section loading as well as
independent BX
Flow Rate GPM
Motor x Dimensions Elevators operation and
Product HP 1500 2000 2500
PSI PSI PSI
WxLxH TDS counterbalancing to
provide a hydraulic
HP-35S1 1 x 40 30 20 18 36”x97”x70”
cushion when making
HP-35S-EU1 1 x 31 30 20 18 28”x49”x47” and breaking drill string
HP-45S2 1 x 50 45 34 23 58”x62”x67” connections. The PRHA
HP-49S2,3 2 x 50 49 34 23 58”x62”x67” uses instrumented load
HP-45DC1 2 x 50 90 68 46 38”x96”x65” pins to provide real-time
HP-49DC2,3 2 x 50 90 68 46 38”x96”x65” drill string weight data to monitoring
HP-45TV2 3 x 50 135 102 69 60”x144”x70”
equipment. Varco also offers a smaller, non-
powered 750-ton version.
HP-A45TV4 3 x 50 120 83 56 60”x144”x70”
HP-49TV2,3 3 x 50 147 102 69 60”x144”x70”
HP-45Q2 4 x 50 180 136 92 60”x144”x74” 61
HP-49Q2,3 4 x 50 196 136 92 60”x144”x74”
HP-A45Q4 4 x 50 168 110 74 66”x146”x81”

NOTES:
1. Includes Sound Reduction Panels
2. Optional Sound Reduction Kit Available; length and
width increase by approximately 2"
3. For 50Hz operation
4. Includes low noise 1,200 RPM Motors, and Pressure Fil-
ters.
 Varco Systems

Varco Mud Pumps

Varco Mud Pumps, a Complete VMP™ Series mud pumps are available from
Varco Mud Pumps

300 to 2,200 maximum input HP and pressures

Line of Triplex Piston Mud up to 7,500 psi. As with any Varco product, VMP.
Pumps Series mud pumps are backed by the Varco
for Your Drilling System Sales, Spare Parts, Service and Engineering
support and years of experience with
No drilling system can be called complete technically superior oilfield equipment.
without mud pumps.
Varco now offers a complete line of triplex
piston mud pumps. This new series of mud
pumps features fabricated forged steel
crankshafts, balanced to reduce noise and
vibration and significantly improve bearing
life. A triple redundant lubrication system
consisting of gravity splash, a mechanical
gear driven pump and an electric pump
further improve and extend bearing life as
well as the overall life of the pump. An
internal porting and tubing network
guarantees lubrication delivery to all critical
components including the power end
bearings and crosshead slides.
The fluid end of VMP. Series mud pumps
features a machined one-piece discharge
manifold. Fluid end modules can be
furnished on most pumps to meet the
customer's specifications. Complete pump
packages can be furnished with top or rear
mounted AC and DC motors, manifolds,
piping and accessories all mounted on a
heavy-duty skid.

62
 Varco Systems

Varco Mud Pumps

Features Specifications
■ Fabricated forged steel crankshaft, Max
completely weld repairable and capable of Stroke
Liner Max
Max Input
Stroke
Model Sizes Press Speed
being rebuilt reliably, effectively and (in) (in) (psi) HP (per
economically when necessary. minute)
■ Double helical gear and pinion yielding twice VMP-446 6 3.5 – 6 3000 440 300
the horsepower over a comparable VMP-557M 7 4–7 5000 550 145
herringbone gear and pinion design. VMP-600 8.5 4–7 5000 600 135
■ Lubrication delivery to all critical
VMP-800M 8.5 4–7 5000 800 175
components including the power end
bearings and crosshead slides through an VMP-800 8.5 4–7 5000 800 150
extensive network of porting and tubing fed VMP-1010M 10 4.5 – 7 4000 1000 180
by both a mechanical gear driven pump and VMP-1100 10 5–7 5000 1100 135
an electric pump in addition to gravity VMP-1312M 12 4.5 – 7 5000 1300 130 63
splash. VMP-1612M 12 5–7 5000 1600 130
■ One-piece machined discharge manifold. VMP-1712 12 5–7 7000 1700 120
■ Top or rear mounted AC and DC motors.
VMP-1714 14 5–7 6600 1700 110
Complete pump packages can be furnished VMP-2214M 14 5 – 7.5 7500 2200 120
with fluid end modules to meet the VMP-2214 14 5–9 7500 2200 110
customer's specifications, manifolds, piping
VMP-2215 15 5–9 7500 2200 110
and accessories all mounted on a heavy-duty
skid. Let Varco Mud Pumps complement your
complete drilling system.