Promat PFPH Chapter 3 Structural Steel

The Passive Fire
Protection Handbook
The UK’s comprehensive guide
to passive fire protection
Chapter 3
Structural Steel
SEPTEMBER 2021
The Passive Fire Protection Handbook
Contents
Chapter 1:
Introduction
Chapter 2:
User guide
Chapter 3:
Structural Steel 37
Introduction��38
Calculation of A/V Values��40
A/V Tables for Steelwork
Encasements��43
Promat VERMICULUX®
Encasements��63
Promat PROMATECT®-250 ��72
Promat SUPALUX® 3-Sided
Columns and Beams ��82
Promat SUPALUX® ��83
Promat TD Board® ��84
Timber Column Cladding��98
Design Considerations��99
Sprayed Systems, CAFCO® 300�� 100
Sprayed Systems, Cafco
MANDOLITE® CP2�� 101
Sprayed Systems, Cafco
FENDOLITE® MII�� 103
Chapter 4:
Ceilings, Floors and Roofs
Chapter 5:
Partitions and External Walls
Chapter 6:
Fire Rated Ductwork
and Service Enclosures
Chapter 7:
Penetration Seals
Chapter 8:
Smoke Barriers and Doors
CHAPTER 3: STRUCTURAL STEEL
Structural Steel
TECHNICAL SERVICES T: 0800 1456033 E: technical.promat@etexbp.co.uk 37

Chapter 3: Structural Steel
Introduction
STRUCTURAL STEEL
The amount of fire protection The Building Regulations require certain elements of structure to have fire resistance
required to achieve this for a specified minimum period of time. The amount of fire protection required to
depends on the following: achieve this depends on the following:
• Duration of fire resistance — Duration of fire resistance specified
specified — Type of protection used
— Perimeter of the steel section exposed to fire
• Type of protection used
— Shape and size of the steel section
• Perimeter of the steel section
exposed to fire To determine how these factors affect fire resistance, all Promat products and systems
• Shape and size of the have been tested at accredited laboratories to a variety of standards, e.g. BS 476:
steel section Part 21: 1987, DIN 4102 and ASTM E119.
Tests in accordance with BS 476: Part 21: 1987 have been performed on loaded
beams and columns clad with Promat fire protection materials. Steel temperatures
are monitored with thermocouples to assess the performance of the fire protection,
since steel fully stressed in accordance with BS 449: Part 2: 1969 or BS 5950: Part 1:
2000 begins to lose its design margin of safety at temperatures around 550°C.
A range of unloaded sections has also been tested to obtain data for calculating
exactly how much protection is needed for the most common steel sections and for
providing fire resistance for different time periods.
These and other tests have also demonstrated the ability of the fire protection
to remain in place, commonly termed as the ‘stickability’ of the material, for the
maximum duration for which protection may be required. The availability of thin
boards and the low weight of Promat boards plus the possibility of prefabrication
ensure maximum cost-efficiency.
Cellular Beams
To satisfy building design requirements, steel beams are now available with a variety
of apertures created in the basic section size, during a secondary manufacturing
process, to form deeper cellular beams than the parent beam. Alternatively, cellular
beams can be created from three flat steel plates welded together.
Whilst rectangular and/or elliptical ‘elongated’ aperture shapes are available, most
apertures are circular in shape. A large range of circular aperture sizes and spacing/
pitch is available. The dimensions of the residual ‘web post’ can significantly affect
the performance of the cellular beam in fire. The method of calculating section factor
AND fire protection thickness for cellular beams is considered to be different than
for other solid steel sections. Further guidance on these systems is shown in the
calculation of A/V values part of this document.
Structural Hollow Section
The same thickness of Promat materials can be used on hollow sections as on
‘I’ sections of the same A/V value.
Bracing
Bracing is included in a structure to give resistance to wind forces and provide
overall stiffness. Masonry walls and steel cladding contribute to a structure’s stiffness
but these are rarely taken into account in design. Also, the probability of a major fire
occurrence being concurrent with maximum wind load is remote. Therefore, it seems
unreasonable to apply the 550°C steel temperature criteria to bracing.
Whilst each case must be judged on its merits, generally protection to bracing is not
necessary but where it is required the A/V value of the bracing section or 200m-1
should be used, whichever is the lower value.
Lattice Members
As the determination of the protection necessary to protect lattice members requires
broad consideration of the lattice design, please consult Promat Technical Services
Department for advice concerning such steel sections.
38
Introduction
Partially Exposed Members

Where columns or beams are partly built into or are in close contact with walls or LIGHT GAUGE COLD
floors, then account can be taken of the protection afforded to the steelwork by the ROLLED SECTIONS
wall or floor. In the case of masonry work, this will give protection to the adjacent This type of section would
surface of the steelwork for the purpose of determining the heated perimeter. normally necessitate separate
appraisal because of the high
External Lightweight Walls
A/V values and the manner in
In the case of portal legs supporting a lightweight external wall, the insulation
which the sections are formed
performance required by the wall will contribute to the protection of any column
which can influence their failure
flange falling within the thickness of the wall. In this case please consult Promat
criteria. Research is continuing to
Technical Services Department to confirm the board thickness and how many sides
formulate recommendations for
of the column should be protected.
the application of data given in
Internal Lightweight Walls/Partitions this publication. Some information
Where a column or beam is built into a fire resistant lightweight wall or partition, the on the protection of cold formed
protection of the steelwork can generally be designed on the assumption that only members is given in the SCI
one side of the wall or partition will be exposed to fire at any one time. The wall or publication 129 – “Building design
partition should be adequately secured to the column in such a way as to ensure using cold formed members”.
the wall or partition will not apply stress on the column encasement. Consideration There are a variety of sections
should also be given to the need for fire compartmentation in this situation. formed from cold rolled sections
and normally each would require
Floors
separate appraisal.
Where beams are wholly within the cavity of a timber floor protected by a Promat
SUPALUX® ceiling then test evidence shows that the cavity air temperature of the
floor is such that the beam will be adequately protected to the same fire resistance
by the ceiling that protects the floor. Where the beam is wholly or partly below the
line of the Promat SUPALUX® ceiling, the A/V should be based upon the portion of
the steel beam that is below ceiling level.
Deflection Heads
The latest version of Approved Document B states that “The predicted deflection of a
floor, in the event of a fire, should be accommodated in the design of compartment
walls”. Therefore, consideration should be given to this issue during the design stage.
Beams Supporting Composite Floors with Profiled Metal Decking
A series of fire resistance tests, jointly sponsored by ASFP members (including
Promat) and other organisations, demonstrated that it is not always necessary to fill
the void formed between the top flange of a beam and the underside of a profiled
steel deck. Recommendations based on the research have been published by the
Steel Construction Institute (SCI), and are, for decks running normal to the beams, as
shown below. Further information can be found in table 3bl on page 99.
Wind Posts
Wind posts are a common way of providing lateral support to tall masonry walls in
modern steel-framed buildings. In situations where the walls are also required to
provide fire resistance between two compartments (or at a boundary position), the
fire protection applied to the wind posts must also maintain the fire separation across
the wall construction at that point.

Calculation of A/V Values
LIMITING TEMPERATURES
A/V SECTION FACTOR Historically, the thickness of fire protection was specified such that the maximum
The degree of fire protection temperature of 550ºC for columns and 620ºC for beams (supporting concrete floors)
depends on the A/V section factor were not exceeded for a given period of time.
for the steel section. The A/V factor
is a function of the area of the steel A more detailed understanding of performance of structural steel has shown that
exposed to the fire and the volume this may have been a simplistic representation of the behaviour of structural steel
of the steel section. The higher the at these temperatures.
A/V, the faster the steel section To aid structural engineers, we therefore now include tables to demonstrate
heats up, and so the greater the performance of structural steel at a series of temperatures.
thickness of fire protection material
required. The section factor and In cases where the actual limiting temperature required for the steel section does
limiting temperature are then not match limiting temperature figures quoted in product tables, the temperature
used to determine the thickness of should be rounded down.
protection required.
Table 3bs. Heated perimeter (A) for universal beams, universal columns, RSJ’s and other sections
Cased on: 4 sides 3 sides 3 sides 2 sides 1 side
A = 2 B + 2 D B + 2 D B + 2 d B + D B
Note: For partially exposed members, the V value is still the total cross section being protected.
Example 1: Steel beam, serial size Example 2: Steel beam, serial size
406mm x 178mm x 54kg/m 406mm x 178mm x 54kg/m
to be encased on three sides. to be encased on three sides.
Serial size = 406mm x 178mm Serial size = 406mm x 178mm
Actual size = 402.6mm x 177.6mm Actual size = 402.6mm x 177.6mm
A = B + 2 D A = B + 2 D
= 177.6 + 402.6 + 402.6 = 177.6 + 402.6 + 402.6
= 982.8mm (0.9828m) = 982.8mm (0.9828m)
V = 68.4cm2 (0.00684m2) A/V = 7850 x A
A/V = 0.9828 ÷ 0.00684 W
= 143.7 = 7850 x 0.9828
= 144m-1 54
= 142.9
The value of V, the cross-sectional area, can be obtained either from = 143m-1
steelwork tables or by accurate measurement. However, if the mass
per metre is known then the A/V value can be calculated as below: Once the specific A/V value is ascertained by either of the above
A = 7850 x A methods, the required thickness of the boards needed for the
V W period of fire protection can be obtained using the A/V tables.
Where W = Mass of steel section per metre (kg/m)
Where 7850 = Nominal density of steel (kg/m3)
40
BEAMS WITH WEB OPENINGS (CELLULAR BEAMS)

The following text relates to guidelines laid down in the ASFP Yellow Book BOX PROTECTION
“Fire Protection for Structural Steel in Buildings” 5th Edition 2014. In calculating the section factor
values the full volume, V, is used
This Section presents guidance with respect to the evaluation of the fire resistance whether the section is exposed
performance of structural steel beams with openings in the web and protected on three or four sides as the
against fire by passive fire protection systems (typically spray coatings, slabs, whole of the steel section will be
renderings and boards). receiving heat. The value of A is
Long span beams with web openings are commonly known as “cellular beams” and the exposed surface area and that
have numerous openings in the web to accommodate service items such as pipes depends on the configuration
and ducts. The provision of the openings for the service items allows longer spans of the fire protection. In the case
and a reduced storey height for more economic building construction. The openings of a ‘box’ protection, the surface
can be circular, square, or rectangular, although circular openings are most area is taken as the sum of the
commonly used. inside dimensions of the smallest
possible rectangular or square
It is considered that castellated beams are one form of cellular beams. Fire test encasement (except in the case
experience has shown that the temperature of castellated members may increase of circular hollow sections, where
at a slightly faster rate than the conventional parent sections and that an increase the air space created by boxing
in the fire protection thickness is prudent. a circular section improves the
insulation, allowing for reduced
Although minimal steel is effectively removed from the parent steel section volume,
material thicknesses by calculating
the steel depth is increased.
the circumference of the steel tube)
Cellular beams can be manufactured by cutting shaped apertures of an appropriate whilst for a ‘profile’ protection, it is
pattern in the web of the parent sections and re-welding the parts together to form taken as the external surface area
a deeper web beam with openings in the web. They can also be manufactured by of the steel section itself. Where
welding three plates together, with holes pre-cut in the plate forming the web. a section supports a floor or is
against a wall which themselves
The beams may be asymmetrical i.e. have different sized upper and lower portions
provide fire protection, the surface
or flanges.
in contact is ignored in calculating
The introduction of openings in the web of the steel beam means the structural A. For ‘solid’ protection the Section
capability of the beam differs from that of a solid beam in that the failure mode Factor value should be taken as
in fire is related to the closeness of holes and the web slenderness in addition to that for box protection.
section factor. Structural failure can be through Vierendeel bending above the
Encasements following the profile
opening or buckling of the web post. These failure modes generally occur at lower
of the steel section will generally
temperatures than a plain beam of the same size.
have a higher A/V section factor
Therefore, it is necessary that such beams are structurally evaluated taking into than a box encasement. One
account all possible modes of structural failure under both ambient and fire exception is circular hollow
conditions. sections as detailed in the
following pages.
Due to the different behaviour of cellular beams it is necessary for additional thermal
data to be measured around the web openings and on the web posts. The additional Please contact Promat Technical
thermal data to be used in conjunction with a structural model to determine limiting Services Department for further
temperatures of beams with web openings. advice if required.
There are currently a number of structural models that can be used to determine The serial size and mass per
the structural capability of beams with openings in the web. The Steel Construction metre of most steel sections are
Institute (SCI) published a number of structural models over a period of time based available in tables from steel
on progressive improvements which uses data derived from tests on products manufacturers, which also give A/V
supplied by ASFP members to an agreed test programme. values calculated for 3 or 4-sided
box protection. Further tables
A new European standard for the evaluation of products protecting cellular beams,
are given in the ASFP Publication
EN 13381-9 has now been published. This refers to the use of structural engineering
“Fire Protection for Structural
models, which take into account the variety of failure modes, e.g. Vierendeel
Steel in Buildings” (the Yellow
bending, to generate appropriate limiting temperatures.
Book). Promat Technical Services
Department can calculate A/V
section factors and required board
thicknesses on request.

To provide a consistent structural approach for these beams, the ASFP sponsored
Section factor for standard steel the SCI to produce a model capable of considering a wide range of beam designs
sections are shown. Please consult and opening shapes and spacing. The SCI have published this method under their
a qualified structural engineer for reference RT 1356. The latest version can be found on www.steelbiz.org.
detailed advice if steel sizes fall
outside those shown. The method of RT 1356 determines the limiting temperature at which structural
failure will occur for all variations of beam sizes, opening shapes and spacing
between openings.
In order to use the principles of RT 1356 it is necessary for the assessment of solid
beams to take the form of an elemental multiple temperature analysis (EMTA) that
considers the assessment of the webs and lower flange separately.
The testing and assessment of the solid beam sections must be carried out in
accordance with section 2.3. of the ASFP Yellow Book – Test and assessment
procedures – passive (non-reactive) fire protection systems.
SECTION FACTOR
The method of calculating the section factor for cellular beams with apertures is
treated in a different manner than in the case of solid and hollow steel sections,
because for any beam with closely spaced openings failure in fire will in most cases
be caused by failure of the steel web. It is therefore important that the steel web
temperature needs to be controlled. Moreover, the method of calculating the section
factor must be suitable for symmetric and asymmetric beams fabricated from hot
rolled sections and for beams fabricated from steel plate. Asymmetric steel beams
may have different flange widths top and bottom. The position of the aperture may
not be centrally located within the web of the beam.
Where a limiting temperature of 450ºC has been provided, or one associated with
a particular design of cellular beam provided by a qualified structural engineer in
accordance with the principles given in the ASFP Yellow Book, the section factor for
that beam shall be determined as the highest value derived from the following:
a) The section factor of the ‘T’ section above the opening
b) The section factor of the ‘T’ section below the opening
c) The section factor derived from 1400/tw where tw is the thickness of the web in mm.
In all cases the thickness of protection obtained based on the section factor and
temperature as derived above shall be increased by 20%. The applied thickness shall
not exceed the maximum assessed for the product for beam protection.
In order to apply the thickness modification factor of +20% it is necessary to ascertain
that the factor is appropriate or conservative. In order to determine this, testing shall
be carried out in accordance with the test protocol described in section 4.2.1. of the
ASFP Yellow Book 5th edition 2014.
The following tables are extracted from Section 6 of the ASFP Yellow Book
publication ‘Fire Protection for Structural Steel in Buildings. For the latest
information, the current E-version should be checked at www.asfp.org.uk
42
A/V Tables for Steelwork Encasements
Table 3a UK BEAMS (UKB) Section factor A/V (Hp/A)

Profile Box
Dimensions to BS4: Part 1: 2005 3 sides 4 sides 3 sides 4 sides

Designation Thickness
Depth of Width of Area of

Serial size Mass section D section B Web t Flange T section A
mm kg/m mm mm mm mm cm2 m-1 m-1 m-1 m-1
1016 x 305 487 1036.1 308.5 30.0 54.1 619.89 45 50 40 45
438 1025.9 305.4 26.9 49.0 556.62 50 55 40 50
393 1016.0 303.0 24.4 43.9 500.24 55 65 45 55
349 1008.1 302.0 21.1 40.0 445.15 65 70 50 60
314 1000.0 300.0 19.1 35.9 400.41 70 80 55 65
272 990.1 300.0 16.5 31.0 346.86 80 90 65 75
249 980.2 300.0 16.5 26.0 316.88 90 95 70 80
222 970.3 300.0 16.0 21.1 282.82 95 110 80 90
914 x 419 388 921.0 420.5 21.4 36.6 494.22 60 70 45 55
343 911.8 418.5 19.4 32.0 437.30 70 80 50 60
914 x 305 289 926.6 307.7 19.5 32.0 368.27 75 80 60 65
253 918.4 305.5 17.3 27.9 322.83 85 95 65 75
224 910.4 304.1 15.9 23.9 285.64 95 105 75 85
201 903.0 303.3 15.1 20.2 255.92 105 115 80 95
838 x 292 226 850.9 293.8 16.1 26.8 288.56 85 100 70 80
194 840.7 292.4 14.7 21.7 246.82 100 115 80 90
176 834.9 291.7 14.0 18.8 224.02 110 125 90 100
762 x 267 197 769.8 268.0 15.6 25.4 250.64 90 100 70 85
173 762.2 266.7 14.3 21.6 220.37 105 115 80 95
147 754.0 265.2 12.8 17.5 187.19 120 135 95 110
134 750.0 264.4 12.0 15.5 170.58 130 145 105 120
686 x 254 170 692.9 255.8 14.5 23.7 216.83 95 110 75 90
152 687.5 254.5 13.2 21.0 194.08 105 120 85 95
140 683.5 253.7 12.4 19.0 178.43 115 130 90 105
125 677.9 253.0 11.7 16.2 159.48 130 145 100 115
610 x 305 238 635.8 311.4 18.4 31.4 303.33 70 80 50 60
179 620.2 307.1 14.1 23.6 228.08 90 105 70 80
149 612.4 304.8 11.8 19.7 190.04 110 125 80 95
610 x 229 140 617.2 230.2 13.1 22.1 178.19 105 120 80 95
125 612.2 229.0 11.9 19.6 159.34 115 130 90 105
113 607.6 228.2 11.1 17.3 143.94 130 145 100 115
101 602.6 227.6 10.5 14.8 128.92 145 160 110 130
610 x 178 100 607.4 179.2 11.3 17.2 128.00 135 150 110 125
92 603.0 178.8 10.9 15.0 117.00 145 160 120 135
82 598.6 177.9 10.0 12.8 104.00 160 180 130 150
533 x 312 273 577.1 320.2 21.1 37.6 348.00 60 70 40 50
219 560.3 317.4 18.3 29.2 279.00 70 85 50 65
182 550.7 314.5 15.2 24.4 231.00 85 100 60 75
151 542.5 312.0 12.7 20.3 192.00 105 120 75 90
533 x 210 138 549.1 213.9 14.7 23.6 176.00 95 110 75 85
122 544.5 211.9 12.7 21.3 155.39 110 120 85 95
109 539.5 210.8 11.6 18.8 138.86 120 135 95 110
101 536.7 210.0 10.8 17.4 128.67 130 145 100 115
92 533.1 209.3 10.1 15.6 117.38 140 160 110 125
82 528.3 208.8 9.6 13.2 104.69 155 175 120 140
Continued overleaf

Table 3b UK Beams (UKB) Section factor A/V (Hp/A)

Profile Box


533 x 165 85 534.9 166.5 10.3 16.5 108.00 140 155 115 130
75 529.1 165.9 9.7 13.6 95.20 160 175 130 145
66 524.7 165.1 8.9 11.4 83.70 180 200 145 165
457 x 191 161 492.0 199.4 18.0 32.0 206.00 75 85 60 65
133 480.6 196.7 15.3 26.3 170.00 90 100 70 80
106 469.2 194.0 12.6 20.6 135.00 110 125 85 100
98 467.2 192.8 11.4 19.6 125.26 120 135 90 105
89 463.4 191.9 10.5 17.7 113.76 130 145 100 115
82 460.0 191.3 9.9 16.0 104.48 140 160 105 125
74 457.0 190.4 9.0 14.5 94.63 155 175 115 135
67 453.4 189.9 8.5 12.7 85.51 170 190 130 150
457 x 152 82 465.8 155.3 10.5 18.9 104.53 130 145 105 120
74 462.0 154.4 9.6 17.0 94.48 145 160 115 130
67 458.0 153.8 9.0 15.0 85.55 155 175 125 145
60 454.6 152.9 8.1 13.3 76.23 175 195 140 160
52 449.8 152.4 7.6 10.9 66.64 200 220 160 180
406 x 178 85 417.2 181.9 10.9 18.2 109.00 125 140 95 110
74 412.8 179.5 9.5 16.0 94.51 140 160 105 125
67 409.4 178.8 8.8 14.3 85.54 155 175 115 140
60 406.4 177.9 7.9 12.8 76.52 170 195 130 155
54 402.6 177.7 7.7 10.9 68.95 190 215 145 170
406 x 140 53 406.6 143.3 7.9 12.9 67.90 180 200 140 160
46 403.2 142.2 6.8 11.2 58.64 205 230 160 185
39 398.0 141.8 6.4 8.6 49.65 240 270 190 215
356 x 171 67 363.4 178.1 9.1 15.7 85.49 140 160 105 125
57 358.0 172.2 8.1 13.0 72.55 165 190 120 145
51 355.0 171.5 7.4 11.5 64.91 185 210 135 160
45 351.4 171.1 7.0 9.7 57.33 205 235 150 180
356 x 127 39 353.4 126.0 6.6 10.7 49.77 210 235 165 195
33 349.0 125.4 6.0 8.5 42.13 250 280 195 225
305 x 165 54 310.4 166.9 7.9 13.7 68.77 160 185 115 140
46 306.6 165.7 6.7 11.8 58.75 185 210 135 160
40 303.4 165.0 6.0 10.2 51.32 210 240 150 185
305 x 127 48 311.0 125.3 9.0 14.0 61.23 160 180 120 145
42 307.2 124.3 8.0 12.1 53.40 180 200 140 160
37 304.4 123.4 7.1 10.7 47.18 200 225 155 180
305 x 102 33 312.7 102.4 6.6 10.8 41.83 215 240 175 200
28 308.7 101.8 6.0 8.8 35.88 250 280 200 230
25 305.1 101.6 5.8 7.0 31.60 280 315 225 255
254 x 146 43 259.6 147.3 7.2 12.7 54.77 170 195 120 150
37 256.0 146.4 6.3 10.9 47.16 195 225 140 170
31 251.4 146.1 6.0 8.6 39.68 230 270 165 200
254 x 102 28 260.4 102.2 6.3 10.0 36.08 220 250 175 200
25 257.2 101.9 6.0 8.4 32.04 250 280 190 225
22 254.0 101.6 5.7 6.8 28.02 280 320 220 255
44
Table 3c UK Beams (UKB) Section factor A/V (Hp/A)

Profil Box


203 x 133 30 206.8 133.9 6.4 9.6 38.21 205 240 145 180
25 203.2 133.2 5.7 7.8 31.97 245 285 170 210
203 x 102 23 203.2 101.8 5.4 9.3 29.40 235 270 175 205
178 x 102 19 177.8 101.2 4.8 7.9 24.26 260 305 190 230
152 x 89 16 152.4 88.7 4.5 7.7 20.32 270 315 195 235
127 x 76 13 127.0 76.0 4.0 7.6 16.52 280 325 200 245
Note: Data on older and other steel sizes can be found on ASFP website/technical section (www.asfp.org.uk)


Table 3d UK Columns (UKB) Section factor A/V (Hp/A)

Profile Box


356 x 406 634 474.6 424.0 47.6 77.0 807.55 25 30 15 20
551 455.6 418.5 42.1 67.5 701.93 30 35 20 25
467 436.6 412.2 35.8 58.0 594.91 35 40 20 30
393 419.0 407.0 30.6 49.2 500.57 40 50 25 35
340 406.4 403.0 26.6 42.9 433.04 45 55 30 35
287 393.6 399.0 22.6 36.5 365.71 50 65 30 45
235 381.0 394.8 18.4 30.2 299.43 65 75 40 50
356 x 368 202 374.6 374.7 16.5 27.0 257.22 70 85 45 60
177 368.2 372.6 14.4 23.8 225.52 80 95 50 65
153 362.0 370.5 12.3 20.7 194.80 90 110 55 75
129 355.6 368.6 10.4 17.5 164.31 110 130 65 90
305 x 305 283 365.3 322.2 26.8 44.1 360.41 45 55 30 40
240 352.5 318.4 23.0 37.7 305.79 50 60 35 45
198 339.9 314.5 19.1 31.4 252.41 60 75 40 50
158 327.1 311.2 15.8 25.0 201.36 75 90 50 65
137 320.5 309.2 13.8 21.7 174.41 85 105 55 70
118 314.5 307.4 12.0 18.7 150.20 100 120 60 85
97 307.9 305.3 9.9 15.4 123.45 120 145 75 100
254 x 254 167 289.1 265.2 19.2 31.7 212.85 60 75 40 50
132 276.3 261.3 15.3 25.3 168.13 75 90 50 65
107 266.7 258.8 12.8 20.5 136.38 95 110 60 75
89 260.3 256.3 10.3 17.3 113.31 110 135 70 90
73 254.1 254.6 8.6 14.2 93.10 130 160 80 110
203 x 203 127 241.4 213.9 18.1 30.1 162.00 65 80 45 55
113 235.0 212.1 16.3 26.9 145.00 75 90 45 60
100 228.6 210.3 14.5 23.7 127.00 80 100 55 70
86 222.2 209.1 12.7 20.5 109.64 95 115 60 80
71 215.8 206.4 10.0 17.3 90.43 110 135 70 95
60 209.6 205.8 9.4 14.2 76.37 130 160 80 110
52 206.2 204.3 7.9 12.5 66.28 150 180 95 125
46 203.2 203.6 7.2 11.0 58.73 170 200 105 140
152 x 152 51 170.2 157.4 11.0 15.7 65.20 120 145 75 100
44 166.0 155.9 9.5 13.6 56.10 135 165 85 115
37 161.8 154.4 8.0 11.5 47.11 160 195 100 135
30 157.6 152.9 6.5 9.4 38.26 195 235 120 160
23 152.4 152.2 5.8 6.8 29.24 250 305 155 210
46
Table 3e Joists (UKJ) Section factor A/V (Hp/A)

Profile Box
Dimensions to BS4: Part 1:1993 3 sides 4 sides 3 sides 4 sides


203 x 152 52.3 203.2 152.4 8.9 16.5 66.6 115 140 85 105
152 x 127 37.3 152.4 127.0 10.4 13.2 47.5 130 155 90 120
Table 3f PARALLEL FLANGE CHANNELS (PFC) Section factor A/V (Hp/A)

Profile Box
Dimensions to BS4 Part 1: 2005 3 sides 3 sides 3 sides 4 sides 3 sides 3 sides 3 sides 4 sides

mm kg/m mm mm mm mm cm2 m-1 m-1 m-1 m-1 m-1 m-1 m-1 m-1
430 x 100 64.40 430 100 11.0 19.0 82.09 135 95 75 150 115 75 75 130
380 x 100 54.00 380 100 9.5 17.5 68.74 150 110 85 165 125 85 85 140
300 x 100 45.50 300 100 9.0 16.5 58.00 150 115 85 165 120 85 85 140
300 x 90 41.40 300 90 9.0 15.5 52.78 160 120 90 175 130 90 90 150
260 x 90 34.80 260 90 8.0 14.0 44.38 170 135 100 190 135 100 100 160
260 x 75 27.60 260 75 7.0 12.0 35.14 205 150 115 225 170 115 115 190
230 x 90 32.20 230 90 7.5 14.0 40.97 170 140 100 195 135 100 100 155
230 x 75 25.70 230 75 6.5 12.5 32.69 200 155 115 225 165 115 115 185
200 x 90 29.70 200 90 7.0 14.0 37.86 170 140 100 195 130 100 100 155
200 x 75 23.40 200 75 6.0 12.5 29.87 200 160 115 225 160 115 115 185
180 x 90 26.10 180 90 6.5 12.5 33.19 185 155 110 210 135 110 110 165
180 x 75 20.30 180 75 6.0 10.5 25.91 215 175 125 245 170 125 125 195
150 x 90 23.90 150 90 6.5 12.0 30.41 180 160 110 210 130 110 110 160
150 x 75 17.90 150 75 5.5 10.0 22.77 220 190 130 255 165 130 130 200
125 x 65 14.80 125 65 5.5 9.5 18.80 225 195 135 260 170 135 135 200
100 x 50 10.20 100 50 5.0 8.5 13.00 255 215 155 295 190 155 155 230


Table 3g Equal Angles (UKA) Section factor A/V (Hp/A)

Profile Box
Dimensions to BS EN 10056-1:1999 3 sides 3 sides 4 sides 3 sides 4 sides

Designation
Serial size Thickness Mass Area of section

DxD t A
mm mm kg/m cm2 m-1 m-1 m-1 m-1 m-1
200 x 200 24 71.1 90.6 65 85 85 65 90
20 59.9 76.3 75 100 105 80 105
18 54.2 69.1 85 110 115 85 115
16 48.5 61.8 95 125 125 95 130
150 x 150 18 40.1 51.0 85 110 115 90 120
15 33.8 43.0 100 135 135 105 140
12 27.3 34.8 125 165 170 130 170
10 23.0 29.3 150 195 200 155 205
120 x 120 15 26.6 33.9 105 135 140 105 140
12 21.6 27.5 125 165 170 130 175
10 18.2 23.2 150 200 200 155 205
8 14.7 18.7 185 245 250 190 255
100 x 100 15 21.9 27.9 105 135 140 110 145
12 17.8 22.7 130 165 170 130 175
10 15.0 19.2 150 200 205 155 210
8 12.2 15.5 185 245 250 195 260
90 x 90 12 15.9 20.3 130 165 175 135 175
10 13.4 17.1 150 200 205 160 210
8 10.9 13.9 190 245 250 195 260
7 9.6 12.2 215 280 285 220 295
48
Table 3h Equal Angles (UKA) Section factor A/V (Hp/A)

Profile Box
Dimensions to BS EN 10056-1: 1999 3 sides 4 sides 3 sides 4 sides

Designation
Size Thickness Mass Area of

DxB t section A
mm mm kg/m cm2 m-1 m-1 m-1 m-1 m-1 m-1 m-1 m-1 m-1 m-1
200 x 150 18 47.1 60.0 115 115 90 80 115 90 85 90 85 115
15 39.6 50.5 135 135 105 95 135 110 100 110 100 140
12 32.0 40.8 165 165 130 120 170 135 125 135 125 170
200 x 100 15 33.7 43.0 135 135 115 90 135 115 95 115 95 140
12 27.3 34.8 165 165 140 110 170 145 115 145 115 170
10 23.0 29.2 200 200 165 130 200 170 135 170 135 205
150 x 90 15 26.6 33.9 135 135 110 95 140 115 95 115 95 140
12 21.6 27.5 170 170 140 115 170 140 120 140 120 175
10 18.2 23.2 200 200 165 140 205 170 145 170 145 205
150 x 75 15 24.8 31.7 135 135 115 90 140 120 95 120 95 140
12 20.2 25.7 170 170 140 115 170 145 115 145 115 175
10 17.0 21.7 200 200 170 135 205 175 140 175 140 210
125 x 75 12 17.8 22.7 170 170 140 115 170 145 120 145 120 175
10 15.0 19.1 200 200 165 140 205 170 145 170 145 210
8 12.2 15.5 250 250 205 170 250 210 180 210 180 260
100 x 75 12 15.4 19.7 170 170 135 125 175 140 125 140 125 180
10 13.0 16.6 205 205 160 145 205 165 150 165 150 210
8 10.6 13.5 250 250 200 180 255 205 185 205 185 260
100 x 65 10 12.3 15.6 205 205 165 140 205 170 145 170 145 210
8 9.9 12.7 250 250 200 175 255 210 180 210 180 260
7 8.8 11.2 285 285 230 200 290 235 205 235 205 295
Note: Data on older and other steel sizes can be found on ASFP website/technical section (www.asfp.org.uk)


Table 3i STRUCTURAL Tees (UKT) Section factor A/V (Hp/A)

Split from UK Beams Profile Box
Dimensions to BS4: Part 1: 2005 3 sides 3 sides 4 sides 3 sides 3 sides 4 sides
Serial Mass Width of Depth of Web Area of

size section B section D Thickness t section A
mm kg/m mm mm mm cm2 m-1 m-1 m-1 m-1 m-1 m-1
254 x 343 62.6 253.0 338.9 11.7 79.73 115 145 145 115 115 150
305 x 305 119.0 311.4 317.9 18.4 152 60 80 80 60 60 85
89.5 307.1 310.0 14.1 114.03 80 105 105 80 80 110
74.6 304.8 306.1 11.8 95.01 95 125 125 95 95 130
229 x 305 69.9 230.2 308.5 13.1 89.08 95 120 120 95 95 120
62.5 229.0 306.0 11.9 79.66 105 130 135 105 105 135
56.5 228.2 303.7 11.1 71.96 115 145 145 115 115 150
50.6 227.6 301.2 10.5 64.45 125 160 160 130 130 165
178 x 305 50.1 179.2 303.7 11.3 63.90 120 150 150 125 125 150
46.1 178.8 301.5 10.9 58.70 130 160 160 135 135 165
40.9 177.9 299.3 10.0 52.10 145 180 180 150 150 185
312 x 267 136.7 320.2 288.8 21.1 174 50 70 70 50 50 70
109.4 317.4 280.4 18.3 139 60 85 85 65 65 85
90.7 314.5 275.6 15.2 116 75 100 100 75 75 100
75.3 312.0 271.5 12.7 95.90 90 120 120 90 90 120
210 x 267 69.1 213.9 274.5 14.7 23.60 85 110 110 85 85 110
61.0 211.9 272.2 12.7 77.69 95 125 125 95 95 125
54.5 210.8 269.7 11.6 69.43 105 135 135 110 110 140
50.5 210.0 268.3 10.8 64.33 115 145 145 115 115 150
46.0 209.3 266.5 10.1 58.68 125 160 160 125 125 160
41.1 208.8 264.1 9.6 52.34 140 175 180 140 140 180
165 x 267 42.3 166.5 267.1 10.3 54.0 130 155 160 130 130 160
37.4 165.9 264.5 9.7 47.6 145 175 180 145 145 180
32.8 165.1 262.4 8.9 41.9 160 200 200 165 165 205
191 x 229 80.7 199.4 246.0 18.0 103 65 85 85 65 65 85
66.6 196.7 240.3 15.3 84.9 80 100 100 80 80 105
52.9 194.0 234.6 12.6 67.4 95 125 125 100 100 125
49.1 192.8 233.5 11.4 62.62 105 135 135 105 105 135
44.6 191.9 231.6 10.5 58.87 115 145 145 115 115 150
41.0 191.3 229.9 9.9 52.23 125 160 160 125 125 160
37.1 190.4 228.4 9.0 47.31 135 175 175 135 135 175
33.5 189.9 226.6 8.5 42.75 150 190 195 150 150 195
152 x 229 41.0 155.3 232.8 10.5 52.26 115 145 145 120 120 150
37.1 154.4 230.9 9.6 47.23 130 160 160 130 130 165
33.6 153.8 228.9 9.0 42.77 140 175 175 145 145 180
50
Table 3j STRUCTURAL Tees (UKT) Section factor A/V (Hp/A)

Split from UK Beams Profile Box
Dimensions to BS4: Part 1: 2005 3 sides 3 sides 4 sides 3 sides 3 sides 4 sides

152 x 229 29.9 152.9 227.2 8.1 38.11 155 195 195 160 160 200
26.1 152.4 224.8 7.6 33.31 180 220 225 180 180 225
178 x 203 42.6 181.9 208.6 10.9 54.30 110 140 140 110 110 145
37.1 179.5 206.3 9.5 47.24 125 160 160 125 125 165
33.5 178.8 204.6 8.8 42.76 135 175 175 140 140 180
30.0 177.9 203.1 7.9 38.25 150 195 195 155 155 200
27.0 177.7 201.2 7.7 34.47 165 215 215 170 170 220
140 x 203 26.6 143.3 203.3 7.9 34.0 160 200 200 160 160 205
23.0 142.2 201.5 6.8 29.31 185 230 230 185 185 235
19.5 141.8 198.9 6.4 24.82 215 270 270 215 215 275
171 x 178 33.5 173.2 181.6 9.1 42.74 125 160 165 125 125 165
28.5 172.2 178.9 8.1 36.27 145 190 190 145 145 195
25.5 171.5 177.4 7.4 32.44 160 210 210 160 160 215
22.5 171.1 175.6 7.0 28.66 180 235 240 180 180 240
127 x 178 19.5 126.0 176.6 6.6 24.88 190 235 240 195 195 245
16.5 125.4 174.4 6.0 21.06 220 280 280 225 225 285
165 x 152 27.0 166.9 155.1 7.9 34.38 135 185 185 140 140 185
23.0 165.7 153.2 6.7 29.37 160 210 215 160 160 215
20.1 165.0 151.6 6.0 25.65 180 240 245 185 185 245
127 x 152 24.0 125.3 155.4 9.0 30.61 140 180 180 140 140 185
20.9 124.3 153.5 8.0 26.69 160 200 205 160 160 210
18.5 123.4 152.1 7.1 23.58 180 225 230 180 180 235
102 x 152 16.4 102.4 156.3 6.6 20.91 195 240 245 200 200 245
14.1 101.8 154.3 6.0 17.93 225 280 280 230 230 285
12.4 101.6 152.5 5.8 15.80 255 315 320 255 255 320
146 x 127 21.5 147.3 129.7 7.2 27.38 145 195 200 150 150 200
18.5 146.4 127.9 6.3 23.58 170 225 230 170 170 235
15.5 146.1 125.6 6.0 19.83 195 270 270 200 200 275
102 x 127 14.1 102.2 130.1 6.3 18.03 195 250 255 200 200 260
12.6 101.9 128.5 6.0 16.01 220 280 285 225 225 290
11.0 101.6 126.9 5.7 14.00 250 320 320 255 255 325
133 x 102 15.0 133.9 103.3 6.4 19.10 175 240 245 180 180 250
12.5 133.2 101.5 5.7 15.98 205 285 290 210 210 295


Table 3k Structural Tees Section factor A/V (Hp/A)

Split from UK columns (UKT) Profile Box
Dimensions to BS4 Part 1: 2005 3 sides 3 sides 4 sides 3 sides 3 sides 4 sides

305 x 152 79.0 311.2 163.5 15.8 100.67 60 90 95 65 65 95
68.4 309.2 160.2 13.8 87.20 70 105 105 70 70 110
58.9 307.4 157.2 12.0 75.10 80 120 120 85 85 125
48.4 305.3 153.9 9.9 61.72 95 145 145 100 100 150
254 x 127 83.5 265.2 144.5 19.2 106 50 75 75 50 50 75
66.0 261.3 138.1 15.3 84.06 65 90 95 65 65 95
53.5 258.8 133.3 12.8 68.18 75 110 115 75 75 115
44.4 256.3 130.1 10.3 56.65 90 135 135 90 90 135
36.5 254.6 127.0 8.6 46.55 105 160 160 110 110 165
203 x 102 63.7 213.9 120.7 18.1 81.2 55 80 80 55 55 80
56.7 212.1 117.5 16.3 72.3 60 90 90 60 60 90
49.8 210.3 114.3 14.5 63.4 70 100 100 70 70 100
43.0 209.1 111.0 12.7 54.81 75 115 115 80 80 115
35.5 206.4 107.8 10.0 45.20 90 135 135 95 95 140
30.0 205.8 104.7 9.4 38.18 105 160 160 110 110 165
26.0 204.3 103.0 7.9 33.13 120 180 185 125 125 185
23.0 203.6 101.5 7.2 29.36 135 200 205 140 140 210
152 x 76 25.6 157.4 85.1 11.0 32.6 100 145 145 100 100 150
22.0 155.9 83.0 9.5 28.0 110 165 170 115 115 170
18.5 154.4 80.8 8.0 23.55 130 195 195 135 135 200
15.0 152.9 78.7 6.5 19.12 160 235 240 160 160 240
11.5 152.2 76.1 5.8 14.62 205 305 310 210 210 310
ROLLED TEES
Note: Whilst the ASFP publication has
previously included listings for four sizes
of ‘rolled tees’we are informed by Corus
Construction and Industrial Division that
‘rolled tees’ are no longer available from
their current manufacturing facilities.
52
Table 3l Circular Hollow Section factor A/V Table 3m Circular Hollow Section factor A/V
Sections (CHS) (Hp/A) Sections (CHS) (Hp/A)
Dimensions to EN 10210 Profile or box Dimensions to EN 10210 Profile or box

S355J2H S355J2H
Outside Wall Mass Area of Outside Wall Mass Area of
diameter D thickness t section A diameter D thickness t section A
mm mm kg/m cm2 m-1 m-1 mm mm kg/m cm2 m-1 m-1

21.3 2.6 1.20 1.53 440 440 114.3 3.2 8.77 11.2 320 320
2.9 1.32 1.68 400 400 3.6 9.83 12.5 285 285
3.2 1.43 1.82 370 370 4.0 10.9 13.9 260 260
26.9 2.6 1.56 1.98 425 425 5.0 13.5 17.2 210 210
2.9 1.72 2.19 385 385 6.3 16.8 21.4 170 170
3.2 1.87 2.38 355 355 139.7 3.2 10.8 13.7 320 320
33.7 2.6 1.99 2.54 415 415 3.6 12.1 15.4 285 285
2.9 2.20 2.81 375 375 4.0 13.4 17.1 255 255
3.2 2.41 3.07 345 345 5.0 16.6 21.2 205 205
3.6 2.67 3.40 310 310 6.3 20.7 26.4 165 165
4.0 2.93 3.73 285 285 8.0 26.0 33.1 135 135
42.4 2.6 2.55 3.25 410 410 10.0 32.0 40.7 110 110
2.9 2.82 3.60 370 370 168.3 5.0 20.1 25.7 205 205
3.2 3.09 3.94 340 340 6.3 25.2 32.1 165 165
3.6 3.44 4.39 305 305 8.0 31.6 40.3 130 130
4.0 3.79 4.83 275 275 10.0 39.0 49.7 105 105
5.0 4.61 5.87 230 230 12.5 48.0 61.2 85 85
48.3 2.9 3.25 4.14 365 365 193.7 5.0 23.3 29.6 205 205
3.2 3.56 4.53 335 335 6.3 29.1 37.1 165 165
3.6 3.97 5.06 300 300 8.0 36.6 46.7 130 130
4.0 4.37 5.57 270 270 10.0 45.3 57.7 105 105
5.0 5.34 6.80 225 225 12.5 55.9 71.2 85 85
60.3 2.9 4.11 5.23 360 360 219.1 5.0 26.4 33.6 205 205
3.2 4.51 5.74 330 330 6.3 33.1 42.1 165 165
3.6 5.03 6.41 295 295 8.0 41.6 53.1 130 130
4.0 5.55 7.07 270 270 10.0 51.6 65.7 105 105
5.0 6.82 8.69 220 220 12.5 63.7 81.1 85 85
76.1 2.9 5.24 6.67 358 358 14.2 71.8 91.4 75 75
3.2 5.75 7.33 325 325 16.0 80.1 102 65 65
3.6 6.44 8.20 290 290 244.5 5.0 29.5 37.6 205 205
4.0 7.11 9.06 265 265 6.3 37.0 47.1 165 165
5.0 8.77 11.2 215 215 8.0 46.7 59.4 130 130
6.3 10.80 13.8 175 175 10.0 57.8 73.7 105 105
88.9 2.9 6.15 7.84 355 355 12.5 71.5 91.1 85 85
3.2 6.76 8.62 325 325 14.2 80.6 103 75 75
3.6 7.57 9.65 290 290 16.0 90.2 115 65 65
4.0 8.38 10.7 260 260 273 5.0 33.0 42.1 205 205
5.0 10.3 13.2 210 210 6.3 41.4 52.8 160 160
6.3 12.8 16.3 170 170 8.0 52.3 66.6 130 130
10.0 64.9 82.6 105 105
Table continued overleaf


Table 3n Circular Hollow Section factor A/V

Sections (CHS) (Hp/A)
Dimensions to EN 10210 Profile or box

S355J2H
Outside Wall Mass Area of section
diameter D thickness t A
mm mm kg/m cm2 m-1 m-1

273 12.5 80.3 102 85 85
14.2 90.6 115 75 75
16.0 101 129 65 65
323.9 5.0 39.3 50.1 205 205
6.3 49.3 62.9 160 160
8.0 62.3 79.4 130 130
10.0 77.4 98.6 105 105
12.5 96.0 122 85 85
14.2 108 138 75 75
16.0 121 155 65 65
355.6 6.3 54.3 69.1 160 160
8.0 68.6 87.4 130 130
10.0 85.2 109 100 100
12.5 106 135 85 85
14.2 120 152 75 75
16.0 134 171 65 65
406.4 6.3 62.2 79.2 160 160
8.0 78.6 100 130 130
10.0 97.8 125 100 100
12.5 121 155 80 80
14.2 137 175 75 75
16.0 154 196 65 65
457 6.3 70 89.2 160 160
8.0 88.6 113 130 130
10.0 110 140 105 105
12.5 137 175 80 80
14.2 155 198 75 75
16.0 174 222 65 65
508.0 6.3 77.9 99.3 160 160
8.0 98.6 126 125 125
10.0 123 156 100 100
12.5 153 195 80 80
14.2 173 220 75 75
16.0 194 247 65 65
Note: Data on older and other steel sizes can be found on ASFP
website/technical section (www.asfp.org.uk)
54
Table 3o Square Section factor A/V Table 3p Square Section factor A/V
Hollow Sections (SHS) (Hp/A) Hollow Sections (SHS) (Hp/A)
Dimensions to Dimensions to
EN 10210 S355J2H EN 10210 S355J2H
Designation 3 sides 4 sides Designation 3 sides 4 sides
Size Wall Mass Area of Size Wall Mass Area of
DxD thickness t section A DxD thickness t section A
mm mm kg/m cm2 m-1 m-1 mm mm kg/m cm2 m-1 m-1

40 x 40 3.0 3.41 4.34 275 370 100 x 100 3.6 10.8 13.7 220 295
3.2 3.61 4.60 260 350 4.0 11.9 15.2 200 265
3.6 4.01 5.10 235 315 5.0 14.7 18.7 160 215
4.0 4.39 5.59 215 290 6.3 18.2 23.2 130 175
5.0 5.28 6.73 180 240 8.0 22.6 28.8 105 140
50 x 50 3.0 4.35 5.54 270 365 10.0 27.4 34.9 90 115
3.2 4.62 5.88 255 340 120 x 120 4.0 14.4 18.4 195 260
3.6 5.14 6.54 230 305 5.0 17.8 22.7 160 215
4.0 5.64 7.19 210 280 6.3 22.2 28.2 130 170
5.0 6.85 8.73 175 230 8.0 27.6 35.2 105 140
6.3 8.31 10.6 140 190 10.0 33.7 42.9 85 115
60 x 60 3.0 5.29 6.74 270 360 12.5 40.9 52.1 70 95
3.2 5.62 7.16 250 335 140 x 140 5.0 21.0 26.7 160 210
3.6 6.27 7.98 225 300 6.3 26.1 33.3 130 170
4.0 6.90 8.79 205 275 8.0 32.6 41.6 100 135
5.0 8.42 10.7 170 225 10.0 40.0 50.9 85 110
6.3 10.3 13.1 140 185 12.5 48.7 62.1 70 90
8.0 12.5 16.0 115 150 150 x 150 5.0 22.6 28.7 160 210
70 x 70 3.0 6.24 7.94 265 355 6.3 28.1 35.8 125 170
3.2 6.63 8.44 250 335 8.0 35.1 44.8 100 135
3.6 7.40 9.42 225 300 10.0 43.1 54.9 85 110
4.0 8.15 10.4 205 270 12.5 52.7 67.1 70 90
5.0 9.99 12.7 165 220 16.0 65.2 83.0 55 75
6.3 12.3 15.6 135 180 160 x 160 5.0 24.1 30.7 160 210
8.0 15.0 19.2 110 145 6.3 30.1 38.3 125 170
80 x 80 3.0 7.18 9.14 265 350 8.0 37.6 48.0 100 135
3.2 7.63 9.72 250 330 10.0 46.3 58.9 85 110
3.6 8.53 10.9 220 295 12.5 56.6 72.1 70 90
4.0 9.41 12.0 200 270 14.2 63.3 80.7 60 80
5.0 11.6 14.7 165 220 16.0 70.2 89.4 55 75
6.3 14.2 18.1 135 180 180 x 180 5.0 27.3 34.7 155 210
8.0 17.5 22.4 110 145 6.3 34.0 43.3 125 170
90 x 90 3.6 9.66 12.3 220 295 8.0 42.7 54.4 100 135
4.0 10.7 13.6 200 265 10.0 52.5 66.9 80 110
5.0 13.1 16.7 160 215 12.5 64.4 82.1 65 90
6.3 16.2 20.7 130 175 14.2 72.2 92.0 60 80
8.0 20.1 25.6 105 140 16.0 80.2 102 55 70
Table continued overleaf


Table 3q Square Section factor A/V

Hollow Sections (SHS) (Hp/A)
Dimensions to
EN 10210 S355J2H
Designation 3 sides 4 sides
Size Wall Mass Area of
DxD thickness t section A
mm mm kg/m cm2 m-1 m-1

200 x 200 5.0 30.4 38.7 155 210
6.3 38.0 48.4 125 165
8.0 47.7 60.8 100 135
10.0 58.8 74.9 85 110
12.5 72.3 92.1 65 90
14.2 81.1 103 60 80
16.0 90.3 115 55 70
250 x 250 5.0 38.3 48.7 155 205
6.3 47.9 61.0 125 165
8.0 60.3 76.8 100 130
10.0 74.5 94.9 80 105
12.5 91.9 117 65 85
14.2 103 132 60 75
16.0 115 147 55 70
260 x 260 6.3 49.9 63.5 125 165
8.0 62.8 80.0 100 130
10.0 77.7 98.9 80 105
12.5 95.8 122 65 85
14.2 108 137 60 75
16.0 120 153 55 70
300 x 300 6.3 57.8 73.6 125 165
8.0 72.8 92.8 100 130
10.0 90.2 115 80 105
12.5 112 142 65 85
14.2 126 160 60 75
16.0 141 179 50 70
350 x 350 8.0 85.4 109 100 130
10.0 106 135 80 105
12.5 131 167 65 85
14.2 148 189 55 75
16.0 166 211 50 70
400 x 400 8.0 97.9 125 100 130
10.0 122 155 80 105
12.5 151 192 65 85
14.2 170 217 55 75
16.0 191 243 50 70
20.0 235 300 40 55
56
Table 3r Rectangular Section factor A/V (Hp/A)

Hollow Sections (RHS)
3 sides 3 sides 4 sides
Dimensions to EN 10210 S355J2H
Designation

DxB thickness t section A
mm mm kg/m cm2 m-1 m-1 m-1
50 x 30 3.0 3.41 4.34 300 255 370
3.2 3.61 4.60 285 240 350
3.6 4.01 5.10 255 215 315
4.0 4.39 5.59 235 200 290
5.0 5.28 6.73 195 165 240
60 x 40 3.0 4.35 5.54 290 255 365
3.2 4.62 5.88 275 240 340
3.6 5.14 6.54 245 215 305
4.0 5.64 7.19 225 195 280
5.0 6.85 8.73 185 160 230
6.3 8.31 10.6 150 135 190
80 x 40 3.0 5.29 6.74 300 240 360
3.2 5.62 7.16 280 225 335
3.6 6.27 7.98 250 200 300
4.0 6.90 8.79 230 185 275
5.0 8.42 10.7 190 150 225
6.3 10.3 13.1 155 125 185
8.0 12.5 16.0 125 100 150
90 x 50 3.0 6.24 7.94 290 240 355
3.2 6.63 8.44 275 225 335
3.6 7.40 9.42 245 205 300
4.0 8.15 10.4 225 185 270
5.0 9.99 12.7 185 150 220
6.3 12.3 15.6 150 125 180
8.0 15.0 19.2 120 100 150
100 x 50 3.0 6.71 8.54 295 235 355
3.2 7.13 9.08 275 220 330
3.6 7.96 10.1 250 200 300
4.0 8.78 11.2 225 180 270
5.0 10.8 13.7 185 150 220
6.3 13.3 16.9 150 120 180
8.0 16.3 20.8 120 100 145
10.0 19.6 24.9 100 80 120
100 x 60 3.0 7.18 9.14 285 240 350
3.2 7.63 9.72 270 230 330
3.6 8.53 10.9 240 205 295
4.0 9.41 12.0 220 185 270
5.0 11.6 14.7 180 150 220
6.3 14.2 18.1 145 125 180
8.0 17.5 22.4 120 100 145


Table 3s Rectangular Section factor A/V (Hp/A)

Designation

120 x 60 3.6 9.66 12.3 245 195 300
4.0 10.7 13.6 220 180 265
5.0 13.1 16.7 180 145 215
6.3 16.2 20.7 145 120 175
8.0 20.1 25.6 120 95 140
10.0 24.3 30.9 100 80 120
120 x 80 3.6 10.8 13.7 235 205 295
4.0 11.9 15.2 210 185 265
5.0 14.7 18.7 175 150 215
6.3 18.2 23.2 140 120 175
8.0 22.6 28.8 115 100 140
10.0 27.4 34.9 95 80 115
150 x 100 4.0 15.1 19.2 210 185 260
5.0 18.6 23.7 170 150 215
6.3 23.1 29.5 135 120 170
8.0 28.9 36.8 110 95 135
10.0 35.3 44.9 90 80 115
12.5 42.8 54.6 75 65 95
150 x 125 4.0 16.6 21.2 200 190 260
5.0 20.6 26.2 165 155 210
6.3 25.6 32.6 130 125 170
8.0 32.0 40.8 105 100 135
10.0 39.2 49.9 85 80 110
12.5 47.7 60.8 70 70 90
160 x 80 4.0 14.4 18.4 220 175 260
5.0 17.8 22.7 180 145 215
6.3 22.2 28.2 145 115 170
8.0 27.6 35.2 115 95 140
10.0 33.7 42.9 95 75 115
12.5 40.9 52.1 80 65 95
200 x 100 5.0 22.6 28.7 175 140 210
6.3 28.1 35.8 140 115 170
8.0 35.1 44.8 110 90 135
10.0 43.1 54.9 95 75 110
12.5 52.7 67.1 75 60 90
16.0 65.2 83.0 60 50 75
200 x 120 5.0 24.1 30.7 170 145 210
6.3 30.1 38.3 140 115 170
8.0 37.6 48.0 110 95 135
10.0 46.3 58.9 90 75 110
12.5 56.6 72.1 75 65 90
14.2 63.3 80.7 65 55 80
16.0 70.2 89.4 60 50 75
58
Table 3t Rectangular Section factor A/V (Hp/A)

Designation

200 x 150 5.0 26.5 33.7 165 150 210
6.3 33.0 42.1 135 120 170
8.0 41.4 52.8 105 95 135
10.0 51.0 64.9 80 80 110
12.5 62.5 79.6 70 65 90
14.2 70.0 89.2 65 60 80
16.0 77.7 99.0 55 55 70
250 x 100 5.0 26.5 33.7 180 135 210
6.3 33.0 42.1 145 110 170
8.0 41.4 52.8 115 85 135
10.0 51.0 64.9 95 70 110
12.5 62.5 79.6 75 60 90
14.2 70.0 89.2 70 50 80
16.0 77.7 99.0 65 45 70
250 x 150 5.0 30.4 38.7 170 145 210
6.3 38.0 48.4 135 115 165
8.0 47.7 60.8 110 90 135
10.0 58.8 74.9 90 75 110
12.5 72.3 92.1 75 60 90
14.2 81.1 103 65 55 80
16.0 90.3 115 60 50 70
250 x 200 10.0 66.7 84.9 85 80 110
12.5 82.1 105 70 65 90
14.2 92.3 118 60 55 80
260 x 140 5.0 30.4 38.7 170 140 210
6.3 38.0 48.4 140 115 165
8.0 47.7 60.8 110 90 135
10.0 58.8 74.9 90 75 110
12.5 72.3 92.1 75 60 90
14.2 81.1 103 65 55 80
16.0 90.3 115 60 50 70
300 x 100 5.0 30.4 38.7 180 130 210
6.3 38.0 48.4 145 105 165
8.0 47.7 60.8 115 85 135
10.0 58.8 74.9 95 70 110
12.5 72.3 92.1 80 55 90
14.2 81.1 103 70 50 80
16.0 90.3 115 65 45 70
300 x 150 8.0 54.0 68.8 110 90 130
10.0 66.7 84.9 90 70 110
12.5 82.1 105 75 60 90
14.2 92.3 118 65 55 80
16.0 103 131 60 50 70


Table 3u Rectangular Section factor A/V (Hp/A)

Designation

300 x 200 5.0 38.3 48.7 165 145 205
6.3 47.9 61.0 135 115 165
8.0 60.3 76.8 105 95 130
10.0 74.5 94.9 85 75 105
12.5 91.9 117 70 60 85
14.2 103 132 60 55 75
16.0 115 147 55 50 70
300 x 250 6.3 52.8 67.3 130 120 165
8.0 66.5 84.8 100 95 130
10.0 82.4 105 85 80 105
12.5 102 130 65 65 85
14.2 115 146 60 55 75
16.0 128 163 55 50 70
350 x 150 6.3 47.9 61.0 140 110 165
8.0 60.3 76.8 110 85 130
10.0 74.5 94.9 90 70 105
12.5 91.9 117 75 55 85
14.2 103 132 65 50 75
16.0 115 147 60 45 70
350 x 250 6.3 57.8 73.6 130 115 165
8.0 72.8 92.8 105 95 130
10.0 90.2 115 85 75 105
12.5 112 142 70 60 85
14.2 126 160 60 55 75
16.0 141 179 55 50 70
400 x 120 6.3 49.9 63.5 145 100 165
8.0 62.8 80.0 115 80 130
10.0 77.7 98.9 95 65 105
12.5 95.8 122 75 55 85
14.2 108 137 70 50 80
16.0 120 153 65 45 70
400 x 150 6.3 52.8 67.3 145 105 165
8.0 66.5 84.8 115 85 130
10.0 82.4 105 90 70 105
12.5 102 130 75 55 85
14.2 115 146 65 50 75
16.0 128 163 60 45 70
400 x 200 6.3 57.8 73.6 140 110 165
8.0 72.8 92.8 110 90 130
10.0 90.2 115 90 70 105
12.5 112 142 70 60 85
14.2 126 160 65 50 75
16.0 141 179 60 45 70
60
Table 3v Rectangular Section factor A/V (Hp/A)

Designation

400 x 300 8.0 85.4 109 105 95 130
10.0 106 135 85 75 105
12.5 131 167 70 60 85
14.2 148 189 60 55 75
16.0 166 211 55 50 70
450 x 250 8.0 85.4 109 105 90 130
10.0 106 135 85 70 105
12.5 131 167 70 60 85
14.2 148 189 65 50 75
16.0 166 211 55 45 70
500 x 200 8.0 85.4 109 110 85 130
10.0 106 135 90 70 105
12.5 131 167 75 55 85
14.2 148 189 65 50 75
16.0 166 211 60 45 70
500 x 300 8.0 97.9 125 105 90 130
10.0 122 155 85 75 105
12.5 151 192 70 60 85
14.2 170 217 60 50 75
16.0 191 243 55 45 70
20.0 235 300 45 40 55
NOTE: Data on older and other steel sizes can be found on either the ASFP website/technical
section (www.asfp.org.uk) or Corus website (www.corusgroup.com)

Table 3w Castellated Sections

Castellated Universal Beams Castellated Universal Beams (continued) Castellated Universal Beams (continued)
Serial size Serial size Serial size
Original Castellated Mass Original Castellated Mass Original Castellated Mass
mm mm kg/m mm mm kg/m mm mm kg/m
914 x 419 1371 x 419 388 457 x 152 686 x 152 82 356 x 406 546 x 406 634
343 74 551
914 x 305 1371 x 305 289 67 467
253 60
393
52
224 340
406 x 178 609 x 178 74
201
67 287
838 x 292 1257 x 292 226
60 235
194
54 356 x 368 534 x 368 202
176
406 x 140 609 x 140 46 177
762 x 267 1143 x 267 197 39
153
173 356 x 171 534 x 171 67
129
147 57
51 305 x 305 458 x 305 283
686 x 254 1029 x 254 170
152 45 240
140 356 x 127 534 x 127 39 198
125 33 158
305 x 165 458 x 165 54
610 x 305 915 x 305 238 137
46
179 118
40
149 97
305 x 127 458 x 127 48
610 x 229 915 x 229 140 254 x 254 381 x 254 167
42
125 37 132
113 305 x 102 458 x 102 33 107
101 28 89
533 x 210 800 x 210 122 25
73
109 254 x 146 381 x 146 43
203 x 203 305 x 203 86
101 37
31 71
92
254 x 102 381 x 102 28 60
82
25 52
457 x 191 686 x 191 98
22 46
89
203 x 133 305 x 133 30
82 152 x 152 228 x 152 37
25
74 30
67 23
CELLULAR BEAMS
To accommodate building service within the beam depth, steel beams are now available with a variety of web apertures,
to form cellular and castellated beams. Whilst hexagonal, rectangular and elongated lozenge shaped apertures are available,
circular apertures are the most common (refer to page 40/page 43).
A mixture of such aperture shapes is also possible. See Section 6 of ASFP Yellow Book. Further information can be found
on page 44 of this Handbook.
62
e
l
Promat VERMICULUX® Encasements
l a tive b s
i
a a
a v tern
ENCASEMENT: 3-SIDED TO COLUMNS AND BEAMS ABUTTING WALL OR
STRUCTURAL SOFFIT Certifire Approval No CF 421
e r al
Board thickness
g
Board thickness is determined in accordance with the section factor and the limiting
r
MAINTAINING
n o
steel temperature. See tables 3x to 3ag.
f
COMPARTMENTATION
o l
Framing
l hnica
If it is also required to provide
19mm x 32mm x 0.65mm to 38mm x 50mm x 1.2mm steel angle fixed to the
o Tec
fire insulation across the beam
flange of the steel section or to the adjacent wall or soffit. Minimum angle size
or column in order to maintain
n
32mm x 32mm, if shot firing.
compartmentation to the criteria of
t t
Fixings BS 476: Part 22: 1987 (maintaining
uc
Angle to Flange insulation to average temperature
a
Shot fired 3.7mm x 16mm nails (Hilti ENK 16 S12 or equivalent) or self-tapping rise of 140ºC, maximum
d m
10mm x M4 panhead screws at 300mm centres. temperature rise 180ºC), then the
o ro
minimum thickness of the Promat
r
Angle to Wall or Soffit
P
VERMICULUX® board on each side
t
P u
Shot fired 3.7mm x 32mm nails (Hilti ENK 32 S12 or equivalent), self-tapping
l
of the beam or column must be as
32mm x M4 panhead screws into non-combustible plugs or Spit Hammer-In CL 35 or
follows:
ns
equivalent all steel expansion anchors 6mm x 35mm at 300mm centres.
Fire resistance Board thickness
Co
Board to Angle
(minutes) (mm)
M4 countersunk self-tapping hardened steel or dry wall screws at nominal 285mm
centres, i.e. five screws for 1220mm board length. Screw length should allow 60 20
l e
minimum of 10mm penetration through the angle. 90 25
b s
Board to Board 120 30
ila
For columns, M4 countersunk high quality deep thread screws at nominal 190mm 150 35
centres, i.e. seven screws for 1220mm board length. For beams, M4 countersunk 180 40
e
a rn
high quality deep thread screws at nominal 180mm centres, i.e. eight screws for
i v
240 50
v at
1220mm board length as flange (soffit) board joint is staggered from web board joint
a te
(see illustration). End screw fixing 20mm from the rebate edge. Use M5 high quality
er
deep thread screws for screw lengths greater than 75mm. A minimum penetration of
30mm is required when edge screwing Promat VERMICULUX ®.
PROMAT VERMICULUX®
a l(UP TO 240 MINUTES –
g al fo
Board Joints
r
A/V 17 –- 260m-1)
n
Transverse column joints coincident between adjacent sides. Transverse beam joints
staggered by a nominal 240mm between web and flange face boards.
lo ic
Promat VERMICULUX® is a
lightweight non-combustible board
Joint Backing
specially designed to provide fire
no
None required.
n
protection to structural steelwork.
c h
Up to 240 minutes fire resistance
t a e
can be achieved depending on
T
The fixing methods shown are suitable for use with beams up to 686mm in depth.
c
the thickness of material used, the
t
u om
For deeper beam depths up to 2000mm, please refer to Certifire approval CF421 dimensions of the beam or column
d
or consult Promat Technical Services Department. being protected, and the limiting
ro lt
temperature of the steel section.
P r
Promat VERMICULUX ® can be
P
installed prior to the building being
u
weathertight.
n s
C o

e
l
b s
i l a tive
v tern a a
a
Fig 3.10.1
Certifire Approval No CF 421
r al
Web board joint
e
Nominal 285mm centres
n g f o r
o
l hnica
l
n o Tec
t t
Nominal 1 80 mm centres
uc
Flange board joint
staggered 240mm
a
from web board joint
r o d ro m
Fixing centres in relation to board joints for beams – Side elevation
t P
P u l
o n s
Fig 3.10.2
C
l
b se
i l a tive
v tern a a
a
r al
g e for
l o hnic n al
n o c
t T e
uc a t
d ro m
Promat VERMICULUX® beam casing showing staggered joints and using steel angles to soffi
P r o l t P
u
Please note: Additional details are available for use in situations where a partition
n s system is connected to the protected beam or column. Please contact the Promat
o
Technical Services Department for further information.
64
e
l
b s
i l a tive
v tern a a
a
ENCASEMENT: 4-SIDED TO FORM BOX CASING TO COLUMNS
r al
Board Thickness: Board thickness required is determined in accordance with the
e
required section factor and the limiting steel temperature. See tables 3x to 3ag.
g
Framing: None. Board screwed to board edge. Fig 3.10.3
r
n f o
Fixings: Countersunk M4 countersunk high quality deep thread screws at nominal
o
l hnica
l
190mm centres, i.e. seven screws for 1220mm board length. The end screw fixing
should be 20mm from rebate edge; screw length to give minimum penetration of
o Tec
30mm into the board edge. Use M5 countersunk high quality deep thread screws
n
for screw lengths greater than 75mm.
t t
Board Joints: Transverse joints can be coincident between adjacent sides.
uc
Joint Backing: None required.
a
r o d t P ro m
P u l
o n s
C
l
b se
a tive
Promat VERMICULUX column casing
l
®
i
using edge fixin
v tern a a
a
ENCASEMENT: 4-SIDED TO FORM BOX CASING TO BEAMS Fig 3.10.4
r al
Board Thickness: Board thickness required is determined in accordance with the
e for
required section factor and the limiting steel temperature.
g
See tables 3x to 3ag.
n al
Framing: 19mm x 32mm x 0.65mm to 38mm x 50mm x 1.2mm steel angle fixed to
l o hnic
the flange of the steel section. Minimum angle size 32mm x 32mm if shot firing.
o c
Fixings: Angle to flange: Shot fired 3.7mm x 16mm nails (Hilti ENK 16 S12 or
n
equivalent) or self-tapping 10mm x M4 panhead screws at 300mm centres.
t e
Board to angle: M4 countersunk high quality deep thread self-tapping or dry wall
T
c oma
screws at nominal 285mm centres, i.e. five screws for 1220mm board length. Screw
t
u
length should allow minimum of 10mm penetration through the angle.
d r
Board to board: M4 countersunk high quality deep thread screws at nominal 180mm
o
centres, i.e. eight screws for 1220mm board length as flange board joint is staggered
r P
from web board joint (see illustration). End screw fixing 20mm from the rebate edge.
t
P l
Use M5 countersunk high quality deep thread screws for screw lengths greater than
s u
75mm. A minimum penetration of 30mm is required when edge screwing Promat Promat VERMICULUX ®
beam casing
n
Vermiculux®.
o
using steel angles
Board joints: Transverse joints staggered by a nominal 240mm between web and
C
flange face boards.
Joint backing: None required.

e
l
b s
i l a tive
v tern a a
a
ONE-SIDED CASINGS
r al
Fig 3.10.5 For columns: Light gauge steel angle sections fixed to
e
steelwork with M4 screws or shot-fired fixings at 300mm
g r
centres. Boards fixed to angle sections with M4 self-tapping
n f o
screws at 300mm centres; screw length to provide 10mm
o
l hnica
l
penetration through angle.
no
Fig 3.10.6
For columns: Boards fixed to blockwork with M4 screws at
ec
300mm centres into metal plugs; screw length to provide
ct
30mm penetration into plug. Fixings to be minimum 50mm
t T
from edge of blockwork.
du m a
o
o
Fig 3.10.7
r
For columns: Boards fixed to blockwork with M4 screws at
r lt P
300mm centres into metal plugs; screw length to provide
P
30mm penetration into plug. Fixings to be minimum 50mm
s u
from edge of blockwork.
o n
C
Fig 3.10.8
For columns or beams: Boards fixed to blockwork with M4
screws at 300mm centres into metal plugs; screw length to
l e
provide 30mm penetration into plug. Fixings to be minimum
b s
50mm from edge of blockwork.
i l a tive
a a
Fig 3.10.9 For columns: Boards fixed to the column flange with either
v tern
screws or shot-fired nails. The screws are M4 steel self-
a
tapping, the nails are 3.6mm or 3.7mm steel shot fire nails.
r al
All fixings at 285mm nominal centres, and must be of such
e for
a length that they penetrate at least 10mm beyond the
g
interface of the board and steel flange. The screws and nails
n al
may be fitted with or without steel washers. Two vertical rows
o hnic
of fixings are used, each row between 25mm and 85mm
l
from the adjacent vertical edge of the board.
o c
Two-sided casings
n
For columns or beams: Light gauge steel zed sections fixed
t
Fig 3.10.10
T e
uc
to steelwork with M4 screws or shot-fired fixings at 300mm
t
centres. Board fixed to zed section with M4 self-tapping
ma
d
o
ro lt
penetration through section.
P r
P
Fig 3.10.11 For columns: Light gauge steel angle sections fi ed to blockwork
u
with M4 screws at 300mm centres into metal plugs; screw length
n s
to provide 30mm penetration into plug. Board fi ed to angle
o
section with M4 self-tapping screws at 300mm centres; screw
C
length to provide 10mm penetration through section.
Fig 3.10.12 For columns or beams: Light gauge steel angle sections fi ed
to steelwork with M4 screws or shot-fi ed fixings at 300mm
centres. Board fi ed to angle section with M4 self-tapping
penetration through section.
66
e
l
b s
i l a tive
v tern a a
a
EXTENDING STEELWORK CASING TO MEET WALLS AND ROOFS
r al
The details below show methods of extending a Promat VERMICULUX® casing to
e
meet walls and roofs. This is often required for aesthetic reasons, where access is
g r
limited or when compartmentation is required to be maintained. TABLE 3WA
n f o
For the upper detail, if it is required to extend the compartmentation up to the EXTENDING STEELWORK
o
l hnica
l
external cladding then the minimum thicknesses of Promat VERMICULUX® shown in CASING TO MEET WALLS
Table 3wa should be used in order to maintain the compartmentation and provide AND ROOFS
o Tec
protection to the steel section. In both cases the maximum depth of the casing is 1m.
Fire resistance Thickness (mm)
n
(minutes) of Promat
t t
VERMICULUX®
uc
board – each
External cladding
a
side required for
d m
compartmentation
o ro
M4 deep thread screws at maximum
r lt P
150mm vertical centres, minimum 2 60 20
P
Promat VERMICULUX® noggings per nogging. Length to provide 30mm 90 25
u
same thickness as casing 45mm penetration into nogging
ns
120 30
from each end of board, one in
150 35
Co
the centre (3 per 1220mm board)
0.6-1.2mm steel angle fixed to steel at
180 40
300mm centres. M4 screws at 285mm
centres. Length to provide 10mm 240 50
l e
penetration into angle
a tive b s
Beam or column
l
M4 screws at 300mm centres.
i
Length to provide 30mm
a a
penetration into blockwork
v tern
using non-combustible
a
plugs
r al
Fig 3.10.13
g e for
n al
External cladding
l o hnic
M4 deep thread screws at maximum
o c
150mm vertical centres, minimum
Promat VERMICULUX® noggings
n
2 per nogging. Length to provide
same thickness as casing 45mm 30mm penetration into nogging
t e
from each end of board, one in
T
c oma
the centre (3 per 1220mm board)
t
u
20g angle fixed to steel at 300mm
d r
centres. M4 screws at 285mm
o
centres. Length to provide 10mm
r
penetrationinto angle
P lt P
su
Beam or column
M4 deep thread screws at
n
180mm centres. Length to Fig 3.10.14
o
provide 30mm penetration into
C
edge of board

e
l
b s
i l a tive
v tern a a
a
FIRE PROTECTION THICKNESS - PROMAT VERMICULUX® A/V RATIO FOR
Limiting temperatures for standard COLUMN AND BEAM CLADDINGS
r al
steel sections are shown in the
e
following tables. Please consult a Fire Resistance: Up to 240 minutes to BS 476: Part 21: 1987
g r
qualified structural engineer for Determine A/V factor of steel section by referring to page 43 to page 62. Read
n o
detailed advice if steel sizes fall
f
off from the chart the thickness of Promat VERMICULUX ® needed according to the
o l
outside those shown.
l hnica
fire resistance period required and the limiting temperatures of the steel.
n o Tec
Certifire Approval No CF 421 Table 3x.
t t
Columns and beams – limiting steel temperature 550°C
uc a
Fire resistance period - minutes
Board thickness
d m
30 60 90 120 180 240 (mm)
o ro
Section factor A/V – m-1
r lt P
260 260 202 114 61 - 20
P
260 159 81 54 25
u
215 103 67 30
ns
260 128 82 35
Co
156 98 40
189 115 45
e
227 134 50
l
260 155 55
b s
a tive
178 60
i l
Table 3y.
a a
av
ern
er
Board thickness
alt
30 60 90 120 180 240 (mm)
ng
r
260 260 260 162 79 - 20
f o
234 105 68 25
lo
l
260 136 85 30
ic a
171 104 35
no hn
213 126 40
ec
260 149 45
ct tT
175 50
u
205 55
a
d
238 60
ro m
P r o u l t P
n s
C o
68
e
l
b s
i l a tive
v tern a a
a
Table 3z.
r al
g e
r
Board thickness
n o
30 60 90 120 180 240 (mm)
f
o l
l a
260 119 61 41 24 - 20
i c
183 84 54 32 22 25
no h n
260 112 70 40 28 30
ec
ct
148 88 48 33 35
tT
194 109 58 39 40
du ma
255 134 68 46 45
260 163 79 52 50
o
o r
199 92 60 55
r P
244 106 67 60
t
P s u l
Table 3aa.
o n
C
Board thickness
e
30 60 90 120 180 240 (mm)
l
260 160 77 51 30 - 20
a tive b s
252 107 68 39 27 25
i l
260 145 88 49 34 30
a a
193 111 60 41 35
v tern
258 138 72 48 40
a
260 171 85 56 45
r al
211 99 64 50
e for
260 115 73 55
g
132 83 60
o hnicn al
Table 3ab.
l
n o c
Board thickness
t Te
30 60 90 120 180 240 (mm)
uc
at
260 216 97 62 36 - 20
d
260 136 84 47 33 25
o m
o
187 109 59 41 30
r
r lt P
254 139 73 49 35
P
260 175 87 58 40
u
ns
218 103 68 45
260 121 78 50
Co
141 89 55
164 101 60

e
l
b s
i l a tive
v tern a a
a
Table 3ac.
r al
g e
r
Board thickness
n o
30 60 90 120 180 240 (mm)
f
o l
l ica
260 260 121 76 43 - 20
173 103 57 39 25
no hn
243 135 71 48 30
ec
ct
260 174 88 59 35
tT
222 106 69 40
du ma
260 126 81 45
149 94 50
o
o r
175 107 55
r P
204 122 60
t
P s u l Table 3ad.
on
C
Board thickness
e
30 60 90 120 180 240 (mm)
l
260 260 154 92 51 - 20
b s
a tive
225 127 68 46 25
i l
260 169 86 57 30
a a
220 106 69 35
av
260 128 82 40
ern
154 97 45
er
183 112 50
alt
216 129 55
ng
r
255 147 60
lf o
lo
Table 3ae.
i c a
no h n
Board
c
t a e
30 60 90 120 180 240 thickness (mm)
c tT
u om
260 260 260 145 73 - 20
d
207 97 63 25
ro lt
260 125 80 30
P r
157 97 35
P
194 117 40
u
ns
237 138 45
260 162 50
Co
188 55
218 60
70
e
l
b s
i l a tive
v tern a a
a
Table 3af.
r al
g e
r
Board thickness
n o
30 60 90 120 180 240 (mm)
f
o l
l a
260 260 260 205 89 - 20
i c
260 120 75 25
no h n
158 94 30
ec
ct
202 117 35
tT
257 141 40
du ma
260 169 45
201 50
o
o r
238 55
r P
260 60
t
P s u l
Table 3ag.
o n
C
Board thickness
e
30 60 90 120 180 240 (mm)
l
260 260 260 260 112 - 20
a tive b s
156 89 25
i l
211 114 30
a a
260 142 35
v tern
175 40
a
214 45
r al
259 50
e for
260 55
g
60
l o hnicn al
n o c
c oma t t T e
u
d r
P r o u l t P
n s
C o

Promat PROMATECT®-250
PROMAT PROMATECT® -250

Certifire Approval No CF 422 Detail A – Soldiers
Beams and Columns up to 400mm deep
For ease of installation, divide the soldier in half with a sloping cut and tap the two
PROMAT PROMATECT® -250 parts together as shown in Detail A (below).
(UP TO 150 MINUTES – Beams and Columns over 400mm deep to 686mm
A/V 17 - 260m-1) For deeper sections, each soldier requires to be strengthened using a Promat
Promat PROMATECT®-250 is a non- PROMATECT®-250 stiffener to form a T-shaped soldier and is wedged between the
combustible mineral bound light flanges. The standard soldier is then stapled to the outer edge of the stiffener to
weight board. It has a smooth matt form the T-shaped soldier.
upper surface and is off-white in
appearance. COLUMNS
Promat PROMATECT®-250 The fixing methods shown are suitable for use with columns up to 686mm in depth.
provides a high degree of For deeper column depths up to 1.2m, please consult Promat Technical Services
strength, dimensional stability, Department.
and fire performance to structural 1. Promat PROMATECT®-250 soldiers, 120mm x thickness of casing, wedged into
steelwork. Up to 150 minutes the web at the head and base of the column. Cover strips are not required at
fire resistance can be achieved other joints in the boards covering flanges. Additional soldiers are not required
depending on the thickness of behind joints in the second layer of a double layer casing. Soldiers are optional
material used and the dimensions for web joints in other areas.
of the beam or column being
2. Promat PROMATECT®-250. Select board thickness from Tables 3ai, 3ak, 3am,
protected, and the limiting
3ao, 3aq, 3as, 3au, 3aw and 3ay. Stagger joints on adjacent sides by at least
temperature of the steel section.
530mm. Secure boards to each other at corners, and to soldiers, using chisel point
staples, 50mm x 12.5mm x 1.6mm at maximum 150mm centres. Staples 35mm x
12.5mm x 1.6mm can be used for boards 12-15mm thick. Full length boards up to
2500mm long can be used. The end staples are located nominally 40mm from the
corner.
3. Chisel point staples, 50mm x 12.5mm x 1.6mm at 150mm maximum centres.
Locate end staples 40mm from corner of board. For single layer boards 12mm or
15mm thick, the length of the staples may be reduced to 35mm.
Fig 3.20.1
Fig 3.20.2
5mm
(Soldier optional
1
on columns)
120mm
3
Fig 3.20.3
Detail A
72
Columns (Continued)
Detail B – 3 Sided Encasement
Either
secure boards (2) to each other and to soldiers (1) using steel staples as normal
or
as an alternative to using Promat PROMATECT®-250 soldiers, the side boards may
be secured using continuous galvanised steel angles, 32mm x 18mm x 0.8mm thick,
or equivalent. The angles are fastened to the steel column with minimum M4 steel
screws at 500mm maximum centres. The boards are fastened to the angles with
steel drywall screws at 200mm nominal centres. Board to board side panel joints
are backed with Promat PROMATECT®-250 cover strips, 120mm wide x 15mm thick,
fastened with staples.
Detail C – 1 Sided Encasement
a) Promat PROMATECT®-250 (2), fixed directly to flange, using two rows of self-
tapping screws (minimum M4) at nominal 300mm staggered centres, if acceptable
to engineers.
or
b) Alternatively, overlap wall by at least 75mm and screw to wall with minimum M4
steel screws into metal plugs at 300mm centres. Spacer strips (3) may be required.
Fig 3.20.4 Fig 3.20.6
3
1 a) b)
2
2
Detail B
Detail C

BEAMS
Certifire Approval No CF 422 3 Sided Beam Encasement
1. Promat PROMATECT®-250 soldiers (1), 120mm wide positioned behind the side
board joints and at 1250mm maximum centres. Single layer casing - soldier
MAINTAINING thickness to be the same as the casing.
COMPARTMENTATION Double layer casing - soldier thickness to be the same as the thickest layer.
If it is also required to provide No cover strips required at joints in the boards covering flanges. Stagger joints
fire insulation across the beam between layers by a least 530mm.
or column in order to maintain 2. Promat PROMATECT®-250 (2). Select board thickness from Tables 3ah, 3aj, 3al,
compartmentation to the criteria of 3an, 3ap, 3ar, 3at, 3av, 3ax.
BS 476: Part 22: 1987 (maintaining Full length boards up to 2500mm long can be used.
insulation to average temperature Secure boards to each other at corners, and to soldiers, using chisel point
rise of 140ºC, maximum staples (3).
temperature rise 180ºC), then the
3. Chisel point staples (3), 50mm x 12.5mm x 1.6mm (35mm x 12.5mm x 1.6mm
for 12-15mm boards) at 150mm maximum centres. Locate end staples 40mm
PROMATECT®-250 board on each
from corner of board.
side of the beam or column must
be as follows:
Fig 3.20.7
Fire resistance oard Thickness
B
(minutes) (mm)
60 12
2
1
90 15
120 20
150 25
Fig 3.20.8
74
Detail D – 1 Sided Encasement

Either Certifire Approval No CF 422
a) secure boards to two continuous galvanised angles, 32mm x 18mm x 0.8mm,
or similar, using screws at 200mm centres. Angles (4) secured to top and
bottom flanges at maximum 500mm centres. Back vertical joints with a Promat
PROMATECT®-250 cover strip, (5) 120mm wide x 15mm thick. Infill above the
beam with rock wool.
Or
b) secure boards as normal to Promat PROMATECT®-250 soldiers. Retain lower edge
with a continuous galvanised zed section (10) fixed to wall at 500mm centres,
leaving room for movement of beam. Secure top edge to galvanised channel (6)
using screws at 200mm centres. Fix channel (6) to sides of purlins (8) using angle
cleats. Infill above the beam with mineral wool.
Detail E – 2 Sided Encasement

Secure side boards using soldiers or angles similar to Detail D. Fix top hat or zed
section (9) to beam at 500mm centres. Then screw the soffit to the continuous top
hat or zed section (9) at 250mm centres. Edge staple side boards to soffit board or
secure together using angle, 25mm x 25mm x 0.7mm, and screws at 200mm centres.
Fig 3.20.9
6
8
4 Fig 3.20.10
4
5
a) b)
5
10
9
Detail D Detail E
system is connected to the protected steel column or beam. Please contact the
Promat Technical Services Department for further information. It is essential that
appropriate lateral restraint is provided between the wall/partition and the beam.

Promat PROMATECT®-250 A/V Tables
Table 3ah.
Beams – limiting steel temperature 550°C
Board thickness
30 60 90 120 150 (mm)
Section factor A/V – m-1 260 177 - - - 12

260 102 - - 15
135 - - 18
162 92 - 20
192 106 - 22
249 129 87 25
260 176 114 30 or (15 + 15)
211 132 33 (15 + 18)
238 146 35 (15 + 20)
260 168 38 (18 + 20)
Table 3ai.
Columns – limiting steel temperature 550°C

Board thickness
30 60 90 120 150 (mm)
260 209 82 - - 12
260 114 68 - 15
153 87 61 18
185 102 70 20
223 118 80 22
260 145 96 25
201 126 30 or (15 + 15)
243 147 33 (15 + 18)
260 163 35 (15 + 20)
190 38 (18 + 20)
Table 3aj.

Board thickness
30 60 90 120 150 (mm)
260 260 - - - 12
115 - - 15
173 - - 18
232 94 - 20
260 113 - 22
149 85 25
243 120 30 or (15 + 15)
260 148 33 (15 + 18)
171 35 (15 + 20)
213 38 (18 + 20)
Table applies to beams with concrete slabs
76
Table 3ak.
Board thickness
30 60 90 120 150 (mm)
260 260 91 - - 12
142 67 - 15
227 92 57 18
260 112 68 20
137 79 22
186 99 25
260 144 30 or (15 + 15)
182 33 (15 + 18)
214 35 (15 + 20)
260 38 (18 + 20)
Table 3al.

Board thickness
30 60 90 120 150 (mm)
260 77 - - - 12
177 55 - - 15
180 73 - - 18
245 88 53 - 20
260 105 62 - 22
138 76 53 25
221 106 70 30 or (15 + 15)
260 130 82 33 (15 + 18)
149 92 35 (15 + 20)
183 107 38 (18 + 20)
Table 3am.

Board thickness
30 60 90 120 150 (mm)
260 77 40 - - 12
117 55 36 - 15
180 73 46 33 18
245 88 53 38 20
260 105 62 44 22
138 76 53 25
221 106 70 30 or (15 + 15)
260 130 82 33 (15 + 18)
149 92 35 (15 + 20)
183 107 38 (18 + 20)

Table 3an.
Board thickness
30 60 90 120 150 (mm)

148 65 - - 15
232 88 - - 18
260 105 63 - 20
126 73 - 22
166 90 62 25
260 126 82 30 or (15 + 15)
153 96 33 (15 + 18)
176 107 35 (15 + 20)
216 125 38 (18 + 20)
Table 3ao.

Board thickness
30 60 90 120 150 (mm)
260 98 48 - - 12
153 67 43 - 15
241 89 55 40 18
260 108 64 46 20
130 74 52 22
171 92 63 25
260 129 83 30 or (15 + 15)
157 98 33 (15 + 18)
181 109 35 (15 + 20)
223 128 38 (18 + 20)
Table 3ap.

Board thickness
30 60 90 120 150 (mm)
260 116 - - - 12
179 76 - - 15
260 102 - - 18
122 72 - 20
146 83 - 22
191 102 70 25
260 142 92 30 or (15 + 15)
173 108 33 (15 + 18)
197 120 35 (15 + 20)
241 140 38 (18 + 20)
78
Table 3aq.
Board thickness
30 60 90 120 150 (mm)
260 125 58 - - 12
196 81 51 - 15
260 108 65 47 18
131 76 54 20
158 88 61 22
209 109 74 25
260 153 98 30 or (15 + 15)
187 115 33 (15 + 18)
215 128 35 (15 + 20)
260 151 38 (18 + 20)
Table 3ar.

Board thickness
30 60 90 120 150 (mm)
260 138 - - - 12
249 80 - - 15
260 113 - - 18
141 75 - 20
178 88 - 22
258 112 71 25
260 168 98 30 or (15 + 15)
218 119 33 (15 + 18)
260 135 35 (15 + 20)
163 38 (18 + 20)
Table 3as.

Board thickness
30 60 90 120 150 (mm)
260 164 62 - - 12
260 90 53 - 15
130 70 48 18
165 83 56 20
214 99 64 22
260 128 79 25
199 111 30 or (15 + 15)
260 136 33 (15 + 18)
155 35 (15 + 20)
192 38 (18 + 20)


Table 3at.
Board thickness
30 60 90 120 150 (mm)

108 - - 15
158 - - 18
206 91 - 20
260 109 - 22
141 84 25
222 117 30 or (15 + 15)
260 142 33 (15 + 18)
162 35 (15 + 20)
200 38 (18 + 20)
Table 3au.

Board thickness
30 60 90 120 150 (mm)
260 260 86 - - 12
131 66 - 15
201 88 57 18
260 107 67 20
129 77 22
172 97 25
260 138 30 or (15 + 15)
172 33 (15 + 18)
200 35 (15 + 20)
253 38 (18 + 20)
Table 3av.

Board thickness
30 60 90 120 150 (mm)
260 260 - - - 12
124 - - 15
193 - - 18
260 97 - 20
117 - 22
157 86 25
260 123 30 or (15 + 15)
152 33 (15 + 18)
177 35 (15 + 20)
224 38 (18 + 20)
80
Table 3aw.
Board thickness
30 60 90 120 150 (mm)
260 260 98 - - 12
158 69 - 15
260 95 57 18
117 68 20
144 80 22
201 101 25
260 150 30 or (15 + 15)
191 33 (15 + 18)
228 35 (15 + 20)
260 38 (18 + 20)
Table 3ax.

Board thickness
30 60 90 120 150 (mm)
260 260 - - - 12
128 - - 15
212 - - 18
260 94 - 20
114 - 22
156 80 25
260 117 30 or (15 + 15)
147 33 (15 + 18)
172 35 (15 + 20)
222 38 (18 + 20)
Table 3ay.

Board thickness
30 60 90 120 150 (mm)
260 260 111 - - 12

197 70 - 15
260 100 57 18
126 68 20
160 80 22
237 103 25
260 159 30 or (15 + 15)
211 33 (15 + 18)
259 35 (15 + 20)
260 38 (18 + 20)

w
ie es
Promat SUPALUX® 3-Sided Columns and Beams
e
r rv t i v
r n a
PROMAT SUPALUX® Table 3az
e or a e
Promat SUPALUX® is a non- ENCASEMENT: 3-SIDED TO COLUMNS AND BEAMS ABUTTING WALL
l t
d
combustible calcium silicate OR STRUCTURAL SOFFIT
n ica
board reinforced with selected Board thickness: See Table 3ba and 3bb.
fibres and fillers.
f
Framing:
u
2 5 mm x 2 5 mm x 0 .6
l
Promat SUPALUX® is resistant to Promat SUPALUX ® panels at the column or beam corners. 19mm x
t ec
the effects o f moisture and will
n
n
not physically deteriorate when
h
used in damp or humid conditions.
te ma
Performance characteristics are not Fixings:
T
degraded by age or moisture.
t
equivalent) or self-tapping 10mm x M4 panhead screws at 400mm
n
centres.
o lt P r o
Assessment Report S12 or equivalent), self-tapping 32mm x M4 panhead screws into non-
CConsu
CC88231 PUKLREV3 combustible plugs or Spit Hammer-In CL 35 all steel expanding anchors
6mm x 35mm at 400mm centres.
Board to supporting angle: M4 countersunk self-tapping screws or
dry wall screws at nominal 270mm centres, i.e ten screws for 2440mm
MAINTAINING
board length. Screw length should allow minimum 10mm penetration
COMPARTMENTATION
through angle.
Please note that the thicknesses of
w
Promat SUPALUX® recommended Casing corners: M4 countersunk self-tapping or drywall screws at
ie es
are sufficient to provide fire nominal 240mm centres, i.e. eleven screws for 2440mm board length.
protection to the structural Screw length should allow minimum 10mm penetration through
v
steelwork in accordance with corner angle.
re rna
BS 476: Part 21: 1987, as Board joints: Transverse joints coincident between adjacent sides.
v
detailed in tables 3ba and 3bb.
i
Joint backing: All transverse joints to be backed by 75mm wide Promat SUPALUX ®
t
Recommended thicknesses
r
will not necessarily provide fire the joint using M4 self-tapping or drywall screws at maximum 160mm
e or a
compartmentation across the beam
e
centres. Screw length should penetrate both layers o f board.
t
l
d
compartmentation to the criteria of ENCASEMENT: 4-SIDED TO FORM BOX CASING TO COLUMNS
n ic
BS 476: Part 22: 1987 (maintaining Board thickness: See Table 3ba and 3bb.
f
insulation to average temperature
u
Framing:
l
rise of 140ºC, maximum
a
Promat SUPALUX boards at the column corners.
t ec
®
temperature rise 180ºC). For further
n
Fixings:
n
information please contact Promat C a s ing c o r ne r s : C o unte r s unk s e lf-ta p p ing o r d r ywa ll M 4 s c re ws a t
h
Technical Services Department. 240mm centres i.e. eleven screws for 2440mm board length. Screw
te ma
length to allow 10mm minimum penetration through corner angles.
T
Board joints:
t
Transverse joints coincident between adjacent sides.
n
J o in t b a c k in g : A ll tra ns ve r s e jo ints to b e b a c ke d b y 7 5 m m wid e Pro m a t S U PA LU X ®
o lt ro
cover strips in same thickness as casing and fixed on both sides of
CConsu
the joint using M4 self-tapping or drywall screws at maximum 160mm
P
centres. Screw length should penetrate both layers o f board.
ENCASEMENT: 4-SIDED TO FORM BOX CASING TO BEAMS

For information contact Promat Technical Services Department.
Please note: Additional details are
available for use in situations where The fixing methods shown on the page opposite are suitable for use with steel
a partition system is connected to sections up to 686mm in depth. For deeper beam depths consult the Promat
the protected steel column or beam. Technical Services Department.
Please contact the Promat Technical
Services Department for further
information.
82
w
ie es
Promat SUPALUX®
e
r rv a t i v
r
Table 3ba.
n
e or a e
Limiting steel temperature 550°C
l t
d
Section factor A/V – m-¹
n ica
Board thickness
f
30 60 90 120 (mm)
u
l
260 64 - - 6
n t ec n
- 107 52 - 9
h
te a
- 158 73 47 12
T
- 224 96 61 15
t
n
o lt Pr
Table 3bb.
o m
Consu
Section factor A/V – m-¹
Board thickness
30 60 90 120 (mm)
260 84 - - 6
C
- 149 64 - 9
w
- 243 93 57 12
ie es
- 260 128 76 15
e v v
These tables reflect the most common limiting temperatures. For information on
r t i
additional limiting temperatures between 300ºC - 700ºC, please contact Promat
a
r
Technical Services Department.
r n
d e or a l t e
u n ic a l f
n t ec h n
Fig 3.30.1 Fig 3.30.2
n te a t T
o lt P r o m
Consu
C

Promat TD Board®
PROMAT TD BOARD® CLIP FIX DRY JOINT BOARD SYSTEM

Certifire Approval No CF 529 The unique Promat TD Board® clip fixing system is designed for ultimate speed of
application. Its design features allow it to be used with standard steel deck types.
The Promat TD Board® clip fixing solution can be used to provide 2, 3 and 4-sided
PROMAT TD BOARD® beam protection for up to 120 minutes.
A lightweight, and easily worked (120 minute A/V limitation – 200m-1)
fire protection board which offers
up to 240 minutes fire protection
depending on method of fixing,
Typical Details
thickness of material used,
dimensions of the steel beam Fig 3.40.1 Fig 3.40.2
and limiting temperatures of the

steel section. Steel
deck
INSTALLATION METHOD
1. Friction fit the correct length Central row of stud welded pins
for flanges less than 200 mm
clips onto the top and bottom wide, or two rows for flanges
flange tips at maximum 600mm over 200mm wide.
Spiral screws at
centres for the top flange (A) Clips at maximum maximum
and maximum 900mm centres 900mm centres 2-sided box
150mm centres
for the bottom flange (D). bottom flang
The first clip is positioned at 3-sided box

maximum 100mm in from the
beam edge (B). The clip should
be fitted by putting it onto the Fixing Pattern
steel flange until an audible
‘click’ is heard.
2. Cut the Promat TD Board®
boards to suit the depth of the B
A
beam whilst allowing for the A
A
additional flange cover board D B
C
thickness. D
3. Using the deck soffit as a guide,

impale the Promat TD Board®
boards onto the clip legs, always Fig 3.40.3
D
starting at the top.
D
4. Fit Promat TD Board® non-
return washers onto the Promat
TD Board® clip legs and push 3-sided box with Promat TD Board® clip fixing
washers tight to the insulation
face. (NB - for thicknesses up to Dimensions:
30mm use small clips and for A Top flange clips at maximum 600mm centres for 2000mm boards and 500mm centres
thicknesses up to 40mm use if 1200mm board length is used.
large clips.) B Clips at maximum 100mm, minimum 20mm from edge of board.
5. Apply spiral screws horizontally C Spiral screws at maximum 150mm centres and maximum 75mm from board edge.
at 150mm maximum centres, D Bottom flange clips at maximum 900mm centres.
starting maximum 75mm from
the board’s vertical edge (C).
Minimum screw length must
be 2 × cover board thickness
less 5mm.
6. Tape joints with foil tape or
scrim tape if required.
84
Promat TD Board®
Combined Clip and Stud Welded Pin Dry Joint Systems

With concrete decks it may be necessary to fix stud welded pins to the top flange in Certifire Approval No CF 529
place of clips.
Fig 3.40.4 Fig 3.40.5 MAINTAINING

COMPARTMENTATION
A A If it is also required to provide
fire insulation across the beam
W>100mm
D D
compartmentation to the criteria of
C C BS 476: Part 22: 1987 (maintaining
insulation to average temperature
rise of 140ºC, maximum
3-sided box 2-sided box
temperature rise 180ºC), then the
Dimensions:
TD Board® board on each side of
A Pins at maximum 600mm centres W limit is 100mm. Where W >100mm, a
the beam or column must be as
C Spiral screws at maximum 150mm centres shelf angle or similar should be fixed to
follows:
D Clips at maximum 900mm centres the wall
Fire resistance Board thickness
(mins) (mm)
60 25
Fig 3.40.6 Fig 3.40.7
90 30
120 35
Steel deck
Steel deck 150 40
W<100mm
180 45
240 50
Where W <100mm, no shelf

angle is required

Promat TD Board®
PROMAT TD BOARD® STUD WELDED PIN DRY JOINT BOARD SYSTEM

Certifire Approval No CF 529 A stud welded pin solution with dry joints. This dry fix pin solution can be used for
2, 3 and 4-sided beam protection for a period of up to 120 minutes.
INSTALLATION METHOD
1. Clean the local area for pin
welding and fix stud pin using Typical Details
arc or CD welds, ensuring a
Fig 3.40.8 Fig 3.40.9
good contact has been achieved.
Test weld by bending pin.
2. Impale the Promat TD Board®
boards onto the stud welded
pins using the deck soffit as
a guide.
3. Push 38mm diameter sprung
steel non-return washers onto
Clips at maximum 900mm Spiral screws at maximum
the exposed pin until tight to the centres bottom flange 150mm centres
cover board face. Crop pins as
necessary.
4. Fix spiral screws along all board-
Fixing Pattern
to-board edge joints at 150mm
maximum centres (C). Tape
joints using aluminium foil tape
or scrim, if required.
B A
A
D A
C B
D Fig 3.40.10
3-sided box with stud welded pins
Dimensions:
A Stud welded pins at maximum 600mm centres for 2000mm board (500mm centres
for 1200mm boards).
B Stud welded pins at maximum 100mm centres, 20mm minimum from edge of board.
C Spiral screws at maximum 150mm centres and maximum 75mm from edge of board.
D Bottom flange stud welded pins at maximum 900mm centres.
86
Promat TD Board®
Fig 3.40.11
B A
A
A
D B
C
D
D
D
2-sided box with stud welded pins
Dimensions:
A Stud welded pins at maximum 600mm centres for 2000mm board (500mm centres
for 1200mm boards).
B Stud welded pins at maximum 100mm centres, 20mm minimum from edge of board.
C Spiral screws at maximum 150mm centres.
D Stud welded pins at maximum 900mm centres for bottom flange
Fig 3.40.12 Fig 3.40.13
20mm minimum
W>100mm
W<100mm
Spiral screws
Central row of welded
at 150mm
pins required at maximum
maximum
Central row of pins required 900mm centres for flanges
centres
at maximum 900mm centres over 200mm
2-sided box
W limit is 100mm. Where W >100mm a shelf angle or similar should be fixed to the wall.

Promat TD Board®
ADHESIVE-FIX NOGGING DRY JOINT BOARD SYSTEM

Certifire Approval No CF 529 A nogging solution which removes the necessity for adhesive-fix for board-to-board
and board-to-nogging joints.
The board-to-board edge joints are fixed with spiral screws at 200mm centres.
INSTALLATION METHOD The adhered noggings are at 1000mm fixing centres. This fixing solution can be used
1. Cut 120mm wide noggings for 2, 3 and 4-sided beam protection for up to 120 minutes.
(C) to suit web depth, using
same thickness material as
Typical Details
the cover protection. For web
depths of 500mm and above Fig 3.40.14 Fig 3.40.15
use either solid noggings or

T-noggings made from cover
board thickness. These are
then adhered using Promat
VICUBOND® WR adhesive into
position at 1000mm centres (D). Maximum 100mm centres
2. Cut the Promat TD Board® Maximum 200mm centres

boards to suit the depth of the
3-sided box Tee-nogging arrangement
beam whilst allowing for the
for web depths of over 500mm.
additional flange cover board See over for T-nogging specification
thickness.
3. Push board tight to deck soffit
and fix spiral screws through
the coverboards and into the Fixing Pattern
noggings at maximum 100mm
centres (B). Nogging thickness is 25mm minimum or equal
Fig 3.40.16
to facing board thickness, if this is greater than
4. Fix all board-to-board joints 25mm. Use Promat TD Board® offcuts.
using spiral screws at 200mm
maximum centres (A). Minimum
screw length must be 2 x cover A C
B
board thickness less 5mm.
3-sided box using adhesive noggings
Dimensions:
A Spiral screws at maximum 200mm centres and maximum 50mm from edge of board.
B Spiral screws at maximum 100mm centres into noggings.
C Noggings of minimum 120mm width.
D Noggings at maximum 1000mm centres.
E Board length 2000mm.
88
Promat TD Board®
Fig 3.40.17
A
B
A
2-sided box using a combination of noggings and stud welded pins
Dimensions:
A Welded pins at maximum 900mm centres for 2000mm board (500mm centres for
1200mm boards).
B Welded pins at maximum 100mm (minimum 20mm) from board edge.
Fig 3.40.18 Fig 3.40.19

W>100mm
maximum
20mm
25mm
minimum
100mm
W≤100mm maximum
100mm
maximum
Board fixed by Promat

Central row of pins required VICUCLAD® WR ADHESIVE
to shelf angle
at maximum 900mm centres.

W limit is 100mm. Where W
>100mm a shelf angle or similar
should be fixed to the wall.

Promat TD Board®
ADHESIVE-FIX NOGGING OR STUD WELDED PIN ADHESIVE

Certifire Approval No CF 529 BOARD JOINT SYSTEMS
The application of Promat VICUBOND® WR ADHESIVE enhances the fire
performance over the dry joint systems for the 120, 180 and 240 minutes.
FIXING BOARDS TO NOGGINGS The adhesive joint systems are capable of providing up to 240 minutes fire
Wherever three or four-sided protection.
protection is required, fixing to
noggings is a practical option. Installation Method (Nogging Fix)
No power supply is required. 1. Cut 120mm wide noggings to suit web depth, using same thickness material
as the cover protection. For web depths of 500mm and above use either solid
noggings or T-noggings. For stability purposes, it is recommended that the face
of the T-nogging is made from the same thickness as the cover board but the
FIXING BOARDS WITH thickness of the return into the web should be at least 50mm. These are then
STUD WELDED PINS adhered into position at 1000mm centres.
Situations will always occur where
2. Apply Promat VICUBOND® WR ADHESIVE liberally to face of noggings. Quickly
noggings do not afford a practical
apply vertical boards and secure with nails long enough to pierce full thickness of
choice, e.g. for two-sided box
noggings before Promat VICUBOND® WR ADHESIVE forms a hardened surface.
constructions or diverse perimeter
bracketing. Stud welded pins 3. Apply Promat VICUBOND® WR ADHESIVE continuously and liberally to all board
allow the installer a simple, tested interfaces. Tightly butt to adjoining boards and nail through edge joints with same
alternative to noggings. length nails as for noggings, at 400mm maximum centres.
Installation Method (Stud Welded Pin Fix)

1. Fit stud welded pins (3mm diameter) as indicated overleaf.
2. A selection of pins should be mechanically tested by bending from the vertical
and returning it to the original position.
3. Sprung steel non-return washers to secure boards.
4. Apply Promat VICUBOND® WR ADHESIVE to all board-to-board joints.
5. Offer up flange boards and nail through adhered corner joints at 400mm
maximum centres.
6. If using faced boards, apply foil or scrim tape over joints for uniformity of
appearance.
For additional fixing details not covered, please contact Promat Technical Services
Department.
Fig 3.40.20 Fig 3.40.21 Recommended minimum

50mm thickness
D > 500mm
A A
Minimum
3-sided box 120mm width
A Noggings to project slightly Full depth nogging or T-nogging

beyond flange For web depths greater than 500mm, contact
Promat Technical Services Department.
90
Promat TD Board®
Fixing Pattern Stud Welded Pin Fixing Arrangement
Fig 3.40.22 Fig 3.40.23

Minimum 120mm
wide noggings
B A
A
A
A
D B
B D
C
C
C
30mm
30mm
Fixing method using adhesive noggings, 3-sided box with stud welded pins
nails and adhesive board-to-board joints
Dimensions: Dimensions:
A Noggings at maximum 1000mm centres. A Stud welded pins at 600mm for 2000mm board (500mm
B Nails at maximum 150mm centres. for 1200mm boards).
C Nails at maximum 400mm centres (maximum 30mm from B Stud welded pins at maximum 100mm (minimum 20mm)
edge of board joint). from edge of board.
C Nails at maximum 400mm centres.
D Stud welded pins at maximum 900mm centres for 2000mm
boards, 500mm centres for 1200mm boards, or bottom flange
Fig 3.40.24 Fig 3.40.25

maximum
100mm
25mm
W>
20mm
minimum
W<100mm
Board fi ed by Promat VICUBOND®

WR ADHESIVE to shelf angle
Central row of welded Width limit is 100mm. For W>100mm, a shelf

pins required at maximum
angle or similar should be fi ed to the wall
900mm centres

Promat TD Board®
ADHESIVE-FIX SYSTEMS
Certifire Approval No CF 529 Selecting the thickness of Promat TD Board® board for adhesive systems
Multi-layer applications
When a protection thickness in excess of 60mm is required, this can be achieved by
applying two or more layers of Promat TD Board®. Where practical, stagger the joints
between each layer.
For welded pin applications, each layer should be retained using separate non-return
washer, i.e. one washer per layer.
For adhesive-fix nogging applications, attach the first layer to the noggings as
previously detailed, then apply a 120mm wide band of adhesive to the outside face
of the first layer at locations corresponding to the noggings. Apply the outer layer
of Promat TD Board®, supporting the boards until the adhesive sets by using nails of
sufficient length to penetrate completely through the noggings.
Fig 3.40.26
BOARD JOINTING
Spiral screws at 150mm or
Butted Corner Joints
250mm nominal centres
Butted corner joints are made with square edge boards using either a dry joint
Dry joint
with spiral screws (Fig 3.40.26), or Promat VICUBOND® WR ADHESIVE and nails at
400mm centres.
Axial Joints
Screw length = 2 x thickness of cover All axial joints are made with square butt edges, without nails. Promat VICUBOND®
board less 5mm WR ADHESIVE is only required for glued board systems (Fig 3.40.27).
For foil faced products, joints can be finished with Class ‘0’ foil tape.
Noggings
Fig 3.40.27 Promat TD Board® can be fixed to noggings cut from Promat TD Board® offcuts
of at least the same thickness as the fascia and soffit boards. The edges of the
noggings are glued where they contact the steelwork, then, once the adhesive has
Promat VICUBOND® set firmly, the cover boards are fixed in position with either spiral screws or Promat
WR ADHESIVE
VICUBOND® WR ADHESIVE and nails.
Welded Steel Pins

Boards are impaled onto stud welded pins and secured with non-return washers.
Joints and Adhesive
Promat VICUBOND® WR ADHESIVE is required between all board-to-board and
board-to-nogging joints for adhesive systems, but only between nogging-to-steel
joints for dry systems.
Applying Promat VICUBOND® WR ADHESIVE on the external face of joints is bad
practice.
Whatever nogging system is employed, the adhesive between nogging and steel
must be allowed to set hard before cover boards are applied to the noggings.
This will normally take about 4 hours at 20°C ambient temperature.
Promat VICUBOND® WR ADHESIVE is supplied pre-mixed in 10 litre tubs.
Coverage rate will depend on the linear length of the joints, width of joint (board
thickness) and joint depth. Assuming total, effective useage of the adhesive on site,
the following table provides an approximate weight (kg) of adhesive per linear metre
of joint, based on an adhesive depth of 1mm.
92
Promat TD Board®
Table 3bc
Promat TD Board® Square Butt Joint
Thickness (mm) (Kg/LM joint per 1mm depth)
25 0.09
30 0.11
35 0.13
40 0.15
50 0.19
60 0.22
In practice, a degree of wastage would be expected and as such, make an allowance

for this when placing an order.
Promat VICUBOND® WR ADHESIVE is an inorganic, non-toxic product with a pH of 7-9.
A safety information sheet is available from the Promat Technical Services
Department and, as with any other materials, should be read before working
with the board. For additional details of product properties and application please
contact Promat Technical Services Department.

Promat TD Board®
FIRE PROTECTION THICKNESS - PROMAT TD BOARD® A/V RATIO

Certifire Approval No CF 529 FOR BEAM CLADDINGS
1. These fixing methods are suitable for steel sections up to 1000mm deep x
419mm wide. Clip fix method may only be used up to 40mm thickness. Above
this use welded pin fix only. For larger sections and when protecting more than
one section in a single encasement, please consult Promat Technical Services
Department.
2. Where a column box encasement abuts a beam protected with a profiled
fire protection system e.g. spray, the column webs should be sealed using
Promat TD Board®.
3. For beams with depths more than 500mm, T-shaped or solid soldiers should
be used. T-shaped soldiers are formed from two pieces of Promat TD Board®
(minimum 40mm) joined using Promat Spring Screws. Solid soldiers are
120mm wide x full depth of the flange. If more than one thickness is used,
join thicknesses together using Spring Screws.
For information on the thicknesses of Promat TD Board® please contact the Promat
Table 3bd. Clip fixings or welded pin fixings and ‘dry joints’ when protecting beams
supporting concrete decks.

Board thickness
30 60 90 120 180 240 (mm)
260 260 201 77 - - 25

260 100 - - 30
126 - - 35
158 - - 40
195 - - 45
240 - - 50
260 - - 55
260 - - 60
system is connected to the protected steel column or beam. Please contact the
Promat UK Technical Services Department for further information.
94
Promat TD Board®
Table 3be. Clip fixings or welded pin fixings and ‘dry joints’ when protecting beams Certifire Approval No CF 529
(in other configu ations than Table 3bd).

Board thickness
30 60 90 120 180 240 (mm)
260 260 148 65 - - 25

206 84 - - 30
260 104 - - 35
128 - - 40
155 - - 45
187 - - 50
225 - - 55
260 - - 60
Table 3bf. Clip fixings or welded pin fixings and ‘dry joints’ when protecting beams
(loading in accordance with BS 5950-8).

Board thickness
30 60 90 120 180 240 (mm)
260 260 260 95 - - 25

124 - - 30
159 - - 35
200 - - 40
251 - - 45
260 - - 50
260 - - 55
260 - - 60
Table 3bg. Adhesive fix noggings and ‘dry joints’ when protecting beams.

Fire resistance period - minutes Board thickness
(mm)
30 60 90 120 180 240
260 260 146 65 - - 25

202 83 - - 30
260 103 - - 35
126 - - 40
153 - - 45
184 - - 50
221 - - 55
260 - - 60

Promat TD Board®
Table 3bh. Adhesive fix noggings and ‘dry joints’ when protecting beams (loading in
accordance with BS 5950-8).

(mm)
30 60 90 120 180 240
260 260 196 73 - - 25
260 93 - - 30
116 - - 35
143 - - 40
173 - - 45
209 - - 50
252 - - 55
260 - - 60
Additional data to alternative limiting steel temperatures is also available. Contact

Promat Technical Services for further information.
Table 3bi. Adhesive fix noggings or welded pin fixings and adhesive board joints when
protecting beams.
Beams - Critical steel temperature 550°C

(mm)
30 60 90 120 180 240
260 260 260 98 40 - 25
130 50 - 30
168 61 - 35
216 73 43 40
260 85 50 45
99 57 50
114 65 55
131 73 60
150 81 65
170 90 70
193 99 75
219 109 80
248 120 85
260 131 90
144 95
157 100
186 110
96
Promat TD Board®
Table 3bj. Adhesive fix noggings or welded pin fixings and adhesive board joints when
protecting beams.
Beams - Critical steel temperature 620°C

Board thickness
30 60 90 120 180 240 (mm)
260 260 260 168 52 - 25

235 65 - 30
260 80 45 35
95 53 40
113 62 45
132 70 50
154 80 55
178 90 60
206 100 65
237 112 70
260 124 75
136 80
150 85
165 90
181 95
199 100
238 110


Timber Column Cladding
TIMBER CLADDING
Assessment Report CC204497 When exposed to fire, most softwoods char at about 0.66mm/minute and most
hardwoods at about 0.5mm/minute. The fire performance of a timber structural
element will obviously depend on these charring rates and the loadbearing capacity
of the residual timber.
If the calculated residual timber is inadequate, Promat can offer various solutions
normally using Promat SUPALUX® or Promat VERMICULUX® encasements. Please
contact the Promat Technical Services Department for more details.
TECHNICAL DATA
1. Concrete or timber column.
2. Promat SUPALUX® or Promat VERMICULUX® board, thickness is determined by
fire resistance required and properties of the section to be encased.
3. Fixings into timber could consist of nails or screws, the length of which is
determined by the type of timber and the duration of the fire resistance, please
consult Promat Technical Services Department.
4. Where protection thickness is greater than 15mm, the boards can be edge fixed
to each other avoiding the necessity of fixing to the concrete or timber column.
Fixings should penetrate the substrate a minimum of 30mm.
Fig 3.50.1
Installation Method - Cladding to timber column.
98
Design Considerations
Fig 3.60.1 COMPOSITE DECKS

When encasing steel beams supporting composite
decks, it is in many cases unnecessary to fill the voids
above the top flange of the beam (see table below).
Voids at Compartment Walls
Voids must be filled on beams that are part of a
compartment wall, otherwise the integrity and
insulation criteria of the wall will be breached. Voids
Voids may be left may only be left unfilled on beams that do not form
unfilled where part of a compartment wall.
specified – see
table below For decks with the profile running parallel to beams
no special recommendations are made for spray
applied materials but, for board protection, the
boards should be taken past the edge of the flange
to abut the underside of the deck.
Table 3bl. Recommendations for beams assessed at 550ºC or 620ºC

Trapezoidal Deck
Beam type Fire protection on beam Fire resistance (minutes)
Up to 60 90 Over 90
Composite Materials assessed at 620ºC Increase thickness by 20% or Increase thickness by 30% or Fill voids
assess thickness using A/V assess thickness using A/V
increased by 30%* increased by 50%*
Non-composite All types Fill voids above the flange
* The least onerous option may be used
Dovetail Decks
Beam type Fire protection on beam Up to 60 90 Over 90
Any All types Voids may be left unfilled for all periods of fire resistance
Note 1: The ‘assessed at’ temperature relates to that used in the performance assessment document (assessment) for beams
subjected to maximum design stress as defined in BS 5950-1: 2000 Structural Use of Steel in Building: Part 1 Code of Practice for
Design, for the required fire resistance period.

Sprayed Systems, CAFCO® 300
CAFCO® 300 Preparation

Fire Resistance Typical Substrates
CAFCO® 300 is a spray or trowel applied, single package Unprimed and primed steel, concrete structural frames and
factory controlled pre-mix, based on vermiculite and gypsum, return air plenums.
for internal use. Substrate Preparation The substrate shall be clean, dry and
Structures protected with CAFCO® 300 have undergone fire free from dust, loose millscale, loose rust, oil and any other
resistance tests up to 240 minutes in approved independent condition preventing good adhesion. Steelwork and concrete
laboratories to recognised standards throughout the world, substrates should be covered with Cafco® Bondseal, an
including: adhesive/keycoat, prior to the application of CAFCO® 300.
— UK (to BS 476: Parts 6, 7 & 21) Applications
— USA (to ASTM E119) Initial Steps
— France (to l’Arrêté Ministériel August 1999) Application of CAFCO® 300 must be carried out by an
— Belgium (to NBN S21-202) applicator recognised by Promat and applied in accordance
— Germany (to DIN 4102: 1977-09 & DIN EN 1363-1:1999-10) with the Installation Guide available from the Promat Technical
The fire resistance test results relate solely to the constructions Services Department.
tested and test conditions imposed. Methods
Fire Protection Thickness Mix CAFCO® 300 with potable water in a suitable mixer and
Establishing the Correct Thickness apply by a spraying machine approved by Promat. CAFCO®
Refer to the A/V tables on page 43 to page 62 to establish 300 may also be float finished using conventional hand tools
the A/V ratio for a particular beam or column section, or or spray textured.
contact the Promat Technical Services Department to ascertain Application Limitations
the thickness of CAFCO® 300 that meets the required period CAFCO® 300 may be applied if the substrate or air
of fire resistance for I section beams and H section columns. temperatures are a minimum of 4ºC and rising, and must be
For advice on thickness calculations for hollow sections, maintained for 24 hours before, during and 24 hours after
castellated sections, composite floors, upgrading of concrete application.
slabs and more complex situations please contact the Promat
Table 3bm. CAFCO® 300 thicknesses for I section beams and Table 3bn. CAFCO® 300 thicknesses for I section beams
columns. Limiting temperature 620ºC and columns. Limiting temperature 550ºC.
A/V CAFCO® 300 thickness (mm) for fire resistance of: A/V CAFCO® 300 thickness (mm) for fire resistance of:
30 60 90 120 180 240 30 60 90 120 180 240
(mins) (mins) (mins) (mins) (mins) (mins) (mins) (mins) (mins) (mins) (mins) (mins)
30 12 12 12 12 16 20 30 12 12 12 12 18 23
40 12 12 12 13 19 25 40 12 12 12 15 21 28
50 12 12 12 15 22 28 50 12 12 13 17 24 32
60 12 12 13 16 24 31 60 12 12 14 19 27 35
70 12 12 14 18 26 34 70 12 12 16 20 29 38
80 12 12 15 19 28 36 80 12 12 17 21 31 41
90 12 12 15 20 29 38 90 12 13 18 23 33 43
100 12 12 16 21 31 40 100 12 13 18 24 34 45
110 12 12 17 22 32 42 110 12 14 19 25 35 46
120 12 12 17 23 33 43 120 12 14 20 25 37 48
130 12 13 18 23 34 44 130 12 14 20 26 38 49
140 12 13 18 24 35 46 140 12 15 21 27 39 51
150 12 13 19 24 35 47 150 12 15 21 27 39 52
160 12 13 19 25 36 48 160 12 15 22 28 40 53
170 12 14 19 25 37 48 170 12 16 22 28 41 54
180 12 14 20 26 37 49 180 12 16 22 29 42 55
190 12 14 20 26 38 50 190 12 16 23 29 42 56
200 12 14 20 26 39 51 200 12 16 23 30 43 56
210 12 14 21 27 39 51 210 12 17 23 30 44 57
220 12 15 21 27 39 52 220 12 17 24 30 44 58
230 12 15 21 27 40 52 230 12 17 24 31 45 58
240 12 15 21 28 40 53 240 12 17 24 31 45 59
250 12 15 21 28 41 53 250 12 17 24 31 45 59
260 12 15 22 28 41 54 260 12 17 25 32 46 60
270 12 15 22 28 41 54 270 12 18 25 32 46 60
280 12 15 22 29 42 55 280 12 18 25 32 46 61
290 12 16 22 29 42 55 290 12 18 25 32 47 61
300 12 16 22 29 42 56 300 12 18 25 33 47 62
310 12 16 22 29 43 56 310 12 18 25 33 47 62
320 12 16 23 29 43 56 320 12 18 26 33 48 62
100
Sprayed Systems, Cafco MANDOLITE® CP2
CAFCO MANDOLITE® CP2 Fire Protection Thickness

Fire Resistance Establishing the Correct Thickness
Structures protected with Cafco MANDOLITE® CP2 have Refer to the A/V tables on page 43 to page 62 to
undergone fire resistance tests up to 240 minutes in approved establish the A/V ratio for a particular beam or column
independent laboratories to recognised standards in the section, or contact the Promat Technical Services Department.
following countries: Then use Tables 3bo and 3bp below to ascertain the thickness
of Cafco MANDOLITE® CP2 that meets the required period of
— UK (to BS 476: Part 21: 1987)
fire resistance for I section beams and H section columns.
— Germany (to DIN 4102)
— USA (to ASTM E119 UL 263) For advice on thickness calculations for hollow sections,
castellated sections, composite floors, upgrading of concrete
The tests also comply with International Standard ISO 834.
slab and more complex situations, please contact the Promat
Cafco MANDOLITE® CP2 protected structures have been Technical Services Department.
successfully tested under BS 476: Part 21: 1987 to failure
temperatures of up to 800ºC. This allows the specifier
the freedom to adopt a fire engineering approach to fire Cafco MANDOLITE® CP2 is a spray applied single
resistance in accordance with BS 5950: Parts 3 and 8: 1990, as package, factory controlled pre-mix, based on vermiculite
well as the Fire Appendices of the forthcoming Eurocode. and portland cement for internal use.
The fire resistance test results relate solely to the constructions
tested and test conditions imposed. Promat provides
computer based thickness calculations to meet specific fire
ratings on receipt of details. See ‘Fire Protection Thickness’.
Table 3bo. Cafco MANDOLITE® CP2 thicknesses for beams and Table 3bp. Cafco MANDOLITE® CP2 thicknesses for beams and
columns. Limiting temperature 620ºC. columns. Limiting temperature 550ºC.
A/V Cafco MANDOLITE® CP2 thickness (mm) A/V Cafco MANDOLITE® CP2 thickness (mm)
for fire resistance of: for fire resistance of:
30 60 90 120 180 240 30 60 90 120 180 240
30 8 8 8 11 15 20 30 8 8 10 13 18 24
40 8 8 10 13 19 24 40 8 10 12 15 22 29
50 8 8 11 15 21 28 50 8 10 14 17 25 32
60 8 9 12 16 23 31 60 8 11 15 19 27 36
70 8 10 13 17 25 33 70 8 11 16 20 29 38
80 8 10 14 19 27 35 80 8 12 17 21 31 40
90 8 11 15 20 28 37 90 8 13 18 23 32 42
100 8 11 16 20 30 39
100 8 13 18 23 34 44
110 8 11 16 21 31 40
110 9 14 19 24 35 45
120 8 12 17 22 32 42
130 8 12 17 22 33 43
120 9 14 19 25 36 47
140 8 13 18 23 33 44 130 9 14 20 25 37 48
150 8 13 18 24 34 45 140 9 15 20 26 37 49
160 8 13 19 24 35 46 150 9 15 21 26 38 50
170 8 13 19 24 35 46 160 9 15 21 27 39 51
180 8 14 19 25 36 47 170 9 15 21 27 39 51
190 8 14 19 25 37 48 180 10 16 22 28 40 52
200 8 14 20 25 37 49 190 10 16 22 28 40 53
210 8 14 20 26 37 49 200 10 16 22 28 41 53
220 8 14 20 26 38 50 210 10 16 22 29 41 54
230 8 14 20 26 38 50 220 10 16 23 29 42 54
240 8 15 21 27 39 51 230 10 16 23 29 42 55
250 9 15 21 27 39 51 240 10 17 23 29 42 55
260 9 15 21 27 39 51 250 10 17 23 30 43 56
270 9 15 21 27 40 52 260 10 17 23 30 43 56
280 9 15 21 27 40 52
270 10 17 23 30 43 56
290 9 15 21 28 40 53
280 10 17 24 30 43 56
300 9 15 21 28 40 53
310 9 15 22 28 41 53
290 10 17 24 30 44 57
300 10 17 24 31 44 57
310 11 17 24 31 44 58

Sprayed Systems, Cafco MANDOLITE® CP2
Preparation Application
Typical Substrates Initial Steps
Unprimed and primed steel, concrete frames, metal floor/roof Application of Cafco MANDOLITE® CP2 must be carried
decks, and return air plenums. out by an applicator recognised by Promat and applied in
accordance with the Installation Guide available from the
Substrate Preparation
The substrate shall be clean, dry and free from dust, loose
millscale, loose rust, oil and any other condition preventing Methods
good adhesion. Cafco MANDOLITE® CP2 can be applied Mix Cafco MANDOLITE® CP2 with potable water in a suitable
directly on to clean bare ‘ginger’ steel. mixer and apply by a spraying machine approved by Promat.
Cafco MANDOLITE® CP2 may be centrally pumped vertically
All other conditions will require some form of preparation. or horizontally, enabling all spray plant and material storage
The surface may simply require degreasing, de-scaling or the to be contained in one area.
removal of loose rust to restore the surface condition to those
Application Limitations
above, but all other situations will require some preparation
Cafco MANDOLITE® CP2 may be applied when the substrate
before Cafco MANDOLITE® CP2 can be applied. Please
and air temperatures are at least 2ºC and rising, but should
contact Promat Technical Services for further information.
not be applied if the substrate or air temperatures are less
Mesh Reinforcement than 4ºC and falling. Maximum air and substrate temperature
Most fire tests conducted have been carried out without is 45ºC. Substrate temperature should be at least 2ºC above
mesh reinforcement, to demonstrate the ability of Cafco dewpoint temperature.
MANDOLITE® CP2 to stay in place under the most severe fire
Topcoating
conditions. However, in areas where vibration or excessive
General Considerations
movement is required Cafco MANDOLITE® CP2 will need
CAFCO® MANDOLITE® CP2 can be painted with finishes that
to be applied over Cafco PSK-101 and will require mesh
are suitable for direct application onto concrete substrates.
reinforcement.
Please contact Promat Technical Services for further
information.
102
Sprayed Systems, Cafco FENDOLITE® MII
CAFCO FENDOLITE® MII Fire Protection Thickness

Establishing the Correct Thickness
Fire Resistance
Refer to the A/V tables on page 43 to page 62 to
Structures protected with Cafco FENDOLITE® MII have
establish the A/V ratio for a particular beam or column
undergone fire resistance tests in approved independent
section, or contact the Promat Technical Services Department.
laboratories to recognised standards in the UK to
Then use Tables 3bq and 3br below to ascertain the thickness
BS 476: Part 21: 1987.
of Cafco FENDOLITE® MII that meets the required period of
The fire resistance test results relate solely to the constructions fire resistance for I section beams and H section columns.
tested and test conditions imposed. The Promat Technical
For advice on thickness calculations for hollow sections,
Services Department provides computer based thickness
castellated sections, composite floors, upgrading of concrete
calculations to meet specific fire ratings on receipt of details.
slab and more complex situations, please contact the Promat
See ‘Fire Protection Thickness’.
Cafco FENDOLITE® MII protected structures have been
successfully tested under BS 476: Part 21: 1987 to failure
temperatures of up to 800ºC. This allows the specifier Cafco FENDOLITE® MII is a spray applied single package,
the freedom to adopt a fire engineering approach to fire factory controlled pre-mix, based on vermiculite and
resistance in accordance with BS 5950: Parts 3 and 8: 1990, as portland cement.
well as the Fire Appendices of the forthcoming Eurocode.
Table 3bq. Cafco FENDOLITE® MII thicknesses for beams and Table 3br. Cafco FENDOLITE® MII thicknesses for beams and
columns. Limiting temperature 620ºC. columns. Limiting temperature 550ºC.
A/V Cafco FENDOLITE® MII thickness (mm) A/V Cafco FENDOLITE® MII thickness (mm)
for fire resistance of: for fire resistance of:
30 60 90 120 180 240 30 60 90 120 180 240
30 8 8 8 9 13 18 30 8 8 8 11 17 23
40 8 8 8 11 17 23 40 8 8 10 14 21 28
50 8 8 9 12 20 27 50 8 8 11 16 24 32
60 8 8 10 14 22 30 60 8 8 13 17 27 36
70 8 8 11 16 24 33 70 8 9 14 19 29 39
80 8 8 12 17 26 36 80 8 10 15 20 31 42
90 8 8 13 18 28 38 90 8 10 16 22 33 44
100 8 8 14 19 30 40 100 8 11 17 23 35 47
110 8 9 14 20 31 42 110 8 11 17 24 36 49
120 8 9 15 21 32 44 120 8 12 18 24 37 50
130 8 9 15 22 34 46 130 8 12 19 25 39 52
140 8 10 16 22 35 47 140 8 12 19 26 40 53
150 8 10 16 23 36 49 150 8 13 20 27 41 55
160 8 10 17 24 37 50 160 8 13 20 27 42 56
170 8 10 17 24 38 51 170 8 13 20 28 42 57
180 8 11 18 25 39 52 180 8 13 21 28 43 58
190 8 11 18 25 39 54 190 8 14 21 29 44 -
200 8 11 18 26 40 55 200 8 14 21 29 45 -
210 8 11 19 26 41 55 210 8 14 22 30 45 -
220 8 11 19 26 41 56 220 8 14 22 30 46 -
230 8 12 19 27 42 57 230 8 14 22 30 46 -
240 8 12 19 27 43 58 240 8 14 23 31 47 -
250 8 12 20 28 43 - 250 8 15 23 31 47 -
260 8 12 20 28 44 - 260 8 15 23 31 48 -
270 8 12 20 28 44 - 270 8 15 23 32 48 -
280 8 12 20 28 44 - 280 8 15 23 32 49 -
290 8 12 21 29 45 - 290 8 15 24 32 49 -
300 8 13 21 29 45 - 300 8 15 24 32 49 -
310 8 13 21 29 46 - 310 8 15 24 33 50 -

Sprayed Systems, Cafco FENDOLITE® MII
Preparation Application
Typical Substrates Initial Steps
Unprimed and primed steel, concrete structural frames, metal Application of Cafco FENDOLITE® MII must be carried
decks, and return air plenums. out by an applicator recognised by Promat and applied in
accordance with the Installation Guide available from the
Substrate Preparation
The substrate shall be clean, dry and free from dust, loose
millscale, loose rust, oil and any other condition preventing Methods
good adhesion. Cafco FENDOLITE® MII can be applied Mix Cafco FENDOLITE® MII with potable water in a suitable
directly on to clean bare ‘ginger’ steel. mixer and apply by a spraying machine approved by
Promat. Cafco FENDOLITE® MII may be float finished using
All other conditions will require some form of preparation.
conventional hand tools or spray textured.
The surface may simply require degreasing, de-scaling or the
removal of loose rust to restore the surface condition to those Application Limitations
above, but all other situations will require some preparation Cafco FENDOLITE® MII may be applied when the substrate
before Cafco FENDOLITE® MII can be applied. Please contact and air temperatures are at least 2ºC and rising, but should
Promat Technical Services for further information. not be applied if the substrate or air temperatures are less
than 4ºC and falling. Maximum air and substrate temperature
Mesh Reinforcement
is 45ºC. Substrate temperature should be at least 2ºC above
Most fire tests conducted have been carried out without
dewpoint temperature.
mesh reinforcement, to demonstrate the ability of Cafco
FENDOLITE® MII to stay in place under the most severe fire Topcoating
conditions. However, in areas where vibration or excessive General Considerations
movement is required Cafco FENDOLITE® MII will need CAFCO® FENDOLITE® MII can be painted with finishes that
to be applied over Cafco PSK-101 and will require mesh are suitable for direct application onto concrete substrates.
reinforcement. Please contact Promat Technical Services for further
information.
104
GB ORDERLINE
The Passive Fire
T: 0800 373 636
F: 01275 379 037
Protection Handbook
The UK’s comprehensive guide
E: orderline@etexbp.co.uk
TECHNICAL SERVICES
T: 0800 145 6033

E: technical.promat@etexbp.co.uk
RESOLUTIONS
T: 01275 379 031 or 0800 373 636

E: customer.support@etexbp.co.uk
Etex Building Performance Limited AUGUST 2017

Marsh Lane, Easton-in-Gordano,
Bristol, BS20 0NE
T: 0800 373 636 F: 01275 379 037
www.promat.com
© 2021 Etex Building Performance Limited
2 24/09/2021

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The Passive Fire

TECHNICAL SERVICES T: 0800 1456033 E: technical.promat@etexbp.co.uk 37

Chapter 3: Structural Steel

Partially Exposed Members

TECHNICAL SERVICES T: 0800 1456033 E: technical.promat@etexbp.co.uk 39

Chapter 3: Structural Steel

Calculation of A/V Values

Calculation of A/V Values

BEAMS WITH WEB OPENINGS (CELLULAR BEAMS)

TECHNICAL SERVICES T: 0800 1456033 E: technical.promat@etexbp.co.uk 41

Chapter 3: Structural Steel

Calculation of A/V Values

A/V Tables for Steelwork Encasements

Table 3a UK BEAMS (UKB) Section factor A/V (Hp/A)

Dimensions to BS4: Part 1: 2005 3 sides 4 sides 3 sides 4 sides

Depth of Width of Area of

Chapter 3: Structural Steel

Table 3b UK Beams (UKB) Section factor A/V (Hp/A)

Dimensions to BS4: Part 1: 2005 3 sides 4 sides 3 sides 4 sides

Depth of Width of Area of

A/V Tables for Steelwork Encasements

Table 3c UK Beams (UKB) Section factor A/V (Hp/A)

Dimensions to BS4: Part 1: 2005 3 sides 4 sides 3 sides 4 sides

Depth of Width of Area of

TECHNICAL SERVICES T: 0800 1456033 E: technical.promat@etexbp.co.uk 45

Chapter 3: Structural Steel

Table 3d UK Columns (UKB) Section factor A/V (Hp/A)

Dimensions to BS4: Part 1: 2005 3 sides 4 sides 3 sides 4 sides

Depth of Width of Area of

A/V Tables for Steelwork Encasements

Table 3e Joists (UKJ) Section factor A/V (Hp/A)

Dimensions to BS4: Part 1:1993 3 sides 4 sides 3 sides 4 sides

Depth of Width of Area of

Table 3f PARALLEL FLANGE CHANNELS (PFC) Section factor A/V (Hp/A)

Depth of Width of Area of

TECHNICAL SERVICES T: 0800 1456033 E: technical.promat@etexbp.co.uk 47

Chapter 3: Structural Steel

Table 3g Equal Angles (UKA) Section factor A/V (Hp/A)

Dimensions to BS EN 10056-1:1999 3 sides 3 sides 4 sides 3 sides 4 sides

Serial size Thickness Mass Area of section

A/V Tables for Steelwork Encasements

Table 3h Equal Angles (UKA) Section factor A/V (Hp/A)

Dimensions to BS EN 10056-1: 1999 3 sides 4 sides 3 sides 4 sides

Size Thickness Mass Area of

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Chapter 3: Structural Steel

Table 3i STRUCTURAL Tees (UKT) Section factor A/V (Hp/A)

Serial Mass Width of Depth of Web Area of

A/V Tables for Steelwork Encasements

Table 3j STRUCTURAL Tees (UKT) Section factor A/V (Hp/A)

Serial Mass Width of Depth of Web Area of

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Chapter 3: Structural Steel

Table 3k Structural Tees Section factor A/V (Hp/A)

Serial Mass Width of Depth of Web Area of

A/V Tables for Steelwork Encasements

Dimensions to EN 10210 Profile or box Dimensions to EN 10210 Profile or box

mm mm kg/m cm2 m-1 m-1 mm mm kg/m cm2 m-1 m-1

Table continued overleaf