Scribd Logo
Upload

Welcome to Scribd!

  • 199 views

    Design of Shell and Tube Heat Exchanger

    Uploaded by

    Iqra Safdar
    The document summarizes the design of a shell and tube heat exchanger. It provides specifications for the hot and cold fluids, which are an ethylene stream and water. It calculates the heat transfer area as 13 square meters based on a heat duty of 158536.78 kW. The design includes 23 tubes of 0.0190 meters outer diameter and 4.5 meters length in a shell of 0.3874 meters diameter with 0.00635 meters tube clearance. Pressure drops of 13 psi and 18 psi are calculated for the shell and tube sides, respectively.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Design of Shell and Tube Heat Exchanger

    Uploaded by

    Iqra Safdar
    199 views4 pages
    The document summarizes the design of a shell and tube heat exchanger. It provides specifications for the hot and cold fluids, which are an ethylene stream and water. It calculates the heat transfer area as 13 square meters based on a heat duty of 158536.78 kW. The design includes 23 tubes of 0.0190 meters outer diameter and 4.5 meters length in a shell of 0.3874 meters diameter with 0.00635 meters tube clearance. Pressure drops of 13 psi and 18 psi are calculated for the shell and tube sides, respectively.

    Original Description:

    Design for Shell and Tube Heat Exchanger

    Original Title

    Design of Shell and Tube heat exchanger

    Copyright

    © © All Rights Reserved

    Available Formats

    DOCX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document summarizes the design of a shell and tube heat exchanger. It provides specifications for the hot and cold fluids, which are an ethylene stream and water. It calculates the heat transfer area as 13 square meters based on a heat duty of 158536.78 kW. The design includes 23 tubes of 0.0190 meters outer diameter and 4.5 meters length in a shell of 0.3874 meters diameter with 0.00635 meters tube clearance. Pressure drops of 13 psi and 18 psi are calculated for the shell and tube sides, respectively.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    199 views4 pages

    Design of Shell and Tube Heat Exchanger

    Uploaded by

    Iqra Safdar
    The document summarizes the design of a shell and tube heat exchanger. It provides specifications for the hot and cold fluids, which are an ethylene stream and water. It calculates the heat transfer area as 13 square meters based on a heat duty of 158536.78 kW. The design includes 23 tubes of 0.0190 meters outer diameter and 4.5 meters length in a shell of 0.3874 meters diameter with 0.00635 meters tube clearance. Pressure drops of 13 psi and 18 psi are calculated for the shell and tube sides, respectively.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 4

    Design of Shell and Tube heat exchanger

    mass flowrate of hot stream=3280.919 ton/hr = 911kg/sec = 2.59×10 5 kmol/hr


    Compsition:
    mass fraction
    ethylene 0.871
    hydrogen 0.096
    1-Hexene 0.034

    For cooling media water was used from 25 to 40 ᵒC .

    Thermophysical properties

    Hot Fluid
    .76273kg/
    Density ρ( Kg/m3)
    m3
    Viscosity μ (Kg/Ms) 0.0152219

    Thermal
    k (W/Mk) 0.1502
    Conductivity

    Specific Cp(Kj/Kmol
    39.35
    Heat K)
    Fouling
    Rd 0.00035
    Factor
    Inlet Temp ᵒC 126
    Outlet Temp ᵒC 70

    Cold Fluid
    Density ρ( Kg/m3) 1000
    Viscosity μ (Kg/Ms) 0.8904
    Thermal
    k (W/Mk) 0.611
    Conductivity
    Specific Heat Cp(Kj/Kmol K) 72.84
    Fouling Factor Rd 0.0002
    Inlet Temp ᵒC 25
    Outlet Temp ᵒC 40
    Duty of heat exchanger

    Qh = mh cp ∆ T
    Qh = 570732400 kJ/hr = 158536.778 kW
    Qh =QC
    QC =mC Cp ∆ T
    QC
    mC =
    Cp ∆T
    mC = 522361.706 kmol/hr

    Calculations

    T 1 −T 2
    R=
    t 1 −t 2
    R=¿3.7333
    t 2− t 1
    S=
    T 1 −t 1
    S=¿.1486
    ft =.96
    ∆T 1−∆T 2
    ∆ Tm=
    ∆T1
    ln
    ∆T2
    ∆ Tm=¿ 63.3
    Corrected ∆ Tm=¿ 60.7

    Heat Transfer Area

    Lets asuume U= 200 W/m2 K


    Q
    AHT =
    U ∗ ∆ Tm
    AHT =13m2

    Design specification:

    shell side tube side


    0.0190
    shell dia Ds (m) 0.3874 outer dia d0(m)
    5
    tube clearence ct (m) 0.00635 length of tube Lt (m) 4.5
    baffle spacing B (m) 0.1 inside dia di (m) 0.0157
    tube BWG 0.0016
    tube pitch Pt(m) 0.0245
    thickness (m) 5
    Outer surface area of single tube

    aST = π doL
    aST =.269m2

    Theorattical number of plates


    Aht
    Nt=
    ast
    Nt=¿93

    Number of passes
    NP= 4
    Nt
    n=
    Np
    n=23

    Equivalent diameter
    2
    2 do
    4(Pt − π )
    4
    D h=
    π do
    DH=.021m
    Shell side Tube Side

     Flow Area
    aS =ct B DS/PT aT =n π di2/4
    aS =.00968m2
    aT= .00445 m2
     Mass Velocity
    GS= ms/as GT= mT/aT
    GS= 26913.88 kg/sec GT=204806 kg/sec

     Linear Velocity
    uS= qs /as ut= qt /at
    qs = 2.16 m3/sec qt = 1194.9 m3 / sec
    uS= 223 m/s ut = 268516.5 m/ sec

     Reynold’s Number
    Res =DH GS/ μS ReT =ρt ut di / μt
    Res = 6365 Ret =210173

     Prandtl’s Number
    Prs = cps μS / ks   Prt = cpt μt / kt
    Prs = 106 Prt =5.73

     Nusselt’s Number
    Nus= .36 Res.55Prs.33 Nut= .027Ret.8Prt.3
    Nus = 207. Nut =825.88

     Film Coefficient

    hOS=NuS ks /DH hOT=NuT kT /di


    hOS=603.7 W/m2 K hOT = 552 W/m2 k

     Overall Heat transfer Co-efficiet

    1
    Udo=
    1 di di
    + Ros+ Rot +
    hos do do hot

    Udo= 282.2 W/m2 K

     Pressure Drop Calculation

    Friction factor from D K Q Kern

    fS = .00029 (Fig 29 page # 839) fT = .00038 (Fig 26 page #836)


    2 2
    fs Gs Ds( Nb+1)
    ∆ Ps = ∆ PT ¿ f t ¿ L Np
    2 g ρ s Dℎ 2 g ρ t di

    ∆ Ps = 8946.81 kgf / m2 ∆ PT = 12655.229kgf / m2


    ∆ Ps = 13 psi ∆ PT = 18 pisa
    ∆ Ps = .89 bar ∆ PT = 1.24 bar

    You might also like