g

GE Power & Water

OPERATION AND MAINTENANCE MANUAL

COMPONENT LITERATURE
Rev.: A

Page: 1/31

COMPONENT DEFINITION

GE DEVICE CODE : ACV1-1

CUSTOMER TAG : -

DESIGNATION : IGV HYDRAULIC CONTROLLER ASSEMBLY

CONTROLING IGV ASSEMBLY MOVEMENT
(IGV RING)
GE PART NUMBER : 395A3681P003

SUPPLIER : YOUNG AND FRANKLIN

TYPE : 8277E271-G002

LITERATURE REFERENCE : FSM8277E271 + DWG. 8277E271 +

DWG. 8277E270 (30 PAGES)

This first page has been added to the component literature by GE for documentation management purposes
OMML_0469_03_ACV1-1_A Date: 06 MAR 2015
 FSM8277E271

FIELD SERVICE AND

INSTALLATION MANUAL

FOR THE

HYDRAULIC
INLET GUIDE VANE (IGV)
ACTUATOR

Model Number

8277E271-G001
8277E271-G002

FSM8277E271 REV -
 REVISIONS

REVISIONS DATE DESCRIPTION APPVD. BY

- 10/27/11 Released per ERN 069-11 CY

FSM8277E271 REV -
 TABLE OF CONTENTS

1.0 Description ...................................................................................................................... 4

2.0 Operation ......................................................................................................................... 4

3.0 Actuator Specification .................................................................................................... 4

4.0 Hazardous Environment ................................................................................................ 5

5.0 Lifting............................................................................................................................... 5

6.0 Installation ....................................................................................................................... 7

7.0 Safety Warnings............................................................................................................ 13

8.0 Maintenance and Repair .............................................................................................. 16

Appendix A

Parts List

Drawing

FSM8277E271 REV -
1.0 Description

The Inlet Guide Vane (IGV) Actuator is used for inlet guide vane (IGV) positioning and
control on GE gas turbine engines. The actuator base is bolted to the turbine base and
attached to the IGV control ring by means of a linkage with spherical rod end bearings.

The actuator consists of a double acting hydraulic cylinder controlled by an

electrohydraulic servo valve. Two LVDT’s are used for position feedback.

The actuator is to be used only as outlined in GE specification 381A6131 or 395A3681.

Other uses outside of this scope may result in damage, injury, or death.

2.0 Operation

The actuator incorporates a hydraulic trip mechanism. The trip mechanism consists of
a two-position directional control spool valve in series between the servo valve and the
hydraulic cylinder. The porting of the directional control valve is such that, in the trip
position, the servo valve is isolated from the cylinder and hydraulic fluid is directed to
retract the actuator, closing the IGV. The directional control valve connects the servo
valve ports to the cylinder ports, in the run position.

The servo valve accepts a milliamp signal from the controller and directs flow to the
hydraulic cylinder. The servo valve requires a 0 to 8 mA signal, with the polarity shown
in Figure 5, to extend the actuator. The servo valve requires a 0 to -8 mA signal to
retract the actuator. The servo valve is designed with a null bias on the second stage
such that upon the loss of electrical power to the servo valve, the actuator will fully
retract.

The actuator utilizes two LVDT’s to provide position feedback to the controller. They
are used to monitor actuator position. The approximate LVDT output voltage, with an
input voltage of 7.0 Vrms 3 kHz, will be 0.70 Vrms with the actuator in the fully retracted
position or IGV closed. The approximate output voltage in the fully extended position,
or IGV open, will be 2.85 Vrms.

3.0 Actuator Specification

Hydraulic Fluid ................................................. Petroleum and Synthetic Oil

Fluid Temperature....................................................................... 10 to 65°C
Hydraulic Supply Pressure ..................................................... 103.0±3.5 bar
Return Line Pressure ........................................................... 0.075 bar Max.
Hydraulic Trip Pressure ............................................................. 6.9±0.3 bar
Ambient Temperature .............................................................. -30 to 130°C
Servo Valve Input Current ..........................................................-8 to +8 mA
LVDT Input Voltage..........................................................7.0 Vrms, 3000Hz

FSM8277E271 REV - 4
 LVDT Output Voltage ........................................................... 0.7 to 3.5 Vrms
Hydraulic Cylinder Bore Diameter ................................................ 152.4 mm
Hydraulic Cylinder Rod Diameter ................................................... 76.2 mm
Actuator Stroke Length .......................................................G001 48.69 mm
G002 53.57 mm

4.0 Hazardous Environment

The actuator is to be installed in an area where explosive atmospheres caused by

gases, vapors, or mists are unlikely to occur, or, if they do occur, are likely to do so only
infrequently and only for a short period of time. The environment is to be classified as
Zone 2 per Directive 1999/92/EC. The actuator is classified as belonging to Equipment
Group II, Category 3 per the ATEX Directive 94/9/EC. Refer to Section 6.0 for warnings
regarding explosive atmospheres.

5.0 Lifting

The actuator weighs approximately 280 kg. Hoist rings are recommended for lifting the
actuator. The attachment points for the hoist rings are shown in Figure 1. The hoist
rings must have a 3/8-16 UNC Thread with a length of 14 to 22 mm (.56 to .88 inch) and
a load capacity of 350 kg minimum.

FSM8277E271 REV - 5
 Figure 1 – Recommended Actuator Lifting Points

FSM8277E271 REV - 6
6.0 Installation

Position and bolt the IGV Actuator (refer to Figure 2) to the turbine base per GE
drawings 142E7754 and 145E6640.

Adjust Actuator Linkage (see Figure 3) according to the instructions given on GE

drawing 142E7754 and 145E6640. Do not exceed the maximum extension of the rod
ends as shown in Figure 3.

Connect hydraulic supply line to IGV Actuator port “B”. Connect trip pressure line to the
IGV Actuator port “A”. Connect hydraulic return line to the IGV Actuator port “D”. Refer
to Figure 2 and to the hydraulic schematic in Figure 4.

Make appropriate electrical connections to the actuator (see Figure 5) per turbine
manufacturer’s instructions. Refer to the electrical schematic in Figure 6.

FSM8277E271 REV - 7
 Figure 2 -IGV Actuator

FSM8277E271 REV - 8
 Figure 3 -IGV Actuator Link

FSM8277E271 REV - 9
 Figure 4 -IGV Actuator Hydraulic Schematic

FSM8277E271 REV - 10
 Figure 5 -IGV Actuator Electrical Connections

FSM8277E271 REV - 11
 Figure 6 –IGV Actuator Electrical Schematic

FSM8277E271 REV - 12
7.0 Safety Warnings

WARNING: EXPLOSION HAZARD - THIS EQUIPMENT IS SUITABLE FOR USE IN

ZONE 2, GROUPS IIA, IIB, IIC, TEMPERATURE CLASS T3, PER DIRECTIVE
1999/92/EC OR NON-HAZARDOUS LOCATIONS ONLY.

WARNING: EXPLOSION HAZARD – DO NOT DISCONECT EQUIPMENT UNLESS

POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-
HAZARDOUS. Refer to Figure 7.

WARNING: MOVING PARTS CAN CUT AND CRUSH. INSTALLER MUST PROVIDE
GUARDS THAT PREVENT ACCESS TO THE ACTUATOR DURING OPERATION.
THIS GUARD MUST BE DESIGNED IN SUCH A WAY AS TO INTERRUPT
HYDRAULIC AND ELECTRICAL POWER TO THE ACTUATOR WHEN THIS GUARD
IS NOT IN PLACE. INSTALLATION, ADJUSTMENT AND MAINTENACE MUST ONLY
BE CARRIED OUT BY PROPERLY TRAINED PERSONNEL.

WARNING: ACTUATOR HAS MOVING PARTS THAT CAN CUT AND CRUSH. Refer
to Figure 8.

WARNING: THE ACTUATOR WILL RETRACT UPON THE LOSS OF COMMAND

SIGNAL TO THE SERVO VALVE. THE INSTALLER MUST ENSURE THAT THIS
DOES NOT RESULT IN A SAFETY HAZARD.

WARNING: THE ACTUATOR WILL RETRACT UPON THE LOSS OF TRIP

PRESSURE. THE INSTALLER MUST ENSURE THAT THIS DOES NOT RESULT IN
A SAFETY HAZARD.

WARNING: ACTUATOR SURFACES MAY BE HOT. DO NOT TOUCH WITHOUT

WEARING PROTECTIVE EQUIPMENT.

FSM8277E271 REV - 13
 Figure 7 –WARNING Explosion Hazard

FSM8277E271 REV - 14
 Figure 8 –WARNING Moving Parts Can Crush and Cut

FSM8277E271 REV - 15
8.0 Maintenance and Repair

8.1 Periodic Maintenance

Apply grease to the linkage rod end bearings through the grease fittings shown in
Figure 9. It is recommended that this maintenance be performed every twelve
months using bearing grease per Turbine Manufacturers instructions. If the
actuator is installed in a harsh environment or is subjected to higher than normal
usage, this maintenance should be performed every six months.

8.2 Filter Element Servicing

8.2.1 The actuator filter is equipped with a visual differential pressure indicator
(see Figure 10). The filter element requires replacement when indicated.

8.2.2 Stop the hydraulic flow and pressure to the actuator and relieve any
pressure trapped in the actuator per the Turbine Manufacturers procedure
and instructions.

8.2.3 Rotate Filter Bowl, see Figure 10, clockwise and remove.

8.2.4 Remove filter element from housing.

8.2.5 Place new, clean element, Y&F part no. 9200A010-P003, in housing,
centering it on the element locator.

8.2.6 Inspect the bowl o-ring and replace it if necessary with YF part number
9200A140-P138.

8.2.7 Replace filter bowl. Rotate counter-clockwise and tighten to a torque of 34

to 41 Nm.

8.3 Hydraulic Cylinder Seal Removal

8.3.1 Reference Figures 11 and 12 for removal.

8.3.2 Remove the LVDTs. Refer to section 8.7 for instructions on how to
remove the LVDTs.

8.3.3 Remove the screws (76), washers (42), and nuts (45) from the Guide (29)
and Mounting Angle (30). Remove the Guide (29).

8.3.4 Remove screws (78) and lock washers (54). Remove the stop collar (65)
from the clevis (31).

FSM8277E271 REV - 16
 8.3.5 Bend the cylinder rod locking plate (43) flat.

8.3.6 Unscrew the clevis from the hydraulic cylinder rod.

8.3.7 Remove screw (73) and lock washer (17) from tubing clamp (25). Loosen
the nuts of both of the seal drain tube fittings (item 58). Remove the seal
drain tube (23).

8.3.8 Remove the hydraulic cylinder piston seals per the hydraulic cylinder
maintenance instructions included with the replacement seals.

8.4 Hydraulic Cylinder Seal Installation

8.4.1 Reference Figures 11 and 12 for installation and actuator re-assembly.

8.4.2 Order replacement seal kit from Young & Franklin Inc. The actuator serial
number is required in order to supply the correct seal kit.

8.4.3 Order replacement cylinder rod locking plate (43) from Young & Franklin
Inc. Refer to the parts list section for correct part number.

8.4.4 Install the new hydraulic cylinder piston seals per the hydraulic cylinder
maintenance instructions included with the replacement seals.

8.4.5 Place locking plate (43) on clevis.

8.4.6 Thread the clevis (31) into the hydraulic cylinder rod until maximum thread
engagement is achieved. Position the clevis so that the mounting angle
(30) is on the same side of the cylinder as the mounting block (5). Bend
tabs of locking plate (43) around the hex flats of the cylinder rod.

8.4.7 Install the stop collar with screws (78) and lock washers (54). Tighten
screws to a torque of 6.0-8.0 Nm.

8.4.8 Install Guide (29) onto the Mounting Angle (30) using bolts (76), washers
(42), and nut (45). Tighten bolt (76) to a torque of 6.0-8.0 Nm.

8.4.9 Insert seal drain tube (23) into both of the seal drain tube fittings (item 58).
Make sure that the tubing rests firmly on the shoulder of the tube fitting
body. Tighten the nut of the tube fittings (58). Install the tube clamp (25)
with the screw (73) and lock washer (17). Tighten screw to a torque of
6.0-8.0 Nm

8.4.10 Install the LVDTs per section 8.8.

FSM8277E271 REV - 17
 CAUTION: Use care when installing the LVDT rod mounting screws.
Ensure that the rods are straight before tightening the lock nuts. The rods
must be straight or the LVDT's will not work properly.

8.4.11 Check the calibration of the two LVDT's and re-calibrate as necessary
using the LVDT calibration procedure (section 8.9).

8.5 Removal of Servo Valve

8.5.1 Refer to Figures 11and 12 for removal and installation.

8.5.2 Remove the servo valve cover screws (73) and lock washers (17).
Remove the cover (1).

8.5.3 Remove the cover of the junction box (41). Disconnect the servo valve
lead wires from the terminal block. Refer to the wiring diagram given in
Figure 6.

EXPLOSION HAZARD – DO NOT DISCONECT EQUIPMENT UNLESS

POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE
NON-HAZARDOUS.

8.5.4 Remove the tubing nut (60) and sleeve (61) from fitting of the servo valve
(33).

8.5.5 Remove the servo valve conduit (8) from the junction box tube fitting (6).

8.5.6 Remove the servo valve lead wires from the conduit.

8.5.7 Remove the servo valve mounting screws and remove the servo valve
(33).

8.6 Replacement of Servo Valve

8.6.1 Refer to Figures 11and 12 for installation.

8.6.2 Replace the servo valve only with the part number given in the parts list of
Appendix A. WARNING: REPLACEMENT WITH ANY OTHER PART
WILL VOID THE WARRANTY!

8.6.3 Place the new servo valve (33) onto the actuator, install the mounting
screws and tighten to a torque of 2.0-3.0 Nm.

FSM8277E271 REV - 18
 8.6.4 Thread the lead wires through the tubing nut (60) sleeve (61), conduit (8),
junction box tube fitting (6), and into the junction box (41).

8.6.5 Connect the servo valve leads to the terminal block according to the wiring
diagram given in Figure 6.

8.6.6 Install the servo-valve cover (1) using screws (73) and lock washers (17)
and tighten to a torque of 6.0-8.0 Nm.

8.6.7 Tighten the tubing nut (60) sleeve (61), and the conduit junction box tube
fitting (6).

8.7 LVDT Removal

8.7.1 Refer to Figures 11and 12 for removal.

8.7.2 Remove the cover of the junction box (41). Disconnect the LVDT lead
wires from the terminal block. Refer to the wiring diagram given in Figure
6.

EXPLOSION HAZARD – DO NOT DISCONECT EQUIPMENT UNLESS

POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE
NON-HAZARDOUS.

8.7.3 Remove the tubing nut (60) and sleeve (61) from fitting of the LVDT (27).

8.7.4 Remove the LVDT conduit (8) from the junction box tube fitting (6).

8.7.5 Remove the LVDT lead wires from the conduit.

8.7.6 Loosen LVDT jam nuts (28). Remove LVDT core-rod from Guide (29).

8.7.7 Remove lock nut (79) and washer (80) from LVDT (27)

8.7.8 Remove LVDT (27) from Mounting Block (5).

8.8 LVDT Replacement

8.8.1 Refer to Figures 11and 12 for installation.

8.8.2 Replace the LVDT’s only with the part number given in the parts list of
Appendix A. WARNING: REPLACEMENT WITH ANY OTHER PART
WILL VOID THE WARRANTY! Place new LVDT (27) onto mounting block
(5). Install LVDT washers (80) and lock nut (79) but do not fully tighten.

FSM8277E271 REV - 19
 8.8.3 Thread LVDT rod into guide (29) and thread on jam nuts (28) but do not
tighten.

8.8.4 Thread the lead wires through the tubing nut (60) sleeve (61), conduit (8),
junction box tube fitting (6), and into the junction box (41).

8.8.5 Connect the LVDT leads to the terminal block according to the wiring
diagram given in Figure 6.

8.8.6 Adjust the body of the LVDT (27) body in the Mounting Block (5) so that
the LVDT core rod is centered in the LVDT bore. Tighten the LVDT lock
nut (79).

8.9 LVDT Adjustment

8.9.1 Refer to Figures 6, 11, and 12.

8.9.2 Connect 0-10V, 3000 Hz, AC power supply, to the LVDT input (see Figure
6).

8.9.3 Connect 0-10V AC Digital Voltmeter to LVDT output (see Figure 6).

8.9.4 Connect 10 M Resistor in parallel with the LVDT output (see Figure 6).

8.9.5 Set power supply to 7.00 Vrms.

8.9.6 Fully extend the actuator.

8.9.7 Adjust the LVDT (27) core rod thread engagement in the Guide (29) to
attain .70±.01 Vrms output. Tighten the LVDT core rod jam nut (28)

8.9.8 Retract the actuator against the mechanical stop, while verifying that both
LVDT rods remain centered in the LVDT bores and do not bind throughout
their entire stroke. The difference in output voltage between both LVDT's
shall not exceed .10 Vrms at the fully retracted position.

FSM8277E271 REV - 20
 Figure 9 -Maintenance Grease Points

FSM8277E271 REV - 21
 Figure 10 -Filter Maintenance

FSM8277E271 REV - 22
 Figure 11 –IGV Actuator, Front View

FSM8277E271 REV - 23
 Figure 12 –IGV Actuator, Right Side View

FSM8277E271 REV - 24
 Appendix A

Parts Lists
Drawings

FSM8277E271 REV - 25
 ITEM 8277E271-G001, -G002

ITEM COMPONENT PART DESCRIPTION QUANTITY

-G001 -G002
1 8277E270-G001 ACTUATOR ASSY, IGV 1 -
2 8277E270-G002 ACTUATOR ASSY, IGV - 1
3 320B7665-G001 LINK 1 1
4 215A4665-P001 SPACER 4 4
5 215A4666-P001 PIN 2 2
6 N900P187 RING, RETAINING SPRING 4 4
7 8277A030-P001 NAMEPLATE 1 1
8 N173P2920 SCREW, SET 4 4
9 8580A316-P001 NAMEPLATE 1 1
10 N536P404 SCREW, DRIVE TYPE U 4 4
11 8277A123-P001 LOCKING STRIP 1 1
12 N14P45048 SCREW, CAP HEX HD 4 4
13 132B9937-P001 PLATE RETAINER 2 2

FSM8277E271 REV - 26
 ITEM 8277E270-G001, -G002

ITEM COMPONENT PART DESCRIPTION QUANTITY

-G001 -G002
1 223C2643-P001 SHIELD, RADIATION 1 1
2 227D1432-G001 BASE, SUPPORT 1 1
3 298A8866-P003 CYLINDER,HYDRAULIC 1 1
4 N14P39036 BOLT, HEX HEAD 6 6
5 205B3026-G001 BLOCK,MOUNTING 1 1
6 156A1075-P012 COND, REDUCER 3 3
8 T304-006-0035 TUBING, 3/8 OD X .35W, 62 62
304SS
9 N402P11 WASHER – PLAIN – 2 2
NARROW
10 232B8940-P001 BRACKET 1 1
11 91290A336 SOC HD CAP SCR, M6X10 4 4
12 CS001701-P117 O-RING 2 2
13 185D3541-G001 VLV ASSY, HYDR TRIP 1 1
RELAY – LP
14 91100A150 WASHER, FLAT, M6 4 4
15 93795A220 LOCK NUT, M6 4 4
16 N405P45 WASHER,LOCK 1 1
17 N405P41 WASHER, LOCK 4 4
18 N14P29020 BOLT,HEX HEAD 1 1
20 286A6336-P064 NAMEPLATE,LAMINATED 1 1
21 315A2660-P001 FILTER,HYDRAULIC 1 1
22 N14P21060 BOLT,HEX HEAD 3 1
23 T304-004-0035 TUBING, ¼ OD X .035 W, 24 24
304SS
24 286A6336-P054 NAMEPLATE,LAMINATED 1 1
25 357A1627-P003 CLAMP,LOOP 1 1
26 286A6328-P027 BAR,MOUNTING 1 1
27 311A5178-P023 LVDT 2 2
28 N213P24 NUT,JAM 2 2
29 8277B266-G001 GUIDE ASSEMBLY 1 1
30 221B4905-P001 ANGLE, MOUNTING 1 1
31 154D7373-G001 CLEVIS 1 1
33 312A6077-P004 SERVOVALVE 1 1
34 356A1796-P200 NAMEPLATE 1 1
38 8277C150-G001 BRACKET, JUNCTION BOX 1 1
41 8277C151-G001 JUNCTION BOX 1 1
42 N402P71 WASHER,PLAIN-WIDE 2 2

FSM8277E271 REV - 27
43 298A8865-P001 PLATE, LOCKING, CYL ROD 1 1
44 N509P1314 PIN,ROLL 3 3
45 N213P21 NUT,JAM 2 2
51 286A6336-P053 NAMEPLATE,LAMINATED 1 1
54 N405P41 WASHER, LOCK 3 3
56 1191-C WARNING LABEL 3 3
58 156A1075-P005 TUBING, CONN 2 2
60 226A1652-P003 NUT 3 3
61 226A1651-P003 SLEEVE 3 3
65 108E4439-P065 STOP ACTUATOR 1 -
65 298A8874-YFD STOP ACTUATOR - 1
66 158A7228-P001 ADHESIVE A/R A/R
67 N405P41 WASHER LOCK 3 3
68 N405P48 WASHER LOCK 4 4
69 N405P50 WASHER LOCK 6 6
70 CS001701-P119 O-RING 2 2
72 N14P35064B SCREW, CAP HEX HD 4 4
73 N14P21008 SCREW, CAP HEX HD 3 3
74 N14P21010 BOLT,HEX HD 1 1
75 N14P21012 BOLT,HEX HD 2 2

76 N14P21016 BOLT,HEX HD 2 2
77 N170P21014 SCREW,CAP SOC HD 2 2
78 N170P21020 SCREW,CAP SOC HD 3 3
79 974A0827-P006 NUT,SELF-LOCKING 2 2
80 N402P43 WASHER, PLAIN 2 2
81 N402P45 WASHER, PLAIN 1 1

FSM8277E271 REV - 28
 8 7 6 5 4 3 2 1
This print is the property of Young and Franklin Inc and represents a proprietary article to which Young and DATE LTR CHANGE APP'D
Franklin Inc. retains the exclusive right of use and/or manufacture and/or sale. The print or the article shown
hereon may not be reproduced. 12/16/09 - RELEASED PER ERN 082-09 PFK
12/22/10 A REVISED PER ECN 18869 CY
2/23/11 B REVISED PER ECN 18938 CY
NOTES:

1. GRIND THICKNESS OF PT. 3 (FLAT SIDE) TO POSITION SPHERICAL BEARINGS IN LINK , PT.2 ON THE S OF
ACTUATOR DRIVE CLEVIS WITHIN .020.

2. ADJUST SET SCREWS PT.7 TO WITHIN .006 ON EACH SIDE OF THE LINK, PT.2 TO PRODUCE A TOTAL
H H
CLEARANCE OF .010B.003.

3. AFTER POSITIONING THE ACTUATOR, TIGHTEN BOLTS PT. 12 AND BEND TABS ON RETAINER PLATE,
PT.13.

A 4. STAMP NAMEPLATE, PT.8, WITH SERIAL NO. AND APPLICABLE PART NUMBER

5. AFTER ASSEMBLY OF ACTUATOR ASSY, PT.1, TO TURBINE BASE PER NOTE 3, ADJUST IGV LINK PT.2 PER
351A1670.

6. THE OH & OLT PROTECTIVE PIPE FLANGE THAT MATES TO THE HYDRAULIC TRIP RELAY MANIFOLD
ALSO SERVES AS THE ACTUATOR DRAIN PIPE.

A 7. DELETED

8. AFTER LINK ADJUSTMENT, PLACE LOCKING STRAP PT.10, IN POSITION ON LINK PT.2, AND SECURE STRIP
WITH .12 WELD. AVOID WELD SPATTER ON ROD END BEARINGS OR SEALS AND CRITICAL COMPONENTS
SUCH AS LVDT'S, CYLINDER RODS OR SEALS AND THE SERVO.

9. ACTUATOR WILL EXTEND WITH SERVO VALVE POLARITY SHOWN.

G G
10. WEIGHT: (SEE NOTE 9)
A. ACTUATOR ASSEMBLY: 611 LBS
B. LINK ASSEMBLY: 43 LBS

11. CENTER OF GRAVITY SHOWN FOR ACTUATOR ASSEMBLY. CENTER OF GRAVITY FOR LINK ASSEMBLY IS
ELECTRICAL SCHEMATIC HYDRAULIC SCHEMATIC
THE CENTER OF THE LINK.

B 12. SEE LM8277E271 FOR BILL OF MATERIALS.

S
B 13. TEST PER ATP8277
(169.451)
TO AFT SUPPORT CENTER

INLET GUIDE VANE

CONTROL RING

F F

3
(SEE NOTE 1)

SUNIT
5

SUNIT SUNIT 4

(7.317 OPEN) A

E E
(R45.764)

7
(SEE NOTE 2)

8277E271
20.658 B.50
DETAIL A
ADJUSTMENT SCALE 1 / 2 B

B POSITION LUBE FITTING

2 AS SHOWN 2 PLS
D (SEE NOTE 5) 7.70 MAX
A D
2X
(63.30)

10
7 5.5
(SEE NOTE 2)

12.1
1
(SEE NOTE 7)

(JB64)
2 PLS
.12 (SEE NOTE 8)
A ( STROKE)

C1

32.2
C C

DETAIL B
HIGH PRESS HYD OIL C SCALE 1 / 2
.75 TUBE CONN
C2 PORT "B"

2X (.938)
B

12
13 DRAIN OIL
(SEE NOTE 3) 4.0 NPS 6,9
15.89 11 (SEE NOTE 6)

B 11.828 B
TRIP OIL
.75 TUBE CONN
C
PORT "A"

8,9

VIEW C-C

3.01 .82
11 11
45.000 B.010 (13.56)

SACTUATOR DRIVE
SUNIT
(3.437)
YOUNG & FRANKLIN INC
SACTUATOR DRIVE
A TOLERANCES...UNLESS DRAWN ERH 12/4/2009 A
OTHERWISE SPECIFIED
PART NUMBER STROKE CHECKED JLA 12/14/2009 942 OLD LIVERPOOL RD.
ANGULAR = B1/2`
LIVERPOOL, NY 13088
-G001 1.917 FRACTIONS = B1/32 PROJECT JLA 12/14/2009
2.109 DECIMAL .XX = B.02
A -G002
DECIMAL .XXX = B.010 APPROVED PFK 12/16/2009
ACTUATOR, HYDRAULIC
Material
Treatment
IGV
Finish CODE IDENT NO SIZE
125
REMOVE ALL BURRS
RMS SURFACE FINISH UNLESS NOTED
67024 E 8277E271
BREAK ALL SHARP EDGES .005-.010
SCALE: SHEET 1 OF 1

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
This print is the property of Young and Franklin Inc and represents a proprietary article to which Young and DATE LTR CHANGE APP'D
Franklin Inc. retains the exclusive right of use and/or manufacture and/or sale. The print or the article shown
hereon may not be reproduced. 12/16/09 - RELEASED PER ERN 082-09 PFK
12/22/10 A REVISED PER ECN 18868 CY
5/25/11 B REVISED PER ECN 18991 CY

NOTES:
H 1. AFTER PROVIDING .005 - .015 CLEARANCE BETWEEN GUIDE, PT. 29, AND HYD CYL, PT 3, CENTER LVDT, PT. 27, SO THAT THERE IS H
CLEARANCE WITH BORE AND THE LVDT ARMATURE THRU FULL CYL STROKE PRIOR TO TORQUING NUT PT. 6556, DOWELING MTG.
ANGLE, PT. 30 TO CLEVIS PT. 31, AND DOWELING MOUNTING BLOCK, PT. 5 TO HYD CYL PT 3.

2. WHEN INSTALLING LVDT 96TV-1 AND 96TV-2 DO NOT UNDER ANY CIRCUMSTANCES PULL THE WIRE TIGHT IN TUBING, PT. 8 OR CUT
OFF EXCESS WIRE. COIL AND STORE IN JUNCTION BOX.

A 3. MACHINE IGV ACTUATOR STOP, ITEM 65, TO OBTAIN POSITION TRAVEL AS SHOWN. AFTER OBTAINING POSITION TRAVEL, RECORD
LENGTH OF MACHINED STOP BY DIE STAMPING DIMENSION ON TOP OF HYD CYL IN APPROX AREA AS SHOWN.

4. TORQUE ALL HARDWARE PER 248A4158.

5. PAINT ALL EXTERIOR SURFACES, EXCEPT WORKING SURFACES SILVER PER YF-1.

6. USING .25" HIGH CHARACTERS, DIE STAMP A, B, C1, C2, D AND D1 ON TRIP RELAY ASSEMBLY, PT. 13, IN APPROX AREA AS SHOWN.

7. WELD PER P8A-AG1, COL AB, CLASS III FIG-F1.

8. ACTUATOR WILL EXTEND WITH THE SERVO VALVE POLARITY SHOWN.

G G
(SEE NOTE 8)

ELECTRICAL SCHEMATIC HYDRUALIC SCHEMATIC

9.69
14.48

31

F F

30
78 DRILL P.125/.129 X .365/.375 Z
54 56 DRILL P.125/.129 X .365/.375 Z
INSTALL PT. 44
11 INSTALL PT. 44 2 PLS
14
15 17
56 75

43 73 42
45
38 76
65 41 56
SEE NOTE 3 29

E 66 E
28
51
72
A
70 68 24
A 66
34
66 B 58
STROKE
66 3
20
67
A
22

C1 8277E270

32.08
27
33
34
66
D 60 18 D
61 16
35.326
B 81 60
.12 61
12 8
80
B
25 1 79
B 26
17 4
73 60
61
10
17 C2 5
74

21 69 A

D1

C B C
D
SEE NOTE 6
A 9
77
B 58
2

HIGH PRESS SEE NOTE 6

HYD SUPPLY
SEE NOTE 6

SEE NOTE 6 12.77

11.83
DRAIN
10.89

23
B TRIP OIL B

13

3.44 ±

6.62 10.94 13.56

7.52

A TOLERANCES...UNLESS
OTHERWISE SPECIFIED
DRAWN ERH 12/4/2009 YOUNG & FRANKLIN INC A
CHECKED JLA 12/14/2009 942 OLD LIVERPOOL RD.
ANGULAR = B1/2`
LIVERPOOL, NY 13088
FRACTIONS = B1/32 PROJECT JLA 12/14/2009
DECIMAL .XX = B.02
PART NUMBER STROKE DECIMAL .XXX = B.010 APPROVED PFK 12/16/2009
A
A
-G001
-G002
1.917 ±.004
2.109 ±.004
Material -- ACTUATOR ASSY, IGV
Treatment --
Finish -- CODE IDENT NO SIZE
125
REMOVE ALL BURRS
RMS SURFACE FINISH UNLESS NOTED
67024 E 8277E270
BREAK ALL SHARP EDGES .005-.010
SCALE: 1:2 SHEET 1 OF 1

8 7 6 5 4 3 2 1