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    WPS Proposed CS (2''pwht-01e)

    Uploaded by

    Rajeev Kumar
    This welding procedure specification is for gas tungsten arc welding and shielded metal arc welding of pipes for Indian Oil Corporation Limited. It specifies the joint design, materials, filler metals, welding parameters, and qualifications for single-V groove welds from 1.5 mm to 14.22 mm thick in the 6G position. The WPS provides requirements for preheat, interpass temperature, and post-weld heat treatment to produce welds with a maximum hardness of BHN 200.

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    WPS Proposed CS (2''pwht-01e)

    Uploaded by

    Rajeev Kumar
    27 views2 pages
    This welding procedure specification is for gas tungsten arc welding and shielded metal arc welding of pipes for Indian Oil Corporation Limited. It specifies the joint design, materials, filler metals, welding parameters, and qualifications for single-V groove welds from 1.5 mm to 14.22 mm thick in the 6G position. The WPS provides requirements for preheat, interpass temperature, and post-weld heat treatment to produce welds with a maximum hardness of BHN 200.

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    WPS PROPOSED CS (2''PWHT-01E)

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    This welding procedure specification is for gas tungsten arc welding and shielded metal arc welding of pipes for Indian Oil Corporation Limited. It specifies the joint design, materials, filler metals, welding parameters, and qualifications for single-V groove welds from 1.5 mm to 14.22 mm thick in the 6G position. The WPS provides requirements for preheat, interpass temperature, and post-weld heat treatment to produce welds with a maximum hardness of BHN 200.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    27 views2 pages

    WPS Proposed CS (2''pwht-01e)

    Uploaded by

    Rajeev Kumar
    This welding procedure specification is for gas tungsten arc welding and shielded metal arc welding of pipes for Indian Oil Corporation Limited. It specifies the joint design, materials, filler metals, welding parameters, and qualifications for single-V groove welds from 1.5 mm to 14.22 mm thick in the 6G position. The WPS provides requirements for preheat, interpass temperature, and post-weld heat treatment to produce welds with a maximum hardness of BHN 200.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 2

    Indian Oil Corporation Limited

    Tuaman Engineering Ltd.


    ThyssenKrupp Industrial Solutions (India)
    WPS No. TELC/IOCL/TKIS/666699/WPS/01E Rev. No.: 0 Date:05.06.2020

    Client: M/s INDIAN OIL CORPORATION LIMITED QW - 482 WELDING PROCEDURE SPECIFICATION
    Contractor: TUAMAN ENGINEERING LTD Section IX, ASME Boiler and Pressure Vessel Code
    WPS No. Date:05.06.2020
    Rev. No.-0 Welding Process: GTAW+SMAW
    TELC/IOCL/TKIS/666699/WPS/01E
    Supporting PQR No.: Date:05.06.2020
    Rev. No.-0 Type: Manual
    TELC/IOCL/TKIS/666699/PQR/01E
    Joint (QW-402): Joint (QW-403): POSITION (QW-405)
    Groove Design: ALL
    P. No.: 1 Gr.: 1,2 P No.:1 Gr: 1,2 Groove: ALL
    Inter mismatch:(max) 1.5 mm
    API 5L Gr. B PSL-1 ASTM A106 Gr.B/A671 CC60 (NACE+ HIC) or
    Root Spacing:2.5-3mm Fillet: ALL
    equivalent to.
    Backing material:NA
    Base Material Thickness:7.11 mm; Position of Groove-6G;
    Joint Design: Single ‘V’,
    Weld Progression: UPHILL
    Backing/Purging: Metal Backing Groove-1.5 mm to 14.22 mm Pipe dia. range: All
    Retainer & Consumable Insert: NA Weld Pass Thickness: NA
    GAS (QW-408): PREHEAT (QW 406) PWHT (QW 407)
    Interpass
    Flow Rate Preheat Temperature (min):
    Purpose Gases Mixture% Temperature Temp. range: 600-650°C
    LPPM 10°C min
    (Max) :250°C
    Holding Type: 1Hr.min.
    Preheat
    Shielding Gas Argon 99.99 8-12 Method of Preheating: NA (1 hr. for every increment
    Maintenance:NA
    of one inch thick
    Heating &Cooling
    Backing Gas NA NA NA Post heating Temp: NA
    Rate :200°C/Hr
    Trailing Gas NA NA NA Pre heat Maintenance:10°C Hardness: BHN 200 MAX.
    Filler Metal (QW-404) Technique (QW - 410)
    Process (es) GTAW, SMAW String or Weave Bead: String and /or weave as applicable
    SFA No. 5.28, 5.1 Initial and Interpass Cleaning: Grinding and /or brushing, as applicable
    GTAW-ER 70S2-SPL(NACE),
    AWS Class Oscillation: NA
    E7018-1
    F No. 6,4 Multiple or Single Pass: Multiple
    A No. 1,1 Multiple or single Electrode: Single
    Size of filler metals GTAW-2.4mm, SMAW-3.15mm Method of Back Gouging: NA
    Thickness range of
    Up to 14.22 mm Gas Cup Size: 6-12 mm
    Groove
    Contact Tube to Work
    Electrical characteristics (QW - 409) Closed to Job
    Distance:
    Current Range (A) 120-150 Voltage: (V) 12-20 Travel Speed ( Range): Variable
    Polarity: GTAW - DCEN SMAW - DCEP Peening: NA
    Tungsten Type 2.4/ EW Th02 STANDARD JOINT DESIGN DRAWING: For applicable:6’’ (7.11 mm)
    Mode of Metal
    NA
    Transfer
    Heat Input (max) 3.5 KJ/mm/min
    Flux Type NA
    Filler Current Voltage
    Travel Speed Heat input
    Weld Layer Process AWS Class Metal Polarity Range Range
    (mm/min) (KJ/min)
    Dia. (Amp) (Volts)
    Root GTAW ER70S2-SPL Ø2.4 DCEN 70-130 12-18 85-120 1.12-3.50
    Hot Pass GTAW ER70S2-SPL Ø 2.4 DCEN 100-180 12-18 85-120 1.12-3.50
    Fill-up1 SMAW E 7018-1 Ø3.2 DCEP 100-180 12-18 85-120 1.12-3.50
    Capping 1 SMAW E 7018-1 Ø3.2 DCEP 100-180 12-18 85-120 1.12-3.50
    Capping 2 SMAW E 7018-1 Ø3.2 DCEP 100-180 12-18 85-120 1.12-3.50
    Name:
    Signature:
    Date:
    Prepared By TEL Reviewed By tkIS Approved By IOCL

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