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    Proposed Piping WPS GTAW SMAW

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    Proposed Piping WPS GTAW SMAW

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    Proposed_Piping_WPS_GTAW__SMAW

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    Proposed Piping WPS GTAW SMAW

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    of 2

    QW – 482 PROPOSED WELDING PWPS NO: SOPAN/BGEPL/

    PREOCEDURE SPECIFICATION Piping/PWPS-02


    (QW 200.1, Sec IX, ASME Boiler and pressure Date :27.07.2020
    Vessel Code)
    Rev .No: 00
    PROJECT: BAGPAT GA STEEL P/L PROJECT Rev. Date:
    Document No. : SOPAN/BGEPL/Piping/PWPS-02 REV-00 PAGE 1 of 2

    SUPPORTING PQR NO(S): To be establish


    WELDING PROCESS (ES): GTAW + SMAW TYPES(Manual, Automatic, Semi-Automatic) : Manual

    JOINTS (QW-402)
    Joint Design: As per sketch.
    65°±5°

    W
    Backing : No
    Root pass : Nil
    Subsequent pass(other passes): Weld metal
    Baking material (Type): 8.56mm
    0.8 to1.6mm
    (Refer to both backing and retainers)
    Metal: X Not fusing :X
    Nonmetallic : X Other: X 2 to 3 mm

    BASE METALS (QW-403)


    P.No 1 Group No. 2 To P.No. 1 Group No. 2
    OR
    Specification type & grade: to Specification type & grade
    ASTM A333 Gr.6 ASTM A333 Gr.6
    Thickness Range
    Base Metal : Groove: 1.5 mm to 17.12 mm Fillet: ALL
    Other : NA

    FILLER MATERIALS (QW-404)


    Spec. No.(SFA): 5.18 5.1
    AWS No.(Class): ER70S-2 E7018-1
    F.No. : 6 4
    A No. : 1 1
    Size of filler Metals: 2.5mm 3.15/4.0 mm
    Weld Metal Thickness Range: (max) 4 mm 13.12 mm
    Groove : ALL ALL
    Fillet NA NA
    Electrode- Flux (Class) NA NA
    Flux Trade Name : NA NA
    Consumable Insert : NA NA
    Other : Make Ador Welding Ador Welding

    POSITION (QW-405)
    PREHEATING (QW-406)
    Position (s) of Groove: 6G
    Preheat Temp, Minimum.:100°C
    Welding Progression: UPHILL
    Interpass Temp. Maximum.: 150°C-250°C
    Position (s) of Fillet: ALL
    Preheat Maintenance: NA
    QW – 482 PROPOSED WELDING PWPS NO: SOPAN/BGEPL/
    PREOCEDURE SPECIFICATION Piping/PWPS-02
    (QW 200.1, Sec IX, ASME Boiler and pressure
    Vessel Code) Date :14.02.2020
    Rev .No: 00
    PROJECT: BAGPAT GA STEEL P/L PROJECT Rev. Date:
    PAGE 2 of 2
    GAS (QW-408)
    POSTWELD HEAT TREATEMENT (QW –407)

    Temperature Range : NA Percent Composition


    Gas(es) (Mixture) Flowrate
    Time Range. : NA Shielding Argon 99.9% 7-12CFH
    Trailing

    W
    NA
    Backing
    ELECTRICAL CHARACTERISTICE(QW-409)
    Heat Input Max. : 4420 J/mm
    Current AC or DC : DC Polarity : DCEN(Straight) for GTAW and DCEP(Reverse) for SMAW
    Amps(Range) :Refer below Table Volts(Range): Refer below Table
    (Amps. And volts range listed in a tabular form in the table below for each electrode size)
    Tungsten Electrode size and type (Pure Tungsten, 2% Thoriated etc.) : 2% Thoriated (EW-Th2)
    Mode of Metal Transfer for GMAW (Spray Arc, Short Circuiting Arc, etc.) : NA
    Electrodes Wire feed speed range :NA

    TECHNIQUE (QW-410)
    String or Weave Bead. : Wave for all subsequent Passes
    Office or Gas Cup Size. : 6,7,8
    Initial and Interpass Cleaning (Brushing. Grinding etc.) : Brushing and Grinding
    Method of Back Gouging : NA
    Oscillation : 2 to 3 times of electrode Dia for SMAW
    Contact Tube to Work Distance : NA
    Multiple or Single Pass (per side ) Multiple : Multiple
    Multiple or single electrode : Single
    Travel Speed (range) : Refer below Table
    Penning : NA
    Other : NA

    Filler Metal Current Travel speed


    Weld
    Process Diameter Type Amp. Volt Range Range
    Layer AWS
    (mm) /Polarity Range mm/min Other
    Class

    Root GTAW ER70S-2 2.5 DCEN 90 to 130 15 to 30 40 to 120

    Hot Pass
    SMAW E7018-1 3.15/4.0 DCEP 100 to 130 20 to 34 60 to 140

    Filler SMAW E7018-1 3.15/4.0 DCEP 100 to 130 20 to 34 60 to 160

    Capping SMAW E7018-1 3.15/4.0 DCEP 100 to 130 20 to 34 60 to 160

    Prepared by. (SOPAN) Reviewed by. (SOPAN) Approved by. (BGEPL)


    Signature : Signature : Signature:

    Name: Praveen Yadav Name : J.P Ladne Name:


    Date & Seal : 27.07.2020 Date & Seal : 27.07.2020 Date & Seal :

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