4400T4 Illustrated-Parts-List Rev2

it’s all about connections
Illustrated Parts List

ITW GSE 4400
60-90 kVA, 3 Phase, 115 Volt,

400 Hz Tier 4 Generator Set
Series no. 500106-500107
324 South Service Road, Unit 104 Melville NY 11747

TEL (631) 815-5520 ● FAX (631) 815-5526
E-mail: sales@aviationgroundequip.com
Web: www.aviationgroundequip.com
Section 1 Illustrated Parts List
1) Explanation of Parts List Arrangement
The parts list is arranged so that the illustration will appear on a left-hand page and the applicable parts
list will appear on the opposite right-hand page. Unless the list is unusually long, the user will be able to
look at the illustration and read the parts list without turning a page.
2) Symbols and Abbreviations

The following is a list of symbols and abbreviations used in the parts list:
* - Item not illustrated

# - Number or Part Number
A, or AMP - Ampere
AC - Alternating current
AR - As required
DC - Direct current
DIA Diameter
Deg - Degree
Fig - Figure
hd. - Head
hex - Hexagon
Hz - Hertz (cycles-per-second)
ID - Inside diameter
IN - Inch
kVA - Kilovolt-ampere
lg Long
uF - Microfarad
No Number Not supplied by Hobart
No. - Number
NHA - Next higher assembly
OD Outside Diameter
PRV - Peak reverse voltage
PSI - Pounds per square inch
Ref - Reference (the item has been listed previously)
RH - Right Hand
LH - Left Hand
TM - Technical Manual
T-R - Transformer-rectifier
V - Volt or used as a prefix indicating vendor code
NOTE: An item that does not reflect an index number is an assembly that is not illustrated in its
assembled state, or it is similar (right-hand, left-hand, top, etc.) to an item that is illustrated.
3) Hierarchy
Part Number column lists the part number assigned. Sub- and /sub-assemblies are indicated by
indenture level (., .., …, etc.) to the component next higher assembly (NHA). Line items with no part
number assigned are listed as Non Applicable (No Number).

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Clearance Light
32 Option
Fire Extinguisher Option
29
4x 4
1 3 4x
Figure 3-1. 4400-T4, 60-90 kVA, Generator Set (Sheet 1 of 5).

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10
3
12
5a 8 Display Controller
Assembly Option
16
5b
14
30
31 15
13
17 Fuel cap must be
removed in order
to install fuel filler
cover panel.
4
18
11
21
25
27
28 20

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24
1

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6
19
22
23

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FIGURE - ITW GSE
NOMENCLATURE EFF. QTY.
ITEM NO. PART NO.
3-1- 4400-T4 Tier 4 60-90 kVA REF

3-1- 1 293292 .Trailer Assembly REF
3-1- 2 293178-XX .Genset/Fuel Tank Install, 60-90 kVA (See Figure 3-2) 1
3-1- 3 293183 .Radiator/After-Treatment Installation (See Figure 3-5 ) 1
3-1- 4 293184 .Electrical System Installation (See Figure3-1) 1
3-1- 5a 293086 .Cable Tray Assy Left Side (See Figure 3-1) 1
3-1- 5b 293087 .Cable Tray Assy RightSide (See Figure 3-1) 1
3-1- 6 293084 .Top Canopy, Composite, Assy (see Figure 3- ) 1
3-1- 7 293261 ..Panel, Top, Front Canopy 1
3-1- 8 293329 ..Display Controller, Output Assembly Option 1
3-1- 8a *275190 …Option, Membrane Single 400 hz Output 1
3-1- 8b *275191 …Option, Membrane for Single 400 hz plus 28 VDC Output 1
3-1- 8c *275192 …Option, Membrane for Dual 400 hz Output 1
3-1- 8d *275193 …Option, Membrane for Dual 400 hz plus 28 VDC Output 1
3-1- 9 293260 ..Panel Front, Front Canopy 1
3-1- 10 288023 ..Wing Latch Knob 1
3-1- 11 IN5156 …Bulb Seal, Edge Grip, 3/4” 1
3-1- 12 IN5066 ..Closed Cell Sponge W/Adhesive, 1/2” x 1/8” A/R
3-1- 13 281881-001 ..Battery, 12V 2
3-1- 14 293008 …Battery Retainer 2
3-1- 15 494295 …Battery Hold Down, J-Hook 4
3-1- 16 293238 …Panel, Gen. Access 1
3-1- 17 293081 …Panel, Fuel Filler Cover 1
3-1- 18 293167 …Panel, Front, Intermediate 1
3-1- 19 293047 …Front Canopy 1
3-1- 20 293259-01 …Panel, Left Side 1
3-1- 21 293259-02 …Panel, Right Side 1
3-1- 22 293188 …Bracket/Housing DEF Tank 1
3-1- 23 A051Y802 …Tank, DEF 1
3-1- 24 A052B705 …Module Pump, DEF 1
3-1- 25 293224 ..Towbar, Running Gear 1
3-1- 26 *293148 ..Towbar, Din40 Eye (Optional) 1
3-1- 27 293067 ..Braking Pad Assembly 1
3-1- 28 288469-001 ..Towbar Leveler Support Kit 1
3-1- 29 293171 ..Fire Extinguisher Option 1
3-1- 29-1 293172 …Bracket, Fire Extinguisher, 5 LBS 1
3-1- 29-2 GA11436 …Fire Extinguisher, Class ABC, 5 LBS 1
3-1- 29-3 HGF1020 …M10-1.5 x 20 Lg, Hex Flange Bolt, Gr 10.9 4
3-1- 29-4 286472-004 …M10-1.5, Serrated Nut Hex Flange 4
3-1- 30 293230-XX Battery Heater Blanket Option 1
3-1- 31 293125-XX Block Heater Option 1
3-1- 32 293098 Clearance Light Option 1
*Not
Illustrated

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This page is intentionally left blank.

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1
Figure 3-2. Assy, Chassis/Running Gear 60-90 kVA T-4 (Sheet 1 of 2).

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FIGURE - ITW GSE
ITEM NO. PART NO.
3-2- 293292 Trailer Assembly 4400-T4 1

293363 *Running Gear 1
3-2- 1 293162 Base Frame, 4400 1
3-2- 2 293292-02 Rear Axle Assy 1
3-2- 3 293292-03 Towbar Assy 1
3-2- 4 293292-04 Front Axle Assy 1
3-2- 5 293292-05 Parking Brake Assy 1
3-2- 6 293292-06 Running Gear Spacer 1
3-2- 7 293292-07 Rear Rubber Bumper 1
th
3-2- 8 293292-08 Pivot Hub “5 Wheel” 1
3-2- 9 293292-09 Wheel Hub “Rolling” 4
3-2- 10 293292-10 Carriage Bolt 3/8” x 3” Zinc 2
3-2- 11 293292-11 Hex Head Bolt 3/4” x 6.00” A-36 1
3-2- 12 293292-12 Hex Head Bolt 1/2” x 2.25” T316 4
3-2- 13 293292-13 Hex Head Bolt, M10 x 40mm A325 Galv. 3
3-2- 14 293292-14 Lock Nut 3/8”, Zinc Plated 2
3-2- 15 293292-15 Lock Nut 3/4”, Zinc Plated 1
3-2- 16 293292-16 Lock Nut 1/2-13, Zinc Plated 4
17 293292-17 Lock Nut 1/2-20, Zinc Plated 6
18 293292-18 Washer, Flat, 3/8” Zinc Plated 2
21 293292-21 Washer, Flat, M10 3
22 293292-22 Washer, Lock, M10 3
*Item not
illustrated
Figure 3-2. Assy, Chassis/Running Gear 60-90 kVA T-4 (Sheet 1 of 2).

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1
15 8
3
2
4
16
5
13
7
6
Figure 3-3. Genset/Fuel Tank Installation, 60-90 kVA (Sheet 1 of 3).

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10
12
14
MAKE SURE TO POSITION AND
ROUTE FUEL HOSES AWAY FROM
METAL EDGES, USE TIE-WRAP TO
SUPPLY, FUEL LINE
SECURE IN PLACE.
17
18
11

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FIGURE - ITW GSE
ITEM NO. PART NO.
3-3- 293177-XX T4-Genset/Fuel Tank Installation, 60/90kVA REF

3-3- 1a *293178-01 Genset Assembly, 60 kVA (See Figure 3-3)
3-3- 1b *293178-02 Genset Assembly, 90kVA (See Figure 3-3)
3-3- 2 293292 .Trailer Assembly REF
3-3- 3 293182 ..Tire, Super Grip GSE 500/570-8 ply Tubeless 18.5 OD 4
3-3- 4 FI11399 ..Elbow, 90 De. W/O-Ring, ¾-16 X M22X1.5 Male 1
3-3- 5 293080 ..Oil Drain Hose Assembly 1
3-3- 6 VA11479 .. Valve, Oil Drain 1
3-3- 7 TS11478 .. Adapter, SAE 37 DEG. Male Flare Bulkhead 1
3-3- 8 HGF1030 …Hex Flg Bolt, M10-1.5 x 30 LG, GR10.9 6
3-3- 9 293091 ..Fuel Tank Composite Assembly, (See Figure 3-4) 1
3-3- 10 IL11359 …Mechanical Fuel Gauge 1
3-3- 11 293335 ..Fuel Sender with Coupling Cap 1
3-3- 12 EB11439 …Protectoseal, Fuel Cap Green 1
3-3- 13 293192 Tie-Down Ring Option 1
3-3- 14 TA11449 . .Bumper Guard, Heavy Duty Rubber 1
3-3- 15 286472-004 ...M10-1.5, Serrated Nut Hex Flange 6
3-3- 16 CO5040 …Connector, Clamp 2” 1
3-3- 17 EC11611 …Clamp, One-Ear Stepless, 0.76 – 0.89 OD Grip 1
3-3- 18 EC11613 …Clamp, One-Ear Stepless, 052 – 0.62 OD Grip 1
*Item not illustrated

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1
9 35 37
2 7 8
4
31
42 39 38
43 44 3
7
6
5 19
35 32 29
36 34
41 44 43
40 44 43
29
MAKE SURE TO INSTALL
CHECK VALVE WITH
FLOW BACK TO ENGINE
32 33
CHECK VALVE, MAKE DISCARD ENGINE

27 30
SURE TO INSTALL WITH PLUG
FLOW BACK TO ENGINE
Figure 3-4. T4 Genset Assembly, 60-90 kVA (Sheet 1 of 4).

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17 18
27
24
14
26 12
29 13
30 10
31
ROTATE INLET/OUTLET FITTING
APPROX. AT 8 O’CLOCK POSITION 20
22
21
28
23
15
11
25 10 16

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FIGURE - ITW GSE
ITEM NO. PART NO.
3-4- 293178-XX T4 Genset Assembly 60- 90 kVA Ref.
3-4- 1A 293282 Engine, Cummins 90kVA QSB4.5 Tier 4 1
3-4- 1B TBD Engine, Cummins QSB4.5 Tier 4, 60kVA 1
3-4- 2 FB11360 ..Radiator Fan 1
3-4- 3 293004 ..Flywheel Spacer Ring 1
3-4- 4 288460-004 ..Generator Assembly, 2000 RPM 1
3-4- 5 VM11349 ..Engine/Generator Mount 3
3-4- 6 HGKF150 … Hex Flg Bolt, 1/2-13 x 1.50 lg, GR8 3
3-4- 7 HGF1045 …M10-1.5 x 45 Long, Hex Flange Bolt, GR10.9 20
3-4- 8 HGRF300 … Hex Flg Bolt, 5/8-11 x 3 lg, Zinc GR8 8
3-4- 9 HGF1090 … Hex Flg Bolt, M10-1.5 x 90 lg, GR10.9 4
3-4- 10 HGF1625 … Hex Flg Bolt, M16-2 x 25 lg, GR8 4
3-4- 11 HGF0612 …Hex Flg Bolt, M6-1 x 12 LG, GR10.9 2
3-4- 12 HGF0820 … Hex Flg Bolt, M8-1.25 x 20 LG, GR10.9 2
3-4- 15 HGF0620 … Hex Flg Bolt, M6-1 x 20 LG, FLG BOLT GR10.9 4
3-4- 16 HR11474 … Serr Flg Nut, 3/8-16, SS 3
3-4- 18 286473-004 …Hex Flg Nut, M8-1.25, GR10.9 4
3-4- 19 HRKBA1 …1/2-13 Hex Nut 3
3-4- 20 293217 ..Tube Air Intake, Rubber 1
3-4- 21 282918 ..Indic-ator, Restrictor, Elec. 1
3-4- 22 290597-006 …Clamp, T-Bolt, 4.50 Dia 1
3-4- 23 290597-007 …Clamp, T-Bolt, 3.50 Dia 1
3-4- 24 293179 ...Bracket, Oil / Fuel / Air Filter 1
3-4- 25 293191 …Grounding Plate 1
3-4- 26 293229 ...Bracket, Crankcase Breather 1
3-4- 27 EC11501 ...Breather, Crankcase, Kit 1
3-4- 28 EC11498 …Air Cleaner, Direct Flow 1
3-4- 29 EC11503 …Fuel Separator Assembly 1
3-4- 30 EC11504 … Oil Filter Assembly 1
3-4- 31 EC11502 …Fuel Filter Assembly 1
3-4- 32 056535 …Hose, 3/8 ID x 5/8 OD As Req
3-4- 33 W10869-014 Clamp, Hose, Grip 7/32 – 5/8 4

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FIGURE - ITW GSE
ITEM NO. PART NO.
3-4- 34 FM5059 …Heater Hose, 1” x 4 ft 1
3-4- 35 CY11609 …Hose, High-Vac,Rubber Duct, 1” IDx1-3/8”ODx3 FT 1
3-4- 36 W10869-001 …Clamp, Hose Grip, 11/16 – 1-1/4 1
3-4- 37 W10869002 …Clamp, Hose Grip, 13/16 – 1-3/4 2
3-4- 38 EC11378 …Washer, Sealing 1
3-4- 39 EC11379 …Connector, Quick Disconnect 1
3-4- 40 293342-01 …Fuel Hose Assembly, Supply, QSB4.5-T4 1
3-4- 41 293342-02 …Fuel Hose Assembly, Intake, QSB4.5-T4 1
3-4- 42 293343 …Fuel Hose Assembly, Return, 5/16 ID 1
3-4- 43 TBD …Washer, Sealing 14mm (3963988) 3
3-4- 44 TBD …Fitting, M14x1.5, 12mm Quick Disconnect 3

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CUMMINS SPARE ENGINE PARTS
Contact Aviation Ground Equipment

Corp. directly at:
Phone: (516)546-0003
Fax: (516)546-0198
Email: sales@aviationgroundequip.com

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1 5 8
6
9
Figure 3-5. Fuel Tank Composite Assembly, 60-90 kVA (Sheet 1 of 2).

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FIGURE - ITW GSE
ITEM NO. PART NO.
3-5- 293091 Fuel Tank Assembly Composite, Common Platform 4400 REF
3-5- 1 293090 .Fuel Tank, Machining, Composite CP 1
3-5- 2 293094 ..Fuel Filler Neck, 2-1/2” NPT, Weldment 1
3-5- 3 293092 ..Plate, Fuel Neck, Internal 1
3-5- 4 293093 …Gasket, Fuel Neck 1
3-5- 5 293108 …Heat Shield, Fuel Tank 1
3-5- 7 HGF0820 …Hex Flg Bolt, M8-1.25 x 20 LG, GR10.9 2
3-5- 8 HGF0610 …Hex Flg Bolt, M6-1 x 10 LG, GR10.9 2
3-5- 9 282182-005 …Washer, Sealing, 5/16”, 18-8 SS/Neoprene 4
Figure 3-5. Fuel Tank Composite Assembly, 60-90 kVA (Sheet 2 of 2).

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32 31
31 33 36 8
36 24 27
4
9 10
28 34 35
42
6
Figure 3-6. Radiator/After-Treatment Installation, 60-90 kVA (Sheet 1 of 4).

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11
3
12
21 19 17 27 35
28 23 24 25 36
29 30 35 41
15
35
10 9 21 19 17 40 26 35
22 13
24 25 23 36

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14 38
37
39
2 9 10
19 21
16
20 18

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E
FIGURE - ITW GSE PART
NOMENCLATURE F QTY.
ITEM NO. NO.
F.
3-6- 293183 Radiator/Exhaust Installation, 4400 REF
3-6- 1A 293177-01 Genset/Fuel Tank Installation, 60 kVA REF
3-6- 1B 293177-02 Genset/Fuel Tank Installation, 90 kVA REF
3-6- 2 293139 ..DOC Bracket, T4 2
3-6- 3 293187 ..Bracket, SCR, T4 1
3-6- 4 293189 …Shroud, Radiator Exhaust, T4 1
3-6- 5 293277 ..Radiator, T4 1
3-6- 6 293294 ..3” Exhaust Pipe 1
3-6- 7 293297 .. Elbow 30 Dg, Spherical Marmon MF 1
3-6- 8 AA6380 ..Sensor, Coolant Level, 3 Pin 1
3-6- 9 HDW …M10-1.5 x 20 Lg. Hex Flg Bolt, Gr10.9 14
3-6- 10 HDW …M10-1.5, Serrated Nut Hex Flg 14
3-6- 11 HDW …M6-1 x 12 Lg, Hex Flg Bolt, Gr10.9 14
3-6- 12 HDW …Spacer, Hex, M/F 2
3-6- 13 HDW …M5-0.8 x 12mm, PH Flat HD 2
3-6- 14 EC11494 ...SCR Device, Ater-Treatment 1
3-6- 15 EC11495 …DRT Decomposition Reactor Tube 1
3-6- 16 293377 …DOC, Diesel Oxidation Catalyst 1
3-6- 17 EC11489 … ELBOW, 90 dg, 4" SINGLE BEND 2
3-6- 18 EC11490 …Clamp, V Band DOC Inlet 1
3-6- 19 EC11491 … Clamp, DOC Outlet, DRT/SCR I/O 5
3-6- 20 EC11492 …Gasket, DOC Inlet 1
3-6- 21 EC11493 …Gasket DOC Outlet,DRT/SCR I/O 5
3-6- 22 EC11497 …Valve, DEF Coolant 1
3-6- 23 TS11511 …Tee, Inline, Reducing, 3/4 NPT x 1/4 NPT 2
3-6- 24 TS11513 …Hose Barb, 5/8 Dia x 3/4 NPTM x 5/8 Dia 5
3-6- 25 288187 …Barb, Hose,1/4-18 NPT x 3/8 Dia 3
3-6- 26 HDW …Coolant Hose, 5/8 ID x 1” OD A/R
3-6- 31 W10869-014 …Clamp, Hose, Grip 7/32 - 5/8 4
3-6- 32 HDW …Hose, L/P.Lube Oil, 3/8 ID x 11/16 OD, Sil.Rubber A/R
3-6- 34 FI5978 …Barb, Hose,1/2” NPTM x 5/8” Dia 1
3-6- 35 W10869-002 …Clamp, Hose, Grip 13/16 – 1-3/4 10
3-6- 36 HDW …Sealant, Thread, Loctite 565 A/R
3-6- 37 293264 ..4” Exhaust Pipe, 4400-T4 1
3-6- 38 EB5243 ..Rain Cap, 4” 1
3-6- 39 CY5124 …Clamp, Wide Band Exhaust Pipe 1
3-6- 41 293309-01 …Coolant Hose, 3/8 ID x 3 Ft Long A/R
3-6- 42 293309-02 …Coolant Hose, 3/8 ID x 5 Ft Long A/R
3-6- 43 IN11366 ..Thermo Jacket 1

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JW Bottom Hose Assembly
18 11 20
19 14
1d
1f 7 6 1l
1h
1c
1c 13 17
12 JW Bottom Hose Assembly
1f
1b 1a 1e
CAC Bottom Pipe Assembly 1
1j
16
4 1k
15
1g
CAC Top Hose Assembly
6 12 5
2
8
10
Figure 3-7. Coolpack, Radiator Assy 60-90 kVA (Sheet 1 of 2).

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FIGURE - ITW GSE
ITEM NO. PART NO.
3-7- 293277 Coolpack, Radiator Assy REF
3-7- 1 803001185 .Assy, Complete Pipework Kit – JW + CAC 1
3-7- 1a 890001152 ..CAC, Bottom Pipe 1
3-7- 1b 849001017 …84mm Spring Loaded T-Bolt CAC Bottom Pipe Assy 4
3-7- 1c 849001021 …71mm Spring Loaded T-Bolt CAC Bottom Pipe Assy 4
3-7- 1d 851001002 …Silicone Connector, 086mm, x 86mm x 5mm 4 Ply 1
3-7- 1e 851001007 …Silicone Connector, 076mm x 100mm x 5mm 4 Ply 1
3-7- 1f 877001009 ...Plate, Restraint, 6.8” 2
3-7- 1g 890001153 ..CAC Top Pipe 1
3-7- 1h 851001042 …Silicone Connector, 063.5mm x 130mm, 5mm 4 Ply 2
3-7- 1i 876001011 …Clip, Jubilee, 50mm-70mm 2
3-7- 1j 888001169 ..JW Top Hose 1
3-7- 1k 888001170 ..JW Bottom Hose 1
3-7- 2 835001210 ..Assy, Top Anti-Recirculation Bracket 1
3-7- 3 835001212 ..Assy, Bottom Anti-Recirculation Bracket 1
3-7- 4 857021081 …Overflow Hose 1
3-7- 5 859001005 …M6 Serrated Flange Nut 10
3-7- 6 859001006 …M8 Serrated Flange Nut 24
3-7- 7 860001022 ..Standard Lifting Eye (Small) 2
3-7- 8 862001004 …Label, Lifting, “Radiator Only” – 80mm x 80mm 2
3-7- 9 862001005 …Label, Logo and Serial Number 1
3-7- 10 869001150 ..Assy, Fill Line 1
3-7- 11 879001004 …M6-1 x 25mm Hex Serrated Flanged Bolt 45
3-7- 12 879001013 … M8-1.25 x 25mm Hex Serrated Flanged Bolt 24
3-7- 13 896001380 ..Assy, Complete Fan Guard 1
3-7- 14 897001468 ..Assy, Top Cowl Section 1
3-7- 15 897001470 ..Assy, Bottom Cowl Section 1
3-7- 16 899001342 ..Assy, Fan Cowl 1
3-7- 17 900001701 ..Assy, RHS Side-Member 1
3-7- 18 900001702 .. Assy, LHS Side-Member 1
3-7- 19 911001115 ..Assy, CAC Slab – Plate & Bar 1
3-7- 20 912001234 ..Assy, JW Slab – Plate & Bar 1
Figure 3-7. Coolpack, Radiator Assy 60-90 kVA (Sheet 2 of 2).

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TEL (631) 815-5520 ● FAX (631) 815-5526
17 REF
12 11
Opposite Side
3 PL
1
12 11
6 PL
6
13 2
13 4
13 17
8 10 14
11 12
16 14
15 9 10 14
3 5 7
293233-01
Figure 3-9. Single Output, Table Assembly, 60-90 kVA (Sheet 1 of 2).

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FIGURE - ITW GSE
ITEM NO. PART NO.
3-9- 293233-01 Single Output,Table Assembly, 4400-T4 REF
3-9- 1 293234 ..Output Stand 1
3-9- 2 CA11386 ..Contactor, Starter, 24VDC 1
3-9- 3 CA11372 ..Contactor, 400Hz [Fasten with supplier hardware] 1
3-9- 4 293218 ..Guard, Single Contactor 1
3-9- 5 CA11474 ..Terminal Shroud [Fasten with supplier hardware] 2
3-9- 6 293248 ..Control Module Box Assembly 1
3-9- 7 CY11387 ..Strain Relief 1
3-9- 8 293050 ..Busbar, Contactor 3
3-9- 9 293051 ..Busbar, Grounded 1
3-9- 10 …Hex Standoff, M6 x 40mm, Nylon 6
3-9- 11 …Tie-Down, Black 15
3-9- 12 …Screw, FLT HD Hex SOC, M4 x 16 mm 15
3-9- 13 …Hex Flg Bolt, M6-1 x 12 LG, GR10.9 9
3-9- 15 293116 ..Busbar, Finger Guard 2
3-9- 16 293202 ..Harness, Output Table 1
3-9- 17 *293197 Schematic, Engine Drive, 4400-T4 REF
3-9- 18 *293288-01 Kit, Relay Output (Single Output) 1
*Item Not Illustrated
Figure 3-9. Single Output, Table Assembly, 60-90 kVA (Sheet 2 of 2).

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13
21
13 12
8 1
6
14 4
13 12 14 2
14 21
9 11 15
12
19 15 13
17 10 11 15
3 5 8
7 16
293233-02
Figure 3-10. Single Output Table Assembly, W/28VDC ARU 60-90 kVA (Sheet 1 of 2).

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FIGURE ITEM ITW GSE
NO. PART NO.
3-10- 293233-02 Single Output,Table Assembly, W/28VDC ARU, 4400-T4 REF
3-10- 1 293234 .Output Stand 1
3-10- 3 CA11372 ..Contactor, 400Hz [Fasten with supplier hardware] 1
3-10- 4 293218 ..Guard, Single Contactor 1
3-10- 5 CA11474 ..Terminal Shroud, [Fasten with supplier hardware] 2
3-10- 6 293248 .Control Module Box Assembly 1
3-10- 7 543280 ..Rectifier Assembly 1
3-10- 8 CY11387 ..Strain Relief 2
3-10- 9 293050 ..Busbar, Contactor 3
3-10- 10 293051 ..Busbar, Ground 1
3-10- 11 ….Hex Standoff, M6 x 40 mm Nylon 6
3-10- 12 … Tie-Down, Black 15
3-10- 13 … Flt Hd Hex Soc Screw, M4-16mm 15
3-10- 14 … Hex Flg Bolt, M6-1 x 12 LG, GR10.9 9
3-10- 15 … Hex Flg Bolt, M6-1 x 20 LG, GR10.9 18
3-10- 16 … Hex Flg Bolt, M8-1.25 x 20 LG, GR10.9 4
3-10- 17 293116 .. Finger Guard, Busbar 2
3-10- 18 293154 ..Guard Front, ARU 1
3-10- 19 293201-02 ..Harness, Output Table 1
3-10- 20 293113 ..Cable Assembly, ARU 1
3-10- 21 293288-02 ..Kit, Output Relay 1
3-10- 22 293197 Schematic, Engine Drive, 4400-T4 1
3-10- 23 293288-02 Kit, Relay Output (Single Output & ARU) 1
Figure 3-9. Single Output Table Assembly, W/28VDC ARU 60-90 kVA (Sheet 2 of 2).

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17
12 11
1 7
11 12
6
5 3
8
13 2
17
13
4 13
8 12 14
12 11
16 14
15 9 10 12
5 3 7
293233-03
Figure 3-11. Dual Output, Table Assembly, 60-90 kVA (Sheet 1 of 2).

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FIGURE ITW GSE
ITEM NO. PART NO.
3-11- 293233-03 Dual Output,Table Assembly, 4400-T4 REF
3-11- 1 293234 .Output Stand 1
3-11- 3 CA11372 ..Contactor, 400Hz 2
3-11- 4 293219 .. Guard, Dual Contactor 1
3-11- 5 CA11474 …Terminal Shroud 4
3-11- 6 293248 … Control Module Box Assembly (See Figure 3- ) 1
3-11- 7 CY11387 … Strain Relief 2
3-11- 8 293050 …Busbar, Contactor 6
3-11- 9 293051 …Busbar, Ground 1
3-11- 11 ….Tie-Down, Black 15
3-11- 12 …Flt Hd Hex Soc Screw, M4-16mm 15
3-11- 15 293116 …Finger Guard, Busbar 2
3-11- 16 293202 ….Harness, Output Table 1
3-11- 18 *293288-03 Kit, Relay Output (Dual Output) 1
* Item Not Illustrated
Figure 3-11. Dual Output, Table Assembly, 60-90 kVA (Sheet 2 of 2).

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18
13
13 12
8 1 8
13 12
6
5 3
9
14 14 2
21
14 4
9 11 15
12 13
19 15
17 10 11 15
3 5 8
7 16 293233-04
Figure 3-12. Dual Output,Table Assembly, W/28VDC ARU, 60-90 kVA (Sheet 1 of 2).

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FIGURE ITW GSE
ITEM NO. PART NO.
3-12- 293233-04 Dual Output Table Assembly, W/28VDC ARU, 4400-T4 REF
3-12- 1 293234 .Output Stand 1
3-12- 3 CA11372 ..Contactor, 400Hz 2
3-12- 4 293219 ..Guard, Dual Contactor 1
3-12- 5 CA11474 ..Terminal Shroud 4
3-12- 6 293248 ..Control Module Box Assembly (See Figure 3- ) 1
3-12- 7 AP-543280 ..Rectifier 1
3-12- 8 CY11387 …Strain Relief 3
3-12- 9 293050 …Busbar, Contactor 6
3-12- 10 293051 …Busbar, Ground 1
3-12- 12 ….Tie-Down, Black 18
3-12- 13 …Flt Hd Hex Soc Screw, M4-16mm 15
3-12- 16 …Hex Flg Bolt, M8-1.25 x 20 LG, GR10.9 4
3-12- 17 293116 …Finger Guard, Busbar 2
3-12- 18 293154 ..Guard, Front, ARU 1
3-12- 19 293202 ….Harness, Output Table 1
3-12- 21 *293113 ….Cable Assembly, ARU 1
3-12- 22 *293233-04 Kit, Relay Output (Dual Output & ARU) 1
Figure 3-12. Dual Output,Table Assembly, W/28VDC ARU, 60-90 kVA (Sheet 2 of 2).

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12 11
2 10
8 10
7
5
4
1
3
6
Figure 3-13. Control Module Box Assembly 60-90 kVA (Sheet 1 of 2).

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FIGURE ITW GSE
ITEM NO. PART NO.
3-13- 293248 Control Module Box Assembly REF
3-13- 1 293249 .Control Box 1
3-13- 2 579534 ..Diesel Interface Board 1
3-13- 3 293026 ..Control Box Cover 1
3-13- 4 288023 …Knob Wing Latch 1
3-13- 5 293198 …Harness, Cummins Dongle 1
3-13- 6 IN5066 …Closed Cell Sponge with Adhesive, ½” X 1/8” A/R
3-13- 7 579526-44 ..Control Board 1
3-13- 8 579533 ..EEPROM Board 1
3-13- 9 *293197 .Schematic, Engine Drive REF
3-13- 10 KH0118 ..Pop Rivet, 3/16 Dia, (1/8-1/4 Grip) 1
3-13- 11 WI1223-002 …#6-32 x 3/8 PH PAN HD T/C 4
3-13- 12 SSC-4-12-SSA …Snap-On Standoff 1
Figure 3-13. Control Module Box Assembly 60-90 kVA (Sheet 2 of 2).

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5 4
3 9
11x
8 10 11
3x 3x
FASTEN WITH
2X M5 GR8 OR
HIGHER 13 12 2
4x 4x
6 6 6 8
REAR
Figure 3-14. Cable Tray Assembly, Left Side 60-90 kVA (Sheet 1 of 2).

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FIGURE ITW GSE
ITEM NO. PART NO.
3-14- 1 293086 Cable Tray, Assembly, Left Side REF
3-14- 2 293193 ..Compression Latch, Modified 1
3-14- 3 293077-01 ..Heat Shield, Cable Tray 1
3-14- 4 KH11192 …Cam Latch, Hex Head 8-32; NEMA 4 1
3-14- 5 KH11191 …Cam Grip Latch 1
3-14- 6 408665-02 ..Reflector, Amber, Oblong 3
3-14- 7 293013 ..Battery Cover 1
3-14- 8 408665-01 ..Reflector, Red, Oblong 1
3-14- 9 HV5225 …#14 x 1 Hex Washer TEK Screw 11
3-14- 10 FF11389 …Tie-Down Black 3
3-14- 11 HM0620 …M6-1 x 20mm LG PH FLT HD 3
3-14- 12 203494-007 …M5 x 0.8 x 16 LG PH PN HD M/S 4
3-14- 13 286472-001 …M5 x 0.8 Nut Hex Flange 4
Figure 3-14. Cable Tray Assembly, Left Side 60-90 kVA (Sheet 2 of 2).

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6
4 3
4X 16
5 4X 15
13 14
3x 3x
2 12
10x
8
FASTEN WITH 2X
M5 SCREWS, GR8
OR HIGHER
9 8 9
REAR 7 10 11
Figure 3-15. Cable Tray Assembly, Right Side 60-90 kVA (Sheet 1 of 2).

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FIGURE ITW GSE
ITEM NO. PART NO.
3-15- 1 293087 Cable Tray Assembly, Right Side REF
3-15- 2 293077-02 ..Heat Shield, Cable Tray 1
3-15- 3 KH11401 …Compression Latch 1
3-15- 4 KH11192 …Cam Latch, Hex Head 8-32; NEMA 4 1
3-15- 5 KH11191 …Cam Grip Latch 1
3-15- 6 293013 ..Battery Cover 1
3-15- 7 SR11446 …Battery Switch Disconnect 1
3-15- 8 408665-002 ..Reflector, Amber, Oblong 3
3-15- 9 408665-001 ..Reflector, Red, Oblong 1
3-15- 11 286473-004 …Hex Nut W/Spring Washer, M8 x 1.25 2
3-15- 12 HV5225 …#14 x 1 Hex Washer TEK Screw 11
3-15- 13 FF11389 …Tie-Down Black 3
3-15- 14 HM0620 … M6-1 x 20mm LG PH FLT HD 3
3-15- 15 203494-007 …M5 x 0.8 x 16 LG PH PN HD M/S 4
3-15- 16 286472-001 …M5 x 0.8 Nut Hex Flange 4
Figure 3-15. Cable Tray Assembly, Right Side 60-90 kVA (Sheet 2 of 2).

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FA
ASTEN WITH M6-1
1 SCREWS,
GR8 OR HIGHER
5 1
FA
ASTEN WITH 4.55 SELF
CUTTING SCREWS, GR8 OR
HIGHER
6 4
FA
ASTEN WITH M6-1
1 SCREWS,
GR8 OR HIGHER
Figure 3-16. Top Canopy, Composite, Assembly 60-90 kVA (Sheet 1 of 2).

TEL (631) 815-5520 ● FAX (631) 815-5526
FIGURE ITW GSE
ITEM NO. PART NO.
3-16- 1 293084 Top Canopy, Composite, Assembly REF
3-16- 2 293020 ..Panel, Top Grid 1
3-16- 3 293078 …Latch Assembly, Top Canopy 1
3-16- 4 293018 …Hook Slide, Main Canopy 4
3-16- 5 293019 ..Heat Shield, Side, Top Canopy 1
Figure 3-16. Top Canopy, Composite Assembly 60-90 kVA (Sheet 2 of 2).

TEL (631) 815-5520 ● FAX (631) 815-5526
Section 3 Numerical Index
1) Explanation of Numerical Index
The purpose of this index is to assist the user in finding the illustration and description of a part when the
part number is known. Part numbers are arranged in alphanumerical sequence.
FIGURE FIGURE
ITW GSE PART NO. ITW GSE PART NO.
ITEM NO. ITEM NO.
3-1-1 293292 3-1-9 293260
3-1-2 293178-XX 3-1-10 288023
3-1-3 293183 3-1-11 IN5156
3-1-4 293184 3-1-12 IN5066
3-1-5a 293086 3-1-13 281881-001
3-1-5b 293087 3-1-14 293008
3-1-6 293084 3-1-15 494295
3-1-7 293261 3-1-16 293238
3-1-8 293329 3-1-17 293081
3-1-8a 275190 3-1-18 293167
3-1-8b 275191 3-1-19 293047
3-1-8c 275192 3-1-20 293259-01
3-1-8d 275193 3-1-21 293259-02

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FIGURE FIGURE
ITEM NO. ITEM NO.
3-1-22 293188 3-2-1 293162
3-1-23 A051Y802 3-2-2 293292-02
3-1-24 A052B705 3-2-3 293292-03
3-1-25 293224 3-2-4 293292-04
3-1-26 293148 3-2-5 293292-05
3-1-27 293067 3-2-6 293292-06
3-1-28 288469-001 3-2-7 293292-07
3-1-29 293171 3-2-8 293292-08
3-1-29-1 293172 3-2-9 293292-09
3-1-29-2 GA11436 3-2-10 293292-10
3-1-29-3 HGF1020 3-2-11 293292-11
3-1-29-4 286472-004 3-2-12 293292-12
3-1-30 293230-XX 3-2-13 293292-13
3-1-31 293125-XX 3-2-14 293292-14
3-1-32 293098 3-2-15 293292-15
3-2- 293363 3-2-16 293292-16

TEL (631) 815-5520 ● FAX (631) 815-5526
OM-2245 / Operation and Maintenance Manual
ITWGSE 4400 / Model ACE4400 / 400 Hz. Generator Set
FIGURE FIGURE
ITEM NO. ITEM NO.
3-2-17 293292-17 3-3-9 293091
3-2-18 293292-18 3-3-10 IL11359
3-2-19 293292-19 3-3-11 293335
3-2-20 293292-20 3-3-12 EB11439
3-2-21 293292-21 3-3-13 293192
3-2-22 293292-22 3-3-14 TA11449
3-3- 293177-XX 3-3-15 286472-004
3-3-1a 293178-01 3-3-16 CO5040
3-3-1b 293178-02 3-3-17 EC11611
3-3-2 293292 3-3-18 EC11613
3-3-3 293182 3-4-1a 293282
3-3-4 FI11399 3-4-1b
3-3-5 293080 3-4-2 FB11360
3-3-6 VA11479 3-4-3 293004
3-3-7 TS11478 3-4-4 288460-004
3-3-8 HGF1030 3-4-5 VM11349

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FIGURE FIGURE
ITEM NO. ITEM NO.
3-4-6 HGF150 3-4-22 290597-006
3-4-7 HGF1045 3-4-23 290597-007
3-4-8 HGRF300 3-4-24 293179
3-4-9 HGF1090 3-4-25 293191
3-4-10 HGF1625 3-4-26 293229
3-4-11 HGF0612 3-4-27 EC11501
3-4-12 HGF0820 3-4-28 EC11498
3-4-13 HGF0812 3-4-29 EC11503
3-4-14 HGF1030 3-4-30 EC11504
3-4-15 HGF0620 3-4-31 EC11502
3-4-16 HR11474 3-4-32 056535
3-4-17 HGF0830 3-4-33 W10869-014
3-4-18 286473-004 3-4-34 FM5059
3-4-19 HRKBA1 3-4-35 CY11609
3-4-20 293217 3-4-36 W10869-001
3-4-21 282918 3-4-37 W10869-002

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FIGURE FIGURE
ITEM NO. ITEM NO.
3-4-38 EC11378 3-6-1a 293177-01
3-4-39 EC11379 3-6-1b 293177-02
3-4-40 293342-01 3-6-2 293139
3-4-41 293342-02 3-6-3 293187
3-4-42 293343 3-6-4 293189
3-5- 293091 3-6-5 293277
3-5-1 293090 3-6-6 293294
3-5-2 293094 3-6-7 293297
3-5-3 293092 3-6-8 AA6380
3-5-4 293093 3-6-9 HDW
3-5-5 293108 3-6-10 HDW
3-5-6 HGF0830 3-6-11 HDW
3-5-7 HGF0820 3-6-12 HDW
3-5-8 HGF0610 3-6-13 HDW
3-5-9 282182-005 3-6-14 EC11494
3-6- 293183 3-6-15 EC11495

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FIGURE FIGURE
ITEM NO. ITEM NO.
3-6-16 293377 3-6-37 293264
3-6-17 EC11489 3-6-38 EB5243
3-6-18 EC11490 3-6-39 CY5124
3-6-19 EC11491 3-6-41 293309-01
3-6-20 EC11492 3-6-42 293309-02
3-6-21 EC11493 3-6-43 IN11366
3-6-22 EC11497 3-7- 293277
3-6-23 TS11511 3-7-1 803001185
3-6-24 TS11513 3-7-1a 890001152
3-6-25 288187 3-7-1b 849001017
3-6-26 HDW 3-7-1c 849001021
3-6-31 W10869-014 3-7-1d 851001002
3-6-32 HDW 3-7-1e 851001007
3-6-34 FI5978 3-7-1f 877001009
3-6-35 W10869-002 3-7-1g 890001153
3-6-36 HDW 3-7-1h 851001042

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FIGURE FIGURE
ITEM NO. ITEM NO.
3-7-1i 876001011 3-7-15 897001470
3-7-1j 888001169 3-7-16 899001342
3-7-1k 555001170 3-7-17 900001701
3-7-2 835001210 3-7-18 900001702
3-7-3 835001212 3-7-19 911001115
3-7-4 857021081 3-7-20 912001234
3-7-5 859001005 3-9- 293233-01
3-7-6 859001006 3-9-1 293234
3-7-7 860001022 3-9-2 CA11386
3-7-8 862001004 3-9-3 CA11372
3-7-9 862001005 3-9-4 293218
3-7-10 869001150 3-9-5 CA11474
3-7-11 879001004 3-9-6 293248
3-7-12 879001013 3-9-7 CY11387
3-7-13 896001380 3-9-8 293050
3-7-14 897001468 3-9-9 293051

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FIGURE FIGURE
ITEM NO. ITEM NO.
3-9-10 HDW 3-10-7 543280
3-9-11 HDW 3-10-8 CY11387
3-9-12 HDW 3-10-9 293050
3-9-13 HDW 3-10-10 293051
3-9-14 HDW 3-10-11 HDW
3-9-15 293116 3-10-12 HDW
3-9-16 293202 3-10-13 HDW
3-9-17 293197 3-10-14 HDW
3-9-18 293288-01 3-10-15 HDW
3-10- 293233-02 3-10-16 HDW
3-10-1 293234 3-10-17 293116
3-10-2 CA11386 3-10-18 293154
3-10-3 CA11372 3-10-19 293201-02
3-10-4 293218 3-10-20 293113
3-10-5 CA11474 3-10-21 293288-02
3-10-6 293248 3-10-22 293197

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FIGURE FIGURE
ITEM NO. ITEM NO.
3-10-23 293288-02 3-11-15 293116
3-11- 293233-03 3-11-16 293202
3-11-1 293234 3-11-17 293197
3-11-2 CA11386 3-11-18 293288-03
3-11-3 CA11372 3-12- 293233-04
3-11-4 293219 3-12-1 293234
3-11-5 CA11474 3-12-2 CA11386
3-11-6 293248 3-12-3 CA11372
3-11-7 CY11387 3-12-4 293219
3-11-8 293050 3-12-5 CA11474
3-11-9 293051 3-12-6 293248
3-11-10 HDW 3-12-7 AP-543280
3-11-11 HDW 3-12-8 CY11387
3-11-12 HDW 3-12-9 293050
3-11-13 HDW 3-12-10 293051
3-11-14 HDW 3-12-11 HDW

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FIGURE FIGURE
ITEM NO. ITEM NO.
3-12-12 HDW 3-13-5 293198
3-12-13 HDW 3-13-6 IN5066
3-12-14 HDW 3-13-7 579526-44
3-12-15 HDW 3-13-8 579533
3-12-16 HDW 3-13-9 293197
3-12-17 293116 3-13-10 KH0118
3-12-18 293154 3-13-11 WI1223-002
3-12-19 293202 3-13-12 SSV-4-12-SSA
3-12-20 293197 3-14-1 293086
3-12-21 293113 3-14-2 293193
3-12-22 293233-04 3-14-3 293077-01
3-13- 293248 3-14-4 KH11192
3-13-1 293249 3-14-5 KH11191
3-13-2 579534 3-14-6 408665-02
3-13-3 293026 3-14-7 293013
3-13-4 288023 3-14-8 408665-01

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FIGURE FIGURE
ITEM NO. ITEM NO.
3-14-9 HV5225 3-15-12 HV5225
3-14-10 FF11389 3-15-13 FF11389
3-14-11 HM0620 3-15-14 HM0620
3-14-12 203494-007 3-15-15 203494-007
3-14-13 286472-001 3-15-16 286472-0001
3-15-1 293087 3-16-1 293084
3-15-2 293077-02 3-16-2 293020
3-15-3 KH11401 3-16-3 293078
3-15-4 KH11192 3-16-4 293018
3-15-5 KH11191 3-16-5 293019
3-15-6 293013
3-15-7 SR11446
3-15-8 408665-002
3-15-9 408665-001
3-15-10 HGF0830
3-15-11 286473-004

TEL (631) 815-5520 ● FAX (631) 815-5526

4400T4 Illustrated-Parts-List Rev2

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it’s all about connections

Illustrated Parts List

60-90 kVA, 3 Phase, 115 Volt,

Series no. 500106-500107

324 South Service Road, Unit 104 Melville NY 11747

2) Symbols and Abbreviations

* - Item not illustrated

324 South Service Road, Unit 104 Melville NY 11747

Fire Extinguisher Option

Figure 3-1. 4400-T4, 60-90 kVA, Generator Set (Sheet 1 of 5).

324 South Service Road, Unit 104 Melville NY 11747

Figure 3-1. 4400-T4, 60-90 kVA, Generator Set (Sheet 2 of 5).

324 South Service Road, Unit 104 Melville NY 11747

Figure 3-1. 4400-T4, 60-90 kVA, Generator Set (Sheet 3 of 5).

324 South Service Road, Unit 104 Melville NY 11747

Figure 3-1. 4400-T4, 60-90 kVA, Generator Set (Sheet 4 of 5).

324 South Service Road, Unit 104 Melville NY 11747

3-1- 4400-T4 Tier 4 60-90 kVA REF

Figure 3-1. 4400-T4, 60-90 kVA, Generator Set (Sheet 5 of 5).

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

3-2- 293292 Trailer Assembly 4400-T4 1

324 South Service Road, Unit 104 Melville NY 11747

Figure 3-3. Genset/Fuel Tank Installation, 60-90 kVA (Sheet 1 of 3).

324 South Service Road, Unit 104 Melville NY 11747

Figure 3-3. Genset/Fuel Tank Installation, 60-90 kVA (Sheet 2 of 3).

324 South Service Road, Unit 104 Melville NY 11747

3-3- 293177-XX T4-Genset/Fuel Tank Installation, 60/90kVA REF

*Item not illustrated

Figure 3-3. Genset/Fuel Tank Installation, 60-90 kVA (Sheet 3 of 3).

324 South Service Road, Unit 104 Melville NY 11747

CHECK VALVE, MAKE DISCARD ENGINE

Figure 3-4. T4 Genset Assembly, 60-90 kVA (Sheet 1 of 4).

324 South Service Road, Unit 104 Melville NY 11747

Figure 3-4. T4 Genset Assembly, 60-90 kVA (Sheet 2 of 4).

324 South Service Road, Unit 104 Melville NY 11747

Figure 3-4. T4 Genset Assembly, 60-90 kVA (Sheet 3 of 4).

324 South Service Road, Unit 104 Melville NY 11747

Figure 3-4. T4 Genset Assembly, 60-90 kVA (Sheet 4 of 4).

324 South Service Road, Unit 104 Melville NY 11747

Contact Aviation Ground Equipment

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

Figure 3-6. Radiator/After-Treatment Installation, 60-90 kVA (Sheet 1 of 4).

324 South Service Road, Unit 104 Melville NY 11747

Figure 3-6. Radiator/After-Treatment Installation, 60-90 kVA (Sheet 2 of 4).

324 South Service Road, Unit 104 Melville NY 11747

Figure 3-6. Radiator/After-Treatment Installation, 60-90 kVA (Sheet 3 of 4).

324 South Service Road, Unit 104 Melville NY 11747

Figure 3-6. Radiator/After-Treatment Installation, 60-90 kVA (Sheet 4 of 4).

324 South Service Road, Unit 104 Melville NY 11747

324 South Service Road, Unit 104 Melville NY 11747

CAC Bottom Pipe Assembly 1

CAC Top Hose Assembly

Figure 3-7. Coolpack, Radiator Assy 60-90 kVA (Sheet 1 of 2).

324 South Service Road, Unit 104 Melville NY 11747