Pulsar 125

Bajaj Auto Limited
Akurdi, Pune - 411 035. India.

Tel
Fax
: +91 20 27472851
: +91 20 27407385
Spare Parts Catalogue
Customer care : +91 7219821111
Website : www.bajajauto.com
CIN L65993PN2007PLC130076
Notice 125
All information contained in this manual is based on the latest

product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.
DOC. NO.: 71120129 REV. 03 OCT., 19
Copy rights : All rights reserved. No part of this publicatin may

be reproduced, stored in a retrival system, Or transmitted in any
form or by any means, electromic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.
Foreword 125 Instructions 125
We have pleasure in presenting the Spare Parts Catalogue for 1. How to Read the Catalogue : Open the catalogue and from the pictorial
‘Pulsar 125’ Motorcycle. This catalogue has been specially designed to index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
assist you in selecting the correct parts for procurement to maintain 100%
Now find out the figure of the part you wish to order. Write down the
availability. part number against that particular figure number from the text.
In case, if you have the part number and you need the other details, the
The Bajaj spares are subjected to the stringent quality control standards to part index can be used. The part index (at the end of the catalogue) will
ensure longer life of the vehicle. It is therefore necessary that only the give you the figure and page number of the part you wish to order.
Genuine Bajaj Spares are used.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
In a continual effort to improve Performance and Efficiency of the vehicles, catalogue text.
Specifications, Diagrams, Illustrations and Part Numbers can change without
The latest part number as conveyed through our service circulars should
notice. Consequently, the description in this Spare Parts Catalogue cannot only appear on the order. In case of ordering painted components,
therefore be final and binding on us. colour shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle
The modifications / alterations which are carried out after the issue of this for that group so that particular quantity should be multiplied by the
catalogue, will be conveyed to you through our Service Circulars. You are number of sets required.
requested to make necessary corrections in the Parts Catalogue as per the
3. Part Number System : We have used 8 digit system for part numbers.
circulars so as to keep your catalogue up-to-date. This will ensure the The model or hardware item is indicated by first two digits or
appropriate and speedy delivery of the Spare Parts as the order placed will alphanumeric, the next two or four digits indicate main group and the last
bear the latest part numbers. four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
In case, if you need any technical assistance contact the concerned Regional enable you to identify the spare parts easily.
Office or write to us on the following address :
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly Assembly V Volts
Bajaj Auto Limited
N.I. Not illustrated W Watts
Service Department
C'case Crankcase Accl. Accelerator
Akurdi, Pune 411 035 India
Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Revision No. & Revision No. &
Change Details 125 Change Details 125
A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change
01 SEP. 19 DH 1111 38 Stator Assembly 1 1 50 A Added

DH 1111 41 Rotor Assembly 1 2 50 A Added
DH 2011 45 Harness Wiring 1 5 116 A Added
DH 1025 66 Shield Wire 1 8 42 A Added
56 DH5H 1Y Holder Step RH 1 2 60 A Added
KE AB16 10 Circlip External 2 18 40 A Added
36 DH42 32 Kit Chain Sprocket 1 6 78 A Added
DH 1615 83 Frame Assembly 1 1 54 A Added
KD DD08 15 Washer Spring Thin 2 13 62 A Added
DH 1025 76 Gear Third Driven 1 12 16 A Added
DH 1025 68 Bush Third Driven 1 25 16 A Added
DH 1024 37 Gear Idler 1 5 40 A Added
DH 1024 38 Collar 1 20 40 A Added
DH 1617 56 Nut Clip 1 13 46 A Added
DH 1212 27 Hose Unit SAI - Pipe SAI 1 8 4 A Added
DH 1617 49 Bracket Belly Pan Rear Rh 1 17 42 A Added
02 SEP. 19 Drum-Drum Parts added Drum-Drum Model parts added

DH102501 Cylinder Head + Cover A
03 OCT 19 YD U220 04 End Rod 1 4A 106 A

YJ K110 02 Adjuster Nut - Small 1 4B 106 A
YD U220 03 Adjuster Nut - Long 2 5A 106 A
YD U220 04 End Rod 3 5B 106 A
YD H310 03 Grommet 2 5C 106 A
YD H310 04 Spring 2 5D 106 A
YJ K110 02 Adjuster Nut - Small 1 5C 106 A
Revision No. & Revision No. &
Change Details 125 Change Details 125
A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change
Index 125 Index 125
Plate No. Description Page No. Plate No. Description Page No.
1 Cover Cylinder Head 2 32 Tube / Tyre / Rim 68

2 SAI System 4 33 Front Wheel Assembly (Disc - Drum) 70
3 Cylinder Head 6 34 Front Wheel Assembly (Drum - Drum) 72
4 Valve 8 35 Front Master Cylinder Assembly 74
5 Camshaft & Tensioner 10 36 CBS - Combined Braking System - For Disc Brake 76
6 Cylinder & Piston 12 37 Front Brake - Caliper & Disc 78
7 Crankshaft 14 38 Rear Wheel Assembly 80 - 82
8 Transmission 16 39 Rear Brake Pedal 84 - 86
9 Balancer & Balancer Idler Gear 18 40 Handle Bar 88 - 90
10 Change Drum & Shaft Fork 20 41 Front Fork 92 - 94
11 Gear Change Mechanism 22 42 Fuel Tank & Fuel Gauge 96
12 Engine Assembly & Crankcase RH 24 43 Fittings Petrol Tank, Side Cover & Cover Seat 98
13 Crankcase LH 26 - 28 44 Seat Assembly & Seat Lock (Single Seat) 100
14 Cover Clutch 30 45 Seat Assembly & Seat Lock (Split Seat) 102
15 Cover Magneto 32 46 Speedometer Assembly 104
16 Clutch Assembly 34 47 Cables 106
17 Oil Pump Assembly 36 48 Leg Guards, Saree Guard & Grab Handle 108
18 Carburettor Assembly 38 49 Chain Case 110
19 Kick Starter Mechanism 40 50 Head Lamp & Fairing 112
20 Silencer Assembly 42 - 44 51 Indicator Light Assembly 114
21 Air Cleaner Assembly 46 52 Tail Lamp Assly & Front / Rear Number Plate 116
22 EVAP Mechanism 48 53 Electrical Equipments 118
23 Magneto, CDI & H.T. Coil 50 54 Tool Kit 120
24 Starter Assembly 52 55 Painted Parts & Decals (Single Seat) 122 - 124
25 Frame and Frame Fittings 54 56 Painted Parts & Decals (Split Seat) 126 - 128
26 Engine Mountings 56 57 Consumable Parts 130 - 132
27 Swing Arm with Bush / Rear Shock Absorber 58 Kit List 133 - 136
28 Pillion Foot Rest / Holder 60 Amended Sheets (Parts Added) 137
29 Rider Foot Rest 62 Amended Sheets (Parts Deleted) 138
30 Mudguard - Front & Rear 64 Part Index 139 - 158
31 Center & Side Stand Assembly 66
Pictorial Index 125 Pictorial Index 125
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 SAI SYSTEM 3 CAMSHAFT & TENSIONER 9 CYLINDER & PISTON 11
CYLINDER HEAD 5 VALVE 7 CRANKSHAFT 13 TRANSMISSION 15
BALANCER & BALANCER IDLER GEAR 17 CHANGE DRUM & SHAFT FORK 19 CRANKCASE LH 25 - 27 COVER CLUTCH 29
GEAR CHANGE MECANISM 21 ENGINE ASSEMBLY & CRANKCASE RH 23 COVER MAGNETO 31 CLUTCH ASSEMBLY 33
OIL PUMP ASSEMBLY 35 CARBURETTOR ASSEMBLY 37 AIR CLEANER ASSEMBLY 45 EVAP MECHANISM 47
KICK STARTER MECHANISM 39 SILENCER ASSEMBLY 41 - 43 MAGNETO, CDI & H.T. COIL 49 STARTER ASSEMBLY 51
FRAME AND FRAME FITTINGS 53 ENGINE MOUNTINGS 55 RIDER FOOT REST 61 MUDGUARD - FRONT & REAR 63
PLATE NO. : 27
PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
SWING ARM &
57 PILLION FOOT REST / HOLDER 59 CENTER & SIDE STAND ASSEMBLY 65 TUBE / TYRE / RIM 67
REAR SHOCK ABSORBER
PLATE NO. : 33 PLATE NO. : 34

PAGE NO. PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
FRONT WHEEL ASSEMBLY FRONT WHEEL ASSEMBLY
69 71 FRONT BRAKE - CALIPER & DISC 77 REAR WHEEL ASSEMBLY 79 - 81
(DISC - DRUM) (DRUM - DRUM)
PLATE NO. : 36
PLATE NO. : 35 PAGE NO. PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO.
CBS - COMBINED BRAKING SYSTEM -
FRONT MASTER CYLINDER ASSEMBLY 73 75 REAR BRAKE PEDAL 83 - 85 HANDLE BAR 87 - 89
FOR DISC BRAKE
PLATE NO. : 45
PLATE NO. : 41 PAGE NO. PLATE NO. : 42 PAGE NO. PAGE NO. PLATE NO. : 46 PAGE NO.
SEAT ASSEMBLY & SEAT LOCK
FRONT FORK 91 - 93 FUEL TANK & FUEL GAUGE 95 101 SPEEDOMETER ASSEMBLY 103
(SPLIT SEAT)
PLATE NO. : 43 PLATE NO. : 44 PLATE NO. : 48

PAGE NO. PAGE NO. PLATE NO. : 47 PAGE NO. PAGE NO.
FITTINGS PETROL TANK, SIDE COVER SEAT ASSEMBLY & SEAT LOCK LEG GUARDS, SAREE GUARD &
97 99 CABLES 105 107
& COVER SEAT (SINGLE SEAT) GRAB HANDLE
CHAIN CASE 109 HEAD LAMP & FAIRING 111 ELECTRICAL EQUIPMENTS 117 TOOL KIT 119
PLATE NO. : 52 PLATE NO. : 55 PLATE NO. : 56

PLATE NO. : 51 PAGE NO. PAGE NO. PAGE NO. PAGE NO.
TAIL LAMP ASSLY & FRONT / PAINTED PARTS & DECALS PAINTED PARTS & DECALS
INDICATOR LIGHT ASSEMBLY 113 115 121 - 123 125 - 127
REAR NUMBER PLATE (SINGLE SEAT) (SPLIT SEAT)
PLATE NO. : 57 PAGE NO. PLATE NO. : 57 PAGE NO.

CONSUMABLE PARTS 129 CONSUMABLE PARTS 131
Plate No.: 1 Brand ID : 001MC606
125 Cover Cylinder Head

Qty.
No. Part No. Description Single Split Remarks
Seat Seat
6 1 DH 1025 01 Kit cylinder head with cover 1 1 Refer kit list

2 52 JN01 36 Cover Tappet with ‘O’ ring 2 2 Refer kit list
8 3 36 DS10 01 Cylinder head ‘O’ Ring Kit 1 1 Refer kit list
4 DS 1011 66 Silent Bush (V) 1 1
7
5 DH 1022 01 Camshaft Cap 1 1
9
4
6 39 2647 15 Domed Cap Nut 4 4
7 DS 1010 84 Copper Gasket 4 4
5 8 39 2532 04 Hex. Bolt With Flange 2 2
9 KA ED06 35 Bolt flanged small 4 4
10 DH 1019 16 Bolt flange - M12 2 2
11 DG 1014 98 Gasket 2 2
2
11
10 3
1 2
Front Wheel Direction
125 SAI System

Qty.
Seat Seat
1 1 DK 1018 38 Unit SAI 1 1

2 JL 5810 66 Clamp 2 2
11 3 33 1410 08 Clamp 2 2
4 JL 5810 65 Clamp 1 1
5 DJ 1210 89 Tube SAI Air Filter 1 1
6 DH 1212 08 Hose SAI Unit To Manifold 1 1

6 7 DH 1021 74 Metal Pipe with flange SAI 1 1
3 2 7
5 8 DH 1212 27 Hose SAI Unit To SAI Pipe 1 1
9 DH 1021 80 Gasket Metal Pipe with flange SAI 1 1
10 KA EG06 14 Flanged Bolt 2 2
8 11 KA CF06 12 Bolt Socket - M6 1 1

4
9
3
10
3 4
2
125 Cylinder Head

Qty.
Seat Seat
1 DH 1025 01 Kit cylinder head with cover 1 1 Refer kit list

2 39 1660 05 Stud (Exhaust) 2 2
3 DH 1022 30 Gasket Cylinder Head 1 1
4 DH 1015 08 Damper Cylinder Head 5 5
5 39 1283 21 ‘O’ Ring (intake Pipe) 1 1
8
6 DH 1024 65 Insulator 1 1
1
9 7 DH 1021 18 Clamp For Insulator 2 2
2 8 DH 1023 29 Sleeve Spark Plug 1 1
9 39 2608 01 Grub Screw 1 1
10 10 KJ AC18 24 O - Ring 1 1
5
4 7
6
7
5 2
6
125 Valve
Qty.
9 Seat Seat
1 DK 1017 48 Rocker Arm Shaft - Intake 1 1

2 DK 1017 51 Rocker Arm Shaft - Exhaust 1 1
4 8
3 DK 1017 55 Rocker Arm With Roller 2 2
4 DG 1010 29 Cotter Valve 4 4
2
10 5 39 2017 19 Seal Valve Stem 2 2
JU 5112 14 Valve Stem Seal 2 2
1
6 36 JL00 11 Valve repair kit 2 2 Refer Kit List
7 36 DH42 25 Valve kit 1 1 Refer Kit List
3 8 DH 1012 95 Wave Washer 2 2
9 39 2440 11 Plain Washer 4 4
6
10 DK 1012 47 Retainer Valve Spring 2 2
7 2
8
125 Camshaft & Tensioner

Qty.
Seat Seat
1 CS 1011 28 Gasket Tensioner Assembly 1 1

2 DH 1024 87 Camshaft Assembly Complete 1 1
3 DD 1010 62 Bolt 1 1
8 4 39 2669 21 O - Ring 1 4
6 5 36 DH40 30 Kit Guide Chain 1 1 Refer Kit List
7
6 PD 5112 29 Sprocket Cam Driven 1 1

7 DH 1014 12 Collar Cam Sprocket 1 1
2
8 DH 1021 25 Bolt Special Camshaft 1 1
9 JC 1010 35 Cam Chain (98 Links) 1 1
10 DH 1013 92 Cam Chain Tensioner Pivot Bolt 1 1
11 JC 1010 34 Tensioner Assembly 1 1

4
1 3
9 11
10 12
5
9 10
2
125 Cylinder and Piston

Qty.
Seat Seat
1 DK 1010 63 Gasket cylinder block 1 1

2 39 2181 06 Pin Dowel 4 4
3 DD 1210 07 Bolt Banjo 2 2
2 4 36 DH41 02 Piston Ring Set 1 1 Refer Kit List
6
5 DH 1016 71 Ring Snap 2 2
3
6 36 DH42 24 Kit cylinder block / Piston 1 1 Refer Kit List
7 DH 1014 14 Damper Cylinder Block 5 5
8 DK 1015 92 Assembly Oil Pipe 1 1
7 2 9 31 1210 06 Gasket 4 4
1
4
9
5
5
3
11 12
2
125 Crankshaft
Qty.
Seat Seat
1 DH 1024 71 Crankshaft Assembly 1 1

2 DH 1013 96 Bolt 1 1
3 39 2165 11 Plain Washer 1 1
4 31 1011 73 Key Woodruff 1 1
1 5 DS 1011 54 Square Key 1 1
8
6 39 1931 20 Bearing Ball 2 2
5
7 PD 5310 29 Sprocket Crackshaft 1 1
4 8 39 2203 07 Parallel Pin 1 1
9
7 9 DH 1016 28 Gear Primary Drive 1 1
10 DH 1010 64 Body Centrifugal Oil Filter 1 1
6
11 DH 1011 95 Nut 1 1
17
6 12 DH 1013 55 Cover Centrifugal Oil Filter 1 1
3 13 36 DH40 19 Kit Centrifugal Oil Filter 1 1 Refer kit list
2
11 14 DH 1010 67 Spring Oil Delivery B 1 1
14 15 DH 1012 34 Gasket Centrifugal Oil Filter 1 1
12
16 15
16 39 2199 08 Pin Snap 1 1
13 17 DH 1010 66 Joint Oil Delivery B 1 1
10
18 DH 1016 40 Screw CSK cross - M5 x 0.8 x L9 3 3 For Centrifugal Mtg.
13 14
2
125 Transmission
Qty.
Seat Seat
1 DH 1025 08 Shaft assembly input 1 1

2 39 2158 11 Plain Washer 1 1
3 DH 1010 78 Gear 4th Drive 1 1
4 DH 1010 79 Washer Spline 3 3
5 DH 1012 35 External Circlip 4 4
1 13
16 6 DH 1010 80 Gear 3rd Drive 1 1
15 7 DH 1025 11 Gear 5th Drive 1 1
2 14 8 DH 1020 13 Gear 2nd Drive 1 1
3 5 9 39 2160 11 Plain Washer 1 1
4 12 4
5 10 DH 1014 16 Shaft Output Tran Sub - Assy 1 1
6 25
5 11 11 DH 1013 36 Washer Special 2 2
4
12 DH 1025 76 Gear 3rd Driven 1 1
7
10 13 39 2159 11 Plain Washer 1 1
8
9 14 DH 1011 10 Gear 4th Driven 1 1
17 15 DH 1011 11 Bush 1st Driven 1 1
18
19
16 DH 1025 13 Gear 1st Driven 1 1
5 11
17 DH 1025 14 Gear 5th Driven 1 1
21
20 18 DH 1013 19 Bush 2nd Driven 1 1
22 19 DH 1020 22 Gear 2nd Driven 1 1
23
24 20 DH 1013 34 Collar Sprocket 1 1
21 30 1010 61 ‘O’ Ring Sprocket Coller 1 1

22 PD 1410 01 Sprocket Output 1 1
23 JH 5512 02 Plate Drive Sproket 1 1
24 DS 1013 55 Bolt Socket - M5 x 0.8 x L10 2 2
25 DH 1025 68 Bush Third Driven 1 1
15 16
125 Balancer & Balancer Idler Gear

Qty.
Seat Seat
1 DH 1024 75 Balancer Assembly 1 1

2 DH 1010 72 Bearing Stopper 1 1
3 DH 1013 85 Bolt 1 1
4 DH 1020 52 Assembly balancer idler gear 1 1
1 5 39 2152 20 Needle Roller Bearing 2 2
6 DH 1014 24 Spring Torsion Balancer Idler 2 2

7 KE AB10 10 Circlip external 2 2
3 8 39 1686 06 Dowel Pin 2 2
12 2 10
8 9 39 1620 11 Thrust Washer 2 2
10 52 DH01 77 Balancer Idler Holder 1 1
9
13 15 11 39 1674 04 Bolt 3 3
11
12 59 2000 28 Bearing Ball Balancer RH 1 1
5
13 59 2000 29 Bearing Ball Balancer LH 1 1
7 8
14 DH 1013 73 Scissor Balancer Idler - Nylon 2 2
6 14 15 DH 1020 53 Gear assembly balancer idler 1 1
4
6
7 14
9
5
17 18
2
125 Change Drum & Shaft Fork

Qty.
Seat Seat
1 DK 1011 59 Fork Gear Shift Input 1 1
1 2 DK 1011 60 Fork Gear Shift Output 2 2

3 DH 1011 46 Shaft Gear Shift Fork 1 1
4 DH 1014 93 Shaft Gear Shift Fork 1 1
5 DK 1017 32 Assembly Drum 1 1
8 6 DH 1013 89 Bolt Socket 1 1

7 5 7 39 2606 07 Parallel Pin 1 1
4 KH DA04 08 Pin dowel - Dia 04 x L08 - 1
6 8 DH 1021 89 Guide Gear Shifter 1 1
9 DH 1014 96 Spacer 1 1
9
2
19 20
125 Gear Change Mechanism

Qty.
Seat Seat
1 DH 1013 97 Lever Complete Gear Shifter 1 1

2 DH 1017 14 Spring Gear Shift 1 1
2 3 DK 1017 22 Spring shift return 1 1
4 DK 1017 33 Lever Complete Change 1 1
5 DH 1015 09 Damper 1 1
9
4 6 39 2354 04 Flanged Bolt 1 1
7 DH 1013 93 Bolt Gear Shift Drum Stopper 1 1
8 DK 1017 25 Stopper Drum 1 1
9 DK 1012 53 Spring Gear Shift Stopper Detent 1 1
8
6 10 DH 1013 94 Bolt Shift Change 1 1
10
3
1
5
21 22
125 Engine Assembly & Crankcase RH

Qty.
Seat Seat
1 DH 1024 64 Engine assly. with starter motor 1 1

2 DH 1021 65 Crankcase RH 1 1
3 3 59 0500 08 Stud 2 2
4 AA 1014 37 Screw Pre - Coated 1 1
5 DH 1010 06 Gasket Crankcase 1 1
6 KP AF60 04 Bearing ball clearance & HN3 1 1

7 39 2602 20 Bearing Ball (For Output Shaft) 1 1
2 8 39 2180 06 Dowel Pin 2 2
9 39 2601 20 Ball Bearing 1 1 (For Dr. Comp.
Gear Shift)
10 DH 1014 87 Plate Stopper 1 1
7
9
8
10
4
5
23 24
125 Crankcase LH
Qty.
Seat Seat
1 36 DH41 30 Kit assembly C'Case LH 1 1 Refer kit list

2 59 0500 08 Stud 2 2
3 DH 1022 00 Guide Starter Assembly 1 1
12 14
2 4 39 2188 19 Oil Seal 1 1
2 13
21 5 59 2100 06 O’ Ring 1 1
6 DH 1013 79 C’ Sunk Head Screw 3 3

9 7 39 2603 20 Bearing Ball (for Input Shaft) 1 1
20
23 7 8 KP AF60 04 Bearing ball clearance & HN3 1 1
9 59 2000 29 Balancer LH Bearing 1 1
5
4 10 39 2189 19 Oil Seal (For Output Shaft) 1 1
24
6 8
10 11 39 2190 19 Oil Seal (For Shift Lever) 1 1
16
15 12 DH 1012 03 Breather Pipe 1 1
18 13 DH 1017 19 Rubber Tube 1 1
3 14 28 1011 74 Spring Clip 2 2
17 1
11
15 DU 1012 23 Plug (Drain Bolt) 1 1
19
22 16 DG 1014 98 Gasket 2 2
17 DK 1013 80 Switch Complete (Neutral) 1 1
26 18 KJ AB10 19 O Ring Neutral Switch 1 1
25
19 DH 1013 85 Bolt flanged - M6 1 1
20 39 2448 11 Plain Washer 1 1
25 26
125 Crankcase LH
Qty.
Seat Seat
21 39 1845 04 Hex with Flanged Bolt 1 1

22 KA ED06 45 Flanged Bolt 8 8
23 DH 1013 90 Bolt flanged - M8 x 1.25 x L82 1 1
12 14
2 24 DJ 1017 05 Damper Crankshaft 1 1
2 13
21 25 DK 1015 03 Air & oil temp sensor (M10) 1 1
26 DK 1012 37 Washer for Engine Tem. Sensor 1 1

9
20
23 7
5
4
24
6 8
10
16
15
18
3
17 1
11
19
22
26
25
27 28
125 Cover Clutch

Qty.
Seat Seat
24
1 36 DH41 24 Clutch Cover 1 1 Refer kit list
23 25 2 DH 1011 97 Grommet Breather 1 1
17 3 30 1011 42 Seal Kick Shaft 1 1
4 39 1041 19 Seal Clutch Lever 1 1
18
5 DH 1011 41 Rack 1 1
6 DH 1011 42 Shaft Clutch Release 1 1

6
4 7 39 2202 07 Parallel Pin 1 1
13 8 9 12 8 DG 1014 18 Gauge 1 1
22 9 DS 1012 15 Clip Wire 1 1
7 10 LA E000 18 Bolt flanged M6 x 1 x 30L 10 10
19
11 39 0999 06 Pin Dowel 2 2
20 12 DH 1018 81 Bracket Clutch Cable 1 1
2 3 13 DH 1011 54 Gasket Cover RH 1 1
14 DK 1014 80 Plunger Oil 1 1
15 DH 1210 11 Plate Plunger Oil 1 1
5
16 1 21
15 16 DH 1210 12 Spring Joint ‘A’ 1 1
14 17 DH 1015 44 Spring Torsion Clutch Lever 1 1
11
18 JE 5412 13 Washer plain 1 1
10
19 DS 1010 71 Cap Oil Filler 1 1
20 DH 1011 52 O - Ring Cap Oil Fillter 1 1
21 DK 1017 38 Decal DTS-I 1 1

22 DS 1012 01 Bushing 1 1
23 DK 1016 36 Lever Assembly Clutch 1 1
24 DH 1012 75 Special Nut 1 1
29 30
125 Cover Magneto

Qty.
Seat Seat
1 52 DH13 17 Cover Magneto 1 1

2 DG 1014 18 Gauge 1 1
3 39 1283 21 ‘O’ Ring 1 1
4 DV 1010 42 Gasket Magneto Cover 1 1
5 LA E000 18 Bolt flanged M6 x 1 x 30L 5 5
6 39 0999 06 Pin Dowel 2 2

7 52 DH14 12 Assembly Cover LH RR Slate Gray 1 1
8 AP 1010 43 Bearing Needle Bendix 1 1
2 4 9 JE 5412 12 Decal Magneto Cover 1 1
3 7 10 DJ 1612 28 Gear shift label 1 1
5
12 11 KA ED06 35 Bolt flanged small 2 2

14
6 12 DH 1012 92 Damper A Cover LH RR 1 1
13 DH 1012 94 Damper B Cover LH RR 1 1
15
9 14 DH 1012 93 Plate Damper Cover 1 1
1 15 KA DS05 10 Bolt flange - M5 x 0.8 x L10 2 2

13
10 16 DH 1021 66 Seal dust 1 1
8
11
16
31 32
2
125 Clutch Assembly

Qty.
Seat Seat
1 DH 1022 14 Clutch Assembly Complete 1 1

2 36 DH41 17 Disc Clutch Friction 1 1
3 DH 1022 10 Clutch Center 1 1
4 DH 1022 11 Plate Clutch Pressure 1 1
5 36 DH41 20 Kit Steel Clutch Plate 4 4 Refer kit list
1
6 DH 1022 12 Spring Clutch Capacity 4 4

13 7 DK 1015 74 Bolt 4 4
8 DH 1017 95 Clutch Lifter Bearing 1 1
5
9 JG 5514 43 Holder Clutch 1 1
2
10 DH 1021 98 Washer Clutch Hub 1 1
3
5
11 DH 1016 48 Nut Primary Drive Lock 1 1 LH Thread
6 12 39 2200 11 Washer Primary Drive Gear 1 1
5 13 36 DH41 16 Kit Primary Drive & Driven Gear 1 1 Refer Kit Details
9
7
10
12
3
8
11
33 34
125 Oil Pump Assembly

Qty.
4
8 Seat Seat
7 1 52 DH01 69 Oil Pump Assembly 1 1

2 39 1674 04 Hex. Bolt With Flange 3 3
3 DH 1210 10 Mesh Filter Oil Pump 1 1
4 39 1686 06 Hollow Dowel Pin 2 2
2 5 DH 1210 35 Clip Mesh Oil Filter 1 1
9
7 6 39 2194 21 ‘O’ Ring 1 1

7 KA AD05 20 Bolt 2 2
8 KB CA04 16 Screw CSK cross 2 2
9 LH D000 07 Pin - Dia. 2.5 x L11.8 - 1
6
1
35 36
125 Carburettor Assembly

Qty.
Seat Seat
1 DH 1212 63 Carburetor Assembly 1 1

2 36 DH42 33 Vacuum Piston Kit 1 1 Refer kit list
3 DH 1211 68 Idling Screw Kit 1 1 Refer kit list
1
4 DH 1211 34 Pipe drain - clamp 1 1
5 DP 1210 59 “O” Ring 1 1
6 JA 5812 33 Screw 2 2
14 7 DH 1210 59 Float Assembly 1 1
10
8 36 DH42 35 Jet Kit 1 1 Refer kit list
9 36 DH42 36 Kit Float Body Assembly 1 1 Refer kit list
10 36 DH42 37 Diaphragm Cover 1 1
12
3 11 36 DH42 39 O ring & Gasket Kit 1 1
8 13 12 DH 1210 93 Needle Assembly 1 1
7 13 36 DH42 34 Pilot Screw 1 1
5
2 14 36 DH42 38 Set Plunger Assembly 1 1
15 JE 5812 18 Drain Screw 1 1
6
9 6 15
37 38
125 Kick Starter Mechanism

Qty.
Seat Seat
5
1 DH 1024 77 Lever assembly kick 1 1
20
2 DD 1010 97 Damper 1 1
3 36 DH42 27 Boss Kick Set 1 1 Refer Kit List
10
19 4 DH 1015 37 Ratchet Kick Starter 1 1
6
5 DH 1024 37 Gear Idler 1 1
6 DH 1015 40 Spindle Kick Starter Assembly 1 1

7
7 DH 1013 53 Pinion Kick Starter 1 1
4 8 DH 1011 21 Spring For Kick Starter Ratchet 1 1
9 39 0993 11 Washer Thrust 1 1
17
17 18 1
18 10 39 2344 11 Plain Washer 1 1
9
8 16
13 11 DH 1015 36 Guide Kick 1 1
15 12 DH 1510 40 Bolt socket - M6 3 3
13 JE 5410 08 Spring Kick Starter Return 1 1
14 DH 1013 21 Bolt Flange 1 1
2
15 DH 1015 38 Stopper 1 1
12
3 16 DH 1013 85 Bolt Flanged 1 1
11 17 39 2276 11 Washer 2 2
18 KE AB16 10 External circlip type C 2 2
19 DH 1015 39 Spindle Kick Shaft 1 1
14
20 DH 1024 38 Collar 1 1
39 40
125 Silencer Assembly

Qty.
5 No. Part No. Description Remarks
Single Split
Seat Seat
4
1 DH 1024 91 Silencer assembly without shield 1 -
DH 1025 52 Silencer assembly - 1
9
2 DH 1023 49 Shield Muffler 1 1
10
20 3 36 DH40 11 Kit Hardware Shield 1 1 Refer kit list
9
12 4 DJ 1010 64 Gasket Exhaust 1 1
14 3
13 5 39 1970 15 Flanged Nut 2 2
29
8
26
6 36 DK00 09 Kit Hardware Silencer 1 1 Refer kit list
7 DG 1611 24 Damper (Main Stand) 1 1
11 2
8 DH 1025 66 Shield wire 1 1
7 6 9 DH 1016 07 Truss Screw 4 4

27 10 DH 1024 00 Shield catalyst 1 1
28
1 11 JB 5910 59 Damper 1 1
12 KA DC05 10 Bolt flanged 1 1
18 13 39 2492 11 Plain Washer 1 1
19 15 14 KA DD10 50 Bolt flanged 1 1
30 21 16 15 DH 1616 24 Bracket belly pan front RH -- 1
24
23 22 16 DH 1616 23 Bracket belly pan front LH -- 1

25
17 DH 1617 49 Bracket belly pan rear RH -- 1
30 17
18 KB UA05 12 Screw truss -- 1
19 KD BA05 12 Washer plain -- 1
23 22
20 JB 5910 68 Washer nylon shield silencer 2 2
41 42
125 Silencer Assembly

Qty.
Single Split
Seat Seat
4
21 DJ 1612 29 Clip nut M5 -- 1
22 DP 1810 41 Damper -- 4
9
23 DP 1810 40 Collar -- 4
10
9 20 24 KB RA42 13 Screw tapping pan cross -- 4
12 25 KD AE04 08 Washer plain small -- 4

14 3
13
29
8 26 39 0248 11 Washer plain 1 -
26
KD BA10 22 Washer plain - 1
11 2 27 39 2425 11 Plain washer 1 1

28 DD 1610 71 U - Nut - M10 x 1.25 1 1
7 6 29 JW 5910 28 Truss screw - M5 x 0.8 2 2
27
30 LB U000 33 Screw truss - M6 - 4
28
1
18
19 15
30 21 16
24
23 22
25
30 17
23 22
43 44
125 Air Cleaner Assembly

Qty.
1 No. Part No. Description Single Split Remarks
Seat Seat
1 DH 1212 61 Filter Assembly Air 1 1

2
2 2 JY 1812 64 Step Bolt M6 1 1
4
3 DH 1022 74 Arrester Complete Frame 1 1
6 4 JG 5814 42 Clamp intake pipe 1 1
7 5 DH 1023 89 Air filter element 1 1
10 6 DH 1022 81 ‘O’ ring Air Filter Cover 1 1

7 DH 1022 76 cartridge assembly 1 1
11 8 JP 5810 18 Tube Drain 1 1
9 JY 5810 28 Clamp 1 1
10 KB UA05 14 Screw Pan Cross 5 5
8
11 DH 1017 18 Pipe assembly breather 1 1
12 9
12 DH 1023 90 Element filter air 1 1
13 DH 1617 56 Nut Clip 1 1
13
45 46
125 EVAP Mechanism

Qty.
Seat Seat
1 JY 1710 77 Canister 1 1
2 JY 1710 70 Spring Band Clamp 9 x 8.4 5 5
16 13 1 2A JL 1711 01 Clamp band spring 9.5 x 8.4 2 2
4 3 DH 1410 70 Tube T Connector To Canister 1 -
DJ 1410 73 Tube T connector to canister - 1
4 JG 1710 29 Spring Band Clamp 11.5 X 8.4 3 3
11
5 GL 1710 36 Connect for breather & vapor tube 1 1
3 2A
8 6 PA 1718 10 Pipe tank - connector 1 1
7 2A 18 7 JG 1710 86 Tube Connector EVAP 1 1
2 8 JL 1711 02 Clamp band spring 12.5 x 8 2 2
2 12 9 JY 1718 25 Plug fuel drain 1 1
5 8 10 DH 1410 73 Tube Canister Drain 1 1
10
2 17
11 DH 1410 68 Tube Tank To Inline Connector 1 1
2 14
6 12 DH 1410 74 Tube Canister Breather 1 1
4 13 JY 1710 69 Spring Band Clamp 15 x 10 1 1
20
14 PD 1716 16 Valve Purge 1 1
19
15 DH 1410 72 Tube Purge Valve To Carburetor 1 -
DJ 1410 71 Tube purge valve To carburetor - 1
15 16 DH 1410 71 Tube Canister To Purge Valve 1 -

23 4 DJ 1410 77 Tube canister To purge valve - 1
17 JH 1710 48 Grommet Purge Valve 1 1
9
18 DG 1210 40 Clamp 1 1
21 22 19 DH 1410 75 Tube Drain 1 -
DJ 1410 74 Tube condensate fuel drain - 1
20 DH 1614 29 Strap Canister 1 1
2
21 DH 1615 16 Clamp tubes EVAP front 1 1
22 DH 1615 17 Clamp evap routing rear 1 1
23 JY 1812 64 Bolt socket - M6 2 2
47 48
125 Magneto, CDI & H.T. Coil

Qty.
Seat Seat
1 DH 1111 38 Stator assembly 1 1

18 2 DH 1111 41 Rotor assembly W/O clutch 1 1
9 3 JE 5410 42 Hex. Bolt With Flange 2 2
4 DH 1013 81 Pan Head Screw 2 2
11
5 PD 5412 74 Plate stopper 1 1
6 JG 1312 20 Screw pan cross - M6 x 1 x L12 1 1

12 7 DG 1110 08 Spark Plug 2 2
16 8 DH 1111 39 CDI assembly 1 1
8 9 KA DT06 16 Bolt flanged - M6 4 4
14 10 DJ 2012 02 DC Regulator With Capacitor 1 1
11 DH 1111 11 H.T. Coil LH 1 1

13 16
8 15 12 DH 1111 13 H.T. Coil RH 1 1
13 DH 1110 15 Cap Spark Plug 2 2
6
14 DD 1110 12 Grommet H.T. Cable 2 2
13
5 15 DH 1110 13 Grommet Spark Plug Cape 2 2
15
17 16 JD 3512 06 Grommet Sleeve Spark Plug 1 1
4
3 17 KA DT06 16 Bolt flanged - M6 2 2
18 JC 2010 27 Cbl. Assly St. Motor To St. Relay 1 1
7
10
1/2
49 50
125 Starter Assembly

Qty.
Seat Seat
1 DK 1015 95 Body Complete Starter Clutch 1 1

12 2 DK 1016 05 Plate Roller Clutch 1 1
3 JC 1011 14 Assly gear starter clutch (55T) 1 1
3A JC 1011 12 Gear Starter Clutch (55T) 1 1
11
14 4 DH 1015 81 Plate Starter Clutch Gear Return 1 1
3 5 DH 1013 85 Bolt 1 1
3A
6 DK 1011 76 Shaft Starter Counter 1 1
13 7 DH 1011 72 Bush 1 1
8 JC 1011 45 Assly. Gear Starter Counter (14T) 1 1
9
7 9 59 2000 07 Needle Roller Bearing 1 1
1
10 DH 1013 82 Bolt Socket M6 3 3
6
2 10 4
11 DH 1111 14 Motor Assembly Starter 1 1
8
12 LA E000 18 Bolt flanged M6 x 1 x 30L 2 2
13 56 DJ4E 1Y Cover Starter Motor 1 1
15 5 14 39 2285 01 Countersunk head screw 1 1
16 15 DK 1015 96 Spring 5 5
18 16 DH 1011 63 Roller 5 5
17 59 1000 02 Spring Dowel 1 1
17
18 LD F000 01 Washer Toothed 3 3
51 52
125 Frame and Frame Fittings

Qty.
Seat Seat
RH Side
11 1 DH 1615 83 Frame assembly 1 1
12
13 2 DJ 1410 08 Damper Front 2 2
3 DH 1811 22 Steering Nut 1 1
3 4 JZ 1510 83 Cap Steering 1 1
5 36 DS40 35 Kit Steering Cone with Greass 1 1 Refer kit list
4
6 DJ 1811 15 Cage bearing steering 2 2

6 7 DJ 1612 90 Chassis No. protection tape 1 1 N.I.
5
8 DD 1910 15 Rubber Clutch Cable Clamp 1 1
9 DH 1611 12 Cup rear 2 2
10 JL 1138 41 Clamp tie cable 1 1
2
8
2 11 DH 1910 95 Clamp 1 -- For Drum-Drum
6
8 12 DH 1617 81 Bracket Holder Cable 1 -- For Drum-Drum
13 KA ED06 10 Bolt Flanged Small 1 -- For Drum-Drum
10
53 54
125 Engine Mountings

Qty.
Seat Seat
1 DH 1615 40 Bracket Engine Mtg. Front 1 1

2 DH 1614 95 Assly Engine Mtg. Bracket Front 2 2
14 15 3 39 2312 04 Hex HD bolt flange - M8 4 4
13 4 DH 1614 97 Assly Bkt Engine Mtg Lower Rear 2 2
5 39 2413 04 Bolt Flanged 1 1
8
6 39 2412 04 Bolt Flanged 1 -

KA DD08 B0 Bolt flanged - M8 - 1
12 7 KA DD08 A0 Bolt flanged - M8 3 3
8 KA AD08 65 Bolt 2 2
9 39 2414 04 Hex. Socket HD Cap Bolt 1 1
1 16 10 DH 1613 01 Bracket Complete RH Engine Rear 1 1
3 2 16
11 KA DF08 25 Bolt flanged 2 2
12 KA DD08 55 Bolt flanged 1 1
11 13 DH 1616 14 Hanger engine LH 1 1
2
5 10 14 DH 1616 41 Hanger engine RH 1 1
4
7 16 15 39 1970 15 Hex nut flange - M8 9 9
7 4 16 DH 1612 45 U - NUT - M8 3 3
17 36 DK00 11 Kit hardware engine mounting 1 1 Refer kit list
6
9
55 56
125 Swing Arm With Bush / Rear Shock Absorber

3 Qty.
Single Split
18 Seat Seat
18
1 DH 1710 23 Rear Shock Absorber 2 2
2 JB 1220 16 Bolt Pre-coated 2 2
3 KD DB10 18 Washer spring thin 2 2
1
4 DH 1710 44 Arm assembly swing 1 1
10 5 DH 1710 50 Bush 2 2
11 8
7 2
12 19
6 6 DH 1710 13 Sleeve Swing Arm 2 2
5 14 7 DH 1710 15 Dust Seal Swing Arm 4 4
12 8 DH 1710 19 ‘U’ Nut Swing Arm 1 1
19 15
11 19 7 7 16 9 LA D002 53 Axle - M14 1 1
5 10 DJ 1710 08 Chain Slider 1 1

6
719 11 KB RC35 13 Screw 2 2
9 12 39 0454 11 Plain Washer 2 2
13 DJ 1510 36 Adjuster Chain LH 1 1
14 DJ 1510 37 Adjuster Chain RH 1 1
4 15 DJ 1510 47 Plate Chain Adjuster 2 2
16 DH 1710 24 Hex nut (swing arm) 4 4

17 39 2366 15 Nut Domed Cap 2 2
18 39 0714 11 Washer 4 4
19 JH 1220 09 Seal Dust 4 -- For Drum-Drum
13 16
15
57 58
125 Pillion Foot Rest / Holder

Qty.
Seat Seat
5
1 56 DH3X 1Y Holder Step LH Slate Gray 1 1
4
2 56 DH5H 1Y Holder Step RH Slate Gray 1 1
3 DJ 1611 28 Pillion Step Assly. Complete LH 1 1
17 6
4 DJ 1611 29 Pillion Step Assly. Complete RH 1 1
14
19 13 5 DJ 1611 22 Rubber Pillion Step 2 2
11
2 12
20 18 10 6 36 DK00 13 Kit Hardware Pillion 2 2 Refer Kit List
7 39 1714 04 Flanged Bolt 2 -
21 KA DD08 20 Bolt flanged - 2
KC GD08 08 Nut Hex Flanged 1 -- For Drum-Drum
8 8 DJ 1612 78 Tube Silencer With Washer 1 1
9 9 DH 1611 55 Damper Silencer Mounting 1 1
10 LD B000 18 Washer plain 1 1
7
1
11 KH AA25 20 Pin cotter 1 1
12 DJ 1611 86 Washer 2 2
7 13 DH 1610 61 Pin pillion step 2 2
14 30 1410 31 Ring ‘O’ 2 2
15 KH AA20 15 Pin cotter 1 1
12
13 16 16 KD AA08 16 Washer plain small 1 1
15
6 17 DH 1617 25 Bracket switch brake 1 1
14 18 JL 1610 06 Spring rear brake switch 1 1
19 DJ 2012 53 Rear brake switch 1 -
31 2010 79 Rear brake switch - 1
3
20 LA D000 85 Bolt flanged - M6 2 2
5
21 LA A000 56 Bolt - M10 1 1
59 60
125 Rider Foot Rest

Qty.
Seat Seat
12 1 DH 1617 19 Step assembly rider LH 1 1
3
2 LA D001 26 Bolt Flanged 2 2
5 LA D002 61 Bolt Flanged M8 x 1.25 2 -- For Drum-Drum
7
11 5 6 3 DH 1610 53 Rubber Main Step 2 2
4 4 DJ 1612 84 Plate Complete Low Main step 2 2
5 DH 1611 00 Spacer Main Step 4 4
13
10 9 6 DJ 1612 85 Special bolt main step 2 2
7 KA AD06 12 Bolt 2 2
8 DH 1617 18 Main Step LH Assembly Complete 1
11 9 GL 1132 16 Damper 1 1
8 JH 1132 03 Damper Kick Stopper 1 -- For Drum-Drum
13
10 DH 1617 21 Step assembly rider RH 1 1
2 1
11 KA DA08 20 Bolt Flanged 2 2

LA D002 61 Bolt Flanged M8 x1.25 2 -- For Drum-Drum
12 DH 1617 20 Assembly Step Rider RH 1 1
2 13 KD DD08 15 Washer Spring Thin 2 2
39 0543 11 Washer Plain 2 -- For Drum-Drum
3
4
5 5
6
7
61 62
125 Mudguard - Front & Rear

Qty.
Seat Seat
1
1 DJ 1610 69 Nail For Cable Guide 1 1
2 DH 1616 30 Brace Fender 1 1
19 3 DG 1810 08 Socket Bolt 4 4
4 4 DS 1611 25 Cable Guide 1 1
2 5 DH 1614 24 Fender rear front 1 -
DK 1613 38 Fender rear front - 1
12 13
6 6 DJ 1610 91 Grommet Front Fender 4 4
3 7 39 0711 11 Plain Washer 2 2
14 11 8 KA DD06 16 Bolt Flanged - M6 2 -
5
9 DJ 1612 54 Fender Rear 1 -
DK 1610 85 Fender Rear - 1
10 DJ 1612 21 Cover Mud Rear 1 1
7
11 DH 1615 59 Flap Fender Front 1 1

17 16
9 12 KB BA05 12 Screw Pan Cross 3 3
18 13 KD AA05 10 Washer Plain 6 6
16 14 39 0326 15 Nut nyloc M5 x 0.8 3 3
15 DS 1612 24 Bolt stepped with flange 4 4
KA DD06 16 Bolt Flanged 4 -- For Drum-Drum
10 16 DH 1613 30 Grommet 2 2
17 22 1611 93 Strip foam 1 1
18 DJ 2011 73 Grommet for cables- rear fender - 3
15
19 DT 1814 33 Plug Front Fender Rear 1 -- For Drum-Drum
63 64
125 Center & Side Stand Assembly

Qty.
Seat Seat
3 1 DJ 1612 14 Stand Main 1 1

2 30 1611 57 Shaft Stand 1 1
1 3 KH AA20 15 Pin cotter 1 -
KH AA32 25 Pin cotter - 1
2
4 DH 1612 39 Spring Main Stand with Cover 1 1
4A DH 1611 21 Spring tension 1 1
10
4A 12 5 DH 1614 71 Stand Side 1 1
4 11
6 DH 1610 66 Spring Side Stand 1 1
7 DH 1611 46 Cover Spring Side Stand 1 1
8 DF 1611 02 Bolt 1 1
9 LC H000 01 Nut nyloc - M10 1 1
8 10 DH 2010 93 Side Stand Switch 1 1
9 11 KC GA05 05 Nut hex flanged 1 1

12 DH 1615 68 Cover switch stand side 1 1
6 13 JL 4036 00 Magnet Holder 1 1
5
7
13
65 66
125 Tube / Tyre / Rim

Qty.
Seat Seat
1 1A 2 1 DH 1510 77 Wheel Front 1.85 x 17 (Tubeless) 1 1

1A 56 DH9A 9L Wheel Front 1.85 x 17 1 -- For Drum-Drum
2 JF 1310 10 Tyre Front 80 / 100 - 17 Tubeless 1 1
3 DH 1510 79 Wheel Rear 2.15 x 17 (Tubeless) 1 1
4 JF 1312 11 Tyre Rear 100 / 90-17 Tubeless 1 1
5 DK 1510 26 Valve Tubeless Tyre 2 2
3 4
Tyre & Tubes are not supplied through

spare parts.
67 68
125 Front Wheel Assembly (Disc - Drum)

Qty.
Seat Seat
1 JB 1310 17 Axle 1 1
2 KP BC63 01 Bearing Ball 2 2
3 DE 1510 06 Spacer Assembly 1 1
4 4 30 1510 33 Seal Oil 1 1
2 5 DE 1510 12 Plate Drive 1 1
1 3
2 6 DE 1510 08 Seal Oil 1 1
5 7 DH 1510 81 Disc 1 1
8 59 1500 03 Nut U - M12 1 1
6 7
9 JB 1310 18 Plain Washer 1 1
11 10 DH 1510 40 Bolt Socket - M6 6 6
10
11 DH 2010 79 Sensor speed assembly 1 1
12 DS 1510 58 Spacer 1 1
8
9
12
69 70
125 Front Wheel Assembly (Drum - Drum)

Qty.
Seat Seat
1 JB 1310 17 Axle 1 --
5
2 2 KP BB63 01 Bearing Ball 2 --
3 3 30 1510 32 Collar Bearing 1 --
2
4 30 1510 33 Seal Oil 1 --
5 JB 1310 08 Ring Speed Sensor 1 --
6 59 1500 03 Nut U - M12 1 --

7 JB 1310 18 Plain Washer 1 --
8 JB 1310 22 Spacer Assembly 1 --
9 36 DH42 40 Kit Brake Shoes - 170mm Dia Drum 1 --
4
8 10 GL 1610 76 Spring Tension 2 --
7 1
6 16
17 11 DH 1511 14 Panel Brake Front 1 --
13 14 12 DH 1511 15 Cam Assembly Brake Front 1 --
11 12
13 01 1701 22 'O' Ring 1 --
9 14 DH 1511 18 Indicator 1 --
15 18 15 DH 1511 17 Lever Cam Brake 1 --
16 KA EF06 30 Bolt Flange 1 --

17 DS 1510 94 Flanged Nut 1 --
19
18 DH 2011 57 Sensor Speed 1 --
19 KB BA06 16 Screw Pan Cross 1 --
10
71 72
125 Front Master Cylinder Assembly

Qty.
Seat Seat
1 DJ 1910 23 Major Kit - M Cyl. with Grease 1 1

3 2 36 JK01 02 Hose assembly 1 1 Refer kit list
8
3 JH 1610 32 Lever brake front 1 1
4 GL 1318 27 Banjo Bolt 2 2
5 DJ 1910 26 Washer Copper 4 4
9 6 DJ 1910 27 Clamp Holder RH 1 1

10 10
7 DJ 1910 28 Bolt Clamp Holder 2 2
13 8 DJ 1910 29 Bolt Front Brake Lever 1 1
USE
G: T3-4
IN M
RN DO RO
WA NLY ID F ER
O FLU IN
E TA
AK ON AP
A
BR D C R C ING
ALE FILLE MO
SE N
A ER
E
V
15
CLE FOR
BE
9 DJ 1910 30 Nut Flanged 1 1
10 DJ 1910 31 Screw 2 2
5
5 11 JH 1318 50 Cylinder assembly master front 1 1

4 12 DJ 2011 09 Front Brake Switch 1 1
1
14
13 DJ 1910 34 Reservoir Cover 1 1
14 DJ 1910 35 Diaphragm 1 1
7
7 15 DJ 1910 38 Window Oil Level 1 1
2
5 12
5
4 11
73 74
125 CBS - Combined Braking System - For Disc Brake

Qty.
1
Seat Seat
1 JH 1318 50 Cylinder assembly master front 1 1

8
2 JH 1610 31 Lever brake front 1 1
2
3 JH 1610 32 Lever main brake front 1 1
4 36 JD00 92 CBS Actuating Link Kit 1 1 Refer kit list
5 DH 1910 83 Cable pedal to cylinder master 1 1

6 JH 1813 08 Cover lever brake 1 1
7 LB U000 73 Screw truss - M5 2 2
3 8 36 JD00 91 Lever Spring Kit 1 1 Refer kit list
9 36 JD00 93 Fasting Cap with Screw 1 1 Refer kit list
7
7
75 76
125 Front Brake - Caliper & Disc

Qty.
Seat Seat
1 PD 1318 53 Caliper assembly front 1 1

2 DH 1510 39 Bolt Flanged 2 2
3 DJ 1510 68 Spring Pad 1 1
4 DJ 1510 69 Bleeder Screw 1 1
5 DJ 1510 70 Bleeder Cap 1 1
6 JW 1318 07 Disc Pad Set 1 1

7 DJ 1510 72 Insulator 1 1
9 8 DJ 1510 73 Protection Boot 1 1
9 36 DJ40 32 Kit Minor Cal & Grease-End 1 1 Refer kit list
4 10 36 DJ40 33 Kit Major Cal & Grease-End 1 1 Refer kit list
5 PISTON SEAL
DUST SEAL
8
INSULATOR
PROTECTION BOOT
7
3 BLEEDER CAP
6
2
CALIPER PISTON
BLEEDER SCREW
1 PAD SPRING
10
77 78
125 Rear Wheel Assembly

Qty.
Seat Seat
7
6 1 DJ 1510 32 Axle 1 1
5 2 39 0801 15 Nut Hexagon M20 x 1 1 -
4 LC A000 01 Nut hex thin M20 x 1 - 1
3 DJ 1510 33 Sleeve 1 1
3 4 LC B000 05 Nut Hex A/F 17 M10 x 1.25 x 6H 4 4
27
2 5 PF 1312 20 Washer Lock For Nut A / F17 2 2
5
1 4 15
14 6 36 DH42 32 Chain Sprocket Kit 1 1 Refer Kit List
7 DJ 1510 53 Drive Chain Lock 1 1
8 30 1510 82 Seal Oil 1 1
12 13
11 9 KP BC60 04 Bearing - Ball - C3 Clearance 1 1
10 10 DS 1510 73 Stud 6 6
9
8 11 DS 1510 68 Coupling 1 1
12 DK 1510 94 Coupling Rubber 1 1
25 13 KP BC62 02 Bearing - Ball - C3 Clearance 1 1
24
19 23 14 30 1510 75 Collar Bearing 1 1
15 KP BC63 02 Bearing - Ball - C3 Clearance 1 1
17
28
16 30 1510 69 Spring 2 2
17 30 1510 68 Shoe Brake Assembly 1 1
16
28 21 18 JC 1510 04 Cam Brake Assembly 1 1
18 22
16 26 19 JF 1316 01 Panel assembly brake 1 1
20 DJ 1511 19 Panel Rear Brake 1 -- For Drum-Drum
20 JF 1316 00 Lever Cam Brake 1 1
79 80
125 Rear Wheel Assembly

Qty.
Seat Seat
7
6 21 JC 1510 06 Indicator 1 1
5 22 01 1701 22 ‘O’ ring 1 1
4 23 JZ 1312 91 Spacer 1 1
24 LD B000 01 Washer Plain 32 x 15.2 x 3 1 1
3
27 25 DH 1710 19 ‘U’ Nut 1 1
2
5
1 4 15 26 39 0722 11 Plain Washer 1 1
14
27 LD B000 02 Washer plain dia. 32 x 20.2 x 3 1 1
28 KA DT06 25 Bolt flanged - M6 1 1
12 13
11 29 JC 1510 12 Special washer panel RR 1 1
10
9
8
25
24
19 23
17
28
16
28 21
18 22
16 26
20
81 82
125 Rear Brake Pedal

Qty.
Seat Seat
1 DH 1617 06 Pedal brake 1 1
2 3 2 JD 1610 19 Damper pedal brake 1 1

8 3 JZ 1318 75 Pin brake rod 1 1
1 4 KH AA20 15 Pin Cotter 1 1
13
4 5 DH 1617 05 Pedal assembly brake 1 1
6
7
5 6 KJ AA14 24 ‘O’ Ring 1 1
10 7 DH 1910 23 Cup for brake shaft 1 1
27 8 KA EG08 30 Bolt flanged small 1 1
30
28 9 DH 1511 09 Rod brake 1 1
29 11
12 10 30 1910 38 Pin 1 1
9 31
11 LD B000 19 Washer plain 1 1

19 14 12 KH AA20 15 Pin cotter 1 1
21
13 DH 1617 17 Boot link equalizer 1 1
20 15
14 KD AA06 11 Washer plain small 2 2
23 14
18 LD A000 69 Washer 2 -- For Drum-Drum
17 15 30 1910 35 Spring 1 1
22
20
16 16 JC 1910 11 Pin brake 1 1
26
25 17 JH 1610 35 Assembly force distribution 1 1
18 JK 1220 11 Rod torque 1 1
24 19 JA 1210 05 Step bolt torque rod 1 1
20 KD DB10 18 Washer spring thin 2 2
83 84
125 Rear Brake Pedal

Qty.
Seat Seat
21 39 1540 11 Plain washer 1 1
2 3 22 39 0694 15 Hex lock nut - M8 x 1.25 1 1

8
23 KH BA08 28 Pin snap 1 1
1
13 24 30 1510 95 Hex Bolt 1 --
4
DG 1910 48 Bolt -- 1
6 25 LC L000 01 Nut hex flange - M10 1 1
7
5
KC BA10 06 Nut Hex Thin - M10 x 1.25 1 -- For Drum-Drum
10
27 30
28 26 LH B000 01 Pin snap 1 1
29 11 27 KC KA06 09 Nut nyloc flanged 1 1
12
9 31 28 LD B000 16 Washer plain 1 1
29 KC KA06 09 Nut nyloc flanged 1 1
19 30 JD 1610 02 Spring brake pedal 1 1
21 14
20 15
31 JD 1610 06 Sleeve brake return spring 1 1
23 14
18
17
22
20
16
26
25
24
85 86
125 Handle Bar

Qty.
Seat Seat
16 1 DH 1811 35 Upper Bracket 1 1

15
56 DH9X Y9 Bracket Upper 1 -- For Drum-Drum
13
2 DH 1811 33 Holder Handle RH 1 1
24
56 DH9W Y9 Holder Handle RH 1 -- For Drum-Drum
3 DH 1811 31 Holder Handle LH 1 1
56 DH9V Y9 Holder Handle LH 1 -- For Drum-Drum
33 4 LA C000 59 Bolt socket - M8 x 1.25 x L25 4 4
30
5 DH 2011 11 Switch control LH 1 1
19 29
32
25 35 6 DH 2011 12 Control Switch RH 1 1
18 DH 2011 56 Control Switch RH 1 -- For Drum-Drum
23 7 DJ 1910 81 Holder LH 1 1
28 8 DJ 1910 83 Lever Grip LH 1 1
17
26 27
9 LB U000 12 Screw 2 2 Clutch switch mtg.
6
14 4 10 39 1184 15 Nyloc nut - M5 x 0.8 1 1
20
34 5 2 11 36 DU19 01 Cable Adjust Kit 1 1 Refer kit list
12 DH 1910 07 Grip LH 1 1
1 13 DH 1910 08 Grip RH 1 1
22 3
8 14 DH 1910 19 Lever Boot for Clutch Switch 1 1
12 11 15 DK 1810 43 Handle bar weight 2 2
15
7 16 39 2427 04 Hex. Socket HD Cap Screw 2 -
16
KA CA06 50 Bolt master KAC - 2
10 31
17 DH 1810 99 Rubber Plug 2 2
21 18 JB 4014 02 Switch Assembly Ignition 1 1
9 19 LA E000 21 Bolt flanged M6 2 2
20 DK 1810 83 Bush Silent 2 2
87 88
125 Handle Bar

Qty.
Seat Seat
16 21 DJ 2012 46 Switch clutch VB - Transil Diode 1 1

15
22 DK 1810 82 Handle bar tube Assembly LH 1 1
13
24 23 DK 1810 86 Handle bar tube Assembly RH 1 1
24 DH 1910 17 Pipe throttle 1 1
25 DH 1811 30 Set Lock 3 in 1 With Tank Cap 1 1
33
30 26 LA C000 20 Bolt Socket 2 2
19 29 27 39 1180 11 Washer 2 2
32 28 DJ 2210 03 Mirror Assembly LH 1 1
25 35
18 29 DJ 2210 04 Mirror Assembly RH 1 1
23 30 DH 1910 14 Grip assembly RH 1 1
28
17
26 27
6
14 4 32 PF 1610 11 Assembly Lever Holder RH 1 -- For Drum-Drum
20 33 DD 1911 42 Lever Grip Right 1 -- For Drum-Drum

34 5 2
34 DJ 1910 82 Lever & Support Holder Assy LH 1 -- For Drum-Drum
35 PF 1610 12 Holder Lever RH 1 -- For Drum-Drum
1
22 3
8
12 11
15
7
16
10 31
21
89 90
125 Front Fork

Qty.
Seat Seat
1 DH 1811 23 Fork Front - Disc Brake 1 1

DH 1710 53 Fork Front - Drum Brake 1 1
1
2 36 DK00 20 Kit Outer Tube 1 1 Refer Kit List
14 3 DJ 1810 87 Oil seal 2 2
4 DH 1810 63 Outer Tube LH 1 1
8 17
8 15 YD H310 01 LH Outer tube Endurance 1 -- For Drum-Drum
26/27 5 DH 1811 01 Outer Tube RH 1 1
31 18
30 16 YD H310 02 RH Outer tube Endurance 1 -- For Drum-Drum
3 2
29 19
20 6 30 1810 26 Gasket 2 2
27 21 7 KA CF08 30 Bolt 2 2
22 8 36 DH41 15 Cylinder Complete Fork 2 2 Refer Kit List
9 DH 1811 27 Fork Pipe Spinning 2 2
4/5
10 DS 1810 71 Slide Bush 2 2
9 13 23
11 KD DB10 18 Spring Washer 2 2
21
6 24 12 KA AD10 35 Bolt 4 4
10 20
13 DH 1811 29 Spring Main 2 2
7
11 24A 14 DH 1810 15 Bolt Fork 2 2
12
15 30 1810 29 ‘O’ Ring 2 2
32
16 DH 1811 28 Spacer Tube 2 2
17 DH 1811 15 Steering top bolt 1 1
18 DH 1811 35 Holder Fork Upper 1 1
56 DH9X Y9 Holder Fork Upper Black Sprint 1 1 Drum Brake
19 LA C000 05 Socket Bolt 2 2
20 DJ 1810 85 Cushion Rubber 4 4
91 92
125 Front Fork

Qty.
Seat Seat
21 DJ 1810 52 Cover Trail B 4 4

22 DH 1810 92 Frame lamp head 1 1
1
23 DH 1810 23 Bearing Cone 1 1
14 24 DH 1811 21 Under Bracket Assembly 1 1
DH 1710 56 Bracket Assembly Under 1 -- For Drum-Drum
8 17
8 15 24A DJ 1810 40 Under bracket assembly 1 1
26/27 25 DH 1811 24 Leg Assembly LH-Disc Brake 1 1
31 18
30 16 DH 1710 55 Leg Assembly LH-Drum Brake 1 1
3 2
29 19
20 26 DH 1811 25 Leg Assembly RH-Disc Brake 1 1
27 21 DH 1710 54 Leg Assembly RH-Drum Brake 1 1
22 27 DS 1810 70 Guide bush 2 2
28 DH 1811 26 Seat pipe 2 2
4/5
29 DS 1810 72 Washer 2 2
9 13 30 DJ 1810 88 Oil seal stopper 2 2
23
21
6 24 31 DJ 1810 89 Inner dust seal 2 2
10 20
32 JZ 4010 77 Reflector Reflex 2 2
7
11 24A
12
32
93 94
125 Fuel Tank & Fuel Gauge

Qty.
Seat Seat
1 DH 1811 30 Set Lock 3 in 1 + Tank Cap 1 1

2
2 KA CA05 16 Bolt Master KAC 7 7
3 JD 1716 02 Tap fuel (Iran export) 1 1
4 DJ 1410 02 Clamp drain pipe 1 1
5 DH 1410 20 Seat Tape 1 1
1
6 DD 1412 27 Bolt Flanged 2 2
7 39 0740 11 Washer (Non Metallic) 2 2
8 DH 2011 29 Sensor level fuel 1 -
DK 2011 61 Sensor level fuel - 1
9 JH 1710 17 ‘O’ Ring fuel gauge 1 1
10 KC GA05 05 Bolt 4 4
4 5
13 11 JC 1410 28 Fuel pipe petrol with ethanol 1 1

12 JL 1711 02 Clamp band spring 12.5 x 8 1 1
9 13 DH 1410 24 Drain Pipe 1 1
14 JC 1410 34 Spring drain pipe - 1 N.I.
8
3
7
6
12
10
11
95 96
125 Fittings Petrol Tank, Side Cover & Cover Seat

Qty.
17 Seat Seat
1 JZ 1711 24 Grommet 2 2
18 19 3 39 1789 24 Washer nylon 2 --
5 LD B000 23 Washer plain -- 2
11 LD B000 23 Washer Plain 2 -- For Drum-Drum
4 4 39 2424 11 Plain Washer 1 1
13
7 5 KA DD08 16 Bolt flanged 1 1
16 6 DH 1410 23 Damper 1 1
15 7 DJ 1410 08 Damper Front 2 2
1 6 1
8 36 DH16 01 Grommet kit for side cover 2 2 Refer kit list
9 DK 1611 23 Cover Side Mesh LH 1 1
10 DK 1611 24 Cover Side Mesh RH 1 1
11 2 11 59 0200 01 Self Tap Screw 6 6

14
3 12 31 1610 18 Damper 2 2
13 JW 1710 07 Dual Tape 2 2
14 DK 1611 71 Rubber Flap 2 2
9/10 15 39 1789 24 Washer nylon 1 1
12
16 DG 1611 21 Screw 1 1
8 JW 1710 16 Round Head Screw 1 -- For Drum-Drum
17 JC 1410 15 Grommet tank cover -- 2
14
18 JC 1410 16 Collar tank cover -- 2
19 JC 1410 17 Grommet II tank cover -- 2
97 98
125 Seat Assembly & Seat Lock (Single Seat)

Qty.
Seat Seat
1 DJ 2110 07 Damper For Seat 3 --

2 DK 2110 07 Damper Seat Front 1 --
3 DJ 2110 06 Latch Assembly Seat 1 --
4 KA DD06 22 Flanged Bolt 2 --
5 DS 2110 05 Damper Seat II 6 --
5
1
99 100
125 Seat Assembly & Seat Lock (Split Seat)

Qty.
Seat Seat
1 DK 2110 12 Seat assembly rider -- 1

10 2 DK 2110 07 Damper Seat Front -- 1
11
3 DK 2110 09 Damper For Seat -- 6
2
4 DH 1610 46 Lock Assembly Seat front -- 1
5 DK 2110 14 Seat assembly pillion -- 1
1
5 6 DK 2110 08 Lock assy rear seat -- 1

7 KA DD06 22 Bolt flange -- 2
8 DS 2110 04 Damper Seat I -- 2
3
3 9 DH 1612 33 Reinf. Seat Lock -- 2
8
10 DK 1614 22 Bracket Seat Lock - Front Loose -- 1
11 KA AD06 12 Bolt -- 2
4/6
101 102
125 Speedometer Assembly

Qty.
Seat Seat
1 DH 1910 85 Speedometer 1 1
2 39 1778 02 Self Tapping Screw 4 -
KB RA42 13 Self Tapping Screw - 4
3 YD H190 02 Top cover with sealing ring 1 1 N.I.
103 104
125 Cables
Qty.
Seat Seat
4B 4A
1 DH 1910 87 Cable throttle 1 1
DH 1910 97 Cable throttle 1 -- For Drum-Drum
2 DH 2010 79 Sensor speed assembly 1 1
4 3 JC 1910 04 Cable clutch 1 1
2
4 DH 1910 83 Cable brake 1 1 For Disc-Drum
4A YD U220 04 End Rod 1 1 For Disc-Drum
4B YJ K110 02 Adjuster Nut - Small 1 1 For Disc-Drum
1
5 DH 1910 94 Cable Brake Front 1 -- For Drum-Drum
5A YD U220 03 Adjuster Nut - Long 2 -- For Drum-Drum
5B 5B YD U220 04 End Rod 3 -- For Drum-Drum
5C YD H310 03 Grommet 2 -- For Drum-Drum
6
5D YD H310 04 Spring 2 -- For Drum-Drum
5C 5C YJ K110 02 Adjuster Nut - Small 1 -- For Drum-Drum
5
5C/5D 6 DH 1910 88 Cable Brake Pedal - Panel Front 1 -- For Drum-Drum

5B 5A
5C/5D
5A 5B
105 106
125 Leg Guards, Saree Guard & Grab Handle

Qty.
Seat Seat
2 1 DJ 2210 20 Guard leg LH 1 1

2 DJ 2210 21 Guard leg RH 1 1
5
3 DS 2210 01 Plug 1 1
5 4 36 DH41 62 Kit Saree Guard + Grab + Fitting 1 1
1
7
5 KA DA08 14 Bolt Flanged 4 4
6 DJ 1610 79 Foam LH For Grab 1 1

8 15 7 DJ 1610 80 Foam RH For Grab 1 1
9 DH 1615 09 Guard Lady Footrest 1 -
DH 2210 23 Guard saree - 1
10 DH 1615 10 Grommet Sari Guard 1 1
14
6 11 KA DA08 45 Bolt Flanged 1 1
12 LA D001 37 Bolt flanged - M10 1 1
4
11 13 LC A000 10 Nut hex M10 1 1
10 14 DK 1612 17 Grab Handle LH Black – 1
15 DK 1612 18 Grab Handle RH Black – 1
13
12
9
3
107 108
125 Chain Case

Qty.
Seat Seat
1 52 DJ01 66 Case Chain Kit 1 1 Refer kit list

2 2 DH 1612 84 Rubber Beading 1 1
3 15 1610 69 Rubber Cap 1 1
4 DJ 1612 27 Instruction Label 1 1
5 DH 1612 83 Bolt 4 4 Rear Side Mtg.
7
6 DX 1610 47 Washer 2 2 Front Side Mtg.

5 7 DH 1612 80 Plain Washer 2 2
6
5 1
5
4
3 6
5
109 110
125 Head Lamp & Fairing

Qty.
Seat Seat
1 YD H190 01 Head Lamp Without Bulb 1 1

2 DJ 1811 20 Head Lamp Mask 1 1
3
3 DJ 1810 33 Wind Shield 1 1
5 4 DF 1810 98 Bolt 4 4
4
23 5 39 2141 24 Washer Nylon 4 4
6
20
8 6 DL 1810 10 Well Nut 4 4
7 9
7 DJ 1810 37 Decal Wind Shield 1 1
2 8 KB BA04 16 Screw pan cross 4 4
9 DJ 1810 69 Packing Fairing 1 1
10 DH 1810 52 Fairing Mounting Upper Bracket 1 1
10
17 11 KA DD06 25 Bolt Flanged 6 6
1 18 12 DJ 1810 65 Clip Nut 4 4
19 13 DJ 1811 30 Screw Pan Cross 2 2
11
14 39 2757 01 Screw pan cross M5 30 2 -
12 KB BA05 30 Screw pan cross - 2
15 CL 2010 23 Lamp 12V 35/35W-HS1 1 1
13 15 16 DL 1910 20 Lamp 12V 3W 2 2

16
17 DJ 1810 64 Grommet Fairing Mounting 4 4
14 16 JL 1810 29 Grommet Fairing 4 -- For Drum-Drum
18 DJ 1810 29 Collar Fairing Mounting 4 4
24 19 39 0711 11 Plain washer 4 4
20 DJ 1612 29 Clip nut M5 4 4
JG 1710 31 Clip Nut M5 4 -- For Drum-Drum
22
21 KB UF05 16 Screw Pan Cross 2 2
22 DJ 2012 30 Harness headlamp 1 1
21 23 KB RA42 13 Screw tapping pan cross - 4
24 DJ 1811 19 Back Cover 1 1
111 112
125 Indicator Light Assembly

Qty.
Seat Seat
5
2 1 DJ 2012 08 Blinker FR LH With 2P Coupler 1 1
2 DJ 2012 09 Blinker FR RH With 2P Coupler 1 1
3 DJ 2012 06 Blinker RR LH With 2P Coupler 1 1
4 DJ 2012 07 Blinker RR RH With 2P Coupler 1 1
5 GH 2010 12 Lamp 12V / 10W 4 4
6 LC L000 01 Nut hex flange - M10 4 4

5 7 DH 1612 97 Blinker Mounting Bracket 1 -
DK 1611 64 Indicator mtg. Bracket rear - 1
6
1
6
1
5
6
5
7
113 114
125 Tail Lamp Assembly & Front / Rear Number Plate

Qty.
Seat Seat
1 DK 2010 03 Tail Light With Lamp 1 1

4
2 39 2451 11 Damper 2 2
3
2 3 DK 1611 53 Clip Nut 4 4
4 KB BA04 16 Screw Pan Cross 4 4
5 39 0705 01 Screw - M5 2 2
1
6 KC GA06 06 Nut hex flanged 2 2
7 DL 1910 20 Lamp 12V-4W 1 1
5
8 JW 4010 11 Number Plate Illumination 1 1
9 DJ 1610 72 Bracket plate number rear 1 -
PA 2328 06 Bracket plate number rear - 1
6
10 DP 1611 45 Number Plate Rear 1 1
12 13
7
12 11 39 1680 04 Hex Flanged Bolt 2 2
12 39 1783 01 Truss Screw 2 2
8 13 DP 1611 44 Number Plate Front 1 1
14 DH 1615 54 Bracket plate number front 1 -
DH 1616 81 Bracket plate number front - 1
14 14A DH 1617 53 Bracket Plate Number Front 1 -- For Drum-Drum
16 9 14B DH 1617 52 Bracket Assy Plate Number Front 1 -- For Drum-Drum
17 15 KA DF06 25 Bolt Flanged 2 2
14B
15 KA DD06 30 Bolt Flanged 2 -- For Drum-Drum
14A 10 11
16 DH 1612 93 Grommet for Number Plate Mtg. 2 2
17 30 2110 05 Collar 2 2
115 116
125 Electrical Equipments

Qty.
Seat Seat
11
1 DH 2011 44 Horn 1 1
2 60 1114 05 Cable tie - 8 N.I.
1/2 9
3 39 1507 11 Plain Washer 1 1
4 KA ED08 12 Flange Bolt 2 2
5 DH 2011 45 Harness wiring 1 1
12 DH 2011 54 Harness Wiring 1 -- For Drum-Drum
3
4 6/7/10 16 6 30 1910 48 Band 1 1
7 JD 4022 17 Band (L150) 6 6
17/18
8 JL 4020 04 Light Control Module (Bulb) 1 1
5 9 JF 4018 03 Battery VRLA 4AH 1 1
10 JD 4022 16 Band 300MM 1 1
15 14
11 KA DD06 10 Flange Bolt 1 1
12 DK 2010 78 Starter Relay 1 1
13 DH 2010 96 Cable earthing (Battery To Earth) 2 2
20 14 60 1114 20 Cable Tie Lock 4 4
8 15 JL 4022 07 Fuse Box Assembly with Fuse 1 1
16 JZ 1813 20 Foam Number Plate Front 2 2

13
19 17 AK 2010 12 Fuse 10A 2 2
18 AP 2010 25 Fuse 15A blade type 2 2
27 19 DH 1614 85 Bracket LCM Mtg. (Loose) 1 1
21 20 JG 4018 08 Foam Battery Bracket 35 x 15 x 3 3 3
21 DJ 1613 27 Bracket light control module - 1

22 23 JA 4018 01 Strap 1 1 N.I.
117 118
125 Tool Kit

Qty.
Seat Seat
1 DJ 2210 19 Tool Kit 1 1
2 DK 2210 24 Band Tool Kit 2 2
2
1
119 120
125 Painted Parts & Decals (Single Seat)

Qty.
Seat Seat
7 6 8 4/5 1 2
1 52 DH31 12 Fuel Tank Eb Blk With Solar Red 1 -
52 DH31 14 Fuel Tank Chr Blk Neon Blu Dkl 1 -
52 DH29 83 Fuel Tank Eb Blk Sup Silver Dkl 1 -
2 56 DH04 6D Fairing Charcoal Black 1 -

56 DH04 7T Fairing Ebony Black 1 -
3 3 56 DH05 7T Front Fender Ebony Black 1 -

56 DH05 6D Front Fender Charcoal Black 1 -
4 52 DH30 55 Side Cover LH Eb Blk Solar Red 1 -

52 DH30 56 Side Cover LH Char Blk Neon Blu 1 -
52 DH24 47 Side Cover LH Platinum Silver 1 -
5 52 DH24 48 Side Cover RH Platinum Silver 1 -

52 DH30 57 Side Cover RH Char Blk Neon Blu 1 -
52 DH30 58 Side Cover RH Eb Blk Solar Red 1 -
14 9 10
6 52 DH29 95 Seat Cowl+Decal Eb Blk Solar Red 1 -
52 DH29 97 Seat Cowl+Decal Eb Blk Pl Silver 1 -
52 DH29 99 Seat Cowl+Decl Char Blk Neon Blu 1 -
7 52 DH24 54 Grab Handle Asy Pla. Silver Satin 1 -

15 52 DH31 26 Grab Handle Assembly Solar Red 1 -
52 DH30 87 Grab Handle Assembly Neon Blue 1 -
11
8 52 DH30 06 Seat Assly Solar Red 1 -
52 DH30 61 Seat Assly Neon Blue 1 -
52 DH24 55 Seat Assly Pla. Silver 1 -
121 122
125 Painted Parts & Decals (Single Seat)

Qty.
Seat Seat
7 6 8 4/5 1 2
9 DH 0104 50 Decal 3D - Red 2 –
DH 0104 05 Decal 3D - Platinum Silver 2 –
DH 0104 45 Decal 3D - Blue 2 –
10 DH 0104 48 Decal Wheel Matte Red 4 –

DH 0104 02 Decal Wheel Platinum Silver 4 –
DH 0104 43 Decal Wheel Blue 4 –
3
11 DH 0104 51 Decal Dome Tank Red 1 –
DH 0104 03 Decal Dome Tank Platinum Silver 1 –
DH 0104 46 Decal Dome Tank Blue
12 JE 5412 12 Decal Magneto Cover 1 –
13 DK 1017 38 Decal Cover Rh 1 –
14 DH 0104 49 Decal Fairing E Black Red 1 –

14 9 10 DH 0104 01 Decal Fairing E Black Red 1 –
DH 0104 44 Decal Fairing E Black Red 1 –
15 DH 0104 47 Decal Cowl Seat Red 1 –

DH 0104 52 Decal Cowl Seat P Silver 1 --
DH 0104 42 Decal Cowl Seat Blue 1 --
15
11
123 124
125 Painted Parts & Decals (Split Seat)

Qty.
Seat Seat
1
7 1 52 DH31 18 Tank With 3d Dcl Eb Blk Red - 1

52 DH31 20 Tank With 3d Dcl Volcanic Red - 1
52 DH31 22 Tank With 3d Dcl Eb Blk Blue - 1
5
2 52 DH30 33 Tank Flap LH Eb Bl Wh Red Dcl - 1
52 DH30 37 Tank Flap LH Volcanic Red Wh Dcl - 1
52 DH30 41 Tank Flap LH Eb Bl Wh Blu Dcl - 1
3 52 DH30 31 Tank Flap RH Eb Bl Wh Red Dcl - 1

52 DH30 35 Tank Flap RH Volcanic Red Wh Dcl - 1
52 DH30 39 Tank Flap RH Eb Bl Wh Blu Dcl - 1
4 56 DH04 7T Fairing Ebony Black - 1
5 52 DH30 25 Fr Fender With Ebony Blk Red - 1

52 DH30 27 Fr Fender With Volcanic Red - 1
6 8/9 2/3 52 DH30 29 Fr Fender With Ebony Blk Blue Dkl - 1
6 52 DJ14 54 Assly Cubic Printed Side Cvr Lh - 1

52 DJ14 55 Assly Cubic Printed Sd Cvr Rh - 1
11 12 16 13 7 52 DH30 21 Seat Cowl Volcanic Red - 1

52 DH30 23 Seat Cowl Ebony Blk + Blue Dcl - 1
52 DH30 19 Seat Cowl Ebony Blk + Red Dcl - 1
8 52 DH30 11 Belly Pan LH E. Black+red Decal - 1

52 DH30 14 Belly Pan LH Volcanic Red Decal - 1
17 19 20 52 DH30 17 Belly Pan LH E. Black+ Blue Decal - 1
18
9 52 DH30 10 Belly Pan RH E. Black+red Decal - 1

52 DH30 13 Belly Pan RH Volcanic Red Decal - 1
52 DH30 16 Belly Pan RH E. Black+blue Decal - 1
125 126
125 Painted Parts & Decals (Split Seat)

Qty.
Seat Seat
1
7 10 DH 1616 22 Belly Pan Middle - 1
11 DK 0102 61 Decal 3D - 2
5
12 DK 0102 57 Decal Wheel Matte Volcanic Red - 4
DK 0102 72 Decal Wheel Ebony Black - Blue - 4
DK 0102 44 Decal Wheel Ebony Black - 4
13 DK 0102 79 Decal Dome Tank - 1
14 JE 5412 12 Decal Magneto Cover - 1
15 DK 1017 38 Decal Cover RH - 1
16 36 DH42 08 Kit Tank Dcl V Red - 1

36 DH42 09 Kit Tank Dcl E Bl Blue - 1
36 DH42 10 Kit Tank Dcl E Bl Red - 1
6 8/9 2/3
17 36 DH42 11 Kit Tank Flap Dcl V Red - 1
36 DH42 12 Kit Tank Flap Dcl Ebl Red - 1
36 DH42 13 Kit Tank Flap Dcl E B Blue - 1
11 12 16 13 18 36 DH42 14 Kit Fender Dcl V Red - 1

36 DH42 15 Kit Fender Dcl Ebl Blue - 1
36 DH42 16 Kit Fender Dcl Ebl Red - 1
19 36 DH42 17 Kit Seat Cowl Dcl V Red - 1

36 DH42 18 Kit Seat Cowl Dcl Ebl Red - 1
17 19 36 DH42 19 Kit Seat Cowl Dcl Ebl Blue - 1
18 20
20 36 DH42 20 Kit Belly Pan Dcl V Red - 1
36 DH42 21 Kit Belly Pan Dcl Bl Red - 1
36 DH42 22 Kit Belly Pan Dcl Bl Blue - 1
127 128
125 Consumable Parts

1 2 3 No. Part No. Description Supply Application
Unit
1 36 0010 61 Bajaj Genuine Oil 10W50 1.5 Ltr. Dominar 400

83 0204 11 Bajaj Genuine Oil 10W30* 1 Ltr. 100cc Models
83 0203 34 Bajaj Genuine Oil 20W50* 1 Ltr. 125cc and above models
(BGO to be ordered to HPCL)
36 JF01 45 BGO 10W50 - Top up 150 ML
2 36 0010 58 Bajaj Coolant Koolex* 1 Ltr. Coolant Top-up/Replace
4 5 6 3 36 DH40 61 Brake Fluid DOT4 100 ml Disc Brake Top-up/Replace
4 36 DH40 52 Silicon grease 3 gm Caliper Pin
5 83 0204 73 Grease Petamo GHY 441 3 gm Water Pump Seals

36 DK00 45 Grease Molycoat 200 gm For Starter Clutch Lubrication
6 36 0010 52 HP Lithon RR Grease 10 gm Steering Race

36 JL01 81 Limaplex HTX 3 Grease 10 gm Steering Race
7 8 9 7 83 0201 73 Multi Purpose Grease* -- Lubrication of Clutch Lever,
(Local Purchase) Brake Lever, Brake Pedal &
Side Stand
8 36 0010 55 Chain Lubricant HP Make 1 kg Non - Sealed Chain

Lubrication
9 36 0010 62 Liquid gasket L5910 50 ml Crankcase Joining
10 36 3140 04 Fork oil 160 ml Front Fork Top-up/Replace\

10 11 12 36 JG00 87 Fork oil 480 ml (Dominar UG) 480 ml Front Fork Top-up/Replace\
11 36 DH40 29 Kit Spray Chain Lub 100 ml Sealed Drive Chain
12 36 DH40 71 Wonderfill Chain Spray 100 ml Sealed Drive Chain
* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.
129 130
125 Consumable Parts

13 14 15 No. Part No. Description Supply Application
Unit
13 36 DH40 72 Rust Remover Spray Make - 100 ml For Removing Rust

Zorric 88 & Wonder fill easiner from Components
14 76 0109 36 Loctite Thread locker 243* 50 ml For Screws & Bolts
15 76 0109 37 Loctite retaining compound 638* 50 ml For Screws & Bolts

16 17 18 16 37 0043 52 Touch up paint slate grey* 440 ml Touch up of Frame, Swing
Arm & Step Holder
17 37 0043 53 Touch up paint Matte Silk black* 440 ml Touch up of Grab Handle,
Handle Bar & Handle Holder
18 36 0010 60 Kibatsu touch up paint* 400 cc Touch up of Cylinder head,

Block & Alloy Wheels
19 37 2240 18 Paint Bottle Schwartz Black* -- P-200NS Frame Touch-up

19 20 21
20 75 6802 36 Petroleum Jelly (Local Purchase) -- For Battery Terminals
NA Distilled Water (Local Purchase) 1 Ltr. For Battery Level Top-up
21 NA SAE 90 oil (Local Purchase) –
22 62 3050 84 WD40 Spray (Local Purchase) 400 ml Electrical Contact Cleaning

Spray
22 23 24 23 36 0010 56 Carburetor Cleaning Spray* For Cleaning Carburetor
24 37 2540 39 Corrosion Protection Spray* -- For Preventing vehicle

Proto quick LTP902 parts from rusting
(To be ordered on Vendor)
* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.
131 132
Kit List 125 Kit List 125
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
1 36DH4223 Kit cyl. head + cover DH102470 Head cylinder 1 DM181008 Rebound Spring 1
DS101166 Bush - silent (cover head) 1
DH102306 Cover head cylinder 1 9 36DH4102 Piston Ring Set PD521210 Ring Piston Top 1
PD521211 Ring Piston Second 1
2 36DH4225 Valve Kit DH102535 Valve intake 1 PD521212 Ring Piston Oil 1
DS101024 Valve exhaust 1
10 36DH4130 Kit Assembly C'Case LH DH102339 Crankcase LH 1
3 36DH4227 Boss Kick Set DH101185 Spring Kick Starter Arm 1 DH101203 Breather Pipe 1
DH101068 Ball steel 1
DH102518 Base kick lever 1 11 36DH4120 Kit Steel Clutch Plate K1 BS IV PD551433 Clutch Plate 4
DH101548 Hex. bolt with flange 1
12 36DK0011 Kit hardware engine mounting 39231204 Bolt flange 4
DH101320 Bolt 1
39197015 Nut flange 8
4 36DH4232 Chain sprocket kit DH151056 Sprocket driven 1 39241304 Bolt flange 1
DJ151096 Chain 124 link - solid bush 1 DH161245 U Nut 3
PD141001 Sprocket output 1
13 36DH1601 Grommet kit for side cover DH161158 Grommet side cover 4
5 36JL0011 Valve Repair Kit JF511215 Seat valve spring 2 DH161133 Grommet side cover rear 2
JF511217 Valve spring 2
14 36DH4224 Kit cyl. block+piston DH102522 Block cylinder assembly 1
JF511214 Retainer spring valve 2
DH102479 Piston assembly 1
DG101029 Cotter valve 4
JU511214 Seal stem valve 2 15 36DH4208 Kit tank dcl v red DJ010144 Decal tank RH matte volcanic red 1
39201719 Seal valve stem 2 DJ010143 Decal tank LH matte volcanic red 1
6 36DK0020 Kit outer tube DJ181089 Seal dust 2 16 36DH4209 Kit tank dcl e blk blue DJ010154 Decal tank RH ebony black-blue 1
DJ181088 Ring snap 2 DJ010153 Decal tank LH ebony black-blue 1
DS181072 Guide bush washer 2
DS181070 Guide bush 2 17 36DH4210 Kit tank dcl e blk red DJ010150 Decal tank RH ebony black 1
DJ010149 Decal tank LH ebony black 1
7 52DJ0166 Chain case kit DJ161230 Case chain upper assly 1
DJ161231 Case chain lower assly 1 18 36DH4211 Kit t flap dcl v red DJ010142 Decal spoiler tank RH m v red 1
DJ010141 Decal spoiler tank LH m v red 1
8 36DH4115 Fork Cyl. Complete P150 BS IV DH181126 Pipe Seat 1
30181020 Piston ring 1 19 36DH4212 Kit tank flap dcl ebl red DJ010148 Decal spoiler tank RH e black 1
JH121049 Cap Oil Lock 1 DJ010147 Decal spoiler tank LH ebony black 1
133 134
Kit List 125 Kit List 125
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
20 36DH4213 Kit tank flap dcl e b blue DJ010156 Decal spoiler tank RH e b-blue 1 30 36DS1001 Cyl.Head O Ring Kit 39239121 O Ring (Cover tappet) 2
DJ010155 Decal spoiler tank LH e b-blue 1 39128321 O ring 2
21 36DH4214 Kit fender dcl v red DH010461 Decal fender RH matte v red 1 31 36DH4030 Guide Chain Kit DH101923 Guide chain (Tight) 1
DH010460 Decal fender LH matte v red 1 DK101059 Guide Chain (slack) 1
22 36DH4215 Kit fender dcl ebl blue DH010467 Decal fender RH ebony black blue 1 32 36DH4116 Set primary drive & driven DH101628 Gear primary drive 1
DH010466 Decal fender LH ebony black blue 1 DH102206 Clutch Housing com. 1
23 36DH4216 Kit fender dcl ebl red DH010455 Decal fender RH ebony black red 1
33 36DH4019 Kit centrifugal oil filter 39220011 Washer 1
DH010454 Decal fender LH ebony black red 1
DH101234 Gasket centrifugal oil filter 1
24 36DH4217 Kit seat cowl dcl v red DH010463 Decal cowl seat upr RH m v red 1 DH101640 Screw 1
DH010462 Decal cowl seat upr LH m v red 1 DH101066 Join oil dealivery 1
DK010254 Decal cowl seat lower RH m v red 1 DH101067 Spring oil delivery 1
DK010253 Decal cowl seat lower LH m v red 1 39219908 Pin oil delivery joint 1
25 36DH4218 Kit seat cowl dcl ebl red DH010457 Decal cowl seat upr RH e blk red 1 34 36DH4116 Kit Primary Drive & Driven Gear DH101628 Gear Primary Drive 1
DH010456 Decal cowl seat upr LH e blk red 1 DH102206 Outer Complete Clutch 1
DK010241 Decal cowl seat lower RH e black 1
DK010240 Decal cowl seat lower LH e black 1
26 36DH4219 Kit seat cowl dcl ebl blue DH010468 Decal cowl seat upr LH e blk blue 1
DH010469 Decal cowl seat upr RH e blk blue 1
DK010267 Decal cowl seat lwr RH e b-blue 1
DK010266 Decal cowl seat lwr LH e b-blue 1
27 36DH4220 Kit belly pan dcl v red DH010465 Decal belly pan RH matte v red 1
DH010464 Decal belly pan LH matte v red 1
28 36DH4221 Kit belly pan dcl blk red DH010459 Decal belly pan RH e black red 1
DH010458 Decal belly pan LH e black red 1
29 36DH4222 Kit belly pan dcl blk blue DH010471 Decal belly pan RH e black blue 1
DH010470 Decal belly pan LH e black blue 1
135 136
Amendment Sheet 125 Amendment Sheet 125
AMENDMENT SHEET (PARTS ADDED) AMENDMENT SHEET (PARTS DELETED)

SR. PAGE FIGURE SR. PAGE FIGURE
PART NUMBER DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
NO. NO. NO. NO. NO. NO.
137 138
Parts Index 125 Parts Index 125
Figure Page Figure Page Figure Page Figure Page

Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
01 1701 22 13 72 36 0010 62 9 130 36 DH42 23 1 2 37 2540 39 24 132
01 1701 22 22 82 36 3140 04 10 130 36 DH42 23 1 6 39 0248 11 26 44
15 1610 69 3 110 36 DH16 01 8 98 36 DH42 24 6 12 39 0326 15 14 64
22 1611 93 17 64 36 DH40 11 3 42 36 DH42 25 7 8 39 0454 11 12 58
28 1011 74 14 26 36 DH40 19 13 14 36 DH42 27 3 40 39 0543 11 13 62
30 1010 61 21 16 36 DH40 29 11 130 36 DH42 32 6 80 39 0694 15 22 86
30 1011 42 3 30 36 DH40 30 5 10 36 DH42 33 2 38 39 0705 01 5 116
30 1410 31 14 60 36 DH40 52 4 130 36 DH42 34 13 38 39 0711 11 7 64
30 1510 32 3 72 36 DH40 61 3 130 36 DH42 35 8 38 39 0711 11 19 112
30 1510 33 4 70 36 DH40 71 12 130 36 DH42 36 9 38 39 0714 11 18 58
30 1510 33 4 72 36 DH40 72 13 132 36 DH42 37 10 38 39 0722 11 26 82
30 1510 68 17 80 36 DH41 02 4 12 36 DH42 38 14 38 39 0740 11 7 96
30 1510 69 16 80 36 DH41 15 8 92 36 DH42 39 11 38 39 0801 15 2 80
30 1510 75 14 80 36 DH41 16 13 34 36 DH42 40 9 72 39 0993 11 9 40
30 1510 82 8 80 36 DH41 17 2 34 36 DJ40 32 9 78 39 0999 06 11 30
30 1510 95 24 86 36 DH41 20 5 34 36 DJ40 33 10 78 39 0999 06 6 32
30 1611 57 2 66 36 DH41 24 1 30 36 DK00 09 6 42 39 1041 19 4 30
30 1810 26 6 92 36 DH41 30 1 26 36 DK00 11 17 56 39 1180 11 27 90
30 1810 29 15 92 36 DH41 62 4 108 36 DK00 13 6 60 39 1184 15 10 88
30 1910 35 15 84 36 DH42 08 16 128 36 DK00 20 2 92 39 1283 21 5 6
30 1910 38 10 84 36 DH42 09 16 128 36 DK00 45 5 130 39 1283 21 3 32
30 1910 48 6 118 36 DH42 10 16 128 36 DS10 01 3 2 39 1507 11 3 118
30 2110 05 17 116 36 DH42 11 17 128 36 DS40 35 5 54 39 1540 11 21 86
31 1011 73 4 14 36 DH42 12 17 128 36 DU19 01 11 88 39 1620 11 9 18
31 1210 06 9 12 36 DH42 13 17 128 36 JD00 91 8 76 39 1660 05 2 6
31 1610 18 12 98 36 DH42 14 18 128 36 JD00 92 4 76 39 1674 04 11 18
31 2010 79 19 60 36 DH42 15 18 128 36 JD00 93 9 76 39 1674 04 2 36
33 1410 08 3 4 36 DH42 16 18 128 36 JG00 87 10 130 39 1680 04 11 116
36 0010 52 6 130 36 DH42 17 19 128 36 JK01 02 2 74 39 1686 06 8 18
36 0010 55 8 130 36 DH42 18 19 128 36 JL00 11 6 8 39 1686 06 4 36
36 0010 56 23 132 36 DH42 19 19 128 36 JL01 81 6 130 39 1714 04 7 60
36 0010 58 2 130 36 DH42 20 20 128 37 0043 52 16 132 39 1778 02 2 104
36 0010 60 18 132 36 DH42 21 20 128 37 0043 53 17 132 39 1783 01 12 116
36 0010 61 1 130 36 DH42 22 20 128 37 2240 18 19 132 39 1789 24 3 98
139 140

39 1789 24 15 98 39 2440 11 9 8 52 DH30 23 7 126 56 DH9V Y9 3 88
39 1845 04 21 28 39 2448 11 20 26 52 DH30 25 5 126 56 DH9W Y9 2 88
39 1931 20 6 14 39 2451 11 2 116 52 DH30 27 5 126 56 DH9X Y9 1 88
39 1970 15 5 42 39 2492 11 13 42 52 DH30 29 5 126 56 DJ4E 1Y 13 52
39 1970 15 15 56 39 2532 04 8 2 52 DH30 31 3 126 59 0200 01 11 98
39 2017 19 5 8 39 2601 20 9 24 52 DH30 33 2 126 59 0500 08 3 24
39 2141 24 5 112 39 2602 20 7 24 52 DH30 35 3 126 59 0500 08 2 26
39 2152 20 5 18 39 2603 20 7 26 52 DH30 37 2 126 59 1000 02 17 52
39 2158 11 2 16 39 2606 07 7 20 52 DH30 39 3 126 59 1500 03 8 70
39 2159 11 13 16 39 2608 01 9 6 52 DH30 41 2 126 59 1500 03 6 72
39 2160 11 9 16 39 2647 15 6 2 52 DH30 55 4 122 59 2000 07 9 52
39 2165 11 3 14 39 2669 21 4 10 52 DH30 56 4 122 59 2000 28 12 18
39 2180 06 8 24 39 2757 01 14 112 52 DH30 57 5 122 59 2000 29 13 18
39 2181 06 2 12 52 DH01 69 1 36 52 DH30 58 5 122 59 2000 29 9 26
39 2188 19 4 26 52 DH01 77 10 18 52 DH30 61 8 122 59 2100 06 5 26
39 2189 19 10 26 52 DH13 17 1 32 52 DH30 87 7 122 60 1114 05 2 118
39 2190 19 11 26 52 DH14 12 7 32 52 DH31 12 1 122 60 1114 20 14 118
39 2194 21 6 36 52 DH24 47 4 122 52 DH31 14 1 122 62 3050 84 22 132
39 2199 08 16 14 52 DH24 48 5 122 52 DH31 18 1 126 75 6802 36 20 132
39 2200 11 12 34 52 DH24 54 7 122 52 DH31 20 1 126 76 0109 36 14 132
39 2202 07 7 30 52 DH24 55 8 122 52 DH31 22 1 126 76 0109 37 15 132
39 2203 07 8 14 52 DH29 83 1 122 52 DH31 26 7 122 83 0201 73 7 130
39 2276 11 17 40 52 DH29 95 6 122 52 DJ01 66 1 110 83 0203 34 1 130
39 2285 01 14 52 52 DH29 97 6 122 52 DJ14 54 6 126 83 0204 11 1 130
39 2312 04 3 56 52 DH29 99 6 122 52 DJ14 55 6 126 83 0204 73 5 130
39 2344 11 10 40 52 DH30 06 8 122 52 JN01 36 2 2 AA 1014 37 4 24
39 2354 04 6 22 52 DH30 10 9 126 56 DH04 6D 2 122 AK 2010 12 17 118
39 2366 15 17 58 52 DH30 11 8 126 56 DH04 7T 2 122 AP 1010 43 8 32
39 2412 04 6 56 52 DH30 13 9 126 56 DH04 7T 4 126 AP 2010 25 18 118
39 2413 04 5 56 52 DH30 14 8 126 56 DH05 6D 3 122 CL 2010 23 15 112
39 2414 04 9 56 52 DH30 16 9 126 56 DH05 7T 3 122 CS 1011 28 1 10
39 2424 11 4 98 52 DH30 17 8 126 56 DH3X 1Y 1 60 DD 1010 62 3 10
39 2425 11 27 44 52 DH30 19 7 126 56 DH5H 1Y 2 60 DD 1010 97 2 40
39 2427 04 16 88 52 DH30 21 7 126 56 DH9A 9L 1A 68 DD 1110 12 14 50
141 142

DD 1210 07 3 12 DH 0104 51 11 124 DH 1013 53 7 40 DH 1016 28 9 14
DD 1412 27 6 96 DH 0104 52 15 124 DH 1013 55 12 14 DH 1016 40 18 14
DD 1610 71 28 44 DH 1010 06 5 24 DH 1013 73 14 18 DH 1016 48 11 34
DD 1910 15 8 54 DH 1010 64 10 14 DH 1013 79 6 26 DH 1016 71 5 12
DD 1911 42 33 90 DH 1010 66 17 14 DH 1013 81 4 50 DH 1017 14 2 22
DE 1510 06 3 70 DH 1010 67 14 14 DH 1013 82 10 52 DH 1017 18 11 46
DE 1510 08 6 70 DH 1010 72 2 18 DH 1013 85 3 18 DH 1017 19 13 26
DE 1510 12 5 70 DH 1010 78 3 16 DH 1013 85 19 26 DH 1017 95 8 34
DF 1611 02 8 66 DH 1010 79 4 16 DH 1013 85 5 52 DH 1018 81 12 30
DF 1810 98 4 112 DH 1010 80 6 16 DH 1013 85 16 40 DH 1019 16 10 2
DG 1010 29 4 8 DH 1011 10 14 16 DH 1013 89 6 20 DH 1020 13 8 16
DG 1014 18 8 30 DH 1011 11 15 16 DH 1013 90 23 28 DH 1020 22 19 16
DG 1014 18 2 32 DH 1011 21 8 40 DH 1013 92 10 10 DH 1020 52 4 18
DG 1014 98 11 2 DH 1011 41 5 30 DH 1013 93 7 22 DH 1020 53 15 18
DG 1014 98 16 26 DH 1011 42 6 30 DH 1013 94 10 22 DH 1021 18 7 6
DG 1110 08 7 50 DH 1011 46 3 20 DH 1013 96 2 14 DH 1021 25 8 10
DG 1210 40 18 48 DH 1011 52 20 30 DH 1013 97 1 22 DH 1021 65 2 24
DG 1611 21 16 98 DH 1011 54 13 30 DH 1014 12 7 10 DH 1021 66 16 32
DG 1611 24 7 42 DH 1011 63 16 52 DH 1014 14 7 12 DH 1021 74 7 4
DG 1810 08 3 64 DH 1011 72 7 52 DH 1014 16 10 16 DH 1021 80 9 4
DG 1910 48 24 86 DH 1011 95 11 14 DH 1014 24 6 18 DH 1021 89 8 20
DH 0104 01 14 124 DH 1011 97 2 30 DH 1014 87 10 24 DH 1021 98 10 34
DH 0104 02 10 124 DH 1012 03 12 26 DH 1014 93 4 20 DH 1022 00 3 26
DH 0104 03 11 124 DH 1012 34 15 14 DH 1014 96 9 20 DH 1022 01 5 2
DH 0104 05 9 124 DH 1012 35 5 16 DH 1015 08 4 6 DH 1022 10 3 34
DH 0104 42 15 124 DH 1012 75 24 30 DH 1015 09 5 22 DH 1022 11 4 34
DH 0104 43 10 124 DH 1012 92 12 32 DH 1015 36 11 40 DH 1022 12 6 34
DH 0104 44 14 124 DH 1012 93 14 32 DH 1015 37 4 40 DH 1022 14 1 34
DH 0104 45 9 124 DH 1012 94 13 32 DH 1015 38 15 40 DH 1022 30 3 6
DH 0104 46 11 124 DH 1012 95 8 8 DH 1015 39 19 40 DH 1022 74 3 46
DH 0104 47 15 124 DH 1013 19 18 16 DH 1015 40 6 40 DH 1022 76 7 46
DH 0104 48 10 124 DH 1013 21 14 40 DH 1015 44 17 30 DH 1022 81 6 46
DH 0104 49 14 124 DH 1013 34 20 16 DH 1015 81 4 52 DH 1023 29 8 6
DH 0104 50 9 124 DH 1013 36 11 16 DH 1016 07 9 42 DH 1023 49 2 42
143 144

DH 1023 89 5 46 DH 1211 34 4 38 DH 1611 46 7 66 DH 1617 05 5 84
DH 1023 90 12 46 DH 1211 68 3 38 DH 1611 55 9 60 DH 1617 06 1 84
DH 1024 00 10 42 DH 1212 08 6 4 DH 1612 33 9 102 DH 1617 17 13 84
DH 1024 37 5 40 DH 1212 27 8 4 DH 1612 39 4 66 DH 1617 18 8 62
DH 1024 38 20 40 DH 1212 61 1 46 DH 1612 45 16 56 DH 1617 19 1 62
DH 1024 64 1 24 DH 1212 63 1 38 DH 1612 80 7 110 DH 1617 20 12 62
DH 1024 65 6 6 DH 1410 20 5 96 DH 1612 83 5 110 DH 1617 21 10 62
DH 1024 71 1 14 DH 1410 23 6 98 DH 1612 84 2 110 DH 1617 25 17 60
DH 1024 75 1 18 DH 1410 24 13 96 DH 1612 93 16 116 DH 1617 49 17 42
DH 1024 77 1 40 DH 1410 68 11 48 DH 1612 97 7 114 DH 1617 52 14B 116
DH 1024 87 2 10 DH 1410 70 3 48 DH 1613 01 10 56 DH 1617 53 14A 116
DH 1024 91 1 42 DH 1410 71 16 48 DH 1613 30 16 64 DH 1617 56 13 46
DH 1025 08 1 16 DH 1410 72 15 48 DH 1614 24 5 64 DH 1617 81 12 54
DH 1025 11 7 16 DH 1410 73 10 48 DH 1614 29 20 48 DH 1710 13 6 58
DH 1025 13 16 16 DH 1410 74 12 48 DH 1614 71 5 66 DH 1710 15 7 58
DH 1025 14 17 16 DH 1410 75 19 48 DH 1614 85 19 118 DH 1710 19 8 58
DH 1025 52 1 42 DH 1510 39 2 78 DH 1614 95 2 56 DH 1710 19 25 82
DH 1025 66 8 42 DH 1510 40 12 40 DH 1614 97 4 56 DH 1710 23 1 58
DH 1025 68 25 16 DH 1510 40 10 70 DH 1615 09 9 108 DH 1710 24 16 58
DH 1025 76 12 16 DH 1510 77 1 68 DH 1615 10 10 108 DH 1710 44 4 58
DH 1110 13 15 50 DH 1510 79 3 68 DH 1615 16 21 48 DH 1710 50 5 58
DH 1110 15 13 50 DH 1510 81 7 70 DH 1615 17 22 48 DH 1710 56 24 94
DH 1111 11 11 50 DH 1511 09 9 84 DH 1615 40 1 56 DH 1810 15 14 92
DH 1111 13 12 50 DH 1511 14 11 72 DH 1615 54 14 116 DH 1810 23 23 94
DH 1111 14 11 52 DH 1511 15 12 72 DH 1615 59 11 64 DH 1810 52 10 112
DH 1111 38 1 50 DH 1511 17 15 72 DH 1615 68 12 66 DH 1810 63 4 92
DH 1111 39 8 50 DH 1511 18 14 72 DH 1615 83 1 54 DH 1810 92 22 94
DH 1111 41 2 50 DH 1610 46 4 102 DH 1616 14 13 56 DH 1810 99 17 88
DH 1210 10 3 36 DH 1610 53 3 62 DH 1616 22 10 128 DH 1811 01 5 92
DH 1210 11 15 30 DH 1610 61 13 60 DH 1616 23 16 42 DH 1811 15 17 92
DH 1210 12 16 30 DH 1610 66 6 66 DH 1616 24 15 42 DH 1811 21 24 94
DH 1210 35 5 36 DH 1611 00 5 62 DH 1616 30 2 64 DH 1811 22 3 54
DH 1210 59 7 38 DH 1611 12 9 54 DH 1616 41 14 56 DH 1811 23 1 92
DH 1210 93 12 38 DH 1611 21 4A 66 DH 1616 81 14 116 DH 1811 24 25 94
145 146

DH 1811 25 26 94 DH 2011 54 5 118 DJ 1611 86 12 60 DJ 1910 29 8 74
DH 1811 26 28 94 DH 2011 56 6 88 DJ 1612 14 1 66 DJ 1910 30 9 74
DH 1811 27 9 92 DH 2011 57 18 72 DJ 1612 21 10 64 DJ 1910 31 10 74
DH 1811 28 16 92 DH 2210 23 9 108 DJ 1612 27 4 110 DJ 1910 34 13 74
DH 1811 29 13 92 DJ 1010 64 4 42 DJ 1612 28 10 32 DJ 1910 35 14 74
DH 1811 30 25 90 DJ 1017 05 24 28 DJ 1612 29 21 44 DJ 1910 38 15 74
DH 1811 30 1 96 DJ 1210 89 5 4 DJ 1612 29 20 112 DJ 1910 81 7 88
DH 1811 31 3 88 DJ 1410 02 4 96 DJ 1612 54 9 64 DJ 1910 82 34 90
DH 1811 33 2 88 DJ 1410 08 2 54 DJ 1612 78 8 60 DJ 1910 83 8 88
DH 1811 35 1 88 DJ 1410 08 7 98 DJ 1612 84 4 62 DJ 2011 09 12 74
DH 1811 35 18 92 DJ 1410 71 15 48 DJ 1612 85 6 62 DJ 2011 73 18 64
DH 1910 07 12 88 DJ 1410 73 3 48 DJ 1612 90 7 54 DJ 2012 02 10 50
DH 1910 08 13 88 DJ 1410 74 19 48 DJ 1613 27 21 118 DJ 2012 06 3 114
DH 1910 14 30 90 DJ 1410 77 16 48 DJ 1710 08 10 58 DJ 2012 07 4 114
DH 1910 17 24 90 DJ 1510 32 1 80 DJ 1810 29 18 112 DJ 2012 08 1 114
DH 1910 19 14 88 DJ 1510 33 3 80 DJ 1810 33 3 112 DJ 2012 09 2 114
DH 1910 23 7 84 DJ 1510 36 13 58 DJ 1810 37 7 112 DJ 2012 30 22 112
DH 1910 83 5 76 DJ 1510 37 14 58 DJ 1810 40 24A 94 DJ 2012 46 21 90
DH 1910 83 4 106 DJ 1510 47 15 58 DJ 1810 52 21 94 DJ 2012 53 19 60
DH 1910 85 1 104 DJ 1510 53 7 80 DJ 1810 64 17 112 DJ 2110 06 3 100
DH 1910 87 1 106 DJ 1510 68 3 78 DJ 1810 65 12 112 DJ 2110 07 1 100
DH 1910 88 6 106 DJ 1510 69 4 78 DJ 1810 69 9 112 DJ 2210 03 28 90
DH 1910 94 5 106 DJ 1510 70 5 78 DJ 1810 85 20 92 DJ 2210 04 29 90
DH 1910 95 11 54 DJ 1510 72 7 78 DJ 1810 87 3 92 DJ 2210 19 1 120
DH 1910 97 1 106 DJ 1510 73 8 78 DJ 1810 88 30 94 DJ 2210 20 1 108
DH 2010 79 11 70 DJ 1511 19 19 80 DJ 1810 89 31 94 DJ 2210 21 2 108
DH 2010 79 2 106 DJ 1610 69 1 64 DJ 1811 15 6 54 DK 0102 44 12 128
DH 2010 93 10 66 DJ 1610 72 9 116 DJ 1811 19 24 112 DK 0102 57 12 128
DH 2010 96 13 118 DJ 1610 79 6 108 DJ 1811 20 2 112 DK 0102 61 11 128
DH 2011 11 5 88 DJ 1610 80 7 108 DJ 1811 30 13 112 DK 0102 72 12 128
DH 2011 12 6 88 DJ 1610 91 6 64 DJ 1910 23 1 74 DK 0102 79 13 128
DH 2011 29 8 96 DJ 1611 22 5 60 DJ 1910 26 5 74 DK 1010 63 1 12
DH 2011 44 1 118 DJ 1611 28 3 60 DJ 1910 27 6 74 DK 1011 59 1 20
DH 2011 45 5 118 DJ 1611 29 4 60 DJ 1910 28 7 74 DK 1011 60 2 20
147 148

DK 1011 76 6 52 DK 1613 38 5 64 DS 1510 94 17 72 JC 1011 14 3 52
DK 1012 37 26 28 DK 1614 22 10 102 DS 1611 25 4 64 JC 1011 45 8 52
DK 1012 47 10 8 DK 1810 43 15 88 DS 1612 24 15 64 JC 1410 15 17 98
DK 1012 53 9 22 DK 1810 82 22 90 DS 1810 70 27 94 JC 1410 16 18 98
DK 1013 80 17 26 DK 1810 83 20 88 DS 1810 71 10 92 JC 1410 17 19 98
DK 1014 80 14 30 DK 1810 86 23 90 DS 1810 72 29 94 JC 1410 28 11 96
DK 1015 03 25 28 DK 2010 03 1 116 DS 2110 04 8 102 JC 1410 34 14 96
DK 1015 74 7 34 DK 2010 78 12 118 DS 2110 05 5 100 JC 1510 04 18 80
DK 1015 92 8 12 DK 2011 61 8 96 DS 2210 01 3 108 JC 1510 06 21 82
DK 1015 95 1 52 DK 2110 07 2 100 DT 1814 33 19 64 JC 1510 12 29 82
DK 1015 96 15 52 DK 2110 07 2 102 DU 1012 23 15 26 JC 1910 04 3 106
DK 1016 05 2 52 DK 2110 08 6 102 DV 1010 42 4 32 JC 1910 11 16 84
DK 1016 36 23 30 DK 2110 09 3 102 DX 1610 47 6 110 JC 2010 27 18 50
DK 1017 22 3 22 DK 2110 12 1 102 GH 2010 12 5 114 JD 1610 02 30 86
DK 1017 25 8 22 DK 2110 14 5 102 GL 1132 16 9 62 JD 1610 06 31 86
DK 1017 32 5 20 DK 2210 24 2 120 GL 1318 27 4 74 JD 1610 19 2 84
DK 1017 33 4 22 DL 1810 10 6 112 GL 1610 76 10 72 JD 1716 02 3 96
DK 1017 38 21 30 DL 1910 20 16 112 GL 1710 36 5 48 JD 3512 06 16 50
DK 1017 38 13 124 DL 1910 20 7 116 JA 1210 05 19 84 JD 4022 16 10 118
DK 1017 38 15 128 DP 1210 59 5 38 JA 4018 01 23 118 JD 4022 17 7 118
DK 1017 48 1 8 DP 1611 44 13 116 JA 5812 33 6 38 JE 5410 08 13 40
DK 1017 51 2 8 DP 1611 45 10 116 JB 1220 16 2 58 JE 5410 42 3 50
DK 1017 55 3 8 DP 1810 40 23 44 JB 1310 08 5 72 JE 5412 12 9 32
DK 1018 38 1 4 DP 1810 41 22 44 JB 1310 17 1 70 JE 5412 12 12 124
DK 1510 26 5 68 DS 1010 71 19 30 JB 1310 17 1 72 JE 5412 12 14 128
DK 1510 94 12 80 DS 1010 84 7 2 JB 1310 18 9 70 JE 5412 13 18 30
DK 1610 85 9 64 DS 1011 54 5 14 JB 1310 18 7 72 JE 5812 18 15 38
DK 1611 23 9 98 DS 1011 66 4 2 JB 1310 22 8 72 JF 1310 10 2 68
DK 1611 24 10 98 DS 1012 01 22 30 JB 4014 02 18 88 JF 1312 11 4 68
DK 1611 53 3 116 DS 1012 15 9 30 JB 5910 59 11 42 JF 1316 00 20 80
DK 1611 64 7 114 DS 1013 55 24 16 JB 5910 68 20 42 JF 1316 01 19 80
DK 1611 71 14 98 DS 1510 58 12 70 JC 1010 34 11 10 JF 4018 03 9 118
DK 1612 17 14 108 DS 1510 68 11 80 JC 1010 35 9 10 JG 1312 20 6 50
DK 1612 18 15 108 DS 1510 73 10 80 JC 1011 12 3A 52 JG 1710 29 4 48
149 150

JG 1710 31 20 112 JW 4010 11 8 116 KA DD06 22 4 100 KB RA42 13 24 44
JG 1710 86 7 48 JW 5910 28 29 44 KA DD06 22 7 102 KB RA42 13 2 104
JG 4018 08 20 118 JY 1710 69 13 48 KA DD06 25 31 90 KB RA42 13 23 112
JG 5514 43 9 34 JY 1710 70 2 48 KA DD06 25 11 112 KB RC35 13 11 58
JG 5814 42 4 46 JY 1710 77 1 48 KA DD06 30 15 116 KB UA05 12 18 42
JH 1132 03 9 62 JY 1718 25 9 48 KA DD08 16 5 98 KB UA05 14 10 46
JH 1220 09 19 58 JY 1812 64 2 46 KA DD08 20 7 60 KB UF05 16 21 112
JH 1318 50 11 74 JY 1812 64 23 48 KA DD08 25 8 108 KC BA10 06 25 86
JH 1318 50 1 76 JY 5810 28 9 46 KA DD08 55 12 56 KC GA05 05 11 66
JH 1610 31 2 76 JZ 1312 91 23 82 KA DD08 A0 7 56 KC GA05 05 10 96
JH 1610 32 3 74 JZ 1318 75 3 84 KA DD08 B0 6 56 KC GA06 06 6 116
JH 1610 32 3 76 JZ 1510 83 4 54 KA DD10 50 14 42 KC GD08 08 7 60
JH 1610 35 17 84 JZ 1711 24 1 98 KA DF06 25 15 116 KC KA06 09 27 86
JH 1710 17 9 96 JZ 1813 20 16 118 KA DF08 25 11 56 KC KA06 09 29 86
JH 1710 48 17 48 JZ 4010 77 32 94 KA DS05 10 15 32 KD AA05 10 13 64
JH 1813 08 6 76 KA AD05 20 7 36 KA DT06 16 9 50 KD AA06 11 14 84
JH 5512 02 23 16 KA AD06 12 7 62 KA DT06 16 17 50 KD AA08 16 16 60
JK 1220 11 18 84 KA AD06 12 11 102 KA DT06 25 28 82 KD AE04 08 25 44
JL 1138 41 10 54 KA AD08 65 8 56 KA ED06 10 13 54 KD BA05 12 19 42
JL 1610 06 18 60 KA AD10 35 12 92 KA ED06 20 12 10 KD BA10 22 26 44
JL 1711 01 2A 48 KA CA05 16 2 96 KA ED06 25 25 30 KD DB10 18 3 58
JL 1711 02 8 48 KA CA06 50 16 88 KA ED06 35 9 2 KD DB10 18 20 84
JL 1711 02 12 96 KA CF06 12 11 4 KA ED06 35 11 32 KD DB10 18 11 92
JL 1810 29 17 112 KA CF08 30 7 92 KA ED06 45 22 28 KD DD08 15 13 62
JL 4020 04 8 118 KA DA08 14 5 108 KA ED08 12 4 118 KE AB10 10 7 18
JL 4022 07 15 118 KA DA08 20 11 62 KA EF06 30 16 72 KE AB16 10 18 40
JL 4036 00 13 66 KA DA08 45 11 108 KA EG06 14 10 4 KH AA20 15 15 60
JL 5810 65 4 4 KA DC05 10 12 42 KA EG08 30 8 84 KH AA20 15 3 66
JL 5810 66 2 4 KA DD06 08 22 118 KB BA04 16 8 112 KH AA20 15 4 84
JP 5810 18 8 46 KA DD06 10 11 118 KB BA04 16 4 116 KH AA20 15 12 84
JU 5112 14 5 8 KA DD06 14 2 98 KB BA05 12 12 64 KH AA25 20 11 60
JW 1318 07 6 78 KA DD06 16 8 64 KB BA05 30 14 112 KH AA32 25 3 66
JW 1710 07 13 98 KA DD06 16 15 64 KB BA06 16 19 72 KH BA08 28 23 86
JW 1710 16 16 98 KA DD06 20 8 64 KB CA04 16 8 36 KH DA04 08 7 20
151 152

KJ AA14 24 6 84 LD B000 01 24 82
KJ AB10 19 18 26 LD B000 02 27 82
KJ AC18 24 10 6 LD B000 16 28 86
KP AF60 04 6 24 LD B000 18 10 60
KP AF60 04 8 26 LD B000 19 11 84
KP BB63 01 2 72 LD B000 23 3 98
KP BC60 04 9 80 LD B000 23 3 98
KP BC62 02 13 80 LD F000 01 18 52
KP BC63 01 2 70 LH B000 01 26 86
KP BC63 02 15 80 LH D000 07 9 36
LA A000 56 21 60 NA 20 132
LA C000 05 19 92 NA 21 132
LA C000 20 26 90 PA 1718 10 6 48
LA C000 59 4 88 PA 2328 06 9 116
LA D000 85 20 60 PD 1318 53 1 78
LA D001 26 2 62 PD 1410 01 22 16
LA D001 37 12 108 PD 1716 16 14 48
LA D002 53 9 58 PD 5112 29 6 10
LA D002 61 2 62 PD 5310 29 7 14
LA D002 61 11 62 PD 5412 74 5 50
LA E000 18 10 30 PF 1312 20 5 80
LA E000 18 5 32 PF 1610 11 32 90
LA E000 18 12 52 PF 1610 12 35 90
LA E000 21 19 88 YD H190 01 1 112
LB U000 12 9 88 YD H190 02 3 104
LB U000 33 30 44 YD H310 01 4 92
LB U000 73 7 76 YD H310 02 5 92
LC A000 01 2 80 YD H310 03 5C 106
LC A000 10 13 108 YD H310 04 5D 106
LC B000 05 4 80 YD U220 03 5A 106
LC H000 01 9 66 YD U220 04 4A 106
LC L000 01 25 86 YD U220 04 5B 106
LC L000 01 6 114 YJ K110 02 4B 106
LD A000 69 14 84 YJ K110 02 5C 106
153 154

Pulsar 125

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Bajaj Auto Limited

Akurdi, Pune - 411 035. India.

All information contained in this manual is based on the latest

DOC. NO.: 71120129 REV. 03 OCT., 19

Copy rights : All rights reserved. No part of this publicatin may

01 SEP. 19 DH 1111 38 Stator Assembly 1 1 50 A Added

02 SEP. 19 Drum-Drum Parts added Drum-Drum Model parts added

03 OCT 19 YD U220 04 End Rod 1 4A 106 A

1 Cover Cylinder Head 2 32 Tube / Tyre / Rim 68

PLATE NO. : 33 PLATE NO. : 34

PLATE NO. : 43 PLATE NO. : 44 PLATE NO. : 48

PLATE NO. : 52 PLATE NO. : 55 PLATE NO. : 56

PLATE NO. : 57 PAGE NO. PLATE NO. : 57 PAGE NO.

125 Cover Cylinder Head

6 1 DH 1025 01 Kit cylinder head with cover 1 1 Refer kit list

125 SAI System

1 1 DK 1018 38 Unit SAI 1 1

6 DH 1212 08 Hose SAI Unit To Manifold 1 1

8 11 KA CF06 12 Bolt Socket - M6 1 1

125 Cylinder Head

1 DH 1025 01 Kit cylinder head with cover 1 1 Refer kit list

1 DK 1017 48 Rocker Arm Shaft - Intake 1 1

125 Camshaft & Tensioner

1 CS 1011 28 Gasket Tensioner Assembly 1 1

6 PD 5112 29 Sprocket Cam Driven 1 1

11 JC 1010 34 Tensioner Assembly 1 1

125 Cylinder and Piston

1 DK 1010 63 Gasket cylinder block 1 1

1 DH 1024 71 Crankshaft Assembly 1 1

1 DH 1025 08 Shaft assembly input 1 1

21 30 1010 61 ‘O’ Ring Sprocket Coller 1 1

125 Balancer & Balancer Idler Gear

1 DH 1024 75 Balancer Assembly 1 1

6 DH 1014 24 Spring Torsion Balancer Idler 2 2

125 Change Drum & Shaft Fork

1 DK 1011 59 Fork Gear Shift Input 1 1

1 2 DK 1011 60 Fork Gear Shift Output 2 2

8 6 DH 1013 89 Bolt Socket 1 1

125 Gear Change Mechanism

1 DH 1013 97 Lever Complete Gear Shifter 1 1

125 Engine Assembly & Crankcase RH

1 DH 1024 64 Engine assly. with starter motor 1 1

6 KP AF60 04 Bearing ball clearance & HN3 1 1

1 36 DH41 30 Kit assembly C'Case LH 1 1 Refer kit list

6 DH 1013 79 C’ Sunk Head Screw 3 3

21 39 1845 04 Hex with Flanged Bolt 1 1

26 DK 1012 37 Washer for Engine Tem. Sensor 1 1

125 Cover Clutch

6 DH 1011 42 Shaft Clutch Release 1 1

21 DK 1017 38 Decal DTS-I 1 1

125 Cover Magneto

1 52 DH13 17 Cover Magneto 1 1

6 39 0999 06 Pin Dowel 2 2

12 11 KA ED06 35 Bolt flanged small 2 2

1 15 KA DS05 10 Bolt flange - M5 x 0.8 x L10 2 2

125 Clutch Assembly

1 DH 1022 14 Clutch Assembly Complete 1 1

6 DH 1022 12 Spring Clutch Capacity 4 4

125 Oil Pump Assembly