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    Kiln Tire Creep Management

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    haziq
    Tire creep management is important for kilns to prevent damage. Due to temperature differences, the kiln shell expands more than the tires during operation. If the tires restrict shell expansion, it can permanently distort and crush refractory. To prevent this, the tires must remain loose on the shell so the shell can fully expand without catching up to the tires. Proper tire creep, where the shell revolutions exceed tire revolutions, ensures this differential expansion occurs safely without damage. Lubrication can cause undesirable slippage rather than the normal creep and must be avoided. Regular inspections are needed to monitor tire creep for safe kiln operation.

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    Kiln Tire Creep Management

    Uploaded by

    haziq
    95 views2 pages
    Tire creep management is important for kilns to prevent damage. Due to temperature differences, the kiln shell expands more than the tires during operation. If the tires restrict shell expansion, it can permanently distort and crush refractory. To prevent this, the tires must remain loose on the shell so the shell can fully expand without catching up to the tires. Proper tire creep, where the shell revolutions exceed tire revolutions, ensures this differential expansion occurs safely without damage. Lubrication can cause undesirable slippage rather than the normal creep and must be avoided. Regular inspections are needed to monitor tire creep for safe kiln operation.

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    Tire creep management is important for kilns to prevent damage. Due to temperature differences, the kiln shell expands more than the tires during operation. If the tires restrict shell expansion, it can permanently distort and crush refractory. To prevent this, the tires must remain loose on the shell so the shell can fully expand without catching up to the tires. Proper tire creep, where the shell revolutions exceed tire revolutions, ensures this differential expansion occurs safely without damage. Lubrication can cause undesirable slippage rather than the normal creep and must be avoided. Regular inspections are needed to monitor tire creep for safe kiln operation.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    95 views2 pages

    Kiln Tire Creep Management

    Uploaded by

    haziq
    Tire creep management is important for kilns to prevent damage. Due to temperature differences, the kiln shell expands more than the tires during operation. If the tires restrict shell expansion, it can permanently distort and crush refractory. To prevent this, the tires must remain loose on the shell so the shell can fully expand without catching up to the tires. Proper tire creep, where the shell revolutions exceed tire revolutions, ensures this differential expansion occurs safely without damage. Lubrication can cause undesirable slippage rather than the normal creep and must be avoided. Regular inspections are needed to monitor tire creep for safe kiln operation.

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    Tire Creep Management

    PURPOSE / OBJECTIVES

    Technical Description:
    What is creep and why is it so important
    Due to thermal expansion, a typical kiln grows in length by 4-6 inches from dead cold to its operating
    condition. Similarly the circumference also increases in size. Because the tire is much thicker than the
    kiln shell and somewhat proud of the general body of the kiln, its average temperature rise less than that of
    the shell. Thermal expansion, therefore, increases the diameter of the shell by a greater amount than it
    does the tire. If this differential expansion is not carefully accommodated the tire may restrict shell
    expansion, distort it permanently and the refractory in this area can be crushed, yielding undesirable
    results.
    Hence the tire must be loose on the shell. As kiln warms to operating condition, the shell circumference
    grows to more closely match the tire. It is desirable for the kiln shell growth to never quite catch up with
    the tire. Damage to either shell or refractory is thus avoided. A residual gap between shell and tire is
    therefore a matter of safety.

    Production:
    How to use this equipment
    Kiln Operation
    A drive motor whose torque is transferred to a pinion, which then moves the kiln girth gear, induces initial
    movement of the kiln. The kiln spring plates pull the kiln shell in a continuous rotation. The kiln shell must
    move into massive tires, which are loose around the kiln shell except for being held against longitudinal,
    uphill/downhill travel by retainer arrangement at their side faces. Tires are not locked for rotation with the
    shell - they must be driven.
    Rolling friction between shell pads and the tire bore zone should not be defeated by lubrication of rolling
    contact surfaces. Initial cold clearance between shell pads and tire bore zone is calculated in anticipation
    of eventual temperature and expansion differentials between the hot kiln shell and the relative cool tire at
    each support pier position.
    The shell pad outside diameter and circumference are smaller than the comparable tire inside dimensions.
    Therefore, the shell pads complete one revolution before the tire does. Starting with perfectly aligned
    match marks at pads and tire-side face, each revolution will show a separation of marks, called creep, that
    indicates shell travel greater than tire travel. This variation in rotation is a normal operating condition when
    the shell pads and the tire bore one are dry. Grease on these surfaces causes undesirable slippage to the
    detriment of proper operation
    Some people use the term slippage to denote creep. Slippage is an undesirable condition induced by
    using a high-lubricity grease lubricant. Normally, lubricant is used to protect contacting surfaces.

    Critical Parameters for Production:


    Possible Non-Compliance Cases
    Tools and Supports for Production:
    See the tire creep measurement method ---- .

    Maintenance:
    How to Maintain this Equipment

    Kiln Running Inspection Check sheets:

    METHODS & TOOLS

    PROCESS, EQUIPMENT, PARAMETER, MATERIAL OR PRODUCT IMPACTED

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