SANDVIK CH860 & CH865

CONE CRUSHER
TECHNICAL SPECIFICATION

Sandvik CH860 and Sandvik CH865 are

technologically advanced, mid-range cone crushers
designed for your mine’s specific requirements.
With a more than two-fold increase in performance
range compared to other crushers in their class,
Sandvik CH860 and Sandvik CH865 offer production
flexibility. Depending on crushing application, they Product picture to be placed here.
perform up to 30% better.

Sandvik CH860 is dedicated for high capacity

secondary crushing thanks to its 500kW motor
delivering higher power and more crushing force
at maximum throw. The aggressive crushing action
processes more ore, yet maintains product size,
giving customers more throughput. KEY FEATURES
Hydroset™ system Provides safety and setting
With the Sandvik CH865, the increased crushing adjustment functions
force facilitates higher size reduction, resulting in a
ASRi™ coupled with Automatically adapts the
finer product size and less circulating load in closed Hydroset™ crusher to varying feed
circuits. It’s particularly beneficial for tertiary and conditions ensuring maximum
pebble crushing applications. 24/7 performance

Mainframe is built as a For optimal strength and

Each crusher is supplied as a complete package with unibody without moving less components requiring
all functions working in harmony and with a motor parts maintenance
designed for exacting requirements. The Automatic
Top serviceability Lifting from above minimizes
Setting Regulation - ASRi™ control system enables risks, and allows for quicker and
real-time performance management, most tangibly safer maintenance
equaling maximized crusher performance and
Adjustable eccentric throw To exactly balance capacity to
productivity. the process thus harmonizing
the crushing stages

Constant liner profile Maintains the feed opening and

performance during the entire
service life of the liners

Wide range of crushing Choose from extra coarse

chambers suited for all crushing chambers with the
types of applications largest intake to extremely fine
crushing chambers

PLC controlled electric Reduces pressure peaks

dump valve for tramp iron and mechanical stress on
protection the crusher, greatly improving
reliability

Tank instrumentation Offers real-time monitoring of

monitoring system (TIMS) the crusher lubrication system
 GENERAL INFORMATION CRUSHING CHAMBERS
CH860 CH865
GENERAL DESIGN CRITERIA Mantle alternatives A, B, FF A, B, EF, OB
CH860 CH865 Concave alternatives EC, C, MC, M MF, F, EF, HR
Crusher type Cone crusher, hydraulically adjusted Alloys for mantles M1, M2, M7
Application Minerals processing and concaves

Crushing stage Secondary Tertiary, quartenary, Mantle and concave Plastic free, metallic contact
pebble backing material
Max. feed size 275 mm 100 mm Lifting tool for mantle Available as option
CSS range 13-51 mm 8-44 mm
Nominal capacity* 214–1,024 mtph 127–560 mtph
Ambient temperature -20°C to +40°C
CRUSHER DRIVE SYSTEM
(Contact Sandvik if outside range)

Altitude of site ≤ 2000 m MOTOR CHARACTERISTICS

(Contact Sandvik if outside range) Manufacturer WEG
Model HGF 450
Type Three-phase, squirrel cage

* Capacity is dependent on the crushing chamber, the eccentric Weight 5,880 kg

throw, the crusher’s setting and the feed material’s bulk density, Rated power 500 kW
crushability, size analysis, moisture content, etc. Frequency 50/60 Hz
Poles 6
Vibration resistance Motor is supplied with special
GENERAL CRUSHER DATA winding that is reinforced in order
to support the vibration levels
CH860 CH865
Insulation class F
Weight 39,710 kg 38,930 kg
Protection class IP65
Main frame Two-part unibody structure without
moving parts.
Cast steel.

Top shell Two-arm design CRUSHER DUST EXCLUSION

Four-arm design.
Bottom shell
Two inspection hatches. SYSTEM CHARACTERISTICS
Type Over-pressure air system
Feed hopper Rubber lined steel hopper.
Two inspection doors. Air input Blower (standard) or
Capacity 3,050 kg air regulator (option)
(bulk density 1,600 kg/m3)
Air quality Filtered
Feed level sensor Vegapuls 67 Air flow > 0.3 m3/min
Main shaft Supported at both ends Air pressure > 600 Pa when crusher is
Top spider bearing and bottom operating
eccentric bearing
Weight (blower, hoses) 25 kg
Eccentric bushings • 30, 34, 38, 42 Motor power 0.75 kW
(Throws – mm) • 42, 46, 50, 54, 58 Motor speed 2,800 rpm (50Hz)
• 58, 62, 66, 70 3,350 rpm (60Hz)
Eccentric speed 290 rpm (4.8 Hz) Phases 3
Max. motor power 500 kW Insulation class F
Drive Direct Protection class IP55
Safety coupling Omega
Pinion shaft speed 990 rpm (50 Hz)
1,190 rpm (60 Hz)
Subframe With rubber dampers
CH660 adaptor Available as option

Maintenance tool box Extractor for eccentric bushing.

Extractor for bottom shell bushing.
Extractor for step bearing
Additional lifting and maintenance tools
included

2 SANDVIK CH860 & CH865

CRUSHER TRAMP IRON PROTECTION LOWER FEED HOPPER
CH860 CH865
HYDRAULIC PRESSURE RELIEF VALVE No. of rubber liners 12 16
System description Mechanical spring loaded Max. weight 14 kg 9 kg
hydraulic valve
Material Sandvik Sandvik
WT6000 WT6000
rubber rubber

ELECTRIC DUMP VALVE (OPTION) Fastening method Bolted Bolted

System description Electrically controlled
hydraulic valve

Pressure transmitter and an electric pilot valve connected to a TOP SHELL SPIDER CAP
dedicated, rapid sampling PLC system Max. weight 372 kg
Hydraulic pressure 200 times per second Material Manganese steel
sampling rate Fastening method Bolts, seal with O-ring

Mechanical assembly
Weight 212 kg TOP SHELL ARM SHIELDS
Dimensions (LxWxH) 320x407x643 mm CH860 CH865
Heating elements 2 x 200 W No. of shields 2 2
Max. weight 125 kg 230 kg
PLC cabinet Material Manganese Manganese
Manufacturer Siemens steel steel
Dimensions (LxHxD) 760x760x300 mm Fastening method Bolted Bolted (welding*)
Weight 83 kg
Supply voltage 100-240 VAC
Phases 1 TOP SHELL RIM LINERS (CH865)
Frequency 50/60 Hz No. of liners 8
Power 750 W Max. weight 70 kg
Protection class IP66 Material Wear-resistant hardened steel
Control voltage 24 VDC Fastening method Bolted (welding*)
Communication interface Hard-wired communication
Customer feedback signals Electrical dump valve, ready
Electrical dump valve, open BOTTOM SHELL BODY LINERS
Hydroset oil pressure, error
Valve assembly temperature, error No. of liners 8
Electric pilot valve, error Max. weight 50 kg
Material Wear-resistant hardened steel
Fastening method Bolted
CRUSHER WEAR PROTECTION

SPLITTER (CH865) BOTTOM SHELL ARM LINERS

No. of wear components 16 No. of liners 4
Max. weight 11 kg Max. weight 200 kg
Material Metal Material Manganese steel
Fastening method Bolted Fastening method Bolted (welding*)

* No main frame welding.

UPPER FEED HOPPER
No. of rubber liners 12
Max. weight 10 kg
Material Sandvik WT6000 rubber
Fastening method Bolted

SANDVIK CH860 & CH865 3

 AUTOMATIC SETTING REGULATION - INTELLIGENT (ASRiTM) ELECTRICAL HARDWARE

ASRi is the cone crusher’s setting and regulation system. Hydroset drive unit
Power measurement unit
Power supply unit
MONITORING FUNCTIONS Cable kit
Power draw (kW or hp)
Hydroset hydraulic pressure (MPa or psi)
Main shaft position SOFTWARE PACKAGE (OPTIONAL)
Calculated CSS (based on main shaft position)
OPC Server
Lubrication oil temperature
• Enables a seamless integration with control systems such as
Liner wear SCADA and DCS
Historical data log • Allows total access to all the parameters in the ASRi
• Possibility to make ASRi adjustments remotely during operation

WINi
REGULATION FUNCTIONS (CRUSHING PROGRAMS) • Simultaneously control up to 9 different ASRi 2.x systems from a
Auto-load The ASRi aims to maintain the PC via an Ethernet network
maximum or desired load. • Control the ASRi remotely using the same graphical user interface
The crusher adapts the settings
in real time to match feed curve ASRi Reporter
variations and/or variations in • Export ASRi data to a PC for analysis and storage
feed material hardness. Operating system compability:
Auto-CSS The ASRi aims to maintain the • Windows 7, Windows Vista, Windows XP, Windows 2000
desired CSS
20 customized programs can be stored
CT86 TANK UNIT

OTHER FUNCTIONS GENERAL CT86 DATA

Automatic liner wear compensation Purpose Supplies oil to the crusher and
Push button setting calibration (metal-to-metal) pinionshaft lubrication systems
and to the Hydroset system

Control system The crusher lubrication

SAFETY FUNCTIONS system is monitored by
Protects the crusher from overload by automatically regulating the Tank Instrumentation
the crusher based on preset operational values Monitoring System (TIMS).

Remote push button setting calibration (metal-to-metal) No. of doors 3

Alarm severity levels: A, B or C. No. of inspection hatches 2 located on top of unit
Alarm log Cabinet material Metal
Dimensions (LxWxH) 2555 x 1403 x 1600 mm
Dry weight 1,600 kg (single main lubrication
OPERATOR’S PANEL pump model)
1,850 kg (incl. standby pump)
Wall mounted Panel mounted
(option)
Dimensions (LxHxD) 358x290x70 mm 350x290x88 mm
Weight 6.5 kg 5.6 kg

Operational temperature -20°C to +50°C -20°C to +50°C

Protection class IP65 (front) IP65 (front)
IP30 (rear)
Power supply 18-32 VDC 18-32 VDC

4 SANDVIK CH860 & CH865

HYDROSET SYSTEM PINIONSHAFT LUBRICATION SYSTEM
Oil tank reservoir capacity 233 liters System design Closed circuit, single pump,
gravity return.
Pump design Gear pump
Oil tank reservoir capacity 66 litres
Pump capacity 25 l/min (50 Hz) Pump design Gear pump
30 l/min (60 Hz) Pump capacity 0.70 l/min (50 Hz)
0.84 l/min (60 Hz)
Oil filter
No. of cartridges 1 Pump motor
Blocked filter sensor No Type Three-phase, squirrel cage
Power 0.25 kW (50 Hz)
Pump motor 0.28 kW (60 Hz)
Type Three-phase, squirrel cage Speed 935 rpm (50 Hz)
Power 7.5 kW 1,122 rpm (60 Hz)

Speed 875 rpm (50 Hz) Insulation class F

1,180 rpm rpm (60 Hz) Protection class IP55
Poles 2
Insulation class F Oil filter
Protection class IP55 No. of cartridges 1
Blocked filter sensor Pressure switch

MAIN CRUSHER LUBRICATION SYSTEM

System design Closed circuit, single pump, OVER-PRESSURE AIR SYSTEM
gravity return. Type Over-pressure air system
Oil tank reservoir capacity 600 liters Air input Blower (standard) or
Pump design Screw pump air regulator (option)
Standby pump Available as option Air quality Filtered
Pump capacity 216 l/min (50 Hz) Air flow 20 m3/h
208 l/min (60 Hz) Air pressure ~ 1 kPa
Weight (blower, hoses) 25 kg
Pump motor Motor power 0.37 kW (50 Hz)
Type Three-phase, squirrel cage 0.46 kW (60 Hz)
Power 9.2 kW Motor speed 2,800 rpm (50Hz)
Speed 1,475 rpm (50 Hz) 3,350 rpm (60 Hz)
1,180 rpm (60 Hz) Phases 3
Insulation class F Insulation class F
Protection class IP55 Protection class IP55

Oil filters
No. of filters 6
Blocked filter sensor Differential pressure sensor

Oil heaters
No. of heaters 3
Type Electrical immersion
Rating 2.0 – 2.2 kW depending on
voltage
Method Indirect heating
Phases 3

SANDVIK CH860 & CH865 5

 TANK INSTRUMENTATION MONITORING SYSTEM (TIMS) WATER/OIL COOLER (OPTION)
No. of units 1
The system monitors the instruments and safety devices in the
Dry weight 150 kg
tank unit for correct operation - via the plant’s control system -
of the various ancillary systems. Material Stainless steel
Mounting Stand alone or on CT86 tank
Oil volume 13 litres
MONITORING FUNCTIONS Oil pressure drop 0.13 MPa

Main crusher lubrication circuit Oil temperature Oil flow rate 216 l/min (50 Hz)
Oil flow 208 l/min (60 Hz)
Oil pressure Water flow rate 210 l/min ± 20
Differential pressure across filter
Inlet water temperature < 30°C
Oil tank temperature
Max. water feed pressure 0.30 MPa
Pinionshaft lubrication circuit Oil pressure Max. cooling capacity 53 kW
Differential pressure across filter
Over-pressure air system air
Temperature close to spider OFFLINE FILTER UNIT FOR MAIN LUBRICATION
(OPTION) MAIN LUBRICATION (option)

OPERATIONAL FUNCTIONS
Purpose Removes particles, degrading
Oil heaters particles, and water from the
Main lubrication oil pump main lubrication system in a
continuous slow offline filtration
Pinionshaft lubrication oil pump
process
Over-pressure fans
Air/oil coolers Model 27/108
Signal permitting operation of the crusher drive motor Oil capacity 40 litres
Dimensions (LxWxH) 650x450x1518 mm
Weight 125 kg
PLC CABINET Filter housing material Cast iron
Manufacturer Siemens Filter type B 27/27
No. of filter inserts 4
Communication interface Standard: Hard-wired
communication Blocked filter sensor Pressure switch
Optional: Profinet, Profibus, Filter insert material Cellulose
Ethernet/IP, Modbus RTU,
Filtration grade 3 µm absolute (β3 ≥ 75)
ControlNet, DeviceNet,
Modbus TCP Pump design Gear wheel
Pump capacity 400 l/h (50 Hz)
480 l/h (60 Hz)
Pump motor Three phase, squirrel cage
OIL COOLING SYSTEMS Protection class IP55
(FOR MAIN CRUSHER LUBRICATION)

AIR/OIL COOLERS MANUALS

No. of units 2
Dry weight (incl. stand) 522 kg Operator’s manual CH860 Any language
Material Aluminum CH865,
Oil volume 36 litres CT86, ASRi

Oil pressure drop 0.15 MPa Installation manual CH860 Any language
Oil flow rate 216 l/min (50 Hz) CH865,
208 l/min (60 Hz) CT86, ASRi
Motor power 5.5 kW Installation manual appendix CH860 Any language
Motor speed 935 rpm (50 Hz) CH865,
1,122 rpm (60 Hz) CT86, ASRi

Max. air flow 21,000 m3/hr Maintenance manual CH860 Any language
24,000 m3/hr CH865

Spare parts catalogue CH860 English only

CH865

6 SANDVIK CH860 & CH865

CH860 PERFORMANCE – NOMINAL CAPACITY* (MTPH)
Concave EC C MC M
Max. feed size (mm) Closed side setting (CSS) 130-150 120-140 95-110 –
Square hole size 235 200 160 125
Top size 275 230 180 140
Max. motor power (kW) 500 500 500 500
Eccentric throw (mm) 30-70 30-70 30-70 30-70

CSS (mm) 13 – – 233 214-300

16 231 261-365 251-452 231-540
19 248-414 280-578 269-628 248-597
22 265-583 299-697 288-671 265-619
25 282-658 318-742 306-714 282-658
29 305-711 343-801 330-771 305-711
32 321-750 363-846 349-814 321-750
35 338-790 382-890 367-857 338-790
38 355-829 401-935 386-900 355-829
41 372-869 420-979 404-942 372-869
44 389-908 439-1024 422-985 389-908
48 412-851 464-960 447-923 412-851
51 429-829 483-934 465-899 429-829

Mantle A/B A/B A/B A/B

* based on material with bulk density of 1,600 kg/m3

CH865 PERFORMANCE – NOMINAL CAPACITY* (MTPH)

Concave MF F EF HR
Max. feed size (mm) Square hole size 90 75 55 –
Top size 100 80 60 –
Max. motor power (kW) 500 500 500 –
Eccentric throw (mm) 30-70 30-70 30-70 –
CSS (mm) 8 – – 127-296 –
10 168 151-333 134-314 –
13 182-401 164-383 146-340 –
16 197-459 177-413 157-367 –
19 211-493 190-444 169-394 –
22 226-526 203-474 180-421 –
25 240-560 216-504 192-448 –
29 259-536 233-482 207-429 –
32 274-492 246-443 219-394 –
38 302-423 272-381 242-339 –
44 331 298 265 –

Mantle EF/OB EF/OB EF/OB A/B

* based on material with bulk density of 1,600 kg/m3

WEIGHT (KG)
CH860 CH865
Top shell assembly 11,780 11,000
Bottom shell assembly 12,520 12,520
Main shaft assembly 7,930 7,930
Pinion shaft housing assembly 670 670
Hydroset cylinder assembly 2,380 2,380
Feed hopper assembly 1,400 * 1,400 **
Eccentric assembly 1,850 1,850
Dust collar assembly 650 650
Hoses and protection assembly 530 530

Crusher weight 39,710 38,930

Subframe 4,700 4,700
Electric motor (max.) 5,900 5,900
Coupling and shaft 220 220
Tolat weight 50,530 49,750
(incl. subframe and drive)

* incl. cones ** incl. splitter

SANDVIK CH860 & CH865 7

 DIMENSIONS*
3612 mm (CH865)

3306 mm (CH860)

4353 mm (CH865)

4047 mm (CH860)
5902 mm 3150 mm

TS5-003-01/ENG/METRIC © Sandvik Mining 2015 SANDVIK is a registered trademark owned by Sandvik Intellectual Property AB in Sweden and other countries.
1200 mm
1600 mm

1646 mm
900 mm
1403 mm

3449 mm

2555 mm

* Always refer to the installation manuals

Sandvik Mining reserves the right to make changes to the information on this data sheet without prior notification to users. Please contact a
Sandvik representative for clarification on specifications and options.

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