OSEC® B-PAK Key Benefits

HYPOCHLORITE GENERATION SYSTEM • Inherently safe system design and

process controls
WALLACE & TIERNAN® PROCESS SYSTEMS
• Highest process efficiency
The OSEC® B-Pak system generates a 0.8 % sodium hypochlorite solution achieved without sacrificing
through the electrolysis of brine, consuming only water, salt and electricity. quality of hypochlorite solution
By producing hypochlorite on-site and on-demand, the system eliminates produced
concerns associated with transportation and storage of liquefied chlorine gas or
• Robust electrolyzer construction
commercial sodium hypochlorite solutions, making it ideal for any application
for reliable operation, ease of
requiring chlorination.
cleaning and access
Due to its low concentration, the hypochlorite solution generated by the OSEC
• Small system footprint, ease of
B-Pak system minimizes corrosion and degradation (loss of available chlorine
installation
during storage) issues typical of high-strength (10 –15 %) sodium hypochlorite
solutions. In addition, the system offers lower operating costs than commercial
hypochlorite, typically resulting in attractive payback periods. Compact Skid Design:
The OSEC B-Pak skid is designed
FULL FEATURE SKID-MOUNTED SYSTEM to minimize system footprint
Capacities to 5 kg/h (260 lb/day) while maintaining accessibility
to all components. The overall
The OSEC B-Pak system is available at the following equivalent chlorine
dimensions of the skid are the
generation capacities:
same for all capacities from 1.25
Model Capacity
to 5.00 kg/h (65 to 260 lb/
OSEC B-Pak 65 1.25 kg/h 65 lb/day
day). Skid-mounted components
OSEC B-Pak 130 2.50 kg/h 130 lb/day
are standard and sized to meet
OSEC B-Pak 195 3.75 kg/h 195 lb/day
the rated capacity of the skid.
OSEC B-Pak 260 5.00 kg/h 260 lb/day
Standalone components, such
The OSEC B-Pak skid is a fully automated, pre-packaged on-site as brine tanks and hypochlorite
hypochlorite generation system designed for fast and economical tanks, are sized and selected
installation, safe operation, and easy maintenance. Skids are shipped intact to meet application specific
and completely piped, wired and tested. requirements.
FEATURES (CONT.) EASE OF INSTALLATION AND MAINTENANCE
Fully Automated Operation: Installation Flexibility:
A PLC-based control system provides fully automatic The OSEC B-Pak skid is perfect for retrofit applications
operation of the entire process and monitors key or installation in existing buildings since it can pass
variables to ensure reliable operation of the system. through a standard doorway. The floor-mounted
Safety features such as run inhibit during a descaling transformer/rectifier cabinet on 3.75 kg/h and 5.00
process, and tank overfill protection are some of the kg/h (195 lb/day and 260 lb/day) is typically installed
many inherently safe interlocks built into the process adjacent to the OSEC B-Pak skid to minimize the length
controls. The control panel includes a touch-screen of interconnecting power cables.
human-machine interface (HMI) to provide user- Plug-and-Play Convenience:
friendly access to operators. The electrolyzer system is shipped pre-assembled,
Robust Single-Electrolyzer Design: pre-wired, and tested to verify hypochlorite production.
The OSEC® B-Pak unique electrolyzer design optimizes Once the system is on site the electricity supply, brine
salt and power consumption while providing easy solution and process water connections have to be
access to the cell components for maintenance. A clear connected to the skid. The common outlet pipe for
cast acrylic casing allows for visual inspection, and hypochlorite and hydrogen solution is piped to the
the improved end-connection cap design minimizes hypochlorite storage tank. For these works, the correct
the potential for leaks. The electrolyzer is arranged installation and regular maintenance, we recommend
horizontally for flow optimization; increasing residence our specially trained technicians.
time and heat transfer in each cell pass and minimizing Less Maintenance, Reduced Downtime:
hydrogen bubble size. The result is maximum All serviceable components are strategically arranged
process efficiency while yielding the highest quality on the skid as to facilitate quick access by maintenance
hypochlorite solution. personnel. The process water and brine management
subassembly is panel mounted on the skid. The
TECHNICAL DATA electrolyzer is situated on the frame so that it may
Power consumption: be accessed by the operator while standing upright.
Approx 4.2 kWh per kg (1.9 kWh per lb) chlorine Flexible hydraulic hose and electrical cables to the
electrolyzer make for easy connections and adjustment
Salt consumption: if needed. Piping and electrical connections are
Approx. 3.0 kg salt per kg (3.0 lb per lb) chlorine provided for the acid-cleaning system (sold separately).
Sodium hypochlorite strength:
0.8 % ± 0.05 equivalent chlorine
Dimensions (W x H x D):
1690 x 1820 x 750 mm (66” x 72” x 29.5”)
Weight: Max. 520 kg (1150 lb)
Power supply:
3/N/PE AC 400/230 V, 50 Hz (3/PE AC 480 V, 60 Hz)
Optional equipment:
Gas detector, integral acid cleaning kit,
integral heat exchanger

Auf der Weide 10, 89312 Günzburg, Germany

+49 (8221) 904-0 www.evoqua.com

OSEC and Wallace & Tiernan are trademarks of Evoqua, its subsidiaries or affiliates, in some countries.

All information presented herein is believed reliable and in accordance with accepted engineering practices. Evoqua makes no
warranties as to the completeness of this information. Users are responsible for evaluating individual product suitability for
specific applications. Evoqua assumes no liability whatsoever for any special, indirect or consequential damages arising from the
sale, resale or misuse of its products.

© 2015 Evoqua Water Technologies GmbH Subject to change without notice WT.085.095.000.DE.PS.0105
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