Single-width Airway Module, E-miniC

Service Manual
Host software version 3
Module hardware version 00

Single-width Airway Module, E-miniC

English
3rd edition
2098086–007
© 2017-2020 General Electric Company.
All rights reserved.
Due to continuing product innovation, specifications in this manual are subject to change without notice.
For technical documentation purposes, the abbreviation GE is used for the legal entity names, GE Medical Systems Information Technologies,
Inc. and GE Healthcare Finland Oy.

2 Single-width Airway Module, E-miniC 2098086–007

2020-08-25
 Contents
1 About this manual ....................................................................................... 7
Intended use of this manual......................................................................... 7
Intended audience of this manual ............................................................... 7
Manual conventions ..................................................................................... 7
Illustrations and names ................................................................................ 8
Related documents....................................................................................... 8
Product availability ....................................................................................... 8
Trademarks ................................................................................................... 8
Third party trademarks ............................................................................... 8
Manufacturer responsibility ......................................................................... 8
2 Module introduction .................................................................................... 9
E-miniC module introduction ....................................................................... 9
Module compatibility .................................................................................... 9
Airway gases equipment to patient connections with E-miniC, critical
care setup...................................................................................................... 9
Controls and connectors .............................................................................. 9
Measurement principle................................................................................. 10
CO2 measurement....................................................................................... 10
Main components ......................................................................................... 11
Gas sampling system.................................................................................. 11
MiniC sensor ................................................................................................ 14
CPU board.................................................................................................... 14
3 Planned and corrective maintenance .......................................................15
About the maintenance check procedures ................................................. 15
Planned maintenance................................................................................... 15
Replacement of planned maintenance parts*............................................ 16
Required parts ............................................................................................. 16
Replacing planned maintenance parts*.................................................... 16
Corrective maintenance ............................................................................... 17
Performing visual inspection........................................................................ 18
Performing functional check ........................................................................ 18

2098086–007 Single-width Airway Module, E-miniC 3

 Required tools.............................................................................................. 18
Making connections for the functional check ........................................... 18
Configuring monitor for CO2 functional check .......................................... 18
Testing E-miniC module features ............................................................... 19
Completing the functional check ............................................................... 21
4 Configuration and calibration....................................................................23
Configuration ................................................................................................ 23
Calibration and adjustments........................................................................ 23
Sample flow rate adjustment ..................................................................... 23
Gas calibration ............................................................................................ 25
5 Troubleshooting...........................................................................................29
Troubleshooting guidelines .......................................................................... 29
Performing visual inspection........................................................................ 29
Troubleshooting checklist............................................................................. 30
Gas sampling system troubleshooting ...................................................... 30
MiniC sensor troubleshooting..................................................................... 31
Viewing device information.......................................................................... 31
Service log files.............................................................................................. 31
Viewing log files........................................................................................... 31
Downloading log files.................................................................................. 31
Messages related to CO2 .............................................................................. 32
Troubleshooting CO2 measurement ........................................................... 34
6 Disassembly and reassembly.....................................................................37
Disassembly guidelines ................................................................................ 37
Serviceable parts......................................................................................... 37
Service limitations ....................................................................................... 37
ESD precautions .......................................................................................... 38
Protection from dust ................................................................................... 38
Before disassembly ..................................................................................... 38
Required tools.............................................................................................. 39
Disassembly procedures .............................................................................. 39
Detaching the module casing .................................................................... 39
Detaching the pump unit............................................................................ 39
Detaching the MiniC assembly................................................................... 40

4 Single-width Airway Module, E-miniC 2098086–007

 Reassembling the module .......................................................................... 40
7 Service parts.................................................................................................41
Ordering parts ............................................................................................... 41
Exploded view of Single-width Airway Module, E-miniC............................. 42
Gas exhaust connectors ............................................................................. 43
List of FRUs for E-miniC................................................................................. 44

2098086–007 Single-width Airway Module, E-miniC 5

6 Single-width Airway Module, E-miniC 2098086–007
About this manual
1
Intended use of this manual
This manual contains instructions for the planned and corrective maintenance of the
acquisition module. This manual must be used together with the monitor’s service
manual for important safety and installation information.
Use the manual as a guide for maintenance procedures and repairs considered field
repairable. Where necessary the manual identifies additional sources of relevant
information and technical assistance.
See the monitor’s service manual for an overview of the patient monitoring
system, information needed for system installation and for planned and corrective
maintenance of the monitor.
See the monitor’s supplemental information manual for the technical specifications,
default settings and compatibility information, including electromagnetic compatibility.
See the monitor’s user manual for the instructions necessary to operate the device
safely in accordance with its function and intended use.

Intended audience of this manual

This manual is intended for service representatives and technical personnel who
maintain, troubleshoot, or repair this device.

Manual conventions
This manual uses the following styles to emphasize text or indicate an action. Also
note the terminology conventions.
Item Description
bold Indicates hardware keys and connectors.
bold italic Indicates menu options, software keys and messages.
italic Indicates terms for emphasis.
> Indicates menu options to select consecutively.
select The word select means choosing and confirming.
supplemental In this manual, the phrase supplemental information refers to
information information that appears in the Supplemental Information Manual
or supplements provided.

NOTE Note statements provide application tips or other useful

information.

2098086–007 Single-width Airway Module, E-miniC 7

About this manual

Illustrations and names

This manual uses illustrations as examples only. Illustrations in this manual may not
necessarily reflect all system settings, features, configurations, or displayed data.
Names of persons, institutions, and places and related information are fictitious; any
similarity to actual persons, entities, or places is purely coincidental.

Related documents
● CARESCAPE monitor’s service manual
● CARESCAPE monitor’s user manual
● CARESCAPE monitor’s supplemental information manual
● Cleaning and Disinfecting Supplement
● Supplies and Accessories Supplement

Product availability
NOTE Due to continual product innovation, design and specifications
for these products are subject to change without notice.

Some of the products mentioned in this manual may not be available in all countries.
Please consult your local representative for the availability.

Trademarks
GE, GE Monogram, and CARESCAPE are trademarks of General Electric Company.

Third party trademarks

All third party product and company names are the property of their respective
owners.

Manufacturer responsibility
GE is responsible for the effects on safety, reliability, and performance of the
equipment only if:
● Assembly operations, extensions, readjustments, modifications, servicing, or
repairs are carried out by authorized service personnel.
● The electrical installation of the relevant room complies with the requirements
of the appropriate regulations.
● The equipment is used in accordance with the instructions for use.
● The equipment is installed, maintained and serviced in accordance with the
instructions provided in the related service manuals.
WARNING SAFETY HAZARD. To avoid risks to personnel and patient,
or damage to the equipment, only perform maintenance
procedures described in this manual. Unauthorized
modifications can lead to safety hazards.

8 Single-width Airway Module, E-miniC 2098086–007

Module introduction
2
E-miniC module introduction
This document provides information for the maintenance and service of the
Single-width Airway Module, E-miniC.
The Single-width Airway Module provides airway and respiratory measurements.
Letter C in the module name stands for CO2.

Module compatibility
For detailed information regarding module, monitor, and accessory compatibility, see
the supplemental information provided.

Airway gases equipment to patient connections

with E-miniC, critical care setup

1. E-miniC module
2. Sampling line connector on the water trap
3. Gas sampling line
4. Adapter with sampling line connector
5. Heat and moisture exchanger with filter (HMEF)

Controls and connectors

Front panel of the E-miniC module and the back of the module:

2098086–007 Single-width Airway Module, E-miniC 9

Module introduction

1. Water trap latch

2. Sampling line connector
3. Mini D-fend water trap
4. Sample gas outlet
There are two types of connectors as indicated in the following figure:

a. Module with Luer exhaust connector: use Luer gas exhaust lines.
b. Module with GE custom exhaust connector: use GE gas exhaust lines.

Connector Module Description

D25 connector E-miniC Module bus connector

Measurement principle
CO2 measurement
E-miniC is a side stream gas analyzer, measuring real time concentrations of CO2. It
is a non-dispersive infrared analyzer that measures absorption of the gas sample
by using an optical narrow band filter.
The infrared radiation detector is a thermopile.
Concentration of CO2 is calculated from absorption measured at 4.2 to 4.3 μm.
The following illustrates the absorbance of CO2:

10 Single-width Airway Module, E-miniC 2098086–007

 Module introduction

Main components
Gas sampling system
The sampling system draws a gas sample to the analyzer at a fixed rate. The gas
sampling system samples the measured air to the module and removes water and
impurities from it. A sampling line is connected to the water trap. The pump draws
gas through the sampling line to the miniC sensor. After the measurement, the gas is
exhausted from the sample gas out connector.
The sample flow is nominally 150 ml/min.
The following illustrates the MiniC block diagram:

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Module introduction

Mini D-fend
The sample is drawn through the sampling line. The gas then enters the module
through the water trap where it is divided into two flows, a main flow and a side flow.
The main flow goes into the analyzer. This flow is separated from the patient side by
a hydrophobic filter. The side flow creates a slight subatmospheric pressure within
the Mini D-fend water trap which causes fluid removed by the hydrophobic filter to
collect in the bottle.
Zero valve
The main flow passes through a magnetic valve before proceeding to the analyzer.
This valve is activated to establish the zero point for the MiniC sensor. When the valve
is activated, room air is drawn through a filter into the internal system and the gas
sensor.
Dehumidification tube
A dehumidification tube is used between the water trap and the zero valve to balance
the sample gas humidity with that of ambient air. The tube will prevent errors caused
by the effect of water vapor on gas partial pressure, when humid gases are measured
after calibration with dry gases.
Gas analyzers
After the zero valve and dehumidification tube, the gas passes through the miniC
sensor.

12 Single-width Airway Module, E-miniC 2098086–007

 Module introduction

Sample flow differential pressure transducer

The sample flow differential pressure transducer measures pressure drop across a
restrictor and calculates the sample flow from the pressure difference.
Working pressure transducer
The working pressure transducer measures differential pressure between the tubing
and ambient air near the miniC sensor. The following messages are based on the
obtained pressure values: Sample line blocked, Check Water Trap, Replace Water
Trap, and Check sample gas out.
Absolute pressure transducer
The absolute pressure transducer measures real-time ambient pressure.
Sampling pump
The gas sampling pump is a membrane pump run by a DC motor. Sample flow is
measured with a differential pressure transducer across a known restriction. The
motor is automatically controlled to maintain a constant flow even when the Mini
D-fend water trap ages and starts to get occluded. It also enables the use of sample
tubes with varying lengths and diameters.
NOTE In no occasion is the flow reversed towards the patient.

The following illustrates the gas tubing layout:

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Module introduction

MiniC sensor
The miniC sensor is a non-dispersive infrared analyzer measuring absorption of the
gas sample at 4.2 to 4.3 μm infrared wavelength, which is selected using an optical
narrow band filter. The IR lamp is a filament surrounded by thermal isolation. There is
a hole in the isolation, passing radiation to a conical measuring chamber with 3 mm
length. From the sample chamber, the radiation goes into a thermopile detector
with an optical filter in front of it.
The temperature sensor measures the temperature of the miniC sensor and it is used
for temperature compensation.
The miniC sensor is connected to the CPU board and they cannot be replaced
separately.

CPU board
The CPU board contains a processor, memories and all the analog signal processing
needed. A miniC sensor is attached to the board with a flexible PCB. Also supply voltage
and an RS485 serial channel are connected to the CPU board using another flex cable.
Analog signals (CO2, temperature, absolute and differential pressures, and lamp
current signals) are fed to a 16-bit A/D converter. The processor controls the A/D
converter and calculates the CO2 percentage and respiration rate from this data.
The processor controls sample flow by adjusting the pump voltage based on the
differential pressure signal. The processor also controls the current of the IR source
and keeps it constant.
Calibration data is stored on the EEPROM.

14 Single-width Airway Module, E-miniC 2098086–007

Planned and corrective maintenance
3
About the maintenance check procedures
This chapter describes the planned and corrective maintenance check procedures
for the product. To help ensure the equipment remains in proper operational and
functional order and maintains its essential performance and basic safety, follow the
corrective and planned maintenance instructions. The tests and the replacement of
planned maintenance parts that are related to the essential performance and basic
safety are marked with the *.
The cleaning precautions, cleaning requirements, cleaning procedures, and
recommended cleaning solutions are described in the monitor’s user manual or
supplemental information provided.
For details about cleaning, disinfecting and sterilizing the accessories, see the
instructions for use in the accessory package.
Record the results of the planned and the corrective maintenance check procedures
to the eCheckforms delivered in the electronic manual media.
WARNING SAFETY HAZARD. To avoid risks to personnel and patient,
or damage to the equipment, only perform maintenance
procedures described in this manual. Unauthorized
modifications can lead to safety hazards.

CAUTION EQUIPMENT DAMAGE. Do not apply pressurized air or gas to

any outlet or tubing connected to the monitor. Pressure may
destroy sensitive elements.

Planned maintenance
WARNING PATIENT SAFETY. Planned maintenance must be carried out at
the specified interval. Failure to implement the maintenance
schedule may cause equipment failure and possible health
hazards.

Perform the planned maintenance procedure completely every 12 months after

installation. Perform the procedure in the following order:
1. Replacement of planned maintenance parts *
2. Visual inspections
3. Functional check

2098086–007 Single-width Airway Module, E-miniC 15

Planned and corrective maintenance

Replacement of planned maintenance parts*

Required parts
Replace the following parts that wear in use at the following interval.
Description Pieces Replacement interval
Dehumidification tube 1 Once a year
Mini D-fendTM O-ring 2 Once a year
Zero valve air filter 1 Once every 3 years

GE recommends that you replace the Mini D-fend water trap and the gas sampling
line as part of the planned maintenance procedure.
NOTE: See the supplemental information provided for compatible accessories.

Replacing planned maintenance parts*

Replace the specified planned maintenance parts according to the following
procedure. For more information, see chapter Disassembly and reassembly and
chapter Service parts.
1. Replace the zero valve air filter once every 3 years.
a. Use a small flat blade screwdriver to pull the old zero line air filter.
b. Attach a new zero line air filter into place.

16 Single-width Airway Module, E-miniC 2098086–007

 Planned and corrective maintenance

2. Replace the dehumidification tube and check the condition of the internal tubing.
a. Replace the 300 mm dehumidification tube in the sample gas line between
the Mini D-fend water trap and the zero valve unit.
b. Check that the tubing inside the module is not contaminated. Any
contamination inside the tubing may indicate that the valve or sensor is
contaminated, too. This can increase a risk of faulty operation in valve or
sensor. You cannot clean the gas sensor in the field. Therefore, replace the
whole E-MiniC assembly with a new one.
NOTE: The dehumidification tubes do not include the silicon fittings they
connect to. Use the original silicon fittings unless they are damaged or leaking.
3. Replace the Mini D-fend O-rings.
a. Detach the Mini D-fend.
b. Detach the old rubber O-rings that are around the metal Mini D-fend
connectors e.g. using a small flat blade screwdriver. Pay special attention not
to scratch the metal Mini D-fend connectors and thus causing leaking.
c. Set the new rubber O-rings into place and attach a new Mini D-fend.

Corrective maintenance
Perform the following check procedure after any corrective maintenance, before
taking the product back into clinical use:

2098086–007 Single-width Airway Module, E-miniC 17

Planned and corrective maintenance

Required checkout procedure

Performed service activity Visual inspection Functional check
Front cover replacement All steps Not applicable.
Mini D-fend O-rings All steps Perform the following tests:
● Check the gas sampling system for
possible leakages. *
● Check sample flow rate. *
Module case opened either All steps All steps
for troubleshooting purpose
or for replacing any of the
internal parts.

Performing visual inspection

1. Detach the module from the module slot and check that:
a. The front cover is intact.
b. All connectors and intact, clean and attached properly.
c. The module casing and the latch are clean and intact.
d. The metal D-fend connectors and the D-fend O-rings are clean and intact.
e. The module and gas sampling tubes are clean and intact.

Performing functional check

Required tools
● A barometer.
● A mass flowmeter for measuring air flow, minimum measurement range 100-300
ml/min, accuracy 5% or better in the 100-300 ml/min range.
● P/N: 755534-HEL Calibration Gas Regulator.
● P/N: M1006864 Calibration Gas Regulator (US only).
● P/N: 755580 Calibration gas 5% CO2 and air, package of 4 cans.
● 3 m / 10 ft gas sampling line.
● A pressure manometer with either an integrated or separate pressure pump.
NOTE: See the supplemental information provided for compatible accessories.

Making connections for the functional check

Disconnect the module from the monitor, if connected.

Configuring monitor for CO2 functional check

1. Configure the CO2 waveform field to the monitor screen with adequate priority.
2. Select Gases > CO2 > Setup and configure:
FiO2 level: 21-40%

18 Single-width Airway Module, E-miniC 2098086–007

 Planned and corrective maintenance

Testing E-miniC module features

1. Check the gas sampling system for possible leakages. *
a. Disconnect the module from the monitor.
b. Connect a new Mini D-fend water trap to the module.
c. Connect a new gas sampling line to the sampling line connector in the water
trap.
d. Connect the other end of the gas sampling line to a pressure manometer
and a pressure pump.
e. Block the "Sample Gas Out" connector.
f. Pump 100 mmHg ± 20 mmHg pressure to the gas sampling system. Let the
pressure stabilize for approximately 10 seconds.
g. Check that the pressure reading does not drop more than 6 mmHg during 1
minute.
2. Check the sample flow rate. *
NOTE: Gas measurement is not available during the first 1 minute after the
module is connected due to warm-up. Message Calibrating Gas Sensor is shown
in the waveform field. Wait until warm-up is completed before proceeding with
the next steps.
NOTE: The ambient temperature and air pressure influence the flow rate
measured by the flow meter. A flow meter, which has been calibrated at 21.1°C
(70°F) and 760 mmHg (1013 mbar), measures the flow rate correctly under the
same conditions, i.e. in room temperature at sea level. A flow rate correction as
instructed by the manufacturer of the flow meter needs to be performed when
measuring flow rate under other conditions, for example in high altitude.
a. Connect the module with the gas sampling line to the monitor.
b. Connect the gas sampling line to the sampling line connector in the water trap.
c. Connect the other end of the gas sampling line to a flowmeter.
d. Check the sample flow rate reading from the flowmeter. The flow rate should
be within the specification limit 150 ± 25 ml/min.
NOTE: You need to readjust if the measured value is not within the specification
limits. Adjust the sample gas flow rate according to the instructions in section
Sample flow rate adjustment.
NOTE: If the sampling pump is noisy, it indicates possible problems with the
motor bearing. In this case GE Healthcare recommends that you replace the
noisy sampling pump with a new one.

2098086–007 Single-width Airway Module, E-miniC 19

Planned and corrective maintenance

3. Test the zero valve functionality. *

a. Connect the gas regulator to the calibration gas container.
b. Connect the end of the gas sampling line to the regulator on the gas container.
Leave the regulator overflow port open to room air.
c. Select Monitor Setup > Main Setup > Parameter Setup > Gases.
d. Select CO2 > Setup and check that Gas Module (Mod) has been selected as
Measurement Source.
e. Select Monitor Setup > Defaults & Service > Service Calibrations.
f. Enter the Username and the Password and press Enter to access the Service
/ Calibrations menu.
g. Select Gases.
h. Start feeding calibration gas. Wait until the CO2 value in the calibration menu
rises to approximately 5%.
i. Open the zero air valve to room air by selecting Zero valve : Off button (zero
position).
j. Check that the CO2 value in the calibration menu drops back near to 0%.
k. Stop feeding the calibration gas.
l. Turn the zero valve back to the normal measurement position by selecting
Zero valve : On button.
4. Perform the gas calibration according to the instructions in section Gas
calibration. *
5. Use a barometer to check the operation of the absolute pressure sensor. *
a. Check that the ambient pressure value shown in the Main menu for
calibrations does not differ more than ± 10 mmHg from the value shown by
the barometer.
6. Check the occlusion detection. *
a. Block the tip of the sampling line with your finger.
b. Check that the message Sample line blocked appears to the parameter
window within 30 seconds.
7. Check the air leak detection. *
a. Detach the Mini D-fend water trap.
b. Check that the message Check Water Trap appears to the parameter window
within 30 seconds.
8. Gas exhaust blockage *
a. Block the gas exhaust connector with your finger.
b. Check that the Sample gas out message appears in the parameter window
within 30 seconds.

20 Single-width Airway Module, E-miniC 2098086–007

 Planned and corrective maintenance

9. Check the airway gases. *

a. Breathe a minimum of 5 times to the tip of the sampling line.
b. Check that a normal CO2 waveform appears to the waveform field and the
EtCO2 and FiCO2 values are updated to the parameter window.
10. Check the apnea detection.
a. Stop breathing to the gas sampling line.
b. Check that an Apnea alarm appears to the message field within 30 seconds.

Completing the functional check

1. Select Discharge Patient or Reset Case to discard any changes made to the
monitor configuration during the functional check.
2. Disconnect the test setup.

2098086–007 Single-width Airway Module, E-miniC 21

Planned and corrective maintenance

22 Single-width Airway Module, E-miniC 2098086–007

Configuration and calibration
4
Configuration
There is no service configuration for this module.

Calibration and adjustments

Sample flow rate adjustment
Sample flow rate shall be adjusted:
● if the sample flow rate check failed.
Required tools
● A mass flowmeter for measuring air flow, minimum measurement range
100-300ml/min, accuracy 5% or better in the 100-300ml/min range.
● 3 m / 10 ft gas sampling line
NOTE See the supplemental information provided for compatible
accessories.

NOTE Use only accurate, properly maintained, calibrated, and

traceable calibration tools for the parameter calibration to
ensure measurement accuracy.

NOTE If the flowmeter unit is not ml/min, it shall be converted

to ml/min according to the instructions of the flow meter
manufacturer.

NOTE Refer to the flowmeter documentation for user instructions.

Making connections
1. Ensure that the module is connected to the monitor.
2. Ensure that you have a new Mini D-fend water trap in use.
3. Connect a new gas sampling line to the sampling line connector in the water trap.
4. Connect the other end of the gas sampling line to the flow meter.
NOTE Before checking or adjusting the sample flow, make sure there
is no leakage in the sampling system.

2098086–007 Single-width Airway Module, E-miniC 23

Configuration and calibration

Adjusting sample flow rate

1. Select Monitor Setup > Main Setup > Parameter Setup > Gases.
2. Select CO2 > Setup and check that Gas Module (Mod) has been selected as
Measurement Source.
3. Select Monitor Setup > Defaults & Service > Service Calibrations.
4. Enter the User Name and the Password and press Enter to get into the
Calibrations menu.
5. Select Gases.
6. Select the Sample Flow Adjustment: Start button.

7. Adjust the sample flow close to the nominal value 150 ml/min by using the Sample
Flow Gain up-down spinner controls:
a. To decrease the sample flow rate measured by the flow meter by
approximately 7.5 ml / min, add gain value by 0.05.
b. To increase the sample flow rate measured by the flow meter by approximately
7.5 ml / min, lower the gain value by 0.05.
8. Press Confirm to check the effect of the gain adjustment. Wait until the sample
flow value shown in the calibration menu returns near to the nominal value 150
ml/min and then check the actual measured flow rate from the flow meter.
9. Repeat steps 7 and 8 until the flow meter shows a 150 ± 25 ml /min flow rate.

24 Single-width Airway Module, E-miniC 2098086–007

 Configuration and calibration

10. Select the Sample Flow Adjustment: Stop button to save the new gain value to
the permanent memory of the module.
NOTE Adjust the flow rate according to the reading in the flow meter.
The flow rate reading in the calibration menu is measured
by the internal electronics and settles always back to the
nominal 150 ml /min independent on the real flow rate.

Gas calibration
WARNING ERRONEOUS READINGS. A failure in zeroing or calibrating
airway gases may cause inaccurate readings.

Gas calibration shall be performed:

● each time planned maintenance is performed.
● each time corrective maintenance is performed.
● each time calibration check (performed by the clinical user) fails.
Required tools
● P/N: 755534-HEL Calibration Gas Regulator
● P/N: M1006864, Calibration Gas Regulator, US only
● P/N: 755580 Calibration gas 5% CO2 and balance gas air, package of 4 cans
● 3 m / 10 ft Gas sampling line
● P/N 755587 QUICK CAL calibration gas, 5% CO2, balance gas O2, package of 4
cans, US only
NOTE See the supplemental information provided for compatible
accessories.

NOTE Use only the specified GE Healthcare calibration gas for the
gas calibration to ensure measurement accuracy. Do not
use any other calibration gases. Check the calibration gas
container's labeling to ensure that the calibration gas has not
expired.

NOTE Ensure that the gas regulator is functioning properly before

gas calibration. Refer to the gas regulator's Instructions for
Use letter for the annual maintenance instructions.

Making connections
1. Ensure that the module is connected to the monitor.
2. Ensure that you have a new Mini D-fend water trap in use.
3. Connect the gas regulator to the calibration gas container.
4. Connect a new gas sampling line to the sampling line connector in the water trap.
5. Connect the other end of the gas sampling line to the regulator on the gas
container. Leave the regulator overflow port open to room air.
The following illustrates how to connect a gas regulator to the calibration gas
container and a sampling line to the gas regulator:

2098086–007 Single-width Airway Module, E-miniC 25

Configuration and calibration

Calibrating gases
NOTE Gas calibration is not available during the first five minutes
after the module is connected. The message Gas calibration
is not available during first 5 minutes is shown in the lower
left corner of the gases calibration main menu. For maximum
accuracy, let the monitor warm up for 30 minutes before
starting calibration.

NOTE Gas calibration is not available during a Sample line blocked,

Check Water Trap and Check sample gas out alarm
condition. The message Gas calibration is not available due
to alarm condition is shown in the lower left corner of the
calibration menu. Resolve the alarm condition before starting
calibration.

1. Select Monitor Setup > Main Setup > Parameter Setup > Gases.
2. Select CO2 > Setup and check that Gas Module (Mod) has been selected as
Measurement Source.
3. Select Monitor Setup > Defaults & Service > Service Calibrations.
4. Enter the User Name and the Password and press Enter to get into the
Calibrations menu.
5. Select Gases.
6. Select the Gases Calibration tab.

26 Single-width Airway Module, E-miniC 2098086–007

 Configuration and calibration

7. The monitor will start automatic zeroing of the gas sensor. Wait until the message
Zeroing is replaced by the Zero OK message.
8. Wait until the message Feed gas appears.
9. Open the regulator and feed the gas. The measured gas concentration is
displayed in real-time in the gas calibration menu. Wait until the measured gas
concentration is stabilized and the Adjust message appears, then close the
regulator.
10. Use the up-down spinner controls to adjust the CO2 and O2 values displayed in
the calibration menu until they match the values on the calibration gas container.
Regarding the O2 compensation:
‒ If you use calibration gas, P/N 755580, leave the O2 level to 20 %.
‒ If you use calibration gas, P/N 755587, adjust the O2 level to 95 %.
11. Confirm by selecting Accept.
12. If the calibration is successful, the message Calibration OK is displayed for a few
seconds. If the calibration fails, the message Calibration error appears instead.
In this case, start a new calibration by selecting Recalibrate.
NOTE The message Zero error is shown in case the zeroing fails.

NOTE The message Calibration error is shown, if you do not start

feeding gas within one minute after the automatic zeroing
is completed, or if the calibration fails due to too large gain
adjustment.

2098086–007 Single-width Airway Module, E-miniC 27

Configuration and calibration

28 Single-width Airway Module, E-miniC 2098086–007

Troubleshooting
5
Troubleshooting guidelines
This chapter focuses on troubleshooting technical problems. Refer to the user manual
for troubleshooting monitoring problems and clinical configuration issues.
If a problem remains, contact technical support for service. To ensure accurate
problem solving, please be prepared to provide the following information:
● Product name and serial number or UDI
● Hardware and software versions
● Detailed problem description
● Error messages, if any
● Configuration information (or settings file)
● Service Logs
● The troubleshooting you have done so far
Perform the specified corrective maintenance check after any corrective maintenance
to the product.

Performing visual inspection

Before any detailed troubleshooting, complete a thorough visual inspection for the
module.
1. Remove the module and check that:
a. The front cover is intact.
b. All the connectors are intact, clean, and attached properly.
c. The module casing and the latch are clean and intact.
d. The Mini D-fend latch is moving properly.
e. The metal Mini D-fend connectors and the D-fend O-rings are clean and intact.

2098086–007 Single-width Airway Module, E-miniC 29

Troubleshooting

2. If you suspect that there are loose parts or cable connections inside the module,
remove the two screws from the back of the module to detach the module box,
and check that:
a. All the screws are tightened properly.
b. All the cables are connected properly.
c. The tubes are not pinched, and there are no sharp bends on them.
d. All the tubes are connected properly.
e. There are no loose objects inside the module.

Troubleshooting checklist
The following simple troubleshooting hints may help you to localize and isolate a
functional problem to the correct unit. Ensure that the monitor is turned on and the
module is connected:
● Check if there are any messages shown in the display message field. Find the
possible cause and solution from the 'Messages' section later in the chapter.
● Check that the connected modules are compatible with the monitor system.
Compatibility information can be found from the CARESCAPE monitor supplemental
information manual.
● Check that there are no duplicate modules connected to the monitor. List of
identical modules can be found from the CARESCAPE monitor supplemental
information manual.
● Connect the accessories to the module. Check that the parameters measured by
the module are configured to the display with adequate priority and the parameters
are shown to be active (Monitor Setup > Screen Setup > Upper Parameter Area).
● Do a visual check to the accessories used with the module. If in doubt, replace
the accessories with known good ones.

Gas sampling system troubleshooting

● Faults which can occur in the sampling system are: leaks or blockages in the
tubing, failure of the sampling pump or the magnetic valves, or diminishing of the
flow rates because of dirt or other matter accumulating in the internal tubing
or failure of pressure sensors.
● Whenever you inspect the sampling system and always after having done any
work on the sampling system, check the sampling system for leakages and check
the flow rate.
● The Mini D-fend water trap should be replaced when the Replace Water Trap
message appears.
● If any liquid has entered the IR sensor unit due to water trap filter failure, contact
GE Healthcare service.
● If the sampling pump is noisy it indicates possible problems with motor bearing. In
this case it is recommended to replace the noisy sampling pump with a new one.
● Check that the tubing inside the module is not contaminated.
Any contamination inside the tubing may indicate that the valves or sensors are
contaminated, too. This can increase the risk of faulty operation in valves or
sensors. You cannot clean the valves or gas sensors in the field. Therefore, if you

30 Single-width Airway Module, E-miniC 2098086–007

 Troubleshooting

noticed any contamination in the module tubing, replace the entire module and
send the module to GE Healthcare for factory service.
NOTE: All internal tubes are mechanically fragile. Sharp bends may cause leaks and
occlusions.

MiniC sensor troubleshooting

● The CPU contains factory calibration data for the miniC sensor. Thus, they cannot
be replaced separately in the field. In case of failure, replace the complete miniC
assembly.

Viewing device information

To view the hardware, software and configuration information of the monitor, modules
and/or connected devices:
1. Ensure that the module is connected to the monitor.
2. Log in to the service interface.
3. Select Information.
4. Select an item on the side navigation menu or scroll down the page to view the
information.

Service log files

The monitor collects information about different system events, errors and alarms to
log files to help troubleshoot equipment problems. The following service logs may
contain related useful information:
● System Logs records different system events, messages, clinical alarms, user
interactions and internal communication events.
● EMBC Logs records module communication events and errors for E-series
acquisition modules.

Viewing log files

1. Log in to the service interface.
2. Select Diagnostics > View Logs.
3. Select the log you want to view. The contents of the selected log file are shown
on the screen.

Downloading log files

For security reasons, the contents of the log file(s) will be encrypted with a
user-selectable password before the download. Provide the password in a secure way
only for the authorized receiver of the log file. Use 7-Zip open-source file archiver
(http://7-zip.org/) and the password to decrypt the downloaded log file.
1. Log in to the service interface.
2. Select Diagnostics > Download Logs.
3. Select the log(s) you want to download.
4. Provide a password to encrypt the contents of the log file. This password is
user-selectable.

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Troubleshooting

5. Depending on your access to the service interface:

a. If you are using a service PC, you can save the log file to any storage device
connected to the service PC.
i. Select Download.
ii. Save the log file according to the instructions provided by the web browser.
The steps to download the log file to a service PC depend on the web browser
used. The web browser may also notify you about security issues. Refer to the
web browser documentation for details.
b. If you are using the local, integrated service interface, you can save the log file
to a USB flash drive that is connected to one of the monitor's USB ports:
i. Select Save to USB storage to save the log file to the USB flash drive.
The log file is saved always to the root directory of the USB flash drive.
NOTE Do not disconnect the USB flash drive until
downloading is complete.

6. Send the log file and the password in a secure way to GE Service for further
investigation.

Messages related to CO2

For information regarding alarm priorities and escalation times, see the supplemental
information provided.
Make sure you are familiar with the generic layout of the screen. This will help you identify
where on screen the following messages appear. The message location is indicated with the
following abbreviations:
● al. area = alarm area
● param. = parameter window
● report = report view
● wavef. = waveform area

Message Location Possible causes Suggested actions

Check Water TrapCheck al. area Water trap is not connected. Connect water trap to the
water trap and sample wavef. Air leak inside the internal tubing. module.
gas out. Press Normal Check internal tubing for
Screen to continue. leakages. Replace, if necessary.
Sample line al. area Gas sampling line is blocked. Check external gas sampling
blockedContinuous param. Water trap container is full. line for blockages. Replace, if
blockage. Check sample needed.
line and water trap. wavef. Water trap is occluded.
Empty the water trap container.
Internal tubing is blocked.
Replace the water trap.
Check internal tubing for
blockages. Replace, if needed.

32 Single-width Airway Module, E-miniC 2098086–007

 Troubleshooting

Message Location Possible causes Suggested actions

Check sample gas al. area The sample gas outflow is Check the sample gas out
outCheck water trap wavef. blocked. connector in the front panel and
and sample gas out. Internal tubing is blocked. the exhaust line for gas return or
Press Normal Screen to scavenging for blockages.
continue. Pump failure.
● If the sample gas is returned
to the patient circuit, check
that there is no occlusion in
the tubing.
● If the sample gas outlet is
connected to a scavenging
system, make sure an open
system is used where gas is
removed in room pressure.
Check the internal tubing for
blockages. Replace, if needed.
Check sample pump operation
by measuring the sample gas
flow rate. Replace pump, if
needed.

Replace Water Trap al. area Defective or contaminated Mini Replace Mini D-fend water trap.
param. D-fend. Check sample and reference
Occlusion in internal tubing. flows. Perform a visual check for
the internal tubing. Remove the
cause for occlusion.

Calibrating param. CO2 calibration is in progress. Wait until calibration is

calibration completed successfully.
menu
Zeroing param. CO2 zeroing is in progress. Wait until zeroing is completed
calibration successfully.
menu
wavef.
Zero error param. Autozeroing during Check the zero valve operation.
calibration measurement or in the Replace zero valve and filter.
menu beginning of gas calibration
failed.
Calibration error param. Feeding calibration gas was Recalibrate.
calibration not started within 1 minute Use the specified calibration gas.
menu after the automatic zeroing was
completed.
Calibration was failed due to too
large gain adjustment.
Wrong calibration gas used.

2098086–007 Single-width Airway Module, E-miniC 33

Troubleshooting

Message Location Possible causes Suggested actions

Apnea deactivated param. Apnea alarm start-up conditions Apnea alarm detection is
are not reached. activated after the 3 breaths are
detected.
Sensor INOP wavef. Ambient pressure is too high or Check ambient pressure from
low. the Gas Calibration menu.
No response from the gas Replace miniC assembly.
module, high temperature Return the module to GE
inside the module or EEPROM Healthcare for service.
checksum failure.
Calibrating gas sensor wavef. Gas measurement is not Wait until warm-up is completed.
available during the first 1
minute after the module is
connected due to warm-up.
Over Scale wavef. Incorrect CO2 scale. The CO2 Change CO2 waveform scale.
waveform clipped because
EtCO2 value exceeds the upper
limit of the current scale.
Low gas sample flow al. area. Sample flow deviates to less Check sample flow rate. Adjust,
than 80% module specific if needed.
nominal flow value. Check or replace gas sampling
Gas sampling line, gas output, line, water trap, or internal
water trap, or internal tubing is tubing.
blocked. Replace pump unit.
Pump failure.
Incompatible gas module al. area. Incompatible gas module Check the compatibility of the
detected by the monitor. gas module.
Gas measurements al. area. The module is disconnected. Reconnect the module.
removed
Identical gas modules al. area. The monitor detects CO2 Remove excess modules
measurements from two or providing CO2 measurement.
more modules.

Troubleshooting CO2 measurement

Problem Possible clinical cause Possible technical cause What to do
Too low EtCO2 value ● sudden decrease in ● leak in sampling ● Check all connections.
circulation system
● Check calibration.
● pulmonary embolism ● calibration error
● Check the host
● hyperventilation ● high by-pass flow from device’s humidity
ventilator compensation type:
● very large dead-space
Wet(BTPS) / Dry(ATPD).
● incorrect humidity
● large shunting
compensation
Too high EtCO2 ● hypoventilation ● Water trap ● Change Mini D-fend.
contamination
● increased metabolism ● Check calibration.
● calibration error

34 Single-width Airway Module, E-miniC 2098086–007

 Troubleshooting

Problem Possible clinical cause Possible technical cause What to do

● incorrect humidity ● Check the host

compensation device’s humidity
compensation type:
Wet(BTPS) / Dry (ATPD).
No response to breathing ● apnea ● sampling line or water ● Check all connections.
● gas sample line trap loose or blocked
● Check that the outlet
disconnected (air leak)
is open.
● sample gas out
blocked
EtCO2 over scale >20% ● abnormally high ● CO2 sensor ● Contact your local
Shown until 32%, EtCO2 (permissive contaminated service representative.
specified range 0...20%. hypercapnia)
● Water trap ● Change Mini D-fend.
malfunction
EtCO2>PaCO2 ● unit is mmHg or kPa ● Dry gas as default ● Change to Wet gas
and EtCO2 is close to from the Default
arterial PCO2 Setup > Care
unit Settings >
Parameters menu.
Abnormally high (or Pressure transducer Replace the miniC.
low) response to CO2, failure.
or sudden occlusion
message.
Unable to perform gas Gas calibration is not Wait until warm-up is
calibration. available during the completed.
first 5 minutes after the Resolve the alarm
module is connected. condition before starting
Message Gas calibration calibration.
is not available during
the first 5 minutes is
shown in the calibration
menu.
Gas calibration is not
available during Sample
line blocked, Check
Water Trap, and Check
sample gas out alarm
condition. Message
Gas calibration is not
available due to alarm
condition is shown in the
calibration menu.

2098086–007 Single-width Airway Module, E-miniC 35

Troubleshooting

36 Single-width Airway Module, E-miniC 2098086–007

Disassembly and reassembly
6
Disassembly guidelines
Field repair of the device is limited to replacing field replaceable units (FRUs) and
planned maintenance parts.
WARNING ERRONEOUS READINGS. To prevent erroneous readings,
always perform gas sampling system leak test after the
module cover is reassembled.

WARNING ERRONEOUS READINGS. To prevent erroneous readings,

always perform gas calibration after any planned or corrective
maintenance.

NOTE Only qualified service personnel should perform field

replacement procedures.

NOTE Perform the specified corrective maintenance check after any

corrective maintenance to the product.

Serviceable parts
● MiniC assembly, including the following components (CPU board, miniC sensor,
pump unit, tubing unit and zero valve and pressure transducers).
● Tubing unit.
● Pump unit.
● Zero valve.
● Air filter.
● Mini D-fend O-rings.
● Dehumidification tube.
● Mini D-fend.
● Mechanical parts listed in the service parts chapter.

Service limitations
The following parts are not serviceable:
● MiniC sensor and CPU board cannot be replaced separately.
NOTE: The CPU contains factory calibration data for the miniC sensor. In case of
failure, replace the complete MiniC assembly. Attempts to repair or calibrate the

2098086–007 Single-width Airway Module, E-miniC 37

Disassembly and reassembly

unit elsewhere will adversely affect operation of the unit. The information provided
in this document is for reference only.

ESD precautions
All external connectors of the device are designed with protection from ESD damage.
However, if the device requires service, exposed components and assemblies inside
are susceptible to ESD damage. This includes human hands, non-ESD protected work
stations or improperly grounded test equipment. The following guidelines may not
guarantee a 100% static-free workstation, but can greatly reduce the potential for
failure of any electronic assemblies being serviced:
● Discharge any static charge you may have built up before handling semiconductors
or assemblies containing semiconductors.
● Wear a grounded, antistatic wristband or heel strap at all times while handling or
repairing assemblies containing semiconductors.
● Use properly grounded test equipment.
● Use a static-free work surface while handling or working on assemblies containing
semiconductors.
● Do not remove semiconductors or assemblies containing semiconductors from
antistatic containers until absolutely necessary.
● Do not slide semiconductors or electrical/electronic assemblies across any surface.
● Do not touch semiconductor leads unless absolutely necessary.
● Store the semiconductors and electronic assemblies only in antistatic bags or
boxes.
● Handle all PCB assemblies by their edges.
● Do not flex or twist a circuit board.

Protection from dust

WARNING EQUIPMENT DAMAGE AND ERRONEOUS READINGS. Module
must be handled with care to prevent dust from entering the
gas sampling system.

The gas sampling system must be protected from dust entering the tubes, valves
and other components. In order to achieve this goal, the following measures must
be taken:
● Always connect the mini D-fend water trap to the module.
● Have a clean and dust-free working environment during all service procedures.
● Minimize the times with any open connections in the gas sampling system.
● Always close the open tube connections of the sampling system when not working
on the module.
● Remove the protective caps on the gas pump only immediately before assembling
it to the module.
● The clothing of the service person must be such that the dust risk has been taken
into account.

Before disassembly
● Note the positions of any wires or cables. Mark them if necessary to ensure that
they are re-assembled correctly.

38 Single-width Airway Module, E-miniC 2098086–007

 Disassembly and reassembly

● Save and set aside all hardware for reassembly.

Required tools
● Flat blade screwdriver
● Pozidrive screwdriver
● Antistatic wristband

Disassembly procedures
For reference, see the exploded view in Service parts chapter.

Detaching the module casing

To disassemble the airway module (see the exploded view of the module in chapter
Service parts):
1. Remove the two screws from the back of the module.
2. While pressing the release latch, pull the module casing slowly backwards and
remove it from the main body.

Detaching the pump unit

1. Detach the front cover of the module by releasing the snaps that hold the front
cover to he front chassis unit by using a small flat blade screwdriver. There are 2
snaps on both sides of the module and 1 snap on the top.
2. Remove the module casing.
3. Unplug the two tubes from the back of the front chassis.
4. Detach the front chassis from the metal frame by removing the two screws.
5. Unplug the hose of the pump.
6. Disconnect the pump’s cable from the CPU board.

2098086–007 Single-width Airway Module, E-miniC 39

Disassembly and reassembly

7. Remove the two screws that connect the pump unit to the board.

Detaching the MiniC assembly

1. Detach the front cover of the module by releasing the snaps that hold the front
cover to he front chassis unit by using a small flat blade screwdriver. There are 2
snaps on both sides of the module and 1 snap on the top.
2. Remove the module casing.
3. Unplug the two tubes from the back of the front chassis.
4. Detach the front chassis from the metal frame by removing the two screws.
5. Detach the MiniC assembly from the metal frame by removing the three screws.
6. Disconnect the flex board from MiniC assembly.

Reassembling the module

1. Reassemble in reverse order. Make sure that:
a. All screws are tightened properly.
b. All cables are connected properly.
c. Tubes are not pinched and there are no sharp ends on them.
d. All tubes are connected properly.
e. There are no loose objects inside the module.

40 Single-width Airway Module, E-miniC 2098086–007

Service parts
7
Ordering parts
To order parts, contact your local GE representative. Contact information is available
at www.gehealthcare.com. Make sure you have all necessary information at hand.

2098086–007 Single-width Airway Module, E-miniC 41

Service parts

Exploded view of Single-width Airway Module,

E-miniC

42 Single-width Airway Module, E-miniC 2098086–007

 Service parts

Gas exhaust connectors

There are two types of connectors as indicated in the following figure:

2098086–007 Single-width Airway Module, E-miniC 43

Service parts

a. Luer exhaust connector

b. GE custom exhaust connector

List of FRUs for E-miniC

Part number Description
M1026943 Front Cover, E-miniC (#5)
M1026941 Front Cover, USA, E-miniC (#5)
M1027134 Front Chassis Unit, E-miniC (#2)
NOTE: Excludes the latch (#6) and torsion spring (#7)
NOTE: Use this FRU with the module with Luer gas exhaust connector
(a).
5697238 Front Chassis Unit, E-miniC (#2) (SUB)
NOTE: Excludes the latch (#6) and torsion spring (#7)
NOTE: Use this FRU with the module with GE custom gas exhaust
connector (b).
2083166-001 Pump Unit, E-MiniC (#15)
2099523-001 E-MiniC assembly, including the following components:
● CPU board
● Mini CO2 sensor with EMI cover
● Pump unit (#15)
● Tubing unit (#17)
● Dehumidification tube (#11)
● Magnetic valve, zero valve (#12)
● Pressure transducer
● Air filter (#16)
● 3 mounting screws (#19)
M1013717 Tubing unit (#17)

44 Single-width Airway Module, E-miniC 2098086–007

 Service parts

Part number Description

M1206392 FRU, E-Modules Hardware kit:
● 2 mounting screws for metal frame (#14)
● 2 mounting screws for front chassis unit (#18)
● 2 mounting screws for module casing (#8)
● Latch (#6)
● Torsion spring (#7)
● Membrane keypad (not used in this module)
879184 Metal frame (#9)
M1024360 Frame, E-miniC (#10)
2107756-001 Module Connection Flex, E-miniC (#13)
8002173 Connector for D-fend, miniC (#3)
656565 O-RING, 2.5x1.6 (#4)

2098086–007 Single-width Airway Module, E-miniC 45

Service parts

46 Single-width Airway Module, E-miniC 2098086–007

content
Single-width Airway Module, E-miniC

GE Healthcare Finland Oy
Kuortaneenkatu 2
FI-00510 Helsinki
Finland
Tel: + 358 10 39411

www.gehealthcare.com

www.gehealthcare.com