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Abstract
As a result of the globalization of economic activity and of the rapid development of information technology,
businesses have begun to develop and implement global networks to integrate sources of supply, production and
distribution of finished products. Thus, on the one hand, we witness a shift from local (national) or international value
chains to regional and global value chains; on the other hand, there was a shift from producer and consumer-
determined chains to integrated chains and further on to production and consumption networks.
This paper proposes a review of the evolution of value chains, from local to global, with a special focus on the
influence of two factors especially important to the definition of value chains, namely the market liberalization process
and technologic progress. If in the past logistics had a rather marginal influence on a company’s international
success, it has steadily become one of the major factors that contribute to competitiveness assurance on a global
scale.
Our objective is to highlight recent tendencies in value chain management, by analyzing the logistic strategy and
experience of the main player in the Romanian automobile market, the company Automobile Dacia. Thus, this paper
may represent an important source of information for the managers of companies operating in the automotive
industry.
Keywords: value chain; value chain management; competitiveness; Dacia; Renault, Romania.
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consumer. The goal is to achieve maximum value with minimum different value creation points in order to maximize the added
costs. This is an operational approach, in which each phase of value for the client.
the economic process is considered able to create value, insofar The supply chain is a component of the supply network in
as it allows the sale – at each and every stage – at a price higher which raw materials, intermediate products and finished goods
than the involved costs, without considering the value source. are made as products exclusively via a chain of interconnected
The value chain model has been developed gradually, by the processes, where each process provides input to the subse-
convergence of several theoretical sources in the field of quent one.
business and economics, as well as by capitalizing on the Both the supply chain and the supply network presuppose a
practical management and marketing experience gained inside flow of materials and information, as they make the connection
organizations/firms. The basic idea is the need to manage a between firms/organizations to serve the final customer. How-
chain of activities that go beyond the company (and even the ever, the network represents a more complex structure, in which
country or the region) with a view to efficiently doing business organizations may be interconnected (cross-linked), with reci-
and achieving business performance. procal exchange between them, while the chain is a simple,
sequential, unidirectional set of connections (Harland, C.,
2.1. Global Value Chain Lamming, R.C., Zheng, J., Johnsen, T., 2001). The supply chain
presupposes the movement of material flows from the raw
In the 1990s, the concept of global value chain was material source to the finished product. The supply network
introduced in the field of worldwide industrial development emphasizes the connections established between organizations
analysis (Gereffi, G., Korzeniewicz, M., 1994; Daniels, J., and the way in which materials and information circulate within
Radebaugh, L., Sullivan, D. 2009). The analysis of this concept this system. The value chain emphasizes the way in which value
was later integrated in the development policy of the World is created within the supply chain/ network.
Bank, or the United Nations Conference on Trade and De- The emergence of global value chains represented a cata-
velopment and the Organization for Economic Cooperation and lytic factor to the change of the international environment of
Development. investment and trade, with major consequences both on states’
Nevertheless, theoretical approaches, namely academic politics and on companies’ business strategies (Gurria, 2012).
research, concentrates on the interaction between information Due to global value chains the degree of economic integration in
and processes, in order to rationalize the various activities within the global environment increased significantly, while multina-
the supply chain, in order to obtain pre-determined results or tional organizations came to play an increasingly important part
optimal solutions; different, applicative approaches, namely in the domain of international business. Similarly, there were
management practice, aims at conceiving and implementing changes in the configuration of economic activity on a global
efficient strategic solutions adequate to the specific conditions of scale, and new types of production networks emerged.
the sector and business environment (Tang, C.S., Teo, C-P., On the one hand, the development of strategic alliances and
Wei, K.-K., 2008). business partnerships led to the identification of new business
There are various approaches to the value chain concept. A success factors, improving production and marketing techniques
first approach is from the perspective of the producer, which and management practices. On the other hand, technological
gave rise to the concept of supply chain. This presupposes, on changes, especially the drastic reduction of communication costs
the one hand, the activities that unfold post-production – (an important component of transaction costs) triggered
referred to as logistic operations, which also generated the changes in the development and management, or co-ordination,
name of logistic chain, and on the other, pre-production of value chains/networks.
operations, namely supply, hence the name of supply chain. The Global value chains/networks also generate the deepening
concept of Supply Chain Management (SCM), originates in the of global interdependencies, increasing the role of multinationals
domain of strategic management. It represents a fundamentally in the internationalization of business. In response, governments
different understanding of a business organization, based on the began to grant tax incentives and introduced new R&D
idea of a close interdependence of the various links in the supply incentives, to enhance national competitiveness in the new
and sales channels and on the necessity of partnerships and economic and geopolitical climate. In the 21st century, these
teamwork in a value chain. trends in global value chain creation and restructuring of the
The other approach is from the client’s perspective, i.e. global business environment have intensified.
market focused. Demand chain management (DCM) is the ma- Gereffi and Korzeniewicz (1994) defined global commodity
nagement of supplier-customer relationships with a view to chains (GCC), analyzed the structure of supply chains’ internal
delivering optimal value to customers with the lowest cost of the governance, and highlighted the role of large firms in the
overall demand chain. The marketing approach in terms of DCM creation of global production and supply networks. Thus, a
is a natural continuation in the evolution of the supply chain, this global trade chain is a network of work and production
time with the accent not on supply/producer, but on demand/ processes whose final outcome is the finished product. A Global
consumer. Production Network (GPN) is a recent adaptation of the GCC
A demand-driven supply network (DDSN) is a SCM dimen- concept. If the global trade chain was defined in the 1980s,
sion which presupposes the creation of supply chains in according to the realities of that period, the global production
response to signals from market demand. The driving force of chain corresponds to current economic developments. Global
DDSN is customer demand, a pull force, different from that of trade chains have developed since the 1980s, so that global
traditional SCM, which is a push force. In order to generate production chains represent a developed form of global trade
sustainable competitive advantages through DDSN, companies chains (Henderson, J. et al, 2002). According to the advocates
need to meet three conditions: the creation of common/shared of this approach, the global trade chain allows the focus on the
incentives, agility, and a rapid response to short-term change, creation and distribution of global value, as a result of a
adaptability in adjusting the configuration of the supply chain. multidimensional and multi-stage set of activities, rather than as
The third approach is an integrated one. A supply network is an exclusive result of industrialization.
the expression of an integrated approach, a model of time and Supply on a global scale is currently a central component of
space processes carried out in activity nodes and through distri- many firms’ business strategies, proving an essential factor in
bution links which add value for clients by product manufacturing ensuring their competitiveness and profitability. According to
and delivery. It comprises a company’s general business cycle, Waters, D. (2010), this orientation may be considered the most
in which all types of materials, those undergoing processing, as important tendency in the last few decades and an essential
well as finished products, are transformed and directed towards condition to corporate survival in the context of changing
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generating a higher value for its customers (differentiation). (national, continental, intercontinental) and “vertically” (local,
Similarly, a company can identify those elements of the value regional, global). International competitiveness is increasingly
chain that are not justified from the point of view of efficiency dependent on the supply chains established among firms and
(activities with relatively high costs), and consequently opt for on the possibilities of improving intercompany business
the outsourcing of the respective activities. networks in the global space.
International expansion means an increase in a company’s On the other hand, economic performance and international
capacity to produce and enhance profit, the company thus being competitiveness are conditioned by the material and human
able to create value by adopting either a cost-cutting strategy, or resources available to the company and they depend decisively
one of production differentiation, observing the value chain’s on how these resources are used in the local, national, regional,
functions (activities) according to the principle: operate each and global environment – in which the firm operates. A survey of
function in a context where the company can make the most of the 500 largest firms in the world shows that their
its competencies (i.e. where it achieves the highest efficiency competitiveness has increased during the period under review,
possible), in a multidimensional approach: local, regional, global. largely due to their capitalizing on the opportunities offered by
In the context of globalization, companies – especially the regional environment. The thesis that authentic development
multinationals – tend to develop global value chains by direct is essentially a phenomenon rooted in national soil and that it
investment and by opening subsidiaries abroad. To increase has to emerge from the aspirations of a national community
their efficiency and optimize their profits, they outsource (Dolgu, 1979) is not invalidated by last decades’ developments.
company’s activities – such as research, development, design,
assembly, component production, marketing, branding – to
different countries around the world, depending on where the 3. The Case of Automobile Dacia
most favorable conditions for such activities are. The analysis of
commercial and investment flows is therefore made in the 3.1. Romanian Automotive Industry
context of global value chains, a concept that defines the set of
activities required to place a good or service at the disposal of Romanian car industry had a turnover of over 40 billion lei in
the final consumer, from raw material supply to final production 2017, the main players being Automobile Dacia, Ford Craiova
and delivery (Cattaneo et al., 2010). and auto parts companies. The evolution of car sales on the
Business activity can no longer be limited to a determined domestic market, shown also in the figure below, shows a
local or regional environment; it takes place in a network of recovery, after the difficult period 2012-2014. In 2017, Romanian
economic and financial interdependencies, constituted in the auto market registered a 10% increase as compared to the
process of internationalization of economies, both “horizontally” previous year, with 156,527 units sold. (Dobre, S. 2018).
Figure 1.
The evolution of the
Romanian automotive
market (units)
Source:
http://www.apia.ro/
Last year, at European level, our country occupied the 10th Eastern Europe, it is necessary for us to start production and
place in the European Union, according to data provided by the invest in the industry 4.0 (Forbes, 2018).
European Automobile Manufacturers Association, and it was
described as the most dynamic car production center in Central 3.2. Automobile Dacia.
and Eastern Europe. Dacia Duster Value Chain Configuration
The automotive industry – automobile producers and com-
ponent manufacturing companies – dominate Romanian Dacia, the largest automotive manufacturer, is part of the
exports, as evinced by the 2017 context, when, of a total figure Renault group (has been a part of the group since September
of exports, of 62.6 billion Euro, 46.4% represented cars and car 1999), whose main activity is the production and sale of auto-
equipment. The top Romanian exporters are the automobile mobiles, automotive parts, machine tools and installations for
companies. Dacia Renault is the largest exporter, followed by the automotive industry. The company’s achievements have
Star Assembly – Sebeş gearbox factory, owned by Daimler also been reflected in its financial results, with a high turnover
(Hostiuc, C. 2018; Alecu, B. 2018). and profit over the past three years (see figure 2).
The main issues that the car industry must deal with are the Dacia models are sold in over 44 countries. Dacia cars are
following: poor infrastructure, lack of workforce, lack of an ade- appreciated for the fact that quality is sold at the best price
quate education system for the industry 4.0. The representative (smart buy) and due to the fact that they constantly respond to
of a large auto parts company has identified the challenges of customer expectations. The increase in turnover and market
the automotive industry, namely digitalization and electric cars. share in these 44 countries is the main objective of Automobile
Under these circumstances, in order for our country to remain a Dacia.
point of reference in the automotive industry in Central and Dacia Duster is an SUV built by Renault and Dacia, with a
Figure 2.
Automobile Dacia – financial results
Source:
http://www.daciagroup.com/comercial/
Figure 3.
The value chain configuration
in the automotive industry
Source:
Schmid S., Grosche P.,
2008, p.12
first version launched in 2010 and re-launched in 2017. Dacia is used, and it is managed by Renault Technologie Roumanie.
Duster is a low-cost 4x4 model, which has been successful The production of the Duster model implied the creation of a line
since its launch phase. The factors responsible for Dacia specific to the product in the bodywork department, and a new
Duster’s success are: price (it is the cheapest car in the 4x4 assembly line was adapted for the new model in the general
category); design (it has classical design, specific to off-road assembly department.
vehicles); space (it is a compact car that offers plenty of space); The Duster production process is configured as a hub-and-
low maintenance costs (it is a budget car); safety (Euro NCAP spoke network (see Figure 4). The Mioveni plant makes engines
offered 3 stars out of 5 to Dacia Duster); consumption (6.5 l for and components; the constitutive components of a vehicle are
the smallest engine type). also assembled here (complete knock-down-CDK). The Duster
In setting up the value chain, Automobile Dacia represen- model is manufactured at the Mioveni plant, and it is associated
tatives have taken into account a number of factors such as the both to Dacia brand (for the Romanian market, Europe, Turkey,
general economic situation, the requirements of the automotive Africa and the Maghreb) and to Renault brand (for the markets
industry, the level of competition and the attractiveness of of the Ukraine, the Middle East and some African countries).
emerging markets (see Figure 3). The Duster model is also produced in other Renault-Nissan
Dacia Duster Production. Dacia Duster model was launched plants, namely:
in 2009 and the current model is the second generation. The
investments needed to complete the project at Mioveni plant in South America, the Duster is produced at Brazil’s
were worth $ 290 million and the main objectives of the Curitiba plant – wherefrom it is distributed to markets such
manufacturer were the development and industrialization of the as Brazil, Argentina and Chile – and Colombian plant
plant. To produce this model, a special prototype assembly line Sofasa – for markets such as Mexico, Ecuador and Colombia;
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concern of Automobile Dacia has constantly been to ensure the
supply of automotive components for its models at the lowest
possible costs. The concentration of auto parts suppliers in
Romania has had the effect of reducing the logistical costs of
supply and therefore lowering costs. 54 local suppliers deliver
components for Dacia Duster, and most of them are located in
the area of Piteşti industrial park. Other suppliers are located in
Germany, France, Austria, the Czech Republic, Spain and
Poland.
Development. Dacia Duster is the result of the collaboration
between Renault Technologie Roumanie and Renault Losange.
The design of the new Dacia model was made in France, by
Figure 4. Automobile Dacia – organization of production
Losange Renault. Renault Technology Roumanie is the largest
Source: The authors
Renault engineering center located outside France, as follows:
in Mioveni, where technical support is provided for Dacia and its
in Russia, at the Avtoframos plant in Moscow, with an suppliers; in Bucharest, a location where vehicle projects and
annual production of 80,000 units. It was launched on the mechanical projects are developed/adapted; and in Titu, the
Russian market in 2012 as Renault Duster; location where vehicles are tested. The new Duster is equipped
in India, the Renault factory of Chennai produces Duster with new technologies.
for markets such as Great Britain, Ireland, Cyprus and Logistics. The logistics activities within Automobile Dacia
Malta; are the responsibility of the Romanian Logistics Division (see
in Iran: following the conclusion of a contract with Iran, in Figure 5), more precisely, it organizes activities such as the
2017, Renault will manufacture new models of the Duster supply, transportation of parts/components necessary for the
and Symbol in this country. production of the cars in the Mioveni Dacia plants, but also in
other factories of the group that produce vehicles from the
Supply. In the automotive industry, supply costs account for Global Access range (Logan, Sandero, Duster, Lodgy, Dokker)
around 60% of the total cost of car production. Therefore, the internationally (Dacia, 2008).
The logistics platform in Mioveni organizes the logistics The competitiveness of Automobile Dacia is also affected by
activities related to the inputs/outputs of automotive components/ the lack of adequate infrastructure in Romania. Given that the
finished products, taking into account the optimization of the share of logistical costs in the overall cost is high, transport
flows (reduction of transit time) and the carrying out of the costs have an important bearing on the final price. For example,
logistic activities with minimum of effort (total cost aimed as low the lack of a highway on the Pitesti-Sibiu-Arad section has the
as possible). The transport of finished products and automotive effect of increasing logistics costs by approximately 30 euros for
components is subcontracted to logistics companies. An im- each car delivered on the foreign market (Maure, N. 2015).
portant partner is the French company Gefco. The investments made by the Renault group in Dacia plant
in the interval 2000-2017 were worth about 2.3 billion euros.
3.3. Automobile Dacia Competitiveness These investments were made in new products – new models of
cars, engines, etc. – and in the optimization of the production
If we are to analyze the competitiveness of the Mioveni plant, process (e.g.: product quality improvement, automation, integra-
we should take into account industrial productivity and the tion of new technologies) (Stan, R. 2018).
evolution of salaries. The productivity figure of Automobile Dacia According to the established best practice of the Renault-
is situated, according to company officials, in the average area Nissan Group, the manufacturing projects are allocated to the
at the level of the group. In this context, an important goal of the best-performing plants. In 2017, the Dacia plant produced 44%
company is to increase productivity, and this can be achieved of the Dacia cars, registering a decrease by 2-3%, as compared
through progressive automation – which will keep the level of to the previous year (Grigorescu, D. 2018).
competitiveness of the Mioveni plant as high as that of the Within the Renault-Nissan group, the main competitor of the
Tanger plant in Morocco. According to Dacia representatives, Mioveni plant is the Renault-Nissan factory in Tanger and the
the percentage of automation will increase to 20% by 2020 Renault factory in Chennai, India.
(Maure N., 2015). Thus, this will ensure, on the one hand, a
quality increase and, on the other hand, an improvement in the Reanult-Nissan plant in Tanger. Morocco is the second
working conditions. As regards the evolution of salaries, they country with respect to Dacia car production, five core
registered a steady increase, with a much faster rate of growth. models of Dacia being produced here. The strengths of
Compared to the Tanger plant, the average salary in Mioveni is the Tanger plant are: lower labor costs, halved as com-
more than double. pared to those of the Romanian plant, and the superior
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