Centrifugal Chiller Single Compressor: WSC, TSC, HSC Size 113
Centrifugal Chiller Single Compressor: WSC, TSC, HSC Size 113
Centrifugal Chiller Single Compressor: WSC, TSC, HSC Size 113
700001200
Revision G 04/2012
Centrifugal Chiller
Single Compressor
To find your Daikin McQuay parts distributor, call 1-800-377-2787 or visit www.DaikinMcQuay.com
Contents
Parts List Revision History........................................................................................................................................ 3
Electrical Legend...................................................................................................................................................... 4
Nomenclature
Nameplate Locations and Part Numbers........................................................................................................... 5
Unit Dataplate.................................................................................................................................................... 6
Model Number- Unit, Style Number- Unit, Serial Number- Unit......................................................................... 6
Model Number- Complete...........................................................................................................................7 - 11
Control Box- MicroTech II
Unit Control Box Mounting Components.......................................................................................................... 12
Unit Control Box Detail - Until 5/05...........................................................................................................13 - 14
Unit Control Box Detail- 5/05 to 6/11.........................................................................................................15 - 16
Unit Control Box Detail- 6/11 and Later....................................................................................................17 - 18
Compressor Control Box Mounting Components............................................................................................. 19
Compressor Control Box Detail- Until 6/11...............................................................................................20 - 21
Compressor Control Box Detail- 6/11 and Later.......................................................................................22 - 23
Cables and Sensors........................................................................................................................................24 - 26
Starter ...........................................................................................................................................................27 - 28
Differential Pressure Switch................................................................................................................................... 29
Hot Gas Bypass- Until 12/04: Valves, Connectors, Tubing..............................................................................30 - 31
Hot Gas Bypass- 1/05 to Present: Electronic Exp Valve, Ball Valve, Connectors, Tubing....................................... 32
Liquid Line
Exp & Ball Valve, Sight Glass, King Valve, Flanges, Gaskets, O'Rings, Sensor Well, Tubing ..................33 - 35
Expansion Valve Detail..................................................................................................................................... 35
Condenser & Evaporator Valves............................................................................................................................. 36
Insulation ............................................................................................................................................................ 37
Condenser
Nomenclature................................................................................................................................................... 38
Sight Glass, Flanges, Heads, Gaskets, Tubes..........................................................................................39 - 40
Evaporator ............................................................................................................................................................ 41
Nomenclature................................................................................................................................................... 41
Sight Glass, Liquid Line Flange, Heads, Gaskets, Tubes..........................................................................42 - 43
Compressor
Nomenclature................................................................................................................................................... 44
Mounting Brackets and Hardware.................................................................................................................... 45
4- Way SA/SB Solenoid Valve & Tubing........................................................................................................... 46
Motor Drain Line, Motor Cooling Line, Liquid Injection.............................................................................47 - 50
Suction and Discharge Lines-
Suction Victaulics, Pipes and Seals, Discharge Nozzle, Flanges, Check Valve.................................51 - 52
Final Section Assembly.................................................................................................................................... 53
Front End— Inlet— Section: Vanes, Piston, Cone, Seals................................................................................ 54
Main Gear Train
Oil Filters, Oil Reservoir, Covers, Gaskets, Springs, Check Valves........................................................... 55
Motor End Low Speed Bearing, Cover, Rotor/Shaft, O'Rings, Gaskets.................................................... 56
Impeller, Gear End Low Speed Bearing, Low Speed Thrust Bearing & Cover, Diffuser,
Low Speed (Bull) Gear, Oil Deflectors, High Speed Shaft Seal, O'Rings, Pins...........................57 - 58
High Speed Assembly: Pinion, Thrust Pump, High Speed Bearings, Seals.......................................59 - 60
Gears- High Speed (Pinion) & Low Speed (Bull)....................................................................................... 61
O'Ring Kits................................................................................................................................................. 61
20" Motor Section ....................................................................................................................................62 - 65
22" Motor Section ....................................................................................................................................66 - 70
Discharge Flange/O'Ring, External Flanges, Valves, Fittings and Blockoff..............................................71 - 72
20" Motor Terminal Box.............................................................................................................................73 - 74
22" Motor Terminal Box (motor style 0731026XX)....................................................................................75 - 76
Oil ......................................................................................................................................................................... 77
Oil Pump
Nomenclature................................................................................................................................................... 77
16" Cast & Machined Sump Oil Pump .....................................................................................................78 - 84
McQuay International, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330
Unit Dataplate
pn: 719816401
Rear View
Compressor Dataplate
pn: 071583501
Evaporator
Dataplate
pn: 719813601
(until 8/03)
pn: 330528601
(8/03 & later)
Condenser
Dataplate
pn: 719813601
(until 8/03)
Front View pn: 330528601
(8/03 & later)
Month of Manufacture
U= Unit 01= January 07= July
Year of Manufacture 02= February 08= August
00= 2000 03= March 09= September
01= 2001 04= April 10= October
02= 2002 05= May 11= November
03= 2003 06= June 12= December
04= 2004
05= 2005
etc.
1 5 B Y S Y 1 A A 1050 U B C Y Y Y Y 1 Y
Code: 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
1. Model Type
WSC= Water Cooled Centrifugal Chiller- Centrifugal
HSC= Water Cooled Heat Recovery Chiller- Centrifugal
TSC= Centrifugal Templifier
4. Motor Horsepower/Voltage
first 2 digits= horsepower, third digit= voltage
Digits 1 & 2 60 Hz. Codes
61= 600HP 62= 600HP 72= 725HP 73= 725HP 84= 850HP 85= 850HP K0= 1000HP N0= 1000HP N1= 1100HP
N2= 1200HP N3= 1300HP
Digits 1 & 2 50 Hz. Codes
52= 500HP 53= 500HP 59= 600HP 62= 600 HP 71= 700HP 73= 700HP 83= 830HP 85= 830HP 91= 915HP
N0= 1000HP N1= 1080HP N2= 1200HP
Digit 3 60 Hz. Codes
N= 200V B= 208V P= 220V V= 230V 4= 400V A= 440V R= 460V S= 480V D= 575V Q= 416V M= 2400V C= 3300V
L= 4160V 3= 2300V T= 4600V 2= 6600V
Digit 3 50 Hz. Codes
E= 220V Y= 346V F= 380V G= 400V K= 415V H= 440V Z= 500V J= 3300V 6= 3000V 8= 6000V 9= 6600V
6. Sound Control
L= Liquid Injection
8. Evaporator Description
E3012= Standard Evaporator, 30" Diameter/12' Long E3612= Standard Evaporator, 36" Diameter/12' Long
E4212= Standard Evaporator, 42" Diameter/12' Long E4812= Standard Evaporator, 48" Diameter/12' Long
17. Tower Condenser Tube Description/Heat Recovery (Split Head Condenser Only) Tube Description
first & third digit= Tube Count/ second & fourth digit= Tube type
Tube Count
30" diameter: B= 584 C= 526 D= 476
36" diameter: B= 911 C= 775 D= 670
42" diameter: B= 1338 C= 1180 D= 1039
48" diameter: B= 1779 C= 1614 D= 1466
Tube Type
L= Turbo CSL .025 Wall; N= Turbo CSL .028 Wall; P= Turbo CSL .035 Wall
If there is no Heat Recovery Condenser digits 3 & 4= Y
18. Tower Condenser Head Description/Heat Recovery (Split Head Condenser Only) Head Description
first & fourth digit= Number of Water Passes: 1, 2, 3
second & fifth digit= Inlet Nozzle Location: L= Left R= Right
third digit= Nozzle Type: A= Victaulic (std.); B= Flanged; D= Marine Box- Victaulic; F= Marine Box- Flanged
sixth digit= Nozzle Type: A= Victaulic (std.); B= Flanged
If there is no Heat Recovery Condenser digits 4, 5 & 6= Y
32. Insulation
first digit= Condenser & Evaporator Shell Insulation:
H= ¾" Closed Cell Foam Insulation on Evaporator Shell, Suction Piping, Compressor Inlet, Motor Barrel + High Humidity
2= Closed Cell Foam Insulation on Condenser Shell Only
3= 1-½" Closed Cell Foam Insulation on Evap. Shell, ¾" Insulation on Suction Piping, Comp. Inlet, Motor Barrel + High Humidity
5= Code H + Code 2
6= Sound Insulation on Condenser & Discharge Line
7= Sound Insulation on Discharge Line Only
D= Daiken Specifications
M= Code H + Code 7 N= Code 3 + Code 7
S= Code H + Code 6 T= Code 3 + Code 6
Y= None
second digit= Condenser & Evaporator Head Insulation: Y= None; 1= Return Heads Only; 2= Return & Connection Heads
34. Paint
1= Standard Painting
35. Packaging
1= Standard Wood Skid; 2= Open Export Crate; 3= Totally Enclosed Export Crate; 4= Shipping Bag w/Wood Skid
5= Shipping Bag Only; 6= Shipping Bag w/ Totally Enclosed Export Crate; 7= Shipping Bag w/Open Export Crate; Y= None
37. Miscellaneous
Y= None X= Special (specials not covered in the normal code string)
39. Rebate
Y= None R= Rebate
40. Testing
1= Standard Factory Performance Test
2, 9, A, B, C, D, E, F, G, H, J, Q, S= Various Witness Tests
3, 4, 5, 6, 7, 8, K, L, M, N, P, R, T= Various Certified Performance Tests
Y= None
43. Tons
Actual Tons
44. Startup
Y= Export- No Startup
U= Domestic Startup
7= Canadian Startup
47. Always Y
48. Always Y
49. Always Y
50. Motor
A= A.O. Smith C= YYZ
M= Ram R= Reliance
53. Miscellaneous
Y= Standard
C= Compressor Kit only
B= BOM only
M=Stock Modification
R= Retrofit Compressor Kit only
21
23 22
22 24
24
19 22
25
23
26
15
19
NOTE: Original design Operator Interface
16 Panel shown. Mounting hardware is the
same for all panels.
18
16 Support Arm Assy, Beige (includes swivel pin, washers, & nut) 330815401 1
16 Support Arm Assy, Black (includes swivel pin, washers, & nut) 330815411 1
18 Block- Mount 330406501 2
19 Shelf 330329601 1
21 Screw 040499041 4
22 Washer- Plain 040500316 12
23 Washer- Lock Spring 048164812 8
24 Washer- Lock 040500213 12
25 Washer- Nylon 330366101 4
26 Nut 040499906 4
27 Screw 040499040 4
* For units built between 1/05 & 5/05 check unit in field to verify which panel is installed.
Original panel had single cable, later panels have 3 cables.
102
104
106
105
103
101
Modem Detail
107
(Code 28= 2LEYPA)
2
16
4 10
6 5
1
Unit Control Detail
7 8
24 23
16
10
4
22
5
6
17 7
8
12
16 3
10
12 8
17
22 PC
23
24
Controller
281
10
Compressor
Control Box
Back Panel
280
282
11 12
10
28 5
9
4 3
27
18
1 31
26
17 22
6
15
16
30 21
38 3
OL
TD CB LR CR HR
2 7
T2 T3 T4 CAP
31 1
6 Compressor Controller
27
34
18
39 22
26
15
16
17
37
21
30
888 868
402
403
427
426
17
552
HSC
559 995 411 Only
998 552
350 406
558
559 558
557 100 748
555 220
80 551
552 102
557
552 750
100
60
552
350
552 60 352
426
318
Wire Connection:
VFD
317 427
20
52 43
Angle Bracket 46 426
47
to Starter 41
50 427
49 42
Angle Bracket to
Starter Cabinet 48 41 Starter Bracket
50 40 (Top Left View Shown)
667A
411 412
667C
Well Detail
(ref. 667)
CF- NO
Until 5/04 EF- NO EF & CF- C
651
651
201 200
360
360 340
340
180
120
WSC 30"/36"
WSC 42" or 48" OR or HSC 48"
Condenser Condenser
140
310
341
251
250
211 300
210
64
41 63
100
220 62 41
360
42
60
40
43 44
* This date is aproximate. For units built between 11/04 & 4/05 visual verification is required.
If not sure, contact McQuay Parts with unit model and serial number to verify.
4
3
2
1
10
20
21
30
52 51 40
50
83 300
81
22 81 300A
100
140 21 41 300B
60
100
330 300 81
140 60
331
221 81 83 260
200 300
22 21
260
306 222 262
261
307 307
306
220
43 262 41
220 200 261 263
43
23 21 222
40 41 221
20 263
22
24
253 22
21
251 20 24
40
254
Liquid Line
Expansion Valve Detail
155 Ref. Description Part Qty.
No. Number
142 Valve Assy- 1100 (900) Ton 330848011
152 Valve Assy- 1400/1700 Ton 330848001
Expansion Valve 141 Body 330502001 1
330848011/ 142 Cap 330548901 1
330848001 143 Spring 735036936 1
144 Stop 072960101 1
145 Stem 072960203 1
154
146 Pin- .69 x .16 735038019 1
147 O'Ring 735043662 2
160
142 148 Retainer 330501601 1
149 153 152 149 Washer 735043447 1
159 156 150 Piston
1100 (900) Ton 330501904 1
157 146 1400/1700 Ton 330501903 1
151 Seal Ring 736017601 2
158 152 O'Ring 735073633 1
153 Screw 735033927 6
148 154 Pin- .88 x .25 735038038 1
145 155 Fitting- Orifice 070789308 1
156 Quad Ring 330549202 2
153 151
147 144 150 141 157 Cap 071556916 1
143 158 Screw 735033833 1
159 Seal- Washer 735038309 2
160 Washer- Plain 040500308 6
331 331
330 330
331
20 20 330
331
21 22 21 22
330
Shell Stack
E48C48
20 331
21 22 330
20
21
22
D
C
A
G
B
E
K F
Head Types
Standard Victaulic Standard Flanged Water Box Victaulic Water Box Flanged HSC- Split
Return Connection Return Connection Return Connection Return Connection Head
1- Pass
Connection
2- Pass
Return
3- Pass
Tube Table
Tube Code Wall 12
(6th digit) Thickness foot
L .025 330441408
N .028 330441425
P .035 073238577
Nozzle Configuration
Evaporator A= Victaulic (standard)
B= Flanged
Evaporator Diameter C= Marine Water Box- Vict.
30, 36, 42, 48 E= Marine Water Box- Flanged
116
Shut Off 110
*See Liquid Line Section Valve**
** See Evap & Cond. Relief Valve Section
*** To identify Head part numbers, contact
McQuay Parts with unit model and serial number.
Head Types
Standard Victaulic Standard Flanged Water Box Victaulic Water Box Flanged
Return Connection Return Connection Return Connection Return Connection
1- Pass
2- Pass
3- Pass
Tube Table
Plant Identification
5= Staunton Engineering Revision
61 62 Compressor Mounting
(4 places)
60 21
41
50
302
41
50
42
22
302
400 406
402
421
405
407
403
408
Vane Close
405
Switch Port
418
417
402
405
42 60 30 31 24
24 30 31
41 40
20" Motor 23
30
22" Motor
81
80 23 31
23
24
100
231
230
231 230 240 240
241
Motor Drain Line 260
20" Motor
242 with 30" Evap.
281 Detail
280
Motor 220
Cooling 221
282
Line 222
22" Motor
20" Motor with with
36"/42"/48" Evap. 36"/42"/48" 240
Shown Evap.
421 420
Detail
Liquid Injection 422
300
421 420 220
221
Shell Stack 422 Shell
423 222
3630 22" Motor
424 Stack
4848 with 30"Evap.
4242 423 3636 Detail
240
425 4236
441 320
424
340
603 522 523
442
460
501
Tube Detail 423
(ref. # 440)
Centrifugal; WSC/TSC/HSC Size 113 Rev. G 04/2012 RPL 700001200 / Page 47
Compressor
Motor Drain Line, Motor Cooling Line, Liquid Injection
Components
Ref. Description Specification Part Qty.
No. Number
23 Tube Assembly- Motor Drain 2 350325621 1
24 Tube- Motor Drain 20" Motor 1 070203550 1
Tube- Motor Drain 22" Motor 1 070203825 1
30 Fitting- Sleeve 20" Motor 1 070789364 1
Fitting- Sleeve 22" Motor 1 070789315 2
31 Fitting- Nut 20" Motor 1 070789310 1
Fitting- Nut 22" Motor 1 070789309 2
40 Flange- 2 Bolt 074614801 1
41 O'Ring- Flange 735073629 1
42 Screw .75 x 1.2 735033846 2
60 Tube- Motor Drain 20" Motor 1
Stack E30C30 330337401 1
Stack E36C30/E36C36/E42C36/E42C42 330337301 1
Stack E48C42/E48C48 330337302 1
Tube- Motor Drain 22" Motor 1
Stack E30C30 330337701 1
Stack E36C30/E36C36/E42C36/E42C42 330337601 1
Stack E48C42/E48C48 330337602 1
80 Filter Drier 021057422 1
81 Bushing 041116717 2
100 Tube- Motor Drain
Stack E30C30 330337804 1
Stack E36C30/E36C36 330337803 1
Stack E42C36/E42C42 330337801 1
Stack E48C42/E48C48 330337802 1
220 Flange 22" Motor 1 744341502 1
221 Gasket 22" Motor 1 070199014 2
222 Screw- Flange 22" Motor 1 735017319 4
230 Fitting- Sleeve 20" Motor 1 070789316 1
231 Fitting- Nut 20" Motor 1 070789310 1
240 Tube- Motor Cooling 20" Motor 1
Stack E30C30 330336001 1
Stack E36C30/E36C36/E42C36/E42C42 330335901 1
Stack E48C42/E48C48 330335902 1
Tube- Motor Cooling 22" Motor 1
Stack E30C30 330336201 1
Stack E36C30/E36C36/E42C36/E42C42 330336101 1
Stack E48C42/E48C48 330336102 1
241 Reducer 041116611 1
1
20" motors are style numbers 350117701 thru 350117786; 22" motors are style numbers 073102601 thru
0731026102. Motor Style numbers are indicated on the Compressor Data Plate.
2
Tube assembly contains a schrader valve p/n 071100801, core p/n 026541100 & cap p/n 032943500.
820 882
10 881
Discharge Nozzle
960 Detail
131 133
131
133
3630/4242/4842 4848
Stack Stack
866
867
Motor Section
131
171
124
122
120A
120 126
121
128 102
123
120B 103
120
126B
126A
101
102
129
401
484 473
483
480
485 452
Gear Housing
411
429
423
426
475 407
435
424 497
421
465
422
424 476
493 474
492 485
465 487 Gear Housing
464
491
486
496
436
305 432
494
490
427 431
495
420 460
488 468
462 440
470
1
441
478
420
400 446
445
317
316
Original Design:
313 Until 10/03
(italicized parts have changed and are no
315 longer available. If any one of these are
369 389 required, all must be retrofitted)
314
377
324 377
300
369
377
338
339
380
326
347
310 340
312
317
316 312
369
313
315
368 389
314 355 Current Design:
377 10/03 and later
324
300 377
369
377
338
339
380
347 326
310
NOTE: 340
In late September, 2003 the rear high speed assembly was
redesigned. Both designs are shown for reference, however
only the current design may be used for replacement parts. 312
The parts involved in the redesign are indicated in the Original 312
Design diagram with italicized reference bubbles. Original and
new design affected (italicized) parts DO NOT interchange, and
older design parts are no longer available. Replacement of any of
the affected parts on a unit built prior to 10/03 requires retrofitting
the assembly with ALL redesigned parts.
Compressor
O'Ring Kits
Application Kit Number
Front End (IGV) 350306207K
High Speed Assembly 350306208K
Main Gear Housing 350306209K
Motor Housing- 20" 350306210K
Motor Housing- 22" 350306211K
680
644
671
679 620
673
644
643
679
602
680
604 671 601
683
685 673
603
605 610
642
682 662 611
660 661
612
663
631
Medium Voltage (601- 4800V) 641
Terminal Connection 681
Detail
640
632 or
634
631
Low Voltage (0- 600V)
Terminal Connection
Detail
635 633
682
683 680
671
642 673
601
604
643
603
661 661 610
607 662
662
611
608
612
631 640
or
632
634
Low Voltage (0- 600V)
Terminal Connection
Detail
631
635
633
866
801
835
867
800
463 465
860 461
453
885 454
853 837 405
425
838 404 455
805 852 851
853A 835
479
842 850
806
434
860 840
817 854
874
824 823
854
907
Surge
889 Protection
Top View 856 Detail
881
859 905 906
855
864
901
868
871 872 854
856
Left View
888
884 885
End (Motor Cover) View
887 886
896
893
897 894
854 891
895 892
851
856 858
857 863 857 856
865
Top View: 601V- 6600V units Top View: 200- 600V units
872 882
871 881 868
907
884
Left View
886
896
893
897 894
858 891
895 892
Oil Pump
Nomenclature
Plant Identification
5= Staunton Engineering Revision
100 101
21 20
24
22 103
23
60
241 223
224 225
260 280
Compressor Control
20
(Lube) box
40 42 54
10 54
41 50
50 42
42
100 30 41
41 31
160
200
170
210
144
203
204
120
205
190
202
181
201 230
180
191 232
231
60 215
233
143
142
141
121
120
10
Oil Cooler
Mounting
Detail
200
210 224
202
206 220
208 214
212
218
See following page for cover
valves and fittings detail 234 226
228
230
Sump detail:
90° left
320
232 300
350
322
352
112
114
See following 116
page for sump
interior detail
334 330
332
338
328
356 326
200
338
Cover Valves &
Fittings
110
106
100
104