r e c y c l i n g

SHREDDER BH.15.S.00
Serial number 0432-435.18

Use and maintenance manual

Translation of the original instructions EN
ID3924 rev 0.2 29/04/2019
REVISION INDEX REVISION DATE UPDATE REASON
0.0 22/11/2018 First edition
HMI Update, implementation periodic maintenance,
0.1 01/02/2019
implementation spare parts
Inserimento paragrafo
0.2 29/04/2019
lubrificazione rotori

2 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

Contents

1. WARRANTY........................................................................................................................6
2. PRELIMINARIES................................................................................................................7
2.1. Intended recipient of the manual......................................................................................... 7
2.2. Storing the manual.............................................................................................................. 7
2.3. Staff training........................................................................................................................ 7
2.4. Explanation of the symbols used in the manual.................................................................. 7

3. SAFETY AND ACCIDENT-PREVENTION........................................................................8

3.1. Safety Signs........................................................................................................................ 8
3.1.1. Other symbols...................................................................................................... 8
3.2. Responsibility...................................................................................................................... 9
3.3. General recommendations.................................................................................................. 9
3.3.1. Safety during machine unloading and installation................................................ 9
3.3.2. Working machinery............................................................................................... 9
3.3.3. Machine under maintenance or repair.................................................................. 9
3.4. Emergency stop devices..................................................................................................... 9
3.5. Personal Protective Equipment (PPE)................................................................................ 9

4. INTRODUCTION...............................................................................................................10
4.1. Machine presentation........................................................................................................ 10
4.2. Manufacturer..................................................................................................................... 10
4.3. Intended use..................................................................................................................... 10
4.4. Machine identification....................................................................................................... 10

5. USE LIMITS.......................................................................................................................11
5.1. Material processed............................................................................................................ 11
5.2. Lubrificazione rotori........................................................................................................... 11
5.3. Working environment........................................................................................................ 11
5.4. Work areas........................................................................................................................ 11

6. GENERAL DESCRIPTION...............................................................................................12
6.1. Machine technical data..................................................................................................... 12
6.2. Name of the main parts..................................................................................................... 13
6.3. Electrical panel.................................................................................................................. 14

EN
ID3924 rev 0.2 29/04/2019 3 of 56
7. COMMISSIONING............................................................................................................16
7.1. Transport and handling..................................................................................................... 16
7.2. Positioning........................................................................................................................ 18
7.3. Layout............................................................................................................................... 18
7.4. Warnings before installation.............................................................................................. 18
7.5. Electric power supply and connection............................................................................... 19
7.6. Levelling............................................................................................................................ 19
7.7. Oil input............................................................................................................................. 19
7.8. Adjustment of automatic grease nipples........................................................................... 20
7.9. Operational check............................................................................................................. 20

8. OPERATION AND USE....................................................................................................21

8.1. Starting the machine ........................................................................................................ 21
8.2. Operator panel.................................................................................................................. 21
8.3. Main screen...................................................................................................................... 21
8.4. Manual use screen............................................................................................................ 22
8.5. Graphic Screen................................................................................................................. 23
8.6. Alarms Screen.................................................................................................................. 24
8.7. Possible alarms and solutions.......................................................................................... 24
8.8. Diagnostics menu............................................................................................................. 26
8.9. Work hours screen............................................................................................................ 27
8.10. Setup menu....................................................................................................................... 27
8.11. Data.................................................................................................................................. 28
8.12. Parameters Screen........................................................................................................... 31

9. MAINTENANCE................................................................................................................35
9.1. Periodic maintenance....................................................................................................... 35
9.1.1. Refill grease nipple cartridge.............................................................................. 36
9.1.2. Gear unit oil replacement................................................................................... 36
9.2. Unscheduled maintenance............................................................................................... 36

10. OPERATING FAULTS......................................................................................................37

11. DECOMMISSIONING.......................................................................................................37
11.1. Storage............................................................................................................................. 37
11.2. Disposal............................................................................................................................ 37

4 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

12. SPARE PARTS..................................................................................................................38

13. DIAGRAM OF DRIVELINE LUBRICATION....................................................................39
14. WIRING DIAGRAM...........................................................................................................40

EN
ID3924 rev 0.2 29/04/2019 5 of 56
1. WARRANTY
VCM guarantees the machinery to the purchaser, but not to its subordinates. The machinery is
covered by the following sales and purchase agreement for a period of 12 months from the date of
commissioning or, in any case, no later than 15 days from the delivery document.
The warranty is also valid for a maximum of 1500 working hours provided that the shredder is used
as intended and outlined in the user and maintenance manual supplied with the machine.
The warranty is fulfilled by sending parts to replace those deemed to be defective, after the defective
parts have been returned free of charge.
Consumables are, however, excluded from the warranty and in particular: tools, belt mats, oil filter
cartridges and lubricants.
The warranty does not apply to parts which have been tampered with or damaged by the purchaser
or due to improper use of the machine.
The machine support warranty is specified in the sales contract.
This warranty will be voided in the event of mechanical or electrical tampering and failure to observe
the instructions and advice given in this manual.
The manufacturer limits the warranty of its machinery to its own manufactured parts for a period of 12
(twelve) months starting from the data of purchase, by the end user. The warranty will only be valid
if the purchase is proven by a valid fiscal document issued by the manufacturer or retailer (invoice).
In the absence of the aforementioned document, no warranty will be granted for any reason. The
warranty is intended as limited to the replacement of the parts only, or the repair of the parts, which,
at the sole discretion of the manufacturer’s technical department, or those authorised by it, are found
to be defective due to manufacturing or incorrect assembly. Any other liability and/or obligation for
other expenses, damages and direct or indirect losses deriving from the use or impossibility to use
the machine, either totally or partially, is excluded.
The components or equipment replaced under warranty will remain the property of the manufacturer.
The warranty repair is intended carriage paid to our headquarters or authorised service workshop.
Therefore, any transport and/or packaging expenses required for the repair, plus travel, board and
lodging of the technicians to any location other than the one previously mention, will be borne by the
purchaser. The warranty automatically expires after the 12-month period or in the event of even one
of the following cases:
• Failure to carry out or incorrect maintenance
• Tampering with the machine or unauthorised modifications
• Use of unsuitable lubricants
• Incompetent or incorrect use
• Repairs carried out by unauthorised personnel and/or use of non-original spare parts
• Theft, fire or other accidents
The removal of safety devices, with which the machine is fitted, will automatically void the warranty
and the manufacturer’s responsibility.
Moreover, the warranty does not apply to faults caused by normal wear and tear.
This warranty voids and substitutes any other warranty, explicit or implicit, and cannot be modified,
unless communicated in writing. Warranty interventions do not extend the normal period of warranty

6 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

2. PRELIMINARIES
This manual contains the description of the device and refers to its “intended use” as well as to the
technical, functional and performance characteristics.
The instructions given in this manual do not replace, but are integrated with the obligations for
compliance with current legislation on safety and accident prevention regulations.

2.1. Intended recipient of the manual

This use and maintenance manual is intended for:
• The head of the facility;
• Personnel in charge of installation;
• Operators;
• Personnel in charge of maintenance.

2.2. Storing the manual

This use and maintenance manual must be kept in a suitable place near the machine so that it is
always available for consultation and kept in good condition.
We recommend making a copy of the manual for each operator and storing the original.

2.3. Staff training

The staff who will be operating, adjusting and maintaining the machinery should be adequately
trained, so that they acquire sufficient knowledge to operate it competently and in complete safety.
In particular, as foreseen by current legislation, operators and maintenance technicians, who will
use the machinery, must receive instruction through classroom and hands-on training organised by
the customer.

2.4. Explanation of the symbols used in the manual

Symbols have been used in the manual to highlight texts that provide useful information to avoid
hazardous situations for the operator, maintenance technicians and the system, as well as to highlight
general notes that may be significant. The symbols used are:
ATTENTION! Placed before certain procedures. Failure to heed these warnings could
cause damage to the machine.

WARNING! Placed before certain procedures. Failure to heed these warnings could cause
injury to the operator, maintenance technician and installer, or damage to the machine.

EN
ID3924 rev 0.2 29/04/2019 7 of 56
 3. SAFETY AND ACCIDENT-PREVENTION

3.1. Safety Signs

In addition to being manufactured to the relevant safety standards, the machine covered by this
manual is also fitted with operator safety signs, dividing this visual information into 3 categories:
• Cat. 1 PROHIBITION SIGNS
• Cat. 2 HAZARD SIGNS
• Cat. 3 OBLIGATION SIGNS

SYMBOL CAT. DESCRIPTION POSITION

2 Hazard warning for live parts Electrical panel

3 Protective glasses must be worn Work area

el D. Lgs. 81/08
3 Protective helmet must be worn Work area
0:2012
UNI
UNIEN
UNI UNI
EN
ENISO ISO
EN
ISOISO
D. Lgs. 7010:2012
7010:2012
7010:2012
7010:2012
UNI EN ISO 3 Ear defenders must be worn Work area
.81/08
Lgs.
. 81/08
81/08
81/08 81/08
7010:2012

3 Safety footwear must be worn Work area

3 Protective gloves must be worn Work area

3.1.1. Other symbols

A sticker indicating the danger of burns is applied to the dissipating resistances; shown below.

8 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

3.2. Responsibility
The manual is to be considered an integral part of the machine and must be stored until the end of
the machine’s life. The manufacturer is exonerated from any responsibility as the result of:
• Improper, incorrect or unreasonable use of the machine.
• Use contrary to the specific national regulations.
• Incorrect installation of the machine.
• Electrical power supply defects.
• Failure to carry out scheduled maintenance.
• Unauthorised modifications or interventions.
• Use of non-original spare parts or ones not specifically intended for the model.
• Failure to following the instructions contained in this manual.

3.3. General recommendations

3.3.1. Safety during machine unloading and installation

The machine lifting and transport operations must be carried out in accordance with the methods
described in the relevant section, by sector-based, specialised personnel. The load must always be
securely anchored to a load-bearing mechanism of the lifting and transport device. No-one should
be present in the immediate vicinity of the suspended load or the operating space of the crane, fork
lift truck or transport vehicle. Adopt all the precautions required by the relevant safety regulations to
prevent any possible harm to persons or property.
3.3.2. Working machinery
It is strictly prohibited to remove or tamper with the machine’s safety devices.
Sealed components or parts of the machinery must not be tampered with, under any circumstances.
This could allow access to specific calibration or adjustment devices which, once modified, could
cause hazardous situations.
The operator is not authorised, for any reason, to carry out work on the machine other than operating
it or performing the scheduled maintenance, expressly indicated in this manual.
3.3.3. Machine under maintenance or repair
Scheduled and unscheduled maintenance must be carried out when the machine is at a stand-still
and the power supply has been disconnected. You must make sure that no machine components
can inadvertently move.
If technical support is required, VCM S.r.l. recommends contacting its support service directly. In
addition to a rapid intervention by skilled staff and the use of original spare parts, operation under
safe conditions will continue to be guaranteed.

3.4. Emergency stop devices

There are three emergency stop buttons to halt the machine in the event of an emergency.

3.5. Personal Protective Equipment (PPE)

To operate the machine correctly, operators must wear the PPE indicated on the signage at the
machine installation site.

EN
ID3924 rev 0.2 29/04/2019 9 of 56
4. INTRODUCTION

4.1. Machine presentation

The machine consists of a cutting chamber which includes two rotors each equipped with blades
arranged on the circumference. The material is fed through a hopper located above the shredding
chamber. Operation is controlled by the buttons and by the HMI interface located on the electrical
power supply panel. The drive unit includes two electric motors, one per rotor, of adequate power
and two planetary gearboxes.
In the event of overload, the machine is able to perform a rotor disengagement procedure by
reversing the direction of rotation.
The machine cannot be used in a potentially explosive atmosphere.

4.2. Manufacturer
The machine described in this manual was produced by:

VCM Veneta Costruzioni Meccaniche

Via Pignan, 18/a 35017 Piombino Dese (PD)
Tel. 049 935 0502
r e c y c l i n g e-mail: info@vcmcostruzioni.it
www.vcmcostruzioni.it

4.3. Intended use

The machine featured in this manual can be only be used by one operator at a time.
The BH.15.S.00 shredder was designed and manufactured to be used for the shredding of the
materials established in the contract of sale and can only be used exclusively for this purpose within
the prescribed limits. Use of the shredder for the shredding of other materials or to obtain values
of increased capacity beyond the prescriptions is considered “IMPROPER USE” and in such case
the manufacturer declines all responsibility for any damage caused to property or persons and
invalidates any type of warranty on the machine itself.

4.4. Machine identification

For any contact with VCM, communicate the serial number of the machine on the identity plate. This
data plate bears the following information:

1) Manufacturer
1
2) Product model
3) Serial number
4) Supply voltage and frequency
5) Pneumatic system pressure
2 7
6) Manufacturer’s contact information
3 8
7) Installed power
4 9
8) Machine weight
9) Year of manufacture 5 10
10) Auxiliary device voltage
6

10 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

5. USE LIMITS

5.1. Material processed

The machine subject of this manual can only be used for the processing of aluminium blocks.
Responsibility for any harm to property or persons resulting from improper use cannot be attributed
to the manufacturer of the machine.

5.2. Lubrificazione rotori

A seconda del materiale lavorato, definito nel contratto di vendita, può essere necessario richiedere
l’installazione di un sistema di lubrificazione dei rotori.
Verificare presso il servizio di assistenza del costruttore se la lubrificazione è necessaria, indicando
il materiale che deve essere lavorato.

5.3. Working environment

The machine can only be used after it has been correctly installed. Loading must be carried out with
installed loading systems adopting all the safety measures required to prevent the risk of accidents.
The same applies to the installation of automatic systems removing the shredded material.

5.4. Work areas

During operation, the operator must only assume a position in front of the electrical panel.

EN
ID3924 rev 0.2 29/04/2019 11 of 56
6. GENERAL DESCRIPTION

6.1. Machine technical data

DATA UM VALUE

Width mm 5820
Machine Depth mm 2550
Height mm 2707
Width mm 1521
Cutting chamber
Depth mm 1290
Weight Kg 16.000
Absorbed power KW 151.1
Supply voltage V 440
Supply frequency Hz 60
Hydraulic pressure bar 8
Working temperature °C 15° ÷ 40°
Working humidity % 70
Rotor diameter (including cogs) mm 664
Rotor length mm 2400
Number of teeth unità 4 * 20
Cog height mm 30 - 50
Rotation speed rpm 8 - 12
Oil tank capacity l 25 * 2

12 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

6.2. Name of the main parts

1 2 3 4 5 6 2

10

8
1) Electrical panel 6) Oil thermo-regulation control unit
2) Blade drive motors 7) Loading hopper
3) Gear units 8) Emergency button on machine
4) Discharge hopper 9) Automatic grease nipples
5) Support structure 10) Shredding blades
EN
ID3924 rev 0.2 29/04/2019 13 of 56
6.3. Electrical panel

1b

1c

1d

1a

1e

1f 1h

1g 1i

1a) Dissipation heating elements 1f) Reset emergency button

1b) Light column 1g) Emergency button
1c) Signalling siren 1h) Start cycle button
1d) Master power switch 1i) Stop cycle button
1e) HMI interface
14 of 56 ID3924 rev 0.2 29/04/2019
 r e c y c l i n g

Description of functions of buttons and of the light column

• Emergency reset button (1f): a blue light button to reset the auxiliaries following an emergency
stop;
• Emergency button (1g): a button to stop the machine in an emergency;
• Cycle start button (1h): a button to start the automatic work cycle;
• Cycle stop button (1i): a button to stop the automatic cycle;
• Light column (1b):
-- red: machine stopped following an emergency
-- orange: indication of an alarm that does not cause the machine to stop
-- white: machine performing processing with automatic cycle

EN
ID3924 rev 0.2 29/04/2019 15 of 56
7. COMMISSIONING

7.1. Transport and handling

WARNING! The operations must be carried out by adequately trained staff, authorised
by the manufacturer and instructed on how to handle the load.
Handling and installation are the responsibility of the customer. When handling the machine,
consider the weight indicated in the table of the section entitled “Machine technical data”.
It is advisable to check that no connections have been tampered with during transport or the
commissioning phase.
To avoid damage, the manufacturer recommends moving the machine only after the motors have
been removed.
Follow the indications below to lift the machine:
• Hook the motors to a bridge crane from the eyebolts, using belts or chains of appropriate
capacity;
• Tension the belts or chains used such that the weight of the motors is supported on the
bridge crane
• Remove the fixing nuts and bolts of the motors, shown in the figure

• Remove the motors, carefully pulling them out of the housing

• Remove the fixing nuts and bolts of the hopper (7), shown in the figure;

16 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

• Place each of the four eyebolts of appropriate size on the four corners of the upper edge of
the hopper, and secure them with a nut.

• Hook a chain or rope of suitable capacity to the four eyebolts.

• Lift the hopper and position it such that it does not obstruct the handling manoeuvres;
• Hook the body of the machine from the four holes shown in the figure using hooks of
appropriate capacity.

• Attach a belt, a chain or a rope with a capacity consistent with the load to be lifted;
• Lift the machine using a suitably sized lifting device.

EN
ID3924 rev 0.2 29/04/2019 17 of 56
7.2. Positioning

WARNING! The analysis of inserting a shredder in a production line may generate risks
which should be assessed by the user.
The machine must be placed on a carefully prepared surface that can support the weight and is
perfectly flat. The environment in which the machine is positioned must be correctly illuminated to
avoid creating dangerous areas of shade and glare and according to the regulations in force in the
country of installation.
The machine can be used with a conveyor belt located under the discharge opening.

7.3. Layout
A free space around the machine of at least three meters on each side must be guaranteed, as
shown below.

3 mt 3 mt

3 mt

7.4. Warnings before installation

Before connecting the machine, make sure that the data of the electric network corresponds to that
required by the plate applied to the machine. In case of doubt, contact a professionally qualified
technician. In particular, the latter should also make sure that the cable section of the power supply
for the machine and the earthing system are suitable for the power absorbed by the machine. It
is prohibited to use adapted cables, multiple sockets and/or extension leads. Installation must be
carried out in accordance with the regulations in force, in accordance with the manufacturer’s and
qualified technician’s instructions. Incorrect installation may cause harm to persons, animals or
property for which the manufacturer cannot be held responsible.
18 of 56 ID3924 rev 0.2 29/04/2019
 r e c y c l i n g

7.5. Electric power supply and connection

WARNING! The opening of the electrical panel and the connection to the mains electricity
must only be carried out by specialised electricians, in compliance with the current
regulations in force.
The cable inlet is in the lower part of the electrical cabinet via a special cable gland and connection
with terminals L1+L2+L3 and PE (earthing).
In light of the above, it is, therefore, important to ensure protection against indirect contacts by a
method other than using a differential switch.
The machine must be protected from indirect contacts ensuring a good earthing of the power supply
system. Clearly the power supply line must be protected with suitably sized protective devices
against power surges, keeping in mind the installed power and power cable section.

7.6. Levelling
For levelling of the machine it is necessary to place a spirit level on the body of the machine. The
maximum difference in level allowed is 0.3 mm per metre. A spirit level must, therefore, be used
that guarantees the necessary accuracy for this to be checked. The deviations must all be in the
same direction, otherwise torsion would occur, the surfaces would not be parallel and there would be
unexpected loads on the guide elements and on the side rails of the closure frame.
Check that all the support feet are loaded as evenly as possible

7.7. Oil input

ATTENTION! Fill the gear units with 24 litres of oil each.

At the time of delivery the gear units do not contain oil. It is therefore necessary to introduce it
through the dedicated nozzles positioned on the upper part of the gear units, shown in the figure.

To transfer oil from the tanks, use a pump with a 10-micron filter.

EN
ID3924 rev 0.2 29/04/2019 19 of 56
7.8. Adjustment of automatic grease nipples
The automatic grease nipples can be adjusted according to the time within which the cartridge must
be emptied. To change the emptying time (settable at 4, 6, 9 or 12 months), it is necessary to rotate
the relative valve, on which the emptying time is marked.
The grease nipples must be set to an emptying time of 6 months.

7.9. Operational check

ATTENTION! Check that the rotation direction controlled by the control panel is in the
same rotation direction foreseen for the motors. If not, halt any manoeuvre by pressing
the emergency stop button. Now, disconnect the power supply via the master switch and
correct the power supply to the electric panel by inverting the phase power supplies.
Inspect the shredder and check that it has not been damaged during transport or installation operations.
Check that all the controls are working correctly by referring to the relevant chapter (with the machine
empty). If the motor connections have been inverted, the controls will be altered.
Once the operation has finished, you can check that it is working correctly again.
It is necessary to check the work cycle function taking extra care over the safety devices and stop
devices (emergency button), checking that the intervention corresponds to what is described in
the manual. The customer should carry out the electrical checks prescribed by law with particular
attention to the continuity of the earthing circuit.
There must not be any adjustments or calibrations and no interventions must be made on the system
parts. Any anomalies that cannot be solved with this manual must be communicated to VCM Srl.

20 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

8. OPERATION AND USE

WARNING! During machine operation, the operator in charge of loading must constantly
monitor the area around the shredder to prevent access to persons.

8.1. Starting the machine

To start the machine, follow the instructions:
• Turn the master power switch (1d) to position I;
• Check that the HMI interface (1e) is switched on;
• Press the emergency reset button (1f).

8.2. Operator panel

When the electrical panel is switched on via the operator panel, the following screen is displayed.

Select the display language using the keys depicting the flags.

8.3. Main screen

Pressing the VCM logo displays the main screen.

This screen displays:

• On the right the main menu;
• At the centre is the machine with the indication of the absorption of motors 1 and 2 in EN
amperes and in percentage with respect to the nominal value of the motors;
ID3924 rev 0.2 29/04/2019 21 of 56
 • At the bottom is the status of the machine:
-- machine stopped
-- machine in manual mode
-- machine in automatic mode
• - The status of the work cycle is always shown below:
-- awaiting consent from the line downstream
-- cycle start
-- awaiting motor operation reversal
-- motor operation reversal
-- awaiting motor operation
-- motor operation
-- motor operation + load
-- automatic inverter reset
• The states of interface signals with the other machines of the system are also illustrated:
-- red LED: no signal present
-- green LED: signal present

8.4. Manual use screen

Pressing the “MANUAL” key from the main menu displays the following screen:
• Pressing the “OIL RECIRCULATION 1” or “OIL RECIRCULATION 2” key the oil recirculation

motor is switched on; the key changes colour to indicate its activation; pressing the button
again the motor is switched off.
• If the oil recirculation motors are not switched on, the roller motor cannot be operated.
• Pressing the “ROLLER 1 FORWARD” or “ROLLER 2 FORWARD” key, the roller motor is
started in the shredding rotation direction; the key changes colour to indicate its activation;
pressing the key again stops the motor.
• Pressing the “ROLLER 1 BACK” or “ROLLER 2 BACK” key, the roller motor is started in the
direction opposite to the shredding direction; the key changes colour to indicate its activation;
pressing the key again stops the motor.
• After the roller motor has been switched off, a safety time must elapse before it can be
switched on in the opposite direction of rotation.
• Pressing the “CONSENT DOWNSTREAM” or “CONSENT UPSTREAM” key activates the
exchange signal with the machines upstream or downstream; the key changes colour to
indicate its activation; pressing the key again deactivates the signal.
With the automatic cycle active or the thermal protections triggered, the manual commands are deactivated.

22 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

Pressing the "BLADE CLEANING CYCLE" button initiates the cleaning cycle of the blades and the
background of the button turns yellow.
The blade cleaning cycle includes these steps:
• 40 seconds motor 1 forward motor 2 forward
• 40 seconds motor 1 forward motor 2 stopped
• 40 seconds motor 1 forward motor 2 reverse
• 40 seconds motor 1 stopped motor 2 reverse
• 40 seconds motor 1 reverse motor 2 reverse
• 40 seconds motor 1 reverse motor 2 stopped
• 40 seconds motor 1 reverse motor 2 forward
• 40 seconds motor 1 stopped motor 2 forward
• 40 seconds motor 1 forward motor 2 forward
The total cycle time is, therefore, 6 minutes.
With the cycle active, the remaining time for completion is indicated below the key.

8.5. Graphic Screen

Pressing the “GRAPHIC” key from the main menu displays the following screen:

On this screen the trend of the current absorbed by the motors of rollers 1 and 2 is graphically
reported. The value is referred to as a percentage of the nominal value of the motors, the red curve
refers to the motor of rollers 1 and the blue curve refers to the motor of rollers 2.

EN
ID3924 rev 0.2 29/04/2019 23 of 56
8.6. Alarms Screen
Possible machine faults are signalled by an information message in the upper part of the display.
Pressing the “ALARMS” key from the main menu displays the following screen:
The screen displays all the alarms that are still active.
Some alarms remain stored; to reset them, press the emergency reset button (1f).

With any action on the emergency reset button (1f), on the emergency button (1g), on the cycle start
button (1h) or on the cycle stop button (1i) all the alarms present are reset.

8.7. Possible alarms and solutions

The possible errors and the solution to be applied are described below.

Emergency
Check that there are no red emergency mushroom buttons pressed and press the emergency reset
button (1f).
24 of 56 ID3924 rev 0.2 29/04/2019
 r e c y c l i n g

Thermal protection oil recirculation 1

The relative motor has exceeded the maximum current absorption threshold. Check that the motor
is not under stress or that the motor and the connecting cables are not damaged. To reset the alarm,
open the electrical panel and reset the thermal switch tripped.
Thermal protection oil recirculation 2
The relative motor has exceeded the maximum current absorption threshold. Check that the motor
is not under stress or that the motor and the connecting cables are not damaged. To reset the alarm,
open the electrical panel and reset the thermal switch tripped.
Thermal protection motor roller 2
The relative motor has exceeded the maximum current absorption threshold. Check that the motor
is not under stress or that the motor and the connecting cables are not damaged. To reset the alarm,
open the electrical panel and reset the thermal switch tripped.
Inverter motor roller 1 not ready
The inverter is not ready for operation. Check from the “diagnostics” menu any inverter fault
messages. The motor cannot work.
Fault inverter motor roller 1
The inverter is in alarm. Check from the “diagnostics” menu any inverter fault messages. The motor
cannot work.
Warning inverter motor roller 1
There are information messages relating to the inverter. Check the inverter information messages
from the “Diagnostics” menu. The motor can in any case work.
Roller motor 1 not in run
Although the activation command is given to the inverter, the motor does not start. Check the inverter
information messages from the “Diagnostics” menu. The trip time of this alarm for turning off of the
motor can be set in the “parameters” menu.
The signal is missing from loaded belt (pre-engineered)
Machine stoppage is due to the lack of release signal. The machine needs to be restarted using the
start button.
The signal is missing from the unloaded conveyor belt
Machine stoppage is due to the lack of release signal; the automatic cycle of the shredder will
automatically resume when the release signal is restored.
Stop machine for anomaly check absorption motor roller 1
Fault with the motor absorption control system. Check the correct connection of the motor and
operation of the amperometric controls inside the electrical panel. The threshold and the trip time of
this alarm can be set from the “parameters” menu.
Stop machine for anomaly check absorption motor roller 2
Fault with the motor absorption control system. Check the correct connection of the motor and
operation of the amperometric controls inside the electrical panel. The threshold and the trip time of
this alarm can be set from the “parameters” menu.
Machine stoppage for roller 1 motor overload (pre-engineered)
The automatic cycle has stopped because the motor has exceeded the maximum current threshold
set.
Machine stoppage for roller 2 motor overload (pre-engineered)
The automatic cycle has stopped because the motor has exceeded the maximum set current
threshold.
Machine stop for end material
The automatic cycle has stopped because the material finished in the loading hopper. EN
ID3924 rev 0.2 29/04/2019 25 of 56
End material
The material has finished in the loading hopper and the roller motors are working empty. If no
material is inserted, the machine will stop automatically. The thresholds and trip times of this alarm
can be set from the “data” menu.
Machine stop for maximum number of inversions
The automatic cycle has stopped because the machine has performed the maximum number of
reversals due to overload. The thresholds and trip times of this alarm can be set from the “data”
menu.
Maximum oil temperature 1
The oil temperature of the roller motor reducer is too high. Check the temperature and the maximum
threshold set in the instrument on the fan.
Maximum oil temperature 2
The oil temperature of the roller motor reducer is too high. Check the temperature and the maximum
threshold set in the instrument on the fan.
Thermistor brake resistor
The thermal pad of the inverter braking resistor has tripped. Check the temperature of the inverter.
Stop signal from upstream line
Machine stoppage is due to the presence of the stop signal from the upstream line; the automatic
cycle will automatically resume when the stop signal is no longer present.

8.8. Diagnostics menu

Pressing the “DIAGNOSTICS” key from the main menu displays the following screen:

This screen is useful should it be necessary to perform checks in case of incorrect operation of the
machine or in case of maintenance of the same.
• Pressing the “DIGITAL INPUT” key displays the screens containing the status of all the
digital inputs of the PLC.
• Pressing the “DIGITAL OUTPUT” key displays the screens containing the status of all the
digital outputs of the PLC.
• Pressing the “ANALOG INPUT” key displays the screens containing the status of all the
analog inputs of the PLC.
• Pressing the “INVERTER” key displays the screens containing all the information concerning
the inverter.
• Pressing the “CYCLE STATE” key displays the screens containing the status of the automatic
cycle of the machine.

26 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

8.9. Work hours screen

Pressing the “WORK HOURS” key from the main menu displays the following screen.
This screen indicates the work hours of the machine.

A total count that cannot be reset and a partial count which can be reset by the operator through
password access is indicated.

8.10. Setup menu

Pressing the “SETUP” key from the main menu displays the following screen.
ATTENTION! Modification of this data is permitted only to competent personnel as it
involves a change in the machine’s operation.

Press the “PARAMETERS” or “DATA” keys to access the screens that allow parameterisation of the
machine.
Access is password protected.

EN
ID3924 rev 0.2 29/04/2019 27 of 56
8.11. Data

Delay loaded belt start time after machine

Delay of load signal activation time (loading belt) after starting the rollers. The material loading
signal is also influenced by the absorption thresholds set in the following data.
Delay stop machine time after loaded belt
Switch-off roller motor delay time after stoppage of loading belt. This allows time to terminate the
shredding of the material present in the hopper such that the machine always stops empty.
“Upstream signal stop” time
Delay after which the signal is to be considered valid for possible stoppage of the machine.
“Unloaded belt signal” time
Delay after which the signal is to be considered valid for the eventual stoppage of the machine.

Speed motor roller 1

Speed of roller 1 in revolutions per minute of the shredding roller.
Load time on
During loading of material it is possible to partialise loading by means of a switch-on time.
Load time off
During loading of material it is possible to partialise loading by means of a switch-off time.

28 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

Loading start
A percentage absorption threshold and an intervention time are set.
If the absorption of the roller motor is lower than this threshold, the material loading signal is activated
for the time set.
Loading stop
A percentage absorption threshold and an intervention time are set.
If the absorption of the roller motor is higher than this threshold, the material loading signal is
deactivated for the set time.
Inversion
A percentage absorption threshold and an intervention time are set.
If the roller motor absorption is above this threshold for the time set, a time delay of the roller motors
is performed.
Data motor roller 2 as for motor roller 1
If the key is set to “YES” the same values entered for roller 1 are also valid for roller 2; if instead it is
set to “NO” it is possible to set different values for rollers 1 and 2.

Material end stop

A percentage absorption threshold and an intervention time are set.
If the roller motor absorption is lower than this threshold, the material end alarm is displayed for the
time set. By setting the time as 999.999 this function is disabled.
EN
ID3924 rev 0.2 29/04/2019 29 of 56
Data motor roller 2 as for motor roller 1
If the key is set to “YES” the same values entered for roller 1 are also valid for roller 2; if instead it is
set to “NO” it is possible to set different values for rollers 1 and 2.
Machine stop delay time for material end
After this display time of the end of material alarm the machine stops automatically.
Maximum number of inversion
After this number of consecutive reversals the machine stops displaying the alarm.

Number inversion reset function time

After this operating time of the machine with no reversals, the count relative to the maximum number
of reversals is reset.
Roller inversion cycle start-up time
Operating time of the reverse rollers on automatic start cycle.
Roller inversion after blockage time
Operating time of the reverse rollers as a result of reversal caused by blockage.
Forward roller delay time (on automatic cycle after overload inversion)
Forward roller delay time after having carried out reversal for overload.
Reverse roller delay time (on automatic cycle after inversion after overload)
Reverse roller delay time after overload blockage.

30 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

8.12. Parameters Screen

The parameters menu is divided into 3 sub-menus:

The parameters menu is divided into 3 sub-menus:

• Inverter motor roller 1 parameters;
• General parameters;
• Motor roller 1 parameters.

Nominal absorption motor roller 1

Motor plate nominal ampere. All the absorption expressed as a percentage refers to this value.
Absorption control delay time after motor start roller 1
At the start of the motor, the absorption control is excluded for the time set to ignore the absorption
peak due to the starting peak.
Time interlock forward back motor roller 1
Pause time between motor forward and back to allow stopping due to motor inertia.
Minimum threshold fault alarm control absorption motor roller 1
Minimum control time anomaly alarm control motor absorption roller 1
If the motor absorption is lower than the threshold set for the time set, the machine is stopped and
the alarm “Stop due to absorption control anomaly” is displayed. This alarm is used to detect a
malfunction of the amperometric controls inside the electrical panel. EN
ID3924 rev 0.2 29/04/2019 31 of 56
Reduction ratio of motor roller 1
Reduction ratio between motor and roller.
Minimum speed of motor roller 1
Minimum motor operating speed.
Maximum speed of motor roller 1
Maximum motor operating speed.
Motor control time roller 1 in motion for alarm
If after this time the motor does not start from the start signal command to the inverter, the “Roller 1
motor not running” alarm is displayed.
Roller 1 motor inverter control time not ready for alarm
Inverter signal control time ready before displaying the alarm.
Roller motor free stop signal time 1 (0:braking)
Entering the value “0” the motor of roller 1 is stopped by the inverter by means of a speed ramp
braking. By entering a value other than “0”, the inverter disables the motor control for the time set
and the motor stops by inertia without braking.

On this screen it is possible to read and write the acceleration and deceleration times of the inverter.
The read values are only valid after pressing the “Update” key and the write values are only valid
after pressing the “Writing parameters on inverter” key.

32 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

Nominal absorption motor roller 2

Motor plate nominal ampere. All the absorption expressed as a percentage refers to this value.
Absorption of the amperometric transformer motor roller 2
Ampere for conversion of the motor absorption analog signal.
Absorption control delay time after motor start roller 2
At the start of the motor, the absorption control is excluded for the time set to ignore the absorption
peak due to the starting peak.
Interlock time forward reverse motor roller 2
Pause time between motor forward and back to allow stopping due to motor inertia.
Star triangle time motor roller 2
Start exchange time star triangle of the motor.
Minimum alarm threshold for anomaly check absorption roller 2
Control time of the minimum alarm threshold for anomaly check absorption roller 2
If the motor absorption is lower than the threshold set for the time set, the machine is stopped and the
alarm “Stop due to absorption control anomaly” is displayed. This alarm is used to detect a malfunction
of the amperometric controls inside the electrical panel.

Insertion auxiliaries time

Activation time of the auxiliary circuits after resetting the emergency.
EN
ID3924 rev 0.2 29/04/2019 33 of 56
Acoustic signal time with alarms
Acoustic signal duration in the presence of alarms.
Acoustic signal time with start cycle
Time duration of acoustic signal at the start of the automatic cycle.
Delay time start automatic cycle
Automatic cycle start delay time after the acoustic signal.
Control time maximum oil temperature
Time to check the maximum oil temperature signal before displaying the alarm.

Start delay time motor 1 after motor 2 (forward)

Start delay motor 2 after start motor 1 (forward)
Start delay time of a motor relative to another in automatic cycle with forward rotation
(The other value is automatically set to “0.000” after modification).
Start delay motor 1 after start motor 2 (reverse)
Start delay motor 2 after start motor 1 (reverse)
Start delay time of a motor relative to another in automatic cycle with reverse rotation
(The other value is automatically set to “0.000” after modification).
Maximum number attempts reset fault inverter
In the event of an inverter alarm during the automatic cycle, it is possible to reset it automatically and
to restart the machine without the need for operator intervention. This value indicates the number of
consecutive times for which the inverter alarm can be reset automatically.
Maximum time waiting attempt reset fault inverter
If the inverter alarm is not reset within this time, the machine is stopped.
Time for reset attempts reset fault inverter
After this operating time of the machine the count relative to the number of automatic attempts to
reset the inverter alarm is reset.

34 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

9. MAINTENANCE

WARNING! All maintenance operations, other than normal superficial cleaning, must be
carried out by a specialised maintenance technician.

WARNING! Before carrying out any maintenance operation, place the general
disconnecting switch (1d) in position 0.

WARNING! Do not use compressed air to clean the machine but vacuum aspirators to
avoid dispersal of particles or objects.

WARNING! Always use adequate PPE.

WARNING! Correct operation of the machine is guaranteed only if original spare parts
are used.
Routine maintenance of the machine will increase longevity and operational safety.
Maintenance must be registered in the maintenance register attached to this manual.
The disassembly procedures of components subject to periodic maintenance are described in the
supplied manual.

9.1. Periodic maintenance

Pay particular attention to the cleaning of the electric motors; the cooling fan grill must be free from
material that may compromise the passage of air.
INTERVENTION FREQUENCY VERIFICATION INTERVENTION
Spray the rotors with high
Every day
efficiency emulsifiable oil
Operate all the emergency buttons
Check operation of emergency
Every 250 working hours one at a time and check that they
buttons
work correctly
Checking of the levelling
If necessary, level the machine
(paragraph "Levelling")
Every 500 working hours
If present, contact the support
Visual inspection for oil leaks
service
Check for grease in the Reload grease cartridge with SKF
Every 600 working hours
automatic greasing nipples Bearing Grease LGMT2-1
Replacement of rotor blades
Replacement of spacers
Every 1,000 working hours
Replacement of counter-blades
Replacement of scraper
Check the sound levels and
If anomalies are found, contact the
Every 1500 working hours temperature of the electric
assistance service
motor body
Replacement of oil filter with
Every 2,500 working hours similar model (manufacturer
Parker)
Check the hoses and
Every 3000 working hours Contact the support service
connection joints for wear
Yearly Replace the gear unit oil
When you notice that the rotor
Check the blades for wear If worn, contact customer service
frequently has difficulty operating EN
ID3924 rev 0.2 29/04/2019 35 of 56
9.1.1. Refill grease nipple cartridge
When the automatic grease nipple cartridge (9) is empty, it is
necessary to top up with grease.
To refill the cartridges, it is necessary to fill the cartridge using the
nozzle shown in the figure, using the dedicated grease nipple.

9.1.2. Gear unit oil replacement

To replace the gear unit oil, it is necessary to:
• Remove the cap of the hole shown in the figure;

• Place a tank of at least 25 litres of capacity under the gear unit;

• Remove the cap of the hole shown in the figure and allow the gear unit to be completely
emptied;

• Reposition the lower cap of the gear unit;

• Pour 24 litres of oil into the gear unit from the upper hole;
• Close the upper hole with the corresponding cap.

9.2. Unscheduled maintenance

Unscheduled maintenance is the series of repair or replacement operations of one or more machine
components which are normally only necessary after years of correct operation and do not alter the
machine characteristics.
All the unscheduled maintenance operations must be carried out by specialised maintenance
technicians authorised by VCM S.r.l.

36 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

10. OPERATING FAULTS

WARNING! If one of the faulty operating conditions described in the table below occurs,
it should be remembered that the operator is only allowed to stop the machine. Only
specialised staff should look for and remove the cause of the faulty operation.
Fault Probable cause Solution
Gear unit overheating Oil leak from gear units Oil replacement
The machine reverses the
Empty the hopper manually
direction of rotation six times Shredding chamber overload
and attempt restart
consecutively
Gear unit oil temperature
Malfunction in the hydraulic
above 120°C (signalled by the Contact the support service
system
machine)
Electrical system fault
Overloading of one or more
The machine comes to a
motors Contact the support service
complete standstill
Malfunction of any microns
present

11. DECOMMISSIONING

11.1. Storage
Before storing the machine, disconnect it from all power sources and input. To move the machine,
comply with the indications given in the relevant chapter. The storage area must fulfil the following
requirements:
• The floor must be able to support the weight of the machine or its components and must not
be sloping;
• The area must be accessible by the necessary lifting and transport devices;
• The stored machine must not represent a hazard for the staff who work or visit the storage
area;
• Temperature between 0° and 45° C;
• Humidity between 20% and 80%.

11.2. Disposal
Some waste may result from normal maintenance work. Typically, lubricants are removed which
have accumulated in certain parts of the machine. These residues, as well as any substituted
components, must be treated as special waste. They must be disposed of in accordance with the
laws in force in the country of installation.
If you decide not to use the machine, or any part of it, you must dispose of and decommission it.
This operation must be carried out according to the regulations in force in the area. Dismantle the
machine parts, grouping the components according to type (steel, plastic, rubber, electrical system
conductors, engine oil), then scrap them according to the current regulations in the country where
the machine is located.
Prior to dismantling the machinery, it is advisable to send the identification plate of the machine to
the Manufacturer, specifying that the machinery will be scrapped.

EN
ID3924 rev 0.2 29/04/2019 37 of 56
12. SPARE PARTS

Part name Dimensions Manufacturer M.U. Qty

Blade 75 x Ø 665 VCM Nr 20

Distanziale 76 x Ø310 VCM Nr 20

Counter-blade 70 x 317 x 700 VCM Nr 20

Scraper 75 x 183 x 700 VCM Nr 20

Simotop, ABB or
Motors 1000 x 670 Nr 2
similar
Gear unit 925 x Ø 670 Bonfiglioli Nr 2

Conveyor shaft 2500 x Ø 225 VCM Nr 2

Oil thermo-regulation control
393 x 510 x 410 Bonfiglioli Nr 2
unit
Cooling control unit tabulations In operation Parker or similar Nr 6

Oil filters Standard Parker or similar Nr 2

Greasing tubes In operation Parker or similar Nr 4

38 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

13. DIAGRAM OF DRIVELINE LUBRICATION

Load and breather plug M30x2

M18x1,5

Level plug
Magnetic drain plug M30x2

C063.BH.15.S.00
Customer cooling System

Lubricant quantity - 24L

Lubricant type SHELL OMALA S4 WE 150
Gear ratio: tot = 139 : 1
Rated torque at: 1500 min = 94600 Nm
Scala Tolleranze generali UNI 2768:1991
1:10 Grado di precisione:

Data
Massa
395,493 kg 21/06/2018
Materiale
Fe430 Disegnatore
ALESSIO
Lavorazione
COMMERCIALE
Spessore
Errore: Nessun riferimento Progetto
-
EN
Denom. Codice Rev.
RIDUTTORE 3 16 L3 117 FZ P280 A C008.BH.15.S.00 A
DISEGNO DI PROPRIETA' DELLA DITTA VCM COSTRUZIONI MECCANICHE DIFFUSIONE E RIPRODUZIONE VIETATA A TERMINI DI LEGGE

ID3924 rev 0.2 29/04/2019 39 of 56

14. WIRING DIAGRAM

40 of 56 ID3924 rev 0.2 29/04/2019

 r e c y c l i n g

EN
ID3924 rev 0.2 29/04/2019 41 of 56
42 of 56 ID3924 rev 0.2 29/04/2019
 r e c y c l i n g

EN
ID3924 rev 0.2 29/04/2019 43 of 56
44 of 56 ID3924 rev 0.2 29/04/2019
 r e c y c l i n g

EN
ID3924 rev 0.2 29/04/2019 45 of 56
46 of 56 ID3924 rev 0.2 29/04/2019
 r e c y c l i n g

EN
ID3924 rev 0.2 29/04/2019 47 of 56
48 of 56 ID3924 rev 0.2 29/04/2019
 r e c y c l i n g

EN
ID3924 rev 0.2 29/04/2019 49 of 56
50 of 56 ID3924 rev 0.2 29/04/2019
 r e c y c l i n g

EN
ID3924 rev 0.2 29/04/2019 51 of 56
52 of 56 ID3924 rev 0.2 29/04/2019
 r e c y c l i n g

EN
ID3924 rev 0.2 29/04/2019 53 of 56
54 of 56 ID3924 rev 0.2 29/04/2019
 r e c y c l i n g

EN
ID3924 rev 0.2 29/04/2019 55 of 56
 r e c y c l i n g

VCM Veneta Costruzioni Meccaniche

Via Pignan 18/a 35017
Levada di Piombino Dese (PD)

+39 049 9350502

info@vcmcostruzioni.it