Prototype Early Production Production CONTROL PLAN

Control Plan Number: Key Contact & Phone Date (orig.) Date (rev.)
0
Part Number Core Team Customer Engineering Approval /Date (If req'd)
0 0
Part Name/ Description Organization/Plant Approval/Date Customer Quality Approval/Date (If req'd)
0
Organization/ Plant Organization Code Other Approval/ Date (If Req'd) Other Approval/Date (If req'd.)

Part / Process Name / Characteristics Spec. Methods

Machine, Device, Product/Process Evaluation
Process Operation Char. Sample Reaction Plan
Jig, Tools, For Mfg. No. Product Process Specification/ Measurement Control Method
Number Description Class Size Freq.
Tolerance Technique
70 Injection Material Material Per Work Order Scanner Container Set-up & Work order Return material to
Molding each change Container label warehouse & replace
Inspection sheet
Regrind use Per Work Order Scanner

Traceability Lot # Scanner

Equipment Press # Per Work Order Visual Each Set-up Press NC control Verify equipment
Setup sheet suitability
Auxilliary Per set-up sheet Visual Each Work order Replace equipment or
equipment Equipment ID change set-up as
Process Per set-up sheet Equipment controls Each necessary
parameters
Mold Mold # Per Work Order Visual Each Set-up Mold Receiving Remove and replace
Instructions mold
Mold PM Instr.
Work order
Mold ID
Packaging Box Per Work Order Visual 1 Every box Work order Return material to
warehouse & replace
Parts/box Per Work Order Scale Scale count Adjust quantity
Box label
Label size Standard Visual TMM database Re-print & replace
label
Label info Standard Visual & Scanner TMM database

Labels/box 1 Visual Pre-printed qty. Remove extra labels

Skid Per Work Order Visual 1 Every skid Work order Return material to
warehouse & replace
Parts/skid Per Work Order Scanner

Boxes/skid Per Work Order Scanner Skid label Adjust quantity

Label size Standard Visual TMM database Re-print & replace

label
Label info Standard Visual & Scanner TMM database

Labels/skid 1 Visual Pre-set qty. Remove extra labels

Product Part weight Per Work Order Scale 1 1st shot Press NC control - Verify Process
Properties last shot Setup sheet parameters.
APQP - blank.xls Ctrl Plan Page 1 of 3
Prototype Early Production Production CONTROL PLAN
Control Plan Number: Key Contact & Phone Date (orig.) Date (rev.)
0
Part Number Core Team Customer Engineering Approval /Date (If req'd)
0 0
Part Name/ Description Organization/Plant Approval/Date Customer Quality Approval/Date (If req'd)
0
Organization/ Plant Organization Code Other Approval/ Date (If Req'd) Other Approval/Date (If req'd.)

Part / Process Name / Characteristics Spec. Methods

Machine, Device, Product/Process Evaluation
Process Operation Char. Sample Reaction Plan
Jig, Tools, For Mfg. No. Product Process Specification/ Measurement Control Method
Number Description Class Size Freq.
Properties Tolerance Technique last shot Setup sheet parameters.
Shot weight Per Work Order Scale Inspection sheet - Remove mold &
Color Black Visual QC: 1st shot Work order inspect; repair as
1 last shot SPC (dimensions needed.
Color uniformity Even Visual 2/shift marked 'C' only) - Identify Product w/
Operator: Do Not Use tag, move
Flash Flush +.01/-.00 Visual or optical
100% to Hold Area, then
comparator
(only notify QC
Gate vestige Flush +/-.01 Visual or optical
comparator visual)
Pin marks Flush +.00/-.01 Visual or height
indicator
Sharp edges None Visual
(deburr/break)
Contamination None Visual
Part number Readable & Visual
complete
Cavity number Readable & Visual
complete
Date code Current date Visual

Recycling code Readable & Visual

complete
Components All present per work Visual
order
Part damages None Visual

1 Inside width C 61.54 +/-.08 Inside micometer QC:

4
2 Hole to hole C 28.04 +/-.10 Video CMM

3 Inside length C 69.29 +/-.08 Inside micometer

4 Small hole dia C 6.55 +/-.03 Video CMM

5 Large hole dia C 20.93-21.03 Video CMM

6 Flange flatness .51 max Height indicator QC:

1
7 Flange height 19.23 +/-.13 Height indicator

APQP - blank.xls Ctrl Plan Page 2 of 3

Prototype Early Production Production CONTROL PLAN
Control Plan Number: Key Contact & Phone Date (orig.) Date (rev.)
0
Part Number Core Team Customer Engineering Approval /Date (If req'd)
0 0
Part Name/ Description Organization/Plant Approval/Date Customer Quality Approval/Date (If req'd)
0
Organization/ Plant Organization Code Other Approval/ Date (If Req'd) Other Approval/Date (If req'd.)

Part / Process Name / Characteristics Spec. Methods

Machine, Device, Product/Process Evaluation
Process Operation Char. Sample Reaction Plan
Jig, Tools, For Mfg. No. Product Process Specification/ Measurement Control Method
Number Description Class Size Freq.
Tolerance Technique
8 Cover depth 8.64 +/-.13 Height indicator

9 Shoulder height 3.56 +/-.13 Height indicator

10 Small hole loc 25.26 +/-.10 Video CMM

11 C-bore depth 1.48 +/-.08 Height indicator

12 Part tip width 31.01 +/-.08 Video CMM

13 Inner post radius 3.26 +/-.13 Video CMM

APQP - blank.xls Ctrl Plan Page 3 of 3