FEBRUARY 2012

Z/656-2012
MEDICAL COMPRESSOR

DK50 D
DK50 DM

MANUFACTURER

EKOM spol. s r. o.
Priemyselná 5031/18
SK-921 01 Piešťany
Slovak Republic
tel.: +421 33 7967255
fax: +421 33 7967223

www.ekom.sk
email: ekom@ekom.sk

DATE OF LAST REVISION

02/2012
CONTENTS

CONTENTS
1.  GENERAL INFORMATION ........................................................................................... 5 
PURPOSE ............................................................................................................................................. 5 
OPERATOR'S RESPONSIBILITY FOR PATIENT SAFETY ................................................................ 5 
CE MARKING ........................................................................................................................................ 5 
WARNINGS ........................................................................................................................................... 5 
General safety warnings ............................................................................................................ 6 
Electrical system safety warnings .............................................................................................. 6 
ALERT NOTICES AND SYMBOLS ....................................................................................................... 7 
USE ....................................................................................................................................................... 8 
STORAGE AND TRANSPORT ............................................................................................................. 8 
2.  DESCRIPTION .............................................................................................................. 9 
3.  TECHNICAL DATA ..................................................................................................... 11 
4.  OPERATION................................................................................................................ 12 
INSTALLATION AND FIRST OPERATION ........................................................................................ 12 
Removal of transport stabilizers ............................................................................................... 13 
Compressed air connection ..................................................................................................... 13 
Electrical connection ................................................................................................................ 14 
First operation .......................................................................................................................... 14 
Accessories .............................................................................................................................. 14 
PERSONNEL ...................................................................................................................................... 15 
Switching the compressor on ................................................................................................... 16 
Running the compressor .......................................................................................................... 16 
Cleaning the air intake filter ..................................................................................................... 16 
Cooling failure alarm ................................................................................................................ 16 
Cleaning the compressor ......................................................................................................... 16 
5.  MAINTENANCE .......................................................................................................... 17 
REPAIRS AND SERVICE ................................................................................................................... 17 
MAINTENANCE SCHEDULE............................................................................................................ 17 
Service kits ............................................................................................................................... 18 
Maintenance replacement parts............................................................................................... 19 
Safety valve check ................................................................................................................... 19 
Replacing the suction filter ....................................................................................................... 20 
Replacing the blow filter .......................................................................................................... 20 
Replacing the filter in the pressure regulator ........................................................................... 20 
Setting the output air pressure ................................................................................................ 21 
Check tightness of joints and inspect the appliance ................................................................ 21 
Check capacity ......................................................................................................................... 22 
Preparing the compressor for shipping .................................................................................... 22 
Replacing the piston, connecting rod and piston rings ............................................................ 22 
Replacing the bearing: ............................................................................................................. 23 
SHUT-OFF .......................................................................................................................................... 24 
DISPOSAL OF THE APPLIANCE ....................................................................................................... 24 
6.  SOLVING PROBLEMS ............................................................................................... 25 
7.  SPARE PARTS ........................................................................................................... 26 
8.  ELECTRICAL AND PNEUMATIC DIAGRAMS ........................................................... 27 
WIRING DIAGRAM ............................................................................................................................. 27 
PNEUMATIC DIAGRAM ..................................................................................................................... 28 
9.  LIST OF SPARE PARTS ............................................................................................. 33 

4 SM-eVENT-GB-13_02-2012
 GENERAL INFORMATION

1. GENERAL INFORMATION

PURPOSE

The eVENT DK50 D and DK50 DM are air compressors that provide a
source of clean, oil-free pressurized air for use with medical ventilators.

OPERATOR'S RESPONSIBILITY FOR PATIENT SAFETY

The Installation, Operation and Maintenance Manual is an integral part of the

appliance and must be kept with the unit. Careful review of this manual will
provide the information necessary for correct operation of the appliance.

Rx only

CE MARKING

Products marked with CE mark of compliance meet the safety guidelines of

the European Union (93/42/EEC).

WARNINGS

 The safety of operating personnel and trouble-free operation of the

appliance are ensured only if original parts are used. Only accessories
and spare parts specified in the technical documentation or expressly
approved by the manufacturer can be used.
 If any other accessories or consumable materials are used, the
manufacturer cannot be held responsible for the safe operation and
functionality of the device.
 The manufacturer’s warranty does not cover damages originating from the
use of accessories or consumable material other than those specified or
recommended by the manufacturer.
 The manufacturer guarantees the safety, reliability and function of the
appliance only if:
- installation, calibration, amendments, extensions and repairs are
performed by the manufacturer or its representative, or a service
provider authorized by the manufacturer
- the appliance is used in accordance with the Installation, Operation
and Maintenance Manual
 The Installation, Operation and Maintenance Manual describes the
appliance and all relevant safety and technical standards for its use. All
wiring schemes, methods and names in the manual are copyrighted and
may not be reproduced without permission from the manufacturer.

SM-eVENT-GB-13_02-2012 5
GENERAL INFORMATION

General safety warnings

The appliance is designed to operate safely when used correctly. Please

observe the following safety measures to avoid damage and risk.

 Operation of the appliance must be in compliance with all local codes and
regulations.
 The original packaging should be kept for the possible return of the unit.
Only the original packaging ensures optimal protection of the appliance
during transport. If it becomes necessary to return the appliance during the
warranty period, the manufacturer is not liable for damages caused by
incorrect packaging.
 If any problem occurs during use of the appliance, the user must inform
his supplier immediately.
 Do not use the compressor in any area where there is risk of explosion.
Never operate the compressor in the presence of flammable anesthetics.
 Never put oxygen or nitrous oxide into the compressor. The electrical
components are not approved for oxygen or nitrous oxide use.
 This device can be used only with ventilators equipped with a low pressure
alarm.

Electrical system safety warnings

 The appliance must be connected to a power source that has correct

grounding. Connect the compressor to a receptacle marked "hospital
grade."
 Before the appliance is plugged in, verify that the mains voltage and
frequency specified on the apparatus are in accordance with the local
supply.
 Before use, check for possible damage to the appliance and the air
connectors. Damaged cables and sockets/plugs must be replaced
immediately.
 In case of emergency, immediately disconnect the appliance from the
mains.
 During all repairs and maintenance
- ensure that the mains plug is removed from the power socket
- pressure pipes must be air vented
- pressure must be released from the air tank
 Only a qualified technician can install this appliance.

6 SM-eVENT-GB-13_02-2012
 GENERAL INFORMATION

ALERT NOTICES AND SYMBOLS

In the Installation, Operation and Maintenance Manual and on the appliance

and its packaging, the following symbols are used for important information.

Attention, see instructions for use

Caution, risk of electric shock

Consult instructions for use

CE mark of compliance

Caution, hot surface

Handling mark on packaging – Fragile, handle with care

Handling mark on packaging – This way up (vertical position of

freight)

Handling mark on packaging – Protect against humidity

Mark on packaging – Recyclable material

Handling mark on packaging – Temperature during storage and

transport

Handling mark on packaging – Limited stacking

Alternating current

Protective Earth (Ground)

Equipotentiality

Fuse

SM-eVENT-GB-13_02-2012 7
GENERAL INFORMATION

USE

 The appliance must be installed and operated in a dry, ventilated, dust-

free area. Climatic conditions for operation - see Technical data.
 The compressor must stand on a flat, sufficiently stable base.
 The compressor must not be exposed to rain nor be used in humid or wet
environments. Never use the compressor in the presence of flammable
liquids or gases.
 Before connecting the compressor to respiratory equipment, ensure that it
meets the requirements for its intended use. Refer to the Technical data
for this purpose.
 Any use other than that described in this manual is not covered by
warranty and the manufacturer is not responsible for any damages that
may result. The operator/user assumes all risk.

STORAGE AND TRANSPORT

The compressor is delivered in transport packaging with the pump stabilized,

protecting it from damage during transport.

Always use the original packaging when transporting the compressor. Always
transport the compressor upright.

During transport and storage, protect the compressor from humidity,

contamination and extreme temperatures. A compressor in its original
packaging can be stored in a warm, dry, dust-free area.

Keep the packaging material if possible. If this is not possible, dispose of the
packaging material in an environmentally friendly way.

The compressor can only be transported pressure-free. It is necessary to

release the pressure from the pressure tank and pressure hoses prior to
transport, and to release any possible condensatet. Secure motor inside
before shipping!

Prior to transport it is necessary to fix motor inside the compressor

(Chapter 5.)

8 SM-eVENT-GB-13_02-2012
 DESCRIPTION

2. DESCRIPTION

1. PRESSURE - output air pressure manometer (with accuracy ± 5%)

2. HUMIDITY - humidity indicator (performance)
3. Cooling failure indicator
4. Power indicator
5. Hour meter
6. Main input, power switch, primary fuses
7. Equipotential (ground) pin
8. Socket for the electrical cord
9. WALL - input air coming from an outside source of pressurized air
10. OUT - output air from compressor
11. Air tank
12. Air intake filter
13. Pressure regulator with filter
14. Filter and water trap
15. Cooler
16. Control electronics
17. Safety valve
18. Internal back cover
19. Pole for supporting equipment

The appliance consists of an oil-free piston compressor driven by a single-

phase electric motor, filtering and drying equipment, a pressure tank and a
pressure regulator. The compressor is contained in a box lined with noise
reducing material. The compressor produces dried, filtered compressed air
without any trace of oil.

The air compressor has an input air fitting labeled WALL (9) for connection to
an outside air source. When an outside compressed air source connected to
the inlet WALL fitting delivers air above the adjusted output pressure, the air
pump will not be activated even though the power switch is in the ON
position. Instead, the air from the outside source will flow through to the
compressor's air output. When the outside air source pressure is less than
the adjusted output pressure (or is not connected) and the power switch is in
the ON position, the air pump is activated and supplies compressed air
through the air output.

The air pump draws atmospheric air through the air intake filter (12).
Compressed air is cooled in the cooler (15) and continues through the filter
(14) where condensed liquid from the water trap is automatically released to
the evaporative tray. The air continues through the check valve to the air tank
(11) and through the pressure regulator with output filter (13) to the OUT
(10). The fans operate while the air pump works, and also during the pause
when the temperature in the cabinet is above 40°C (104°F). Any increase of
temperature in the cabinet above 80°C (176°F) - cooling failure - is signalled
by the red indicator (3) and by an acoustic alarm. The control electronics (16)
signals the air pump to run or shut off according to the pressure in the air
tank (11). A safety valve (17) prevents the pressure in the tank from
exceeding allowable limits.

SM-eVENT-GB-13_02-2012 9
DESCRIPTION

10 SM-eVENT-GB-13_02-2012
 TECHNICAL DATA

3. TECHNICAL DATA

TYPE DK50 D DK50 DM

Output flow at pressure
Lit.min-1 40 60
3.5 bar (51 psig)
Output flow max.
200 Lit.min-1 for 2 s *
at pressure 3.5 bar (51 psig)
USA USA
100/
Model Model
50-60
Voltage/Frequency V/Hz 230/50 230/60 120/60 230/50 230/60 120/60
Nominal current A 2.8 2.8 5.6 5.6 3.4 4.3 8.6
Air filtration m 5
Pressure dew point at 40 Lit.min-1,
5°C (9°F) below the ambient temperature
3 bar (43.5 psig), 20°C (68°F)
RECTUS 21KS KS08 MPC
Outlet connection
At pleasure DISS 1160-A (3/4"-16 UNF)
Sound level dB(A)  49  51  51  51  50  52  52
Mode of operation Continuous - S1
Release of condensed water Automatic
Indication of cooling failure Acoustic and optical at 80°C (176°F)
3.0 bar (43 psig)
Output pressure
Adjustable to max. 3.5 bar (51 psig)
3.0 bar (43 psig)
Auto turn-on pressure (backup)
Adjustable to max. 3.5 bar (51 psig)
Air tank capacity Lit 5
Pressure range 5.0 - 7.0 bar (72.5 - 101.5 psig)
Operating pressure of safety valve 8.0 bar (116 psig)
Adjustment of output air pressure Pressure regulator
Dimensions of compressor 400 x 430 x 780 mm 400 x 500 x 780 mm
WxDxH (16 x 17 x 31 in) (16 x 20 x 31 in)
Dimensions of packaging 480 x 530 x 835 mm 480 x 580 x 835 mm
WxDxH (19 x 20 x 33 in) (19 x 23 x 33 in)
Net weight 46 kg (101 lbs) 59 kg (130 lbs)
Gross weight 60 kg (132 lbs) 73 kg (161 lbs)
Classification
Type B, Class I.
EN 60601-1, EN 12021
Classification
II b
MDD 93/42 EEC
* With 0.6 bar (8.7 psig) drop

Climatic conditions for storage and transport

Temperature –25°C to +55°C (-13°F to +131°F); 24 hrs +70°C (+158°F)
Relative air humidity 10% to 90 % (no condensation)
Relative air humidity for seaworthy packing 10% to 100% (with condensation)
Climatic conditions for operation
Temperature +5°C to +40°C (+41°F to +104°F)
Relative air humidity up to +95%
IPX0 Rating

SM-eVENT-GB-13_02-2012 11
OPERATION

4. OPERATION

INSTALLATION AND FIRST OPERATION

Do not use the compressor immediately after unpacking as it will not

adjust for ambient temperature.

Only a qualified technician can install the compressor and put it into
operation for the first time. The installer shall train the operating
personnel in the use and routine maintenance of the appliance.
Installation and training of personnel are to be acknowledged by the
installer‘s signature on the certificate of installation.

Prior to start-up, all transport stabilizers must be removed. If the

compressor is switched on without removing the stabilizers, the
compressor could be permanently damaged.

The compressor does not contain a backup power supply.

This device can be used only with a ventilator equipped with a low
pressure alarm.

t is forbidden obstruct the air intake filter and the ventilating outlets on the
lower part of appliance. Forbidden to lift unit by handle! Handle is appointed
for moving unbraked product on the floor.

If the compressor is equipped with main source of air, standby source

of air must be available.

ANY MODIFICATION OF THIS EQUIPMENT IS FORBIDDEN!

If this equipment is used nearby other instruments, the equipment must

be observed in order to verify normal operations in the configuration it
will be used.
Instruments may be affected electro-magnetically!

12 SM-eVENT-GB-13_02-2012
 OPERATION

Removal of transport stabilizers

After unpacking, place the compressor upright with the caster wheels firmly
on the ground.

 Remove the front and back covers by unscrewing the six screws on the
sides of the cabinet.
 Unscrew the four screws and remove the internal back cover (18).
 Remove all stabilizers (21) above and under the air pump (20).
 Replace the internal back cover with its screws, connect the ground wire,
replace the front and back covers with their screws and insert the air
intake filter.

Please retain the stabilizers for future transport of the compressor.

Compressed air connection

The medical compressor is equipped with fast-on couplings WALL (9) and
OUT (10) on the back of the cabinet.
To the fast-on coupling OUT (10) - output compressed air - connect the
pressure hose leading to the applicable appliance/respiratory apparatus.
To the fast-on coupling WALL (9) - input compressed air - connect
pressurized air from a central distribution system, if applicable. The air from
the distribution system is automatically connected through the compressor to
the outlet OUT port. In this configuration, the compressor serves as a backup
source of compressed air. If the air pressure from the central distribution
system is reduced, the compressor automatically switches on and there is no
interruption of continuously pressurized air at the output from the
compressor.

Please note that air entering the compressor from central distribution
must be medical grade air (particulate size, humidity). The compressor
does not modify the air from central distribution.

SM-eVENT-GB-13_02-2012 13
OPERATION

The hose connecting the compressor to the breathing apparatus must

not pass through a cold environment i.e. placed on the ground. It
should be as short as possible with no kinks (it may have impact on
condensation of water inside the hose).

Electrical connection

The compressor comes with a protective grounded plug. Adhere to

local electrical regulations and ensure that the mains voltage and
frequency comply with the information on the Data Label.

The electrical cord must not be stretched and must always be

accessible.

 The electrical socket must be accessible for safety reasons so the

appliance can be safely disconnected from the mains supply in case of
emergency.
 The relevant current circuit must be safeguarded.
 Connection of the equipotential (ground) connection (7) with other
appliances must adhere to local electrical regulations.
 Position the electrical cord through the socket (8).

First operation

 Ensure that all stabilizing screws used during transport were removed.
 Check that the connection to the compressed air supply is correct.
 Check for proper connection to the mains supply.
 Switch on the pressure switch (6) to position “I”.

When the compressor is put into operation, the air in the tank is pressurized
to a preset level after which the compressor automatically switches off. As air
is used the compressor works in automatic mode, switching on and off via a
signal from the pressure switch.
During operation, the appliance automatically releases condensed water
from the condenser (filter) to the evaporator tray.

Accessories

Equipment support pole (19) – Part No. 604011346

The pole (19) is used to support a respiratory device. Please remove the
electrical plug before installing the pole. Screw the pole into its socket and
tighten firmly.

Technical data:
Diameter 25 mm
Height 1100 mm above the floor

14 SM-eVENT-GB-13_02-2012
 OPERATION

The pole can support a maximum weight of 18 kg. The centre of gravity of
attached equipment must align with the pole and stand no more than 1100
mm above the floor. For any other connection, consult with the manufacturer.
The manufacturer recommends that attached equipment be disassembled
before transport.

High relative air humidity kit - Part No. 604011497

1. Hose PUR 6/4-130 062000337 1 pc

2. Hose PUR 6/4-700 062000357 1 pc
3. Bottle LUH-1 062000333 1 pc
4. Holder 3KB-972 023000564 1 pc
5. Washer D5 043000002 4 pcs
043000005 4 pcs
6. Screw M5 041000131 4 pcs
7. Reduction 10/6 062000339 1 pc
8. Connector L6/6 025400153 1 pc
025400154 1 pc
9. Clamp self-adhesive 033400011 2 pcs

Remove hose (A) and plug (B). Install reduction fitting (7), connector (8) and
plug-in hose (1). Attach holder (4), plug-in hose (2) and install bottle (3). Affix
hose with two clamps (9).

Empty the bottle regularly.

PERSONNEL

In case of emergency, switch the appliance off at the switch and pull
out the mains plug.

Automatic operation: when the pressure in the air tank falls to the ”switch on”
pressure, the compressor automatically switches on. The compressor

SM-eVENT-GB-13_02-2012 15
OPERATION

automatically switches off when the air pressure in the tank increases to the
“switch off” level.

Switching the compressor on

The compressor is switched on at the mains switch (6) by putting it in

position ”I“. Switching on is signaled by the green indicator (4).

Running the compressor

When the pressure of the air from the WALL port is reduced, or if the
pressure falls in the air tank, the compressor switches on and the air tank fills
with compressed air. After the “switching-off“ pressure is reached, the
compressor automatically switches off. The manometer (1) indicates the
output air pressure.

During operation of the compressor, the pointer of the humidity indicator (2)
should be in the green zone. If the consumption of air from an appliance is
more than the compressor’s outflow, the indicator pointer will move out of the
green zone and the air from the compressor will not reach the required
pressure (see Technical data).

The hour meter (5) displays the total running time of the air pump.

Cleaning the air intake filter

Remove and clean the air intake filter (12) on the front at least once a week.
Wash the filter in warm soapy water, rinse thoroughly and allow it to dry.
Insert the clean filter so that the intake opening is covered by the filter.

Cooling failure alarm

Any problem with the air pump cooling system is signaled by the red indicator
(3) and an acoustic alarm.

In the event of cooling failure, connect an alternate source of

compressed air to the respiratory device and disconnect the
compressor.

Cleaning the compressor

Clean the compressor using a detergent that contains no abrasives, chemical

solvents or other corrosive agents.

16 SM-eVENT-GB-13_02-2012
 MAINTENANCE

5. MAINTENANCE

REPAIRS AND SERVICE

Guarantee and extended guarantee repairs are to be completed by the

manufacturer or a service provider authorized by the manufacturer.

The manufacturer reserves the right to modify the appliance in any way
that will not alter the function or the operation of the appliance.

Only a qualified technician or the manufacturer’s Customer Service

Department may perform repairs that go beyond routine maintenance.
Use only spare parts and accessories approved by the manufacturer.

Prior to any maintenance or repairs, switch off the compressor and

disconnect it from the mains (pull out the mains plug.) Remove the front and
back covers by unscrewing the screws on the sides of the cabinet.
Disconnect the ground connection on the cover.

MAINTENANCE SCHEDULE

Time interval (hrs)

Service Page
2000 4000 6000 8000 10000 12000

Safety valve check 16 1 x per year

Test the tightness of

joints and inspection 19 2000 hours or every 2 years
of appliance

Service kit F (filters) 17 - 18 x x x x x

Service kit A 20 - 22 x x

Service kit C - x

SM-eVENT-GB-13_02-2012 17
MAINTENANCE

Service kits

Type 4EA-093 Part No. 604041093

F
2000 hrs Filter (C) Filter (D)
Type 40 µm 5 µm
Number 025200070 025200113
pc 1 1

Type 4EA - 051 Part No. 604041051

A
Piston with
4000 hrs Inlet filter O-ring Bearing
rod
Type 4KB-552 4EA-050 D50x2 6204 2RS
Number 025000011 604041050 073000109 021000001
pc 1 1 2 1

Type 4EA-0947 Part No. 604041094

B
Blower
8000 hrs Sací filter (B)
silencer
Type G3/8 05W
Number 025400042 025200194
pc 1 1

DK50 D 230V/50Hz, 4EA-068, 604041068 DK50 DM 230V/50Hz, 4EA-071, 604041071

DK50 D 230V/60Hz, 4EA-069, 604041069 DK50 DM 230V/60Hz, 4EA-072, 604041072
DK50 D 115V/60Hz, 4EA-070, 604041070 DK50 DM 115V/60Hz, 4EA-073, 604041073

C
Thermo Thermo Flexible Filter Regulator
12000 hrs Safety valve Inlet filter
switch switch hose complete complete
2450RH 2450RH
Type 4BA-025 DN8x300 4BA-307 4BA-474 4KB-552
40°C 80°C
Number 604011025 033510004 033510005 072000039 604011307 604011474 025000011
Pc 1 1 1 1 1 1 1

Operation
Humidity Manometer Solenoid
Air pump Fan hour
indicator complete complete
counter
Type 50, 10 bar 50, 6 bar according to according to according to according to
Number 604011272 604011271 model model model model

Pc 1 1 1 2 1 1

18 SM-eVENT-GB-13_02-2012
 MAINTENANCE

Maintenance replacement parts

When performing routine service, the manufacturer recommends the

following replacement parts that may be ordered separately:

 Cylinder fitting Part No. 023000239

 Bearing removeal tool 6204 Part No. 604001094
 Pressure gauge set Part No. 191000007
 Hose with valve Part No. 191000008
 Flow meter set Part No. 191000009

Safety valve check

The safety valve is adjusted to 8 bar (116 psig) by the manufacturer,

then tested and marked. It must not be readjusted.

 Turn the screw of the safety valve (17) several

rotations to the left until the safety valve puffs.
 Let the safety valve freely puff for only a short
time.
 Turn the screw to the right until it is tight, closing
the valve.

Never use the safety valve to depressurize the

air tank. This could damage the safety valve.

SM-eVENT-GB-13_02-2012 19
MAINTENANCE

Replacing the suction filter

 Unlock the cover and pull it out.

 Replace the filter
 Lock the cover
B

Spare part:
Intake filter 05W POLYESTER, Art. 025200194

Replacing the blow filter

 Loosen the lock on the filter (14) by pulling it down.

 Slightly turn the cover of the filter and pull it out.
 Unscrew the filter holder.
 Replace filter (C) and screw it in the filter holder.
 Replace the filter cover and secure it by turning to the right until it locks.

Replacing the filter in the pressure regulator

Before beginning, reduce the air pressure in the tank to zero and
disconnect the appliance from the mains.

20 SM-eVENT-GB-13_02-2012
 MAINTENANCE

 Unscrew the cover (13) and pull it out.

 Unscrew the filter holder.
 Replace the filter (D) and screw the filter holder into place.
 Screw the cover back in place.

Setting the output air pressure

Switch on the compressor and adjust the output pressure air flow until the
humidity indicator (2) remains in the green area. To unlock the control button
of the filter regulator (13), rotate it to set the demand output pressure. After
setting the pressure, lock the control button of the regulator by pushing down.

Check tightness of joints and inspect the appliance

Test for leakage:

 Disconnect the output hose from fast-on coupling OUT (10); the
consumption of compressed air is stopped.
 Pressurize the air tank by releasing some air via a connected device.
 With the compressor off, wait at least 10 minutes before checking the
pressure level.
 If the pressure has dropped, use soapy water to find the leaky joint. Start
with the joints outside the case, then test the ones inside the case after
removing the covers.
 Tighten or re-seal joints as necessary.

Inspect the appliance:

 Check the condition of the hangers above the pump.
 Check the condition of the filter. With regular operation, condensate from
the filter (14) drains automatically. Verify this function by comparing the
level of condensate in the bottle to the scale line indicating the maximum
level. If the level of condensate is above the scale line, replace the faulty
parts.
 Drain the condensed liquid from the water trap in the pressure regulator.
 Examine the pump for:
- impurities in the crankcase
- free movement of the crank shaft
If necessary, replace any faulty parts.

SM-eVENT-GB-13_02-2012 21
MAINTENANCE

Check capacity

Before checking capacity, switch off the compressor at the power switch, let
the compressed air out of the air tank and uncouple the output hose from the
OUT fitting (10). Switch the compressor on at the power switch and measure
(record) the time elapsed between points start - stop (2). The capacity of the
compressor is satisfactory when the recorded time is no more than 45
seconds for DK50 D or 30 seconds for DK50 DM.

Preparing the compressor for shipping

Before shipping, the compressor must be stabilized to prevent movement.

This procedure is illustrated on page 9.

 Remove the front and back covers by unscrewing the screws on the sides
of the cabinet. Disconnect the ground connector on the covers.
 Remove the internal back cover (18) by unscrewing 4 screws.
 Insert the stabilizers (21) under and on top of the air pump.
 Replace the internal back cover (18), connect the ground connector and
replace the covers and the air intake filter.

Replacing the piston, connecting rod and piston rings

 Disconnect the pressure hose (1).

22 SM-eVENT-GB-13_02-2012
 MAINTENANCE

 Remove the crankcase cover (2) and pull off the cylinder head (3).
Disassemble the spring (4) and valve plate (5) with O-rings (6) (2 pcs) and
carefully remove the cylinder (7).
 Remove the screw (8) on the piston’s connecting rod (9), eject the
connecting rod from the bearing (10) and take it out.
 Fit a new connecting rod onto the bearing (ca. 1 - 1.5 mm from crank),
replace the cylinder (7) and secure it with the cylinder fitting (12) (Part No.
023000239) using 2 screws. After turning the crank a minimum of 10
times, check the position of the piston’s connecting rod (11) and tighten
the screw (8) on the connecting rod. If the connecting rod is not positioned
correctly, reposition the connecting rod on the bearing and tighten the
screw on the connecting rod.
 Remove the cylinder fitting and place the cylinder onto the crankcase.
Assemble the valve plate (5) with O-rings (6) (2 pcs) and spring (4). Cover
with the cylinder head (3) and secure it with the screws (4 pcs) with
washers (4 pcs).
 Turn the crank several times to ensure that the connecting rod moves
smoothly. Attach the crankcase cover (2) using screws (6 pcs). Connect
the pressure hose.

Replacing the bearing:

Disassembly

 Remove the bearing using the bearing removal tool 6204 (Part No.
604001094).

 If the bearing is damaged and missing its external ring, use the metal ring
together with the clamping sleeve.
 Put the clamping sleeve and the metal ring on the internal ring. Tighten
the clamp.

Assembly

SM-eVENT-GB-13_02-2012 23
MAINTENANCE

 Secure the crank against movement.

 Screw on the draw rod of the bearing pressing set.
 Place the new bearing on the draw rod, fix the guide extension with a
washer and screw on the tightening nut to completely seat the bearing.

SHUT-OFF

If the compressor is not going to be used for a long period of time, disconnect
it from the mains supply and release the pressure in the air tank.

DISPOSAL OF THE APPLIANCE

 Disconnect the appliance from the mains supply.

 Release the pressure in the air tank.
 Dispose of the appliance according to local regulations.

The parts used in this product have no negative impact on the environment
when disposed of properly.

24 SM-eVENT-GB-13_02-2012
SOLVING PROBLEMS

6. SOLVING PROBLEMS

Before beginning any repairs, reduce the pressure in the air tank to
zero and disconnect the appliance from the mains supply.

Only qualified service personnel can perform the activities listed in the
troubleshooting guide.

PROBLEM POTENTIAL CAUSE SOLVING PROBLEMS

Switched off mains breaker in
distribution system
Check supply
No mains voltage Replace defective fuse
Compressor Loose wire terminal – tighten
does not start Power cord defective – replace
Interrupted winding of motor, Replace motor
damaged thermal protection
Defective capacitor Replace capacitor
Jammed piston or other part Replace damaged parts
Leakage of air from pneumatic Inspect pneumatic distribution system –
Humidity
distribution system seal loose connection
indicator is out
Large consumption of Do not exceed max. flow (see Technical
of green zone
compressed air data)
Leakage of air from pneumatic Inspect pneumatic distribution system –
Compressor
distribution system seal loose connection
often switches
Clean check valve, replace sealant,
on Leakage at check valve
replace check valve
Leakage of air from pneumatic Inspect pneumatic distribution system –
Operation of distribution system seal loose connection
compressor is Worn out piston rings Replace worn out piston rings
extended
Dirty filter inserts Replace dirty inserts
Dirty air intake filter Clean or replace dirty air intake filter
Red light is on Dirty filter inserts Replace dirty inserts
to indicate
overheating Cooling fans don´t work Replace fans or faulty thermoswitch
Unit is hot, unventilated area Relocate unit
Compressor is Damaged piston bearing or
Replace damaged bearing
noisy bearing on motor
(knocking, Loose (cracked) air pump
metal noises) Replace damaged hanger
hanger
Water coming Malfunctioning water trap (13)
Clean or replace water trap
out of outlets or (14)

SM-eVENT-GB-13_02-2012 25
 SPARE PARTS

7. SPARE PARTS

Air intake filter (12) 4KB-552 025000011

Intake filter (B) 05W POLYESTER 025200194
Filter (C) 111511-40B 025200070
Filter (D) AF20P-060S 025200113
Fuse
for DK50 D 230V T6,3A 038100004
for DK50 D 120V, DK50 DM 230V T10A 038100005
for DK50 DM 120V T16A 038100007
Insertion
RECTUS 21SSTF08MPC 025500131
DISS 1160-A 024000261

26 SM-eVENT-GB-13_02-2012
ELECTRIC AND PNEUMATIC DIAGRAMS

8. ELECTRICAL AND PNEUMATIC DIAGRAMS

WIRING DIAGRAM

DK50 D 1/N/PE ~ 115/230 V 50/60 Hz

ELECTRIC OBJECT OF 1st CAT.
B TYPE

PCB

Motor Soft Start-Stop

1 2 3 4 5 6 7 8 9 10 11 12 13 14

XC

RD GN CB1 0000
M
1 h
40°C ST1 HL2 80°C ST2 EV1 EV2 HL1
M1 PH
YV1

U PE N

DK50 DM 1/N/PE ~ 115/230 V 50/60 Hz

ELECTRIC OBJECT OF 1st CAT.
B TYPE

PCB

Motor Soft Start-Stop

1 2 3 4 5 6 7 8 9 10 11 12 13 14

XC

gnye gy bn bk

RD GN 0000
M
1 h
CB1
40°C ST1 HL2 80°C ST2 EV1 EV2 HL1 YV1 M1
PH

U PE N
Note
Wire entering the terminal should be marked with marking element with corresponding
number.

Des. Name Des. Name

HL1,HL2 Glowlamp M Electromotor

EV1,EV2 Ventilator ST1,ST2 Thermo switch
PH Hour meter XC Socket with fuses
YV Solenoid valve Cb1 Condensator

SM-eVENT-GB-13_02-2012 27
 ELECTRIC AND PNEUMATIC DIAGRAMS

PNEUMATIC DIAGRAM

CONTROL
PANEL

15 16

17
18 18
11
10 OUT

6 7 9 12
WALL

20
8
5

13
1 2 3 4 14

19

1. Intake filter
2. Input filter
3. Compressor
4. Solenoid valve
5. Sound absorber
6. Cooler
7. Microfilter with water trap
8. Check valve
9. Air tank
10. Pressure regulator with filter
11. Air outlet
12. Air inlet
13. Main input, power switch, primary fuses
14. Pressure switch
15. Humidity indicator
16. Manometer
17. Pressure relief valve
18. Fan
19. Water tray
20. Shuttle valve

28 SM-eVENT-GB-13_02-2012
 LIST OF SPARE PARTS

SM-eVENT-GB-13_02-2012 29
LIST OF SPARE PARTS

34

53

30 SM-eVENT-GB-13_02-2012
 LIST OF SPARE PARTS

SM-eVENT-GB-13_02-2012 31
LIST OF SPARE PARTS

32 SM-eVENT-GB-13_02-2012
 LIST OF SPARE PARTS

9. LIST OF SPARE PARTS

1. L Fiting 8/6-1/4 025500122 44. Glow lamp LS-3P1 green 033600002

2. Shuttle valve 025300022 45. Pole 4BA-346 604011346
5. Air tank complete 3BA-295 603011295 46. Motor for DK50D
6. - 1LF9073-4AJ99-ZN58 230V/50-60Hz
7. Filter (D) 5 µm 025200113 035110010
8. Regulator complete 4BA-474 604011474 1LF9073-4AJ99-ZN60 115V/60Hz 035110013
9. Filter (C) 40 µm 025200070 Motor for DK50DM
10. Filter complete 4BA-307 604011307 1LF7096-4AJ97-ZN52 230V/50-60Hz 035110008
11. Hoses PUR - see list 1LF7096-4AJ97-ZN53 115V/60Hz 035110015
12. Caster with brake MKR-JM-S-75 029000058 47. Crankcase 1KA-794 050000012
13. Caster MKR-S-75 029000059 48. Ledge 4KB-547 023000321
14. Hanger 4BA-294 604011294 49. Screw M8x20 041000053
15. Evaporative tray 4BA-388 604011388 50. Crank
16. Hose flexible DN8x300 072000039 4DA-092 for DK50D 604031092
17. Air pump 4CA-014 for DK50DM / 50Hz 604021014
2BA-313 for DK50D 230V/50Hz 602011313 4CA-158 for DK50DM / 60Hz 604021158
2BA-314 for DK50D 230V/60Hz 602011314 51. Bearing 6204 2RS 021000001
2BA-315 for DK50D 115V/60Hz 602011315 52. Crankcase cap
4BA-330 for DK50DM 230V/50Hz 602011330 4KB-231 for DK50D 024000386
4BA-331 for DK50DM 230V/60Hz 602011331 2KA-793 for DK50DM 050000013
4BA-332 for DK50DM 115V/60Hz 602011332 53. Suction Solberg 604031105
18. Internal back cover 4BA-301 604011301 56. Screw M4x12 041000095
19. Solenoid valve complete 57. Guiding piston ring 4KA-014 069000005
4BA-501 230V/50-60Hz 604011501 58. Flexible ring 4KA-013 022000001
4BA-502 115V/60Hz 604011502 59. Sealing piston ring 4KA-012 069000004
20. Powering connector GSW 033500008 60. Cylinder
21. Fan NMB 4715MS 230V/50-60Hz 035300006 4KB-204 for DK50D 050000021
Fan NMB 4715MS 115V/60Hz 035300005 2KA-791 for DK50DM 050000014
22. Fast-on coupling 61. O-ring 50x2 073000109
Rectus 21 KS KS08 MPC 025500129 62. Washer 6 043000007
DISS 1160-A with valve (OUT) 024000492 63. Screw M6x110 041000045
DISS 1160-A without valve 024000493 64. Cylinder head complete 4CA-070 604021070
23. Hose PA 8/6 410 mm 062000191 65. Spring 4KA-019 022000010
24. Cooler complete 4BA-296 604011296 66. Valve plate 4CA-023 604021023
25. Control electronics 67. Ring 4KB-575 for DK50D / 60Hz 023000330
115V/50-60Hz 035900082 68. Screw 4KB-123 (M6x30) 041000086
230V/50-60Hz 035900081 69. Piston with piston rod 4EA-050 604041050
28. Thermoswitch 80°C 033510005 70. Handle 4BA-242 604011242
29. - 71. Upper plate
30. Thermoswitch holder 4KB-576 023000331 4CA-128 for DK50D 604021128
31. Thermoswitch 40°C 033510004 4CA-138 for DK50DM 604021138
32. - 72. Washer 6,6/22 043000033
33. Inlet filter 4KB-552 025000011 73. Washer 6 043000007
34. Capacitor for DK50D 74. Screw M6x12 041000138
16 MF 230V/50-60Hz 031330007 75. Manometer bracket 4KB-185 023000178
60MF/250V 115V/60Hz 031330034 76. Screw M4x20 041000129
Capacitor for DK50DM 77. Frame
30M/450V 230V/50-60Hz 031330003 3BA-292 for DK50D 603011292
2x60M/450V 115V/60Hz 031330010 3BA-325 for DK50DM 603011325
35. Gasket Cu 4KA-078 025900003 78. Front door
36. Safety valve 4BA-025 604011025 3KB-551 for DK50D 023000324
40. Manometer complete 4BA-271 604011271 3KB-593 for DK50DM 023000356
41. Humidity indicator compl. 4BA-272 604011272 79. Back door
42. Operation hours counter 3KB-550 for DK50D 023000323
HK30.G0 230V/50Hz 037200008 3KB-592 for DK50DM 023000355
HK30.G0 230V/60Hz 037200010 80. Foam
HK30.G0 115V/60Hz 037200011 4KB-531 for DK50D 061000169
43. Glow lamp LS-3P1 red 033600001 4KB-597 for DK50DM 061000179

SM-eVENT-GB-13_02-2012 33
LIST OF SPARE PARTS

81. Foam 85. Case

4KB-527 for DK50D 061000165 4BA-293 for DK50D 604011293
4KB-594 for DK50DM 061000176 4BA-329 for DK50DM 604011329
82. Foam 4KB-530 061000168 86. Foam 4KB-538 061000170
83. Foam 87. Socket for pole 4BA-347 604011347
4KB-529 for DK50D 061000167 88. Foam 4KB-539 061000171
4KB-596 for DK50DM 061000178 89. Foam
84. Foam 4KB-544 for DK50D 061000172
4KB-528 for DK50D 061000166 4KB-598 for DK50DM 061000180
4KB-595 for DK50DM 061000177

Hose 8/6 220 mm 062000192

Hose 8/6 165 mm 062000193
Hose 8/6 280 mm 062000194
Hose 8/6 400 mm 062000195
Hose 8/6 550 mm 062000196
Hose 8/6 470 mm 062000197
Hose 8/6 300 mm 062000198
Hose 8/6 430 mm 062000215
Hose 8/6 580 mm 062000216
Hose 8/6 500 mm 062000217
Hose 10/7 165 mm 062000199
Hose 6/4 180 mm 062000200
Hose 8/6 80 mm 062000360

34 SM-eVENT-GB-13_02-2012