Dammam Logistic Center - HSE Plan
Dammam Logistic Center - HSE Plan
Dammam Logistic Center - HSE Plan
Al Dammam
Project
Project Name: Warehouse Contractor:
CREET International
Construction Project
Project
Project Number:
Consultant:
JASARA PMC
Project Document
Program Manager:
Eng. Khaled El-Safty Reference No.:
CRT-NPC-DMM-DCM-TRA-01223
DATE RESPONSE
PURPOSE FOR DOCUMENT SUBMISSION REQUIRED BY
Indicate Date
OTHER ( As Noted)
FOR INFORMATION FOR REVIEW & APPROVAL AS REQUESTED, ____________
___________
RESPONSE STATUS
APPROVED APPROVED AS NOTED REVISE & RESUBMIT REJECTED
COMMENTS
The HSE plan is approved and it will be implemented throughout the execution duration
of project. However the HSE plan will be updated periodically.
Position /
Company
HSE Engineer Position /
Company
Signature Signature
TABLE OF CONTENT
1 HEALTH, SAFETY & ENVIRONMENTAL POLICY 4
2 DEFINITIONS AND ABBREVIATIONS 6
3
4 INTRODUCTION 8
5 HSE OBJECTIVES GOALS AND TARGETS 9
6 ROLES AND RESPONSIBILITES 12
7 SUB CONTRACTORS 16
8 STOP WORK POLICY 18
9 DESIGN RISK MANAGEMENT AND CONTROL 20
10 SAFETY MEETING 25
11 MAIN ACTIVITIES OF PROJECT 25
12 WORK AT HEIGHT 28
13 LIFTING OPERATION PROCEDURE/PLAN 31
14 FALL PROTECTION 36
15 ACCIDENT / INCIDENT INVESTIGATION 37
16 HSE INSPECTIONS AND AUDITS 44
17 TRAINING AND INSTRUCTIONS 46
18 EMERGENCY RESPONSE PLAN 51
19 SAFETY MEASURES FOR SITE ACTIVITIES 58
20 SAFE USE OF ELECTRICITY 66
21 GENERATOR 71
22 EXCAVATION WORKS 71
23 PAINTING OPERATIONS 76
24 WELDING AND CUTTING OPERATIONS 77
25 MATERIAL HANDLING OPERATION 83
26 FIRE PREVENTIONS 93
27 CONFINED SPACE 102
28 PERSONAL PROTECTIVE SYSTEM 109
29 TEMPORARY WORK AND REQUIRED STANDARD 112
30 HAZARD COMMUNICATION PROGRAMS 113
31 WASTE MANAGEMENT 114
32 WELFARE FACILITIES 118
33 HOUSKEEPING 120
34 WORKING IN HOT WEATHER 121
35 PERMIT TO WORK 125
36 LOCK OUT TAG OUT 126
37 FRAME WORK – SAFETY PRECAUTIONS 129
38 BAD WEATHER PRECAUTIONS 130
39 SITE SECURITY 132
2
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
3
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Creet International Cont. Co. Ltd and its Management is committed to safeguarding human health and
safety and conserving the environment as an integral part of its business. Meeting this commitment is
essential to the Company's long-term success and is achieved in all working areas and projects, by
implementing this HSE Policy through the following measures:
• Communicating the Health, Safety & Environmental (HSE) Policy to all employees for them to
be aware of their individual Health, Safety & Environmental obligations and responsibilities.
• Maintaining a documented HSE Management System
• Providing appropriate training, supervision, information and resources to all employees to enable
HSE objectives to be achieved.
• Setting HSE objectives, responsibilities and accountability for HSE performance, with
measurement and reporting requirements.
• Establishing methods for identifying and assessing hazards and reducing risks to levels as low as
are practicable.
• Complying with relevant local and international HSE legislations, regulations, legal and Contract
requirements.
• Promoting commitment to HSE Management System's continual improvement;
• Establishing a culture of prevention of accidents and hazards throughout project managed by
Creet International, and influence prevention of pollution and reduction in consumption of natural
resources.
• Using energy and natural resources efficiently and reducing waste and emissions.
• Reviewing HSE objectives and targets through periodic management reviews meetings.
• Undertaking appropriate reviews and evaluations of its activities and services to measure progress
and drive continuous improvement.
• Prevent accidents and cases of work-related ill health (physical and mental) by managing the
health and safety risks in the workplace
• Provide clear instruction and information, and adequate training to ensure employees are
competent to do their work.
• To engage and consult with employees on day to day health and safety conditions and provide
advice and supervision on occupational health
• To implement emergency procedures – evacuation in case of fire or other significant incident
• To maintain safe and healthy working conditions, provide and maintain plant, equipment and
machinery and ensure safe storage of tools and substances.
• To ensure health and safety law posters are displayed at site location which are according to the
company’s standards, (sample pictures are enclosed for reference)
• Adhering with country’s regulation and standards of HSE requirements.
4
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
5
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Hazard: Something with the potential to cause harm or damage to environment or cause adverse health
effect on a person(s).
Accident: Accident is defined as an unplanned event that results in personal injury or property damage.
Near miss (NM): An event or circumstance which has the potential to cause serious physical or
psychological injury, unexpected death, or significant property damage, but did not actualize due to
chance, corrective action, and/or timely intervention.
Environmental Incident: An incident or set of circumstances which results in a leak, spillage or other
release or deposit of a substance. Relates to exceeding allowed emission limits to ground, air and water.
Risk Assessment: Is a technique for evaluating the likelihood that an incident will occur and the likely
consequences if it were to occur. The objective of risk management is the reduction of the level of risk
“as far as reasonably practicable”. The project decides whether or not the risk is acceptable based on
effective assessment methods
Competent Person: The combination of training, skills, experience and knowledge that a person has and
their ability to apply them to perform a task safely.
Injury or Illness: An injury or illness is considered work-related if an event or exposure in the work
environment caused or contributed to the condition or significantly aggravated a pre-existing condition.
Accident and Incident: Accidents – an unexpected event which results in serious injury or illness of an
employee and may also result in property damage
Incidents – an instance of something happening, an unexpected event or occurrence that doesn't result in
serious injury or illness but may result in property damage
6
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
7
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
4. Introduction
Our success since inception is based on total commitment of our people who represent our valuable
asset. We set ourselves demanding targets and achieve them as a result of honesty, and string team
attitude. We have executed an extremely wide variety of projects and through utilizing latest technical
design applicable methods earned a competitive edge in construction field. Our commitment to client
satisfaction and quality is continuous journey. Company Safety Goal is to achieve “ZERO” accidents.
4.1Project Overview
National Unified Procurement Company for Medical Supplies (NUPCO) is a joint stock company
established by the government of Saudi Arabia with the exclusive rights to procure, store and
distribute all medical related products for the governmental healthcare entities within Kingdom of
Saudi Arabia
NUPCO as part of its expansion program to provide end-to-end medical supply chain services to
their customer in the health care sector planned to design and build their one of the first strategic
project “NUPCO Medical Warehouse” in Al Baha, Kingdom of Saudi Arabia.
The total land area of the project is about 32,000 m² located in the Modon industrial area in Al
Baha, Kingdom of Saudi Arabia. The total built-up area of the project is about 17,490 m²
consisting of a logistic warehouse building to accommodate about 10,000 pallets storage capacity
and the processing area to handle about 1,200 pallets. The warehouse building is inclusive of the
offices at the mezzanine floor over the loading and unloading area to accommodate operation,
management and the customer staff.
The external area of the project is including the project fence, guardhouse, trucks main entrance
gate, parking, inbound and outbound docking stations, staff entrance gate, shaded parking,
driveways, landscape works and all the external utilities services.
4.2 PURPOSE
This purpose of this HSE plan is to describe Creet CO. methodology to deliver the health, safety
and environmental managements, compliance to Occupational Health & Safety Standards (OSHA)
and other national and international requirements, implementation of HSE management system to
create healthy and safe environment for all involved in the project area
This HSE Plan also provides information on the application and use of HSE processes and systems
to ensure that HSE risks associated with Project activities of demolition and construction to be
identified, mitigated and controlled to (ALARP)
A LEVEL WHICH IS ‘AS LOW AS REASONABLY PRACTICABLE’.
8
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
4.3 SCOPE
The scope of this HSE plan covers the mitigation and management measures to be implemented for
the potential HSE risks associated with the activities, This HSE Plan will apply to Creet co. and to
all its Project partners (Major Entities, consultants, and sub-contractors). It will also be used as
information for the wider Creet co. supply chain. This plan will be the guideline of all activity in
the project and shall be applicable to all sub- contractors of Creet Company involved in the project.
Compliance of this will be mandatory by all our Sub-contractors. The scope of work initially is
about structure demolition and later we shall get moving with construction activities in the same
site which includes activities as follows but not limited to :Excavation, sewer line installation,
electrical cable pulling, installation of fuel dispensers, concrete activities, masonry, metal related
works, wood and plastic activities, thermal and moisture protection works, openings, finishes,
plumbing activities, heating, ventilating and air conditioning, electrical activities, earth works,
exterior improvements and utility works.
In accordance with Client Objectives and key performance indicators, Creet has established Zero
Accidents as the benchmark of success in the Health, Safety and Environment (HSE) element of its
operational performance. Creet believes every task can be accomplished without accident, and
expects every employee to engage HSE systems and processes suitable for each task to assure a
safe outcome.
9
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Avoidance of off-site damage incidents where the control of Project Management is limited.
Optimization of the site working conditions, leading to the prevention of physical and mental
complaints, prevention of occupational sickness disability leave, and prevention of the occupational
illnesses of all workers.
Minimum of nuisance (e.g., noise, light, traffic, odors) to the surrounding community,
potentially caused by construction activities.
Maintaining safe working areas and good housekeeping.
Leading and lagging KPI’s are to be developed and introduced to measure performance and
progress with HSE objectives and targets. KPI’s are to be reported in a format and timescale as
directed by Client
Safety Part). Typical KPI’s will include:
Creet as a contractor is responsible to prepare separate standardized procedures to all activities will
be faced during construction stages. Procedures and standards to be submit along supportive forms
and registers to Consultant or PMT for review and approval. These documents will be prepared in
accordance with Creet HSE policy and other legal requirements.
This will be providing guidance an outline of the obligations and is not inclusive of all the
requirements. The specific and detailed health and safety requirements are to be described.
10
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
11
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Every employee has the right to stop his own work & to stop the work of others due to unsafe conditions
or acts.
a. PROJECT MANGER:
Project Manager undertakes overall responsibility for Safety management and performance of this
project and specifically:
➢ Be familiar with all legislative safety-related requirements of SAG and client’s safety procedures.
➢ Establish Site Safety Organization Structure with sufficient manning level and specific roles and
responsibilities to ensure efficient safety management and supervision during Works execution.
➢ Ensure that Site safety management personnel and supervisors are qualified and adequately trained
to demonstrate they have necessary knowledge and skills to properly perform their safety
management task.
➢ Ensure that the Project safety program is adequate for Works need and has been approved and
implemented throughout the project.
➢ Ensure that adequate resources in terms of personnel, funds and other identified aspects that may
impact the overall safety program are provided for safety management.
➢ Ensure that all field staff is suitably competent by education, training and experience in the type of
work involved in this project and understand their safety responsibilities.
➢ Organize and participate in Site behavioral observations and other activities conducted by CREET,
Chair Safety Committee meeting.
➢ Be entitled to stop the work related to the contract that was deemed to be unsafe and take immediate
corrective actions as needed.
b. CONSTRCUCTION MANAGER
The construction manager, reporting to the Project manager and is responsible for the following:
➢ Ensure that Site conditions are safe for the personnel and the risks have been reduced to as low as
reasonably practicable.
➢ Ensure that all risks associated with the construction works are identified and properly
communicated to relevant Site personnel.
➢ Develop detailed planning of Site activities to ensure proper coordination of interfaces in order to
minimize and control potential issues and hazards.
➢ Ensure that adequate welfare arrangements are in place for site personnel, including sanitation,
office, first aid etc.
➢ Participate in Safety audit and inspection programs at Site.
➢ To review and approve critical aspects of the work such as operations that may impact utilities or
complex tasks requiring detailed work method statements and risk assessments.
12
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Ensure that all workers are properly informed and consulted on Safety matters.
➢ Responsible for the safety of the workforce and ensure that the workforce is made aware of the
requirements of the safety management system and the safety program through training and
meetings.
c. SITE ENGINEERS:
➢ Organize the site so that activities are carried out with minimum risk to men, equipment and
materials.
➢ Know the requirements of the HSE Plan and fire prevention program.
➢ Be familiar with work permit procedures.
➢ Give precise instruction on responsibilities for correct work methods
➢ Plan and provide for good housekeeping.
➢ Coordinate with sub-Contractors about areas of responsibility.
➢ Ensure that work does not commence without a risk assessment and a method statement.
➢ Make sure appropriate PPE is being used.
➢ Report to project management on unsafe actions.
➢ Ensure new employees are inducted before working.
➢ Attend and lead weekly tool box meetings.
➢ Ensure knowledge of the fire plan.
d. SUPERVISOR:
➢ Be responsible for the implementation of safety program within their scope of work.
➢ Ensure that employees under their control are competent for given tasks and understand their HSE
responsibilities.
➢ Responsible for safety management of respective working area, correct or stop any act that breaches
safety rules, ensure that the employees work safely healthy.
➢ Ensure that the works by Subcontractors under their control are undertaken in a way that addresses
and eliminates hazards, and ensure that the work method statements and risk assessment/ JSA for
each task to be performed when required.
➢ Carry out Safety inspections on a regularly basis within their scope of work, and also ensure that a
high standard housekeeping will be implemented.
➢ Attend periodic safety inspections, supervise and urge timely treatments of safety problems. Attend
various safety meetings; report the existing safety problems to the HSE department.
➢ Provide personnel, facilities and other resources necessary to effectively implement, administer and
enforce relevant safety activities.
➢ Ensure that adequate PPE are provided for the workers of their respective team.
➢ Ensure that all affiliated subcontractor’s personnel fully comply with Site safety requirements.
13
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
HSE Manager:
14
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Review work method statements and JSA produced by each specialty team and Subcontractors to
ensure they are in line with Owner and SEPCO’s Site safety requirements.
➢ Ensure that all workers are properly informed and consulted on HSE matters.
➢ Conduct a critical risk analysis for this project, identified the main risks may exist at different
construction stages and different areas.
➢ Provide assistance and support to the HSE manager regarding safety matters.
➢ Co-ordinate construction safety interfaces with specialty teams and subcontractors.
➢ Site safety officers have authority to stop any work found unsafe or having risk of a serious incident.
➢ Be responsible for reviewing the safety qualification of the subcontractors.
➢ Participate in various HSE meetings to discuss and solve current HSE issues, keep a record of safety
meetings, including agendas and personnel attendance records.
➢ Ensure that all personnel understand emergency evacuation procedures and can identify assembly
points.
➢ Keep a permanent record of job-related injuries/illnesses, near misses, fires, motor vehicle accidents,
property damage, crane and heavy equipment incidents, etc.
➢ Participate in incident investigations, safety meetings, drills, etc., and conduct/facilitate safety
training sessions.
➢ Ensure general safety rules are printed in languages understood by all Site personnel and are posted
in areas where they are clearly visible.
f. First Aiders:
➢ Report directly to HSE Manager
➢ Ensure adequate and enough medical supplies are available in First Aid Box, Maintain records of all
materials and log use.
➢ Run a routine check to ensure expiry date of medication is monitored.
➢ Attend to injury treatment within the capacity provided at First Aid Station. All serious injuries shall
be forwarded to the nearest hospital.
➢ Never give on site injections / Medicine to any employees.
g. Employees:
➢ Comply with the HSE Policy.
➢ Fully follow the Safety Rules and Practices
➢ Report any safety hazard within their work area or malfunction of any item of plant or equipment to
management.
➢ Fully conform to all written or verbal instructions given to them to ensure their personal safety and
the safety of others.
15
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Dress sensibly and safely for their particular working environment or occupation.
➢ Conduct them in an orderly manner in the work place and refrain from any form of horseplay.
➢ Use all safety equipment and/or protective clothing as required.
➢ Avoid any improvisations of any form, which could create an unnecessary risk to their personal
safety and to the safety of others.
➢ Maintain all equipment in good condition and report any defects to management when they occur.
➢ Report all accidents and incidents to HSE personnel, Project Manager, Construction Manager.
➢ Attend as requested any training course designed to further the needs of health and safety.
➢ In addition to the above responsibilities, Local and International Legislation place legal duties on all
our employees.
7. Sub-Contractors
Compliance with CREET HSE Plan and regulations are demanded from the sub-contractor who is
responsible for his safety performance and of his personnel safety with regards to the following:
• Conduct toolbox talks for his own personnel and/or take part in the toolbox talk conducted by
CREET Foreman / Supervisor.
• Attend the CREET HSE Induction Training.
• Ensure compliance with all mandatory training courses.
• Attend safety meetings and emergency response exercises.
• Form a part of the Project’s Safety Statistics.
• Participate in safety alerts, communication and promotions.
• Submit Safety reports required under this HSE Plan as well as the contract document.
• Carry out inspections and audit and proper recording of such inspections and audit results.
• The Creet CO. is wholly responsible for the safety of the Works, competent HSE staff will supervise
the activities of sub-contractors. Creet will ask sub-contractor to assign their HSE representative if
their employees will be more than 25.
• HSE Representative to assist in assessment of health and safety arrangements of all potential sub-
contractors to Creet in relation to the risks associated with the provision of service required.
• To monitor the health and safety performance of all contractors, partners and individuals carrying out
work on behalf of the Creet
The Project Manager shall be responsible for approving material and/or service provider hereinafter
referred as contractor.
16
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• A questionnaire to evaluate contractor environment and safety ability shall be filled by the Project
Manager. He can involve HSE representative as specialist as applicable to seek sub-contractor’s OHS
safety and Environmental policy and arrangements to assure the provision of safe material and service.
This questionnaire shall include a review of subcontractor Safety Management System at their sites.
The approval of a subcontractor may also be based on past performance evaluation along with the
above review. The Procurement Manager shall maintain an approved subcontractor List.
• HSE representative shall establish subcontractor surveillance activities on the periodic basis. These
activities may include, but not be limited to, on site safety and environmental audit, review of relevant
documentations, inspection of receive material and release for shipment inspection. If the surveillance
activities demonstrate unsatisfactory conditions the processing of materials or services shall be
stopped at from subcontractor until a satisfactory review of his corrective action and results if
necessary, ensures that implementation of corrective action is accomplished.
17
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Introduction
On occasions it is necessary to stop work on a project site due to Health and Safety issues where works are
in progress and there is a damage or loss of life occurring.
The creet may be issued with stop work instructions from the JASARA for any observed cases of serious or
imminent danger associated with the Work. On receipt of a stop work instruction the Contractor shall refrain
from work until such time as remedial action has been taken to alleviate the serious or imminent danger and
to prevent it reoccurring
A directive to cease work issued for, but not limited to, failure to follow procedures, imminent danger
situation/conditions, and accumulation of safety offences.
Improvement Notice
A formal notification from the Jasara to the contractor highlighting health and safety related issues that
require improvement in a specific time frame.
A stoppage of work activities may be issued to the Contractor by the Jasara in accordance with HSE Plan,
of the projects that pose a serious risk of injury, damage or loss occurring may be stopped. The stoppage
of work activities will only focus on specific activity of the project.
➢ Procedure
• HSE Improvement Notice applies to all work being performed at any site where have the authority to demand
improvements from the contractor. Where this is the case, all personnel assigned to sites are authorized to
request work improvements if there is an identified unsafe act, condition or failure to comply with the site
Health and Safety Plan, and where applicable the HSE Management System. An Improvement Notice will
be served upon a site, individual or contractor where it is the opinion of that there is evidence, with
reasonable grounds, of unsafe acts, condition or failure to comply with the site Health and Safety Plan or
HSE Management System.
18
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• If the responsible organization/person fails to provide satisfactory resolution or if at any time their acts, or
failure to act, is in danger of causing substantial harm or imminent danger to the health and safety or
environment of project employees or the public
• The responsible organization will not be entitled to an extension of time or additional fee or damages by
reason of, or in connection with, any work stoppage ordered in accordance with this clause.
• In most cases, an HSE Stop Work Notice affects only those activities immediately involved in the
hazardous situation. may issue these Notices for a portion of the work area(s) or an entire work area when,
in its opinion, the work area or work practices are not being managed or maintained according to Health and
Safety method statements in place for that work activity
➢ Documentation
Where formal HSE Improvement / Stop Work Notices are warranted, the Safety, Health and Environmental
Manager/Officer/Adviser and the Project Manager or his designated representative will issue the relevant
Notice in the following situations:
o Imminent danger exists involving the public or employees' safety and health, the environment, facilities, or
property.
o Continuing work or equipment usage will result in significant repair, rework, or removal.
➢ Resuming Work
• Work associated with the affected activity will not resume unless all corrective actions identified in the
applicable Stop Work Notice or Improvement Notice have been completed and closed out.
• All personnel affected by the Improvement/Stop Work Notice will be instructed on the corrective actions
and preventative measures taken.
• Any staff member receiving an Improvement Notice may lead to formal disciplinary proceedings.
➢ Examples of Stoppage of Work Activities (not all inclusive or exhaustive list)
1. An Incident occurs
2. Near Miss
3. Emergency situations
4. Alarm sounds
5. Change in conditions
6. Change in the work plan
7. Anytime anyone feels that personnel, the environment, equipment or property is at risk
➢ Records
• The completed Improvement / Stop Work Notice and any Corrective Action Lists generated as a
result of it will be maintained at the project site and a copy retained by the HSE Department as
evidence of past performance. Supporting documentation will be transmitted to and retained
by the Project Manager. The Improvement / Stop Work Notices may have been generated on
completion of a Safety, Health, Welfare and Environment Inspection report.
19
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
We recognize that there are risks inherent in Construction operations, renewal of infrastructure and
maintenance and that the objective is to reduce risk as low as reasonably practicable (ALARP).
CREET work with contractors to improve the overall safety performance on the infrastructure,
accordingly some proposals identified by us (in our position as Contractor) will be submitted to our
clients for support
➢ Planning and Organizing:
The level of risk assessment employed is related to the scale and complexity of the risk involved.
Managerial judgment and simple qualitative techniques generating numeric values are commonly
used.
CREET includes initiatives to manage risk as low as reasonably practical in line with the Health and
Safety at Work as defined in the labor laws and other requirements in the KSA.
➢ Temporary Works & required standards:
Temporary works is an “engineered solution” used to support or protect either:
• An existing structure
• The permanent works during construction
• Support an item or plant or equipment
• The vertical sides or side-slopes of an excavation during construction, or
• To provide access
• Formwork / False work – for vertical & Horizontal concrete casting
Temporary works procedures will be established in accordance with BS 5975:2008 Code of Practice
for Temporary Works Procedures for the Design Checking and Inspection of Temporary Works and
the Permissible Stress Design for False work.
A design brief is to be prepared to serve as the starting point for subsequent decisions, design work,
calculations and drawings. The brief is to include all data relevant to the design of temporary works.
Any person involved in the design or coordination of temporary works is to have relevant up to date
training and both the qualifications and experience appropriate to the complexity of the work.
In addition to the above CREET submit the required standards, procedures in Method of statements
and can be find in Appendix B of This plan, such as, Excavation, Confined space, lifting operation,
Manual handling, concrete work, electrical work, material handling, night work, hot work, fire
protection and prevention and work at height etc. but not limited to. CREET will prepare and submit
the work procedures separate through Method of statement before starting work during construction
stages.
20
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Risk Assessment:
The purpose of risk assessment is to identify potential hazards associated with the construction
activities, evaluate the degree of risk by quantitative assessment of the “likelihood” and “consequence”
and determine corresponding control measures required.
21
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Hazard Identification
One of the "root causes" of workplace injuries, illnesses, and incidents is the failure to identify or
recognize hazards that are present, or that could have been anticipated. A critical element of any
effective safety and health program is a proactive, ongoing process to identify and assess such hazards.
To identify and assess hazards, CREET employers and workers will:
• Collect and review information about the hazards present or likely to be present in the workplace.
• Conduct initial and periodic workplace inspections of the workplace to identify new or recurring
hazards.
• Investigate injuries, illnesses, incidents, and close calls/near misses to determine the underlying
hazards, their causes, and safety and health program shortcomings.
• Group similar incidents and identify trends in injuries, illnesses, and hazards reported.
• Consider hazards associated with emergency or non-routine situations.
• Determine the severity and likelihood of incidents that could result for each hazard identified, and use
this information to prioritize corrective actions.
Some hazards, such as housekeeping and tripping hazards can and should be fixed as they are found. Fixing
hazards on the spot emphasizes the importance of safety and health and takes advantage of a safety
leadership opportunity. Hazard identification has following elements/ action items:
22
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Risk Evaluation
Risk evaluation shall cover a systematic examination of the Probability, Exposure and Severity to
people, environment and property
➢ Methods of identifying workplace hazards
• Reviewing information from designers or manufacturers (method statement);
• Analyzing incident, accident and injury data and at –risk-behaviors;
• Analyzing work processes;
• Developing a hazard checklist;
• Conducting walk-through surveys;
• Examining and considering material safety data sheets or product labels; and seeking advice from
specialist practitioners or representatives consulting with engineers, foreman and workers and there
is a form for them to assume what hazards in their sites
➢ Risk Control
• Elimination
• Substitution
• Isolation
• Administrative Controls
• Engineering control s
• Personal protective equipment
23
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Method of statement:
• Using the risk assessments identified, and with reference to best practice we will use our expertise to
provide method statements to ensure safe and effective execution of the work activities. Method
Statements shall be produced in accordance with CREET procedures and guidelines.
• Method statements will be briefed to all site staff including subcontractors. The Site Supervisor will
have copies available at all times.
• The re-scheduling, prioritization of work, including making good and correcting work, will be
contained on our schedules of work in conjunction with the contract detail supplied by our clients.
The Supervisor responsible for each site determines site rules
24
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
- Site Mobilization
- Erection of Fencing Safety
- Excavation & Back fillings
- Material Handling Operations
- Welding and Cutting Operations
- Electro-Mechanical Work
- Cable Laying
- Pipe Laying
- Painting Operations
- Steel Fixing
- Concreting
- Cutting and Bending of Re-bars
- Installations of Pipes and Valves
- Removal of Wastes
- Water Proofing
- Drilling and Grinding Operation
- Masonry Works
- Commissioning and turnover
- Work at heights
- Lifting Operations
- De-mobilization etc.
25
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Relevant Material Safety Data Sheet (MSDS) shall be retained on Site in custody of the HSE
Department.
➢ Work Permit would be obtained (when required) prior to commencement of work on site.
➢ All necessary PPE would be provided and used accordingly at all times.
➢ Ensures that he is aware of Company’s HSE rules and regulations, work procedures, job locations,
equipment to be worked on, tools and equipment to be used and defining the anticipated start and
finish time/date and no. of days
➢ Ensure that no other activity/tool is performed/used except as specifically described on the
PTW/Certificate
➢ Implements the Work Site Precautions to be taken by the Job Performer as identified by the Area
Authority on the PTW/Certificate
➢ Remains at the worksite during the duration of the work and obtains Area Authority/Issuing
Authority Signature if Job Performer replacement is required
➢ Adheres to and maintains the worksite precautions identified by the Area Authority on the
PTW/Certificate throughout the duration of the job.
➢ Immediately suspends work in the event of the Emergency Siren or general Alarm being
activated
➢ Returns the permit to the Permit Office on suspension of work, at end of the working day, or on
completion of the work.
➢ On completion or suspension of the job he must ensure that the work site is left in a clean-clear
and safe condition
26
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
27
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
12.Work at Height
➢ Personnel.
• Personnel shall be adequately trained and experienced in their work, specifically as applied to
operating above ground level.
• Supervisors, adequate in number, training and experience shall be provided for the control of
work above ground level.
• In order to minimize exposure to risk, the minimum practical number of personnel shall be
assigned to the job.
• The operations above ground level shall be carried out in such a way that persons not involved in
the activity, are not at risk.
28
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
high structure.
➢ Pre-Work Checks.
Before work commences, the supervisor in charge of the work shall ensure:
• Necessary permits and pre-task briefings have been obtained.
• All necessary electrical, mechanical and process isolations have been positively carried out.
• All static, moving, lifting and anchoring equipment, integral to the means of access and high struc
ture, inclusive of those associated with the work task, are correctly fitted, conditionally sound and
fit for the intended purpose.
1) All personnel have been provided with the required personal protection.
2) All personnel have been briefed in, and understand, the safety aspects of the job.
3) Communications drills between members of the work team have been adequately rehearsed and all
communications equipment is functioning.
4) Rescue plan is in place to get a person down if they are left suspended after a fall.
5) Suitable emergency transport is permanently available for use on site.
➢ Working Practice.
▪ Personnel shall not be permitted to climb whilst carrying tools or equipment, the only exception
being tools carried in a waist belt designed specifically for the purpose. Where necessary, tools shall
be hauled up and lowered in a suitable container, using a handling of suitable size and condition.
▪ Electrical, pneumatic and hydraulic tools shall not be hauled up or lowered by their power lines or
hoses.
▪ All lifting operations shall be controlled by a competent person who shall ensure that safe lifting
practices are used at all times.
▪ During a lifting operation, no person shall be positioned beneath the load, hoist or jib. Similarly,
loads shall not be slewed over the heads of personnel.
▪ Where practicable, personnel shall not be assigned to work directly below the overhead work
29
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Fall Protection.
• Floor openings, gangways, elevated workplace and other areas where persons could fall a distance
of 1.8 meters or over must be provided with guard rails and toe boards.
• If suitable working platforms and guardrails cannot be installed, safety nets or safety harnesses must
be used.
• Openings in floors, platforms, roofs etc. larger than 2” square or 2” diameter must be suitably
protected. Protection for openings up to 18” square or 18” diameter must be covered with strong
material (not thin plywood). Covers to be marked X (with fluorescent paint). Covers to be securely
fixed to prevent accidental movement and to be free from tripping hazards.
• Openings larger than 18” square or 18” diameter must be protected with physical solid barricades.
the most effective way of preventing small objects from falling. You can control this hazard in so
many different ways for example:
* All tools can be tethered with lanyards and secured to prevent falling
• Can ensure the work area is encapsulated so no items can fall past the barrier
• Can ensure work area fully covered to prevent any objects falling through grid mesh or gaps to
lower levels
• Can set up exclusion zones and barricade the area below and around
• In Demolition work activities we can plan the order in which the items should be removed to
protect remaining items becoming unstable and falling
1. PURPOSE
The purpose of this document is to define requirements and testing and controls of Lifting Operation
Procedures / Plan in NAPCO Project facilities. This procedure is to be used by Main Contractors,
subcontractors, vendors, consultants, visitors or other service organizations having a relationship with
NAPCO Projects.
2. SCOPE
This section includes guidelines and requirements applicable for lifting operation and describes the
planning and documentation required to perform a lifting operation.
3.1 Responsibilities
Management
Supervisors
31
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Employees
The decision to designate a lift as a lifting operation is a management decision. Guidelines provided here
are intended to aid in making that decision. A lift should be designated as a lifting operation if dropping,
upset or collision could cause or result in any one of the following:
The competent person who has the responsibility for the item being lifted has the authority to require
that it be handled as a lifting operation. In addition, the competent person at the facility where the lift
will be performed also has the authority to require that it be handled as a lifting operation. The
competent person who designates the lift as a lifting operation shall ensure that a Person-In-Charge
(PIC) is assigned.
The PIC shall ensure that a step-by-step procedure is prepared for lifting operation. Although
individual procedures are prepared for one-time operation, general procedures may be employed to
accomplish routine recurrent lifting operation. For example, a general procedure may be used to lift
an item or series of similar items that are frequently lifted or repeatedly handled in the same manner.
A lifting operation procedure should contain the following, as applicable:
b) Special precautions, if any (such as outrigger or track cribbing for mobile cranes).
32
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
c) Weight of the item and total weight of the load (For mobile cranes, see the manufacturer’s
instructions regarding components and attachments that must be considered as part of the load).
e) A list of each piece of equipment (e.g., crane, hoist, fork truck), accessory, and rigging component
(e.g., slings, shackles, spreader bars, yokes) to be used for the lift. (This list shall identify each piece
of equipment by type and rated capacity).
f) Designated checkpoints and hold points and estimated instrument readings, as relevant, so that job
progress can be checked against the plan.
NOTE: Sign-offs in the procedure is generally appropriate. For example, initial and time/date the
procedure as key steps are completed. Hold points or sign-off points should be provided for personnel
assigned to witness the work.
A current and valid test certificate, stating that the equipment has satisfactorily completed the required
performance tests, shall be provided for all cranes and other hoisting equipment.
The test certificates shall be validated by the equipment manufacturer or a qualified person representing
an approved testing agency and shall be retained on site.
Any hoisting equipment found to be defective after arrival on site shall be immediately removed from
service until the defects are corrected.
A regular periodic inspection schedule for cranes and other hoisting equipment shall be established on
site. The inspections shall be conducted at 6 months intervals by a qualified person representing an
approved testing agency.
Any such equipment that has undergone a major alteration or replacement shall be inspected by an
approved testing agency and certified as safe, prior to use.
a) any equipment where load sustaining parts have been altered, repaired, or replaced;
c) all running and standing ropes on equipment, prior to the equipment being placed into service;
33
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Cranes required for use with manipulators, working platforms, man baskets and other devices attached to
the Crane Boom Head shall be tested with the attached device connected.
All inspection, testing and maintenance of mobile cranes shall be carried out in accordance with the
manufacturers' instructions.
Initial Inspection
Prior to initial use, all new and altered cranes shall be inspected by a qualified person.
Frequent Inspections
Daily inspections on each crane in use shall be conducted by the crane operators. Inspections shall include
the wire ropes on the crane.
Inspection reports shall be signed by the crane operator and any defects shall be reported immediately.
Periodic Inspections
Periodic inspections shall be carried out by a qualified person from an approved testing agency and shall
include the wire ropes on the crane.
The inspection reports shall be compiled and signed by the qualified person and any defects noted in the
report shall be corrected by the site.
Sub-contractors on the Project shall be responsible for arranging all inspections and testing on their cranes
and shall submit inspection and test reports to ABV Rock Group Co. Ltd.
The ABV Rock Group Co. Ltd Site Safety Department shall monitor sub-contractors' compliance with
these requirements and report any discrepancies to the ABV Rock Group Co. Ltd.
A safe preventive maintenance program based on the crane manufacturer's recommendation shall be
established. Records of maintenance shall be kept and all adjustments and repairs to cranes carried out
by competent persons.
34
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Before adjustments and repairs are started on a crane, the precautions detailed in the following
paragraphs shall be taken.
The crane shall be placed where it shall cause the least interference with other equipment or operations
in the area.
All controls shall be in the off position and all operative features secured from inadvertent motion by
brakes, pawls, or other means.
The boom shall be lowered to the ground, if possible, or otherwise secured against dropping.
The lower load block shall be lowered to the ground or otherwise secured against dropping.
The pressure shall be relieved from all hydraulic circuits before loosening or removing hydraulic
components.
"Warning" and "Out of Order" signs shall be placed on crane controls and signs removed only by
authorized persons and lock out procedures used when required.
After adjustments and repairs have been made, the crane shall not be returned to service until all guards
have been reinstalled, trapped air removed from the hydraulic system, safety devices reactivated, and
maintenance equipment removed.
The manufacturer's boom assembly and disassembly procedures should be followed. Any deviation from
the manufacturer's procedure shall require blocking of the boom or boom sections to prevent inadvertent
dropping of the boom. When removing pins or bolts from a boom, workers should stay out from under
the boom.
35
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
14.FALL PROTECTION
OSHA has identified a hierarchy of fall protection controls, from most effective to least
effective. The hierarchy includes;
• Elimination. Removing the need to work at an elevated height above the working surface such as
welding operation. Most effective control.
• Passive fall protection. Using physical barriers such as guardrails to prevent a fall.
• Fall restraint systems. Using positioning and fall restraint systems that restrict movement to prevent
a fall.
• Fall arrest systems Use of full-body harness systems or safety nets, that work together to break a
fall.
• Administrative controls. The use of policies, procedures, practices, training, and warnings to restrict
worker actions and increase awareness of fall hazards. Least effective control.
In general, it is better to use fall prevention systems, such as guardrails, than fall protection systems,
such as safety nets/fall arrest devices. That’s because prevention systems prevent falls from occurring in
the first place.
• Each rope on a suspended scaffold must support the scaffold’s weight and at least six times the
intended load.
• Scaffold platforms must be at least 18 inches wide; guardrails must be between 39 and 45 inches
high; and midrails must be installed approximately halfway between the toprail and the platform
surface.
36
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• OSHA standard requires employers to provide workers with fall protection when working on a scaffold
1.8 mts or more feet above a lower level. OSHA requires the following:
1.The use of a guardrail OR a personal fall arrest system when working on a supported scaffold.
2.BOTH a guardrail AND a personal fall arrest system when working on a single-point or two-point
suspended scaffold.
3.A personal fall arrest system when working on an aerial lift.
• Your lifeline must be tied back to a structural anchorage capable of withstanding 5,000 lbs of dead
weight per person tied off to it. Attaching your lifeline to a guardrail, a standpipe or other piping
systems will not meet the 5,000 lbs. requirement and is not a safe move.
• Wear hard hats, and make sure there are toe boards, screens, and debris nets in place to protect
other people from falling objects.
• Employees must provide safe access to the scaffold when a platform is more than two (2) feet
above or below the point of access, or when you need to step across more than 14 inches to get on
the platform. Climbing on cross braces is not allowed! Ladders, stair towers, ramps, and walkways
are some of the ways of providing safe access.
• All workers must be trained on:
1 how to use the scaffold, and how to recognize hazards associated with the type of scaffold
they are working on;
2 the maximum intended load and capacity;
3 how to recognize and report defects;
4 fall hazards, falling object hazards and any other hazards that may be encountered,
including electrical hazards (such as overhead power lines); and
5 having proper fall protection systems in place.
37
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
The first step in an effective accident investigation procedure is to secure the accident scene as
soon as possible so that we can accurately gather facts. At this point, you are not yet interested
in what "caused" the accident. Instead, you should focus on making the accident scene secure
so that you can gather as much pertinent information as possible.
To secure the accident scene, simply use yellow caution tape, place warning cones, or post a
guard to keep people away
• Get initial written statements: If you are fortunate, there will be one or more
eyewitnesses to the accident. Ask them for an initial statement giving a description
ofthe accident.
• Take photos and videos: When taking photos, make sure you start with distance shots, and
gradually move in closer as you take the photos. Take photos from different angles Use rulers to
size objects. Identify what is being photographed. When taking video, tryto get witnesses to
describe what happened
• Sketch the scene: Sketches are very important because they complement the information in
photos, and are good at indicating distances between the various elements of the accident. This
is important to do because it establishes "position evidence." It is important to be as precise as
possible when making sketches. The sketch to the right illustrates the Triangulation Method
which makes it possible to later pinpoint the exact location of an object. Notice the small circles
with horizontal lines through them. These circles indicate where photos were taken. Also, North
is indicated and all major objects are identified.
38
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• Interview records: That's right. Don't just review the records. Ask questions and
theywill give you answers. Records include training records, preventive/corrective
maintenance reports, Job Hazard Analyses, standard operation procedures, work
schedules, and previous hazard reports, etc.
Step 3: Conduct Interviews
• After you have initially documented the accident scene, the next step is to start digging
for additional details by conducting interviews. This activity is perhaps the most
difficult part of an investigation. The purpose of the accident investigation interview is
to obtain an accurate and comprehensive picture of what happened. Remember, you're
conducting an accident investigation, not a criminal investigation. The last thing to do
in the interview is to come downhard (be accusatory) on an interview
So let's take a look at some effective techniques that will assure you get the facts. An
important aspect of your job, as the interviewer, is to construct a composite story or
"word picture" of what happened using the various accounts of the accident and other
evidence. So, let's review some effective interviewing techniques
• Tell the interviewee the purpose of the interview is to get facts, not place blame.
• Do not interview more than one person at a time. The facts change when others
are listening.
• Ask for background information. Then, simply have the witness tell you what
happened. Let them talk, and you just listen.
• Don't ask them "if" they can explain what happened, because they may respond
with asimple "no," and that's that.
• Go to the scene to interview if you can. If you can't, find an office or meeting room
that the interviewee considers a "neutral" location.
• Put the person at ease. Explain the purpose and your role. Sincerely express
concern regarding the accident and desire to prevent a similar occurrence.
39
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• Don't ask leading questions; don't interrupt; and don't make expressions (facial,
verbal of approval or disapproval).
• Repeat the facts and sequence of events back to the person to avoid
any misunderstandings.
• Take notes. Let the individual read your notes so that they can
correct inaccuracies
• If the interviewee wants to have someone witness the interview, that's fine.
• Ask for the interviewee's opinion about what can be done to prevent another accident.
• Thank the interviewee and ask them to contact you if they think of anything else
that might be helpful.
So far, you have collected a lot of factual data and it's strewn all over your desk. The
task now is to turn that data into useful information. You've got to somehow take this
data and make some sense of it.
It's important to know that you're not gathering all of this information just to
conduct an assessment of what was and was not present immediately prior to the
accident. You're actually conducting an analysis to determine specifically how
surface causes (behaviors and conditions), and the underlying root causes (system
weaknesses) contributed to the accident. To better understand this, let's take a closer
look at what the process of "analysis" is.
40
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Analysis Defined
41
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• Phase 1: Injury Analysis: It's important to understand, we're not analyzing the
accidentin this phase: we are analyzing precisely what happened during the
accident event to identify the type of harmful energy involved (electrical,
mechanical, thermal, etc.) and how the harmful transfer of this energy (an action)
caused the injury or illness. Remember, the outcome of the accident process is an
injury or illness
• Phase 2: Surface Cause Analysis: In this next phase in the analysis process, you
determine how the hazardous conditions and unsafe behaviors described in each of
theevents interact to produce the accident. The hazardous conditions and unsafe
behaviorsuncovered are the surface causes for the accident and give clues that point
to possible system weaknesses.
• Phase 3: Root Cause Analysis: During this phase of the analysis process, you're
analyzing the weaknesses in the Safety Management System SMS that contributed
to the accident. You can usually uncover weaknesses related to inadequate safety
policies,programs, plans, processes, or procedures. Root causes always pre-exist
surface causes and may function through poor component design to allow,
promote, encourage, or even require systems that result in hazardous conditions
and unsafe behaviors.
42
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Some employers may assign the responsibility for making recommendations to safety
directorsor other managers. However, you, as the accident investigator, may be required to
take on this very important responsibility. Consequently, it's a good idea to know where to
start, and how to write strong recommendations
Now that you have accurately assessed and analyzed the facts related to the accident and
developed effective corrective actions and system improvements, you must report your
findings to those who have the authority to take action.
43
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Site supervisors shall be required to perform an inspection of the area of works prior to commencement of
any site activities.
44
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
The causes of deficiencies shall be investigated, analyzed and recorded. A decision shall be made by the
participants about the necessity and scope of corrective and preventive action.
➢ Internal Audits:
Internal Audit shall be performed semi-annual by a CREET HSE corporate internal audit team to verify
that set procedures and rules in HSE plan are being implemented, spot deficiencies, and advise about
means of improvement.
Audit findings shall be recorded in a report together with nonconformities observed during the audit
and subsequent corrective measures required. These reports shall be presented in the weekly
management meetings to update the top management on status of Health, Safety and environmental on
site. A follow-up visit shall be conducted by the auditors at date to be set depending on the extent of
observed nonconformities.
Reactive Monitoring: CREET will use measuring safety performance by reference to accidents,
incidents and ill-health that have already occurred. Reactive measures therefore include measures of
incident types and frequency rates, sickness absence rates, number of reported near miss events and
property damage incidents, etc. CREET will look at thing (input) that contribute to effective health and
safety management system.
Good indicators are:
45
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• Objectives
• Near miss
• Incident
• First Aid cases
• Safe man hours
• Unsafe acts
• Unsafe conditions
• Trainings.
• Toolbox talks
• Safety meetings.
Note: Where specific training is required such as in the cases of fall arrest harness use / maintenance, no
person shall be allowed to perform site activities without first having attended the training.
Training shall be provided as follows:
•Fire Classification
•Reporting Unsafe Condition
•Do’s and Don’ts
•Welfare facilities
47
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
48
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Tool Box
Tool box talks can prove to be an invaluable tool to communicate pertinent HSE Information and to
reinforce previously cascaded training.
It is expected that all site supervisors on the Project shall conduct routine Tool Box Talks for each of
the workers for which they are responsible at least once a week.
It should be noted that Tool Box Talks are not in themselves accepted as standalone HSE training
courses and shall only be used in conjunction with and to reinforce knowledge from previously
mentioned task specific HSE training courses.
Tool Box Talks can form an integral part of an HSE incident management process as they are a readily
accessible forum for cascading lessons learned and raising awareness of HSE concerns Tool Box Talks
shall be recorded. Exhibit No - 9
The Workplace Safety Refresher Training Library includes refresher courses to retrain those
employees who have already been through our full Workplace Safety Training. This library
will increase awareness of general safety practices and achieve compliance with national
OSHA and state workplace safety rules and regulations.
49
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Most behavioral safety processes are tailored to the work and management environment of
the site. Despite these variations, all behavioral safety processes have three major
components:
This procedure will provide a description of the basic process of setting up and running a
behavioral safety program and give some variations that have worked in different job sites
• The process starts with a behavioral hazard analysis to identify at-risk behaviors. These
can be determined using accident/incident reports, job hazards analysis, employee
interviews, and brainstorming. In some instances, a combination of all these tools could be
used.
• Using the at-risk behaviors, a checklist will be developed to assist in the observation of
work behavior. In addition, a list of corresponding behavior definitions will be developed
to help in maintaining consistency between observers and the resulting data. Observers
record safe and at-risk behaviors on the datasheet and provide feedback to workers about
their performance.
• The observer will start the review of the observation with positive comments. This will
reinforce safe behaviors that were observed.
• The observer will than discuss what was unsafe and solicit explanations for the observed
unsafe acts from the observed employee with open ended questions.
• The observer will then re-emphasize that there is no consequence to observed employee.
This feedback reinforces the necessity for safe behaviors.
• The observation data is used to identify barriers to safe behavior. Removing these barriers
lowers the workers’ exposure to at-risk conditions and makes it easier for employees to
work safely. Removing barriers and communicating successes increase employee
involvement in the process. Many of these employees take these tools home, which helps
decrease off-the-job injuries.
50
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Planning shall begin before any work commences on the project. Although there may be
little time between the award of the contract and the start of the project, a good emergency
response plan can be generic and, with some minor changes, can be easily adapted to specific
sites and readily implemented. This is especially the case where a constructor specializes in
similar types of projects.
Development should include the following considerations:
1) hazard identification/assessment
2) emergency resources
3) communication systems
4) administration of the plan
5) emergency response procedure
6) communication of the procedure
7) debriefing and post-traumatic stress procedure.
Each of these points is explained in the following sections.
➢ Hazard Identification/Assessment
The process of hazard identification and assessment involves a thorough review that should
include, but not be limited to, the following points: • transportation, materials handling,
hoisting, equipment or product installation, temporary structures, material storage, start-up,
and commissioning activities • environmental concerns • consultation with the client
regarding potential hazards when working in or adjacent to operating facilities • resources
such as material safety data sheets (MSDSs) to determine potential hazards from on-site
materials • proximity to traffic and public ways.
Because construction sites are frequently fast-changing, the process of hazard assessment
must be ongoing to accommodate the dynamic environment. Once hazards are identified,
the next task is to assess the potential or risk involved in each. For each hazard identified,
ask: • What can go wrong? • What are the consequences? For each potential hazard it is
important to identify resources necessary for an appropriate emergency response. For most
events in construction, a simple analysis based on the experience of the people involved on
the project is likely sufficient.
➢ Emergency Resources
It is important to identify which resources are available and have contingency plans in place
to make up for any deficiencies.
The most important resource on most projects will be a 911 system. Other on-site resources
such as fire extinguishers, spills containment equipment, and first aid kits must be
maintained and clearly identified. Construction equipment may be included among potential
emergency resources. Personnel, especially on-site medical staff or workers trained in first
aid, should be included in the plan.
51
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
There may be situations where outside resources are so far away that an adequate response
is not possible. In these situations, resources may have to be obtained and kept on site.
Examples would include fire protection or ambulance/medical resources in remote areas.
Whatever the situation may be, people, equipment, facilities, and materials are needed for
emergency response. Where they will come from must be determined in advance. Moreover,
the people supplying these resources must be made aware of their role in the plan.
In addition to a coordinator, you may want to designate evacuation wardens to help move employees
from danger to safe areas during an emergency. Generally, one warden for every 20 employees
should be adequate, and the appropriate number of wardens should be available at all times during
working hours.
Employees designated to assist in emergency evacuation procedures should be trained in the complete
workplace layout and various alternative escape routes. All employees and those designated to assist
in emergencies should be made aware of employees with special needs who may require extra
assistance, how to use the buddy system, and hazardous areas to avoid during an emergency
evacuation
➢ Communication Systems
An important key to effective emergency response is a communications system that can relay
accurate information quickly. To do this, reliable communications equipment must be used,
procedures developed, and personnel trained. It is a good idea to have a backup system in
place, in case the system is rendered useless by the emergency. For example, telephone lines
may be cut.
The type and location of emergency communication systems must be posted on the project.
This will include location of telephones, a list of site personnel with cellular phones or two-
way radios, and any other equipment available. Emergency phone numbers and the site
address/location should be posted beside all site phones. On large sites, the location of
emergency phones must be clearly marked. The poster Emergency Response (P103),
available from CSAO, can be used to record this and other information.
52
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
The task of administering and organizing the plan is vital to its effectiveness. The person
who has this task will normally be the person in charge of the emergency response operation.
It is their task to ensure
• that everyone clearly understands their roles and responsibilities within the emergency
response plan (a chart may be helpful in this regard)
• that emergency resources, whether people or equipment, are kept at adequate levels in step
with the progress of the project.
It is very important to review the emergency plan on a regular basis and especially after an
emergency has occurred. Changes may be necessary where deficiencies became apparent as
the plan went into operation.
An emergency can be reported from any source—a worker on site, an outside agency, or the
public. Remember that circumstances may change during the course of an emergency. Any
procedures you develop must be able to respond to the ongoing situation.
The following list covers basic actions to take in an emergency. These steps apply to almost
any emergency and should be followed in sequence.
• Stay calm.
• Assess the situation
• Take command
• Provide protection
• Aid and manage.
• Maintain contacts.
• Guide emergency services
Stay calm –
Your example can influence others and thereby aid the emergency response.
Take command –
The most senior person on the scene should take charge and call, or delegate someone to
call, emergency services—generally 911—and explain the situation. Assign tasks for
controlling the emergency. This action also helps to maintain order and prevent panic
53
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Provide protection –
Eliminate further losses and safeguard the area. Control the energy source 6 causing the
emergency. Protect victims, equipment, materials, environment, and accident scene from
continuing damage or further hazards. Divert traffic, suppress fire, prevent objects from
falling, shut down equipment or utilities, and take other necessary measures. Preserve the
accident scene; only disturb what is essential to maintain life or relieve human suffering and
prevent immediate or further losses.
Maintain contact –
Keep emergency services informed of situation. Contact utilities such as gas and hydro
where required. Alert management and keep them informed. Exercise increasing control
over the emergency until immediate hazards are controlled or eliminated and causes can be
identified.
54
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Many emergency tasks may be handled by people who are not accustomed to dealing with
emergencies. People may have seen their work partners and friends badly injured and
suffering great pain.
Once the emergency is over, the attitude should not be “Okay, let’s get back to work” or
“Let’s go home.” Some of the people involved may need assistance in order to recover. In
some cases professional counselling may be needed. As part of site emergency planning,
construction companies should have measures in place to deal with post-traumatic stress.
For more information, refer to the brochure Post-Traumatic Stress (F013), available from
CSAO. Local hospitals, ambulance services, and medical practitioners may also be able to
help.
Debriefing is necessary to review how well the plan worked in the emergency and to correct
any deficiencies that were identified. Debriefing is critical to the success of future emergency
response planning.
SUMMARY
Slow response, lack of resources, or the absence of trained personnel will lead to chaos in
an emergency. To minimize human suffering and financial losses, all personnel must know
their responsibilities under the emergency response plan.
Remember –
planning for emergencies should include the following points:
1) hazard identification/assessment
2) emergency resources
3) communication systems
4) administration of the plan
5) emergency response procedure
6) communication of the procedure
7) debriefing and post-traumatic stress procedure.
The plan should be used to set emergency procedures, implement and communicate the
procedures, and ensure that any required training has been completed. The plan should also
be evaluated regularly to ensure that it conforms to current operations and conditions.
In any Emergency Response Procedure, the following steps are basic and essential:
• Stay calm
. • Assess the situation.
• Take command.
55
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• Provide protection.
• Aid and manage.
• Maintain contact.
• Guide emergency services.
ASSEMBLY
POINT
It will be ensured that all personnel are aware about the HSE Emergency System
Emergency Evacuation Procedure.
56
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
A suitable Emergency Response Procedure will be prepared and it will be displayed in the
prominent places with the Telephone numbers of the following personnel / office:
This document explains the actions to be taken and responsibilities assigned when a first aid
emergency occurs on the site. The purpose of this plan is to provide guidance to all those
responsible for the working of site facilities. It also provides a description of personnel roles
and responsibilities in the unlikely event that a first aid situation develops or is declared.
This document provides the following information:
Internal and external communication procedures for an emergency. General guidance for
actions to be taken when a first aid is activated.
Responsibilities and communication procedures of the involved management personnel.
Recommended training for designated personnel as it relates to the ERP.
Protocols for coordination with local authorities or other designated personnel. Organization
of periodic drills to verify personnel response.
57
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
The Emergency Response Team consists of trained personnel who will be responsible for
taking action during an emergency.
Note: All fatalities require notification of police. The scene of the incident should not be
disturbed until the investigation by police is completed.
➢ HAND TOOLS
The following precautionary measures will be taken to avoid accidents while doing the work
with the help of Hand Tools:
• Adequate cover of tools (the protective covering of tools must not be removed)
• Adequate lighting.
• All electrical tools will have on it the following information:
• Identify / Reference number.
• Type of tool hand saw, drill, grinder, etc.
• Date the last inspection
• Date next inspection is due
• Electrical tools will be inspected and thoroughly examined at regular intervals by
58
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
persons who are appropriately and authorized. Record of such inspections must be in
a register.
• Electrical tools will be secured against accidental or unauthorized use or movement.
• Electrical tools will be shut down when not in use.
• Using the wrong tool for the job Using tools incorrectly.
• Failing to wear PPE Will never be lifted tools by their cords.
• Before plugging or unplugging tools will be sure to turn the power switch to off.
• Always will be use 3d ground-fault circuit interrupters.
• The eyes will be protected for debris flying of saws, drills, grinders.
• Cleaning / repairing of tools will never do unless the power is disconnected.
• Resting tools on a flat surface when working on ladder or scaffolding.
• Not wear rings, loose clothing.
• Only a suitable tool will be used for the specific purpose. Hand tools will be used in
the safe way.
• Defective tools will not be used.
• Keep tools in good condition and in a safe place. It must be kept in cabinets, holders
or shelves or in a toolbox.
• Always use proper personal protective equipment.
• Non-sparking tools will be used in explosive atmospheres.
• When not in use, sharp-edged or sharp pointed hand tools will be provided with
protection for the edges or points. The sharp-edged tools such, as knife, chisel etc.,
should never put in pocket without proper shield.
• After using tools, it will never be left at the top of the ladder, workplace or workbench
since they may fall accidentally.
Will be used on the correct power supply as instructed on manufacture’s manual, Cables,
plug and sockets, tools etc., will be inspected and tested regularly,
One tool will be connected to one plug at a time,
Will be disconnected from the circuit when not in use,
Will be connected with suitable plug and socket instead of tapping the supply by connecting
two wires.
Will be connected to earth unless the equipment is double insulated or all insulated.
Overloading will not be allowed.
the third rung from the top of straight and extension ladders to provide a tie-off rope when
the ladder is set up. Do not use metal ladders around electrical services or welding.
Climbing trestle ladders is not permitted. Many specialty Subcontractors use trestle ladders
and extension trestle ladders as a tool of their trade; however, trestle ladders are not
designed for climbing. When using trestle ladders for scaffold board supports, a separate
ladder is to be used to access the scaffold deck. Ladders shall always be used at an angle
of 75%. Ladders shall not be used in a vertical position. Makeshift wooden ladders and
painted wooden ladders shall not be used. When not secured at the top, ladders will be
properly anchored at the base to prevent the footings from slipping and a second person
shall hold the ladder firm in place while being used. When ladders are being used for
accessing at the same point more than once, it shall be properly secured at the top and
extend at least one meter above the landing or work surface. Ladders shall always be
supported on the ground or floor but never hung. Ladders shall always be used at an angle
of 75%
Screwdrivers
It is essential that a screwdriver have the correct size of tip to fit the slot of the screw. If the screwdriver
fits the screw correctly, the screw will be drawn into the correct position without unnecessary force being
applied. Over-tightening of screws can lead to possible hand injury if the screwdriver slips. Screwdriver
shanks are not designed to withstand the twisting strain applied by a pair of pliers or mole grips in order to
obtain additional leverage. On no account should screwdriver handles be subjected to blows from a hammer
or similar instrument. Screwdrivers should never be carried in the pockets of coveralls or other clothing. A
screwdriver can produce a serious wound.
Hammer
It is essential that the right kind of hammer be selected for the job. Hammer handles should be made from
smooth timber or be made of an integral head and shaft of steel. Hammerheads should be secured to
wooden handles with proper wedges.
Chisels
Cutting edges should be kept sharp at all times, and the original shape and angle should be maintained. Re-
sharpened cold chisels should be suitably hardened and tempered to maintain them in a safe working
condition. The chisel heads will mushroom in use. As soon as mushrooming is observed, the head should
be reground with a slight taper around the edge to prevent chipping and reduce the tendency to re-
mushroom. Eye protection should be worn at all times when a cold chisel is used. On jobs where it is
necessary to use a sledgehammer for striking the chisel, the chisel should be held by a second person using
a pair of tongs. Wood chisels should also be maintained in a sharp condition so that minimum pressure is
exerted when making a cut. If the chisel is to be struck, only a wooden or soft mallet should be used.
Picks and shovels shall at all times be maintained in a serviceable condition. Shovel blades should not be
allowed to become blunt, turned, split, or jagged. Pick head points should be kept sharp and heat-treated
60
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
so that the metal wears down in use and does not splinter or chip off. Shafts of picks and shovels should be
kept free from cracks and splinters.
Pipe Wrenches
Pipe wrenches must be large enough for the job. The jaw teeth must be kept clean and sharp, and the knurl,
pin, and spring should be kept free from damage. Pipe wrenches should never be struck with a hammer,
nor should they be used as a hammer.
Pliers
Pliers should only be used when there are no other tools for the job. They are meant only for gripping
around objects and should not be used as a wrench. Care should be taken when cutting soft metal with
pliers to ensure the scrap portion does not fly off and cause injury. If wire is cut under tension, then long
handled pliers should be used. Where pliers are used for electrical work, they must be fitted with insulated
handles. All pliers should be kept free from dirt and grit, and the movable parts should be lightly lubricated.
Jacks
Jacks should be marked with rated capacity and must be heavy enough and strong enough to raise and
maintain the load. They should be placed on a firm and solid support, and the load should be positioned on
the center line of the jack. Once a load has been raised, it must be shored or blocked. The jack should never
be relied upon to hold the raised load in position by itself. Extreme care should be taken when working
under or near a raised load.
Hacksaws
The correct type of blade should be selected to suit the material to be cut. The blade should be set in a
hacksaw frame so that the teeth are pointing in the forward direction, and sufficient tension should be
applied to ensure the blade is maintained rigid.
Handsaws
Many kinds of woodworking handsaws are available and care should be taken to select the correct saw. All
handsaws shall be regularly examined to ensure that the saw teeth are properly set so as to avoid binding
in the timber, which can cause the blade to buckle. The teeth should be kept sharp, clean, and lightly oiled.
When the saw is not in use, the blade should be protected by a slotted piece of timber or sheath. Two-man
saws should be operated by pulling only. The cut should be kept straight to avoid the blade buckling. The
cut should be wedged open to prevent the timber from pinching the blade.
➢ CONCRETE WORK
The basic Requirement for the Safety measures applicable for the workers in pouring concrete in a
daily task should include the wearing of following PPE:
• Safety Helmet.
• Safety Glasses.
• Safety Harness above 1.8 m.
61
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• Gum Boot.
• Disposable cover all.
• Hand Gloves.
• High visibility nests.
Protect eyes and ears, nose and throat. All tools to be in good Condition
Refer to noise assessment sheet displayed on notice board.
Full clothing - no exposed skin. Wash all skin fully and contaminated clothing cleaned A Never crimp
live airlines with wire.
Turn off supply at source before disconnecting tool. Report any faults to your supervisor. Check
surrounding area for other operatives; make sure that flying debris will not reach them.
➢ Demolition work
❖ Preparation
Before the start of every demolition job, the demolition should take
a number of steps to safeguard the health and safety of workers at the job site.
These preparatory operations involve the overall planning of the demolitionjob, including:
The methods to be used to bring the structure down the equipment necessary to do the job
the measures to be taken to perform the work safely and plan for:
➢ Engineering Survey
The most common citation issued was for failure to conduct an engineering survey to determine the
condition of the structure prior to demolition. This includes determining whether an unplanned
collapse of the building or any adjacent structure would injure those working in the vicinity. The
demolition contractor must maintain a written copy of this survey.
The engineering survey provides the demolition contractor with the opportunity to evaluate the job
in its entirety. The purpose of the engineering survey is to determine the condition of the framing,
floors, and walls so that measures can be taken, if necessary, to prevent the premature collapse of
any portion of the structure. All of the following should be addressed in the
survey:
➢ Competent person: Prior to starting all demolition operations, ensure a competent person
conducts anengineering survey of the structure.
➢ Adjacent structures: Check any adjacent structure(s) or improvements. Photographing existing
damage in neighboring structures is also advisable. The contractor should also plan for potential
hazards such as fires, cave-ins, and injuries.
62
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Damaged structures: If the structure has been damaged by fire, flood, explosion, or some other
cause, take
appropriate measures, including bracing and shoring of walls and floors, to protect workers and
any adjacent
structures.
➢ Primary Hazards
▪ The hazards unique to demolition include all of the following:
▪ Changes from the structure's design introduced during construction;
▪ Approved or unapproved modifications that
altered the original design;
▪ Materials hidden within structural members, such as
lead, asbestos, silica, and other chemicals or heavy
metals requiring special material handling
▪ Unknown strengths or weaknesses of construction
materials, such aspost-tensioned concrete;
▪ Hazards created by the demolition methods used such as exposure to
excessive dust, noise and vibration.
➢ Hazardous Material
Construction and demolition (C&D) materials consist of the debris generated during the
construction, renovation, and demolition of buildings, roads, and bridges. C&D materials often
contain bulky, heavy materials that include:
63
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
concrete
wood (from buildings)
asphalt (from roads and roofing shingles)
gypsum (the main component of drywall)
metals
bricks
glass
plastics
salvaged building components (doors, windows, and plumbing fixtures) trees, stumps, earth, and
rock from clearing sites such as lead, asbestos, silica, and other chemicals or heavy metals
requiring special material handling;
➢ Reporting
The development of a safety report specific to the demolition project is critical to planning the
project. The safety report should include, but is not limited to, the following components:
• an engineering survey completed by a competent person before any demolition work takes place
(including the condition of the structure and the possibility of an unplanned collapse)
• locating, securing, and/or relocating any nearby utilities
• fire prevention and evacuation plan
• emergency, first aid and security services
• an assessment of health hazards completed before any demolition work takes place.
• training requirements
➢ Masonry Works
• Avoid all contact with unhardened masonry cement
• Wear impervious clothing and gloves to eliminate the possibility of skin contact
• Always double-check the safety of portable electric tools
• Install sturdy work surfaces
• Wear sturdy safety shoes with anti-skid soles
• Wash hands thoroughly at the end of every work shift
• Use respiratory protection equipment, like air masks and respirators
➢ ROAD WORKS
Properly control traffic: The work zone should consist of an advanced warning area with warning signs alerting
motorists of upcoming changes in driving conditions, a transition area using traffic control devices for lane
closures and traffic pattern shifts, a buffer area, the work area, and a termination area to allow traffic to resume
back to normal and a sign indicating that the work zone has ended.
Create Separate Work areas: Road construction work zones are busy areas usually with several work activities
taking place at the same time. To avoid accidents, use cones, barrels, and barriers to clearly delineate specific
areas of the work zone such as material storage, areas where heavy equipment is being used, vehicle parking,
and safe areas for workers on foot to move about in.
64
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Wear Proper Safety Equipment: Proper safety equipment should be worn by all personnel inside the work zone.
Personal protective equipment (PPE) including hard hats, steel-toed boots, highly visible clothing, and,
depending on the noise levels, hearing protection.
Be Aware of Your Surroundings: Regardless of what your job duties entail in the work zone, you should always
be mindful of what’s going on around you. Avoid walking behind any vehicles that may be backing up or into the
swing radius of heavy equipment.
Avoid Blind Spots: Vehicles and heavy equipment are constantly moving about inside the work zone including
dump trucks, compactors, pavement planers, excavators, pavers, and rollers. Operators should ensure that all
mirrors and visual aid devices are attached and operating properly including backup alarms and lights.
Have a Competent Person on Hand: A competent person should be on the jobsite whenever work is being
performed. Per OSHA, a competent person is someone “capable of identifying existing and predictable hazards
in the surroundings, or working conditions which are unsanitary, hazardous, or dangerous to employees, and
who has authorization to take prompt corrective measures to eliminate them.” A competent person is needed to
conduct hazard assessments and regular inspections of the worksite.
Start Each Workday with a Safety Meeting: In addition to ensuring that all personnel at the jobsite have the
proper training required it is also a good idea to have a quick safety meeting before work begins. Since conditions
can change greatly from day to day in the work zone workers should be briefed on the work activity scheduled
each day and notified of all potential hazards. This is also a good time to ensure that all workers have and are
wearing the proper PPE required for the work being done that day
Have a Site Specific Safety Program: Every road construction project is different and each work zone has its
own unique hazards and challenges so creating a safety program geared specifically for the site can go a long
way in preventing accidents.
Stay Hydrated: Workers performing road construction are susceptible to overexertion and heat-related illnesses.
Asphalt absorbs 95% of the sun’s rays and asphalt temperatures can easily be 30° F or higher than the
surrounding air temperature.
➢ Ladder
All fixed ladders must be equipped with a ladder safety or personal fall arrest system. Have a step width of at
least 16 inches. Have slip resistant steps and platforms.
Facing the ladder.
Using at least one hand to firmly grasp the ladder.
Not carrying any object or load that could cause them to lose balance and fall.
➢ Forklift
• Make sure the load is balanced and fully secure to prevent a forklift from tipping over
• Ensure both forks are as far under the load as possible before lifting
• Drive with the load as low as safely possible
• Pay attention to posted speed limits and warning signs
• Always look in the direction you’re traveling; if a load blocks the view ahead, travel in reverse
• Steer clear of areas where forklifts are prohibited or restricted
• Keep an eye out for signs, floor marking, and other warnings for pedestrians and forklifts
• Use the horn at intersections and in areas where pedestrians may be present
65
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Monthly Inspections
Supervisor shall appoint and certify competent employees to inspect all tools monthly and
keep record all inspections and make it available upon request. All hand tools shall be color
coded with the monthly inspection color coding. Paint, electrical tape or tie-raps could be
used on hand tools. Electrical / power tools shall be color coded with tie raps or electrical
tape 200 mm (8 in) from the electrical plug on the cord and an color coded inspection tag.
Tools that are not inspected and do bear the valid color code and tag shall not be used and
removed from the work area immediately.
The monthly inspection color coding are as follows:
January – March: RED
April – June: Green
July – September: Blue
Oct – December: Yellow
➢ Most electrical accidents result from one of the following three factors:
• Unsafe environment or
These accidents can be prevented with the use of safe equipment, guarding, grounding, circuit
protective devices and safe work practices.
➢ Safe Equipment
All electrical workplace conductors and equipment must be deemed “acceptable” by OSHA. To be
deemed acceptable, equipment must be marked as tested by a Nationally Recognized Testing
Laboratory (NRTL), such as Underwriters Laboratory (UL) or Factory Mutual (FM). OSHA will
look for these markings on the equipment to deem it safe. The equipment must be installed and used
within its labeled capacity so as to not exceed the limitations of the equipment (e.g., putting the
wrong switch for too much load, causing it to overheat).
Matching the equipment specifications to the load expectations of the installation will help prevent
unsafe conditions. Always use a qualified electrician to perform all electrical work.
• Watertight devices
66
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Guarding
Guarding involves locating or enclosing electrical equipment to make sure people don’t accidentally
come into contact with its live parts. Effective guarding requires equipment with exposed parts
operating at 50 volts or more to be placed where it is accessible only to authorized people qualified to
work on it.
➢ Grounding
Grounding intentionally creates a low-resistance path that connects to the earth. This will prevent the
buildup of voltages that could cause an electrical accident that could result from a worker being in the
ground path. A properly designed grounding system creates a low-resistance path away from workers.
When designed correctly, grounding substantially reduces the risk of an electrical accident if combined
with safe work practices.
➢ Grounding falls into two types:
A service or system ground is designed primarily to protect machines, tools and insulation against
damage. This involves the neutral or grounded conductor, typically white or gray, that is grounded at
the generator or transformer at the building’s service entrance.
2. Equipment ground
Equipment grounding helps protect the operator by furnishing a second path for current to travel if a
fault occurs. It will react much faster to prevent shock and serious injury to the operator. This is
accomplished by use of circuit protection devices.
67
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• These devices limit or stop the flow of current automatically in the event of a ground fault, overload,
or short circuit in the wiring system. Common examples include fuses, circuit breakers and GFCIs.
Fuses and circuit breakers open or break the circuit automatically when too much current flows
through them, and will melt or trip to open the circuit. These are slow acting devices that are used
primarily for protection of conductors and equipment. They typically do not open fast enough to
prevent shock or further injury. They prevent overheating situations from occurring that result in
damage to the conductors or equipment.
• GFCIs are used typically in wet locations, construction sites, factory maintenance, and other high-
risk areas to protect the equipment user. These devices react much faster than fuses and circuit
breakers to interrupt the flow of current before shock and injury results.
• Receptacles
• Sensing modules
Electrical accidents are largely preventable through safe work practices. Examples include:
68
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
these simple tools can be hazardous and have the potential for causing severe injuries when used or
maintained improperly. Special attention toward hand and power tool safety is necessary in order to
reduce or eliminate these hazards.
• Inspect tools before using them - Check for cracked casings, dents, missing or broken parts, and
contamination (oil, moisture, dirt, corrosion).
• Use the right tool correctly - Use tools correctly and for their intended purposes. Follow the safety
instructions and operating procedures recommended by the manufacturer.
• Use double-insulated tools - Portable electrical tools are classified by the number of insulation barriers
between the electrical conductors in the tool and the worker.
• Use multiple safe practices - Remember: A circuit may not be wired correctly. Wires may contact
other "hot" circuits. Someone else may do something to place you in danger. Take all possible
precautions
OSHA requires that you be provided with personal protective equipment. This equipment must meet
OSHA requirements and be appropriate for the parts of the body that need protection and the work
performed.
• Wear safety glasses - Wear safety glasses to avoid eye injury.
• Wear proper clothing - Wear clothing that is neither floppy nor too tight. Loose clothing will catch on
corners and rough surfaces. Clothing that binds is uncomfortable and distracting.
• Contain and secure loose hair - Wear your hair in such a way that it does not interfere with your work
or safety.
• Wear proper foot protection - Wear shoes or boots that have been approved for electrical work.
• Wear a hard hat - Wear the appropriate class A/G or B/E hard hat to protect your head from bumps,
falling objects and electrical hazards. Do not wear Class C hard hats. Hard hats should be worn with
the bill forward to protect you properly.
• Wear hearing protectors - Wear hearing protectors in noisy areas to prevent hearing loss.
• Follow directions - Follow the manufacturer's directions for cleaning and maintaining PPE.
• Make an effort - Search out and use any and all equipment that will protect you from shocks and other
injuries.
• Employees shall be provided with, and shall use, electrical protective equipment rated for the voltage
involved and that is appropriate for the specific parts of the body to be protected for the work to be
performed.
• Protective equipment shall be maintained in a safe, reliable condition and shall be periodically
inspected or tested.
• If the insulating capability of protective equipment may be subject to damage during use, the
insulating material shall be protected i.e., an outer covering of leather is sometimes used for the
protection of rubber insulating material.
69
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• Employees shall wear nonconductive head protection wherever there is a danger of head injury from
electric shock or burns due to contact with exposed energized parts.
• Employees shall wear protective equipment for the eyes, face, and body wherever there is danger of
injury caused from electric arcs, flashes or from flying objects resulting from electrical explosions.
• Employees shall use insulated tools or handling equipment. If the insulating capability of the insulated
tool or handling equipment is subject to damage, the insulating material shall be protected.
• Fuse handling equipment, insulated for the circuit voltage, shall be used to remove or install fuses
when the fuse terminals are energized.
• Ropes and hand lines used near exposed energized parts shall be nonconductive.
• Protective shields, barriers, or insulating materials rated for the voltage involved shall be used to
protect each employee from shock, burns, or other electrically related injuries while the employee is
working near exposed energized parts which might be accidentally contacted or where dangerous
electric heating or arcing might occur. When normally enclosed live parts are exposed for
maintenance or repair, they shall be guarded to protect employees from live parts.
70
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
21. GENERATORS
Portable generators are handy and efficient, making them excellent for any project that requires a
remote power source. However, using portable generators can pose some environmental
problems. Petrol fuel or engine oil runoffs can seep into the ground, causing health and safety
hazards as well as being damaging to the environment. This is where our drip trays for generators
come in to protect your job site, and the environment, from contamination.
22.EXCAVATION WORK
This procedure provides guidance for the protection of personnel working in and around excavations and
trenching.
➢ Excavation
Any man made cavity or depression in the earth's surface, formed by the earth removal, which produces
unsupported earth conditions by the reason of the excavation work.
➢ Trench
A narrow excavation below the surface of the ground, with its width at the lowest level below ground
surface not greater than 9 m (15 ft) wide.
71
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Competent Person
One who has had specific knowledge about soil classification, the use of protective systems and
requirements of the standard. Documentation and data to establish this is required and must be on file at
the Project. He must also be capable of identifying existing and predictable hazards in the surroundings or
working conditions, which are hazardous, unsanitary or dangerous to employees, and must have the
authority to take prompt corrective measures to eliminate them.
➢ Benching
This is a method of protecting employees from cave-ins by shaping the sides of an excavation to form one
or a series of horizontal levels or steps, usually with near-vertical surfaces between levels.
➢ General Requirements
Prior to commencing excavation or trenching, it shall be advised of the proposed work to allow them to
determine the location of all underground installations (i.e. sewer, telephone, water, fuel, electric and gas
lines). Overhead hazards are to be assessed and dealt with at this time also.
Excavations, trenching and adjacent areas shall be inspected by a competent person, after every rainfall, as
soil conditions change and as needed throughout the shift. If there is evidence of possible slides or cave-
ins; indications of failure of protective systems; hazardous atmospheres; or other hazardous conditions;
necessary safety precautions must be taken before any additional work in that section of the excavation
begins. Employees shall not work in excavations where water is accumulating unless adequate precautions
have been taken to protect employees against the hazard posed by the water accumulation. If water
accumulation is controlled or prevented by water removal equipment, the competent person must monitor
the removal activities to ensure proper operation. If the stability of buildings or walls is endangered by an
excavation or trench shoring, bracing or underpinning will be provided. Excavations and trenching that are
adjacent to backfilled excavation or trenching, or which are subject to vibrations from railroad traffic,
highway traffic, or the operation of machinery (e.g., shovels, derricks, cranes, trucks) will be secured by
support system, shield system or other protective systems; i.e., sheet piled shored, and braced.
➢ Access
In trenching 1.2 m (4 ft) or more in depth, ladders, steps, ramps or other safe means of access and egress
shall be provided and located at intervals of 7.5 m (25 ft) or less lateral travel. If a ladder is used, the ladder
will extend 1 m (3 ft) above the original surface of the ground and must be secured. Walkways, ramps or
bridges with standard guardrails will be provided at all excavations and trenching where employees are
required or permitted to cross over. The crossing will be made of tightly secured uniformly sized planking.
➢ Set Back
Employees shall be protected from excavated or other materials or equipment that could pose a hazard by
falling or rolling into excavation. Protection shall be provided by placing and keeping such materials or
equipment at least 1 m (3 ft) from the edge of the excavation, or by the use of retaining devices that are
sufficient to prevent materials or equipment from falling or rolling into excavations or by combination of
both.
72
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Equipment
When mobile equipment of any type is utilized or permitted to operate adjacent to excavations or
trenching, barricades or "stop" logs will be provided. All wells, pits, shafts, trenches, or other similar
ground fall hazards will be barricaded or covered. No one will be allowed under loads handled by
shovels, derricks, or hoists or near vehicles being loaded by such equipment. Employees exposed to
vehicular traffic operating in the area of excavation or trenching will be provided with and instructed to
wear warning vests or other personal protective equipment marked with or made of reflectorized or
highly visible material
➢ Dust
Dust conditions should be kept at minimum level by the use of water or other safe means.
➢ Confined Space
Every trench or excavation with a depth of 1.2 m (4 ft) or greater shall be tested at least daily for gasses and
atmosphere deficiency in accordance with the section, Confined Areas or Spaces of this manual, prior to employees
entering the trench. In locations where employees may be subjected to hazardous dusts, gases, fumes, or an
atmosphere deficient in oxygen, employees will be provided with proper respiratory protection, instructed in its use,
and required to use such protection. Rescue equipment will be immediately available in such circumstances for use
by competent personnel.
• Excavations that are made entirely in stable rock. (Natural solid mineral matter that can be excavated
with vertical sides and remain intact while exposed. Excavations that are less than 1.2 m (4 ft) in
depth where examination of the ground by a competent person provides no indication of a potential
cave-in.
➢ Soil Classification
When using protective systems requiring soil classification, each soil and rock deposit shall be classified
by a competent person as "Stable Rock, Type A, Type B or Type C." The classification shall be made based
on the results of at least 1 visual and at least 1 manual analysis. Such analysis shall be conducted by a
competent person using acceptable visual and manual test or other recognized methods of soil
classification.
73
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Sloping/Benching System
The slopes and configurations of sloping and benching systems for excavation 1.5 m to 6 m (5 ft to 20 ft)
in depth must be selected and constructed by the employer or his designee and shall be in accordance with
the following requirements.
A competent person must do soil analysis to determine the soil or rock type.
Designs of support systems, shield system and other protective systems shall be selected and constructed
by the employer or designee and shall be in accordance with applicable Standards.
➢ Barricades
This procedure outlines the barricading requirements to follow on the Projects. Barricade tape will
generally not be accepted as the primary means of barricading off a hazard and may only be used as
described within this procedure. Physical hard barriers will be used as the primary means to barricade
hazards and hazardous work areas.
➢ Physical Barriers
Physical barriers will be erected to provide protection against hazards and dangers, hazardous work areas
and hazardous work in all cases where the hazard or danger will exist for a period longer than 8 hours.
Barricade tape will be used to wrap around the physical barrier or in conjunction with the physical barrier
to provide additional warning of the hazards or danger that exist and/or to increase the visibility of the
barrier.
• Barriers will be constructed of material of substantial strength such as scaffold tubing or 50 mm x
100 mm (2 in x 4 in) lumber.
• Barricades shall be visible at all times where a hazard or danger exists and additional signs may also
be required.
• All streets, roads, highways, and other public thoroughfares, construction roads which are closed to
traffic, shall be protected by effective barricades on which shall be placed acceptable and highly
visible warning signs. Barricades shall be located at the nearest intersecting, highway, street or road
on each side of the blocked section.
• All floor openings, open trenches and other excavations shall be provided with suitable floor opening
covers, barriers, signs and lights to the extent that adequate protection is provided to the employees
and public. Obstructions such as material piles and equipment shall be provided with similar warning
signs and lights.
• All barricades and obstructions shall be illuminated by means of warning lights from sunset to sunrise.
• Materials stored upon or alongside construction roads and public streets and highways shall be so
placed, and the work at all times shall be so conducted as to cause the minimum obstruction and
inconvenience to the traffic.
74
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• All barricades, signs, lights and other protective devices shall be installed and maintained.
• Signs, signals and barricades shall be removed when the hazard no longer exists.
Three types of barricade tape will be utilized as a visual warning for employees. Barricade tape does not
offer physical protection for floor edges, roof edges, floor openings, trenches, excavations, etc., and shall
not be used for physical protection. Barricade tape will be used with physical barriers to increase the
visibility of the barrier and to indicate the type of hazard that exist. Barricade tape may also be used to rope
off low risk hazards that will not take longer than 8 hours to remove all hazards and make the area safe.
Other exceptions are where barricade tape may be used is where people are stationed outside the hazardous
work area to help control accidental entrance into that area while performing short duration work. Examples
are where a crane lift is being performed or where a truck is being off-loaded.
This type of barricade tape shall serve as a warning/caution to indicate to employees that a potential hazard
exists. Employee may enter without permission. This barricade tape shall be used for, but not limited to the
following:
• Identification of trip hazards, low hanging objects, etc.
• Material storage on the site.
This type of barricade tape shall indicate "DANGER" and that potential serious hazard may be present. NO
EMPLOYEE, other than that assigned to work inside a RED barricade may enter without first obtaining
permission. This barricade tape shall be used for, but not limited to the following:
• Overhead work.
• Live electrical components.
• Scaffold under construction.
• Around swing radius of equipment with a rotating super structure.
➢ Magenta (Purple)/Yellow
This barricade tape shall be used to indicate "DANGER--RADIATION", and that possible exposure may
be present. This barricade tape is to be considered as an equal to red, in that, NO EMPLOYEES ARE
ALLOWED to enter this area. This color is representative of X-Ray work being performed. Signs must
also be posted to protect areas where radiation operations are in progress.
75
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Barricade Erection
Each supervisor / foreman or Subcontractor performing work that requires barricades and tape to be erected
shall:
• Erect the barrier and install the tape to enclose the specific area to be protected only. Do not block
passageways or access ways unless entirely necessary. If passageways or access ways must be
blocked, contact your supervisor for possible alternatives.
• Erect barriers and install tape in a secure and neat manner that will maintain a height of between 1 m
and 1.2 m (40 in and 45 in) from the floor or ground surface. A second bar and strand of tape shall be
placed half the distance between the top and the ground. The only employees allowed to enter a RED
barricade area will be that assigned to tasks by that supervisor / foreman responsible for the work area
and the barricade.
NOTE!!! The supervisor or person whom erected the barricade and tape must remove the barricade and
tape.
23.PAINTING OPERATIONS
The following safety measures will be taken in all areas where Flammable paints,
Coatings and associated solvents are stored, handled or used
"No Smoking" and "Flammable Materials" Safety sign boards will be displayed. All
potential sources of ignition will be kept away from this location. Adequate ventilation
will be provided in order to prevent the buildup of vapors Dry Powder fire
extinguishers will be kept readily available at these locations.
Specific stores for paints, coatings and their associated solvents will be provided. Storage will be
of a fire resistant construction and will conform to the guidance for safe handling and storage of
paints.
All personnel performing painting or coating work will be trained for the work and
be aware of the hazards of the particular materials being used Barriers and warning signs
will be provided around the painting area.
Foodstuffs will not be brought into or consumed on premises where paint is stored,
handled or used. Workers involved in any type of spraying must be given proper health
and safety training.
Painters work outdoors and indoors; they are exposed to hazards of falling from
heights. Therefore, proper scaffolding will be provided.
Contaminated rags, used paint containers, waste materials etc., will be removed from
the site and disposed of properly.
76
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ GLOVES
To protect yourself, wear chemical-resistant Nitrile gloves every time you handle paint
materials, and especially during paint mixing, spraying, and gun cleaning. Nitrile gloves provide
an excellent barrier to paints and organic solvents – the chemicals that are some of the toughest
on gloves.
• MASK
When spray painting, it's recommended that you wear a paint respirator. Respirator masks prevent many
microscopic and scent-free particles from entering your airways during painting
The following guidelines will be followed while doing gas welding and cutting operations:
HOT WORK PERMIT
• Before hot work operations begin in a non-designated location, a completed hot work permit is
required.
• The following conditions must be confirmed before permitting the hot work to commence:
• Equipment to be used (e.g. welding equipment, shields, personal protective equipment, fire
extinguishers) must be in satisfactory operating condition and in good repair.
• The floor must be swept clean for a radius of 35 ft if combustible materials, such as paper or wood
shavings are on the floor,
• Combustible floors (except wood on concrete) must be kept wet or be covered with damp sand (
note: where floors have been wet down, personnel operating arc welding or cutting equipment
shall be protected from possible shock)., or be protected by noncombustible or fire-retardant
shields.
• All combustible materials must be moved at least 35 ft away from the hot work operation. If
relocation is impractical, combustibles must be protected with fire-retardant covers, shields or
curtains. Edges of covers at the floor must be tight to prevent sparks from going under them,
including where several covers overlap when protecting a large pile.
• OSHA has very specific regulations covering welding, brazing and cutting operations. Ventilation
requirements depend on the metals and compounds used. Welding & cutting operations,
conducted outside authorized hot work areas, includes extensive procedures for fire prevention.
77
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
ELECTRIC WELDING:
• A Work Permit should be issued by the Company before carrying out any such
works. A welding helmet/ welding visor in good condition are to be used.
Ultraviolet radiation from electric arc can cause "WELDERS" blindness and eye
inflammation.
• Gauntlet gloves of suitable type in good condition are to be used.
• Radiation from electric welding can cause skin injuries and for this reason, the
body must be properly covered. The use of overalls and aprons is recommended.
• Ear protectors must be used by electric welders and gas torch operators while
working in the overhead position or in other positions when welding bead can fall
into the ear and cause severe injuries.
• Protective goggles must be used when knocking up slag etc.
• Live electrodes or electrode holders must always be placed in the correct holder when not
in use. Any welding is being to be screened as much as possible to avoid other people
being affected or exposed by the welding glare.
• Welding equipment is to be checked for correct voltage, and the feed, earth and welding
cables and electrode holders are to be free from defects. Defective cables and electrode
holders are to be replaced.
• Welding equipment is to be switched off when not in use.
• The current is to be switched off when welding cable is being pulled from one place to
another. Welding cable should not be laid on gas cylinders, oil containers or through
wet areas e t c .
• It is forbidden to lay welding cables over hot steam boilers, steam pipes etc.
Welding cables are to be cleaned coiled when welding work is finished.
• Proper ventilation and welding fumes extraction system confined places
and factory building should be provided as per Authority requirements.
• When X-ray control is being carried out, this work is to be done by an expert and nobody is
to stand behind weld being examined or within a distance at least 10 meters from the X-ray
tube.
• Precautions are to be taken to prevent adjacent objects from catching fire due to
welding operations.
78
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• All gas cylinders should be treated carefully. Protective covers to be fitted during storage
and transport.
• Gas cylinders not impact, must not be placed in sunshine close to any object radiating
heat or fire.
• Gas cylinders are to be stored in shaded area, away from heat and ignition sources,
placed upright and accessible from at least two sides.
• Oxygen and other gas cylinders should not be kept together, considerable distances of about 6
• meters to be maintained if possible.
• Defective gas cylinders are to be marked "DEFECTIVE" and must be returned to the supplier
as soon as possible.
• Oxygen cylinders and oxygen equipment must not be placed in oily locations and handled
without gloves.
• Valves on gas cylinders must always be closed during pause in work, or on work
completion.
• Valve covers are to be fitted when cylinders are not in use.
• Acetylene gas hoses are to be red; oxygen hoses are to be blue.
• Hoses and other equipment must not be hung on gas cylinders, values or other fixtures. Gas
hoses must not be laid over hot steam boilers or steam pipes etc.
• Defective gas hoses must not be used. The only permissible way join hoses are to use junction
nipples.
• Gas cylinders are to be fitted with Flame Arresters & Flash Back fire valves. It is not
permissible to use defective or damaged gauges on gas cylinders.
• No welding/cutting work is to be carried out on/near oil/gas/chemical installations,
pipelines, tanks, drums etc.
• Defective sections must be dismantled and taken to a safe place for repairing. It is prohibited
to manufacture acetylene gas by means of Calcium Carbide in a gas cylinder. Fire
extinguishing equipment must always be available during welding/cutting work.
• Flammable/combustible substance/material must be kept at a safe distance from a
welding/cutting hot work area. Adequate work permit procedure (hot work, cold work permit)
should be implemented by the company management prior to commencement of
any hot and cold works. All welding areas shall be provided with suitable
extraction/filtration systems to dissipate welding fumes
• Proper care of welding and burning equipment shall be for minimizing hazards. All gas
cylinders shall have their content clearly labeled.
79
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• Gas cylinders shall always be stored, used and secured in an upright position. Cylinder
valve caps are to be installed except when using cylinders. Gas hoses shall be regularly
checked for abrasions, cuts, leaks, or other damage.
• Welding cables shall be similarly checked for external damage and properly connected and
insulated joints. In running hoses and cables to work, preferably they should be located
overhead. If not possible, and particularly in heavy traffic areas, protective covers should be
provided when run on the ground.
• Never use grease or oil on equipment (cylinders, hoses and torches) handling oxygen. Oxygen
shall not be used for ventilation or cooling, blowing dust or cleaning work. Frames of electric
welding machines are to be grounded.
• In preparing for welding and burning, sparks or molten metal will not fall on people or
combustible materials. Work is screened or isolated to preclude exposure of adjacent
workmen to welding flash.
• Work is properly grounded for electric welding. Pipe containing oil, gas, or other
combustible material and conduits and structures for electricity transmission shall not be used
for grounds. Fire extinguisher is available within 50 ft (15 m.) of hot work point.
• For work at an elevated location or in a confined space, extinguisher shall be at the work
location. Work location is adequately ventilated. For welding or burning zinc bearing, lead
base, cadmium bearing or beryllium contained materials, respirators or fresh air masks are
required for poorly ventilated or confined work spaces.
• Items being worked on must be properly supported for the operation to be carried out. While
doing the work, welders and burners must use the personal protective equipment required for
the job.
• Normally this will include some tinted eye protection which greatly restricts the user’s
visibility. For this reason, thorough preparation for the job is important before starting work.
Hand or power tools are frequently used in conjunction with welding and burning operations
requiring additional protective equipment which shall be provided as per requirement.
when working at height you should make sure the area below is cordoned off.
In all cases of working at height, ensure that
• the equipment used is suitable for the job and is maintained and in good condition
• workers are competent and trained to use the equipment and carry out the job safely
• all workers understand the job and the control measures in place to ensure their safety.
80
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
❖ Fall protection
A personal fall-arrest system consists of an anchorage, connectors, and a full-body harness that work
together to stop a fall and to minimize the arrest force. Other parts of the system may include a lanyard,
a deceleration device, and a lifeline.
• Ensure that personal fall arrest systems will, when stopping a fall:
o Limit maximum arresting force to 1,800 pounds.
o Be rigged such that an employee can neither free-fall more than 4 feet nor contact any lower
level.
o Have sufficient strength to withstand twice the potential impact energy of a worker free falling
a distance of 4 feet, or the free fall distance permitted by the system, whichever is less.
• Remove systems and components from service immediately if they have been subjected to fall
impact, until inspected by a competent person and deemed undamaged and suitable for use.
• Inspect systems before each use for wear, damage, and other deterioration, and remove defective
components from service.
• Do not attach fall arrest systems to guardrail systems or hoists.
• Rig fall arrest systems to allow movement of the worker only as far as the edge of the
walking/working surface, when used at hoist areas.
➢ Body Harness
Body harnesses are designed to minimize stress forces on an employee's body in the event of a fall,
while providing sufficient freedom of movement to allow work to be performed. Harnesses, and
components must be used only for employee protection (as part of a personal fall arrest system) and
not to hoist materials.
81
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
An anchorage system is a secure point of attachment for lifelines, lanyards, or deceleration devices.
How can you be sure that an anchorage is secure
An anchorage must be designed and installed under the supervision of a qualified person and must be
able to maintain a safety factor of at least two - twice the impact force of a worker free-falling 4 feet.
➢ Lanyards
A lanyard is a specially designed flexible line that has a snap hook at each end. One snap hook
connects to the body harness and the other connects to an anchorage or a lifeline. They come in a
variety of designs, including self-retracting types that make moving easier and shock-absorbing types
that reduce fall-arrest forces. Don't combine lanyards to increase length or knot them to make them
shorter.
➢ . Shock-Absorbing Lanyard
A shock absorber reduces the impact on a worker during fall arrest by extending up to 3.5 feet to
absorb the arrest force. OSHA rules limit the arrest force to 1,800 pounds but a shock-absorbing
lanyard can reduce the force even more - to about 900 pounds.
Because a shock-absorbing lanyard extends up to 3.5 feet, it's critical that the lanyard stops the
worker before the next lower level. Allow about 20 vertical feet between the worker's anchorage point
and the level below the working surface. Always estimate the total distance of a possible fall before
using a shock-absorbing lanyard.
➢ Self-Retracting Lanyard/Lifeline
Self-retracting lanyards and lifelines offer more freedom to move than shock-absorbing lanyards. Each
has a drum-wound line that unwinds and retracts as the worker moves. If the worker falls, the drum
immediately locks, which reduces free-fall distance to about 2 feet - if the anchorage point is directly
above the worker. Some self-retracting lanyards will reduce free-fall distance to less than one foot. Self-
retracting lanyards are available in lengths up to 20 feet. Self-retracting lifelines, which offer more
freedom, are available in lengths up to 250 feet.
If you use a self-retracting lanyard or lifeline, work below the anchorage to avoid a swing fall. The
farther you move away from the anchorage, the farther you will fall and the greater your risk of
swinging back into a hard object. Swing falls are hazardous because you can hit an object or a lower
level during the pendulum motion.
82
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Lifelines
A lifeline is a cable or rope that connects to a body harness, lanyard, or deceleration device, and at
least one anchorage. There are two types of lifelines. (Vertical and Horizontal)
➢ Vertical lifeline: A vertical lifeline is attached to an overhead anchorage and must be connected
directly to a worker's full-body harness, lanyard, retractable device, or rope grab; it must have a
minimum breaking strength of 5,000 pounds.
➢ Horizontal lifeline: Unlike a vertical lifeline, the horizontal lifeline stretches between two
anchorages.
When you connect a lanyard or rope grab to the horizontal lifeline, you can move about freely, thus
reducing the risk of a swing fall. However, horizontal lifelines are subject to much greater loads than
vertical lifelines.
LIFTING OPERATIONS
Crane Operators must use properly wooden edges at the bottom of support foots. Crane max
load / min angle capacities will be posted in cab.
In areas where lifting occurs adjacent to or beyond the site boundary than adequate physical
protection will be provided.
Crane Inspection Check List / Logs
Load slung correctly with angle of slings at 90 deg. Tail ropes will be used to stabilize
load.
Access to the working area during the lifting and moving operation will be restricted to those
involved in the work at hand.
Lifting equipment will be stored correctly when they are not in use.
Any lifting equipment showing signs of wear or damage to safety critical parts will be taken
out
of service immediately.
Upper limit switches, lower trip bars, self- leveling devices
Banks men should be appointed to ensure clear and precise commands are given to crane
operators.
In all lifting operations, care will be taken to ensure that the load imposed on any item does not
exceed its safe working load.
The equipment and its method of use will be suitable for the load and the method of attachment
of slings to the load and slings to the lifting appliance will be secured. No overloading of
equipment will be allowed either by weight of load or the method of slinging.
The lifting operations will be carried out only in the presence of lifting Supervisor / any other
competent person.
83
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Care must be taken to ensure that the load and the lifting equipment are not damaged. Packing
between the sling and the load may be used if required.
Before commencing the operation, a suitable landing site will be prepared.
Ensure that any loose parts of the load are adequately secured, either by slinging
method or other means, or that they are removed.
Clear communication between the operative responsible for slinging and the driver or
operative responsible for the lifting appliance will be ensured.
If, when the lifting operation is completed, the equipment is no longer required, it will be
returned to proper storage.
Only licensed and certified operations are allowed to operate the Cranes. Banks man will be
employed during the operation of the equipment.
Cranes, lifts hoists, lifting accessories such as slings, ropes, hooks, shackles etc., will be
examined, tested and certified by the approved third party. The copy of the valid third
party test certificate will be available at the site safety Office.
Proper maintenance will be carried out regularly and records will be maintained.
This procedure and practice is provided as a guide to staff, and specifically the rigging staff and rigging
coordinators to execute all cranes lifts safely.
This procedure provides the following:
• Establishes the requirement for organizing a Crane and Rigging Group, lists personnel and defines
their role in the successful execution of this practice, identifies the responsibilities of key personnel
for this practice.
• Identifies the requirements for design and review of lifting lugs.
• Categorizes rigging lifts for and establishes responsibility for the design, engineering and approval
of the transportation and rigging of all equipment and modules. This practice covers all floating
cranes, crawler cranes, truck cranes, carry deck cranes, monorails, boom trucks, etc.
• Establishes guidelines that must be adhered to when requiring a variance from this procedure.
84
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
25.1.1Concerning Personnel
Rigging Supervisor - A certified Rigging Supervisor shall have completed specific rigging training and
demonstrate adequate experience and knowledge in rigging in order to be certified, the certification and
qualifications prior to allowing the person to perform the duties of rigging supervisor on the Project is
necessary.
Qualified Rigger – A qualified Rigger shall have training or experience equivalent to the Level II and/or
demonstrate adequate experience and knowledge in rigging.
Crane Operator - a qualified person, who licensed, trained, certified and experienced in the use, the
capabilities, and all of the functions of a specific machine, mechanical system, or tool. All Crane Operators
must meet the following requirements.
• The operator must have a Saudi equipment operator's license, crane training records and certification
for the specific cranes authorized to operate.
• The operator must have documentation whenever operating a crane that shows that the operator has
passed all the requirements to operate cranes on the site.
• One designated signalman will be responsible for the control and coordination of any particular lift
or heavy rigging activity and shall wear a reflective vest.
• Under certain conditions, such as multiple crane lifts, or lifting "in the blind", it may be deemed
necessary for additional signalmen to participate in a lift or heavy rigging activity.
• All equipment Operators participating in any heavy rigging activity shall be instructed to follow the
directions of the designated signalman, except for emergencies, and shall ignore all other directions
and signals.
85
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• Responsible Personnel - The crane operator, and the qualified rigger, are jointly responsible for
determination of the load weight and placement of the crane so that it is set up within the operating
radius selected. The rigging supervisor has final responsibility for all operations.
Loads that require a Crane Lift Permit are those with:
• Loads that are over 50% and under 80% of the load/capacity of the crane at the operating radius being
used or under 90% if the crane has an operational load indication device with an overload cut-off;
• Loads that are being lifted over energized electrical lines and/or live process/plant equipment;
• Loads that are being lifted by two or more cranes. (Excluding tailing cranes).
• Responsible Personnel for a Non-Engineered Lift Requiring a Crane Lift Permit - The crane operator,
and the qualified rigger, are jointly responsible for determination of the load weight and placement
of the crane so that it is set up within the operating radius selected. The field rigger is responsible for
filling out and signing the Crane Lift Permit and taking it to the rigging supervisor for review and
approval prior to making the lift. The rigging supervisor has final responsibility for all operations.
All lifts that are greater than 95% of the crane load/capacity chart require project manager to be present at
the site to review and witness the lift. Also, special circumstances shall be considered by the project
manager and the site manager on a case to case basis to determine if a lift needs to be elevated to a higher
level or design and/or approval.
a.) General
Placement and use of all transportation, lifting, and rigging equipment shall be in accordance with
manufacture’s specifications and industry standards. In no case shall such equipment be used beyond the
safe limits imposed by the manufacturers or other applicable safety standards.
Transportation, lifting, and rigging equipment shall not be modified or altered without the manufacturer's
written approval. All such modifications shall be in accordance with the manufacturer specifications or
guidelines. Under special circumstances, and with the approval of the manufacturer and the Project/Site
Manager, equipment may be re-rated, or modified and re-rated.
• If manufacturer's specifications are not available, the limitations assigned to the equipment shall be
based on the determination of a qualified engineer competent in this field. Such determination shall
be appropriately documented and recorded.
• Re-rated equipment shall be given a dynamic load test using a test load of 110% of the lift weight.
Except as otherwise directed, a dynamic load test shall include the raising, traversing, and lowering
of the load over the full range of motion of the actual lift.
• All custom-designed rigging equipment, such as spreader bars, beams, links, and any other device
that carries all or part of the load being lifted, shall be designed to meet ANSI/ASME B30.20
allowable design stresses. Using 1/3 of yield or AISC allowable stresses with a load factor of 1.8 will
meet this requirement. The custom-designed rigging equipment shall have an engineered design,
tested.
• All shackles shall be in good condition, with the capacity permanently indicated on the shackle.
• All slings shall be in good condition, identified as to size and capacity, with a permanent identification
stamp or an approved identification alternative.
b.) Cranes
Load capacity charts indicating all pertinent configuration information for any crane shall be with the crane
and available at all times. Specialty load capacity charts and charts developed for a particular crane shall
show the configuration and crane serial number on the chart. This information shall correspond with the
configuration and serial number of the crane it is being applied with.
For all stationary-lifting operations, the total load lifted, including all deductions may not exceed 95% of
the crane's load chart for the actual configuration and lift radius. Each crane shall be equipped with a
measuring tape to establish the crane-operating radius before the outriggers are extended and set. A tape
measure shall be used to layout the radius. The boom angle indicator should only be used as a reference.
The operator shall be instructed to engage the boom dog and release it only when booming down is required.
Lifts shall not be made in winds that exceed the manufacturer's recommendation, or in winds 20 mph or
greater. Tag lines shall be used to control the load and keep workers away from the load. Hydraulic truck
87
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
cranes shall not be used to walk loads from one place to another. The minimum clearance between the load
and the crane boom, or any other critical structural component, should not be less than 1 foot. For all lifting
operations where the crane is traveling with the load, the total lifted load, including all deductions, shall
not exceed 90% of the crane's load chart for the actual configuration and lift radius. The rated capacities of
each crane used in multiple-crane lifts (exclusive of a tailing crane) shall be reduced a minimum of 30%
unless one of the following conditions are met:
• An equalizing beam, or other approved method of load equalization, is used.
• It can be determined by calculations, or demonstrated, that the transfer of load from one crane to
another during any operation of the erection process cannot occur to any appreciable extent.
• It can be determined by calculations, or demonstrated, that the monitoring of the respective loads and
the control of each crane during the erection process shall provide a fail-safe means for performing
the lift safely.
Crane mats, or other acceptable load-spreading devices, should be used for all lifts. They are mandatory
when lifts exceed 85% of the cranes chart capacity when stationary, or 75% of chart capacity when
traveling, except under one of the following conditions:
• It can be determined by calculations, or demonstrated, that the bearing pressure of the crane acting
on the crane pad without mats shall not exceed the allowable bearing capacity of the soil.
• Conditions of the soil are such that mats become mandatory during a lift of any magnitude.
• The lift is of such a critical or sensitive nature that mats become mandatory during a lift of any
magnitude.
88
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
a.) Cranes
When brought onto Project/site, each crane shall have a certification copy of third party inspection company
and operator certification.
Checklist – Monthly basis as a minimum, crane shall be checked for:
• structural damage and/or modifications;
• hydraulic leaks;
• broken wires in running, rotation resistant, and standing ropes and correct end termination;
• structural integrity of the load block and the overhaul ball;
• correct spooling of the hoist lines on all drums;
• Tire inflation and wear; and
• Correct counterweight configuration as recommended by the manufacturer.
1.) Load and Functional Testing
A long radius, full-capacity load test shall be performed by third party which to verify that:
• Load indicating devices, if installed, are working properly and the accuracy of the load indicator is
not less than 100% or more than 110% of the actual load.
• Overload function for each drum is working properly and will disengage when the maximum radius
is reached for the load being lifted (applicable only if the crane is equipped with a Load Moment
System).
• Boom will telescope in and out, and boom up and down under a capacity load. The telescoping
function is not required if the manufacturer prohibits its use for the particular boom length and boom
angle being used.
• Brakes release smoothly and are capable of holding the load.
• Crane is stable at the maximum operating radius.
• Crane can perform designed multi-function operations, i.e. swing, hoist and boom, etc.
89
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• Operator is competent and familiar with the machine, including the safety systems and is fully capable
of reading and understanding the load charts.
• The long radius load test shall be performed by picking a known load in a direction or area that
provides minimum risk and booming out while holding the load 0.3 m (1 ft) above grade until the
crane reaches maximum capacity and then booming back to the original position.
• The test weights used in the above testing shall be certified to plus or minus 5%.
• Both the load block on the main hoist line and the overhaul ball on the whip line shall be raised to
maximum height to ensure that the anti-two-block device will either warn the operator of the limit of
hoisting, or will kick out the hoisting function.
b.) Hooks
Crane hooks shall be made from either forgings or castings (steel or alloy) that have been quenched and
tempered. A proof load certificate is required for all forged crane hooks over 100 ton capacity. A proof
load certificate is required for all cast crane hooks regardless of capacity.
The test certificate or documentation specified above shall be provided for each hook stating the SWL (Safe
Working Load) as specified by the manufacturer, and that the hook has been proof loaded to a minimum
of 110% of the rated load of the hook.
A visual inspection and dimensional check can be performed on all crane hooks before they are initially
put in to use.
Dimensional check shall include:
• Remove the paint from the inside of the throat and from each side of the hook (area to be inspected
and tested).
• Check for distortion of the hook, such as bending, twisting, or increased throat opening.
• Check for wear - includes a full-dimensional check.
• Check for cracks, severe nicks, or gouges.
• Check to see if the latch is closing properly.
• Check to see that the means of attaching the hook to the block is secure.
Hooks having any of the following deficiencies shall be removed from service:
• Cracks.
• Where exceeding 10% of the original dimension.
• A bend or twist exceeding 10o from the plane of the unbent hook.
• Increase in throat opening exceeding 15% of original.
• The structural integrity of the connection between the hook and the block or overhaul ball is
questionable.
c.) Slings
All slings shall have a test certificate showing that they have been proof tested to 200% of the working load
and stating the safe working load, size, and identification. All slings shall be regularly inspected in
accordance with the requirements.
The crane shall be uniformly level within one percent of the level grade and located on firm footing. Crane
outriggers, if provided, shall be used according to manufacturer's specifications when hoisting employees.
Crane travel is prohibited while the workbasket is suspended. The crane operator shall remain at the
90
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
controls at all times, with the engine running, when the workbasket is suspended. The total weight of the
loaded workbasket and related rigging shall not exceed 25% of the rated capacity for the radius and
configuration of the crane. Lifting and lowering speeds shall not exceed 30 m (100 ft) per minute. The
load-line hoist drum shall have controlled (power) load lowering capability; free fall is prohibited. Only
cranes with a fail-safe braking system will be permitted. Telescoping booms shall be marked or equipped
with a device to clearly indicate to the operator at all times.
A positive acting device shall be used which prevents contact between the load block or overhaul ball and
the boom tip (anti-two-blocking device), or a system shall be used which deactivates the hoisting action
before damage occurs in the event of a two-blocking situation (two block damage prevention feature). Load
and boom hoist drum brakes, swing brakes and locking devices such as dogs and pawls, as equipped, shall
be engaged when the occupied work basket is in a stationary working position. If the work is not landed, it
shall be secured to the structure before employees exit or enter the basket.
The workbasket shall have a certificate from an approved third party inspection company prior to
mobilizing the workbasket to the Project. The crane to be used and the work basket shall be inspected by
a competent person at the beginning and before hoisting employees in the workbasket after the crane has
been used for any material handling operation in which greater than 50% of the rated capacity was lifted.
A trial lift with the workbasket unoccupied shall be made for each new work location and at the beginning
of each shift to ensure that all systems, Controls and safety devices are functioning properly. A full-cycle
operational test lift at 200% of the intended load of the workbasket shall also be made at each new setup
location before hoisting employees for the first time. A visual inspection of the crane, work basket and base
support shall be conducted immediately after the test lift to determine whether the testing had any adverse
effect upon any component or structure. Any defects found during such inspections which may create a
safety hazard shall be corrected before further use of the workbasket.
A meeting attended by the operator, signal person(s) to be lifted, and the person responsible for the task to
be performed shall be held to review this procedure and the work procedures to be followed. This meeting
shall be held before the beginning of personnel hoisting operations at each new work location and thereafter
for any employees newly assigned to the operation.
The crane operator must have a thorough understanding of all safety rules and regulations pertaining to
operation of different types of cranes, including cherry pickers and boom trucks.
Additionally, the crane operator must:
• possess a valid equipment / crane operator (specific to cranes) license;
• understand hand signals associated with crane operations;
• be able to read, understand, and interpret load charts;
• understand basic engineering principles of equipment such as levers, gears, shafts, chain drivers, etc.;
91
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• possess a complete knowledge of basic machine operation, including equipment capabilities, and
lever and pedal functions;
• understand the operation of the crane and being able to "walk" (move) the crane;
• understand rigging techniques;
• be able to calculate load sizes and weights;
• understand the proper methods of maintenance, care, and inspection of cables and lines;
• understand the vocabulary used in crane operation;
• And possess a thorough knowledge of the machine's maintenance and lubrication requirements.
These guidelines apply to the operator of any crane, or a hoist (with a hoisting capacity greater than 3 tons).
All operators are required to meet these requirements and those of all other applicable Saudi Government
policies regarding crane licensing and operation prior to operating a crane. Operators will be licensed /
certified crane by third party.
All cranes operators must review and understand the manufacturer's operations manual for the assigned
make and model machine, applicable OSHA and ANSI standards, and any additional applicable
information concerning the operation of their assigned machine. A crane operator must be licensed to
operate the specific make and model of crane to which they are assigned and have certification of
competency for the crane.
➢ Each crane will be inspected by a competent person for mechanical defects upon its arrival, before
its use on the Project/site and monthly thereafter.
➢ The Monthly Safety Inspection Checklist will be completed and retained in the maintenance
records. A color coded sticker according to the monthly inspection color coding below, will be
affixed to the crane.
➢ Accessible areas within the swing radius of the rotating superstructure counterweight of a crane
shall be barricaded to prevent employees from being struck or crushed by the counterweight.
➢ The hand signals to be used are those prescribed by the ANSI standard applicable to each crane.
➢ One designated and properly trained signalman will assume signal duties. No other person shall
flag or give signals during the lift, with the exception of a person giving an emergency stop signal.
➢ The rigger and signalman will be identified by wearing a reflective vest.
➢ A copy of the manufacturer's operator's manual for each make and model of machine must be in
the cab of the crane and the manufacturer's specifications and limitations noted in it shall be
observed. In the operation and use of any hydraulic crane when both an auxiliary and main hoist
line are reeve, an anti-two blocking warning system must be on both auxiliary and main hoist lines.
➢ Attachments used with cranes shall not exceed the capacity rating or scope recommended by the
crane’s manufacturer. Mobile cranes will be setup correctly on firm ground, placed level,fully
extended and the outriggers pads placed on mats of at least 4 times the square size of the outrigger
pad before any boom travel is allowed.
92
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Mobile cranes shall have a load indicator device and limiting devices to control: boom extension
and retraction on hydraulic boom cranes; anti-two blocking; operating radius in accordance with
lifted load; pressures in hydraulic or pneumatic circuits Load limiting devices, and acceleration and
deceleration limiters, shall be installed in enclosures that can be locked or sealed to inhibit
unauthorized tampering.
➢ A wind velocity-indicating device shall be mounted at or near the top of the crane. Velocity readout
shall be provided at the operator’s in the cab, and a visible or audible alarm shall be triggered in the
cab when the wind velocity exceeds 20 mph.
➢ Crane operation shall stop when the wind velocity is at or exceeds 20 mph. Crane booms 30 m (98
ft) in length or greater, should be either lowered to the ground over night or, the load block should
be anchored to a suitable secure object and a slight load placed on the crane block to prevent the
crane boom moving when there is no crane operator on site and the crane therefore unattended. No
person shall ride the headache ball, the hook, or the load being handled by the crane.
➢ All operations involving the use of suspended personnel baskets or platforms shall comply with
applicable in-country regulatory agencies.
➢ The crane shall be equipped with an anti-two blocking device. Equipment shall not be lubricated
while in use, unless it has been designed for safe lubrication application during use. Only one load
will be hoisted at a time. Two more separately rigged loads (for example, skip pan and steel beam)
must not be hoisted in one lift even if the combined loads are within the rated capacity.
Site Safety Representative shall appoint a Fire Marshal, with adequate training and experience in fire
prevention and firefighting, to coordinate overall fire prevention and firefighting program, fire
prevention/fighting training program, and the training of Fire-watchers at the jobsite.
93
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Good housekeeping can not only prevent workplace injuries, it is also vital to preventing fires in the
Construction site . By maintaining combustible and flammable materials to a bare minimum, the potential for
fires is greatly reduced, if not eliminated. Dust also can increase the likelihood of fires or dust explosions. Trash
cans should be constructed of non-combustible materials, and dumpsters should be covered with lids. Another
important prevention (and an OSHA requirement) is to store oily rags in a self-closing container constructed
of non-combustible materials. Finally, flammable materials should be stored in flammable materials cabinets.
26.1.2 Requirements
• Adequate distance for firefighting equipment shall be maintained between temporary structures and
permanent facilities.
• The use of wood or combustible temporary shacks around permanent buildings under construction
shall be minimized. All temporary shacks shall be kept a minimum distance of 20 m (65 ft) from the
perimeter walls of such buildings.
• Temporary buildings and shelves and storage containers in warehouses shall be built of non-
combustible materials.
• Fireproofed cabinets or other fire resistant storage facilities shall be used wherever important
documents are stored.
• Provide alarms and smoke detectors, and provide sprinkler systems in areas where important
documents or high fire risk combustible materials are stored.
• Provide portable or permanently mounted extinguishers shall be available within 10 m (33 ft) of a
workforce involving welding, burning or the use of an open flame.
• Each welder shall use welding blankets in order to contain weld splatter.
• At least one permanently mounted fire extinguisher shall be provided in each building near the door.
Additional extinguishers shall be mounted so as to have one available within 20 m of any point inside
the building.
• Extinguishers shall be located within 15 m (50 ft) of any point on the perimeter of material stored in
fuel or combustible materials storage areas. Additionally, these areas shall be identified with signs
restricting vehicle access and prohibiting fire ignition sources and smoking.
• A permanently mounted extinguisher shall be placed on each item of mobile industrial equipment
having a diesel or gasoline engine, and on all welding machines.
• All fire prevention/fir fighting equipment shall be inspected monthly to ensure they are in a good
working order and replaced if faulty. Records of inspections shall be maintained.
• Site safety representative shall establish channels of communication and working arrangements to
obtain the assistance of the firefighting resources from the Civil Authorities.
• Fuel containers shall be of metal and equipped with an air-vent.
• Fuel trucks will be properly grounded when refueling equipment. Equipment shall be switched off
during refueling.
94
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• Stored oxygen cylinders shall be separated from gas cylinders by either a fire retardant partition of at
least 2 m (6.5 ft) high or a minimum distance of 6 m (20 ft) away.
• An analysis of the major fire risks that must be protected against and the method of protection shall
be developed.
• A description of the firewater supply facilities that will be provided.
• Spacing that will be used in laying out temporary facilities at the jobsite to assure safe distances
between potential fire hazards.
• Fire protection of vital documents and records.
• Temporary fire prevention measures for temporary buildings, permanent plant facilities, labor camps
and all other facilities.
• Provision of fire prevention surveillance, fire watch, alarms, smoke detectors and other warning
measures.
• The fire prevention training program.
• Schedules and checklists for fire prevention inspections.
• A fire emergency response plan outlining fire brigade and non-brigade personnel mobilization
requirements, command posts, communication procedures with local community Fire Company
random testing, etc.
• To prevent ignition hazards, electrical wiring and equipment shall be installed.
• Only approved Safety containers shall be used for handling, dispensing and storage of
flammable/combustible liquids.
• Storage of flammable/combustible liquids shall be only in an approved area and in an approved
cabinet or cage.
26.1.3.1Hazard Communication
The intent of the Project is to ensure that employees who must work with hazardous chemicals / paints are
informed of the hazards as well as of safe methods of handling. Handling and storage are the two most
common causes of accidents with chemicals. There are several ways that the information is relayed to the
employee, these being:
• Container labeling - labels give you immediate hazards associated with the chemical.
• Material Safety Data Sheets (MSDS) give you detailed information about the chemical – physical
and health hazards, First-Aid, firefighting, protective equipment, etc.
• Know what you are handling, read the label, and if there is any doubt, consult the Material Safety
Data Sheet.
• All this information is available through the Safety Department (Instructor will give instructions on
how to obtain MSDS sheets). All you have to do is ask and this information will be made available.
95
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• The areas of welding and cutting operations (especially below) shall be continually watched during
and immediately after the operation.
• All welding and cutting operations shall have fire extinguishers in the immediate area. Fire
extinguishers for this use (stand-by fire watch) are to be checked out of the area tool trailer prior to
starting welding and cutting operations.
• Fire blankets are to be used to retain all sparks, slag or hot pieces of metal to prevent contact with a
flammable/combustible substance, electrical circuitry, machinery, equipment or people.
• Practical welding screens are to be used to protect personnel from ultra-violet rays (flash burns).
• For the elimination of possible fire in enclosed spaces as a result of gas escaping through leaking or
improperly closed torch valves, the gas supply to the torch shall be shut off. Whenever the torch is
not to be used or whenever the torch is left unattended for a substantial time, the torch and hose shall
be removed from the confined space. Open ended fuel gas and oxygen hoses shall be immediately
removed from enclosed spaces when they are disconnected from the torch.
Fires are classified as Class A, B, C, D or Special, depending upon the types of materials involved. These
classifications are defined as follows:
• Class A: Fires in ordinary combustible materials such as wood, cloth, paper, trash, rubber and plastic.
• Class B: Fires in flammable liquid, oil, grease, tar, oil-base paint, lacquer and flammable gas.
• Class C: Fires involving energized electrical equipment or systems, resulting in the extinguishing
media conducting electricity. (When electrical equipment or systems are de-energized, extinguishers
for Class A or B fires can be used safely.)
• Class D: Fires in combustible metals, such as magnesium, titanium, zirconium, sodium, lithium and
potassium. Special: Fires in certain reactive chemicals that fall outside the other four classifications
and that, in some cases, require special extinguishing agents or techniques.
96
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Fire watches personnel shall assign for all cutting, burning and welding, and other open flame operations.
The Fire watches personnel will be properly trained and equipped with the proper firefighting equipment.
The Fire-watch will be responsible to watch for fires, prevent fires, put fires out, and give the alarm. Each
Fire-watch person will be responsible for a maximum area described by an eight-meter circle on a
horizontal plane. All open flame operations will be within the responsibility area of a Fire-watch. Fire-
watchers will wear a red reflective vest for easy identification. Although all employees will receive basic
fire extinguisher training during new hire orientation and fire watches and shall be provided more extensive
training.
Fire watch will:
• help insure containment of sparks and slag;
• keep fire extinguisher ready for immediate use at all times;
• familiar with locations and methods of sounding alarms;
• maintain watch for 30 minutes after operation to ensure no fire develops;
• Be identified by wearing an orange vest.
26.5 Inspections
Extinguishers shall be inspected monthly or more often when circumstances warrant, to ensure that they
have not been actuated or tampered with, and to detect any damage. Inspection tags shall be placed on
them, and the date of inspection shall be indicated after each inspection. Records must be maintained.
Purpose:
The site fencing/hoarding or barriers around all work areas will be provided by the
Contractors. If site boundaries are modified during the progress of the works, hoarding and/or
barriers must be reinstated before work recommences.
All work and materials storage must be conducted within the confines of the
fencing/hoarding. here work sites interface with vehicle routes, or where construction
vehicles will be maneuvering within the site, the hoarding is to be protected against vehicular
displacement. The use of hazard tape as a means of defining worksite boundaries or as a
barrier is not acceptable. Particular attention will be given to preventing unauthorized access
on site. The prevention of access to the site by members of the public is of paramount
importance.
97
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Generally
A complete drawing with specification and method of building the fence is provided
separately along with this Policy.
Plant
Determine and make adequate provision for the type and capacity of plant that will be need
to be stored on site.
Also consider fixed plant (e.g. batching plant, bar bending, woodworking and workshops)
and prefabrication areas (e.g. lamination, concrete pipe works).
Safety/inspection checklists must be completed for all plant.
Car Parking
Consideration should be given to car parking facilities which are to be on or near the
site.
Designated bus stops for collecting laborers at the end of shifts must also be
implemented, inclusive of sign posting and warning signage.
The positioning and marking of temporary services should be carefully undertaken to avoid the
possibility of accidental damage
The purpose of this procedure is to outline the requirements for the effective use of
safety signs in the CREET INTL’ Project.
Scope:
This procedure applies to all activities during the construction and commissioning /
startup operations.
Wherever possible maximum use will be made of easily understood pictogram
type signage. When pictogram signs or applicable instructions on the signs are not
available notices will be written in Arabic and English.
Definitions:
98
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
The signs depicted in this procedure are grouped as follows and are further
Ensure that Supervision and Subcontractor management are familiar with this
procedure.
All signs and barriers are identified, ordered and is available in accordance with this procedure.
Monitoring site conditions to ensure that signs and barriers are being located, erected
and maintained as appropriate.
Liaison with the startup team prior to start up on the requirements and ordering of signs,
warning tape, tags and barriers for their operations.
Supervisors
Identify and order sufficient signs and barriers to control their areas of work.
Ensure signs, barriers are in accordance with this procedure. Provision of instruction
as required.
Ensure that adequate barriers are provided around areas where hazards may exist.
Plan and make allowances for provision of signs and barriers necessary to control and
safeguard the work.
Ensure that all items of commissioned and live plant are clearly indicated.
Instructions
All emergency exits passageways, fire-doors first aid stations, eye wash stations
emergency muster point will be highlighted with safety condition signs.
Warning signs will be erected and displayed for fire hazards, electrical equipment,
openings, overhead working, noisy areas, utilities, overhead power lines, crane
operated area, radioactivity and other hazards.
Mandatory signs will be provided for enforcing the use of personal protective clothing and
equipment and providing specific instructions appropriate to the task or condition.
Slippery surface signs will be displayed in site roadways and walkways in camp and on
site where applicable.
Prohibition signs will be displayed for restricting access or entry, no smoking areas,
no parking, and any other unauthorized acts.
Fire signs will be provided at areas where fire equipment has been sited eg. Fire
99
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Barriers and warning tape will be provided as appropriate, only fixed and solid
barriers will be used for edge protection on excavations, floor openings and
penetrations.
Commissioning activities like confined space, hydro-testing, bombing, HP cleaning
areas will be
taped off and hazard identified with appropriate signage
Mandatory
Background color will be blue, with the symbol or text centrally placed. At
least 50% of the sign will be in blue.
100
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Safe Condition
Background color will be green with white symbol or text. The shape of the sign will be
square or oblong and green will cover at least 50% of the sign.
Fire Sign
Background color will be red with white symbol or text. The shape of the sign will be square
or oblong.
101
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
27.CONFINED SPACE
It can be any space of an enclosed nature where there is a risk of death or serious injury from hazardous
substances or dangerous conditions (eg lack of oxygen).
Some confined spaces are fairly easy to identify, eg enclosures with limited openings:
• storage tanks;
• silos;
• reaction vessels;
• enclosed drains;
• sewers.
Others may be less obvious, but can be equally dangerous, for example
• open-topped chambers;
• vats;
• combustion chambers in furnaces etc;
• ductwork;
• unventilated or poorly ventilated rooms.
It is not possible to provide a comprehensive list of confined spaces. Some places may become confined
spaces when work is carried out, or during their construction, fabrication or subsequent modification.
102
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• A lack of oxygen.
• This can occur:
• where there is a reaction between some soils and the oxygen in the atmosphere;
• following the action of groundwater on chalk and limestone which can produce carbon dioxide and
displace normal air;
• in ships’ holds, freight containers, lorries etc as a result of the cargo reacting with oxygen inside the
space;
• inside steel tanks and vessels when rust forms.
• Poisonous gas, fume or vapour.
• These can:
• build-up in sewers and manholes and in pits connected to the system;
• enter tanks or vessels from connecting pipes;
• leak into trenches and pits in contaminated land, such as old refuse tips and old gas works.
• Liquids and solids which can suddenly fill the space, or release gases into it, when disturbed. Free-
flowing solids such as grain can also partially solidify or ‘bridge’ in silos, causing blockages which
can collapse unexpectedly.
• Fire and explosions (eg from flammable vapors, excess oxygen etc).
• Residues left in tanks, vessels etc, or remaining on internal surfaces, which can give off gas, fume
or vapour.
• Dust present in high concentrations, eg in flour silos.
• Hot conditions leading to a dangerous increase in body temperature. Some of the above conditions
may already be present in the confined space. However, some may arise from the work being carried
out, or because of ineffective isolation of plant nearby, eg leakage from a pipe connected to the
confined space. The enclosure and working space may increase other dangers arising from the work
being carried out, for example:
• machinery being used may require special precautions, such as provision of dust extraction for a
portable grinder, or special precautions against electric shock;
• gas, fume or vapour can arise from welding, or by use of volatile and often flammable solvents,
adhesives etc;
• if access to the space is through a restricted entrance, such as a manhole, escape or rescue in an
emergency will be more difficult (see Emergency procedures).
103
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
The Confined Space Entry Supervisor holds a key position with important responsibilities. This
position is in chargeof confined space work and should:
• Ensure requirements for entry have been completed before entry isauthorized
• Ensure confined space monitoring is performed by personnel qualified and trained in
confined space entry procedures
• Know the hazards that may be faced during entry, including themode, signs or symptoms,
and consequences of exposure
• Determine the entry requirements and that conditions are acceptablefor entry
• Ensure the attendant knows how to communicate with the entrants and how to obtain
assistance
• Ensure periodic atmospheric monitoring is done according to permit requirements
• Ensure the confined space is safely closed and all workers are cleared from the area
• Checking the work at least twice a shift to verify the condition of work place.
The attendant should be stationed outside the work place and should:
• Maintain a sign in / sign out log with a count of all person in the confine space and ensure
all entrant sign in/ sign out
• Monitor surrounding activities to ensure the safety of personnel;
• Maintain effective and continuous communication with personnel
• during confined space entry, work and exit;
• Order personnel to evacuate the confined space if he
• Observes a condition which is not allowed on the entry permit;
• Notices the entrants acting strangely, possibly as a result of exposure to hazardous
substances
104
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Where possible, avoid entry to confined spaces. Establish if the work is really necessary or if it can
be done in another way that avoids the need to enter.
If entry to a confined space is unavoidable then you must follow a safe system of work. Have
emergency procedures in place before work starts. The results of your risk assessment will help you
identify the risks and necessary precautions.
➢ Ventilation
You will need to ensure there is suitable ventilation within the workplace. You may have to
introduce temporary ventilation before you start.
If the area has restricted or no natural air supply you may have to use breathing apparatus to provide
an air supply to the user.
➢ Isolation
You may need to isolate local utilities to allow your employees to work safely such as
• gas
• water
• electricity.
105
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
106
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Training
Training is critical in all work with confined spaces. Ensure that all employees are given suitable and
appropriate training to carry out the workplace task. This will include emergency procedures and if
required training in the use of breathing apparatus.
➢ Respirator training
Everyday thousands of workers are subjected to airborne contaminates. These different contaminates
can cause great harm to the respiratory system and other vital systems if allowed to enter the human
body. While the human body has natural defense mechanisms in place, they are no match for the
harmful dust, mist, vapors and other airborne contaminates often created in the workplace. To protect
you from such hazards, the Occupational Safety and Health Administration, or OSHA, created the
Respiratory Protection
➢ Medical Assessment
• Health questionnaire.
• Height, weight, BMI, waist and hip measurement.
• Blood pressure.
• Vision screening for near and distance.
• Standard urine test for protein and sugar.
• Lung function baseline.
• Hearing test baseline.
➢ FIT TEST
• The test subject shall be allowed to pick the most acceptable respirator from a sufficient number of
respirator models and sizes so that the respirator is acceptable to, and correctly fits, the user.
• Prior to the selection process, the test subject shall be shown how to put on a respirator, how it
should be positioned on the face, how to set strap tension and how to determine an acceptable fit. A
mirror shall be available to assist the subject in evaluating the fit and positioning of the respirator.
This instruction may not constitute the subject's formal training on respirator use, because it is only
a review.
• The test subject shall be informed that is being asked to select the respirator that provides the most
acceptable fit. Each respirator represents a different size and shape, and if fitted and used properly,
will provide adequate protection.
107
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Rescue Equipment
The importance of having the right rescue equipment on hand can't be stressed enough.
Rescue equipment mayinclude:
▪ Ladder
▪ Stretcher
▪ Head protection
108
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
At the start of the Project, a risk assessment should be performed to determine any hazards that require the
use of PPE. This assessment is designed to identify potential hazards to foot, head, eye, face, body and
hand. The assessment consists of a walk-through survey that examines the following:
• sources of motion (i.e., machinery, tool processes, personnel movement);
• sources of high temperature that could result in burns, eye injury, or ignition of PPE;
• sources of chemical exposure;
• sources of harmful dust;
• sources of light radiation (i.e., welding, brazing, cutting, etc.);
• sources of falling objects or potentially dropped objects;
• sources of sharp objects with potential to puncture feet or hands;
• sources of rolling or pinching objects that could crush feet;
• electrical hazards; and
• layout of workplace and worker placement.
• Falling from height
• Drowning into sea etc.
Hazards should be identified and noted during the course of the walk-through. Where hazards exist, identify
the type, level of risk, and seriousness of potential for injury for each hazard. Review any hazards identified
and consider the use of guards or engineering controls that will eliminate or minimize the hazards. For any
remaining hazards, select PPE based on the degree of protection required for the hazard and the protection
provided by the PPE. The hazard assessment must be documented. These documents are maintained by the
Project/Site Safety Representative.
General Personal Protective Equipment shall be issued to individuals at joining in the company prior to
start of any work and will be recorded on an individual Personal Protective Equipment Control Form. The
Personal Protective Equipment Control Form shall then be maintained at the Creet site office for the
purpose of monitoring and subsequent issue of any additional Personal Protective Equipment, on
transferring to another section the last PPE issued statement shall be attached with transfer letter and only
the specific PPE shall be issued at new site, all PPE record shall be maintained and available for audit.
PPE shall be issued under given time frame but can be replaced at damage
• Safety Shoes 01 In Every 6 months
• Protective Clothing 02 In Every 6 months
109
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• Helmet 01 In a Year
• Safety Goggle 01 In Every 3 months
• High Visibility Vest 01 In Every 6 months
• Ear plug / Ear Muffs 01 Whenever Applicable
• Dust Mask 01 Whenever Applicable
• Working Gloves 01 Regularly
• Full Body Harness 01 Whenever Applicable
• Life Jacket 01 Whenever Applicable
Employees shall wear hard hats that are in good condition and meet applicable regulatory standards (i.e.,
ANSI [American National Standard Institute] Z89.1-1981 and ANSI Z89.2-1971). Alteration of hard hats
is prohibited. Hard hats shall be worn in the proper manner (brim to the front). The only exception is for
welders whose hard hats may have to be reversed to accommodate welding shields while performing
welding operations. When not welding, welders must wear hard hats with brim to the front.
Hearing protection is required where high levels of noise are present (i.e., above 85 decibels )
Employees shall wear approved ANSI Z87.1-1989 safety glasses with side shields in all work areas except
offices. Additional eye and/or face protection, such as goggles, face shields, and welding shields, shall be
required when engaged in operations such as welding, burning, grinding, chipping, handling chemicals,
(i.e., corrosive liquids or molten materials), drilling overhead, use of powder actuated tools, and pouring
concrete. Employees and visitors may wear photo-gray safety lenses, where permitted, anywhere on the
jobsite, but permanently tinted lenses may be worn only in outside work areas. Wearing of contact lenses
shall be addressed in the site-specific safety rules. Prescription glasses must meet the approved applicable
regulatory standards and must be equipped with side shields. Employees engaged in welding shall use filter
lenses or plates specified by the applicable regulatory standards. These lenses shall be protected by safety
plates on both sides. Employees assisting welders should not look directly at the welding process and shall
use approved eye protection. Employees engaged in operations using lasers shall use laser safety goggles
suitable for the density of the laser beam being used. Such goggles shall be marked showing the visible
light transmission, the laser wavelength for which such goggles were intended, and their optical density.
110
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Work shoes or boots shall be constructed of hard leather and with a steel toe-cap inserted to provide
sufficient protection on the front end of the shoe. Shoes shall cover the heels. Shoes (like boots) that cover
the ankles are recommended. Sneakers, sandals, and other shoes of this description are not to be worn at
any time in working areas. Additional foot protection, such as metatarsal foot guards, must be worn when
operating tamps, jackhammers, or when there is potential for a foot injury. Rubber boots with steel toe-
caps shall be worn when working with concrete or in water.
28.2.5 Respirators
The appropriate respirators shall be worn and used when effective engineering controls are not feasible, or
while they are being instituted to control occupational diseases caused by breathing air contaminated with
harmful dust, fogs, fumes, mists, gases, smokes, sprays, or vapors.
Gloves shall be worn when handling material that could burn, cut, tear or cause injury to the skin. Use
caution when wearing gloves around certain machinery. Protect hands from nip or pinch points.
Seat belts shall be worn and used by all employees operating or riding in any motor vehicle. Seat belts shall
not be worn on any equipment without a rollover protective structure in place unless otherwise directed by
the Project/Site Safety Representative.
Communication of PPE requirements to all employees at the Project/site shall be carried out through
toolbox talk. Enforce the use of PPE for protection against the hazards identified, Train employees who are
required to wear PPE.
111
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Employees must demonstrate understanding of this training and the ability to use PPE properly before
beginning work that requires PPE.
Defective or damaged PPE must be immediately removed and not to be used. Employees must inspect PPE
prior to use to insure it is fit for use.
• Workplace orientation.
• Fire safety and emergency procedures
• First Aid
• health and safety (such as risk assessments or accident reporting procedure)
• Welfare facilities
• Safe use of workplace tools, machinery, equipment.
• Risk assessments
• Maintenance or storage of personal protective equipment
112
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
113
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
The evaluation of hazardous materials for human health hazards and the communication
of those hazards to employees will be required for all CREET INTL’ projects/facilities.
All workplaces where employees are exposed to hazardous materials must have a
Written Plan that describes how the requirements of the Hazard Communication Program
will be implemented.
31.Waste Management
The following general obligations shall apply to all material handling activities during the construction
life of the project:
• Storage places of the project materials shall be arranged as far as it is practicable, in a manner to
minimize the distance of travel and the amount of handling activities.
• Storage places, indoor and or outdoor areas, shall be kept tidy. They shall not obstruct roadways,
walkways, work areas, escape routes, fire protection and fighting equipment or other emergency
devices and equipment.
• Flammable/toxic materials must be store on location approved beforehand identified by Fire Panel
(firefighting equipment, far away from ignition sources and properly ventilated.
• Disposal of hazardous containers must comply with local regulations and evacuated from storage
immediately.
114
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Recycling: Introducing a material into some process for remanufacture into a new product,
which may be the same or similar product or a completely different type of product.
Salvage: Recovery of components, products, or materials for the purpose of reusing them for
the same or similar purposes as their original use.
Trash Bins: effectively placed around, are the first step toward safe material handling and
building maintenance. Make cleaning and janitorial work faster and easier by ordering the right
waste containment systems.
Waste will be generated during the construction phase due to land clearing activities, domestic waste from
labor on and off site and waste created during building construction. Improper management of waste may
cause water, soil and air pollution. Categories of solid waste generated may comprise construction waste
in the form of concrete, rocks, sand, dust, wood, metal, plaster, glass and pipes as well as garbage from
labor camp. Hazardous waste, such as used oil will also be generated in the course of construction works.
31.1.1 Objectives
• Prevent pollution to soil, water and air quality due to improper management of waste.
• Minimize generation of waste through efficient use of resources.
31.1.2 Procedure
• The Waste Management Procedure within the Project Health and Safety Manual is to be followed.
• Minimization and reuse of materials will be encouraged during the construction phase as part of the
training induction.
• Where possible, materials will be ordered which minimize packing material.
• For this purpose solid wastes will be segregated into different types such as timber and steel.
• There will be no burning of any waste on site. Solid waste will be stored in designated storage areas
within the site, and clearly labeled waste skips will be provided for the separation of specific waste
materials such as metal, wood and cardboard. All skips will be located on an impermeable hard
standing surface.
• Domestic waste containers will be covered adequately to prevent pest and odour. Wastes that can
potentially be recycled (paper, cardboard, glass, plastic etc.) will be removed to a Materials Recovery
Facility.
• All wastes will be removed regularly by licensed contractors to approved landfills with full records
of removal and disposal being maintained and kept by the site’s Environmental Engineer. Such
records of disposal should include type and quantity of waste, date, time, destination and location of
disposal and this information will be collated by the Environmental Coordinators for review.
115
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• Waste material from dredging which cannot be reused on site will be disposed off at a PME-
authorized site.
• Disposal of solid waste will be carried out on a regular basis to avoid proliferation of pest and outbreak
of communicable diseases.
• Construction waste will be disposed outside the construction zone in a dumping site approved the
Municipality.
• Awareness training will be given to all personnel on the importance of minimizing, segregating and
recycling waste during the construction process.
• Deliveries to the site will be scheduled to minimize waste build up on the site.
• After every work day, workers will perform a site cleanup disposing of waste on site in appropriate
receptacles. Every week, a full site cleanup should be undertaken, removing all loose solid waste
from the site.
Hazardous waste such as used oil, used batteries, solvents may be generated during the construction phase.
Hazardous waste must be treated, stored and disposed in compliance with PME national requirements.
31.2.1 Objective
Minimize contamination to the surrounding environment through the implementation of suitable waste
management practices.
31.2.2 Procedure
• All storage of hazardous waste will be in an appropriately located bonded hard standing, which will
be located in clearly signposted isolated areas.
• Surplus hazardous materials will be reclaimed or recycled, if possible. Appropriate licensed
contractors will dispose of all hazardous materials at designated hazardous waste facilities.
• Appropriate clean up facilities will be located at each hazardous storage area with the disposal and
cleanup of hazardous materials will be performed by properly trained personnel.
• The generation of hazardous waste will be avoided by substitution of non-hazardous substances
where such substitution does not adversely affect or impair the process. In all processes, the
generation of hazardous wastes will be minimized to the greatest extent as possible.
• Each project Manager will be responsible for the disposal of the material and will be required to
demonstrate that such materials are removed and disposed of by licensed contractors in designated
areas.
• All hazardous wastes (including used oil) must be kept in proper containers, labeled appropriately
and stored properly.
The potential for mishandling of chemicals or bad storage conditions represents a potential risk of
contamination that could affect the safety and health of the workers as well as the environment.
116
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
31.3.0 Objective
Minimize the risk of contamination that could affect the safety and health of the workers as well as the
environment by proper handling and storage of chemicals and fuels.
31.3.1 Procedure
• No prohibited or restricted chemicals will be used on site in contravention of national standards or
international treaties such as the Montreal, Vienna and London Protocols and including POPs, PCBs,
CFCs and HCFCs.
• An alphabetical list is to be compiled of all items including hazardous chemicals
• All items are to have Material Safety Data Sheets and copies to be placed at the Hazardous Stores /
placement area, First Aid Station, First aid boxes.
• All chemicals delivered to the site will be recorded immediately they are delivered and appropriately
stored according to the material.
• Chemicals and fuels will be stored in accordance with best practices to avoid spillage or seepage into
the ground and the underlying groundwater.
• The location of the storage will be in a safe location away from site routes that may be used by trucks,
and other loading vehicles such as forklift trucks.
• The storage of all fuels and chemicals will be at least 20 meters from drainage channels, at least 50
meters from well or boreholes and 100m from the coastline.
• All oil and chemical storage containers will be on an impervious concrete base to prevent accidental
seepage or spillage on to the ground with bounding capable of containing at least 110% of the largest
capacity vessel.
• All temporary storage of hazardous materials, including oil drums and paint cans used during work
days (and not permanently stored) will be kept on drip trays.
• All hazardous materials will have appropriate safety equipment and Spill Kits easily located next to
the storage, with Material Safety Data Sheets being maintained.
• All storage containers will be properly labeled including hazard symbols.
• Generators and small plant will be provided with drip trays to prevent oil leaks seeping into the open
ground and mobile internal combustion equipment will be supplied with an appropriate fire
extinguisher within closed proximity of the equipment.
• Environmental Coordinator will investigate all environmental incidents and submit the form to the
Site Safety Engineer. The Safety Engineer will compile a monthly report of all environmental
incidents. This includes hazardous material.
• Refueling areas should be clearly laid out with protective bounding clearly painted with warning
colors Red and White.
• All refueling on site will be required to be manned at all times and completed on hard standing
preferably or using drip trays. Hosepipes once used will be replaced within bunding and care will be
taken that no spills from remaining fuel in the pipe occur. All supply ends of the hoses must be kept
locked when not in use.
• Protective barriers / kerbs will be erected around refueling bunds to ensure that vehicles cannot
compromise bonding integrit
117
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Shaded Areas:
• Shaded areas along with potable water supply shall be made readily available to all workers and
wherever work activities are in operation at locations indicated in layout to be provided. All welfare
facilities shall be in accordance with Kingdom of Saudi Arabia regulations.
• Only potable water will be used for drinking water. Drinking water shall be distributed using only
approved potable water systems.
• Testing of drinking water supplied to site shall be carried out on a monthly basis to ensure
compliance with Kingdom Municipality regulations.
• Coolers used to dispense drinking water shall be cleaned and disinfected on a regular basis. The
outer surface of the cooler shall be scrubbed with a brush and wiped with a clean sponge. While
cleaning and disinfecting, employees shall wear proper P.P.E., safety goggles and gloves.
• Fixed Water coolers shall be tampering proof in design with break seals affixed after filling.
• Temporary breaks or rest periods within any work area, e.g., inside trenches, confined spaces, on
scaffolding, etc. are not allowed.
118
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
119
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
33. HOUSEKEEPING
Housekeeping: Slips, Trips and Falls
Are walking and working surfaces clear and free of
debris? Are waste and trash containers provided, and
used?
Is there regular removal of waste and trash from the containers?
Does each trade clean up after them?
Is adequate temporary lighting provided?
Is temporary storage of materials and supplies done in an organized fashion?
Good housekeeping is essential on all sites. If allowed to accumulate, waste materials provide
an excellent starting point for fire; therefore, consideration should be given to the following:
• All collected waste material awaiting disposal must be kept away from
temporary buildings, stores or equipment.
• Suitably labeled, separate metal bins with close fitting lids must be provided for oily
rags and other combustible waste.
120
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Background
Heat illness occurs when the body cannot sufficiently cool itself. Factors
that contribute to this include:
• Temperature
• Humidity
• Amount of air movement
• Radiant temperature of surroundings
• Clothing
• Physical activity (metabolic heat load).
Heat illness covers a range of medical conditions that can arise when the body is
unable to properly cope with working in heat. These conditions include:
• Heat stroke - a life threatening condition that requires immediate first aid and
medical attention
• Fainting
• Heat exhaustion
• Heat cramps
• Rashes (also called prickly heat)
• Heat fatigue
• Worsening of pre-existing illnesses and conditions.
Signs and symptoms of heat illness include feeling sick, nauseous, dizzy or
weak. Clumsiness, collapse and convulsions may also be experienced as a result
of heat illness.
Workers with these signs or symptoms need to seek immediate medical attention.
Work health and safety laws require the working environment to be safe and without
risks to health and safety, so far as is reasonably practicable. This applies to any risk
to health and safety, including illness from working in heat.
121
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
When identifying heat hazards and controlling heat risks, workers likely to be exposed
to heat as well as with their health and safety representatives (HSRs), if any, must be
consulted.
• Air temperature
• Humidity (in the environment or workplaces such as laundries and mines)
• Radiant heat (from the sun or other sources such as furnaces and ovens)
• Air movement or wind speed
• Workload (nature of the work and duration)
• Physical fitness of the worker (including acclimatization and any pre-existing
conditions e.g. overweight, heart/circulatory diseases, skin diseases or use
of certain medicines)
• Clothing (including protective clothing such as overalls, coveralls and suits worn
during work).
• Rescheduling work so hot tasks are performed during cooler part of the day
• Doing the work at a different location
• Wearing light clothing that still provides adequate protection
• Reducing the time spent doing hot tasks (e.g. Job rotation)
• Arranging for more workers to do the job
• Providing extra rest breaks in a cool area
• Using mechanical aids to reduce physical exertion
122
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
123
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
If symptoms occur, workers need to rest in a cool, well-ventilated area and drink cool fluids.
If symptoms do not improve quickly, or skin is very hot and dry to touch, seek urgent medical
help.
Plan ahead and ensure all necessary measures for preventing heat illness can be implemented
when hot weather is predicted.
• loss of grip while handling tools, objects and controls due to sweaty hands
• slips, trips and falls due to fainting or fatigue
• errors/mistakes due to heat fatigue
• not following safe work procedures or cutting corners due to fatigue and/or
discomfort
• not using PPE due to discomfort
• burns from contact with hot surfaces or substances.
Heat discomfort
Heat discomfort is what many people feel when it is hot. It is not a medical
condition like heat illness and therefore is not considered a risk to health. People
who work in office type environments and who do very little physical work are
unlikely to be at risk of suffering heat illness. What they experience as a result of
higher temperature and increased humidity is likely to be heat discomfort.
124
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• PERMIT TO WORK:
For work involved in areas defined as confined spaces or when isolation of either Electrical, Mechanical
or High-Pressure Systems etc. is required, the most satisfactory way of ensuring a safe system of work is
by observing a permit to work system.
The permit to work is an operational document prepared by a responsible person who is familiar with the
work procedures, the hazards and all necessary precautions and who has carried out a thorough assessment
of the situation.
The permit gives a written authority that the area concerned is safe to enter and the work to start, and lays
down the time when it must stop. It sets out the correct sequence of work, the precise way in which the
work is to be done, the responsibilities of all persons involved, and the safety checks made and all the
precautions taken. The permit to work is not issued until the responsible person has put his signature to this
record, signifying that every step in the sequence of safety checks has been taken.
➢ Circumstances in which permits must be used:
These include potentially hazardous non – production work for which Permits to Work are normally
required.
• Working in confined spaces
• Hot work
• Excavation
• Work at height
• Heavy Lifting
125
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• HSE Manager or nominee shall sign and issue permit if satisfied all requisite Safety precautions
are in place.
• Copy of permit issued to Site team. Original kept with HSE Department.
• Following completion of works, copy of Permit is brought back to Permit issuing Authority.
• Area of works re-inspected by HSE Officer or nominee to confirm that normal working conditions
have been restored
• Permit copy and original are signed as closed by Permit issuing authority and kept on file.
The first step in controlling energy is to identify equipment in your workplace that needs service or
maintenance. To identify equipment that needs servicing or maintenance:
1. determine the form of energy that powers the equipment, including potential energy that may
remain when the energy source is disconnected; and
2. label the energy sources so that workers will know which energy source powers what equipment.
Before an authorized employee turns off a machine or equipment, he must have knowledge of the type
and magnitude of the energy, the hazards of the energy to be controlled, and the method or means to
control the energy.
Identify equipment that needs service or maintenance. Determine the types of energy (there may be more
than one) that powers the equipment, including potential energy that may remain when the energy
sources are disconnected.
126
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Turn off or shut down equipment following established procedures. Stop buttons and on/off switches are
used to shut down equipment. However, it's important to know that turning off the equipment does not
separate the equipment from its energy sources.
The method you use to de-energize equipment depends on the types of energy and the means to control it.
After the equipment has been shut down, engage the equipment’s energy-isolating devices, physically
separating the equipment from the energy. For compressed air, this could mean closing a specific
manually operated valve. For an electric motor, this could mean opening a manually operated circuit
breaker.
When equipment has been shut down, and then de-energized using an energy-isolating device, nothing
will prevent the energy-isolating device from accidentally (or intentionally) being turned on, reopened, or
reactivated until it is secured.
Locking out, also known as lockout (LO), is a procedure for physically securing energy-isolating devices
in an off, closed, or neutral position. A lockout device – typically a lock with a unique key – secures the
energy-isolating device in a safe position. When an energy-isolating device is secured by a lockout
device, it physically prevents the energy-isolating device from being manipulated.
127
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Stored energy must be released or restrained after equipment has been de-energized.
If the energy could return to a hazardous level, make sure that it remains isolated from the equipment
until all service work is finished. Sources of stored energy include:
• capacitors;
• coiled springs;
• elevated machine parts;
• rotating flywheels; and
• air, gas, steam, chemical, and hydraulic systems.
Just shutting off the air supply to an automatically operated air valve or turning off a hydraulic power unit
without bleeding off the pressure does not make up energy isolation. Energy isolation is achieved when
there is no energy left to be released. For this reason, many companies refer to their energy control
program as zero energy state.
Verification means confirming that equipment is separated from its energy source; therefore, it is
"isolated." The authorized employee must verify that:
• Equipment has been properly turned off/shut down.
• Energy-isolating devices were identified and used to effectively isolate energy.
• Individual lockout or tag out devices have been attached to the energy-isolating devices.
• Stored energy has been removed or controlled.
128
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Attempting to restart the equipment is one way to confirm isolation; however, testing equipment ensures
that capacitors have been properly discharged, hazardous heat has dissipated, and excessive pressures
have been relieved.
37.FRAME WORK – SAFETY PRECAUTIONS
The heavy frame construction such as in timber framing, pole building framing, or steel
framing is considered dangerous activity hence the following safety precautions shall be
followed in order minimize occupational risk and avoid accidents.
129
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
✓ Consult team for lifting when required to move any heavy obstructions.
✓ Remove any loose blocking before standing frames
✓ Ensure ladders are level & stable before using.
✓ Ensure all ladders are in good condition and of industrial grade.
✓ Keep hands & limbs clear when firing guns.
✓ Provide training in the use of nail guns.
✓ Clear work area of debris & obstructions
✓ Avoid rough terrain.
✓ Ensure team lifting when placement of joists off ladder.
✓ Ensure ladders are level & stable before using.
✓ Ensure all ladders are in good condition and of industrial grade.
✓ Keep hands & limbs clear when firing.
✓ Ensure site personnel are clear of firing area.
Lightning:
• Withdraw personnel from high elevations, on structural steel members, pipe racks, rooftops,
process columns, antennas, etc.
• Make sure that personnel do not group together and/or huddle under or near tall structures.
• Avoid a depression with standing water.
• Have all crane booms made safe as per manufacturer’s instructions; booms lowered to the ground
or retracted to the shortest boom length possible.
• All cranes, derricks, gin poles, and erection rigs unable to be boomed down must be grounded
from their booms to the ground. And the proper barricade and warning sign must be set.
Heavy Winds
• Heavy winds are considered winds above 25k/m (16 mi/h). When high winds create hazard to the
workforce or work being performed, i.e., instability in elevated areas, limited visibility due
to dust particles in the air, unmanageable materials, etc., supervision will stop work activities, and
reassign duty and work area, supervisor to ensure materials are properly stored and secured.
• For winds in excess of 32k/m (20 mi/h) all standard and critical crane lifts shall be halted and
crane booms shall be secured as per manufacturer’s instructions and/or tied down.
39. Shut off gas and/or the flow of flammable liquids.
40. Shut down work at height
41. Shut down all crane operations
42. Cover equipment and materials to protect against weather exposure.
43. Tie down and effectively secure all materials to limit the risk of flying debris
44. Securely support structures under construction.
45. Eliminate or minimize ignition sources.
o Before re-starting construction operations:
➢ Inspect for live power lines, leaking flammable gases or liquids and structures in danger of falling.
130
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Rain
• Strong localized heavy rains are possible creating a hazard to craftsmen on work being performed, such
as unstable footing conditions due to slippery structural steel, muddy and flooded work environment,
unstable trenches or excavations, risk of electric shock due to wet portable electrical equipment, poor
visibility due to rain on eye protection, supervision will stop specific work due to the hazard,
• de-energize temporary electrical equipment, and reassign work duties and/or areas, obtaining further
instructions from project site management.
Hot Temperature
Outdoor workers who are exposed to hot and humid conditions are at risk of heat‐related illness. The risk
of heat‐related illness becomes greater as the weather gets hotter and more humid. This situation is
particularly serious when hot weather arrives suddenly early in the season, before workers have had a
chance to adapt to warm weather. For people working outdoors in hot weather, both air temperature and
humidity affect how hot they feel. The "heat index" is a single value that takes both temperature and
humidity into account. The higher the heat index, the hotter the weather feels, since sweat does not
readily evaporate and cool the skin. The heat index is a better measure than air temperature alone for
estimating the risk to workers from environmental heat source
➢ Stay hydrated. Drink plenty of fluids; drink about 16 ounces before starting and 5 to 7 ounces every
15 or 20 minutes.
➢ Avoid dehydrating liquids. Alcohol, coffee, tea and caffeinated soft drinks can hurt more than help.
➢ Wear protective clothing. Lightweight, light‐colored and loose‐fitting clothing helps protect against
heat. Change clothing if it gets completely saturated.
➢ Pace yourself. Slow down and work at an even pace. Know your own limits and ability to work
safely in heat.
➢ Schedule frequent breaks. Take time for rest periods and water breaks in a shaded or air conditioned
area.
➢ Use a damp rag. Wipe your face or put it around your neck.
➢ Avoid getting sunburn. Use sunscreen and wear a hat if working outside.
➢ Be alert to signs of heat‐related illness. Know what to look for and check on other workers that
might be at high risk.
➢ Avoid direct sun. Find shade or block out the sun if possible.
➢ Eat smaller meals. Eat fruits high in fiber and natural juice. Avoid high protein
131
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
Creet Workers will be accommodated in separate Camps in accordance with the requirements of
KSA Labor Law, Resolution of the Minister of Civil Service and Housing Affairs & and the
Migrant Workers Standard.Creet provide his Workers safety, health, first aid, firefighting,
recreation, catering, laundry, layout design, housekeeping, equipment and services maintenance,
environmental, pest control, etc., and key personnel allocated to each of these functions will be
adhered to and submitted prior to being built and occupied. Off the Job Safety Health and Life style
workers will be encouraged to live a healthy life style this will include providing advice on healthy
living, providing recreational activities, and healthy food choices.
132
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
The Waste Management (Food Waste) to larger construction sites that contain a canteen that is used to
supply food to the site workforce. The Regulations require all major producers of food waste to place it
into a dedicated bin and ensure that it is not mixed with other waste. A brown bin collection service
must be used so that the collected food waste is subsequently recycled by composting or by other
approved recycling processes. Alternatively, businesses affected by this legislation can transport the
food waste directly to a recycling plant or can treat it themselves by installing a properly authorised
composting unit on the premises where the waste is generated. This new legislation is designed to
ensure that all major commercial sources of food waste make a contribution to increasing national
recycling levels. The legislation is necessary because less than 10% of food waste generated by
commercial businesses is presently recycled in Ireland. In practice this material can be recovered
relatively easily. Besides resulting in increased recycling, the purpose of the legislation is to comply
with EU legislation. The Landfill Directive requires all EU Member States to reduce the amount of
waste sent to landfill sites by a series of yearly, and increasingly stringent, targets. A failure to meet
these targets may cause Ireland having to pay heavy fines due to non-compliance with the legislation.
➢ Key Obligations
A key requirement of the Food Waste Regulations is that food waste must be kept separate from other
waste. This prevents it becoming contaminated and unsuitable for recycling. The legislation also
prevents segregated food waste from being disposed of by being sent to landfill. A business that is
subject to this legislation has three alternative options for its segregated food waste: s The waste can be
collected by a waste collector that is offering a brown bin collection service. The collector always must
take it to an approved plant for recycling by composting or by another similar process; s The waste can
be transported by the business directly to a composting plant or other type of food waste recycling
facility; or s The waste can be dealt by the business on-site using an authorized composting unit.
Government guidance, Alcohol and Drugs is completely banned in Saudi Arabia. This includes
consuming, importing, brewing and selling alcohol. Officially, there is no way that you are able to get
hold of alcohol in Saudi Arabia. It has been reported before that people have even been arrested for just
smelling like alcohol and the best advice is not to drink at all:
133
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
• All employees, contractors and visitors at site are to cooperate with the testing process as
provided for in these guidelines.
• Breath testing for alcohol will be conducted by the collector using an electronic breath analysis
device that has been calibrated and certified by the manufacturer of the device or an
accredited testing agency.
• Breath specimen collection and testing will be performed in accordance with recognised breath
testing practices and the device manufacturer’s instructions.
• If an initial test of an individual’s breath sample equals or exceeds the prescribed limit they
shall be required to wait 20 minutes and a follow-up test conducted. If the follow-up test equals
or exceeds the prescribed limit, a positive result will be recorded for the individual.
The prescribed limit for alcohol testing will be as appropriate for the specific site and the duties
of the individual and at the discretion of the Workplace Manager. As a guide the prescribed
limit would be zero blood alcohol content for operators of equipment and .05% blood alcohol
content for all other than operators of equipment.
➢ Comfort: At work, the last thing you want to think about is your clothes! You need comfortable,
tight-fitting work clothes: if the sleeves or sides are too long, you may have trouble performing your
daily tasks. Oversized or ill-fitting clothes can be dangerous since they could easily catch on fire or
get stuck in a moving machine.
➢ Safety: It is essential to choose your safety clothing according to your work environment and tasks.
They must be adapted and protect you against hazards. For example, if you work in a place where
visibility is reduced, you will need to get high-visibility work clothing to signal your presence to
your colleagues.
134
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
➢ Durability: Some environments produce difficult working conditions. It is important that your
work clothing is made of good quality materials so that it can withstand wear and tear, bad
conditions and frequent washing without exposing you to the risk of accidents.
• Flex Pants – These have become very popular over the last few years. Many construction workers like
a heavy duty work pant that has a bit of stretch. These pants usually combine cotton and spandex, but
still need toughness to stand up on the job site. To read more, visit our article about the best flexible
paint
• Shirt Jackets – many of them may prefer a lighter-weight jacket for more mild temperatures. Many
workers will wear a canvas shirt jacket , while others may turn to a hooded flannel shirt jacket. This will
be dependent on how heavy-duty they need the jacket to be.
The company will celebrate and award the recognized HSE achievements & a performance by
individual’s, based on certain measuring criteria in coordination with the Client/Consultant
requirements. CICL shall also display the statistical data in the Safety Notice board like Man-hours,
Incidents, Loss time accidents & Incident rates, etc.
The selection of winners of the company HSE incentive scheme awards will be based on: -
135
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
The winners of the Company HSE motivation scheme will be awarded the prizes and appreciation
certificates.
All contractors and their employees working in the CICL project-controlled areas shall comply with the
Company HSE Regulations. The type of disciplinary policy against the above-stated violations will
range between or a combination of in line with the company procedure Discipline & Grievances.
Here are some examples of aspects which may require disciplinary action against offender but not
limited to the following: -
Note: As per the project management site violation sequence will be 1st, 2nd & 3rd violation person
will be terminated. If the severity of the violation is high, then the person can be terminated on the 1st
violation.
136
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
45 Working Hours
Day Shift Site working hours is based on 10 hours working every day, six days a week. Starting
at 07:00 and finishing at 17:00. Working hours will be amended as per the instruction of the
Ministry of Labor during the project period.
Night Shift Site working hours is based on 10 hours working every day, six days a week. Starting
17:30 and finishing at 03:30. (if required)
During Ramadan we will be complying with the regulations and customs of K.S.A
137
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
138
CLIENT CLIENT’S REPRESENTATIVE CONTRACTOR
139
CLIENT CONSULTANT CONTRACTOR
140
CLIENT CONSULTANT CONTRACTOR
141
CLIENT CONSULTANT CONTRACTOR
142