Mobil Rust Preventives Brochure

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TECHNICAL TOPIC

Equipment preservation procedures


using Mobil™ rust preventives

Energy lives here™

INTRODUCTION PRESERVATION PROCEDURES


Rust is a specific type of corrosion that occurs on Pumps, motors, gearboxes and
iron and steel surfaces when both water and oxygen other stationary equipment
are present. Free water or very thin, almost invisible Wipe accessible surfaces clean of dirt, condensation
films of water, common in humid atmospheres, can or free water. If practical, spray Mobil Vaprotec Light
promote rust. Since air, the normal source of oxygen, on internal surfaces. If there is no oil in the sump,
usually contains some moisture, and ordinary water add an inch or two of Mobil Vaprotec Light to the
contains dissolved air, the elements required for sump. If equipment is stored with oil, add 10 percent
rusting are nearly always present. by volume Mobil Vaprotec Light to the existing oil.
Seal openings.
Corrosion of some metals — copper and aluminum,
for example — results in the formation of a tight Periodically turn shafts 1¼ turn manually or store
oxide film that protects the surfaces from further on vibration-absorbing blocks to prevent false
corrosion. On iron or steel, however, rust is porous, brinnelling of bearings. Inspect every six months,
allowing water and oxygen to reach the underlying and replenish Mobil Vaprotec Light as needed,
surface and penetrate deeper into the metal. depending upon how well the equipment is sealed.
Coat external surfaces with Mobilarma™ 247.

BENEFITS OF RUST PREVENTION Prior to startup, remove all protective covers.


Rusting of equipment costs industry several billions Equipment may be operated using Mobil Vaprotec
of dollars every year and creates safety hazards for Light, or with the mixture, as long as oil viscosity
employees. That’s why ExxonMobil recommends is correct, equipment is lightly loaded and
creating a rust prevention program, which can help: temperature is below 120°F (48.8°C) to minimize
evaporation of the additive. Best practice is to
• Minimize downtime
drain Mobil Vaprotec Light and replace with fresh
• Optimize production lubricating oil.

• Control maintenance costs Mobil Vaprotec Light protects surfaces that are in
contact with the oil and that have been coated by
• Promote long equipment life the oil. It contains volatile rust inhibitors that protect
surfaces above the level of the oil.
Mobilarma™ and Mobil Vaprotec™ Light products
are designed specifically to help prevent rust. Proper
use of these rust preventives can help greatly reduce
the costs and risks of rusting.
Equipment preservation procedures using Mobil™ rust preventives

Engines Parts and components


Wipe surfaces clean of dirt, condensation or Wipe surfaces clean of dirt, condensation or free
free water. Drain engine oil and replace with water. Spray with Mobilarma™ 245 for short-
Mobilarma™ 524. Change oil filter(s). Operate term indoor storage. Spray with Mobilarma 247
engine for at least one hour monthly. If engine for longer-term protection. Inspect quarterly and
cannot be operated, add 10 percent Mobil Vaprotec™ reapply as necessary. Prior to assembly, remove
Light to Mobilarma 524. Spray Mobil Vaprotec Light Mobilarma with solvent if it will come in contact with
into air inlet or turbocharger inlet, exhaust openings, lubricating oil.
flywheel, ring gear teeth and starter pinion. Remove
fuel nozzles or spark plugs and add a small amount All equipment
of Mobil Vaprotec Light to each cylinder. Attach a tag to each piece of equipment
documenting:
Preserve fuel system according to OEM
guidelines. Coat external unpainted surfaces with • The date it was preserved
Mobilarma™ 247 and lubricate all grease-lubricated
• Rust prevention procedures
components. Seal with airtight, weatherproof
covers. Inspect periodically and reapply rust inhibitor • Steps needed prior to startup
if necessary.
At startup, drain or remove rust preventive with
Prior to startup, remove all protective covers. solvent and add fresh charge of oil. Submit oil
Engines may be operated temporarily on samples to Mobil Serv SM Lubricant Analysis lab
Mobilarma 524; however, Mobil Vaprotec to confirm fluid condition.
Light should be removed from cylinders before
starting the engine.
Equipment preservation procedures using Mobil™ rust preventives

TYPICAL PHYSICAL AND CHEMICAL CHARACTERISTICS


Gravity Pour Point Flash Point cST 40oC Water
API °C (F) °C (F) displacement

Mobilarma™ 200 Series


245 43.1 - 38 (100) 2.6 Yes
These rust preventives
are based on light-bodied
solvents, a polar rust
preventive, and all contain
water displacement
additives and fingerprint 247 35.5 - 71 (160) 2.9 Yes
suppressants.

Mobilarma™ 500 Series


A series of high-grade
522 30.2 -23 (-10) 182 (360) 27 -
hydraulic and/or
SAE 10W
lubricating oils
containing rust
preventive additives.
They are formulated as
run-in oils for enclosed
assemblies such as engines,
compressors, pumps, gear
524 27.5 -18 (0) 218 (425) 88 -
sets, etc. They also can be
SAE 30W
used as high-quality,
short-term lubricants.

Mobilarma™ 778
A series of oil-based
products with rust 778 30.6 -3 (27) 148 (298) 19 -
preventive agents
dispersed in a mineral
oil carrier for ease of
application.

Mobilarma™ 798
798 - Flash Point N/A 23 cST Yes
Excellent protection @ 100°C
for wire rope. >210C (410F)
cST

Mobil Vaprotec™ Light


A vapor space-inhibited
circulation oil and
concentrate, which
provides excellent Vaprotec 30.2 -7 (20) 193 (380) 30 -
corrosion protection Light
to metal surfaces
above fluid-oil level in
an enclosed system
through a controlled-
volatility inhibitor system,
as well as the oil-wet
surfaces.
Equipment preservation procedures using Mobil™ rust preventives

APPLICATIONS AND POTENTIAL BENEFITS


Areas of application Key benefits How to apply How to remove Protection
inside storage
(months)

Mobilarma™ 245 Finely finished parts Highly effective water Spray, brush, Dip in kerosene or 3–6
200 Series between machining displacement resistance rolling or dip. solvent.
operations and prior to to fingerprints, corrosion
packaging of parts for and etching.
storage.

Indoor or outdoor Provides a soft, waxy film. Dip, slush or Dip or rinse in 12+
247
protection under cover Leaves a heavy, non-drying spray. kerosene, solvent
for inter-operational film. or caustic bath.
slushing.

Mobilarma™ 522 A series of oils for Excellent rust and corrosion Install for Drain when needed. 3-6
500 Series SAE 10W run-in, calibration protection. Effective run-in, testing Flushing is required
testing, wet sump anti-oxidation characteristics adjustment and only where drainage
524 initial fill, and seasonal with detergent engine oil rust is poor, or where
SAE 30W lay-up of diesel and performance. Easy to use. prevention. the rust preventive
petroleum engines, air Flushing with material must be
tools, compressors, regular lube oil completely
gear cases, hydraulic not required. removed such as
pumps, etc. in air compressors
or steam turbines.

Mobilarma™ 778 Long-term protection of Protection for periods of Can be Use petroleum 12
778 cold-rolled sheet stock, up to 12 months or longer. uniformly solvent, emulsion (Exterior)
strip steel and coils, Maintains uniform coverage sprayed at or alkaline cleaner.
particularly when stored under extreme tension. high-rolling
outdoors Non-sticky, will not attract speeds.
or near pickle lines. dirt or cause staining.

Mobilarma™ 798 Wire rope protection. Lubricates and protects Swab or brush. Petroleum solvent. 6 – 12
798 against rust.

Mobil Vaprotec Protection for all types Excellent thin film, vapor and Install for Drain when needed. 3-6
Vaprotec™ Light of equipment during liquid phase long-term rust run-in or
Light test, run-in prior to prevention. Superior normal
storage, shipment or oxidation stability and operation.
intermittently used demulsibility. Wide range of
machinery. application. Protection is
improved if
unit is sealed.

For additional technical information or to identify the nearest U.S. Mobil supply source, call 1-800-662-4525.

Based on available toxicological information, these products produce no adverse effects on health when properly handled and used. Take precautions not to breathe excessive amounts of rust preventive
vapors and prevent all sources of excessive heat or open flames from coming in contact with spray mist while it is being applied. No other special precautions are suggested beyond attention to good
personal hygiene, including laundering oil-soaked clothing and washing skin-contact areas with soap and water. A Material Safety Data Sheet can be obtained from local distributors or via the Internet on
http://www.msds.exxonmobil.com.

© 2015 Exxon Mobil Corporation. All rights reserved.


All trademarks used herein are trademarks or registered trademarks of Exxon Mobil Corporation
or one of its affiliates unless otherwise noted. mobilindustrial.com

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