SUN Series Autoclave

TR-SUN23 –III
LCD Display Operation Manual

REV1403E
 Content
1、General Introduction ……………………………………….2

2、Application Scope ………………………………………….2

3、Tech. Parameter…………………………………………….2

4、Diagram Specification ………………………………………3

5、Installation …………………………………………………..3

6、Display and keypad description....................................……..4

7、Emergency Condition……………………………………….6

8、Maintenance and Service……………………………………7

9、Transportation and Storage………………………………….8

10、Attention…………………………………..........................9

11、Accessory…………………………………..........................10

Appendix：
1、Steam loop（Work Description）
2、Circuit diagram of sterilizer
3、BD test method

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 Autoclave
1．General Introduction
This Autoclave is a precision instrument specializing in the operation occasion in
need of simple, fast and efficient sterilization by the doctor or his/her assistants,
and the doctor shall take the responsibility for such work.
This Autoclave is specially designed for the occasions in use of frequent
sterilizations. It is equipped with the microprocessor for intelligent control and
man-machine interface for convenient operation. With the distinctions in
displaying parameter and condition actively, evaluating malfunction automatically,
shutting off for self-protection automatically in case of excessive temperature and
pressure, this type autoclave is reliable product in sterilizing.

1. Power source socket

2. Fuse
3. Exit of source water
4. Exit of waste water

2．Application Scope
This machine can be applied in sterilizing for the tooth device, operation device,
Sanitary Material and other heat-resisting articles existing in the Dept. of Stomatology,
Ophthalmology and lab.

3．Tech. Parameter
Inner chamber of the autoclave (Diameter X Depth) 18L……245mmX355mm
Inner chamber of the autoclave (Diameter X Depth) 22L……245mmX465mm

Rated Voltage………………………………………220V±22V, 50Hz±1Hz

………………………………………110V±11V, 60Hz±1Hz
Rated Power………………………………………1800VA 2000VA
Sterilizing (Pressure/temp.)…………………………………90-130KPa/121ºC
200-230KPa/134ºC
(Both of above are Under Standard Atmospheric pressure)
Fuse-Melting pipe……………………….. ……. T15A T30A
Capacity of water tank………………………………………………………4.5L

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Water Consumption volume per recycling round……………………. . .0.3-0.5L
Operating Temp…………………………………………………………0-40ºC

4．Diagram Specification

Attention and warning I Sort B model device

Protective Grounding

5．Installation
The clearance between the outside of autoclave and the around articles shall be
10cm as retained, and the top surface shall be 20cm retained.

The air-cooling window attached to the exterior surface of the autoclave shall be
non-clog by dust or articles, and the autoclave shall working in the proper air
flowing environment.

The autoclave shall be installed on the horizontal working base.

The 2 front feet of autoclave can be adjusted the height, please ensure the front of
machine slightly higher than the back.

PREPARATION BEFORE OPERATION

Before operation, please connect well to the power source. Connect the power
source hole under the back left side of the autoclave and the power socket by
the attached plug. Press the green switch right bottom corner of the front
side, when the indicator light is on, it means that the autoclave get through
with the electric power, and the process then is in initialization status and
showing “LD” being on the screen. At this time the autoclave is not heating.

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6．Display and keypad description
6.1 display screen
Real-time displaying the sterilizing status like system pressure and
Temperature.

Program
Pressure Working status
Temperature Time
Date
Source water Door locking
Used water Printer working

6.2 SETTING function keys

Used to enter the advanced settings status

6.3▲UP key

When in program selection menu or the Advanced Settings menu, the up arrow
used to indicate movement and parameter values increase.

6.4▼DOWN key

When in program selection menu or the Advanced Settings menu, the down arrow
used to indicate movement and parameter values decrease.

6.5 START/STOP confirmation key

Identify programs and quite the program settings.

6.6 Sterilizing status settings

6.6.1 Choose the program

After turn on the power, the machine
Is displaying the Load, here keep
Press "Setting" 6 seconds to enter
the program menu, use"▲""▼" to
choose the program and press
START/STOP to confirm it, after closing the door, the machine would display
"Ready", then press "Start/stop"
button to start working!

6.6.2 Adjust the date and time

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In program menu, choose the
"Set up" to adjust the time and
printer working status.

6.63 Adjust the sterilizing time and

dry time, choose the system as right
Photo, and press Start/stop to
confirm your choice!
Press "Start/stop" to quite the setting!

6.7 Fill & drain water

When you install the autoclave for the first time, after turn on the switch, then
The machine would displaying lack of the source water. Then you need to use the
messuring cup to fill distilled water from the top say around 3000ml of for the
first time, next time do not filling the water too full, only near to the red mark.
When the machine displaying the used water full, please drain waster water out
in time from the front connector.
Please clean the brass filter inside the chamber, or it would effect the pressure
releasing during the sterilization. Please clean the filter together with you draining
the used water.

Note: Be sure to fill distilled water

1. Before filling the distilled water, you must turn on the switch of the power!
2. Please fill the distilled water only after finish working!

6.8 Function description

Vacuum sterilizer divided into the following process:

6.8.1 preheating process;

6.8.2 the pre-vacuum and pressure increasing process;

6.8.3 sterilizing process;

6.8.4 pressure release and vacuum drying process.

6.8.5 pressure equilibrium process:

When the drying time is reduced to zero, turn off the exhaust, only the pressure
displaying 0 and the machine displaying END, it means the machine had finished
the sterilizing, please open the door and take the sterilized instrument out by the
handle.

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 6.8.6 Sterilizing data of each program:

1 2 3 4 5 6 7
134℃ 121℃ 134℃ 121℃ 134℃ 121℃ 121℃
UNWRAPPED UNWRAPPED WRAPPED WRAPPED COTTON COTTON PLASTIC
Sterilizing 134 121 134 121 134 121 121
temperature
Sterilizing 2.1 1.1 2.1 1.1 2.1 1.1 1.1
pressure
Vacuum times 1 1 3 3 3 3 1
Sterilizing 4 20 4 20 20 20 20
time
Drying time 12 12 18 18 20 20 18

7．Emergency Condition
During the working time, the autoclave will automatically alarming, then release
pressure, stop heating and display the error code (The definition of the error code
is as the below table: error code and resolving method ). It would ensure the
safety of the operator if the emergency occur.

Any emergency happen, please check the warning code table for resolving the
according malfunctions. If not possible to resolve, please contact the dealers. We
will try our best to provide help to you in short time.

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 Error code and resolving measures
NO Code Alarm Tone Malfunction content Resolving Measures
display
1 E1 long "du" Fault of temperature Inspect if anything effected the
sensor inside the chamber sensor or wire not connecting well
or sensor was broken
2 E2 long "du" Pressure over 240 KPa Inspect pressure sensor or vacuum
pump working
3 E3 long "du" Fault of temperature sensor outside Inspect the temperature sensor
the chamber outside of the chamber
4 E4 long "du" Super high inner temperature when Inspect inside temperature sensor
pressure rising or pressure sensor
5 E5 long "du" Pressure releasing slowly Inspect the pressure releasing valve
(the right top one)
6 E6 long "du" Problem of door switch or door Inspect door switch or door
being opened when working handle were not revolved to the
right MAX position
7 E7 long "du" Fault of temperature senor on steam Inspecting the temperature sensor
generator on steam generator
8 E8 long "du" Fail on pressure rising Inspect water flowing road and
steam leaking.
9 EH long "du" Steam generator not working Inspect connecting wire or
resistance of steam generator
10 EF long "du" Pressure not over than 0 KPa Inspect water pump/steam generator
11 EL long "du" Pressure not over than 20 KPa Inspect if electric valve not working
and caused steam leaking

12 Eo long "du" Pressure not over than 65 KPa Inspect if the water pump working
weakly.
13 E9 long "du" Fail on keeping pressure and Inspect the steam leaking
temperature

8. Maintenance and Service

8.1 Clean the top water tank by alcohol once a month.

8.2 Disinfect and clean the interior surface of the autoclave

chamber monthly.

8.3 Replace the fuse.

1) Shut off the power.

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2) Revolve the fuse base by counter-clockwise by screwdriver to bring out the
melting fuse to be replaced;
3) Replace the new fuse and reset the fuse base on the original position, then use
the screwdriver to fasten the base by clockwise.
4)Check the correctness of the data of the new fuse replaced.

8.4 Clean the sealing ring periodically

The operator shall clean the sealing ring periodically for avoiding the influence to
the seal caused by the dust/dirt left due to the long period use. Use the smooth
cloth with distilled water to wipe the surface of the sealing ring or sealing cap
gently. The user shall discharge the sealing ring for further cleaning or
replacement if the air-leaking problem can not be resolved after the above process
(The user shall discharge the sealing ring periodically for cleaning and inspection
as recommendation by the supplier).

8.5 The replacement work for sealing ring

Tool: One flat screwdriver (No sharp edge at the head)
1) One hand catches the lip of the sealing ring, the other hand insert the
screwdriver into the clearance between the sealing ring and the door for raise up
the sealing ring.
2)After raising up part of the ring, you can use hand to draw the whole ring out.
Wash its groove after drawing out the ring and pay attention to see whether it’s
spoiled or not in consideration of the necessity of replacement.
3)Put back the ring to the original door groove after cleaning. Most Important: the
inset work must be done equably to the groove During the installation, the laid
four equal points of the ring must be inserted to the groove firstly, later for the
same work for the remaining segments of the ring. After finishing, press the
sealing ring equally by the force of hand.
4)Note: The inner circle of the ring may be raised up when insert the ring into the
groove. Please press it to the groove by using the screwdriver carefully.
Shut off the power and cooling the autoclave sufficiently before inserting the ring
for avoiding scald.

8.6 Shut off the power before service or components’ replacement, and the service
or replacement work shall be done by the technician.

9. Transportation and Storage

9.1 The preparatory work before
transportation and storage:
Shut off the power, draw out the plug and cool
the autoclave down.

B A
9.2 Draining
Empty the water storing tank and the cooling water collecting tank; The terminal

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side of the attached pipe with no connecting joint shall be inserted into the water
exiting joint pipe. As the above picture showing, B is the water exiting mouth for
cooling water collecting tank, A is the water exiting mouth of the water storing
tank. Revolving the water exit button by anticlockwise direction so as to release
the water.
9.3 The autoclave shall be transferred and stored with the below conditions:
Ambiance temperature: -40ºC -+55ºC
Relative humidity: ＜ 85%
Atmospheric pressure: 500HPA-1060HPA

Note: Dont drag or drop during transportation.

10. Attention

ATTENTION
1. The autoclave must be placed on the horizontal working base.
2. Must use the distilled water for the purpose of lasting the operation life of the
autoclave.
3. There shall be no clog to the air cooling window on the outer surface of the
autoclave.
4. The object apparatus to be sterilized shall be placed on the device plate with
enough clearance retained in favor of the air circulation inside the sterilizing
room.
5. Empty the water inside the cooling water collecting tank frequently. Usually,
the cooling water collecting tank shall be emptied once the water storing tank
emptied.
6. The door handle must be buttoned up before working.
7. Don’t open the door of autoclave before seeing the “0” bar displayed on the
pressure indicator.
8. Not be too closed to the door of the autoclave in case of scald when open the
door.
9. Shut off the power before discharging/installing the sealing ring, and the work
shall be carried out after further sufficient cooling in case of scald.
10. Don’t drag or drop the autoclave during relocation period of the autoclave.
11. The protecting ground shall be reliable.
12. Equipment must be used away from the magnetic field.
13、The device end of life must be for processing scrapped in accordance
with the local environmental protection laws and regulations.
14、Such as power failure occurs during the working, need to disinfect the
equipment out, it must be open the door 2 minutes later.

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11. Accessory

1. Draining pipe 1 pc
2. Sterilizing Tray 3 pcs
3. Plug 1 pc
4. Sterilizing shelf 1 pc
5. Handle 1 pc
6. Fuse 2 pcs
7. Operation manual 1 pc
8. Measuring cup 1 pc
9. Sealing gasket 1 pc
10. O ring of tap 2 pcs

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Appendix：
1、Steam loop（Work Description）

Filling Water

Used
Water
out

water used water

storage storage tank
tank

Draining V2dry valve

Water
enter
air

safe valve
pressure Chamber
V1 sensor
exhaust
valve

v4
pump vacuum
vacuum
valve pump

V3
infall valve
steam
condensator generator
（机后箱内）

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2、Circuit diagram of sterilizer

N line
N line
L line
Fan

Steam generatoe
Power of Printer
GND
NC

N line
N line
N line

L input
N input
Vacuum pump

N line
N line
N line
Water pump

Outside heating
+5V

Fan
Transformer
input
Transformer output

9VAC

21VAC

Vacuum valve

Temperature sensor of
Water pump valve 1 steam generator
Door switch 2 inner chamber
Inlet air valve Source water tank
3 outer chamber
high low Printer
Pressure Displaying board
release
valve
waste water tank full

3、BD test method

Press "UP / DOWN" button to choose the BD test system before sterilizing,
close the door, then press "START/STOP" button to start.

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