MACASPAC MARISH QUALITY SYSTEM Activity 4

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TABLE OF CONSTANTS FOR CONTROL CHARTS

Ẋ and R Charts Ẋ and S Charts


n Chart for Chart for
Chart for Ranges (R) Chart for Ranges (R)
averages averages
A2 d2 D3 D4 A3 C4 B3
2 1.8800 1.1280 3.2670 2.6590 0.7979
3 1.0230 1.6930 2.5750 1.9540 0.8862
4 0.7290 2.0590 2.2820 1.6280 0.9213
5 0.5770 2.3260 2.1150 1.4270 0.9400
6 0.4830 2.5340 2.0040 1.2870 0.9515 0.0300
7 0.4190 2.7040 0.0760 1.9240 1.1820 0.9594 0.1180
8 0.3730 2.8470 0.1360 1.8640 1.0990 0.9650 0.1850
9 0.3370 2.9700 0.1840 1.8160 1.0320 0.9693 0.2390
10 0.3080 3.0780 0.2230 1.7770 0.9750 0.9727 0.2840
11 0.2850 3.1730 0.2560 1.7440 0.9270 0.9754 0.3210
12 0.2660 3.2580 0.2830 1.7170 0.8860 0.9776 0.3540
13 0.2490 3.3360 0.3070 1.6930 0.8500 0.9794 0.3820
14 0.2350 3.4070 0.3280 1.6720 0.8170 0.9810 0.4060
15 0.2230 3.4720 0.3470 1.6530 0.7890 0.9823 0.4280
16 0.2120 3.5320 0.3630 1.6370 0.7630 0.9835 0.4480
17 0.2030 3.5580 0.3780 1.6220 0.7390 0.9845 0.4660
18 0.1940 3.6400 0.3910 1.6080 0.7180 0.9854 0.4820
19 0.1870 3.6890 0.4030 1.5970 0.6980 0.9862 0.4970
20 0.1800 3.7350 0.4150 1.5850 0.6800 0.9869 0.5100
21 0.1730 3.7780 0.4250 1.5750 0.6630 0.9876 0.5230
22 0.1670 3.8190 0.4340 1.5660 0.6470 0.9882 0.5340
23 0.1620 3.8580 0.4430 1.5570 0.6330 0.9887 0.5450
24 0.1570 3.8950 0.4510 1.5480 0.6190 0.9892 0.5550
25 0.1530 3.9310 0.4590 1.5410 0.6060 0.9896 0.5650

Median Charts Charts for Individuals


n Chart for Chart for
Chart for Ranges (R) Chart for Ranges (R)
Medians Individuals
Ǟ2 d2 D3 D4 E2 d2 D3
2 1.8800 1.1280 3.2670 2.6600 1.1280
3 1.1870 1.6930 2.5740 1.7720 1.6930
4 0.7960 2.0590 2.2820 1.4570 2.0590
5 0.6910 2.3260 2.1140 1.2900 2.3260
6 0.5480 2.5340 2.0040 1.1840 2.5340
7 0.5080 2.7040 0.0760 1.9240 1.1090 2.7040 0.0760
8 0.4330 2.8470 0.1360 1.8640 1.0540 2.8470 0.1360
9 0.4120 2.9700 0.1840 1.8160 1.0100 2.9700 0.1840
10 0.3620 3.0780 0.2230 1.7770 0.9750 3.0780 0.2230
Charts
t for Ranges (R)

B4
3.2670
2.5680
2.2660
2.0890
1.9700
1.8820
1.8150
1.7610
1.7160
1.6790
1.6460
1.6180
1.5940
1.5720
1.5520
1.5340
1.5180
1.5030
1.4900
1.4770
1.4660
1.4550
1.4450
1.4350

ndividuals
t for Ranges (R)

D4
3.2670
2.5740
2.2820
2.1140
2.0040
1.9240
1.8640
1.8160
1.7770
The below data is taken from machine weighing a product before packaging. 10 samples were taken everyday for 25 days.
Create an Ẋ - R Chart
Analyse and interpret the data

Ẋ - R Chart
Subgroup Sample n
k X1 X2 X3 X4 X5 X6 X7 X8
1 12.40 11.70 14.35 12.90 14.20 12.40 12.10 12.70
2 11.78 11.55 14.50 12.28 14.05 12.15 12.43 12.83
3 11.65 11.20 14.60 12.15 13.70 12.30 12.45 12.65
4 12.00 11.40 14.54 12.50 13.90 12.40 12.10 12.45
5 12.10 11.50 14.50 12.60 14.00 12.34 12.70 12.80
6 11.90 11.60 14.50 12.40 14.10 12.30 12.50 12.40
7 11.78 11.20 14.70 12.28 13.70 12.30 12.60 12.60
8 11.90 11.60 14.90 12.40 14.10 12.50 12.44 12.80
9 12.10 11.50 14.80 12.60 14.00 12.70 12.70 12.60
10 12.10 11.70 14.50 12.60 14.20 12.60 12.30 12.70
11 11.70 10.80 14.80 12.20 13.30 12.30 12.50 12.85
12 11.90 11.66 15.00 12.40 14.16 12.60 12.00 12.45
13 12.00 11.80 14.80 12.50 14.30 12.80 12.30 12.40
14 12.00 11.90 14.70 12.50 14.40 12.60 12.50 12.90
15 12.34 11.60 14.45 12.84 14.10 12.50 12.75 12.50
16 12.00 11.90 14.90 12.50 14.40 12.25 12.20 13.00
17 12.00 11.70 14.20 12.50 14.20 12.70 13.00 12.60
18 11.70 10.80 14.80 12.20 13.30 12.00 12.70 12.50
19 12.40 11.60 14.60 12.90 14.10 12.60 12.10 12.30
20 12.40 11.70 14.80 12.90 14.20 12.40 12.60 12.70
21 11.70 10.90 14.80 12.20 13.40 12.60 12.30 13.10
22 11.75 11.50 13.90 12.25 14.00 12.60 12.50 12.70
23 12.00 10.80 14.60 12.50 13.30 11.70 12.00 12.80
24 12.10 11.90 14.90 12.60 14.40 12.40 12.10 12.30
25 11.70 11.60 11.90 12.20 14.10 12.70 12.10 12.60
eryday for 25 days.

Range Ẋ R
Ẋ R
X9 X10 Center Line UCL LCL Center Line UCL
11.20 10.30 12.43 4.05 12.367 13.711 11.023 4.364 7.756
11.53 10.43 12.35 4.07 12.367 13.711 11.023 4.364 7.756
11.55 10.25 12.25 4.35 12.367 13.711 11.023 4.364 7.756
11.20 10.05 12.25 4.49 12.367 13.711 11.023 4.364 7.756
11.80 10.40 12.47 4.10 12.367 13.711 11.023 4.364 7.756
11.60 10.00 12.33 4.50 12.367 13.711 11.023 4.364 7.756
11.70 10.20 12.31 4.50 12.367 13.711 11.023 4.364 7.756
11.54 10.40 12.46 4.50 12.367 13.711 11.023 4.364 7.756
11.80 10.20 12.50 4.60 12.367 13.711 11.023 4.364 7.756
11.40 10.30 12.44 4.20 12.367 13.711 11.023 4.364 7.756
11.60 10.45 12.25 4.35 12.367 13.711 11.023 4.364 7.756
11.10 10.05 12.33 4.95 12.367 13.711 11.023 4.364 7.756
11.40 10.00 12.43 4.80 12.367 13.711 11.023 4.364 7.756
11.60 10.50 12.56 4.20 12.367 13.711 11.023 4.364 7.756
11.85 10.10 12.50 4.35 12.367 13.711 11.023 4.364 7.756
11.30 10.60 12.51 4.30 12.367 13.711 11.023 4.364 7.756
12.10 10.20 12.52 4.00 12.367 13.711 11.023 4.364 7.756
11.80 10.10 12.19 4.70 12.367 13.711 11.023 4.364 7.756
11.20 9.90 12.37 4.70 12.367 13.711 11.023 4.364 7.756
11.70 10.30 12.57 4.50 12.367 13.711 11.023 4.364 7.756
11.40 10.70 12.31 4.10 12.367 13.711 11.023 4.364 7.756
11.60 10.30 12.31 3.70 12.367 13.711 11.023 4.364 7.756
11.10 10.40 12.12 4.20 12.367 13.711 11.023 4.364 7.756
11.20 9.90 12.38 5.00 12.367 13.711 11.023 4.364 7.756
11.20 10.20 12.03 3.90 12.367 13.711 11.023 4.364 7.756
X 12.37
R 4.36
R 16.00
LCL
0.973 14.00
0.973 12.00
0.973
0.973 10.00
0.973
8.00
0.973
0.973 6.00
0.973
0.973 4.00
0.973 2.00
0.973
0.973 0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
0.973
0.973 X CL UCL LCL
0.973
0.973
0.973 100%
0.973
0.973 90%
0.973 80%
0.973
70%
0.973
0.973 60%
0.973
50%
0.973
40%

30%

20%

10%

0%
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

cl ucl lcl
The below data is taken from machine measuring the height in inches of a product before moving to the next process. 9 samples were
Create an Ṁe - R Chart
Analyse and interpret the data

Ṁe - R Chart
Subgroup Sample n
k X1 X2 X3 X4 X5 X6 X7 X8
1 16.65 15.95 18.60 17.15 18.45 16.65 16.35 14.55
2 16.03 15.80 18.75 16.53 18.30 16.40 16.68 14.68
3 15.90 15.45 18.85 16.40 17.95 16.55 16.70 14.50
4 16.25 15.65 18.79 16.75 18.15 16.65 16.35 14.30
5 16.35 15.75 18.75 16.85 18.25 16.59 16.95 14.65
6 16.15 15.85 18.75 16.65 18.35 16.55 16.75 14.25
7 16.03 15.45 18.95 16.53 17.95 16.55 16.85 14.45
8 16.15 15.85 19.15 16.65 18.35 16.75 16.69 14.65
9 16.35 15.75 19.05 16.85 18.25 16.95 16.95 14.45
10 16.35 15.95 18.75 16.85 18.45 16.85 16.55 14.55
11 15.95 15.05 19.05 16.45 17.55 16.55 16.75 14.70
12 16.15 15.91 19.25 16.65 18.41 16.85 16.25 14.30
13 16.25 16.05 19.05 16.75 18.55 17.05 16.55 14.25
14 16.25 16.15 18.95 16.75 18.65 16.85 16.75 14.75
15 16.59 15.85 18.70 17.09 18.35 16.75 17.00 14.35
16 16.25 16.15 19.15 16.75 18.65 16.50 16.45 14.85
17 16.25 15.95 18.45 16.75 18.45 16.95 17.25 14.45
18 15.95 15.05 19.05 16.45 17.55 16.25 16.95 14.35
19 16.65 15.85 18.85 17.15 18.35 16.85 16.35 14.15
20 16.65 15.95 19.05 17.15 18.45 16.65 16.85 14.55
21 15.95 15.15 19.05 16.45 17.65 16.85 16.55 14.95
22 16.00 15.75 18.15 16.50 18.25 16.85 16.75 14.55
23 16.25 15.05 18.85 16.75 17.55 15.95 16.25 14.65
24 16.35 16.15 19.15 16.85 18.65 16.65 16.35 14.15
25 15.95 15.85 16.15 16.45 18.35 16.95 16.35 14.45
e next process. 9 samples were taken every week

Me R
ME R
X9 Center Line UCL LCL Center Line UCL LCL
16.68 16.65 4.05 16.60 18.07 15.13 4.36 7.93 0.80
16.60 16.53 4.07 16.60 18.07 15.13 4.36 7.93 0.80
16.50 16.50 4.35 16.60 18.07 15.13 4.36 7.93 0.80
16.50 16.50 4.49 16.60 18.07 15.13 4.36 7.93 0.80
16.72 16.72 4.10 16.60 18.07 15.13 4.36 7.93 0.80
16.58 16.58 4.50 16.60 18.07 15.13 4.36 7.93 0.80
16.56 16.55 4.50 16.60 18.07 15.13 4.36 7.93 0.80
16.71 16.69 4.50 16.60 18.07 15.13 4.36 7.93 0.80
16.75 16.85 4.60 16.60 18.07 15.13 4.36 7.93 0.80
16.69 16.69 4.20 16.60 18.07 15.13 4.36 7.93 0.80
16.50 16.50 4.35 16.60 18.07 15.13 4.36 7.93 0.80
16.58 16.58 4.95 16.60 18.07 15.13 4.36 7.93 0.80
16.68 16.68 4.80 16.60 18.07 15.13 4.36 7.93 0.80
16.81 16.75 4.20 16.60 18.07 15.13 4.36 7.93 0.80
16.75 16.75 4.35 16.60 18.07 15.13 4.36 7.93 0.80
16.76 16.50 4.30 16.60 18.07 15.13 4.36 7.93 0.80
16.77 16.77 4.00 16.60 18.07 15.13 4.36 7.93 0.80
16.44 16.44 4.70 16.60 18.07 15.13 4.36 7.93 0.80
16.62 16.65 4.70 16.60 18.07 15.13 4.36 7.93 0.80
16.82 16.82 4.50 16.60 18.07 15.13 4.36 7.93 0.80
16.56 16.55 4.10 16.60 18.07 15.13 4.36 7.93 0.80
16.56 16.56 3.70 16.60 18.07 15.13 4.36 7.93 0.80
16.37 16.25 4.20 16.60 18.07 15.13 4.36 7.93 0.80
16.63 16.63 5.00 16.60 18.07 15.13 4.36 7.93 0.80
16.28 16.28 3.90 16.60 18.07 15.13 4.36 7.93 0.80
Me 16.60
R 4.36
18.50
18.00
17.50
17.00
16.50
16.00
15.50
15.00
14.50
14.00
13.50
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CL UCL LCL X

18.50
18.00
17.50
17.00
16.50
16.00
15.50
15.00
14.50
14.00
13.50
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CL UCL LCL
The below data is taken from an operator measuring the thiskness in millimeter of a product before moving to the next process. 17 sam
Create an Ẋ - S Chart
Analyse and interpret the data

Ẋ - S Chart
Subgroup Sample n
k X1 X2 X3 X4 X5 X6 X7 X8
1 16.25 15.55 18.20 16.75 18.05 16.25 15.95 16.55
2 15.63 15.40 18.35 16.13 17.90 16.00 16.28 16.68
3 15.50 15.05 18.45 16.00 17.55 16.15 16.30 16.50
4 15.85 15.25 18.39 16.35 17.75 16.25 15.95 16.30
5 15.95 15.35 18.35 16.45 17.85 16.19 16.55 16.65
6 15.75 15.45 18.35 16.25 17.95 16.15 16.35 16.25
7 15.63 15.05 18.55 16.13 17.55 16.15 16.45 16.45
8 15.75 15.45 18.75 16.25 17.95 16.35 16.29 16.65
9 15.95 15.35 18.65 16.45 17.85 16.55 16.55 16.45
10 15.95 15.55 18.35 16.45 18.05 16.45 16.15 16.55
11 15.55 14.65 18.65 16.05 17.15 16.15 16.35 16.70
12 15.75 15.51 18.85 16.25 18.01 16.45 15.85 16.30
13 15.85 15.65 18.65 16.35 18.15 16.65 16.15 16.25
14 15.85 15.75 18.55 16.35 18.25 16.45 16.35 16.75
15 16.19 15.45 18.30 16.69 17.95 16.35 16.60 16.35
16 15.85 15.75 18.75 16.35 18.25 16.10 16.05 16.85
17 15.85 15.55 18.05 16.35 18.05 16.55 16.85 16.45
18 15.55 14.65 18.65 16.05 17.15 15.85 16.55 16.35
19 16.25 15.45 18.45 16.75 17.95 16.45 15.95 16.15
20 16.25 15.55 18.65 16.75 18.05 16.25 16.45 16.55
21 15.55 14.75 18.65 16.05 17.25 16.45 16.15 16.95
22 15.60 15.35 17.75 16.10 17.85 16.45 16.35 16.55
23 15.85 14.65 18.45 16.35 17.15 15.55 15.85 16.65
24 15.95 15.75 18.75 16.45 18.25 16.25 15.95 16.15
25 15.55 15.45 15.75 16.05 17.95 16.55 15.95 16.45
ving to the next process. 17 samples were taken every hour

Sample n

X9 X10 X11 X12 X13 X14 X15 X16 X17
15.05 14.15 16.28 19.60 18.90 21.55 20.10 21.40 19.60 17.66
15.38 14.28 16.20 18.98 18.75 21.70 19.48 21.25 19.35 17.51
15.40 14.10 16.10 18.85 18.40 21.80 19.35 20.90 19.50 17.41
15.05 13.90 16.10 19.20 18.60 21.74 19.70 21.10 19.60 17.48
15.65 14.25 16.32 19.30 18.70 21.70 19.80 21.20 19.54 17.64
15.45 13.85 16.18 19.10 18.80 21.70 19.60 21.30 19.50 17.53
15.55 14.05 16.16 18.98 18.40 21.90 19.48 20.90 19.50 17.46
15.39 14.25 16.31 19.10 18.80 22.10 19.60 21.30 19.70 17.65
15.65 14.05 16.35 19.30 18.70 22.00 19.80 21.20 19.90 17.69
15.25 14.15 16.29 19.30 18.90 21.70 19.80 21.40 19.80 17.65
15.45 14.30 16.10 18.90 18.00 22.00 19.40 20.50 19.50 17.38
14.95 13.90 16.18 19.10 18.86 22.20 19.60 21.36 19.80 17.58
15.25 13.85 16.28 19.20 19.00 22.00 19.70 21.50 20.00 17.68
15.45 14.35 16.41 19.20 19.10 21.90 19.70 21.60 19.80 17.75
15.70 13.95 16.35 19.54 18.80 21.65 20.04 21.30 19.70 17.70
15.15 14.45 16.36 19.20 19.10 22.10 19.70 21.60 19.45 17.71
15.95 14.05 16.37 19.20 18.90 21.40 19.70 21.40 19.90 17.68
15.65 13.95 16.04 18.90 18.00 22.00 19.40 20.50 19.20 17.32
15.05 13.75 16.22 19.60 18.80 21.80 20.10 21.30 19.80 17.64
15.55 14.15 16.42 19.60 18.90 22.00 20.10 21.40 19.60 17.78
15.25 14.55 16.16 18.90 18.10 22.00 19.40 20.60 19.80 17.44
15.45 14.15 16.16 18.95 18.70 21.10 19.45 21.20 19.80 17.47
14.95 14.25 15.97 19.20 18.00 21.80 19.70 20.50 18.90 17.28
15.05 13.75 16.23 19.30 19.10 22.10 19.80 21.60 19.60 17.65
15.05 14.05 15.88 18.90 18.80 19.10 19.40 21.30 19.90 17.18
X 17.56
S
Stdev
Ẋ S 25.00
Center Line UCL LCL Center Line UCL LCL
2.22 17.556 19.185 15.928 2.203 3.380 1.027
2.16 17.556 19.185 15.928 2.203 3.380 1.027 20.00
2.17 17.556 19.185 15.928 2.203 3.380 1.027
2.24 17.556 19.185 15.928 2.203 3.380 1.027
17.556 19.185 15.928 2.203 3.380 1.027 15.00
2.13
2.21 17.556 19.185 15.928 2.203 3.380 1.027
2.18 17.556 19.185 15.928 2.203 3.380 1.027
10.00
2.23 17.556 19.185 15.928 2.203 3.380 1.027
2.21 17.556 19.185 15.928 2.203 3.380 1.027
2.21 17.556 19.185 15.928 2.203 3.380 1.027 5.00
2.16 17.556 19.185 15.928 2.203 3.380 1.027
2.35 17.556 19.185 15.928 2.203 3.380 1.027
2.31 17.556 19.185 15.928 2.203 3.380 1.027 0.00
17.556 19.185 15.928 2.203 3.380 1.027 1 2 3 4
2.20
2.18 17.556 19.185 15.928 2.203 3.380 1.027
2.25 17.556 19.185 15.928 2.203 3.380 1.027
2.12 17.556 19.185 15.928 2.203 3.380 1.027
2.18 17.556 19.185 15.928 2.203 3.380 1.027 25.000
2.31 17.556 19.185 15.928 2.203 3.380 1.027
2.22 17.556 19.185 15.928 2.203 3.380 1.027
2.16 17.556 19.185 15.928 2.203 3.380 1.027 20.000
2.09 17.556 19.185 15.928 2.203 3.380 1.027
2.19 17.556 19.185 15.928 2.203 3.380 1.027
15.000
2.36 17.556 19.185 15.928 2.203 3.380 1.027
2.04 17.556 19.185 15.928 2.203 3.380 1.027
10.000
2.20

5.000

0.000
1 2 3 4
25.00

20.00

15.00

10.00
a

5.00

0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

X CL UCL LCL

25.000

20.000

15.000

10.000

5.000

0.000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CL UCL LCL
The below data is taken from a quality inspection area where multiple defect item exist. The defect were collected for 25 week period
Create an NP Chart
Analyse and interpret the data

Defectives

Wrong
Wrong Loose
Week Discoloration Stain Fabric Unbalanced Needle Mark
Stitches Stitches
Colour
1 5 5 7 8 7 4 5
2 5 5 7 8 7 4 7
3 3 5 5 8 7 2 7
4 5 4 7 7 6 4 7
5 2 3 4 6 5 2 6
6 3 3 5 6 5 2 6
7 4 5 6 8 7 3 8
8 3 5 5 8 7 2 7
9 2 3 4 6 5 1 6
10 6 5 8 8 7 5 5
11 4 4 6 7 6 3 6
12 6 6 8 9 8 5 7
13 7 4 9 7 6 6 10
14 11 11 13 14 13 10 4
15 11 6 13 9 8 10 8
16 7 4 9 7 6 6 6
17 5 2 7 5 4 4 9
18 3 3 5 6 5 2 5
19 4 4 6 7 6 3 7
20 4 5 6 8 7 3 6
21 4 4 6 7 6 3 8
22 6 4 8 7 6 5 6
23 4 6 6 9 8 3 6
24 3 2 5 5 4 2 6
25 3 3 5 6 5 2 8
TOTAL 120 111 170 186 161 96 166
were collected for 25 week period.

Wrong Wrong Sample


Holes Cut in fabric Defectives Center Line UCL LCL
Webbing string colour Size N

2 6 7 3 1000 59 63.2000 86.2836 40.1164


4 6 9 5 1000 67 63.2000 86.2836 40.1164
4 4 9 5 1000 59 63.2000 86.2836 40.1164
4 6 9 5 1000 64 63.2000 86.2836 40.1164
3 4 8 4 1000 47 63.2000 86.2836 40.1164
3 4 8 4 1000 49 63.2000 86.2836 40.1164
5 5 10 6 1000 67 63.2000 86.2836 40.1164
4 4 9 5 1000 59 63.2000 86.2836 40.1164
3 3 8 4 1000 45 63.2000 86.2836 40.1164
2 7 7 3 1000 63 63.2000 86.2836 40.1164
3 5 8 4 1000 56 63.2000 86.2836 40.1164
4 7 9 5 1000 74 63.2000 86.2836 40.1164
7 8 12 8 1000 84 63.2000 86.2836 40.1164
2 12 6 2 1000 98 63.2000 86.2836 40.1164
5 12 10 6 1000 98 63.2000 86.2836 40.1164
3 8 8 4 1000 68 63.2000 86.2836 40.1164
6 6 11 7 1000 66 63.2000 86.2836 40.1164
2 4 7 3 1000 45 63.2000 86.2836 40.1164
4 5 9 5 1000 60 63.2000 86.2836 40.1164
3 5 8 4 1000 59 63.2000 86.2836 40.1164
5 5 10 6 1000 64 63.2000 86.2836 40.1164
3 7 8 4 1000 64 63.2000 86.2836 40.1164
3 5 8 4 1000 62 63.2000 86.2836 40.1164
3 4 8 4 1000 46 63.2000 86.2836 40.1164
5 4 10 6 1000 57 63.2000 86.2836 40.1164
92 146 216 116 25000 1580 1580.0000 2157.0896 1002.9104
Ṗ 0.0632
120

100

80

60

40

20

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

D CL UCL LCL
The below data is taken from a quality inspection area where multiple defect item exist. The defect were collected for 25 week period.
Create a P Chart
Analyse and interpret the data

Defectives
Wrong Wrong
Wrong Unbalance Needle Loose Wrong Cut in
Week Discoloration Stain Fabric string Holes
Stitches d Mark Stitches Webbing fabric
Colour colour
1 4 8 9 10 7 9 6 5 7 7 9
2 6 8 11 10 9 9 6 7 7 7 9
3 6 6 11 10 9 9 4 7 5 7 7
4 6 8 11 9 9 8 6 7 7 6 9
5 5 6 10 8 8 7 4 6 4 5 6
6 5 6 10 8 8 7 4 6 5 5 7
7 7 7 12 10 10 9 5 8 6 7 8
8 6 6 11 10 9 9 4 7 5 7 7
9 5 5 10 8 8 7 3 6 4 5 6
10 4 9 9 10 7 9 7 5 8 7 10
11 5 7 10 9 8 8 5 6 6 6 8
12 6 9 11 11 9 10 7 7 8 8 10
13 9 10 14 9 12 8 8 10 9 6 11
14 4 14 8 16 6 15 12 4 13 13 15
15 7 14 12 11 10 10 12 8 13 8 15
16 5 10 10 9 8 8 8 6 9 6 11
17 8 8 13 7 11 6 6 9 7 4 9
18 4 6 9 8 7 7 4 5 5 5 7
19 6 7 11 9 9 8 5 7 6 6 8
20 5 7 10 10 8 9 5 6 6 7 8
21 7 7 12 9 10 8 5 8 6 6 8
22 5 9 10 9 8 8 7 6 8 6 10
23 5 7 10 11 8 10 5 6 6 8 8
24 5 6 10 7 8 6 4 6 5 4 7
25 7 6 12 8 10 7 4 8 5 5 7
TOTAL 142 196 266 236 216 211 146 166 170 161 220
Number of Number of Percent Center
UCL LCL
Observations defectives Defect (P) Line
0.3500
500 81 0.1620 0.1705 0.2210 0.1200
0.3000
520 89 0.1712 0.1705 0.2200 0.1210
550 81 0.1473 0.1705 0.2186 0.1224
0.2500
510 86 0.1686 0.1705 0.2205 0.1205
500 69 0.1380 0.1705 0.2210 0.1200
0.2000
515 71 0.1379 0.1705 0.2202 0.1208
516 89 0.1725 0.1705 0.2202 0.1208 0.1500
517 81 0.1567 0.1705 0.2201 0.1209
528 67 0.1269 0.1705 0.2196 0.1214 0.1000
539 85 0.1577 0.1705 0.2191 0.1219
527 78 0.1480 0.1705 0.2196 0.1214 0.0500
512 96 0.1875 0.1705 0.2204 0.1206
524 106 0.2023 0.1705 0.2198 0.1212 0.0000
536 120 0.2239 0.1705 0.2192 0.1218 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
586 120 0.2048 0.1705 0.2171 0.1239
PD CL UCL LCL
521 90 0.1727 0.1705 0.2199 0.1211
535 88 0.1645 0.1705 0.2193 0.1217
524 67 0.1279 0.1705 0.2198 0.1212
289 82 0.2837 0.1705 0.2369 0.1041
278 81 0.2914 0.1705 0.2382 0.1028
298 86 0.2886 0.1705 0.2359 0.1051
543 86 0.1584 0.1705 0.2189 0.1221
563 84 0.1492 0.1705 0.2180 0.1229
534 68 0.1273 0.1705 0.2193 0.1217
528 79 0.1496 0.1705 0.2196 0.1214
12493 2130
Ṗ 0.1704955
17 18 19 20 21 22 23 24 25

LCL
The below data is taken from a quality inspection area where multiple defect item exist. The defect were collected for 20 week p
Create a C Chart
Analyse and interpret the data
Complaints
Wrong Fabric Wrong Unbalanc Needle Loose Wrong Wrong string
Week Stain
Colour Stitches ed Mark Stitches Webbing colour
1 1 5 6 7 4 6 3 2
2 3 5 8 7 6 6 3 4
3 3 3 8 7 6 6 1 4
4 3 5 8 6 6 5 3 4
5 2 3 7 5 5 4 1 3
6 2 3 7 5 5 4 1 3
7 4 4 9 7 7 6 2 5
8 3 3 8 7 6 6 1 4
9 2 2 7 5 5 4 0 3
10 1 6 6 7 4 6 4 2
11 2 4 7 6 5 5 2 3
12 3 6 8 8 6 7 4 4
13 6 7 11 6 9 5 5 7
14 1 11 5 13 3 12 9 1
15 4 11 9 8 7 7 9 5
16 2 7 7 6 5 5 5 3
17 5 5 10 4 8 3 3 6
18 1 3 6 5 4 4 1 2
19 3 4 8 6 6 5 2 4
20 2 4 7 7 5 6 2 3
TOTAL
ct were collected for 20 week period.

Number
Center
of UCL LCL
Line
complaits
34 39.75 58.664 20.836 70
42 39.75 58.664 20.836
38 39.75 58.664 20.836 60
40 39.75 58.664 20.836
30 39.75 58.664 20.836 50
30 39.75 58.664 20.836
44 39.75 58.664 20.836 40
38 39.75 58.664 20.836
28 39.75 58.664 20.836 30
36 39.75 58.664 20.836
20
34 39.75 58.664 20.836
46 39.75 58.664 20.836
10
56 39.75 58.664 20.836
55 39.75 58.664 20.836
0
60 39.75 58.664 20.836 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
40 39.75 58.664 20.836
44 39.75 58.664 20.836 NOC CL UCL LCL
26 39.75 58.664 20.836
38 39.75 58.664 20.836
36 39.75 58.664 20.836
795
1 12 13 14 15 16 17 18 19 20

UCL LCL
The below data is taken from a quality inspection area where multiple defect item exist. The defect were collected fo
Create a U Chart
Analyse and interpret the data

Defectives
Wrong
Wrong Needle Loose
Week Discoloration Stain Fabric Unbalanced
Stitches Mark Stitches
Colour
1 3 7 8 9 6 8 5
2 5 7 10 9 8 8 5
3 5 5 10 9 8 8 3
4 5 7 10 8 8 7 5
5 4 5 9 7 7 6 3
6 4 5 9 7 7 6 3
7 6 6 11 9 9 8 4
8 5 5 10 9 8 8 3
9 4 4 9 7 7 6 2
10 3 8 8 9 6 8 6
11 4 6 9 8 7 7 4
12 5 8 10 10 8 9 6
13 8 9 13 8 11 7 7
14 3 13 7 15 5 14 11
15 6 13 11 10 9 9 11
16 4 9 9 8 7 7 7
17 7 7 12 6 10 5 5
18 3 5 8 7 6 6 3
19 5 6 10 8 8 7 4
20 4 6 9 9 7 8 4
TOTAL
m exist. The defect were collected for 20 week period.

Wrong Number of non


Wrong Number of
string Holes Observation conformities Center Line UCL
Webbing complaits
colour s per unit
4 7 5 59 150 0.393 0.4364 0.6944
6 9 7 69 152 0.454 0.4364 0.6749
6 9 7 65 144 0.451 0.4364 0.6822
6 9 7 67 145 0.462 0.4364 0.6785
5 8 6 56 149 0.376 0.4364 0.7012
5 8 6 56 155 0.361 0.4364 0.7012
7 10 8 72 155 0.465 0.4364 0.6699
6 9 7 65 154 0.422 0.4364 0.6822
5 8 6 54 153 0.353 0.4364 0.7061
4 7 5 61 152 0.401 0.4364 0.6901
5 8 6 60 151 0.397 0.4364 0.6922
6 9 7 73 156 0.468 0.4364 0.6683
9 12 10 86 156 0.551 0.4364 0.6501
3 6 5 79 149 0.530 0.4364 0.6593
7 10 8 88 151 0.583 0.4364 0.6476
5 8 6 66 152 0.434 0.4364 0.6803
8 11 9 73 153 0.477 0.4364 0.6683
4 7 5 51 152 0.336 0.4364 0.7139
6 9 7 65 154 0.422 0.4364 0.6822
5 8 6 62 158 0.392 0.4364 0.6881
1327 3041
LCL

0.1784
0.1978 0.800
0.1906
0.700
0.1943
0.1715 0.600
0.1715
0.2028 0.500
0.1906
0.1667 0.400
0.1826
0.300
0.1805
0.2044 0.200
0.2227
0.2134 0.100
0.2251
0.1924 0.000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
0.2044
0.1589 NCPU CL UCL LCL
0.1906
0.1847
17 18 19 20

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