P 0243 GB User Manual Fixturlaser NXA 8th Ed
P 0243 GB User Manual Fixturlaser NXA 8th Ed
P 0243 GB User Manual Fixturlaser NXA 8th Ed
1.1
world by making it a little bit straighter, we worldwide that may be even slightly out of
couldn't be happier. line.
One reason for our success is our solid Our design and user-friendliness are
commitment. We have ensured that we carefully interwoven. As we develop new
remain attentive to constantly pick up on products, they also become cleaner,
the needs of the market. Our expert smarter, more functional and more robust.
employees and dedicated dealers in over 70 An industrial environment is demanding,
countries are undoubtedly our most infinitely more difficult to work in and
important asset. Satisfaction and team spirit inevitably subject to time pressure. There is
are of particular importance to us and are no place for equipment with unnecessary
consistently at the top of our priority list. functions, complicated interfaces and that is
With experience from a wide range of difficult to assemble.
industries and manufacturing processes, we
Usability and user friendliness mean
are fully aware of the problems and needs of
everything, not only to us but also to our
our end-customers. We are passionate
customers. We have designed products that
about what we do and we are driven by the
are easy to learn and can be incorporated
desire to eliminate anything in the industry
quickly. By removing non-essential functions,
1.2
we make life less difficult for our users – and
probably a little more difficult for our
competitors.
1.3
END USER LICENSE AGREEMENT The software contained in the system is the
property of ACOEM AB, any copying or
The rights to use the software in this
redistribution is strictly prohibited.
product are offered only on the conditions
that you agree to all the terms stated below, Modifying, disassembling, reverse
i.e. the end user agreement. By using this engineering or decompiling the system or
product you agree to be bound by this any part thereof is strictly prohibited.
agreement. If you do not accept this
Disclaimer of warranties: To the maximum
agreement your sole remedy is to return
extent permitted by applicable law, ACOEM
the entire unused product, hardware and
AB and its suppliers provide the software
software, promptly to your place of
contained in this product ‘as is’ and with all
purchase for a refund.
faults, and hereby disclaim all other
The user is granted a single license to use warranties either expressed, implied or
the software contained in this product. Use statutory.
is only permitted on the hardware it has
Limited liability: No liability shall exceed the
been installed on at the time of purchase.
price of the product, and the sole remedy, if
The software may not be removed from the
any, to any claim shall be a right of return
hardware.
and refund.
1.4
ACOEM AB or its suppliers shall, to the
maximum extent permitted by applicable
law, not be liable to any indirect, special,
incidental, punitive, and consequential
damages arising from the use of the system
or any part thereof, authorized or
unauthorized.
1.5
1.6
DECLARATION OF Manufacturer’s name, address,
CONFORMITY telephone & fax no
ACOEM AB
In accordance with the EMC Directive Box 7
2004/108/EC, the Low Voltage Directive SE-431 21 Mölndal
2006/95/EC, including amendments by the Sweden
CE-marking Directive 93/68/EEC & EC
directives RoHS 2011/65/EU. Tel: +46 31 7062800
Fax: +46 31 7062850
Type of equipment
The following standards and/or technical
Alignment System
specifications, which comply with good
Brand name or trade mark engineering practice in safety matters in
FIXTURLASER NXA force within the EEA, have been applied:
2.1
EN 61010-1:2010 Additional information
ISO9001:2008 Ref. No/ Issued by: DNV The product was CE-marked in 2013.
Certification AB Certification No. 2009- As manufacturer, we declare under our sole
SKM-AQ-2704/2009-SKM-AE-1419. responsibility that the equipment follows the
The laser is classified in accordance with the provisions of the Directives stated above.
International Standard IEC-60825-1:2014, Date and place of issue
USA FDA Standard 21 CFR, Ch 1, Part
Mölndal 2013-03-25
1040.10 and 1040.11 except for deviations
pursuant to laser notice No. 50, dated June Signature of authorized person
24, 2007.
2.2
SAFETY WARNING!
Retain and follow all product safety and Do not mount equipment on
running machines and take all
operating instructions. Observe all warnings appropriate measures to
on the product and in the operating prevent unintentional start-up
instructions. of machines. Make sure to fully
comply with all appropriate
Failure to observe the safety pre-cautions shut down procedures, safety
and operating instructions can cause bodily measures and regulations at
injury, fire, and damage to the equipment. worksite and local regulations
regarding safety in a machine
Do not disassemble, modify or use the environment.
equipment in other ways than explained in
the operating instructions. ACOEM AB will
not accept any liability for such use.
3.1
LASER PRECAUTIONS
3.2
Your system complies with the
requirements in:
• IEC-60825-1:2007
3.3
POWER SUPPLY Do not expose the power adapter to rain
or wet conditions.
FIXTURLASER NXA is powered by a high-
capacity rechargeable Li-Ion pack mounted Always unplug the charger from the
in the display unit or by the external power electrical outlet after charging.
unit.
Leaving a display unit or a measurement unit
with an empty battery for a prolonged time
can reduce the capacity of the battery or
even damage the battery.
3.4
When used in typical conditions the battery WARNING!
will sustain good capacity for approximately BATTERY REPLACEMENT
2-3 years before needing replacement. SHALL ONLY BE
Contact your sales representative for PERFORMED BY
battery replacement. AUTHORIZED FIXTURLASER
REPRESENTATIVES.
The batteries contain safety circuitry to
operate safely with the display unit. The unit USE OF ANY OTHER
BATTERIES THAN THOSE
can therefore only be used with the Li-Ion
SUPPLIED BY FIXTURLASER
batteries supplied by FIXTURLASER. WILL CAUSE SEVERE
Improper replacement of batteries can DAMAGE TO THE DISPLAY
UNIT AND CAN CAUSE
cause damage and risk for personal injury.
RISK FOR PERSONAL
INJURY!
3.5
Handle any batteries with care. Batteries
pose a burn hazard if handled improperly.
Do not disassemble and keep away from
heat sources. Handle damaged or leaking
batteries with extreme care. Please keep in
mind that batteries can harm the
environment. Dispose of batteries in
accordance with local regulatory guidelines,
if in doubt contact your local sales
representative.
3.6
WIRELESS TRANSCEIVER WARNING!
3.7
3.8
CARE PACKING POWER SUPPLY
4.1
CLEANING For the best possible function, the laser
diode apertures, detector surfaces and
The system should be cleaned with a cotton
connector terminals should be kept free
cloth or a cotton bud moistened with a mild
from grease or dirt. The display unit should
soap solution, with the exception of the
be kept clean and the screen surface
detector and laser window surfaces, which
protected from scratches.
should be cleaned with alcohol.
4.2
Do not use paper tissue, which can scratch DATE OF CALIBRATION
the detector surface. DISCREPANCY
4.3
4.4
MAIN MENU
The FIXTURLASER NXA is available with
different programs for specific purposes.
The programs included depend upon which
application packages and accessories you
have selected.
5.1
APPLICATION PROGRAMS OL2R
Softcheck
Max Min ROP
Target Values
Text Editor
5.2
Machine Defined Data Battery Status
Off
MEMORY MANAGER
Memory Manager
SYSTEM FUNCTIONS
Global Settings
Bluetooth Indicator
Backlight
5.3
5.4
SHAFT ALIGNMENT
HORIZONTAL MACHINES
INTRODUCTION
6.1
Adjustment of the machine can be made
directly, according to the displayed values.
6.2
PRE-ALIGNMENT FUNCTIONS Before setting up the alignment system on
the machine, check the machine foundation,
In an effort to obtain the best possible
bolt and shim condition. Also check if there
conditions for shaft alignment, it is necessary
are any restrictions in adjusting the machine
to perform some pre-alignment checks. In
(if e.g. there is enough space to move the
many cases it is necessary to make these
machine).
checks in order to obtain precise alignment.
It is often impossible to reach the desired After the visual checks have been
alignment results if you do not make any performed, there are some conditions that
pre-alignment checks. have to be considered:
Before going on site, check the following: • Check that the machine has the right
temperature for alignment.
• What are the required tolerances?
• Take away old rusty shims (check that
• Any offsets for dynamic movements?
you can remove shims).
• Are there any restrictions for mounting
• Check coupling assembly and loosen
the measuring system?
the coupling bolts.
• Is it possible to rotate the shafts?
• Check soft foot conditions.
• What shim size is needed?
6.3
• Mechanical looseness.
• Coarse alignment.
6.4
MOUNTING
The sensor marked “M” should be mounted Lift the open end of the chain, tension it so
on the movable machine and the sensor that the slack is removed and attach it to
marked “S” on the stationary machine. The the hook.
sensors shall be assembled on their V-block
fixture, and placed on each side of the
coupling.
6.5
Firmly tighten the chain with the tensioning Adjust the height of the sensor by sliding it
screw. If necessary, use the supplied on the posts until a line of sight is obtained
tensioning tool. Do not over-tighten. If the for both lasers. Secure its position by
shaft diameter is too large the chains can be locking both clamping devices on the back of
extended with extension chains. both units
6.6
The laser of the M-sensor can be adjusted
with the adjustment screw on the top of the
unit. There is normally no need to adjust the
laser, but this might be necessary when
measuring at long distances.
6.7
MEASUREMENT METHODS
Tripoint™ method
In the Horizontal Shaft Alignment program,
there are three different measurement In the Tripoint method, the alignment
methods, the Express Mode method, the condition can be calculated by taking three
Tripoint method and the Clock method. points while rotating the shaft at least 60°.
Select the measurement method in Settings. In this method all points are taken manually.
In the Express Mode method, the alignment In the Clock method, machinery positions
condition can be calculated by recording are calculated by taking three points with
three points while rotating the shafts at least 180° of rotation. The Clock method is
60°. After recording the 1st point, the other useful when comparing the measurement
points are taken automatically when the results with traditional alignment methods
shafts are rotated to a new position and are using dial gauges and reversed rim method.
kept in position for more than 2 seconds. The method can also be used when the
machines are standing on non-horizontal
foundations or when the shafts are not
coupled.
6.8
STARTING THE PROGRAM
Start the program by
touching the Horizontal Shaft
Alignment icon in the Main
Menu.
Go to Settings for selecting
measurement method and
other settings.
Go to Configuration to
configure the measurement.
6.9
SETTINGS Measurement method
Opens window for selection
of measurement method.
Express Mode, Tripoint or the
Clock method.
Resolution shown
Opens window for selection
of resolution shown.
Resolution shown depends
also on connected receiver.
These settings are unique for this Sampling time
application. Opens window for selection
of sampling time.
For most of the settings, the current
selection is shown in the icon. A repeatability test can also be
made here. See chapter
The functions that are available depend “Repeatability test”.
upon which application packages and
accessories you have selected.
6.10
Adjustable screen filter Sensor Display
Opens window for activating Starts Sensor Display. See
or deactivating the adjustable chapter ”Sensor Display”.
screen filter.
Note: The adjustable screen Global settings
filter should be deactivated for Opens Global settings. See
normal operation, and only chapter “Global settings”.
activated in environments with
severe vibrations. Confirm
OmniView activation Exits the Settings and returns
Opens window for activating to the application.
or deactivating OmniView.
Extended Alignment
Opens window for activating
or deactivating extended
alignment.
6.11
CONFIGURATION Coupling type
Opens window for selection
of coupling type. Normal
coupling, coupling gap or
spacer shaft.
Notes
Opens Notes, where notes
can be entered.
Target values
Opens Target values. See
Dimensions chapter ”Target values”.
Softcheck™
Tolerance table
Starts Softcheck. See chapter
Opens the tolerance ”Softcheck”.
table. See chapter
”Tolerance table”.
6.12
Add new machine with defined data Settings
Opens window for adding a Goes to Settings.
new machine with defined
data to Machine Defined Data.
Entered data, such as Confirm
distances, Target Values and Exits the configuration and
tolerances, will be saved. returns to the application.
Feet Lock
Opens Feet Lock.
OmniView synchronization
Synchronizes OmniView.
Screen Flip
Screen Flip.
6.13
Enter dimensions
EXPRESS MODE™ METHOD
The screen displays the movable machine.
Select the Express Mode method in Settings. The traffic lights show green when the laser
hits the detector.
NOTE: The shafts should be coupled during
measurement in order to achieve as reliable
and accurate results as possible, when using
the Express Mode method.
6.14
entered now or later (these distances are
necessary to provide the feet values).
6.15
Measurement point registration The first position can be registered
Set the sensors so that they are at automatically, if the shafts first are rotated
approximately the same rotational angle. counterclockwise more than 3° between 6
o’clock and 12 o’clock and then clockwise
more than 3°.
6.16
Rotate the shafts to the next position. The Rotate the shafts to the third position.
shafts have to be rotated over a minimum of
30° (60° if the distance between the sensors
is less than 200 mm).
6.17
Measurement results Within tolerance (green).
6.18
Evaluating the result
The angle and offset values are used to
determine the alignment quality. These
values are compared with the alignment
tolerances to determine whether correction
is necessary. If suitable tolerances are
selected in the tolerance table, the symbols
described above indicate if the angle and
offset values are within tolerance or not.
6.19
Shimming When shimming is completed, continue to
alignment for adjustments in the horizontal
direction.
Go to alignment.
6.20
Alignment
If the machine has been adjusted vertically in
the shimming screen, go directly to
alignment in the horizontal direction.
6.21
Rotate the shafts back to the 12 or 6
o’clock position and check that the machine
is still within tolerance.
6.22
Enter dimensions
TRIPOINT™ METHOD
See the Express Mode method.
Select the Tripoint method in Settings.
6.23
Measurement point registration
6.24
Touch the register icon. Touch the register icon.
This registers the second This registers the third
reading. reading.
Rotate the shafts to the third position. TIP: When registering the third reading at
the 3 o’clock position, the sensors will
already be in the right position for
horizontal alignment.
6.25
Measurement results
See the Express Mode method.
Shimming
See the Express Mode method.
Alignment
See the Express Mode method.
6.26
CLOCK METHOD
Enter dimensions
See the Express Mode method.
6.27
Measurement point registration Rotate the shafts to the next position, 3
o’clock.
6.28
Rotate the shafts to the third position, 12 Measurement result
o’clock. See the Express Mode method.
Shimming
See the Express Mode method.
6.29
Alignment
If the machine has been adjusted vertically in
the shimming screen, go directly to
alignment in the horizontal direction.
6.30
Rotate the shafts back to the 12 o’clock
position and check that the machine is still
within tolerance.
6.31
FEET LOCK FUNCTION Enter dimensions. The required distances
are those between the first and second pairs
In some cases the machine that is displayed
of feet on the stationary machine and
as the movable machine is not movable, or
between the first pair of feet on the
maybe some of the feet are not adjustable.
stationary machine and the first pair of feet
In order to perform proper alignment in
on the movable machine.
these cases, the Feet Lock function can be
used. This function allows you to select
which feet are locked and which feet are
adjustable.
6.32
Feet Lock Shimming Feet Lock Alignment
Shim values are shown for the two pairs of Live values are shown for the two pairs of
feet that are not locked. feet that are not locked.
6.33
SPACER SHAFT types of misalignment, the membrane
couplings use two flexible elements with a
The spacer shaft function is used when the
spacer in between.
alignment is performed on machinery using a
membrane coupling. The membrane
coupling is a typical high performance
coupling, with no backlash, used for
maintenance free operation. It is also
suitable for high speeds or high temperature
applications.
6.35
Enter dimensions check shaft alignment, these are the only
Starts sequence for entering necessary distances).
dimensions and tolerance.
The distance between the M-sensor and the
first pair of feet and the distance between
Measure and enter dimensions and
the first and the second pairs of feet can be
tolerance.
entered now or later (these distances are
necessary to provide the feet values).
6.37
Evaluating the result Shimming
The angle values are used to determine the See the Express Mode method.
alignment quality. These values are
compared with the alignment tolerance to
determine whether correction is necessary.
If suitable tolerance is selected in the
tolerance table, the symbols described
above indicate if the angle values are within
tolerance or not.
6.38
Alignment
If the machine has been adjusted vertically in
the shimming screen, go directly to
alignment in the horizontal direction.
6.39
Rotate the shafts back to the 12 or 6
o’clock position and check that the machine
is still within tolerance.
6.40
OMNIVIEW
If necessary you can change the view in
the display unit until it matches the
machine set-up.
Activate OmniView
Activate OmniView in You will now be able to move around the
Settings. machine and have the view changed
automatically depending on the actual
Synchronize OmniView orientation of the display unit.
To use OmniView it has to be synchronized.
6.41
In measurement and live alignment screens
you can view the motor from either side
(i.e. motor on the right or motor on the
left) or from behind. In other screens (i.e.
configuration, results etc) you can view the
motor from either side, but not from
behind.
6.42
Calibrate OmniView SCREEN FLIP
Before the first use OmniView need to be Screen Flip enables the user to manually see
field calibrated. This procedure need to be the machine set-up from the actual view.
performed after storage, temperature
changes or extensive use. To use Screen Flip, OmniView has to be
deactivated. This is done in Settings.
1. Put the display unit down on a
completely stable surface. You will now be able to change the view
manually.
2. Press the ‘synchronization’ icon for 5
seconds.
6.43
EXTENDED ALIGNMENT Vertical values are shown at the 12/6
o’clock positions +/-45°. Horizontal values
Extended alignment makes it possible to
are shown at the 3/9 o’clock positions +/-
align even when it is not possible to rotate
45°. The values are more accurate within
the shafts to the 12/6 or 3/9 o’clock
+/-15° at the 12/6/3/9 o’clock positions.
positions.
6.44
2-AXIS ALIGNMENT • If any backlash occurs in the coupling
during correction.
The 2-axis alignment function allows the
user to perform adjustments of the movable
machine both in vertical and horizontal
direction without further rotations of the
shafts.
6.45
OTHER FEATURES This disables the
inclinometers.
Coupling gap
Target Value symbol
The result can be presented as a coupling
gap. When Target Values are used
in the measurement, this is
Activate coupling gap in Configuration. indicated with the Target
Value symbol in the
Enlarge values Measurement, Result and
On the alignment screen, the coupling Alignment screens.
values, feet values and sensor values can be Looseness indicator
enlarged by touching them.
The system has a function for detecting
Touch the enlarged values to return them to coupling backlash and looseness in order to
normal size. achieve optimum accuracy. The system will
display the looseness indicator if one of the
Manual change of view
following conditions is met:
Manual change between
horizontal and vertical view • The M and S units are more than 3°
in the Clock method. apart.
6.46
• The mutual angular position changes It is possible to override the indicator by
more than 0.7° from that when the first touching the ‘x’ in the upper right corner to
measurement point was taken. close the message. The looseness indicator
function will then be disabled for the rest of
the measurement session.
6.47
6.48
SHAFT ALIGNMENT
VERTICAL MACHINES
INTRODUCTION
7.1
made according to the values displayed. The
angular misalignment is corrected by placing
shims under the bolts and offset is
corrected by moving them laterally.
7.2
PRE-ALIGNMENT FUNCTIONS Before setting up the alignment system on
the machine, check the machine foundation,
In an effort to obtain the best possible
bolt and shim conditions. Also check if there
conditions for shaft alignment, it is necessary
are any restrictions in adjusting the machine
to perform some pre-alignment checks. In
(if e.g. there is enough space to move the
many cases it is necessary to make these
machine).
checks in order to obtain precise alignment.
It is often impossible to reach the desired After the visual checks have been
alignment results if you do not make any performed, there are some conditions that
pre-alignment checks. have to be considered:
Before going on site, check the following: • Check that the machine has the right
temperature for alignment?
What are the required tolerances?
• Take away old rusty shims (check that
Any offsets for dynamic movements?
you can remove shims).
Are there any restrictions for mounting the
measuring system? • Check coupling assembly and loosen
the coupling bolts.
Is it possible to rotate the shafts?
• Check soft foot conditions.
What shim size is needed?
7.3
• Mechanical looseness. MOUNTING
• Check coupling and shaft run-out. The sensors are mounted as described in
chapter “Shaft Alignment Horizontal
• Pipe work strain. Machines”.
• Coarse alignment.
7.4
MEASUREMENT METHODS
Tripoint™ method
In the Vertical Shaft Alignment program,
there are three different measurement In the Tripoint method, the alignment
methods, the Express Mode method, the condition can be calculated by taking three
Tripoint method and the Clock method. points while rotating the shaft at least 60°.
Select the measurement method in Settings. In this method all points are taken manually.
In the Express Mode method, the alignment In the Clock method, machinery positions
condition can be calculated by recording are calculated by taking three points with
three points while rotating the shafts at least 180° of rotation. The Clock method is
60°. After recording the 1st point, the other useful when comparing the measurement
points are taken automatically when the results with traditional alignment methods
shafts are rotated to a new position and are using dial gauges and reversed rim method.
kept in position for more than 2 seconds. The method can also be used when the
machines are standing on non-horizontal
foundations or when the shafts are not
coupled.
7.5
STARTING THE PROGRAM
Start the program by
touching the Vertical Shaft
Alignment icon in the Main
Menu.
Go to Settings for selecting
measurement method and
other settings.
Go to Configuration to
configure the measurement.
7.6
SETTINGS Measurement method
Opens window for selection
of measurement method.
Express Mode, Tripoint or the
Clock method.
Resolution shown
Opens window for selection
of resolution shown.
Resolution shown depends
also on connected receiver.
These settings are unique for this Sampling time
application. Opens window for selection
of sampling time.
For most of the settings, the current
selection is shown in the icon. A repeatability test can also be
made here. See chapter
The functions that are available depend “Repeatability test”.
upon which application packages and
accessories you have selected.
7.7
Adjustable screen filter Confirm
Opens window for activating Exits the Settings and returns
or deactivating the adjustable to the application.
screen filter.
Note: The adjustable screen
filter should be deactivated for
normal operation, and only
activated in environments with
severe vibrations.
Sensor Display
Starts Sensor Display. See
chapter ”Sensor Display”.
Global settings
Opens Global settings. See
chapter “Global settings”.
7.8
CONFIGURATION Notes
Opens Notes, where notes
can be entered.
Settings
Goes to Settings.
Confirm
Exits the configuration and
returns to the application.
Dimensions
Tolerance table
Opens the tolerance
table. See chapter
”Tolerance table”.
7.9
Enter dimensions
EXPRESS MODE™ METHOD
7.10
You must enter the distance between the
sensors, and the distance between the
centre of the coupling and the M-sensor. (If
you only wish to check if the shafts are
aligned, these are the only distances
necessary.)
7.11
Measurement point registration Touch the register icon.
Before starting the measurement you have This starts the measurement
to select a bolt to be bolt number 1. point registration and
registers the first reading.
The first measurement position has to be at
bolt number 1.
7.12
The reading is taken automatically when the The reading is taken automatically when the
sensors have been stationary for 2 seconds. sensors have been stationary for 2 seconds.
7.13
Measurement result Within tolerance (green).
7.14
Evaluating the result
The angle and offset values are used to
determine the alignment quality. These
values are compared with alignment
tolerances to determine if any correction is
necessary. If suitable tolerances are selected
in the tolerance table, the symbols described
above indicate if the angle and offset values
are within tolerance or not.
7.15
Shimming The check sign shows that shimming is not
needed.
7.16
Alignment second direction when they are placed in
position number 2.
7.17
Enter dimensions
TRIPOINT™ METHOD
See the Express Mode method.
Select the Tripoint method in Settings.
7.18
Measurement point registration Touch the register icon.
Before starting the measurement you have This registers the first reading.
to select a bolt to be bolt number 1.
7.19
Touch the register icon. Touch the register icon.
This registers the second This registers the third
reading. reading.
7.20
Measurement results
See the Express Mode method.
Shimming
See the Express Mode method.
Alignment
See the Express Mode method.
7.21
CLOCK METHOD
Enter dimensions
See the Express Mode method.
7.22
Measurement point registration
Place yourself at the position corresponding
to the second measurement position, where
it is easiest to turn the shafts through 180°.
NOTE: The rotational angle from the Set the sensors at approximately the same
sensors are not used in the Clock method in rotational angle at the first measurement
the Vertical Shaft Alignment program. position, with bolt number 1 to the right.
Touch the register icon.
This registers the first reading.
7.23
Rotate the shafts 90° to the second position Rotate the shafts 90° to the third position,
(where you are standing). to the left.
A green sector displays the position. A green sector displays the position.
7.24
Measurement result
See the Express Mode method.
Shimming
See the Express Mode method.
Alignment
See the Express Mode method.
7.25
7.26
SHAFT ALIGNMENT OFFSET
MACHINES
INTRODUCTION
8.1
• Precision alignment using the
FIXTURLASER NXA system.
• Pre-alignment.
8.2
PRE-ALIGNMENT • Dismount the covers and remove the
cardan shaft.
The machined parts of the Offset fixture
allow the dummy axis to be set parallel with • Remove all high spots, such as burs
a tolerance of better than 0.2 mm per from the bolt holes, and clean the
meter. However, if the flange face is flange faces.
deformed, not truly flat, or has a run-out,
the accuracy of the system can be • Check the run-out on the flange faces,
compromised. It is important that the flange using a dial indicator.
is clean and that all high spots are removed • Lock the shaft of the stationary
before mounting the fixtures on the flange. machine before mounting the fixture
It is also important to use the spacers and on the flange.
washers that are included in the fixture
system according to the instructions
mentioned in the mounting section of this
manual.
8.3
MOUNTING mounting the fixture on the stationary
machine.
Mounting (Stationary)
The Offset fixture comes with a number of Mounting the fixture with 2 arms is the
methods of attachment. The system is most flexible set-up, which also covers the
designed so that you can utilize the coupling entire range in terms of offset.
bolts themselves in most cases when
mounting the arm on the flange. Remember
to place the steel spacers between it and the
face before bolting up. This helps to
eliminate any problems with high spots on
the surface. The arm can be fixed at any
point across the face, but placing it at the
outer diameter, rather than across the
centre, secures the fixture arm over a
longer distance and increases the stability.
The offset and the space available determine
the set-up of the fixture arrangement. The
figures below show different ways of
8.4
1. Clean the flange and mount the inner position roughly in front of the movable
arm on the flange. Make sure to use the unit.
hardened washers as spacer between
3. Make sure to tighten the bolt that
the arm and flange. Try to have as
connects the two arms before the
much distance between the two bolts
fixture is left unsupported.
as possible. Use the bolts from the
cardan shaft (maximum M12 Allen
screw) together with the guide washers
to fix the arm on the flange. Make sure
that the arm has maximum contact
surface, equally distributed across the
width, with the hardened washers, and
that the arm is properly fastened on
the flange.
8.5
Mounting alternatives (Stationary)
In applications where the flange can be
rotated, where access is limited, or where
you cannot use the “2-arm set-up”, it is
possible to mount just one arm on the
flange.
8.6
For applications with a small offset, you
sometimes have to mount the turret close
to the centre and in between the fastening
bolts on one arm. In this case, it is necessary
to dismount the turret at the end and place
it in the centre thread on the arm.
8.7
Mounting (Movable)
To attach the turret on the movable
machine, the kit is provided with a selection
of threaded nuts which will fit common
coupling faces that have a threaded hole in
the shaft centre. These can be used to
secure the turret to the flange face. The
adaptors are only used to mount the turret
onto shafts that can be rotated. When
performing the measurement, it is important
to rotate the machine shaft and not the
turret itself.
8.8
Mounting alternatives (Movable) If the shaft cannot be rotated, an extra arm
If no thread is present in the shaft centre of can be mounted in front of the flange. The
the movable machine, the M-sensor can be threaded hole in the centre of the arm
mounted by using the chain fixture, should be positioned near the centre of the
extension bracket (optional) and the longer shaft. Try to have as much distance as
rods from the FIXTURLASER NXA system. possible between the fastening points.
The chain fixture is attached to the flange.
The extension bracket is mounted on the
chain fixture so that the rods are positioned
in front of the flange.
8.9
COARSE ALIGNMENT
1. Turn on the built-in laser in the turret 2. Rotate the turret on the stationary side
on the stationary side, by rotating the and make sure that the laser beam hits
laser unit clockwise until it bottoms. the same spot (within 2 mm). If not,
adjust the built-in laser according to
steps 5-12.
The lasers may cause interference with
each other so it is recommended that 3. Loosen fastening screw and adjust the
the laser pointers are turned on one at position of the arm until the laser beam
a time. hits the target centre on the movable
machine. Tighten and verify that the
8.10
laser beam is still hitting the centre of 7. Aim the laser onto a target (a piece of
the target. paper or cardboard). Make a mark
where the laser beam hits.
4. Turn off the laser in the turret on the
stationary side.
8.11
When using this procedure on the
10. Make a 3rd mark on the target at half
stationary side, only the turret shall be
the distance between the 1st and 2nd
rotated 180˚.
mark.
9. The laser spot should now have moved
on the surface, in a pattern of a half
circle.
8.12
13. Make a coarse adjustment of the
movable machine. Loosen the bolts and
adjust the movable machine until both
lasers are in the centre of each
opposing target.
8.13
STARTING THE PROGRAM
Start the program by
touching the Offset Shaft
Alignment icon in the Main
Menu.
Go to Settings for selecting
settings.
Go to Configuration to
configure the measurement.
8.14
SETTINGS Resolution shown
Opens window for selection
of resolution shown.
Resolution shown depends
also on connected receiver.
Sampling time
Opens window for selection
of sampling time.
A repeatability test can also be
made here. See chapter
These settings are unique for this “Repeatability test”.
application.
8.15
Adjustable screen filter Confirm
Opens window for activating Exits the Settings and returns
or deactivating the adjustable to the application.
screen filter.
Note: The adjustable screen
filter should be deactivated for
normal operation, and only
activated in environments with
severe vibrations.
Sensor Display
Starts Sensor Display. See
chapter ”Sensor Display”.
Global settings
Opens Global settings. See
chapter “Global settings”.
8.16
CONFIGURATION Result presentation
Opens window for selection
of distance to present the
angular misalignment at.
Softcheck™
Starts Softcheck. See chapter
”Softcheck”.
Notes
Opens Notes, where notes
can be entered.
Dimensions
Settings
Goes to Settings.
Tolerance table
Opens the tolerance
table. See chapter
”Tolerance table”.
8.17
Confirm
Exits the configuration and
returns to the application.
8.18
MEASUREMENT
Measurement method
The Clock method is used to provide the
result. In the Clock method, machinery
positions are calculated by taking three
points with 180° of rotation.
8.19
Enter dimensions
The screen displays the movable machine.
The traffic lights show green when the laser
hits the detector.
8.20
Measurement point registration Rotate the shafts to the next position, 3
o’clock.
8.21
Rotate the shafts to the third position, 12
o’clock.
8.22
Measurement results Within tolerance (green).
8.23
Evaluating the result
The angle value is used to determine the
alignment quality. This value is compared
with the alignment tolerances to determine
whether correction is necessary. If suitable
tolerances are selected in the tolerance
table, the symbols described above indicate
if the angle value is within tolerance or not.
8.24
Shimming When shimming is completed, continue to
alignment for adjustments in the horizontal
direction.
Go to alignment.
8.25
Alignment
If the machine has been adjusted vertically in
the shimming screen, go directly to
alignment in the horizontal direction.
8.26
Rotate the shafts back to the 12 or 6
o’clock position and check that the machine
is still within tolerance.
8.27
OTHER FEATURES
Enlarge values
On the alignment screen, the coupling
values, feet values and sensor values can be
enlarged by touching them.
8.28
LASER POINTERS
Individually adapted
The laser pointers are individually adapted
to their housings and should not be
switched with each other.
Changing batteries
When the laser spot slowly starts to fade
away, it is time to change the batteries. Use two SR44 batteries per device,
+ on the batteries must face the cap (LR44
Dismount the laser pointer from the turret can also be used, but they only have
and open the end cap of the laser device. approximately half the capacity of the SR44).
8.29
8.30
MACHINE TRAIN The amount of adjustment needed depends
ALIGNMENT on which machine in the machine train is
selected as the stationary machine. In many
INTRODUCTION cases there are also restrictions to the
amount of adjustment due to base or bolt
A machine train is a set-up of more than
bound conditions, which influence the
two rotating machines that are connected to
choice of the stationary machine.
each other. A typical machine train
application is a motor which drives
machinery with a gearbox in between.
9.2
MOUNTING Try to always be on the same side of the
machine train when mounting the sensors,
Mounting of the sensors is done as
to avoid making any mistakes.
described in chapter “Shaft Alignment
Horizontal Machines”.
9.3
PRE-ALIGNMENT FUNCTIONS & • Check if there is any bolt or base-
ACTIVITIES bound restrictions.
• Check if there are any restrictions to
To minimize the time for measurements on
moving the machine due to attached
site, it is recommended to pre-set the piping, electrical cables, hydraulics or
configuration of the machine (distances, similar equipment.
machine-ID and target values) and save the
configuration in the memory.
9.5
SETTINGS Resolution shown
Opens window for selection
of resolution shown.
Resolution shown depends
also on connected receiver.
Sampling time
Opens window for selection
of sampling time.
A repeatability test can also be
made here. See chapter
These settings are unique for this “Repeatability test”.
application.
9.6
Adjustable screen filter Confirm
Opens window for activating Exits the Settings and returns
or deactivating the adjustable to the application.
screen filter.
Note: The adjustable screen
filter should be deactivated for
normal operation, and only
activated in environments with
severe vibrations.
Sensor Display
Starts Sensor Display. See
chapter ”Sensor Display”.
Global settings
Opens Global settings. See
chapter “Global settings”.
9.7
Settings and functions in Shaft Measurement method
Alignment for Machine Train Opens window for selection
of measurement method.
Express Mode, Tripoint or the
Clock method.
Sensor Display
Starts Sensor Display. See
chapter ”Sensor Display”.
Confirm
Exits the Settings and returns
to the application.
The Machine Train program has a separate
settings menu for Shaft Alignment.
9.8
CONFIGURATION At each unit (except for the end units),
there are three distances to enter.
9.9
Machine ID always be presented as angle
and offset values.
Machine ID for the units is preset to 1, 2,
3… but you can change this to something Notes
else. Opens Notes, where notes
can be entered.
Touch the icon for changing
machine ID.
Settings
Target values Goes to Settings.
Opens Target values. See
chapter ”Target values”.
Touch the Target Value icon
at the coupling where the
target values are to be
entered.
The target values can be
entered as feet values or angle
and offset values, but the
result for machine train will
9.10
Confirm
Confirms the configuration
and continues to summary
screen.
Save configuration
The configuration of the machine (distances,
machine-ID and target values) can be saved
separately, to be opened up later. This is
done in the summary screen.
9.11
Configuration in Shaft Alignment for Softcheck™
Machine Train Starts Softcheck. See chapter
”Softcheck”.
9.12
MEASUREMENT In the Machine Train program, a shaft
alignment measurement is first performed at
Summary screen
each coupling. The results from all the
couplings are then summarized to a total
result for the train.
9.13
Shaft alignment for machine train
See also chapter “Shaft Alignment
Horizontal Machines”.
9.14
When a coupling is measured, the icon for
Shaft Alignment at that coupling is replaced
by a re-measuring icon in the summary
screen.
9.15
MEASUREMENT RESULTS The reference can be changed by touching
the lock icons.
9.16
Save the measurement result.
9.17
EVALUATING THE RESULT ALIGNMENT
The angle and offset values are used to Once you have decided which machine to
determine the alignment quality. These use as a reference, the Horizontal Shaft
values are compared with alignment Alignment program can be used to align the
tolerances to determine if any correction is machines.
necessary. If suitable tolerances are selected
See the chapter “Shaft Alignment Horizontal
in the tolerance table, the symbols described
Machines”.
above indicate if the angle and offset values
are within tolerance or not.
9.18
OTHER FEATURES Target Value symbol
9.19
9.20
SOFTCHECK™ STARTING THE PROGRAM
10.1
ENTER DIMENSIONS You must enter the distance between the
sensor units, the distance between the M-
unit and the first pair of feet, and the
distance between the first and the second
pairs of feet, before checking for soft foot.
10.2
MEASUREMENT VALUE 3. Register the measurement value.
REGISTRATION
10.3
MEASUREMENT RESULT AND
CORRECTIONS
10.4
DOCUMENT THE RESULT
Touch the save icon to save
the measurement result.
SHAFT ALIGNMENT
Go to shaft alignment by
touching this icon.
10.5
10.6
TARGET VALUES alignment work. Accepted values are feet
values and angle and offset values.
INTRODUCTION
The entered values are target values. Target
Most machines develop a certain amount of values mean that these are the values at
heat while running. In the best case both the which the machine should be positioned
driving and the driven machine are affected when not running (cold condition) in order
equally requiring no input of compensation to obtain correct alignment while the
values. But in some applications the driven machine is running (hot condition).
machine is either hotter, i.e. a pump for hot
liquid, or cooler than the driving machine.
11.1
STARTING THE PROGRAM FEET VALUES
Start the Target Values
program by touching the icon
in the Main Menu or
Configuration.
11.2
In the example above, the stationary
machine will shrink vertically by 0.12 mm at
the rear feet and 0.09 mm at front feet
while the movable machine will expand 0.04
After having entered these feet values, the
mm while running.
system calculates how the movable machine
Horizontally, the rear feet will move 0.05 should be positioned (target position) in
mm towards you and the front feet will cold condition in order to obtain perfect
move 0.03 mm away from you while the alignment during running condition.
movable machine does not change its
position while running.
11.3
ANGLE AND OFFSET VALUES
SHAFT ALIGNMENT
Go to shaft alignment by
touching this icon.
11.5
11.6
OL2R (OFF LINE TO RUNNING)
INTRODUCTION
12.1
In order to determine dynamic movements,
the OL2R laser fixtures are mounted on the
two machines that are to be checked. The
turrets make it possible to measure the
alignment between the two “dummy” axes,
by using the FIXTURLASER NXA system.
The measurement is performed in both
running and cold condition and the system
calculates the difference in alignment,
determined as dynamic movements between
the machine’s two conditions, and is
expressed as target values. These target
values can be used when the actual shaft
alignment is performed.
12.2
IMPORTANT NOTES! WARNING!
• It is very important that you do not Make sure that all safety
remove or adjust the fixtures between equipment is fully mounted on
the machine before starting
the measurements in hot and cold
the measurement. Cables must
condition. be kept away from couplings
and other moving parts.
• If the OL2R fixtures are mounted in a
harsh environment, we strongly
recommend that the laser pointer is
dismounted from the fixture after it has WARNING!
been adjusted. Make sure to fully comply with
the local safety regulations for
• The lasers may cause interference with rotating machinery.
each other so it is recommended that
the laser pointers are turned on one at
a time.
12.3
MOUNTING & COARSE
ALIGNMENT
12.4
3. Mount the tooling ball on each Mounting with OL2R adapter
machine. Ensure that the bolt is (optional):
tightened and that the arrangement is
firmly mounted on the machine casing.
12.5
4. Turn on the built-in laser in the turret, 5. Check that the laser is adjusted to the
by rotating the laser unit clockwise rotational centre by rotating the turret
until it bottoms. on each fixture. The projected laser
beam should stay on the same spot
The lasers may cause interference with during rotation (within 2 mm). If not,
each other so it is recommended that adjust the laser beam according to the
the laser pointers are turned on one at procedure described at the end of this
a time. chapter.
12.6
6. Adjust the fixtures until both the lasers 7. Turn off the laser beams in the fixtures
hit the centre of the opposing target. and mount the FIXTURLASER NXA
Tighten the screw on the fixture and sensors on the fixture rods. Make sure
make sure that it is stable while that the unit marked M is mounted on
rotating the turrets. the movable machine and the S unit is
mounted on the stationary machine.
12.7
STARTING THE PROGRAM
Start the program by
touching the OL2R icon in
the Main Menu.
Go to Settings for selecting
settings.
Go to Configuration to
configure the measurement.
12.8
SETTINGS Resolution shown
Opens window for selection
of resolution shown.
Resolution shown depends
also on connected receiver.
Sampling time
Opens window for selection
of sampling time.
A repeatability test can also be
made here. See chapter
“Repeatability test”.
These settings are unique for this
application.
12.9
Adjustable screen filter Confirm
Opens window for activating Exits the Settings and returns
or deactivating the adjustable to the application.
screen filter.
Note: The adjustable screen
filter should be deactivated for
normal operation, and only
activated in environments with
severe vibrations.
Sensor Display
Starts Sensor Display. See
chapter ”Sensor Display”.
Global settings
Opens Global settings. See
chapter “Global settings”.
12.10
CONFIGURATION Settings
Goes to Settings.
Confirm
Exits the configuration and
returns to the application.
Dimensions
Notes
Opens Notes, where notes
can be entered.
12.11
MEASURING OL2R
Measurement Method
In the OL2R program, a measurement is
made in cold condition (machine off line)
and another one in hot condition (machine
running) to provide the target values.
12.12
Enter dimensions
The screen displays the movable machine.
The traffic lights show green when the laser
hits the detector.
Go to measurement in cold
condition.
Go to measurement in hot
condition.
12.13
MEASUREMENT IN COLD Touch the register icon.
CONDITION This registers the first reading.
Measurement point registration
12.14
Touch the register icon. Touch the register icon.
This registers the second This registers the third
reading. reading.
12.15
Measurement results Once the cold condition has been
measured, you can continue by measuring
the hot condition, or open a previously
saved measurement for the hot condition.
Go to hot condition.
12.16
When both the cold condition and the hot
condition have been measured, you can go
to target values.
Go to target values.
12.17
MEASUREMENT IN HOT Touch the register icon.
CONDITION This registers the first reading.
Measurement point registration
12.18
Touch the register icon. Touch the register icon.
This registers the second This registers the third
reading. reading.
12.19
Measurement results Once the hot condition has been measured,
you can continue by measuring the cold
condition or open a previously saved
measurement in the cold condition.
Go to cold condition.
12.20
Go to target values.
12.21
TARGET VALUES Document the target values
Touch the save icon to save
the target values.
Shaft Alignment
Go to shaft alignment by
touching this icon.
Check or re-measure
The Measurement Result screen shows the
target values. Go back to measurement
in cold or hot condition.
12.22
OTHER FEATURES
Guide functions
The guide functions can be deactivated and
activated again.
12.23
ADJUSTMENT OF THE BUILT-IN 2. Turn on the built-in laser in the turret,
LASER by rotating the laser units clockwise
until it bottoms.
If the beam from the built-in laser diode is
not aligned with the rotational axis of the 3. Aim the laser onto a target (a piece of
turret, the laser must be adjusted using the paper or cardboard) at a distance of 3-
following instruction. 5 m.
12.24
4. Make a mark on the spot where the 5. Rotate the turret 180˚.
laser beam hits the target.
12.25
6. The laser spot should now have moved 7. Make a 3rd mark on the target at half
on the surface, in a pattern of a half the distance between the 1st and 2nd
circle. mark.
12.26
9. Control the alignment by rotating the
turret 180˚once again. The laser should
now be at the same spot during
rotation (within 2 mm).
12.27
LASER POINTERS Use two SR44 batteries per device,
+ on the batteries must face the cap. (LR44
Individually adapted
can also be used, but they only have
The laser pointers are individually adapted approximately half the capacity of the SR44.)
to their housings and should not be
switched with each other.
Changing batteries
When the laser spot slowly starts to
disappear, it is time to change the batteries.
12.28
HOT CHECK compare these two measurements. The
difference between the two measurements
INTRODUCTION can be used as target values when shaft
If you have un-explainable vibrations in your alignment is performed.
pump-motor installation, this application can
help reduce your doubts (and your
vibrations). WARNING!
If you do not have the OL2R laser fixtures The machine must be shut off
before starting the
and do not have the possibility of measuring measurement.
while the machine is running, it is still
possible to check the thermal influences on
the machine.
13.1
MEASUREMENT METHOD MEASURE HOT CONDITION
13.2
STARTING THE PROGRAM MAKING A HOT CHECK
13.3
Measurement in hot condition Measurement in cold condition
The Measurement Result screen shows The Measurement Result screen shows
coupling values for the measurement in hot coupling values for the measurement in cold
condition. condition.
13.4
When both cold condition and hot TARGET VALUES
condition values have been chosen, you can
go to target values.
Go to target values.
13.5
Shaft Alignment
Go to shaft alignment by
touching this icon.
13.6
TARGET VALUES CLOCK be used to translate clock values to angle
and offset values.
INTRODUCTION
The entered values are target values. Target
Most machines develop a certain amount of values mean that these are the values at
heat while running. In the best case both the which the machine should be positioned
driving and the driven machine are affected when not running (cold condition) in order
equally requiring no input of compensation to obtain correct alignment while the
values. But in some applications the driven machine is running (hot condition).
machine is either hotter, i.e. a pump for hot
liquid, or cooler than the driving machine.
14.1
STARTING THE PROGRAM REVERSED RIM
Start the Target Values Clock
program by touching the icon
in the Main Menu.
Select one of two ways to express the clock The value at either 12 o’clock or 6 o’clock
values: Reversed Rim or Rim Face. has to be set to zero. 12 o’clock is preset to
zero but if another value is entered at 12
14.2
o’clock, the value at 6 o’clock will be set to In the example above, the movable machine
zero. should be vertically adjusted to a position
with an angular misalignment of +0.12
mm/100 mm and an offset of
+0.18 mm.
14.4
with an angular misalignment of +0.08
mm/100 mm and an offset of
+0.14 mm.
SHAFT ALIGNMENT
Go to shaft alignment by
touching this icon.
14.6
SENSOR DISPLAY
On the Sensor Display, the values from the
connected sensor(s) are displayed. It is also
possible to zero, record values to file etc.
15.1
FUNCTIONS These are the functions available.
When entering Sensor Display the raw data Record values to file.
from the sensor(s) connected are displayed.
If any value is missing, ------ is shown. There
are extensive functions available, e.g. Zero the values.
zeroing.
Halve the values (only
available when Zero is active).
15.2
Record values Start continuous recording (all
values are recorded until the
This function allows you to record values
function is stopped).
that are sampled from the sensor(s) and
store them in a file. Stop continuous recording
(only available when
continuously record is active).
Record single values.
15.3
NOTE: If record values are started when a
single value has been sampled and displayed,
only that value will be stored.
15.4
SENSOR DISPLAY ROP The Sensor Display for the FIXTURLASER
Run-Out Probe can be used for different
INTRODUCTION applications where you want to use the
readings from the linear sensor in various
ways. The program is used with up to two
sensors, P, connected to the display unit.
16.1
MEASUREMENT METHOD STARTING THE PROGRAM
The Sensor Display program is used for Start the Sensor Display
general purposes in multiple applications. ROP program by touching
The displayed live values can be zeroed to its icon in the Main Menu.
measure the relative movement on a
measuring object. If needed, the value from
the probe can be recorded, where the
display unit record values during a sampling
time and presents a fixed value
16.2
FUNCTIONS Available functions at start
Settings.
Exit.
16.3
Zero values Sample and display a single value
16.4
Record values to file Start continuous recording.
(All values are recorded until
Records values that are sampled from the
the function is stopped.)
sensors and stores them in a file.
Stop and confirm continuous
Enter file name and confirm. recording.
(Only available when
continuous recording is
active.)
Finish recording values to
file.
16.5
16.6
MAX MIN ROP A typical application is to measure run-out
on a machine shaft or coupling hub. The
INTRODUCTION FIXTURLASER Run-Out Probe is mounted
in the desired measurement direction, radial
or axial, and values are continuously
recorded while rotating the object.
Recording is done during a certain time,
which can be set in the settings.
17.1
MEASUREMENT METHOD results can be stored in the Memory
Manager for documentation.
The method uses the measuring values from
the FIXTURLASER Run-Out Probe. The
Max Min ROP program continuously
STARTING THE PROGRAM
register values from the Run-Out Probe
under a dedicated sampling time. The Start the Max Min ROP
sampling time can be adjusted in the settings program by touching its
to allow recordings during at least one full icon in the Main Menu.
revolution of the object.
17.2
RAW DATA
Settings.
Exit.
17.3
ZERO VALUES
17.4
MAX MIN
Measure max min.
17.5
SETTINGS Sampling time
Open window for sampling
time settings.
Notes
Open notes.
Global Settings
Open Global Settings.
17.6
TEXT EDITOR
In the text editor, a text can be written,
edited and saved separately.
Start the program by touching
the Text Editor icon in the
Main Menu.
18.1
18.2
MACHINE DEFINED DATA • Target Values as feet values or angle
and offset values.
INTRODUCTION
• Tolerances.
If the sensors are placed at the same place
each time a machine (or more identical
machines) is measured, it can be convenient
to preload the relevant parameters. The
data that can be preloaded are:
19.1
STARTING THE PROGRAM Select machine
Start the program by touching Machines can be selected by touching its
the Machine Defined Data machine name.
icon in the Main Menu.
This starts Shaft Alignment with machine
defined data for the selected machine.
USING MACHINE DEFINED DATA
19.2
REPEATABILITY TEST
Before starting the measurement it is
recommended to perform a repeatability
test to set the correct sampling time. With
the correct sampling time, it is possible to
reduce the influence of external conditions
(e.g. air turbulence or vibrations) that
otherwise would compromise the accuracy
of the measuring result.
The Repeatability Test takes 5 readings with
Perform the Repeatability Test at a position the selected sampling time and shows the
far away from the laser transmitter, if there difference between highest and lowest value.
are to be several measurement positions This difference will decrease when selecting
during a set of measurement. a longer sampling time.
The Repeatability Test
function is accessed from the
Sampling Time window.
20.1
Start Repeatability
Test (i.e. take 5
readings and presents
repeatability results).
Change Sampling
Time.
Record repeatability
test results to file.
Adjust the sampling time and re-do the
Confirm and return
repeatability test until a satisfactory result is to sampling time.
achieved.
20.2
TOLERANCE TABLE OPEN THE TOLERANCE TABLE
21.1
CUSTOMIZED TOLERANCES
21.2
MEMORY MANAGER In the Express Manager measurements are
sorted by date without folders.
EXPRESS MANAGER
Open file
Express Manager makes it easy to transfer
Touch a file to open it.
files to a PC.
Select files
Insert a USB flash drive in the display unit
Touch the check box to the
while standing in the Main Menu and the left to select a file.
Express Manager appears.
Touch the select all files icon
to select all files.
Delete files
Delete selected files.
22.1
STANDARD MANAGER Select files
In the Standard Manager all editing functions Touch the check box to the
left to select a file.
are available.
Deselect all files.
Open the Standard Manager from the Main
Menu.
Cut, Copy and Paste
Cut selected items.
22.2
Change name of file or folder
Change name of selected file
or folder.
Delete
Delete selected items.
PDF report
Generates a PDF report with
the selected files.
Folder up
Go up one level in the file
structure.
Exit
Exit the Standard Manager.
22.3
SAVE MEASUREMENT
Confirm
Confirm.
22.4
TRANSFER FILES TO A PC The USB flash drive has to be open when
pasting files.
Files can be transferred to a PC using a USB
flash drive. Files in the PC
22.5
PDF REPORT Generate a PDF report
22.6
Enter data for the PDF report Transfer PDF file to a PC
The PDF file will appear in the folder where
it was generated and can then be
transferred to a PC.
22.7
SHAFT ALIGNMENT Add new Machine with Defined Data
HORIZONTAL MACHINES Add new Machine with
Defined Data.
Exit
Exit the measurement file.
22.8
Spacer Shaft
22.9
SHAFT ALIGNMENT related to the positions of the sensors will
VERTICAL MACHINES be uploaded.
Go to Shaft Alignment
Go to Shaft Alignment for
vertical machines.
Exit
Exit the measurement file.
22.10
SHAFT ALIGNMENT OFFSET related to the positions of the sensors will
MACHINES be uploaded.
Go to Shaft Alignment
Go to Shaft Alignment for
offset machines.
Exit
Exit the measurement file.
22.11
MACHINE TRAIN ALIGNMENT comment, any target values and dimensions
will be uploaded.
22.12
Exit the measurement file.
22.13
SOFTCHECK
Exit
Exit the measurement file.
22.14
TARGET VALUES dimensions that are not related to the
positions of the sensors will be uploaded.
Go to Shaft Alignment
Go to Shaft Alignment for
horizontal machines.
Exit
Exit the measurement file.
22.15
OL2R Go to OL2R (hot condition)
by touching this icon.
Cold condition
22.17
TARGET VALUES CLOCK Go to Shaft Alignment
Go to Shaft Alignment for
horizontal machines.
Exit
Exit the measurement file.
22.18
MAX MIN ROP
22.19
TEXT EDITOR Exit the measurement file.
22.20
GLOBAL SETTINGS Date and time
Opens window for
date and time
settings.
Measurement unit
Changes between
mm mode and inch
mode.
Bluetooth settings
Opens window for
bluetooth settings.
The global settings menu includes settings
that are universal for all applications. Auto-start
For most of the settings, the current Opens window for
selection is shown in the icon. selecting automatic
start of application
The program version number is also shown program.
on this screen.
23.1
Battery status
Opens window for
battery status
information.
Backlight
Adjusts the backlight.
Service settings
Opens service
settings. Requires
access code.
23.2
BLUETOOTH SETTINGS Pairing Bluetooth units
Touch the search icon to search for units
that are pairable.
Search for Bluetooth units.
23.3
Touch the check box beside Units that are paired to the display unit are
the units to pair. marked with a check mark. The display unit
Up to five units can be paired.* will only communicate with units that are
paired and displayed in the list.
*) In older display units (before 2015) up to
three units. If maximum number of units are paired to
the display unit, some of them have to be
unpaired before it is possible to pair new
units.
23.4
Unpairing Bluetooth units
Touch the check mark beside
the unit to unpair.
23.5
Pairing cable units Units that are paired to the display unit are
Touch the search icon to search for units marked with a check mark. The display unit
that are connected with cable. will only communicate with units that are
paired and displayed in the list.
Search for cable units.
If maximum number of units are paired to
the display unit, some of them have to be
Pairable units will appear in the list to the unpaired before it is possible to pair new
right. units.
23.6
DISPLAY UNIT NXA D 3. Battery Status button – press to
instantly show the battery status when
the unit is switched off.
24.1
OPERATING MODES
24.2
CONNECTIONS See chapter “Global settings” for
instructions on how to enable cabled
The main connection for the Display Unit is
operation.
the built in Bluetooth connection. See
chapter “Global settings” for instructions on The USB master can be used with USB flash
how to pair measurement units. drives to transfer files to a PC for storage.
24.3
POWER SUPPLY without loss of data) or start the main
menu.
FIXTURLASER NXA is powered by a high-
capacity rechargeable Li-Ion pack in the The external power unit is connected to the
display unit, or by the external power unit. external power connector on the display
unit and to a wall socket with 110 - 240
The operating time of the batteries is
Volts.
approximately 8-10 hours when the system
is used for a typical alignment work When the external power supply is
(continually on with 50% backlight). connected, the unit will automatically start
charging the batteries. This will be indicated
To prolong the operating time the
by the battery status LED. The charging time
backlighting of the screen should be used
is approximately 5-6 hours for fully drained
moderately.
batteries. The charging time will be longer if
If the system turns off due to low power, the unit is turned on while being charged.
the resume function will save the data.
When used in typical conditions the
When the system is turned on again after
batteries will sustain good capacity for
battery recharge or connection of external
approximately 2-3 years before needing
power, you will be prompted to choose
replacement. Contact your sales
whether to return to the state when the
representative for battery re-placement.
unit was turned off (i.e. resuming operation
24.4
The batteries contain safety circuitry to AUTO-OFF
operate safely with the display unit. The unit
In the Main Menu the system will turn itself
can therefore only be used with the Li-Ion
off automatically after 60 minutes inactivity.
batteries supplied by FIXTURLASER.
Improper replacement of batteries can
cause damage and risk for personal injury.
SCREEN DUMP
Please refer to the chapter on safety for
further instructions. A Screen Dump can be taken anywhere in
the system, by pressing down the Battery
Status button for more than 5 seconds.
24.5
RESUME FUNCTION resuming operation without loss of data) or
start the Main Menu.
If the system is turned off due to low
power, the resume function will save the
data.
24.6
UPGRADING THE SOFTWARE
24.8
FLASH
24.9
CALIBRATING THE TOUCH • Repeat the step above on the 4 new
SCREEN positions of the target.
In order to make the touch screen to • When the target disappears, touch
respond to the icons on the display, it may somewhere on the screen to finish and
be necessary to recalibrate it from time to store the settings. (If, after the
time. calibration procedure, you don’t touch
the screen to confirm within 30
Screen calibration procedure:
seconds the calibration procedure will
• Start the system. start again.)
• Wait until the main menu appears.
NOTE!
• Press down on the screen somewhere
For best results please use a
outside of the icons for 10 seconds.
stylus for calibration.
• The screen calibration function should The calibration procedure will not work if
start. you are using the auto-start function. Please
• Touch and hold down on the target turn this function off before restarting the
displayed until it moves. display unit.
24.10
SENSORS M3 AND S3 1. ON/OFF button with status indication
LED
a. Continuously green – On
25.1
6. Battery status LED
25.2
OPERATING MODES CONNECTIONS
25.3
NOTE! POWER SUPPLY
Standard USB cables cannot be
The M3 and S3 units are powered by a high-
used to communicate with
FIXTURLASER measurement capacity rechargeable Li-Ion cell, or by the
units. external power unit.
See chapter “Global settings” for The operating time of the batteries is
instructions on how to enable cabled approximately 17 hours when the system is
operation in the DU. used for a typical alignment work
(continuously on).
To avoid accidental Bluetooth transmission
in a restricted area the Bluetooth function The M3 and S3 units can be charged with
can be completely disabled – contact your the supplied combined charger.
local sales representative for more
When the external power supply is
information.
connected, the unit will automatically start
If the Bluetooth has been disabled (as charging the batteries. This will be indicated
indicated by the fact that the Bluetooth LED by the first battery status LED turning
is not flashing or continuously blue when the orange, when the unit is fully charged the
unit is turned on) it can be enabled by LED will turn green. By pressing the battery
pressing the battery status button quickly 5 status button the exact charging status can
times in a row. be monitored.
25.4
The charging time is approximately 8 hours
for fully drained batteries. The charging time
will be longer if the unit is turned on while
being charged.
25.5
25.6
RUN-OUT PROBE P1 clearances. The probe is wirelessly
connected to the display unit for
registration, display and documentation of
the measuring results.
1. ON/OFF button
26.1
c. Continuously orange – charging OPERATING MODES
CONNECTIONS
Bluetooth connection
The main connection for P1 units is the built
in Bluetooth connection. The units will
automatically connect to the display unit
when turned on as long as they are paired.
See chapter “Global settings” for
instructions on how to pair measurement
units to the display unit.
26.2
POWER SUPPLY will be longer if the unit is turned on while
being charged.
The P1 units are powered by a high-capacity
rechargeable Li-Ion cell, or by the external When used in typical conditions the
power unit. batteries will sustain good capacity for
approximately 2-3 years before needing
The operating time of the batteries is
replacement. Contact your sales
approximately 11 hours (continuously on).
representative for battery re-placement.
The P1 units can be charged with the
The batteries contain safety circuitry to
supplied combined charger.
operate safely with the unit. The unit can
When the external power supply is therefore only be used with the Li-Ion
connected, the unit will automatically start batteries supplied by FIXTURLASER.
charging the batteries. This will be indicated Improper replacement of batteries can
by the battery status LED turning orange, cause damage and risk for personal injury.
when the unit is fully charged the LED will Please refer to the chapter on safety for
turn green. further instructions.
26.3
26.4
TECHNICAL SPECIFICATION – NXA D
Part. No. 1-0912
Housing Material Brushed Anodized Aluminum frame and high
impact ABS plastic over molded with TPE
rubber
Operating Temp -10 to 50°C (14 to 122°F)
Battery Charging Temp, system off 0 to 50°C (32 to 122°F)
Battery Charging Temp, system on 0 to 40°C (32 to 104°F)
Storage Temp -20 to 70°C (-4 to 158°F)
Long term storage temp Room temp. 18 to 28°C (64 to 82°F)
Relative humidity 10 – 90%
Weight 1,2 kg (2,6 lbs) with battery
Dimensions 224 mm x 158 mm x 49 mm
(8,8 in x 6,2 in x 1,9 in)
Environmental protection IP65 (Dust tight and protected against water
jets)
Processor 1 GHz Dual core main processor with ultra-
low power core for instant power
management
RAM memory 256 Mb
27.1
Flash storage memory 8 Gb
>100 000 measurements
Display Colour Reality Display, TFT-LCD backlit,
sunlight readable, with wide angle viewing
technology
Display size 6,5” (165mm) diagonal (133 x 100 mm)
Display resolution Full VGA 640x480 pixels
Colour depth 262 000 colours
Interface 6,5” High Impact Polyester laminated touch
screen with enhanced transmission and
reduced glare
Gyroscope 6-Axis MEMS Inertial Motion Sensor with drift
compensation and automatic field calibration.
Connectors 1 USB 2.0 Master port (IP67)
1 Power/Charger connector 10-14V DC
(IP67)
Wireless communication Class I Bluetooth transmitter with multi-drop
capability
Power supply High performance, High Temperature
rechargeable Li-Ion battery or external power
supply
27.2
Operating time 10 hours continuous use (with 50% LCD
backlight)
Battery Charging time (system off, room 5h
temperature)
Battery Capacity 48.8 Wh
LED indicators Unit state and 2x5 battery state indicators
with instant battery check
27.3
27.4
TECHNICAL SPECIFICATION – M3 AND S3
Part. No. M3 1-0913, S3 1-0914
Housing Material Anodized Aluminum frame and high impact
ABS plastic over molded with TPE rubber
Operating Temp -10 to 50°C (14 to 122°F)
Storage Temp -20 to 70°C (-4 to 158°F)
Long term storage temp Room temp. 18 to 28°C (64 to 82°F)
Battery Charging Temp 0 to 40°C (32 to 104°F)
Relative humidity 10 – 90%
Weight 192 g (6,8 oz) with battery
Dimensions 92 mm x 77 mm x 33 mm
(3,6 in x 3,0 in x 1,3 in)
Environmental protection IP65 (Dust tight and protected against water
jets)
Laser 650 nm class II diode laser
Laser line fan angle 6°
Laser line width (1/e2) 1.6 mm
Laser line divergence (full angle) 0.25 mrad
Laser power < 1 mW
Measurement distance Up to 10 m
Detector 2nd gen. scientific grade CCD
28.1
Detector length 30 mm (1,2 in)
Detector angular subtense 30 mrad/m (3mm/100mm per meter)
Detector resolution 1 µm
Measurement accuracy 0,3% ± 7 µm
Signal processing Digital signal processing with Sidespot
rejection, edge detection, ambient light
elimination and anti-vibration mode
Ambient light protection Optical filtering and digital ambient light signal
elimination
Inclinometer Dual High Performance MEMS inclinometers
Inclinometer resolution 0,01°
Inclinometer accuracy ±0,2°
Gyroscope 6-Axis MEMS Inertial Motion Sensor with drift
compensation and automatic field calibration
Gyroscope accuracy ±1°
Wireless communication Class I Bluetooth transmitter
Communication range 10 m (33 ft)
Connectors 1 USB Mini port (IP67);
Charging: 5V, 0,5A
Communication: with separate USB/RS 485
adapter cable
28.2
Power supply High performance Li Ion battery or external
power.
Operating time 17 hours continuous use (measuring)
Battery Charging time (system off, room 8h
temperature)
Battery Capacity 10.4 Wh
LED indicators Unit state, laser transmission and 5 battery
status indicators with instant battery check
28.3
28.4
TECHNICAL SPECIFICATION – P1
Part. No. 1-1063
Housing Material ABS plastic
Operating Temp 0 to 40°C (32 to 104°F)
Storage Temp -20 to 60°C (-4 to 140°F)
Long term storage temp Room temp. 18 to 28°C (64 to 82°F)
Battery Charging Temp 0 to 40°C (32 to 104°F)
Relative humidity 10 – 90%
Weight 142 g (5.0 oz)
Dimensions battery unit 44 x 91 x 33 mm
(1.7 x 3,6 x 1,3 in)
Dimensions pen body Length: 85 mm (3.34 in)
Diameter: Ø 8 mm (Ø 0.31 in)
Length cable 400 mm (15.7 in)
Environmental protection IP65
Measuring range 5 mm (0.20 in)
Mechanical travel 6.6 mm (0.26 in)
Measuring force 0.70 N ±25%
Repeatability 0.15 µm
Thermal drift 0.25 µm/°C
Accuracy error (K=Reading in mm) ±MAX(5+|2*K|;|7*K|) µm
29.1
Contact type Ø 3 mm (Ø 0.12 in) carbide
Contact thread M2.5
Interface Membrane Switch Keyboard
Wireless communication Class I Bluetooth transceiver with multi-drop
capability. BLE Bluetooth Low Energy (BT 4.0)
Communication range 10 m (33 ft)
Connectors 1 USB Mini micro port
Charging: 5V, 0.5A
Power supply Rechargeable Li Ion battery or external power
supply.
Operating time 11 hours continuous use
Battery Charging time (system off, room 8h
temperature)
Battery Capacity 10.4 Wh
LED indicators Wireless communication and battery status
indicators.
29.2
Publication No. P-0243-GB
www.fixturlaser.com