P 0243 GB User Manual Fixturlaser NXA 8th Ed

Download as pdf or txt
Download as pdf or txt
You are on page 1of 286

USER MANUAL Fixturlaser NXA

CONTENT Text Editor 18.1


Machine Defined Data 19.1
Welcome to our world 1.1 Repeatability Test 20.1
Declaration of Conformity 2.1 Tolerance Table 21.1
Safety 3.1 Memory Manager 22.1
Care 4.1 Global Settings 23.1
Main Menu 5.1 Display Unit NXA D 24.1
Shaft Alignment 6.1 Sensors M3 and S3 25.1
Horizontal Machines Run-Out Probe P1 26.1
Shaft Alignment 7.1 Technical Specification NXA D 27.1
Vertical Machines Technical Specification 28.1
Shaft Alignment Offset Machines 8.1 M3 and S3
Machine Train Alignment 9.1 Technical Specification P1 29.1
Softcheck 10.1
Target Values 11.1
OL2R 12.1
Hot Check 13.1
Target Values Clock 14.1
Sensor Display 15.1
Sensor Display ROP 16.1
Max Min ROP 17.1

USER MANUAL FIXTURLASER NXA 8th edition 2017


WELCOME TO OUR WORLD say that we are highly focused. They both
probably have a point. If we had not been
Since the very beginning in 1984, ACOEM AB devoted and ambitious, we would not have
(formerly known as ELOS Fixturlaser AB) has been the first in the industry to have a touch
helped industries throughout the world to screen. Nor would we have been pioneers
achieve more profitable and sustainable in the use of visible lasers and dual
production. We have reached where we are measurement heads.
today by having the courage to think beyond the
norm and follow slightly unconventional paths. Over the years, we have learnt to never
We have had the courage to make mistakes compromise on quality and we are
and find new directions. Through our resolve, constantly in search of new, unexplored
ambition and knowledge we have become a opportunities by combining advanced
global player and a leader in innovative, user- technology with design and function. By
friendly shaft alignment. doing so, we have become the leading
innovator in our industry. Not only do we
SUSTAINABLE INNOVATIONS minimize wear, production stoppages and
During our almost 30 years in this industry, costs, we also help save the environment.
we have explored, tweaked and tested more Natural resources are in short supply and if
than anyone. Some might say we are we can contribute to a more sustainable
incurable innovators whereas others might

1.1
world by making it a little bit straighter, we worldwide that may be even slightly out of
couldn't be happier. line.

TRUE COMMITMENT PURE USABILITY

One reason for our success is our solid Our design and user-friendliness are
commitment. We have ensured that we carefully interwoven. As we develop new
remain attentive to constantly pick up on products, they also become cleaner,
the needs of the market. Our expert smarter, more functional and more robust.
employees and dedicated dealers in over 70 An industrial environment is demanding,
countries are undoubtedly our most infinitely more difficult to work in and
important asset. Satisfaction and team spirit inevitably subject to time pressure. There is
are of particular importance to us and are no place for equipment with unnecessary
consistently at the top of our priority list. functions, complicated interfaces and that is
With experience from a wide range of difficult to assemble.
industries and manufacturing processes, we
Usability and user friendliness mean
are fully aware of the problems and needs of
everything, not only to us but also to our
our end-customers. We are passionate
customers. We have designed products that
about what we do and we are driven by the
are easy to learn and can be incorporated
desire to eliminate anything in the industry
quickly. By removing non-essential functions,

1.2
we make life less difficult for our users – and
probably a little more difficult for our
competitors.

1.3
END USER LICENSE AGREEMENT The software contained in the system is the
property of ACOEM AB, any copying or
The rights to use the software in this
redistribution is strictly prohibited.
product are offered only on the conditions
that you agree to all the terms stated below, Modifying, disassembling, reverse
i.e. the end user agreement. By using this engineering or decompiling the system or
product you agree to be bound by this any part thereof is strictly prohibited.
agreement. If you do not accept this
Disclaimer of warranties: To the maximum
agreement your sole remedy is to return
extent permitted by applicable law, ACOEM
the entire unused product, hardware and
AB and its suppliers provide the software
software, promptly to your place of
contained in this product ‘as is’ and with all
purchase for a refund.
faults, and hereby disclaim all other
The user is granted a single license to use warranties either expressed, implied or
the software contained in this product. Use statutory.
is only permitted on the hardware it has
Limited liability: No liability shall exceed the
been installed on at the time of purchase.
price of the product, and the sole remedy, if
The software may not be removed from the
any, to any claim shall be a right of return
hardware.
and refund.

1.4
ACOEM AB or its suppliers shall, to the
maximum extent permitted by applicable
law, not be liable to any indirect, special,
incidental, punitive, and consequential
damages arising from the use of the system
or any part thereof, authorized or
unauthorized.

ACOEM AB (formerly known as Elos


Fixturlaser AB) is since mid-2014 a fully
owned subsidiary of ACOEM Group,
headquartered in Lyon, France. Other
brands within ACOEM Group are 01dB,
ONEPROD and METRAVIB. For more
information please visit
www.acoemgroup.com

1.5
1.6
DECLARATION OF Manufacturer’s name, address,
CONFORMITY telephone & fax no
ACOEM AB
In accordance with the EMC Directive Box 7
2004/108/EC, the Low Voltage Directive SE-431 21 Mölndal
2006/95/EC, including amendments by the Sweden
CE-marking Directive 93/68/EEC & EC
directives RoHS 2011/65/EU. Tel: +46 31 7062800
Fax: +46 31 7062850
Type of equipment
The following standards and/or technical
Alignment System
specifications, which comply with good
Brand name or trade mark engineering practice in safety matters in
FIXTURLASER NXA force within the EEA, have been applied:

Type designation(s)/Model no(s) Standard/Test report/Technical


construction file/Normative document
1-0912 FIXTURLASER NXA D
1-0913 FIXTURLASER M3 EN 61000-6-3:2007.
1-0914 FIXTURLASER S3 EN 61000-6-2:2005, EN 61000-4-2, -3, -4, -
1-1063 FIXTURLASER P1 5, -6, -11.

2.1
EN 61010-1:2010 Additional information

ISO9001:2008 Ref. No/ Issued by: DNV The product was CE-marked in 2013.
Certification AB Certification No. 2009- As manufacturer, we declare under our sole
SKM-AQ-2704/2009-SKM-AE-1419. responsibility that the equipment follows the
The laser is classified in accordance with the provisions of the Directives stated above.
International Standard IEC-60825-1:2014, Date and place of issue
USA FDA Standard 21 CFR, Ch 1, Part
Mölndal 2013-03-25
1040.10 and 1040.11 except for deviations
pursuant to laser notice No. 50, dated June Signature of authorized person
24, 2007.

The wireless device complies with Part 15 of


the FCC Rules. Operation is subject to the
following two conditions;
(1) this device may not cause harmful
Hans Svensson, Managing Director
interference, and
(2) this device must accept any interference
received, including interference that may
cause undesired operation.

2.2
SAFETY WARNING!

Retain and follow all product safety and Do not mount equipment on
running machines and take all
operating instructions. Observe all warnings appropriate measures to
on the product and in the operating prevent unintentional start-up
instructions. of machines. Make sure to fully
comply with all appropriate
Failure to observe the safety pre-cautions shut down procedures, safety
and operating instructions can cause bodily measures and regulations at
injury, fire, and damage to the equipment. worksite and local regulations
regarding safety in a machine
Do not disassemble, modify or use the environment.
equipment in other ways than explained in
the operating instructions. ACOEM AB will
not accept any liability for such use.

3.1
LASER PRECAUTIONS

FIXTURLASER NXA uses laser diodes with


a power output of < 1.0 mW. The laser
classification is Class 2.

Class 2 is considered safe for its intended


use with only minor precautions required.
These are:

• Never stare directly into the laser CAUTION!


transmitter. USE OF CONTROLS OR
ADJUSTMENTS OR
• Never shine the laser directly into PERFORMANCE OF
anyone else’s eyes. PROCEDURES OTHER
THAN THOSE SPECIFIED
HEREIN MAY RESULT IN
HAZARDOUS RADIATION
EXPOSURE.

3.2
Your system complies with the
requirements in:

• IEC-60825-1:2007

• British Standard BS EN 60825-1


• DIN EN 60825-1

USA FDA Standard 21 CFR, Ch 1, Part


1040.10 and 1040.11

3.3
POWER SUPPLY Do not expose the power adapter to rain
or wet conditions.
FIXTURLASER NXA is powered by a high-
capacity rechargeable Li-Ion pack mounted Always unplug the charger from the
in the display unit or by the external power electrical outlet after charging.
unit.
Leaving a display unit or a measurement unit
with an empty battery for a prolonged time
can reduce the capacity of the battery or
even damage the battery.

If the system is not used for a long time,


charge the batteries to approximately 50-
75% before storing the system, if kept in
Both the display unit and the measurement storage repeat this every 3-4 month (if
units (M3 and S3) can be connected to the
needed).
charger and charged while lying in the case.
It is important that the lid of the case is
open during the charging or else the system
will not be charged properly and might be
damaged.

3.4
When used in typical conditions the battery WARNING!
will sustain good capacity for approximately BATTERY REPLACEMENT
2-3 years before needing replacement. SHALL ONLY BE
Contact your sales representative for PERFORMED BY
battery replacement. AUTHORIZED FIXTURLASER
REPRESENTATIVES.
The batteries contain safety circuitry to
operate safely with the display unit. The unit USE OF ANY OTHER
BATTERIES THAN THOSE
can therefore only be used with the Li-Ion
SUPPLIED BY FIXTURLASER
batteries supplied by FIXTURLASER. WILL CAUSE SEVERE
Improper replacement of batteries can DAMAGE TO THE DISPLAY
UNIT AND CAN CAUSE
cause damage and risk for personal injury.
RISK FOR PERSONAL
INJURY!

3.5
Handle any batteries with care. Batteries
pose a burn hazard if handled improperly.
Do not disassemble and keep away from
heat sources. Handle damaged or leaking
batteries with extreme care. Please keep in
mind that batteries can harm the
environment. Dispose of batteries in
accordance with local regulatory guidelines,
if in doubt contact your local sales
representative.

Only use the external power adapter


supplied by FIXTURLASER for use with the
Display Unit. Using other power adapters
can cause damage to the unit and personal
injury.

3.6
WIRELESS TRANSCEIVER WARNING!

The FIXTURLASER NXA system is fitted Before using the wireless


with a Bluetooth wireless transceiver. transceivers make sure that
there are no restrictions on
Make sure that there are no restrictions on the use of radio transceivers at
the use of radio transceivers at the site of the site. Do not use on
operation before using the wireless aircraft.
transceivers.

Please refer to the chapter “Global settings”


on how to turn off the Bluetooth
transmitters for use in restricted
environments.

3.7
3.8
CARE PACKING POWER SUPPLY

PACKING THE CASE

Both the display unit and the measurement


units (M3 and S3) can be connected to the
charger and charged while lying in the case.
The power supply has to be placed in the
case as in picture and the lid of the case has
to be open during the charging or else the
system might be overheated.

4.1
CLEANING For the best possible function, the laser
diode apertures, detector surfaces and
The system should be cleaned with a cotton
connector terminals should be kept free
cloth or a cotton bud moistened with a mild
from grease or dirt. The display unit should
soap solution, with the exception of the
be kept clean and the screen surface
detector and laser window surfaces, which
protected from scratches.
should be cleaned with alcohol.

4.2
Do not use paper tissue, which can scratch DATE OF CALIBRATION
the detector surface. DISCREPANCY

Our instruments store the electronic date


of the latest calibration of the instrument.
Due to production processes and storage
time, this date will differ from the date of
the calibration certificate. Hence, it is the
date of the calibration certificate which is
important and that indicates when the next
Do not use acetone. calibration is due.

The chains on the V-block fixtures are


delivered dry. If the system is used in highly
corrosive environments, the chains should
be oiled.

4.3
4.4
MAIN MENU
The FIXTURLASER NXA is available with
different programs for specific purposes.
The programs included depend upon which
application packages and accessories you
have selected.

Press the ON button to start


the system and the Main Menu In the Main Menu you can select the
appears. program that you want to use.

In the Main Menu you will also find the


Memory Manager and Global Settings.

5.1
APPLICATION PROGRAMS OL2R

Shaft Alignment Horizontal


Machines
Hot Check

Shaft Alignment Vertical


Machines
Target Values Clock

Shaft Alignment Offset


Machines
Sensor Display

Machine Train Alignment


Sensor Display ROP

Softcheck
Max Min ROP

Target Values
Text Editor

5.2
Machine Defined Data Battery Status

Off

MEMORY MANAGER
Memory Manager

SYSTEM FUNCTIONS
Global Settings

Bluetooth Indicator

Backlight

5.3
5.4
SHAFT ALIGNMENT
HORIZONTAL MACHINES
INTRODUCTION

Shaft alignment: Determine and adjust the


relative position of two machines that are
connected, such as a motor and a pump, so
that the rotational centers of the shafts are
collinear, when the machines are working in
a normal operating condition. Correction of
horizontal shaft alignment is done by moving
The FIXTURLASER NXA system has two
the front and the rear pair of one machine’s
measuring units that are placed on each
feet, vertically and horizontally, until the
shaft by using the fixtures supplied with the
shafts are aligned within the given
system.
tolerances. A tolerance table is available in
the system.

6.1
Adjustment of the machine can be made
directly, according to the displayed values.

The alignment results can be saved in the


memory manager. The measurements in the
memory manager can easily be transferred
to a PC for further documentation
purposes.

After rotating the shafts into different


measuring positions the system calculates
the relative distance between the two shafts
in two planes. The distances between the
two measuring planes, distance to the
coupling and distances to the machine feet
are entered into the system. The display box
then shows the actual alignment condition
together with the position of the feet.

6.2
PRE-ALIGNMENT FUNCTIONS Before setting up the alignment system on
the machine, check the machine foundation,
In an effort to obtain the best possible
bolt and shim condition. Also check if there
conditions for shaft alignment, it is necessary
are any restrictions in adjusting the machine
to perform some pre-alignment checks. In
(if e.g. there is enough space to move the
many cases it is necessary to make these
machine).
checks in order to obtain precise alignment.
It is often impossible to reach the desired After the visual checks have been
alignment results if you do not make any performed, there are some conditions that
pre-alignment checks. have to be considered:

Before going on site, check the following: • Check that the machine has the right
temperature for alignment.
• What are the required tolerances?
• Take away old rusty shims (check that
• Any offsets for dynamic movements?
you can remove shims).
• Are there any restrictions for mounting
• Check coupling assembly and loosen
the measuring system?
the coupling bolts.
• Is it possible to rotate the shafts?
• Check soft foot conditions.
• What shim size is needed?

6.3
• Mechanical looseness.

• Check coupling and shaft run-out.

• Pipe work strain.

• Coarse alignment.

• Check coupling gap (axial alignment).

6.4
MOUNTING

The sensor marked “M” should be mounted Lift the open end of the chain, tension it so
on the movable machine and the sensor that the slack is removed and attach it to
marked “S” on the stationary machine. The the hook.
sensors shall be assembled on their V-block
fixture, and placed on each side of the
coupling.

Hold the V-block fixture upright and mount


it on the shafts of the measurement object.

6.5
Firmly tighten the chain with the tensioning Adjust the height of the sensor by sliding it
screw. If necessary, use the supplied on the posts until a line of sight is obtained
tensioning tool. Do not over-tighten. If the for both lasers. Secure its position by
shaft diameter is too large the chains can be locking both clamping devices on the back of
extended with extension chains. both units

6.6
The laser of the M-sensor can be adjusted
with the adjustment screw on the top of the
unit. There is normally no need to adjust the
laser, but this might be necessary when
measuring at long distances.

NOTE: Make sure that the adjustment


screw is secured with the locking nut after
adjustment.

6.7
MEASUREMENT METHODS
Tripoint™ method
In the Horizontal Shaft Alignment program,
there are three different measurement In the Tripoint method, the alignment
methods, the Express Mode method, the condition can be calculated by taking three
Tripoint method and the Clock method. points while rotating the shaft at least 60°.
Select the measurement method in Settings. In this method all points are taken manually.

Express Mode™ method Clock method

In the Express Mode method, the alignment In the Clock method, machinery positions
condition can be calculated by recording are calculated by taking three points with
three points while rotating the shafts at least 180° of rotation. The Clock method is
60°. After recording the 1st point, the other useful when comparing the measurement
points are taken automatically when the results with traditional alignment methods
shafts are rotated to a new position and are using dial gauges and reversed rim method.
kept in position for more than 2 seconds. The method can also be used when the
machines are standing on non-horizontal
foundations or when the shafts are not
coupled.

6.8
STARTING THE PROGRAM
Start the program by
touching the Horizontal Shaft
Alignment icon in the Main
Menu.
Go to Settings for selecting
measurement method and
other settings.
Go to Configuration to
configure the measurement.

6.9
SETTINGS Measurement method
Opens window for selection
of measurement method.
Express Mode, Tripoint or the
Clock method.
Resolution shown
Opens window for selection
of resolution shown.
Resolution shown depends
also on connected receiver.
These settings are unique for this Sampling time
application. Opens window for selection
of sampling time.
For most of the settings, the current
selection is shown in the icon. A repeatability test can also be
made here. See chapter
The functions that are available depend “Repeatability test”.
upon which application packages and
accessories you have selected.

6.10
Adjustable screen filter Sensor Display
Opens window for activating Starts Sensor Display. See
or deactivating the adjustable chapter ”Sensor Display”.
screen filter.
Note: The adjustable screen Global settings
filter should be deactivated for Opens Global settings. See
normal operation, and only chapter “Global settings”.
activated in environments with
severe vibrations. Confirm
OmniView activation Exits the Settings and returns
Opens window for activating to the application.
or deactivating OmniView.

Extended Alignment
Opens window for activating
or deactivating extended
alignment.

6.11
CONFIGURATION Coupling type
Opens window for selection
of coupling type. Normal
coupling, coupling gap or
spacer shaft.
Notes
Opens Notes, where notes
can be entered.

Target values
Opens Target values. See
Dimensions chapter ”Target values”.

Softcheck™
Tolerance table
Starts Softcheck. See chapter
Opens the tolerance ”Softcheck”.
table. See chapter
”Tolerance table”.

6.12
Add new machine with defined data Settings
Opens window for adding a Goes to Settings.
new machine with defined
data to Machine Defined Data.
Entered data, such as Confirm
distances, Target Values and Exits the configuration and
tolerances, will be saved. returns to the application.
Feet Lock
Opens Feet Lock.

OmniView synchronization
Synchronizes OmniView.

Screen Flip
Screen Flip.

6.13
Enter dimensions
EXPRESS MODE™ METHOD
The screen displays the movable machine.
Select the Express Mode method in Settings. The traffic lights show green when the laser
hits the detector.
NOTE: The shafts should be coupled during
measurement in order to achieve as reliable
and accurate results as possible, when using
the Express Mode method.

TIP: The larger the angle over which the


three points are measured, the fewer moves
and repeat measurements will have to be
made. Minimum angle between readings is
30° (60° if the distance between the sensors
is less than 200 mm).
Starts sequence for entering
dimensions and tolerance.

Measure and enter dimensions and


tolerance.

6.14
entered now or later (these distances are
necessary to provide the feet values).

You must enter the distance between the


sensors, and the distance between the
centre of the coupling and the M-sensor. (If
you only wish to check shaft alignment,
these are the only necessary distances).

The distance between the M-sensor and the


first pair of feet and the distance between
the first and the second pairs of feet can be

6.15
Measurement point registration The first position can be registered
Set the sensors so that they are at automatically, if the shafts first are rotated
approximately the same rotational angle. counterclockwise more than 3° between 6
o’clock and 12 o’clock and then clockwise
more than 3°.

The reading is then taken automatically


when the sensors have been stationary for 2
seconds.

Touch the register icon.


This starts the measurement
point registration and
registers the first reading.

6.16
Rotate the shafts to the next position. The Rotate the shafts to the third position.
shafts have to be rotated over a minimum of
30° (60° if the distance between the sensors
is less than 200 mm).

Green sector show permitted positions.


Red sector show forbidden positions.

The reading is taken automatically when the


sensors have been stationary for 2 seconds.

TIP: When registering the third reading at


the 3 o’clock position, the sensors will
already be in the right position for
The reading is taken automatically when the horizontal alignment.
sensors have been stationary for 2 seconds.

6.17
Measurement results Within tolerance (green).

Within double tolerance


(yellow and inverted).
Out of double tolerance (red
and inverted).
When a coupling is in
tolerance in one direction,
this is indicated with a check
symbol at the motor.
The Measurement Result screen shows The machine picture itself also indicates the
coupling values and foot values in both the coupling alignment.
vertical and horizontal direction.
Save the measurement result.
The symbol to the left of the coupling values
indicates the angular direction and offset,
and also if the values are within tolerance. Go to shimming

6.18
Evaluating the result
The angle and offset values are used to
determine the alignment quality. These
values are compared with the alignment
tolerances to determine whether correction
is necessary. If suitable tolerances are
selected in the tolerance table, the symbols
described above indicate if the angle and
offset values are within tolerance or not.

The foot values indicate the movable


machine’s foot positions where corrections
can be made.

6.19
Shimming When shimming is completed, continue to
alignment for adjustments in the horizontal
direction.
Go to alignment.

The Shimming screen shows foot values in


the vertical direction as suitable shim values
(0.05 mm / 1 mils).

The arrows show if shims must be added or


removed to adjust the machine in the
vertical direction.

The check signs show that shimming is not


needed.

6.20
Alignment
If the machine has been adjusted vertically in
the shimming screen, go directly to
alignment in the horizontal direction.

If the machine has not been adjusted in the


shimming screen, alignment in the vertical
direction has to be done first.

Rotate the shafts to the 12 or 6 o’clock


position to make adjustments in the vertical
direction. The angle guide helps you to
reach the right position.

Adjust the machine vertically until the values


for both angular and parallel alignment are
within tolerance. The arrows at the feet
show in which direction the machine shall
be moved.

6.21
Rotate the shafts back to the 12 or 6
o’clock position and check that the machine
is still within tolerance.

Alignment is now completed. To confirm


the result, re-do the measurement.
Re-measure.

Rotate the shafts to the 3 or 9 o’clock


position to make adjustments in the
horizontal direction. The angle guide helps
you to reach the right position.

Adjust the machine horizontally until the


values for both angular and parallel
alignment are within tolerance. The arrows
at the feet show in which direction the
machine shall be moved.

6.22
Enter dimensions
TRIPOINT™ METHOD
See the Express Mode method.
Select the Tripoint method in Settings.

NOTE: The shafts should be coupled during


measurement in order to achieve as reliable
and accurate results as possible, when using
the Tripoint method.

TIP: The larger the angle over which the


three points are measured, the fewer moves
and repeat measurements will have to be
made. Minimum angle between readings is
30° (60° if the distance between the sensors
is less than 200 mm).

The Tripoint method works in the same


way as the Express Mode method, except
for measurement point registration.

6.23
Measurement point registration

Rotate the shafts to the next position. The


Set the sensors at approximately the same shafts must be rotated over a minimum of
rotational angle at the first measurement 30° (60° if the distance between the sensors
position. is less than 200 mm).

Touch the register icon. Green sector show permitted positions.


Red sector show forbidden positions. The
This registers the first reading.
Register icon is not shown if the rotation is
less than 30°.

6.24
Touch the register icon. Touch the register icon.
This registers the second This registers the third
reading. reading.

Rotate the shafts to the third position. TIP: When registering the third reading at
the 3 o’clock position, the sensors will
already be in the right position for
horizontal alignment.

6.25
Measurement results
See the Express Mode method.

Evaluating the result


See the Express Mode method.

Shimming
See the Express Mode method.

Alignment
See the Express Mode method.

6.26
CLOCK METHOD

Select the Clock method in Settings.

The Clock method works in the same way


as the Express Mode and the Tripoint
method except for measurement point
registration and alignment.

Enter dimensions
See the Express Mode method.

6.27
Measurement point registration Rotate the shafts to the next position, 3
o’clock.

A green sector displays the position.

Set the sensors at approximately the same


rotational angle at the first measurement
position, 9 o’clock.
Touch the register icon.
Touch the register icon.
This registers the second
This registers the first reading. reading.

6.28
Rotate the shafts to the third position, 12 Measurement result
o’clock. See the Express Mode method.

Evaluating the result


See the Express Mode method.

Shimming
See the Express Mode method.

Touch the register icon.


This registers the third
reading.

6.29
Alignment
If the machine has been adjusted vertically in
the shimming screen, go directly to
alignment in the horizontal direction.

If the machine has not been adjusted in the


shimming screen, alignment in the vertical
direction has to be done first.

Rotate the shafts to the 12 o’clock position


to make adjustments in the vertical
direction. The angle guide helps you to
reach the right position.

Adjust the machine vertically until the values


for both angular and parallel alignment are
within tolerance. The arrows by the feet
show in which direction the machine should
be moved.

6.30
Rotate the shafts back to the 12 o’clock
position and check that the machine is still
within tolerance.

Alignment is now completed. To confirm


the result, re-do the measurement.
Re-measure.

Rotate the shafts to the 3 o’clock position


to make adjustments in the horizontal
direction. The angle guide helps you to
reach the right position.

Adjust the machine horizontally until the


values for both angular and parallel
alignment are within tolerance. The arrows
by the feet show in which direction the
machine should be moved.

6.31
FEET LOCK FUNCTION Enter dimensions. The required distances
are those between the first and second pairs
In some cases the machine that is displayed
of feet on the stationary machine and
as the movable machine is not movable, or
between the first pair of feet on the
maybe some of the feet are not adjustable.
stationary machine and the first pair of feet
In order to perform proper alignment in
on the movable machine.
these cases, the Feet Lock function can be
used. This function allows you to select
which feet are locked and which feet are
adjustable.

Feet Lock is available both in shimming and


alignment.
Touch the Feet Lock icon in
Configuration to enter the
Feet Lock function.

Select the two pairs of feet you want to


lock.

6.32
Feet Lock Shimming Feet Lock Alignment

Shim values are shown for the two pairs of Live values are shown for the two pairs of
feet that are not locked. feet that are not locked.

6.33
SPACER SHAFT types of misalignment, the membrane
couplings use two flexible elements with a
The spacer shaft function is used when the
spacer in between.
alignment is performed on machinery using a
membrane coupling. The membrane
coupling is a typical high performance
coupling, with no backlash, used for
maintenance free operation. It is also
suitable for high speeds or high temperature
applications.

Membrane couplings are normally designed


with a spacer shaft between two flexible When using the spacer shaft function, the
elements making it possible to compensate misalignment is presented as an angle for
for both axial, radial (offset) and angular each flexible element. The angles can be
misalignment. Each flexible element normally compared directly to the figures on allowed
consists of a steel disc pack (diaphragms) misalignment normally delivered from the
which has a high torsional stiffness. A single coupling manufacturer.
flexible element can only compensate for
angular misalignment and cannot take any
radial misalignment. To compensate for all
6.34
Depending upon the alignment condition,
there can be differences in angle between
the two flexible elements. The pictures
below show different examples of how the
angles in the flexible elements can be.

Activate spacer shaft in Configuration.

6.35
Enter dimensions check shaft alignment, these are the only
Starts sequence for entering necessary distances).
dimensions and tolerance.
The distance between the M-sensor and the
first pair of feet and the distance between
Measure and enter dimensions and
the first and the second pairs of feet can be
tolerance.
entered now or later (these distances are
necessary to provide the feet values).

Measurement point registration


See selected measurement method, the
Express Mode method, the Tripoint method
or the Clock method.

You must enter the distance between the


sensors, the “spacer shaft length” and the
distance between the “end of the spacer
shaft” and the M-sensor. (If you only wish to
6.36
Measurement results Within tolerance (green).

Within double tolerance


(yellow and inverted).
Out of double tolerance (red
and inverted).
When a coupling is in
tolerance in one direction,
this is indicated with a check
symbol at the motor.
The Measurement Result screen shows The machine picture itself also indicates the
coupling values and foot values in both the coupling alignment.
vertical and horizontal direction.
Save the measurement result.
The symbol to the left or right of the
coupling values indicates the angular
direction, and also if the values are within Go to shimming
tolerance.

6.37
Evaluating the result Shimming
The angle values are used to determine the See the Express Mode method.
alignment quality. These values are
compared with the alignment tolerance to
determine whether correction is necessary.
If suitable tolerance is selected in the
tolerance table, the symbols described
above indicate if the angle values are within
tolerance or not.

The foot values indicate the movable


machine’s foot positions where corrections
can be made.

6.38
Alignment
If the machine has been adjusted vertically in
the shimming screen, go directly to
alignment in the horizontal direction.

If the machine has not been adjusted in the


shimming screen, alignment in the vertical
direction has to be done first.

Rotate the shafts to the 12 or 6 o’clock


position to make adjustments in the vertical
direction. The angle guide helps you to
reach the right position.

Adjust the machine vertically until the values


for both angular values are within tolerance.
The arrows at the feet show in which
direction the machine shall be moved.

6.39
Rotate the shafts back to the 12 or 6
o’clock position and check that the machine
is still within tolerance.

Alignment is now completed. To confirm


the result, re-do the measurement.
Re-measure.

Rotate the shafts to the 3 or 9 o’clock


position to make adjustments in the
horizontal direction. The angle guide helps
you to reach the right position.

Adjust the machine horizontally until the


values for both angular values are within
tolerance. The arrows at the feet show in
which direction the machine shall be moved.

6.40
OMNIVIEW
If necessary you can change the view in
the display unit until it matches the
machine set-up.

OmniView enables the user to automatically


see the machine set-up from the actual view 2. Touch the ‘synchronization’ icon.
(i.e. from the view where the user is
standing).

Activate OmniView
Activate OmniView in You will now be able to move around the
Settings. machine and have the view changed
automatically depending on the actual
Synchronize OmniView orientation of the display unit.
To use OmniView it has to be synchronized.

1. Place the display unit so that the


machine set-up matches the view on
the screen.

6.41
In measurement and live alignment screens
you can view the motor from either side
(i.e. motor on the right or motor on the
left) or from behind. In other screens (i.e.
configuration, results etc) you can view the
motor from either side, but not from
behind.

After use and several view changes the view


might become out of synchronization with
the real machine. If so, please synchronize
again. This is done by touching the
‘desynchronization’ icon and adjusting the
view and then touching the ‘synchronization’
icon again to restart OmniView.

6.42
Calibrate OmniView SCREEN FLIP
Before the first use OmniView need to be Screen Flip enables the user to manually see
field calibrated. This procedure need to be the machine set-up from the actual view.
performed after storage, temperature
changes or extensive use. To use Screen Flip, OmniView has to be
deactivated. This is done in Settings.
1. Put the display unit down on a
completely stable surface. You will now be able to change the view
manually.
2. Press the ‘synchronization’ icon for 5
seconds.

3. Confirm and wait for the calibration to


finish.
Do not hold or touch the display unit
during the calibration!

6.43
EXTENDED ALIGNMENT Vertical values are shown at the 12/6
o’clock positions +/-45°. Horizontal values
Extended alignment makes it possible to
are shown at the 3/9 o’clock positions +/-
align even when it is not possible to rotate
45°. The values are more accurate within
the shafts to the 12/6 or 3/9 o’clock
+/-15° at the 12/6/3/9 o’clock positions.
positions.

Diagonal red stripes in the back of the value


fields indicate that Extended Alignment is
activated and that the result values are
approximate.

6.44
2-AXIS ALIGNMENT • If any backlash occurs in the coupling
during correction.
The 2-axis alignment function allows the
user to perform adjustments of the movable
machine both in vertical and horizontal
direction without further rotations of the
shafts.

The 2-axis alignment function is used only


when the shaft has limited or no possibility
to control the positioning of the shafts
during rotation. This software function
requires the use of 2-axis receivers (RM and
RS) together with laser modules (TM and
TS).
The 2-axis alignment screen shows coupling
Note: This function cannot be used during values and foot values in both the vertical
the following conditions: and horizontal direction.
• Uncoupled shafts.

• If the shafts rotates during correction.

6.45
OTHER FEATURES This disables the
inclinometers.
Coupling gap
Target Value symbol
The result can be presented as a coupling
gap. When Target Values are used
in the measurement, this is
Activate coupling gap in Configuration. indicated with the Target
Value symbol in the
Enlarge values Measurement, Result and
On the alignment screen, the coupling Alignment screens.
values, feet values and sensor values can be Looseness indicator
enlarged by touching them.
The system has a function for detecting
Touch the enlarged values to return them to coupling backlash and looseness in order to
normal size. achieve optimum accuracy. The system will
display the looseness indicator if one of the
Manual change of view
following conditions is met:
Manual change between
horizontal and vertical view • The M and S units are more than 3°
in the Clock method. apart.

6.46
• The mutual angular position changes It is possible to override the indicator by
more than 0.7° from that when the first touching the ‘x’ in the upper right corner to
measurement point was taken. close the message. The looseness indicator
function will then be disabled for the rest of
the measurement session.

When the coupling backlash or looseness is


eliminated to avoid any of the above
conditions, the looseness indicator will
automatically disappear.

6.47
6.48
SHAFT ALIGNMENT
VERTICAL MACHINES
INTRODUCTION

Shaft alignment: Determine and adjust the


relative position of two machines that are
connected, such as a motor and a pump, so
that the rotational centers of the shafts are
collinear, when the machines are working at
a normal operating temperature. Correction
of vertical shaft alignment is done by moving
The FIXTURLASER system has two
the flange of the machine until the shafts are
measuring units that are placed on each
aligned within given tolerances. A tolerance
shaft by using the fixtures supplied with the
table is available in the system.
system.

7.1
made according to the values displayed. The
angular misalignment is corrected by placing
shims under the bolts and offset is
corrected by moving them laterally.

The alignment results can be saved in the


memory manager. The measurements in the
memory manager can easily be transferred
to a PC for further documentation
purposes.
After rotating the shafts to different
measuring positions, the system calculates
the relative distance between the two shafts
in two planes. The distances between the
two measuring planes, distance to the
coupling, number of bolts and pitch circle
diameter are entered into the system. The
display box then shows the actual alignment
condition together with the position of the
feet. Adjustment of the machine can be

7.2
PRE-ALIGNMENT FUNCTIONS Before setting up the alignment system on
the machine, check the machine foundation,
In an effort to obtain the best possible
bolt and shim conditions. Also check if there
conditions for shaft alignment, it is necessary
are any restrictions in adjusting the machine
to perform some pre-alignment checks. In
(if e.g. there is enough space to move the
many cases it is necessary to make these
machine).
checks in order to obtain precise alignment.
It is often impossible to reach the desired After the visual checks have been
alignment results if you do not make any performed, there are some conditions that
pre-alignment checks. have to be considered:

Before going on site, check the following: • Check that the machine has the right
temperature for alignment?
What are the required tolerances?
• Take away old rusty shims (check that
Any offsets for dynamic movements?
you can remove shims).
Are there any restrictions for mounting the
measuring system? • Check coupling assembly and loosen
the coupling bolts.
Is it possible to rotate the shafts?
• Check soft foot conditions.
What shim size is needed?

7.3
• Mechanical looseness. MOUNTING

• Check coupling and shaft run-out. The sensors are mounted as described in
chapter “Shaft Alignment Horizontal
• Pipe work strain. Machines”.
• Coarse alignment.

• Check coupling gap (axial alignment).

7.4
MEASUREMENT METHODS
Tripoint™ method
In the Vertical Shaft Alignment program,
there are three different measurement In the Tripoint method, the alignment
methods, the Express Mode method, the condition can be calculated by taking three
Tripoint method and the Clock method. points while rotating the shaft at least 60°.
Select the measurement method in Settings. In this method all points are taken manually.

Express Mode™ method Clock method

In the Express Mode method, the alignment In the Clock method, machinery positions
condition can be calculated by recording are calculated by taking three points with
three points while rotating the shafts at least 180° of rotation. The Clock method is
60°. After recording the 1st point, the other useful when comparing the measurement
points are taken automatically when the results with traditional alignment methods
shafts are rotated to a new position and are using dial gauges and reversed rim method.
kept in position for more than 2 seconds. The method can also be used when the
machines are standing on non-horizontal
foundations or when the shafts are not
coupled.

7.5
STARTING THE PROGRAM
Start the program by
touching the Vertical Shaft
Alignment icon in the Main
Menu.
Go to Settings for selecting
measurement method and
other settings.
Go to Configuration to
configure the measurement.

7.6
SETTINGS Measurement method
Opens window for selection
of measurement method.
Express Mode, Tripoint or the
Clock method.
Resolution shown
Opens window for selection
of resolution shown.
Resolution shown depends
also on connected receiver.
These settings are unique for this Sampling time
application. Opens window for selection
of sampling time.
For most of the settings, the current
selection is shown in the icon. A repeatability test can also be
made here. See chapter
The functions that are available depend “Repeatability test”.
upon which application packages and
accessories you have selected.

7.7
Adjustable screen filter Confirm
Opens window for activating Exits the Settings and returns
or deactivating the adjustable to the application.
screen filter.
Note: The adjustable screen
filter should be deactivated for
normal operation, and only
activated in environments with
severe vibrations.
Sensor Display
Starts Sensor Display. See
chapter ”Sensor Display”.

Global settings
Opens Global settings. See
chapter “Global settings”.

7.8
CONFIGURATION Notes
Opens Notes, where notes
can be entered.

Settings
Goes to Settings.

Confirm
Exits the configuration and
returns to the application.
Dimensions

Tolerance table
Opens the tolerance
table. See chapter
”Tolerance table”.

7.9
Enter dimensions
EXPRESS MODE™ METHOD

Select the Express Mode method in Settings.

NOTE: The shafts should be coupled during


measurement in order to achieve as reliable
and accurate results as possible, when using
the Express Mode method.

TIP: The larger the angle over which the


three points are measured, the fewer moves
and repeat measurements will have to be The screen displays the movable machine.
made. Minimum angle between readings is The traffic lights show green when the laser
30° (60° if the distance between the sensors hits the detector.
is less than 200 mm).
Starts sequence for entering
dimensions and tolerance.

Measure and enter dimensions and


tolerance.

7.10
You must enter the distance between the
sensors, and the distance between the
centre of the coupling and the M-sensor. (If
you only wish to check if the shafts are
aligned, these are the only distances
necessary.)

Entering the pitch circle diameter and the


number of bolts can be done now or later
(this is necessary in order to obtain the bolt
values).

Up to 256 bolts can be entered.

7.11
Measurement point registration Touch the register icon.
Before starting the measurement you have This starts the measurement
to select a bolt to be bolt number 1. point registration and
registers the first reading.
The first measurement position has to be at
bolt number 1.

Rotate the shafts to the next position. The


shafts have to be rotated over a minimum of
30° (60° if the distance between the sensors
is less than 200 mm).

Green sector show permitted positions.


Red sector show forbidden positions.

Set the sensors at approximately the same


rotational angle at the first measurement
position, at bolt number 1.

7.12
The reading is taken automatically when the The reading is taken automatically when the
sensors have been stationary for 2 seconds. sensors have been stationary for 2 seconds.

Rotate the shafts to the third position.

7.13
Measurement result Within tolerance (green).

Within double tolerance


(yellow and inverted).
Out of double tolerance (red
and inverted).
When a coupling is in
tolerance in one direction,
this is indicated with a check
symbol at the motor.
The Measurement Result screen shows The machine picture itself also indicates the
coupling values in both directions, and bolt coupling alignment.
values.
Save the measurement result.
The symbol to the left of the coupling values
indicates the angular direction and offset,
and also if the values are within tolerance. Go to shimming

7.14
Evaluating the result
The angle and offset values are used to
determine the alignment quality. These
values are compared with alignment
tolerances to determine if any correction is
necessary. If suitable tolerances are selected
in the tolerance table, the symbols described
above indicate if the angle and offset values
are within tolerance or not.

The foot values indicate the movable


machine’s foot positions where corrections
can be made.

7.15
Shimming The check sign shows that shimming is not
needed.

When shimming is completed, continue to


alignment for adjustments of parallel offset.
Go to alignment.

The Shimming screen shows bolt values as


suitable shim values (0.05 mm / 1 mils).

Adjust the angular error by placing shims


under the bolts as required.

The arrow show if shims must be added to


adjust the machine.

7.16
Alignment second direction when they are placed in
position number 2.

Check that both the angular value and the


parallel offset are within the required
tolerances once the adjustments are
completed.

Alignment is now complete. To confirm the


result, re-do the measurement.
Re-measure.
If the angular error has been correctly
adjusted in the shimming screen the angular
value should now be in tolerance.

Now adjust the parallel offset in both


directions. The parallel offset is displayed
live in the first direction when the sensors
are placed in position number 1, and in the

7.17
Enter dimensions
TRIPOINT™ METHOD
See the Express Mode method.
Select the Tripoint method in Settings.

NOTE: The shafts should be coupled during


measurement in order to achieve as reliable
and accurate results as possible, when using
the Tripoint method.

TIP: The larger the angle over which the


three points are measured, the fewer moves
and repeat measurements will have to be
made. Minimum angle between readings is
30° (60° if the distance between the sensors
is less than 200 mm).

The Tripoint method works in the same


way as the Express Mode method, except
for measurement point registration.

7.18
Measurement point registration Touch the register icon.
Before starting the measurement you have This registers the first reading.
to select a bolt to be bolt number 1.

The first measurement position has to be at


Rotate the shafts to the next position. The
bolt number 1.
shafts must be rotated over a minimum of
30° (60° if the distance between the sensors
is less than 200 mm).

Green sector show permitted positions.


Red sector show forbidden positions. The
Register icon is not shown if the rotation is
less than 30°.

Set the sensors at approximately the same


rotational angle at the first measurement
position, at bolt number 1.

7.19
Touch the register icon. Touch the register icon.
This registers the second This registers the third
reading. reading.

Rotate the shafts to the third position.

7.20
Measurement results
See the Express Mode method.

Evaluating the result


See the Express Mode method.

Shimming
See the Express Mode method.

Alignment
See the Express Mode method.

7.21
CLOCK METHOD

Select the Clock method in Settings.

The Clock method works in the same way


as the Express Mode and the Tripoint
method except for measurement point
registration.

Enter dimensions
See the Express Mode method.

7.22
Measurement point registration
Place yourself at the position corresponding
to the second measurement position, where
it is easiest to turn the shafts through 180°.

The first measurement position has to be at


bolt number 1.

Tip: Mark the positions 1, 2 and 3 before


you start measuring.

NOTE: The rotational angle from the Set the sensors at approximately the same
sensors are not used in the Clock method in rotational angle at the first measurement
the Vertical Shaft Alignment program. position, with bolt number 1 to the right.
Touch the register icon.
This registers the first reading.

7.23
Rotate the shafts 90° to the second position Rotate the shafts 90° to the third position,
(where you are standing). to the left.

A green sector displays the position. A green sector displays the position.

Touch the register icon. Touch the register icon.


This registers the second This registers the third
reading. reading.

7.24
Measurement result
See the Express Mode method.

Evaluating the result


See the Express Mode method.

Shimming
See the Express Mode method.

Alignment
See the Express Mode method.

NOTE: The rotational angle from the


sensors are not used in the Clock method in
the Vertical Shaft Alignment program.

7.25
7.26
SHAFT ALIGNMENT OFFSET
MACHINES
INTRODUCTION

The most common set-up for offset


machines is the Z-configuration, where the
drive shaft and the driven unit should have
rotational centers that are parallel to each
other. This configuration can appear in both
horizontally and vertically mounted
machines. The Offset laser fixture is adjustable in a
plane parallel to the stationary machine’s
flange face and can be set at any position to
eliminate the offset from the driven unit.
The dummy rotational centre on the fixture
is set in front of the driven unit and any
angular misalignment is measured by using
the sensors in the FIXTURLASER NXA
system.

8.1
• Precision alignment using the
FIXTURLASER NXA system.

Alignment of offset machines with the


FIXTURLASER NXA system involves the
following:

• Pre-alignment.

• Mounting the fixtures to eliminate the


offset between the rotational centers.

• Coarse alignment using the built-in


lasers.

8.2
PRE-ALIGNMENT • Dismount the covers and remove the
cardan shaft.
The machined parts of the Offset fixture
allow the dummy axis to be set parallel with • Remove all high spots, such as burs
a tolerance of better than 0.2 mm per from the bolt holes, and clean the
meter. However, if the flange face is flange faces.
deformed, not truly flat, or has a run-out,
the accuracy of the system can be • Check the run-out on the flange faces,
compromised. It is important that the flange using a dial indicator.
is clean and that all high spots are removed • Lock the shaft of the stationary
before mounting the fixtures on the flange. machine before mounting the fixture
It is also important to use the spacers and on the flange.
washers that are included in the fixture
system according to the instructions
mentioned in the mounting section of this
manual.

Perform the following actions before


mounting the fixture on the flange:

8.3
MOUNTING mounting the fixture on the stationary
machine.
Mounting (Stationary)
The Offset fixture comes with a number of Mounting the fixture with 2 arms is the
methods of attachment. The system is most flexible set-up, which also covers the
designed so that you can utilize the coupling entire range in terms of offset.
bolts themselves in most cases when
mounting the arm on the flange. Remember
to place the steel spacers between it and the
face before bolting up. This helps to
eliminate any problems with high spots on
the surface. The arm can be fixed at any
point across the face, but placing it at the
outer diameter, rather than across the
centre, secures the fixture arm over a
longer distance and increases the stability.
The offset and the space available determine
the set-up of the fixture arrangement. The
figures below show different ways of

8.4
1. Clean the flange and mount the inner position roughly in front of the movable
arm on the flange. Make sure to use the unit.
hardened washers as spacer between
3. Make sure to tighten the bolt that
the arm and flange. Try to have as
connects the two arms before the
much distance between the two bolts
fixture is left unsupported.
as possible. Use the bolts from the
cardan shaft (maximum M12 Allen
screw) together with the guide washers
to fix the arm on the flange. Make sure
that the arm has maximum contact
surface, equally distributed across the
width, with the hardened washers, and
that the arm is properly fastened on
the flange.

2. Mount the 2nd arm with the turret


onto the 1st arm, using the M10 bolt
and guide washer. By slightly tightening
the arm; it is possible to adjust its

8.5
Mounting alternatives (Stationary)
In applications where the flange can be
rotated, where access is limited, or where
you cannot use the “2-arm set-up”, it is
possible to mount just one arm on the
flange.

• Mount the arm on the flange and rotate


the flange to a position where the
"dummy axis" of the turret can hit the
centre of the movable machine.

• Make sure to lock the stationary unit in


this position to prevent any movement
of the flange.

• Make the final adjustment of the arm


until the "dummy axis" of the turret
hits the centre of the movable machine.

• Tighten the arm’s fastening bolts.

8.6
For applications with a small offset, you
sometimes have to mount the turret close
to the centre and in between the fastening
bolts on one arm. In this case, it is necessary
to dismount the turret at the end and place
it in the centre thread on the arm.

8.7
Mounting (Movable)
To attach the turret on the movable
machine, the kit is provided with a selection
of threaded nuts which will fit common
coupling faces that have a threaded hole in
the shaft centre. These can be used to
secure the turret to the flange face. The
adaptors are only used to mount the turret
onto shafts that can be rotated. When
performing the measurement, it is important
to rotate the machine shaft and not the
turret itself.

8.8
Mounting alternatives (Movable) If the shaft cannot be rotated, an extra arm
If no thread is present in the shaft centre of can be mounted in front of the flange. The
the movable machine, the M-sensor can be threaded hole in the centre of the arm
mounted by using the chain fixture, should be positioned near the centre of the
extension bracket (optional) and the longer shaft. Try to have as much distance as
rods from the FIXTURLASER NXA system. possible between the fastening points.
The chain fixture is attached to the flange.
The extension bracket is mounted on the
chain fixture so that the rods are positioned
in front of the flange.

8.9
COARSE ALIGNMENT

The purpose of coarse alignment is to align


the machines roughly by using the built-in
lasers.

The built-in lasers in each turret are pre-


adjusted so that the laser beam represents
the axis of rotation for the unit it is
mounted on.

1. Turn on the built-in laser in the turret 2. Rotate the turret on the stationary side
on the stationary side, by rotating the and make sure that the laser beam hits
laser unit clockwise until it bottoms. the same spot (within 2 mm). If not,
adjust the built-in laser according to
steps 5-12.
The lasers may cause interference with
each other so it is recommended that 3. Loosen fastening screw and adjust the
the laser pointers are turned on one at position of the arm until the laser beam
a time. hits the target centre on the movable
machine. Tighten and verify that the

8.10
laser beam is still hitting the centre of 7. Aim the laser onto a target (a piece of
the target. paper or cardboard). Make a mark
where the laser beam hits.
4. Turn off the laser in the turret on the
stationary side.

5. Turn on the laser in the turret on the


movable machine.

6. Turn the turret until it is standing in a


vertical position.

8. Rotate the shaft 180˚.

Note: On the movable side the shaft


should be rotated, not just the turret.

8.11
When using this procedure on the
10. Make a 3rd mark on the target at half
stationary side, only the turret shall be
the distance between the 1st and 2nd
rotated 180˚.
mark.
9. The laser spot should now have moved
on the surface, in a pattern of a half
circle.

Make a 2nd mark where the laser beam


hits the target.

8.12
13. Make a coarse adjustment of the
movable machine. Loosen the bolts and
adjust the movable machine until both
lasers are in the centre of each
opposing target.

14. If necessary, re-adjust the arm position


to get both lasers in the centre of the
targets.

11. Adjust the position of the laser beam


until it is hitting the 3rd marking on the
target, using the two adjustment screws
on the front on the turret. Make sure
not to rotate the turret during the
adjustment of the laser.

12. Repeat the coning process until the


circle is a single spot on the surface
during rotation of the shaft.

8.13
STARTING THE PROGRAM
Start the program by
touching the Offset Shaft
Alignment icon in the Main
Menu.
Go to Settings for selecting
settings.

Go to Configuration to
configure the measurement.

8.14
SETTINGS Resolution shown
Opens window for selection
of resolution shown.
Resolution shown depends
also on connected receiver.
Sampling time
Opens window for selection
of sampling time.
A repeatability test can also be
made here. See chapter
These settings are unique for this “Repeatability test”.
application.

For most of the settings, the current


selection is shown in the icon.

The functions that are available depend


upon which application packages and
accessories you have selected.

8.15
Adjustable screen filter Confirm
Opens window for activating Exits the Settings and returns
or deactivating the adjustable to the application.
screen filter.
Note: The adjustable screen
filter should be deactivated for
normal operation, and only
activated in environments with
severe vibrations.
Sensor Display
Starts Sensor Display. See
chapter ”Sensor Display”.

Global settings
Opens Global settings. See
chapter “Global settings”.

8.16
CONFIGURATION Result presentation
Opens window for selection
of distance to present the
angular misalignment at.
Softcheck™
Starts Softcheck. See chapter
”Softcheck”.

Notes
Opens Notes, where notes
can be entered.
Dimensions
Settings
Goes to Settings.
Tolerance table
Opens the tolerance
table. See chapter
”Tolerance table”.

8.17
Confirm
Exits the configuration and
returns to the application.

8.18
MEASUREMENT

Measurement method
The Clock method is used to provide the
result. In the Clock method, machinery
positions are calculated by taking three
points with 180° of rotation.

8.19
Enter dimensions
The screen displays the movable machine.
The traffic lights show green when the laser
hits the detector.

You must enter the distance between the


sensors. (If you only wish to check shaft
alignment, this is the only necessary
distance).

Starts sequence for entering


dimensions and tolerance. The distance between the first and the
second pairs of feet can be entered now or
Measure and enter dimensions and later (this distance is necessary to provide
tolerance. the feet values).

8.20
Measurement point registration Rotate the shafts to the next position, 3
o’clock.

A green sector displays the position.

Set the sensors at approximately the same


rotational angle at the first measurement
position, 9 o’clock. For best result the
rotational angles of the two sensors should Touch the register icon.
be within 0.5°. This registers the second
reading.
Touch the register icon.
This registers the first reading.

8.21
Rotate the shafts to the third position, 12
o’clock.

Touch the register icon.


This registers the third
reading.

8.22
Measurement results Within tolerance (green).

Within double tolerance


(yellow and inverted).
Out of double tolerance (red
and inverted).
When a coupling is in
tolerance in one direction,
this is indicated with a check
symbol at the motor.
The Measurement Result screen shows The machine picture itself also indicates the
coupling value and feet values in both the coupling alignment.
vertical and horizontal direction.
Save the measurement result.
The symbol to the left of the coupling values
indicates the angular direction, and also if
the values are within tolerance. Go to shimming

8.23
Evaluating the result
The angle value is used to determine the
alignment quality. This value is compared
with the alignment tolerances to determine
whether correction is necessary. If suitable
tolerances are selected in the tolerance
table, the symbols described above indicate
if the angle value is within tolerance or not.

The feet values indicate the movable


machine’s foot positions where corrections
can be made.

8.24
Shimming When shimming is completed, continue to
alignment for adjustments in the horizontal
direction.
Go to alignment.

The Shimming screen shows foot values in


the vertical direction as suitable shim values
(0.05 mm / 1 mils).

The arrows show if shims must be added or


removed to adjust the machine in the
vertical direction.

The check signs show that shimming is not


needed.

8.25
Alignment
If the machine has been adjusted vertically in
the shimming screen, go directly to
alignment in the horizontal direction.

If the machine has not been adjusted in the


shimming screen, alignment in the vertical
direction has to be done first.

Rotate the shafts to the 12 or 6 o’clock


position to make adjustments in the vertical
direction. The angle guide helps you to
reach the right position.

Adjust the machine vertically until the value


for angular alignment is within tolerance.
The arrows at the feet show in which
direction the machine shall be moved.

8.26
Rotate the shafts back to the 12 or 6
o’clock position and check that the machine
is still within tolerance.

Alignment is now completed. To confirm


the result, re-do the measurement.
Re-measure.

Rotate the shafts to the 3 or 9 o’clock


position to make adjustments in the
horizontal direction. The angle guide helps
you to reach the right position.

Adjust the machine horizontally until the


value for angular alignment is within
tolerance. The arrows at the feet show in
which direction the machine shall be moved.

8.27
OTHER FEATURES

Enlarge values
On the alignment screen, the coupling
values, feet values and sensor values can be
enlarged by touching them.

Touch the enlarged values to return them to


normal size.

Change feet reference


The feet reference can be changed by
touching the lock.

Touch the lock to change feet


reference.

8.28
LASER POINTERS

Individually adapted
The laser pointers are individually adapted
to their housings and should not be
switched with each other.

Changing batteries
When the laser spot slowly starts to fade
away, it is time to change the batteries. Use two SR44 batteries per device,
+ on the batteries must face the cap (LR44
Dismount the laser pointer from the turret can also be used, but they only have
and open the end cap of the laser device. approximately half the capacity of the SR44).

8.29
8.30
MACHINE TRAIN The amount of adjustment needed depends
ALIGNMENT on which machine in the machine train is
selected as the stationary machine. In many
INTRODUCTION cases there are also restrictions to the
amount of adjustment due to base or bolt
A machine train is a set-up of more than
bound conditions, which influence the
two rotating machines that are connected to
choice of the stationary machine.
each other. A typical machine train
application is a motor which drives
machinery with a gearbox in between.

When alignment is performed on machine


trains, adjustment of one machine will
directly affect the alignment of the other
machines. Before making any adjustment in a
machine train, it is important to know the
relative position of each machine in the
train. When this is known it is easy to get an
overview of the machine train to see which
adjustments are needed to align all the Machine Train with 3 machines.
machines.
9.1
Functions in the program make it possible to
align machines to target positions, i.e. Target
Values, and to calculate the minimum
amount of adjustment to align the entire
machine train.

Once the stationary machine has been


chosen, the alignment of the rest of the
units is performed by using the program for
horizontal machines. See also chapter “Shaft
Machine Train with 5 machines. Alignment Horizontal Machines”.

The machine train program in


FIXTURLASER NXA is especially designed
to quickly provide an overview of the
position of each machine and to determine
which machine should be chosen as
stationary, in order to optimize the work
with adjustments.

9.2
MOUNTING Try to always be on the same side of the
machine train when mounting the sensors,
Mounting of the sensors is done as
to avoid making any mistakes.
described in chapter “Shaft Alignment
Horizontal Machines”.

It is important to place the sensors for the


stationary and the movable machine on the
same side of every coupling.

9.3
PRE-ALIGNMENT FUNCTIONS & • Check if there is any bolt or base-
ACTIVITIES bound restrictions.
• Check if there are any restrictions to
To minimize the time for measurements on
moving the machine due to attached
site, it is recommended to pre-set the piping, electrical cables, hydraulics or
configuration of the machine (distances, similar equipment.
machine-ID and target values) and save the
configuration in the memory.

On site, you simply open up the


configuration from the memory manager
and continue with the measurements for
each coupling.

For alignment of machine trains it is


important to do some on-site pre-alignment
activities besides the ones described in the
chapter “Shaft Alignment Horizontal
Machines”.

• Check the amount of adjustment


possible for every machine.
9.4
STARTING THE PROGRAM

Start the program by touching


the Machine Train Alignment
icon in the Main Menu.

The screen displays machine trains with 3, 4


or 5 units.

Touch the icon for the


machine train that
corresponds to your
application.

Go to Settings for selecting


measurement method, and
other settings.

9.5
SETTINGS Resolution shown
Opens window for selection
of resolution shown.
Resolution shown depends
also on connected receiver.
Sampling time
Opens window for selection
of sampling time.
A repeatability test can also be
made here. See chapter
These settings are unique for this “Repeatability test”.
application.

For most of the settings, the current


selection is shown in the icon.

The functions that are available depend


upon which application packages and
accessories you have selected.

9.6
Adjustable screen filter Confirm
Opens window for activating Exits the Settings and returns
or deactivating the adjustable to the application.
screen filter.
Note: The adjustable screen
filter should be deactivated for
normal operation, and only
activated in environments with
severe vibrations.
Sensor Display
Starts Sensor Display. See
chapter ”Sensor Display”.

Global settings
Opens Global settings. See
chapter “Global settings”.

9.7
Settings and functions in Shaft Measurement method
Alignment for Machine Train Opens window for selection
of measurement method.
Express Mode, Tripoint or the
Clock method.
Sensor Display
Starts Sensor Display. See
chapter ”Sensor Display”.

Confirm
Exits the Settings and returns
to the application.
The Machine Train program has a separate
settings menu for Shaft Alignment.

Measurement method can only be reached


from there.

9.8
CONFIGURATION At each unit (except for the end units),
there are three distances to enter.

The distance between the centre of the


coupling and the first pair of feet.

The distance between the first and the


Enter dimensions second pairs of feet.
Touch the icon to enter The distance between the second pair of
dimensions. feet and the centre of the coupling.
Measure and enter dimensions. Tolerance table
All dimensions must be entered before you Opens the tolerance
can start measuring. table. See chapter
”Tolerance table”.

9.9
Machine ID always be presented as angle
and offset values.
Machine ID for the units is preset to 1, 2,
3… but you can change this to something Notes
else. Opens Notes, where notes
can be entered.
Touch the icon for changing
machine ID.
Settings
Target values Goes to Settings.
Opens Target values. See
chapter ”Target values”.
Touch the Target Value icon
at the coupling where the
target values are to be
entered.
The target values can be
entered as feet values or angle
and offset values, but the
result for machine train will

9.10
Confirm
Confirms the configuration
and continues to summary
screen.
Save configuration
The configuration of the machine (distances,
machine-ID and target values) can be saved
separately, to be opened up later. This is
done in the summary screen.

9.11
Configuration in Shaft Alignment for Softcheck™
Machine Train Starts Softcheck. See chapter
”Softcheck”.

The Machine Train program has a separate


configuration menu for Shaft Alignment.

Softcheck can only be reached from there.

9.12
MEASUREMENT In the Machine Train program, a shaft
alignment measurement is first performed at
Summary screen
each coupling. The results from all the
couplings are then summarized to a total
result for the train.

A part of the Horizontal Shaft Alignment


program is used to measure at each
coupling.
Touch the Horizontal Shaft
Alignment icon to measure at
a coupling.

When the configuration has been confirmed


the summary screen is shown.

Touch the save icon to save


the configuration.

9.13
Shaft alignment for machine train
See also chapter “Shaft Alignment
Horizontal Machines”.

All the measurement methods that can be


used for Shaft Alignment of Horizontal
machines can also be used here.

The distance between the sensors and the


distance between the centre of the coupling
and the M-sensor must be entered for each
coupling. (The distance between the M-
sensor and the first pair of feet and the
distance between the first and the second
pairs of feet are not needed here).

On the result screen for the coupling, only


coupling values are shown.

9.14
When a coupling is measured, the icon for
Shaft Alignment at that coupling is replaced
by a re-measuring icon in the summary
screen.

When all the couplings have been measured,


the result screen for the train will be shown.

9.15
MEASUREMENT RESULTS The reference can be changed by touching
the lock icons.

The symbol to the left of the coupling values


indicates the direction of the angle and the
offset, and also if the values are within
tolerance.
Within tolerance (green).

Within double tolerance


(yellow and inverted).
Result screen with coupling values.
Out of double tolerance (red
The Measurement Result screen shows and inverted).
coupling values and foot values in both the When a coupling is in
vertical and horizontal direction. tolerance in one direction,
this is indicated with a check
One of the units is automatically set to symbol.
reference according to the Minimum Moves
function. The machine picture itself also indicates the
coupling alignment.

9.16
Save the measurement result.

Change between viewing the


coupling values and the feet
values.
Re-measure (This icon
returns you to the summary
screen.)
Change configuration.
Result screen with feet values.

Minimum Moves (a reference


based on the Minimum
Moves function will be
selected).
Select another reference.

9.17
EVALUATING THE RESULT ALIGNMENT

The angle and offset values are used to Once you have decided which machine to
determine the alignment quality. These use as a reference, the Horizontal Shaft
values are compared with alignment Alignment program can be used to align the
tolerances to determine if any correction is machines.
necessary. If suitable tolerances are selected
See the chapter “Shaft Alignment Horizontal
in the tolerance table, the symbols described
Machines”.
above indicate if the angle and offset values
are within tolerance or not.

The feet values give the movable machine’s


position at the feet where corrections can
be made.

9.18
OTHER FEATURES Target Value symbol

Minimum Moves When Target Values are


entered at a coupling, this is
The Minimum Moves function selects the indicated with the Target
reference machine that involves the smallest Value symbol at that coupling.
amount of adjustment.

In the calculations for this function, priority


is given to minimizing horizontal adjustments
and removal of shims.

If you touch the Minimum


Moves icon, a reference will
be selected based on the
Minimum Moves function.

9.19
9.20
SOFTCHECK™ STARTING THE PROGRAM

INTRODUCTION Start the Softcheck by


touching its icon in the Main
A soft foot condition needs to be corrected menu or the Settings.
before any alignment takes place. If not, the Go to Settings for selecting
measurement result will be of no value. It is settings.
more or less impossible to establish if there
is a soft foot condition without using some
kind of measurement tool. The
FIXTURLASER Alignment System’s built-in
Softcheck program checks each foot and
displays the result in mm or mils.

The Softcheck program is entered from the


Main Menu or from Settings in the
Application program.

10.1
ENTER DIMENSIONS You must enter the distance between the
sensor units, the distance between the M-
unit and the first pair of feet, and the
distance between the first and the second
pairs of feet, before checking for soft foot.

Check that all foot bolts are firmly


tightened.

Place the TD-units at the 12 o’clock


position.
Starts sequence for entering
dimensions and tolerance.

Measure and enter dimensions.

10.2
MEASUREMENT VALUE 3. Register the measurement value.
REGISTRATION

Register the measurement


Select a bolt of your value by touching the
choice by touching confirmation icon.
its icon.
1. Loosen the bolt fully and wait a few
seconds.

2. Tighten the bolt firmly, preferably with


a dynamometric wrench.

10.3
MEASUREMENT RESULT AND
CORRECTIONS

Continue with the rest of the bolts.

Make the necessary corrections and then


Re-measurements can be done at any time
check each foot again (the values show
by touching the icon for the requested bolt
approximately how many shims that are
again.
needed to eliminate the soft foot).

10.4
DOCUMENT THE RESULT
Touch the save icon to save
the measurement result.

SHAFT ALIGNMENT
Go to shaft alignment by
touching this icon.

10.5
10.6
TARGET VALUES alignment work. Accepted values are feet
values and angle and offset values.
INTRODUCTION
The entered values are target values. Target
Most machines develop a certain amount of values mean that these are the values at
heat while running. In the best case both the which the machine should be positioned
driving and the driven machine are affected when not running (cold condition) in order
equally requiring no input of compensation to obtain correct alignment while the
values. But in some applications the driven machine is running (hot condition).
machine is either hotter, i.e. a pump for hot
liquid, or cooler than the driving machine.

Machine manufacturers define the thermal


expansion of machines differently, but in
most cases you will find it as a factor of
deliberate misalignment expressed in parallel
offset and angular error.

In the FIXTURLASER NXA system, you can


pre-set target values before starting your

11.1
STARTING THE PROGRAM FEET VALUES
Start the Target Values
program by touching the icon
in the Main Menu or
Configuration.

Touch the feet value boxes. Enter target


values for the feet in mm or mils according
to the pre-set measurement unit together
with the required distances.

Select one of two ways to express the offset


values: Feet values or angle and offset values.

11.2
In the example above, the stationary
machine will shrink vertically by 0.12 mm at
the rear feet and 0.09 mm at front feet
while the movable machine will expand 0.04
After having entered these feet values, the
mm while running.
system calculates how the movable machine
Horizontally, the rear feet will move 0.05 should be positioned (target position) in
mm towards you and the front feet will cold condition in order to obtain perfect
move 0.03 mm away from you while the alignment during running condition.
movable machine does not change its
position while running.
11.3
ANGLE AND OFFSET VALUES

In the example above, the movable machine


should be vertically adjusted to a position
Touch the value boxes and enter target
with an angular misalignment of +0.05
values for the angles in mm/100 mm and
mm/100 mm and an offset of
target values for the offsets in mm, or
-0.06 mm.
mils/inch and mils, according to the pre-set
measurement unit. Horizontally, the movable machine should
be positioned with a
Coupling gap can be entered if this has been
+0.02 mm/100 mm angular misalignment and
activated in the Settings.
a +0.03 mm offset, in cold condition to
obtain perfect alignment while running.
11.4
DOCUMENT THE TARGET VALUES
Touch the save icon to save
the target values.

SHAFT ALIGNMENT
Go to shaft alignment by
touching this icon.

11.5
11.6
OL2R (OFF LINE TO RUNNING)
INTRODUCTION

If you have unexplainable vibrations in your


pump-motor installation, this application can
help reduce your doubts (and your
vibrations).

OL2R measurements use a special fixture


that allows measurement while the machine
is running. In this way, both the thermal
influences and the load that is put into the
pump as well as movement in foundations
and pipe strains will be taken into account.

12.1
In order to determine dynamic movements,
the OL2R laser fixtures are mounted on the
two machines that are to be checked. The
turrets make it possible to measure the
alignment between the two “dummy” axes,
by using the FIXTURLASER NXA system.
The measurement is performed in both
running and cold condition and the system
calculates the difference in alignment,
determined as dynamic movements between
the machine’s two conditions, and is
expressed as target values. These target
values can be used when the actual shaft
alignment is performed.

12.2
IMPORTANT NOTES! WARNING!

• It is very important that you do not Make sure that all safety
remove or adjust the fixtures between equipment is fully mounted on
the machine before starting
the measurements in hot and cold
the measurement. Cables must
condition. be kept away from couplings
and other moving parts.
• If the OL2R fixtures are mounted in a
harsh environment, we strongly
recommend that the laser pointer is
dismounted from the fixture after it has WARNING!
been adjusted. Make sure to fully comply with
the local safety regulations for
• The lasers may cause interference with rotating machinery.
each other so it is recommended that
the laser pointers are turned on one at
a time.

12.3
MOUNTING & COARSE
ALIGNMENT

1. Choose a location on the machine


casing (or bearing housing) where the
fixtures can maintain a clear line-of-
sight and where the turrets can be
rotated freely with the measuring units
in place. Try to mount the fixtures as
close as possible to the rotational axis
of both machines. 2. Obtain permission to drill and tap a M6
thread (or ¼” UNC) with a depth of
15 mm (0.6”).

12.4
3. Mount the tooling ball on each Mounting with OL2R adapter
machine. Ensure that the bolt is (optional):
tightened and that the arrangement is
firmly mounted on the machine casing.

12.5
4. Turn on the built-in laser in the turret, 5. Check that the laser is adjusted to the
by rotating the laser unit clockwise rotational centre by rotating the turret
until it bottoms. on each fixture. The projected laser
beam should stay on the same spot
The lasers may cause interference with during rotation (within 2 mm). If not,
each other so it is recommended that adjust the laser beam according to the
the laser pointers are turned on one at procedure described at the end of this
a time. chapter.

12.6
6. Adjust the fixtures until both the lasers 7. Turn off the laser beams in the fixtures
hit the centre of the opposing target. and mount the FIXTURLASER NXA
Tighten the screw on the fixture and sensors on the fixture rods. Make sure
make sure that it is stable while that the unit marked M is mounted on
rotating the turrets. the movable machine and the S unit is
mounted on the stationary machine.

12.7
STARTING THE PROGRAM
Start the program by
touching the OL2R icon in
the Main Menu.
Go to Settings for selecting
settings.

Go to Configuration to
configure the measurement.

12.8
SETTINGS Resolution shown
Opens window for selection
of resolution shown.
Resolution shown depends
also on connected receiver.
Sampling time
Opens window for selection
of sampling time.
A repeatability test can also be
made here. See chapter
“Repeatability test”.
These settings are unique for this
application.

For most of the settings, the current


selection is shown in the icon.

The functions that are available depend


upon which application packages and
accessories you have selected.

12.9
Adjustable screen filter Confirm
Opens window for activating Exits the Settings and returns
or deactivating the adjustable to the application.
screen filter.
Note: The adjustable screen
filter should be deactivated for
normal operation, and only
activated in environments with
severe vibrations.
Sensor Display
Starts Sensor Display. See
chapter ”Sensor Display”.

Global settings
Opens Global settings. See
chapter “Global settings”.

12.10
CONFIGURATION Settings
Goes to Settings.

Confirm
Exits the configuration and
returns to the application.

Dimensions

Notes
Opens Notes, where notes
can be entered.

12.11
MEASURING OL2R

Measurement Method
In the OL2R program, a measurement is
made in cold condition (machine off line)
and another one in hot condition (machine
running) to provide the target values.

The Clock method is used to provide the


result in each condition. In the Clock
method, machinery positions are calculated
by taking three points with 180° of rotation.

The target values are calculated by


subtracting the measurement result in cold
condition from the measurement result in
hot condition.

You can measure the conditions in optional


order and the cold and hot conditions can
both be saved separately.

12.12
Enter dimensions
The screen displays the movable machine.
The traffic lights show green when the laser
hits the detector.

You must enter the distance between the


sensors, and the distance between the
centre of the coupling and the M-sensor.

Go to measurement in cold
condition.

Go to measurement in hot
condition.

Starts sequence for entering


dimensions.

Measure and enter dimensions.

12.13
MEASUREMENT IN COLD Touch the register icon.
CONDITION This registers the first reading.
Measurement point registration

Rotate the turrets to the next position, 3


o’clock.

The green sector in the guide


function indicates where the
sensor should be positioned.

Set the sensors at approximately the same


rotational angle at the first measurement
position, 9 o’clock. For best results the
rotational angles of the two sensors should
be within 0.5°.

12.14
Touch the register icon. Touch the register icon.
This registers the second This registers the third
reading. reading.

Rotate the turrets to the third position, 12


o’clock.

12.15
Measurement results Once the cold condition has been
measured, you can continue by measuring
the hot condition, or open a previously
saved measurement for the hot condition.

Go to hot condition.

The Measurement Result screen shows


coupling values for the measurement in cold
condition. Select a saved measurement
The measurement result in cold condition for hot condition or measure
can be saved separately. the hot condition.

Save the measurement result.

12.16
When both the cold condition and the hot
condition have been measured, you can go
to target values.

Go to target values.

It is also possible to re-measure the cold


condition.

Re-measure cold condition.

12.17
MEASUREMENT IN HOT Touch the register icon.
CONDITION This registers the first reading.
Measurement point registration

Rotate the turrets to the next position, 3


o’clock.

The green sector in the guide


function indicates where the
sensor should be positioned.

Set the sensors at approximately the same


rotational angle at the first measurement
position, 9 o’clock. For best results the
rotational angles of the two sensors should
be within 0.5°.

12.18
Touch the register icon. Touch the register icon.
This registers the second This registers the third
reading. reading.

Rotate the turrets to the third position, 12


o’clock.

12.19
Measurement results Once the hot condition has been measured,
you can continue by measuring the cold
condition or open a previously saved
measurement in the cold condition.

Go to cold condition.

The Measurement result screen above


shows the coupling values for the
measurement in hot condition. Select a saved measurement
in cold condition or measure
The measurement result in hot condition the cold condition.
can be saved separately.
Once both the cold condition and the hot
Save the measurement result. condition are measured you can go to target
values.

12.20
Go to target values.

It is also possible to re-measure the hot


condition.

Re-measure hot condition.

12.21
TARGET VALUES Document the target values
Touch the save icon to save
the target values.

Shaft Alignment
Go to shaft alignment by
touching this icon.

Check or re-measure
The Measurement Result screen shows the
target values. Go back to measurement
in cold or hot condition.

12.22
OTHER FEATURES

Guide functions
The guide functions can be deactivated and
activated again.

Deactivate guide functions.

Activate guide functions.

TIP: Deactivate the guide function when


vibration levels are high.

12.23
ADJUSTMENT OF THE BUILT-IN 2. Turn on the built-in laser in the turret,
LASER by rotating the laser units clockwise
until it bottoms.
If the beam from the built-in laser diode is
not aligned with the rotational axis of the 3. Aim the laser onto a target (a piece of
turret, the laser must be adjusted using the paper or cardboard) at a distance of 3-
following instruction. 5 m.

1. Mount the fixture on a solid base or


machine casing and firmly tighten all
fixation screws.

12.24
4. Make a mark on the spot where the 5. Rotate the turret 180˚.
laser beam hits the target.

12.25
6. The laser spot should now have moved 7. Make a 3rd mark on the target at half
on the surface, in a pattern of a half the distance between the 1st and 2nd
circle. mark.

Make a 2nd mark where the laser beam


hits the target.

8. Adjust the position of the laser beam


until it hits the 3rd marking on the
target, using the two adjustment screws
on the front on the turret. Make sure
not to rotate the turret during the
adjustment of the laser.

12.26
9. Control the alignment by rotating the
turret 180˚once again. The laser should
now be at the same spot during
rotation (within 2 mm).

10. Align the laser on the 2nd fixture as


described in steps 1-8.

12.27
LASER POINTERS Use two SR44 batteries per device,
+ on the batteries must face the cap. (LR44
Individually adapted
can also be used, but they only have
The laser pointers are individually adapted approximately half the capacity of the SR44.)
to their housings and should not be
switched with each other.

Changing batteries
When the laser spot slowly starts to
disappear, it is time to change the batteries.

Dismount the laser pointer from the turret


and open the end cap of the laser device.

12.28
HOT CHECK compare these two measurements. The
difference between the two measurements
INTRODUCTION can be used as target values when shaft
If you have un-explainable vibrations in your alignment is performed.
pump-motor installation, this application can
help reduce your doubts (and your
vibrations). WARNING!

If you do not have the OL2R laser fixtures The machine must be shut off
before starting the
and do not have the possibility of measuring measurement.
while the machine is running, it is still
possible to check the thermal influences on
the machine.

The Hot Check is performed by performing


a measurement just after the machine has
been shut off, and another measurement
when the machine has been shut off so long
that it has reached ambient temperature.
The Hot Check application is then used to

13.1
MEASUREMENT METHOD MEASURE HOT CONDITION

In the Hot Check program, a measurement Shut off the machine.


in the cold condition is compared with a
Perform a measurement in the Horizontal
measurement in the hot condition to
Shaft Alignment program, just after the
provide the target values.
machine has been shut off. See the chapter
The target values are calculated when the “Shaft Alignment Horizontal Machines”.
measurement result in the cold condition is
Save this measurement.
subtracted from the measurement result in
the hot condition.
MEASURE COLD CONDITION
The Horizontal Shaft Alignment program is
used to measure these conditions. The Wait until the machine has dropped to the
measurement in hot condition is done just ambient temperature.
after the machine has been shut off. The
Perform another measurement in the
measurement in cold condition is done
Horizontal Shaft Alignment program. See
when the machine is shut off and has
the chapter “Shaft Alignment Horizontal
dropped to the ambient temperature.
Machines”.

Save this measurement.

13.2
STARTING THE PROGRAM MAKING A HOT CHECK

Start the program by touching


the Hot Check icon in the
Main Menu.

Select a saved measurement


in hot condition.

Select a saved measurement


in cold condition.

13.3
Measurement in hot condition Measurement in cold condition

The Measurement Result screen shows The Measurement Result screen shows
coupling values for the measurement in hot coupling values for the measurement in cold
condition. condition.

13.4
When both cold condition and hot TARGET VALUES
condition values have been chosen, you can
go to target values.

Go to target values.

The Measurement Result screen shows the


target values.

Document the Target Values


Touch the save icon to save
the target values.

13.5
Shaft Alignment
Go to shaft alignment by
touching this icon.

13.6
TARGET VALUES CLOCK be used to translate clock values to angle
and offset values.
INTRODUCTION
The entered values are target values. Target
Most machines develop a certain amount of values mean that these are the values at
heat while running. In the best case both the which the machine should be positioned
driving and the driven machine are affected when not running (cold condition) in order
equally requiring no input of compensation to obtain correct alignment while the
values. But in some applications the driven machine is running (hot condition).
machine is either hotter, i.e. a pump for hot
liquid, or cooler than the driving machine.

Machine manufacturers define the thermal


expansion of machines differently, but in
most cases you will find it as a factor of
deliberate misalignment expressed in parallel
offset and angular error.

If the thermal expansion is defined as clock


values, the Target Values Clock program can

14.1
STARTING THE PROGRAM REVERSED RIM
Start the Target Values Clock
program by touching the icon
in the Main Menu.

Touch the value boxes. Enter clock values in


mm or mils according to the pre-set
measurement unit together with the
distance between shaft ends (DBSE).

Select one of two ways to express the clock The value at either 12 o’clock or 6 o’clock
values: Reversed Rim or Rim Face. has to be set to zero. 12 o’clock is preset to
zero but if another value is entered at 12

14.2
o’clock, the value at 6 o’clock will be set to In the example above, the movable machine
zero. should be vertically adjusted to a position
with an angular misalignment of +0.12
mm/100 mm and an offset of
+0.18 mm.

Horizontally, the movable machine should


be positioned with a
-0.03 mm/100 mm angular misalignment and
a -0.09 mm offset, in cold condition to
obtain perfect alignment while running.

After having entered the required values,


the system calculates how the movable
machine should be positioned (target
position) in cold condition in order to
obtain perfect alignment during running
condition. Calculated Target Values
expressed as angle and offset values are
shown in the bottom of the screen.
14.3
RIM FACE An example with M Front Face + M Radial is
shown here.

Select one of four ways to express the clock


values in Rim Face. Touch the value boxes. Enter clock values in
mm or mils according to the pre-set
S Front Face + S Radial
measurement unit together with the
S Back Face + S Radial required distances.

M Back Face + M Radial

M Front Face + M Radial

14.4
with an angular misalignment of +0.08
mm/100 mm and an offset of
+0.14 mm.

Horizontally, the movable machine should


be positioned with a
-0.04 mm/100 mm angular misalignment and
a -0.10 mm offset, in cold condition to
obtain perfect alignment while running.

After having entered the required values,


the system calculates how the movable
machine should be positioned (target
position) in cold condition in order to
obtain perfect alignment during running
condition. Calculated Target Values
expressed as angle and offset values are
shown in the bottom of the screen.

In the example above, the movable machine


should be vertically adjusted to a position
14.5
DOCUMENT THE TARGET VALUES
Touch the save icon to save
the target values.

Entered clock values and calculated Target


Values expressed as angle and offset values
will be saved.

SHAFT ALIGNMENT
Go to shaft alignment by
touching this icon.

Calculated Target Values expressed as angle


and offset values will be uploaded.

14.6
SENSOR DISPLAY
On the Sensor Display, the values from the
connected sensor(s) are displayed. It is also
possible to zero, record values to file etc.

Start the program by touching


the Sensor Display icon in the
Main Menu.
Go to Settings for selecting
settings.

15.1
FUNCTIONS These are the functions available.

When entering Sensor Display the raw data Record values to file.
from the sensor(s) connected are displayed.
If any value is missing, ------ is shown. There
are extensive functions available, e.g. Zero the values.
zeroing.
Halve the values (only
available when Zero is active).

Reset values to raw data (only


available when Zero is active).

Sample and display a single


value.

Return to live values (only


available when a value has
been sampled).

15.2
Record values Start continuous recording (all
values are recorded until the
This function allows you to record values
function is stopped).
that are sampled from the sensor(s) and
store them in a file. Stop continuous recording
(only available when
continuously record is active).
Record single values.

Exit record values and return


to live values.

Recording can be stopped and started


several times and all the recorded values will
be stored in the same file.

The recorded values are stored in a text file


with a time stamp for each measurement.

15.3
NOTE: If record values are started when a
single value has been sampled and displayed,
only that value will be stored.

15.4
SENSOR DISPLAY ROP The Sensor Display for the FIXTURLASER
Run-Out Probe can be used for different
INTRODUCTION applications where you want to use the
readings from the linear sensor in various
ways. The program is used with up to two
sensors, P, connected to the display unit.

The Sensor Display program shows the


values from both sensors. Each sensor is
measuring the distance (d). The displayed
values are shown live or it can record
readings and present a fixed value for a
dedicated measurement point. The displayed
measurement values can be zeroed to
increase the usage in several applications. It
is also possible to record measuring values
or stream values to a data file.

16.1
MEASUREMENT METHOD STARTING THE PROGRAM

The Sensor Display program is used for Start the Sensor Display
general purposes in multiple applications. ROP program by touching
The displayed live values can be zeroed to its icon in the Main Menu.
measure the relative movement on a
measuring object. If needed, the value from
the probe can be recorded, where the
display unit record values during a sampling
time and presents a fixed value

When the Run-Out Probe is used to


measure the position of an object to a
rotational center, the values can be zeroed
and then halved. Make sure that the Run-
Out Probe is at a suitable part of the
measuring range before zeroing.

16.2
FUNCTIONS Available functions at start

When entering Sensor Display ROP, raw Zero values.


data from the connected Run-Out Probes
are displayed.
Sample and display a single
value.

Record values to file.

Settings.

Exit.

16.3
Zero values Sample and display a single value

Halve values. Return to live values.

Reset values to raw data.

16.4
Record values to file Start continuous recording.
(All values are recorded until
Records values that are sampled from the
the function is stopped.)
sensors and stores them in a file.
Stop and confirm continuous
Enter file name and confirm. recording.
(Only available when
continuous recording is
active.)
Finish recording values to
file.

Recording can be started and stopped


several times and all the recorded values will
be stored in the same file.

The recorded values are stored in a text file


with a time stamp for each sampling.
Record single values.

16.5
16.6
MAX MIN ROP A typical application is to measure run-out
on a machine shaft or coupling hub. The
INTRODUCTION FIXTURLASER Run-Out Probe is mounted
in the desired measurement direction, radial
or axial, and values are continuously
recorded while rotating the object.
Recording is done during a certain time,
which can be set in the settings.

Result from the measurement are shown


directly on the screen. The maximum value
(Max) and the minimum value (Min) are
shown together with the difference (Max-
Min).
The Max Min ROP program for the
The measuring result can be saved and
FIXTURLASER Run-Out Probe can be used
stored in the memory for further
for several applications where the user
documentation.
wants to measure the displacement of an
object to a rotational center.

17.1
MEASUREMENT METHOD results can be stored in the Memory
Manager for documentation.
The method uses the measuring values from
the FIXTURLASER Run-Out Probe. The
Max Min ROP program continuously
STARTING THE PROGRAM
register values from the Run-Out Probe
under a dedicated sampling time. The Start the Max Min ROP
sampling time can be adjusted in the settings program by touching its
to allow recordings during at least one full icon in the Main Menu.
revolution of the object.

The values from the FIXTURLASER Run-


Out Probe can be zeroed before starting
the max min measurement. Make sure that
the Run-Out Probe is at a suitable part of
the measuring range before zeroing.

When the recording is completed, the


maximum value (Max) and the minimum
value (Min) are shown on the screen
together with the difference (Max-Min). The

17.2
RAW DATA

When entering Max Min ROP, raw data Zero values.


from the connected Run-Out Probes are
displayed.
Measure max min.

Settings.

Exit.

Adjust the position of the pen to be within


the measuring range, using the raw data on
the screen.

17.3
ZERO VALUES

Measure max min.

Reset values to raw data.

17.4
MAX MIN
Measure max min.

Save the measurement result.

Return to live values.

When max min is measured the difference


during the measurement is displayed. The
max and min values are also displayed.

The displayed measurement result can be


saved.

17.5
SETTINGS Sampling time
Open window for sampling
time settings.

Notes
Open notes.

Global Settings
Open Global Settings.

The settings menu includes settings for Max


Min. Confirm
Exits the Settings and returns
to the application.

17.6
TEXT EDITOR
In the text editor, a text can be written,
edited and saved separately.
Start the program by touching
the Text Editor icon in the
Main Menu.

Save the text.

Erase all the text.

Touch the text field to write or edit a text.

18.1
18.2
MACHINE DEFINED DATA • Target Values as feet values or angle
and offset values.
INTRODUCTION
• Tolerances.
If the sensors are placed at the same place
each time a machine (or more identical
machines) is measured, it can be convenient
to preload the relevant parameters. The
data that can be preloaded are:

• The name of the specific machine,

• Distances for the machine, the distance


between the sensors (where fixture
points are fixed), the distance between
the centre of the coupling and the M- NOTE!
sensor, the distance between the M-
When using Machine Defined
sensor and the first pair of feet and the Data, the sensors must always
distance between the first and the be placed according to the
second pairs of feet, preloaded distances to get
correct measurement results.

19.1
STARTING THE PROGRAM Select machine
Start the program by touching Machines can be selected by touching its
the Machine Defined Data machine name.
icon in the Main Menu.
This starts Shaft Alignment with machine
defined data for the selected machine.
USING MACHINE DEFINED DATA

A list of machine types with preloaded data


is shown.

19.2
REPEATABILITY TEST
Before starting the measurement it is
recommended to perform a repeatability
test to set the correct sampling time. With
the correct sampling time, it is possible to
reduce the influence of external conditions
(e.g. air turbulence or vibrations) that
otherwise would compromise the accuracy
of the measuring result.
The Repeatability Test takes 5 readings with
Perform the Repeatability Test at a position the selected sampling time and shows the
far away from the laser transmitter, if there difference between highest and lowest value.
are to be several measurement positions This difference will decrease when selecting
during a set of measurement. a longer sampling time.
The Repeatability Test
function is accessed from the
Sampling Time window.

20.1
Start Repeatability
Test (i.e. take 5
readings and presents
repeatability results).
Change Sampling
Time.

Record repeatability
test results to file.
Adjust the sampling time and re-do the
Confirm and return
repeatability test until a satisfactory result is to sampling time.
achieved.

Touch confirm and you will return to the


sampling time with the latest sampling time
tested.

20.2
TOLERANCE TABLE OPEN THE TOLERANCE TABLE

INTRODUCTION Open the Tolerance


Table by touching
Alignment tolerances depend to a large this icon in
extent on the rotation speed of the shafts. Configuration.
Machine alignment should be carried out
within the manufacturer’s tolerances. The
table provided in FIXTURLASER NXA can
be helpful if no tolerances are specified. The
suggested tolerances can be used as a
starting point for developing in-house
tolerances when the machinery
manufacturer’s recommended tolerances
are not available. The tolerances are the
maximum allowed deviation from desired
values.

It is also possible to enter customized Tolerance Table mm-mode


tolerances.

21.1
CUSTOMIZED TOLERANCES

Customized tolerances can be entered in


the customized tolerance table.
Goes to customized tolerance
table.

Enter customized tolerances by touching any


of the fields, name/rotation speed to the left
and tolerance values to the right.
Tolerance Table inch-mode
Returns to standard tolerance
SELECT TOLERANCE table.
Select the tolerance to use in
the alignment by touching its
check box to the left.
Confirm

21.2
MEMORY MANAGER In the Express Manager measurements are
sorted by date without folders.
EXPRESS MANAGER
Open file
Express Manager makes it easy to transfer
Touch a file to open it.
files to a PC.
Select files
Insert a USB flash drive in the display unit
Touch the check box to the
while standing in the Main Menu and the left to select a file.
Express Manager appears.
Touch the select all files icon
to select all files.

Transfer files to USB flash drive


Transfer selected files to USB
flash drive.

Delete files
Delete selected files.

22.1
STANDARD MANAGER Select files

In the Standard Manager all editing functions Touch the check box to the
left to select a file.
are available.
Deselect all files.
Open the Standard Manager from the Main
Menu.
Cut, Copy and Paste
Cut selected items.

Copy selected items.

Paste items that have been cut


or copied.

Measurements are sorted by date in folders. New folder


Create a new folder.
Open file or folder
Touch a file or folder to open it.

22.2
Change name of file or folder
Change name of selected file
or folder.

Delete
Delete selected items.

PDF report
Generates a PDF report with
the selected files.

Folder up
Go up one level in the file
structure.
Exit
Exit the Standard Manager.

22.3
SAVE MEASUREMENT

Enter file name


Touch the white field to enter a file name.

Confirm
Confirm.

When saving a measurement, both a text file


and a picture file (jpeg) are created.

22.4
TRANSFER FILES TO A PC The USB flash drive has to be open when
pasting files.
Files can be transferred to a PC using a USB
flash drive. Files in the PC

Express Manager In the PC there will be two files for each


measurement, a picture file (jpeg) and a text
Express Manager is the easiest way to
file. The picture file shows the same picture
transfer files to a PC. See “Express
as in the memory. The text file shows just
Manager”.
the measurement data.
Standard Manager
Standard Manager can also be used to
transfer files to a PC.

Insert the USB flash drive in the USB port of


the display unit, and the USB flash drive will
be available in the Standard Manager.

Files can be transferred to the USB flash


drive with the cut/copy/paste functions in
the Standard Manager.

22.5
PDF REPORT Generate a PDF report

A PDF report with several measurements Touch the PDF icon to


generate a PDF report with
from a folder in the Memory Manager can
the selected files.
be generated.
Enter file name
Select files

Enter and confirm file name for the PDF


Touch the check box to the report.
left to select files.

22.6
Enter data for the PDF report Transfer PDF file to a PC
The PDF file will appear in the folder where
it was generated and can then be
transferred to a PC.

PDF files cannot be opened in the display


unit.

Touch the white field at the top to enter a


header for the PDF report.

Touch the white fields to enter data.


Confirm data and generate
PDF report

22.7
SHAFT ALIGNMENT Add new Machine with Defined Data
HORIZONTAL MACHINES Add new Machine with
Defined Data.

Exit
Exit the measurement file.

The screen displays measurement results,


dimensions, comment if any, target values if
any, file name, date and time, serial number
of the display unit, program, program
version and tolerances.

22.8
Spacer Shaft

Saved Spacer Shaft measurement.

22.9
SHAFT ALIGNMENT related to the positions of the sensors will
VERTICAL MACHINES be uploaded.

Go to Shaft Alignment
Go to Shaft Alignment for
vertical machines.

Exit
Exit the measurement file.

The screen displays measurement results,


dimensions, comment if any, file name, date
and time, serial number of the display unit,
program, program version and tolerances.

It is possible to go to Shaft Alignment for


vertical machines to continue measuring.
Any comment and dimensions that are not

22.10
SHAFT ALIGNMENT OFFSET related to the positions of the sensors will
MACHINES be uploaded.

Go to Shaft Alignment
Go to Shaft Alignment for
offset machines.

Exit
Exit the measurement file.

The screen displays measurement results,


dimensions, comment if any, file name, date
and time, serial number of the display unit,
program, program version and tolerances.

It is possible to go to Shaft Alignment for


vertical machines to continue measuring.
Any comment and dimensions that are not

22.11
MACHINE TRAIN ALIGNMENT comment, any target values and dimensions
will be uploaded.

Change between viewing the


coupling values and the feet
values.
Minimum Moves (a reference
based on the Minimum
Moves function will be
selected).
Select another reference.
The screen displays measurement results,
dimensions, target values if any, file name, Save changed measurement
result.
date and time, serial number of the display
unit, program, program version and
Go to Machine Train
tolerances. Alignment.
It is possible to go to Machine Train
Alignment to continue measuring. Any

22.12
Exit the measurement file.

Feet value view.

22.13
SOFTCHECK

The screen displays measurement results,


dimensions, file name, date and time, serial
number of the display unit, program and
program version.

Exit
Exit the measurement file.

22.14
TARGET VALUES dimensions that are not related to the
positions of the sensors will be uploaded.

Go to Shaft Alignment
Go to Shaft Alignment for
horizontal machines.

Exit
Exit the measurement file.

The screen displays saved target values, any


dimensions, file name, date and time, serial
number of the display unit, program and
program version.

It is possible to go to Shaft Alignment for


horizontal machines to continue measuring.
The target values, any comment and

22.15
OL2R Go to OL2R (hot condition)
by touching this icon.
Cold condition

Select a saved measurement


in hot condition or measure
in hot condition.

Exit the measurement file.


The screen displays measurement results,
file name, date and time, serial number of
the display unit, program and program
version.

It is possible to go to OL2R for measuring in


hot condition or to open a previously saved
measurement in hot condition.
22.16
Hot condition Go to OL2R (cold condition)
by touching this icon.

Select a saved measurement


in cold condition or measure
in cold condition.

The screen displays measurement results,


Exit the measurement file.
file name, date and time, serial number of
the display unit, program and program
version.

It is possible to go to OL2R for measuring in


cold condition or to open a previously saved
measurement in cold condition.

22.17
TARGET VALUES CLOCK Go to Shaft Alignment
Go to Shaft Alignment for
horizontal machines.

Exit
Exit the measurement file.

The screen displays saved target values, any


dimensions, file name, date and time, serial
number of the display unit, program and
program version.

It is possible to go to Shaft Alignment for


horizontal machines to continue measuring.
The target values, expressed as angle and
offset values, will be uploaded.

22.18
MAX MIN ROP

The screen displays serial number of the


Run-Out Probe, measurement results, file
name, date and time, serial number of the
display unit, program and program version.
Exit the measurement file.

22.19
TEXT EDITOR Exit the measurement file.

The screen displays the saved text.

Touch the text field to write or edit a text.


Save the text.

Erase all the text.

22.20
GLOBAL SETTINGS Date and time
Opens window for
date and time
settings.
Measurement unit
Changes between
mm mode and inch
mode.
Bluetooth settings
Opens window for
bluetooth settings.
The global settings menu includes settings
that are universal for all applications. Auto-start
For most of the settings, the current Opens window for
selection is shown in the icon. selecting automatic
start of application
The program version number is also shown program.
on this screen.

23.1
Battery status
Opens window for
battery status
information.
Backlight
Adjusts the backlight.

Service settings
Opens service
settings. Requires
access code.

23.2
BLUETOOTH SETTINGS Pairing Bluetooth units
Touch the search icon to search for units
that are pairable.
Search for Bluetooth units.

Pairable units will appear in the list to the


right.

The wireless units must be switched on for


the display unit to discover them. The
Communication mode display unit will only discover units approved
Activate Bluetooth by FIXTURLASER.

Deactivate Bluetooth and


activate cable communication.

23.3
Touch the check box beside Units that are paired to the display unit are
the units to pair. marked with a check mark. The display unit
Up to five units can be paired.* will only communicate with units that are
paired and displayed in the list.
*) In older display units (before 2015) up to
three units. If maximum number of units are paired to
the display unit, some of them have to be
unpaired before it is possible to pair new
units.

23.4
Unpairing Bluetooth units
Touch the check mark beside
the unit to unpair.

23.5
Pairing cable units Units that are paired to the display unit are
Touch the search icon to search for units marked with a check mark. The display unit
that are connected with cable. will only communicate with units that are
paired and displayed in the list.
Search for cable units.
If maximum number of units are paired to
the display unit, some of them have to be
Pairable units will appear in the list to the unpaired before it is possible to pair new
right. units.

The cable units must be switched on for the


display unit to discover them. The display Unpairing cable units
unit will only discover units approved by Touch the check mark beside
FIXTURLASER. the unit to unpair.

Touch the check box beside


the units to pair.
Maximum two cable units can be paired.

23.6
DISPLAY UNIT NXA D 3. Battery Status button – press to
instantly show the battery status when
the unit is switched off.

4. Display Unit battery status

a. Continuously green – battery


capacity

b. Rolling green – charging

c. First LED flashing red - <10%


capacity

5. Measurement Unit battery status*

*) Will only work when the Display Unit is


1. 6.5” Touch screen turned on and communicating with
measurement units. If more than one
2. On button with status LED
measurement unit is used the LEDs will
a. Continuously green – ON show the battery status of the measurement
unit with the least charge.

24.1
OPERATING MODES

The display unit has two operating modes:


On and Off.
To turn on the unit, press the
ON button.
6. USB master (IP 67) To turn off the unit, touch the
Off icon in the main menu.
7. External power (IP 67)
In case the system fails to respond, it is
possible to turn it off by pressing down the
ON button for more than 15 seconds.

24.2
CONNECTIONS See chapter “Global settings” for
instructions on how to enable cabled
The main connection for the Display Unit is
operation.
the built in Bluetooth connection. See
chapter “Global settings” for instructions on The USB master can be used with USB flash
how to pair measurement units. drives to transfer files to a PC for storage.

In areas with restrictions on using wireless


technology it is possible to use a custom
cable available from FIXTURLASER together
with the USB master connection. Contact
your local sales representative for more
information.
NOTE!
Standard USB cables cannot be
used to communicate with
FIXTURLASER measurement
units.

24.3
POWER SUPPLY without loss of data) or start the main
menu.
FIXTURLASER NXA is powered by a high-
capacity rechargeable Li-Ion pack in the The external power unit is connected to the
display unit, or by the external power unit. external power connector on the display
unit and to a wall socket with 110 - 240
The operating time of the batteries is
Volts.
approximately 8-10 hours when the system
is used for a typical alignment work When the external power supply is
(continually on with 50% backlight). connected, the unit will automatically start
charging the batteries. This will be indicated
To prolong the operating time the
by the battery status LED. The charging time
backlighting of the screen should be used
is approximately 5-6 hours for fully drained
moderately.
batteries. The charging time will be longer if
If the system turns off due to low power, the unit is turned on while being charged.
the resume function will save the data.
When used in typical conditions the
When the system is turned on again after
batteries will sustain good capacity for
battery recharge or connection of external
approximately 2-3 years before needing
power, you will be prompted to choose
replacement. Contact your sales
whether to return to the state when the
representative for battery re-placement.
unit was turned off (i.e. resuming operation
24.4
The batteries contain safety circuitry to AUTO-OFF
operate safely with the display unit. The unit
In the Main Menu the system will turn itself
can therefore only be used with the Li-Ion
off automatically after 60 minutes inactivity.
batteries supplied by FIXTURLASER.
Improper replacement of batteries can
cause damage and risk for personal injury.
SCREEN DUMP
Please refer to the chapter on safety for
further instructions. A Screen Dump can be taken anywhere in
the system, by pressing down the Battery
Status button for more than 5 seconds.

Screen Dumps will be stored in the


Measurements folder.

24.5
RESUME FUNCTION resuming operation without loss of data) or
start the Main Menu.
If the system is turned off due to low
power, the resume function will save the
data.

When the system is turned on again after


charging the batteries, you will be prompted
to choose whether to return to the stage
when the system was turned off (i.e.

24.6
UPGRADING THE SOFTWARE

Upgrades to the software will be sent out or


made available for download on our
website. The upgrade will be in a
compressed zip-file, there is no need
decompress it.

Put the zip-file on a USB stick. Insert the


USB stick in the display unit. The upgrade
file will be automatically detected by the
You can choose between exiting (and not
software and the following screen will
upgrading) or installing the new software
appear.
version. The version numbers of the existing
and the new software are displayed above
the icons.

To proceed with the installation perform


the following:

• Touch the upload new software icon.

• The box will turn itself off and reboot.


24.7
• The new software will be uploaded • If it is flashing files are being transferred
from the USB stick during the start up. - this is OK, wait until the display unit
This will take several minutes. starts.

• If there is no flashing the display unit


DO NOT REMOVE the USB stick
will need to be manually rebooted.
during the installation.
Turn the unit off by pressing the on/off
• When the upgrade is finished the button for more than 15 seconds. Turn
system starts the FIXTURLASER NXA the unit on with a short press on the
application automatically. on/off button. Wait for several minutes
until the display unit starts.
DO NOT REMOVE the USB stick until
Settings and stored measurements will not
the application has started up.
be affected by an upgrade.
NOTE: If, after several minutes, the unit has
If you have a USB stick with another
not booted up and started the NXA
software version than the current inserted
application, please check if the light from the
in the display unit, the upgrade window will
status LED on the USB stick is flashing or
appear every ten seconds. Remove the zip-
constant.
file from the USB stick to prevent this.

24.8
FLASH

Fixturlaser NXA software contains


Macromedia® Flash™ technology by Adobe
Systems, Inc.

Copyright© 1995-2003 Adobe Systems, Inc.


All rights reserved.

Adobe Systems, Flash, Macromedia Flash,


and Macromedia Flash Lite are trademarks
or registered trademarks of Adobe Systems,
Inc. in the United States and other
countries.

24.9
CALIBRATING THE TOUCH • Repeat the step above on the 4 new
SCREEN positions of the target.
In order to make the touch screen to • When the target disappears, touch
respond to the icons on the display, it may somewhere on the screen to finish and
be necessary to recalibrate it from time to store the settings. (If, after the
time. calibration procedure, you don’t touch
the screen to confirm within 30
Screen calibration procedure:
seconds the calibration procedure will
• Start the system. start again.)
• Wait until the main menu appears.
NOTE!
• Press down on the screen somewhere
For best results please use a
outside of the icons for 10 seconds.
stylus for calibration.
• The screen calibration function should The calibration procedure will not work if
start. you are using the auto-start function. Please
• Touch and hold down on the target turn this function off before restarting the
displayed until it moves. display unit.

24.10
SENSORS M3 AND S3 1. ON/OFF button with status indication
LED

a. Continuously green – On

b. Switching green/red – Gyro


activated.

2. Mini USB for charging

3. Laser transmission indication LED

a. Green – laser transmission

4. Bluetooth indication LED

a. Continuously blue – paired and


ready.

b. Flashing blue – searching/ready to


pair

c. No light – Bluetooth disabled.

25.1
6. Battery status LED

a. One LED continuously red – less


than 10% charge left.

b. One LED flashing red – less than


5% charge left.

c. One LED continuously orange –


charging

d. One LED continuously green –


fully charged.

7. Battery status LED when battery


button is pressed
5. Battery status button – press to
instantly show the battery status (also a. Continuously green – battery
works when the unit is switched off). status

b. Rolling green – battery charging

25.2
OPERATING MODES CONNECTIONS

M3 and S3 units has two operating modes: Bluetooth connection


On and Off. The main connection for M3 and S3 units is
Turn the units on and off by pressing the the built in Bluetooth connection. The units
ON/OFF button firmly. will automatically connect to the display unit
when turned on as long as they are paired.
In case the units fail to respond, it is possible See chapter “Global settings” for
to turn it off by pressing down the ON instructions on how to pair measurement
button for more than 10 seconds. units to the display unit.

Cabled operation and


enabling/disabling the Bluetooth
transmission
In areas with restrictions on using wireless
technology it is possible to use a custom
cable available from FIXTURLASER together
with the mini USB connector. Contact your
local sales representative for more
information.

25.3
NOTE! POWER SUPPLY
Standard USB cables cannot be
The M3 and S3 units are powered by a high-
used to communicate with
FIXTURLASER measurement capacity rechargeable Li-Ion cell, or by the
units. external power unit.

See chapter “Global settings” for The operating time of the batteries is
instructions on how to enable cabled approximately 17 hours when the system is
operation in the DU. used for a typical alignment work
(continuously on).
To avoid accidental Bluetooth transmission
in a restricted area the Bluetooth function The M3 and S3 units can be charged with
can be completely disabled – contact your the supplied combined charger.
local sales representative for more
When the external power supply is
information.
connected, the unit will automatically start
If the Bluetooth has been disabled (as charging the batteries. This will be indicated
indicated by the fact that the Bluetooth LED by the first battery status LED turning
is not flashing or continuously blue when the orange, when the unit is fully charged the
unit is turned on) it can be enabled by LED will turn green. By pressing the battery
pressing the battery status button quickly 5 status button the exact charging status can
times in a row. be monitored.
25.4
The charging time is approximately 8 hours
for fully drained batteries. The charging time
will be longer if the unit is turned on while
being charged.

When used in typical conditions the


batteries will sustain good capacity for
approximately 2-3 years before needing
replacement. Contact your sales
representative for battery re-placement.

The batteries contain safety circuitry to


operate safely with the unit. The unit can
therefore only be used with the Li-Ion
batteries supplied by FIXTURLASER.
Improper replacement of batteries can
cause damage and risk for personal injury.
Please refer to the chapter on safety for
further instructions.

25.5
25.6
RUN-OUT PROBE P1 clearances. The probe is wirelessly
connected to the display unit for
registration, display and documentation of
the measuring results.

1. ON/OFF button

2. Bluetooth indication LED

a. Continuously blue – paired and


ready.

b. Flashing blue – searching/ready to


pair
Fixturlaser Run-Out Probe is a battery
operated, wireless linear gauge used for 3. Battery status LED
measuring run-out on shafts, coupling hubs, a. Continuously red – less than 10%
flanges and other components used on charge left.
rotating machinery. It can also be used for
distance measurements during adjustments b. Flashing red – less than 5% charge
of machinery, soft foot or checks of bearing left.

26.1
c. Continuously orange – charging OPERATING MODES

d. Continuously green – fully P1 units has two operating modes: On and


charged. Off.

Turn the units on and off by pressing the


ON/OFF button firmly.

CONNECTIONS

Bluetooth connection
The main connection for P1 units is the built
in Bluetooth connection. The units will
automatically connect to the display unit
when turned on as long as they are paired.
See chapter “Global settings” for
instructions on how to pair measurement
units to the display unit.

26.2
POWER SUPPLY will be longer if the unit is turned on while
being charged.
The P1 units are powered by a high-capacity
rechargeable Li-Ion cell, or by the external When used in typical conditions the
power unit. batteries will sustain good capacity for
approximately 2-3 years before needing
The operating time of the batteries is
replacement. Contact your sales
approximately 11 hours (continuously on).
representative for battery re-placement.
The P1 units can be charged with the
The batteries contain safety circuitry to
supplied combined charger.
operate safely with the unit. The unit can
When the external power supply is therefore only be used with the Li-Ion
connected, the unit will automatically start batteries supplied by FIXTURLASER.
charging the batteries. This will be indicated Improper replacement of batteries can
by the battery status LED turning orange, cause damage and risk for personal injury.
when the unit is fully charged the LED will Please refer to the chapter on safety for
turn green. further instructions.

The charging time is approximately 8 hours


for fully drained batteries. The charging time

26.3
26.4
TECHNICAL SPECIFICATION – NXA D
Part. No. 1-0912
Housing Material Brushed Anodized Aluminum frame and high
impact ABS plastic over molded with TPE
rubber
Operating Temp -10 to 50°C (14 to 122°F)
Battery Charging Temp, system off 0 to 50°C (32 to 122°F)
Battery Charging Temp, system on 0 to 40°C (32 to 104°F)
Storage Temp -20 to 70°C (-4 to 158°F)
Long term storage temp Room temp. 18 to 28°C (64 to 82°F)
Relative humidity 10 – 90%
Weight 1,2 kg (2,6 lbs) with battery
Dimensions 224 mm x 158 mm x 49 mm
(8,8 in x 6,2 in x 1,9 in)
Environmental protection IP65 (Dust tight and protected against water
jets)
Processor 1 GHz Dual core main processor with ultra-
low power core for instant power
management
RAM memory 256 Mb

27.1
Flash storage memory 8 Gb
>100 000 measurements
Display Colour Reality Display, TFT-LCD backlit,
sunlight readable, with wide angle viewing
technology
Display size 6,5” (165mm) diagonal (133 x 100 mm)
Display resolution Full VGA 640x480 pixels
Colour depth 262 000 colours
Interface 6,5” High Impact Polyester laminated touch
screen with enhanced transmission and
reduced glare
Gyroscope 6-Axis MEMS Inertial Motion Sensor with drift
compensation and automatic field calibration.
Connectors 1 USB 2.0 Master port (IP67)
1 Power/Charger connector 10-14V DC
(IP67)
Wireless communication Class I Bluetooth transmitter with multi-drop
capability
Power supply High performance, High Temperature
rechargeable Li-Ion battery or external power
supply

27.2
Operating time 10 hours continuous use (with 50% LCD
backlight)
Battery Charging time (system off, room 5h
temperature)
Battery Capacity 48.8 Wh
LED indicators Unit state and 2x5 battery state indicators
with instant battery check

Specifications are subject to change without notice.

27.3
27.4
TECHNICAL SPECIFICATION – M3 AND S3
Part. No. M3 1-0913, S3 1-0914
Housing Material Anodized Aluminum frame and high impact
ABS plastic over molded with TPE rubber
Operating Temp -10 to 50°C (14 to 122°F)
Storage Temp -20 to 70°C (-4 to 158°F)
Long term storage temp Room temp. 18 to 28°C (64 to 82°F)
Battery Charging Temp 0 to 40°C (32 to 104°F)
Relative humidity 10 – 90%
Weight 192 g (6,8 oz) with battery
Dimensions 92 mm x 77 mm x 33 mm
(3,6 in x 3,0 in x 1,3 in)
Environmental protection IP65 (Dust tight and protected against water
jets)
Laser 650 nm class II diode laser
Laser line fan angle 6°
Laser line width (1/e2) 1.6 mm
Laser line divergence (full angle) 0.25 mrad
Laser power < 1 mW
Measurement distance Up to 10 m
Detector 2nd gen. scientific grade CCD
28.1
Detector length 30 mm (1,2 in)
Detector angular subtense 30 mrad/m (3mm/100mm per meter)
Detector resolution 1 µm
Measurement accuracy 0,3% ± 7 µm
Signal processing Digital signal processing with Sidespot
rejection, edge detection, ambient light
elimination and anti-vibration mode
Ambient light protection Optical filtering and digital ambient light signal
elimination
Inclinometer Dual High Performance MEMS inclinometers
Inclinometer resolution 0,01°
Inclinometer accuracy ±0,2°
Gyroscope 6-Axis MEMS Inertial Motion Sensor with drift
compensation and automatic field calibration
Gyroscope accuracy ±1°
Wireless communication Class I Bluetooth transmitter
Communication range 10 m (33 ft)
Connectors 1 USB Mini port (IP67);
Charging: 5V, 0,5A
Communication: with separate USB/RS 485
adapter cable
28.2
Power supply High performance Li Ion battery or external
power.
Operating time 17 hours continuous use (measuring)
Battery Charging time (system off, room 8h
temperature)
Battery Capacity 10.4 Wh
LED indicators Unit state, laser transmission and 5 battery
status indicators with instant battery check

Specifications are subject to change without notice.

28.3
28.4
TECHNICAL SPECIFICATION – P1
Part. No. 1-1063
Housing Material ABS plastic
Operating Temp 0 to 40°C (32 to 104°F)
Storage Temp -20 to 60°C (-4 to 140°F)
Long term storage temp Room temp. 18 to 28°C (64 to 82°F)
Battery Charging Temp 0 to 40°C (32 to 104°F)
Relative humidity 10 – 90%
Weight 142 g (5.0 oz)
Dimensions battery unit 44 x 91 x 33 mm
(1.7 x 3,6 x 1,3 in)
Dimensions pen body Length: 85 mm (3.34 in)
Diameter: Ø 8 mm (Ø 0.31 in)
Length cable 400 mm (15.7 in)
Environmental protection IP65
Measuring range 5 mm (0.20 in)
Mechanical travel 6.6 mm (0.26 in)
Measuring force 0.70 N ±25%
Repeatability 0.15 µm
Thermal drift 0.25 µm/°C
Accuracy error (K=Reading in mm) ±MAX(5+|2*K|;|7*K|) µm
29.1
Contact type Ø 3 mm (Ø 0.12 in) carbide
Contact thread M2.5
Interface Membrane Switch Keyboard
Wireless communication Class I Bluetooth transceiver with multi-drop
capability. BLE Bluetooth Low Energy (BT 4.0)
Communication range 10 m (33 ft)
Connectors 1 USB Mini micro port
Charging: 5V, 0.5A
Power supply Rechargeable Li Ion battery or external power
supply.
Operating time 11 hours continuous use
Battery Charging time (system off, room 8h
temperature)
Battery Capacity 10.4 Wh
LED indicators Wireless communication and battery status
indicators.

Specifications are subject to change without notice.

29.2
Publication No. P-0243-GB

© 2017 ACOEM AB, Mölndal, Sweden


All rights reserved. No part of this manual may be copied or reproduced
in any form or by any means without prior permission from ACOEM AB.

www.fixturlaser.com

You might also like