Texroll Catalogo Inglese

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1

ALUMINIUM CYLINDERS

INDEX

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
THE PROFILE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PROFILE Ø 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PROFILE Ø 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PROFILE Ø 85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PROFILE Ø 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PROFILE Ø 120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
PROFILE Ø 140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PROFILE Ø 160L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PROFILE Ø 160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
PROFILE Ø 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

CYLINDER WITH LOAD CELL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12


STUB-ENDS EXECUTION (STANDARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
HEADS IDLE CYLINDER EXECUTION (STANDARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SOLUTION TABLE (STANDARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SUGGESTIONS OF PARTICULAR POSSIBLE EXECUTIONS . . . . . . . . . . . . . . . . . . . . . . . 16
SURFACE TREATMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CHARACTERISTICS OF THE MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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2

ALUMINIUM CYLINDERS

THE PROFILE

S3

S2 ØB S1

ØA

f = deflection
P = evenly distributed load (daN) + own weight
l = cylinder length (m)

ØA Tollerance ØB S1 S2 S3 Weight E-Modul Conc. TIR Straight- Lx Arrow


mm mm Kg/m DaN/mm2 mm ness mm4 mm
mm/m

60 ± 0,2 27 2,5 2 1,8 2,101 6900 0,2 0,2 205.030 f = P-l 3/110

75 ± 0,2 40 2,5 2,2 2 2,687 6900 0,2 0,2 464.844 f = P-l 3/250

85 ± 0,2 40 2,5 2,5 2,5 3,277 6900 0,2 0,3 744.040 f = P-l 3/400

100 ± 0,25 45 2,5 2,5 2,5 4,040 6900 0,2 0,3 1.260.567 f = P-l 3/670

120 ± 0,3 60 3 3 3 5,802 6900 0,3 0,4 2.654.450 f = P-l 3/1400

140 ± 0,3 60 3,5 3,5 3,5 7,862 6900 0,4 0,4 4.778.660 f = P-l 3/2495

160L ± 0,4 46 3,5 3 3 7,970 6900 0,4 0,4 6.070.090 f = P-l 3/2720

160 ± 0,4 70,2 4 4 4 10,357 6900 0,4 0,4 8.167.180 f = P-l 3/4330

200 ± 0,5 110 4 4 4 12,971 6900 0,5 0,5 16.880.085 f = P-l 3/8950

All datas refer to the standard anodized profile. Upon customer’s demand, it is possible to supply the roller:
balanced, rubberized or rubber strips covered.
The cylinders can be supplied until a maximum length of 7 mt, on customer’s drawing.

** profile Ø 60 8 arms corner 45°

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3

ALUMINIUM CYLINDERS

PROFILE Ø 60

1.8

2 Ø 27 2.5

Ø 60

ARROW:
Should the load be
TECHNICAL DATAS uniformly
on the total length
distributed,
Outside diameter 60 ± 0,2 mm this formula gives its value:
Inner diameter 27 mm
Beading 2 mm
Concentricity tir MAX 0,2 mm
Linearity 0,2 mm/m
Weight 2,101 Kg/m
Chemical composition A/MgSI 0,5 P - l3
f=
110
Surface Anodized
Roughness Rz = 0,8 µm
I x-x lx = 205030 mm4 f = deflection
P = evenly distributed load (daN) + own weight
E = N/mm2 E = 6900 da N/mm2
l = cylinder length (m)
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ALUMINIUM CYLINDERS

PROFILE Ø 75

2.2 Ø 40 2.5

Ø 75

ARROW:
Should the load be
TECHNICAL DATAS uniformly
on the total length
distributed,
Outside diameter 75 ± 0,2 mm this formula gives its value:
Inner diameter 40 mm
Beading 2,5 mm
Concentricity tir MAX 0,2 mm
Linearity 0,2 mm/m
Weight 2,687 Kg/m
Chemical composition A/MgSI 0,5 P - l3
f=
Surface Anodizzata 250

Roughness Rz = 0,8 µm
I x-x lx = 464844 mm4 f = deflection
P = evenly distributed load (daN) + own weight
E = N/mm2 E = 6900 da N/mm2
l = cylinder length (m)
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5

ALUMINIUM CYLINDERS

PROFILE Ø 85

2.5

2.5 Ø 40 2.5

Ø 85

ARROW:
Should the load be
TECHNICAL DATAS uniformly
on the total length
distributed,
Outside diameter 85 ± 0,2 mm this formula gives its value:
Inner diameter 40 mm
Beading 2,5 mm
Concentricity tir MAX 0,2 mm
Linearity 0,3 mm/m
Weight 3,277 Kg/m
Chemical composition A/MgSI 0,5 P- l3
f=
Surface Anodized 400

Roughness Rz = 0,8 µm
I x-x lx = 744040 mm4 f = deflection
P = evenly distributed load (daN) + own weight
E = N/mm2 E = 6900 da N/mm2
l = cylinder length (m)
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6

ALUMINIUM CYLINDERS

PROFILE Ø 100

2.5

2.5 Ø 45 2.5

ARROW:
Should the load be
TECHNICAL DATAS uniformly
on the total length
distributed,
Outsider diameter 100 ± 0,25 mm this formula gives its value:
Inner diameter 45 mm
Beading 2,5 mm
Concentricity tir MAX 0,2 mm
Linearity 0,3 mm/m
Weight 4,040 Kg/m
Chemical composition A/MgSI 0,5 P- l3
f=
Surface Anodized 670

Roughness Rz = 0,8 µm
I x-x lx = 1260567 mm4 f = deflection
E = N/mm2 E = 6900 da N/mm2 P = evenly distributed load (daN) + own weight
l = cylinder length (m)
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7

ALUMINIUM CYLINDERS

PROFILE Ø 120

3 Ø 60 3

Ø 120

ARROW:
Should the load be
TECHNICAL DATAS uniformly
on the total length
distributed,
Outsider diameter 120 ± 0,3 mm this formula gives its value:
Inner diameter 60 mm
Beading 3 mm
Concentricity tir MAX 0,3 mm
Linearity 0,4 mm/m
Weight 5,802 Kg/m
Chemical composition A/MgSI 0,5 P- l3
f=
Surface Anodized 1400

Roughness Rz = 0,8 µm
I x-x lx = 2654450 mm4 f = deflection
E = N/mm2 E = 6900 da N/mm2 P = evenly distributed load (daN) + own weight
l = cylinder length (m)
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8

ALUMINIUM CYLINDERS

PROFILE Ø 140

6 x 60°
x x

3.5

60 3.5

3.5
140

ARROW:
Should the load be
TECHNICAL DATAS uniformly
on the total length
distributed,
Outside diameter 140 mm this formula gives its value:
Inner diameter ± 0,3 mm
Beading 3,5 mm
Concentricity tir MAX 0,4 mm
Linearity 0,4 mm/m
Weight 7,862 Kg/m
Chemical composition A/MgSI 0,5 P- l3
f=
2495
Surface Anodized
Roughness Rz = 0,8 µm
I x-x lx = 4778660 mm4 f = deflection
P = evenly distributed load (daN) + own weight
E = N/mm2 E = 6900 da N/mm2
l = cylinder length (m)
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9

ALUMINIUM CYLINDERS

PROFILE Ø 160L

6 x 60°
3
3 Ø 46 3.5

Ø 160

ARROW:
Should the load be
TECHNICAL DATAS uniformly
on the total length
distributed,
Outside diameter 160 ± 0,4 mm this formula gives its value:
Inner diameter 46 mm
Beading 3 mm
Concentricity tir MAX 0,4 mm
Linearity 0,4 mm/m
Weight 7,970 Kg/m
Chemical composition A/MgSI 0,5 P- l3
f=
Surface Anodized 2720

Roughness Rz = 0,8 µm
I x-x lx = 6078090 mm4 f = deflection
P = evenly distributed load (daN) + own weight
E = N/mm2 E = 6900 da N/mm2
l = cylinder length (m)
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ALUMINIUM CYLINDERS

PROFILE Ø 160

4 Ø 70.2 4

Ø 160

ARROW:
Should the load be
TECHNICAL DATAS uniformly
on the total length
distributed,
Outside diameter 160 ± 0,4 mm this formula gives its value:
Inner diameter 70,2 mm
Beading 4 mm
Concentricity tir MAX 0,4 mm
Linearity 0,4 mm/m
Weight 10,257 Kg/m
Chemical composition A/MgSI 0,5 P - l3
f=
Surface Anodized 4330

Roughness Rz = 0,8 µm
I x-x lx = 8167180 mm4 f = deflection
P = evenly distributed load (daN) + own weight
E = N/mm2 E = 6900 da N/mm2
l = cylinder length (m)
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11

ALUMINIUM CYLINDERS

PROFILE Ø 200

4
4 Ø 110 4
Ø 200

ARROW:
Should the load be
TECHNICAL DATAS uniformly
on the total length
distributed,
Outside diameter 200 ± 0,5 mm this formula gives its value:
Inner diameter 110 mm
Beading 4 mm
Concentricity tir MAX 0,5 mm
Linearity 0,5 mm/m
Weight 12,971 Kg/m
Chemical composition A/MgSI 0,5 P - l3
f=
Surface Anodized 8950

Roughness Rz = 0,8 µm
I x-x lx = 16880085 mm4 f = deflection
P = evenly distributed load (daN) + own weight
E = N/mm2 E = 6900 da N/mm2
l = cylinder length (m)
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12

ALUMINIUM CYLINDERS

CYLINDER WITH LOAD CELL

EW
E W
N

49,50

MANUFACTURE OF TEXROLL CYLINDERS WITH LOAD CELL FOR PULL


CONTROL
AVAILABLE COMPLETE WITH BUILT-IN LOAD CELL WITH RELATIVE SIGNAL
AMPLIFIER
RECOMMENDED DIAMETERS: 85 AND 100-120

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13

ALUMINIUM CYLINDERS

STUB-ENDS EXECUTION (STANDARD)

DESCRIPTION
The fabrication on this standard is composed by stub-ends and plastic material protections.
Stub-ends are made of steel C40. They can be supplied even burnished or zincked, or even upon customer’s
drawing, as well.

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14

ALUMINIUM CYLINDERS

HEADS IDLE CYLINDER EXECUTION


(STANDARD)

Fig. 1 Fig. 2

DESCRIPTION
Standard heads are made of steel C40. They can be supplied burnished, zincked or other, on demand.

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15

ALUMINIUM CYLINDERS

SOLUTION TABLE (STANDARD)

BEARING BEARING BEARING BEARING BEARING


HOUSING HOUSING HOUSING HOUSING HOUSING

BEARING BEARING BEARING


HOUSING HOUSING HOUSING

BEARING BEARING BEARING BEARING


HOUSING HOUSING HOUSING HOUSING

BEARING BEARING BEARING


HOUSING HOUSING HOUSING

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16

ALUMINIUM CYLINDERS

SUGGESTIONS OF PARTICULAR POSSIBLE EXECUTIONS

ABU blocking ring

EXAMPLE OF PASSING SHAFT WITH RELATIVE BLOCKING RING TO THE ENDS


(fig. 1)

ABU blocking ring

Self-lubrificating
sleeve

EXAMPLE WITH SUPPORTING INNER BEARING, MEANT TO VERY HIGH LOADS OF


FLEXION (fig. 2)
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17

ALUMINIUM CYLINDERS

SOLUTION WITH INNER BEARING (fig. 5)

BEARING BEARING BEARING BEARING

BEARING

BEARING

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18

ALUMINIUM CYLINDERS

SOLUTION WITH DOUBLE INNER BEARING

SOLUTION FOR CYLINDER’S AXIAL DISPLACEMENT


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19

ALUMINIUM CYLINDERS

SURFACE TREATMENTS

SPIRAL EXECUTION
On demand, it is possible to manufacture a spiral execution with 25 mm multiple pitches.

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20

ALUMINIUM CYLINDERS

Rubber covering
ROLLSTRIP

RUBBER COVERINGS
On customer’s demand, we can supply the cylinder rubberized with “Rollstrip” roller coverings, or we can
even perform a aspecial treatment as natural or sinthetic rubber, etc...

SURFACE TREATMENTS
We can effect particular surface treatments, surch as: silicon sandblasting, hard anodization and hard
chrome plating.

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Ø 60
Ø 75
Ø 85
Ø 100

s.r.l.
ALUMINIUM CYLINDERS

Ø 120 NORM.
Ø 160L ANOD.
Ø 160 RPM
Ø 200 BALANCING YES
NO

FORNITURE INDUSTRIALI
KEY SEAT

CUSTOMER
QUANTITY
PRICE S.R.L.
FORNITURE INDUSTRIALI
DELIVERY

NOTES

STANDARD PINS DIMENSIONS


S.R.L.

Ø60 Ø75 Ø85 Ø100 Ø120 Ø160L Ø160 Ø200


B 20 30 30 30 30 30 30
C 40 120 120 120 120 120 120
D 17-20-25 20-25 20-25-30 25-30-35 30-35 30-35 30-35
E 25 40 40 40 50 40 60

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21
NORM. ABU
ANOD. CLAMPS OF AXLES
SEEGER
RPM/Min.

s.r.l.
ALUMINIUM CYLINDERS

BALANCING YES
NO

FORNITURE INDUSTRIALI
S.R.L.
FORNITURE INDUSTRIALI

S.R.L.
THREADED HOLE
BEARING AXLE DIAMETER
Ø60 6203 6204 17 20
Ø75 6204 6205 6206 20 25 30 CUSTOMER
Ø85 6204 6205 6206 20 25 30 QUANTITY
Ø100 6206 6207 6208 30 35 40 PRICE
Ø120 6206 6207 6208 30 35 40
DELIVERY
Ø160L 6206 6207 6208 30 35 40
Ø160 6206 6207 6208 30 35 40 INQUIRY NOTES
Ø200 6208 6209 6210 40 45 50 ORDER

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22
23

ALUMINIUM CYLINDERS

MATERIAL CHARACTERISTICS

CHEMICAL COMPOSITION (PERCENTAGE)

Theoretical alloy Overall impurities AL


excluding Fe and Ti Rest
In semi-finished
items
Rest

PHYSICAL AND GENERAL ALLOY SPECIFICATIONS


(APPROXIMATE VALUES)
Specific weight Linear coefficient
Lower melting point of thermal
Specific heat at 100°C expansion
Thermal conductivity at 200°C
Resistivity at 20°C
R Status R Status
TA Status TA Status

Elastic modulus
EXTRUDED ITEMS

Type of Supply status Max


Thickness
MECHANICAL PROPERTIES
section
extruded Name Symbol Unit tensile Brinell
Proof stress Elongation
strength hardness
item

Re-treated for
artificial ageing
of extruded item

ToN temper

Up to 12
ToA temper Up to 8
Over 8 and up to 12

TA16 temper

TECHNICAL PROPERTIES
Alloy Anodizing
Cold workability Machinability Polishability Weldability On-site assistance
property
good poor poor GOOD *
SUFFICIENT to GOOD

Urban – Rural GOOD

good poor poor GOOD *


Heterogeneous: good

poor
Resistance: GOOD

good poor GOOD **


Autogenous: good

poor
Industrial: from

good poor GOOD **


insufficient good good GOOD **
good
Electric at

insufficient good GOOD **

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24

COPYRIGHT FOR “FAIT srl” EDITION


April 2003

Paging with desktop publishing technics, and realization of drawing by means of cad
systems edithed by ARGOS Engineering srl Pistoia Italy.

All rights reserved. No part of this book can be reproduced, memorized or transmitted in every other way
(electronic system, photocopy, transcription, or other, without the written editor’s autorization).

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