SITE: WWW.MAGTRON.COM EMAIL: INFO@MAGTRON.COM TEL.:+31 (0)181 404563 FAX: +31 (0)181 404373
 

 

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¾ The operating handles can be moved to either side for ultimate working accessibility

¾ DIE-Cast aluminum housing: super light and very strong

¾ As standard supplied in a robust, light to carry ABS plastic carry-case with an arbor for
19 mm cutters, plastic safety guard, safety strap, allen keys and user manual

¾ Stable and backlash-free mounting of the drill by fixation on a, for each machine
specially designed “die cast” cradle with direct gearbox mounting (Except for MB30)

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Cutter capacity for broach cutters with cutting depth 30mm Forward / Reverse switching for thread tapping
(also longer cutters can be used, however without the use of a pilot/ejector pin)

Cutter capacity for broach cutters with cutting depth 30 & 50mm Swivel magnet with 22mm axial clearance and an
(also longer cutters can be used, however without the use of a pilot/ejector pin)
angular displacement of 100 degrees
Twist drill capacity
Electronic speed control

1 Mechanical speed
Electronic speed control with “ Constant speed“
electronics (speeds remains at setting at full load)
2 Mechanically adjustable speeds
Current overload protection

4 Mechanically adjustable speeds Temperature overload protection

MAGTRON High Power double-coil electromagnets

Morse taper arbor (MT2 of MT3) have an optimal size / strength ratio, more than
sufficient strong for the capacity of the machine.

Automatic coolant-/lubrication system

Control panel:
Electrical switched:
Quickhitch quick release broach cutter arbor for broach cutters ¾ With safety relay to prevent an un-intentional start of the motor
with 19mm shank and 1 or 2 flats Electronically switched:
¾ Unsafe use is impossible because of “smart electronics”; you
cannot start the motor unit without an engaged magnet, the motor
Mechanical slipping clutch on output shaft unit will switch-off after touching a random button. You cannot
make mistakes in emergencies
¾ Reduced chance of accidents because the magnet will delay 3
seconds before turning off allowing the user to hold with 2 hands
Light in weight, ideal for use on e.g. a ladder ¾ Easy access, in-surface mounted large control buttons reduce the
change of damaging or un-intentional start of the motor
¾ Visual and (discrete) audiovisual checks of functions
¾ Mains supply indicator by flashing LED
SITE: WWW.MAGTRON.COM EMAIL: INFO@MAGTRON.COM TEL.:+31 (0)181 404563 FAX: +31 (0)181 404373
 
 

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Cutter capacity: Ø 12 – 32 mm
Twist drill capacity: Ø 1 – 13 mm
Arbor: ½”x20UNF- 19 mm
(30mm cutting depth, 50mm optional)
Speed no load: 550 min¹
Motor power: 720 W
Magnet: 80x160x50 mm,
“High Power”
Weight: 9,5 kg
Stroke: 147 mm

¾ Small, lightweight and portable

¾ Easy changing between broach cutting and twist
drilling with included 13mm drill chuck
¾ Optional supplied with automatic lubrication
Ø12-32mm Ø1-13mm 1 Gear

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Cutter capacity: Ø 12 – 35 mm
Twist drill capacity: Ø 1 – 13 mm
Arbor: ,QWHJUDWHG - 19 mm
(50mm cutting depth)
Nominal speed: 450 min¹
Motor power: 1.100 W
Magnet: 80x160x50 mm,
“High Power”
Weight: 11 kg
Stroke: 150 mm

¾ Small, lightweight and portable

¾ Hi-Torque, high-quality German motor unit
¾ Integral arbor with automatic lubrication system

Ø12-35mm Ø1-13mm 1 Gear

0%(


Cutter capacity: Ø 12 – 50 mm
Twist drill capacity: Ø 1 – 19 mm
Arbor: MT2 - 19mm broach cutter arbor
(30mm cutting depth, 50mm optional)
Speed I no load: 0-280 min¹
Speed II no load: 0-500 min¹
Motor power: 1.100 W
Magnet: 100x180x60 mm,
“High Power”
Weight: 15 kg
Stroke: 170 mm

¾ Small and relative light, high torque German motor unit with 2
mechanical speeds
¾ Stable ’one part’ cradle, gearbox mounted
¾ Electronic variable speed and overload protection
¾ Optional: Automatic lubrication, Quickitch quick release arbor

Ø12-50mm Ø1-13mm 2 Gears MT2

 
 
 0%4
Cutter capacity: Ø 12 – 50 mm
Twist drill capacity: Ø 1 – 19 mm
Arbor: MT2-Quick release broach cutter arbor
(50mm cutting depth)
Speed I no load: 280 min¹
Speed II no load.: 500 min¹
Motor power: 1.100 W
Magnet: 100x180x60 mm,
“High Power”
Weight: 15 kg
Stroke: 170 mm

¾ Small and relative light, high torque German motor unit with 2
mechanical speeds
¾ Stable ’one part’ cradle, gearbox mounted
¾ Standard equipped with Quickitch quick release arbor
and automatic lubrication for 19mm broach cutters

Ø12-50mm Ø1-19mm 2 Gears MT2

0%(
Cutter capacity: Ø 12 – 100 mm
Twist drill capacity: Ø 1 – 32 mm
Arbor: MT3 – 19 mm
(50mm cutting depth)
Speed I no load: 50-130 min¹
Speed II no load: 160-450 min¹
Motor power: 1.800 W
Magnet: 110x220x65 mm,
“High Power”
Weight: 26 kg
Stroke: 280 mm

¾ Two mechanical speeds, electronic speed control with

“constant speed” technology, slipping clutch, Morse Taper no.3
¾ Automatic coolant/lubrication, overload protection,
¾ Stable ’one part’ cradle, gearbox mounted
¾ Optional: Quick release arbor

Ø12-100mm Ø1-32mm 2 Gears Clutch MT3

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Cutter capacity: Ø 12 – 100 mm

Twist drill capacity: Ø 1 – 32 mm
Arbor: MT3 – 19 mm
(50mm cutting depth)
Speed I no load: 50-130 min¹
Speed II no load: 160-450 min¹
Motor power: 1.800 W
Magnet: 110x220x65 mm,
“High Power”
Weight: 27 kg
Stroke: 280 mm

¾ Two mechanical speeds, electronic speed control with

“constant speed” technology, slipping clutch, Morse Taper no.3
¾ Automatic coolant/lubrication, overload protection,
¾ Stable ’one part’ cradle, gearbox mounted
¾ Swivel magnet 100˚ / 22 mm
¾ Optional: Quick release arbor

Ø12-100mm Ø1-32mm 2 Gears Clutch MT3

 
 

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Cutter capacity: Ø 12 – 50 mm
Tapping capacity: Ø M5 – M16 (M20)
Twist drill capacity: Ø 1 – 19 mm
Arbor: MC2 – 19 mm
(30 mm cutting depth, 50mm optional)
Speed I no load: 0-280 min¹
Speed II no load: 0-500 min¹
Motor power: 1.100 W
Magnet: 100x180x60 mm,
“High Power”
Weight: 15 kg
Stroke: 170 mm
Dimensions: 350x460x125 mm

¾ Tapping machine with forward/reverse run, no expensive

reverse tap head required!
¾ Robust motor, two gears, variable speed, overload protection
¾ Stable ‘one part’ cradle, gearbox mounted
¾ Optional: Automatic lubrication, Quickitch quick release arbor

Ø12-50mm Ø1-19mm 2 Gears MT2 Fwd/Rev

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Cutter capacity: Ø 12 – 130 mm *
Tapping capacity: Ø M5 – M30
Twist drill capacity: Ø 1 – 32 mm
Arbor: MC3 – 19 mm
(50 mm cutting depth)
Speed I no load: 110 min¹
Speed II no load: 175 min¹
Speed III no load: 245 min¹
Speed IV no load: 385 min¹
Motor power: 1700 W
Magnet: 110x220x65 mm,
“High Power”
Weight: 26 kg
Stroke: 280 mm
Dimensions: 375x522x135 mm

* from 100-130 mm with TCT cutter

¾ Tapping machine with forward/reverse run, no expensive

reverse tap head required!
¾ Heavy-duty, high Torque, high-quality German 4-speed motor
unit with clutched gears
¾ Stable ‘one part’ slide, gearbox mounted
Ø12-130mm Ø1-32mm 4 Gears MT3 Clutch Fwd/Rev ¾ Optional: Automatic lubrication, 19mm quick release cutter
arbor, quick release collet holder for no. 2 tap collets
 0
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Collar diameter: Ø 43 mm Collar diameter: Ø 54 mm
Twist drill capacity: Ø 1 – 16 mm Twist drill capacity: Ø 1 – 32 mm
Magnet: 80x160x50 mm, Swivel magnet: 110x220x65 mm,
“High Power” “High Power”
Weight: 8 kg Swivel movement: 22mm / 100°
Stroke: 150 mm

Weight: 20 kg
Stroke: 280 mm

¾ European socket with safety switching built in

¾ European socket with safety switching built in ¾ Universal slide with several mounting possibilities

AIRBOR2 HUW150
31(80$7,&23(5$7(' +<'5$8/,&23(5$7('
Cutter capacity: ‘±PP Cutter capacity: ‘±PP
Arbor: PPEURDFKFXWWHUDUERU Tapping capacity: Ø M5 – M30*
 (50mm cutting depth) Arbor: PPEURDFKFXWWHUDUERU
Speed no load: PLQï  (50mm cutting depth)
Air consumption: FIP Speed no load: PLQï
Air supply: 6,2 bar (Fwd/Rev) (flowrate dependant)
Motor power: N:+3 Motor “flowrate”: OPLQ
Magnet: [[PP Optimal pressure: 2000 psi
Magnet Force: 1 Max. inlet pressure: 3250 psi (224 bar)
Weight: NJ Magnet: [PP
Stoke: PP Weight: NJ
Stroke: PP
Dimensions: [[PP

¾ Integrated automatic coolant-/lubrication system ¾ Automatic coolant-/lubrication system
¾ Strong heavy duty air motor ¾ Hydraulic heavy duty motor
¾ Failsafe permanent magnet, operated by extendable switching lever ¾ Failsafe permanent magnet, lever operated
¾ Mechanical safety interlock for motor ¾ Mechanical motor switching, with Fwd/Rev “deadmans” operation
¾ Suitable for EX hazardous environment or wet environment switch(HUW150-2) or emergency operation switch (HUW150-1)
¾ NO mains supply required, operates on pressured air only ¾ Suitable for UNDERWATER DRILLING or wet environment
¾ NO mains supply required, operates on hydraulics only

UA5000 0/3
$8720$7,&)((' /2:352),/(0$&+,1(
Cutter capacity: ‘±PP Cutter capacity: Ø 12 – 40 mm
Arbor: PPEURDFKFXWWHUDUERU Twist drill capacity*: Ø 1 – 13 mm
 (50mm cutting depth) Arbor: ,QWHJUDWHG - 19 mm
Speed I no load: PLQï (50mm cutting depth)
Speed II no load: PLQï Speed no load: 320 min¹
Motor power: : Motor power: 1.300 W
Magnet: [[PP Magnet: 100x215x46 mm,
Magnet force: 1 “High Power”
Weight: NJ Weight: 13,2 kg
Stroke: PP Size: 391x195x120 mm
Stroke: 50 mm

¾ Automatic feed
¾ Automatic coolant-/lubrication system
¾ Light weight, low profile, only 195 mm high
¾ "Slow Start" Mechanism; Variable Feed speed
¾ Hi-Torque, high-quality German motor unit
¾ Overload protection both electronically as with a motion sensor
¾ Integral arbor with automatic lubrication system
¾ Cycle stop & maximum travel cut-off; Several failsafe systems
¾ Ratchet handle which can be used on both sides
¾ Needle bearing for the cutter arbor * Twist drilling only with twist drills with 19 mm Weldon shank
¾ Slow speed drill with(2 mechanical adjustable gears)
¾ This unit is specially developed for HSS broach cutters
 

 MB30 MBE35n MLP40 MBE50 MBQ50 MBE100 MBSE100 MBE40FR MBE100+FR AIRBOR2 HUW150 UA5000

32 mm 50 mm 50 mm

32 mm with 50 mm with 50 mm with
optional cutter 35 mm 40 mm optional cutter 50 mm 100 mm 100 mm optional cutter 130 mm* 50 mm 60 mm 50 mm
 arbor arbor arbor
*100-130 with TCT cutter

13 mm 13 mm 13 mm* 19 mm 19 mm 32 mm 32 mm 19 mm 32 mm 13 mm
 *with Weldon twist drills

 550 min¹ 450 min¹ 320 min¹ 400 min¹ 50-400 min¹

 0-280 min¹ 280 min¹ 50-130 min¹ 50-130 min¹ 0-280 min¹ 350 min¹
0-500 min¹ 500 min¹ 160-450 min¹ 160-450 min¹ 0-500 min¹ 650 min¹

 110,175 min¹
245,385 min¹

MT MT MT MT MT MT
No. 2 No. 2 No. 3 No. 3 No. 2 No. 3


Option Ɣ Ɣ Option Ɣ Ɣ Ɣ Option Option Ɣ Ɣ Ɣ
 Option Ɣ Option Option Option Option


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 Ɣ Ɣ Ɣ Ɣ

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9,5 kg 11 kg 13,2 kg 15 kg 15 kg 26 kg 27 kg 15 kg 26 kg 13 kg 21 kg 21 kg

Stroke/course

147 mm 150 mm 50 mm 170 mm 170 mm 280 mm 280 mm 170 mm 280 mm 170mm 170 mm 80 mm

Motor Oil pressure

720 W 1100 W 1300 W 1100 W 1100 W 1800 W 1800 W 1100 W 1700 W 0.77 kW dependant 1150 W
Power
Panel
- - Special
type Fwd/Rev Fwd/Rev
 Cutter capacity for broach cutters with cutting depth 30mm Morse Taper holder (MT2 of MT3) Current overload protection

 
Cutter capacity for broach cutters with cutting depth 30 & 50mm Quickhitch quick release cutter arbor Temperature overload protection

Twist drill capacity Mechanical slipping clutch on output shaft MAGTRON High Power magnet:

1 Mechanical speed Electronic speed control Swivel magnet with 22mm / 100˚ ratio

2 Mechanically adjustable speeds Total weight

Electronic speed control with “Constant speed“ elektronics

4 Mechanically adjustable speeds Electrical switched control panel:

Forward / Reverse switching for thread tapping

Automatic coolant/lubrication system Electronically switched control panel /(MK2)
  HSS broach cutters +660TXDOLW\
Available in Ø 12 mm – Ø 69 mm with 19 mm standard shank (Weldon), 1 mm ascending
Available in Ø 70 mm – Ø 100 mm with 32 mm standard shank (Weldon), 1 mm ascending

With cutting depths: 30 mm, 50 mm, 75 mm, 100 mm (6,35 mm pilot pin hole)
(* Half sizes or special diameters on request.)

Article numbers: (** = diameter)

¾ **S for 30 mm cutting depth
¾ **L for 50 mm cutting depth
¾ **x75 for 75 mm cutting depth
¾ **x100 for 100 mm cutting depth

MAGTRON broach cutters are equipped with a special geometry for optimal cutting conditions, longer
tool life and smooth cutting against limited chance on breakage.

HSS-Co8 Cobalt broach cutters +660TXDOLW\

Available in Ø 12 mm – Ø 69 mm with 19 mm standard shank (Weldon), 1 mm ascending
Available in Ø 70 mm – Ø 100 mm with 32 mm standard shank (Weldon), 1 mm ascending

With cutting depths: 30 mm, 50 mm, 75 mm, 100 mm (6,35 mm pilot pin hole)
(*Half sizes or special diameters on request.)

Article numbers: (** = diameter)

¾ M**S for 30 mm cutting depth
¾ M**L for 50 mm cutting depth
¾ M**x75 for 75 mm cutting depth
¾ M**x100 for 100 mm cutting depth

MAGTRON HSS-Co8 cutters with 8% Cobalt. Extra long tool life and suitable for tougher materials as
stainless steel and alloyed steels.

Oerlikon-Balzers TiAlN – Futura coating

Optional available on all our HSS & HSS-Co8 broach cutters

Article numbers:
¾ Coat1 for broach cutters till Ø 32 mm
¾ Coat1 for broach cutters till Ø 50 mm
¾ >50mm on request

Especially at upside down cutting, coolant- or cutting- fluids cannot be used. By using a multi layer
TiAlN – Futura coating, breakage will be reduced considerable and increase of life will be realized, even
at “dry cutting” and up to 30% higher cutting speeds can be achieved.

TCT broach cutters 7XQJVWHQ&DUELGHWLSSHGFXWWHUV

Available in Ø 14 mm – Ø 50 mm with 19 mm standard shank (Weldon), 1 mm ascending
Available in Ø 51 mm – Ø 150 mm with 32 mm standard shank (Weldon), 1 mm ascending *

With cutting depths: 35 mm & 50 mm (8,00 mm pilot pin hole)

(* As from 70mm with 5 mm ascending, halve sizes, bigger cutting depths or special diameters available upon request)

Article numbers: (** = diameter)

¾ TCT**S for 35 mm cutting depth
¾ TCT**L for 50 mm cutting depth

TCT broach cutters for longer tool life and difficult to cut materials as cast steel, stainless steel, Hardox and
other alloyed steels.
  
With a production capacity of more the 55.000 broach cutters per month, MAGTRON can count itself to the largest cutter
manufacturers in the world. We supply our cutters under the MAGTRON label and supply (OEM) other worldwide well
known manufacturers. We annually invest large amounts, in development and the latest on the market available
production equipment. With the current, “state of the art” machines, we produce top quality at absolute competitive
prices. The entire production takes place in our own factory in Sheffield – UK.
On request we produce cutters in nearly every diameter & length!

MAGTRON broach cutters are fully ground, where as one specially developed machine produces the flutes only under high
pressure cooling after which they are being ground to tolerance. Material and hardening deformation is excluded. This
results to a much better quality, especially with Cobalt alloyed cutters compared to normal CNC produced broach cutters.

Broach cutters only cut material at the periphery of the hole, rather than
converting the entire hole to shavings. As a result the time and energy
required to make the hole is lower than for a traditional twist drill.

The broaching capacity of a machine is therefore greater than the twist

drill capacity. The slug ejected after the cut also has a higher scrap value
than shavings.

MAGTRON broach cutters feature a special teething and geometry for:

¾ Optimized cutting properties ratio

¾ Excellent start without runaway
¾ Highly accurate
¾ Tapered ground inside to ensure proper discharge of the slug
¾ A good cut kindness to a limited risk of breakage
¾ A higher quality and tolerance of the cutter
¾ Teething with so-called "middle cutter" with advantages:
o Longer tool life
o More forgiving
o More consistent in use
o Higher feed possible
  

We carry a full stock of supplies and accessories.

¾ Broach cutter arbors without / with internal coolant / lubrication

¾ Coolant / lubrication cups with tap
¾ Ejector- / pilot pins
¾ Drill chucks
¾ Adapters
¾ Extension pieces
¾ Countersinks
¾ Cutting oils / paste
¾ Pipe clamps
¾ Tap collets
¾ Twist drills with 19 mm “Weldon” connection
¾ Magnetic shavings collecting stick
¾ Shavings removal hook

For the full list please see our accessories pricelist.

We carry a complete stock of all major components of our product range.

¾ Electronic components
¾ Housings
¾ Armatures / Field coils
¾ Magnets
¾ Gears
¾ Switches
¾ Bearings
¾ Etc.

For each machine is a parts list available in PDF format.

In our service workshop in Oostvoorne (NL) we provide service and repairs on our own manufactured machines but also for
"foreign" brands we can often be helpful. Regular maintenance will extend the life of a machine considerably.

¾ Conveniently workshop rates

¾ Always a cost statement in advance
¾ Product knowledge
¾ All parts in stock
¾ Only use of original parts
¾ Limited research costs when the machine appears irreparably
¾ No research costs in case of replacement by a new machine

SITE: WWW.MAGTRON.COM EMAIL: INFO@MAGTRON.COM TEL.:+31 (0)181 404563 FAX: +31 (0)181 404373