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SERVICE MANUAL

V SERIES HDR GAS RANGES


TOPS Open Top
Hot Top
Griddle Top
Work Surface
BASES Standard Oven
Convection Oven
Cabinet Base

- NOTICE -
This Manual is prepared for the use of trained Hobart Service
Technicians and should not be used by those not properly
qualified.
This manual is not intended to be all encompassing. If you have
not attended a Hobart Service School for this product, you should
read, in its entirety, the repair procedure you wish to perform to
determine if you have the necessary tools, instruments and skills
required to perform the procedure. Procedures for which you do
not have the necessary tools, instruments and skills should be
performed by a trained Hobart Service Technician.
The reproduction, transfer, sale or other use of this manual,
without the express written consent of Hobart, is prohibited.
This manual has been provided to you by ITW Food Equipment
Group LLC ("ITW FEG") without charge and remains the property
of ITW FEG, and by accepting this manual you agree that you will
return it to ITW FEG promptly upon its request for such return at
any time in the future.

A product of Vulcan-Hart 3600 North Point Blvd Baltimore, MD 21222


F37418 Rev. A (0619)
V SERIES HDR GAS RANGES

TABLE OF CONTENTS
SERVICE UPDATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SERVICE UPDATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
TIS DOCUMENT LIST - V SERIES HDR GAS RANGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INSTALLATION, OPERATION AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

REMOVAL AND REPLACEMENT OF PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8


PILOT SAFETY VALVE AND TEMPERATURE CONTROL ASSEMBLY (S MODEL) . . . . . . . . . . . . . . . . . . . . . . 8
MANIFOLD COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
BULL NOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
KICK PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
OVEN CAVITY BOTTOM PANEL (S MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
OVEN CONTROL PANEL COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PILOT SAFETY VALVE (S MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SOLENOID, PILOT SAFETY AND GAS SHUT-OFF VALVE ASSEMBLY (C MODEL) . . . . . . . . . . . . . . . . . . . 16
PILOT SAFETY VALVE (C MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
TEMPERATURE CONTROL (THERMOSTAT) (S MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
TEMPERATURE CONTROL (THERMOSTAT) C MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SOLENOID (C MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
MANUAL GAS SHUT-OFF VALVE (C MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
OVEN PILOT ASSEMBLY (C MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
OVEN PILOT ASSEMBLY (S MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
OVEN BURNER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
PILOT QUICK DISCONNECT VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
TOP SECTION BURNER (OPEN TOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
TOP SECTION BURNER (CHAR BROILER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
CHARBROILER PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
TOP SECTION BURNER (FRENCH/HOT TOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
TOP SECTION BURNER CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
CONVECTION MOTOR FAN CONTROL SWITCH (C MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
CONVECTION MOTOR (C MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
OVEN DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
OVEN DOOR COUNTER WEIGHT AND BEARING BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
OVEN DOOR MICROSWITCH (C MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
GRIDDLE THERMOSTAT-COMBO VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
GRIDDLE PILOT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
GRIDDLE BURNER ORIFICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

SERVICE PROCEDURES AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45


GAS LEAK CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
GAS PRESSURE CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
GAS PRESSURE REGULATOR ADJUSTMENT (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
OVEN PILOT FLAME CHECK AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
TOP BURNER PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
OVEN BURNER NOZZLE AND GAS ORIFICE CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
AIR SHUTTER ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
TOP BURNER ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
OVEN BURNER ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
OVEN DOOR MICROSWITCH TEST (C MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
FAN CONTROL SWITCH (C MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
SOLENOID TEST (C MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
BURNER AIR SHUTTER ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
CHARBROILER PILOT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

F37418 Rev. A (0619) Page 2 of 58


V SERIES HDR GAS RANGES

GRIDDLE THERMOSTAT-COMBO VALVE CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
BY-PASS FLAME ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
TEMPERATURE CONTROL CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

ELECTRICAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
COMPONENT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
SEQUENCE OF OPERATION (C MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
TROUBLESHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

© VULCAN 2019
Page 3 of 58 F37418 Rev. A (0619)
V SERIES HDR GAS RANGES - SERVICE UPDATES

SERVICE UPDATES
SERVICE UPDATES

February, 2019
• Service Manual moved into TIS from Multimedia at Rev 2 (12/09). Photos added to service manual. Up to
revision C.

TIS DOCUMENT LIST - V SERIES HDR GAS RANGES

SERVICE TAB
Document Title Document Type
V SERIES HDR GAS RANGES Service Manual Service Manual
V SERIES HEAVY DUTY GAS RANGES WITH OPEN
Technical Service Bulletin (TSB)
TOP BURNERS - PILOT ASSEMBLY CHANGE

SERVICE TAB (Multimedia)


Document Title Document Type
Wolf Heavy Duty Gas Operated Taco Range Instruction Manual Instructions
FD-0 Field Information Bulletin Misc
Repair Flood-Damaged Equipment Misc
V Series Gas Ranges Operator
HDR Top Section Removal & Installation Instructions Service Instructions
Pilot and Burner Problems on Units Without Powered Burners Service
Information
Vulcan Ranges (Gas) Service Information Service Instructions
Rating Plate Locations on Current Vulcan-Hart/Wolf Range Equipment
Fundamentals of Gas Technical Service Bulletin (TSB)
SB 1027 V Series HD Ranges Oven Pilot Baffle Installation Technical Service Bulletin (TSB)
SB 1028 V Series Heavy Duty Ranges Griddle Bulb Placement Technical Service Bulletin (TSB)
SB 1039 D300 & V1401 Splash Guard & Latch Assembly Enhancement Technical Service Bulletin (TSB)
SB750 Endurance Range Oven Control Valve Pel Valve Calibration Test
Technical Service Bulletin (TSB)
Procedure
TSB 0842 4 Position/3 Heat Switch - Ranges, Ovens, Broilers Technical Service Bulletin (TSB)
TSB 1037A Hobart to Vulcan "Common" Model Cross Reference List Technical Service Bulletin (TSB)
TSB 1240 HOBART AND VULCAN GAS RANGES - SAFETY SHUTOFF
Technical Service Bulletin (TSB)
VALVE CHANGE
TSB 1311 Hobart & Vulcan Medium Gas Ranges with Electronic Ignition -
Technical Service Bulletin (TSB)
Enhanced Ignition Modules
TSB 1328A Hobart & Vulcan Medium Gas Ranges - BASO Safety Shutoff
Technical Service Bulletin (TSB)
Valve Changes

F37418 Rev. A (0619) Page 4 of 58


V SERIES HDR GAS RANGES - SERVICE UPDATES

SERVICE TAB (Multimedia)


RobertShaw FS Flane Switch Recall Vulcan & Wolf Equipment Effected -
Temporary Service Instructions (TSI)
PN 713933
Thermostat Capillary Installation Video Instructions

PARTS TAB
Document Title Document Type
V Series HDR Gas Ranges Parts Catalog Parts Catalog

Page 5 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - GENERAL

GENERAL
INTRODUCTION

Procedures in this manual will apply to all models unless specified. Pictures and illustrations can be of any model
unless the picture or illustration needs to be model-specific. Before performing maintenance on the equipment,
thoroughly read this manual and carefully follow the instructions in the order given.

INSTALLATION, OPERATION AND CLEANING

For detailed installation, operation and cleaning instructions, refer to Installation and Operation Manual available
online at www.vulcanequipment.com.

TOOLS

Standard
• Standard set of hand tools.
• VOM with minimum of NFPA-70E CATIII 600V, UL/CSA/TUV listed. Sensitivity of at least 20,000 ohms per
volt and the ability to measure DC micro amps. Meter leads must also be rated at CAT III 600V.
• Clamp on type amp meter with minimum of NFPA-70E CAT III 600V,UL/CSA/TUV listed.
• Temperature tester (thermocouple type).
• ESD (Electrostatic discharge) Protection Kit.
Special
• Hazardous gas leak tester.
• Manometer.
• Thermocouple Adaptor (Closed circuit DC voltages (purchased locally) Adaptors vary between manufacturers.

SPECIFICATIONS

ELECTRICAL
Models Voltage Amps Frequency
120/60/1
OR
Convection Models 15 50/60
208/60/1
(Optional)

F37418 Rev. A (0619) Page 6 of 58


V SERIES HDR GAS RANGES - GENERAL

GAS LINE PRESSURES


Pressure Natural (in W.C.) Propane (in W.C.)
Inlet Supply 7.0 min. 11.0 min.
Operating 6.0 min. 10.0 min.

Page 7 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

REMOVAL AND REPLACEMENT OF PARTS


PILOT SAFETY VALVE AND
TEMPERATURE CONTROL
ASSEMBLY (S MODEL)

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.
1. Disconnect supply power and gas.
2. Remove OVEN CONTROL PANEL COVER.
3. Remove thermocouple (1, Fig. 1).

Fig. 2
6. Remove screws (Fig. 3) securing gas mount
bracket to oven.

Fig. 1
4. Disconnect flex lines (2, Fig. 1) from pilot safety
valve.
5. Disconnect flex line (1, Fig. 2) from top of
temperature control.

F37418 Rev. A (0619) Page 8 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

Fig. 3
7. Lift up gas mount bracket to release hook (1, Fig.
Fig. 4
4) off inner tab (1, Fig. 5). Pull out pilot safety
valve and temperature control bracket assembly
from oven.

Fig. 5

Page 9 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

Clean pipe threads and apply thread sealant that


is suitable for use with propane gases.

All gas joints disturbed during servicing must be


checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.
8. Reverse procedure to install.
9. Verify proper oven operation.

MANIFOLD COVER

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Shut off the gas before servicing the Fig. 7


unit and follow lockout / tagout 4. Remove end caps (2, Fig. 7), if applicable.
procedures.
5. Remove both front ledge support screws on
1. Disconnect supply power and gas. angled brackets.
2. Loosen setscrews (1, Fig. 6) in burner control
knobs and remove knobs.

Fig. 8
Fig. 6 6. Remove screws along bottom under crumb tray.
3. Remove drive screws (1, Fig. 7) on both sides
securing manifold cover in place and remove
cover.

F37418 Rev. A (0619) Page 10 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

Fig. 9
7. Reverse procedure to install.

BULL NOSE

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.
1. Turn top burners and griddle off.
2. Remove front row of top burner grates on ranges Fig. 10
with open top burners.
3. Remove all screws securing bull nose to range.

Fig. 11
NOTE: Fig. 11 Each side.
4. Lift bull nose off range.
5. Reverse procedure to install.

Page 11 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

KICK PANEL

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.
1. Disconnect supply power and gas.
2. Lift up and tilt kick panel forward to open.

Fig. 14
5. Reverse procedure to install.

OVEN CAVITY BOTTOM PANEL (S


MODEL)

Fig. 12
3. Remove bottom screw and loosen screw on top, Disconnect the electrical power to
on one side. the machine and follow lockout /
tagout procedures.

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.
1. Disconnect supply power and gas.
2. Open oven door.
3. Remove racks (1, Fig. 15).

Fig. 13
4. Slide kick panel to other side to disengage pin
from hinge to remove kick panel from range.

F37418 Rev. A (0619) Page 12 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

6. Lift bottom panel up slightly and pull forward to


remove.
7. Reverse procedure to install.
8. Verify proper oven operation.

OVEN CONTROL PANEL COVER

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Fig. 15
4. Lift and pull out rack guides (1, Fig. 16).
Shut off the gas before servicing the
unit and follow lockout / tagout
procedures.
1. Disconnect supply power and gas.
2. Open kick panel.
3. Loosen setscrews (5/32 allen wrench) from gas
shut-off knob (1, STANDARD MODEL,
CONVECTION MODEL) and temperature
control knob (2, STANDARD CONVECTION)
and remove.

Fig. 16
5. Slide retaining latches around so they rest
against setscrew.

Fig. 17
Page 13 of 58 F37418 Rev. A (0619)
V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

Fig. 19
4. Remove control panel mounting screw (1, Fig.
20).

Fig. 18

F37418 Rev. A (0619) Page 14 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

CONVECTION MODELS: Carefully remove cover,


wiring connections exist between back of panel and
control panel bracket.

Fig. 21
6. Reverse procedure to install.
7. Verify proper oven operation.

PILOT SAFETY VALVE (S MODEL)

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.
1. Disconnect supply power and gas.
2. Remove PILOT SAFETY VALVE AND
TEMPERATURE CONTROL ASSEMBLY (S
MODEL).
3. Remove union fitting (1, Fig. 22) and pipe fitting
Fig. 20 (2, Fig. 22) from top and bottom of pilot safety
5. Remove control panel by lifting up bottom and valve.
releasing from tab (1, Fig. 21) on top of panel.

Page 15 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

5. Remove residual tape from fitting and pipe


nipple.
6. Apply new gas-rated Teflon tape to pipe nipple
and fitting.

Clean pipe threads and apply thread sealant that


is suitable for use with propane gases.

All gas joints disturbed during servicing must be


checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.
7. Reverse procedure to install.
8. Verify proper oven operation.

SOLENOID, PILOT SAFETY AND


GAS SHUT-OFF VALVE ASSEMBLY
(C MODEL)

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.

Fig. 22 1. Disconnect supply power and gas.

4. Remove pilot safety valve from gas mount 2. Remove OVEN CONTROL PANEL COVER.
bracket. 3. Disconnect flex line from tee fitting (1, Fig. 24)
below manual gas shut-off valve.
PREVIOUS PRODUCTION

Fig. 23
F37418 Rev. A (0619) Page 16 of 58
V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

Fig. 24

Fig. 25
CURRENT PRODUCTION
4. Disconnect flex line (2, Fig. 24) from top of
solenoid.
5. Remove screws (3, Fig. 24) securing gas mount
bracket.

Page 17 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

6. Remove gas mount bracket with solenoid, pilot


safety and manual gas shut-off valve assembly
from oven.
7. Remove residual tape from fittings and pipe
nipples.
8. Apply new gas-rated thread sealant to pipe
nipples and fittings.

All gas joints disturbed during servicing must be


checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.

Clean pipe threads and apply thread sealant that


is suitable for use with propane gases.
9. Reverse procedure to install.
10. Verify proper oven operation.
Fig. 26
PILOT SAFETY VALVE (C MODEL) 4. Remove pilot safety valve from gas mount
bracket.

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.
1. Disconnect supply power and gas.
2. Remove SOLENOID, PILOT SAFETY AND GAS
SHUT-OFF VALVE ASSEMBLY (C MODEL).
Fig. 27
3. Remove fitting (1, Fig. 26) and flex line (2, Fig.
26) from pilot safety valve. 5. Remove pipe nipple and manual gas shut-off
valve from pilot safety valve.
6. Remove residual tape from fittings and pipe
nipples.
7. Apply new gas-rated thread sealant to pipe
nipples and fittings.

All gas joints disturbed during servicing must be


checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.
8. Reverse procedure to install.

F37418 Rev. A (0619) Page 18 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

9. Verify proper oven operation.

TEMPERATURE CONTROL
(THERMOSTAT) (S MODEL)

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

All gas joints disturbed during servicing must be


checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.
1. Disconnect supply power and gas.
2. Remove PILOT SAFETY VALVE AND
TEMPERATURE CONTROL ASSEMBLY (S
MODEL).
3. Remove screw (1, Fig. 28) securing temperature
control to gas mount bracket.

Fig. 29
5. Remove residual tape from fitting and pipe
nipple.
6. Remove capillary.
A. Remove capillary bracket in oven cavity.

Fig. 28
Remove capillary (2, Fig. 28). Fig. 30
4. Remove temperature control from pipe nipple. B. Route capillary through oven cavity wall.
C. Reverse Step 6 to replace capillary.
7. Apply new gas-rated thread sealant to pipe
nipple and fitting.

Page 19 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

Clean pipe threads and apply thread sealant that


is suitable for use with propane gases.

All gas joints disturbed during servicing must be


checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.
8. Reverse procedure to install.
9. Verify proper oven operation.

TEMPERATURE CONTROL
(THERMOSTAT) C MODEL)

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Fig. 31

Shut off the gas before servicing the 4. Remove electrical cover (1, Fig. 32). Note and
unit and follow lockout / tagout disconnect temperature control electrical
procedures. connectors (2, Fig. 32).

1. Disconnect supply power and gas. NOTE: Shield (1, Fig. 32) is installed on previous
production units, not on current production.
2. Remove OVEN CONTROL PANEL COVER.
3. Remove temperature control from mount
bracket.

Fig. 32
5. Remove screws securing gas mount bracket to
oven.

F37418 Rev. A (0619) Page 20 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

Fig. 33
6. Lift up gas mount bracket to release hook (1, Fig.
Fig. 34
34) off inner tab (1, Fig. 34). Pull out pilot safety
valve and temperature control bracket assembly
from oven.

Fig. 35
7. Flex heat shield and pull out.

Page 21 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

Fig. 37
9. Tape flexible cord to end of capillary in two
places.

Fig. 36
8. Remove capillary bracket and access panel in
oven cavity.

Fig. 38
10. Route capillary through oven side panels.

F37418 Rev. A (0619) Page 22 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

Fig. 39
NOTE: Link to video of removal and installation of
capillary (THERMOSTAT CAPILLARY).
11. Disconnect flexible cord from capillary and tape Fig. 40
to replacement capillary. 4. Remove residual tape from fittings and pipe
12. Reverse procedure to install. nipples.
5. Apply new gas-rated Teflon tape to pipe nipples
and fittings.
Clean pipe threads and apply thread sealant that
is suitable for use with propane gases.
All gas joints disturbed during servicing must be
checked for leaks. Check with a soap and water
All gas joints disturbed during servicing must be solution (bubbles). Do not use an open flame.
checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.
13. Verify proper oven operation. Clean pipe threads and apply thread sealant that
is suitable for use with propane gases.
SOLENOID (C MODEL) 6. Reverse procedure to install.
7. Verify proper oven operation.

MANUAL GAS SHUT-OFF VALVE (C


Disconnect the electrical power to MODEL)
the machine and follow lockout /
tagout procedures.

Disconnect the electrical power to


Shut off the gas before servicing the the machine and follow lockout /
unit and follow lockout / tagout tagout procedures.
procedures.
1. Disconnect supply power and gas.
2. Remove SOLENOID, PILOT SAFETY AND GAS Shut off the gas before servicing the
SHUT-OFF VALVE ASSEMBLY (C MODEL). unit and follow lockout / tagout
procedures.
3. Remove solenoid (1, Fig. 40) from pipe nipple.
1. Disconnect supply power and gas.

Page 23 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

2. Remove SOLENOID, PILOT SAFETY AND GAS


SHUT-OFF VALVE ASSEMBLY (C MODEL). OVEN PILOT ASSEMBLY (C
3. Remove flex line and tee fitting (1, Fig. 41) from
MODEL)
bottom of manual gas shut-off valve (2, Fig. 41).

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.
1. Disconnect supply power and gas.
2. Remove KICK PANEL.
3. Remove exhaust baffle.

Fig. 42
Fig. 41
4. Remove screw securing manual gas shut-off
valve to gas mount bracket. Oven can experience nuisance drop outs of the pilot
if exhuast baffle is not reinstalled.
5. Remove manual gas shut off valve from pilot
safety valve. 4. Remove gas flex line to burner nozzle.
6. Remove residual tape from fittings and pipe PREVIOUS PRODUCTION SHOWN
nipples.
7. Apply new gas-rated thread sealant to pipe
nipple and fitting.

All gas joints disturbed during servicing must be


checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.

Clean pipe threads and apply thread sealant that


is suitable for use with propane gases.
8. Reverse procedure to install.
Fig. 43
9. Verify proper oven operation.
CURRENT PRODUCTION SHOWN

F37418 Rev. A (0619) Page 24 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

Fig. 44
5. Remove bolts securing burner drawer box to
oven.
6. Pull burner drawer box (1, Fig. 45) out from the Fig. 47
oven.
PREVIOUS PRODUCTION SHOWN
All gas joints disturbed during servicing must be
checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.
8. Disconnect gas flex line and capillary nuts from
pilot assembly.
9. Reverse procedure to install.
10. Verify proper oven operation.

OVEN PILOT ASSEMBLY (S


MODELS)

Fig. 45
Disconnect the electrical power to
7. Remove pilot assembly (2, Fig. 45) from oven the machine and follow lockout /
deflector. tagout procedures.
PREVIOUS PRODUCTION SHOWN

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.
1. Disconnect supply power and gas.
2. Remove OVEN CAVITY BOTTOM PANEL.
3. Remove pilot burner assembly mounting screws.

Fig. 46
CURRENT PRODUCTION SHOWN
Page 25 of 58 F37418 Rev. A (0619)
V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

3. Remove exhaulst baffle.

Fig. 49

Oven can experience nuisance drop outs of the pilot


if exhuast baffle is not reinstalled.
Fig. 48
4. Remove gas flex line to burner nozzle.
4. Disconnect gas flex line and capillary nuts from
pilot assembly.
5. Reverse procedure to install.

All gas joints disturbed during servicing must be


checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.

Clean pipe threads and apply thread sealant that


is suitable for use with propane gases.
6. Verify proper oven operation.
Fig. 50
OVEN BURNER ASSEMBLY 5. Remove screw securing burner drawer box to
oven.

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.
NOTE: In standard ovens you can remove oven cavity
bottom panel for servicing burner and pilot assembly.
Convection ovens do not have a removable oven
cavity bottom panel. Refer to: OVEN CAVITY
BOTTOM PANEL (S MODEL). Fig. 51
1. Disconnect supply power and gas. 6. Lift and pull burner drawer box (1, Fig. 52) out
from oven until pilot burner is accessible.
2. Remove KICK PANEL.

F37418 Rev. A (0619) Page 26 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

Fig. 52
7. Remove over burner assembly from oven.
Fig. 55
8. Pull burner out and disconnect pilot gas tubing
and thermocouple (2, Fig. 52).
9. Remove orifice elbow.

Fig. 56
11. Reverse procedure to install.

All gas joints disturbed during servicing must be


Fig. 53 checked for leaks. Check with a soap and water
10. Pry four tabs up to remove burner. solution (bubbles). Do not use an open flame.

Clean pipe threads and apply thread sealant that


is suitable for use with propane gases.
12. Verify proper oven operation.

Fig. 54

Page 27 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

PILOT QUICK DISCONNECT VALVE

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.
Fig. 58
NOTE: There are three generations of pilot designs
on open top burners. If servicing open top burners with 5. Disconnect pilot valve from the gas manifold.
first or second generation pilot design, use third
generation replacement kit. Third generation is
backwards compatible with form, fit and function.
1. Disconnect supply power and gas.
2. Remove MANIFOLD COVER.
3. Remove top burner grates and defectors.

Fig. 59
6. Remove residual tape from fittings.
7. Apply new gas-rated thread sealant.

All gas joints disturbed during servicing must be


Fig. 57 checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.
4. Disconnect pilot coupler from the pilot valve.

Clean pipe threads and apply thread sealant that


is suitable for use with propane gases.
8. Reverse procedure to install.
9. Verify proper oven operation.

F37418 Rev. A (0619) Page 28 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

TOP SECTION BURNER (OPEN


TOP)

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Shut off the gas before servicing the


unit and follow lockout / tagout
2nd GENERATION
procedures.
NOTE: There are three generations of pilot designs
on open top burners. If servicing open top burners with
first or second generation pilot design, use third
generation replacement kit. Third generation is
backwards compatible with form, fit and function.

1st GENERATION

3rd GENERATION

Page 29 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

1. Disconnect supply power and gas.


2. Remove MANIFOLD COVER.
3. Remove burner grates and deflectors. (optional)

Fig. 65
7. Repeat Step 3 through Step 6 for each burner.
8. Remove residual tape from fittings.
Fig. 63 9. Apply new gas-rated thread sealant.
4. Remove burner heads.
5. Remove (unsnap) pilot burner from front and rear All gas joints disturbed during servicing must be
burner. checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.

Clean pipe threads and apply thread sealant that


is suitable for use with propane gases.
10. Reverse procedure to install.
11. Verify proper oven operation.

Fig. 64
6. Lift rear of burner, slide burner back, and lift to
disengage from control valves.

F37418 Rev. A (0619) Page 30 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

TOP SECTION BURNER (CHAR


BROILER)

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Fig. 67
3. Remove radiant (1, Fig. 68) to access burner.

Fig. 66
Charbroiler Burner Components - Front View
• [1] Grate
• [2] Radiant
• [3] Burner
• [4] Deflector
1. Remove MANIFOLD COVER.
2. Remove grate (1, Fig. 67) from charbroiler.

Page 31 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

Fig. 68
4. Remove burner (1, Fig. 69) and deflector (2, Fig.
69) by lifting at the rear of burner.

Fig. 69
5. Remove burner rod (1, Fig. 70) securing deflector
(2, Fig. 70) to burner.

F37418 Rev. A (0619) Page 32 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

4. Remove compression nut from pilot valve then


remove pilot tube assembly from valve.

Fig. 70 Fig. 72
6. To Install: 5. Remove pilot tube assembly (1, Fig. 73) from
pilot bracket (2, Fig. 73). Use pliers to separate
A. Install deflector onto replacement burner.
as needed.
7. Verify BURNER AIR SHUTTER ADJUSTMENT.
8. Install radiant above the burner.
9. Install grate.
10. Check for proper operation.

CHARBROILER PILOT

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.
1. Remove TOP SECTION BURNER (CHAR Fig. 73
BROILER).
2. Remove crumb tray.
All gas joints disturbed during servicing must be
checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.

Clean pipe threads and apply thread sealant that


is suitable for use with propane gases.
6. Reverse procedure to install.
Fig. 71
3. Remove MANIFOLD COVER to access pilot.

Page 33 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

NOTE: If replacing pilot and tubing, ensure a


compression nut and ferrule are installed on the end
of tubing that connects to pilot valve.

TOP SECTION BURNER (FRENCH/


HOT TOP)

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Fig. 76
NOTE: On production units build after April 2019,
Shut off the gas before servicing the bricks were replaced with lava rocks. Bricks can be
unit and follow lockout / tagout replaced with lava rocks if necessary.
procedures.
1. Disconnect supply power and gas.
2. Remove MANIFOLD COVER.
3. Remove burner top plate (1, Fig. 74).

Fig. 77
7. Remove burner gas flex lines (1, Fig. 78) in three
Fig. 74 places.
4. Remove burner head 2, Fig. 74).
5. Remove burner plate(s).

Fig. 75
6. Note and remove burner insulation.

Fig. 78
8. Remove screws (2, Fig. 78) in two places
securing burner nozzle mount bracket.

F37418 Rev. A (0619) Page 34 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

9. Remove burner nozzle bracket and burner 3. Remove BURNER.


nozzles (3, Fig. 78).
4. Unscrew top burner control valve (1, Fig. 80) from
10. Remove outer, middle and inner burner rings. gas manifold.

Fig. 79 Fig. 80
11. Remove residual tape from fittings. 5. Remove residual tape from fittings.
12. Apply new gas-rated Teflon tape to fittings. 6. Apply new gas-rated Teflon tape.

All gas joints disturbed during servicing must be All gas joints disturbed during servicing must be
checked for leaks. Check with a soap and water checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame. solution (bubbles). Do not use an open flame.

Clean pipe threads and apply thread sealant that Clean pipe threads and apply thread sealant that
is suitable for use with propane gases. is suitable for use with propane gases.
13. Reverse procedure to install. 7. Reverse procedure to install.
14. Verify proper oven operation. 8. Verify proper oven operation.

TOP SECTION BURNER CONTROL CONVECTION MOTOR FAN


VALVE CONTROL SWITCH (C MODEL)

Disconnect the electrical power to Disconnect the electrical power to


the machine and follow lockout / the machine and follow lockout /
tagout procedures. tagout procedures.

Shut off the gas before servicing the Shut off the gas before servicing the
unit and follow lockout / tagout unit and follow lockout / tagout
procedures. procedures.
1. Disconnect supply power and gas. 1. Disconnect supply power and gas.
2. Remove MANIFOLD COVER. 2. Remove OVEN CONTROL PANEL COVER.

Page 35 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

3. Note and disconnect fan control switch wiring on


back of cover. CONVECTION MOTOR (C MODEL)

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Allow oven to cool completely before attempting


to change convection motor.

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.

Place clean cardboard on bottom panel of oven cavity


to protect surface when pulling motor in through
cavity.
1. Disconnect supply power and gas.
Fig. 81 2. Remove pans, oven racks and side racks inside
4. Press lock tabs on sides of switch together to oven.
release from cover. 3. Remove flue intake assembly from inside oven.
5. Reverse procedure to install.
6. Verify proper oven operation.

Fig. 82
4. Remove fan guard.

F37418 Rev. A (0619) Page 36 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

Fig. 83
Fig. 86
NOTE: Set fan guard screw spacers (1, Fig. 84) aside.
7. Remove motor insulation.
8. Remove convection motor from brackets.
9. Remove screws securing junction box cover.
10. Note and disconnect convection motor electrical
wires at junction box.
11. Reverse procedure to install.
12. Verify proper oven operation.

Fig. 84 OVEN DOOR


5. Remove convection fan blower.

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.
Fig. 85 1. Remove KICK PANEL.
6. Remove motor mount plate bolts and pull motor 2. Remove OVEN CONTROL PANEL COVER.
into oven cavity onto cardboard. 3. Remove left hinge access cover mounting screw.

Page 37 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

OVEN DOOR COUNTER WEIGHT


AND BEARING BLOCK

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.
1. Remove OVEN DOOR .
2. Remove bearing block screws.

Fig. 87
4. Pull out at bottom of door and lift up to disengage
at top. Raise door up and pull off.

Fig. 88

Fig. 89

F37418 Rev. A (0619) Page 38 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

Shims (1, Fig. 90) are present behind bearing block.


They must be replaced when installing bearing block.

Fig. 91
5. Slide counterweight (2, )Fig. 91 through opening.
6. CONVECTION MODELS ONLY: Remove right
Fig. 90 side shaft set screw.
3. Slide up heat shield to remove.
4. Slide bearing (1, Fig. 91) off axle shaft.

Page 39 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

Fig. 93
4. Note and disconnect microswitch (1, Fig. 94)
wiring.

Fig. 92

OVEN DOOR MICROSWITCH (C


MODEL)

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.
1. Disconnect supply power.
2. Remove OVEN CONTROL PANEL COVER.
3. Remove top two screws on switch mounting Fig. 94
bracket and pull switch out of unit.
5. Remove microswitch from mounting screws.
6. Reverse procedure to install.

Be cautious not to pinch wiring during installation.


7. Verify proper oven operation.

F37418 Rev. A (0619) Page 40 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

GRIDDLE THERMOSTAT-COMBO
VALVE

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.

All gas joints disturbed during servicing must be Fig. 96


checked for leaks. Check with a soap and water 4. Pull bulb shield forward slightly until front tabs
solution (bubbles). Do not use an open flame. disengage from the plate weldment. Drop bulb
1. Remove BULL NOSE. shield down in the front, keeping the rear tabs
seated in weldment.
2. Raise griddle plate from the front and support
with wood blocks. 5. Remove MANIFOLD COVER.

Fig. 97
6. Loosen inlet (1, Fig. 98) and outlet (2, Fig. 98)
compression nuts.

Fig. 95
3. Locate grooves and bulb shields on the bottom
of the plate. Remove screws near front of bulb
shield.

Fig. 98
7. Remove mounting screw (3, Fig. 98).

Page 41 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

8. Remove thermostat body and capillary tube


assembly (4, Fig. 98).
NOTE: Observe routing for installation purposes.
9. Mount new thermostat onto manifold and make
all gas connections. Uncoil the bulb and capillary
and feed through opening in unit front frame.

Ensure that installation is leak free.


10. Place bulb into groove on bottom of plate. Ensure
that bulb is inserted all the way into groove so that
tip is touching the back end. Gently use the
capillary to press bulb up into groove so that it
rests flat against the top.

Fig. 100
13. Coil all excess capillary up in space between
front frame and burner heat shield.

Only the length of capillary needed to reach from here


to the bulb should be outside of this space. Excess
capillary left outside of this space, either inside burner
chamber or in manifold area around the thermostat,
will be exposed to unwanted heat (from either griddle
burner or range oven) and will give false readings to
thermostat and cause poor heating.
Fig. 99
14. Carefully lower griddle plate back into place.
11. While still holding the bulb against the top and
end of the groove using the capillary, lift the bulb 15. Replace manifold cover and bullnose.
shield up and slot back into place.

All gas joints disturbed during servicing must be


Spring clips should firmly press bulb up against the checked for leaks. Check with a soap and water
plate when shield is in place. If bulb slips off of spring solution (bubbles). Do not use an open flame.
clips or is not sitting flat against plate, lower shield and
reseat bulb properly. Failure to seat bulb firmly against
the top of the groove will result in thermostat not Clean pipe threads and apply thread sealant that
sensing temperature properly and the griddle will not is suitable for use with propane gases.
heat properly.
16. Perform TEMPERATURE CONTROL
12. Verify bulb is seated properly and shield (1, Fig. CALIBRATION.
100) is back in place, fasten tight with two screws
(2, Fig. 100). 17. Check for proper operation.

F37418 Rev. A (0619) Page 42 of 58


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

GRIDDLE PILOT ASSEMBLY

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Fig. 103

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures. All gas joints disturbed during servicing must be
checked for leaks. Check with a soap and water
1. Raise griddle plate from the front and support solution (bubbles). Do not use an open flame.
with wood blocks.

Clean pipe threads and apply thread sealant that


is suitable for use with propane gases.
5. Reverse procedure to install.
6. Verify proper operation.

GRIDDLE BURNER ORIFICE

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.
Fig. 101
1. Remove MANIFOLD COVER.
2. Remove MANIFOLD COVER.
2. Disconnect elbow to access burner orifice.
3. Disconnect pilot flex tube (1, Fig. 102).

Fig. 102 Fig. 104

4. Remove pilot (1, Fig. 103) from clip on burner. 3. Remove orifice.
4. Reverse procedure to install and check for proper
operation.

Page 43 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - REMOVAL AND REPLACEMENT OF PARTS

Clean pipe threads and apply thread sealant that


is suitable for use with propane gases.

All gas joints disturbed during servicing must be


checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.
NOTE: When installing, ensure orifice hood is aligned
and centered in the burner assembly opening.

F37418 Rev. A (0619) Page 44 of 58


V SERIES HDR GAS RANGES - SERVICE PROCEDURES AND ADJUSTMENTS

SERVICE PROCEDURES AND ADJUSTMENTS


NOTE: In a battery arrangement, connect manometer
GAS LEAK CHECK to center unit of the battery.
NOTE: If pressure reading is taken at the oven burner
or anywhere other than the main gas manifold pipe,
All gas joints disturbed during servicing must be pressure reading will not be valid.
checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.
After completing service on any gas equipment, all All gas joints disturbed during servicing must be
gas joints disturbed during service must be checked checked for leaks. Check with a soap and water
for leaks. DO NOT USE AN OPEN FLAME. Use a solution (bubbles). Do not use an open flame.
hazardous gas tester or use a soap and water solution 7. Perform either:
as follows:
• If pressure is correct, no adjustment is
1. Apply a soap and water solution to gas joint and necessary. Remove manometer and
check for bubbles. replace manifold cover.
2. If bubbles are present, the joint is leaking and • If pressure is NOT correct, perform GAS
must be repaired before using equipment. PRESSURE REGULATOR ADJUSTMENT
(OPTIONAL).
GAS PRESSURE CHECK
GAS PRESSURE REGULATOR
ADJUSTMENT (OPTIONAL)
Disconnect the electrical power to
the machine and follow lockout /
tagout procedures.
Disconnect the electrical power to
1. Remove MANIFOLD COVER. the machine and follow lockout /
2. Turn off gas supply. tagout procedures.

3. Remove one plug from gas manifold. 1. Check incoming gas line pressure. Refer to: GAS
PRESSURE CHECK and leave manometer
installed.
2. Remove regulator closing nut.
3. Turn adjusting screw with flat-edge screwdriver
to adjust.
• Clockwise to Increase Pressure.
• Counterclockwise to Decrease Pressure.
4. Turn adjusting screw as needed for proper
regulator outlet pressure.
• 6.0" W.C. for Natural Gas.
Fig. 105
• 10.0" W. C. for Propane Gas.
4. Connect manometer to gas manifold.
5. Check for insufficient gas volume:
5. Turn on gas supply.
A. Fire up one burner and take a reading, then
6. Check manometer reading.
fire up all burners on the range and take a
Reading should be... reading.
• 5.0" W.C. for Natural Gas.
B. Fire up all gas appliances on that supply line
• 11.0" W.C. for Propane Gas. and take a reading.

Page 45 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - SERVICE PROCEDURES AND ADJUSTMENTS

At no time should the pressure drop more than ½"


W.C.
C. If pressure drop is greater than ½" W.C., go
to the next step.
D. Turn off all gas valves. Adjust regulator to
no more than ½" W.C. above specifications,
which would be 6.5" W.C. for natural gas or
10.5" W.C. for propane.
E. Repeat Step 1 and Step 2.
F. If pressure drop is still greater than ½" W.C.,
there may be a lack of volume due to too
small of a supply line. Check with gas
provider about installing a larger size gas
line.

All gas joints disturbed during servicing must be


checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.
6. Install regulator closing nut.
7. Remove manometer and reinstall plug.
Fig. 106
OVEN PILOT FLAME CHECK AND 4. Rotate adjustment screw.
ADJUSTMENT • Clockwise to Decrease Flame Height
• Counterclockwise to Increase Flame Height
1. Verify pilot flame is:
5. Install OVEN CONTROL PANEL COVER.
A. Large enough to completely engulf the tip of
the thermocouple/sensor and make the tip
of thermocouple/sensor red hot. TOP BURNER PILOT
B. A sharp, well-defined two-tone blue flame 1. Verify pilot flame is:
when burning natural gas.
A. Large enough to completely engulf the tip of
the thermocouple/sensor and make the tip
of thermocouple/sensor red hot.
When burning propane (LP) there may be a tiny yellow
tip to the flame. This yellow tip should not be more than B. A sharp, well-defined two-tone blue flame
10% of the total flame size. when burning natural gas.
2. Remove OVEN CONTROL PANEL COVER.
3. Locate pilot adjustment screw. When burning propane (LP) there may be a tiny yellow
tip to the flame. This yellow tip should not be more than
10% of the total flame size.
2. Remove MANIFOLD COVER.
3. Locate pilot adjustment screw (1-Rear, 2-Front,
Fig. 107).

F37418 Rev. A (0619) Page 46 of 58


V SERIES HDR GAS RANGES - SERVICE PROCEDURES AND ADJUSTMENTS

6. Verify proper oven operation.

AIR SHUTTER ADJUSTMENT

Burner efficiency depends on a delicate balance


between air supply and the volume of gas. When this
balance is disturbed, poor operating characteristics
and excessive gas consumption will occur. An air
Fig. 107 shutter on the front of each burner controls the air-gas
mixture. With natural gas, the air shutter will be
4. Rotate adjustment screw. approximately 50% open. On propane (LP) the air
• Clockwise to Decrease Flame Height. shutter will be approximately 90% open.
• Counterclockwise to Increase Flame If flame is soft, lazy , or yellow, there is not enough
Height. primary air. To correct this condition:
5. Install MANIFOLD COVER. 1. Rotate air shutter open until burner flame begins
to lift from the burner, then close shutter slightly.
OVEN BURNER NOZZLE AND GAS 2. If this does not solve the problem, check burner
ORIFICE CHECK for obstructions and clear as necessary.
If flame is lifting off burner there is too much
primary air.
The oven burner nozzle is mounted between the oven 1. Close air shutter slightly.
gas manifold and u-burner assembly. If burner 2. Retest.
operation seems poor and other systems have been
checked, remove burner nozzle and check for NOTE: If grates, hot tops or oven bottoms have been
blockage or damage. removed, recheck flame adjustments with these items
in place.

Disconnect the electrical power to If burner operation still seems poor and other systems
the machine and follow lockout / have been checked, refer to: OVEN BURNER
tagout procedures. NOZZLE AND GAS ORIFICE CHECK.

TOP BURNER ADJUSTMENT

Shut off the gas before servicing the 1. Remove MANIFOLD COVER.
unit and follow lockout / tagout 2. Loosen screw on air shutter. Fig. 108
procedures.
1. Disconnect supply power and gas.
2. Remove OVEN BURNER NOZZLE AND GAS
ORIFICE.
3. Remove burner hood.
4. Check for blockage or damage.

All gas joints disturbed during servicing must be


checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame. Fig. 108
5. Reverse procedure to install. Standard Models Fig. 109

Page 47 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - SERVICE PROCEDURES AND ADJUSTMENTS

4. Light the oven and observe quality of the flame.


5. Adjust burner.
• Rotate Burner Hood Clockwise to Decrease
Air.
• Rotate Burner Hood Counterclockwise to
Increase Air.
6. Tighten screw on burner hood.
7. Replace kick panel.
8. Verify proper oven operation.

OVEN DOOR MICROSWITCH TEST


(C MODEL)
Fig. 109
3. Light burners and observe quality of the flame.
4. Adjust air shutter. Refer to: AIR SHUTTER Disconnect the electrical power to
ADJUSTMENT. the machine and follow lockout /
5. Repeat Step 2 through Step 4 for all remaining tagout procedures.
burners. NOTE: Oven door microswitch lever should be
6. Tighten screw for air shutter. depressed when oven door is closed.

7. Replace MANIFOLD COVER. 1. Verify pin attached to oven door hinge contacts
the oven door microswitch lever when oven door
8. Verify proper oven operation. is closed. An audible click should be heard when
microswitch lever is depressed and the
OVEN BURNER ADJUSTMENT microswitch contacts close.

1. Remove KICK PANEL. 2. Remove OVEN DOOR MICROSWITCH.

2. Remove food deflector. 3. Use a VOM to perform a continuity test on


microswitch.
4. The rear contact on bottom of microswitch is the
COMMON connector. The other two connectors
are the NORM CLOSED and NORM OPEN
connectors.
5. Check continuity between rear (COMMON)
connector and one of the two other contacts. If it
is open, (no continuity) depressing switch lever
Fig. 110 should close the connection. If it is closed
(continuity) depressing the switch should cause
3. Remove screw securing burner drawer box to the connection to open.
oven.
6. Repeat this procedure for the other microswitch
contact.
7. If either contact fails to switch from open to closed
(normally open contact) or fails to switch from
closed to open (normally closed contact), replace
the microswitch.
8. Install OVEN DOOR MICROSWITCH.
Fig. 111 9. Verify proper oven operation.

F37418 Rev. A (0619) Page 48 of 58


V SERIES HDR GAS RANGES - SERVICE PROCEDURES AND ADJUSTMENTS

FAN CONTROL SWITCH (C MODEL)

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.
1. Remove OVEN CONTROL PANEL COVER.
2. Use a VOM to perform a continuity test on fan
control switch.
3. With fan control switch in OFF position, verify
there is no continuity between contacts on either
side of the switch.
4. Place fan control switch in ON position. Verify
continuity is present between contacts for wires
62 & 13 and wires 63 & 64. Verify there is no
continuity between wires 63 & 61. Fig. 112
5. Place fan control switch in the COOL DOWN CURRENT PRODUCTION
position. Verify continuity is present between
contacts for wires 63 & 61. Verify there is no
continuity between wires 62 & 13 and wires 63 &
64.
6. If fan control switch fails any continuity tests,
replace FAN CONTROL SWITCH.
7. Verify proper oven operation.

SOLENOID TEST (C MODEL)

Disconnect the electrical power to


the machine and follow lockout /
tagout procedures.

Shut off the gas before servicing the


unit and follow lockout / tagout
procedures.
1. Remove OVEN CONTROL PANEL COVER.
2. Locate solenoid (1, PREVIOUS PRODUCTION -
CURRENT PRODUCTION).
PREVIOUS PRODUCTION

Page 49 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - SERVICE PROCEDURES AND ADJUSTMENTS

C. If continuity is available, remove


SOLENOID and check for solenoid orifice
obstruction.

All gas joints disturbed during servicing must be


checked for leaks. Check with a soap and water
solution (bubbles). Do not use an open flame.
4. Reverse procedure to install solenoid.
5. Verify proper oven operation.

BURNER AIR SHUTTER


ADJUSTMENT
The efficiency of the burner depends on a delicate
balance between the air supply and volume of gas.
Whenever this balance is disturbed, poor operating
characteristics and excessive gas consumption may
occur. An air shutter on the front of the burner controls
the gas mixer balance. A yellow streaming flame on
the burner is an indication of insufficient primary air.
To correct this condition, loosen the shutter screw and
rotate the air shutter open until the flame begins to lift
from the burner, then close the shutter slightly and
tighten the shutter screw. A proper flame should be
blue in color, well-defined and seated on the burner
port. A white-blue flame is a result of excessive
primary air.
NOTE: The factory default air shutter positions are
half open natural; full open propane.

Fig. 113
3. Place fan control switch in the ON position. An
audible click should occur when the switch is
activated. If the solenoid does not cycle, check
for proper voltage and ground at the solenoid as
follows:
A. Place a multi meter in appropriate AC range
(220 volts AC or 120 volts AC). Check for
voltage at solenoid. If voltage is not
available, shut off electrical power to oven
and check continuity between the power
switch and solenoid. Top Burner Air Shutters
B. If voltage is available, shut off electrical
power to the oven. Place multi meter in
continuity range. Check for continuity
between the solenoid ground connection
and a ground. If continuity is not available,
check and repair ground connections.

F37418 Rev. A (0619) Page 50 of 58


V SERIES HDR GAS RANGES - SERVICE PROCEDURES AND ADJUSTMENTS

Oven Burner Air Shutter

Fig. 117

GRIDDLE THERMOSTAT-COMBO
VALVE CALIBRATION
Operation
The thermostat-combo valve is self-regulating and the
Charbroiler Burner Air Shutter thermostat is internally connected to the valve. When
thermostat dial is set to 350°F and the griddle is below
CHARBROILER PILOT setpoint, the valve opens to allow gas flow and burner
ADJUSTMENT lights. As the griddle temperature rises, the pressure
from the sensor bulb secured to the bottom of the
Pilot Adjustment griddle plate increases. Fluid in the capillary tube
• Turn pilot adjustment screw clockwise to expands with the temperature increase and presses
decrease the flame. against a diaphragm in the thermostat. When the
griddle temperature reaches setpoint, the internal
• Turn pilot adjustment screw counter-clockwise to valve closes to stop gas flow to burner.
increase the flame.
When the griddle temperature decreases below
• Pilot is in adjustment when it will stay on setpoint, the pressure is reduced in the capillary which
continually and lights the burner without delayed reduces the force on the diaphragm allowing the valve
ignition. to open again.
Calibration
1. Clean temperature test area on griddle zone
surface. Apply a small amount of clean cooking
oil to the test area to ensure good surface probe
contact.
2. Place a thermocouple surface probe in center of
griddle zone to verify actual temperatures
throughout adjustment. See TOOLS for
thermocouple type. See table for proper testing
locations according to griddle size.

Page 51 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - SERVICE PROCEDURES AND ADJUSTMENTS

NOTE: This procedure will need to be performed for FRONT OF THERMOSTAT SHOWN IN Fig. 118
each testing location on all griddle zones.
Item Description
Griddle Inner screw for
Distance(s) From Left Edge of Griddle 1
Size temperature adjustment.
12" 6" 2 Outer Shaft.
24" 6", 18" Direction to increase
3
36" 6", 18", 30" temperature.
NOTE: All readings taken 12" from front of griddle. Direction to decrease
4
temperature.
3. Turn thermostat knob to 350°F and allow griddle
to cycle 3 complete times. 5 1/4 turn equals 35°F.

A. If the customer has a preferred temperature C. Verify temperature setting at 350°F (or
setting that they always operate the oven at customers preferred setting). Allow griddle
such as 325°, 375° or 400°, you may to cycle 3 times.
calibrate to that temperature instead. NOTE: You must allow the griddle to cycle 3 times to
NOTE: Most calibrations are made at 350°F. stabilize oven temperature or the calibration
Thermostat tolerance will increase at higher adjustment may be invalid. DO NOT TURN KNOB.
temperature settings. D. Take a temperature reading. If temperature
4. Observe burner flame. Note temperature tester is within acceptable limits, continue to next
reading when burner turns ON and OFF. step. If temperature is not within ±25°F then
readjust as outlined in this procedure. If 3
5. Add these two temperatures together, then consecutive adjustments do not produce
divide the sum by 2 to obtain an average acceptable results, replace thermostat and
temperature. If the average temperature is more verify calibration.
than ±25° from knob setting, calibrate as follows:
E. Apply a small amount of a non permanent
A. Pull off knob. type sealer (preferably fast drying) such as
NOTE: Do not rotate knob during removal. nail polish or equivalent around the inner
screw head to prevent movement during
outer shaft rotation. Allow sufficient time for
the applied sealer to dry then install knob.
Do not turn the adjustment screw more than 3/8 turn
See TOOLS.
or damage to the thermostat may occur.
F. If calibrating at 350°F, verify temperature at
B. While holding outer shaft in place, turn inner
400°F. If calibrating at a customer preferred
screw using a small flat edge screwdriver
temperature setting, select one temperature
1/8 turn clockwise to decrease and
setting above the customer preferred
counterclockwise to increase. 1/4 turn =
setting. If the customers temperature setting
35°F.
is 450°F, then calibrate at that temp only.
Allow oven to cycle 3 times at the
temperature setting. If actual oven
temperature is not within ±25°F of the
setting, replace thermostat and verify
calibration.

BY-PASS FLAME ADJUSTMENT


NOTE: This adjustment must be made with the burner
pilot flame ignited.
1. Turn on oven valve.
Fig. 118
2. Turn the thermostat dial to 200°F to ignite main
burner.

F37418 Rev. A (0619) Page 52 of 58


V SERIES HDR GAS RANGES - SERVICE PROCEDURES AND ADJUSTMENTS

3. With oven cool, turn dial counterclockwise slowly 4. After burner has been on sufficiently long enough
from "LOW STOP", until by-pass seat just snaps to cut down the bypass flame, check oven
on. temperature. Calibrate the control if your reading
is not within 15°F of the dial setting.
4. Remove thermostat dial.
If CALIBRATION is required, proceed as
5. With a screwdriver, turn by-pass flame
follows:
adjustment screw (1, Fig. 119) counterclockwise
to increase by-pass flame or clockwise to A. Remove knob (1, Fig. 120).
decrease flame until the entire burner has 1/8"
min. to 1/4" max. stable flame on each port.

Fig. 119
6. Replace thermostat dial.
Fig. 120
NOTE: While making adjustment, if oven becomes
heated while dial is set at low range (below 350°), the B. Loosen both calibration screws (1, Fig.
by-pass flame will shut off completely. If this occurs, 121) until calibration plate moves
turn dial counterclockwise slowly until by-pass gas independently of the control.
snaps on. Then check by-pass adjustment as stated
above.

TEMPERATURE CONTROL
CALIBRATION
NOTE: Field CALIBRATION is seldom necessary and
should not be resorted to unless experience with
cooking results definitely proves that the control is not
maintaining set temperature. To check oven
temperatures when calibrating, use a Robertshaw
Test Instrument or a reliable mercury oven
thermometer.
Fig. 121
Standard Oven
C. Turn calibration plate (2, Fig. 121) until mark
1. Place thermocouple of test instrument or
corresponding to test instrument or
thermometer in middle of the oven. Close oven
thermometer reading is in line with center of
door.
pointer "A" (3, Fig. 121), and while holding
2. Light main burner. in this position, tighten calibration screws
firmly.
3. Turn dial to any temperature setting and allow
oven to heat until flame cuts down to bypass. Let D. Replace knob.
cycle several times.
NOTE: If above adjustment is prevented by the
loosened calibration screws being in contact with the

Page 53 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - SERVICE PROCEDURES AND ADJUSTMENTS

ends of the screw clearance slots in the calibration


plate, remove screws, and after turning the calibration
plate to proper location, reassemble screws in the
other tapped holes designed for them.
Convection Oven
1. Place thermocouple of test instrument in middle
of oven. Close oven door.
2. Light main burner by turning thermostat dial to
any temperature setting.
3. Allow oven to heat until flame cuts off. After
several cycles, check temperature. If
temperature does not read within 15°F of the dial
setting, calibrate as follows:
4. Pull dial straight off dial shaft without turning (Fig.
122).

Fig. 122
5. Turn screw "A" clockwise to decrease
temperature and counterclockwise to increase
temperature (Fig. 122); 1/4 turn of Screw "A"
represents a temperature shift of 35°F.

F37418 Rev. A (0619) Page 54 of 58


V SERIES HDR GAS RANGES - ELECTRICAL OPERATION

ELECTRICAL OPERATION
COMPONENT FUNCTION
Power Cord . . . . . . . . . . . A three-prong grounding plug that connects the oven to the electrical power source. The
oven will not operate unless it is connected to an electrical power supply.
Convection Oven The solenoid is a normally closed switch that opens and closes the gas valve. When the
Solenoid . . . . . . . . . . . . . . electrical circuit is completed through the solenoids coil, a magnetic field is created,
drawing on a spring-loaded plunger which opens the gas valve.
Oven Door Oven Door Microswitch The oven door microswitch is located behind the control panel.
Microswitch . . . . . . . . . . When the oven door opens, the door switch opens the circuit to the pilot solenoid and
convection fan motor.
NOTE: When the fan control switch is placed in the COOL DOWN position, the oven door
microswitch is bypassed to allow the convection fan to run while the oven door is opened.
Fan Control Switch . . . The manually operated, 3-position fan control switch controls the convection motor. The
switch is located on the control panel. When the fan control switch is placed in the ON
position, the convection fan will come on when the oven door microswitch contacts are
closed. When the fan switch is placed in the COOL DOWN position, the door switch is
bypassed to allow the fan to run while the oven door is open to rapidly lower the oven
temperature. When the fan switch is placed in the OFF position, the convection motor
contacts are open preventing the fan from operating.
Junction Box . . . . . . . . . A junction box attached to the back of the oven is the connection point for the oven
electrical wires.
Convection Oven The single-phase convection oven motor rotates a rotor blower that circulates oven-
Motor . . . . . . . . . . . . . . . . . heated air. An internal centrifugal switch will close when the motor begins to rotate to
complete the electrical circuit. The convection motor should operate when the door is
closed and the fan control switch is placed in the ON position. The convection motor
should shut off when the oven door is opened unless the fan control switch is placed to
the COOL DOWN position. In the COOL DOWN position the oven door microswitch is
bypassed so that the convection motor will run while the oven door is open to rapidly
lower the oven temperature.
Standard Oven Controls temperature in standard oven. Temperature range 150° to 500°, utilizes by-pass
Thermostat . . . . . . . . . . . flame.
Convection Oven Controls temperature in convection oven. Temperature range 150° to 500°.
Thermostat . . . . . . . . . . .

Page 55 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - ELECTRICAL OPERATION

SEQUENCE OF OPERATION (C MODEL)

Refer to WIRING DIAGRAM.


Initial Conditions
1. Conditions
A. The oven has been properly installed and the power plug is plugged into a wall outlet that agrees with the
required voltage on the rating plate.
B. The oven manual gas shutoff valve is in the OPEN position.
C. The oven door is open.
D. The oven pilot is lit.
E. The temperature control is set to the desired temperature.
2. Turn the fan control switch to ON.
A. Power is applied to one side of the convection motor.
B. Power is applied to one side of the solenoid.
3. Oven door closed.
A. Oven door microswitch contacts will close.
B. Power is applied to the other side of the convection motor and it will begin to rotate.
1) The convection motor centrifugal switch will close.
2) Power will flow to the solenoid and the thermostat.
3) The solenoid will open the gas valve and gas will flow to the burner.
4) Oven temperature will be controlled by the oven control valve.
4. Oven door opened.
A. With the fan control switch in ON, the oven door microswitch contacts will open and power will be removed
from one side of the convection motor.
1) The centrifugal switch will open and power will be removed from the solenoid and the thermostat.
2) The solenoid will close the gas valve and shutoff the gas to the burner.
3) Pilot remains lit.
B. With the fan control switch in COOL DOWN, the oven door microswitch is bypassed to the convection
motor.
1) The convection motor will continue to run.
2) The oven door microswitch will remove power to one side of the thermostat and the solenoid.
3) The solenoid will close the gas valve and shutoff gas to the burner.
4) Pilot remains lit.
5. Fan control switch to OFF.
A. Power is removed from one side of the convection motor.
1) The centrifugal switch will open and power will be removed from the solenoid and the thermostat.
2) The solenoid will close the gas valve and shutoff the gas to the burner.
3) Pilot remains lit.

F37418 Rev. A (0619) Page 56 of 58


V SERIES HDR GAS RANGES - ELECTRICAL OPERATION

WIRING DIAGRAM

Fig. 123

Page 57 of 58 F37418 Rev. A (0619)


V SERIES HDR GAS RANGES - TROUBLESHOOTING

TROUBLESHOOTING
TROUBLESHOOTING CHART

SYMPTOM POSSIBLE CAUSES


1. Oven front flueing. Diverter (exhaust) baffle is missing.
2. Low gas pressure.
Pilot does not remain lit.
3. Thermocouple not positioned correctly or malfunctioning.
4. Control valve malfunction.
1. Orifice incorrect size or obstructed.
2. Air Shutter not adjusted correctly.
Burner flame too yellow.
3. Incorrect gas pressure.
4. Incorrect gas type.
CONVECTION OVENS ONLY
1. Main power supply not on.

Convection motor does not operate; Burner 2. Incorrect voltage.


does not light. 3. Oven door switch open or inoperative.
4. Fan control switch open or inoperative.
Convection motor does not operate. Burner lit. 1. Convection motor inoperative.
1. Thermocouple not positioned correctly or malfunctioning.
Convection motor operates but no gas flow to
2. Solenoid malfunction.
burner. Pilot lit.
3. Oven control valve malfunction.
1. Fan mounting loose.
Convection motor noisy. 2. Blower loose on motor shaft.
3. Motor malfunction.

F37418 Rev. A (0619) Page 58 of 58

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