Parts Manual

Cat.# 90-889246101

Revised 09-15-2020
 TABLE OF CONTENTS

Cat.# 90-889246101
Service/Support Material 1
Top Cowl 3
Rear Cowl 5
Cowl Latching 7
Electrical Box Components 9
Starter Motor 13
Alternator/Belt Tensioner Mounting 15
Upper Shift Components 17
Fuel Supply Module 19
Induction Components 21
SuperCharger 23
Charge Cooler/Intake Manifold (Gen I) End Cap Serviced 25
Charge Cooler/Intake Manifold (Gen II) End Cap Serviced 27
Charge Cooler/Intake Manifold Hose Routings 29
Port Cylinder Block Components 31
Starboard Cylinder Block/Oil Cooler 33
Cylinder Block 37
Cylinder Head and Camshaft 39
Cover-Camshaft and Cylinder Head 43
Crankshaft, Pistons and Connecting Rods 45
Oil Pump/Adaptor Plate-Upper 47
Adapter Plate Hose Routings 51
Adapter Plate-Lower 55
Mount Cradle 57
Power Trim/Steering Cylinder 59
Power Trim Components 63
Driveshaft Housing 65
Gear Housing Driveshaft 69
Gear Housing Propeller Shaft 73
Gear Housing, Offshore HD Driveshaft 77
Gear Housing, Offshore HD Propeller Shaft-Standard Rotation 81
Gear Housing, Offshore HD Propeller Shaft-Counter Rotation 85
Powerhead Gasket Set Components 89
Accessories 91
Mercathode Kit 93
Tools 95

PAGE i
 Cat.# 90-889246101

Service/Support Material

Service/Support Material

v21023307 PARTS MANUAL

PAGE 1
Cat.# 90-889246101

Service/Support Material
Ref # Part Part Number Description Comments Qty Note
Class
- 0090 889246101 PARTS MANUAL 350 Verado 1
- 0090 8M8023781 SERVICE MANUAL SET Verado 350 1
- 0090 8M8021356 OPERATION MANUAL Verado 350 [1B733705] & Below 1
SCi
- 0090 8M8023467 OPERTATION MANUAL [1B733706] THRU 1
[1B792493]
- 0090 10269090 OPERATION MANUAL 350 SCi [1B792494] THRU 1
Verado [1B830902]
- 0090 10269091 OPERATION MANUAL 350 EPA [1B830903] & Up 1
Verado
- 0090 898103216 OPERATION MANUAL Verado 350 [1B830902] & Below 1
SCi (EU)
- 0090 10270090 OPERATION MANUAL 350 EU [1B830903] & Up 1
Verado
- 0090 10238082 INSTALLATION MANUAL [1B830902] & Below 1
- 0090 10238090 INSTALLATION MANUAL 225-350 [1B830903] & Up 1
Verado / 250-300 Verado Pro
- 0090 849250R03 OPERATION GUIDE Hi Performance 1
Boat
- 0037 895282A08 DECAL EPA Label Information (2008) 1 [1]
- NSS NOT SOLD SEPARATE DECAL, (Contact Mercury Marine 1 [1]
EPA (2009 & Up) Warranty Administration for
Replacement-Service
Bulletin 2009-18)
PART NOTES:
[1] - IMPORTANT INFORMATION: REPLACE ANY MISSING OR UNREADABLE EPA LABEL

Service/Support Material

v21023307 PARTS MANUAL

PAGE 2
 Cat.# 90-889246101

Top Cowl

15 16

1
2
17
22

21
23

18
20
3
4

19
6
7
5

8 9
10

11
12
13
14

15

36700

Top Cowl

v21023006 PARTS MANUAL

PAGE 3
Cat.# 90-889246101

Top Cowl
Ref # Part Part Number Description Comments Qty Note
Class
1 0100 885355T06 TOP COWL ASSEMBLY 1
2 0000 885354T02 COVER Top Cowl-Rear 1
3 0000 888971 FRONT LATCH RECEIVER 1
4 0000 8M0000712 SEAL 1
5 0000 888951 CABLE 1
6 0017 888959 PIN Hinge 1
7 0000 888956 LATCH Hand Lever 1
8 0024 895373 SPRING 1
9 0000 888955 LINK Latch Connecting 1
10 0018 26953 COTTER PIN 2
11 0012 89302 WASHER (.203 x .406 x .040) 2
12 0000 888952 LINKAGE ARM 2
13 0024 888953 SPRING 2
14 0017 822417 PIN 2
15 0010 897678020 SCREW (M4 x 20mm) 4
16 0000 8M0025063 APPLIQUE Port 1
17 0000 8M0025062 APPLIQUE Starboard 1
18 0010 88552512 SCREW (M6 x 12 MM) Stainless 2
Steel
19 0000 889824A02 SOUND BLANKET KIT 1
20 0000 848820T03 SHIELD Front-Top Cowl 1
21 0000 8M0026322 SEAL 1
22 0010 8M0025681 SCREW (M4 x 16mm) 10
23 0000 8M0026321 SEAL 1
- 0037 892565A10 DECAL SET Top 1

Top Cowl

v21023006 PARTS MANUAL

PAGE 4
 Cat.# 90-889246101

Rear Cowl

3 25

4
21

20
19
7 13 95
6
11
8
10
14
10
17
15
18 22 12
8
36

9 16

16

24
23 36910

Rear Cowl

v21023559 PARTS MANUAL

PAGE 5
Cat.# 90-889246101

Rear Cowl
Ref # Part Part Number Description Comments Qty Note
Class
1 0100 885358T04 COWL ASSEMBLY Rear, Black 1
(WITHOUT DECALS)
2 0017 888961A01 PIN ASSEMBLY 2
3 0011 892233 NUT (M6) Stainless Steel 2
4 0000 885360 IDLE RELIEF 1
5 0000 893343001 SEAL Port 1
6 0000 893344001 SEAL Starboard 1
7 0037 809693A01 DECAL SET Rear 1
8 0000 885357T04 FRONT COWL KIT Port and 1
Starboard, Black
9 0027 892315 GASKET 1
10 0000 897125 SEAL 2
11 0025 888957 O-RING 1
12 0000 889823001 TETHER Flush Plug 1
13 0087 896620001 SWITCH Trim 1
14 0022 888958001 PLUG Flush Port Flush 1
15 0011 892233 NUT (M6) Stainless Steel 1
16 0012 4002316 WASHER (6.60 X 17.0 X 1.5SS) 2
17 0022 885361A01 FITTING ASSEMBLY Flush 1
18 0010 4006731 SCREW (M6 x 16) 1
19 0054 858951A01 CLAMP KIT 1
20 0012 4002316 WASHER (6.60 X 17.0 X 1.5SS) 1
21 0010 4006731 SCREW (M6 x 16) 1
22 0011 892233 NUT (M6) Stainless Steel 1
23 0000 895316 ADAPTER 1
24 0025 897169 GROMMET 1
25 0000 8M4501634 SOUND BLANKET KIT Component 1
of 885358T04
- 0000 8M8024668 SNORKEL KIT 1

Rear Cowl

v21023559 PARTS MANUAL

PAGE 6
 Cat.# 90-889246101

Cowl Latching

11 6
5
7
6

8
9
1
5
11 2 10 12
3

12

4 3 2

2522

Cowl Latching

v11094050 PARTS MANUAL

PAGE 7
Cat.# 90-889246101

Cowl Latching
Ref # Part Part Number Description Comments Qty Note
Class
- 0000 892062T02 LATCH ASSEMBLY Front and Side 1
1 0000 888976T01 BRACKET 1
2 0000 888974A02 SIDE LATCH ASSEMBLY 2
3 0024 888996 SPRING 4
4 0023 896124 SLEEVE 4
5 0025 828249 GROMMET 2
6 0000 889694 CABLE 2
7 0053 27290 RING Retaining 2
8 0012 30164 WASHER (.192 x .375 x .0312) 1
Stainless Steel
9 0017 893380 PIN Clevis 1
10 0053 61319 E RING 1
11 0010 4006731 SCREW (M6 x 16) 4
12 0016 889627 STUD 2

Cowl Latching

v11094050 PARTS MANUAL

PAGE 8
 Cat.# 90-889246101

Electrical Box Components

16 3
42
4
17
9 5
11
39 40
24
14
13 27 26
38 30
37 29
8
7 5

19

17
23
1
23
21

22

10
25
15 2
13 6

20 28

12
18

41
31 35

32
36
34
33

36712

Electrical Box Components

v21024225 PARTS MANUAL

PAGE 9
Cat.# 90-889246101

Electrical Box Components

Ref # Part Part Number Description Comments Qty Note
Class
- NSS NOT SOLD SEPARATE Electrical 1
Box-Complete
- NSS NOT SOLD SEPARATE Electrical 1
Box
1 0000 885560T03 BASE Electrical Box 1
2 0000 885561T COVER Fuse Box 1
3 0000 888491 COVER Fuse 1
4 0025 885583 SEAL 1
5 0000 889531 STRAP 2
6 0000 885584 PIN Hinge 2
7 0025 833155 GROMMET 1
8 0023 8502341 BUSHING 1
9 0088 83296920 FUSE Mini - Yellow - 20 Ampere 7
9 0088 8329692 FUSE Mini - Gray - 2 Ampere 1
10 0011 400213 NUT (M8) Stainless Steel 1
11 0000 895099 EXTRACTOR Fuse 1
12 0054 891520001 CLIP 1
13 0010 40011146 SCREW (M8 x 13) Stainless Steel 2
14 0012 843108 WASHER (.330 x .560 x .060) 1
Stainless Steel
15 0012 817274 WASHER (.344 x 1.00 x .063) 1
Stainless Steel
16 0000 892244 STRAP Cover 1
17 0054 879962 CLIP 4
18 0000 89790753T PCM Propulsion Control Module [1B718255] & Below 1
18 0000 89790754T PCM Propulsion Control Module [1B718256] & Up 1
18 0077 89790755T PCM Propulsion Control Module EU 1
19 0084 880616T08 HARNESS ASSEMBLY Engine 1
- NSS NOT SOLD SEPARATE Relay 1
Bracket Assembly
20 0000 882751A04 RELAY ASSEMBLY 5
21 NSS NOT SOLD SEPARATE Decal- 5
Trim Relay
22 0000 889532 BRACKET 1
23 0010 40007103 SCREW (M5 x 6) 2
24 0084 93388A17 CABLE ASSEMBLY (8.50 Inches) 1
25 0084 879345T34 HARNESS ASSEMBLY Trim 1
26 0084 892137T03 HARNESS ASSEMBLY Fuse 1
27 0054 816311T TIE STRAP (8.00 Inches) AR
28 0010 82129114 SCREW (M6 x 14) 1
29 0000 830797A01 CONNECTOR ASSEMBLY Weather 2
Cap - 2 Pin Female
30 0000 877613A1 CONNECTOR ASSEMBLY 8 Pin 1
31 0084 899887T21 HARNESS ASSEMBLY Vessel 1
32 0084 888416T04 HARNESS ASSEMBLY DTS, Clean Long 1
Power, 15 Feet
33 0000 862646 FUSE Tan - 5 Ampere 1

Electrical Box Components

v21024225 PARTS MANUAL

PAGE 10
 Cat.# 90-889246101

Electrical Box Components

16 3
42
4
17
9 5
11
39 40
24
14
13 27 26
38 30
37 29
8
7 5

19

17
23
1
23
21

22

10
25
15 2
13 6

20 28

12
18

41
31 35

32
36
34
33

36712

Electrical Box Components

v21024225 PARTS MANUAL

PAGE 11
Cat.# 90-889246101

Electrical Box Components

Ref # Part Part Number Description Comments Qty Note
Class
34 0084 88439A25 CABLE ASSEMBLY Battery - (Long) 1
Positive
35 0011 401388 NUT (M8) Stainless Steel 4
36 0011 86226 NUT (.375-16) Battery Cable- 1
Positive
37 0010 88552635 SCREW (M8 x 35 MM) 1
38 0012 817274 WASHER (.344 x 1.00 x .063) 1
Stainless Steel
39 0084 88439A26 CABLE ASSEMBLY Battery - 1
Negative
40 0011 68292 NUT (.312-18) Battery Cable- 1
Negative
41 0000 858953 BRACKET 1
42 0084 898289T74 HARNESS Adaptor-Fuel Tank 1

Electrical Box Components

v21024225 PARTS MANUAL

PAGE 12
 Cat.# 90-889246101

Starter Motor

2 4

12
11 14
13 3

7
25

9
1

10
25

8
25

29649

Starter Motor

v19095457 PARTS MANUAL

PAGE 13
Cat.# 90-889246101

Starter Motor
Ref # Part Part Number Description Comments Qty Note
Class
- NSS NOT SOLD SEPARATE Starter 1
Motor Assembly
1 0050 892339T01 STARTER MOTOR ASSEMBLY 1
2 NSS NOT SOLD SEPARATE Screws 2
3 0043 880805A1 GEAR KIT 1
4 0000 809463A1 SOLENOID KIT 1
5 0000 8M0065258 BRUSH SET 1
6 0023 8M0034918 COLLAR 2
7 0000 8M0043276 STOP 1
8 NSS NOT SOLD SEPARATE Decal- 1
Waring-High Voltage
9 0084 93388A1 CABLE ASSEMBLY (6.00 Inches) 1
Black
10 0010 69035 SCREW AND LOCKWASHER 1
(.250-20 x .625) Stainless Steel
11 0013 26993 LOCKWASHER (.312) 1
12 0011 400213 NUT (M8) Stainless Steel 1
13 0013 400255 LOCKWASHER (M5) 1
14 0011 400211 NUT (M5) Stainless Steel 1

Starter Motor

v19095457 PARTS MANUAL

PAGE 14
 Cat.# 90-889246101

Alternator/Belt Tensioner Mounting

10

6 9
8
16
5
6 7
17
12 16
4 11
3
2 14
15

5
13

6
7

18
36718

Alternator/Belt Tensioner Mounting

v21024598 PARTS MANUAL

PAGE 15
Cat.# 90-889246101

Alternator/Belt Tensioner Mounting

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 892940T02 ALTERNATOR 1
2 0000 885349T05 BELT TENSIONER 1
3 0000 885349500 PULLEY 1
4 0010 885349501 SCREW 1
5 0023 855729 MOUNT 4
6 0012 845998 WASHER (.406 x 1.250 x .089) 8
7 0010 88552745 SCREW (M10 x 45) 5
8 0000 88535303S BRACKET 1
9 0017 8M0032379 PIN 1
10 0057 880566Q14 BELT Drive 1
11 0010 88552785 SCREW (M10 x 85) 1
12 0012 4002319 WASHER 1
13 0011 401386 NUT (M6) Stainless Steel 1
14 0084 856583A09 CABLE ASSEMBLY 1
15 0084 858414A05 CABLE ASSEMBLY Stainless Steel 1
16 0010 88552516 SCREW (M6 x 16 MM) Stainless 2
Steel
17 0012 29245 WASHER (.281 x .500 x .060) 1
Stainless Steel
18 0054 828991T CLIP 3

Alternator/Belt Tensioner Mounting

v21024598 PARTS MANUAL

PAGE 16
 Cat.# 90-889246101

Upper Shift Components

11
12
13
14
7
10 lube
5 9
6 15
7
2 14

13
1
8

2 17 16
18
3
19
19
20

21

36720

Upper Shift Components

v21024721 PARTS MANUAL

PAGE 17
Cat.# 90-889246101

Upper Shift Components

Ref # Part Part Number Description Comments Qty Note
Class
- 0000 888994T03 BRACKET ASSEMBLY Front Mount 1
1 NSS NOT SOLD SEPARATE Bracket 1
2 0023 892417 BUSHING 2
3 0023 892049 SPACER 1
4 0000 885506001 SHIFT SHAFT 1
5 0000 889727001 BELL CRANK 1
6 0017 25319 PIN (.125 x 0.75 Inches) 1
7 0025 833155 GROMMET 2
8 0087 889514A01 SWITCH 1
9 0010 88075020 SCREW (M3 x 20) 2
10 0023 85999 BUSHING 1
11 0000 8M0048114 SHIFT ACTUATOR 1
12 0010 8855091 SCREW 1
13 0018 885512 COTTER PIN 2
14 0012 885511003 WASHER 2
15 0017 895770 Pin Pivot 1
16 0010 895811155 SCREW (M10 x 155) 2
17 0010 88510940 SCREW (M14) 4
18 0011 8M0045046 NUT (M6) Stainless Steel 2
19 0023 97896 BUSHING 2
20 0000 885505 LINK Shift Shaft 1
21 0000 888987001 SHAFT Shift (Long) (Long) 1
21 0000 888987T04 SHAFT Shift (X-Long) (X-Long) 1
21 0000 888987T05 SHAFT Shift (XX-Long) (XX-Long) 1

Upper Shift Components

v21024721 PARTS MANUAL

PAGE 18
 Cat.# 90-889246101

Fuel Supply Module

4
3

3
6

7
4
17

13 8
1

15

11 9

10

16
12

14

18
2

4
3

20
19
2406

Fuel Supply Module

v19095760 PARTS MANUAL

PAGE 19
Cat.# 90-889246101

Fuel Supply Module

Ref # Part Part Number Description Comments Qty Note
Class
- 0000 880596T06 MODULE Fuel Supply 1
1 0084 880596514 HARNESS ASSEMBLY 1
2 0053 880596515 CLIP 1
3 0025 855362001 GROMMET 3
4 0023 855364 BUSHING 3
5 0000 880596T50 COVER KIT 1
6 0010 880596513 SCREW 8
7 0000 880596503 REGULATOR With O-Rings 1
8 0054 880596512 CLAMP 2
9 0032 880596511 HOSE 1
10 0000 880596524 FLOAT 1
11 0000 880596T55 PUMP ASSEMBLY Fuel - High 1
Pressure
12 0000 880596506 SEAL 1
13 0026 880596507 SEAL 1
14 0026 880596502 SEAL 1
15 0000 880596T58 PUMP KIT Fuel - Lift 1
16 0000 880596509 ISOLATOR 1
17 0026 880596510 SEAL 1
18 0000 880596T51 HOUSING ASSEMBLY 1
19 0019 880596516 PLUG 1
20 0025 880596517 O-RING 1
- 0026 880596A01 REPAIR KIT Seal 1
- 0000 889283A01 TOOL KIT Fuel Priming 1

Fuel Supply Module

v19095760 PARTS MANUAL

PAGE 20
 Cat.# 90-889246101

Induction Components

9
7 6
4
6
5
10
9 8
21
11 8
3
22

23

25
24

20
39
16
18
15 31
30
17 34 37 38
33 38
19
28 26
27
36 36 32
13 35 29
14
36721
12

Induction Components

v21025953 PARTS MANUAL

PAGE 21
Cat.# 90-889246101

Induction Components
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 887936T05 COVER ASSEMBLY Flywheel 1
2 0025 8349851 GROMMET 4
3 0000 893307A01 TUBE OUTLET ASSEMBLY 1
4 0032 893389 HOSE (65 Inside Diameter) 1
5 0032 893390 HOSE (60 Inside Diameter) 1
6 0054 893342 CLAMP 2
7 0000 893391 HOSE SLEEVE 1
8 0019 8079923 COVER Hose Clamp End 2
9 0054 893342 CLAMP 2
10 0000 898022 DIPSTICK Oil 1
11 0017 8M0032379 PIN 2
12 0000 888991T05 CONTROL ASSEMBLY Throttle- 1
Electronic
13 0000 888991T06 AIR DUCT ASSEMBLY 1
14 0000 888819002 DRAIN Cowl 1
15 0000 880576T06 THROTTLE BODY ASSEMBLY 1
16 0000 8M0009385 ISOLATOR 1
17 0010 88552550 SCREW (M6 x 50 MM) Stainless 4
Steel
18 0000 884353 BRACKET 2
19 0054 888988016 CLAMP (96.5 mm) 1
20 0054 815504256 CLAMP Worm Gear 1
21 0000 892383T07 AIR INTAKE ASSEMBLY 1
22 0025 8349851 GROMMET 2
23 0023 856954 BUSHING 2
24 0010 88552525 SCREW (M6 x 25 MM) Stainless 2
Steel
25 0012 65567 WASHER (.265 x .750 x .048) 2
Stainless Steel
26 0000 884408A07 VALVE KIT Control - Electric Boost 1
27 0000 887939007 PLATE Boost Valve Mounting 1
28 0025 892079 O-RING 1
29 0010 88552520 SCREW (M6 x 20 MM) Stainless 4
Steel
30 0025 833155 GROMMET 2
31 0023 8502341 BUSHING 2
32 0054 859376 CLIP 1
33 0010 88552635 SCREW (M8 x 35 MM) 2
34 0012 817274 WASHER (.344 x 1.00 x .063) 2
Stainless Steel
35 0032 887937005 HOSE Front 1
36 0054 888988002 CLAMP (57.5 mm) Front Electronic 2
Boost Control
37 0032 887938003 TUBE Rear 1
38 0054 888988004 CLAMP (62.0 mm) Rear Electronic 2
Boost Control
39 0054 8M0012531 CLAMP 2

Induction Components

v21025953 PARTS MANUAL

PAGE 22
 Cat.# 90-889246101

SuperCharger

3
15
2

7
6
8 10

13 4
11
12 8

14
37484

SuperCharger

v21026393 PARTS MANUAL

PAGE 23
Cat.# 90-889246101

SuperCharger
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 898096T04 SUPERCHARGER ASSEMBLY 1
2 0000 885342002 SENSOR ASSEMBLY 1
3 0025 896699 O-RING (1.78 mm x .08 mm) 1
4 0000 888947A05 DUCT KIT Inlet 1
5 0027 888947501 GASKET 1
6 0000 8M0033976 DUCT KIT Outlet 1
7 0027 888947504 GASKET 1
8 0010 888947502 BOLT 9
9 0000 8M0038915 BUMPER Rubber 1
10 0010 8M0038916 SCREW 1
11 0000 8M0008997 BRACKET 1
12 0016 893339 STUD Shoulder 3
13 0012 855811 WASHER 3
14 0011 401386 NUT (M6) Stainless Steel 3
15 0010 885527105 SCREW (M10 x 105) 4
- 0000 8M0060305 END CAP KIT Supercharger 1

SuperCharger

v21026393 PARTS MANUAL

PAGE 24
 Cat.# 90-889246101

Charge Cooler/Intake Manifold (Gen I) End Cap Serviced

10
3
11 2

9
8 6
7
1

15
16

17 18 5
19
21 4
24
22
26 27 37
23 28

36
25 14

20 30 29
2

12
33 13
32
3 37473
31
34
35

Charge Cooler/Intake Manifold (Gen I) End Cap Serviced

v21026570 PARTS MANUAL

PAGE 25
Cat.# 90-889246101

Charge Cooler/Intake Manifold (Gen I) End Cap Serviced

Ref # Part Part Number Description Comments Qty Note
Class
- 0000 880608T08 MODULE ASSEMBLY Intergrated Air 1
Fuel
1 0000 880587A03 CAC ASSEMBLY 1
2 0000 895032 STRAP 2
3 0010 895336 SCREW (M6 x 18) 4
4 0022 895033 FITTING 1
5 NSS NOT SOLD SEPARATE O-Ring 1
6 0022 895034 FITTING 1
7 NSS NOT SOLD SEPARATE O-Ring 1
8 0000 891663001 SENSOR ASSEMBLY Temperature 1
9 0025 892317001 O-RING 1
10 0010 895054 SCREW (M4 x 16 MM) 2
11 0027 8M0006599 GASKET 1
12 0000 880582T05 MANIFOLD ASSEMBLY Intake 1
13 0000 895019 SEAL 1
14 0000 895020 SEAL 6
15 0000 885548002 SENSOR MAP 1
16 0054 888988015 CLAMP (15.7 mm) Map Sensor to 1
Boot
17 0000 892952500 BOOT 1
18 0054 888988001 CLAMP (36.1 mm) 1
19 0010 895052 SCREW (M6 x 25 MM) 13
20 0000 895022A04 FUEL RAIL KIT 1
21 0000 895028A02 VALVE Schrader 1
22 0025 8M0038304 O-RING 2
23 0000 8M0038303 BRACKET 1
24 0010 895051 SCREW (M5 x 10) 1
25 0000 895024 BRACKET 3
26 0010 895051 SCREW (M5 x 10) 12
27 0000 842915T01 INJECTOR ASSEMBLY Fuel 6
28 0025 851889 O-RING 6
29 0000 895025 DAMPER 3
30 0025 851889 O-RING 3
31 0032 895029A01 TUBE KIT Fuel Inlet 1
32 0012 895055 WASHER 1
33 0025 895057 O-RING 1
34 0000 895027 BRACKET 1
35 0010 895051 SCREW (M5 x 10) 1
36 0000 897447002 SENSOR Oil Pressure 1
37 0010 895053 SCREW (M6 x 15) 2

Charge Cooler/Intake Manifold (Gen I) End Cap Serviced

v21026570 PARTS MANUAL

PAGE 26
 Cat.# 90-889246101

Charge Cooler/Intake Manifold (Gen II) End Cap Serviced

76

16 2

17
18

24 19
26
25
32 15
30

28 1

14
36 34 29 34
12 11 13

33 31

27
4

3
14 9
5
35
22 10
23 8
21
55596
20

Charge Cooler/Intake Manifold (Gen II) End Cap Serviced

v33754447 PARTS MANUAL

PAGE 27
Cat.# 90-889246101

Charge Cooler/Intake Manifold (Gen II) End Cap Serviced

Ref # Part Part Number Description Comments Qty Note
Class
- 0000 8M0059021 MODULE ASSEMBLY Integrated Air 1
Fuel
1 0000 8M0046692 CAC ASSEMBLY 1
2 0019 8M0039519 PLUG Zero Leak (M8 x 1.0) 1
3 0000 8M0046698 END CAP ASSEMBLY 2
4 0025 8M0039516 O-RING 1
5 0053 8M0039464 RING Retaining 1
6 0025 8M0040116 O-RING 1
7 0022 8M0039993 FITTING 1
8 NSS NOT SOLD SEPARATE INTAKE MANIFOLD 1
9 0000 895019 SEAL Manifold to CAC 1
10 0000 895020 SEAL Manifold Head 6
11 0000 891663001 SENSOR ASSEMBLY Temperature 1
12 0010 8M0041480 SCREW 2
13 0000 8M0041410 GASKET 1
14 0010 88552516 SCREW (M6 x 16 MM) Stainless 3
Steel Fuel Rail to Manifold
14 0010 88552516 SCREW (M6 x 16 MM) Stainless 2
Steel CAC to Manifold
15 0010 88552525 SCREW (M6 x 25 MM) Stainless 13
Steel Manifold to CAC
16 0000 8M6000639 SENSOR Pressure MAP 1
17 0054 888988015 CLAMP (15.7 mm) 1
18 0000 8M0041053 BOOT MAP Sensor 1
19 0054 888988001 CLAMP (36.1 mm) 1
20 0000 8M0043469 FUEL RAIL ASSEMBLY 1
21 0032 8M0047054 TUBE KIT Fuel Inlet 1
22 0000 8M0041097 BRACKET Retaining 1
23 0010 8M0041100 SCREW (M5 x 10) 1
24 0021 8M0043468 VALVE KIT Shrader 1
25 0000 8M0041097 BRACKET Retaining 1
26 0010 8M0041100 SCREW (M5 x 10) 1
27 NSS NOT SOLD SEPARATE FUEL 1
RAIL
28 0000 8M0041096 BRACKET Fuel Injector Mounting 3
29 0000 842915T01 INJECTOR ASSEMBLY Fuel 6
30 0010 8M0041100 SCREW (M5 x 10) 12
31 0000 8M0041101 DAMPER Fuel Rail 1
- 0025 8M0132739 O-RING KIT 1
32 NSS NOT SOLD SEPARATE O- 2
RING, Shrader Valve
33 0025 851889 O-RING Damper 1
34 0025 851889 O-RING Fuel Injector 6
35 NSS NOT SOLD SEPARATE O- 2
RING, Tube
36 0000 8M6000637 SENSOR Pressure 1

Charge Cooler/Intake Manifold (Gen II) End Cap Serviced

v33754447 PARTS MANUAL

PAGE 28
 Cat.# 90-889246101

Charge Cooler/Intake Manifold Hose Routings

9
11

10
15 6 12

3
5
4
15 8

13

17

12 16
14

7
2
1

44657

Charge Cooler/Intake Manifold Hose Routings

v21027377 PARTS MANUAL

PAGE 29
Cat.# 90-889246101

Charge Cooler/Intake Manifold Hose Routings

Ref # Part Part Number Description Comments Qty Note
Class
1 0011 826292 NUT (M10) Brass/Nickel Plated 1
2 0010 8M0048051 SCREW (M6 x 30) Stainless Steel 7
- NSS NOT SOLD SEPARATE Hose 1
Assembly
3 0032 8M0028786 HOSE 1
4 0022 889633A04 FITTING ASSEMBLY Flushing 1
5 0032 889592001 HOSE 1
6 0054 888988008 CLAMP (34.6 MM) 2
7 0032 8M0028760 HOSE 1
8 0054 897474 CLAMP Nylon 1
9 0032 8M0028787 HOSE 1
10 0022 887986T CONNECTOR Tee 1
11 0054 8M0028753 CLAMP Oetiker (31.6 Diameter) 2
12 0054 888988022 CLAMP 2
13 0032 8M0028761 TUBING (990 mm) 1
14 0032 8M0028777 CONDUIT 1
15 0054 888988008 CLAMP (34.6 MM) 2
16 0032 8M0012196 HOSE Manifold Reference-Upper 1
17 0010 88552730 SCREW (M10 x 30) 2

Charge Cooler/Intake Manifold Hose Routings

v21027377 PARTS MANUAL

PAGE 30
 Cat.# 90-889246101

Port Cylinder Block Components

5
1

11
10 7
4
12 9
8 3
7
6
13
36749
14

Port Cylinder Block Components

v21028503 PARTS MANUAL

PAGE 31
Cat.# 90-889246101

Port Cylinder Block Components

Ref # Part Part Number Description Comments Qty Note
Class
1 0016 880668001 STUD (M10 x 1.5) 10
2 0016 888997001 STUD 1
3 0011 826365 NUT (M8) 2 [1]
4 0016 888849001 STUD (M8 x 49) 2 [1]
5 0000 884268T02 OIL SPRAY JET 6 [1]
6 0032 885544002 HOSE 1
7 0054 888988008 CLAMP (34.6 MM) 2 [1]
8 0022 885517A05 FITTING ASSEMBLY 1
9 0025 892077 O-RING 1 [2]
10 0022 8M0022199 FITTING ASSEMBLY 1 [1]
11 0025 896699 O-RING (1.78 mm x .08 mm) 1 [1]
12 0032 85978571 TUBING (52.00 Inches Bulk) To 1
Water Pressure Sensor - Cut to 17
Inches
13 0054 816311T TIE STRAP (8.00 Inches) 1
14 0000 881879T26 SENSOR Pressure 1
- 0027 880552A08 GASKET SET Powerhead 1
- 0061 895247A08 LONG BLOCK ASSEMBLY 1
PART NOTES:
[1] - COMPONENT OF POWERHEAD/PARTIAL ENGINE 895247A08
[2] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 880552A08

Port Cylinder Block Components

v21028503 PARTS MANUAL

PAGE 32
 Cat.# 90-889246101

Starboard Cylinder Block/Oil Cooler

25

37
20
18
23
9 21 22
24
8 19
18
13
7 14
1 10 16
3 17
25 38 15
6
5
36
35 4 11
2

12

26 32

33
27

29 34
31

28
34
35 34
30
36

36753

Starboard Cylinder Block/Oil Cooler

v21045295 PARTS MANUAL

PAGE 33
Cat.# 90-889246101

Starboard Cylinder Block/Oil Cooler

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 892404A05 DEFLECTOR ASSEMBLY Water 2 [1]
2 0022 885518A02 FITTING ASSEMBLY 1
3 0025 62701 O-RING 2 [2]
4 0010 88552516 SCREW (M6 x 16 MM) Stainless 1
Steel
5 0054 888988011 CLAMP (38.1 MM) 1
6 0032 888930003 HOSE 1
7 0054 888988008 CLAMP (34.6 MM) 1
8 0000 892864T07 THERMOSTAT ASSEMBLY 1
9 0025 8M0005958 O-RING 1
10 0054 888988001 CLAMP (36.1 mm) 1 [1]
11 0032 892865 HOSE Thermostat 1
12 0054 888988007 CLAMP (42.5 mm) 1 [1]
13 0010 88552525 SCREW (M6 x 25 MM) Stainless 2
Steel
14 0054 8M0022834 CLIP 1
15 0054 879962 CLIP 1
16 0054 899145 CLIP Tie Strap 3
17 0000 8M8021186 BRACKET 1
18 0010 88552785 SCREW (M10 x 85) 2
19 0010 885527105 SCREW (M10 x 105) 1
20 0000 8M8021187 PLATE Mounting 1
21 0023 856954 BUSHING 2
22 0025 834985 GROMMET 2
23 0010 82129125 SCREW (M6 x 25 MM) 2
24 0012 65567 WASHER (.265 x .750 x .048) 2
Stainless Steel
25 0000 880640T11 MODULE Intergrated Oil - Complete 1
26 0035 877769K01 FILTER Oil (Mercury Branded) 1 [3]
26 0035 877769Q01 FILTER Oil (Quicksilver Branded) 1 [3]
27 0000 880640A05 HOUSING ASSEMBLY Intergrated 1
Oil Module
28 0010 895336 SCREW (M6 x 18) 6
29 0027 880640500 GASKET 1
30 0000 880640A06 THERMOSTAT/GUIDE KIT 1
31 0000 880640508 THERMOSTAT 1
32 0000 892801T53 OVERHAUL KIT 1
33 0027 880640500 GASKET 1
34 0000 880640A09 O-RING KIT 1
35 0000 895032 STRAP 2
36 0010 895336 SCREW (M6 x 18) 4
37 0016 8M0011485 STUD (M10 X 1.5) 1
38 0054 8M0021186 RETAINER 1
- 0027 880552A08 GASKET SET Powerhead 1
- 0061 895247A08 LONG BLOCK ASSEMBLY 1

Starboard Cylinder Block/Oil Cooler

v21045295 PARTS MANUAL

PAGE 34
 Cat.# 90-889246101

Starboard Cylinder Block/Oil Cooler

25

37
20
18
23
9 21 22
24
8 19
18
13
7 14
1 10 16
3 17
25 38 15
6
5
36
35 4 11
2

12

26 32

33
27

29 34
31

28
34
35 34
30
36

36753

Starboard Cylinder Block/Oil Cooler

v21045295 PARTS MANUAL

PAGE 35
Cat.# 90-889246101

Starboard Cylinder Block/Oil Cooler

PART NOTES:
[1] - COMPONENT OF POWERHEAD/PARTIAL ENGINE 895247A08
[2] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 880552A08
[3] - Alternate part numbers:

877769K01MPP

877769Q01QS

Starboard Cylinder Block/Oil Cooler

v21045295 PARTS MANUAL

PAGE 36
 Cat.# 90-889246101

Cylinder Block

32
20
18 7 16
15
21 1

2
3 4 7

5 9
6 19 8

11
10
18
17

2 22
14 5
3
30
25 7
28
29

25 23 7
26

31 13

27 113
12
27

24

36856

Cylinder Block

v21048443 PARTS MANUAL

PAGE 37
Cat.# 90-889246101

Cylinder Block
Ref # Part Part Number Description Comments Qty Note
Class
1 0800 880506A13 CYLINDER BLOCK ASSEMBLY 1 [1]
2 0000 8569662 BRACKET Mounting-Starter Motor 2 [1]
3 0010 88552640 SCREW (M8 x 40) 4 [1]
4 0019 889767 PLUG (12 mm) 2 [1]
5 0017 43044 PIN Dowel - Without Hole (.375 x 2 [1]
.625)
6 0023 893392001 DAMPER 14 [1]
7 0019 896951 PLUG (24 mm) 4 [1]
8 0017 880524 PIN Dowel (14 MM) 1 [1]
9 0025 884409 O-RING 1 [2]
10 0017 884424 PIN Dowel (11 mm) 1 [1]
11 0025 884423 O-RING 1 [2]
12 0010 8M0021876 SCREW (M10 x 342) 14 [1]
13 0012 892573001 WASHER 14 [1]
14 0010 88552675 SCREW (M8 x 75) 1 [1]
15 0000 8283582 SENSOR Crankshaft Position 1 [1]
16 0010 40011107 SCREW (M5 x 16) Stainless Steel 2 [1]
17 0000 8M0010146 SENSOR Oil Temperature 1 [1]
18 0025 896699 O-RING (1.78 mm x .08 mm) 2 [1]
19 0000 8M0010469 SENSOR Pressure 1 [1]
20 0027 895374T GASKET Head 1 [2]
21 0017 8M0032379 PIN 1
22 0010 895810115 SCREW (M8 x 115) 12 [1]
23 0010 895810050 SCREW (M8 x 50) 2 [1]
24 0027 880624003 GASKET Block to Adaptor 1 [2]
25 0000 880559 GUIDE Fixed 1 [1]
26 0000 880557 GUIDE Moveable 1 [1]
27 0010 892456045 SCREW 2 [1]
28 0016 888849002 STUD 1 [1]
29 0011 401388 NUT (M8) Stainless Steel 1 [1]
30 0010 88552635 SCREW (M8 x 35 MM) 1 [1]
31 0000 8M0005800 COVER 1
32 0000 8M0010146 SENSOR Block Water Temperature 1 [1]
- 0027 880552A08 GASKET SET Powerhead 1
- 0061 895247A08 LONG BLOCK ASSEMBLY 1
PART NOTES:
[1] - COMPONENT OF POWERHEAD/PARTIAL ENGINE 895247A08
[2] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 880552A08
COMPONENT OF POWERHEAD/PARTIAL ENGINE 895247A08

Cylinder Block

v21048443 PARTS MANUAL

PAGE 38
 Cat.# 90-889246101

Cylinder Head and Camshaft

7
22
7
2
33
3
37 6
36
3 35
3
25 34 22
37
38 36
26 2 6

8 35
34 31 29 2
139
139
11 9 32
13 12 13 14 10 30
16 15
14
10 16
15 21 136
21
136 136
5
4
22
23 20
1

2
136

17
19 136

24 17
18
27
28
25 27 18
28

136
22
36873

Cylinder Head and Camshaft

v21053719 PARTS MANUAL

PAGE 39
Cat.# 90-889246101

Cylinder Head and Camshaft

Ref # Part Part Number Description Comments Qty Note
Class
- 0900 880536A18 CYLINDER HEAD ASSEMBLY 1 [1]
Complete
1 0900 880536A16 CYLINDER HEAD ASSEMBLY 1 [1]
Basic
2 0019 889767 PLUG (12 mm) 6 [1]
3 0019 891953 PLUG (18 mm) 3 [1]
4 0019 896951 PLUG (24 mm) 1 [1]
5 0019 896576 PLUG (10 mm) 1 [1]
6 0017 880524 PIN Dowel (14 MM) 2 [1]
7 0000 8M0000473 PLUG (14 mm) 2 [1]
8 0000 880533 SEAT Intake Valve 12 [1]
9 0000 880535 SEAT Exhaust Valve 12 [1]
10 0000 880537 GUIDE Intake Exhaust Valve 24 [1]
Intake and Exhaust Valves
11 0020 898907 VALVE Intake 12 [1]
12 0020 898908T01 VALVE Exhaust-Chrome 12 [1]
13 0026 896880 SEAL Valve 24 [1]
14 0024 8M0011503 SPRING Intake and Exhaust Valve 24 [1]
15 0000 880542A1 RETAINER ASSEMBLY Valves 24 [1]
16 0028 880543 KEY 48 [1]
17 NSS NOT SOLD SEPARATE CAP 10 [1]
18 0010 892454035 BOLT (M6 x 36) 28 [1]
19 0400 842035T01 CAMSHAFT ASSEMBLY Intake 1 [1]
20 0400 892113T03 CAMSHAFT ASSEMBLY Exhaust 1 [1]
21 0000 899912001 TAPPET (2.996) 24/AR [1]
21 0000 899912002 TAPPET (3.021) 24/AR [1]
21 0000 899912003 TAPPET (3.046) 24/AR [1]
21 0000 899912004 TAPPET (3.071) 24/AR [1]
21 0000 899912005 TAPPET (3.096) 24/AR [1]
21 0000 899912006 TAPPET (3.118) 24/AR [1]
21 0000 899912007 TAPPET (3.138) 24/AR [1]
21 0000 899912008 TAPPET (3.158) 24/AR [1]
21 0000 899912009 TAPPET (3.178) 24/AR [1]
21 0000 899912010 TAPPET (3.198) 24/AR [1]
21 0000 899912011 TAPPET (3.218) 24/AR [1]
21 0000 899912012 TAPPET (3.238) 24/AR [1]
21 0000 899912013 TAPPET (3.258) 24/AR [1]
21 0000 899912014 TAPPET (3.278) 24/AR [1]
21 0000 899912015 TAPPET (3.298) 24/AR [1]
21 0000 899912016 TAPPET (3.318) 24/AR [1]
21 0000 899912017 TAPPET (3.338) 24/AR [1]
21 0000 899912018 TAPPET (3.358) 24/AR [1]
21 0000 899912019 TAPPET (3.378) 24/AR [1]
21 0000 899912020 TAPPET (3.398) 24/AR [1]
21 0000 899912021 TAPPET (3.418) 24/AR [1]
21 0000 899912022 TAPPET (3.438) 24/AR [1]
21 0000 899912023 TAPPET (3.458) 24/AR [1]

Cylinder Head and Camshaft

v21053719 PARTS MANUAL

PAGE 40
 Cat.# 90-889246101

Cylinder Head and Camshaft

7
22
7
2
33
3
37 6
36
3 35
3
25 34 22
37
38 36
26 2 6

8 35
34 31 29 2
139
139
11 9 32
13 12 13 14 10 30
16 15
14
10 16
15 21 136
21
136 136
5
4
22
23 20
1

2
136

17
19 136

24 17
18
27
28
25 27 18
28

136
22
36873

Cylinder Head and Camshaft

v21053719 PARTS MANUAL

PAGE 41
Cat.# 90-889246101

Cylinder Head and Camshaft

Ref # Part Part Number Description Comments Qty Note
Class
21 0000 899912024 TAPPET (3.478) 24/AR [1]
21 0000 899912025 TAPPET (3.498) 24/AR [1]
21 0000 899912026 TAPPET (3.518) 24/AR [1]
21 0000 899912027 TAPPET (3.538) 24/AR [1]
21 0000 899912028 TAPPET (3.558) 24/AR [1]
21 0000 899912029 TAPPET (3.578) 24/AR [1]
21 0000 899912030 TAPPET (3.598) 24/AR [1]
21 0000 899912031 TAPPET (3.621) 24/AR [1]
21 0000 899912032 TAPPET (3.646) 24/AR [1]
21 0000 899912033 TAPPET (3.671) 24/AR [1]
21 0000 899912034 TAPPET (3.696) 24/AR [1]
21 0000 899912035 TAPPET (3.721) 24/AR [1]
22 0010 88552660 SCREW (M8 x 60) 4 [1]
23 0054 889746001 CLIP 1
24 0010 88552512 SCREW (M6 x 12 MM) Stainless 3
Steel
25 0022 8M0033833 FITTING 90 Degree 1 [1]
26 0025 884423 O-RING 2 [1]
27 0043 880550 SPROCKET Cam Drive 2 [1]
28 0010 884403 SCREW (M12 x 40) (Left Hand) 2 [1]
29 0000 898463A01 TENSIONER ASSEMBLY 1 [1]
30 0025 898836 O-RING Brown 1 [2]
31 0000 893338 END CAP Tensioner 1 [1]
32 0010 88552525 SCREW (M6 x 25 MM) Stainless 2 [1]
Steel
33 0010 88552540 SCREW (M6 x 40 MM) Stainless 3 [1]
Steel
34 0010 88552635 SCREW (M8 x 35 MM) 2 [1]
35 0012 817274 WASHER (.344 x 1.00 x .063) 2 [1]
Stainless Steel
36 0025 833155 GROMMET 2 [1]
37 0023 8502341 BUSHING 2 [1]
38 0010 88552516 SCREW (M6 x 16 MM) Stainless 1 [1]
Steel
- 0027 880552A08 GASKET SET Powerhead 1
- 0061 895247A08 LONG BLOCK ASSEMBLY 1
PART NOTES:
[1] - COMPONENT OF POWERHEAD/PARTIAL ENGINE 895247A08
[2] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 880552A08
COMPONENT OF POWERHEAD/PARTIAL ENGINE 895247A08

Cylinder Head and Camshaft

v21053719 PARTS MANUAL

PAGE 42
 Cat.# 90-889246101

Cover-Camshaft and Cylinder Head

9
7

8
18

5
3 6
10

11
2
12
13
15

2 14
4 16
1
17

4 36876

Cover-Camshaft and Cylinder Head

v21054358 PARTS MANUAL

PAGE 43
Cat.# 90-889246101

Cover-Camshaft and Cylinder Head

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 892596T03 COVER Camshaft 1 [1]
2 0000 892584 SEAL 3 [1]
3 0000 892585 SEAL 1 [1]
4 0010 88552525 SCREW (M6 x 25 MM) Stainless 3 [1]
Steel
5 0000 859578A1 PLUG ASSEMBLY Oil 1 [1]
6 0025 90196 O-RING (.921 x .139) 1 [2]
7 0054 892833 CLIP 1
8 0032 8M0012710 HOSE ASSEMBLY Breather 1
9 0054 850181 TIE STRAP (11.750 Inches) 1
10 0054 888988019 CLAMP (22.6 mm) 1
11 0000 8M0011987 SENSOR Camshaft Position 1
12 0010 88552516 SCREW (M6 x 16 MM) Stainless 1
Steel
13 0339 880615T01 COIL ASSEMBLY 6
14 0010 88552525 SCREW (M6 x 25 MM) Stainless 6 [1]
Steel
15 0033 889246Q39 SPARK PLUG NGK-ILFR6GE 6 [3]
16 0025 8M0008642 RING Rubber 6
17 0054 899145 CLIP Tie Strap 3
18 0054 8M0024506 CLIP 1
- 0027 880552A08 GASKET SET Powerhead 1
- 0061 895247A08 LONG BLOCK ASSEMBLY 1
PART NOTES:
[1] - COMPONENT OF POWERHEAD/PARTIAL ENGINE 895247A08
[2] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 880552A08
COMPONENT OF POWERHEAD/PARTIAL ENGINE 895247A08
[3] - Alternate part numbers:

889246Q39QS

8M0058934Bulk Pack
COMPONENT OF POWERHEAD/PARTIAL ENGINE 895247A08

Cover-Camshaft and Cylinder Head

v21054358 PARTS MANUAL

PAGE 44
 Cat.# 90-889246101

Crankshaft, Pistons and Connecting Rods

22

6 21
136

4 19

5
20
2 18
136

7 136

11 17
10
16

12
14
9
15
1
17
13

110

136

136 3
8

36877

Crankshaft, Pistons and Connecting Rods

v21055407 PARTS MANUAL

PAGE 45
Cat.# 90-889246101

Crankshaft, Pistons and Connecting Rods

Ref # Part Part Number Description Comments Qty Note
Class
1 0400 891644A04 CRANKSHAFT ASSEMBLY 1 [1]
2 0023 897498T05 BEARING Main - Green 12/AR [1]
2 0023 897498T06 BEARING Main - Navy Blue 12/AR [1]
2 0023 897498T07 BEARING Main - White 12/AR [1]
2 0023 897498T08 BEARING Main - Orange 12/AR [1]
3 0023 892309T01 BEARING Thrust - Green 2/AR [1]
Crankshaft-Lower
3 0023 892309T02 BEARING Thrust - Navy Blue 2/AR [1]
Crankshaft-Lower
3 0023 892309T03 BEARING Thrust - White 2/AR [1]
Crankshaft-Lower
3 0023 892309T04 BEARING Thrust - Orange 2/AR [1]
Crankshaft-Lower
4 0026 8M0032912 SEAL Top Main Bearing 1 [2]
5 0023 896883 SPACER 1 [1]
6 0053 896882 RING Retaining 1 [1]
7 0028 91800 KEY Woodruff 1 [1]
8 0000 897796 CHAIN Roller Cam Drive 1
9 0662 881210T02 CONNECTING ROD ASSEMBLY 6 [1]
10 0010 884441 BOLT 12 [1]
11 0023 892005A01 BEARING Connecting Rod - Blue 12/AR [1]
11 0023 892005A02 BEARING Connecting Rod - White 12/AR [1]
11 0023 892005A03 BEARING Connecting Rod - Orange 12/AR [1]
12 0700 898499T03 PISTON ASSEMBLY 6 [1]
13 0039 881180A02 RING SET Piston 6 [1]
14 NSS NOT SOLD SEPARATE Piston 6 [1]
Ring-Oil
15 NSS NOT SOLD SEPARATE Piston 6 [1]
Ring-2nd
16 NSS NOT SOLD SEPARATE Piston Pin 6 [1]
17 0040 896594 CIRCLIP 12 [1]
18 0200 888983T03 FLYWHEEL ASSEMBLY 1 [1]
19 0010 880515 BOLT (M20 x 68) 1 [1]
20 0012 880517 WASHER 1 [1]
21 0000 8M0010316 FAN 1
22 0010 88552512 SCREW (M6 x 12 MM) Stainless 6
Steel
- 0027 880552A08 GASKET SET Powerhead 1
- 0061 895247A08 LONG BLOCK ASSEMBLY 1
PART NOTES:
[1] - COMPONENT OF POWERHEAD/PARTIAL ENGINE 895247A08
[2] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 880552A08
COMPONENT OF POWERHEAD/PARTIAL ENGINE 895247A08

Crankshaft, Pistons and Connecting Rods

v21055407 PARTS MANUAL

PAGE 46
 Cat.# 90-889246101

Oil Pump/Adaptor Plate-Upper

2
7 8
2 10
13 91
9
37 36 11
21
14
18 12
16
15
2
110

17
35 5

6
22 110
24 4
2
34 19
87

23
20
36

32

31

25 26 3
33 27
29
28

30

36855

Oil Pump/Adaptor Plate-Upper

v21045995 PARTS MANUAL

PAGE 47
Cat.# 90-889246101

Oil Pump/Adaptor Plate-Upper

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 892126A03 ADAPTER PLATE KIT 1
2 0017 892228 PIN Dowel 8
3 0019 896951 PLUG (24 mm) 1
4 0026 884462 SEAL Water 2 [1]
5 0025 887930 O-RING 2 [2]
6 0026 8M0033928 SEAL Oil 1 [1]
7 0000 8M0028608 VALVE ASSEMBLY Pressure Relief 1
8 0000 884457 CHAIN Oil Pump Drive 1
9 0012 892491 WASHER 1
10 0011 892165 NUT 1
11 0000 884458T07 DRIVESHAFT Oil Pump 1
12 0025 8M0034912 O-RING 3.78 X 21.32 2 [1]
13 0000 895063001 INSERT Plastic 1
14 0000 884418A1 TENSIONER ASSEMBLY Oil Pump 1
Drive
15 0000 884446T04 PUMP ASSEMBLY Oil 1
16 0010 892455065 SCREW 5
17 0032 8M0011581 HOSE ASSEMBLY 1
18 0054 816311T TIE STRAP (8.00 Inches) 1
19 0000 888819002 DRAIN Cowl 2
20 0025 888163 GROMMET 1
21 0022 892356 CONNECTOR 1
22 0022 896213 FITTING Dump 1
23 0025 846594 O-RING (1.239 x .070) Black 1 [2]
24 0010 88552512 SCREW (M6 x 12 MM) Stainless 1
Steel
25 0032 8M0012200 HOSE Vent-Lower 1
26 0025 884546 GROMMET 1
27 0000 888523001 CLIP 1
28 0032 8M0012215 HOSE Fuel into Fuel Supply [1B792493] & Below 1
Module
28 0032 8M0043793 HOSE Fuel into Fuel Supply [1B792494] & Up 1
Module
29 0025 884546 GROMMET 1
30 0027 889617001 GASKET 1 [2]
31 0032 8M0012201 HOSE Fuel-Vent 1
32 0000 884545T01 VENT CANISTER ASSEMBLY 1
33 0054 853947 CLIP 1
34 0032 8M0010453 HOSE ASSEMBLY 1
35 0025 884546 GROMMET 1
36 0000 884456 SPROCKET Driven 1
37 0019 863156 GRAB TAB 1
- 0027 880552A08 GASKET SET Powerhead 1
- 0061 895247A08 LONG BLOCK ASSEMBLY 1
PART NOTES:
[1] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 880552A08

Oil Pump/Adaptor Plate-Upper

v21045995 PARTS MANUAL

PAGE 48
 Cat.# 90-889246101

Oil Pump/Adaptor Plate-Upper

2
7 8
2 10
13 91
9
37 36 11
21
14
18 12
16
15
2
110

17
35 5

6
22 110
24 4
2
34 19
87

23
20
36

32

31

25 26 3
33 27
29
28

30

36855

Oil Pump/Adaptor Plate-Upper

v21045995 PARTS MANUAL

PAGE 49
Cat.# 90-889246101

Oil Pump/Adaptor Plate-Upper

[2] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 880552A08
COMPONENT OF POWERHEAD/PARTIAL ENGINE 895247A08

Oil Pump/Adaptor Plate-Upper

v21045995 PARTS MANUAL

PAGE 50
 Cat.# 90-889246101

Adapter Plate Hose Routings

30
31

32 2
1

24 29

6
4 5

3
36

27
7

16 8
9
26 15
24
28 25

10
18 11 14 13
17 12
21 11
23

19
19

20

1st 22
5th

3rd
4th
2nd 36878

Adapter Plate Hose Routings

v21055684 PARTS MANUAL

PAGE 51
Cat.# 90-889246101

Adapter Plate Hose Routings

Ref # Part Part Number Description Comments Qty Note
Class
1 0017 884474001 PIN Dowel (12 mm) 1
2 0000 888819002 DRAIN Cowl 2
3 0019 855435A02 PLUG KIT 1
4 0025 892446 O-RING (14 X 1.78 MM) 2 [1]
5 0010 88552512 SCREW (M6 x 12 MM) Stainless 1
Steel
6 0012 4002316 WASHER (6.60 X 17.0 X 1.5SS) 1
7 0022 889792A01 FITTING KIT Idle Exhaust 1
8 0025 889828 O-RING (.924 x .103) 1
9 0010 88552512 SCREW (M6 x 12 MM) Stainless 1
Steel
10 0022 889846 FITTING 1
11 0054 816311T TIE STRAP (8.00 Inches) 2
12 0032 888981001 HOSE Idle Exhaust 1
13 0000 892384T PLENUM Exhaust 1
14 0010 4006731 SCREW (M6 x 16) 2
15 0000 88238A21 CABLE ASSEMBLY 1
16 0010 40011126 SCREW (M6 x 13) Stainless Steel 1
17 0032 8M0012199 HOSE Manifold Reference-Lower 1
18 0025 884546 GROMMET 1
19 0000 888523001 CLIP 2
20 0032 8M0012198 HOSE Water In-Lower 1
21 0025 884546 GROMMET 1
22 0032 8M0012216 HOSE Fuel Supply Module-Out [1B792493] & Below 1
22 0032 8M0043794 HOSE Fuel Supply Module-Out [1B792494] & Up 1
23 0025 884546 GROMMET 1
24 0054 815504104 CLAMP Worm Gear 2 [2]
25 0019 8M0031460 CAP 1
26 0000 892562T01 HOUSING Manifold 1
27 0000 892117 SEAL 1 [1]
28 0010 88552516 SCREW (M6 x 16 MM) Stainless 4
Steel
29 0032 887756 HOSE Water In-Upper 1
30 0032 8M0012202 HOSE Hi-Pressure Filter [1B792493] & Below 1
30 0032 8M0043789 HOSE Hi-Pressure Filter [1B792494] & Up 1
31 0035 879885Q FILTER Fuel In-Line 1 [3]
32 0032 8M0012203 HOSE Hi-Pressure Filter To Fuel [1B792493] & Below 1
Rail
32 0032 8M0043790 HOSE Hi-Pressure Filter To Fuel [1B792494] & Up 1
Rail
- 0027 880552A08 GASKET SET Powerhead 1
- 0061 895247A08 LONG BLOCK ASSEMBLY 1
PART NOTES:
[1] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 880552A08
[2] - COMPONENT OF POWERHEAD/PARTIAL ENGINE 895247A08

Adapter Plate Hose Routings

v21055684 PARTS MANUAL

PAGE 52
 Cat.# 90-889246101

Adapter Plate Hose Routings

30
31

32 2
1

24 29

6
4 5

3
36

27
7

16 8
9
26 15
24
28 25

10
18 11 14 13
17 12
21 11
23

19
19

20

1st 22
5th

3rd
4th
2nd 36878

Adapter Plate Hose Routings

v21055684 PARTS MANUAL

PAGE 53
Cat.# 90-889246101

Adapter Plate Hose Routings

[3] - Alternate part numbers:

879885KMPP

879885QQS

879885TService Part

Adapter Plate Hose Routings

v21055684 PARTS MANUAL

PAGE 54
 Cat.# 90-889246101

Adapter Plate-Lower

4 1

5 8

28 9

22 15
24 7 11
26 27
21
17 12
23 29
25 10
14

13

16

19
2401
18
20

Adapter Plate-Lower

v21055952 PARTS MANUAL

PAGE 55
Cat.# 90-889246101

Adapter Plate-Lower
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 887623T03 PICKUP ASSEMBLY Oil 1
2 0025 846594 O-RING (1.239 x .070) Black 1 [1]
3 0010 88552525 SCREW (M6 x 25 MM) Stainless 3
Steel
4 0027 889618001 GASKET Oil Sump 1 [2]
5 0000 880626T02 TUBE ASSEMBLY Exhaust Includes 1
Reference's 21 thru 29
6 0010 88552635 SCREW (M8 x 35 MM) 4
7 0026 880629 SEAL Exhaust Tube 1 [2]
8 0000 880639T SUMP ASSEMBLY Oil 1
9 0010 88552530 SCREW (M6 x 30 MM) Stainless 12
Steel
10 0000 887753A02 TUBE ASSEMBLY Oil Drain (Long) 1
10 0000 888513A02 TUBE ASSEMBLY Oil Drain (X-Long/XX-Long) 1
11 0025 892446 O-RING (14 X 1.78 MM) 2
12 0017 892228 PIN Dowel 1
13 0000 888592005 PLUG ASSEMBLY Oil Drain 1
14 0026 888593 SEAL Drain Plug 1 [1]
15 0010 88552530 SCREW (M6 x 30 MM) Stainless 1
Steel
16 0032 885541A01 TUBE ASSEMBLY Water (20.00 (Long) 1
Inch)
16 0032 885541A02 TUBE ASSEMBLY Water (25.00 (X-Long) 1
Inch)
16 0032 885541A03 TUBE ASSEMBLY Water (30.00 (XX-Long) 1
Inch)
17 0025 892445 O-RING 1 [2]
18 0022 887987A1 COUPLING 1
19 0025 90196 O-RING (.921 x .139) 1
20 0025 21836 O-RING (.796 x .139) 1
21 0000 888913A01 POPPET ASSEMBLY 1
22 0024 64878 SPRING (Black) 1
23 0000 893385001 RETAINER 1
24 0000 648771 DIAPHRAGM 1
25 0000 889706 WASHER 1
26 0010 69570 SCREW (#10-16 x .750) 1
27 0000 893384001 COVER Poppet 1
28 0027 889561 GASKET Poppet 1
29 0010 88552535 SCREW (M6 x 35 MM) Stainless 2
Steel
- 0027 880552A08 GASKET SET Powerhead 1
0061 895247A08 LONG BLOCK ASSEMBLY 1
PART NOTES:
[1] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 880552A08
[2] - COMPONENT OF ENGINE/POWERHEAD GASKET SET 880552A08
COMPONENT OF POWERHEAD/PARTIAL ENGINE 895247A08

Adapter Plate-Lower

v21055952 PARTS MANUAL

PAGE 56
 Cat.# 90-889246101

Mount Cradle

9 7
6 8
10
113 113
9 16

18
23
11 15
8 17

14 12

4 21 19
2
22

13 5 17
20
18
16

15
3

25
24 26

36880

Mount Cradle

v21056491 PARTS MANUAL

PAGE 57
Cat.# 90-889246101

Mount Cradle
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 885546002 SEAL 1
2 0000 884887T05 MOUNT CRADLE 1
3 NSS NOT SOLD SEPARATE Seal 1
4 NSS NOT SOLD SEPARATE Bearing 2
5 NSS NOT SOLD SEPARATE Bearing 4
6 0000 888538T01 MOUNT Rear 2
7 0000 888535T01 MOUNT Front 2
8 0010 889745030 SCREW (M12 x 30) 12
9 0010 896531090 SCREW (M16 x 90) 4
10 0025 12602002 GROMMET 1
11 0010 40011126 SCREW (M6 x 13) Stainless Steel 1
12 0032 830756109 HOSE (57.00 Inches Bulk) Cut to 35 1
Inches
13 0022 895797001 FITTING Telltale 1
14 0054 895851 CLAMP (8.00 Inches) 2
15 0017 73194 PIN Roll (.125 x 1.12) 2
16 0000 880649002 LEVER Tilt Lock 2
17 0024 47968 SPRING 2
18 0000 889540A03 CLUTCH KIT 1
19 0000 880651002 BRACKET Tilt Lock 1
20 0000 889539001 PAD Tilt Lock 1
21 0000 880650003 SHAFT Tilt Lock 1
22 0010 889546 SCREW (M5 x 10) 1
23 0031 8806641 BEARING (.625 Inch) 2
24 0000 8M0010626 SENSOR Trim Position-Black 1
25 0025 892271 O-RING 1
26 0010 889547 SCREW (M5 x 30) 2

Mount Cradle

v21056491 PARTS MANUAL

PAGE 58
 Cat.# 90-889246101

Power Trim/Steering Cylinder

16
10 9
18
6 17
6 10 2 42

15 15

7 8 14
40
20 41
13
39
12

11
38
19 xx
xx
xx
xx

3 xx
xx
xx
xx

37 4
36 43
1

4 5

32
35
34 33
21 11 26
31

12

13 25
22 24 24

24

23
27
28
27 29
28
29 30
42500

Power Trim/Steering Cylinder

v21223473 PARTS MANUAL

PAGE 59
Cat.# 90-889246101

Power Trim/Steering Cylinder

Ref # Part Part Number Description Comments Qty Note
Class
- NSS NOT SOLD SEPARATE Transom 1
Assembly
1 0000 880652T02 PEDESTAL 1
2 0000 896500A01 STEERING CYLINDER KIT (Standard) 1
3 0000 893409 RETAINER 2
4 0012 895853 WASHER 4
5 0010 88509530 SCREW (M8 x 30) 4
6 0022 889552 FITTING -6 ORB to -6 ORFS (90 (Standard) 1
Degree)
7 0000 889550 CAP Bleeder - Vinyl (Standard) 2
8 0026 880667 SEAL 1
9 0000 896173A01 SEAL KIT Steering Cylinder 1
10 0022 892524 FITTING (Standard) 2
11 0031 8806621 BEARING 2
12 0026 880661 SEAL 2
13 0031 8806561 BEARING 2
14 0000 880654T03 HEAD Steering 1
15 0031 8M0001758 BEARING With Shoulder 2
16 0010 885094105 SCREW (M14 x 105) 6
17 0012 885112 WASHER 7
18 0000 88238T23 CABLE ASSEMBLY 1
19 0000 893405T COVER (Counter Rotation) 1
20 0000 880665T01 ARM Steering 1
21 0097 8M0012083 ANODE 1
22 0010 4010720 SCREW (M8 x 20) 2
23 0000 880660T02 TUBE Steering 1
24 0017 885111 PIN Dowel (.375 x .875) 6/8
25 0000 880658T02 POWER TRIM ASSEMBLY 1
26 0025 895854 O-RING 1
27 0097 893404 ANODE 2
28 0012 889545 WASHER 2
29 0010 889543016 BOLT 2
30 0010 8M0007798 SCREW (M10 x 65) 6
31 0000 8M0001784 PIN Rod Eye 2
32 0017 821539 PIN Trilobe 2
33 0053 895304 RING Retaining 2
34 0010 67755003 SCREW (.500-20 x 5.500) 4
35 0012 895062 WASHER 4
36 0012 28421 WASHER (1.5 x 3.05 x 0.13) 4
Stainless Steel
37 0011 82671117 NUT (.500-20) 4
38 NSS NOT SOLD SEPARATE Decal- 1
Serial Overlaminate
39 0000 8M0001803 TILT PIN 1
40 0025 8M0032468 SPACER 1
41 0000 8M0001842 RING Retaining 1
42 0019 95925 PLUG 2

Power Trim/Steering Cylinder

v21223473 PARTS MANUAL

PAGE 60
 Cat.# 90-889246101

Power Trim/Steering Cylinder

16
10 9
18
6 17
6 10 2 42

15 15

7 8 14
40
20 41
13
39
12

11
38
19 xx
xx
xx
xx

3 xx
xx
xx
xx

37 4
36 43
1

4 5

32
35
34 33
21 11 26
31

12

13 25
22 24 24

24

23
27
28
27 29
28
29 30
42500

Power Trim/Steering Cylinder

v21223473 PARTS MANUAL

PAGE 61
Cat.# 90-889246101

Power Trim/Steering Cylinder

Ref # Part Part Number Description Comments Qty Note
Class
43 0037 8M0043059 DECAL Warning 1

Power Trim/Steering Cylinder

v21223473 PARTS MANUAL

PAGE 62
 Cat.# 90-889246101

Power Trim Components

14
15
16

14
19
19 19

14

5
5
19
19
14
5 15
12 12
1
12 5 1 2
12 2 3
5
1 12 12
13 13 20
5 1
5
7 2
20
3
11 1
2
5 5 1
7 3
1 4
9 3
4 1
18
10
5
17 5 1
8 7 5 18
7
5
5 10
7 18
6 1
3
5
7
62231

Power Trim Components

v21222935 PARTS MANUAL

PAGE 63
Cat.# 90-889246101

Power Trim Components

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 896156A01 TRIM CYLINDER KIT 1
2 0000 896157A01 TRIM ROD KIT 1
3 0000 896158A01 O-RING KIT 1
4 0000 896159A01 PISTON KIT 1
5 NSS NOT SOLD SEPARATE 1
MANIFOLD ASSEMBLY
6 0000 896165A01 CHECK KIT Trim PO 1
7 0000 896160A01 O-RING KIT 1
8 0097 8M0001734 ANODE 1
9 0000 8M0001735 PAD Wear 2
10 0010 832838 SCREW (M6 x 20) 10
11 0025 8M0010183 O-RING
12 0000 896163A01 PUMP KIT Trim 1
13 0035 896164A01 TRIM FILTER KIT 1
14 0000 896162A01 TRIM NECK KIT 1
15 0025 895854A01 O-RING KIT 1
16 0019 893419 CAP KIT 1
17 0000 893420A01 MANUAL RELEASE KIT 1
18 0017 893408A01 PIN KIT Trim 1
19 0000 896161A02 TRIM MOTOR KIT 1
20 0000 896167A01 RESERVOIR KIT 1

Power Trim Components

v21222935 PARTS MANUAL

PAGE 64
 Cat.# 90-889246101

Driveshaft Housing

31 28
31
6
21
7

30
29
5 8
12
11 2 4
10
9
33 16
32

34
1
19

13
17
27
25 14
26 3
15
24
37
2 35

23 37

4 20 36 18
21
22
36881

Driveshaft Housing

v21057505 PARTS MANUAL

PAGE 65
Cat.# 90-889246101

Driveshaft Housing
Ref # Part Part Number Description Comments Qty Note
Class
1 1500 880646T02 DRIVESHAFT HOUSING Long 1
2 0000 885366T02 COVER ASSEMBLY Long - 1
Driveshaft Housing-Port and
Starboard
2 0000 885363T02 COVER ASSEMBLY X-Long - 1
Driveshaft Housing-Port and
Starboard
3 0000 8M0032777 BUMPER 1
4 0010 892073002 SHOULDER SCREW (M6) 8 or 12
5 0025 889568001 GROMMET 1
6 0000 889656T01 SHROUD 1
7 0010 88552675 SCREW (M8 x 75) 2
8 0010 885526120 SCREW (M8 x 120) 2
9 0010 88552650 SCREW (M8 x 50) 2
10 0010 88552640 SCREW (M8 x 40) 1
11 0010 88552635 SCREW (M8 x 35 MM) 3
12 0012 817274 WASHER (.344 x 1.00 x .063) 3
Stainless Steel
13 0000 897784A01 BRACKET KIT Upper Chap 2
14 0010 88552520 SCREW (M6 x 20 MM) Stainless 2
Steel
15 0010 88552630 SCREW (M8 x 30) 1 [1]
16 0000 885363T03 COVER 1
17 0010 8M0027847 SCREW (M6 x 25) 2
18 NSS NOT SOLD SEPARATE Decal-Oil 1
Drain
19 0011 863149 NUT Well (M6 x 10) 2
20 0016 856983 STUD (M12 x 52) Long/X-Long 4
21 0012 856982 WASHER (.500 x .810 x .090) 4 or 5
Stainless Steel
22 0011 896895 NUT (M12) 4
23 0010 88552835 SCREW (M12 x 35 MM) Long/X-Long 1
24 0019 824928001 PLUG Rubber 1
25 0012 856774 WASHER (.406 x .750 x .105) 10 [1]
Stainless Steel
26 0011 884412 NUT 10 [1]
27 0010 88552845 SCREW (M12 x 45) 4 [1]
28 0000 880647T04 SPACER XX-Long 1
29 0010 857137 SCREW (M12 x 160) XX-Long 1
30 0016 857009 STUD (M12 x 179) XX-Long 4
31 0017 43044 PIN Dowel - Without Hole (.375 x XX-Long 2
.625)
32 0010 88552520 SCREW (M6 x 20 MM) Stainless X-Long/XX-Long 2
Steel
33 1500 880648T02 DRIVESHAFT HOUSING XX-Long 1
34 0000 891966006 BRACKET Cowl X-Long/XX-Long 1
35 0000 802968T01 PLATE Thrust-Port 1
36 0000 802968T02 PLATE Thrust-Starboard 1
37 0010 8M0007244 SCREW (M8 x 35) 8

Driveshaft Housing

v21057505 PARTS MANUAL

PAGE 66
 Cat.# 90-889246101

Driveshaft Housing

31 28
31
6
21
7

30
29
5 8
12
11 2 4
10
9
33 16
32

34
1
19

13
17
27
25 14
26 3
15
24
37
2 35

23 37

4 20 36 18
21
22
36881

Driveshaft Housing

v21057505 PARTS MANUAL

PAGE 67
Cat.# 90-889246101

Driveshaft Housing
Ref # Part Part Number Description Comments Qty Note
Class
- 0061 895247A08 LONG BLOCK ASSEMBLY 1
PART NOTES:
[1] - COMPONENT OF POWERHEAD/PARTIAL ENGINE 895247A08

Driveshaft Housing

v21057505 PARTS MANUAL

PAGE 68
 Cat.# 90-889246101

Gear Housing Driveshaft

30 29

30
41
28 20
15
12 14
32
14
31
11
33 27 13

34
25 16
26

35 21 17
23
36
24
37
22
8 9
38

39 18
40 2
19

2 10

5 1
7
6

3 4

36887

Gear Housing Driveshaft

v21060126 PARTS MANUAL

PAGE 69
Cat.# 90-889246101

Gear Housing Driveshaft

Ref # Part Part Number Description Comments Qty Note
Class
- 1600 880686T60 GEAR HOUSING ASSEMBLY 1
Complete-Standard-Long
- 1600 880686T61 GEAR HOUSING ASSEMBLY 1
Complete-Standard-X-Long
- 1600 880686T63 GEAR HOUSING ASSEMBLY 1
Complete-Standard-XX-Long
- 1600 880686T65 GEAR HOUSING ASSEMBLY 1
Complete-Counter Rotation-Long
- 1600 880686T62 GEAR HOUSING ASSEMBLY 1
Complete-Counter Rotation X-Long
- 1600 880686T64 GEAR HOUSING ASSEMBLY 1
Complete-Counter Rotation-XX-Long
1 1600 880686T66 GEAR HOUSING ASSEMBLY 1
Basic
2 0017 43044 PIN Dowel - Without Hole (.375 x 2
.625)
3 0010 79953A04 PLUG ASSEMBLY (.375-16 x 1
.250)
4 0026 830749 SEAL 1 [1]
5 0000 847635001 ANODE 1
6 0010 8M0036047 SCREW (.375 x .62) 2
7 0012 841388 WASHER (.410 x .810 x .050) 2
Stainless Steel
8 0031 817072 BEARING Roller 1
9 0000 8M0033810 PLATE Water Passge 1
10 0027 8M0033809 GASKET Water Pump 1 [1]
11 0000 8M8022275 COVER ASSEMBLY Shift Shaft 1
12 0026 8164641 SEAL Oil 1 [1]
13 0025 896522 O-RING (799 x .103) 1 [1]
14 0010 1993720 SCREW (M6 x 20) 4
15 0012 77674 WASHER 1
16 0027 8M0033641 GASKET 1 [1]
17 0000 824145 SHIFT SHAFT 1
18 NSS NOT SOLD SEPARATE Pinion Part of Reverse/Pinion 1
Gear 16 Teeth Gear Set 43-880707A03
19 0011 8M0030976 NUT 1
20 0045 888572T01 DRIVESHAFT Long 1
20 0045 888573T01 DRIVESHAFT X-Long 1
20 0045 888574T01 DRIVESHAFT XX-Long 1
21 0015 884327A02 SHIM/BEARING ASSEMBLY 1
22 0015 38657A1 SHIM ASSEMBLY AR
23 NSS NOT SOLD SEPARATE Roller 1
Bearing Assembly
24 NSS NOT SOLD SEPARATE Cup 1
25 NSS NOT SOLD SEPARATE Roller 1
Bearing Assembly
26 NSS NOT SOLD SEPARATE Cup 1
27 0000 8245191 RETAINER 1
28 0000 817275A13 WATER PUMP ASSEMBLY 1 [2]
Complete

Gear Housing Driveshaft

v21060126 PARTS MANUAL

PAGE 70
 Cat.# 90-889246101

Gear Housing Driveshaft

30 29

30
41
28 20
15
12 14
32
14
31
11
33 27 13

34
25 16
26

35 21 17
23
36
24
37
22
8 9
38

39 18
40 2
19

2 10

5 1
7
6

3 4

36887

Gear Housing Driveshaft

v21060126 PARTS MANUAL

PAGE 71
Cat.# 90-889246101

Gear Housing Driveshaft

Ref # Part Part Number Description Comments Qty Note
Class
29 0026 861415A1 SEAL KIT 1 [3]
30 0010 1993720 SCREW (M6 x 20) 4 [2]
31 0047 43026T2 IMPELLER 1 [4]
32 0028 8M0032833 KEY 1 [5]
33 0027 8172771 GASKET 1 [6]
34 0000 8172761 FACEPLATE 1 [5]
35 0027 430331 GASKET 1 [6]
36 0053 880719 RING Retaining 1
37 0000 8M8022274 CARRIER ASSEMBLY Oil Seal 1 [1]
38 0025 896523 O-RING (2.175 x .103) 1 [1]
39 NSS NOT SOLD SEPARATE Oil 1 [1]
Seal
40 NSS NOT SOLD SEPARATE Oil 1 [1]
Seal
41 0000 43585 COUPLING 1
- 0026 830749A02 SEAL KIT Gear Housing 1
- 0047 43026Q06 REPAIR KIT Water Pump Impeller 1 [7]
- 0000 817275A08 REPAIR KIT Water Pump-Upper 1
PART NOTES:
[1] - COMPONENT OF GEAR HOUSING SEAL KIT830749A02
[2] - COMPONENT OF WATER PUMP REPAIR KIT817275A08
[3] - COMPONENT OF GEAR HOUSING SEAL KIT830749A02
COMPONENT OF WATER PUMP REPAIR KIT817275A08
[4] - Alternate part numbers:

43026Q02QS

43026T 2Service Part

COMPONENT OF WATER PUMP REPAIR KIT817275A08
IMPELLER REPAIR KIT 43026Q06
[5] - COMPONENT OF WATER PUMP REPAIR KIT817275A08
IMPELLER REPAIR KIT 43026Q06
[6] - COMPONENT OF GEAR HOUSING SEAL KIT830749A02
COMPONENT OF WATER PUMP REPAIR KIT817275A08
IMPELLER REPAIR KIT 43026Q06
[7] - Alternate part numbers:

43026K06MPP

43026Q06QS

43026T11Service Part

Gear Housing Driveshaft

v21060126 PARTS MANUAL

PAGE 72
 Cat.# 90-889246101

Gear Housing Propeller Shaft

2
8
3

5
16 7
11 6
10 19
12
13
15
14
9
17 27
18 20 28
24
29
21

22 31 30
25 37
26 32
23 33
34
38
35

40
36
39
41
37029

Gear Housing Propeller Shaft

v21119825 PARTS MANUAL

PAGE 73
Cat.# 90-889246101

Gear Housing Propeller Shaft

Ref # Part Part Number Description Comments Qty Note
Class
- 1600 880686T60 GEAR HOUSING ASSEMBLY 1
Complete-Standard-Long
- 1600 880686T61 GEAR HOUSING ASSEMBLY 1
Complete-Standard-X-Long
- 1600 880686T63 GEAR HOUSING ASSEMBLY 1
Complete-Standard-XX-Long
- 1600 880686T65 GEAR HOUSING ASSEMBLY 1
Complete-Counter Rotation-Long
- 1600 880686T62 GEAR HOUSING ASSEMBLY 1
Complete-Counter Rotation X-Long
- 1600 880686T64 GEAR HOUSING ASSEMBLY 1
Complete-Counter Rotation-XX-Long
1 1600 880686T66 GEAR HOUSING ASSEMBLY 1
Basic
2 NSS NOT SOLD SEPARATE Plug 1
3 0000 896847A01 CRANK, Shifter 5/16 Pivot Pin Standard Rotation View 1
4 0000 896847A01 CRANK, Shifter 5/16 Pivot Pin Counter Rotation View 1
5 0000 19755T7 SPOOL ASSEMBLY 1
6 NSS NOT SOLD SEPARATE Spool 1
7 0018 469501 COTTER PIN 1
8 NSS NOT SOLD SEPARATE Sleeve 1
Adjusting
9 0043 892595A06 GEAR KIT Forward 1
10 0031 884323T01 BEARING ASSEMBLY Roller 1
11 NSS NOT SOLD SEPARATE Cup 1
12 0053 23721 RING Retaining 1
13 0012 892805 THRUST WASHER 1
14 0031 884325T01 BEARING ASSEMBLY Roller- 1
Tappered
15 NSS NOT SOLD SEPARATE Cup 1
16 0015 884328A01 SHIM SET AR
17 0024 30893 SPRING 1
18 0052 880714T02 CLUTCH 1
19 0017 8M0020941 PIN Cross 1
20 0017 828356 PIN Detent 1
21 0044 888530T01 PROPELLER SHAFT 1
22 0043 880707A03 GEAR SET Reverse and Pinion 1
23 0012 8M0030983 WASHER Thrust 1
24 0000 892818 ADAPTER 1
25 0000 8M8023633 CARRIER ASSEMBLY Bearing 1
26 0031 815480 BEARING Thrust 1
27 0025 8M0000190 O-RING (4.475 x .210) 1
28 0031 814653T BEARING ASSEMBLY Needle 1
Rollers
29 0000 880728 ADAPTER Bearing 1
30 0015 47397A1 SHIM SET AR
31 0015 891936A01 SHIM SET AR
32 0031 884330T01 BEARING ASSEMBLY Tapered 1
33 NSS NOT SOLD SEPARATE Cup 1

Gear Housing Propeller Shaft

v21119825 PARTS MANUAL

PAGE 74
 Cat.# 90-889246101

Gear Housing Propeller Shaft

2
8
3

5
16 7
11 6
10 19
12
13
15
14
9
17 27
18 20 28
24
29
21

22 31 30
25 37
26 32
23 33
34
38
35

40
36
39
41
37029

Gear Housing Propeller Shaft

v21119825 PARTS MANUAL

PAGE 75
Cat.# 90-889246101

Gear Housing Propeller Shaft

Ref # Part Part Number Description Comments Qty Note
Class
34 0026 888483 SEAL Oil 2 [1]
35 0010 880717A01 SCREW/SEAL KIT 1
36 0026 830749 SEAL 1 [1]
37 0023 891919001 SPACER Thrust 1
38 0014 8M0027416 TAB WASHER 1
39 0011 8M0001491 NUT Retainer 1
- 0000 8M8023718 COVER KIT Flush-Standard 1
- 0000 8M8023719 COVER KIT Flush-.03 Extension 1
40 0000 8M0033816 COVER Standard 1
41 0010 8M0036819 SET SCREW (10-32) 1
- 0026 830749A02 SEAL KIT Gear Housing 1
PART NOTES:
[1] - COMPONENT OF GEAR HOUSING SEAL KIT830749A02

Gear Housing Propeller Shaft

v21119825 PARTS MANUAL

PAGE 76
 Cat.# 90-889246101

Gear Housing, Offshore HD Driveshaft

26

20 30

10 31
17
32
18 36 42
11 35 37
9 19 33
34
21
38

12 23 39 40
16

13 22

24 41
14
27
25
15
28
29
8 7
4
2
1
6

2
3

45992

Gear Housing, Offshore HD Driveshaft

v26766727 PARTS MANUAL

PAGE 77
Cat.# 90-889246101

Gear Housing, Offshore HD Driveshaft

Ref # Part Part Number Description Comments Qty Note
Class
- 1600 8M0049869 GEAR HOUSING ASSEMBLY 1
Complete (Long)(1.75:1)
- 1600 8M0049870 GEAR HOUSING ASSEMBLY 1
Complete (X-Long)(1.75:1)
- 1600 8M0049872 GEAR HOUSING ASSEMBLY 1
Complete (XX-Long)(1.75:1)
- 1600 8M0049874 GEAR HOUSING ASSEMBLY 1
Complete (C-Long)(1.75:1)
- 1600 8M0049871 GEAR HOUSING ASSEMBLY 1
Complete (CX-Long)(1.75:1)
- 1600 8M0049873 GEAR HOUSING ASSEMBLY 1
Complete (CXX-Long)(1.75:1)
1 1600 8M0053107 GEAR HOUSING ASSEMBLY 1
Basic, Silver
2 0097 826134Q ANODE 2 [1]
3 0010 4000333 SCREW (M6 x 40) 1
4 0011 401386 NUT (M6) Stainless Steel 1
5 0097 76214Q5 ANODE KIT 1 [2]
6 0010 806327 SCREW (.437-14 x 1.750) 1
7 0017 43044 PIN Dowel - Without Hole (.375 x 2
.625)
8 0000 8M0010459 FILLER BLOCK 1
9 0000 817275A1 HOUSING KIT Water Pump 1
10 0010 1993720 SCREW (M6 x 20) 4
11 0026 8M2014338 SEAL Face 1
12 0047 43026Q02 IMPELLER 1 [3]
13 0027 8172771 GASKET 1
14 0000 8172761 FACEPLATE 1
15 0027 8M0050720 GASKET 1
16 0028 8M0032833 KEY 1
17 0000 8M0046297 OIL SEAL CARRIER ASSEMBLY 1
18 NSS NOT SOLD SEPARATE SEAL 2
19 0025 896523 O-RING (2.175 x .103) 1
20 0053 880719 RING Retaining 1
21 0000 8245191 RETAINER 1
22 0015 8M0053110 SHIM SET 1
23 0031 36387A1 BEARING ASSEMBLY Roller/Cup 1
24 0031 48939A2 BEARING Tapered Roller 1
25 0015 38657A1 SHIM ASSEMBLY 1
26 0045 8M0053106 DRIVESHAFT L 1
26 0045 8M0053105 DRIVESHAFT XL 1
26 0045 8M0053104 DRIVESHAFT XXL 1
27 0031 8M0045676 BEARING Roller 1
28 0043 8M0053117 GEAR SET 12/21(1.75:1) Forward 1
and Pinion
29 0011 8M0046636 NUT 1
30 0000 43585 COUPLING 1
31 0010 1993720 SCREW (M6 x 20) 1

Gear Housing, Offshore HD Driveshaft

v26766727 PARTS MANUAL

PAGE 78
 Cat.# 90-889246101

Gear Housing, Offshore HD Driveshaft

26

20 30

10 31
17
32
18 36 42
11 35 37
9 19 33
34
21
38

12 23 39 40
16

13 22

24 41
14
27
25
15
28
29
8 7
4
2
1
6

2
3

45992

Gear Housing, Offshore HD Driveshaft

v26766727 PARTS MANUAL

PAGE 79
Cat.# 90-889246101

Gear Housing, Offshore HD Driveshaft

Ref # Part Part Number Description Comments Qty Note
Class
32 0000 8M0050809 GROMMET ASSEMBLY 1
33 0000 8M0047129 COVER ASSEMBLY 1
34 0025 896522 O-RING (799 x .103) 1
35 0026 8164641 SEAL Oil 1
36 0053 8M0046563 RETAINING RING 1
37 0022 881866 FITTING 1
38 0027 880729 GASKET 1
39 0053 29641 E RING 2
40 0000 8M0050602 MAGNET 1
41 0000 8M0046104 SHIFT SHAFT 1
42 0022 859732 PLUG 1.75:1 Ratio 1
PART NOTES:
[1] - Alternate part numbers:

826134Service Part

826134QQS

826134TMPP

826134T 3Magnesium

8M0059344Bulk Pack
[2] - Alternate part numbers:

76214 5Service Part

76214A 6Magnesium

76214Q 5QS

76214T 5MPP

8M0059339Bulk Pack
[3] - Alternate part numbers:

43026Q02QS

43026T 2Service Part

Gear Housing, Offshore HD Driveshaft

v26766727 PARTS MANUAL

PAGE 80
 Cat.# 90-889246101

Gear Housing, Offshore HD Propeller Shaft-Standard Rotation

3 4
2
7
12 5
11
10 6

9 16
8
13

17
18

14 19
20 31
15
21 30
29
26
25
35
24
22
23

32 27
33
34
28

51227

35

Gear Housing, Offshore HD Propeller Shaft-Standard Rotation

v26767076 PARTS MANUAL

PAGE 81
Cat.# 90-889246101

Gear Housing, Offshore HD Propeller Shaft-Standard Rotation

Ref # Part Part Number Description Comments Qty Note
Class
- 1600 8M0049869 GEAR HOUSING ASSEMBLY 1
Complete (Long)(1.75:1)
- 1600 8M0049870 GEAR HOUSING ASSEMBLY 1
Complete (X-Long)(1.75:1)
- 1600 8M0049872 GEAR HOUSING ASSEMBLY 1
Complete (XX-Long)(1.75:1)
1 1600 8M0053107 GEAR HOUSING ASSEMBLY 1
Basic, Silver
2 0000 8M0053114 SPOOL ASSEMBLY
3 NSS NOT SOLD SEPARATE SPOOL 1
4 NSS NOT SOLD SEPARATE SLEEVE 1
5 0018 469501 COTTER PIN 1
6 0000 8M0046215 CRANK, Shifter 1/4 Pivot Pin 1
7 0015 884328A01 SHIM SET 1
8 0043 8M0053117 GEAR SET 12/21(1.75:1) Forward 1.75:1 Ratio 1
9 0031 884323T01 BEARING ASSEMBLY Roller 1
10 0031 884325T01 BEARING ASSEMBLY Roller- 1
Tappered
11 0012 892805 THRUST WASHER 1
12 0053 8M0051043 RETAINING RING 1
13 0017 8M0045493 PIN 1
14 0052 8M0053113 CLUTCH 1
15 0024 8M0050575 SPRING 1
16 0044 8M0053111 PROPELLER SHAFT 1.25 Inch 1.75:1 Ratio [1B921719] & 1
Below
16 0044 8M0073667 PROPELLER SHAFT 1.25 Inch 1.75:1 Ratio [1B921720] & 1
Up
17 0023 8M0064306 SPACER A/R
18 0043 8M0053124 GEAR KIT Reverse 1.75:1 Ratio 1
19 0031 8M0050692 BEARING 1
20 0012 8M0050688 WASHER 1
21 0015 8M0053116 SHIM SET A/R
22 0000 8M0053183 ADAPTER 1
23 0000 8M0053115 CARRIER ASSEMBLY 1
24 0025 8M0000190 O-RING (4.475 x .210) 1
25 0026 888483 SEAL Oil 2
26 0031 884330T01 BEARING ASSEMBLY Tapered 1
27 0010 8M0046727 SCREW 2
28 0026 830749 SEAL 2
29 0015 8M0076745 SHIM SET 1
29 0012 8M0050423 WASHER .020 A/R
29 0012 8M0050424 WASHER .022 A/R
29 0012 8M0050425 WASHER .024 A/R
29 0012 8M0050427 WASHER .026 A/R
29 0012 8M0050428 WASHER .028 A/R
29 0012 8M0050429 WASHER .030 A/R
29 0012 8M0050430 WASHER .032 A/R
29 0012 8M0050431 WASHER .034 A/R

Gear Housing, Offshore HD Propeller Shaft-Standard Rotation

v26767076 PARTS MANUAL

PAGE 82
 Cat.# 90-889246101

Gear Housing, Offshore HD Propeller Shaft-Standard Rotation

3 4
2
7
12 5
11
10 6

9 16
8
13

17
18

14 19
20 31
15
21 30
29
26
25
35
24
22
23

32 27
33
34
28

51227

35

Gear Housing, Offshore HD Propeller Shaft-Standard Rotation

v26767076 PARTS MANUAL

PAGE 83
Cat.# 90-889246101

Gear Housing, Offshore HD Propeller Shaft-Standard Rotation

Ref # Part Part Number Description Comments Qty Note
Class
29 0012 8M0050432 WASHER .036 A/R
29 0012 8M0050433 WASHER .038 A/R
29 0012 8M0050434 WASHER .040 A/R
29 0012 8M0050435 WASHER .042 A/R
29 0012 8M0050436 WASHER .044 A/R
29 0012 8M0050437 WASHER .046 A/R
29 0012 8M0050438 WASHER .048 A/R
29 0012 8M0050439 WASHER .050 A/R
30 0053 8M0050662 RETAINING RING
31 0031 8M0050704 BEARING Needle 1
32 0014 8M0045434 TAB WASHER 1
33 0011 8M0001491 NUT Retainer 1
34 0000 8M0050726 COVER KIT 1
34 0000 8M0050821 COVER KIT Flush, Standard 1
35 0010 8M0036819 SET SCREW (10-32) 1
36 0012 8M0046569 RING Thrust 1

Gear Housing, Offshore HD Propeller Shaft-Standard Rotation

v26767076 PARTS MANUAL

PAGE 84
 Cat.# 90-889246101

Gear Housing, Offshore HD Propeller Shaft-Counter Rotation

3 4
2
7
12 5
11
10 6

9 16
8
13

17
18

14 19
20 31
15
21 30
29
26
25
35
24
22
23

32 27
33
34
28

51227

35

Gear Housing, Offshore HD Propeller Shaft-Counter Rotation

v26766390 PARTS MANUAL

PAGE 85
Cat.# 90-889246101

Gear Housing, Offshore HD Propeller Shaft-Counter Rotation

Ref # Part Part Number Description Comments Qty Note
Class
- 1600 8M0049874 GEAR HOUSING ASSEMBLY 1
Complete (C-Long)(1.75:1)
- 1600 8M0049871 GEAR HOUSING ASSEMBLY 1
Complete (CX-Long)(1.75:1)
- 1600 8M0049873 GEAR HOUSING ASSEMBLY 1
Complete (CXX-Long)(1.75:1)
1 1600 8M0053107 GEAR HOUSING ASSEMBLY Basic, 1
Silver
2 0000 8M0053114 SPOOL ASSEMBLY
3 NSS NOT SOLD SEPARATE SPOOL 1
4 NSS NOT SOLD SEPARATE SLEEVE 1
5 0018 469501 COTTER PIN 1
6 0000 8M0046215 CRANK, Shifter 1/4 Pivot Pin 1
7 0015 884328A01 SHIM SET 1
8 0043 8M0053121 GEAR KIT Reverse 1.75:1 Ratio 1
9 0031 884323T01 BEARING ASSEMBLY Roller 1
10 0031 884325T01 BEARING ASSEMBLY Roller- 1
Tappered
11 0012 892805 THRUST WASHER 1
12 0053 8M0051043 RETAINING RING 1
13 0017 8M0045493 PIN 1
14 0052 8M0053113 CLUTCH 1
15 0024 8M0050575 SPRING 1
16 0044 8M0053111 PROPELLER SHAFT 1.25 Inch 1.75:1 Ratio [1B921719] & 1
Below
16 0044 8M0073667 PROPELLER SHAFT 1.25 Inch 1.75:1 Ratio [1B921720] & 1
Up
17 0023 8M0064306 SPACER A/R
18 0043 8M0053120 GEAR SET 12/21 (1.75:1) Forward 1.75:1 Ratio 1
19 0031 8M0050692 BEARING 1
20 0012 8M0050688 WASHER 1
21 0015 8M0053116 SHIM SET A/R
22 0000 8M0053183 ADAPTER 1
23 0000 8M0053115 CARRIER ASSEMBLY 1
24 0025 8M0000190 O-RING (4.475 x .210) 1
25 0026 888483 SEAL Oil 2
26 0031 884330T01 BEARING ASSEMBLY Tapered 1
27 0010 8M0046727 SCREW 2
28 0026 830749 SEAL 2
29 0015 8M0076745 SHIM SET 1
29 0012 8M0050423 WASHER .020 A/R
29 0012 8M0050424 WASHER .022 A/R
29 0012 8M0050425 WASHER .024 A/R
29 0012 8M0050427 WASHER .026 A/R
29 0012 8M0050428 WASHER .028 A/R
29 0012 8M0050429 WASHER .030 A/R
29 0012 8M0050430 WASHER .032 A/R
29 0012 8M0050431 WASHER .034 A/R

Gear Housing, Offshore HD Propeller Shaft-Counter Rotation

v26766390 PARTS MANUAL

PAGE 86
 Cat.# 90-889246101

Gear Housing, Offshore HD Propeller Shaft-Counter Rotation

3 4
2
7
12 5
11
10 6

9 16
8
13

17
18

14 19
20 31
15
21 30
29
26
25
35
24
22
23

32 27
33
34
28

51227

35

Gear Housing, Offshore HD Propeller Shaft-Counter Rotation

v26766390 PARTS MANUAL

PAGE 87
Cat.# 90-889246101

Gear Housing, Offshore HD Propeller Shaft-Counter Rotation

Ref # Part Part Number Description Comments Qty Note
Class
29 0012 8M0050432 WASHER .036 A/R
29 0012 8M0050433 WASHER .038 A/R
29 0012 8M0050434 WASHER .040 A/R
29 0012 8M0050435 WASHER .042 A/R
29 0012 8M0050436 WASHER .044 A/R
29 0012 8M0050437 WASHER .046 A/R
29 0012 8M0050438 WASHER .048 A/R
29 0012 8M0050439 WASHER .050 A/R
30 0053 8M0050662 RETAINING RING
31 0031 8M0050704 BEARING Needle 1
32 0014 8M0045434 TAB WASHER 1
33 0011 8M0001491 NUT Retainer 1
34 0000 8M0050726 COVER KIT 1
34 0000 8M0050821 COVER KIT Flush, Standard 1
35 0010 8M0036819 SET SCREW (10-32) 1
36 0012 8M0046569 RING Thrust 1

Gear Housing, Offshore HD Propeller Shaft-Counter Rotation

v26766390 PARTS MANUAL

PAGE 88
 Cat.# 90-889246101

Powerhead Gasket Set Components

Powerhead Gasket Set Components

v21058378 PARTS MANUAL

PAGE 89
Cat.# 90-889246101

Powerhead Gasket Set Components

Ref # Part Part Number Description Comments Qty Note
Class
- 0027 880552A08 GASKET SET Powerhead 1
- 0025 62701 O-RING Fitting Assembly 2
- 0025 90196 O-RING (.921 x .139) Oil Plug 1
Assembly
- 0025 846594 O-RING (1.239 x .070) Black 1
Adaptor Plate Dump Fitting
- 0025 846594 O-RING (1.239 x .070) Black Oil 1
Pickup
- 0026 8M0032912 SEAL Top Main Bearing 1
- 0027 895374T GASKET Head Cylinder Head to 1
Block
- 0027 880624003 GASKET Block to Adaptor 1
- 0026 880629 SEAL Exhaust Tube 1
- 0025 898836 O-RING Brown Tensioner Cap 1
- 0025 884409 O-RING Block Oil Dowel 1
- 0025 884423 O-RING Block Oil Dowel 1
- 0026 8M0033928 SEAL Oil Adaptor Plate 1
- 0026 884462 SEAL Water Adaptor Plate-Water 2
- 0025 887930 O-RING Adaptor Plate 2
- 0026 888593 SEAL Oil Drain Tube Plug 1
- 0027 889617001 GASKET Adaptor Plate 1
- 0027 889618001 GASKET Oil Sump 1
- 0025 892077 O-RING Block Fitting Assembly 1
- 0000 892117 SEAL Manifold Housing 1
- 0025 892445 O-RING Water Tube 1
- 0025 892446 O-RING (14 X 1.78 MM) Adaptor 2
Plate Plug
- 0025 8M0034912 O-RING 3.78 X 21.32 Oil Pump 1
Driveshaft

Powerhead Gasket Set Components

v21058378 PARTS MANUAL

PAGE 90
 Cat.# 90-889246101

Accessories

1
2

36886

Accessories

v21058586 PARTS MANUAL

PAGE 91
Cat.# 90-889246101

Accessories
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 8M0022130 SEPERATOR KIT Fuel and Water 1
2 0035 886638 ELEMENT Fuel Filter 1
3 0000 8M0021043 SENSOR ASSEMBLY Fuel and 1
Water
4 0000 8M0021044 BOWL 1
- 0000 8M0052924 SKEG Offshore Gear Housing 1
- 0000 8M0052921 PLUG KIT Water Passage 1
- 0084 898289T75 HARNESS Fuel Tank (120 Inches) AR
- 0084 898289T76 HARNESS Fuel Tank (240 Inches) AR

Accessories

v21058586 PARTS MANUAL

PAGE 92
 Cat.# 90-889246101

Mercathode Kit

3
15

4
7
5 13

2 12 8
6
14

10
11
9

17420

Mercathode Kit

v9014442 PARTS MANUAL

PAGE 93
Cat.# 90-889246101

Mercathode Kit
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 88334A2 MERCATHODE KIT 1
2 0000 42600A09 MERCATHODE ASSEMBLY 1
3 0010 22793 SCREW (#9-14 x .875) 2
4 0012 30164 WASHER (.192 x .375 x .0312) 2
Stainless Steel
5 0011 45076 NUT (#10-32) Brass 4
6 0000 72958A5 ELECTRODE ASSEMBLY 1
7 0025 21836 O-RING (.796 x .139) 1
8 0010 87698 SCREW (#10-16 x 1.250) 2
Stainless Steel
9 0097 72957A5 ANODE ASSEMBLY 1
10 0025 21836 O-RING (.796 x .139) 1
11 0010 87698 SCREW (#10-16 x 1.250) 2
Stainless Steel
12 0088 79091 FUSE 20 Ampere 1
13 0084 95084A10 CABLE ASSEMBLY (5.00 Inches) 1
Red
14 0084 95084A13 CABLE ASSEMBLY (64.00 Inches) 1
15 0084 79138A8 CABLE ASSEMBLY (72.00 Inches) 1
Black

Mercathode Kit

v9014442 PARTS MANUAL

PAGE 94
 Cat.# 90-889246101

Tools

5
9

2
6

3
7

8
4

40073

Tools

v21193848 PARTS MANUAL

PAGE 95
Cat.# 90-889246101

Tools
Ref # Part Part Number Description Comments Qty Note
Class
1 0091 895343T03 TOOL Flywheel Puller 1
2 0091 8M0035594 TOOL Propeller Shaft Holder 1
3 0091 8M0039309 TOOL Ring Installer 1
4 0091 8M0036265 TOOL Driver, driveshaft seal 1
5 0091 8M0034786 TOOL Bearing Installer 1
6 0091 8M0036288 TOOL Holder, Pinion Nut 1
7 0091 8M0039377 TOOL Pinion Height 1
8 0091 8M0039362 TOOL Pilot-Pinion Height 1
9 0091 805382T01 TOOL Extension-Dial Indicator 1
10 0091 8M0046348 TOOL Bearing Driver, Pinion 1
Removal
11 0091 8M0046360 TOOL Bearing Driver, Pinion Install 1
12 0091 8M0046443 TOOL Pinion Gear Locating 1
13 0091 8M0046632 TOOL Socket, Carrier Retainer Nut 1
14 0091 8M0050615 TOOL Holder, Shift Shaft 1
15 0091 8M0052590 TOOL Driver, Upper Driveshaft 1
Bearing
16 0091 8M0053505 TOOL Indicator, Backlash 1

Tools

v21193848 PARTS MANUAL

PAGE 96
 PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
10238082 INSTALLATION MANUAL 2 - 10238090 INSTALLATION MANUAL 225-350 Verado / 250- 2 -
300 Verado Pro
10269090 OPERATION MANUAL 350 SCi Verado 2 - 10269091 OPERATION MANUAL 350 EPA Verado 2 -
10270090 OPERATION MANUAL 350 EU Verado 2 - 12602002 GROMMET 58 10
19755T7 SPOOL ASSEMBLY 74 5 1993720 SCREW (M6 x 20) 70 14
1993720 SCREW (M6 x 20) 72 30 1993720 SCREW (M6 x 20) 78 10
1993720 SCREW (M6 x 20) 78 31 21836 O-RING (.796 x .139) 56 20
21836 O-RING (.796 x .139) 94 7 21836 O-RING (.796 x .139) 94 10
22793 SCREW (#9-14 x .875) 94 3 23721 RING Retaining 74 12
25319 PIN (.125 x 0.75 Inches) 18 6 26953 COTTER PIN 4 10
26993 LOCKWASHER (.312) 14 11 27290 RING Retaining 8 7
28421 WASHER (1.5 x 3.05 x 0.13) Stainless Steel 60 36 29245 WASHER (.281 x .500 x .060) Stainless Steel 16 17
29641 E RING 80 39 30164 WASHER (.192 x .375 x .0312) Stainless Steel 8 8
30164 WASHER (.192 x .375 x .0312) Stainless Steel 94 4 30893 SPRING 74 17
36387A1 BEARING ASSEMBLY Roller/Cup 78 23 38657A1 SHIM ASSEMBLY 70 22
38657A1 SHIM ASSEMBLY 78 25 4000333 SCREW (M6 x 40) 78 3
40007103 SCREW (M5 x 6) 10 23 40011107 SCREW (M5 x 16) Stainless Steel 38 16
40011126 SCREW (M6 x 13) Stainless Steel 52 16 40011126 SCREW (M6 x 13) Stainless Steel 58 11
40011146 SCREW (M8 x 13) Stainless Steel 10 13 400211 NUT (M5) Stainless Steel 14 14
400213 NUT (M8) Stainless Steel 10 10 400213 NUT (M8) Stainless Steel 14 12
4002316 WASHER (6.60 X 17.0 X 1.5SS) 6 16 4002316 WASHER (6.60 X 17.0 X 1.5SS) 6 20
4002316 WASHER (6.60 X 17.0 X 1.5SS) 52 6 4002319 WASHER 16 12
400255 LOCKWASHER (M5) 14 13 4006731 SCREW (M6 x 16) 6 18
4006731 SCREW (M6 x 16) 6 21 4006731 SCREW (M6 x 16) 8 11
4006731 SCREW (M6 x 16) 52 14 4010720 SCREW (M8 x 20) 60 22
401386 NUT (M6) Stainless Steel 16 13 401386 NUT (M6) Stainless Steel 24 14
401386 NUT (M6) Stainless Steel 78 4 401388 NUT (M8) Stainless Steel 12 35
401388 NUT (M8) Stainless Steel 38 29 42600A09 MERCATHODE ASSEMBLY 94 2
43026Q02 IMPELLER 78 12 43026Q06 REPAIR KIT Water Pump Impeller 72 -
43026T2 IMPELLER 72 31 430331 GASKET 72 35
43044 PIN Dowel - Without Hole (.375 x .625) 38 5 43044 PIN Dowel - Without Hole (.375 x .625) 66 31
43044 PIN Dowel - Without Hole (.375 x .625) 70 2 43044 PIN Dowel - Without Hole (.375 x .625) 78 7
43585 COUPLING 72 41 43585 COUPLING 78 30
45076 NUT (#10-32) Brass 94 5 469501 COTTER PIN 74 7
469501 COTTER PIN 82 5 469501 COTTER PIN 86 5
47397A1 SHIM SET 74 30 47968 SPRING 58 17
48939A2 BEARING Tapered Roller 78 24 61319 E RING 8 10
62701 O-RING 34 3 62701 O-RING Fitting Assembly 90 -
648771 DIAPHRAGM 56 24 64878 SPRING (Black) 56 22
65567 WASHER (.265 x .750 x .048) Stainless Steel 22 25 65567 WASHER (.265 x .750 x .048) Stainless Steel 34 24
67755003 SCREW (.500-20 x 5.500) 60 34 68292 NUT (.312-18) Battery Cable-Negative 12 40
69035 SCREW AND LOCKWASHER (.250-20 x .625) 14 10 69570 SCREW (#10-16 x .750) 56 26
Stainless Steel
72957A5 ANODE ASSEMBLY 94 9 72958A5 ELECTRODE ASSEMBLY 94 6
73194 PIN Roll (.125 x 1.12) 58 15 76214Q5 ANODE KIT 78 5
77674 WASHER 70 15 79091 FUSE 20 Ampere 94 12
79138A8 CABLE ASSEMBLY (72.00 Inches) Black 94 15 79953A04 PLUG ASSEMBLY (.375-16 x .250) 70 3
802968T01 PLATE Thrust-Port 66 35 802968T02 PLATE Thrust-Starboard 66 36
805382T01 TOOL Extension-Dial Indicator 96 9 806327 SCREW (.437-14 x 1.750) 78 6
8079923 COVER Hose Clamp End 22 8 809463A1 SOLENOID KIT 14 4
809693A01 DECAL SET Rear 6 7 814653T BEARING ASSEMBLY Needle Rollers 74 28
815480 BEARING Thrust 74 26 815504104 CLAMP Worm Gear 52 24
815504256 CLAMP Worm Gear 22 20 816311T TIE STRAP (8.00 Inches) 10 27
816311T TIE STRAP (8.00 Inches) 32 13 816311T TIE STRAP (8.00 Inches) 48 18
816311T TIE STRAP (8.00 Inches) 52 11 8164641 SEAL Oil 70 12
8164641 SEAL Oil 80 35 817072 BEARING Roller 70 8
817274 WASHER (.344 x 1.00 x .063) Stainless Steel 10 15 817274 WASHER (.344 x 1.00 x .063) Stainless Steel 12 38
817274 WASHER (.344 x 1.00 x .063) Stainless Steel 22 34 817274 WASHER (.344 x 1.00 x .063) Stainless Steel 42 35
817274 WASHER (.344 x 1.00 x .063) Stainless Steel 66 12 817275A08 REPAIR KIT Water Pump-Upper 72 -
817275A1 HOUSING KIT Water Pump 78 9 817275A13 WATER PUMP ASSEMBLY Complete 70 28
8172761 FACEPLATE 72 34 8172761 FACEPLATE 78 14

PARTS MANUAL
PAGE 97
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
8172771 GASKET 72 33 8172771 GASKET 78 13
82129114 SCREW (M6 x 14) 10 28 82129125 SCREW (M6 x 25 MM) 34 23
821539 PIN Trilobe 60 32 822417 PIN 4 14
824145 SHIFT SHAFT 70 17 8245191 RETAINER 70 27
8245191 RETAINER 78 21 824928001 PLUG Rubber 66 24
826134Q ANODE 78 2 826292 NUT (M10) Brass/Nickel Plated 30 1
826365 NUT (M8) 32 3 82671117 NUT (.500-20) 60 37
828249 GROMMET 8 5 828356 PIN Detent 74 20
8283582 SENSOR 38 15 828991T CLIP 16 18
830749 SEAL 70 4 830749 SEAL 76 36
830749 SEAL 82 28 830749 SEAL 86 28
830749A02 SEAL KIT Gear Housing 72 - 830749A02 SEAL KIT Gear Housing 76 -
830756109 HOSE (57.00 Inches Bulk) Cut to 35 Inches 58 12 830797A01 CONNECTOR ASSEMBLY Weather Cap - 2 Pin 10 29
Female
832838 SCREW (M6 x 20) 64 10 8329692 FUSE Mini - Gray - 2 Ampere 10 9
83296920 FUSE Mini - Yellow - 20 Ampere 10 9 833155 GROMMET 10 7
833155 GROMMET 18 7 833155 GROMMET 22 30
833155 GROMMET 42 36 834985 GROMMET 34 22
8349851 GROMMET 22 2 8349851 GROMMET 22 22
841388 WASHER (.410 x .810 x .050) Stainless Steel 70 7 842035T01 CAMSHAFT ASSEMBLY Intake 40 19
842915T01 INJECTOR ASSEMBLY Fuel 26 27 842915T01 INJECTOR ASSEMBLY Fuel 28 29
843108 WASHER (.330 x .560 x .060) Stainless Steel 10 14 845998 WASHER (.406 x 1.250 x .089) 16 6
846594 O-RING (1.239 x .070) Black 48 23 846594 O-RING (1.239 x .070) Black 56 2
846594 O-RING (1.239 x .070) Black Adaptor Plate Dump 90 - 846594 O-RING (1.239 x .070) Black Oil Pickup 90 -
Fitting
847635001 ANODE 70 5 848820T03 SHIELD Front-Top Cowl 4 20
849250R03 OPERATION GUIDE Hi Performance Boat 2 - 850181 TIE STRAP (11.750 Inches) 44 9
8502341 BUSHING 10 8 8502341 BUSHING 22 31
8502341 BUSHING 42 37 851889 O-RING 26 28
851889 O-RING 26 30 851889 O-RING Damper 28 33
851889 O-RING Fuel Injector 28 34 853947 CLIP 48 33
855362001 GROMMET 20 3 855364 BUSHING 20 4
855435A02 PLUG KIT 52 3 855729 MOUNT 16 5
855811 WASHER 24 13 856583A09 CABLE ASSEMBLY 16 14
856774 WASHER (.406 x .750 x .105) Stainless Steel 66 25 856954 BUSHING 22 23
856954 BUSHING 34 21 8569662 BRACKET Mounting-Starter Motor 38 2
856982 WASHER (.500 x .810 x .090) Stainless Steel 66 21 856983 STUD (M12 x 52) 66 20
857009 STUD (M12 x 179) 66 30 857137 SCREW (M12 x 160) 66 29
858414A05 CABLE ASSEMBLY Stainless Steel 16 15 858951A01 CLAMP KIT 6 19
858953 BRACKET 12 41 859376 CLIP 22 32
859578A1 PLUG ASSEMBLY Oil 44 5 859732 PLUG 80 42
85978571 TUBING (52.00 Inches Bulk) To Water Pressure 32 12 85999 BUSHING 18 10
Sensor - Cut to 17 Inches
861415A1 SEAL KIT 72 29 86226 NUT (.375-16) Battery Cable-Positive 12 36
862646 FUSE Tan - 5 Ampere 10 33 863149 NUT Well (M6 x 10) 66 19
863156 GRAB TAB 48 37 87698 SCREW (#10-16 x 1.250) Stainless Steel 94 8
87698 SCREW (#10-16 x 1.250) Stainless Steel 94 11 877613A1 CONNECTOR ASSEMBLY 8 Pin 10 30
877769K01 FILTER Oil (Mercury Branded) 34 26 877769Q01 FILTER Oil (Quicksilver Branded) 34 26
879345T34 HARNESS ASSEMBLY Trim 10 25 879885Q FILTER Fuel In-Line 52 31
879962 CLIP 10 17 879962 CLIP 34 15
880506A13 CYLINDER BLOCK ASSEMBLY 38 1 880515 BOLT (M20 x 68) 46 19
880517 WASHER 46 20 880524 PIN Dowel (14 MM) 38 8
880524 PIN Dowel (14 MM) 40 6 880533 SEAT Intake Valve 40 8
880535 SEAT Exhaust Valve 40 9 880536A16 CYLINDER HEAD ASSEMBLY Basic 40 1
880536A18 CYLINDER HEAD ASSEMBLY Complete 40 - 880537 GUIDE Intake Exhaust Valve Intake and Exhaust 40 10
Valves
880542A1 RETAINER ASSEMBLY Valves 40 15 880543 KEY 40 16
880550 SPROCKET Cam Drive 42 27 880552A08 GASKET SET Powerhead 32 -
880552A08 GASKET SET Powerhead 34 - 880552A08 GASKET SET Powerhead 38 -
880552A08 GASKET SET Powerhead 42 - 880552A08 GASKET SET Powerhead 44 -
880552A08 GASKET SET Powerhead 46 - 880552A08 GASKET SET Powerhead 48 -
880552A08 GASKET SET Powerhead 52 - 880552A08 GASKET SET Powerhead 56 -

PARTS MANUAL
PAGE 98
 PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
880552A08 GASKET SET Powerhead 90 - 880557 GUIDE Moveable 38 26
880559 GUIDE Fixed 38 25 880566Q14 BELT Drive 16 10
880576T06 THROTTLE BODY ASSEMBLY 22 15 880582T05 MANIFOLD ASSEMBLY Intake 26 12
880587A03 CAC ASSEMBLY 26 1 880596502 SEAL 20 14
880596503 REGULATOR With O-Rings 20 7 880596506 SEAL 20 12
880596507 SEAL 20 13 880596509 ISOLATOR 20 16
880596510 SEAL 20 17 880596511 HOSE 20 9
880596512 CLAMP 20 8 880596513 SCREW 20 6
880596514 HARNESS ASSEMBLY 20 1 880596515 CLIP 20 2
880596516 PLUG 20 19 880596517 O-RING 20 20
880596524 FLOAT 20 10 880596A01 REPAIR KIT Seal 20 -
880596T06 MODULE Fuel Supply 20 - 880596T50 COVER KIT 20 5
880596T51 HOUSING ASSEMBLY 20 18 880596T55 PUMP ASSEMBLY Fuel - High Pressure 20 11
880596T58 PUMP KIT Fuel - Lift 20 15 880608T08 MODULE ASSEMBLY Intergrated Air Fuel 26 -
880615T01 COIL ASSEMBLY 44 13 880616T08 HARNESS ASSEMBLY Engine 10 19
880624003 GASKET Block to Adaptor 38 24 880624003 GASKET Block to Adaptor 90 -
880626T02 TUBE ASSEMBLY Exhaust Includes Reference's 56 5 880629 SEAL Exhaust Tube 56 7
21 thru 29
880629 SEAL Exhaust Tube 90 - 880639T SUMP ASSEMBLY Oil 56 8
880640500 GASKET 34 29 880640500 GASKET 34 33
880640508 THERMOSTAT 34 31 880640A05 HOUSING ASSEMBLY Intergrated Oil Module 34 27
880640A06 THERMOSTAT/GUIDE KIT 34 30 880640A09 O-RING KIT 34 34
880640T11 MODULE Intergrated Oil - Complete 34 25 880646T02 DRIVESHAFT HOUSING 66 1
880647T04 SPACER 66 28 880648T02 DRIVESHAFT HOUSING 66 33
880649002 LEVER Tilt Lock 58 16 880650003 SHAFT Tilt Lock 58 21
880651002 BRACKET Tilt Lock 58 19 880652T02 PEDESTAL 60 1
880654T03 HEAD Steering 60 14 8806561 BEARING 60 13
880658T02 POWER TRIM ASSEMBLY 60 25 880660T02 TUBE Steering 60 23
880661 SEAL 60 12 8806621 BEARING 60 11
8806641 BEARING (.625 Inch) 58 23 880665T01 ARM Steering 60 20
880667 SEAL 60 8 880668001 STUD (M10 x 1.5) 32 1
880686T60 GEAR HOUSING ASSEMBLY Complete-Standard- 70 - 880686T60 GEAR HOUSING ASSEMBLY Complete-Standard- 74 -
Long Long
880686T61 GEAR HOUSING ASSEMBLY Complete-Standard- 70 - 880686T61 GEAR HOUSING ASSEMBLY Complete-Standard- 74 -
X-Long X-Long
880686T62 GEAR HOUSING ASSEMBLY Complete-Counter 70 - 880686T62 GEAR HOUSING ASSEMBLY Complete-Counter 74 -
Rotation X-Long Rotation X-Long
880686T63 GEAR HOUSING ASSEMBLY Complete-Standard- 70 - 880686T63 GEAR HOUSING ASSEMBLY Complete-Standard- 74 -
XX-Long XX-Long
880686T64 GEAR HOUSING ASSEMBLY Complete-Counter 70 - 880686T64 GEAR HOUSING ASSEMBLY Complete-Counter 74 -
Rotation-XX-Long Rotation-XX-Long
880686T65 GEAR HOUSING ASSEMBLY Complete-Counter 70 - 880686T65 GEAR HOUSING ASSEMBLY Complete-Counter 74 -
Rotation-Long Rotation-Long
880686T66 GEAR HOUSING ASSEMBLY Basic 70 1 880686T66 GEAR HOUSING ASSEMBLY Basic 74 1
880707A03 GEAR SET Reverse and Pinion 74 22 880714T02 CLUTCH 74 18
880717A01 SCREW/SEAL KIT 76 35 880719 RING Retaining 72 36
880719 RING Retaining 78 20 880728 ADAPTER Bearing 74 29
880729 GASKET 80 38 88075020 SCREW (M3 x 20) 18 9
880805A1 GEAR KIT 14 3 881180A02 RING SET Piston 46 13
881210T02 CONNECTING ROD ASSEMBLY 46 9 881866 FITTING 80 37
881879T26 SENSOR Pressure 32 14 88238A21 CABLE ASSEMBLY 52 15
88238T23 CABLE ASSEMBLY 60 18 882751A04 RELAY ASSEMBLY 10 20
88334A2 MERCATHODE KIT 94 1 884268T02 OIL SPRAY JET 32 5
884323T01 BEARING ASSEMBLY Roller 74 10 884323T01 BEARING ASSEMBLY Roller 82 9
884323T01 BEARING ASSEMBLY Roller 86 9 884325T01 BEARING ASSEMBLY Roller-Tappered 74 14
884325T01 BEARING ASSEMBLY Roller-Tappered 82 10 884325T01 BEARING ASSEMBLY Roller-Tappered 86 10
884327A02 SHIM/BEARING ASSEMBLY 70 21 884328A01 SHIM SET 74 16
884328A01 SHIM SET 82 7 884328A01 SHIM SET 86 7
884330T01 BEARING ASSEMBLY Tapered 74 32 884330T01 BEARING ASSEMBLY Tapered 82 26
884330T01 BEARING ASSEMBLY Tapered 86 26 884353 BRACKET 22 18
88439A25 CABLE ASSEMBLY Battery - Positive 12 34 88439A26 CABLE ASSEMBLY Battery - Negative 12 39
884403 SCREW (M12 x 40) 42 28 884408A07 VALVE KIT Control - Electric Boost 22 26
884409 O-RING 38 9 884409 O-RING Block Oil Dowel 90 -

PARTS MANUAL
PAGE 99
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
884412 NUT 66 26 884418A1 TENSIONER ASSEMBLY Oil Pump Drive 48 14
884423 O-RING 38 11 884423 O-RING 42 26
884423 O-RING Block Oil Dowel 90 - 884424 PIN Dowel (11 mm) 38 10
884441 BOLT 46 10 884446T04 PUMP ASSEMBLY Oil 48 15
884456 SPROCKET Driven 48 36 884457 CHAIN Oil Pump Drive 48 8
884458T07 DRIVESHAFT Oil Pump 48 11 884462 SEAL Water 48 4
884462 SEAL Water Adaptor Plate-Water 90 - 884474001 PIN Dowel (12 mm) 52 1
884545T01 VENT CANISTER ASSEMBLY 48 32 884546 GROMMET 48 26
884546 GROMMET 48 29 884546 GROMMET 48 35
884546 GROMMET 52 18 884546 GROMMET 52 21
884546 GROMMET 52 23 884887T05 MOUNT CRADLE 58 2
885094105 SCREW (M14 x 105) 60 16 88509530 SCREW (M8 x 30) 60 5
88510940 SCREW (M14) 18 17 885111 PIN Dowel (.375 x .875) 60 24
885112 WASHER 60 17 885342002 SENSOR ASSEMBLY 24 2
885349500 PULLEY 16 3 885349501 SCREW 16 4
885349T05 BELT TENSIONER 16 2 88535303S BRACKET 16 8
885354T02 COVER Top Cowl-Rear 4 2 885355T06 TOP COWL ASSEMBLY 4 1
885357T04 FRONT COWL KIT Port and Starboard, Black 6 8 885358T04 COWL ASSEMBLY Rear, Black (WITHOUT 6 1
DECALS)
885360 IDLE RELIEF 6 4 885361A01 FITTING ASSEMBLY Flush 6 17
885363T02 COVER ASSEMBLY X-Long - Driveshaft Housing- 66 2 885363T03 COVER 66 16
Port and Starboard
885366T02 COVER ASSEMBLY Long - Driveshaft Housing-Port 66 2 885505 LINK Shift Shaft 18 20
and Starboard
885506001 SHIFT SHAFT 18 4 8855091 SCREW 18 12
885511003 WASHER 18 14 885512 COTTER PIN 18 13
885517A05 FITTING ASSEMBLY 32 8 885518A02 FITTING ASSEMBLY 34 2
88552512 SCREW (M6 x 12 MM) Stainless Steel 4 18 88552512 SCREW (M6 x 12 MM) Stainless Steel 42 24
88552512 SCREW (M6 x 12 MM) Stainless Steel 46 22 88552512 SCREW (M6 x 12 MM) Stainless Steel 48 24
88552512 SCREW (M6 x 12 MM) Stainless Steel 52 5 88552512 SCREW (M6 x 12 MM) Stainless Steel 52 9
88552516 SCREW (M6 x 16 MM) Stainless Steel 16 16 88552516 SCREW (M6 x 16 MM) Stainless Steel Fuel Rail to 28 14
Manifold
88552516 SCREW (M6 x 16 MM) Stainless Steel CAC to 28 14 88552516 SCREW (M6 x 16 MM) Stainless Steel 34 4
Manifold
88552516 SCREW (M6 x 16 MM) Stainless Steel 42 38 88552516 SCREW (M6 x 16 MM) Stainless Steel 44 12
88552516 SCREW (M6 x 16 MM) Stainless Steel 52 28 88552520 SCREW (M6 x 20 MM) Stainless Steel 22 29
88552520 SCREW (M6 x 20 MM) Stainless Steel 66 14 88552520 SCREW (M6 x 20 MM) Stainless Steel 66 32
88552525 SCREW (M6 x 25 MM) Stainless Steel 22 24 88552525 SCREW (M6 x 25 MM) Stainless Steel Manifold to 28 15
CAC
88552525 SCREW (M6 x 25 MM) Stainless Steel 34 13 88552525 SCREW (M6 x 25 MM) Stainless Steel 42 32
88552525 SCREW (M6 x 25 MM) Stainless Steel 44 4 88552525 SCREW (M6 x 25 MM) Stainless Steel 44 14
88552525 SCREW (M6 x 25 MM) Stainless Steel 56 3 88552530 SCREW (M6 x 30 MM) Stainless Steel 56 9
88552530 SCREW (M6 x 30 MM) Stainless Steel 56 15 88552535 SCREW (M6 x 35 MM) Stainless Steel 56 29
88552540 SCREW (M6 x 40 MM) Stainless Steel 42 33 88552550 SCREW (M6 x 50 MM) Stainless Steel 22 17
885526120 SCREW (M8 x 120) 66 8 88552630 SCREW (M8 x 30) 66 15
88552635 SCREW (M8 x 35 MM) 12 37 88552635 SCREW (M8 x 35 MM) 22 33
88552635 SCREW (M8 x 35 MM) 38 30 88552635 SCREW (M8 x 35 MM) 42 34
88552635 SCREW (M8 x 35 MM) 56 6 88552635 SCREW (M8 x 35 MM) 66 11
88552640 SCREW (M8 x 40) 38 3 88552640 SCREW (M8 x 40) 66 10
88552650 SCREW (M8 x 50) 66 9 88552660 SCREW (M8 x 60) 42 22
88552675 SCREW (M8 x 75) 38 14 88552675 SCREW (M8 x 75) 66 7
885527105 SCREW (M10 x 105) 24 15 885527105 SCREW (M10 x 105) 34 19
88552730 SCREW (M10 x 30) 30 17 88552745 SCREW (M10 x 45) 16 7
88552785 SCREW (M10 x 85) 16 11 88552785 SCREW (M10 x 85) 34 18
88552835 SCREW (M12 x 35 MM) 66 23 88552845 SCREW (M12 x 45) 66 27
885541A01 TUBE ASSEMBLY Water (20.00 Inch) 56 16 885541A02 TUBE ASSEMBLY Water (25.00 Inch) 56 16
885541A03 TUBE ASSEMBLY Water (30.00 Inch) 56 16 885544002 HOSE 32 6
885546002 SEAL 58 1 885548002 SENSOR 26 15
885560T03 BASE Electrical Box 10 1 885561T COVER Fuse Box 10 2
885583 SEAL 10 4 885584 PIN Hinge 10 6
886638 ELEMENT Fuel Filter 92 2 887623T03 PICKUP ASSEMBLY Oil 56 1
887753A02 TUBE ASSEMBLY Oil Drain 56 10 887756 HOSE Water In-Upper 52 29
887930 O-RING 48 5 887930 O-RING Adaptor Plate 90 -

PARTS MANUAL
PAGE 100
 PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
887936T05 COVER ASSEMBLY Flywheel 22 1 887937005 HOSE Front 22 35
887938003 TUBE Rear 22 37 887939007 PLATE Boost Valve Mounting 22 27
887986T CONNECTOR Tee 30 10 887987A1 COUPLING 56 18
888163 GROMMET 48 20 888416T04 HARNESS ASSEMBLY DTS, Clean Power, 15 Feet 10 32
888483 SEAL Oil 76 34 888483 SEAL Oil 82 25
888483 SEAL Oil 86 25 888491 COVER Fuse 10 3
888513A02 TUBE ASSEMBLY Oil Drain 56 10 888523001 CLIP 48 27
888523001 CLIP 52 19 888530T01 PROPELLER SHAFT 74 21
888535T01 MOUNT Front 58 7 888538T01 MOUNT Rear 58 6
888572T01 DRIVESHAFT Long 70 20 888573T01 DRIVESHAFT X-Long 70 20
888574T01 DRIVESHAFT XX-Long 70 20 888592005 PLUG ASSEMBLY Oil Drain 56 13
888593 SEAL Drain Plug 56 14 888593 SEAL Oil Drain Tube Plug 90 -
888819002 DRAIN Cowl 22 14 888819002 DRAIN Cowl 48 19
888819002 DRAIN Cowl 52 2 888849001 STUD (M8 x 49) 32 4
888849002 STUD 38 28 888913A01 POPPET ASSEMBLY 56 21
888930003 HOSE 34 6 888947501 GASKET 24 5
888947502 BOLT 24 8 888947504 GASKET 24 7
888947A05 DUCT KIT Inlet 24 4 888951 CABLE 4 5
888952 LINKAGE ARM 4 12 888953 SPRING 4 13
888955 LINK Latch Connecting 4 9 888956 LATCH Hand Lever 4 7
888957 O-RING 6 11 888958001 PLUG Flush Port Flush 6 14
888959 PIN Hinge 4 6 888961A01 PIN ASSEMBLY 6 2
888971 FRONT LATCH RECEIVER 4 3 888974A02 SIDE LATCH ASSEMBLY 8 2
888976T01 BRACKET 8 1 888981001 HOSE Idle Exhaust 52 12
888983T03 FLYWHEEL ASSEMBLY 46 18 888987001 SHAFT Shift (Long) 18 21
888987T04 SHAFT Shift (X-Long) 18 21 888987T05 SHAFT Shift (XX-Long) 18 21
888988001 CLAMP (36.1 mm) 26 18 888988001 CLAMP (36.1 mm) 28 19
888988001 CLAMP (36.1 mm) 34 10 888988002 CLAMP (57.5 mm) Front Electronic Boost Control 22 36
888988004 CLAMP (62.0 mm) Rear Electronic Boost Control 22 38 888988007 CLAMP (42.5 mm) 34 12
888988008 CLAMP (34.6 MM) 30 6 888988008 CLAMP (34.6 MM) 30 15
888988008 CLAMP (34.6 MM) 32 7 888988008 CLAMP (34.6 MM) 34 7
888988011 CLAMP (38.1 MM) 34 5 888988015 CLAMP (15.7 mm) Map Sensor to Boot 26 16
888988015 CLAMP (15.7 mm) 28 17 888988016 CLAMP (96.5 mm) 22 19
888988019 CLAMP (22.6 mm) 44 10 888988022 CLAMP 30 12
888991T05 CONTROL ASSEMBLY Throttle-Electronic 22 12 888991T06 AIR DUCT ASSEMBLY 22 13
888994T03 BRACKET ASSEMBLY Front Mount 18 - 888996 SPRING 8 3
888997001 STUD 32 2 889246101 PARTS MANUAL 350 Verado 2 -
889246Q39 SPARK PLUG NGK-ILFR6GE 44 15 889283A01 TOOL KIT Fuel Priming 20 -
889514A01 SWITCH 18 8 889531 STRAP 10 5
889532 BRACKET 10 22 889539001 PAD Tilt Lock 58 20
889540A03 CLUTCH KIT 58 18 889543016 BOLT 60 29
889545 WASHER 60 28 889546 SCREW (M5 x 10) 58 22
889547 SCREW (M5 x 30) 58 26 889550 CAP Bleeder - Vinyl 60 7
889552 FITTING -6 ORB to -6 ORFS (90 Degree) 60 6 889561 GASKET Poppet 56 28
889568001 GROMMET 66 5 889592001 HOSE 30 5
889617001 GASKET 48 30 889617001 GASKET Adaptor Plate 90 -
889618001 GASKET Oil Sump 56 4 889618001 GASKET Oil Sump 90 -
889627 STUD 8 12 889633A04 FITTING ASSEMBLY Flushing 30 4
889656T01 SHROUD 66 6 889694 CABLE 8 6
889706 WASHER 56 25 889727001 BELL CRANK 18 5
889745030 SCREW (M12 x 30) 58 8 889746001 CLIP 42 23
889767 PLUG (12 mm) 38 4 889767 PLUG (12 mm) 40 2
889792A01 FITTING KIT Idle Exhaust 52 7 889823001 TETHER Flush Plug 6 12
889824A02 SOUND BLANKET KIT 4 19 889828 O-RING (.924 x .103) 52 8
889846 FITTING 52 10 891520001 CLIP 10 12
891644A04 CRANKSHAFT ASSEMBLY 46 1 891663001 SENSOR ASSEMBLY Temperature 26 8
891663001 SENSOR ASSEMBLY Temperature 28 11 891919001 SPACER Thrust 76 37
891936A01 SHIM SET 74 31 891953 PLUG (18 mm) 40 3
891966006 BRACKET Cowl 66 34 892005A01 BEARING Connecting Rod - Blue 46 11
892005A02 BEARING Connecting Rod - White 46 11 892005A03 BEARING Connecting Rod - Orange 46 11
892049 SPACER 18 3 892062T02 LATCH ASSEMBLY Front and Side 8 -

PARTS MANUAL
PAGE 101
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
892073002 SHOULDER SCREW (M6) 66 4 892077 O-RING 32 9
892077 O-RING Block Fitting Assembly 90 - 892079 O-RING 22 28
892113T03 CAMSHAFT ASSEMBLY Exhaust 40 20 892117 SEAL 52 27
892117 SEAL Manifold Housing 90 - 892126A03 ADAPTER PLATE KIT 48 1
892137T03 HARNESS ASSEMBLY Fuse 10 26 892165 NUT 48 10
892228 PIN Dowel 48 2 892228 PIN Dowel 56 12
892233 NUT (M6) Stainless Steel 6 3 892233 NUT (M6) Stainless Steel 6 15
892233 NUT (M6) Stainless Steel 6 22 892244 STRAP Cover 10 16
892271 O-RING 58 25 892309T01 BEARING Thrust - Green Crankshaft-Lower 46 3
892309T02 BEARING Thrust - Navy Blue Crankshaft-Lower 46 3 892309T03 BEARING Thrust - White Crankshaft-Lower 46 3
892309T04 BEARING Thrust - Orange Crankshaft-Lower 46 3 892315 GASKET 6 9
892317001 O-RING 26 9 892339T01 STARTER MOTOR ASSEMBLY 14 1
892356 CONNECTOR 48 21 892383T07 AIR INTAKE ASSEMBLY 22 21
892384T PLENUM Exhaust 52 13 892404A05 DEFLECTOR ASSEMBLY Water 34 1
892417 BUSHING 18 2 892445 O-RING 56 17
892445 O-RING Water Tube 90 - 892446 O-RING (14 X 1.78 MM) 52 4
892446 O-RING (14 X 1.78 MM) 56 11 892446 O-RING (14 X 1.78 MM) Adaptor Plate Plug 90 -
892454035 BOLT (M6 x 36) 40 18 892455065 SCREW 48 16
892456045 SCREW 38 27 892491 WASHER 48 9
892524 FITTING 60 10 892562T01 HOUSING Manifold 52 26
892565A10 DECAL SET Top 4 - 892573001 WASHER 38 13
892584 SEAL 44 2 892585 SEAL 44 3
892595A06 GEAR KIT Forward 74 9 892596T03 COVER Camshaft 44 1
892801T53 OVERHAUL KIT 34 32 892805 THRUST WASHER 74 13
892805 THRUST WASHER 82 11 892805 THRUST WASHER 86 11
892818 ADAPTER 74 24 892833 CLIP 44 7
892864T07 THERMOSTAT ASSEMBLY 34 8 892865 HOSE Thermostat 34 11
892940T02 ALTERNATOR 16 1 892952500 BOOT 26 17
89302 WASHER (.203 x .406 x .040) 4 11 893307A01 TUBE OUTLET ASSEMBLY 22 3
893338 END CAP Tensioner 42 31 893339 STUD Shoulder 24 12
893342 CLAMP 22 6 893342 CLAMP 22 9
893343001 SEAL Port 6 5 893344001 SEAL Starboard 6 6
893380 PIN Clevis 8 9 893384001 COVER Poppet 56 27
893385001 RETAINER 56 23 893389 HOSE (65 Inside Diameter) 22 4
893390 HOSE (60 Inside Diameter) 22 5 893391 HOSE SLEEVE 22 7
893392001 DAMPER 38 6 893404 ANODE 60 27
893405T COVER 60 19 893408A01 PIN KIT Trim 64 18
893409 RETAINER 60 3 893419 CAP KIT 64 16
893420A01 MANUAL RELEASE KIT 64 17 895019 SEAL 26 13
895019 SEAL Manifold to CAC 28 9 895020 SEAL 26 14
895020 SEAL Manifold Head 28 10 895022A04 FUEL RAIL KIT 26 20
895024 BRACKET 26 25 895025 DAMPER 26 29
895027 BRACKET 26 34 895028A02 VALVE Schrader 26 21
895029A01 TUBE KIT Fuel Inlet 26 31 895032 STRAP 26 2
895032 STRAP 34 35 895033 FITTING 26 4
895034 FITTING 26 6 895051 SCREW (M5 x 10) 26 24
895051 SCREW (M5 x 10) 26 26 895051 SCREW (M5 x 10) 26 35
895052 SCREW (M6 x 25 MM) 26 19 895053 SCREW (M6 x 15) 26 37
895054 SCREW (M4 x 16 MM) 26 10 895055 WASHER 26 32
895057 O-RING 26 33 895062 WASHER 60 35
895063001 INSERT Plastic 48 13 895099 EXTRACTOR Fuse 10 11
895247A08 LONG BLOCK ASSEMBLY 32 - 895247A08 LONG BLOCK ASSEMBLY 34 -
895247A08 LONG BLOCK ASSEMBLY 38 - 895247A08 LONG BLOCK ASSEMBLY 42 -
895247A08 LONG BLOCK ASSEMBLY 44 - 895247A08 LONG BLOCK ASSEMBLY 46 -
895247A08 LONG BLOCK ASSEMBLY 48 - 895247A08 LONG BLOCK ASSEMBLY 52 -
895247A08 LONG BLOCK ASSEMBLY 56 895247A08 LONG BLOCK ASSEMBLY 68 -
895282A08 DECAL EPA Label Information 2 - 895304 RING Retaining 60 33
895316 ADAPTER 6 23 895336 SCREW (M6 x 18) 26 3
895336 SCREW (M6 x 18) 34 28 895336 SCREW (M6 x 18) 34 36
895343T03 TOOL Flywheel Puller 96 1 895373 SPRING 4 8
895374T GASKET Head 38 20 895374T GASKET Head Cylinder Head to Block 90 -

PARTS MANUAL
PAGE 102
 PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
895770 Pin Pivot 18 15 895797001 FITTING Telltale 58 13
895810050 SCREW (M8 x 50) 38 23 895810115 SCREW (M8 x 115) 38 22
895811155 SCREW (M10 x 155) 18 16 895851 CLAMP (8.00 Inches) 58 14
895853 WASHER 60 4 895854 O-RING 60 26
895854A01 O-RING KIT 64 15 896124 SLEEVE 8 4
896156A01 TRIM CYLINDER KIT 64 1 896157A01 TRIM ROD KIT 64 2
896158A01 O-RING KIT 64 3 896159A01 PISTON KIT 64 4
896160A01 O-RING KIT 64 7 896161A02 TRIM MOTOR KIT 64 19
896162A01 TRIM NECK KIT 64 14 896163A01 PUMP KIT Trim 64 12
896164A01 TRIM FILTER KIT 64 13 896165A01 CHECK KIT Trim PO 64 6
896167A01 RESERVOIR KIT 64 20 896173A01 SEAL KIT Steering Cylinder 60 9
896213 FITTING Dump 48 22 896500A01 STEERING CYLINDER KIT 60 2
896522 O-RING (799 x .103) 70 13 896522 O-RING (799 x .103) 80 34
896523 O-RING (2.175 x .103) 72 38 896523 O-RING (2.175 x .103) 78 19
896531090 SCREW (M16 x 90) 58 9 896576 PLUG (10 mm) 40 5
896594 CIRCLIP 46 17 896620001 SWITCH Trim 6 13
896699 O-RING (1.78 mm x .08 mm) 24 3 896699 O-RING (1.78 mm x .08 mm) 32 11
896699 O-RING (1.78 mm x .08 mm) 38 18 896847A01 CRANK, Shifter 5/16 Pivot Pin 74 3
896847A01 CRANK, Shifter 5/16 Pivot Pin 74 4 896880 SEAL Valve 40 13
896882 RING Retaining 46 6 896883 SPACER 46 5
896895 NUT (M12) 66 22 896951 PLUG (24 mm) 38 7
896951 PLUG (24 mm) 40 4 896951 PLUG (24 mm) 48 3
897125 SEAL 6 10 897169 GROMMET 6 24
897447002 SENSOR Oil Pressure 26 36 897474 CLAMP Nylon 30 8
897498T05 BEARING Main - Green 46 2 897498T06 BEARING Main - Navy Blue 46 2
897498T07 BEARING Main - White 46 2 897498T08 BEARING Main - Orange 46 2
897678020 SCREW (M4 x 20mm) 4 15 897784A01 BRACKET KIT Upper Chap 66 13
897796 CHAIN Roller Cam Drive 46 8 89790753T PCM Propulsion Control Module 10 18
89790754T PCM Propulsion Control Module 10 18 89790755T PCM Propulsion Control Module 10 18
898022 DIPSTICK Oil 22 10 898096T04 SUPERCHARGER ASSEMBLY 24 1
898103216 OPERATION MANUAL Verado 350 SCi (EU) 2 - 898289T74 HARNESS Adaptor-Fuel Tank 12 42
898289T75 HARNESS Fuel Tank (120 Inches) 92 - 898289T76 HARNESS Fuel Tank (240 Inches) 92 -
898463A01 TENSIONER ASSEMBLY 42 29 898499T03 PISTON ASSEMBLY 46 12
898836 O-RING Brown 42 30 898836 O-RING Brown Tensioner Cap 90 -
898907 VALVE Intake 40 11 898908T01 VALVE Exhaust-Chrome 40 12
899145 CLIP Tie Strap 34 16 899145 CLIP Tie Strap 44 17
899887T21 HARNESS ASSEMBLY Vessel 10 31 899912001 TAPPET (2.996) 40 21
899912002 TAPPET (3.021) 40 21 899912003 TAPPET (3.046) 40 21
899912004 TAPPET (3.071) 40 21 899912005 TAPPET (3.096) 40 21
899912006 TAPPET (3.118) 40 21 899912007 TAPPET (3.138) 40 21
899912008 TAPPET (3.158) 40 21 899912009 TAPPET (3.178) 40 21
899912010 TAPPET (3.198) 40 21 899912011 TAPPET (3.218) 40 21
899912012 TAPPET (3.238) 40 21 899912013 TAPPET (3.258) 40 21
899912014 TAPPET (3.278) 40 21 899912015 TAPPET (3.298) 40 21
899912016 TAPPET (3.318) 40 21 899912017 TAPPET (3.338) 40 21
899912018 TAPPET (3.358) 40 21 899912019 TAPPET (3.378) 40 21
899912020 TAPPET (3.398) 40 21 899912021 TAPPET (3.418) 40 21
899912022 TAPPET (3.438) 40 21 899912023 TAPPET (3.458) 40 21
899912024 TAPPET (3.478) 42 21 899912025 TAPPET (3.498) 42 21
899912026 TAPPET (3.518) 42 21 899912027 TAPPET (3.538) 42 21
899912028 TAPPET (3.558) 42 21 899912029 TAPPET (3.578) 42 21
899912030 TAPPET (3.598) 42 21 899912031 TAPPET (3.621) 42 21
899912032 TAPPET (3.646) 42 21 899912033 TAPPET (3.671) 42 21
899912034 TAPPET (3.696) 42 21 899912035 TAPPET (3.721) 42 21
8M0000190 O-RING (4.475 x .210) 74 27 8M0000190 O-RING (4.475 x .210) 82 24
8M0000190 O-RING (4.475 x .210) 86 24 8M0000473 PLUG (14 mm) 40 7
8M0000712 SEAL 4 4 8M0001491 NUT Retainer 76 39
8M0001491 NUT Retainer 84 33 8M0001491 NUT Retainer 88 33
8M0001734 ANODE 64 8 8M0001735 PAD Wear 64 9
8M0001758 BEARING With Shoulder 60 15 8M0001784 PIN Rod Eye 60 31
8M0001803 TILT PIN 60 39 8M0001842 RING Retaining 60 41

PARTS MANUAL
PAGE 103
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
8M0005800 COVER 38 31 8M0005958 O-RING 34 9
8M0006599 GASKET 26 11 8M0007244 SCREW (M8 x 35) 66 37
8M0007798 SCREW (M10 x 65) 60 30 8M0008642 RING Rubber 44 16
8M0008997 BRACKET 24 11 8M0009385 ISOLATOR 22 16
8M0010146 SENSOR 38 17 8M0010146 SENSOR 38 32
8M0010183 O-RING 64 11 8M0010316 FAN 46 21
8M0010453 HOSE ASSEMBLY 48 34 8M0010459 FILLER BLOCK 78 8
8M0010469 SENSOR Pressure 38 19 8M0010626 SENSOR Trim Position-Black 58 24
8M0011485 STUD (M10 X 1.5) 34 37 8M0011503 SPRING Intake and Exhaust Valve 40 14
8M0011581 HOSE ASSEMBLY 48 17 8M0011987 SENSOR 44 11
8M0012083 ANODE 60 21 8M0012196 HOSE Manifold Reference-Upper 30 16
8M0012198 HOSE Water In-Lower 52 20 8M0012199 HOSE Manifold Reference-Lower 52 17
8M0012200 HOSE Vent-Lower 48 25 8M0012201 HOSE Fuel-Vent 48 31
8M0012202 HOSE Hi-Pressure Filter 52 30 8M0012203 HOSE Hi-Pressure Filter To Fuel Rail 52 32
8M0012215 HOSE Fuel into Fuel Supply Module 48 28 8M0012216 HOSE Fuel Supply Module-Out 52 22
8M0012531 CLAMP 22 39 8M0012710 HOSE ASSEMBLY Breather 44 8
8M0020941 PIN Cross 74 19 8M0021043 SENSOR ASSEMBLY Fuel and Water 92 3
8M0021044 BOWL 92 4 8M0021186 RETAINER 34 38
8M0021876 SCREW (M10 x 342) 38 12 8M0022130 SEPERATOR KIT Fuel and Water 92 1
8M0022199 FITTING ASSEMBLY 32 10 8M0022834 CLIP 34 14
8M0024506 CLIP 44 18 8M0025062 APPLIQUE Starboard 4 17
8M0025063 APPLIQUE Port 4 16 8M0025681 SCREW (M4 x 16mm) 4 22
8M0026321 SEAL 4 23 8M0026322 SEAL 4 21
8M0027416 TAB WASHER 76 38 8M0027847 SCREW (M6 x 25) 66 17
8M0028608 VALVE ASSEMBLY Pressure Relief 48 7 8M0028753 CLAMP Oetiker (31.6 Diameter) 30 11
8M0028760 HOSE 30 7 8M0028761 TUBING (990 mm) 30 13
8M0028777 CONDUIT 30 14 8M0028786 HOSE 30 3
8M0028787 HOSE 30 9 8M0030976 NUT 70 19
8M0030983 WASHER Thrust 74 23 8M0031460 CAP 52 25
8M0032379 PIN 16 9 8M0032379 PIN 22 11
8M0032379 PIN 38 21 8M0032468 SPACER 60 40
8M0032777 BUMPER 66 3 8M0032833 KEY 72 32
8M0032833 KEY 78 16 8M0032912 SEAL Top Main Bearing 46 4
8M0032912 SEAL Top Main Bearing 90 - 8M0033641 GASKET 70 16
8M0033809 GASKET Water Pump 70 10 8M0033810 PLATE Water Passge 70 9
8M0033816 COVER 76 40 8M0033833 FITTING 90 Degree 42 25
8M0033928 SEAL Oil 48 6 8M0033928 SEAL Oil Adaptor Plate 90 -
8M0033976 DUCT KIT Outlet 24 6 8M0034786 TOOL Bearing Installer 96 5
8M0034912 O-RING 3.78 X 21.32 48 12 8M0034912 O-RING 3.78 X 21.32 Oil Pump Driveshaft 90 -
8M0034918 COLLAR 14 6 8M0035594 TOOL Propeller Shaft Holder 96 2
8M0036047 SCREW (.375 x .62) 70 6 8M0036265 TOOL Driver, driveshaft seal 96 4
8M0036288 TOOL Holder, Pinion Nut 96 6 8M0036819 SET SCREW (10-32) 76 41
8M0036819 SET SCREW (10-32) 84 35 8M0036819 SET SCREW (10-32) 88 35
8M0038303 BRACKET 26 23 8M0038304 O-RING 26 22
8M0038915 BUMPER Rubber 24 9 8M0038916 SCREW 24 10
8M0039309 TOOL Ring Installer 96 3 8M0039362 TOOL Pilot-Pinion Height 96 8
8M0039377 TOOL Pinion Height 96 7 8M0039464 RING Retaining 28 5
8M0039516 O-RING 28 4 8M0039519 PLUG Zero Leak (M8 x 1.0) 28 2
8M0039993 FITTING 28 7 8M0040116 O-RING 28 6
8M0041053 BOOT MAP Sensor 28 18 8M0041096 BRACKET Fuel Injector Mounting 28 28
8M0041097 BRACKET Retaining 28 22 8M0041097 BRACKET Retaining 28 25
8M0041100 SCREW (M5 x 10) 28 23 8M0041100 SCREW (M5 x 10) 28 26
8M0041100 SCREW (M5 x 10) 28 30 8M0041101 DAMPER Fuel Rail 28 31
8M0041410 GASKET 28 13 8M0041480 SCREW 28 12
8M0043059 DECAL Warning 62 43 8M0043276 STOP 14 7
8M0043468 VALVE KIT Shrader 28 24 8M0043469 FUEL RAIL ASSEMBLY 28 20
8M0043789 HOSE Hi-Pressure Filter 52 30 8M0043790 HOSE Hi-Pressure Filter To Fuel Rail 52 32
8M0043793 HOSE Fuel into Fuel Supply Module 48 28 8M0043794 HOSE Fuel Supply Module-Out 52 22
8M0045046 NUT (M6) Stainless Steel 18 18 8M0045434 TAB WASHER 84 32
8M0045434 TAB WASHER 88 32 8M0045493 PIN 82 13
8M0045493 PIN 86 13 8M0045676 BEARING Roller 78 27

PARTS MANUAL
PAGE 104
 PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
8M0046104 SHIFT SHAFT 80 41 8M0046215 CRANK, Shifter 1/4 Pivot Pin 82 6
8M0046215 CRANK, Shifter 1/4 Pivot Pin 86 6 8M0046297 OIL SEAL CARRIER ASSEMBLY 78 17
8M0046348 TOOL Bearing Driver, Pinion Removal 96 10 8M0046360 TOOL Bearing Driver, Pinion Install 96 11
8M0046443 TOOL Pinion Gear Locating 96 12 8M0046563 RETAINING RING 80 36
8M0046569 RING Thrust 84 36 8M0046569 RING Thrust 88 36
8M0046632 TOOL Socket, Carrier Retainer Nut 96 13 8M0046636 NUT 78 29
8M0046692 CAC ASSEMBLY 28 1 8M0046698 END CAP ASSEMBLY 28 3
8M0046727 SCREW 82 27 8M0046727 SCREW 86 27
8M0047054 TUBE KIT Fuel Inlet 28 21 8M0047129 COVER ASSEMBLY 80 33
8M0048051 SCREW (M6 x 30) Stainless Steel 30 2 8M0048114 SHIFT ACTUATOR 18 11
8M0049869 GEAR HOUSING ASSEMBLY Complete 78 - 8M0049869 GEAR HOUSING ASSEMBLY Complete 82 -
(Long)(1.75:1) (Long)(1.75:1)
8M0049870 GEAR HOUSING ASSEMBLY Complete (X- 78 - 8M0049870 GEAR HOUSING ASSEMBLY Complete (X- 82 -
Long)(1.75:1) Long)(1.75:1)
8M0049871 GEAR HOUSING ASSEMBLY Complete (CX- 78 - 8M0049871 GEAR HOUSING ASSEMBLY Complete (CX- 86 -
Long)(1.75:1) Long)(1.75:1)
8M0049872 GEAR HOUSING ASSEMBLY Complete (XX- 78 - 8M0049872 GEAR HOUSING ASSEMBLY Complete (XX- 82 -
Long)(1.75:1) Long)(1.75:1)
8M0049873 GEAR HOUSING ASSEMBLY Complete (CXX- 78 - 8M0049873 GEAR HOUSING ASSEMBLY Complete (CXX- 86 -
Long)(1.75:1) Long)(1.75:1)
8M0049874 GEAR HOUSING ASSEMBLY Complete (C- 78 - 8M0049874 GEAR HOUSING ASSEMBLY Complete (C- 86 -
Long)(1.75:1) Long)(1.75:1)
8M0050423 WASHER .020 82 29 8M0050423 WASHER .020 86 29
8M0050424 WASHER .022 82 29 8M0050424 WASHER .022 86 29
8M0050425 WASHER .024 82 29 8M0050425 WASHER .024 86 29
8M0050427 WASHER .026 82 29 8M0050427 WASHER .026 86 29
8M0050428 WASHER .028 82 29 8M0050428 WASHER .028 86 29
8M0050429 WASHER .030 82 29 8M0050429 WASHER .030 86 29
8M0050430 WASHER .032 82 29 8M0050430 WASHER .032 86 29
8M0050431 WASHER .034 82 29 8M0050431 WASHER .034 86 29
8M0050432 WASHER .036 84 29 8M0050432 WASHER .036 88 29
8M0050433 WASHER .038 84 29 8M0050433 WASHER .038 88 29
8M0050434 WASHER .040 84 29 8M0050434 WASHER .040 88 29
8M0050435 WASHER .042 84 29 8M0050435 WASHER .042 88 29
8M0050436 WASHER .044 84 29 8M0050436 WASHER .044 88 29
8M0050437 WASHER .046 84 29 8M0050437 WASHER .046 88 29
8M0050438 WASHER .048 84 29 8M0050438 WASHER .048 88 29
8M0050439 WASHER .050 84 29 8M0050439 WASHER .050 88 29
8M0050575 SPRING 82 15 8M0050575 SPRING 86 15
8M0050602 MAGNET 80 40 8M0050615 TOOL Holder, Shift Shaft 96 14
8M0050662 RETAINING RING 84 30 8M0050662 RETAINING RING 88 30
8M0050688 WASHER 82 20 8M0050688 WASHER 86 20
8M0050692 BEARING 82 19 8M0050692 BEARING 86 19
8M0050704 BEARING Needle 84 31 8M0050704 BEARING Needle 88 31
8M0050720 GASKET 78 15 8M0050726 COVER KIT 84 34
8M0050726 COVER KIT 88 34 8M0050809 GROMMET ASSEMBLY 80 32
8M0050821 COVER KIT Flush, Standard 84 34 8M0050821 COVER KIT Flush, Standard 88 34
8M0051043 RETAINING RING 82 12 8M0051043 RETAINING RING 86 12
8M0052590 TOOL Driver, Upper Driveshaft Bearing 96 15 8M0052921 PLUG KIT Water Passage 92 -
8M0052924 SKEG 92 - 8M0053104 DRIVESHAFT 78 26
8M0053105 DRIVESHAFT 78 26 8M0053106 DRIVESHAFT 78 26
8M0053107 GEAR HOUSING ASSEMBLY Basic, Silver 78 1 8M0053107 GEAR HOUSING ASSEMBLY Basic, Silver 82 1
8M0053107 GEAR HOUSING ASSEMBLY Basic, Silver 86 1 8M0053110 SHIM SET 78 22
8M0053111 PROPELLER SHAFT 1.25 Inch 82 16 8M0053111 PROPELLER SHAFT 1.25 Inch 86 16
8M0053113 CLUTCH 82 14 8M0053113 CLUTCH 86 14
8M0053114 SPOOL ASSEMBLY 82 2 8M0053114 SPOOL ASSEMBLY 86 2
8M0053115 CARRIER ASSEMBLY 82 23 8M0053115 CARRIER ASSEMBLY 86 23
8M0053116 SHIM SET 82 21 8M0053116 SHIM SET 86 21
8M0053117 GEAR SET 12/21(1.75:1) Forward and Pinion 78 28 8M0053117 GEAR SET 12/21(1.75:1) Forward 82 8
8M0053120 GEAR SET 12/21 (1.75:1) Forward 86 18 8M0053121 GEAR KIT Reverse 86 8
8M0053124 GEAR KIT Reverse 82 18 8M0053183 ADAPTER 82 22
8M0053183 ADAPTER 86 22 8M0053505 TOOL Indicator, Backlash 96 16
8M0059021 MODULE ASSEMBLY Integrated Air Fuel 28 - 8M0060305 END CAP KIT Supercharger 24 -

PARTS MANUAL
PAGE 105
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
8M0064306 SPACER 82 17 8M0064306 SPACER 86 17
8M0065258 BRUSH SET 14 5 8M0073667 PROPELLER SHAFT 1.25 Inch 82 16
8M0073667 PROPELLER SHAFT 1.25 Inch 86 16 8M0076745 SHIM SET 82 29
8M0076745 SHIM SET 86 29 8M0132739 O-RING KIT 28 -
8M2014338 SEAL Face 78 11 8M4501634 SOUND BLANKET KIT Component of 885358T04 6 25
8M6000637 SENSOR Pressure 28 36 8M6000639 SENSOR Pressure 28 16
8M8021186 BRACKET 34 17 8M8021187 PLATE Mounting 34 20
8M8021356 OPERATION MANUAL Verado 350 SCi 2 - 8M8022274 CARRIER ASSEMBLY Oil Seal 72 37
8M8022275 COVER ASSEMBLY Shift Shaft 70 11 8M8023467 OPERTATION MANUAL 2 -
8M8023633 CARRIER ASSEMBLY Bearing 74 25 8M8023718 COVER KIT Flush-Standard 76 -
8M8023719 COVER KIT Flush-.03 Extension 76 - 8M8023781 SERVICE MANUAL SET Verado 350 2 -
8M8024668 SNORKEL KIT 6 - 90196 O-RING (.921 x .139) 44 6
90196 O-RING (.921 x .139) 56 19 90196 O-RING (.921 x .139) Oil Plug Assembly 90 -
91800 KEY Woodruff 46 7 93388A1 CABLE ASSEMBLY (6.00 Inches) Black 14 9
93388A17 CABLE ASSEMBLY (8.50 Inches) 10 24 95084A10 CABLE ASSEMBLY (5.00 Inches) Red 94 13
95084A13 CABLE ASSEMBLY (64.00 Inches) 94 14 95925 PLUG 60 42
97896 BUSHING 18 19 NSS NOT SOLD SEPARATE DECAL, EPA (2009 & Up) 2 -
NSS NOT SOLD SEPARATE Electrical Box-Complete 10 - NSS NOT SOLD SEPARATE Electrical Box 10 -
NSS NOT SOLD SEPARATE Relay Bracket Assembly 10 - NSS NOT SOLD SEPARATE Decal-Trim Relay 10 21
NSS NOT SOLD SEPARATE Starter Motor Assembly 14 - NSS NOT SOLD SEPARATE Screws 14 2
NSS NOT SOLD SEPARATE Decal-Waring-High 14 8 NSS NOT SOLD SEPARATE Bracket 18 1
Voltage
NSS NOT SOLD SEPARATE O-Ring 26 5 NSS NOT SOLD SEPARATE O-Ring 26 7
NSS NOT SOLD SEPARATE 28 8 NSS NOT SOLD SEPARATE FUEL RAIL 28 27
NSS NOT SOLD SEPARATE O-RING, Shrader Valve 28 32 NSS NOT SOLD SEPARATE O-RING, Tube 28 35
NSS NOT SOLD SEPARATE Hose Assembly 30 - NSS NOT SOLD SEPARATE CAP 40 17
NSS NOT SOLD SEPARATE Piston Ring-Oil 46 14 NSS NOT SOLD SEPARATE Piston Ring-2nd 46 15
NSS NOT SOLD SEPARATE Piston Pin 46 16 NSS NOT SOLD SEPARATE Seal 58 3
NSS NOT SOLD SEPARATE Bearing 58 4 NSS NOT SOLD SEPARATE Bearing 58 5
NSS NOT SOLD SEPARATE Transom Assembly 60 - NSS NOT SOLD SEPARATE Decal-Serial Overlaminate 60 38
NSS NOT SOLD SEPARATE MANIFOLD ASSEMBLY 64 5 NSS NOT SOLD SEPARATE Decal-Oil Drain 66 18
NSS NOT SOLD SEPARATE Pinion Gear 16 Teeth 70 18 NSS NOT SOLD SEPARATE Roller Bearing Assembly 70 23
NSS NOT SOLD SEPARATE Cup 70 24 NSS NOT SOLD SEPARATE Roller Bearing Assembly 70 25
NSS NOT SOLD SEPARATE Cup 70 26 NSS NOT SOLD SEPARATE Oil Seal 72 39
NSS NOT SOLD SEPARATE Oil Seal 72 40 NSS NOT SOLD SEPARATE Plug 74 2
NSS NOT SOLD SEPARATE Spool 74 6 NSS NOT SOLD SEPARATE Sleeve Adjusting 74 8
NSS NOT SOLD SEPARATE Cup 74 11 NSS NOT SOLD SEPARATE Cup 74 15
NSS NOT SOLD SEPARATE Cup 74 33 NSS NOT SOLD SEPARATE SEAL 78 18
NSS NOT SOLD SEPARATE SPOOL 82 3 NSS NOT SOLD SEPARATE SLEEVE 82 4
NSS NOT SOLD SEPARATE SPOOL 86 3 NSS NOT SOLD SEPARATE SLEEVE 86 4

PARTS MANUAL
PAGE 106