Inst IFM RMS001

Installation instructions
Draw-wire mechanism for encoders

UK
06/2022
80284578/01
Contents
1 Preliminary note ...................................................................................................3
2 Safety instructions ...............................................................................................3
2.1 Symbols used ................................................................................................3
3 Functions and features ........................................................................................4
4 Installation............................................................................................................4
4.1 Generel structure of the device .....................................................................5
4.2 Application examples with encoder RU3100 .................................................5
4.2.1 Installation with draw-wire E61442, E61443 and E61444 ....................5
4.2.2 Installation with draw-wire E61440 .....................................................6
4.2.3 Installation with draw-wire E61441 ......................................................6
4.2.4 Installation with draw-wire E61439 ......................................................7
4.3 Installation of the draw-wire mechanism .......................................................8
4.4 Draw-wire mechanism ...................................................................................8
4.4.1 Avoid damage to the wire .....................................................................9
4.5 Wire guide....................................................................................................10
4.6 Special mounting conditions ........................................................................10
4.6.1 Recommended mounting position ......................................................10
4.6.2 Non recommended installation position.............................................. 11
2
1 Preliminary note
You will find instructions, technical data, approvals and further information using
the QR code on the unit / packaging or at www.ifm.com.
2 Safety instructions
• The device described is a subcomponent for integration into a system.
- The manufacturer is responsible for the safety of the system.
- The system manufacturer undertakes to perform a risk assessment and to
create a documentation in accordance with legal and normative requirements UK
to be provided to the operator and user of the system. This documentation
must contain all necessary information and safety instructions for the operator,
the user and, if applicable, for any service personnel authorised by the
manufacturer of the system.
• Read this document before setting up the product and keep it during the entire
service life.
• The product must be suitable for the corresponding applications and
environmental conditions without any restrictions.
• Only use the product for its intended purpose (→ Functions and features).
• If the operating instructions or the technical data are not adhered to, personal
injury and/or damage to property may occur.
• The manufacturer assumes no liability or warranty for any consequences
caused by tampering with the product or incorrect use by the operator.
• Installation, electrical connection, set-up, programming, configuration, operation
and maintenance of the product must be carried out by personnel qualified and
authorised for the respective activity.
• Protect units and cables against damage.
2.1 Symbols used
► Instruction
> Reaction, result
[…] Designation of keys, buttons or indications
→ Cross-reference
Important note
Non-compliance may result in malfunction or interference.
3
Information
Supplementary note
3 Functions and features

The draw-wire mechanism is installed on an encoder. Via the wire travel, linear
movement is converted into rotary movement. The unit is for example used for
distance or displacement measurement and for position detection.
4 Installation
This product is a precision measuring device. Therefore it has to be handled with
care by trained staff. The following warnings apply to influences outside the limit
values indicated in the product data sheet.
► Disconnect power.
► Ensure that the machine stands still.
► Do not start the drive during installation.
► Do not hit the shaft; do not use a file or similar tool on the shaft.
Damage to the encoder can be caused by:
• too high forces on the shaft
• humidity and chemical liquids (do not connect any cables oriented upwards)
• extreme temperatures
• too high vibrations and shocks
• short circuit or too high an operating voltage
• impact, shock or any other physical forces
4
4.1 Generel structure of the device
UK
1: Encoder
2: Coupling
3: Draw-wire mechanism
4.2 Application examples with encoder RU3100
4.2.1 Installation with draw-wire E61442, E61443 and E61444
5
4.2.2 Installation with draw-wire E61440
6
UK
7
4.3 Installation of the draw-wire mechanism
► Install the unit so that any damage to or contamination of the measuring wire is
prevented.
► Install the unit so that the measuring wire
outlet faces downwards.
> This prevents the penetration of liquids.
4.4 Draw-wire mechanism

► Remove the transport lock of the measuring wire only just before mounting.
When using draw-wire mechanisms, ensure that any danger for people or damage to
machines is excluded in case of malfunction or a failure of the sensor.
8
4.4.1 Avoid damage to the wire
► Do not squeeze or bend the measuring wire.
► Avoid damage to the measuring wire due to sharp edges.
► Only draw out the measuring wire using the bracket intended for this purpose
(e.g. ring buckle).
► Do not oil or grease the measuring wire.
CAUTION!
Non-intended use of the measuring wire may lead to injuries. UK
► Do not open the housing (prestressing of the measuring wire in
the housing).
► Do not wrap the measuring wire around unprotected parts of
bodies.
► Do not let the measuring wire snap or contract into the housing
without control.
► Do not draw out the measuring wire beyond the maximum pull-
out length.
► Protect the measuring wire against mechanical damage during
mounting.
► Protect the wire fixture against unintentional release.
9
4.5 Wire guide
Tensioned measuring wires may present a risk of injury to the operating personnel.
► Fix the measuring wire to the measured object.

► Wire fixture via ring, thread, eyelet or hook.
► Guide the measuring wire vertically.
For optimum wire guide, mount the wire
fixture at the end of the measuring wire so
that it can move freely.
4.6 Special mounting conditions

4.6.1 Recommended mounting position
► If there is a risk of ice formation on the
measuring wire, use an idler pulley to
break the ice.
► Ensure a straight pulling direction of the

measuring wire. If necessary, use an
idler pulley.
10
4.6.2 Non recommended installation position
► Do not mount the wire entry facing
upwards in order to avoid ingress of
water.
UK
► A wire outlet rotated by > 3° will lead
to malfunction of the wire rope and
significant wear on the wire entry after a >3°
short period of operation.
11

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Installation instructions

Draw-wire mechanism for encoders

3 Functions and features

4.2.3 Installation with draw-wire E61441

4.4 Draw-wire mechanism

► Fix the measuring wire to the measured object.

4.6 Special mounting conditions

► Ensure a straight pulling direction of the

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