Installation HandBook PDF

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INSTALLATION HANDBOOK
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Updated in July, 2006.

CONTENTS
CONTENTS
FOREWORD
System Configuration
1. INMARSAT B: FELCOM 82A/B································································ S-1
2. INMARSAT C: FELCOM 15 (GMDSS) ···················································· S-2
3. INMARSAT C: FELCOM 15 (GMDSS+SSAS) ········································ S-3
4. INMARSAT C: FELCOM 16 (SSAS 仕様) ··············································· S-4
5. INMARSAT F: FELCOM 70 ······································································ S-5
6. GMDSS Console: RC-1800F (150W/250W) ··········································· S-6
7. GMDSS Console: RC-1800F (400W) ····················································· S-7
8. X Band Radar ：FAR-2817/2827 (Two Unit Type) ································· S-8
9. S Band Radar：FAR-2837S (Two Unit Type) ········································· S-9
10. X Band radar：FAR-2827W (Tree Unit Type) ······································· S-10
11. S Band Radar：FAR-2837SW (Tree Unit Type) ···································· S-11
12. Radar/ECDIS Network Connection/configuration······························· S-12
13. ECDIS: FEA-2107/2807 ·········································································· S-13
14. U-AIS: FA-150························································································· S-14
15. Weather FAX Receiver: FAX-210/214/215/410/30 ································ S-15
16. NAVTEX Receiver: NX-700 ···································································· S-16
17. VDR (Voyage Data Recorder): VR-5000 ··············································· S-17
18. VDR (Voyage Data Recorder): VR-3000/3000S ···································· S-18
19. Doppler Speed Log: DS-80 ··································································· S-19
23. Navigational Echo Sounder: FE-700 ···················································· S-23
24. Navigational Echo Sounder: FE-700 ···················································· S-24
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Chapter 1 Radar
1.1 Radar scanner mast ····························································· 1-1
1.2 Mounting X-band radar antenna unit ······················································ 1-2

1.2.1 Antenna ···························································································· 1-2
1.2.2 Equipping the performance monitor “PM” for X band radar. ············· 1-3
1.2.3 X-band radar (TR-UP Type) ································································· 1-4
1.2.4 X band radar (TR DOWN Type)························································ 1-7
1.2.5 Installation of Flexible wave-guide: TR DOWN type ························· 1-9
1.2.6 Installation of X-band TR unit: TR DOWN type. ································ 1-12
1.2.7 Wave-guide Termination ··································································· 1-14
1.3 Installation of S-band radar······································································ 1-19

1.3.1 Antenna ···························································································· 1-19
1.3.2 S Band Radar TR UP type································································ 1-21
1.3.3 S Band Radar; TR DOWN type ························································ 1-23
1.3.4 Laying coaxial cable of S-band radar················································ 1-25
1.3.5 Transceiver unit of S-band radar: TR UP type ·································· 1-27
1.3.6 Transceiver unit of S-band radar: TR UP type ·································· 1-28
1.4 Installation of radar console ···················································· 1-36
Chapter 2 ECDIS
2.1 ECDIS Console·························································································· 2-1
2.1.1 Installation of console ······································································· 2-1
2.1.2 Wiring in ECDIS console ·································································· 2-2
2.2 Custom Ordered Console ········································································ 2-10

2.2.1 Installation ·························································································· 2-10
2.2.2 Wiring in Console ················································································ 2-10
2.3 Connecting EXT. Monitor for ECDIS························································ 2-14
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Chapter 3 Radio Rack Console

3.1 MF/HF antenna installation ·········································································· 3-1
3.1.1 Indoor installation of antenna coupler ··············································· 3-1
3.1.2 Indoor installation of antenna coupler ··············································· 3-5
3.2 MF/HF Antenna installation No2 ······························································ 3-7

3.2.1 Outdoor installation of antenna coupler and whip antenna ··············· 3-7
3.3 Radio Console··························································································· 3-12

3.3.1 Installation of radio console ······························································ 3-12
3.3.2 Installation of RC-1800F ··································································· 3-14
3.3.3 Installation of RC-1800F console (400W: FS-5000) ························· 3-21
3.4 Installation of RX antenna ········································································ 3-24

3.4.1 Antenna junction box ········································································ 3-24
3.4.2 Installation of antenna with pre-amplifier ·········································· 3-25
3.5 Reserve source (Battery) ········································································· 3-27

3.5.1 Lead-acid battery ·············································································· 3-27
3.5.2 Maintenance Free battery ································································· 3-29
Ｃｈａｐｔｅｒ 4 VHF Radio

4.1 Antenna Installation ···················································································· 4-1
4.2 Installation of VHF Console ····································································· 4-3
4.3 Remote station···························································································· 4-5
4.4 VHF wing handset ······················································································ 4-7
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Chapter 5 INMARSAT
5.1 Installation of Inmarsat Antenna······························································ 5-1
5.2 Inmarsat B ································································································· 5-2

5.2.1 Antenna unit······················································································ 5-2
5.2.2 Radio frequency radiation hazard label ············································ 5-3
5.2.3 Connecting coaxial cable in radome (FELCOM 82)·························· 5-4
5.2.4 Installation of transceiver unit and junction box ································ 5-4
5.2.5 FELCOM 82 handset ········································································ 5-5
5.3 Inmarsat C ································································································· 5-6

5.3.1 Antenna unit······················································································ 5-6
5.3.2 Installation of terminal unit ································································ 5-9
5.3.3 Installtion of SSAS ············································································ 5-11
5.4 Inmarsat F·································································································· 5-15

5.4.1 Antenna Installation ·········································································· 5-15
5.4.2 Radio frequency radiation hazard label ············································ 5-16
5.4.3 Installation of BDE ··············································································· 5-17
5.4.4 Installation of communication unit····················································· 5-18
5.4.5 Installation of Distress Alert Unit ······················································· 5-20
5.4.6 6 Connection of ISDN equipments···················································· 5-21
5.4.7 Connection of analogue telephone/telefax gr.3 (option)··························· 5-22
Chapter 6 NAVTEX/ Weather FAX Receiver

6.1 NAVTEX ····································································································· 6-1
6.1.1 NAVTEX Antenna ············································································ 6-1
6.1.2 NAVTEX Display Unit········································································ 6-2
6.1.3 NAVTEX Receiver Unit ····································································· 6-3
6.2 Weather FAX Receiver·············································································· 6-4

6.2.1 Antenna ···························································································· 6-4
6.2.2 FAX Receiver···················································································· 6-6
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Chapter 7 GPS
7.1 GPS Antenna ····························································································· 7-1
7.2 GPS Receiver ···························································································· 7-4
7.3 GPS Multi-Distributor ·················································································· 7-5
Chapter 8 AIS
8.1 AIS Antenna······························································································· 8-1
8.2 AIS Display and Transponder Unit ·························································· 8-2

8.2.1 AIS Display Unit: FA-1502 ································································ 8-2
8.2.2 Transponder Unit: FA-1501······························································· 8-3
8.2.3 AIS Power Supply: PR-240-CE························································· 8-4
8.2.4 Pilot Plug ·························································································· 8-5
Chapter 9 VDR
9.1 VR-5000: Data Collecting Unit·································································· 9-1
9.1.1 Mounting DCU on the shock absorber·············································· 9-1
9.1.2 Wiring in Data Recording Unit··························································· 9-4
9.2 VR-5000: Remote Alarm Panel and Microphone ···································· 9-6

9.2.1 Remote Alarm Panel········································································· 9-6
9.2.2 Bridge Microphone············································································ 9-7
9.2.3 Wing Microphone·············································································· 9-9
9.3 VR-5000/3000: Data Recording Unit ························································ 9-11

9.3.1 Location DRU ·················································································· 9-11
9.3.2 The important matter of a capsule mount ········································· 9-12
9.3.3 Fixing Capsule ·················································································· 9-13
9.4 VR-3000······································································································ 9-16
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Chapter 10 Life-saving Appliance

10.1 SART ········································································································ 10-1
10.2Two-Way Radio ························································································ 10-2
10.3 EPIRB······································································································· 10-4
Chapter 11 Navigational Echo Sounder

11.1 Laying the transducer cable ·································································· 11-1
11.2 Inner Hull Tank ························································································ 11-2
11.3 FE-700 ······································································································ 11-6

11.3.1 Display Unit····················································································· 11-6
11.3.2 Distribution Box··············································································· 11-8
11.3.3 Matching Box ·················································································· 11-9
11.3.4 Transducer ······················································································ 11-9
Chapter 12 Doppler Speed Log

12.1 Laying the transducer cable ·································································· 12-1
12.2 Installing DS-30 transducer···································································· 12-2

12.2.1 Hull fixed tank ················································································· 12-2
12.2.2 Gatevalve Tank ··············································································· 12-7
12.3 Installing DS-50 transducer···································································· 12-10

12.3.1 Hull tank·························································································· 12-10
12.3.2 Installing tank with gatevalve ·························································· 12-13
12.4 Installation of DS-80 transducer ···························································· 12-19

12.4.1 Gatevalve tank: DS-782·································································· 12-19
12.4.2 Gatevalve tank: DS-786·································································· 12-22
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12.4.3 Hull tank: DS-783············································································ 12-25
12.4.4 Hull Tank : DS-784 ······································································· 12-26

12.4.5 Protruded hull tank·········································································· 12-28
12.5 DS-80 送受波器、船底固定式タンク ··························································· 12-22

12.5.1 船底固定式タンク装備図·································································· 12-22
12.5.2 船底固定式タンクの取付け ······························································ 12-24
12.5.3 船底突出式タンクの取付け ······························································ 12-25
12.6 DS-80 送受波器、ゲ－トバルブ式タンク ······················································ 12-26

12.6.1 ゲ－トバルブ式タンク装備図 ···························································· 12-26
12.6.2 ゲートバブル式タンク装備図 ···························································· 12-29
12.7 装備例 ······································································································ 12-32

12.7.1 DS－50 装備例 ··············································································· 12-32
12.7.2 DS－30 装備例 ··············································································· 12-38
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AP1. Installation of Transducer

AP1.1 Transducer position (DS-30/50/80, FE-700) ······································· AP1-1
AP1.1.1 Best location ················································································ AP1-1
AP1.1.2 Installation of echosounder and doppler sonar transducers········· AP1-4
AP1.2 Piping transducer cable ······································································ AP1-5
AP1.3 Installation on ship with protruded keel ············································ AP1-6
AP2. Antenna
AP2.1 Inmarsat C ···························································································· AP2-1
AP2.2 Inmarsat B ···························································································· AP2-2
AP2.3 Radar····································································································· AP2-5
AP2.4 Antenna of Radio ················································································· AP2-6
AP2.5 AIS Antenna·························································································· AP2-9
AP 3. Radar waveguide
AP3.1 Waveguide for X-band radar ······························································· AP3-1
AP3.2 Waveguide for S-band radar ······························································· AP3-8
AP4. Cable
AP4.1 How to select power supply cable······················································ AP4-1
AP4.2 Coaxial Cable ······················································································· AP4-7
AP 5. Basic installation knowhow

AP5.1 Cable termination················································································· AP5-1
AP5.1.1 Fixing crimp-on lug·············································································· AP5-1
AP5.1.2 SRCN connector ················································································· AP5-4
AP5.1.3 Fitting BNC coaxial connector ····························································· AP5-6
AP5.1.4 Fitting M-type coaxial connector·························································· AP5-7
AP5.1.5 N-type coaxial connector （N-P-8DFB）··············································· AP5-8
AP5.2 How to solder······················································································ AP5-9
AP5.3 Waterproofing by taping······································································ AP5-15
viii
1. INMARSAT B: FELCOM 82A/B
TEL or FAX: Max 8 units FELCOM 82A：Class A(TLX)

Antenna FELCOM 82B：Class B
（IB-182）
TEL1-3
Credit Call Adapter

Handset & Bracket
8D-FB-CV(30/50m)
(IB-781) 12D-SFA-CV(100m) IB-882 IB-882-362(with DIS button)
TEL(option) Class B or
PBX Printer
(IB-782) (PP-510)
Connect TEL, FAX or
Credit Call Adapter to
Connect PBX to TEL3 TEL1, 2 and 3.
terminal, when adding TEL
or FAX. B-FAX
TEL3 Class A
Terminal for TLX（IB-582） Printer

(PP-510)
Junction BOX Communication

(IB-581) Unit (IB-282)
GPS
Incoming IND
(IB-372)
HSD I/F
Max. 3 units Ex: Klass hopper
DIS. Button for TEL

DIS. Button for TLX Gyro
(IB-362)
(IB-352) HSD(64kbps) MSD(9.6kbps
Class A )
S-1
2. INMARSAT-C: FELCOM 15 (GMDSS)
Antenna Unit
(IC-115)
Distress Alert/Received
Call Unit
(DMC-5)
TP5FBAW-5DFBB(30m)
8D-FB-CV(50m)
12D-SFA-CV (100m)
Terminal Unit (IC-215) Alarm Units
(IC-306) Max. 3 units
Junction Box
AC/DC Power Supply
(IC-315)
(PR-240-CE)
24VDC
Ship’s Main NAV data

（100/220VAC） Built in GPS Distress Alert/Received
(Option) Call Unit
Reseve Power
(24VDC) GPS (IC-305)
Printer
(PP-510)
S-2
3. INMARSAT C: FELCOM 15 (GMDSS+SSAS)

SSAS ALERT UNIT
IC-307 (Max. 3 units)
Antenna Unit
(IC-115)
TP5FBAW-5DFBB(30m)
8D-FB-CV(50m)
12D-SFA-CV (100m)
Terminal Unit
(IC-215) Alarm Units
Junction Box
AC/DC Power Supply (IC-315)
(PR-240-CE) 内蔵GPS
(オプション)
24VDC
Ship’s Main NAV data

（100/220VAC） Distress
Alert/Received Call
Reseve Power GPS
(24VDC) Unit
(IC 305)
Printer
(PP-510
)
S-3
4. INMARSAT-C: FELCOM 16 (SSAS)
Antenna Unit
(IC-116)
TP58A15W-RG58(15m)
TP5FBAW-5DFBB(30m)
SSAS Alert Unit
8D-FB-CV(50m) (IC-307), Max. 3 units
12D-SFA-CV (100m)
AC/DC Power Supply Junction Box
( PR-240-CE) (IC-315)
24VDC
Built-IN GPS
RS-232C
Communication Unit
Ship’s Main （IC-216）
（100/220VAC）
Reserve Source
PC
(Owner supply)
Connect PC for communication
S-4
5. ＩＮＭＡＲＳＡＴ-F: FELCOM 70
Port Service Remarks

RS232(A) Serial Printer
ISDN 端末：最大７式 Antenna Unit vtLite Mobile Max. 3m
*RS232(B)
注)ISDN ポートでは、vtLite Mobile と MPDS は不可、UDI のみ (SF-170) UDI, MPDS
USB
ISDN Bus：最大 100m
vtLite Mobile Max.
アナログポート：最大 150m *RS422
UDI, MPDS 100m
注)RS232(B)と RS422 をメニューで切替えて使用
FAX Tel. Tel.
8D-FB-CV(30/50/60m)
Incoming Indicator 12D-SFA-CV (100m)
Analogue Tel. 220VAC

G3 FAX
Serial Printer
TEL1
(ML-280)
G4 FAX TEL2
TEL3
ISDN TEL
TEL4
ISDN Handset RS232(A), (B)
PC(I/F必要)
Max. 3m
ISDN Wall socket USB
ISDN Bus Max. 100m
Communication Unit Max. 3m
(SF-270)
RS232(A), (B)
Max. 3m
TA
(QDGY911912)
RS422
Distress Alert unit Max. 100m
(SF-370) RS422-RS232 Level Converter
ISDN Handset
(SF-870)
G3 FAX GPS
Analogue Tel. 100-230VAC
S-5
6. GMDSS Console: RC-1800F (150W/250W) Name Type

MF/HF RT
FS-1570/2570
WR ANT RT ANT WR ANT RT ANT MF/HF RTANT (RT+DSC+WR)
MF/HF (AT-101DS2) NBDP 上記に組み込み
WR ANT INM-C FELCOM15
INM-C ANT
BC-6158
Batt Charger
2.6m Whip ANT BC-6153
+ Pre-AMP MF/HF ATU AC/DC Power PR-300
AC/DC Power PR-850AR
Printer PP-510
No.1/2 VHF
FM-8800S/D
(RT+DSC+WR)
Alerm Unit
call unit
(IC-306)
INM-C Printer DSC/NBDP Printer (IC-305)
No.1 VHF No.2 VHF

(RT+DSC+WR) (RT+DSC+WR)
INM-C MF/HF RT NBD
Backup 24VDC
Backup 24VDC
SSAS Alert Unit

GPS
Batt Charger
Ship’s Main
AC/DC Power
Batt 24VDC
AC/DC Power
Res. Source
(Radio Batt)
S-6
7. GMDSS Console: RC-1800F (400W)

Name Type
MF/HF ＲＴ ANT MF/HF RT
WR ANT RT ANT WR ANT RT ANT MF/HF FS-5000
(AT-101DS2) (RT+DSC+WR)
WR ANT NBDP DP-6
INM-C ANT INM-C FELCOM15
2.6m Whip ANT BC-6158
Batt Charger
+ Pre-AMP MF/HF ATU BC-6153
AC/DC Power PR-300
AC/DC Power PR-850AR
Printer PP-510
No. 1/2 VHF
FM-8800S/D
(RT+DSC+WR)
Alerm unit Call Ubnit
(IC-306) (IC-305)
INM-C Printer DSC/NBDP Printer
No.1 VHF No.2 VHF

(RT+DSC+WR (RT+DSC+WR
) ) MF/HF ＤＳＣ
INM-C NBDP
SSAS Alert Unit (IC-307) Max. 3 units

Backup 24VDC
MF/HF RT Controller
Ship’s Main Batt Charger
Batt 24VDC AC/DC Power
AC/DC Power MF/HF TR Unit

Res. Source
(Radio Batt)
S-7
8. X Band radar: FAR-2817/2827 (Two Unit Type)
Configuration of cosole
-Control Unit
-Display Unit Built in PM Antenna Unit：RSB-096/097
-HUB FAR-2817: RTR-078 (12kW)
-Gyro Convertor De-Icer(100VAC) FAR-2827: RTR-079 (25kW)
-RGB Buff
-DVI-RGB Convertor
- BNC Connector Convertor
RW-9600
(100m)
Console
GPS Doppler LOG Gyro
RNC-001：Slim Type (23 inches)
RNC-002：Slim Type (20 inches) 100-220VAC
RNC-003：Standard Type(23 inches) 24VDC
RNC-004：Standard Type(20 inches) Display unit
(MU-201CR/231CR) IEC61162-1/2
IEC61162-1/2
Processor Unit
(RPU-013) IEC61162-1/2、Step/Sync Sig.
RS422 RS422
BNC Connector R/G/B/H-V Sync
Convertor
Remote Unit
(RCU-016) Control Unit IEC61162-2
VDR
(RCU-014/015)
AIS
100BASE-T
100-220VAC
24VDC
FAR-2xx7 HUB
ECDIS (HUB-100)
Series Radar
S-8
9. S Band Radar: FAR-2837S (Two Unit Type)
Console configuration
-Control Unit
-Display Unit
-HUB
-Gyro Convertor Built in PM Antenna Unit：RSB-098/099/100/101/102
-RGB Buff FAR-2837S/2137S: RTR-080 (30kW)
-DVI-RGB Convertor Power Supply uint De-Icer(100VAC)
- BNC Connector Convertor (PSU-007)
ANT-ON RW-9600
3Φ/200-440VAC (100m)
Console
RNC-003：Standard Type (23 inches) 100-220VAC
RNC-004：Standard Type (20 inches) Display Unit 24VDC
(MU-201CR/231CR) IEC61162-1/2
IEC61162-1/2
Processor Unit
(RPU-013) IEC61162-1/2、Step/Sync Sig.
RS422 RS422
Convertor
Remote Unit
(RCU-016) Control Unit IEC61162-2
VDR
(RCU-014/015)
AIS
100BASE-T
100-220VAC
24VDC
FAR-2xx7 HUB
ECDIS (HUB-100)
Series
Radar
S-9
10. X Band Radar : FAR-2827W (Tree Unit Type)
Configuration of Console Unit Built in PM Antenna Unit:

-Control Unit RSB-103
-Display unit De-Icer(100VAC)
-HUB
Wave Guide
-Gyro Convertor MPYCY-19
-RGB Buff (FR-9 or WRJ-9)
-DVI-RGB Convertor
- BNC Connector Convertor TR Unit
(RTR-081)
Console Doppler LOG Gyro

GPS
RNC-002：Slim Type (20 inches) RW-9600
RNC-003：Standard Type (23 inches) 100-220VAC
RNC-004：Standard Type (20 inches) 24VDC IEC61162-1/2
Display unit
(MU-201CR/231CR) IEC61162-1/2
Ｐｒｏｃｅｓｓｏｒ
Ｕｎｉｔ IEC61162-1/2、Step/Sync Sig.
RS422
Convertor
ＲｅｍｏｔｅＵｎｉｔ
(RCU-016) IEC61162-2
ＣｏｎｔｒｏｌＵｎｉｔ VDR
(RCU-014/015)
AIS
100BASE-T
100-220VAC
24VDC
FAR-2xx7 HUB
ECDIS (HUB-100)
Series Radar
S-10
11. S ＢａｎｄＲａｄａｒ: FAR-2837SW (Tree Unit Type)
Configuration of Console Unit

-Control Unit Antenna Unit:
-Display unit Built In PM
RSB-104/105
-HUB De-Icer(100VAC)
-Gyro Convertor
-RGB Buff 3Φ Coaxial cable
MPYCY-12
-DVI-RGB Convertor (LHPX-20D-ASSY)
AC
- BNC Connector Convertor
TR Unit
(RTR-082)

Console RW-9600
RNC-003：Standard Type (23 inches) 100-220VAC IEC61162-1/2
RNC-004：Standard Type (20 inches) Display Unit 24VDC
IEC61162-1/2
(MU-201CR/231CR)
Processor Unit IEC61162-1/2、Step/Sync Sig.
(RPU-013)
RS422 RS422 BNC Connector R/G/B/H-V Sync
Convertor
IEC61162-2
Remote Unit VDR
(RCU-016) Control Unit AIS
(RCU-014/015)
100BASE-T
100-220VAC
24VDC
FAR-2xx7 HUB
ECDIS (HUB-100)
Series Radar
S-11
12. Radar/ECDIS Network Configuration.
100-220VAC
HUB
(HUB-100)
8-port
100BASE-T
No.1 FAR-2xx7 No.2 FAR-2xx7 No.3 FAR-2xx7

Series Radar Series Radar Series Radar No.1 ECDIS No.2 ECDIS
S-12
AIS
13. ECDIS: FEA-2107/2807 Track Pilot
AMWSS
Route Backup
Display Unit GPS
(MU-201CE/231CE) LAN Adapter Anemometer
(EC-1010) Echo Sounder
Log/Dual axis Log
24VDC
Gyrocompass
Control Unit Ethernet Engine Control
115-230VAC
Water Temp Indicator
Alarms
RCU-018
Processor Unit HUB
(EC-1000C) （HUB-100）
Gyrocompass
B Adapter （Synchro/Step）
(EC-1020) Alarms
Analog Sensors
RCU-015
115-230VAC
Rafar/ARPA
(FAR-2xx7 series)
ECDIS Console
RCU-016 Coning indicator - Display Unit
ECDIS/2nd Station - Control Unit
- Processor Unit
Digitizer - HUB
- LAN Adapter
- B Adapter
Printer - Power Supply for LAN
Adapter
- ＵＰＳ
S-13
14. U-AIS: FA-150
GPS/VHF combination antenna:

RADAR RADAR （GVA-100）
(FAR-2xx7) (FAR-2xx7)
8D-FB-CV
X-band S-band RG-10/UY
ROT IEC61162 出力が利用
Dsitribution Box できるなら接続する
（DB-1）
Transponder Unit
（F A-1501） Gyro
IEC61162-2 IEC61162-1/2
$TI-ROT
IEC61162-2
Heading IEC61162-1/2
IEC61162-2
Pos./SOG/COG IEC61162-1/2
EC D I S IEC61162-2 GPS
( FE A - 2 8 x7 ) Pilot Pulag RS-422 Display
( FA - 1 5 0 2 )
AC/DC Power Supply

（PR-240-CE）
Ship’s main
24VDC （100/220VAC）
Reserve Source
S-14
15. Weather FAX Receiver: FAX-210/214/215/410/30
FAX-30 FAX-210/214/215/410
or
- 6m Whip ANT
2.6m Whip ANT 2.6m Whip ANT
- Wire ANT
or
- 6m Whip ANT Name Width Power Supply
- Wire ANT FAX-210 10 inches AC
Pre-AMP
(FAX-5) FAX-214 14 inches 100-220VAC
FAX-215 15 inches DC
Pre-AMP FAX-410 10 inches 10-40VDC
(FAX-5)
RG-10/UY RG-10/UY
LAN
(10BaseT)
BK
100/220VAC 24VDC EXT AF

FAX-30
100/220VAC
FAX-410
FAX-210
AC/DC Power Supply 100/220VAC 24VDC FAX-214
( PR-62) FAX-215
AC/DC Power Supply
( PR-62)
S-15
16. NAVTEX Receiver: NX-700A/B
Antenna Unit
(NX-7)
RG-10/UY Display Unit Display Unit

（NX-700A： Built In Printer （NX-700B）
ALM ALM
System
RS-232C or
24VDC
AC/DC Power Supply NAV data

( PR-62) Serial Printer Ex. NX-700B
Owner supply
100/220VAC GPS
INS
S-16
17. VDR (Voyage Data Recorder): VR-5000

DCU
Data Collecting Unit DRU
Data Recording Unit
6ch
Bridge Mic.
2ch
VHF audio
RGB H/V Fire Wire
Radar Video 4ch
cabling 30ｍ
Memory 9 G is required
レーダー2 台以上接続時
（リピーターで最大 60ｍ） for the
には、メモリが connection
9GB 必要 of
two radars or more.
GPS
Speed log
Heading PC for servicing
Echosounder
Autopilot
Engine telegraph
Analogue 16ch Remote Alarm Panel
Steering gear
M/E remote system
Main air compressor Digital/
Contact 64ｃｈ Remote Junction Box
Bow thruster
Shell door system
Watertight doors
Fire doors
Fire detection IEC61162 (x 1ch)
Anemometer IEC 61162, 16ch 115/230 VAC
Main alarms Analog (x 8ch)
Others Contact (x32ch)
S-17
18. VDR (Voyage Data Recorder): VR-3000/3000S

Fixed Type Data Recording Unit Self Floating Type Data Recording Unit (VR-3000S)
(VR-3000) (VR-3030-6G/VR-3030-9G)
Remote Alarm Panel
レーダー2 台以上 (VR-3016)
接続時には、メモ
リが 9GB 必要
IEEE1394 cable： LAN cable：

30m 30/50m
FM-8500/8700 Ethernet Data Collecting Unit (VR-3010) Max. 1ch

Microphone
VHF I/F
(VR-5011 x Max. 6sets)
(IF-5200)
Removable Disc Waterproof Microphone BVox
FM-8800S/D Max. 6ch (VR-5012)
(VR-3011)
Max. 2ch
Battery
R/G/B/H/V Max. 4ch (NPH16-12T)
24VDC Radar I/F Max. 8ch IEC61162
100-230VAC
24VDC
Ethernet AIS
GPS
Digital
Heading Device
Max. 64ch
Analogue (Gyro Compass,etc.)
Junction Max. 16ch
IEC61162 Auto pilot
Box Max. 8ch
Radar Engine telegraph
(IF-8530)
FAR-2807 Max. 64ch Digital Steering gear
FAR-2107 Echo Sounder M/E remote system
Junction Max. 16ch Analogu
FAR-2805 Serial 24VDC Bow thrusters
FR-2105
Box Max. 1ch IEC61162
(IF-8530) Shell door system
Max. 64ch Digital Watertight doors
24VDC Junction Max. 16ch Analogue Fire doors
Box IEC61162 Anemometer
IEC61162 は、Max. 16 ポートまで入力可能 Max. 1ch
(IF-8530) Fire detection
Doppler Speed Log Main alarm system
etc.
S-18
19. Doppler Speed Log: DS-80

GPS (for Backup)
Distributor
Junction Box (CI-630) Display Unit(DS-800)
Unit
(DS-801) Junction Box (DS-802)
AC or DC24V
Junction Box (DS-802)

Digital Indicatior
(DS-830)
Transceiver Unit
(DS-810)
Gate Valve
Range Switch Box Analogue Indicator Dimmer Controller

Transducer (DS-820)
S-19

Processor and Transceiver Units Separate Type. Processor and Transceiver Units Combination Type.
GPS
GPS
S-20

一般的なシステム構成
DS-301 DS-300 DS-300A
DS-340 DS-310 DS-350

GPS
DS-301
DS-730 MT-22T
DS-320 DS-360
MT-22L
DS-330
S-21

Connections to/from Processor unit and distribution box.
DS-310 DS-370
DS-730 MF-22T
DS-389 MF-22A MF-22L
MF-11D DS-351
S-22
23. Navigational Echo Sounder: FE-700

Distribution Box (FE-702)
Display Unit (FE-700)
Switch Box (EX-8)
Matching Box Matching Box 24V

(MB-502) (MB-504) Ship7s Main AC
Dimer
Printer
(PP-505FE)
Digital depth Indicator
(FE-720)
50B-6B 200B-8B GPS Software
PC
Windows 98/2000/XP
S-23
24. Navigational Echo Sounder: FE-700

Digital Depth Indicator
(FE-720)
Distributor Display Unit
(FE-702) (FE-700)
GPS
Ship’s Main AC
PC Matching Box
Software
(MB-504)
Windows 98/2000/XP
Printer
(PP-505FE) 200B-8B
S-24
1.１レ－ダアンテナの取付け
Chapter 1. Radar
1.1 Radar scanner mast
Inmarsat C Antenna
Inmarsat C antenna must be
located at the top of mast.
No.1 S-Band Antenna
No.2 X-Band Antenna
Inmarsat B/F Antenna
1.No.1 and No.2 radar scanner units are mounted in

different height not to locate in the transmission beam of the
other radar.
2.Radar scanner and Inmarsat B antenna are also mounted
in different height.
3.Inmarsat B/F/C antenna must be out of the radar beam.
Fig. 1.1.1 Radar scanner mast
Inmarsat C Antenna
Inmarsat C antenna must be
located at the top of mast.
No.2 X-Band Antenna No.1 S-Band Antenna
No.1 and No.2 radar scanner units are mounted in different

height not to locate in the transmission beam of the other radar.
Fig. 1.1.2 Radar scanner
1-1
1.2 Mounting X-band radar antenna unit

1.2.1 Antenna
Install the antenna unit facing the antenna of performance monitor to stern
direction.
Ground the antenna unit

with a ground wire Do not forget to put the seal washer.
(RW-4747) of installation Coat bolts and nuts with anticorrosive
materials. sealant after fixing the bolts.
Corrosion proof
rubber mat
The scanner unit must be placed on the

corrosion proof rubber mat supplied.
Fig. 1.2.1 Fixing antenna unit
Ground terminal must be

coated with anticorrosive
silicone sealant completely.
Fig. 1.2.2 Ground terminal
1-2
1.2.2 Equipping the performance monitor “PM” for X band radar.

Performance monitor of model “FAR-2817/2827/2837S” is incorporated in the scanner
unit.
PM Antenna
BOW
Performance monitor must be

after side. Do not face the PM
antenna against the bow
direction.
Fig. 1.2.3 PM antenna
Make sure that the packing is in the

groove properly.
PM unit： PM-31
Fig. 1.2.4 PM Unit
1-3
1.2.3 X-band radar (TR-UP Type)

Antenna base
Makes cable entrance and fixing holes on the mounting base.
Fabricate the cable as shown below.
240
Φ15 x 4
240
Φ50
Tapping the shield wire.
Fig. 1.2.5 Mounting base and fabrication of cable
Nip the armor

between two
washers.
Outer shield must be

fixed and grounded by
fixture plate.
RW-9600
Trim the excess armor

from around washers.
Connect to grounding
point of RF unit
(transceiver module) with
Fig. 1.2.6 Cable entrance of antenna
crimp-on lug.
1-4
Make connections correctly and bind cables with cable ties properly.
1. Insert opener.
2. Push opener.
3. Insert a core.
4. Release opener.
Check connection by
pulling each wire.
Bind cables with

cable ties
FAR-2817/2827/2837S
Fix the conductor securely by

the metal plate directly.
Fig. 1.2.7 Wiring of cable PW9600
1-5
Confirm that the

antenna motor switch is
on.
Return the RF unit and connect each
connector and earth wire.
Tighten RU unit with 2 bolts securely.
Fig. 1.2.8 Fixing the RF unit
Tighten 4 bolts equally for

securing cover.
Confirm that the packing is

fitted in the groove before
fixing the cover.
Fig. 1.2.9 Fixing antenna cover
1-6
1.2.4 X band radar: TR DOWN

Insert the signal cable “MPYC-19” through the cable gland at the side of the antenna
unit, and fabricate as shown below.
Wind vinyl tape around the edge of sheath.
Fig.1.2.10 Fabricating signal cable
Wind vinyl tape around the edge of sheath.
Tighten the cable gland and put the pate or silicon sealant
into the entrance of the gland for waterproofing.
Fig. 1.2.11 Fabricating cable gland
1-7
Connect wire without fail, and bind the wires with cable tie properly.
Check connection by
pulling each wire.
Fig. 1.2.12 Wiring in the antenna unit
Check connection by pulling each

wire.
Fig. 1.2.13 Wiring in the antenna unit
1-8
1.2.5 Installation of Flexible wave-guide: TR DOWN type
Following bending radius must be taking into account to prevent the waveguide from
being damaged.
H
Minimum bending radius of X-band wave-guide;
E plane bend: 200 mm H plane bend: 400 mm. E
Antenna Side
The connector of the antenna side has been factory-fitted.

Do not remove protection cover while lying the wave-guide.
“ANT SIDE” label
Fig. 1.2.14 Flexible wave-guide
Transceiver side
The Connector of the transceiver side has been fitted for a airtightness test.
Cut the wave-guide to length at this end.
“EQUIPMENT SIDE” label
This connector is removed once, and reconnected again.
Plug for airtightness test.

This connector is not used.
1-9
How to put the sealant on the wave-guide connector.
Do not put the sealant in the o-ling groove.

Do not coat O-ring with silicone sealant; use silicon grease.
Put the sealant to the connection face of connector without the o-ling groove.
Evenly coat the wave-guide

flange with silicone sealant.
Apply sealant sparingly; it leaks
outs lightly when the fixing bolts
are tightened. Be sure no
sealant contacts the choke
groove and wave-guide.
E-bend (Option)
H-bend (Option)
E-bend, H-bend or twist bend is used to joint between

waive-guide and antenna unit, if necessary.
Fig. 1.2.16 Installation of wave-guide
1-10
Fix the cable at 1 m (approx.).
Wave-guide fixture (option)
When use stainless band, do not crush the

wave-guide with by tightening too strongly.
Use the thru-deck cable gland

(type. 03-009-0521-1)
Fig. 1.2.18 installing thru-deck cable gland
1-11
1.2.6 Installation of X-band TR unit: TR DOWN type.
Drain bend, E-bend, H-bend or

twist bend is used to joint
between waive-guide and
transceiver unit, as the need
arises.
Check connection by pulling

each wire.
Armor must be fixed by the cable

cramp.
Fig. 2-1 FAR-2827W の送受信部の取付け
Ground the TR unit with a

ground wire (IV-8sq) or
copper plate.
E-bend (option)
Twist bend H-bend (option)

(option)
Fig. 1.2.19 Installation of TR unit
1-12
Make straight.
When drawing out the wave-guide from ceiling, select the position so as to
make the minimum bend of wave guide. Big bending of wave guide
transforms the chassis of the transceiver unit and may cause malfunction.
Fig. 1.2.20 Installation of TR unit
1-13
1.2.7 Wave-guide Termination

1. Cutting wave-guide
Cut the wave-guide at the height of wave-guide outlet of the TR unit.
Fig. 1.2.21 Cutting wave-guide
Cut off the jacket (sheath) 40 mm.
40 mm
Never scratch the conductor.
Fig. 1.2.22 Wave-guide termination
1-14
When fix the connecter, use

standard tool.
Fig. 1.2.23 Widening wave-guide opening
Wave-guide end must be smooth and no crack.

Radar performance degrades if the flange is fitted inadequately.
Good Example Bad Example

Appropriate tool is used Appropriate tool is not used
No crack on the flame and smooth. Crack and rough surface.
Fig. 1.2.24 Fabrication of wave-guide connector
1-15
2. Fabricating wave-guide connector

After fitting the connecter, apply the silicone rubber from filling opening, then tape the
waterproofing tape. Then, tape vinyl tape over the waterproofing tape.
Taping
Fix the connecter by

using six screws.
Apply silicone silicon-sealant.
コネクタを組立て
シリコンゴムを注入口組立てネジ x6 本
Fig. 1.2.25 Fitting wave-guide connecter
3, Connect the waveguide to the TR unit.

Direct connection
Connected without joint bends.
Fig. 1.2.26 Direct connection
1-16
Connection using drain wave-guide
Drain wave-guide
Fig. 1.2.27 drain wave-guide
Connection using E-bend, H-bend or twist-bend.
Twist bend
E-bend
Radar performance may degrades by using joint bends.
Fig. 1.2.28 Fixing with joint bends
1-17
Tools for fabricating X-band wave-guide.
If necessary, order these tools to FURUNO. See xx for FURUNO code number.
14
1
6
表 1.2.1 工具リスト
7
8
2 9
10
3
4 11
12
13
5
No Item Type No Item Type

1 FR-90 power tool 03S9199 8 File L-150
2 Brush 9 Heavy duty snips No.150
3 Gauge (Square) 03-009-0534-0 10 Edge gauge 03-009-0530-0
4 Wrench For M4 11 Tapes Vinyl and waterproofing tapes
5 Knife DK-N 12 Silicone rubber 1211
6 Hack saw HFJ-12 13 Wooden hammer
7 Saw 250x24 14 Tool box ＃2207
Fig. 1.2.29 tools
1-18
1.3 Installation of S-band radar

1.3.1 Antenna
Install the antenna unit so that the antenna of performance monitor locate after
direction.
PM Antenna
Check that the antenna

motor switch is on
Do not forget to put the

seal washer.
Coat bolt and nuts with
anticorrosive sealant
after fixing the bolts.
Ground the antenna unit with a ground wire The scanner unit must be placed
(RW-4747) of installation materials. on the corrosion proof rubber mat
Ground terminal must be coated with supplied put on the antenna base.
anticorrosive silicone sealant completely.
1-19
1.3 Installation
Performance of S-band
monitor must radar
be after
side. Do not face the PM antenna
against the bow direction.
PM antenna
BOW
Fasten bolts (10 pcs.) equally.
Before fixing cover,

make sure that the waterproof packing is placed in
the groove normally.
When fix the cover, do not pinch the cover hanging rope.
Fig. 1.3.3 Fixing antenna cover
1-20
1.3.2 S Band Radar TR UP type
Bind cables with

cable ties.
1. Insert opener.
Fix the conductor securely by the
2. Push opener.
metal plate directly.
3. Insert a core.
4. Release opener.
Fig. 1.3.4 Wiring of cable.
1-21
PM antenna
Bow
Connect U/V/W correctly.
Check, that the cable is crimped

properly, pulling each wire
Antenna motor connection side
Fig. 1.3.5 Heading of antenna unit
PM Antenna
Bow
Fig. 1.3.6 Heading of antenna unit
1-22
1.3.3 S Band Radar; TR DOWN type

each wire.
Fig. 1-9 ア－スの取付け
Fig. 1.3.7 Connection to WAGO connector.
Wind vinyl tape around the

edge of sheath.
Fig. 1.3.8 Fixing cable gland
1-23
Do not forget to put the seal washer.

Coat bolt and nuts with anticorrosive
sealant after fixing the bolts.
Tighten cable gland securely, and
waterproof with pate or silicon
sealant.
Coat earth terminal

with silicon sealant.
When use stainless band, do not

crush the coaxial cable by tightening
too strongly.
Use optional fixture, clamping metal, for fixing coaxial cable.
Fig. 1.3.9 Antenna unit
1-24
1.3.4 Laying coaxial cable of S-band radar

When bend the coaxial cable, keep enough radius in order to prevent transformation of
the coaxial cable. Generally keep radius of 150 mm or more.
One side having coaxial connector

must be antenna side.
WG Adapter
Converter
Coaxial Connector
Allowable bending radius: 150 mm or more.
Fig. 1.3.10 Fixing coaxial cable
Connecting the coaxial connector

1. Unfasten eight bolts (M6x20) to remove the flange cover from the antenna unit.
2. Apply silicon grease on the O-ling of the wave guide flange of the antenna unit.
3. Coat between mating surfaces of the coupler at the end of the coaxial cable and
wave-guide flange as below with waterproofing compound (supplied with installation
materials). Do not coat the O-ring.
4. Screw eight bolt unfastened at step 1 to fix the coupler to the flange, Tighten screws
securely.
1-25
Allowable bending radius: 150 mm or more
Fix the thru-deck cable gland (Option: type.

03-009-0521-1) to a deck by welding.
Fig. 1.3.11 Thru-deck cable gland.
1-26
1.3.5 Transceiver unit of S-band radar: TR UP type
Check connection
by pulling each
wire
Fix armor of cable with cable
cramp.
Connect the earth terminal to ground

with a wire (IV-8sq) or copper plate.
Fig. 1.3.12 Installation of transceiver unit.
Cramping metal (option) It is made for the coaxial cable drawer position
from a ceiling to take the lead in the coaxial
cable conversion flange of a transceiver part.
When it shifts from a center, the case of a
transceiver part may change and a defect of
operation may be caused.
When use stainless band, do not

crush the coaxial cable by
tightening too strongly.
Fig. 1.3.13Fixing coaxial cable.
1-27
1.3.6 Fabrication of coaxial cable and connector
Installation Material
Coaxial cable
Gauge
Self Bonding Tape
Connecter Assembly
PVC tape
Relay Conductor
Note1: Prevent foreign substances from being entered into the cable during the work.
Note2: A minimum cable bending radius of 150 mm must be observed at the cable run.
Bolts points, the bending radius
When bending the cable twice or more in close
should be more than 250 mm.
Note 3 Do not lose the Relay Conductor
Fig. 1.3.14 Coaxial connector assembly
Fig. 1.3.14 Coaxial connector assembly
Note2: A minimum cable bending radius of 150 mm must be observed at the cable run.
When bending the cable twice or more in close points, the bending radius
Note 3 Do not lose the Relay Conductor
1-28
1. Cut coaxial cable.
Cut the coaxial cable so that

the connecter can be fitted to
converter flange
Fig. 1.3.15 Connection of coaxial cable.
Remove the sheath 40 mm using the

tubing cutter and scale.
Be careful not to nick the outer conductor.

Do not crush the outer conductor.
Outer conductor.
Fig. 1.3.16 Fabricating coaxial cable.
1-29
2 Remove the outer conductor and the insulator.
24.5～25.0mm
Remove the insulator in

the outer conductor 6 mm.
4. Remove burr of the edge of outer

conductor with the file.
Remove the insulator in the outer

conductor 6 mm.
Insulator
Outer conductor
1-30
3. Insert the connector.
Do not nick the O-ling.
Connector Pincers
Outer conductor
Flare the outer conductor along the

connector by a pincers.
Connector File the outer conductor beyond the

diameter of the connector.
1-31
4. Insert the gauge.
Fix the gauge by the bolts.
Insert the gauge through Cut inner conductor leaving 1 mm.

the connector.
Remove the gauge. Then,

smooth the edge of the inner
conductor by file.
1-32
5. Assemble other parts of the connector
Insert the pin conductor.
Fix with bolts securely.
Fig.1.3.20 Fabricating coaxial cable.
6. Taping.
Tape the self- bonding tape twice or more on the

cable and connector. And then tape the PVC tape 1
over the self-bonding.
2
3
1-33
7. Assembling S-band coaxial connector and connector converter.
Do not forget to attach the pin

conductor.
Fix with three bolts and nuts.
8. Fabricating the coaxial connector and converter.
Connect coaxial connector to

converter flange.
1.Remove the converter flange
from the transceiver unit first, and
connect with coaxial connector.
2.Reconnect converter to the
transceiver unit again.
1-34
Tools for fabricating the S-band coaxial connector.
14
1 2 3 4 5 6 7
8 9 10 11 12 13
Fig. 1.3.24 Tools for fabricating S-band coaxial connector.
Table 1.3.1 Tools

No. Name Type No. Name Type
1 Hack-saw HFJ-12 8 Knife DK-N
bench rule with
2 Pincers 220mm 9 150mm
stopper
3 Plier PL-200 10 Brush small
4 snips 170mm 11 Brush Medium
5 Nipper 70-150 12 File Fine
6 Knife LDS-20-028 13 File Second -cut
7 hammer 18mm 14 Tool Box Y-350
1-35
1.4 Radar Console
1.4 Installation of radar console
Fig. 1.4.1 2 radar console are installed side by side.
Connect earth to ground

with copper plate of 50
mm width. Cramp the armor, specially the armor of cable from the
antenna unit. Connect shield wire to the case of console by
using crimp-on lug. Wind the shield wire with tape.
Bind the wires with cable tie.

each wire.
Fig. 1.4.2 Wiring in the console.
1-36
1.4 Radar Console
Fix the BNC connector converter for the

connection with VDR.
Fig. 1.4.3 Fixing BNC connector converter.
Connect the connectors for

the processor unit securely.
Fig. 1.4.4 Connection for the processor unit.
1-37
1.4 Radar Console
Connection of LAN cable

Use cross-cable between the FAR and Far, and between FAR and CU-200. When connect
them through the HUB-100, either cable can be used, because the HUB-100 automatically
distinguish the difference of cable with All Port Auto MDIX function. The type of cable must
be above category five.
Straight Cable Cross Cable

Pairs Pin No. Signal
Pin No. Signal Pin No. Signal
1 1
1
(WHT‐ TXP (WHT‐ TXP RXP
(3. WHT-ORG)
1-2 GRN) GRN)
2 2 2
TXN TXN RXN
(GRN (GRN) （6. GRN）
3 3
3
3-6 (WHT‐ RXP (WHT‐ RXP TXP
(1. WHT‐GRN)
ORG) ORG)
4 4
4
(WHT‐ NC (WHT‐ NC NC
(4. WHT‐BLU)
4-5 BLU) BLU)
5 5 5
NC NC NC
(BLU) (BLU) (5. BLU)
6 6 6
3-6 RXN RXN TXN
（ORG）（ORG） 2. (GRN)
7 7
7
(7. WHT‐BRN)
7-8 BRN) BRN)
8 8 8
NC NC NC
(BRN) (BRN) (8. BRN)
Fabrication of LAN cable

1. Cut wires remaining length of 11 mms. Cut shield and drain wires remaining 9
mms after turning up.
2. Insert wires into plug housing neatly side by side, so that the tip of each wire
cab be seen at the end of housing. A drain wire is set to tab side.
3. Clamp with crimp tool.
11 mm Shield and drain

9 mm wire.
8
Tab side.
Clamp with crimp tool.
Fig. 1.4.5 Fabrication of LAN connector.
1-38
Chapter 22.1 ECDIS
ECDIS Console
2.1 ECDIS Console

2.1.1 Installation of console.
ECDIS Console
Radar Console
UPS
Processor Unit
Fig. 2.1.1 Standard console of Radar and ECDIS; ECN-003
Radar Console ECDIS Console
Fig. 2.1.2 Slim-type Radar and ECDIS console; ECN-001
2-1
2.1 ECDIS Console
2.1.2 Wiring in ECDIS console
Standard LAN adapter
Connection Power supply
When number of terminal is not

enough, add LAN adapter.
Fig. 2.1.3 Wiring to LAN adapter
Top view Ground and tighten shield with cable cramp.
Fasten cable with cable ties
Check connection by
pulling each wire.
Fig. 2.1.4 Connection of LAN adapter
2-2
2.1 ECDIS Console
Tighten screws of connector securely.
Put a label of conjunctive

connector on each LAN
cable.
Fig. 2.1.5 Installation of Processor Unit
2-3
2.1 ECDIS Console
1. Installation of UPS (uninterruptible power source)
UPS mounting stage
Type:-196 Code No:1-050

Name Type Code No PCS Remark
アプセットセムス B M6x12 000-808-428 10
+バインド小ネジ M4x8 SUS304 000-801-137 24
スライドレール 3504-18 000-150-514 1 式左右用、計 2 本
制御部台 03-163-7212-3 100-320-753 1
レールガイド（1L） 03-163-7209-2 100-320-732 1
レールガイド（1R） 03-163-7208-2 100-320-722 1
ロッキングエッジサドル LES-2017 000-809-398 2
Procedure
1. Separate slide rails (3504-18, 2 pieces) into outer and inner parts.
2. 制御部台03-163-7212 に下図の要領でロッキングエッジサドル（2個）を取付ける。
3. 10 本の+バインド小ネジを使って、制御部台にスライドレール（中板）を取付ける。
（左右とも）
2-4
2.1 ECDIS Console
4. 2 本のノブボルトを緩めて、コンソールの前面カバーを外す。
5. 下図の要領で、手順1 で分離したスライドレールの外板をレールガイド（1L、1R
とも）に14 本の+バインド小ネジ（M4×8）で取付ける。
6. 8 本の+アプセットセムスB（M6×12）を使って、手順5 で組み立てたレールガイド
をコンソール内の左右に取付ける。
7. 手順2、3 で組み立てた制御部台を水平に保ちながら、コンソール内に取付けた
レールのバネ部分まで挿入する。
2-5
2.1 ECDIS Console
8. 制御部台の両横にあるバネを指で押さえながら、制御部台を奥まで押込む。
9. アプセットセムスB（M6×12、2 本）を使って、前方から制御部台を固定する。
10. コンソールの前面カバーを元に戻す。
On the production at 2006, Feb. and after.

Fix the UPS on the mounting stage with fixture by processing in local.
UPS
UPS Power Switch

Fix with fixture.
UPS Outlets
Fig. 2.1.6 Fixing UPS
2-6
2.1 ECDIS Console
2. Check Specification of power supply (PR-62) of LAN adapter.

HUB-100
The cable between LAN adapter and HUB is standard supply.
The cable “strait cable” between HUBs are required to fabricate in the field.
Check input voltage on the

label of the PR-62 is correct.
PR-62:
Power Supply for LAN adapter.
Fig. 2.1.7 Power supply of LAN adapter.
Changing tapes of transformer of PR-62.

Reconnect tap wires to meet to the input voltage according to the instruction label.
Instruction of
changing taps for
input voltage.
Fig. 2.1.8 Changing tapes of PR-62.
2-7
2.1 ECDIS Console
3. Improper Installation
Do not install the processor unit in the place where does not have ventilation
such as in a storage place. The temperature of the above mentioned place
increase improperly, in summer specially, and cause malfunction of the
processor unit. When installing in the closed area, equip ventilation in there.
Make ventilation hole.
Fig. 2.1.9 Improper location of the processor unit.
2-8
2.1 ECDIS Console
Connection of LAN cable

Use cross-cable between the EC-1000C and EC-1010. When connect them
through the HUB-100, either cable can be used, because the HUB-100
automatically distinguish the difference of cable with All Port Auto MDIX function.
However, the type of cable must be above category five.
Pairs Pin No. Signal
Pin No. Signal Pin No. Signal
1 1
1
(WHT‐ TXP (WHT‐ TXP RXP
(3. WHT-ORG)
1-2 GRN) GRN)
2 2 2
TXN TXN RXN
(GRN (GRN) （6. GRN）
3 3
3
3-6 (WHT‐ RXP (WHT‐ RXP TXP
(1. WHT‐GRN)
ORG) ORG)
4 4
4
(4. WHT‐BLU)
4-5 BLU) BLU)
5 5 5
NC NC NC
(BLU) (BLU) (5. BLU)
6 6 6
3-6 RXN RXN TXN
（ORG）（ORG） 2. (GRN)
7 7
7
(7. WHT‐BRN)
7-8 BRN) BRN)
8 8 8
NC NC NC
(BRN) (BRN) (8. BRN)
Fabrication of LAN cable

1. Cut wires remaining length of 11 mms. Cut shield and drain wires remaining 9 mms
after turning up.
2. Insert wires into plug housing neatly side by side, so that the tip of each wire
cab be seen at the end of housing. A drain wire is set to tab side.
3. Clamp with crimp tool.
Turn up the shield and drain wire.
11 mm 9 mm
8
40-50mm Tab side

1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
Clamp with crimp tool.
Fig. 2.1.10 Fabricating LAN connector.
2-9
2.2 Custom ordered console
2.2 Custom Ordered Console

2.2.1 Installation
Radar Display Radar Display

ECDIS Display
Coning Display
Fig. 2.2.1 Installation of Custom ordered Console

2.2.2 Wiring in Console
ECDIS Display Coning Display
Processor Unit UPS
Fig. 2.2.2 Processor unit and UPS ECDIS
2-10
LAN Adapter
LAN Adapter
UPS
Fig. 2.2.3 Wiring for LAN adapter
1. Wiring for LAN adapter

Ground the cable shield with
cable cramp.
Check connection by
pulling each wire.
Fig. 2.2.4 wiring for LAN adapter.
2-11
2. Wiring for B adapter
Install B adapter behind of the

coning display.

each wire.
Ground the cable shield with cable

cramp.
Fig. 2.2.5 Wiring for B adapter.
2-12
2. Wiring for HUB unit
Install HUB behind of the ECDIS display.
Power of HUB and PR-62 are supplied by the UPS.
PR-62
Power supply for LAN
adapter and B adapter.
Confirm that input

HUB voltage shown on the
label is the same as
Attach the tag which the output voltage of
display the counter part the UPS..
of connection to LAN
cables.
HUB-100
Connectors of a cable between LAN adapter and
HUB have been fabricated in a factory.
Connectors of a LAN cable between radar and
HUB must be fabricated in the field.
2-13
2.3 Connect external monitor
2.3 Connecting EXT. Monitor for ECDIS
EXT. Monitor ECDIS Standard Monitor
Display size must

be 17 inch or
above.
Resolution must
be SXGA.
RGB Port
RGB Port DVI Port

Use High Quality Cable
KB-CHD1530L
(SANWA supply Co., LTD)
RGB Distributor
VDR ( VGA-HRSW4 )
(SANWA supply Co., LTD)
RGB Port
DVI Port
Fig. 2.3.1 Connection of external monitor.
2-14
2.3 Connect external monitor
RGB Distributor
Recommend the “VGA-HRSW4” (SANWA supply)
Fig. 2.3.2 RGB Distributor “VGA-HRSW4”(SANWA Supply).
High Quality Cable

Recommend KB-CHD1530L (SANWA Supply).
Fig. 2.3.3 High Quality Cable KB-CHD1530L (SANWA Supply).
2-15
Chapter 3. Communications
3.1 MF/HF antenna installation

3.1.1 Indoor installation of antenna coupler.
In the shipyard, put red clothes to the antenna wire for calling the crane operator’s
attention.
MF/HF Whip Antenna
Fig. 3-1 Measure of safety

3.1.2
Feeder of 10 m antenna
Do not use an insulator.
Red cloth
Fig. 3-2 10 m antenna
3-1
3.1 MF/HF antenna
Antenna feeder
Use a support wire to reinforce the feeder.
Insulator
thimble
shackle
Wire clip Support wire
Fig. 3-3 Antenna feeder
Fix the feeder with an insulator.
Feeder
Insulator
Fig. 3-4 Fixing feeder
3-2
3.1 MF/HF antenna
Use lead-in insulator to lead the feeder into the radio room.
Lead-in insulator is required

when antenna coupler is
installed in radio room.
150～200mm
Lead-in insulator
Fig. 3-5 Antenna lead-in insulator
Loop the wire twice or more

to thicken the insert diameter.
Wrap the antenna wire with

antenna wire,
Tighten the antenna wire

firmly with bolt.
Fig. 3-6 Fixing antenna wire
3-3
3.1 MF/HF antenna
For safety
Arrange the safety fence to separate the antenna feeder from humankind and
put the danger sign at the entry.
“High voltage”
Danger sign
Safety fence
Fig. 3-7 Arrange safety fence
Note: When install safety fence, keep enough distance from antenna
feeder so as to prevent touching antenna feeder.
3-4
3.1 MF/HF antenna
3.1.2 Indoor Installation of Antenna Coupler

1.Indoor feed line
Connect the lead-in insulator to the antenna coupler by a copper pipe. The
pipe is fixed using stand insulators. ANT changeover is installed for the
protection from lightning and also for stopping the transmission in harbor.
ANT changeover
Equip at where the

operator can operate.
Copper pipe
Stand insulator
Antenna Coupler
Fig. 3-8 Indoor feed line
The antenna changeover is installed for lightning protection.
Ground with wire “IV-8sq”

or cupper plate.
Stand insulator
ANT changeover
Fig. 3-9 Antenna changeover

3-5
3.1 MF/HF antenna
3.1.6 Grounding of antenna coupler

Ground the antenna coupler by the copper plate, width: 50 mm, securely.
For grounding the antenna

coupler, use the copper
plated connected to a steel
plate, as show bellow. The
steel plate must be welded
to ship’s hull.
Shorten the length as

long as possible.
Fig. 3-10 Grounding antenna coupler
Use wing nuts to connect the copper plate to the antenna coupler.
Hold the braid of the coaxial cable for clamping.
Turn down the shield and fix it

with shield plate securely.
Screws for fixing the earth plate.
Fig. 3-11 Connecting copper plate to antenna coupler
3-6
3.2 Installation of MF/HF antenna
3.2 MF/HF Antenna installation No2

3.2.1 Outdoor installation of antenna coupler and whip antenna
1. Whip antenna
Ground antenna coupler by a

copper plate with welding plate.
Waterproof the cable gland

with pate or anticorrosive
sealant
MF/HF Antenna
Do not use an
insulator.
Coat bolts and plate with anticorrosive
Elevation angle of sealant or pate.
feeder line must be
more than45
degrees.
Since the welded parts of

copper plate may broken by
swinging with wind, shoeten the
copper plate as long as
Equip the safety fence and Antenna coupler possible.
put the “High Voltage
danger sign”
Fig. 3.2.1 Outdoor installation of antenna coupler and whip.
3-7
2. Improper installation which cause breaking connection parts.
Insulator (D
Do not use
an insulator.)
Swings
Broken
Swings
Broken
Because of the insulator is used at antenna side and

feeder line is looped near the connection part, the feeder
line swings with win or swinging of antenna and then
connection part of antenna coupler is broken.
Fig. 3.2.2 Improper installation which cause breaking connection parts.
3-8
3. How to prevent breaking the connection part.
Add antenna wire clip.

(NO.22/DIA=6.2MM)
Procedure
1. Wind a antenna insulator with a piece of antenna wire a tern as shown bellow.
2. Tighten antenna wire and additional wire together by the antenna clip.
3.Insert the tip of antenna wire into fixture together with another a piece of antenna wire,
and tighten both wires by fixing bolt. Make a loop having diameter of 12 cm for antenna
cable.
100 - 120mm
アンテナ線
Antenna wire.
アンテナ線のきれっぱしをきつく Wind a tern.

A1ターン巻いてアンテナ線と共締め
piece of antenna wire.
アンテナ線のきれっぱしと
アンテナ線と共締め
Fixing bolt
アンテナ線
シリコンゴムで緩み防止
Coart with silicon sealant.
Fig. 3.2.3 Fixing antenna wire to antenna coupler.
3-9
4. Wiring in antenna coupler “AT-5000”

The case of an antenna coupler unit has a type made of resin, and a stainless
steel type. It is common to outdoor equipment to equip a stainless steel type.
アレスタの間隔は、2.5mm、
間隔を確認する。
Wiring “high voltage lines” has

touched neither other wiring nor
parts.
Connect a drain line of a
signal cable to the
grounding terminal of the Mesh wires connected to each lead
coupler board with a crimp relay must be in the direction of an
on lug. outside of a lead relay.
The connection place of a optional receiving

Check connection coaxial cable.
by pulling each The connection is the same as a transmitting
wire. coaxial cable.
Cramp cable.
Connection
端子台工具
Pin No. Sig.
1 BRN Ia+
2 RED Ia-
3 ORG TUNE OK
4 YEL GND
5 GRN TX
6 BLU GND
7 WHT TUNE
8 BLK DUMMY
9 WHT(Big) 18V+
10 BLK(Big) 18V-
Fix the core wire with screw
securely.
Roll up the shield and fix

it with fixture securely.
Fig. 3.2.4 Wiring in AT-5000
3-10
5. Wiring in the antenna coupler “AT-1560”

There are stainless and synthetic resin types of antenna coupler case.
Generally, stainless type of case is used for outdoor installation.
Note: Keep the red and white wire

“high voltage cables” free from other
parts.
Fix the core wire with

screw securely.
Connect a drain line of a

signal cable to the grounding
terminal of the coupler board
with a crimp on lug.
Roll up the shield and fix

Connection it with fixture securely.
Pin No. SIG
1 BRN Ia
2 RED TUNE OK
3 ORG TUROUGH
4 YEL TUNE
5 GRN DUMMY
3.3 Radio console
6 WHT(BIG) 15V+
7 BLK(BIG) 0V
Fig. 3.2.5 Wiring of AT-1560
3-11
3.3 Radio Console
3.3.1 Installation of radio console

Cover the console with a vinyl sheet to keep dust away and prevent damaging,
when not working.
Put a protective cardboard on the table.
Vinyl sheet
Fig. 3.3.1 Protection against damaging.
GMDSS Operating COMSAR/Circ.25

Guidance for Ship (Actions by upon reception of HF,
Master in Distress Situations VHF/MF DSC Distress Alert)
When the same kind of

Put up a legal card near the
terminal is equipped, a
operation place of radio.
connection equipment name
must be specified.
Put labels of IMN, MMSI, CS, AAB, QRC and others.
Fig. 3.3.2 Display legal card and others.
3-12
3.3 Radio Console
High of radio console

When it is the "example -1 of equipment" which a front field of view opens, the
height of a console changes with shipping classifications. If it is a DNV shipping
classification, 1.2m is demanded from the floor. However, if a console is
equipment like "the example -2 of equipment", these restrictions do not exist.
Les than 1.2m
Radio console
Fig. 3.3.3 installation of radio console
Les than 1.2m
Radio console
Fig. 3.3.4 installation of radio console
3-13
3.3 Radio Console
3.3.2 Installation of RC-1800F

1. Grounding console and cabling
Space of terminals,
power supply, and
battery charger.
Connection terminals
Bind cables with cable tie.
Fix copper plate with earth plate

securely.
Stuff coaming
hole with pate.
Connect console to ground
with copper plate.
The cable coaming locates at
appropriate position so that no
stress is on any cable.
Weld grounding plate to ship’s hull.
Fig. 3.3.5 Coaming of console
3-14
3.3 Radio Console
2. Wiring at middle and lower parts of console.
Tighten coaxial connector securely.
WR antenna terminal
Depending on the case, 440VAC /
220VAC step down transformer is
equipped.
Power terminals for VHF and other. Input/output terminal of AC

Connection terminal power sourse.
for battery.
EXT BK/AF terminal. Tighten power supply

cable.
Insert a core of cable while pressing the stopper down.
Fig. 3.3.6 Wiring at middle and lower parts of console.
3-15
3.3 Radio Console
Improper fabrication of M type coaxial connector
No Good
Good
Connector and shield wire Center conductor is too

are not soldered together long, and not soldered
properly properly.
Fig. 3.3.7 Improper fabrication of M type coaxial connector.
3. Wiring of the upper left side in console (not required in the field)
TB2: NMEA I/O terminal

Pull up cable.
TB1
Fig. 3.3. upper left side in console
3-16
3.3 Radio Console
4. MF/HF transceiver unit in console: wiring of FS-2570/1570T.
For cabling of A MF/HF transceiver unit, removes the upper lid on the right-hand
side of a console.
FS-2570/1570T
D. ANT TR ANT
Connections of antenna
coupler, NMEA data, and BK
line.
Connect drain wire of the signal cable to TB

terminal
Fig. 3.3.9 Wiring of FS-2570/1570T
3-17
3.3 Radio Console
5. Connection of Inmarsat C
Connect coaxial connector of

antenna cable using the
Fig. 3.3.10 Connection of Inmarsat C
Fabrication of N-P-8DFB connector

Remove outer sheath and armor by the dimensions shown
left. Expose inner sheath and shield by the dimensions
shown left.
Remove insulator and core by 10 mm.
Twist shield end.
Slip on clamp nut, gasket and clamp as shownleft.
Fold back shield over clamp and trim.
Cut aluminum foil at four places, 90 from one another.
Fold back aluminum tape foil onto shield and trim.
Expose the insulator by 1 mm.

Slip the pin onto the conductor. Solder them together

through the hole on the pin.
Insert the pin into the shell. Screw the clamp nut into the
shell.
Tighten by turning the clamp nut. Do not tighten by turning

the shell.
3-18
3.3 Radio Console
6. Junction Box(IC315), Distress Alert/Received Call Unit(IC305), and Alarm

Unit(IC306),
The Distress Alert/Received Call Unit and Alarm Unit are connected through
junction box “IC-315” to console, when installing outside of console.
When installing them in the console, they are fixed in factory.
Cramp cable shield
Check connection by
pulling each wire.
Locate at right side in the

console, where is back of NBDP.
Fig. 3.3.11 Wiring of Inmarsat C junction box
Installation at the front in bridge；IC-305/306
Tighten screw of terminal securely.
Connect shield wire of cable to ground terminal securely.
Fig. 3.3.12 Wiring in the Distress Alert/Received Call Unit and Alarm Unit
3-19
3.3 Radio Console
7. Reassembling the units

Tighten the connector, earth terminal, and screws, which has removed for
installation,
Left side of console

Inmarsat C terminal
Right side of console

NBDP terminal
Center of console
MF/HF radio controller
Fig. 3.3.13reassembling the terminal units
3-20
3.3 Radio Console
3.3.3 Installation of RC-1800F console (400W: FS-5000)

1. Installation of FS-5000 transceiver unit
Service space
・Right and left side：more than 100 mm
・Back side: more than150 mm
Transceiver unit
Fig. 3.3.14 Installation of FS-5000 transceiver unit
Cable entrance on the

rear panel of transceiver
unit.
Fix power
Fabricate coaxial Cramp cables with
cable securely.
connector properly. cable cramp.
Check connection by
pulling each wire.
Fix crimp on lug to drain wire,

and tighten it with screw used to Connect cable cramp to ground with Terminal opener
fix the IF board. copper plate having width of 50 cm.
Fig. 3.3.15 Installation of FS-5000 transceiver unit
3-21
3.3 Radio Console
How to Use Terminal Opener at terminal

1. Remove the end of each core by 5-6 mm.
2. As shown in the figure, set the opener in a terminal.
While pulling the opener downward, insert the core.
3. Release the opener. Tug on the core to confirm it is
inserted properly.
Improper fabrication of M type coaxial connector
Good No Good

properly. properly.
Fig. 3.3.16 Fabrication of M type coaxial connector
3-22
3.4 RX antenna
2. Installation of FS-5000 Controller unit

When install control unit on the table, there is optional fixing base of slant type.
Type:OP05-37 (005-931-760)
Connect earth terminal to ground with earth wire
“IV-1.25 sq” and crimp-on-lug. Terminal opener
Cramp signal cable.
信号ケーブルのドレインワイ
ヤーは、圧着端子で AF 基板
の取付けビスに友締めする
Check connection by
pulling each wire.
Do not bent and pull flat
cable by force。
。
Connect the drain wire of signal cable between transceiver and controller unit to
the chassis of controller with screw which fixing the PC board.
Connect the drain wire of the cable between the controller and DSC terminal or
NBDP terminal to the S-GND of TB terminal.
Fig. 3.3.17 Installation of Controller
How to Use Terminal Opener at terminal

1. Remove the end of each core by 5-6 mm.
2. As shown in the figure, set the opener in a terminal.
While pulling the opener downward, insert the core.
3. Release the opener. Tug on the core to confirm it is
inserted properly.
3-23
3.4 RX antenna
3.4 Installation of RX antenna

3.4.1 Antenna junction box
◇ All connection must be tight.
◇ Apply anticorrosive silicone sealant to bolts, nuts, grounding points and
terminals.
Weld Φ6-8
grounding bolt.
When fasten the coaxial cable with

stainless band, do not damage the
Tighten the cable gland and put the pate or
cable.
silicon sealant into the entrance of the gland
for waterproofing.
Grounding wire: 8 sq
Loop excess coaxial cable having
diameter over 20 cm to prevent
damaging the center conductor.
Fig. 3.4.1 Antenna junction box.
3-24
3.4 RX antenna
3.4.2 Installation of antenna with pre-amplifier

◇ Fix the coupler onto the antenna pole by using hose clamps and a bracket.
◇ Waterproof the junction part of coaxial cable with butyl rubber tape and vinyl
tape properly.
◇ When loops coaxial cable, keep diameter over 20 cm in order to prevent
Apply anticorrosive silicone sealant around

the base of the whip antenna.
Fix antenna to antenna mast

with hose clamp and mounting
bracket securely.
Apply anticorrosive
silicone sealant to
grounding points and
terminals.

cable.
Connect ground cable (IV-1.25sq

or bigger) to ground terminal
using a crimp on lug.
Do not connect the earth wire to hull ground directly.

Connect between earth terminal and hull ground with independent earth wire “IV-1.25”.
Fig. 3.4.2 Installation antenna with pre-amplifier
3-25
3.4 RX antenna
Loop excess coaxial cable having diameter

over 20 cm to prevent damaging the center
conductor.
Waterproofing the connectors.

How to wrap
Pull the butyl tape to be about two times in
length and wind it up, overlapping by 1/2 the
width of the tape. And then wrap vinyl tape on it
as well. Tighten both ends with cable ties.
Fig. 3.4.3 Installation antenna with pre-amplifier
3-26
3.5 Reserve Source
3.5 Reserve source (Battery)

3.5.1 Lead-acid battery
Battery cables must have sufficient dimensions to prevent voltage reduction.
Connections must be tight in order to reduce voltage drop caused by the contact
resistance. Apply grease or vaseline to battery terminals in order to prevent a
corrosion.
Fix the battery by wedges.
Apply grease or
vaseline to terminals.
Fig. 3.5.1 Installation of Lead-acid battery
・Board up the inside of the box with copper plates for corrision-proof.
・Spare parts must include the distilled water, specific gravity meter, voltmeter.
Connect cables tightly and bind

cables for a better appearance.
Distilled water
Copper plate boarded inside the box.
Fig. 3.5.2 Installation of Lead-acid battery
3-27
3.5 Reserve Source
Maintenance parts of lead-acid battery
Distilled water
Measure cup
Funnel
Pump
Sucker
Voltage meter
Gravity meter
Thermometer
Fig. 3.5.3 Maintenance parts of Lead-acid Battery
3-28
3.5 Reserve Source
3.5.2 Maintenance Free battery
Select cables considering of voltage drop.
Fix the battery by wedges.
Fig. 3.5.4 Installation of maintenance free battery.
When using maintenance free battery, put labels of “AUTO/OFF and CAUTION”
on the front panel of the charge controller, as shown bellow.
Lead-acid battery Maintenance free battery
No use AUTO
Charge controller
AUTO/OFF CAUTION
Fig. 3.5.5 labels of “AUTO/OFF and CAUTION”
3-29
Chapter 4 VHF Radio 4.1 Antenna Installation
4.1 Antenna Installation

◇ Fix the antenna with antenna fixing bracket securely
tape properly.
◇ Loop excess coaxial cable having diameter over 20 cm to prevent damaging the
center conductor.
When antenna is installed as shown in figure 4.1.1 (a), the reflection of transmission
power increases. Therefore, install the antenna as shown in figure 4.1.1 (b).
A top of antenna mast is projected too
A radiation part is covered by much. Keep projection less than 5 cm.
the fixing metal, because of the
antenna is fixed at too upper
position.
Figure 4.1.1 (a), Improper installation
Fixed the antenna holder

Less than 5 cm.
so that the top of antenna
holder projects a little.
Fig. 4.1.1 Proper installation
4-1
4.1 Antenna Installation
Water proofing with tape.

Top and bottom parts of
antenna.

How to wrap
Connectors Pull the butyl tape to be about two
times in length and wind it up,
overlapping by 1/2 the width of the
tape. And then wrap vinyl tape on
it as well. Tighten both ends with
cable ties.
Fig. 4.1.2 waterproofing with tape.
Fasten nuts equally and securely, use

w-nuts.
When loop the coaxial cable, keep

When fasten the coaxial cable with stainless band,

do not damage the cable. Do not bind at the part of
connection.
Fig. 4.1.3 Fixing Antenna.
4-2
4.2 VHF Console
4.2 Installation of VHF Console

Emergency lamp powered by the reserve source is required to illuminate the control
panel.
No.2 VHF without DSC Printer.. No.1 VHF with DSC Printer.
Emergency light.
DSC Printer.
Fig. 4.2.1 VHF console
Check connection by
pulling each wire.
Ground the cable shield and ground
wire at the cable cramp using crimp
on lug.
Securely connect each

wire and bind the
cables with cable ties
properly.
Fig. 4.2.2 Wiring in the VHF console.
4-3
4.2 VHF Console
Wiring to terminal
1. Remove sheath 5 to 6 mm from the tip.
2. 端子台工具をセットし、A 方向に押しながら芯線を端子台に挿入する。
3. 挿入後、芯線を手で引っ張り抜けないことを確認する。
Connect ground cable (IV-1.25sq or

bigger) to ground terminal using a
Connect the antenna coaxial crimp on lug.
connector securely.
アンテナ同軸ケーブル
には、接続先のコネク Put a label of connection
タを明示すること。
Fasten screw of
connector securely.
Fig. 4.2.3 VHF 無線機の接続
Improper fabrication of M type connector
No Good
Good
Connector and shield wire Center conductor is

are not soldered together too long, and not
properly. soldered properly.
Fig. 4.2.4 Improper making of M type coaxial connector
4-4
4.3 remote Station
4.3 Remote station

Maximum 4 remote stations are connected to junction box.
Total 4 sets
RB-8800/HS-8800 or(and) RB-8810/HS-8800
W-MIC W-MIC
RB-8800/HS-8 RB-8810/HS-8
Junction box
(IF-8810)
Incorporated in the VHF console.
Fig. 4.3.1 Connection of remote station
Check connection by
pulling each wire.
Cramp signal cables
Connect a naked wire and

shield wire to ground terminal
with crimp on lug.
Fig. 4.3.2 リモートステーション：RB-8800/HS-8800 の装備
4-5
4.3 remote Station
Cramp signal cables
Break the cover to make a Check connection by

cable entry if necessary. pulling each wire.
Connect a drain wire and shield

wire to ground terminal with
crimp on lug.
Fig. 4.3.3 Remote station：RB-8810/HS-8800.

Set jumpers in the last remote station, the end of line, as shown bellow.
RB-880
Set jumper J3 to ON: connect #2 and #3.
RB-8800
Set jumpers J2 and J3 to ON: connect #2 and #3.
Fig. 4.3.4 Connection of Remote Station：RB-8810/HS-8800.
4-6
4.4 Installation of Wing Handset
4.4 VHF wing handset.
Microphone receptacle.
Microphone hanger (option).
Fig. 4.4.1 Installation of wing handset Case 1.
The handset is installed in a watertight box to prevent it from corroding.
Microphone receptacle
Watertight box
Fig. 4.4.2 Installation of wing handset Case 2.
4-7
4.4 Installation of Wing Handset
Connect wires using crimp on lug, and

fasten each wire securely.
When the receptacle is installed without

box, tighten the cable gland and put the
pate or silicon sealant to the gland for
waterproofing.
Fig. 4.4.3 Wiring in the handset receptacle.
4-8
Chapter 5. Inmarsat 5.2 Inmarsat B
5.1 Installation of Inmarsat Antenna

Select the location where it will have a good view of the sky in all directions and
also select the location of least vibration.
Inmarsat C Antenna
Inmarsat B/F antenna
Fig. 5.1.1 Antenna Installation.
Inmarsat B/F antenna
Put steps to antenna mast for

safety and the improvement in
workability.
5-1
5.2 Inmarsat B
5.2 Inmarsat B
5.2.1 Antenna unit
◇ Select the location where it will have a good view of the sky in all directions.
◇ Select the location of least vibration.
◇ Never put the rubber mat between the mounting base and the antenna base.
◇ Do not cover the drain hole.
Do not cover the

drain hole.
Tighten the cable gland and

put the pate or silicon
sealant to the gland for
Apply silicone sealant to the bolt, waterproofing.
nut, grounding point and terminal.
The slack is not looped

with a diameter of 30cm
or less, otherwise the
center conductor will
break.
Fig. 5.2.1 Fixing Antenna Unit.
5-2
5.2 Inmarsat B
5.2.2 radio frequency radiation hazard label

Install the safety fence keeping distance (6m) from antenna to separate the
antenna from humankind and put label keeping distance (6m) from antenna, so
that one can notice RF radiation hazard.
Don't enter within

6m from antenna..
6m 6m
Fig. 5.2.2 Safety Zone.
Radio frequency radiation hazard label

A cautions label is stuck on the on the mast.
going-up mouth of the INMARSAT B
antenna equipment mast.
The label on the radome tells

safety distance.
"The cautions label to the radio electric wave of a high

radiation level" is stuck on a legible position. When an
antenna is approached, there is a bad influence to the
human body by the radio electric wave.
Fig. 5.2.3 Caution Label.
5-3
5.2 Inmarsat B
5.2.3 Connecting coaxial cable in radome (FELCOM 82).
Turn an antenna drive part and don't Antenna drive part.

be caught in a coaxial cable.
Tighten coaxial connector

securely.
Adjust mark putted
on the cable at cable
entrance.
Never loop.
Fix the coaxial cable

by the clamps.
. Fig. 5.2.4 Connecting cable in radome.
5.2.4 Installation of transceiver unit and junction box.
Leave enough slack of cable for servicing. Junction box
Connect ground cable (IV-1.25sq or Leave enough slack for

bigger) to ground terminal using a servicing.
crimp on lug.
コネクタの接続は、確
実に行うこと。
Communication Unit
Fig. 5.2.5 Communication Unit.
5-4
5.2 Inmarsat B
5.2.5 FELCOM 82 handset.
Never strain the mounting plate in order to

prevent the malfunction of distress switch.
Break the cover to make a

cable entry if necessary.
.
Taping
Fig. 5.2.6 Fixing Handset.
Insulate the shield wire by taping

After fixed plate and before And connect to terminal.
connecting wire, check a feeling
of click by pressing bottom.
5-5
5.3 Inmarsat C
5.3 Inmarsat C.
5.3.1 Antenna unit.
◇ Installation site: Select the location where it will have a good view of the sky in all
directions.
◇ Weld the antenna mounting pipe directly to the antenna pole. Mounting it with
clamps is not recommended.
◇ Apply silicone sealant to the bolt, nut, grounding point and terminal.
◇ The diameter of the service (drip) loop must be 30 cm or more.
◇ Do not cut or shorten the coaxial cable supplied.
1. Before fixing antenna

1. Apply silicone sealant (local supply) to the threads of the pipe.
2. Unscrew three screws to remove the antenna base from the antenna unit.
3. Pass the cable assy TPA5FB0.3NJ5FBA-5DFB (supplied, 300 mm) into the
shrink tube (SCM2, supplied).
4. Attach the above cable assy to the connector at the bottom of the antenna unit
(upper).
5. Shift up the shrink tube until it touches the bottom of the antenna unit (upper).
6. Heat the shrink tube, and then apply silicone sealant to the upper edge of the
tube, also wind self-bonding tape around the lower edge of the shrink tube and then
wrap vinyl tape over self-bonding tape. Note: Between the bottom of the antenna
unit (upper) and the end of the taping should be less than 50 mm.
7.Insert the cable protector (supplied) in to the slot at the bottom of the antenna
base.
8. Pass the antenna cable through the pipe and antenna base in order. When laying
the cable along side the pipe, put the cable aside to pass through the projection in
the antenna base. See [A] in the figure shown below.
5-6
5.3 Inmarsat C
Do not forget waterproofing of connector.
Do not forget to applying silicone sealant.
5-9
5.3 Inmarsat C
Apply silicone sealant to

an antenna base fixing
screws.
taping
Put silicon sealant.

How to wrap
length and wind it up, overlapping by 1/2 the Put silicon sealant.

When loop the coaxial stainless band, do not damage the
cable, keep diameter over cable.
20 cm to prevent damaging
the center conductor.
5-9
5.3 Inmarsat C
2. Sample of Antenna Installation

When cable is passed through pipe.
Installation using standard

Apply silicone sealant to
fixing plate.
an antenna base fixing
screws.
Installation using standard fixing bracket.
アース線(RW4747)
(パイプに沿わすこと)
Wrap the cable or apply the

silicon sealant in order to protect
Fig. 5.3.3 パイプの中を通した装備例 from scratching by the edge of
pipe.
Cable is fixed along the mast.
アース線(RW4747)
(パイプに沿わすこと)
Fig. 5.3.4 パイプの外を通した装備例
5-8
5-9
5.3 Inmarsat C
5.3.2 Installation of terminal unit

1. Connection in the radio console
装備時に取外した各コネ
クタやアース端子のネジを
確実に締め付けること。付属の同軸変換コネクタ
(TNCP-NJ)を使用してアンテナ
同軸コネクタと接続する。
Fig. 5.3.5 Connecting terminal

Fabrication of N-P-8DFB connector.
shown left.
Twist shield end.
Slip on clamp nut, gasket and clamp as shown in left.


shell.

the shell.
5-9
5.3 Inmarsat C
2. Junction Box(IC315), Distress alert/Received call unit (IC305), and Alarm

unit(IC306).
Cramp cable shield.

each wire.
Locate at right side in

the console, where is
back of NBDP.
Fig. 5.3.6 Wiring of junction box
Installation at the front of brigh；

IC-305/306
Do not drop and

lose the buzzer cap.
Tighten screw of
terminal securely. Connect shield wire of cable to ground terminal securely.
Fig. 5.3.7 Distress Alert and Received Call Unit, and Alarm Unit.
5-10
5.3 Inmarsat C
5.3.3 Installtion of SSAS.

1. Antenna
When installing the FELCOM-16 as the SSAS equipment,
Because of the FELCOM-16 is not GMDSS corresponding equipment, location of
antenna is not required to meet to the GMDSS requirement. However, select the
place in good view of sky such as compass deck.
Notice of antenna installation

1. When installing the both antenna of FELCOM-15 and 16 at the closed place.
Keep distance at least 1.5 m between them having level difference more than 40
cm (15 degrees down from anther antenna).
2. Keep distance more than 5 m between the antennas of FELCOM-15/16 and the
terminal unit “IC-215”.
3. Keep distance more than 3 m between the antennas of FELCOM-15/16 and the
communication unit “IC-216” of FELCOM-16.
Over 1.5 m
-15 dgrees
3m 5m
FELCOM 16
FELCOM 15
Keep distance more than 3 m between the antennas of FELCOM-15/16 and the communication
unit “IC-216” of FELCOM-16.
Fig. 5.3.8 Relationship among antennas and terminal/communication units.
5-11
5.3 Inmarsat C
2. Installation of FELCOM-16 Communication Unit

The communication unit and junction box of FELCOM-16 are installed in the place
where is not conspicuous, such as storage space.
Security alarm
Communication unit
Junction box
Fig. 5.3.9 Installation of communication unit and junction box.
Cramp the shield of cable by the

cable fixture.
Check connection by
pulling each wire.
Fig. 5.3.10 Wiring in junction box.
Tighten the connector and Ground the earth terminal using 30

wing screw of ground terminal cm width of copper plate.
securely.
Fig. 5.3.11 Wiring of communication unit.
5-12
5.3 Inmarsat C
3. Fixing IC-307
Security alert is generated from the bridge. In addition to bridge, it must be able to
activate from one or more place except bridge.
Install the “IC-307” at the place where operator can easily press the switch, and at
the place where it is not pressed carelessly.
Alert unit is installed at the place where it is not found by a pirate easily, such as
under the table near the radio console and under the table in the captain room.
Installation in the bridge

Install IC-307 under the table near the radio console.
In bridge.
IC-315 FELCOM 16
2m
FELCOM 15
Total 200m Maximum 3 alert units can be connected.
Fixing in captain room.

Connect IC-307 in
series.
Another place of installation

Under the table in the captain room。
Fig. 5.3.12 Installation of SSAS Alert Unit.
5-13
5.3 Inmarsat C
Put cover supplied.
ケーブルのシールド線は、テーピ
ング処理してから必ず接続する。
In the末端のユニットのみ
end unit connected
JP-2 のプラグを
in series, JP-1
change jumper
plug from
に変更。 JP2 to JP1.
Tighten screw securely.
Fig. 5.3.13 Installation of SSAS Alert Unit.
5-14
5.4 Inmarsat F
5.4 Inmarsat F
5.4.1 Antenna Installation
◇ Select the location where it will have a good view of the sky in all directions.。
◇ Select the location of least vibration.
◇ Never put the rubber mat between the mounting base and the antenna base.
◇ Do not cover the drain hole.
◇ 同軸ケーブルにコネクタが装着されている方がアンテナ側。
Tighten the cable gland and put Coat earth terminal by

the pate or silicon sealant to the silicon sealant
gland for waterproofing.
Do not cover the

drain holes.
The slack is not looped

with a diameter of 30cm
or less, otherwise the
Fig. 5.4.1 アンテナ取付け
レドーム内の同軸ケーブルの引き回し
悪い例；
レドーム内にケーブルの引き込みが足
りないためケーブルの固定ができない。
Tighten coaxial
connector securely.
同軸ケーブルは、レドーム内に
約 1m 引き込み、必ずコンベッ
クスで固定すること。
Fig. 5.4.2 レド－ム内ケ－ブルの敷設
5-15
5.4 Inmarsat F
5.4.2 radio frequency radiation hazard label
Install the safety fence keeping distance (6m) from antenna to separate the
antenna from humankind and put label keeping distance (6m) from antenna, so
that one can notice RF radiation hazard.
Don't approach less than 6m
マイクロ波を放射 of radiation in microwave.
4m 以内に近づかないこと
Fig. 5.4.3 放射安全範囲
A cautions label is stuck on the

going-up mouth of the INMARSAT
B antenna equipment mast.
"The cautions label to the radio

electric wave of a high radiation The label on the radome tells
safety distance
level" is stuck on a legible position.
When an antenna is approached,
there is a bad influence to the
human body by the radio electric
wave.
Fig. 5.4.4 注意ラベルの貼り付け
5-16
5.4 Inmarsat F
5.4.3 Installation of BDE
通信制御ユニットの壁装備例
Communication unit
Distress Alert Unit
ISDN Handset
Inmarsat FAX
PC for data communication
Communication unit installed

in the storage space
Communication unit
Incoming Indicator
着信ブザー
Fig. 5.4.5 BDE の装備例
5-17
5.4 Inmarsat F
アースは、30mm幅の銅板で施工す
ること。
5.4.4 Installation of communication unit

each wire.
ケーブルは、ケーブルクランプに
コンベックスで固定する。
Ground by using 30 mm
width of copper plate.
Fix the cables to cable cramp

using cable ties.
Connect the shield to earth terminal

using crimp on lug.
Taping the excess shield wire.
Fig. 5.4.6 Installation of communication unit
5-18
5.4 Inmarsat F
Tighten coaxial connector

securely.
Power switch
Don't forget attachment of power

supply plug omission prevention
metallic ornaments.
Fig. 5.4.7 Rear panel of communication unit
Fabrication of N-P-8DFB
shown left.
Twist shield end.
Slip on clamp nut, gasket and clamp as shownleft.


shell.

the shell.
5-19
5.4 Inmarsat F
Communication Unit
TB1, 2
5.4.5 Installation of Distress Alert Unit ISDN port
1. RX+ <-> RX+
2. TX+ <-> TX+
3. TX- <-> TX-
4. RX- <-> RX-
Fix the shield

wire of cable.
TB1 TB2
Miss-connection of ISDN line may

TB 2 is the same as TB 1 damage the modem unit.
Fig. 5.4.8 Distress Alert Unit
When connect another Distress Alert Unit or ISDN Wall Socket, make cable
pass “φ8 hole” with a drill.
1. Remove the PC board in the distress alert unit before making a hole.
2. Make a hole at the position “a”, “b”, or “c” in accordance with the cable run.
3. Smooth the inner and outer edge of hole.
(a) Fig. 5.4.9 遭難警報器の加工
(b) (C)
5-20
5.4 Inmarsat F
5.4.6 Connection of ISDN equipments

ISDN equipment is connected to the ISDN outlets on the CU connector panel, either
to terminal blocks or RJ45 jacks.
An ISDN bus can be connected to one of the ISDN outlets. Maximum extension
length is 100 m, min. 0.22 mm2. In this case, the cable length connected to other
outlets must be less than 10 m.
Up to 8 ISDN devices can be

operated with FELCOM 70.
Set switches S1/S2

to ON in the last
ISDN wall socket.
Fig. 5.4.10 Connection of ISDN equipments.
ISDN Port
Set S1 #1/#2 to on for the end socket.
Miss-connection of ISDN line may

damage the modem unit.
Down
Communication Unit
ISDN socket
ISDN port
a1. TX+ <-> TX+
b1. TX- <-> TX-
The end socket. a2. RX+ <-> RX+
b2. RX- <-> RX-

Standard settings of S1: #1 OFF, #2 OFF
Fig. 5.4.11 Wiring in ISDN Wall Socket.
5-21
5.4 Inmarsat F
5.4.7 Connection of analogue telephone/telefax gr.3 (option).
Terminal Adapter
(QDGY911912) ISDN Port TEL Port
RJ１１ RJ４５
TEL TEL
ISDN
Analogu wall socket
12VDC (OP16-10)
L1, L2: non-polarity.
TA電源（230VAC ->12VDC）
Analogu telephone Incomming buzzer

G3 FAX (KK-893-3977)
Use hook and loop Use a wall fittings, when attaching

fasteners for fixing FAX. analog telephone in a wall.
Connect to Line
Fig. 5.4.12 Connection of Analogue equipments.
5-22
Chapter 6 NAVTEX/Whether FAX5.2 NAVTEX 受信機の装備
6.1 NAVTEX
6.1.1 Antenna of NAVTEX
◇
tape properly.
◇ Loop excess coaxial cable having diameter over 20 cm to prevent damaging
Fix antenna to antenna

mast with hose clamp
and mounting bracket
securely.
Wrap the cable with tape

in order to protect the
cable from scratching by
the edge of pipe.

conductor.
How to wrap
width of the tape. And then wrap vinyl tape on
it as well. Tighten both ends with cable ties.
When fasten the coaxial cable with stainless band,

do not damage the cable.
Fig. 6.1.1 Fixing antenna of NAVTEX
6-1
6.1 NAVTEX
6.1.2 NAVTEX Display Unit

Install the NAVTEX unit in the pilothouse.
NX-700A: Built-in printer type
Front view Rear view
NX-700B:No printer type
Front view Rear view

Fig. 6.1.2 NANTEX display unit
Fasten screws securely.

crimp on lug.
Fig. 6.1.3 Connection.
6-2
6.1 NAVTEX
6.1.3 NAVTEX RX Unit
Fasten screws securely.
Check connection by
pulling each wire.
Connect shield wire of

signal cable to F.GND of
Check connection by TE terminal.
pulling each wire.
Terminal opener
Connect M-type coaxial

connector properly.
Connect ground cable
(IV-1.25sq or bigger) to
ground terminal using a
crimp on lug.
Fig. 6.1.4 Note of the RX unit installation.
Improper fabrication
No Good
Good

properly. properly.
Fig. 6.1.5 Improper making.
6-3
6.2 Weather FAX Receiver

6.2.1 Antenna
◇ Fix antenna to antenna mast with hose clamp and mounting bracket securely.
tape properly.
◇ Ground the antenna having whip antenna (FAX-5) properly in order to improve
S/N ratio.
Apply anticorrosive silicone sealant around

the base of the whip antenna.
Fix antenna to antenna mast

Apply anticorrosive with hose clamp and mounting
silicone sealant to bracket securely.
grounding points and
terminals.

cable.

Fig. 6.2.1 Fixing antenna unit.
6-4

conductor.

How to wrap
width of the tape. And then wrap vinyl tape on
it as well. Tighten both ends with cable ties.
Fig. 6.2.2 Installation of FAX antenna unit with cable.
6-5
6.2.2 Installation of FAX Receiver.
Fig. 6.2.3 Location.
Check connection by
pulling each wire.
Make connection without fail, and
bind wires with cable ties.

Fig.6.2.4 Grounding and wiring of FAX-215 receiver.
6-6

Connect M-type
coaxial connector
properly.
Remove sheath 5 to 6 mm,

and then insert them into
Fig. 6.2.5 Connection of FAX-410 connection holes.
Improper fabrication
Good No Good

properly. properly.
Fig. 6.2.6 Improper making
6-7
4.1 GPS アンテナ
Chapter 7 GPS
7.1 Installation of GPS antenna

◇ Fix antenna to antenna mast with hose clamp and mounting bracket securely.
tape properly.
◇ Ground the antenna having whip antenna (GPA-018/018S) properly in order to
improve S/N ratio.
Put silicon sealant to junction

point or wrap with butyl rubber
Coat with silicon sealant
Fix grounding grounding wire

Wrap the cable in order
to protect from scratching
Fix antenna to antenna mast by the pipe.
with hose clamp and
mounting bracket securely.
Grounding must be made securely.

Use the grounding wire “IV-1.25sq”.
Coat with anticorrosive
sealant or pate.
GPA –018/018S
Fig. 7.1.1 Fixing GPS Antenna。
7-1
7.1 GPS Antenna
Loop excess coaxial cable having


How to wrap

stainless band, do not damage the cable.
Fig. 7.1.2 Fixing GPS Antenna.
7-2
7.1 GPS Antenna
Fabrication of N-P-8DFB
Never turn shell.
7-3
7.2 GPS Display Unit
7.2 GPS Display Unit.
No.1 GPS
Mask the number of which is not used.
Signal Exchanger.
No.2 GPS.
Fig. 7.2.1 Installation of GPS
Connectors, ANT, DATA, POWER,

and others must be fixed securely.

crimp on lug.
Fig. 7.2.2 Connections of GPS.
7-4
7.3 GPS Multi-Distributor
7.3 GPS Multi-Distributor
MD-550
Shield wire must be connected to

F.GND of the terminal with crimp on
lug. Other parts of shield wire except
crimping part must be insulated with
heat shrink tube or vinyl tape.
Check connection by
pulling each wire.
Securely connect each

wire and bind the
cables with cable ties
properly.

crimp on lug.
IF-2300
Shield wire must be connected to

F.GND of the terminal with crimp on
lug. Other parts of shield wire except
crimping part must be insulated with
heat shrink tube or vinyl tape.
Securely connect each wire and

bind the cables with cable ties
properly.
Fig. 7.3.1 Installation of IF-2300
7-5
Chapter 8 AIS 8.2 AIS Display and Transponder Units
8.1 AIS Antenna Installation

◇ Fix the antenna with antenna fixing bracket securely.
tape properly.
Taping
Waterproof the junction

connectors of VHF and
GPS antennas properly.
Fix antenna fixing bracket by

fastening the 4 pieces of nuts
equally.
To prevent damaging the center

conductor, more than 20 cm of
diameter is required.

How to wrap
When fasten the coaxial cable with stainless

band, do not damage the cable.
Fig. 8.1.1 Fixing AIS Antenna.
8-1
8.2 AIS Display and Transponder Units
8.2 AIS Display and Transponder Unit
8.2.1 AIS Display unit：FA-1502

The AIS display unit is installed at where the OOW controls the ship, where the
OOW can operate AIS easily , or at the coning position.
For example, beside of radar, ECDIS, or center of the coning position.
Fig. 8.2.1 AIS Display Unit

(IV-1.25sq or bigger) to ground
terminal using a crimp on lug.
Fig. 8.2.2 Connection of Display Unit
8-2
8.2.2 Transponder unit: FA-1501

(IV-1.25sq or bigger) to ground
terminal using a crimp on lug.
Fig. 8.2.3 AIS Transponder Unit
Terminal opener
Bind the cables

with cable ties
securely.
Check connection
by pulling each
cable.
Shield wire must be grounded by the cable cramp connecting crimp
on lug. Other parts of shield wire except crimping part must be
insulated with heat shrink tube or vinyl tape.
Fig. 8.2.4 Wiring in the transponder unit
8-3
8.2.3 AIS Power Supply：PR-240-CE

Power supply of AIS and other equipments connected should be ship’s main
backed up by anther source such as emergency or sub-generators.
Power supply (PR-240-CE)
AIS Distributor
Connect ground cable (IV-1.25sq or bigger) to

Bind the cables with
cable ties securely. ground terminal using a crimp on lug.
Fig. 8.2.5 Wiring of Power unit
The power supply PR-240-CE is shipped ready for connection to a 200-230 VAC ship’s
mains. If the ship’s mains is 100 VAC – 115 VAC, change the tap connection and
terminal board connection as below. Attach label supplied as accessories to the punch
mark on the front panel according to the ship’s mains.
Red
SEL
115V
SEL
230V
White
Black
1
2
3
4
White Black
1
2 100VAC spec.
3
220VAC spec. 4
(default）
Fig. 8.2.6 Changing Ship’s Mains Specifications of PR-240-CE.
8-4
8.2.4 Pilot Plug

All ships who navigate the Panama canal and the Saint Lawrence river, and
enter a port of the USA, are required the pilot plug for the AIS and AC plug for
the PC of the pilot beside of the pilot plug.
The pilot plug is installed at where the pilot commands the navigation, such as
coning position. Pilot Plug must has [AIS Pilot Plug] label, and the AC plug must
has the label of “Receptacle for Pilot PC” too.
Receptacle must to be USA Standard (NMEA 5-15R) 120V AC triple plug.
Pilot Plug
AIS Pilot Plug

OP-24-3
Label: AIS Pilot Plug
Label: Receptacle for Pilot PC

AC plug for Pilot PC
Fig. 8.2.7 Installation of Pilot Plug
8-5
Chapter 9 VDR 9.1 VR-5000: Mounting DCU
9.1 VR-5000 Installation of data collecting unit (DCU)

9.1.1 Mounting DCU on the shock absorber
The DCU is fixed by using four holes in the bottom plate onto the supplied shock
absorber with four M10 bolts as follows. Fix the shock absorber onto the DCU
mounting base arranged by the shipyard with four M10 bolts, put the cover over the
shock absorber, fix the cover with supplied screws, and then fix the DCU to the
shock absorber.
Keep 300 mm clearance

around the DCU。
Shock Absorber
Shock absorber with cover.
Front side.
Shock absorber without cover.
Front side.
Fig. 9.1.1 Installation of DCU.
9-1
9.1 VR-5000: Mounting DCU
Wide cable entrance of cover must be front side of the DCU.

If invert the direction, shock absorber dose not function normally, because of the
balancer fixed to shock absorber does not work properly.
Wide cable entrance.
Shock Absorber
Balancer
Cable entrance
Wide
Front side
Fig. 9.1.2 Installation of Shock Absorber.
9-2
Change eye bolts with cosmetic

caps of installation materials.
Fig. 9.1.3 Changing eye bolts with cosmetic caps.
Note
DCU (data correcting unit) has anti-vibration system. If service space around
the DCU is blocked, anti-vibration system does not work normally and cause
the damage of the hard-disc or PC board of the DCU.
9-3
9.1.2 Wiring in the DCU
Bind the wires with cable

Radar video signals ties securely.
For DCU unit
Fabricate BNC
connector
properly.

(IV-1.25sq or bigger) to
ground terminal using
For DRU (data recording unit).
a crimp on lug.
Fix connector to plate
Fix cables to cable fixture with cable tie.
with cable ties.
Connect fire wire without fail.
Fig. 9.1.4 Installation of DCU.

Fabricate D-sub
connector securely,
specially the
soldering of pins.
Shield wire must be grounded at the cable fixture with using crimp on lug. Other part of shield
wire must be insulated with heat shrink tube or vinyl tape.
Fig. 9.1.5 4 Installation of DCU
9-4
Fabrication of BNC connector
1.Cut off a cable jacket only 7mm.

Don't damage insulator at this time.
2. Strip shield and insulator by 3 mm.
Core
3.Slip clamping nut, washer and gasket
onto cable.
Slide clamp onto cable and fold back
shield onto clamp.
4.Put solder on core thin slightly.
Center pin
5.Insert center pin to core and solder
through pin hole .
“Do not melt insulator with heat.”
6.Screw shell into cable.

Do not screw housing of connector,
otherwise the core may be damaged.
Shell
9-5
9.2 VR-5000: Remote Alarm Unit and Microphone
9.2 VR-5000: Remote Alarm Panel and Microphone

9.2.1 REMOTE ALARM PANEL
Install Remote Alarm Panel in pilot house.
Example: Remote Alarm Panel installed on the switch panel.

crimp on lug.
Check connection by
pulling each cable.
Fig.9.2.1 Installation of Remote Alarm
9-6
9.2.2 Installation of Bridge Microphone

Microphones are installed for recording all sound in the bridge.
Example: at the ceiling above chart-table, radar console, GMDSS console,
engine telegraph and steering stand. Microphone
マイクロフォン
Maximum six microphones can be connected to DRL.
参考)
2m
When the microphone is attached in a ceiling with
約 10m
a height of 2m, it can record in the range with a diameter
of 10m.
Coverage of microphone
Around the ceiling near the GMDSS console.
Around the ceiling

near the GMDSS
console.
Around the ceiling near the

radar console and steering Around the ceiling near the
stand. chart table.
Fig. 9.2.2 Microphone: Example of installation.
9-7
Indoor microphone
at ceiling. Check the connection by
pulling each cable.
The shield line of a cable

is connected after carrying
out taping.
Fig. 9.2.3 Microphone installed in bridge.
An position is not desirable.

The microphone records the
noise of air jet.
Fig. 9.2.4 Microphone installed in bridge.
9-8
9.2.3 Wing Microphone
On the large-sized vessel, which equips steering stand at the wing, install a
microphone at where the conversation of wing area can be recorded.
Microphone
Perform waterproofing by putty or

silicone sealant.
Fig. 9.2.5 Microphone installed in wing area.
Standard position of the

microphone at wing area.
Fig. 9.2.6 Microphone installed in wing area.
9-9
Microphone on a
steering console.
Fig.9.2.7 Microphone on the steering stand of wing.
9-10
9.3 VR-5000/3000: DRU
9.3 VR-5000/VR-3000: Installation of DRU.

9.3.1 Equipment position of DRU.
Install a DRU in the compass deck. The capsule should be installed in open space in
order to collect easily when marine accident happens.
DRU
DRU
Fig. 9.3.1 Position of capsule.
Do not cover the DRU.
Fig. 9.3.2 Do not cover the DRU.
9-11
9.3 VR-5000/3000: DRU
The important matter of the DRU attachment place.
・ Must be separated from fuel or other potential fire hazards

・ Must be separated from probable sources of mechanical damage
・ Select a place where inspection and data check can be done easily.
・ Select a place where diver or remote operated vehicle can remove and take it
easily.
・ Around the DRU, do not put obstacle which prevent the collection by diver or
remote operated vehicle.
Note: When install the fire wire cable, protect the connector of fire wire from
damaging by taping etc.
9.3.2 Fixing DRU

The Data Recording Unit comes with the mounting bracket fitted. Request to a
shipyard to construct a mounting base of the DRU. On the mounting base, mount
the bracket with M8 bolts and nuts (double nuts). The gap between vibration
absorber and bolt should be at least 3mm.
Mounting
bracket
Mounting
base.
Fig. 9.3.3 Mounting base of DRU
9-12
9.3 VR-5000/3000: DRU
.3.3 Fixing DRU

Insert the IEEE1394 plug of fire wire into the receptacle securely.
Label which shows DRU side.
Coat the rubber bushing, screw part of the cap nut and
Screw thread contact part of the cable with rubber bushing, with Gold
Grease No2 of installation material.
Fig. 9.3.4 Connecting fire cable to DRU
Label which shows DRU side.
Never cut and shorten the cable.
Fig. 9.3.5 Fire cable
注）Protect the connector by taping in order to prevent damaging, when wire the fire
cable. And waterproof the connector if it is left out of doors.
9-13
9.3 VR-5000/3000: DRU
Fasten cap-nut of DRU leaving a screw thread as shown bellow.

Note: Can nor screw completely.
A screw thread.
Cap-nut
Fig. 9.3.6 Fixing cap-nut
Waterproofing with silicon sealant
Fig. 9.3.7 Waterproofing
9-14
9.3 VR-5000/3000: DRU
Wind excess cable and fix to the Never cut or shorten excess cable.
handle with cable tie.
Fig. 9.3.8 Installation of DRU
Do not forget to put Hinge Pins.
Fig. 9.3.9 Installation of DRU
9-15
9.4 VR-3000
9.4 Installation of VR-3000
VGA1～VGA4(DSUB-15pin)
Input of Radar Video Signal
IEEE-1394 CABLE
<===> VR-5020 Bind wires with cable tie.
Ship’s Main AC/DC
Connect directly the shield line to ground Fix armor with cable cramp.
terminal with crimp on lug after taping, or,
connect additional wire to shield of cable
with soldering and then connect to
ground terminal with using crimp on lug.
Fig. 9.4.1 Installation of DCU
9-16
9.4 VR-3000
Fix cable.
Fix cable.
Tighten by taping.
Line up the coaxial cables and fasten with

cable ties, and then fix with cable cramp.
Fig. 9.4.2 Fixing coaxial cable
9-17
9.4 VR-3000
When bending the cables, keep a radius over 150 mm.
Fix the cables at interval of over 300 mm.
Fig. 9.4.3 Fixing cables

Connect ground cable (IV-1.25sq or bigger)
to ground terminal using a crimp on lug.
Clamp armor by the cable clamp.

Connect directly the shield line to ground terminal with
crimp on lug after taping, or, connect additional wire
(IV-1.25sq) to shield of cable with soldering and then
connect to ground terminal with using crimp on lug.
Fig. 9.4.4 Remote Alarm Panel
9-18
Chapter 10 Life-saving Appliance 3.10 SART の装備
10.1 SART
Generally the SART is installed near the door either port or starboard side on the
bridge.
Install at where can be accessed in an emergency easily.
Attach fluorescence label, shipyard supply,

which shows the location of SART under a
blackout.
Fig. 10.1.１ Installing SART.
Fit the SART mounting bracket onto the lifeboat.
SART mounting bracket
Fig. 10.1.2 Fitting SART mounting bracket.
10-1
10.2 Two-way Radio
10.2 Two-Way Radio

Set the switch to either 110 V or 220 V according to ship’s main, and change the
fuse accordingly. The switch and fuse are set for ship’s main 220 VAC at factory.
Charger
Two-Way Radio
FUSE
・2A for 100 VAC
・1A for 220 VAC
Slide switch for

selecting ship’s
main
Fig. 10.2.1 Installation of Two-Way Radio.
Place primary batteries (BP-1208) beside the charger.
Primary battery
Write expiration date of the
battery (5 years later).
Once breaks seal, the
expiration date becomes
invalid.
10-2
10.2 Two-way Radio
Attach fluorescence label, shipyard

supply, which shows the location of
two-way radio under a blackout.
Attach fluorescence label, shipyard supply,

which shows the location of two-way radio
under a blackout.
Week link
A week link is the safe implement of which prevent that a belt is caught in a hull
structure and cannot disembarking. A week link is the metal fittings which will
separate if the power of 35 to 45kgf is applied. It is required when two-way radio is
newly equipped on all ship after July 1, 2005, regardless of the kind of ship. It dose
not separate when hangs the body holding shoulder belt.
Shoulder Belt
Week Link is fixed Week Link

at one side only.
Fig. 10.2.4 Week Link
10-3
10.3 EPIRB
10.3 Installation of EPIRB

Mount the EPIRB at the position with sufficient space for lid ejection and
maintenance.
Install plates which

protect the EPIRB lid from
dropping into the water
when the lid opens. Make fixing holes near side for
sufficient space for lid ejection.
Fig. 10.3.1 EPIRB mounting base
10-4
10.3 EPIRB
Install EPIRB mounting base so that the

EPIRB is not caught in hull structure when
it will float.
Fig. 10.3.2 Mounting EPIRB.
Attach fluorescence label, shipyard

supply, which shows the location of
EPIRD near the EPIRB.
Erase the year and month

indications of the expiration
date on the water pressure
sensor at 2 years later after
the inspection.
Fig. 10.3.3 Mounting EPIRB.
10-5
10.3 EPIRB
MMSI Ship’s name

Expiration date of the battery.
Serial number Cording code
Fig. 10.3.4 Display on EPIRB.
10-6
Chapter 11 NAVIGATIONAL ECHO SOU11.2
ND ERHull tank
Inner
11.1 Laying the transducer cable
Pass the cable through pipe or on the cable way from the transducer flange to
the transceiver unit or matching box. The cable must be fixed well to prevent the
damage caused by vibration.
Do not lay the transducer cable together with the cable of power supply and
others.
Metal pipe
Transducer tank
Fig.11.1.1 Piping transducer cable
11-1
11.2 Inner Hull tank
11.2 Inner Hull Tank
z Install the tank parallel to draft line longitudinally and transversely.

z Remove the paint at the welding part of the tank.
z Before welding the tank, remove the damper and gasket to prevent the
damage caused by the welding heat. Never do welding with transducer
mounted.
z When fix the tank, put fixing flange to tank in order to prevent the tank from
distorting with welding heat.
z Do not paint on the transducer face.
z Fasten the cable gland so that the gap B becomes 7.0 mm to 7.5 mm. Too
much fastening cause damage of cable.
1. Inner Hull Tank: TTF-2000
11.2.1 TTF-2000
11-2
11.2.2 TTF-2001
11-3
11.2.3 TTF-2002
11-4
2. Inner Hull Tank: TTF-2000-2
11.2.4 TTF-2000-2
11-5
11.2 FE-700
11.3 Display Unit and Distribution Box of FE-700

11.3.1 Display Unit
Figure below shows an example of the installation of FE-700 on the switch board.
FE-700
Fig. 11.3.1 Installation of FE-700 echo-sounder
Grounding must be made securely.

Use the grounding wire “IV-8sq” or
cupper plate.
Attach connectors firmly.

Bind cables with cable ties.
Fig. 11.3.2 Rear side view of FE-700
11-6
11.2 FE-700
11.3.2 DISTRIBUTION BOX
Distribution Box
Distribution Box
Check connection by
purring each wire.
Bind cables with cable ties.
Fig. 11.3.3 FE-700 processor unit, enlarged
11-7
11.2 FE-700
11.3.3 Matching box

Typically, the matching box is installed in the engine room. Connect the cables
correctly. Cut the transducer cable to length.
For 200KHz: Matching Box MB-504
ケーブルグランドを確
実に閉込むこと。
テーピングする。結線終了後、圧接テストのた
めワイヤーを引っ張ること。
テーピングする。
ケーブルグランドを確実に閉込む
こと。
Fig. 11.3.4 Matching Box MB-504
For 50KHz
Matching Box MB-502 Taping
Taping
Fig. 11.3.5 Matching Box MB-502
11-8
11.2 FE-700
11.3.4 Transducer cable /flange
Ceiling
Fix the transducer cable to the cable guide.
Fig. 11.2.7 Transducer cable
Fix the transducer cable to the cable guide.
Tighten the cable gland securely.
Transducer flange
Fig. 11.2.8 Transducer cable
11-9
11.2 FE-700
Do not paint to the face of transducer.
Completed.
Paint only around the transducer.
Fig. 11.2.9 Hull bottom
11-10
Chapter 12 Doppler Sonar
12.2 Installing DS-30 transducer
12.1 Laying the transducer cable

Pass the cable through pipe or on the cable way from the transducer flange to the
transceiver unit or matching box. The cable must be fixed well to prevent the
damage caused by vibration.
Do not lay the transducer cable together with the cable of power supply and others.
Metal pipe
Transducer tank
Fig.12.1 Piping transducer cable
12-1
12.2.1 Hull fixed tank
1) Align the transducer tank so that the bow mark is in fore direction.
(The tank supplied by FURUNO carries "bow mark".)
DS-331-A DS-331-N
Fig.12.2.1 DS-331A/331N tank

Bow
Error: within ± 1 degree
Fig.12.2.2 DS-331A tank
12-2
2) Install the tank parallel to draft line longitudinally and transversely.
Waterproof rubber Bow
Bottom
Welding
Fig.12.2.3 DS-331A tank
When welding the tank, remove the waterproof rubber of the

transducer to prevent the damage from the heat.
3) Leave a slack of the transducer cable in the tank for servicing.
Procedure
Waterproofing rubber
1. Let the cable gland, flat washer and
waterproof rubber through the transducer Flat washer
cable in order. Cable gland
2. Put the cable through the cable gland from
the bottom. The length between the
connecter and the cable gland is 700 to
900 mm. A slack is required for servicing.
3. Hand-tighten the cable gland.
4. Tighten the gland securely using the Hex. bolt
wrench supplied.
5. Fix the hex. bolt to prevent the gland
700 to 900 mm
from loosening.
Fig.12.2.4 Installing transducer cable
12-3
4) Connecting waterproof transducer connector
Transducer connector
(Jack)
Transducer Transducer connecter (Plug)
Fig.12.2.5 Transducer, DS-330
1. Apply silicone grease (supplied in installation materials) on the connecter face.

(Whole area) Excess grease will isolate pin contacts.
Fig.12.2.6 Waterproof connector
2. Plug the connector while holding up the connector ring.
Connector ring
Pin hole
Connector ring and cover in
position
Fig.12.2.7 Installing waterproof connector
12-4
3. Place the connector ring in position and fix the connector cover using the
supplied flat washer, spring washer and nut.
Fig.12.2.8 Fixing waterproof connector
Use the titanium nuts and washers or equivalents to fix the

connector cover. If not, corrosion will result.
5) Place the transducer with a correct alignment.

The protuberance on the DS-30 transducer should be in stern direction. Fix the
transducer with three bolts supplied.
Bow
protuberance
Fig.12.2.9 Mounting transducer
12-5
6) After fixing the transducer, apply supplied silicone sealant on the

head of three bolts.
Three Bond No1211
Silicone sealant
The transducer face is coated with Marinestar 20 at the factory. Recoating should be made only
by Marinestar 20.
Fig.12.2.10 Applying silicone sealant
Fig.12.2.11 Check at hull bottom

Confirm that the face of transducer is level to hull bottom plate, or projected a little (0.5 to 1
mm).
12-6
12.2.2 Gatevalve Tank
Fig.12.2.12 Gate-valve DS335
12-7
1) Installing Spacer Tank
FORE mark
Fig.12.2.13 FORE mark of spacer
Align “FORE” mark of the tank to ship’s bow direction.

(Accuracy must be within 1 degree)
The tank is mounted at right angles to the draft line.
Never cut the tank.
12-8
2) Orienting "FORE" marks of gatevalve assembly
FORE mark
Fix shaft plate to shaft flange by 8 bolts supplied,
after oriented the “FORE” marks.
FORE mark
FORE mark
FORE mark
3) Fixing transducer
Remove these three bolts and fix the

transducer by bolts supplied
FORE mark
All “FORE” marks must be on one

This hole is for the protuberance
vertical line (stern direction) of the transducer.
12-9

12.3.1 Hull tank
DS-531A DS-531B
Fig.12.3.1 DS-50 Hull tank DS-531A/531B
12-10
"Bow mark"
The mark on the tank points toward the FORE direction.
Alignment error is within 1 degree. The tank is mounted at the right angles to the
draft line. FORE
Bow Bow
FORE
Accuracy: +/- 1 degree
Top view Bottom view

Fig.12.3.2 DS-50 Hull tank
Mounting transducer
Transducer is also mounted
with correct alignment.
The fixing hole which is closest to

the edge locates in the fore
direction.
If the transducer is inserted into
the tank in wrong direction, it
cannot be fixed. See Fig.5-23.
7 mm
2 mm
Fore direction
Fig.12.3.3 Heading of Transducer 7 mm
12-11
After mounting the transducer, apply supplied silicone sealant on

the head of three bolts.
The transducer face is coated with MarineStar 20 at the factory. Coating is not
necessary at installation. For maintenance, use MarineStar 20 only.
Fig.12.3.4 Applying silicone sealant
Confirm that the face of transducer is level to hull

bottom plate, or projected a little (0.5 to 1 mm).
If the transducer face sinks from the hull bottom
level, reinstall the tank.
TD Hull bottom plate

Fig.12.3.5 Check level of transducer
12-12
12.3.2 Installing tank with gate-valve
Fig.12.3.6 DS-50 transducer: DS-530
12-13
Fig.12.3.7 Transducer tank with gatebalve: DS-532
12-14
Bow mark on the flange must locate in fore direction.
Bow mark
Shaft plate
Bow mark
Shaft flange
Shaft
Bow mark
Transducer case
Gatevalve
Tank
Never cut the tank.
Fig.12.3.8 Transducer tank with gatevalve, exploded
Installing tank
The center line between the fixing holes is the fore-aft line.
A
Bow
Fig.12.3.9 Bow direction of tank
12-15
Before mounting tank

Put bow marks A and B on the tank as shown in the Fig.5-26. (Accuracy: within 1
degree) The tank is mounted at right angles to the draft line.
Installing transducer
Insert the transducer into the case. The transducer fixing hole which is closest to
the edge matches to the fore mark on the case. The transducer is fixed with three
bolts supplied.
FORE (Bow direction)
Bow
Bottom View of transducer case
12-16
Caution on mounting shaft / transducer assembly to gatevalve
"FORE" marks must be in bow direction.
"FORE" mark
"FORE" marks
"FORE" marks
Fig.12.3.11 Orienting "FORE" marks
12-17
Type: DS-782
Push down the shaft
as far as it will go.
The shaft plate is fixed to the

flange using 12 Hex. bolts.
"FORE" mark on the shaft
plate matches to that on the
flange.
The transducer face must

be flush with the bottom of
the tank.
12.4 Installation of DS-80 transducer
12-18
12.4.1 Gatevalve tank: DS-782
No. NAME Q’TY No. NAME Q’TY
1 TRANSDUCER 1 14 CABLE GLAND 1

2 GATEVALVE 1 15 STUD BOLT 8
3 HULL FLANGE 1 16 SPRING WASHER 16
4 UPPER FLANGE 1 17 HEX. NUT 16
5 RETRACTION SHAFT 1 18 GASKET 2
6 TRANSDUCER CASE 1 19 O-RING 2
7 TURNING STOPPER 1 20 HEX. BOLT 8
8 LOCK RING 2 21 FLAT WASHER 4
9 HANDLE 1 22 SPRING WASHER 4
10 SPACER 2 23 BOX. BOLT 4
11 LOCK RING 1 24 HEX. BOLT 2
12 GASKET 1 25 HEX. BOLT 2
13 SECURE RING 2 26 HEX. BOLT 1
Fig.12.4.1 DS-80 gatevalve tank: DS-782
(1) Weld the hull flange (3) to the hull bottom with the FORE mark
12-20
pointing toward the bow direction and reference marks on the

side of the hull flange aligned with the fore-aft line.
• Fore-aft alignment is accurate within ± 1 degree.

• The flange must be parallel to the draft line within ± 1
degree.
• Grind the welding area outside the hull bottom to
accomplish flatness.
Fig.12.4.2 Bottom flange

(2) Apply KINORUSTER or Bow
alternative anticorrosive sealant to the flanges and the gasket
as shown in Fig. 5-32. Use the sealant for both side of the
gasket.
Spacer
Hex. nut
Flange
Gasket
Transducer
Gatevalve
Observe the direction
of the transducer
when putting it
through the flange.
Gasket
Hull flange
Fig.12.4.3 Gatevalve DS-782, enlarged
12-21
(3) Mounting transducer
Insert the transducer into the head cap so that the protuberance of the
transducer engages to location mark. Then, fix the transducer to the head
cap with the Hex. bolts.
The protuberance of the transducer

points toward fore direction.
Hex.bolt
M5 X 18 SUS
Fig.5-33 Transducer (DS-820)
Remove Hose clamp.
Transducer
Never remove
screws.
Head cap
12-22
12.4.2 Gatevalve tank: DS-786

Type: DS-786
No. Q’TY No. Q’TY

1 TRANSDUCER 12 HEX.BOLT
2 HULL FLANGE 13 HEX. SOCKET HEAD BOLT
3 BUSHING 14 SPRING WASHER
4 4FLANGE 15 HEX. SOCKET HEAD BOLT
5 SHAFT 16 SEAL WASHER
6 6 LOCKRING 17 O RING
7 GASKET 18 GASKET
8 WASHER 19 FIXING GLAND
9 TAP-END STUD BOLT 20 GATE VALVE
10 HEX. NUT 21 CONNECTION CABLE
11 SPRING WASHER
Fig.12.4.5 DS-80 gatevalve hull tank: DS-786
12-23
Mounting transducer
Remove 4 flat
screws. Never remove this screw.
Remove Hose clamp.
Align the FORE mark on

the top of the shaft with
the protuberance on the
transducer.
Apply ThreeBond #1104.
Fix the transducer

by using four Hex.
socket head bolts.
Fig.12.4.6 Mounting DS-80 transducer
12-24
Weld the hull flange with FORE mark aligned to the bow direction
and the reference marks to the fore-aft line.
▪ Fore-aft alignment is accurate within ± 1
degree.
▪ The flange must be parallel to the draft line
within ± 1 degree.
▪ Grind the welding area outside the hull
bottom to accomplish flatness. Lock ring
Flange
Bow (FORE)
Gasket
Fig.12.4.7 Mounting bottom flange

Shaft
Apply KINORUSTER or alternative Transducer

anticorrosive sealant to the flanges
and the gasket as shown in Fig. Gatevalve
5-32. Use the sealant for both side
of the gasket.
Align FORE mark on the flange with Gasket

that on the bottom flange.
Align FORE mark on the top of the Bottom flange

shaft with that on the flange.
Confirm that the transducer face Fig.12.4.8 DS-786 enlarged

flushes with the hull bottom.
12-25
12.4.3 Hull tank: DS-783
Note: Before welding the hull

flange, remove the o-ring,
transducer and transducer
flange.
No. NAME Q’TY
① 送受波器 1
Transducer
② 船底フランジ 1
Flange
③ 送受波器フランジ 1
Transducer Flange
④ キャップナット 1
CAP NUT
⑤ トメナット 1
Nut
⑥ ガスケット 1
Gasket
⑦ 平座金 1
FlatWasher
⑧ Ｏリング 1
O-Ring
⑨ 六角穴付きボルト 4
Hex. Socket Head
bolt
⑩ バネ座金 4
Spring Washer Fig.12.4.9 Hull tank: DS-783
12-26
12.4.4 Hull Tank : DS-784
ITEM NAME Q’TY
① 送受波器 1
Transducer
② 船底フランジ 1
Flange
③ 送受波器フランジ 1
Transducer Flange
④ キャップナット 1
CAP NUT
⑤ トメナット 1
Nut
Note: Before welding ガスケット
⑥ 1
the hull flange, remove Gasket
the o-ring, transducer ⑦ 平座金 1
and transducer flange. FlatWasher
⑧ Ｏリング 1
O-Ring
⑨ 六角穴付きボルト 4
Hex. Socket Head bolt
⑩ バネ座金 4
Spring Washer
Fig.12.4.10 Hull tank: DS-784
12-27
Apply KINORUSTER or alternative

anticorrosive sealant to the o-ring
groove, o-ring, transducer flange
and Hex. nut.
Transducer flange
Engage the protuberance of

the transducer to the slot of
the hull flange.
O-ring
O-ring groove
FORE mark on the bottom points
toward the fore direction. Weld
the flange with reference marks
aligned to the fore-aft line.
(Accuracy: within 1 degree)
Hull flange
The flange must be parallel to the

draft line within ± 1 degree.
Grind the welding area outside the
hull bottom to accomplish flatness.
Fig.12.4.11 DS-784 enlarged
12-28
12.4.5 Protruded hull tank
Use the hose clamp.
Bow
Place the transducer with

correct orientation.
Bow
Fig.12.4.12 Mounting DS-781
12-29
AP1 Acoustic equipment
AP.1 Transducer position (DS-30/50/80, FE-700)

AP1.1.1 Best location
Select following locations for the transducer of acoustic equipment such as a doppler
sonar and echosounder,
1. Location where is least affected by bubbles.

2. Location where is least affected by propeller and side thruster noises.
The most important is to avoid bubbles.
Flow of air bubbles created at ship’s bow varies from hull to hull and according to
ship’s speed. Typically, bubbles flow along the hull as shown in Fig. 5-1.
Bubbles A
(a) Side view

Bubbles
(b) Bottom view
Fig.5-1 Flow of bubbles
Arrow A in Fig. 5-1 shows the best location for the transducer.
Fig.5-2 is the example of an installation.
AP1-1
AP1.1 Transducer position
Side thruster
Fig.5-2 Location of transducer
The performance of the doppler sonar is easily degraded

by bubbles so the transducer must be placed at the
location "A" as shown in Fig. 5-1.
Transversely, the transducer is mounted on the keel or as near to the keel as

possible.
▪ When side thruster is installed
The transducer is mounted in front of the side thruster about 1 m.
AP1-2
Installation at bow bulb
If the bottom is not flat, the transducer tank must be welded as shown in Fig. 5-3 to
make the transducer surface flat. The installation at an angle will cause a false
reading of depth.
Side thruster
B
Fig.5-3 Installation at bow bulb
▪ Location for transducer of echosounder

The best position is the above-mentioned A. Installation at other areas may be
affected by air bubbles and cause unstable depth indications.
The lower the frequency, the more the air bubble interference. Use
200 kHz transducer where there is the possibility of air bubble interference.
200 kHz transducer 200 kHz or 50 kHz transducer

Fig.5-4 Location of echosounder transducer
AP1-3
AP1.1.2 Installation of echosounder and doppler sonar transducers

Decide location of doppler sonar transducer first.
When installing doppler sonar and echosounder transducers, decide the location for
the doppler sonar transducer first. The echosounder transducer is placed behind the
doppler sonar transducer about 2 m or more.
keel
Echosounder transducer Doppler sonar transducer
Fig.5-5 Echosounder and doppler sonar transducers
Fig. 5-6 shows the recommended area for echosounder transducer to be mounted.
Recommended
area for DS-30/50 transducer
echosounder
transducer
Bow
Fig.5-6 DS-30/50 and FE-700 transducers
Doppler sonar transmits three beams in directions A, B and C. Never place the
echosounder transducer in the directions A, B and C.
▪ DS-80 and FE-700
Recommended area
DS-80 transducer
for echosounder
transducer
Bow
Fig.5-7 DS-80 and FE-700 transducers
AP1-4
AP1.2 Piping transducer cable
AP1.2 Piping transducer cable

Pipe the cable from the transducer flange to the transducer or matching box.
Note: The transducer cable of doppler sonar must be piped.
Matching box
Piping
Transducer tank
Fig.5-8 Piping transducer cable
AP1-5
AP1.3 Installation on ship with protruded keel

When the transducer is mounted in the keel, take followings into account to prevent
the adverse affect from bubbles.
(1) "in keel" installation
Keel bottom
bubbles
Transducer The transducer face must be flush

with the bottom of the keel.
Fig.5-9 "In keel" Installation
(2) "beside keel" installation

(Using tank)
Hull bottom
Keel ,
bubbles
Transducer The transducer face must be flush

with the bottom of the keel.
Fig.5-10 "Beside keel" installation
AP1-6
(3) "parallel to keel" installation (Using tank)
Hull bottom
Keel
bubbles
About 1 m from the keel

The transducer face must be
flush with the bottom of the Transducer
keel.
Fig.5-11 "Parallel to keel" installation
AP1-7
Appendix.2 Mounting Location of Antenna
AP2 Mounting Location of Antenna
AP2.1 Inmarsat C
1. Mounting location should be atop a mast, where no obstacle appears in fore

and aft directions down to -5 degrees and down to -15 degrees in port and
starboard directions.
No obstacles No obstacles
Aft Fore Port Starboard

o o o o
-5 -5 -15 -15
Figure 1 Fore-Aft direction Figure 2 Port-Starboard direction
The blind sector caused by any obstruction in the above area should be within 2
degrees. The sector size depends on the size of the obstruction and the distance
to it. Figure 3 shows the size and the distance of the obstruction which causes 2
degrees blind sector.
2 degrees
Figure 3
Separate the antenna unit from a S-band radar, Inmarsat A/B, and GPS
antennas as follows.
Do not install S-band radar, Inmarsat A/B and GPS

Antenna in this area.
o
-15
Inmarsat C
GPS
S-Band Radar
Inmarsat A/B
Figure 4
AP2-1
When S-band radar is installed, never install Inmarsat C antenna in the hatched
area in figure 5.
Installation Zone
2m
30 degrees Prohibited Zone
2m
5m
Figure 5
When two Inmarsat C antennas are installed, both antenna should be separated
as follows.
Keep distance more than 15 m.
o
-15
Need approval of authority.
Figure 6
AP2.2. Inmarsat B
Radio waves can be harmful to human body. Since safe distances vary by
country and ship construction, there is no uniform formula for calculating
safe distance. However, below are general guidelines.
• Unprotected persons should not approach an area in which the
radiation level is higher than 100W/m2. For an Inmarsat A/B antenna is
less than 100W/m2 at 1 meter distance from the radiation surface
• Unprotected persons should not approach within 6 meters of a
transmitting Inmarsat antenna
AP2-2
The ideal mounting location secures an unobstructed path between the antenna
unit and the satellites, from horizontal to zenith. In other words, whatever the
direction the antenna unit is pointing there are no interfering objects within the
main beam (12 degrees).
While this might be feasible on some vessels, on others it is impossible due to
space considerations. The antenna unit should be located at least 3 meters
away from masts less than 15 centimeters in diameter.
Figure 7
AP2-3
Minimum distance from other antenna
1. HF antenna, communication/navigation antennas

• HF antenna should be at least 5 meters away from the Inmarsat A/B
antenna.
• VHF, GPS and other communication antennas should be at least 4
meters away.
2. The radar antenna should be at least 5 meters away. And the Inmarsat
antenna should not be within the radar beam as shown in Figure 8.
Radar beam
15 degrees Do not install in
this area.
15 degrees
S-Band Radar
10 degrees Radar beam

10 degrees Do not install in
this area.
X-Band Radar
Figure 8
AP2-4
AP2.3 Radar
1. Install radar antennas so that the beams never overlap each other.
S-Band radar X-Band Radar
30 degrees
20 degrees
S-Band Radar
X-Band Radar
Figure 9
2. Do not locate the GPS and Inmarsat A/B/C antennas in the S-band radar beam.
30 degrees
Figure 10
AP2-5
AP2.4 Antenna of Radio

4.1 MF/HF Antenna
1. Keep the distance between the TX and RX antennas as long as possible.
Note:
• If TX and RX antennas are installed without having enough distance between them,
it may cause the interference problem. Specially, when FS-5000 with duplex mode is
installed, transmission signal interfere the reception.
• Locating the RX antennas of other equipment without having enough distance from
the MF/HF TX antenna interferes the reception.
For example, when TX antenna of the MF/HF is located at far starboard of compass deck,
install RX antennas at far port side of compass deck as shown in Figure 11.
Compass deck
RX antenna MF/HF TX/RX antenna

Fence
Keep Distance
MF/HF RX antenna
Mast
Figure 11
The TX antenna and antenna feeder should be fenced in order to separate a human being
from them.
AP2-6
Keep safe distance from the antenna feeder and antenna tuning
unit.
Install the safety fence to separate the antenna feeder from humankind.
Keep enough distance from antenna

feeder so as to prevent touching antenna
ATU unit feeder.
Fence
Keep enough high of antenna feeder.
Self-supporting antenna
t
Type:AT101D/S2
Feeder wire ATU
Compass deck
2.0 m
Antenna feeder must not to be

touched by men.
Wheel-house deck
Keep enough high of antenna stand.
AP2-7
4.2 VHF TX/RX Antenna

• Keep the distance between the TX and RX antennas as far as possible.
• When TX/RX antennas are installed in different height, the TX antenna is located at the
upper position such as at the top of mast.
When TX and RX antennas are separate horizontally, the more the horizontal distance, the
more the vertical distance.
No1:TX/RX Antenna
No2:TX/RX Antenna
Vertical Distance
Keep Distance
Horizontal Distance
No1:TX/RX Antenna No2:TX/RX Antenna
Keep distance at least 5 m.
Figure 12 VHF TX/RX Antenna location
Do not install the antennas beneath or at the side of steel plate.
AP2-8
AP2.5 AIS Antenna

Keep distance the AIS antenna from other VHF TX antenna and MF/HF TX
antenna.
• When VHF TX antenna has been installed atop of mast, install the AIS antenna at
the front end of Compass deck
• When TX antenna of MF/HF antenna is located at far starboard of compass deck,
install AIS antenna at far port side of compass deck
Do not locate the GPS antenna of AIS

combination antenna in the Inmarsat C
and S-band radar beam.
From VHF antenna

Vertical: at least 2.8 m.
GVA-100 Horizontal: at least 10 m.
On the compass deck
Recommended area
RX antenna
MF/HF TX/RX antenna
Fence
No.1 VHF No.2 VHF

VHF TX/RX antenna
Mast
Compass deck
AP2-9
AP 3. Radar waveguide
Caution on handling waveguide
Minimum bending radius
E bend
H bend
AP3-1
AP3.1 Waveguide for X-band
radar
AP3.1 Waveguide for X-band radar

Necessary tools ○: Needs separate order
*: Supplied with waveguide
FR-90 power tool Hack saw (HFJ-12) Code
Code
Saw (250x24) Code
6 saws
File Code
Fine file Code
2 files a set
Brush Code TONE heavy duty snips (No.150)

Code
Gauge (Square) Code Edge gauge

(03-009-0534-0)
Code
Wrench (For M4) Code PVC tape and tape
Cloth Silicone compound
Hammer
Knife (DK-N) Code TONE tool box

Code:
AP3-2
radar
How to terminate
AP3-3
radar
AP3-4
radar
AP3-5
radar
AP3-6
radar
END
AP3-7
AP3.2 waveguide for S-band
radar
AP3.2 Waveguide for S-band radar

High frequency Coaxial cable
The scanner unit is connected to the transceiver unit by a high frequency coaxial cable. It
is necessary to install the connector at the transceiver side of the coaxial cable. The
connector for the scanner unit side has been installed at the factory.
Installing coaxial cable

Use the cable band for fixing the cable supplied.
The cable band Fig. 7-1 (Type: 03-011-3228, Code: 100-049-62) is also available optionally.
Fig. 7-1 Cable band, optional
Necessary tools
AP3-8
radar
Installation Material
Self Bonding Tape
Coaxial cable Gauge
PVC tape
Connecter Assembly
Bolts Relay Conductor
Note2: A minimum cable bending radius of 150 mm must be observed at the cable
run.
When bending the cable twice or more in close points, the bending radius
Procedure
1. Straighten the cable and cut it even using the hacksaw and scale (gauge).
AP3-9
radar
2. Remove the sheath 40 mm using the tubing cutter and scale.

Note: Be careful not to nick the outer conductor.
3. Remove the outer conductor and the insulator. (Tools: Hacksaw, scale)
4. Removing burr of the outer conductor with the file.

5. Remove the insulator in the outer conductor 6 mm.
6. Connect the connector to the coaxial cable.

Screw connector onto the coaxial cable.
AP3-10
radar
7. Flare the outer conductor along the connector by a pincers.

8. File the outer conductor beyond the diameter of the connector.
9. Insert the gauge through the connector. Fix the gauge by the bolts and then cut the inner conductor
leaving 1 mm for finishing. (Tools: Gauge, M4 Wrench, Hacksaw)
AP3-11
radar
10. Remove the gauge. Then, file the inner conductor to finish.
11. Assemble relay connecter and relay conductor, and then connect it to the coaxial cable.
AP3-12
radar
12. Tape the self- bonding tape twice or more on the cable and connector. And then tape the
PVC tape over the self-bonding.
AP3-13
Appendix.4 Cables
AP3.1 Power supply cable

• Loss of the ship’s main voltage caused by the supply cable.
• Generally, tolerance of the power supply voltage for navigational equipment
must be within +/-10 % of the standard voltage.
• Since the voltage decreases in accordance with the length and thickness of
cable, the type of the cable must be determined so as to keep the voltage
within this range.
• Generally, the type of cable is selected so that the decrease of voltage is
limited within 3 to 5 % of the standard voltage.
4.1.1 Voltage drop

The voltage “Vd” decreased by the cable is given by the following equation;
Vd = K i r L / 1000
K: Coefficient
Single phase AC and DC voltage: 2
Three phase AC: square root of 3
i: Current flow in cable (A)
r: resistance of cable (ohm/km)
L: length of cable
Maximum Cable length

L = 1000 Vd/ K i r
Resistance of the cable (ohm/km)

Type Nominal area Number of Resistance of cable
(mm2) wires/diameter of (ohm/km)
each wire (mm)
DPYC-1.5 1.5 7/0.52 12.1
DPYC-2.5 2.5 7/0.67 7.41
DPYC-4 4.0 7/0.85 4.61
DPYC-6 6.0 7/1.04 3.08
DPYC-10 10.0 7/1.35 1.83
DPYC-16 16.0 7/1.70 1.15
DPYC-25 25.0 7/2.14 0.73
DPYC-35 35.0 7/2.52 0.52
DPYC-50 50.0 19/1.78 0.39
AP4-1
Example 1: VHF radio (24 VDC)
When type of the cable is DPYC-6 (6 mm2, r = 3.08 ohm/km) and transmission
current is 7A, the length of cable, which decreases the voltage to 3 % of
standard voltage (24V), is 16.7 m.
Vd= 24 x 0.03 = 0.72V,
L=(1000 x 0.72) / (2 x 7 x 3.08)
=16.7 m.
If longer cable is required, Type DPYC-10 or thicker one is appropriate.
Example 2: Cable for battery (back up:24VDC)
When type of the cable is DPYC-35 (35 mm2, r = 0.524 ohm/km) and
consumption of current is 50 A, the length of cable, which decrease the voltage
to 5 % of standard voltage (24VDC), is 22.9 m.
Vd=24 x 0.05 = 1.2V
L=(1000 x 1.2) / (2 x 50 x 0.524)
=22.9 m
Example 3: PR-850A (AC/DC Power supply)
When the type of the cable is the DPYC-4 (4 mm2, r = 4.61 ohm/km) and current
consumption is 7A (220 VAC), the length of cable which decrease the voltage to
5 % of standard voltage (220VAC) is 170 m.
Vd= 220 x 0.05 = 11 V
L=(1000 x 11) / (2 x 7 x 4.61)
=170m
AP4-2
Current vs. maximum length of cable.
Figure AP3.1 shows the maximum cable length versus current in order to keep
the voltage drop within 5 % when power supply is 24 VDC.
Maximum Cable Length (m)
Current
Fig.AP3.1 Current vs. maximum cable length
diameter of DPYC
wire 1.5 2.5 4 6 10 16 25 35 50 70
conductor
resistance
12.2 7.56 4.7 3.11 1.84 1.16 0.734 0.529 0.391 0.27
（Ω/km）
at 20 C. degree
AP4-3
The following tables show the relation among voltage drop of, load current, and
cable length in accordance with type of cable.
DPYC-1.5 (12.2 DPYC-2.5 (7.56

40m 40m
Allowable current: 23A
23A 5A
30 5A 30
10A
20 20
10A
15A
10 10
15A
0 1.0 2.0 3.0 4.0V 0 1.0 2.0 3.0 4.0V
DPYC-4 (4.7 DPYC-6 (3.11

40m 40m
5A 10A
10A
30 30
15A
20A
20 20
20A
10 10
0 1.0 2.0 3.0 4.0V 0 1.0 2.0 3.0 4.0V
DPYC-10 (1.84
DPYC-16 (1.16
40m
40m
10A
20A
20A 30A
30 40A
30A 30
20
20
10 10

0 1.0 2.0 3.0 4.0V 0 1.0 2.0 3.0 4.0V
AP4-4
DPYC-25 (0.734 DPYC-35 (0.529
40m 40m
30A 40A 50A
50A
60A 80A
30 30
20 20
10 10
Allowable current: 98A Allowable current: 118A
0 1.0 2.0 3.0 4.0V 0 1.0 2.0 3.0 4.0V
DPY/DPYC/DPYCY cables.
DPYC DPYCY Conductor Conductor
Nominal Wire
Outer
DPY resistance resistance Test Insulation
Outer Outer
cross-sectional number/ Outer resistance
diameter diameter diameter without with voltage
area Diameter diameter plating plating
2 of wire fin. fin. (V) (MΩ・km)
(mm ) (mm) (mm)
(mm) (mm) (Ω/km) (Ω/km)
1.5 7/0.52 1.56 10.4 11.7 13.7 12.1 12.2 1300
2.5 7/0.67 2.01 11.5 12.8 14.8 7.41 7.56 1100
4 7/0.85 2.55 12.6 13.9 15.9 4.61 4.70 900
6 7/1.04 3.12 13.9 15.2 17.4 3.08 3.11 800
10 7/1.35 4.05 15.8 17.1 19.3 1.83 1.84 700
3500
16 7/1.70 5.10 18.1 19.4 21.8 1.15 1.16 600
25 7/2.14 6.42 21.7 23.0 25.6 0.727 0.734 500
35 7/2.52 7.56 24.2 25.5 28.1 0.524 0.529 450
50 19/1.78 8.90 28.1 29.4 32.2 0.387 0.391 450
70 19/2.14 10.7 33.3 35.1 38.5 0.268 0.270 450
MPY/MPYC/MPYCY cables.
Nominal MPYC MPYCY Conductor Conductor
Number cross-sectional Wire
Outer
MPY resistance resistance Test Insulation
Outer Outer
area number/ Outer without with resistance
of diameter diameter diameter voltage
2
(mm ) Diameter diameter plating plating
conductor of wire fin. fin. (V) (MΩ・km)
(mm) (mm)
2 8.7 10 12.0
4 9.9 11.2 13.2
7 11.9 13.2 15.2
12 15.5 16.8 19.0
19 1 7/0.43 1.29 18.3 19.6 22.0 18.1 18.2 1500 1200
27 22.1 23.4 26.0
37 24.8 26.1 28.9
44 28.0 29.3 32.1
77 35.9 37.7 41.0
AP4-5
MPYCS/MPYCYS Cables.
Nominal MPYCS MPYCYS Conductor Conductor
cross-sectional Wire resistance resistance Insulation
Number Outer Outer Outer Test
number/ resistance
of area diameter diameter diameter without with voltage
2
(mm ) Diameter plating plating
conductor of wire fin. fin. (V) (MΩ・km)
(mm)
2 10.7 12.7
4 11.9 13.9
7 13.9 15.9
12 17.6 19.8
1 7/0.43 1.29 18.1 18.2 1500 1200
19 20.6 23.0
27 24.3 26.9
37 27.0 29.8
44 30.2 33.2
TTY/TTYC/TTYCY cable.
Pair Nominal TTY TTYC TTYCY
Wire Conductor Insulation
cross-sectional Outer Outer Outer Outer Test
Number number/
area diameter diameter diameter diameter resistance voltage resistance
of wire 2 Diameter
(mm ) of wire fin. fin. fin. (Ω/km) (V) (MΩ・km)
(mm)
(mm) (mm) (mm)
1 2 7.9 9.2 11.0
1T 3 8.6 9.9 11.7
1Q 4 9.3 10.6 12.6
4 8 14.2 15.5 17.7
0.75 7/0.37 1.11 26.0 1500 300
7 14 16.9 18.2 20.6
10 20 21.7 23.0 25.6
14 28 23.5 24.8 27.4
19 38 26.4 27.7 30.5
TTYCS/TTYCYS Cables with shield.

Pair Nominal TTYCS TTYCYS
Wire Conductor Insulation
cross-sectional Outer Outer Outer Test
Number number/ resistance resistance
area diameter diameter diameter voltage
of wire 2 Diameter
(mm ) of wire fin. fin. (Ω/km) (V) (MΩ・km)
(mm)
(mm) (mm)
1 2 10.1 12.1
1T 3 10.6 12.6
1Q 4 11.3 13.3
4 8 16.3 18.5
0.75 7/0.37 1.11 26.0 1500 300
7 14 19.0 21.4
10 20 24.0 26.7
14 28 25.7 28.3
19 38 28.8 31.6
MPYCS-4
AP4-6
TTYCS-4
TTYCS-1
AP4-7
AP 5. Basic installation knowhow
AP5.1 Cable termination

AP5.1.1 Fixing crimp-on lug
1) Use a crimper for correct gauge.
2) Use the proper size terminal for the wire.
Tools (Example)
Tool Model Manufacturer Photo
Insulated terminal crimper MH-112 Minoru Kogyo 1
Insulated terminal crimper CR1MPCX 34S Izumi 2
Noninsulated terminal crimper P-75 Hozan 3
Wire stripper Cable cutting scissors
Crimp-on lugs
1 2 3
AP5-1
Procedure
Remove armor, and tape the end of the armor.
Remove inner sheath without cutting inner wire.
After removing the jacket by the

wire stripper, twist the conductor.
Tape the end of the armor.

Remove protectives.
Never nick the inner insulation.
The length of the jacket to be removed is

(l + 1) mm.
Insulator
Metal
Cable jacket
Conductor
Cable jacket
AP5-2
When crimping a lug on the coaxial cable, fold the conductor.
体
Finishing
Pull on the wire after finishing crimping to test your crimp.
AP5-3
AP5.1.2 SRCN connector
Wires must be soldered to pins properly.

Never burn the insulator by the soldering iron.
It is recommended to use heat shrink tubes, 7 mm in length to prevent pins from

being short-circuited to the case.
AP5-4
SRCN connector
When grounding the grounding cable
Soldering
Clamp screw
Taping Clamp
Connector case
Soldering side
Tape the vinyl tape The shield is grounded through the clamp.
When not grounding the grounding cable
Shield
Soldering side
Grounding
Solder the grounding cable Clamp screw
cable and unused cables
to the shield. Fix by
Clamp the screw.
Never apply excess heat!
Tape the vinyl tape. Connector case
AP5-5
AP5.1.3 Fitting BNC coaxial connector
Braid
Jacket
Clamp Gasket
Clamp
Washer
Contact
Solder the contact to the inner conductor

of the cable through a hole.
Body
AP5-6
AP5.1.4 Fitting M-type coaxial connector
Soldering
Soldering
30 mm
Pre-soldering
(Do this quickly) 5 mm
2 mm
AP5-7
AP5.1.5 N-type coaxial connector （N-P-8DFB）
Outer sheath Inner sheath

Cut a break to the aluminum
Armor Shield tape every 90 degrees.
Insulator Washer 2
Heat shrinking tube
Fold the aluminum tape.
Cut the aluminum tape even.
Washer 1 Cut off the insulator.
Clamp nut Clamp White spacer

Packing Clamp nut Center pin
Shell
Aluminum tape
Fold the shield and cut it to length.

Solder hole.
AP5-8
6.2 How to solder
AP5.2 How to solder

Use a suitable soldering iron!
Use 30 to 80 W soldering iron for indoor, 100 W or more for outdoor. Using the
soldering iron of lower wattage results in bad soldering.
Use a good quality multicore solder (rosin-core solder); a standard

60 % tin, 40 % lead alloy solder with cores of non-corrosive flux.
The shape of the tip is important.

This type of the tip is ideal for soldering wires.
Example Tin: Lead = 6: 4 Example 15 to 150 W adjustable soldering iron
Procedure
Apply a thin layer of solder to the part to be soldered.
Heat both parts of the joint by soldering iron.
In a couple of seconds, the two parts to be jointed will reach the solder’s melting
temperature. Now apply the solder to the point where parts of the joint and the
soldering iron are all touching one another.
Remove the iron from the joint. Make sure that no parts of the joint move after the
soldering iron is removed until the solder is completely hard.
Good and bad examples of the soldering
Good example Bad example: Not enough temperature
AP5-9
6.2 How to solder
Bad example: Bad example:

Bad example:
Excess solder (causing Little solder (Half finished
Bridge to other contact
vibration problem) appearance)
Soldering connector plug
Multi-pin connector
1. Strip the jacket. 2. Twist conductors.
3. Apply a thin coating of the solder. 4. Cut the conductor to length.
5. Apply a thin layer of solder to the 6.Put the heat shrinking tube over the
tap. sheath.
AP5-10
6.2 How to solder
7.Place the tinned wire on the tap and 8.Use the right amount of solder. Do
heat them. When the solder starts not move parts until the solder has
melting, apply the end of the solder. cooled.
Bad example
Conductors are not thoroughly covered
by solder because of low temperature.
Jacket is removed too long.
Too little of solder
9. Place the heat shrinking tube in place. 10. Heat the tube by the soldering iron.
AP5-11
6.2 How to solder
Example: Connecting M-P connector
1. M-P connector 2. Slide the coupler over the cable.
3. Strip the cable 300 to 400 mm. 4. Apply a thin layer of solder.
Do not nick the braid.
10～20mm
5. Tape the soldered area.
6. Mark 10 mm from the end. 7. Remove the shield from the mark.
8. Remove the insulator leaving it 2 mm from the shield end.
2 mm
Never nick the center conductor.
AP5-12
6.2 How to solder
10. Tin the end of the center conductor. 11. Insert the cable in the M-P connector
as far as it will go.
12. Solder the connector and shield through 13. Solder the center conductor.
holes.
Do not apply excess solder.
14. Trim the center connector. 15. Be sure that the solder covers holes
entirely with a smooth shiny appearance.
Appearance of good soldering
AP5-13
6.2 How to solder
Bad example
Solder shortage
Solder shortage (No solder between the shield and connector)
Solder shortage
AP5-14
6.3 Waterproofing by taping
AP5.3 Waterproofing by taping
Vinyl tape Self-bonding tape
Waterproofing
For waterproofing, wrap the

self-bonding tape three times.
Then, wrap vinyl tape over the
self-bonding tape.
Waterproofing
Waterproofing
27 MHz Whip Antenna
AP5-15
6.3 Waterproofing by taping
How to tape
Taping is made from 70 mm lower than
the connection up to 70 mm upper than
the connection.
Good example Bad example

Up
No water immersion Water immersion
Connection
Bottom
Tape from the bottom up.
Second wrapping
First, wrap the self-bonding tape more than two times. When
First wrapping
wrapping, stretch the tape to double length.
Wrap the vinyl tape over the self-bonding

tape more than two times.
Clean the surface
thoroughly.
Half-lap wrapping
Self-bonding tape Vinyl tape
AP5-16

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Updated in July, 2006.

1.2 Mounting X-band radar antenna unit ······················································ 1-2

1.3 Installation of S-band radar······································································ 1-19

1.4 Installation of radar console ···················································· 1-36

2.2 Custom Ordered Console ········································································ 2-10

2.3 Connecting EXT. Monitor for ECDIS························································ 2-14

Chapter 3 Radio Rack Console

3.2 MF/HF Antenna installation No2 ······························································ 3-7

3.3 Radio Console··························································································· 3-12

3.4 Installation of RX antenna ········································································ 3-24

3.5 Reserve source (Battery) ········································································· 3-27

Ｃｈａｐｔｅｒ 4 VHF Radio

4.2 Installation of VHF Console ····································································· 4-3

4.3 Remote station···························································································· 4-5

4.4 VHF wing handset ······················································································ 4-7

5.2 Inmarsat B ································································································· 5-2

5.3 Inmarsat C ································································································· 5-6

5.4 Inmarsat F·································································································· 5-15

Chapter 6 NAVTEX/ Weather FAX Receiver

6.2 Weather FAX Receiver·············································································· 6-4

7.2 GPS Receiver ···························································································· 7-4

7.3 GPS Multi-Distributor ·················································································· 7-5

8.2 AIS Display and Transponder Unit ·························································· 8-2

9.2 VR-5000: Remote Alarm Panel and Microphone ···································· 9-6

9.3 VR-5000/3000: Data Recording Unit ························································ 9-11

9.4 VR-3000······································································································ 9-16

Chapter 10 Life-saving Appliance

10.2Two-Way Radio ························································································ 10-2

10.3 EPIRB······································································································· 10-4

Chapter 11 Navigational Echo Sounder

11.2 Inner Hull Tank ························································································ 11-2

11.3 FE-700 ······································································································ 11-6

Chapter 12 Doppler Speed Log

12.2 Installing DS-30 transducer···································································· 12-2

12.3 Installing DS-50 transducer···································································· 12-10

12.4 Installation of DS-80 transducer ···························································· 12-19

12.4.3 Hull tank: DS-783············································································ 12-25

12.4.4 Hull Tank : DS-784 ······································································· 12-26

12.5 DS-80 送受波器、船底固定式タンク ··························································· 12-22

12.6 DS-80 送受波器、ゲ－トバルブ式タンク ······················································ 12-26

12.7 装備例 ······································································································ 12-32

AP1. Installation of Transducer

AP 5. Basic installation knowhow

1. INMARSAT B: FELCOM 82A/B

TEL or FAX: Max 8 units FELCOM 82A：Class A(TLX)

Credit Call Adapter

Terminal for TLX（IB-582） Printer

Junction BOX Communication

DIS. Button for TEL

2. INMARSAT-C: FELCOM 15 (GMDSS)

Ship’s Main NAV data

3. INMARSAT C: FELCOM 15 (GMDSS+SSAS)

Ship’s Main NAV data

4. INMARSAT-C: FELCOM 16 (SSAS)

Connect PC for communication

Port Service Remarks

Analogue Tel. 220VAC

11. S ＢａｎｄＲａｄａｒ: FAR-2837SW (Tree Unit Type)