Operation Manual RTP9007S EU
Operation Manual RTP9007S EU
Operation Manual RTP9007S EU
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RTP9007S
TESTER FOR VOLTAGE REGULATORS
OF ALTERNATORS
OPERATION MANUAL
ON DIAGNOSTICS OF ALTERNATORS
AND VOLTAGE REGULATORS
UNIQUENESS
TRAINING
SERVICE
INNOVATION
WARRANTY
QUALIT Y
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Operation manual
CONTENTS
INTRODUCTION ................................................................................................................................................... 2
4.6 Diagnostics of voltage regulators of COM 12V and 24V types ................................................. 23
Appendix 1 ......................................................................................................................................................... 26
Appendix 2 ......................................................................................................................................................... 29
Appendix 3 ......................................................................................................................................................... 32
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tester RTP9007S
INTRODUCTION
The actual instruction describes the technique of voltage regulator diagnostics (hereinafter
“the voltage regulator”) with tester RTP9007S (hereinafter “the tester”) to detect faults in
alternator and voltage regulator performance.
WARNING! The actual instruction does not provide a description of all the diagnostic
aspects. If you lack knowledge or experience, we recommend you to take training at the
equipment manufacturing facility.
WARNING! Company MSG Equipment shall not be held liable for any damage to the tester
resulted from its improper use.
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1 TESTER DESCRIPTION
The tester is a portable device, its functions controlled via the touch-screen (Fig.1).
In the upper part of the device, there is a terminal for connection of diagnostic cables (Fig.2)
There is a USB Type-C port in the bottom part of the tester, through which the power is supplied
to the tester during the diagnostics of voltage regulators. The USB port serves as well for
connection of the tester to a computer either for software updating or for data copying (Fig.3).
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A diagnostic cable for voltage regulators (Fig.4) and adapter cables (Fig.5) for easy connection
to the voltage regulator output terminals are included in the tester set.
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The diagnostic cable for voltage regulators (Fig.4) has the following color markings (Table 1):
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Tester output
Clip/Terminal
terminal
B+
B-
IG
FR
D+
GC
F1, F2
ST1, ST2
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2 MENU TESTERA
The tester main menu (Fig. 7) contains:
3 – Button to enter the menu for selection of the tested alternator type;
– BATTERY.
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The tester is supplied with an integrated database of voltage regulators along with their
connection diagrams. Press to enter the database search menu (Fig.7, n.1).
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Press the button with the required type of the voltage regulator to enter the alternator/voltage
regulator test mode.
Press to return to the main menu.
2 – Preset rpm (this parameter will not be displayed in alternator test mode);
3* – Button to check the SENSE terminal through which the voltage regulator measures the
battery voltage (red indication: the voltage across SENSE is lower by 0.5V-0.7V than the voltage
across B+);
4 - Duty cycle of PWM signal received through FR channel (the proportion of the rotor winding
“on” time);
5 – Measured stabilizing voltage;
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10 - Alternator control lamp indicator (for voltage regulators that directly control the lamp).
The diagnostic screen for voltage regulators of COM type displays the following information:
„ID” - voltage regulator identification number. The engine control unit identifies the type of the
installed alternator by this number;
„Type” – voltage regulator type. The type codes of voltage regulators operating under LIN
protocol are as follows: A1, A2, A3, A4, B1, B2, B3, B4, C3, D1, D2, E1;
„Duty” - PWM signal duty cycle (the proportion of the rotor winding “on” time);
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„Errors” - indicator of errors transmitted by the voltage regulator to the engine control unit.
Types of potential errors:
• E – electrical error;
• M – mechanical error;
• TH – thermal error.
„Speed” - indicator of data exchange rate under LIN protocol supported by a COM voltage
regulator. The following rate values may be displayed:
• „L” – 2400 baud (low);
Figures 12-15 show the information displayed when different voltage regulator types are tested.
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3 INTENDED USAGE
1. Use the tester as intended (see Section 1 of User Manual).
2. The tester is designed for indoor use. Be aware of the following operating constraints:
2.1. Observe the environmental conditions for the equipment operation specified in Section 2
of User Manual. Do not use the device when the air temperature is negative or the humidity is
high (over 75%). Do not turn on the tester immediately after moving it from a cold room (or
from outdoors) into a warm one as its components may be covered with a condensate. Keep
it off at room temperature for at least 30 min.
2.2. Avoid leaving the device in direct sunlight.
2.3. Keep away from heating devices, microwaves, and other temperature-raising equipment.
2.4. Avoid dropping the tester or spilling technical liquids on it.
2.5. Any interference with the electric diagram of the device is strictly prohibited.
2.6. Make sure the crocodile clips are completely insulated before connecting them to the
alternator/voltage regulator terminals.
2.7. Avoid the crocodile clips short circuit between themselves or to any conductive parts of a
vehicle, including its body.
2.8. Do not put the tester on the vehicle battery or other elements of the underhood space.
Avoid short circuit of the tester housing to the conductive parts of a vehicle.
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WARNING! The test mode (Fig.6) should correspond to the type of the tested voltage
regulator.
Connect both cable MS-33502 and a power unit equipped with «Quick Charge 2.0» to the tester
through USB Type-C port to launch the diagnostic procedure.
WARNING! If the connected power unit doesn’t feature «Quick Charge 2.0», the tester can
test 12V voltage regulators only.
WARNING! Operation of some TM Bosch voltage regulators requires a heavy current, the
tester cannot deliver. Voltage regulators of this type cannot be tested.
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Figure 16 - Voltage regulator search against the database and search results
Connect the diagnostic cable to the voltage regulator as shown on the diagram.
WARNING! To avoid damage (failure) to the voltage regulator, extra care should be taken
when connecting the cable clips to the contacts in the terminals. Use either a well-insulated clip
(Fig.17) or a proper adapter cable (Fig.5).
When the connection is made, press «OK» - the tester will automatically switch over to the test
mode appropriate for the tested voltage regulator. Then, proceed to the voltage regulator
testing (the process is described below).
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If the information on the markings of the voltage regulator terminals cannot be found in the
database, research online. Appendix 3 is yet another source of information. There you can find
connection diagrams of the most common voltage regulator types. Use the diagram with
terminal markings found online and the examples below to connect the diagnostic cable.
Figure 18 shows a diagram (an example) for connection of voltage regulator ARE1054.
Then, using Appendix 1, we determine which clips (connectors) of the diagnostic cable must be
connected to the voltage regulator. A diagram of voltage regulator ARE1054 connection to the
tester is shown both in Table 2 and Figure 19.
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Consult Appendix 1 to determine which clips (connectors) of the diagnostic cable must be
connected to the voltage regulator. The diagram of voltage regulator ARE6149P connection to
the tester is shown in both Table 4 and Figure 23.
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Connection of voltage regulator ARE6149P has a specific feature. We connect cable F1 to the only
terminal – F. As the actual voltage regulator is B-circuit type, the other cable (F2) must be
connected to terminal B-. Consequently, one of the brushes is permanently connected to B- of
the alternator, while the excitation winding is controlled through terminal B+.
2. Enter the menu for voltage regulator type selection, select the nominal voltage (12V or 24V)
and activate the test mode for Lamp-type regulators.
3. Upon activation, stabilizing voltage must set in the range from 14 to14.8 volts for 12V voltage
regulators and from 28 to 29.8 volts - for 24V regulators, and must correspond to the voltage
regulator characteristics.
4. Turn off simulation of the alternator rotation by pressing K15 and setting rpm to zero – the
control lamp indicator (Fig.10, n.3) will light up. Press K15 again to restart simulation, the control
lamp indicator must go out.
5. If the voltage regulator is equipped with terminal S, press SENSE to check its operability – the
stabilizing voltage must increase. Press SENSE once again – the stabilizing voltage must decrease
to its initial values.
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6. Failure to perform as described in sub-items 3-5 signals the voltage regulator malfunction.
7. Press BACK to exit the test mode. Disconnect the clips form the voltage regulator.
2. Enter the menu for voltage regulator type selection (Fig.9), select the nominal voltage and
activate the test mode that corresponds to the type of the tested voltage regulator.
3. Upon diagnostic mode activation, the stabilizing voltage must set at 13.8V, the allowable
deviation is ±0,2V.
4. Turn off simulation of the alternator rotation by pressing K15 and setting rpm to zero. The
control lamp indicator (Fig.10, n.3) will light up. Press K15 again to restart simulation, the control
lamp indicator must go out.
5. Adjust the preset stabilizing voltage in the range from 13.2 to 14.5 volts. The measured voltage
must vary in proportion to the pre-set one.
6. Press BACK to exit the test mode. Disconnect the clamps form the voltage regulator.
7. Failure to perform as described in sub-items 3-5 indicates the voltage regulator malfunction.
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2. Select and activate the test mode (Fig.9) for regulators of C JAPAN type.
3. In diagnostic mode the stabilizing voltage must set in the range from 14 to 14.5 volts.
4. Press K15 and set rpm to zero to stop simulation of the alternator rotation. The control lamp
indicator (Fig.10, n.10) must light up. Press K15 once again to turn the simulation on – the control
lamp indicator will go out.
5. Switch the preset stabilizing voltage to OFF. The measured stabilizing voltage must set in the
range from 12 to 12.7 volts.
6. If the voltage regulator is equipped with terminal S, press SENSE to check its operability – the
stabilizing voltage must increase. Press SENSE once again, the stabilizing voltage must decrease
to its initial values.
7. Press BACK to exit the test mode. Disconnect the clips from the voltage regulator.
8. Failure to perform as described in sub-items 3-5 signals the voltage regulator malfunction.
3. Upon diagnostic mode activation, the stabilizing voltage must set at 13.8V, the allowable
deviation is ±0,2V.
4. Adjust the preset stabilizing voltage in the range from 13.2 to 14.5 volts. The measured voltage
must vary in proportion to the preset one.
5. Press BACK to exit the test mode. Disconnect the clips from the voltage regulator.
6. Failure to perform as described in sub-items 3-4 signals the voltage regulator malfunction.
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2. Enter the voltage regulator type selection mode, select the nominal voltage (12 or 24 volts)
and activate the test mode for COM voltage regulators.
3. Wait for the tester to read-out data. As soon as the values are displayed in ID, Version LIN, and
Type boxes we can proceed to testing.
3.1. After the data read-out is completed, the stabilizing voltage must set at 13.8V. The
allowable deviation is ±0,2V.
4. Set rpm to zero, the M value must appear in box ERRORS. As soon as the alternator speed
increases up to 800-1200 rpm, M is no longer displayed in the box ERRORS. It means, the system
of voltage regulator self-diagnosis is fault-free.
4.1 The E value displayed in box ERRORS upon speeding up the rotation to 1200 rpm, signals
electrical fault of the voltage regulator. At this point any further diagnostics makes no sense.
5. Change the preset stabilizing voltage in the range from minimum to maximum values. The
measured stabilizing voltage must vary in proportion to it.
6. Failure to perform as described in sub-items 3-5 signals the voltage regulator malfunction.
7. Press BACK to exit the test mode. Disconnect the clips form the voltage regulator
5 ALTERNATOR TESTING
Alternator testing on a vehicle is performed as follows:
WARNING! The tester does not allow the diagnostics of alternators without voltage
regulators.
1. Search the information on markings of the alternator terminals by the voltage regulator OEM
number. Identify the alternator type by the contacts of the alternator terminals and based on
the information set out in Appendices 1 and 2.
2. Connect the tester to the alternator observing the markings of cable MS-33501 (see
Section 1). Follow the instructions set out in Appendix 1.
2.1 Connect cable clip B+ to the alternator positive terminal. Connect cable clip B- either to the
alternator frame or to the negative battery terminal. Being powered by the alternator, the
tester will turn on and the main menu will appear on the screen (Fig.7).
2.2. Connect the clips of MS-33501 cable to the respective contacts in the alternator terminals.
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3. In the tester menu select the test mode for alternators (Fig.7, n.4) and then, select the
alternator type (Fig.9). The tester will switch over to the test mode.
3.1* Upon activation of the test mode, the control lamp indicator must light up.
* This does not apply to the alternators of SIG and P/D types.
3.2 If this is the alternator with COM terminal, wait for the tester to readout the data. As soon
as the values appear in ID, Version LIN, and Type boxes, proceed to testing.
4. Start the vehicle engine and turn the load off. Wait for it to run steadily at idle speed. The
stabilizing voltage shall set at 13.8V, the allowable deviation is ±0,2V.
4.1 The stabilizing voltage for Lamp-type alternators must set as follows: for 12V alternators -
in the range from 14 to 14.8 volts, for 48V alternators – from 28 to 29.8 volts.
4.2 The stabilizing voltage for alternators of C JAPAN type must set in the range from 14 to
14.5 volts.
5*. Change the stabilizing voltage in the range from 13.2 to 14.8 volts. The measured voltage must
vary in proportion.
10. Failure to perform as described in sub-items 2.1, 3-7 indicates the voltage regulator
malfunction.
WARNING! Test alternators either outdoors or in premises equipped either with a supply-
and-extract ventilation or an exhaust system.
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APPENDIX 1
Connection of terminals to alternators and regulators
Voltage
Indicial Output
Functional purpose regulator
notation terminal
type
B+
Battery (+)
30
A
IG (Ignition) Input for switch starting
15 B+
AS Alternator Sense
BVS Battery Voltage Sense
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Voltage
Indicial Output
Functional purpose regulator
notation terminal
type
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Voltage
Indicial Output
Functional purpose regulator
notation terminal
type
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APPENDIX 2.
Connection terminals of different voltage regulator types
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