Electric circuit of

AC 전동지게차 BATTERY FL
컨트롤시스템
( 22/25/30/33B-9, 40/45/50B-9 )

HYUNDAI Training Center

21FEG12
- Contents -
Ⅰ. Major Electric components
1. Electric circuit diagram
2. Traction & Pump Inverter
3. AC motor and etc.

Ⅱ. Check and Measure

Ⅲ. Circuit analysis
* Electric circuit(Model : 22/25/30/33B-9)

Low voltage circuit

High voltage circuit - Traction High voltage circuit - Pump

Display
* Electric circuit(Model : 40/45/50B-9)

Low voltage circuit

High voltage circuit - Traction High voltage circuit - Pump

Display
Ⅰ. Major Electric components

Direction Lever
(F/R switch)
Main Control Valve
Display (w. Lift sensor /
Micro switches)
Battery

Travel Motor Travel controller

(w. Encoder/Temp. sensor)

Hyd. controller

Hyd. Motor & Pump

Steering Axle
(w. Encoder/Temp. sensor)
(w. Steering sensor)

4
Component Location

(Option)

5
1. TRACKTION & PUMP Inverter

B- TRACKTION
PUMP
A
B+
(Fuse 500A)

LH MOTOR

B
TRACKTION
INVERTOR
Connector

C
RH MOTOR
B+
(Fuse 400A) A B

PUMP INVERTOR Connector

6
Control Logic & Inverter(Dual AC-2)

( Control Logic )

( Inverter )

connector B connector C
Connector A
1) 22~35B-9 series

Controller (Traction)
Controller (Pump)

connector A
connector C Connector A connector B
connector B

※ Refer to the reading order of port number.

8
1) 40~50B-9 series

Controller (Traction-master / slave) Controller (Pump)

Connector-B Connector-A
Connector-B (Rubber cap)
(Rubber cap)
Connector-A

----

9
2. CAN Communication

Traction invertor – A connection

for CAN Communication.
(Dual AC-2)

CAN_H,L_OUT
CAN_H,L

■ CAN Communication – Terminal resistance

- Both ends of CAN Communication line --- 120Ω each
(Terminal resistance)
- Measuring value of Parallel resistance : 60Ω.

Terminal resister Terminal resister

(120Ω) (120Ω)

10
1) 22~35B-9, CAN circuit

2) 40~50B-9, CAN circuit

11
Display

Detail

Pump invertor(AC-3) – A connector

Detail

12
Connector A for CAN communication(DUAL AC2)

Pin Function Description Measurements

A1 CAN _ H High Level CAN bus : Connected with Pump controller

Connect to CAN_L_OUT to insert the

A2 CANT_H 120Ω is internally linked to CAN_H.
Termination.

A3 CAN_POS Positive CAN for optical insulated CANBUS

A4 CAN_L_OUT Low Level CANBUS : Connected with Display

Connect to CAN_H_OUT to insert the

A5 CANT_L 120Ω is internally linked to CAN_L.
termination..

A6 CAN _ L Low Level CANBUS : Connected with Pump controller

A7 CAN_H_OUT High Level CANBUS : Connected with Display

A8 CAN_NEG Negative CAN for optical insulated CANBUS

13
Dual AC2 Controller
I/O signals CAN Communication with
Diagnosis
· Display
(w. CONSOLE)
· Pump Controller

1. CAN communication - Circuit diagram

Conn. A
A1, CAN_H
A7, CAN_H_OUT

A5, CANT_L

120Ω Pump
CAN Display Controller
MCU controller
120Ω

A2, CANT_H

A4, CAN_L_OUT

A6, CAN_L

OPTO A3, CAN_POS

Com.
controller A8, CAN_NEG

(Dual AC2)
Ⅱ. Check and Measure

Traction invertor – B connector

: AC2(Traction), AC3(Pump) Upgrade.

AC3(Pump) AC2(Traction)

PC Upgrade Adaptor
Note book

ZAPI diagnosis tool - ‘Console’

* ZpWin Flasher 1.23

: Execution program to file version upgrade.
( Old version )
15
 Line
contactor
Traction invertor – C connector
: Analog & Digital signal input, output.

16
Traction - C connector

17
Motor - Temp. sensor

- 737Ω at 50℃

18
Motor - ENCODER

Red

Block

Yellow

Green

C1(394) – C2(392), ~ 12V C13(393) – C2(392), ~ 5.1V C14(391) – C2(392), ~ 5.1V

19
Traction - Monitoring

(Model : 22/25/30/33B-9)

20
 (Option)

(Accelerator SW)

(Lift limit SW, Option)

(Option)

21
Pump invertor – A connector
: Analog & Digital signal input, output.

22
PUMP - A CONNECTOR

CONNECTOR A

23
Pump - Monitoring

(Model : 40/45/50B-9)

24
(Tilt SW)

(Aux-1 SW)

(Aux-2 SW)

25
26
Ⅲ. Circuit analysis
1. Low voltage circuit - 1/2

(12V
출력)

Key

Batt.

Power supply
(to Option)
2. Low voltage circuit - 2/2

To. Traction
circuit

(Option)
3. High voltage circuit - Traction

To. Low
voltage
circuit
(Fan
control)
4. High voltage circuit - Pump

Tilt lever

Battery
Stopper
(SBR)
Thanks for being with HCE.