VGB-S-002-03-2016-12-EN (Public License)
VGB-S-002-03-2016-12-EN (Public License)
VGB-S-002-03-2016-12-EN (Public License)
Publisher:
VGB PowerTech e.V.
Publishing house:
VGB PowerTech Service GmbH
Verlag technisch-wissenschaftlicher Schriften
Deilbachtal 173, 45257 Essen, Germany
www.vgb.org
Copyright
VGB-Standards, hereafter referred to as “work”, including all articles and images, are
protected by international copyright. VGB PowerTech owns and controls the copy-
right.
The term “work” covers the publication at hand as printed hard copy and as digital-
ised version. The copyright covers the entire work and parts of it.
Any kind of use beyond the limits of copyright is prohibited without the prior written
consent of VGB PowerTech. Any unauthorised reproduction, translation, digitalisation
and modification will constitute an infringement of copyright.
Disclaimer
VGB-Standards are recommendations, the application of which is optional. VGB-
Standards represent the state of the art at the time of publication. No claim regarding
its completeness and correctness is made as a matter of principle.
Application of VGB-Standards is carried out at the user's own responsibility and risk.
VGB PowerTech accepts no legal liability in the event of any claim relating to or re-
sulting from the application of VGB-Standards.
List of changes
Title New
Preface New
Preface
This VGB-Standard allows the user to make a technical and economic assessment of
power plants. In addition, the effect of price effects and the legal requirements on the
power plant operation can be analyzed using the VGB-Standard. In detail, the user
receives analysis options in the assessment of power plant processes, the assess-
ment of plant operation and the determination of economic success.
The operation of power plants or the utilization of different technologies in energy
conversion depends on a number of restrictions, in the competitive environment, pri-
marily on the costs as well as on the specific political framework in the electricity
markets.
With the shown evaluation criteria for example the efficiency, availability and reliabil-
ity of the individual technologies can be determined, compared with one another and
determine the own position of the power plant. This results in the possibility to influ-
ence its own competitive position.
On the basis of this knowledge a revision of the definitions and indicators in the pro-
ject group “Definitions and Evaluations” took place, which is summarized in this VGB-
Standard.
With the definitions and rules contained in this VGB-Standard, different considera-
tions can be made in the international environment. Examples which may be men-
tioned are:
Commercialization and optimizing the application of power plant capacities (inclu-
sive of system services)
Comparative evaluation of cost-optimized fuel application at minimum CO2 emis-
sions
Formulation of targets and goals
Implementation of benchmarking comparison (national or international)
Support for transparency processes
VGB PowerTech - Public License Document - © 2017
Authors
This VGB-Standard was created by the VGB project group “Definitions and Evalua-
tions” Members of the project group:
Content
11 Combined heat and power generating plants (CHP) ........................... 73
11.1 Nominal capacity and nominal energy from co-generation plants............. 77
11.2 Equivalent electrical energy through thermal generation .......................... 77
11.3 Energy availability ..................................................................................... 78
11.4 Energy utilization ...................................................................................... 78
10
18 Structure of event characteristic key system EMS and overview .... 109
18.1 Application recommendations ................................................................. 111
18.2 Event characteristic key 1 „Type of event“ .............................................. 112
18.3 Event characteristic key 2 „Operating status before event“ .................... 113
18.4 Event characteristic key 3 „Operating status after event“ ....................... 114
18.5 Event characteristic key 4 „Impact on unit“ ............................................. 116
18.6 Event characteristic key 5 „Outage impact on the system/components“. 118
18.7 Event characteristic key 6 „Cause“ ......................................................... 119
18.8 Event characteristic key 7 „Damage mechanism“ ................................... 123
18.9 Event characteristic key 8 „Damage“ ...................................................... 127
18.10 Event characteristic key 9 „recognition of failure“ ................................... 129
18.11 Event characteristic key 10 „Maintenance form“ ..................................... 132
18.12 Event characteristic key 11 „Measures against recurrence“ ................... 133
18.13 Event characteristic key 12 „Urgency of measures“................................ 135
19 Use of the technical assessment of energy conversion plants for the
electricity market and grid safety ........................................................ 136
11
General Remarks
Apart from investment cost, fuel and running cost also determine the economic suc-
cess of power plant operation. In this respect availability is playing a very important
part. It is an indicator for assessing the technical and economic potential and capaci-
ty as well as the reliability of a plant and reflecting the advances in technology and
engineering.
The guideline at hand contains the terms, definitions, technical profile as well as re-
cording and calculations guides necessary for determining availability. These apply
mainly to thermal power plants for electricity generation but can also be used for
plants for combined heat and power generation. Relevant economic parameters im-
portant for marketing the final product, i.e. the converted energy, are also defined.
In general it is possible to gain an overview about the technical and economical ca-
pacity of a generation unit as well as data about the quality of operation and mainte-
nance.
Indicators are basically used for the technical and economical comparison (bench-
marking). Mostly dimensionless parameters are applied that were derived from terms
related to dimensions.
The consequent consideration of the definitions and rules gathered in this guideline
are advantageous in the following internal and industry-wide applications:
Support
When planning, preparing and optimizing maintenance
When planning fuel application
When optimizing the power plant portfolio and power plant application
When making an economic analysis
Determination of statistically confirmed standards and comparative values on
the basis of a large number of plants for the qualitatively and economic as-
sessment and evaluation of power plants and systems in view of e.g. concep-
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13
14
15
16
17
1 Indicators
The most obvious performance indicator for a unit is the technical availability. For the
load dispatcher who transfers and deals the energy to the different markets, the reli-
ability of the plant is an important indicator for him. If the reliability of a power plant is
reduced, all the causes of this unavailability must be explained and estimated. The
outcome of this follows to other definitions of indicators like the utilization i.e. the ex-
ploitability of a power plant. For special applications like for example co-generation
plant or environmental points of view, some other indicators were developed in order
to bring lot of important information about the operational processes. Those have
been defined below.
18
19
20
The time availability is easy to determine and is suitable to evaluate plants or plant
parts comparatively, e.g. waste incineration plants, for which it is not possible to de-
termine energy-related indicators.
With the example of an idealized operational diagram, the calculation of energy
availability, energy utilization and time availability is shown in Figure 2. At the same
time it represents the basic differences in the performance indicators.
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The actual dispatchable capacity, i.e. the exploitability of the plant (see
VGB-S-002-01 and Chapter 1.3.7) is important for the load dispatcher.
The difference between availability and exploitability is that part of capacity which
cannot be utilised because of external influences.
Moreover we can distinguish:
The utilization is a measure for the real utilization of a plant or a plant part.
The failure rate is of special use for the planning of operation.
The start-up reliability is important to evaluate units with frequent start-ups, e.g.
gas turbines.
22
23
1.2.2 t v Pe tN Pe t nv Pe Time availability at peak times is Time availability at peak times is the
Time availiability k t Pe quotient of available time during
tN Pe tN Pe the quotient of available time dur-
during peak times peak times and the number of peak
ing peak times and the number of
hours in nominal time.
peak hours in nominal time.
Available time during peak times is
Available time during peak times is
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1.2.4
W W DB
N,i nv ,i i
Market-assessed availability is the Market-assessed availability indi-
Market-assessed k Wm i1..N quotient of cates the ability of a plant or part of
availability W DB
i1...N
N,i i
available energy weighted with a a plant to convert energy prof-
itably, irrespective of actual de-
positive profit margin
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1.2.6
Energy unavailability (energy UA) Energy UA is a measure of lost
Energy UA k Wn 1 k W
is the complement of energy avail- energy due to internal problems
Base/peak Peak k Wn Pe 1 k W Pe ability at 100 %. which cannot be influenced by the
management.
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– unplanned, not Energy reliability – unplanned not Reliability – unplanned not post-
WB
postponable wv postponable is the quotient of gen- ponable is a synonym for the de-
WB Wnv un erated energy and the sum of gen- pendability of plants as regards
erated energy and unplanned not unplanned events.
postponable UA energy.
27
28
– unplanned, not Dispatch reliability – unplanned not Dispatch reliability – unplanned not
WB
postponable pv postponable is the quotient of gen- postponable is a measure of a
WB W nv un W ns
erated energy and the sum of gen- plant's reliability outside planned
erated energy, unplanned not post- unavailabilities.
ponable UA energy and external- The parameter can also be used for
influence energy. peak-load plants.
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30
1.3.8 W
i 1..N
N,i Wnv,i Wns,i DB i Market-assessed dispatchability is Market-assessed dispatchability is
Market-assessed k bm the quotient of the ability of a plant or a part of a
dispatchability W N,i DB i
plant to profitably convert energy in
i 1...N
dispatchable energy weighted
view of its technical and operational
with a positive profit margin and
condition and of the condition im-
nominal energy weighted with a
pacted by external influences, viz.
positive profit margin
irrespective of actual deployment.
each relative to the time span con-
The parameter corresponds to the
sidered.
energy dispatchability, weighted
with positive profit mar-gins.
Note: For a trader, the market-
assessed dispatchability is im-
portant; for a producer, it is the
market-assessed availability for
which he is responsible.
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1.3.9 Count 7000 The indicator “Unplanned Au- The factor “Unplanned Automatic
UAGS 7
Unplanned Auto- tb tomatic Grid Separation” is defined Grid Separation” reflects the im-
matic Grid Separa- as the count of un-planned auto- provement in plant safety from re-
tion UAGS7 matic grid separations (triggering of ducing the count of undesired and
the protection system), standard- un-planned thermohydraulic transi-
ized to a given operating time (e.g. ents that lead to grid separation. It
7,000 h). also indicates how well the plant is
operated and serviced.
A consideration of the count of
hours in which the plant was avail-
able to the load dispatcher is an
indicator of the efficacy of the ef-
forts to reduce UAGSs. It provides
a basis for comparing plant values
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33
34
1.4.3 W B ,i DB i
Market-assessed utilizationis the Market-assessed utilization is a
Market-assessed n Wm i 1 ..N
quotient of measure of the profitable energy
utilization W N,i DB i that a plant actually produces.
i 1 ...N generated energy weighted with
the positive or negative profit The parameter corresponds to en-
margin and ergy utilization, weighted with profit
margins.
nominal energy weighted with
the positive profit margin,
each relative to the time span con-
sidered.
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1.5.1 t nv The time failure rate is the quotient The time failure rate indicates a
u
Time failure rate pt of unplanned unavailability time plant's non-deployability outside
t B t nv u and the sum of operating time and planned downtimes and outside
unplanned unavailability time. available non-deployment times.
1.5.2 W nv u
The energy failure rate – unplanned The energy failure rate – unplanned
Energy failure rate pw (total) is the quotient of unplanned (total) is a measure of unproducible
W B W nv u
(total) unavailable energy and the energy outside planned unavailabili-
– unplanned (total)
sum of generated energy and un- ties and outside available, unpro-
planned (total) unavailable energy duced energy due to stand-bys and
external influences.
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1.5.3 W nv u The dispatching (energy) failure The dispatching (energy) failure rate
Dispatching (ener- pl rate – unplanned (total) is the quo- – unplanned (total) is a measure of
WB W nv u W ns
gy) failure rate tient of unplanned (total) unavaila- the unproducible energy outside
ble energy and the sum of un- planned unavailabilities and outside
– unplanned (total)
planned (total) unavailable energy, available energy. Therefor it is an
external-influence energy and gen- early-warning indicator in a risk-
erated energy. management system.
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1.6.1 Wne KWK The CHP indicatoris the quotient of Assessment of a plant as to its CHP
CHP indicator nKWK net produced CHP energy and net share relative to its net nominal en-
WN ne
nominal energy. ergy.
(combined heat and
power)
1.6.2 MB Hu ef eox A plant's greenhouse-gas indicator This indicator gives the CO2 emis-
Greenhouse-gas eCO2 is the quotient of CO2 produced and sions in t/MWh for the generation of
WB ne
indicator net generated energy. electric energy and heat.
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39
time
Unplanned (not postponable) Wnv u(n)
UA-energy
In order to avoid some misunderstandings, terms like availability, utilization and fail-
ure rate can be always used respectively with the added terms of time or energy.
40
2 Definitions
2.1 Hierarchy and relation of definitions
available unavailable
view
dispatcher
41
tB PB WB
available time available capacity availalbe energy
not in operation not in operation not generated
planned
planned unavailable capacity planned unavailable energy
unavailable time
Pnv p Wnv p
tnv p
unplanned unplanned unplanned
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tN
available unavailable
time time
tv tnv
planned
available time unplanned
unavailable
not in operation unavailable time
time
tB tng tnv p tnv u
available not
not dispatchable postpon- postpon-
stand-by
time (external able able
time
influence time)
tR tns tnv ud tuv un
43
tv = tN - tnv
44
45
2.3.8.4
tnv un The not postponable unplanned unavailable time
Not postponable un-
is that part of unplanned unavailable time which
planned UA-time
may not be postponed or only up to 12 hours.
46
The fundamental reference indicator for availability determinations is the nominal ca-
pacity. The nominal capacity of a plant is based on a value which is normally set up
compulsively for the whole service life and admits load changes very restrictedly.
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48
49
2.4.4.1
PB br The gross operating capacity of a plant is the deliv-
Gross-(generated-) ca- ered capacity at the terminals of the generator.
pacity
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51
52
Figure 6: Example for the determination of the nominal capacity due to the correlation between operating ca-
pacity and cooling water inlet temperature.
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54
55
56
Figure 10: Interconnection point in the data exchange between Operator, Grid Operator.
57
Wnv un
energy Wnv
unavailable
undispatchable
W nv ud Wnv
energy Wnb
Wnv p
unproducible energy
available Wns - external influence Wns
energy not
generated
Wng energy -
producible but not gen-
nominal energyWN
stand-by
WR erated energy - stand-by
energy -
WR energy
available energy Wv
dispatchable
energy Wb
energy energy
generated WB WB generated
58
59
2.5.8 Wng The available energy not generated is that part of available
Available energy energy which is not generated and/or cannot be generated
not generated due to external influences.
Wng = Wv - WB
= WR + Wns
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61
62
63
maschine maschine
transformer transformer
Equipment belonging to
the unit, e.g.:
(common) systems
- machine transformer asigned to several
units, e.g.:
- fuel supply
- fuel supply
- internal supply
- internal supply
VGB PowerTech - Public License Document - © 2017
- feedwater supply
- feedwater supply
- cooling water supply
- cooling water supply
- fuel gas purification
- fuel gas purification
- chimney
- chimney
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Hierarchy of events
If there are, at the same time, several reasons for a shutdown or a capacity decrease
of a plant (Figure 13 to Figure 16) following order of priority applies to the evaluation:
1. unavailability planned
2. unavailability unplanned
3. external influence
4. stand-by
If there are at the same time an unavailability and an external influence or a stand-by,
it is necessary to determine the available energy, as if external influence and stand-
by respectively did not exist (Figure 15 and Figure 16).
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PN
Figure 13: Example for the determination of the unavailability with the simultaneous presence of a planned (e. g.
repeated testing) and an unplanned partial unavailability (e. g. leakage).
PN
P Wnv p WB
WB
VGB PowerTech - Public License Document - © 2017
beginning damage t
end of planned
of trial emergency trip unavailability
(scheduled date)
Figure 14: Example for the determination of the unavailability with the simultaneous presence of a planned una-
vailability (e.g. revision) and an unplanned event (e. g. turbine emergency trip).
66
PN
stretch-out
stretch-out
Wns Wnv un
P Wns
WB WB
emergency trip t
Figure 15: Example for the determination of the unavailability with the simultaneous presence of an unplanned
unavailability (e. g. turbine emergency trip) and an external influence (e.g. stretch-out-operation with
nuclear power plants)
PN
Wns Wns
WR
P
Wnv un
WB
t
VGB PowerTech - Public License Document - © 2017
beginning end
partial unavailability partial unavailability
Figure 16: Example for the determination of the unavailability with the simultaneous presence of an unplanned
partial unavailability (e. g. feed water pump failure), an external influence (e. g. cooling water temper-
ature beyond design) and a stand-by (e. g. lack of load).
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6 Excess energy
According to the definition excess energies (energies above the nominal capacity)
are not considered when determining the energy availability.
So values of > 1 and/or > 100 % are not possible.
In contrast to the energy availability are excess energies included into the considera-
tion for the energy utilization, so that values of > 1 and/or > 100 % are possible.
Unavailable energy above the nominal capacity is basically not taken into considera-
tion.
Looking at the specific variable costs at least the fuel costs should be considered
(including the greenhouse gas costs for conventional power plants).
The schedule (power plant schedule) is obligatory for the supply of electrical capaci-
ty and electrical work in a time slice (e.g. 15 minutes).
68
8.1 General
According to Chapter 2, a planned unavailability ends at that time (scheduled date)
which was fixed at least 4 weeks before the beginning of the unavailability. This date
may be fallen below or exceeded (extension, see Chapter 1).
In case of falling below the planned unavailability ends in time with the grid synchro-
nization, with regard to the capacity it ends when the required capacity has been
reached (see Figure 14).
If a trial/test operation is carried out before the end of the planned unavailability
(scheduled date), which will be interrupted due to a malfunction or a damage, the
assignment of the unavailability continues corresponding to the hierarchy of event
(see Chapter 1).
8.2 Extension
Any exceeding of the target date of a planned unavailability is an extension and must
be recorded separately. Reasons for an extension may be both planned and un-
planned.
An extension is planned, when it is determined at least 4 weeks before the target
date. As with the planned unavailability, the duration, i. e. the new target date, has
also to be determined with the planned extension. All other extensions are not post-
ponable unplanned unavailabilities (see Figure 17).
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PN
WB Wnv p Wnv un WB
not postponable
unplanned
extension
≤ 4 weeks
t
Determination of End of
the target date planned UA
exceeded (target date)
10 External influences
External influences are defined as external events, which occur to a power plant or
unit, affecting the capacity or dispatchability but not the availability. These events
(i. e. climate, regulatory rules) cannot be affected by the power plant management.
70
10.1.1 Fuel
- fuel shortage (e. g. supply difficulties, icing)
- fuel quality (outside the design band)
- stretch-out-/stretch-in-phases in nuclear power plants
- reduced capacity by fuel limitation.
nical-scientific reports.
71
10.1.3 Climate
- water shortage due to e.g. icing, ice floes, screenings, high/low water, infiltration
of fish etc.
- temperature of cooling water and air (outside the design band, and approved
values of the plant respectively), see Chapter 5.
- smog, emissions into the surroundings of the plant
- Power limitation due to extraordinary external infuences
- The measures to the security or to the reliability of the electricity supply system,
which are ordered by the grid operator.
Note:
A start-up based on a redispatch command from the grid operator is neither an una-
vailability nor a technical performance restriction and therefore also not part of the
UA-/AV-statistics.
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Note:
If the concerned plant is considered as a pure electricity generation plant, a conver-
sion of the steam/heat quantity into the equivalent electrical energy is to be carried
out.
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undispatchable
unavailable
energy
energy Wnb
equipment electrical Wnb
Wnv äqu
unavailable energy by
thermal generation
PN = PN KWK
Nominal energy WN
Ddspatchable
available energy Wv KWK
energy generated WB KW
energyt Wb
electrical electrical
energy WB WB energy
Wb
generated generated
equivalent electrical
PB äqu
Figure 18: Co-Generation plant (CHP) with an extraction condensing turbine, case a.
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Case (b): The electrical capacity and the thermal capacity add up to the total capaci-
ty
undispatchable
Wnv
unavailable
energy Wnb
unavailable energy
equivalent electrical
Wnb
unavailable energy by Wnv äqu
thermal generation
energy not
PN
Wng stand-by
generated WR energy
nominal energy WN KWK
KWK
available energy Wv KWK
dispatchable
energy Wb
PN
energy generatedt WB
electrical WB electrical
energy WB energy
generated generated
equivalent electrical
PB äqu
Figure 19: Co-generation plant (CHP) with an extraction condensing turbine, case b.
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Case (c): The electrical and the thermal capacity intersect in one partial area, i. e.
the sum of both is higher than the total capacity
electrical
Wnv
energy Wnv KWK
unavailable
undispatchable
unavailable
energy Wnb
energy
Wnb
equivalent electrical
unavailable energy by Wnv äqu
thermal generation
PN
energy
KWK
nominal energy WN KWK
dispatchable
energy Wb
PN
available energy Wv KWK
Wb max
energy generated WB KWK
electrical
energy electrical
generated WB WB energy
generated
Päqu max
equivalent electrical
energy generated by
WB äqu
PN äqu
thermal generation
view dispatcher
Figure 20: Co-generation plant (CHP) with an extraction condensing turbine, case c.
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PN KWK PN PN equ
WN KWK WN WN equ
Wequ Di a i
i
77
WB KWK WB WB equ
nW
WN KWK WN KWK
78
79
13 Special regulations
According to the instruction manual those regulations set up in Chapter 4 and Figure
15 are valid with start-ups after a fuel-saving program.
80
81
PN
Wnv p Wnv p
P
WB Wnv Wnv WB WB WB
82
14 Data recording
Beside uniform definitions and determination methods, also definite and uniform reg-
ulations are necessary to compare availability considerations. The following sections
show how the average values are to be formed for one or several calendar or operat-
ing years.
15.1 Fundamentals
It is valid for the following formulas and figures:
i = 1, 2, …, I plant numbering
j = 2002, 2003, …, J calendar years, e.g. 2002, 2003
m = 0, 1, 2, …, M operating years of the plants
- The calendar year in which commercial operation began is
the operating year zero (m = 0).
- One operating year corresponds to one calendar year
(January 1 to December 31).
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15.2 Average value for several plants for one calendar year or one operating
year
The different average value calculations can be seen in the following matrix, e. g. for
the available energy Wv:
84
I I
mittel
Wv,i,J mittel
W v ,i,m
k
i 1
k W ,j
i 1
I W ,m
I
WN,i,j W
i 1
N,i,m
i 1
t Bmittel
,j nmittel
t, j tN ,m n t ,m
t Bmittel mittel
tN
The calculation of the average operating time for several plants with the help of the
average time utilization nt of these plants makes it possible also to include and cor-
rectly evaluate plants, whose takeover or decommissioning has taken place within a
calendar or operating year.
VGB PowerTech - Public License Document - © 2017
aN, j n W
t mittel tN aN,m n W tN
mittel
t mittel mittel
85
The calculation of the average utilization period for several plants with the help of the
average energy utilization nw of these plants makes it possible also to include and
correctly evaluate plants, whose takeover or decommissioning has taken place within
a calendar or operating year.
15.3 Average value for several plants for several calendar years or several
operating years
The different average value calculations can be seen in the following matrix, e.g. for
the available energy Wv:
Year of
Year of com- Year of com-
commercial
mercial op- mercial oper-
operation
eration unit 1 ation unit 2
unit 3+4
(m=0) (m=0) …
j=2003 (m=0) j=2006 j=J
j=2002 j=2004
j=2005
…
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15.3.1 Average energy availability kWmittel for I plants and J calendar years or M oper-
ating years:
mittel
W
i 1 j 20..
v ,i,J
W
i 1 j 20..
N,i, j
( Wv,1,20 .. ... Wv,1,J ) ( Wv,2,20 .. ... Wv,2,J ) ... ( Wv,I,20.. ... Wv,I,J )
( WN,1,20.. ... WN,1,J ) ( WN,2,20.. ... WN,2,J ) ... ( WN,I,20.. ... WN,I,J )
mittel
W v ,i,m
k i1 m 0
W ,m 0 bis M I M
W
i 1 m 0
N,i,m
( Wv,1,0 ... Wv,1,M ) ( Wv,2,0 ... Wv,2,M ) ... ( Wv,I,0 ... Wv,I,M )
( WN,1,0 ... WN,1,M ) ( WN,2,0 ... WN,2,M ) ... ( WN,I,0 ... WN,I,M )
It is only allowed to include such plants into the average value calculation, which
have already reached or exceeded the operating year M.
87
„Best
Quartile“
Median
93,4
88,22
400 383
350
309
number of units
300 271
250
200
1557 Unit. Years
200 Arith. Average=84,2
150 129
100 64 68
38
50 24 21
5 2 0 5 0 0 10 8 10 10
0
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
percent
The distribution is shared in four quartiles. The under quartile (percentile 25) is called
„Worst Quartile” and the upper quartile (percentile 75) „Best Quartile“(see Figure 22).
VGB PowerTech - Public License Document - © 2017
The difference between the two quartiles represents exactly 50 % of the distribution
and can be used as statistical spread.
Another important value used in this distribution is the median (percentile 50, middle
quartile), which shares the group in two equal parts.
The Pareto principle is often described as ‘80 to 20 rule’. This rule means that in
most situations approximately 80 % of the problem is justified by 20% of the possible
causes.
The Pareto-Diagram is built with the accumulation of one performance indicator or
failure list. The values of the performance indicator or the type of failure are down-
88
ward classified and accumulated from left to right of the X-coordinate. The results
often are graphically interpreted.
89
90
16.3 Power plant classification system (KKS) and reference designation sys-
tem for power plants (RDS-PP®)
New and withdrawn standards as well as revised EU directives with regard to plant
identification and documentation had their considerable influence on the power plant
classification system KKS [4] of the VGB PowerTech. In the course of time, the KKS
also had to cope with the development of power plant technology. In order to main-
tain acceptance on international markets and to ensure compliance with valid stand-
ards, manufacturers and operators alike have had to adapt the KKS to the current
standards. Experiences and recognized improvement potentials in the application of
the KKS complete the adaptation and creation of the KKS successor system. The
new labeling system, which conforms to the standards, has received the name „Ref-
erence Designation System for Power Plants“ (RDS-PP® [10]) and is also maintained
by VGB PowerTech.
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key systems
(EMS) time limits,
type of event, capacity restriction/
VGB PowerTech - Public License Document - © 2017
shut down
power plant reporting una-
classification vailability analy-
system (KKS) sis event-related report
- priod „analysis of
„analysis of - unavailable unavailablil-
unavailability energy ity of ther-
of thermal - KKS mal power
power plants“ - EMS plants“
92
Arbeitsausnutzung
Energy utilization
Arbeits-
Energy
Nichtverfüg-
unavaila-
bility
barkeit übrige
other HA
übrige HA
other LL
Arbeits- HACHAC
Energy availability
verfügbarkeit Revision
revision M turbo
Turbosatz
HA Druck-
HA pressure
system HAJ
M set HAJ
system HAH
nicht HAHHAD
HAD
HHDampf-
steam
Energy not erzeugung
erzeugte generator
generated
Arbeit Inspektion Other MA
inspection übrige MA
MAB: MP turbine
MAB : MD-Turbine
MAA: HP turbine
MAA : HD-Turbine
Vorbeugende
preventive repair
Instandsetzung
Other HA übrige HA
geplante NV HAC : ECO ECO
planned UA reconstruction,
Umbau, expansion
Erweiterung HAC:
HAJ :
HAJ: Zwischenüberhitzer
reheater
sonstige HAH : HD-Überhitzer
other HAH: HP reheater
HAD : Verdampfer
Ver fügbarkeits-
Availability HAD: evaporator
determination
er mittlung
Nichtver fügbaranalysis
Availability keits-Analyse
Figure 25: Example for a possible examination depth of the unavailability analysis.
Over and above that, it is important that the relevant definitions of power plants are
observed (Chapter 3). For unit plants they take place, from the side of the grid, with
the high-voltage terminals of the machine transformer, from the side of the fuel, with
the transfer point to the power plant.
Unavailabilities are such events which limit the ability of the plant or of the plant part
to convert energy or meet their corresponding function because of plant-technical
damages, defects or measures. Also capacity restrictions due to outside influences
according to Chapter 10 have to be recorded additionally for questions of operational
planning.
93
The data, which are required for the external unavailability analysis, are already
available in parts both to the operator and to the VGB. To enable a clear classifica-
tion of power plant units to the different evaluation modes, following design and op-
erating data must be indicated in connection with the unavailable events (see
VGB-S-002-33 Annex to VGB-S-002 series, ‘Input and Output Forms’):
- company
- name of power plant
- unit designation
- nominal capacity (gross, net)
- reported year.
Following information is necessary to describe the event:
- period of unavailability (beginning and end)
- unavailable energy or unavailable capacity (gross or net),
- plant designation of the unavailable producer according to the KKS [4];
- depth of classification is the three-digit function key,
- designation of characteristics of the events according to the key types 1 and 4 of
the EMS (Chapter 18.2 and 18.5),
- brief description.
With the key resp. designation systems (EMS/KKS resp. RDS-PP1) the correspond-
ingly valid version must be applied.
If there is a recording of the unit availability in parallel to the recording of the unavail-
ability via single events, it must be guaranteed that the results of availability and una-
vailability are the same according to both ways of procedure.
Attention must also be paid to that the evaluation and classification of unavailabilities
into
- a planned UA,
- a postponable unplanned UA,
- a not postponable unplanned UA.
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1
RDS-PP® is the internationally standardized successor system for KKS
94
Within the scope of external availability determination with the VGB, the essential
design and operating data of the participated power plant units are already at hand.
Therefore only the unavailable events of the power plant units are to be recorded
for the unavailability analysis.
Valid in general is:
- The evaluation of an event as an unavailable event depends on the principles
and rules according to this guide.
- Only events, which result in a full and partial unavailability of an unit, are to be
recorded. Events with the consequence of an island operation and without a ca-
pacity restriction are not to be recorded for external purposes.
- For every unit unavailability only one report each must normally be produced.
This is also valid for planned unvailabilities (e. g. revision).
- To describe an event, one has to make the requested entry in all fields of the da-
ta sheet.
- For the recording of advanced planned measures (e. g. revision) see Chap-
ter 13.5.
Further information regarding recording as well as recording examples:
- Rules for the recording of event data (Table 1)
- Encoding of event data (Table 2) with an example (Figure 26)
- Recording examples “Single Event”
- Examples “Temporarily Overlapping Events” (Figure 26 – Figure 28)
- Recording examples “Temporarily Overlapping Events” (see VGB-S-002-33 An-
nex to VGB-S-002 series, ‘Unavailability incidents and temporarily overlapping
incidents’).
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95
serial Rule
no.
1 Beginning and end of an unavailability
An unavailability during the operation starts when the capacity of the unit had to
be reduced or was reduced automatically. The unavailability ends when the
required capacity has been reached, see Figure 16.
When an unavailability is detected during an inoperational time the moment of
the unavailability starts with the determination of the partial or full failure of the
available capacity. The unavailability ends with the moment when the unit can
be operated again.
4 Producer of an unavailability
It has to be indicated the KKS function of the producer, who is responsible for
the period of the full or partial failure, and if possible in a three-digit way. The
KKS indication can be dropped, when the activities respectively measures refer
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96
serial Rule
no.
7 Effect on the plant – main effect
Selection EMS 4/2
e.g. code 4 = unit shutdown necessary.
With events in combined/gas-and-steam plants only „4” is used, when gas and
steam turbine area, with KWK plants power and heat delivery are isochronous
and completely unavailable.
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97
98
single event
1 4
P 4
1
incipient crack at the
evaporator pipe by ex-
WB tension obstruction WB
W nv un
2 3
25.02. 26.02
19:02 12:00 t
99
capacity
available capacity
MW
250
event 1
event 2
KKS = HLD
KKS = HLD
EMS 4/1 = C
EMS 4/1 = C
125
capacity
available capacity
MW
250
event 1
KKS = HLB
EMS 4/1 = C
EMS 1 = A2
125
event 2
KKS = MKY
EMS 4/1 = A
VGB PowerTech - Public License Document - © 2017
Figure 28: Failure of a draft fan and of the generator during capacity operation.
100
16.6 Evaluation
The evaluations of unavailabilities are made once a year. The results are compiled
and published in the VGB Report “Analysis of Unavailability of Thermal Power
Plants” [9].
The “unavailability analysis” is a supplementary and continuing examination of unit
unavailabilities which are described in the VGB Reports “Availability of Thermal Pow-
er Plants” [3]. In addition to the analysis of e.g. the reasons for the planned parts of
the unit unavailability above all for the postponable and not postponable unplanned
unavailability it supplies information on the producers.
The analysis is made in different detail levels:
- the summary of producers under the first digit of the KKS function,
- the differentiating of producers, each after the first three digits of the KKS func-
tion, separated for the fuel-related and the fuel-independent areas of power
plants.
In this connection, the plants included in the analysis are combined according to pri-
mary energies, capacity sizes, process characteristics (e.g. combined plants). Fur-
thermore, the analysis of the unplanned unavailability happens according to the EMS
keys:
- effect on the plant – time limits and main effect
- type of event.
Figure 29 shows how the unavailable data can be evaluated according to the criteria
of data groups „design data”, „time aspect” and „event data”.
For the VGB unavailability analysis, some of these possibilities have been selected
for the regular report [9]. They are to enable an entering into the unavailability analy-
sis to the user. In addition to that, further possibilities of evaluation can be used
through the VGB on request.
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101
eEvr
eing
Ertndis
eigadta
niste
dan
t en
oedr
D
p euareuir yngg
- a n n)n) )
NA
U V-D ieissrttguu itoionn aalhihm mmietes
NV A -Le
L n
ee k
c
n t
kt
t)nt
) )
ngg)
NNVV- S-F-fFuuunn ((ZZ
U t eitiertr
iem i
f
a reatv)re
s rrk kuun
K S ons cwt i
)i
KKK 44//11 tyerpieg
enigi fufuess
En
EEM MSS 1( E (rE i
uunp ptetaa ng g
bnibuun
tw S
1 m
H a a e i
e
d
E M H r
icken
lvutw EM
ES /2/2 (
( cihcphtiro
enlio
gcpk M M SS44 iissbbseecssr
e
n d
time aspect
EE
lmuen eiinggtn
Ve ngt eEvre
E
Zeitaspekt
ränV
Inbetriebnahme
commissioning
cdhe
of construction
Zeitpunkt
earräun
nngde
g er
un
HerstellerHersteller
producer
Ku g
Inbetriebnahme
mu
BrennstoffBrennstoff
laK
Type Bauart
actui
comun
umlau
Leistung Leistung
capacity
Type of plant
M tliaot
it t nion
Anlagenart
fuel
elw
em
Mrite
taten
Bauart
lwv
aerlu
te
Anlagenart
tteenn
tas
gdsdaa
g
nuan
ngleudg
u
eAsiulges
dA
102
103
104
Figure 31: Example of yearly operating and availability data of a power plant.
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105
The user can feed in every event characteristics into the data bank with the help of a
data mask (Figure 32).
The user can feed in every event characteristics into the data bank with the help of a
data mask.
all the data concerning the same technology or the same characteristics. So it is pos-
sible to compare anonymous the performance of one power plant with other.
106
Ordered by:
- unit power,
- fuel,
- furnace type,
- mono-/duo-unit,
- under-/supercritical installations.
All companies which feed in data into KISSY receive every year standardized reports
presenting the availability by groups and analyzing the unavailability of power plant
components in a cycle of ten years, for free.
Updates can be downloaded on the VGB website for all members inside a closer us-
er’s group, for free too. Non-members may buy all reports from VGB.
Special studies or reports may also be ordered from VGB for individual fees. More-
over the standardized evaluations can be realized online by the tools of the website.
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107
D EMS EVENT-CHARACTERISTIC-KEY-SYSTEM
– Application and Coding List –
and others.
The present EMS was introduced in 2003 and has the claim to replace all former
event describing key systems in Germany. With EMS double and multiple registering
of an event and therefore different assessments are avoided and a definite coding for
analysis is guaranteed. In addition EMS can be used as a basis for an international
key system.
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108
109
06 Cause 1 Origin AN
2 Influence/activity AA
3 Failure/Impact on unit NN
08 Failure 1 Failure AN
09 Recognition of outage 1 occasion of recognition AN
2 expression of outage ANN/
AAN/AA
12 1 Urgency of beginning of A
Urgency of measures repair N
2 Personal-engagement
Alphanumeric: A
Numeric: N
One digit code: A or N
Two digit code: AA, AN or NN
Three digit code: AAN or ANN
110
111
G0 leak of reactivity
K0 commercial fueling
Z0 other keys of events
112
Advice: The attributes in keys 2 and 3 are identically. Key 2 describes in differ-
ence to key 3 the operational status before beginning of the event.
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113
114
S0 Shut down
S1 maintenance/change of fuel elements
S2 cold shut down
S3 hot-stand-by
S4 reserve
Advice: The attributes in keys 2 and 3 are identically. Key 3 describes in differ-
ence to key 2 the operational status after beginning of the event.
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115
K annual revision
2 main effect
3 isolated operation
4 shutdown (P2 = 0)
116
Advice: In group 2 means P1 the power before and P2 the power after begin-
ning of the event.
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117
Advice: The use of this key requires a clear separation between system and
component from the user. The reference design system of power plants
(KKS) should be used.
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118
G0 change
G1 alteration
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G2 retrofit
G3 replace
H0 disassembly/ scrapping/ demolition
119
2 effect/activity
TA Drawing blue print
TB Selection of material
TC Dimensioning/calculation
TD (also define strategy of maintenance)
TE designing
TF operate
TG adjust/tune/calibrate
TH treat (mechanical, …)
TJ assemble
TK test/check
TL welding
TM solder
TN lubricate
TO cleaning
TP communication
TQ process observation
TR assessment of status
TS training
TT organization and administration
TX programming
TY activity not clear
TZ activity not analyzed
other activities or no separation in addition to
„origin“
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120
3 error/impact to unit
10 error in performance/application
11 failed measure
12 wrong measure
13 use of wrong/unsuitable material
14 wrong/incorrect order
15 use of unsuitable tools
16 tester or measuring instruments mix up
121
Advice: The best profit from this key will be achieved, if attributes of all 3 groups
are used, but the number of attributes is reduced in each group to the
reasonable necessary.
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122
123
tension/bracing (statical)
T00 thermal
T01 superheat/warm up
T02 undercool/cool down
T03 alternating thermal stress
T04 welded together
T05 fusion/soldered off
124
E07 drift
H05 turbulence
H06 hit by condensation
H07 vibrations induced by flow
H08 pressure impulse
H09 pulsation
125
Advice: The best profit from this key will be achieved, if attributes of all 3 groups
are used, but the number of attributes are reduced in each group to the
reasonable necessary.
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126
D4 displace/disarrange
D5 impermissible tolerance
127
S0 no expression of failure
X0 failure not clear
Y0 failure not analyzed
Z0 other expression of failure
128
129
130
failure” (group 2) is the first recognition of deviation from the normal sta-
tus of operation; perceptible/noticeable by human sense organs or by
measuring instruments.
131
132
133
134
Advice: For using this key it is necessary to adjust the data’s with the input of
registration systems of maintenance.
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135
Figure 33: Analysis levels unavailability, availability dispatchability (reference net) / BDEW.
136
In the data delivery of the power plant operator to the grid operator, it should be not-
ed that a planned undispatchability/unavailability means all incidents at a power plant
(revision, repair) in the future. Unplanned undispatchability/unavailability is an inci-
dent for the network operator that has already entered the power plant.
Furthermore, as described above, the performance terms are defined differently by
the grid operator from his perspective. This fact is illustrated in Figure 34, Figure 35
and Figure 36.
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137
20 Examples of use
EMS:
Description:
Failure of condensate pump, because declutch of spindle in condensate regulation
valve (protective interlocking).
138
EMS:
Description:
Failure in insulation bushing of generator transformer.
139
EMS:
Description:
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140
EMS:
Description:
Failure in operating because of mixing miniature circuit breakers while switching off
of a control voltage.
141
142
Figure 35: Overview on the relation of capacity values of a technical resource (generator/pump) obtained on the grid connection point.
143
20.7 Example 7: “Capacity terms Power Plant Object / PPO of hydro pumped storage power plant / BDEW”
VGB PowerTech - Public License Document - © 2017
Figure 36: Capacity terms Power Plant Object / PPO of hydro pumped storage power plant / BDEW.
144
List of abbreviations
UA Unavailability
EMS Event-Characteristics-System
SMS Damage-Characterisation-System
GRS Society for plant and reactor safety (Gesellschaft für Anlagen- und
Reaktorsicherheit)
145
147
Literature
[1] VGB: Availability of Thermal Power Plants – Definitions and Determination Methods.
Translation of the 4th German edition 1987 (VGB-R 808 e). June 1991, VGB PowerTech
Service GmbH, Essen.
[2] VDEW: Begriffe der Versorgungswirtschaft. Teil B, Heft 1: Elektrizitätswirtschaftliche
Grundbegriffe. 7. Ausgabe 1999, VWEW, Frankfurt am Main.
[3] VGB-Bericht: Verfügbarkeit von Wärmekraftwerken. VGB Technisch-wissenschaftliche
Berichte „Wärmekraftwerke“, (VGB-TW 103), Jahresberichte seit 1970.
and
VGB Report: Availability of Thermal Power Plants. VGB Technical Scientific Reports
“Thermal Power Plants”, (VGB-TW 103 e), annual reports since 1970, English issues
since 1991, VGB PowerTech Service GmbH, Essen.
[4] KKS: Kraftwerk-Kennzeichensystem – Richtlinie zur Anwendung und Schlüsselteil (VGB-
B 105). 7. Ausgabe 2010,
and
KKS: Power Plant Classification System – Guidelines for Application and Key Part (VGB-
B 105 e). 7th Edition 2010, VGB PowerTech Service GmbH, Essen.
[5] World Association of Nuclear Operators (WANO): Detailed Descriptions of International
Nuclear Power Plant Performance Indicators. August 1989, London.
[6] Union Internationale des Producteurs et Distributeurs d´Energie Electrique (UNIPEDE):
Detailed Descriptions of International Performance Indicators for Fossil-Fired Power
Plants. December 1991, Paris.
[7] Union Internationale des Producteurs et Distributeurs d’Energie Electrique (UNIPEDE):
Statistical Terminology Employed in the Electricity Supply Industry. 4th Edition, June
1991, Paris.
[8] VGB-Bericht: Analyse der Nichtverfügbarkeit von Wärmekraftwerken. VGB Technisch-
wissenschaftliche Berichte „Wärmekraftwerke“, (VGB-TW 103 A), Jahresberichte seit
1988.
and
VGB Report: Analysis of Unavailability of Thermal Power Plants. VGB Technical Scientific
Reports „Thermal Power Plants“, (VGB-TW 103 Ae), annual report since 1988, English
issues since 1991, VGB PowerTech Service GmbH, Essen.
[9] VGB-Bericht: Verfügbarkeit von Wärmekraftwerken. VGB Technisch-wissenschaftliche
Berichte „Wärmekraftwerke“, (VGB-TW 103V), Jahresberichte seit 1970.
and
VGB PowerTech - Public License Document - © 2017
VGB Report: Availability of Thermal Power Plants. VGB Technical Scientific Reports
„Thermal Power Plants“, (VGB-TW 103 Ve), annual reports since 1970, English issues
since 1991, VGB PowerTech Service GmbH, Essen.
[10] RDS-PP Kennbuchstaben für Kraftwerkssysteme (Systemschlüssel) Revision a (VGB B
101). 3. überarb. Aufl. 2011,
and
RDS-PP Letter Code for Power Plant Systems (System key). 3rd Edition 2011, VGB
PowerTech Service GmbH, Essen.
148
List of keywords
149
Terms Unavailability
energy ...................................................... 58 advancing of planned ............................... 82
hierarchy ............................................ 41, 42 analysis .................................................... 90
Time classification ....................................... 22, 23
availability .................................... 24, 85, 87 energy ...................................................... 26
available ............................................. 42, 44 evaluation ............................................... 101
available not dispatchable ....................... 45 extension .................................................. 69
available time not in operation ................. 45 external influence................................... 70
begin date ................................................ 44 falling below ............................................. 69
definitions ................................................. 43 hierarchy................................................... 65
during peak-times .................................... 44 not postponable ........................................ 23
end date ................................................... 44 overview ................................................... 41
failure rate ................................................ 36 planned............................................... 23, 65
nominal .................................................... 42 postponable .............................................. 23
not dispatachable ..................................... 42 recording ............................................ 93, 95
not postponable ................................. 42, 46 time........................................................... 26
operating ............................................ 42, 45 unplanned .......................................... 23, 65
peak-times ............................................... 44 Undispatchability .............. see Unavailability
planned .................................................... 46 Utilization
postponable ....................................... 42, 46 calculation ................................................ 22
reference period ......... see Reference period definition ................................................... 33
reliability ................................................... 27 duration .................................................... 85
stand-by ................................................... 45 energy ...................................................... 20
unavailable ......................................... 42, 46 market-assessed ...................................... 35
unplanned ................................................ 46 Variable costs ........................................... 68
utilization ...................................... 33, 85, 87 VGB Guideline 140 .................................. 90
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