Service Manual: Ir2422/2420/2320/2318 Series
Service Manual: Ir2422/2420/2320/2318 Series
Service Manual: Ir2422/2420/2320/2318 Series
iR2422/2420/2320/2318 Series
Apr 20 2011
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products. This manual covers all localities where the products are sold. For this reason, there may be information in this
manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When
changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need
arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition
of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the written consent of Canon Inc.
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be com-
municated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be
able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1 Introduction
1.1 System Construction ..................................................................................................................................1- 1
1.1.1 Pickup/ Delivery /Original Handling Accessories System Configuration (1-cassette/Platen cover (option) model) 1- 1
1.1.2 Pickup/ Delivery /Original Handling Accessories System Configuration (1-cassette/Platen cover (standard) model)1-
2
1.1.3 Pickup/ Delivery /Original Handling Accessories System Configuration (2-cassette/Duplex unit (option) model) .. 1- 3
1.1.4 Pickup/ Delivery /Original Handling Accessories System Configuration (2-cassette/Duplex unit (standard) model) . 1-
4
1.1.5 Reader Heater/ Cassette Heater System Configuration.......................................................................................... 1- 5
1.1.6 Printing/Transmitting Accessories System Configuration........................................................................................ 1- 6
1.2 Product Specifications ................................................................................................................................1- 6
1.2.1 Names of Parts........................................................................................................................................................ 1- 6
1.2.1.1 External View (1-cassette model) ........................................................................................................................................... 1- 6
1.2.1.2 External View (2-cassette model) ............................................................................................................................................ 1- 6
1.2.1.3 Cross-Section .......................................................................................................................................................................... 1- 7
1.2.2 Using the Machine................................................................................................................................................... 1- 7
1.2.2.1 Turning On the Power Switch (1-cassette model) .................................................................................................................. 1- 7
1.2.2.2 Turning On the Power Switch (2-cassette model) ................................................................................................................... 1- 8
1.2.2.3 When Turning Off the Main Power Switch (1-cassette model) ............................................................................................... 1- 9
1.2.2.4 When Turning Off the Main Power Switch (2-cassette model) .............................................................................................. 1- 11
1.2.2.5 Control Panel ......................................................................................................................................................................... 1- 12
1.2.3 User Mode Items ................................................................................................................................................... 1- 13
1.2.3.1 Audible Tones ........................................................................................................................................................................ 1- 13
1.2.3.2 Common Settings .................................................................................................................................................................. 1- 13
1.2.3.3 Copy Settings......................................................................................................................................................................... 1- 14
1.2.3.4 Printer Settings ...................................................................................................................................................................... 1- 14
1.2.3.5 Timer Settings........................................................................................................................................................................ 1- 15
1.2.3.6 Adjustment/Cleaning.............................................................................................................................................................. 1- 15
1.2.3.7 Report Settings ...................................................................................................................................................................... 1- 15
1.2.3.8 System Settings ..................................................................................................................................................................... 1- 15
1.2.3.9 Network Settings.................................................................................................................................................................... 1- 16
1.2.4 Maintenance by the User....................................................................................................................................... 1- 17
1.2.4.1 User Maintenance Items ........................................................................................................................................................ 1- 17
1.2.4.2 Cleaning................................................................................................................................................................................. 1- 17
1.2.5 Safety .................................................................................................................................................................... 1- 19
1.2.5.1 Safety of the Laser Light ........................................................................................................................................................ 1- 19
1.2.5.2 CDRH Regulations................................................................................................................................................................. 1- 19
1.2.5.3 Handling the Laser Unit ......................................................................................................................................................... 1- 19
1.2.5.4 Safety of Toner ...................................................................................................................................................................... 1- 20
1.2.5.5 Point to Note about Fire ......................................................................................................................................................... 1- 20
1.2.6 Product Specifications ........................................................................................................................................... 1- 20
1.2.6.1 Product Specifications ........................................................................................................................................................... 1- 20
1.2.7 Function List .......................................................................................................................................................... 1- 21
1.2.7.1 Printing Speed (iR2422series) ............................................................................................................................................... 1- 21
1.2.7.2 Printing Speed (iR2420/iR2320series)................................................................................................................................... 1- 23
1.2.7.3 Printing Speed (iR2318series) ............................................................................................................................................... 1- 24
Chapter 2 Installation
2.1 Making Pre-Checks ....................................................................................................................................2- 1
2.1.1 Selecting the Site of Installation .............................................................................................................................. 2- 1
2.1.2 Before Starting the Work (120VCLA) ...................................................................................................................... 2- 1
2.1.3 Before Starting the Work (230VCLA) ...................................................................................................................... 2- 3
Contents
4.1.6 Control System Configuration (When the original size detection sensor is not equipped for BOOK mode) ........... 4- 4
4.1.7 Reader Controller PCB (When the original size detection sensor is equipped for BOOK mode)............................ 4- 5
4.1.8 Reader Controller PCB (When the original size detection sensor is not equipped for BOOK mode)...................... 4- 5
4.2 Basic Sequence..........................................................................................................................................4- 6
4.2.1 Basic Sequence at Power-on .................................................................................................................................. 4- 6
4.2.2 Basic Sequence after Depression of Start Key (Book mode, One Sheet of original) .............................................. 4- 7
4.3 Various Control ...........................................................................................................................................4- 8
4.3.1 Controlling the Scanner Drive System..................................................................................................................... 4- 8
4.3.1.1 Outline...................................................................................................................................................................................... 4- 8
4.3.1.2 Reader Motor Control .............................................................................................................................................................. 4- 8
4.3.2 Contact Image Sensor (CIS) ................................................................................................................................... 4- 9
4.3.2.1 Outline...................................................................................................................................................................................... 4- 9
4.3.2.2 Analog Control Performed by the CIS.................................................................................................................................... 4- 10
4.3.3 Enlargement/Reduction ......................................................................................................................................... 4- 11
4.3.3.1 Magnification Change in Vertical Scan Direction ................................................................................................................... 4- 11
4.3.3.2 Magnification Change in Horizontal Scan Direction............................................................................................................... 4- 11
4.3.4 Detecting the Size of Originals .............................................................................................................................. 4- 11
4.3.4.1 Outline.................................................................................................................................................................................... 4- 11
4.3.4.2 Outline of Original Size Detection .......................................................................................................................................... 4- 12
4.3.5 Dirt Sensor Control ................................................................................................................................................ 4- 13
4.3.5.1 Outline.................................................................................................................................................................................... 4- 13
4.3.6 Image Processing.................................................................................................................................................. 4- 15
4.3.6.1 Outline.................................................................................................................................................................................... 4- 15
4.3.6.2 CMOS Sensor Drive .............................................................................................................................................................. 4- 16
4.3.6.3 CMOS Sensor Output Gain Correction and Offset Correction............................................................................................... 4- 16
4.3.6.4 CMOS Sensor Output A/D Conversion.................................................................................................................................. 4- 16
4.3.6.5 Shading Correction (Outline) ................................................................................................................................................. 4- 16
4.3.6.6 Shading Adjustment............................................................................................................................................................... 4- 16
4.3.6.7 Shading Correction ................................................................................................................................................................ 4- 17
4.4 Parts Replacement Procedure .................................................................................................................4- 18
4.4.1 Copyboard glass.................................................................................................................................................... 4- 18
4.4.1.1 Removing the Copyboard glass............................................................................................................................................. 4- 18
4.4.1.2 Removing the ADF Reading Glass (only for ADF equipment) ............................................................................................... 4- 18
4.4.2 Reader Controller PCB.......................................................................................................................................... 4- 18
4.4.2.1 Removing the Reader Controller PCB (When the original size detection sensor is not equipped for BOOK mode) ............. 4- 18
4.4.2.2 Removing the Reader Controller PCB (When the original size detection sensor is equipped for BOOK mode) ................... 4- 20
4.4.3 Scanner Motor ....................................................................................................................................................... 4- 21
4.4.3.1 Removing the Scanner Motor ................................................................................................................................................ 4- 21
4.4.4 Contact sensor ...................................................................................................................................................... 4- 22
4.4.4.1 Removing the Contact Image Sensor (CIS)........................................................................................................................... 4- 22
4.4.4.2 Procedure after Replacing the CIS ........................................................................................................................................ 4- 22
4.4.5 Copyboard Cover Open/Close Sensor .................................................................................................................. 4- 22
4.4.5.1 Removing the Copyboard Cover Open/Close Sensor (Front/Rear)....................................................................................... 4- 22
4.4.6 Contact Sensor HP Sensor ................................................................................................................................... 4- 23
4.4.6.1 Removing the Contact Sensor HP Sensor (When the ADF is not installed) .......................................................................... 4- 23
4.4.6.2 Removing the Contact Sensor HP Sensor (When the ADF is installed)................................................................................ 4- 23
4.4.7 Original Size Sensor.............................................................................................................................................. 4- 23
4.4.7.1 Removing the Original Sensor (Vertical Scan Direction) (When the original size detection sensor is equipped for BOOK mode)
4- 23
4.4.7.2 Removing the Original Sensor (Horizontal Scan Direction) (When the original size detection sensor is equipped for BOOK mode)
4- 24
4.4.8 Reader Heater (option).......................................................................................................................................... 4- 25
4.4.8.1 Removing the Reader Heater (Right) .................................................................................................................................... 4- 25
4.4.8.2 Removing the Reader Heater (Left) (When the ADF is not installed) .................................................................................... 4- 25
4.4.8.3 Removing the Reader Heater (Left) (When the ADF is installed) .......................................................................................... 4- 26
Chapter 15 Upgrading
15.1 Outline ....................................................................................................................................................15- 1
15.1.1 Overview of Upgrade ........................................................................................................................................... 15- 1
15.2 Downloading System Software ...............................................................................................................15- 1
15.2.1 Downloading System ........................................................................................................................................... 15- 1
15.2.1.1 Downloading Procedure....................................................................................................................................................... 15- 1
15.2.2 Downloading BOOT............................................................................................................................................. 15- 5
15.2.2.1 Downloading Procedure....................................................................................................................................................... 15- 5
Contents
1.1.1 Pickup/ Delivery /Original Handling Accessories System Configuration (1-cassette/Platen cover (option) model)
0020-4194
[4]
[3]
[2]
[1]
[5]
[10]
[9]
[6]
[8]
[7]
[7]
[6]
F-1-1
[1] DADF-P2
[2] Platen Cover Type J
[3] Finisher-U2
[4] Additional Finisher Tray-C1
[5] Inner 2-way Tray-E2
[6] Cassette Feeding Module-S1 *1
[7] Cassette Feeding Module-T1 *1
[8] Duplex Unit-A1
[9] Power Supply Kit-Q1 *2
[10] Document Tray-J1
*1: A Cassette feeding module-S1 can be placed on the Cassette feeding module-T1 to use these cassette units as a 3-stage cassette unit.
*2: This accessory is required when the Finisher-U2, Cassette feeding module-T1 is installed.
1-1
Chapter 1
1.1.2 Pickup/ Delivery /Original Handling Accessories System Configuration (1-cassette/Platen cover (standard) model)
0020-4646
[4]
[3]
[2]
[1]
[5]
[10]
[9]
[6]
[8]
[7]
[7]
[6]
F-1-2
[1] DADF-P2
[2] Platen Cover Type J *1
[3] Finisher-U2
[4] Additional Finisher Tray-C1
[5] Inner 2-way Tray-E2
[6] Cassette Feeding Module-S1/S2*2 *3
[7] Cassette Feeding Module-T1/T2*2 *3
[8] Duplex Unit-A1
[9] Power Supply Kit-Q1 *4
[10] Document Tray-J1
1-2
Chapter 1
1.1.3 Pickup/ Delivery /Original Handling Accessories System Configuration (2-cassette/Duplex unit (option) model)
0020-4648
[2] [4]
[1]
[3]
[9]
[5]
[8]
[7]
[6]
F-1-3
[1] DADF-P2
[2] Platen Cover Type J *1
[3] Finisher-U2
[4] Additional Finisher Tray-C1
[5] Inner 2-way Tray-E2
[6] Cassette Feeding Module-T2
[7] Duplex Unit-A1 *1
[8] Power Supply Kit-Q1 *2
[9] Document Tray-J1
1-3
Chapter 1
1.1.4 Pickup/ Delivery /Original Handling Accessories System Configuration (2-cassette/Duplex unit (standard) model)
0020-4659
[2] [4]
[1]
[3]
[9]
[5]
[8]
[7]
[6]
F-1-4
[1] DADF-P2
[2] Platen Cover Type J
[3] Finisher-U2
[4] Additional Finisher Tray-C1
[5] Inner 2-way Tray-E2
[6] Cassette Feeding Module-T1
[7] Duplex Unit-A1
[8] Power Supply Kit-Q1 *1
[9] Document Tray-J1
*1: This accessory is required when the Finisher-U2, Cassette feeding module-T1 is installed.
1-4
Chapter 1
[1]
[3] [2]
F-1-5
*1: To operate the heaters, a heater PCB is required. These parts are supplied as service parts, not the standard items.
1-5
Chapter 1
This machine does not allow the print function and the transmission function to be added.
[1]
[11] [2]
[12] [13]
[10] [3]
[4]
[9]
[5]
[14]
[8]
[6] [16]
[7] [15]
F-1-6
*1: This accessory comes optionally with the iR2320L (Latin American countries model), iR2318L (Korean model). Other models are standard.
[1]
[12] [2]
[13] [14]
[3]
[11]
[4 ]
[10]
[5]
[15]
[9] [6]
[7] [18]
[8] [16]
[17]
F-1-7
1-6
Chapter 1
1.2.1.3 Cross-Section
0020-4191
[2]
[1]
[18]
[17]
[16]
[15] [3]
[4]
[14]
[13]
[5]
[6]
1-7
Chapter 1
The machine possesses 2 power switches: main power switch and control power switch. Normally (i.e., unless the machine is in a sleep state), the machine will be
supplied with power when you turn on its main power switch.
[1]
[2]
[3]
F-1-9
[1]Control panel power switch
[2]Main power lamp
[3]Main power switch
1-8
Chapter 1
The machine possesses 2 power switches: main power switch and control power switch. Normally (i.e., unless the machine is in a sleep state), the machine will be
supplied with power when you turn on its main power switch.
[1]
[2]
[3]
F-1-10
[1]Control panel power switch
[2]Main power lamp
[3]Main power switch
1.2.2.3 When Turning Off the Main Power Switch (1-cassette model)
0020-4198
1-9
Chapter 1
Be sure to operate the main power switch while the Processing/Data lamp on the control panel is not lit.
(Turning off the main switch during printing or fax data transmission/reception can erase the data being processed.)
F-1-11
<During downloading>
Do not turn off the power switch or ON/OFF switch on the control panel.
(Turning off the main power switch during downloading can make this machine inoperative.)
F-1-12
1-10
Chapter 1
1.2.2.4 When Turning Off the Main Power Switch (2-cassette model)
0020-4807
Be sure to operate the main power switch while the Processing/Data lamp on the control panel is not lit.
(Turning off the main switch during printing or fax data transmission/reception can erase the data being processed.)
F-1-13
1-11
Chapter 1
<During downloading>
Do not turn off the power switch or ON/OFF switch on the control panel.
(Turning off the main power switch during downloading can make this machine inoperative.)
F-1-14
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11]
[30] [29] [28] [26] [25] [23] [22] [19] [17] [15] [14] [13] [12]
[27] [24] [21] [20] [18] [16]
F-1-15
1-12
Chapter 1
* Factory setting (It may be different depending on the countries or region of destination.)
Auto Drawer Select. Copy: Stack Bypass (Off(*), On), Drawer 1 (Off, On(*)), Drawer 2 (Off, On(*)),
Drawer 3 (Off, On(*)), Drawer 4 (Off, On(*))
Printer: Drawer 1 (Off, On(*)), Drawer 2 (Off, On(*)), Drawer 3 (Off, On(*)),
Drawer 4 (Off, On(*))
Other: Stack Bypass (Off(*), On), Drawer 1 (Off, On(*)), Drawer 2 (Off, On(*)),
Drawer 3 (Off, On(*)), Drawer 4 (Off, On(*))
Register Paper Type Drawer 1: Plain(*), Recycled, Color, 3-hole punch, Bond, Heavy Paper 1
Tray Designation Tray A: Copy (Off, On(*)), Printer (Off, On(*)), Other (Off, On(*))
Tray B: Copy (Off, On(*)), Printer (Off, On(*)), Other (Off, On(*))
Paper Type (Plain(*), Recycled, Color, 3-hole punch, Bond, Heavy Paper 1, Heavy
Paper 2, Heavy Paper 3, Transparency, Labels)
Paper Feed Switch Stack Bypass (Speed Priority(*), Print Side), Drawer 1 (Speed Priority(*), Print
Side), Drawer 2 (Speed Priority(*), Print Side), Drawer 3 (Speed Priority(*), Print
Side), Drawer 4 (Speed Priority(*), Print Side)
Language Switch Chinese (Simplified), English(*), French, Japanese, Korean, Portuguese, Spanish
1-13
Chapter 1
* Factory setting (It may be different depending on the countries or region of destination.)
*1 This item may be omitted depending on the countries or area of destination.
Standard Settings
Frame Erase Off(*), Org. Frame Erase, Book Frame Erase, Binding Erase, Options
* Factory setting (It may be different depending on the countries or region of destination.)
* Factory setting (It may be different depending on the countries or region of destination.)
1-14
Chapter 1
* Factory setting (It may be different depending on the countries or region of destination.)
1.2.3.6 Adjustment/Cleaning
0021-9499
Rotate Collate Adj. Speed Priority 1(*), Speed Priority 2, Image Priority
* Factory setting (It may be different depending on the countries or region of destination.)
Page Totals:
Network Settings TCP/IP Settings, SNMP Settings, Ethernet Driver, Startup Time Set.
Update Firmware This function is only used when the firmware needs to be updated.
* Factory setting (It may be different depending on the countries or region of destination.)
1-15
Chapter 1
1-16
Chapter 1
* Factory setting (It may be different depending on the countries or region of destination.)
[4] Fixing pressure roller cleaning As required Clean every 10000 sheets
[8] Toner replenishment (toner bottle replacement) When the relevant error code appears
1.2.4.2 Cleaning
0020-4274
The parts that should be cleaned by the customer to maintain the design performance and the cleaning method are described below.
The service engineer should instruct the customer to clean the machine at regular intervals (once a month).
1. Pressure Plate
Clean the pressure plates [1] with a cloth dampened with water or neutral detergent and squeezed hard, and then wipe it with a dry soft cloth.
1-17
Chapter 1
[1]
F-1-16
2. Document Glass/Vertical Size Plate
Clean the document glass [1] and vertical size plate [2] with a cloth dampened with water or neutral detergent and squeezed hard, and then wipe them with a dry
soft cloth.
When an ADF is installed, clean is document glass (small) [3] and glass holder [4] in the same manner.
[1]
[3]
[2]
[4]
F-1-17
3. Cleaning the Fixing Pressure Roller
If white streaks are seen on the printed paper, the fixing pressure roller can be dirty. If white streaks are seen on the printed paper, clean the fixing pressure roller
in the user mode. Be sure to clean the fixing pressure roller after replacing the toner bottle.
MEMO:
The time required for cleaning is about 100 seconds.
F-1-18
7) Place the cleaning pattern printed in step 5 in the manual feed tray with "V" up.
1-18
Chapter 1
F-1-19
8) The LCD display returns "Start Cleaning".
9) Select "Yes" and then press the OK key. Cleaning will start.
4. Cleaning the Transfer Roller
If the reverse side of the printed paper is stained, the transfer roller can be dirty. If the reverse side of the printed paper is stained, clean the transfer roller in the user
mode.
1) Press the Additional Functions key to enter the user mode.
2) Using the arrow keys, display the "Adjustment/Cleaning".
3) Press the OK key.
4) Using the arrow keys, select "Clean Trans. Roller". Next, press the OK key. Cleaning will start.
5. Cleaning the Drum
If the quality of the printer image is poor, the drum can be dirty. If this symptom occurs, clean the drum in the user mode.
1) Press the Additional Functions key to enter the user mode.
2) Using the arrow keys, display the "Adjustment/Cleaning" menu.
3) Press the OK key.
4) Using the arrow keys, select "Drum Cleaning". Next, press the OK key. Cleaning will start.
1.2.5 Safety
Laser light can prove to be hazardous to the human body. The machine's laser unit is fully enclosed in a protective housing and external covers so that its light will
not escape outside as long as the machine is used normally.
The Center for Devices and Radiological Health of the US Food and Drum Administration put into force regulations concerning laser products on August 2, 1976.
These regulations apply to laser products manufactured on and after August 1, 1976, and the sale of laser products not certified under the regulations is banned
within the Untied States. The label shown here indicates compliance with the CDRH regulations, and its attachment is required on all laser products that are sold
in the United States.
CANON
30-2, SHIMOMARUKO, 3-CHOME, OHTAKU, TOKYO,
146, JAPAN.
MANUFACTURED:
THIS PRODUCT CONFORMS WITH DHHS RADIATION
PERFORMANCE STANDARD 21CFR CHAPTER 1
SUBCHAPTER J.
F-1-20
1-19
Chapter 1
The laser scanner unit emits invisible laser light inside it. If exposed to laser light, the human eye can irreparably be damaged. Never attempt to disassemble the
laser scanner unit. (It is not designed for servicing in the field.)
Warning labels are affixed to the top cover of the laser scanner unit and the inner cover inside the front cover of this machine.
F-1-21
The machine's toner is a non-toxic material made of plastic, iron, and small amounts of dye.
It is dangerous to throw lithium batteries and parts and components containing flammable substances, such as cartridges, etc., into fire. Such parts and components
must be disposed of in accordance with local laws and regulations.
1-20
Chapter 1
1-21
Chapter 1
1-22
Chapter 1
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1-23
Chapter 1
Supplement:
- The above copy speed does not change irrespective of whether paper is supplied from the upper/lower cassette, the manual feed tray, or from the cassette feeding
module.
- The copy speed may become down when the copies make continuously one minutes or more with the narrow width paper.
1-24
Chapter 1
Supplement:
- The above copy speed does not change irrespective of whether paper is supplied from the upper/lower cassette, the manual feed tray, or from the cassette feeding
module.
- The copy speed may become down when the copies make continuously one minutes or more with the narrow width paper.
1-25
Chapter 2 Installation
Contents
Contents
Select the site of installation against the following requirements; if possible, visit the user's before delivery of the machine:
1) There must be a power outlet properly grounded and rated as indicated (-/+10%) for exclusive use by the machine.
2) The environment of the room must be as indicated in the following diagram, and the machine must not be installed near a water faucet, water boiler, humidifier,
or refrigerator:
(%RH)
100
[C]
90
85
[B]
75
70 [A]
50
25
20
15
10
5
0 10 15 20 25 30 35 40 (degC)
7.5 23 27.5 32.5
F-2-1
<Environmental zone assured>
[A]: Zone A: Satisfies all the conditions of the standard image quality and paper feed performance.
[B]: Zone B: Inferior to Zone A in terms of the standard image quality and paper feed performance, or may not apply.
[C]: Zone C: Problems associated with safety, malfunctions, or incorrect message display do not occur, but image quality and paper feed performance are
not guaranteed.
3) The machine must not be installed near a source of fire or in an area subject to dust or ammonium gas.
If the area is exposed to direct rays of the sun, provide curtains to the window.
4) The level of ozone generated by the machine will not affect the health of individuals around it. Some, however, may find its odor unpleasant as while remaining
in contact with it for long hours. Be sure that the room is well ventilated.
5) The floor of the machine must be level so that the feet of the machine will remain in contact and the machine will remain level.
6) The machine must be at least 10 cm away from any wall, permitting unobstructed use.
100 mm min.
1249 mm
1247 mm
F-2-2
7) The machine must be placed in a well ventilated area. It is important to make sure, however, that the machine is not near the air vent (for suction) of the room.
2-1
Chapter 2
fully used to the site temperature, thus avoiding image faults caused by condensation. (The term "condensation" refers to the formation of droplets of water on
the surface of a metal object brought in from a cold to warm place, i.e., as the result of the rapid cooling of the moisture (vapor) around the object.)
2) The machine weighs a maximum of about 37.9 kg. Be sure to work in a group of 2 persons when lifting it.
3) The machine is manufactured considering that it would be connected to IT Power Distribution System in Norway.
1-2 Checking the Contents
Check to be sure that none of the following contents is missing:
[1] [2]
[4]
[3]
F-2-3
Driver/Utility CD-ROM
User Manual CD-ROM
Operators manual: Users Guide
Operators manual: Easy Operation Guide
[1]
[11] [2]
[12] [13]
[10] [3]
[4]
[9]
[5]
[14]
[8]
[6] [16]
[7] [15]
F-2-4
2-2
Chapter 2
[1] [2]
[4]
[3]
F-2-5
Driver/Utility CD-ROM
User Manual CD-ROM
Operators manual: Users Guide
Operators manual: Easy Operation Guide
[1]
[11] [2]
[12] [13]
[10] [3]
[4]
[9]
[5]
[14]
[8]
[6] [16]
[7] [15]
F-2-6
2-3
Chapter 2
2-4
Chapter 2
[1] [2]
[4]
[3]
F-2-7
Driver/Utility CD-ROM
User Manual CD-ROM
Operators manual: Users Guide
Operators manual: Easy Operation Guide
[1]
[11] [2]
[12] [13]
[10] [3]
[4]
[9]
[5]
[14]
[8]
[6] [16]
[7] [15]
F-2-8
2-5
Chapter 2
2-6
Chapter 2
[1] [2]
[4]
[3]
F-2-9
Driver/Utility CD-ROM
User Manual CD-ROM
Operators manual: Users Guide
Operators manual: Easy Operation Guide
[1]
[11] [2]
[12] [13]
[10] [3]
[4]
[9]
[5]
[14]
[8]
[6] [16]
[7] [15]
F-2-10
2-7
Chapter 2
2-8
Chapter 2
A3 A4 A4 A5 B4
B5 B5 LGL 11 17 LTR
LTR STMT 8K 16K
[5]
A3 A4 A4 A5 B4
B5 B5 LGL 11 17 LTR
LTR STMT 8K 16K
[6]
Placer I indicateur de format sur
le nouveau format.
<Except iR2320J>
Documentation/CD-ROM
Driver/Utility CD-ROM
User Manual CD-ROM
Easy Operation Guide
Users Guide
<iR2320J>
Documentation/CD-ROM
Easy Operation Guide
2-9
Chapter 2
<iR2320J>
Documentation/CD-ROM
Copying Guide
Reference Guide
[1]
[12] [2] [13] [14]
[3]
[11]
[4 ]
[10]
[15]
[5]
[9] [6]
[18]
[16]
[7]
[8]
[17]
F-2-12
2-10
Chapter 2
2) Turn the developer pressure release lever [1] clockwise, and then open the
left door [2] until it stops.
2.2 Unpacking and Installation
2.2.1 Unpacking and Removing the Packaging Materials The left door must be opened fully to prevent the drum from being damaged
0020-4254
1) Unpack the machine and remove vinyl, cushioning materials, and tape.
2) Hold the handles [1] of the machine together with one or more persons and
take it out.
[2]
[1]
F-2-15
3) Open the packaging bag of the new drum unit, take the new drum out of
it, and then remove packing tape.
[1]
The drum unit except for Latin America (120V) model and EUR model is
provided with pressure release hooks [1]. Remove them. Drum units for
other regions are not provided with the pressure release hooks.
[1]
[1]
F-2-13
F-2-16
4) Holding the protective cover [1] of the new drum unit, place the drum unit
against the iR body.
[1]
F-2-14
[1]
F-2-17
2-11
Chapter 2
5) While holding the protective cover, insert the new drum unit [1] into the 9) Close the front cover [1].
main body.
MEMO:
The protective cover will not be reused.
[1]
F-2-22
[1]
F-2-18
6) Turn the developer pressure release lever [1] counterclockwise, and then
close the left door [2]. If the machine is installed in a low-temperature, low-humidity place, the
image density may be slightly lower than usual on the first approx. 100
sheets printed after installation of the machine.
When installing the machine in a low-temperature, low-humidity
environment, perform the steps mentioned in <Going through the
Developer Idling Mode> (provided after step 6 in this section) before
installing the toner bottle.
[1]
F-2-19
7) Enter the date in the drum counter label [1].
[1]
F-2-23
2) Open the front cover [1].
F-2-20
8) Affix the drum counter label [1] on the drum unit. [1]
F-2-24
3) Insert the toner bottle.
[1]
F-2-21
F-2-25
2-12
Chapter 2
4) While holding the toner bottle, pull the seal [1] to remove it.
[1]
F-2-26
5) Turn the toner cartridge in the direction of the arrow until it stops.
F-2-27
6) Close the front cover.
F-2-28
<Going through the Developer Idling Mode>
2-13
Chapter 2
4) Turn the lever [1] of the paper front guide counterclockwise to release it.
2.2.4 Setting the Cassettes Slide the paper front guide [2] to fit to the size of the paper to be used, and
0020-4258
then turn the lever clockwise to lock it.
1) Holding the knob [1] at the center of the cassette, draw out the cassette [2]
until it stops.
U2
STM
T U3
LTR U1
LGL LTR
B5 11 17
A5 B5
A4 B4
A4
[2] A3
[2] [1]
F-2-32
5) Turn the paper trailing edge registration plate [1] to the left to remove it.
Re-attach it to fit to the size of the paper to be loaded.
[1] [1]
F-2-29
2) Remove the wire [1] securing the inner plate of the cassette.
[1]
F-2-33
6) Slide the paper size detection lever [1] to fit to the paper size.
F-2-30
[1]
3) Press the "PUSH DOWN" mark [1] on the inner plate to lock it into the
cassette.
WN
PUSH DO
F-2-34
[1]
F-2-31
2-14
Chapter 2
7) Affix the cassette size label [1] to the paper size indication plate [2].
1) Plug [1] of the power cord into the outlet, and then turn on the main power
switch [2].
Supply of toner will start after the initial rotation. After a few minutes,
supply of toner finishes and the machine stops automatically.
[2]
[1]
Use the specified power supply (rated voltage -/+10% and rated current).
[1]
F-2-35
8) Affix the caution sheet [1] printed in an appropriate language.
[2]
F-2-38
2) Place a document on the document glass, take a copy of it by supplying
paper from the cassette or manual feed tray, and check the printed image.
Also perform the following checks:
- Check whether abnormal sound is heard.
- Check the printed images at all preset magnifications.
- Check whether the document is copied normally on the specified
[1] number of sheets.
F-2-36
9) Align the left, right, and leading edges of sheets and load the stack of paper
[1] in the cassette. Make sure that the paper is below the claws [2] of the
cassette.
MEMO:
Inserting the cassette into the machine with the inner plate locked into the
cassette will unlock the inner plate automatically. If the inner plate is not
locked, press the "PUSH DOWN" mark on the inner plate to lock it into the
cassette and then load paper.
[1]
[2]
F-2-37
10) Holding the knob at the center of the cassette, insert the cassette in the
machine it stops.
2-15
Chapter 2
If you are going to install any accessory after installing the host machine, follow the following flow of work so that the work will become effective.
Finisher installation
DADF installation
2-16
Chapter 2
[2]
[1] [3]
F-2-41
1) Open the front cover [1].
[4] [5]
[2]
2-17
Chapter 2
3)Release the 3 hooks [1] and then remove the lower-right cover [2]. 5) Remove the delivery tray [1].
- RS tightening screws (M3 x 8)[3], 5 pcs. - RS tightening screws (M3 x 8)[2], 2 pcs.
[1]
When detaching the derivery tray, be careful not to damage the paper
holder [3].
[3] [1]
[3]
[2]
[3]
[1]
[2]
MEMO:
When the Finisher-U2 is connected, detach the tray unit of finisher refer to
the service manual of the Finisher-U2.
[2] 6) Using a nipper or the like, cut out the face plate [2] (used to install a heater
switch) on the lower-right cover [1].
[2]
F-2-43
[1]
F-2-44
2-18
Chapter 2
4) Attach the edge saddle [2], then connect the header switch harness [1]
1) Install the heater PCB unit [2]. (routed to the front of the host machine) to the connector (J15) on the
- Supplied TP screws (M3x8) [1], 2pcs. power supply PCB through the edge saddle [2].
2) Install the heater switch [3] on the right side panel.
[2]
Install the heater switch with the OFF position on the left
and the ON position on the right just like the main power
switch.
[2] [1]
[1]
F-2-47
5) Install the three clamps [1] on the back of the host machine.
6) Connect the cassette heater harness [2] to the connector (J1905) on the
heater PCB unit, install the reuse band [3], and then pass the harness
through the clamps installed in step 5).
[2]
[3]
[3]
F-2-45
3) Install the edge saddle [3]. Connect one heater switch harness [1] to the
connector (J1901) on the heater PCB. Route the other harness [2] to the
front of the host machine through the edge saddle [3].
[1] [2]
[1]
F-2-48
[3]
F-2-46
2-19
Chapter 2
F-2-49
9) Pass the heater harness [1] through the wire saddle [2], and then connect
it to the connector (J17) [3] on the power supply PCB.
F-2-50
10) Install the delivery tray.
- RS tightening screws (M3 x 8) 2pcs.
When attaching the delivery tray, be careful not to damage the full
stack sensor and paper holders.
2-20
Chapter 2
Before installing, make sure the heater PCB has been installed.
[1] [2]
[3] [4]
2-21
Chapter 2
[1]
Before installing, make sure the host machine is turned off. If it is turned on,
go through the following:
1. Turn off the main power switch.
2. Disconnect the power cable (from the power outlet).
3. Disconnect the power cable.
[2]
[2]
[1]
[1]
F-2-53
F-2-54
4) Detach the copyboard cover. (If ADF is equipped, open the ADF)
5) Detach the small cover [1].
- Screw [2], 1 pc.
[2]
[1]
F-2-55
2-22
Chapter 2
6) Disconnect the ground cable [1] of the ADF harness. (only for ADF 9) Disconnect the four connectors [1] from the reader controller PCB.
equipped.) 10) Remove the harness from the edge saddle/clamp [2].
- Screw [2], 1 pc. 11) Remove the flexible cable holder [3], and then disconnect the two flexi-
7) Remove the ADF harness [3]. (only for ADF equipped.) ble cables [4].
- Connectors [4], 4 pcs.
[1] [2]
[4] [1] [2]
[5] [3]
F-2-56
When installing the ADF harness [3], fit the harness band [5] in the groove
in the reader rear cover.
[2]
[1]
F-2-57
[1] [2]
F-2-59
2-23
Chapter 2
13) Pass the heater harness [1] though the harness guide [2] with the clamp 14) Secure the harness guide [1] to the rear bottom of the reader together with
[3] of the heater harness aligned with the notch [4] in the harness guide. the heater harness [2].
15) Connect the heater connector (right) [3] to the hole [4] of the frame of
the reader unit.
16) Install the wire saddle [5], and then pass the heater harness [2] through it.
Don't mistake the notch [4] and the notch [5] for screw stop. 17) Connect the heater connector (left) [5] to the hole [7] of the frame of the
reader unit.
18) Install the four wire saddles [8], and then pass the heater cable through
them.
[4] [5]
MEMO:
Rout the heater cable so as its terminal [9] to be connected at the position
shown in the Figure.
19) Connect the heater harness [2] to the connector (J1904) [10] on the heater
PCB.
[4]
[3]
[7]
[10] [8]
F-2-61
20) Install the reader flexible cable cover at the original position, and then
perform steps 9 to 11 in reverse to connect the reader flexible cable to the
image processor PCB.
2-24
Chapter 2
[2]
[4]
[1]
F-2-63
2) Remove the blind plate [1].
[3] [1] - Screws [1], 2 cps.
[2]
[1]
[2]
F-2-65
2-25
Chapter 2
MEMO:
Mount the stream reading glass with the notch [1] of the sheet material Though this process mentions the illustration of the model with the
affixed to the glass is at the front left. document size sensor, a process is the same even with the model without the
document size sensor.
1) Pull the front side [1] of the drive belt in the direction of the arrow to move
the contact sensor [2] to the vicinity of center.
[2]
[1]
F-2-66
3) Remove the jump board [2].
- Screw [1], 1pc.
[1]
[1]
F-2-69
2) Install the heater base [2].
- Screw [1], 1 pc.
3) Install the reader heater [3] on the header base [2].
- Screw [4], 1 pc.
4) Install the wire saddle [6] and route the cable [7].
5) Connect the connector [5] of the heater.
[2]
[1] [5] [6] [7] [4]
F-2-67
4) Remove the stay [2].
- Screws [1], 2pcs.
[1]
[2]
[2] [3]
F-2-70
F-2-68
2-26
Chapter 2
6) Attach the heater cover [1]. 13) Install the right glass holder of the reader.
- Screw [2], 1 pc. - Screws, 2 pcs.
[1] [2]
Tighten the screws pressing the glass holder towards the glass.
F-2-71
7) Install the reader heater [1].
- Screw [3], 1 pc.
8) Connect the connector [2] of the heater.
F-2-72
9) Attach the heater cover [1].
- Screw [2], 1 pc.
[1] [2]
F-2-73
10) Reinstall the parts at the left of the reader.
- Stay (2 screws)
- Jump board (1 scerw)
- Stream reading glass
- Grass holder (2 scerws)
Tighten the screws pressing the glass holder towards the glass.
2-27
Chapter 2
Before installing the cassette heater, make sure the heater PCB has been
installed.
[1] [2]
F-2-74
2) Insert the cassette heater [1] from behind the host machine.
Before installing, make sure the host machine is turned off. If it is turned on,
go through the following:
1. Turn off the main power switch.
2. Disconnect the power cable (from the power outlet).
3. Disconnect the power cable.
[2]
[1] [3]
F-2-75
F-2-76
When installing the cassette heater unit, make sure that harness is not
pinched.
2-28
Chapter 2
F-2-77
6) Attach the rear cover. (4 screws)
7) Turn on the main power switch of the host machine.
8) Turn on the heater switch [1] and make sure that the cassette heater is pow-
ered.
F-2-78
When installing the heater for the cassette at the second or lower stage, de-
tach the rear cover of the cassette and follow the procedure mentioned in this
procedural manual.
2-29
Chapter 2
2-30
Chapter 3 Main Controller
Contents
Contents
3.1 Construction
The main controller assembly of this equipment is composed of the following parts for function.
Item Function
Image processor PCB System control, Memory control, Control of printer output image processing, Reader image processing.
Reader Unit
Flash ROM
DC contoroller PCB
USB Port
F-3-1
The following is a diagram showing the major control mechanisms of the Image Processor PCB according to connectors.
3-1
Chapter 3
P102
P104 P108
U6
CN101
U11
P101
U5
U8
P106 P109
F-3-2
Connector Description
P101 Power supply connection slot
P102 Reader Book connection slot
P104 Reader ADF connection slot
P106 DC controller PCB connection slot
P108 Control panel connection slot
P109 USB port
CN101 LAN PCB connection slot
The following is the image flow using the function of this equipment.
Original
A
Copy Scan
- SEND
A A - FAX
- PullScan
- E-Mail
Print output Image data - BDL Print
PC
F-3-3
The main image processing of this equipment is executed by the Main controller PCB (main).
Following is the related module configuration.
3-2
Chapter 3
Reader Unit
DDR
-image memory
-Temporary strage of program
F-3-4
The image processor PCB performs the image processing to the image data read at the contact image sensor.
Reader unit
- correction
- Mirror image processing
F-3-5
3-3
Chapter 3
DDR
Magnification
Compression
change
Rotation Extention
Composition
F-3-6
Image processor PCB executes the image processing against the image data sent from the reader unit.
compression/extension/edit
DC controller PCB
F-3-7
Fllowing is the image data flow when the copy function is used.
3-4
Chapter 3
Reader unit
DDR
Data rotation
Data compression
Data extention
Row data
DC controller PCB
F-3-8
Fllowing is the image data flow when the BDL function is used.
Ethermet
DDR
BDL
DC controlle
F-3-9
3-5
Chapter 3
following operations:
- Using the user support tool, download the latest firmware (System/Boot).
3.5 Parts Replacement Procedure - Input the all value printed on the service label affixed to the rear cover.
Make the following adjustments:
- Correction of output between CIS channels
3.5.1 Main Controller PCB 1) Enter the service mode.
Sequentially press the Additional Functions, # key on the operation panel.
3.5.1.1 Preparation for Removing the image processor 2) Using the upper/lower arrow keys on the operation panel, select "Test".
PCB 3) Press the OK key.
0020-4330
4) Using the upper/lower arrow keys on the operation panel, select "Scanner
test".
5) Press the OK key.
1) Remove the rear cover.
RCIG[Removing the Rear Cover] 6) Using the upper/lower arrow keys on the operation panel, select "CS Out-
put Test".
3.5.1.2 Removing the Image Processor PCB 7) Press the OK key.
0020-4331 8) Select "Yes" and then press the OK key.
After completion of the above steps, contact sensor output correction will be
1) Remove the image processor PCB unit [1]. performed and parameters will be set automatically.
- 4 flat cables [2] - Read position adjustment (Stream reading: Only when the ADF is installed)
- 1 connector [3] 1) Enter the service mode.
- 4 screws [4] Sequentially press the Additional Functions, # key on the operation panel.
2) Using the upper/lower arrow keys on the operation panel, select "Test".
[2] [1] 3) Press the OK key.
4) Using the upper/lower arrow keys on the operation panel, select "Scanner
test".
5) Press the OK key.
6) Using the upper/lower arrow keys on the operation panel, select "CS Po-
sition Test".
7) Press the OK key.
8) Select "Yes" and press the OK key.
The optical system starts scanning. Several seconds later, automatic adjust-
ment of the reading position finishes and "OK" appears.
[4]
If automatic adjustment fails, "NG" appears. Perform the following
procedure:
Clean the white roller of the DADF and the document glass of the host
machine, and then retry auto adjustment.
[4]
[3]
[2]
F-3-10
2) Remove the image processor PCB [1].
- 4 screws [2]
[2]
[2]
[1]
[2]
F-3-11
If you have replaced the image processor PCB with a new one, perform the
3-6
Chapter 4 Original Exposure System
Contents
Contents
4.1 Construction
4.1.1 Specifications, Control Methods, and Functions (When the original size detection sensor is equipped for BOOK mode)
0020-4219
Major specifications, control methods, and functions of the original exposure system are summarized below.
Item Function/Method
Original scan In BOOK mode: Original scan is performed by moving the contact image sensor (CIS).
When ADF is used: Original stream reading is performed with the contact image sensor
(CIS) fixed.
Scan resolution 600 dpi (vertical scan) x 600 dpi (horizontal scan) (Color send: 300 dpi horizontal scan)
Gradation 256
*1 The control method depends on the magnification. For more details, refer to "Magnification Change".
4.1.2 Specifications, Control Methods, and Functions (When the original size detection sensor is not equipped for BOOK
mode)
0020-4220
Major specifications, control methods, and functions of the original exposure system are summarized below.
Item Function/Method
Original scan In BOOK mode: Original scan is performed by moving the contact image sensor (CIS).
When ADF is used: Original stream reading is performed with the contact image sensor
(CIS) fixed.
Scan resolution 600 dpi (vertical scan) x 600 dpi (horizontal scan) (Color send: 300 dpi horizontal scan)
Gradation 256
4-1
Chapter 4
Item Function/Method
*1 The control method depends on the magnification. For more details, refer to "Magnification Change".
4.1.3 Major Components (When the original size detection sensor is equipped for BOOK mode)
0020-4221
[5]
[4] [6]
[3]
[2] [7]
[1] [8]
[9]
[12]
[7]
[11]
[10]
F-4-1
[1] Copyboard cover open/close SR402 Photo interrupter: Detects the copyboard cover open/
sensor (Rear: SR402) close status. Starts detecting the original size when the
copyboard cover angle is 30 deg.
[2] Reader controller PCB - Controls drive of the reader unit and image processing.
[3] Original sensor 3 SR406 Detects the original size (for all destinations).
[4] Original sensor 4 SR407 Detects the original size (AB, INCH/AB).
[6] Reader motor M401 Pulse motor: Controls drive of the carriage.
4-2
Chapter 4
[8] Original sensor 1 SR404 Detects the original size (AB, INCH/A, INCH/AB).
[9] Original sensor 2 SR405 Detects the original size (AB, A, INCH/AB)
[10] Contact image sensor (CIS) - Uses LEDs for indirect exposure (LED +
Photoconductor)
[11] CISHP sensor SR401 Photo interrupter: Detects the CIS position.
[12] Copyboard cover open/close SR403 Finishes detecting the original size when the
sensor copyboard cover angle is 5 deg.
*1 Option setting
4.1.4 Major Components (When the original size detection sensor is not equipped for BOOK mode)
0020-4222
[3]
[4]
[2]
[1]
[7]
[4]
[6] [5]
F-4-2
[1] Copyboard cover open/close sensor (Rear: SR402 Photo interrupter: Detects the copyboard cover
SR402) open/close status. Starts detecting the original
size when the copyboard cover angle is 30 deg.
[2] Reader controller PCB - Controls drive of the reader unit and image
processing.
[3] Reader motor M401 Pulse motor: Controls drive of the carriage.
[5] Contact image sensor (CIS) - Uses LEDs for indirect exposure (LED +
Photoconductor)
[6] CISHP sensor SR401 Photo interrupter: Detects the CIS position.
[7] Copyboard cover open/close sensor SR403 Finishes detecting the original size when the
copyboard cover angle is 5 deg.
*1 Option setting
4.1.5 Control System Configuration (When the original size detection sensor is equipped for BOOK mode)
0020-4223
The control system configuration of the original exposure system is shown below.
4-3
Chapter 4
[4] [5]
[6]
[3]
[2]
[7]
[1] 01
J4
02 J4 [8]
J4 J4 09
10
3 J4
0 2 08
J4 J41
04 07
J4J 11 J4
40 J4
5
J4
13
J4
06
[13]
[12]
[11] [9]
[10]
F-4-3
[1] Printer main body (Connected to the image processor PCB)
[2] Connected to ADF
[3] Connected to the power supply PCB
[4] Reader motor drive control
[5] Reader motor (M401)
[6] Reader controller PCB
[7] Original sensor (horizontal scan direction)
[8] Original sensor (vertical scan direction)
[9] Contact image sensor
[10] Image signal
[11] CISHP sensor (PS503)
[12] Copyboard cover open/close sensor (Front: SR403)
[13] Copyboard cover open/close sensor (Front: SR402)
4.1.6 Control System Configuration (When the original size detection sensor is not equipped for BOOK mode)
0020-4224
The control system configuration of the original exposure system is shown below.
[5]
[4]
[6]
[3]
[2]
[1]
01
J4
02
J4 0
J4
09
J4
1
J4
0 3
08
2
J4
1
J4
0 4
11
J4
0 6
J4
J4
J4
0 5
[11]
[10]
[9]
[8] [7]
F-4-4
[1] Printer main body (Connected to the image processor PCB)
[2] Connected to ADF
[3] Connected to the power supply PCB
4-4
Chapter 4
4.1.7 Reader Controller PCB (When the original size detection sensor is equipped for BOOK mode)
0020-4225
DC5V
DC3.3V DC24V
J402 J401
J404 J403
J409
J411 J412 J410
J405
IC2 IC9
IC1
J408
J406J413
J407
F-4-5
J401 Supplies power (24 VDC) from the main body (printer).
J402 Supplies power (5 VC, 3.3 VDC) from the main body (printer).
J403 Communicates with the main body (printer) (to control the ADF).
J413 Connected to the original sensor 3, original sensor 4, and original sensor 5.
4.1.8 Reader Controller PCB (When the original size detection sensor is not equipped for BOOK mode)
0020-4226
4-5
Chapter 4
DC5V
DC3.3V DC24V
J402 J401
J404 J403
J409
J411 J412 J410
J405
IC2 IC9
IC1
J408
J406J413
J407
F-4-6
J401 Supplies power (24 VDC) from the main body (printer).
J402 Supplies power (5 VC, 3.3 VDC) from the main body (printer).
J403 Communicates with the main body (printer) (to control the ADF).
J407 Unused.
J413 Unused.
4-6