Service Manual: Ir2422/2420/2320/2318 Series

Download as pdf or txt
Download as pdf or txt
You are on page 1of 100

Service Manual

iR2422/2420/2320/2318 Series

Apr 20 2011
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products. This manual covers all localities where the products are sold. For this reason, there may be information in this
manual that does not apply to your locality.

Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When
changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need
arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition
of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.

Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the written consent of Canon Inc.

COPYRIGHT © 2001 CANON INC.


Printed in Japan

Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction

Symbols Used
This documentation uses the following symbols to indicate special information:

Symbol Description

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item requiring disconnection of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo

Indicates an item of reference assisting the understanding of the topic in question.


REF.

Provides a description of a service mode.

Provides a description of the nature of an error indication.


Introduction

The following rules apply throughout this Service Manual:


1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer-
ence to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the
direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in
supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".(The voltage value, how-
ever, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors
used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the
DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be com-
municated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be
able to identify and isolate faults in the machine."
Contents

Contents

Chapter 1 Introduction
1.1 System Construction ..................................................................................................................................1- 1
1.1.1 Pickup/ Delivery /Original Handling Accessories System Configuration (1-cassette/Platen cover (option) model) 1- 1
1.1.2 Pickup/ Delivery /Original Handling Accessories System Configuration (1-cassette/Platen cover (standard) model)1-
2
1.1.3 Pickup/ Delivery /Original Handling Accessories System Configuration (2-cassette/Duplex unit (option) model) .. 1- 3
1.1.4 Pickup/ Delivery /Original Handling Accessories System Configuration (2-cassette/Duplex unit (standard) model) . 1-
4
1.1.5 Reader Heater/ Cassette Heater System Configuration.......................................................................................... 1- 5
1.1.6 Printing/Transmitting Accessories System Configuration........................................................................................ 1- 6
1.2 Product Specifications ................................................................................................................................1- 6
1.2.1 Names of Parts........................................................................................................................................................ 1- 6
1.2.1.1 External View (1-cassette model) ........................................................................................................................................... 1- 6
1.2.1.2 External View (2-cassette model) ............................................................................................................................................ 1- 6
1.2.1.3 Cross-Section .......................................................................................................................................................................... 1- 7
1.2.2 Using the Machine................................................................................................................................................... 1- 7
1.2.2.1 Turning On the Power Switch (1-cassette model) .................................................................................................................. 1- 7
1.2.2.2 Turning On the Power Switch (2-cassette model) ................................................................................................................... 1- 8
1.2.2.3 When Turning Off the Main Power Switch (1-cassette model) ............................................................................................... 1- 9
1.2.2.4 When Turning Off the Main Power Switch (2-cassette model) .............................................................................................. 1- 11
1.2.2.5 Control Panel ......................................................................................................................................................................... 1- 12
1.2.3 User Mode Items ................................................................................................................................................... 1- 13
1.2.3.1 Audible Tones ........................................................................................................................................................................ 1- 13
1.2.3.2 Common Settings .................................................................................................................................................................. 1- 13
1.2.3.3 Copy Settings......................................................................................................................................................................... 1- 14
1.2.3.4 Printer Settings ...................................................................................................................................................................... 1- 14
1.2.3.5 Timer Settings........................................................................................................................................................................ 1- 15
1.2.3.6 Adjustment/Cleaning.............................................................................................................................................................. 1- 15
1.2.3.7 Report Settings ...................................................................................................................................................................... 1- 15
1.2.3.8 System Settings ..................................................................................................................................................................... 1- 15
1.2.3.9 Network Settings.................................................................................................................................................................... 1- 16
1.2.4 Maintenance by the User....................................................................................................................................... 1- 17
1.2.4.1 User Maintenance Items ........................................................................................................................................................ 1- 17
1.2.4.2 Cleaning................................................................................................................................................................................. 1- 17
1.2.5 Safety .................................................................................................................................................................... 1- 19
1.2.5.1 Safety of the Laser Light ........................................................................................................................................................ 1- 19
1.2.5.2 CDRH Regulations................................................................................................................................................................. 1- 19
1.2.5.3 Handling the Laser Unit ......................................................................................................................................................... 1- 19
1.2.5.4 Safety of Toner ...................................................................................................................................................................... 1- 20
1.2.5.5 Point to Note about Fire ......................................................................................................................................................... 1- 20
1.2.6 Product Specifications ........................................................................................................................................... 1- 20
1.2.6.1 Product Specifications ........................................................................................................................................................... 1- 20
1.2.7 Function List .......................................................................................................................................................... 1- 21
1.2.7.1 Printing Speed (iR2422series) ............................................................................................................................................... 1- 21
1.2.7.2 Printing Speed (iR2420/iR2320series)................................................................................................................................... 1- 23
1.2.7.3 Printing Speed (iR2318series) ............................................................................................................................................... 1- 24

Chapter 2 Installation
2.1 Making Pre-Checks ....................................................................................................................................2- 1
2.1.1 Selecting the Site of Installation .............................................................................................................................. 2- 1
2.1.2 Before Starting the Work (120VCLA) ...................................................................................................................... 2- 1
2.1.3 Before Starting the Work (230VCLA) ...................................................................................................................... 2- 3
Contents

2.1.4 Before Starting the Work (230VEUR) ......................................................................................................................2- 5


2.1.5 Before Starting the Work (230VCSPL) ....................................................................................................................2- 7
2.1.6 Before Starting the Work (230V CCN) .....................................................................................................................2- 9
2.2 Unpacking and Installation ....................................................................................................................... 2- 11
2.2.1 Unpacking and Removing the Packaging Materials ..............................................................................................2- 11
2.2.2 Installing the Drum Unit..........................................................................................................................................2- 11
2.2.3 Installing the Toner Bottle ......................................................................................................................................2- 12
2.2.4 Setting the Cassettes.............................................................................................................................................2- 14
2.2.5 Checking the Image Quality...................................................................................................................................2- 15
2.3 Flow of Accessory Installation .................................................................................................................. 2- 16
2.3.1 Flow of Accessary Installation................................................................................................................................2- 16
2.4 Installing the Heater PCB ......................................................................................................................... 2- 17
2.4.1 Preparing the parts ................................................................................................................................................2- 17
2.4.2 Preparing the Host Machine ..................................................................................................................................2- 17
2.4.3 Installing the Heater PCB.......................................................................................................................................2- 18
2.5 Installing the Reader Heater..................................................................................................................... 2- 21
2.5.1 Preparing the parts ................................................................................................................................................2- 21
2.5.2 Installing the Reader Heater Harness....................................................................................................................2- 22
2.5.3 Removing Reader Components.............................................................................................................................2- 25
2.5.4 Removing Parts at the Left of the Reader..............................................................................................................2- 25
2.5.5 Installing the Reader Heater ..................................................................................................................................2- 26
2.6 Installing the Cassette Heater .................................................................................................................. 2- 28
2.6.1 Preparing the parts ................................................................................................................................................2- 28
2.6.2 Installing the Cassette Heater................................................................................................................................2- 28

Chapter 3 Main Controller


3.1 Construction ............................................................................................................................................... 3- 1
3.1.1 Constraction and Mechanisms.................................................................................................................................3- 1
3.2 Construction of the Electrical Circuitry........................................................................................................ 3- 1
3.2.1 Image processor PCB..............................................................................................................................................3- 1
3.3 Image Processing....................................................................................................................................... 3- 2
3.3.1 Overview of Image flow...........................................................................................................................................3- 2
3.3.2 Configration of Image processing Module ..............................................................................................................3- 2
3.3.3 Reader entry Image processing...............................................................................................................................3- 3
3.3.4 Compression/extension/edit processing block.........................................................................................................3- 3
3.3.5 Printer output Image processing ............................................................................................................................3- 4
3.4 Flow of Image Data .................................................................................................................................... 3- 4
3.4.1 Image data flow of copy function ............................................................................................................................3- 4
3.4.2 Image data flow of BDL function ..............................................................................................................................3- 5
3.5 Parts Replacement Procedure ................................................................................................................... 3- 6
3.5.1 Main Controller PCB ................................................................................................................................................3- 6
3.5.1.1 Preparation for Removing the image processor PCB .............................................................................................................. 3- 6
3.5.1.2 Removing the Image Processor PCB ...................................................................................................................................... 3- 6
3.5.1.3 Procedure after Replacing the Image Processor PCB............................................................................................................. 3- 6

Chapter 4 Original Exposure System


4.1 Construction ............................................................................................................................................... 4- 1
4.1.1 Specifications, Control Methods, and Functions (When the original size detection sensor is equipped for BOOK mode)
4- 1
4.1.2 Specifications, Control Methods, and Functions (When the original size detection sensor is not equipped for BOOK
mode) ...........................................................................................................................................................................4- 1
4.1.3 Major Components (When the original size detection sensor is equipped for BOOK mode) ..................................4- 2
4.1.4 Major Components (When the original size detection sensor is not equipped for BOOK mode) ............................4- 3
4.1.5 Control System Configuration (When the original size detection sensor is equipped for BOOK mode)..................4- 3
Contents

4.1.6 Control System Configuration (When the original size detection sensor is not equipped for BOOK mode) ........... 4- 4
4.1.7 Reader Controller PCB (When the original size detection sensor is equipped for BOOK mode)............................ 4- 5
4.1.8 Reader Controller PCB (When the original size detection sensor is not equipped for BOOK mode)...................... 4- 5
4.2 Basic Sequence..........................................................................................................................................4- 6
4.2.1 Basic Sequence at Power-on .................................................................................................................................. 4- 6
4.2.2 Basic Sequence after Depression of Start Key (Book mode, One Sheet of original) .............................................. 4- 7
4.3 Various Control ...........................................................................................................................................4- 8
4.3.1 Controlling the Scanner Drive System..................................................................................................................... 4- 8
4.3.1.1 Outline...................................................................................................................................................................................... 4- 8
4.3.1.2 Reader Motor Control .............................................................................................................................................................. 4- 8
4.3.2 Contact Image Sensor (CIS) ................................................................................................................................... 4- 9
4.3.2.1 Outline...................................................................................................................................................................................... 4- 9
4.3.2.2 Analog Control Performed by the CIS.................................................................................................................................... 4- 10
4.3.3 Enlargement/Reduction ......................................................................................................................................... 4- 11
4.3.3.1 Magnification Change in Vertical Scan Direction ................................................................................................................... 4- 11
4.3.3.2 Magnification Change in Horizontal Scan Direction............................................................................................................... 4- 11
4.3.4 Detecting the Size of Originals .............................................................................................................................. 4- 11
4.3.4.1 Outline.................................................................................................................................................................................... 4- 11
4.3.4.2 Outline of Original Size Detection .......................................................................................................................................... 4- 12
4.3.5 Dirt Sensor Control ................................................................................................................................................ 4- 13
4.3.5.1 Outline.................................................................................................................................................................................... 4- 13
4.3.6 Image Processing.................................................................................................................................................. 4- 15
4.3.6.1 Outline.................................................................................................................................................................................... 4- 15
4.3.6.2 CMOS Sensor Drive .............................................................................................................................................................. 4- 16
4.3.6.3 CMOS Sensor Output Gain Correction and Offset Correction............................................................................................... 4- 16
4.3.6.4 CMOS Sensor Output A/D Conversion.................................................................................................................................. 4- 16
4.3.6.5 Shading Correction (Outline) ................................................................................................................................................. 4- 16
4.3.6.6 Shading Adjustment............................................................................................................................................................... 4- 16
4.3.6.7 Shading Correction ................................................................................................................................................................ 4- 17
4.4 Parts Replacement Procedure .................................................................................................................4- 18
4.4.1 Copyboard glass.................................................................................................................................................... 4- 18
4.4.1.1 Removing the Copyboard glass............................................................................................................................................. 4- 18
4.4.1.2 Removing the ADF Reading Glass (only for ADF equipment) ............................................................................................... 4- 18
4.4.2 Reader Controller PCB.......................................................................................................................................... 4- 18
4.4.2.1 Removing the Reader Controller PCB (When the original size detection sensor is not equipped for BOOK mode) ............. 4- 18
4.4.2.2 Removing the Reader Controller PCB (When the original size detection sensor is equipped for BOOK mode) ................... 4- 20
4.4.3 Scanner Motor ....................................................................................................................................................... 4- 21
4.4.3.1 Removing the Scanner Motor ................................................................................................................................................ 4- 21
4.4.4 Contact sensor ...................................................................................................................................................... 4- 22
4.4.4.1 Removing the Contact Image Sensor (CIS)........................................................................................................................... 4- 22
4.4.4.2 Procedure after Replacing the CIS ........................................................................................................................................ 4- 22
4.4.5 Copyboard Cover Open/Close Sensor .................................................................................................................. 4- 22
4.4.5.1 Removing the Copyboard Cover Open/Close Sensor (Front/Rear)....................................................................................... 4- 22
4.4.6 Contact Sensor HP Sensor ................................................................................................................................... 4- 23
4.4.6.1 Removing the Contact Sensor HP Sensor (When the ADF is not installed) .......................................................................... 4- 23
4.4.6.2 Removing the Contact Sensor HP Sensor (When the ADF is installed)................................................................................ 4- 23
4.4.7 Original Size Sensor.............................................................................................................................................. 4- 23
4.4.7.1 Removing the Original Sensor (Vertical Scan Direction) (When the original size detection sensor is equipped for BOOK mode)
4- 23
4.4.7.2 Removing the Original Sensor (Horizontal Scan Direction) (When the original size detection sensor is equipped for BOOK mode)
4- 24
4.4.8 Reader Heater (option).......................................................................................................................................... 4- 25
4.4.8.1 Removing the Reader Heater (Right) .................................................................................................................................... 4- 25
4.4.8.2 Removing the Reader Heater (Left) (When the ADF is not installed) .................................................................................... 4- 25
4.4.8.3 Removing the Reader Heater (Left) (When the ADF is installed) .......................................................................................... 4- 26

Chapter 5 Laser Exposure


5.1 Construction ...............................................................................................................................................5- 1
Contents

5.1.1 Overview ..................................................................................................................................................................5- 1


5.1.2 Specifications and Control Mechanism....................................................................................................................5- 1
5.1.3 Main Components....................................................................................................................................................5- 2
5.1.4 Control System Configuration ..................................................................................................................................5- 3
5.2 Various Controls ......................................................................................................................................... 5- 4
5.2.1 Controlling the Laser Activation Timing ...................................................................................................................5- 4
5.2.1.1 Laser Emission ON/OFF Control ............................................................................................................................................. 5- 4
5.2.1.2 Horizontal Synchronization Control.......................................................................................................................................... 5- 4
5.2.2 Controlling the Intensity of Laser Light.....................................................................................................................5- 4
5.2.2.1 Automatic Photocurrent Control (APC) .................................................................................................................................... 5- 4
5.2.3 Controlling the Laser Scanner Motor .......................................................................................................................5- 5
5.2.3.1 Laser Scanner Motor Control................................................................................................................................................... 5- 5
5.2.4 Controlling the Laser Shutter ...................................................................................................................................5- 6
5.2.4.1 Laser Shutter Control............................................................................................................................................................... 5- 6
5.3 Parts Replacement Procedure ................................................................................................................... 5- 7
5.3.1 Laser Scanner Unit ..................................................................................................................................................5- 7
5.3.1.1 Removing the Laser Scanner Unit ........................................................................................................................................... 5- 7

Chapter 6 Image Formation


6.1 Construction ............................................................................................................................................... 6- 1
6.1.1 Specifications of Image Formation System..............................................................................................................6- 1
6.1.2 Major Components of Image Formation System .....................................................................................................6- 2
6.2 Image Formation Process .......................................................................................................................... 6- 3
6.2.1 Image Formation Process........................................................................................................................................6- 3
6.3 Basic Sequence ......................................................................................................................................... 6- 4
6.3.1 Basic Sequence of Operation ..................................................................................................................................6- 4
6.4 Driving and Controlling the High-Voltage System ...................................................................................... 6- 5
6.4.1 Outline......................................................................................................................................................................6- 5
6.5 Drum Unit ................................................................................................................................................... 6- 6
6.5.1 Outline of the Drum Unit ..........................................................................................................................................6- 6
6.5.1.1 Outline...................................................................................................................................................................................... 6- 6
6.5.2 Charging Mechanism ...............................................................................................................................................6- 6
6.5.2.1 Primary Charging Bias Control ................................................................................................................................................ 6- 6
6.6 Developing Unit .......................................................................................................................................... 6- 7
6.6.1 Outline......................................................................................................................................................................6- 7
6.6.2 Developing Bias Control ..........................................................................................................................................6- 7
6.7 Toner Container ......................................................................................................................................... 6- 8
6.7.1 Outline......................................................................................................................................................................6- 8
6.8 Transfer Unit............................................................................................................................................... 6- 8
6.8.1 Outline of the Transfer Unit......................................................................................................................................6- 8
6.8.1.1 Outline...................................................................................................................................................................................... 6- 8
6.8.2 Controlling the Transfer Bias ...................................................................................................................................6- 9
6.8.2.1 Transfer Roller Bias Control..................................................................................................................................................... 6- 9
6.8.3 Separation Mechanism ............................................................................................................................................6- 9
6.8.3.1 Static Eliminator Bias Control .................................................................................................................................................. 6- 9
6.9 Photosensitive Drum Cleaning ................................................................................................................. 6- 10
6.9.1 Outline....................................................................................................................................................................6- 10
6.9.2 Waste Toner Full Detection ...................................................................................................................................6- 10
6.10 Parts Replacement Procedure ............................................................................................................... 6- 11
6.10.1 Drum Unit .............................................................................................................................................................6- 11
6.10.1.1 Removing the Drum Unit...................................................................................................................................................... 6- 11
6.10.2 Developing Assembly...........................................................................................................................................6- 11
6.10.2.1 Removing the Developing Assembly ................................................................................................................................... 6- 11
6.10.2.2 Precautions about Installation of Developing Assembly ...................................................................................................... 6- 11
6.10.2.3 Procedure after Replacing the Developing Assembly.......................................................................................................... 6- 11
Contents

6.10.3 Transfer Charging Roller ..................................................................................................................................... 6- 12


6.10.3.1 Removing the Transfer Charging Roller............................................................................................................................... 6- 12

Chapter 7 Pickup/Feeding System


7.1 Construction ...............................................................................................................................................7- 1
7.1.1 Specifications/Configuration/Operation Methods .................................................................................................... 7- 1
7.1.2 Locations of Main UnitsÅ@(When the duplex unit is not equipped)........................................................................ 7- 2
7.1.3 Locations of Main Units (When the duplex unit is equipped)................................................................................... 7- 3
7.1.4 Roller Layout Drawing ............................................................................................................................................. 7- 4
7.1.5 Paper Path Drawing(Printer on its own) .................................................................................................................. 7- 4
7.1.6 Paper Path Drawing(Finisher-U2) ........................................................................................................................... 7- 5
7.1.7 Paper Path Drawing(Duplex Unit-A1(option)/Finisher-U2) ...................................................................................... 7- 5
7.1.8 Paper Path Drawing(Duplex Unit-A1(standard)/Finisher-U2) .................................................................................. 7- 5
7.1.9 Paper Path Drawing(Duplex-A1(option)) ................................................................................................................. 7- 6
7.1.10 Paper Path Drawing(Duplex-A1(standard)) ........................................................................................................... 7- 6
7.1.11 Paper Path Drawing(Duplex-A1(option)/Inner 2Way Tray-E2) .............................................................................. 7- 7
7.1.12 Paper Path Drawing(Duplex-A1(standard)/Inner 2Way Tray-E2) .......................................................................... 7- 7
7.1.13 Paper Path Drawing(Inner 2Way Tray-E2) ............................................................................................................ 7- 8
7.1.14 Sensor Layout Drawing (When the duplex unit is not equipped)........................................................................... 7- 8
7.1.15 Sensor Layout Drawing (When the duplex unit is equipped) ................................................................................. 7- 9
7.2 Detecting Jams .........................................................................................................................................7- 10
7.2.1 Delay Jams............................................................................................................................................................ 7- 10
7.2.1.1 Delay Jam in Pickup Assembly.............................................................................................................................................. 7- 10
7.2.1.2 Delay Jam in Delivery Assembly (Paper Leading Edge Jam at Delivery Sensor/Wound Paper Jam at Fixing Assembly) ... 7- 10
7.2.1.3 Duplex Paper Sensor 1 Delay Jam........................................................................................................................................ 7- 10
7.2.1.4 Duplex Paper Sensor 2 Delay Jam........................................................................................................................................ 7- 10
7.2.2 Stationary Jams..................................................................................................................................................... 7- 10
7.2.2.1 Stationary Jam in Pickup Assembly....................................................................................................................................... 7- 10
7.2.2.2 Stationary Jam in Delivery Assembly (Paper Trailing Edge Stationary Jam at First Delivery Sensor/Stationary Jam at First
Delivery Sensor)........................................................................................................................................................................... 7- 10
7.2.2.3 Duplex Paper Sensor 1 Stationary Jam................................................................................................................................. 7- 11
7.2.2.4 Duplex Paper Sensor 2 Stationary Jam................................................................................................................................. 7- 11
7.2.3 Other Jams ............................................................................................................................................................ 7- 11
7.2.3.1 Door Open Jam...................................................................................................................................................................... 7- 11
7.3 Cassette Pick-Up Unit ..............................................................................................................................7- 11
7.3.1 Overview................................................................................................................................................................ 7- 11
7.3.2 Cassette Pickup Operation.................................................................................................................................... 7- 12
7.3.3 Cassette Paper Size Detection.............................................................................................................................. 7- 13
7.4 Manual Feed Pickup Unit .........................................................................................................................7- 14
7.4.1 Overview................................................................................................................................................................ 7- 14
7.4.2 Post-pickup Control after Multi Manual Feed Pickup............................................................................................. 7- 15
7.5 Parts Replacement Procedure .................................................................................................................7- 16
7.5.1 Pickup Roller ......................................................................................................................................................... 7- 16
7.5.1.1 Removing the Cassette Paper Pickup Roller......................................................................................................................... 7- 16
7.5.2 Cassette ................................................................................................................................................................ 7- 16
7.5.2.1 Removing the First Cassette Unit .......................................................................................................................................... 7- 16
7.5.2.2 Removing the Second Cassette Unit ..................................................................................................................................... 7- 17
7.5.3 Cassette Pickup Assembly .................................................................................................................................... 7- 18
7.5.3.1 Removing the Cassette Pickup Assembly ............................................................................................................................. 7- 18
7.5.4 Cassette Size Sensor ............................................................................................................................................ 7- 19
7.5.4.1 Removing the Paper Size Detection Switches....................................................................................................................... 7- 19
7.5.5 Cassette Retry Paper Sensor................................................................................................................................ 7- 19
7.5.5.1 Removing the Retry Sensor................................................................................................................................................... 7- 19
7.5.6 Cassette Paper Sensor ......................................................................................................................................... 7- 19
7.5.6.1 Removing the Cassette Paper Presence/Absence Sensor ................................................................................................... 7- 19
7.5.7 Cassette Pickup Solenoid...................................................................................................................................... 7- 19
7.5.7.1 Removing the Cassette Pickup Solenoid............................................................................................................................... 7- 19
Contents

7.5.8 Manual Pickup Roller .............................................................................................................................................7- 20


7.5.8.1 Removing the Multifeeder Pickup Roller................................................................................................................................ 7- 20
7.5.9 Manual Feed Tray paper sensor............................................................................................................................7- 20
7.5.9.1 Removing the Multifeeder Paper Presence/Absence Sensor................................................................................................ 7- 20
7.5.10 Manual Feed Pickup Solenoid .............................................................................................................................7- 21
7.5.10.1 Removing the Multifeeder Pickup Solenoid ......................................................................................................................... 7- 21
7.5.11 Registration Roller................................................................................................................................................7- 21
7.5.11.1 Removing the Registration Roller ........................................................................................................................................ 7- 21
7.5.12 Registration Clutch...............................................................................................................................................7- 22
7.5.12.1 Removing the Registration Clutch........................................................................................................................................ 7- 22
7.5.13 Separation Roller .................................................................................................................................................7- 22
7.5.13.1 Removing the Feed and Separation Rollers ........................................................................................................................ 7- 22
7.5.14 Separation Pad ....................................................................................................................................................7- 22
7.5.14.1 Removing the Separation Pad ............................................................................................................................................. 7- 22

Chapter 8 Fixing System


8.1 Construction ............................................................................................................................................... 8- 1
8.1.1 Specifications, Control Mechanisms, and Functions ...............................................................................................8- 1
8.1.2 Major Components...................................................................................................................................................8- 1
8.2 Various Control Mechanisms ..................................................................................................................... 8- 2
8.2.1 Controlling the Speed of the Fixing Film ..................................................................................................................8- 2
8.2.1.1 Controlling the Fixing Film Speed ............................................................................................................................................ 8- 2
8.2.2 Controlling the Fixing Film Temperature..................................................................................................................8- 2
8.2.2.1 Outline...................................................................................................................................................................................... 8- 2
8.2.2.2 Controlling the Fixing Film Temperature.................................................................................................................................. 8- 3
8.2.2.3 Target Temperatures by Mode ................................................................................................................................................ 8- 3
8.2.3 Detecting the Passage of Paper ..............................................................................................................................8- 3
8.2.3.1 Detecting the Passage of Paper .............................................................................................................................................. 8- 3
8.3 Parts Replacement Procedure ................................................................................................................... 8- 5
8.3.1 Fixing Unit ................................................................................................................................................................8- 5
8.3.1.1 Removing the Fixing Unit......................................................................................................................................................... 8- 5
8.3.2 Pressure Roller ........................................................................................................................................................8- 6
8.3.2.1 Removing the Pressure Roller ................................................................................................................................................. 8- 6
8.3.3 Fixing Film................................................................................................................................................................8- 6
8.3.3.1 Removing the Fixing Film Unit ................................................................................................................................................. 8- 6
8.3.4 Fixing Delivery Sensor .............................................................................................................................................8- 8
8.3.4.1 Removing the Fixing Delivery Sensor...................................................................................................................................... 8- 8
8.3.5 Fixing Film Sensor .................................................................................................................................................8- 10
8.3.5.1 Removing the Fixing Film Sensor .......................................................................................................................................... 8- 10

Chapter 9 External and Controls


9.1 Control Panel.............................................................................................................................................. 9- 1
9.1.1 Overview ..................................................................................................................................................................9- 1
9.2 Fans ........................................................................................................................................................... 9- 1
9.2.1 Overview ..................................................................................................................................................................9- 1
9.2.2 Fan Control ..............................................................................................................................................................9- 1
9.3 Power Supply System ................................................................................................................................ 9- 2
9.3.1 Power Supply...........................................................................................................................................................9- 2
9.3.1.1 Outline (When the duplex unit is not equipped) ....................................................................................................................... 9- 2
9.3.1.2 Outline (When the duplex unit is equipped) ............................................................................................................................. 9- 3
9.3.1.3 Rated Output of the Power Supply PCB .................................................................................................................................. 9- 4
9.3.2 Protection Function ..................................................................................................................................................9- 4
9.3.2.1 Protective Mechanisms............................................................................................................................................................ 9- 4
9.4 Parts Replacement Procedure ................................................................................................................... 9- 5
9.4.1 External Covers .......................................................................................................................................................9- 5
9.4.1.1 Delivery Tray............................................................................................................................................................................ 9- 5
Contents

9.4.1.2 Right Cover (Lower)................................................................................................................................................................. 9- 5


9.4.1.3 Right Cover (Upper)................................................................................................................................................................. 9- 5
9.4.1.4 Rear Cover............................................................................................................................................................................... 9- 5
9.4.1.5 Left Cover (Lower) ................................................................................................................................................................... 9- 5
9.4.1.6 Left Cover (Rear) ..................................................................................................................................................................... 9- 6
9.4.1.7 Reader Front Cover ................................................................................................................................................................. 9- 6
9.4.1.8 Reader Rear Cover.................................................................................................................................................................. 9- 6
9.4.2 Main Drive Assembly............................................................................................................................................... 9- 6
9.4.2.1 Removing the Main Drive Unit ................................................................................................................................................. 9- 6
9.4.3 Fixing Drive Assembly ............................................................................................................................................. 9- 8
9.4.3.1 Removing the Fixing Drive Unit ............................................................................................................................................... 9- 8
9.4.4 Power Supply Unit ................................................................................................................................................... 9- 8
9.4.4.1 Removing the Main Power Supply PCB .................................................................................................................................. 9- 8
9.4.5 Control Panel........................................................................................................................................................... 9- 8
9.4.5.1 Removing the Operation Panel Unit ........................................................................................................................................ 9- 8
9.4.6 DC Controller PCB .................................................................................................................................................. 9- 9
9.4.6.1 Removing the DC Controller PCB............................................................................................................................................ 9- 9
9.4.7 Option Power Supply PCB ...................................................................................................................................... 9- 9
9.4.7.1 Removing the Option Power Supply PCB................................................................................................................................ 9- 9
9.4.8 HVT PCB ................................................................................................................................................................. 9- 9
9.4.8.1 Removing the HVT PCB .......................................................................................................................................................... 9- 9
9.4.9 Fixing Heat Discharge Fan .................................................................................................................................... 9- 10
9.4.9.1 Removing the Fan Filter (Non Duplex Unit) ........................................................................................................................... 9- 10
9.4.9.2 Removing the Fan Filter (With Duplex Unit Type) ................................................................................................................. 9- 10
9.4.10 Fixing Driver Motor .............................................................................................................................................. 9- 11
9.4.10.1 Removing the Fixing Unit Drive Motor ................................................................................................................................. 9- 11
9.4.11 Left Door .............................................................................................................................................................. 9- 11
9.4.11.1 Removing the Left Door (Non Duplex Unit Type)................................................................................................................. 9- 11
9.4.11.2 Removing the Left Door (With Duplex Unit Type) ................................................................................................................ 9- 12

Chapter 10 Maintenance and Inspection


10.1 Periodically Replaced Parts ....................................................................................................................10- 1
10.1.1 Overview.............................................................................................................................................................. 10- 1
10.1.2 Reader Unit.......................................................................................................................................................... 10- 1
10.1.3 Printer Unit........................................................................................................................................................... 10- 1
10.2 Durables and Consumables ...................................................................................................................10- 1
10.2.1 Overview.............................................................................................................................................................. 10- 1
10.2.2 Reader Unit.......................................................................................................................................................... 10- 1
10.2.3 Printer Unit........................................................................................................................................................... 10- 1
10.3 Scheduled Servicing Basic Procedure....................................................................................................10- 2
10.3.1 Scheduled Servicing ............................................................................................................................................ 10- 2

Chapter 11 Standards and Adjustments


11.1 Scanning System ....................................................................................................................................11- 1
11.1.1 Procedure after Replacing the CIS ...................................................................................................................... 11- 1
11.2 Image Formation System........................................................................................................................11- 1
11.2.1 Procedure after Replacing the Developing Assembly ......................................................................................... 11- 1
11.3 Electrical Components ............................................................................................................................11- 1
11.3.1 Procedure after Replacing the Image Processor PCB ........................................................................................ 11- 1

Chapter 12 Correcting Faulty Images


12.1 Making Initial Checks ..............................................................................................................................12- 1
12.1.1 Site Environment ................................................................................................................................................. 12- 1
12.1.2 Checking the Paper ............................................................................................................................................. 12- 1
12.1.3 Checking the Placement of Paper ....................................................................................................................... 12- 1
Contents

12.1.4 Checking the Durables.........................................................................................................................................12- 1


12.1.5 Checking the Units and Functional Systems........................................................................................................12- 1
12.1.6 Others ..................................................................................................................................................................12- 2
12.2 Outline of Electrical Components ........................................................................................................... 12- 2
12.2.1 Clutch/Solenoid ....................................................................................................................................................12- 2
12.2.1.1 List of Clutches/Solenoids.................................................................................................................................................... 12- 2
12.2.2 Motor ....................................................................................................................................................................12- 3
12.2.2.1 List of Motors........................................................................................................................................................................ 12- 3
12.2.3 Fan .......................................................................................................................................................................12- 4
12.2.3.1 List of Fans........................................................................................................................................................................... 12- 4
12.2.4 Sensor..................................................................................................................................................................12- 4
12.2.4.1 List of Sensors ..................................................................................................................................................................... 12- 4
12.2.5 Switch...................................................................................................................................................................12- 6
12.2.5.1 List of Switches .................................................................................................................................................................... 12- 6
12.2.6 Lamps, Heaters, and Others ................................................................................................................................12- 7
12.2.6.1 List of Lamps, Heaters, and Others ..................................................................................................................................... 12- 7
12.2.7 PCBs ....................................................................................................................................................................12- 8
12.2.7.1 List of PCBs ......................................................................................................................................................................... 12- 8

Chapter 13 Self Diagnosis


13.1 Error Code Table .................................................................................................................................... 13- 1
13.1.1 List of Error Codes ...............................................................................................................................................13- 1
13.2 Error Code Details .................................................................................................................................. 13- 1
13.2.1 Error Code Details................................................................................................................................................13- 1
13.3 Jam Code ............................................................................................................................................... 13- 3
13.3.1 Jam Codes (Related to Printer Unit) ....................................................................................................................13- 3
13.3.2 Jam Codes (Related to Finisher) .........................................................................................................................13- 4
13.3.3 Jam Codes (Related to ADF) ...............................................................................................................................13- 4
13.3.4 Jam Codes (Related to Duplex Unit)....................................................................................................................13- 5
13.3.5 Jam Codes (Related to Inner 2-way Tray) ...........................................................................................................13- 5
13.4 Finisher Error Codes .............................................................................................................................. 13- 5
13.4.1 Error Code Details................................................................................................................................................13- 5

Chapter 14 Service Mode


14.1 Outline .................................................................................................................................................... 14- 1
14.1.1 Outline of Service Mode.......................................................................................................................................14- 1
14.1.2 Using the Service Mode .......................................................................................................................................14- 1
14.2 Default settings ....................................................................................................................................... 14- 1
14.2.1 Service Mode Menus ...........................................................................................................................................14- 1
14.3 Services Choice...................................................................................................................................... 14- 3
14.3.1 Scan Setting.........................................................................................................................................................14- 3
14.3.2 Printer Setting ......................................................................................................................................................14- 4
14.4 Adjust...................................................................................................................................................... 14- 5
14.4.1 CIS Position Adjust ..............................................................................................................................................14- 5
14.4.2 Reading Position Adjust .......................................................................................................................................14- 6
14.4.3 Print Position ........................................................................................................................................................14- 6
14.5 Counter ................................................................................................................................................... 14- 6
14.5.1 Outline..................................................................................................................................................................14- 6
14.6 Display .................................................................................................................................................... 14- 7
14.6.1 Version Display ....................................................................................................................................................14- 7
14.6.2 Error Code Display...............................................................................................................................................14- 7
14.7 Report ..................................................................................................................................................... 14- 7
14.7.1 Outline..................................................................................................................................................................14- 7
14.7.2 Service Data List ..................................................................................................................................................14- 8
Contents

14.7.3 Service Label ....................................................................................................................................................... 14- 8


14.7.4 Error Log Report .................................................................................................................................................. 14- 9
14.8 Clear Data...............................................................................................................................................14- 9
14.8.1 Outline ................................................................................................................................................................. 14- 9
14.9 Test .......................................................................................................................................................14- 10
14.9.1 Outline ............................................................................................................................................................... 14- 10
14.9.2 DRAM Test ........................................................................................................................................................ 14- 10
14.9.3 Scanner Test ..................................................................................................................................................... 14- 10
14.9.4 Printer Test ........................................................................................................................................................ 14- 10
14.9.5 Aging Test.......................................................................................................................................................... 14- 11
14.9.6 Factory Test....................................................................................................................................................... 14- 11
14.9.7 Roller Clear Mode.............................................................................................................................................. 14- 13
14.9.8 Video I/F Test .................................................................................................................................................... 14- 13

Chapter 15 Upgrading
15.1 Outline ....................................................................................................................................................15- 1
15.1.1 Overview of Upgrade ........................................................................................................................................... 15- 1
15.2 Downloading System Software ...............................................................................................................15- 1
15.2.1 Downloading System ........................................................................................................................................... 15- 1
15.2.1.1 Downloading Procedure....................................................................................................................................................... 15- 1
15.2.2 Downloading BOOT............................................................................................................................................. 15- 5
15.2.2.1 Downloading Procedure....................................................................................................................................................... 15- 5

Chapter 16 Service Tools


16.1 Service Tools ..........................................................................................................................................16- 1
16.1.1 Special Tools ....................................................................................................................................................... 16- 1
16.1.2 Oils and Solvents................................................................................................................................................. 16- 1
Contents
Chapter 1 Introduction
Contents

Contents

1.1 System Construction ......................................................................................................................................................1-1


1.1.1 Pickup/ Delivery /Original Handling Accessories System Configuration (1-cassette/Platen cover (option) model) ................. 1-1
1.1.2 Pickup/ Delivery /Original Handling Accessories System Configuration (1-cassette/Platen cover (standard) model) .............. 1-2
1.1.3 Pickup/ Delivery /Original Handling Accessories System Configuration (2-cassette/Duplex unit (option) model) .................. 1-3
1.1.4 Pickup/ Delivery /Original Handling Accessories System Configuration (2-cassette/Duplex unit (standard) model) ............... 1-4
1.1.5 Reader Heater/ Cassette Heater System Configuration ............................................................................................................... 1-5
1.1.6 Printing/Transmitting Accessories System Configuration........................................................................................................... 1-6
1.2 Product Specifications....................................................................................................................................................1-6
1.2.1 Names of Parts ............................................................................................................................................................................. 1-6
1.2.1.1 External View (1-cassette model) ..................................................................................................................................................................1-6
1.2.1.2 External View (2-cassette model) ...................................................................................................................................................................1-6
1.2.1.3 Cross-Section ..................................................................................................................................................................................................1-7
1.2.2 Using the Machine ....................................................................................................................................................................... 1-7
1.2.2.1 Turning On the Power Switch (1-cassette model) .........................................................................................................................................1-7
1.2.2.2 Turning On the Power Switch (2-cassette model) ..........................................................................................................................................1-8
1.2.2.3 When Turning Off the Main Power Switch (1-cassette model) .....................................................................................................................1-9
1.2.2.4 When Turning Off the Main Power Switch (2-cassette model)....................................................................................................................1-11
1.2.2.5 Control Panel.................................................................................................................................................................................................1-12
1.2.3 User Mode Items........................................................................................................................................................................ 1-13
1.2.3.1 Audible Tones ...............................................................................................................................................................................................1-13
1.2.3.2 Common Settings ..........................................................................................................................................................................................1-13
1.2.3.3 Copy Settings ................................................................................................................................................................................................1-14
1.2.3.4 Printer Settings ..............................................................................................................................................................................................1-14
1.2.3.5 Timer Settings ...............................................................................................................................................................................................1-15
1.2.3.6 Adjustment/Cleaning.....................................................................................................................................................................................1-15
1.2.3.7 Report Settings ..............................................................................................................................................................................................1-15
1.2.3.8 System Settings .............................................................................................................................................................................................1-15
1.2.3.9 Network Settings...........................................................................................................................................................................................1-16
1.2.4 Maintenance by the User ........................................................................................................................................................... 1-17
1.2.4.1 User Maintenance Items................................................................................................................................................................................1-17
1.2.4.2 Cleaning ........................................................................................................................................................................................................1-17
1.2.5 Safety ......................................................................................................................................................................................... 1-19
1.2.5.1 Safety of the Laser Light...............................................................................................................................................................................1-19
1.2.5.2 CDRH Regulations........................................................................................................................................................................................1-19
1.2.5.3 Handling the Laser Unit ................................................................................................................................................................................1-19
1.2.5.4 Safety of Toner..............................................................................................................................................................................................1-20
1.2.5.5 Point to Note about Fire ................................................................................................................................................................................1-20
1.2.6 Product Specifications ............................................................................................................................................................... 1-20
1.2.6.1 Product Specifications...................................................................................................................................................................................1-20
1.2.7 Function List .............................................................................................................................................................................. 1-21
1.2.7.1 Printing Speed (iR2422series).......................................................................................................................................................................1-21
1.2.7.2 Printing Speed (iR2420/iR2320series)..........................................................................................................................................................1-23
1.2.7.3 Printing Speed (iR2318series).......................................................................................................................................................................1-24
Chapter 1

1.1 System Construction

1.1.1 Pickup/ Delivery /Original Handling Accessories System Configuration (1-cassette/Platen cover (option) model)
0020-4194

The configuration is as shown in the following figure:

[4]

[3]

[2]

[1]

[5]
[10]
[9]

[6]

[8]

[7]

[7]

[6]
F-1-1

[1] DADF-P2
[2] Platen Cover Type J
[3] Finisher-U2
[4] Additional Finisher Tray-C1
[5] Inner 2-way Tray-E2
[6] Cassette Feeding Module-S1 *1
[7] Cassette Feeding Module-T1 *1
[8] Duplex Unit-A1
[9] Power Supply Kit-Q1 *2
[10] Document Tray-J1

*1: A Cassette feeding module-S1 can be placed on the Cassette feeding module-T1 to use these cassette units as a 3-stage cassette unit.
*2: This accessory is required when the Finisher-U2, Cassette feeding module-T1 is installed.

1-1
Chapter 1

1.1.2 Pickup/ Delivery /Original Handling Accessories System Configuration (1-cassette/Platen cover (standard) model)
0020-4646

The configuration is as shown in the following figure:

[4]

[3]

[2]

[1]

[5]
[10]
[9]

[6]

[8]

[7]

[7]

[6]
F-1-2

[1] DADF-P2
[2] Platen Cover Type J *1
[3] Finisher-U2
[4] Additional Finisher Tray-C1
[5] Inner 2-way Tray-E2
[6] Cassette Feeding Module-S1/S2*2 *3
[7] Cassette Feeding Module-T1/T2*2 *3
[8] Duplex Unit-A1
[9] Power Supply Kit-Q1 *4
[10] Document Tray-J1

*1: This accessory comes standard.


*2: Only for China, this machine uses the cassette feeding module-S2 and the cassette feeding module-T2.
*3: A Cassette feeding module-S1 can be placed on the Cassette feeding module-T1 (A Cassette feeding module-S2 can be placed on the Cassette feeding module-
T2) to use these cassette units as a 3-stage cassette unit.
*4: This accessory is required when the Finisher-U2, Cassette feeding module-T1/T2 is installed.

1-2
Chapter 1

1.1.3 Pickup/ Delivery /Original Handling Accessories System Configuration (2-cassette/Duplex unit (option) model)
0020-4648

The configuration is as shown in the following figure:

[2] [4]

[1]
[3]

[9]

[5]
[8]

[7]

[6]
F-1-3

[1] DADF-P2
[2] Platen Cover Type J *1
[3] Finisher-U2
[4] Additional Finisher Tray-C1
[5] Inner 2-way Tray-E2
[6] Cassette Feeding Module-T2
[7] Duplex Unit-A1 *1
[8] Power Supply Kit-Q1 *2
[9] Document Tray-J1

*1: This accessory comes standard.


*2: This accessory is required when the Finisher-U2, Cassette feeding module-T2 is installed.

1-3
Chapter 1

1.1.4 Pickup/ Delivery /Original Handling Accessories System Configuration (2-cassette/Duplex unit (standard) model)
0020-4659

The configuration is as shown in the following figure:

[2] [4]

[1]
[3]

[9]

[5]
[8]

[7]

[6]
F-1-4

[1] DADF-P2
[2] Platen Cover Type J
[3] Finisher-U2
[4] Additional Finisher Tray-C1
[5] Inner 2-way Tray-E2
[6] Cassette Feeding Module-T1
[7] Duplex Unit-A1
[8] Power Supply Kit-Q1 *1
[9] Document Tray-J1

*1: This accessory is required when the Finisher-U2, Cassette feeding module-T1 is installed.

1-4
Chapter 1

1.1.5 Reader Heater/ Cassette Heater System Configuration


0020-4195

The configuration is as shown in the following figure:

[1]

[3] [2]
F-1-5

[1] Reader Heater *1


[2] Cassette Heater *1
[3] Heater PCB

*1: To operate the heaters, a heater PCB is required. These parts are supplied as service parts, not the standard items.

1-5
Chapter 1

1.1.6 Printing/Transmitting Accessories System Configuration


0020-4196

This machine does not allow the print function and the transmission function to be added.

1.2 Product Specifications

1.2.1 Names of Parts

1.2.1.1 External View (1-cassette model)


0020-4190

[1]
[11] [2]
[12] [13]
[10] [3]
[4]

[9]

[5]
[14]

[8]
[6] [16]

[7] [15]
F-1-6

[1] Copyboard cover (*1) [9] Left door


[2] Reader front cover [10] Left cover (rear)
[3] Control panel [11] Reader left cover
[4] Delivery tray [12] Reader right cover
[5] Front cover [13] Reader rear cover
[6] Cassette 1 [14] Rear cover
[7] Left cover (front) [15] Right cover (upper)
[8] Manual feed tray [16] Right cover (lower)

*1: This accessory comes optionally with the iR2320L (Latin American countries model), iR2318L (Korean model). Other models are standard.

1.2.1.2 External View (2-cassette model)


0020-4804

[1]
[12] [2]
[13] [14]
[3]
[11]
[4 ]

[10]
[5]
[15]

[9] [6]

[7] [18]
[8] [16]

[17]
F-1-7

[1] Copyboard cover [9] Left door


[2] Reader front cover [10] Left cover (rear)
[3] Control panel [11] Reader left cover
[4] Delivery tray [12] Reader right cover
[5] Front cover [13] Reader rear cover
[6] Cassette 1 [14] Rear cover

1-6
Chapter 1

[7] Left cover (front) [15] Right cover (upper)


[8] Manual feed tray [16] Right cover (lower)

1.2.1.3 Cross-Section
0020-4191

[2]
[1]

[18]
[17]
[16]

[15] [3]

[4]
[14]
[13]
[5]

[6]

[12] [11] [10] [9] [8] [7]


F-1-8

[1] CIS unit [10] Separation roller


[2] Reader unit [11] Vertical path roller
[3] Laser scanner unit [12] Manual feed pickup roller
[4] DC power supply PCB [13] Registration roller
[5] HVT PCB [14] Transfer roller
[6] Cassette [15] Drum unit
[7] Toner bottle [16] Pressure roller
[8] Pickup roller [17] Fixing film unit
[9] Feed roller [18] Delivery roller

1.2.2 Using the Machine

1.2.2.1 Turning On the Power Switch (1-cassette model)


0020-4197

1-7
Chapter 1

The machine possesses 2 power switches: main power switch and control power switch. Normally (i.e., unless the machine is in a sleep state), the machine will be
supplied with power when you turn on its main power switch.

[1]

[2]

[3]

F-1-9
[1]Control panel power switch
[2]Main power lamp
[3]Main power switch

1.2.2.2 Turning On the Power Switch (2-cassette model)


0020-4805

1-8
Chapter 1

The machine possesses 2 power switches: main power switch and control power switch. Normally (i.e., unless the machine is in a sleep state), the machine will be
supplied with power when you turn on its main power switch.

[1]

[2]

[3]

F-1-10
[1]Control panel power switch
[2]Main power lamp
[3]Main power switch

1.2.2.3 When Turning Off the Main Power Switch (1-cassette model)
0020-4198

1-9
Chapter 1

<During printing or fax data transmission/reception>

Be sure to operate the main power switch while the Processing/Data lamp on the control panel is not lit.
(Turning off the main switch during printing or fax data transmission/reception can erase the data being processed.)

F-1-11
<During downloading>

Do not turn off the power switch or ON/OFF switch on the control panel.
(Turning off the main power switch during downloading can make this machine inoperative.)

F-1-12

1-10
Chapter 1

1.2.2.4 When Turning Off the Main Power Switch (2-cassette model)
0020-4807

<During printing or fax data transmission/reception>

Be sure to operate the main power switch while the Processing/Data lamp on the control panel is not lit.
(Turning off the main switch during printing or fax data transmission/reception can erase the data being processed.)

F-1-13

1-11
Chapter 1

<During downloading>

Do not turn off the power switch or ON/OFF switch on the control panel.
(Turning off the main power switch during downloading can make this machine inoperative.)

F-1-14

1.2.2.5 Control Panel


0020-4199

[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11]

[30] [29] [28] [26] [25] [23] [22] [19] [17] [15] [14] [13] [12]
[27] [24] [21] [20] [18] [16]
F-1-15

[1] System Monitor key [16] Clear key


[2] SCAN key [17] Processing/Date Indicator
[3] COPY key [18] ID key
[4] Back key [19] Reset key
[5] Upper/Lower/Left/Right arrow key [20] Tone key
[6] OK key [21] Paper Select key
[7] LCD display [22] Frame Erase key
[8] View Settings key [23] Copy Ratio key
[9] Numeric keys [24] 2-Page Separation key
[10] Control Panel Power Switch [25] Image Quality key
[11] Additional Functions key [26] Finishing key

1-12
Chapter 1

[12] Stop key [27] Density key


[13] Start key [28] Different Size Originals key
[14] Main Power Indicator [29] Image Combination key
[15] Error Indicator [30] 2-Sided key

Key names may be different depending on the countries or area of destination.

1.2.3 User Mode Items

1.2.3.1 Audible Tones


0021-9463

Additional Functions Settings

Entry Tone Off, ON(*)

Error Tone Off, ON(*)

Scan Done Tone Off, ON, For Error Only(*)

Print Done Tone Off, ON, For Error Only(*)

* Factory setting (It may be different depending on the countries or region of destination.)

1.2.3.2 Common Settings


0021-9465

Additional Functions Settings

Initial Function Copy(*), Scan

Contrast -2 to +2; -/+0(*)

Invert Screen Colors Off(*), On

Auto Clear Setting Initial Function(*), Selected Function

Toner Save Mode Off(*), Low, High

Print Density -4 to +4; -/+0(*)

Auto Drawer Select. Copy: Stack Bypass (Off(*), On), Drawer 1 (Off, On(*)), Drawer 2 (Off, On(*)),
Drawer 3 (Off, On(*)), Drawer 4 (Off, On(*))
Printer: Drawer 1 (Off, On(*)), Drawer 2 (Off, On(*)), Drawer 3 (Off, On(*)),
Drawer 4 (Off, On(*))
Other: Stack Bypass (Off(*), On), Drawer 1 (Off, On(*)), Drawer 2 (Off, On(*)),
Drawer 3 (Off, On(*)), Drawer 4 (Off, On(*))
Register Paper Type Drawer 1: Plain(*), Recycled, Color, 3-hole punch, Bond, Heavy Paper 1

Drawer 2: Plain(*), Recycled, Color, 3-hole punch, Bond, Heavy Paper 1

Drawer 3: Plain(*), Recycled, Color, 3-hole punch, Bond, Heavy Paper 1

Drawer 4: Plain(*), Recycled, Color, 3-hole punch, Bond, Heavy Paper 1

Tray Designation Tray A: Copy (Off, On(*)), Printer (Off, On(*)), Other (Off, On(*))

Tray B: Copy (Off, On(*)), Printer (Off, On(*)), Other (Off, On(*))

Stand. Stack Bypass. Off(*), On:


Paper Size (LTR(*), LTRR, LGL, STMT, STMTR, EXEC, 11 x 17, Custom Size,
COM10, Monarch, DL, ISO-C5, ISO-B5, A4, A4R, A3, A5, A5R, B4, B5, B5R)
Paper Type (Plain(*), Recycled, Color, 3-hole punch, Bond, Heavy Paper 1, Heavy
Paper 2, Heavy Paper 3, Transparency, Labels)
Paper Size (LTR(*), LTRR, LGL, STMT, STMTR, EXEC, 11 x 17, Custom Size,
COM10, Monarch, DL, ISO-C5, ISO-B5, A4, A4R, A3, A5, A5R, B4, B5, B5R)

Paper Type (Plain(*), Recycled, Color, 3-hole punch, Bond, Heavy Paper 1, Heavy
Paper 2, Heavy Paper 3, Transparency, Labels)
Paper Feed Switch Stack Bypass (Speed Priority(*), Print Side), Drawer 1 (Speed Priority(*), Print
Side), Drawer 2 (Speed Priority(*), Print Side), Drawer 3 (Speed Priority(*), Print
Side), Drawer 4 (Speed Priority(*), Print Side)
Language Switch Chinese (Simplified), English(*), French, Japanese, Korean, Portuguese, Spanish

Dirty Feeder Error Off, On(*)

Remote Scan Compress High Ratio, Normal(*), Low Ratio

Remote Scan Gammma 1.0, 1.4, 1.8(*), 2.2

K/B Size Originals*1 Use 8K/16K Format, Use B4/B5 Format(*)

1-13
Chapter 1

Additional Functions Settings

Inch/Millimeter Switch mm, inch(*)

Paper Size Group AB, Inch(*), A

Initialize Common Select <Yes> or <No>.

* Factory setting (It may be different depending on the countries or region of destination.)
*1 This item may be omitted depending on the countries or area of destination.

1.2.3.3 Copy Settings


0021-9472

Additional Functions Settings

Image Orientation Off(*), On

Auto Orientation Off, On(*)

Standard Settings

No. of Copies 1(*) - 99

Density Auto(*), Manual (-4 to +4)

Image Quality Text(*), Text/Photo, Photo

2-Sided Off(*), 1 -> 2-Sided, 2 -> 2-Sided, 2 -> 1-Sided,


Book -> 2-Sided, Layout Settings
Copy Ratio Zoom (25 - 400%), MAX. (400%), STMT -> 11 x 17 (200%), LTR -> 11 x 17
(129%), LGL -> 11 x 17 (121%), 1:1 (100%)(*), LGL -> LTR (78%), 11 x 17 ->
LGL (73%), 11 x 17 -> LTR (64%), 11 x 17 -> STMT (50%), MIN. (25%)
Paper Select Auto(*), Stack Bypass, Drawer 1, Drawer 2, Drawer 3, Drawer 4

Image Combination Off(*), 2 on 1, 4 on 1, ID Card Copy

Differ. Size Orig AB/inch Size group selected:


Off(*), Same Width, Different Width
A Size group selected:
Off(*), On
Finishing Collate, Rotate + Collate, Group(*), Rotate + Group, Offset + Collate, Offset +
Group, Staple
2-Page Separation Off(*), On

Frame Erase Off(*), Org. Frame Erase, Book Frame Erase, Binding Erase, Options

Sharpness Lowest (leftmost) to Highest (rightmost), Middle (center)(*)

Initialize Copy Set. Yes(*), No

* Factory setting (It may be different depending on the countries or region of destination.)

1.2.3.4 Printer Settings


0021-9493

Additional Functions Settings


Default Papersize LTR(*), LTRR, LGL, STMTR, EXEC, A4, A4R, A3, A5R, B4, B5, B5R,
COM10, Monarch, DL, ISO-C5, ISO-B5
Default Papertype Plain(*), Recycled, Color, 3-hole punch, Bond, Heavy Paper, Tracing Paper,
Transparency, Labels
2-Sided Off(*), On
Print Quality
Image Refinement On(*), Off
Density -4 to +4; -/+0(*)
Toner Saver Off(*), On
Page Layout

Binding Long Edge(*), Short Edge


Inch: -01.97" to +01.97"; 00.00"
Margin mm: -50.0 mm to +50.0 mm; 0.0 mm
Finishing Collate, Rotate + Collate, Group(*), Rotate +Group, Offset +Collate, Offset +
Group, Staple
Error Time Out On(*)(1 to 300 sec), Off; 15 sec(*)
Auto Size Detection Off(*), On
Initialize Printer Select <Yes> or <No>.

* Factory setting (It may be different depending on the countries or region of destination.)

1-14
Chapter 1

1.2.3.5 Timer Settings


0021-9497

Additional Functions Settings

Auto Sleep Time Off, On ( 3 to 30 minutes; 5 min(*) in one minute increments)

Auto Clear Time Off, On ( 1 to 9 minutes; 2 min(*) in one minute increments)

* Factory setting (It may be different depending on the countries or region of destination.)

1.2.3.6 Adjustment/Cleaning
0021-9499

Additional Functions Settings

Clean Trans. Roller Select <Yes> or <No>.

Drum Cleaning Select <Yes> or <No>.

Fixing Unit Cleaning Select <Yes> or <No>.

Feeder Cleaning Select <Yes> or <No>.

Bond Sp. Processing Off(*), On

Special Mode M Low, Standard(*), High

Special Mode N Off(*), On

Special Mode O Stack Bypass: Off(*), On


Drawer: Off(*), On
Special Mode P Off(*), On

Special Mode S Off(*), Speed Priority1, Speed Priority 2

Rotate Collate Adj. Speed Priority 1(*), Speed Priority 2, Image Priority

Dirty Feeder Adj. Off(*), On

* Factory setting (It may be different depending on the countries or region of destination.)

1.2.3.7 Report Settings


0021-9500

Additional Functions Settings

Print List User's Data List: Select <Yes> or <No>.

1.2.3.8 System Settings


0021-9501

Additional Functions Settings

System Manager Set. System Manager ID, System Manager

Device Info Settings Device Name, Location

Dept. ID Management Off(*), On:

Reg./Edit Dept. ID:

Department ID, Password, Limit Settings, Erase

Page Totals:

View Page Totals, Clear All Totals, Print List

Allow Unkn. ID Print: Off, On(*)

Allow Unkn. ID Scan: Off, On(*)

User ID Management Off(*), On

Network Settings TCP/IP Settings, SNMP Settings, Ethernet Driver, Startup Time Set.

Remote UI On/Off Off, On(*)

Job Log Display Off, On(*)

Use USB Device Off, On(*)

Update Firmware This function is only used when the firmware needs to be updated.

* Factory setting (It may be different depending on the countries or region of destination.)

1-15
Chapter 1

1.2.3.9 Network Settings


0021-9502

Item Setting Description Default Setting


TCP/IP Settings
IPv4 Settings: IP Address Settings
IP Address Auto.
DHCP On/Off Off
BOOTP On/Off Off
RARP On/Off Off
IP Address IP address 0.0.0.0
Subnet Mask IP address 0.0.0.0
Gateway Address IP address 0.0.0.0
IPv4 Settings
PING Command IP address 0.0.0.0
IPv4 Settings
On/Off
IP Address Range Up to four IPv4 addresses or ranges of IPv4 Off
addresses can be stored. (Permit/Reject)
IPv4 Settings: DNS Settings
DNS Server Settings
Primary DNS Server IP address 0.0.0.0
Secondary DNS Server IP address 0.0.0.0
DNS Host/Domain
('Canon' + the last six digits of the machine's MAC
Host Name 47 Characters maximum
address)
Domain Name 47 Characters maximum (NULL)
DNS Dynamic Update On/Off Off
IPv6 Settings
Use IPv6 On/Off Off
Stateless Address On/Off On
IPv6 Settings: Manual Address Set.
Use Manual Address On/Off Off
Manual Address 39 Characters maximum 0:0:0:0:0:0:0:0
Prefix Length 0 to 128 64
Default Router Addr. 39 Characters maximum 0:0:0:0:0:0:0:0
IPv6 Settings
Use DHCPv6 On/Off Off
IPv6 Settings: PING Command
IPv6 Address 39 Characters maximum 0:0:0:0:0:0:0:0
Host Name 48 Characters maximum (NULL)
IPv6 Settings
On/Off
Up to 4 IPv6 addresses, ranges of IPv6
IP Address Range Off
addresses, or IPv6 address prefixes can be
stored. (Permit/Reject)
IPv6 Settings: DNS Settings
DNS Server Settings
Primary DNS Server IP address 0.0.0.0
Secondary DNS Server IP address 0.0.0.0
DNS Host/Domain On/Off On
Use IPv4 Host/Domain On/Off Off
('Canon' + the last six digits of the machine's MAC
Host Name 47 Characters maximum
address)
Domain Name 47 Characters maximum (NULL)
DNS Dynamic Update On/Off Off
Reg. Manual Address On/Off Off
Register Stateful On/Off Off
WINS Configuration
WINS Configuration On/Off Off 0.0.0.0
LPD Print Settings

1-16
Chapter 1

Item Setting Description Default Setting


LPD Print Settings On/Off On
RAW Print Settings
RAW Print Settings On/Off On
Use Bidirectional On/Off Off
Use HTTP
Use HTTP On/Off On
Port Number Settings
LPD Port Number 515
RAW Port Number 9100
HTTP Port Number 80
SNMP Port Number 161
RX MAC Address Set.
On/Off
RX MAC Address Set. MAC addresses (A maximum of five Off
addresses can be registered)
SNMP Settings
SNMP Settings On/Off On
Community Name 1 Community Name public
Community Name 2 Community Name (NULL)
Writable SNMP 1 On/Off On
Writable SNMP 2 On/Off Off
Print Manage. Info On/Off On
Ethernet Driver
Auto Detect On/Off On
Communication Mode Full Duplex/Half Duplex Full Duplex
Ethernet Type 10 Base-T/100 Base-TX
Startup Time Settings
Startup Time Settings 0 to 300 sec 0 sec

* Factory setting (It may be different depending on the countries or region of destination.)

1.2.4 Maintenance by the User

1.2.4.1 User Maintenance Items


0020-4273

No. Item Maintenance cycle Remarks

[1] Pressure plate cleaning As required

[2] Copyboard glass(large/small*1) cleaning As required

[3] Copyboard holder*1 (jump board) As required

[4] Fixing pressure roller cleaning As required Clean every 10000 sheets

[5] Exterior cleaning As required

[6] Transfer roller cleaning As required

[7] Drum cleaning As required

[8] Toner replenishment (toner bottle replacement) When the relevant error code appears

*1 Only for ADF equipped model

1.2.4.2 Cleaning
0020-4274

The parts that should be cleaned by the customer to maintain the design performance and the cleaning method are described below.
The service engineer should instruct the customer to clean the machine at regular intervals (once a month).
1. Pressure Plate
Clean the pressure plates [1] with a cloth dampened with water or neutral detergent and squeezed hard, and then wipe it with a dry soft cloth.

1-17
Chapter 1

[1]

F-1-16
2. Document Glass/Vertical Size Plate
Clean the document glass [1] and vertical size plate [2] with a cloth dampened with water or neutral detergent and squeezed hard, and then wipe them with a dry
soft cloth.
When an ADF is installed, clean is document glass (small) [3] and glass holder [4] in the same manner.

[1]
[3]

[2]
[4]

F-1-17
3. Cleaning the Fixing Pressure Roller
If white streaks are seen on the printed paper, the fixing pressure roller can be dirty. If white streaks are seen on the printed paper, clean the fixing pressure roller
in the user mode. Be sure to clean the fixing pressure roller after replacing the toner bottle.

When cleaning the fixing pressure roller, manually feed A4/LTR


paper.

MEMO:
The time required for cleaning is about 100 seconds.

1) Press the Additional Functions key to enter the user mode.


2) Using the arrow keys, display the "Adjustment/Cleaning" menu.
3) Press the OK key.
4) Using the arrow keys, select "Fixing Unit Cleaning". Select "Yes" and then press the OK key.
5) Press the OK key. A cleaning pattern will be printed.
6) Open the manual feed tray.

F-1-18
7) Place the cleaning pattern printed in step 5 in the manual feed tray with "V" up.

1-18
Chapter 1

F-1-19
8) The LCD display returns "Start Cleaning".
9) Select "Yes" and then press the OK key. Cleaning will start.
4. Cleaning the Transfer Roller
If the reverse side of the printed paper is stained, the transfer roller can be dirty. If the reverse side of the printed paper is stained, clean the transfer roller in the user
mode.
1) Press the Additional Functions key to enter the user mode.
2) Using the arrow keys, display the "Adjustment/Cleaning".
3) Press the OK key.
4) Using the arrow keys, select "Clean Trans. Roller". Next, press the OK key. Cleaning will start.
5. Cleaning the Drum
If the quality of the printer image is poor, the drum can be dirty. If this symptom occurs, clean the drum in the user mode.
1) Press the Additional Functions key to enter the user mode.
2) Using the arrow keys, display the "Adjustment/Cleaning" menu.
3) Press the OK key.
4) Using the arrow keys, select "Drum Cleaning". Next, press the OK key. Cleaning will start.

1.2.5 Safety

1.2.5.1 Safety of the Laser Light


0020-4065

Laser light can prove to be hazardous to the human body. The machine's laser unit is fully enclosed in a protective housing and external covers so that its light will
not escape outside as long as the machine is used normally.

1.2.5.2 CDRH Regulations


0020-4066

The Center for Devices and Radiological Health of the US Food and Drum Administration put into force regulations concerning laser products on August 2, 1976.
These regulations apply to laser products manufactured on and after August 1, 1976, and the sale of laser products not certified under the regulations is banned
within the Untied States. The label shown here indicates compliance with the CDRH regulations, and its attachment is required on all laser products that are sold
in the United States.

CANON
30-2, SHIMOMARUKO, 3-CHOME, OHTAKU, TOKYO,
146, JAPAN.
MANUFACTURED:
THIS PRODUCT CONFORMS WITH DHHS RADIATION
PERFORMANCE STANDARD 21CFR CHAPTER 1
SUBCHAPTER J.
F-1-20

1.2.5.3 Handling the Laser Unit


0020-4067

1-19
Chapter 1

The laser scanner unit emits invisible laser light inside it. If exposed to laser light, the human eye can irreparably be damaged. Never attempt to disassemble the
laser scanner unit. (It is not designed for servicing in the field.)
Warning labels are affixed to the top cover of the laser scanner unit and the inner cover inside the front cover of this machine.

F-1-21

1.2.5.4 Safety of Toner


0020-4069

The machine's toner is a non-toxic material made of plastic, iron, and small amounts of dye.

Do not throw toner into fire. It may cause explosion.

Toner on Clothing or Skin


1. If your clothing or skin has come into contact with toner, wipe it off with tissue; then, wash it off with water.
2. Do not use warm water, which will cause the toner to jell and fuse permanently with the fibers of the cloth.
3. Do not bring toner into contact with plastic material. It tends to react easily.

1.2.5.5 Point to Note about Fire


0020-4070

It is dangerous to throw lithium batteries and parts and components containing flammable substances, such as cartridges, etc., into fire. Such parts and components
must be disposed of in accordance with local laws and regulations.

1.2.6 Product Specifications

1.2.6.1 Product Specifications


0020-4193

Copyboard stream reading, fixed reading


Body desktop
Light source type LED array (CIS)

1-20
Chapter 1

Photosensitive medium OPC drum (30-mm dia.)


Image reading method CCD (CIS)
Reproduction method indirect electrostatic
Exposure method by laser light
Charging method by AC charging roller
Development method 1-component toner projection
Transfer method by transfer roller
Separation method by curvature + static eliminator
Cassette pickup method retard
Multifeeder pickup method dual processing
Drum cleaning method by cleaning blade
Fixing method on-demand
Delivery method face-down
Reproduction ratio 25% to 400%
Warm-up time approx. 13sec
Image margin (leading edge) 3.0 -/+1.5 mm
Image margin (trailing edge) 5.0 -/+2.0 mm
Image margin (left/right) left edge: 3.0 -/+2.0 mm
right edge: 0.5 mm or more
Non-image width (leading edge) 3.0 -/+2.0 mm
Non-image width (trailing edge) 5.0 -/+2.0mm
Non-image width (left/right) 3.0 -/+2.0mm(left side only)

Number of gradations 256 gradations


Reading resolution 600 x 600 dpi
Printing resolution 600dpi x 600dpi
First print time Book mode: 7.9 sec or less

Cassette capacity 250sheets (80 g/m2)


Multifeeder tray capacity 100 sheets (80 g/m2) (B4/LGL or less, 64 g/m2)
80 sheets (80 g/m2) (B4/LGL or less, 80 g/m2)
50 sheets (B4/LGL or more, 64 g/m2, 80 g/m2)
50 sheets (heavy paper (105 g/m2), OHP)
10 sheets (envelope)
1 sheet (label)

Continuous reproduction 1 to 99 sheets


Toner type magnetic negative toner
Original type sheet, book
Maximum original size A3/LDR
Original size detection function by reflection type sensor (if equipped with original detection function)
Sleep mode yes
Option See the system configuration chart.
Operating environment 15 to 27.5 deg C
(temperature range)
Operating environment 25% to 75%
(humidity range)
Operating environment 0.6 to 1.0 atm
(atmospheric pressure)
Noise iR2422 series: 66.7 dB or less
iR2420/2320 series: 66.0 dB or less
iR2318 series: 65.3 dB or less
Power supply rating 120/230 V
Power consumption (maximum) 120V model: 1406 W or less
230V model: 1348 W or less
Power consumption 120V model (full option):
sleep mode: 3.0 W (reference only) / continuous printing: 527
W(reference only)
230V model (full option):
sleep mode: 3.3 W (reference only) / continuous printing: 509 W
(reference only)
Ozone 1.5mg/h
Dimensions [Copyboard cover type]
1-stage cassette model: 622mm x 638mm x 580.4mm (W x D x H)
2-stage cassette model: 622mm x 638mm x 665.4mm (W x D x H)
Weight [Copyboard cover type]
1-stage cassette model: approx. 37.9 kg
2-stage cassette model (standard equipement with Duplex unit): approx.
46.2 kg

1.2.7 Function List

1.2.7.1 Printing Speed (iR2422series)


0027-0071

1-21
Chapter 1

Paper size Single-sided


Casette feed Manual feed
Plain paper A4 22 22
A5 23 23
A5R - 13
B5 20 20
B5R 12 12
A4R 11 11
B4 9 9
A3 10 10
STMT 15 15
STMTR - 13
EXE - 21
LTR 22 22
LTRR 11 11
LGL 10 10
LDR 10 10
8K 9 9
16KR 10 10
16K 20 20
Heavy paper 1/2 A4 12(10) 12(10)
(Heavy paper 3) A5 13(11) 13(11)
A5R - 10(7)
B5 12(10) 12(10)
B5R 9(6) 9(6)
A4R 10(8) 10(8)
B4 8(6) 8(6)
A3 8(7) 8(7)
STMT 11(7) 11(7)
STMTR - 9(6)
EXE - 12(10)
LTR 11(10) 11(10)
LTRR 9(8) 9(8)
LGL 8(5) 8(5)
LDR 8(7) 8(7)
8K 7(5) 7(5)
16KR 8(6) 8(6)
16K 12(10) 12(10)
Bond paper A4 7 7
A5 5 5
A5R - 4
B5 6 6
B5R 4 4
A4R 4 4
B4 5 5
A3 5 5
STMT 4 4
STMTR - 4
EXE - 6
LTR 7 7
LTRR 4 4
LGL 3 3
LDR 5 5
8K 5 5
16KR 3 3
16K 6 6
OHP A4 - 20
LTR - 20
Envelope Monarch - 4
COM10 - 4
ISO-B5 - 4
ISO-C5 - 4
DL - 4

1-22
Chapter 1

ï‚ë´ÅF
ÅEåŽéÜÇÕåŽéÜ1ÇýåŽéÜ2ÇÃílÇšé¶ÇμÅA( )ì‡ÇÕåŽéÜ3ÇÃílÇšé¶Ç²ÅB
ÅEÉJÉZÉbÉgããéÜÅAéËç²ÇμããéÜÅAÉIÉvÉVÉáÉìÇÃÉJÉZÉbÉgÉÜÉjÉbÉgÇ©ÇÁÇÃǢdzÇÍÇÃããéÜèšåèÇÝLJÅAÉRÉsÅ[ÉXÉsÅ[ÉhÇÕè„ãLÇ…ìØǹÅB
ÅEíËíÖäÌÇÃâ²ìxÅAópéÜÉTÉCÉYÇ…ÇÊÇËÉRÉsÅ[ÉXÉsÅ[ÉhÇ™ïœâªÇ²ÇÈÅB

1.2.7.2 Printing Speed (iR2420/iR2320series)


0020-4192

Paper size Single-sided


Casette feed Manual feed
Plain paper A4 20 20
A5 23 23
A5R - 13
B5 20 20
B5R 12 12
A4R 11 11
B4 9 9
A3 10 10
STMT 15 15
STMTR - 13
EXE - 21
LTR 20 20
LTRR 11 11
LGL 10 10
LDR 10 10
8K 9 9
16KR 10 10
16K 20 20
Heavy paper 1/2 A4 12(10) 12(10)
(Heavy paper 3) A5 13(11) 13(11)
A5R - 10(7)
B5 12(10) 12(10)
B5R 9(6) 9(6)
A4R 10(8) 10(8)
B4 8(6) 8(6)
A3 8(7) 8(7)
STMT 11(7) 11(7)
STMTR - 9(6)
EXE - 12(10)
LTR 11(10) 11(10)
LTRR 9(8) 9(8)
LGL 8(5) 8(5)
LDR 8(7) 8(7)
8K 7(5) 7(5)
16KR 8(6) 8(6)
16K 12(10) 12(10)
Bond paper A4 7 7
A5 5 5
A5R - 4
B5 6 6
B5R 4 4
A4R 4 4
B4 5 5
A3 5 5
STMT 4 4
STMTR - 4
EXE - 6
LTR 7 7
LTRR 4 4
LGL 3 3
LDR 5 5
8K 5 5
16KR 3 3
16K 6 6
OHP A4 - 20
LTR - 20

1-23
Chapter 1

Paper size Single-sided


Casette feed Manual feed
Envelope Monarch - 4
COM10 - 4
ISO-B5 - 4
ISO-C5 - 4
DL - 4

Supplement:
- The above copy speed does not change irrespective of whether paper is supplied from the upper/lower cassette, the manual feed tray, or from the cassette feeding
module.
- The copy speed may become down when the copies make continuously one minutes or more with the narrow width paper.

1.2.7.3 Printing Speed (iR2318series)


0020-4209

Paper size Single-sided


Casette feed Manual feed
Plain paper A4 18 18
A5 23 23
A5R - 13
B5 20 20
B5R 12 12
A4R 11 11
B4 9 9
A3 10 10
STMT 15 15
STMTR - 13
EXE - 21
LTR 18 18
LTRR 11 11
LGL 10 10
LDR 10 10
8K 9 9
16KR 10 10
16K 20 20
Heavy paper 1/2 A4 12(10) 12(10)
(Heavy paper 3) A5 13(11) 13(11)
A5R - 10(7)
B5 12(10) 12(10)
B5R 9(6) 9(6)
A4R 10(8) 10(8)
B4 8(6) 8(6)
A3 8(7) 8(7)
STMT 11(7) 11(7)
STMTR - 9(6)
EXE - 12(10)
LTR 11(10) 11(10)
LTRR 9(8) 9(8)
LGL 8(5) 8(5)
LDR 8(7) 8(7)
8K 7(5) 7(5)
16KR 8(6) 8(6)
16K 12(10) 12(10)

1-24
Chapter 1

Paper size Single-sided


Casette feed Manual feed
Bond paper A4 7 7
A5 5 5
A5R - 4
B5 6 6
B5R 4 4
A4R 4 4
B4 5 5
A3 5 5
STMT 4 4
STMTR - 4
EXE - 6
LTR 7 7
LTRR 4 4
LGL 3 3
LDR 5 5
8K 5 5
16KR 3 3
16K 6 6
OHP A4 - 20
LTR - 20
Envelope Monarch - 4
COM10 - 4
ISO-B5 - 4
ISO-C5 - 4
DL - 4

Supplement:
- The above copy speed does not change irrespective of whether paper is supplied from the upper/lower cassette, the manual feed tray, or from the cassette feeding
module.
- The copy speed may become down when the copies make continuously one minutes or more with the narrow width paper.

1-25
Chapter 2 Installation
Contents

Contents

2.1 Making Pre-Checks........................................................................................................................................................2-1


2.1.1 Selecting the Site of Installation .................................................................................................................................................. 2-1
2.1.2 Before Starting the Work (120VCLA) ........................................................................................................................................ 2-1
2.1.3 Before Starting the Work (230VCLA) ........................................................................................................................................ 2-3
2.1.4 Before Starting the Work (230VEUR) ........................................................................................................................................ 2-5
2.1.5 Before Starting the Work (230VCSPL) ....................................................................................................................................... 2-7
2.1.6 Before Starting the Work (230V CCN) ....................................................................................................................................... 2-9
2.2 Unpacking and Installation ..........................................................................................................................................2-11
2.2.1 Unpacking and Removing the Packaging Materials .................................................................................................................. 2-11
2.2.2 Installing the Drum Unit ............................................................................................................................................................ 2-11
2.2.3 Installing the Toner Bottle ......................................................................................................................................................... 2-12
2.2.4 Setting the Cassettes .................................................................................................................................................................. 2-14
2.2.5 Checking the Image Quality ...................................................................................................................................................... 2-15
2.3 Flow of Accessory Installation ....................................................................................................................................2-16
2.3.1 Flow of Accessary Installation................................................................................................................................................... 2-16
2.4 Installing the Heater PCB ............................................................................................................................................2-17
2.4.1 Preparing the parts ..................................................................................................................................................................... 2-17
2.4.2 Preparing the Host Machine....................................................................................................................................................... 2-17
2.4.3 Installing the Heater PCB .......................................................................................................................................................... 2-18
2.5 Installing the Reader Heater.........................................................................................................................................2-21
2.5.1 Preparing the parts ..................................................................................................................................................................... 2-21
2.5.2 Installing the Reader Heater Harness......................................................................................................................................... 2-22
2.5.3 Removing Reader Components ................................................................................................................................................. 2-25
2.5.4 Removing Parts at the Left of the Reader .................................................................................................................................. 2-25
2.5.5 Installing the Reader Heater....................................................................................................................................................... 2-26
2.6 Installing the Cassette Heater.......................................................................................................................................2-28
2.6.1 Preparing the parts ..................................................................................................................................................................... 2-28
2.6.2 Installing the Cassette Heater..................................................................................................................................................... 2-28
Chapter 2

2.1 Making Pre-Checks

2.1.1 Selecting the Site of Installation


0020-4247

Select the site of installation against the following requirements; if possible, visit the user's before delivery of the machine:
1) There must be a power outlet properly grounded and rated as indicated (-/+10%) for exclusive use by the machine.
2) The environment of the room must be as indicated in the following diagram, and the machine must not be installed near a water faucet, water boiler, humidifier,
or refrigerator:

(%RH)
100

[C]
90
85
[B]
75
70 [A]

50

25
20
15
10
5

0 10 15 20 25 30 35 40 (degC)
7.5 23 27.5 32.5
F-2-1
<Environmental zone assured>
[A]: Zone A: Satisfies all the conditions of the standard image quality and paper feed performance.
[B]: Zone B: Inferior to Zone A in terms of the standard image quality and paper feed performance, or may not apply.
[C]: Zone C: Problems associated with safety, malfunctions, or incorrect message display do not occur, but image quality and paper feed performance are
not guaranteed.
3) The machine must not be installed near a source of fire or in an area subject to dust or ammonium gas.
If the area is exposed to direct rays of the sun, provide curtains to the window.
4) The level of ozone generated by the machine will not affect the health of individuals around it. Some, however, may find its odor unpleasant as while remaining
in contact with it for long hours. Be sure that the room is well ventilated.
5) The floor of the machine must be level so that the feet of the machine will remain in contact and the machine will remain level.
6) The machine must be at least 10 cm away from any wall, permitting unobstructed use.

100 mm min.
1249 mm

1247 mm
F-2-2
7) The machine must be placed in a well ventilated area. It is important to make sure, however, that the machine is not near the air vent (for suction) of the room.

2.1.2 Before Starting the Work (120VCLA)


0020-4248

1-1 Points to Make Before Installation


Be sure to go through the following before starting the work:
1) If you are installing the machine after moving it from a cold to warm location, be sure to leave the machine unpacked for at least 2 hours so that the machine is

2-1
Chapter 2

fully used to the site temperature, thus avoiding image faults caused by condensation. (The term "condensation" refers to the formation of droplets of water on
the surface of a metal object brought in from a cold to warm place, i.e., as the result of the rapid cooling of the moisture (vapor) around the object.)
2) The machine weighs a maximum of about 37.9 kg. Be sure to work in a group of 2 persons when lifting it.
3) The machine is manufactured considering that it would be connected to IT Power Distribution System in Norway.
1-2 Checking the Contents
Check to be sure that none of the following contents is missing:

[1] [2]

A3 A4 A4 A5 B4 Set the size detector lever to the


new paper size.
B5 B5 LGL 11 17 LTR Placer I’indicateur de format sur
le nouveau format.

LTR STMT 8K 16K Bitte stellen Sie den Hebel zum


Erkennen des Papierformats auf
das neue Format ein.
FU5-xxxx

[4]
[3]
F-2-3

[1] Drum unit ---1 [3] Cassette size label ---1

[2] Power cable ---1 [4] Caution sheet ---1

Check the documentation and CD against the following table:

Driver/Utility CD-ROM
User Manual CD-ROM
Operators manual: Users Guide
Operators manual: Easy Operation Guide

1-3 Names of Parts

[1]
[11] [2]
[12] [13]
[10] [3]
[4]

[9]

[5]
[14]

[8]
[6] [16]

[7] [15]
F-2-4

[1] Copyboard cover [9] Left door

[2] Reader front cover [10] Left cover (rear)

[3] Control panel [11] Reader left cover

[4] Delivery tray [12] Reader right cover

[5] Front cover [13] Reader erar cover

[6] Cassette 1 [14] Rear cover

[7] Left cover (front) [15] Right cover (upper)

[8] Manual feed tray [16] Right cover (lower)

2-2
Chapter 2

2.1.3 Before Starting the Work (230VCLA)


0020-4249

1-1 Points to Make Before Installation


Be sure to go through the following before starting the work:
1) If you are installing the machine after moving it from a cold to warm location, be sure to leave the machine unpacked for at least 2 hours so that the machine is
fully used to the site temperature, thus avoiding image faults caused by condensation. (The term "condensation" refers to the formation of droplets of water on
the surface of a metal object brought in from a cold to warm place, i.e., as the result of the rapid cooling of the moisture (vapor) around the object.)
2) The machine weighs a maximum of about 37.9 kg. Be sure to work in a group of 2 persons when lifting it.
3) The machine is manufactured considering that it would be connected to IT Power Distribution System in Norway.
1-2 Checking the Contents
Check to be sure that none of the following contents is missing:

[1] [2]

A3 A4 A4 A5 B4 Set the size detector lever to the


new paper size.
B5 B5 LGL 11 17 LTR Placer I’indicateur de format sur
le nouveau format.

LTR STMT 8K 16K Bitte stellen Sie den Hebel zum


Erkennen des Papierformats auf
das neue Format ein.
FU5-xxxx

[4]
[3]
F-2-5

[1] Drum unit ---1 [3] Cassette size label ---1

[2] Power cable ---1 [4] Caution sheet ---1

Check the documentation and CD against the following table:

Driver/Utility CD-ROM
User Manual CD-ROM
Operators manual: Users Guide
Operators manual: Easy Operation Guide

1-3 Names of Parts

[1]
[11] [2]
[12] [13]
[10] [3]
[4]

[9]

[5]
[14]

[8]
[6] [16]

[7] [15]
F-2-6

[1] Copyboard cover [9] Left door

[2] Reader front cover [10] Left cover (rear)

[3] Control panel [11] Reader left cover

[4] Delivery tray [12] Reader right cover

[5] Front cover [13] Reader erar cover

[6] Cassette 1 [14] Rear cover

[7] Left cover (front) [15] Right cover (upper)

2-3
Chapter 2

[8] Manual feed tray [16] Right cover (lower)

2-4
Chapter 2

2.1.4 Before Starting the Work (230VEUR)


0020-4250

1-1 Points to Make Before Installation


Be sure to go through the following before starting the work:
1) If you are installing the machine after moving it from a cold to warm location, be sure to leave the machine unpacked for at least 2 hours so that the machine is
fully used to the site temperature, thus avoiding image faults caused by condensation. (The term "condensation" refers to the formation of droplets of water on
the surface of a metal object brought in from a cold to warm place, i.e., as the result of the rapid cooling of the moisture (vapor) around the object.)
2) The machine weighs a maximum of about 37.9 kg. Be sure to work in a group of 2 persons when lifting it.
3) The machine is manufactured considering that it would be connected to IT Power Distribution System in Norway.
1-2 Checking the Contents
Check to be sure that none of the following contents is missing:

[1] [2]

A3 A4 A4 A5 B4 Set the size detector lever to the


new paper size.
B5 B5 LGL 11 17 LTR Placer I’indicateur de format sur
le nouveau format.

LTR STMT 8K 16K Bitte stellen Sie den Hebel zum


Erkennen des Papierformats auf
das neue Format ein.
FU5-xxxx

[4]
[3]
F-2-7

[1] Drum unit ---1 [3] Cassette size label ---1

[2] Power cable ---1 [4] Caution sheet ---1

Check the documentation and CD against the following table:

Driver/Utility CD-ROM
User Manual CD-ROM
Operators manual: Users Guide
Operators manual: Easy Operation Guide

1-3 Names of Parts

[1]
[11] [2]
[12] [13]
[10] [3]
[4]

[9]

[5]
[14]

[8]
[6] [16]

[7] [15]
F-2-8

[1] Copyboard cover [9] Left door

[2] Reader front cover [10] Left cover (rear)

[3] Control panel [11] Reader left cover

[4] Delivery tray [12] Reader right cover

[5] Front cover [13] Reader erar cover

[6] Cassette 1 [14] Rear cover

[7] Left cover (front) [15] Right cover (upper)

2-5
Chapter 2

[8] Manual feed tray [16] Right cover (lower)

2-6
Chapter 2

2.1.5 Before Starting the Work (230VCSPL)


0020-4251

1-1 Points to Make Before Installation


Be sure to go through the following before starting the work:
1) If you are installing the machine after moving it from a cold to warm location, be sure to leave the machine unpacked for at least 2 hours so that the machine is
fully used to the site temperature, thus avoiding image faults caused by condensation. (The term "condensation" refers to the formation of droplets of water on
the surface of a metal object brought in from a cold to warm place, i.e., as the result of the rapid cooling of the moisture (vapor) around the object.)
2) The machine weighs a maximum of about 37.9 kg. Be sure to work in a group of 2 persons when lifting it.
3) The machine is manufactured considering that it would be connected to IT Power Distribution System in Norway.
1-2 Checking the Contents
Check to be sure that none of the following contents is missing:

[1] [2]

A3 A4 A4 A5 B4 Set the size detector lever to the


new paper size.
B5 B5 LGL 11 17 LTR Placer I’indicateur de format sur
le nouveau format.

LTR STMT 8K 16K Bitte stellen Sie den Hebel zum


Erkennen des Papierformats auf
das neue Format ein.
FU5-xxxx

[4]
[3]
F-2-9

[1] Drum unit ---1 [3] Cassette size label ---1

[2] Power cable ---1 [4] Caution sheet ---1

Check the documentation and CD against the following table:

Driver/Utility CD-ROM
User Manual CD-ROM
Operators manual: Users Guide
Operators manual: Easy Operation Guide

1-3 Names of Parts

[1]
[11] [2]
[12] [13]
[10] [3]
[4]

[9]

[5]
[14]

[8]
[6] [16]

[7] [15]
F-2-10

[1] Copyboard cover [9] Left door

[2] Reader front cover [10] Left cover (rear)

[3] Control panel [11] Reader left cover

[4] Delivery tray [12] Reader right cover

[5] Front cover [13] Reader erar cover

[6] Cassette 1 [14] Rear cover

[7] Left cover (front) [15] Right cover (upper)

2-7
Chapter 2

[8] Manual feed tray [16] Right cover (lower)

2-8
Chapter 2

2.1.6 Before Starting the Work (230V CCN)


0020-4253

1-1 Points to Make Before Installation


Be sure to go through the following before starting the work:
1) If you are installing the machine after moving it from a cold to warm location, be sure to leave the machine unpacked for at least 2 hours so that the machine is
fully used to the site temperature, thus avoiding image faults caused by condensation. (The term "condensation" refers to the formation of droplets of water on
the surface of a metal object brought in from a cold to warm place, i.e., as the result of the rapid cooling of the moisture (vapor) around the object.)
2) The machine weighs a maximum of about 46.2 kg. Be sure to work in a group of 2 persons when lifting it.
1-2 Checking the Contents
Check to be sure that none of the following contents is missing:

[1] [2] [3]

A3 A4 A4 A5 B4
B5 B5 LGL 11 17 LTR
LTR STMT 8K 16K

[5]
A3 A4 A4 A5 B4
B5 B5 LGL 11 17 LTR
LTR STMT 8K 16K

Set the size detector lever to the


new paper size.
Placer I indicateur de format sur
le nouveau format.
Bitte stellen Sie den Hebel zum
Erkennen des Papierformats auf
das neue Format ein.

[4] Set the size detector lever to the


new paper size.

[6]
Placer I indicateur de format sur
le nouveau format.

[7] [8] [9]


F-2-11

[1] Drum unit ---1 [6] Caution lavel ---2(1) (*1)

[2] Black toner ---1 [7] China written guarantee ---1

[3] Power cable ---1 [8] Energy efficiency notice ---1

[4] Certificate of China ---1 [9] Service record ---1

[5] Cassette size label ---2(1) (*1)

*1: 2-cassette model: 2 pcs., 1-cassette model: 1 pc.


Check the documentation and CD against the following table:

<Except iR2320J>
Documentation/CD-ROM
Driver/Utility CD-ROM
User Manual CD-ROM
Easy Operation Guide
Users Guide

<iR2320J>
Documentation/CD-ROM
Easy Operation Guide

2-9
Chapter 2

<iR2320J>
Documentation/CD-ROM
Copying Guide
Reference Guide

1-3 Names of Parts

[1]
[12] [2] [13] [14]

[3]
[11]
[4 ]

[10]
[15]
[5]

[9] [6]
[18]
[16]
[7]
[8]
[17]
F-2-12

[1] Copyboard cover [10] Left door

[2] Reader front cover [11] Left cover (rear)

[3] Control panel [12] Reader left cover

[4] Delivery tray [13] Reader right cover

[5] Front cover [14] Reader erar cover

[6] Cassette 1 [15] Rear cover

[7] Cassette 2 (*2) [16] Cassette rear cover (*2)

[8] Left cover (front) [17] Right cover (upper)

[9] Manual feed tray [18] Right cover (lower)

*2: 2-cassette model only

2-10
Chapter 2

2) Turn the developer pressure release lever [1] clockwise, and then open the
left door [2] until it stops.
2.2 Unpacking and Installation

2.2.1 Unpacking and Removing the Packaging Materials The left door must be opened fully to prevent the drum from being damaged
0020-4254

while it is inserted into the drum unit.

1) Unpack the machine and remove vinyl, cushioning materials, and tape.
2) Hold the handles [1] of the machine together with one or more persons and
take it out.

The maximum weight of this machine is approximately 46.2 kg. Two or


more persons are required to lift the machine.

[2]
[1]
F-2-15
3) Open the packaging bag of the new drum unit, take the new drum out of
it, and then remove packing tape.

[1]
The drum unit except for Latin America (120V) model and EUR model is
provided with pressure release hooks [1]. Remove them. Drum units for
other regions are not provided with the pressure release hooks.

[1]

[1]
F-2-13

2.2.2 Installing the Drum Unit


0020-4255

1) Open the front cover [1] of the main body.

F-2-16
4) Holding the protective cover [1] of the new drum unit, place the drum unit
against the iR body.

[1]
F-2-14

[1]
F-2-17

2-11
Chapter 2

5) While holding the protective cover, insert the new drum unit [1] into the 9) Close the front cover [1].
main body.

MEMO:
The protective cover will not be reused.

[1]
F-2-22

2.2.3 Installing the Toner Bottle


0020-4256

[1]
F-2-18
6) Turn the developer pressure release lever [1] counterclockwise, and then
close the left door [2]. If the machine is installed in a low-temperature, low-humidity place, the
image density may be slightly lower than usual on the first approx. 100
sheets printed after installation of the machine.
When installing the machine in a low-temperature, low-humidity
environment, perform the steps mentioned in <Going through the
Developer Idling Mode> (provided after step 6 in this section) before
installing the toner bottle.

1) Shake the toner bottle 5-6 times.


[2]

[1]
F-2-19
7) Enter the date in the drum counter label [1].

[1]

F-2-23
2) Open the front cover [1].

F-2-20
8) Affix the drum counter label [1] on the drum unit. [1]

F-2-24
3) Insert the toner bottle.

[1]
F-2-21

F-2-25

2-12
Chapter 2

4) While holding the toner bottle, pull the seal [1] to remove it.

[1]
F-2-26
5) Turn the toner cartridge in the direction of the arrow until it stops.

F-2-27
6) Close the front cover.

F-2-28
<Going through the Developer Idling Mode>

When installing the machine in a low-temperature, low-humidity


environment, go through the developer idling mode before installing the
toner bottle in order to prevent the density from becoming low on the first
approx. 100 sheets.

1) Plug the power cord into the outlet.


2) Open the front cover.
3) With the front cover open, turn on the main power switch.
4) When a message appears on the control panel display, press the following
keys to enter the service mode:

Additional functions key > # key


5) Select "Service Choice", and then press the OK key.
6) Select "Printer Setting" using upper/lower arrow key, and then press the
OK key.
7) Select "Bit Switch 14" using upper/lower arrow key, and then press the
OK key.
8) Select "14-1" using upper/lower arrow key, and then press the OK key.
9) Select "ON" using upper/lower arrow key, and then press the OK key.
10) Close the front cover. The machine will run in the developer idling mode
for about 1 minute. When the machine stops, the idling mode ends.
11) Press the Reset key to exit the service mode.
12) Install, the toner cartridge following the above-mentioned procedure.

2-13
Chapter 2

4) Turn the lever [1] of the paper front guide counterclockwise to release it.
2.2.4 Setting the Cassettes Slide the paper front guide [2] to fit to the size of the paper to be used, and
0020-4258
then turn the lever clockwise to lock it.

1) Holding the knob [1] at the center of the cassette, draw out the cassette [2]
until it stops.

U2
STM
T U3
LTR U1
LGL LTR
B5 11 17
A5 B5
A4 B4
A4
[2] A3

[2] [1]
F-2-32
5) Turn the paper trailing edge registration plate [1] to the left to remove it.
Re-attach it to fit to the size of the paper to be loaded.

[1] [1]
F-2-29
2) Remove the wire [1] securing the inner plate of the cassette.

[1]

F-2-33
6) Slide the paper size detection lever [1] to fit to the paper size.

F-2-30
[1]
3) Press the "PUSH DOWN" mark [1] on the inner plate to lock it into the
cassette.

WN
PUSH DO

F-2-34

[1]
F-2-31

2-14
Chapter 2

7) Affix the cassette size label [1] to the paper size indication plate [2].
1) Plug [1] of the power cord into the outlet, and then turn on the main power
switch [2].

Notice on connecting the power supply.


A4 For Norway only:
The product is manufactured considering that it would be connected to IT
system.

Supply of toner will start after the initial rotation. After a few minutes,
supply of toner finishes and the machine stops automatically.
[2]
[1]
Use the specified power supply (rated voltage -/+10% and rated current).

[1]

F-2-35
8) Affix the caution sheet [1] printed in an appropriate language.

[2]
F-2-38
2) Place a document on the document glass, take a copy of it by supplying
paper from the cassette or manual feed tray, and check the printed image.
Also perform the following checks:
- Check whether abnormal sound is heard.
- Check the printed images at all preset magnifications.
- Check whether the document is copied normally on the specified
[1] number of sheets.
F-2-36
9) Align the left, right, and leading edges of sheets and load the stack of paper
[1] in the cassette. Make sure that the paper is below the claws [2] of the
cassette.

MEMO:
Inserting the cassette into the machine with the inner plate locked into the
cassette will unlock the inner plate automatically. If the inner plate is not
locked, press the "PUSH DOWN" mark on the inner plate to lock it into the
cassette and then load paper.

[1]

[2]

F-2-37
10) Holding the knob at the center of the cassette, insert the cassette in the
machine it stops.

2.2.5 Checking the Image Quality


0020-4259

2-15
Chapter 2

2.3 Flow of Accessory Installation

2.3.1 Flow of Accessary Installation


0020-4262

If you are going to install any accessory after installing the host machine, follow the following flow of work so that the work will become effective.

Host machine installation

Power supply kit installation

Cassette feeding module installation

Duplex unit installation*1

Additional finisher tray installation Inner 2-way tray installation

Finisher installation

DADF installation

*1:Except for the duplex unit standard model


F-2-39

2-16
Chapter 2

2.4 Installing the Heater PCB


Before installing, make sure the host machine is turned off. If it is turned on,
go through the following:
2.4.1 Preparing the parts 1. Turn off the main power switch.
0020-4263

2. Disconnect the power cable (from the power outlet).


3. Disconnect the power cable.
1) Prepare the following parts.

[2]

[1] [2] [3]

[1] [3]
F-2-41
1) Open the front cover [1].

[4] [5]

[6] [7] [8] [1]


F-2-40 F-2-42
2) Remove the rear cover [1].
[1] Heater PCB unit 1 pc. - RS tightening screws (M3 x 8)[2], 4 pcs.

[2] Heater switch harness 1 pc. [1]


[3] Cassette heater harness 1 pc.
[4] Heater control harness 1 pc.
[5] Clamp 4 pcs.
[6] Edge saddle (small) 2 pcs.
[7] Edge saddle (large) 1 pc.
[8] TP screw (M3x8) 2 pcs.

2.4.2 Preparing the Host Machine


0020-4264

[2]

2-17
Chapter 2

3)Release the 3 hooks [1] and then remove the lower-right cover [2]. 5) Remove the delivery tray [1].
- RS tightening screws (M3 x 8)[3], 5 pcs. - RS tightening screws (M3 x 8)[2], 2 pcs.

[1]
When detaching the derivery tray, be careful not to damage the paper
holder [3].

[3] [1]

[3]
[2]

[3]

4) Remove the upper-right cover [1].


- RS tightening screw (M3 x 8)[2], 1 pc.

[1]

[2]

MEMO:
When the Finisher-U2 is connected, detach the tray unit of finisher refer to
the service manual of the Finisher-U2.

[2] 6) Using a nipper or the like, cut out the face plate [2] (used to install a heater
switch) on the lower-right cover [1].

[2]
F-2-43

[1]
F-2-44

2.4.3 Installing the Heater PCB


0020-4265

2-18
Chapter 2

4) Attach the edge saddle [2], then connect the header switch harness [1]
1) Install the heater PCB unit [2]. (routed to the front of the host machine) to the connector (J15) on the
- Supplied TP screws (M3x8) [1], 2pcs. power supply PCB through the edge saddle [2].
2) Install the heater switch [3] on the right side panel.
[2]

Install the heater switch with the OFF position on the left
and the ON position on the right just like the main power
switch.

[2] [1]

[1]
F-2-47
5) Install the three clamps [1] on the back of the host machine.
6) Connect the cassette heater harness [2] to the connector (J1905) on the
heater PCB unit, install the reuse band [3], and then pass the harness
through the clamps installed in step 5).

[2]

[3]
[3]

F-2-45
3) Install the edge saddle [3]. Connect one heater switch harness [1] to the
connector (J1901) on the heater PCB. Route the other harness [2] to the
front of the host machine through the edge saddle [3].

[1] [2]
[1]
F-2-48

[3]
F-2-46

2-19
Chapter 2

7) Install the edge saddle (small) [1].


8) Connect the heater harness [2] to the connector (J1902) on the heater PCB
unit, pass the harness through the installed edge saddle, and then route the
harness to the front of the host machine through the hole [3].

F-2-49
9) Pass the heater harness [1] through the wire saddle [2], and then connect
it to the connector (J17) [3] on the power supply PCB.

F-2-50
10) Install the delivery tray.
- RS tightening screws (M3 x 8) 2pcs.

When attaching the delivery tray, be careful not to damage the full
stack sensor and paper holders.

11) Install the upper-right cover.


- RS tightening screw (M3 x 8) 1pc.
12) Install the lower right cover.
- RS tightening screws (M3 x 8) 5pcs.
13) Install the rear cover.
- RS tightening screws (M3 x 8) 4pcs.
14) Close the front cover of the host machine.

2-20
Chapter 2

2.5 Installing the Reader Heater

2.5.1 Preparing the parts


0020-4266

Before installing, make sure the heater PCB has been installed.

1) Prepare the following parts.

[1] [2]

[3] [4]

[5] [6] [7]


F-2-51

[1] Reader heater 2 pcs.


[2] Heater harness 1 pc.
[3] Harness guide 1 pc.
[4] Right heater base 1 pc.
[5] Heater cover 2 pcs.
[6] Clamp 6 pcs.
[7] TP screw (M3x6) 5 pcs.

2-21
Chapter 2

2) Remove the rear cover [1].


2.5.2 Installing the Reader Heater Harness - RS tightening screws (M3 x 8)[2], 4 pcs.
0020-4267

[1]

Before installing, make sure the host machine is turned off. If it is turned on,
go through the following:
1. Turn off the main power switch.
2. Disconnect the power cable (from the power outlet).
3. Disconnect the power cable.

[2]

[1] [3] [2]


F-2-52
1) Open the front cover [1]. 3) Remove the rear-left cover [2].
- RS tightening screws (M3 x 8)[1], 3 pcs.

[2]

[1]
[1]
F-2-53
F-2-54
4) Detach the copyboard cover. (If ADF is equipped, open the ADF)
5) Detach the small cover [1].
- Screw [2], 1 pc.

[2]

[1]

F-2-55

2-22
Chapter 2

6) Disconnect the ground cable [1] of the ADF harness. (only for ADF 9) Disconnect the four connectors [1] from the reader controller PCB.
equipped.) 10) Remove the harness from the edge saddle/clamp [2].
- Screw [2], 1 pc. 11) Remove the flexible cable holder [3], and then disconnect the two flexi-
7) Remove the ADF harness [3]. (only for ADF equipped.) ble cables [4].
- Connectors [4], 4 pcs.
[1] [2]
[4] [1] [2]

[2] [1] [4] [3]

[5] [3]
F-2-56

When installing the ADF harness [3], fit the harness band [5] in the groove
in the reader rear cover.

8) Detach the reader rear cover [1]. [2]


- Screws [2], 4 pcs.
F-2-58
[2] 12) Detach the reader flexible cable cover [1].
- Screws [2], 3 pcs.

[2]

[1]
F-2-57

[1] [2]
F-2-59

2-23
Chapter 2

13) Pass the heater harness [1] though the harness guide [2] with the clamp 14) Secure the harness guide [1] to the rear bottom of the reader together with
[3] of the heater harness aligned with the notch [4] in the harness guide. the heater harness [2].
15) Connect the heater connector (right) [3] to the hole [4] of the frame of
the reader unit.
16) Install the wire saddle [5], and then pass the heater harness [2] through it.
Don't mistake the notch [4] and the notch [5] for screw stop. 17) Connect the heater connector (left) [5] to the hole [7] of the frame of the
reader unit.
18) Install the four wire saddles [8], and then pass the heater cable through
them.
[4] [5]
MEMO:
Rout the heater cable so as its terminal [9] to be connected at the position
shown in the Figure.

19) Connect the heater harness [2] to the connector (J1904) [10] on the heater
PCB.

[4]
[3]

[7]

[1] [2] [9] [6] [2] [1] [3] [5]


F-2-60

[10] [8]
F-2-61
20) Install the reader flexible cable cover at the original position, and then
perform steps 9 to 11 in reverse to connect the reader flexible cable to the
image processor PCB.

2-24
Chapter 2

a. Machine with a Copyboard Cover


2.5.3 Removing Reader Components 1) Remove the upper-left cover [1] of the reader.
0020-4268
- Screws [2], 5 pcs.

[2]

Installation precautions are as follows:


- Do not touch the top surface of the contact sensor.
- Be careful not to allow foreign objects to enter the reader unit.
- Do not stain the stream reading glass.
- Be careful not to touch grease on the shaft, when moving the
contact sensor, etc.

1) Open the ADF/copyboard cover.


2) Remove the right glass holder [2] of the reader.
- Screws [1], 2 pcs.
3) Remove the copyboard glass [3].
4) Remove the front cover [5] of the reader.
- Screws [4], 2 pcs.

[4]

[1]
F-2-63
2) Remove the blind plate [1].
[3] [1] - Screws [1], 2 cps.

[2]

[5] [2] [4]


F-2-62 [1]
F-2-64
2.5.4 Removing Parts at the Left of the Reader b. Machine with a DADF
0020-4269

1) Remove the stream reading glass holder [2].


- Screws [1], 2 pcs.
The work procedure for removing the parts at the left of the reader differs be- 2) Remove the stream reading glass [3].
tween the machine with a copyboard cover and the machine with a DADF.
Follow the appropriate procedure. [1] [3]

[1]

[2]

F-2-65

2-25
Chapter 2

MEMO:
Mount the stream reading glass with the notch [1] of the sheet material Though this process mentions the illustration of the model with the
affixed to the glass is at the front left. document size sensor, a process is the same even with the model without the
document size sensor.

1) Pull the front side [1] of the drive belt in the direction of the arrow to move
the contact sensor [2] to the vicinity of center.

Do not touch the top surface of the contact sensor.

[2]

[1]
F-2-66
3) Remove the jump board [2].
- Screw [1], 1pc.

[1]

[1]
F-2-69
2) Install the heater base [2].
- Screw [1], 1 pc.
3) Install the reader heater [3] on the header base [2].
- Screw [4], 1 pc.
4) Install the wire saddle [6] and route the cable [7].
5) Connect the connector [5] of the heater.
[2]
[1] [5] [6] [7] [4]

F-2-67
4) Remove the stay [2].
- Screws [1], 2pcs.

[1]

[2]

[2] [3]
F-2-70

F-2-68

2.5.5 Installing the Reader Heater


0020-4270

2-26
Chapter 2

6) Attach the heater cover [1]. 13) Install the right glass holder of the reader.
- Screw [2], 1 pc. - Screws, 2 pcs.

[1] [2]
Tighten the screws pressing the glass holder towards the glass.

14) Attach the rear-left cover of the host machine.


- Screws, 3 pcs.
15) Attach the upper-right cover of the host machine.
- Screw, 1 pc.
16) Attach the lower-right cover of the host machine.
- Screws, 5 pcs.
17) Attach the rear cover of the host machine.
- Screws, 4 pcs.

F-2-71
7) Install the reader heater [1].
- Screw [3], 1 pc.
8) Connect the connector [2] of the heater.

[3] [1] [2]

F-2-72
9) Attach the heater cover [1].
- Screw [2], 1 pc.

[1] [2]

F-2-73
10) Reinstall the parts at the left of the reader.
- Stay (2 screws)
- Jump board (1 scerw)
- Stream reading glass
- Grass holder (2 scerws)

Tighten the screws pressing the glass holder towards the glass.

11) Attach the front cover of the reader.


- Screws, 2 pcs.
12) Install the copyboard glass.

2-27
Chapter 2

1) Remove the rear cover [1].


- Screws [2], 4 pcs.
2.6 Installing the Cassette Heater
[1]
2.6.1 Preparing the parts
0020-4271

Before installing the cassette heater, make sure the heater PCB has been
installed.

1) Prepare the following parts.

[1] [2]

F-2-74

No. Part name Part number QTY

[1] Cassette heater FK2-1088-000 1 pc.


(230V)
XB4-5400-809
[2] P tightening screw (M4x8) 1 pc.
[2]
2.6.2 Installing the Cassette Heater
0020-4272

2) Insert the cassette heater [1] from behind the host machine.

Before installing, make sure the host machine is turned off. If it is turned on,
go through the following:
1. Turn off the main power switch.
2. Disconnect the power cable (from the power outlet).
3. Disconnect the power cable.

[2]

[1] [3]
F-2-75

F-2-76

When installing the cassette heater unit, make sure that harness is not
pinched.

3) Secure the cassette heater [2] using a screw [1].


4) Connect one harness [3] to the cassette heater harness [4].
5) Place the other harness [5] at the position shown below. Connect this con-
nector to the heater of the cassette when connecting the cassette heater to
the cassette at the second or lower stage.

2-28
Chapter 2

F-2-77
6) Attach the rear cover. (4 screws)
7) Turn on the main power switch of the host machine.
8) Turn on the heater switch [1] and make sure that the cassette heater is pow-
ered.

F-2-78
When installing the heater for the cassette at the second or lower stage, de-
tach the rear cover of the cassette and follow the procedure mentioned in this
procedural manual.

2-29
Chapter 2

2-30
Chapter 3 Main Controller
Contents

Contents

3.1 Construction ...................................................................................................................................................................3-1


3.1.1 Constraction and Mechanisms ..................................................................................................................................................... 3-1
3.2 Construction of the Electrical Circuitry .........................................................................................................................3-1
3.2.1 Image processor PCB................................................................................................................................................................... 3-1
3.3 Image Processing ...........................................................................................................................................................3-2
3.3.1 Overview of Image flow ............................................................................................................................................................. 3-2
3.3.2 Configration of Image processing Module ................................................................................................................................. 3-2
3.3.3 Reader entry Image processing .................................................................................................................................................... 3-3
3.3.4 Compression/extension/edit processing block ............................................................................................................................. 3-3
3.3.5 Printer output Image processing ................................................................................................................................................ 3-4
3.4 Flow of Image Data........................................................................................................................................................3-4
3.4.1 Image data flow of copy function ............................................................................................................................................... 3-4
3.4.2 Image data flow of BDL function ................................................................................................................................................ 3-5
3.5 Parts Replacement Procedure.........................................................................................................................................3-6
3.5.1 Main Controller PCB ................................................................................................................................................................... 3-6
3.5.1.1 Preparation for Removing the image processor PCB .....................................................................................................................................3-6
3.5.1.2 Removing the Image Processor PCB ..............................................................................................................................................................3-6
3.5.1.3 Procedure after Replacing the Image Processor PCB .....................................................................................................................................3-6
Chapter 3

3.1 Construction

3.1.1 Constraction and Mechanisms


0020-4210

The main controller assembly of this equipment is composed of the following parts for function.

Item Function

Image processor PCB System control, Memory control, Control of printer output image processing, Reader image processing.

Image memoryÅiDDRÅj Temporary storage for image data


Capacity:64MB

Flash ROM To store the system softwareÅA


To keep the user data/service data information.

USB port USB2.0 interfase

Reader Unit

Flash ROM

DC contoroller PCB
USB Port

F-3-1

3.2 Construction of the Electrical Circuitry

3.2.1 Image processor PCB


0020-4211

The following is a diagram showing the major control mechanisms of the Image Processor PCB according to connectors.

3-1
Chapter 3

P102
P104 P108

U6

CN101
U11

P101

U5

U8

P106 P109

F-3-2

Connector Description
P101 Power supply connection slot
P102 Reader Book connection slot
P104 Reader ADF connection slot
P106 DC controller PCB connection slot
P108 Control panel connection slot
P109 USB port
CN101 LAN PCB connection slot

3.3 Image Processing

3.3.1 Overview of Image flow


0020-4212

The following is the image flow using the function of this equipment.

Original

A
Copy Scan

- SEND

A A - FAX
- PullScan
- E-Mail
Print output Image data - BDL Print

PC
F-3-3

3.3.2 Configration of Image processing Module


0020-4213

The main image processing of this equipment is executed by the Main controller PCB (main).
Following is the related module configuration.

3-2
Chapter 3

Reader Unit

Reader controller PCB

Reader entry image processing area


This performs the image
processing against the
Image Processor PCB
image data read at the reader unit Printer output image processing area
This performs the image processing
DC controller PCB to output the image to printer

DDR

-image memory
-Temporary strage of program

F-3-4

3.3.3 Reader entry Image processing


0020-4214

The image processor PCB performs the image processing to the image data read at the contact image sensor.

Reader unit

Image processor PCB

- correction
- Mirror image processing

- Magnification chage processing


- Brightness density correction
- Even out variation

To the compression/expansion/edit processing block

F-3-5

3.3.4 Compression/extension/edit processing block


0020-4215

This performs the compression/extension/edit processing.

3-3
Chapter 3

Image processor PCB

Reader image processing block BDL image processing block

DDR

Magnification
Compression
change

Rotation Extention

Composition

To the printer output image processing block

F-3-6

3.3.5 Printer output Image processing


0020-4216

Image processor PCB executes the image processing against the image data sent from the reader unit.

Image processor PCB

compression/extension/edit

DC controller PCB
F-3-7

3.4 Flow of Image Data

3.4.1 Image data flow of copy function


0020-4217

Fllowing is the image data flow when the copy function is used.

3-4
Chapter 3

Reader unit

Image processor PCB

Image processing block for reader

DDR

Data rotation

Data compression

Data extention

mage processing block for printer

Row data

DC controller PCB

F-3-8

3.4.2 Image data flow of BDL function


0021-8146

Fllowing is the image data flow when the BDL function is used.

Ethermet

Image processor PCB

DDR
BDL

Image processing block for printe

DC controlle

F-3-9

3-5
Chapter 3

following operations:
- Using the user support tool, download the latest firmware (System/Boot).
3.5 Parts Replacement Procedure - Input the all value printed on the service label affixed to the rear cover.
Make the following adjustments:
- Correction of output between CIS channels
3.5.1 Main Controller PCB 1) Enter the service mode.
Sequentially press the Additional Functions, # key on the operation panel.
3.5.1.1 Preparation for Removing the image processor 2) Using the upper/lower arrow keys on the operation panel, select "Test".
PCB 3) Press the OK key.
0020-4330
4) Using the upper/lower arrow keys on the operation panel, select "Scanner
test".
5) Press the OK key.
1) Remove the rear cover.
RCIG [Removing the Rear Cover] 6) Using the upper/lower arrow keys on the operation panel, select "CS Out-
put Test".
3.5.1.2 Removing the Image Processor PCB 7) Press the OK key.
0020-4331 8) Select "Yes" and then press the OK key.

After completion of the above steps, contact sensor output correction will be
1) Remove the image processor PCB unit [1]. performed and parameters will be set automatically.
- 4 flat cables [2] - Read position adjustment (Stream reading: Only when the ADF is installed)
- 1 connector [3] 1) Enter the service mode.
- 4 screws [4] Sequentially press the Additional Functions, # key on the operation panel.
2) Using the upper/lower arrow keys on the operation panel, select "Test".
[2] [1] 3) Press the OK key.
4) Using the upper/lower arrow keys on the operation panel, select "Scanner
test".
5) Press the OK key.
6) Using the upper/lower arrow keys on the operation panel, select "CS Po-
sition Test".
7) Press the OK key.
8) Select "Yes" and press the OK key.
The optical system starts scanning. Several seconds later, automatic adjust-
ment of the reading position finishes and "OK" appears.
[4]
If automatic adjustment fails, "NG" appears. Perform the following
procedure:
Clean the white roller of the DADF and the document glass of the host
machine, and then retry auto adjustment.

[4]
[3]

[2]
F-3-10
2) Remove the image processor PCB [1].
- 4 screws [2]

[2]

[2]

[1]

[2]
F-3-11

3.5.1.3 Procedure after Replacing the Image Processor


PCB
0020-4332

If you have replaced the image processor PCB with a new one, perform the

3-6
Chapter 4 Original Exposure System
Contents

Contents

4.1 Construction ...................................................................................................................................................................4-1


4.1.1 Specifications, Control Methods, and Functions (When the original size detection sensor is equipped for BOOK mode) ....... 4-1
4.1.2 Specifications, Control Methods, and Functions (When the original size detection sensor is not equipped for BOOK mode) . 4-1
4.1.3 Major Components (When the original size detection sensor is equipped for BOOK mode)..................................................... 4-2
4.1.4 Major Components (When the original size detection sensor is not equipped for BOOK mode)............................................... 4-3
4.1.5 Control System Configuration (When the original size detection sensor is equipped for BOOK mode) ................................... 4-3
4.1.6 Control System Configuration (When the original size detection sensor is not equipped for BOOK mode) ............................. 4-4
4.1.7 Reader Controller PCB (When the original size detection sensor is equipped for BOOK mode) .............................................. 4-5
4.1.8 Reader Controller PCB (When the original size detection sensor is not equipped for BOOK mode) ........................................ 4-5
4.2 Basic Sequence ..............................................................................................................................................................4-6
4.2.1 Basic Sequence at Power-on ........................................................................................................................................................ 4-6
4.2.2 Basic Sequence after Depression of Start Key (Book mode, One Sheet of original) .................................................................. 4-7
4.3 Various Control..............................................................................................................................................................4-8
4.3.1 Controlling the Scanner Drive System ........................................................................................................................................ 4-8
4.3.1.1 Outline.............................................................................................................................................................................................................4-8
4.3.1.2 Reader Motor Control .....................................................................................................................................................................................4-8
4.3.2 Contact Image Sensor (CIS) ........................................................................................................................................................ 4-9
4.3.2.1 Outline.............................................................................................................................................................................................................4-9
4.3.2.2 Analog Control Performed by the CIS..........................................................................................................................................................4-10
4.3.3 Enlargement/Reduction.............................................................................................................................................................. 4-11
4.3.3.1 Magnification Change in Vertical Scan Direction ........................................................................................................................................4-11
4.3.3.2 Magnification Change in Horizontal Scan Direction....................................................................................................................................4-11
4.3.4 Detecting the Size of Originals .................................................................................................................................................. 4-11
4.3.4.1 Outline...........................................................................................................................................................................................................4-11
4.3.4.2 Outline of Original Size Detection................................................................................................................................................................4-12
4.3.5 Dirt Sensor Control .................................................................................................................................................................... 4-13
4.3.5.1 Outline...........................................................................................................................................................................................................4-13
4.3.6 Image Processing ....................................................................................................................................................................... 4-15
4.3.6.1 Outline...........................................................................................................................................................................................................4-15
4.3.6.2 CMOS Sensor Drive .....................................................................................................................................................................................4-16
4.3.6.3 CMOS Sensor Output Gain Correction and Offset Correction.....................................................................................................................4-16
4.3.6.4 CMOS Sensor Output A/D Conversion ........................................................................................................................................................4-16
4.3.6.5 Shading Correction (Outline) ........................................................................................................................................................................4-16
4.3.6.6 Shading Adjustment ......................................................................................................................................................................................4-16
4.3.6.7 Shading Correction........................................................................................................................................................................................4-17
4.4 Parts Replacement Procedure.......................................................................................................................................4-18
4.4.1 Copyboard glass......................................................................................................................................................................... 4-18
4.4.1.1 Removing the Copyboard glass ....................................................................................................................................................................4-18
4.4.1.2 Removing the ADF Reading Glass (only for ADF equipment)....................................................................................................................4-18
4.4.2 Reader Controller PCB .............................................................................................................................................................. 4-18
4.4.2.1 Removing the Reader Controller PCB (When the original size detection sensor is not equipped for BOOK mode) ..................................4-18
4.4.2.2 Removing the Reader Controller PCB (When the original size detection sensor is equipped for BOOK mode) ........................................4-20
4.4.3 Scanner Motor............................................................................................................................................................................ 4-21
4.4.3.1 Removing the Scanner Motor .......................................................................................................................................................................4-21
4.4.4 Contact sensor ............................................................................................................................................................................ 4-22
4.4.4.1 Removing the Contact Image Sensor (CIS) ..................................................................................................................................................4-22
4.4.4.2 Procedure after Replacing the CIS ................................................................................................................................................................4-22
4.4.5 Copyboard Cover Open/Close Sensor ....................................................................................................................................... 4-22
4.4.5.1 Removing the Copyboard Cover Open/Close Sensor (Front/Rear) ..............................................................................................................4-22
4.4.6 Contact Sensor HP Sensor ......................................................................................................................................................... 4-23
4.4.6.1 Removing the Contact Sensor HP Sensor (When the ADF is not installed) ................................................................................................4-23
4.4.6.2 Removing the Contact Sensor HP Sensor (When the ADF is installed).......................................................................................................4-23
Contents

4.4.7 Original Size Sensor .................................................................................................................................................................. 4-23


4.4.7.1 Removing the Original Sensor (Vertical Scan Direction) (When the original size detection sensor is equipped for BOOK mode) .......... 4-23
4.4.7.2 Removing the Original Sensor (Horizontal Scan Direction) (When the original size detection sensor is equipped for BOOK mode) ...... 4-24
4.4.8 Reader Heater (option)............................................................................................................................................................... 4-25
4.4.8.1 Removing the Reader Heater (Right) ........................................................................................................................................................... 4-25
4.4.8.2 Removing the Reader Heater (Left) (When the ADF is not installed) ......................................................................................................... 4-25
4.4.8.3 Removing the Reader Heater (Left) (When the ADF is installed) ............................................................................................................... 4-26
Chapter 4

4.1 Construction

4.1.1 Specifications, Control Methods, and Functions (When the original size detection sensor is equipped for BOOK mode)
0020-4219

Major specifications, control methods, and functions of the original exposure system are summarized below.

Item Function/Method

Exposure light source LED

Original scan In BOOK mode: Original scan is performed by moving the contact image sensor (CIS).
When ADF is used: Original stream reading is performed with the contact image sensor
(CIS) fixed.

Scan resolution 600 dpi (vertical scan) x 600 dpi (horizontal scan) (Color send: 300 dpi horizontal scan)

Gradation 256

Carriage position Contact image sensor (CIS) HP sensor (SR401)


detection

Magnification range 25% to 400%

Vertical scan direction: Image processing is by image processor PCB


Horizontal scan direction:
Carriage movement speed change and image
BOOK mode:
processing by image processor PCB *1
Original feed speed change and image processing by
ADF mode:
image processor PCB *1
Lens Rod lens array

CMOS sensor Number of lines: 1

Number of pixels: Total 7488 (incl. 7176 effective pixels)

Maximum original scan width: 304 mm

CIS drive control Drive control by reader motor (M401)

Original size detection [1] BOOK mode:

Vertical scan direction: Detection by reflection type sensor (AB/INCH)

Horizontal scan direction: Detection by reflection type sensor (AB/INCH)

[2] When ADF is used

Width: Detection by original width sensor PCB in ADF

Length: Detection by photo sensor in ADF

*1 The control method depends on the magnification. For more details, refer to "Magnification Change".

4.1.2 Specifications, Control Methods, and Functions (When the original size detection sensor is not equipped for BOOK
mode)
0020-4220

Major specifications, control methods, and functions of the original exposure system are summarized below.

Item Function/Method

Exposure light source LED

Original scan In BOOK mode: Original scan is performed by moving the contact image sensor (CIS).
When ADF is used: Original stream reading is performed with the contact image sensor
(CIS) fixed.

Scan resolution 600 dpi (vertical scan) x 600 dpi (horizontal scan) (Color send: 300 dpi horizontal scan)

Gradation 256

Carriage position Contact image sensor (CIS) HP sensor (SR401)


detection

4-1
Chapter 4

Item Function/Method

Magnification range 25% to 400%

Vertical scan direction: Image processing is by image processor PCB


Horizontal scan direction:
Carriage movement speed change and image
BOOK mode:
processing by image processor PCB *1
Original feed speed change and image processing by
ADF mode:
image processor PCB *1
Lens Rod lens array

CMOS sensor Number of lines: 1

Number of pixels: Total 7488 (incl. 7176 effective pixels)

Maximum original scan width: 304 mm

CIS drive control Drive control by reader motor (M401)

Original size detection [1] BOOK mode: Unavailable

[2] When ADF is used

Width: Detection by original width sensor PCB in ADF

Length: Detection by photo sensor in ADF

*1 The control method depends on the magnification. For more details, refer to "Magnification Change".

4.1.3 Major Components (When the original size detection sensor is equipped for BOOK mode)
0020-4221

Major components of the original exposure system are as follows:

[5]
[4] [6]
[3]
[2] [7]

[1] [8]

[9]
[12]
[7]
[11]
[10]
F-4-1

Component No. Function/Specification

[1] Copyboard cover open/close SR402 Photo interrupter: Detects the copyboard cover open/
sensor (Rear: SR402) close status. Starts detecting the original size when the
copyboard cover angle is 30 deg.
[2] Reader controller PCB - Controls drive of the reader unit and image processing.

[3] Original sensor 3 SR406 Detects the original size (for all destinations).

[4] Original sensor 4 SR407 Detects the original size (AB, INCH/AB).

[5] Original sensor 5 SR408 Detects the original size (INCH/A)

[6] Reader motor M401 Pulse motor: Controls drive of the carriage.

[7] Reader heater*1 - Prevents condensation inside the original glass.

4-2
Chapter 4

Component No. Function/Specification

[8] Original sensor 1 SR404 Detects the original size (AB, INCH/A, INCH/AB).

[9] Original sensor 2 SR405 Detects the original size (AB, A, INCH/AB)

[10] Contact image sensor (CIS) - Uses LEDs for indirect exposure (LED +
Photoconductor)
[11] CISHP sensor SR401 Photo interrupter: Detects the CIS position.

[12] Copyboard cover open/close SR403 Finishes detecting the original size when the
sensor copyboard cover angle is 5 deg.
*1 Option setting

4.1.4 Major Components (When the original size detection sensor is not equipped for BOOK mode)
0020-4222

Major components of the original exposure system are as follows:

[3]
[4]
[2]
[1]

[7]
[4]

[6] [5]
F-4-2

Component No. Function/Specification

[1] Copyboard cover open/close sensor (Rear: SR402 Photo interrupter: Detects the copyboard cover
SR402) open/close status. Starts detecting the original
size when the copyboard cover angle is 30 deg.
[2] Reader controller PCB - Controls drive of the reader unit and image
processing.
[3] Reader motor M401 Pulse motor: Controls drive of the carriage.

[4] Reader heater*1 - Prevents condensation inside the original glass.

[5] Contact image sensor (CIS) - Uses LEDs for indirect exposure (LED +
Photoconductor)
[6] CISHP sensor SR401 Photo interrupter: Detects the CIS position.

[7] Copyboard cover open/close sensor SR403 Finishes detecting the original size when the
copyboard cover angle is 5 deg.
*1 Option setting

4.1.5 Control System Configuration (When the original size detection sensor is equipped for BOOK mode)
0020-4223

The control system configuration of the original exposure system is shown below.

4-3
Chapter 4

[4] [5]
[6]

[3]

[2]
[7]
[1] 01
J4
02 J4 [8]
J4 J4 09
10
3 J4
0 2 08
J4 J41
04 07
J4J 11 J4
40 J4
5
J4
13
J4
06

[13]

[12]

[11] [9]

[10]

F-4-3
[1] Printer main body (Connected to the image processor PCB)
[2] Connected to ADF
[3] Connected to the power supply PCB
[4] Reader motor drive control
[5] Reader motor (M401)
[6] Reader controller PCB
[7] Original sensor (horizontal scan direction)
[8] Original sensor (vertical scan direction)
[9] Contact image sensor
[10] Image signal
[11] CISHP sensor (PS503)
[12] Copyboard cover open/close sensor (Front: SR403)
[13] Copyboard cover open/close sensor (Front: SR402)

4.1.6 Control System Configuration (When the original size detection sensor is not equipped for BOOK mode)
0020-4224

The control system configuration of the original exposure system is shown below.

[5]
[4]
[6]

[3]
[2]
[1]
01
J4
02

J4 0
J4

09
J4
1

J4
0 3

08
2
J4

1
J4
0 4

11
J4

0 6
J4

J4
J4
0 5

[11]

[10]
[9]

[8] [7]
F-4-4
[1] Printer main body (Connected to the image processor PCB)
[2] Connected to ADF
[3] Connected to the power supply PCB

4-4
Chapter 4

[4] Reader motor drive control


[5] Reader motor (M401)
[6] Reader controller PCB
[7] Contact image sensor
[8] Image signal
[9] CISHP sensor (SR401)
[10] Copyboard cover open/close sensor (Front: SR403)
[11] Copyboard cover open/close sensor (Front: SR402)

4.1.7 Reader Controller PCB (When the original size detection sensor is equipped for BOOK mode)
0020-4225

The functional configuration of the reader controller PCB is shown below.

DC5V
DC3.3V DC24V

J402 J401
J404 J403
J409
J411 J412 J410
J405
IC2 IC9

IC1

J408

J406J413
J407
F-4-5

Jack No. Function

J401 Supplies power (24 VDC) from the main body (printer).

J402 Supplies power (5 VC, 3.3 VDC) from the main body (printer).

J403 Communicates with the main body (printer) (to control the ADF).

J404 Communicates with the main body (printer).

J405 Connected to the copyboard open/close sensor.

J406 Connected to the contact image sensor (CIS) HP sensor.

J407 Connected to the original sensor 1 and original sensor 2.

J408 Connected to the contact image sensor (CIS).

J409 Connected to the reader motor.

J410 Supplies power to the ADF.

J411 Communicates with the ADF (to drive the sensor).

J412 Communicates with the ADF (to drive the motor).

J413 Connected to the original sensor 3, original sensor 4, and original sensor 5.

4.1.8 Reader Controller PCB (When the original size detection sensor is not equipped for BOOK mode)
0020-4226

The functional configuration of the reader controller PCB is shown below.

4-5
Chapter 4

DC5V
DC3.3V DC24V

J402 J401
J404 J403
J409
J411 J412 J410
J405
IC2 IC9

IC1

J408

J406J413
J407
F-4-6

Jack No. Function

J401 Supplies power (24 VDC) from the main body (printer).

J402 Supplies power (5 VC, 3.3 VDC) from the main body (printer).

J403 Communicates with the main body (printer) (to control the ADF).

J404 Communicates with the main body (printer).

J405 Connected to the copyboard open/close sensor.

J406 Connected to the contact image sensor (CIS) HP sensor.

J407 Unused.

J408 Connected to the contact image sensor (CIS).

J409 Connected to the reader motor.

J410 Supplies power to the ADF.

J411 Communicates with the ADF (to drive the sensor).

J412 Communicates with the ADF (to drive the motor).

J413 Unused.

4.2 Basic Sequence

4.2.1 Basic Sequence at Power-on


0020-4227

4-6

You might also like