Iron Roughnecks

DRAFT
Stemming from the development
of “Big Foot” in the 1970s, NOV
Iron Roughnecks are the most
versatile and dependable
solutions for handling tubular
connections on the drill floor.
Building from our experience in
equipment manufacturing, we
offer a fleet of iron roughnecks
- both for land and offshore.
Evidenced by our ST-80C2 Iron
Roughneck, we continuously
improve our models based
on customer feedback and
engineering analysis. In addition
to control responsiveness, ease
in serviceability and compact
construction, our iron roughnecks
are designed to minimize rig floor
hazards and streamline the make
and break process, providing you
maximized uptime and improved
crew safety. We also support
our Iron Roughnecks in the field
through our global aftermarket
services team.
 Product Name 14/15

Overall Features Overall Benefits

• Compact size and lightweight - ideal for small drill floors; some models have ability to relocate away from • Enhanced safety by mechanizing or automating dangerous drill floor tasks; need for tongs, pipe spinners,
personnel by raising/lowering when fully retracted to provide clearance underneath and catheads reduced or eliminated
• Flexible mounting methods - linear track mounted and/or on a rotating pedestal system using NOV’s patented • Proven efficiency of routine make/break operations while prioritizing safety
scissor arm design and NOV Timing Link • Intuitive control panels for ease in tool operation and unparalleled, quick responsiveness
• Intuitive control methods - via local control panel on tool, hard-wired remote control, wireless remote • Configurable to your needs with an established set of spare parts for streamlined maintenance
control, or through the integrated driller’s controls in the driller’s cabin (model dependent). Advanced remote • Ideal balance of torque, reach and footprint to provide the maximum cost per square foot of rig floor space
controls on certain models automatically perform complete make/break cycles, providing increased levels of • Quality construction provides structural stability, impact resistance and durability, equating to longer duty
automation and safety for the drilling rig. life and lower cost of ownership
• Soft clamp - minimal clamp force is applied to box connection during spinning operations and is aimed to
eliminate “belling” of thin-walled connections, extend tool joint life, and quicken makeup/breakout times.
• Tool shutdowns - primary method to disable any iron roughneck functions via an easily accessible button,
lanyard or detection sensor, enabling complete control to the user
• Hydraulic and electrical interlocks - enable/disable certain tool functions, serving as additional safety features
to the user (model dependent)
• Proximity and analog position sensors - identify tool’s position in relation to the tubular (model dependent)
• All assemblies are 200,000 cycle tested

1975 1987 1993 1996 2000 2001 2003 2005 2006 2008 2011 2013 2015
• Varco International • National and Oilwell • AR-3200 - the first • ST-80 - first generation • AR-4000 - the first model • ARN-166 - the first model • ST-80 - third generation • National Oilwell merges • ST-80C - first generation • ST-120 released • ST-100 released • NOV breaks the 200,000 • New high torque casing
introduces the first Iron merge to become model of the AR-3000 model released of the AR-4000 series of the ARN series model released. To date, with Varco to become model released. To date, • MPT and ARN models • ST-160 released ft-lb torque limit tong introduced
Roughneck, “Big Foot” National Oilwell series. Over 300 AR-3200 close to 1,300 ST-80 National Oilwell Varco over 630 ST-80C models incorporated into • ST-80C 2 - second
models have been sold models have been sold • MPT-200 - first model of have been sold automated drill floor generation model of
to date the MPT series operation (MMC) ST-80C
• Casing tong incorporated • ARN-270 released
on MPT, ARN, and later, rig@nov.com • MPT-270 released nov.com
the ST-160
2

ST-80CL
ST-80C
A combination A consistent,
of customer- reliable tool
feedback-based featured on our
improvements most popular
and engineering land rigs
analysis.

ST-80C2 ST-80CL
Installation Installation
/ Technical / Technical
Specifications Specifications
Controls Controls
Local manual Local manual
Mount Hard-wired remote console
Pedestal with floor mounted socket Integrated into NOV driller’s controls
Shutoff Valve Mount
Manual Pedestal with floor mounted socket
Pedestal Rotation Shutoff Valve
±90 o (manual) Manual
Hydraulic Requirements (Min) Pedestal Rotation
28 GPM @ 2,100 psi ±90 o (manual and power slew)
(106 LPM @ 145 bar) Hydraulic Requirements (Min)
Hydraulic Requirements (Max) 28 GPM @ 2,100 psi
40 GPM @ 3,000 psi (106 LPM @ 145 bar)
(151 LPM @ 207 bar) Hydraulic Requirements (Max)
Assembly Weight 40 GPM @ 3,000 psi
7,800/8,320 lbs (3,538/3,773 kg) (151 LPM @ 207 bar)
Tool Joint Connection (OD) Range Assembly Weight
*41/8” to 81/2” Approximately 9,400 lbs (4,263 kg)
Spin Speed Tool Joint Connection (OD) Range
75 RPM with 5” DP, 35 GPM *41/8” to 81/2”
Spin Torque Spin Speed
1,750 ft-lbs (2,373 N-m) 75 RPM with 5” DP, 35 GPM
with 5” DP, 35 GPM Spin Torque
Maximum Makeup Torque 1,750 ft-lbs (2,373 N-m) with 5” DP,
60,000 ft-lb (81,349 N-m) 35 GPM
Maximum Breakout Torque Maximum Makeup Torque
80,000 ft-lb (108,465 N-m) 60,000 ft-lb (81,349 N-m)
Connection Height Maximum Breakout Torque
23” to 59” (584 mm to 1,498 mm) 80,000 ft-lb (108,465 N-m)
Horizontal Travel** Connection Height
60” (1,524 mm) 23” to 65” (584 mm to 1,651 mm)
***Optional 15” to 25” added reach Horizontal Travel**
Vertical Adjustment 100” (2,540 mm)
36” (914 mm) or 72” (1,828 mm) Vertical Adjustment
Casing Ready 42” (1,067 mm)
No Casing Ready
Torque Wrench Angle No
30 o Torque Wrench Angle
30 o
* ST-80 and ST-100 can make/break
certain tool joints on 27/8” drill pipe * ST-80 and ST-100 can make/break
** NOV classifies total horizontal travel certain tool joints on 27/8” drill pipe
as the distance between points A and ** NOV classifies total horizontal travel
B. Point A is defined as the centerline of as the distance between points A and
the jaw dies when the iron roughneck is B. Point A is defined as the centerline of
fully retracted. Point B is defined as the the jaw dies when the iron roughneck is
centerline of the jaw dies when the iron fully retracted. Point B is defined as the
roughneck is fully extended. centerline of the jaw dies when the iron
*** Horizontal travel may be increased roughneck is fully extended.
upon request with use of an extender
plate.

rig@nov.com
 ST-120
ST-100
The embodiment A pairing of
of offshore compact design
equipment with maximum
power into a reach to suit
package fit for a both land and
land rig offshore rigs

ST-100 ST-120
Installation Installation
/ Technical / Technical
Specifications Specifications
Controls Controls
Local manual Local manual
Hard-wired remote console Wireless Remote
Integrated into NOV driller’s controls Integrated into NOV driller’s controls
Mount Mount
Pedestal with floor mounted socket Pedestal with floor mounted socket
Shutoff Valve Shutoff Valve
Manual Manual
Pedestal Rotation Pedestal Rotation
±90 o (power slew) ±90 o
Hydraulic Requirements (Min) Hydraulic Requirements (Min)
45 GPM @ 2,500 psi 45 GPM @ 2,500 psi
(170 LPM @ 172 bar) (170 LPM @ 172 bar)
Hydraulic Requirements (Max) Hydraulic Requirements (Max)
55 GPM @ 3,000 psi 65 GPM @ 3,000 psi
(208 LPM @ 207 bar) (246 LPM @ 207 bar)
Assembly Weight Assembly Weight
11,500 lbs (5,216 kg) 19,800 lbs (8,981 kg)
Tool Joint Connection (OD) Range (installed weight)
*31/2” to 9¾” Tool Joint Connection (OD) Range
Spin Speed 37/8” to 10”
80 RPM with 5” DP, 45 GPM Spin Speed
Spin Torque 80 RPM (nominal on 5” DP)
3,000 ft-lbs (4,067 N-m) Spin Torque
with 5” DP, 45 GPM 3,000 ft-lbs (4,067 N-m)
Maximum Makeup Torque Maximum Makeup Torque
100,000 ft-lb (135,582 N-m) 100,000 ft-lb (135,582 N-m)
Maximum Breakout Torque Maximum Breakout Torque
120,000 ft-lb (162,698 N-m) 120,000 ft-lb (162,698 N-m)
Connection Height Connection Height
30” to 66” (762 mm to 1,676 mm) 31.5” to 73.4” (800 mm to 1,864 mm)
Horizontal Travel** Horizontal Travel*
60” (1,524 mm) or 96” (2,438 mm) 144” (3,658 mm)
Vertical Adjustment Vertical Adjustment
36” (914 mm) 42” (1,067 mm)
Casing Ready Casing Ready
No No
Torque Wrench Angle Torque Wrench Angle
60 o 60 o

* NOV classifies total horizontal travel

* ST-80 and ST-100 can make/break
as the distance between points A and
certain tool joints on 27/8” drill pipe
B. Point A is defined as the centerline of
** NOV classifies total horizontal travel
the jaw dies when the iron roughneck is
as the distance between points A and
fully retracted. Point B is defined as the
B. Point A is defined as the centerline of
centerline of the jaw dies when the iron
the jaw dies when the iron roughneck is
roughneck is fully extended.
fully retracted. Point B is defined as the
centerline of the jaw dies when the iron
roughneck is fully extended.

rig@nov.com nov.com
 “ “

AR-3200
We love the We prefer

ST-160
AR-3200; it’s the ST-160
a really good due to its

”
machine reliability and

”
- Drilling Contractor
simplicity
- Drilling Contractor
A track-mounted,
industry- Our high torque,
recognized floor socket
model that has mounted model
stood the test of with full automatic
time controls combines
power with
AR-3200 versatility.
Installation/
Technical ST-160
Specifications Installation/
Technical
Controls
Local manual
Specifications
Hard-wired
Controls
Integrated into NOV driller’s controls
Wireless Remote
Mount
Integrated into NOV driller’s controls
Track mounted
Mount
Shutoff Valve
Pedestal with floor mounted socket
Manual
Shutoff Valve
Pedestal Rotation
Manual
N/A
Pedestal Rotation
Hydraulic Requirements (Min)
±90 o
45 GPM @ 2,000 psi
Hydraulic Requirements (Min)
(170 LPM @ 135 bar)
55 GPM @ 3,000 psi
Hydraulic Requirements (Max)
(208 LPM @ 207 bar)
45 GPM @ 2,500 psi
Hydraulic Requirements (Max)
(170 LPM @ 172 bar)
65 GPM @ 3,000 psi
Assembly Weight
(246 LPM @ 207 bar)
12,100 lbs (5,490 kg)
Assembly Weight
Tool Joint Connection (OD) Range
26,600 lbs (12,065 kg)
31/2” to 9¾”
(installed weight)
Spin Speed
Tool Joint Connection (OD) Range
100 RPM (nominal on 5” DP)
37/8” to 10”
Spin Torque
Spin Speed
2,000 ft-lbs (2,711 N-m)
80 RPM (nominal on 5” DP)
Maximum Makeup Torque
Spin Torque
100,000 ft-lb (135,582 N-m)
3,467 ft-lbs (4,700 N-m)
Maximum Breakout Torque
Maximum Makeup Torque
120,000 ft-lb (162,698 N-m)
140,000 ft-lb (189,815 N-m)
Connection Height
Maximum Breakout Torque
31” to 64” (787 mm to 1,625 mm)
160,000 ft-lb (216,931 N-m)
Horizontal Travel*
Connection Height
Variable - track
31.88” to 73.88”
Vertical Adjustment
(810 mm to 1,876 mm)
33” (838 mm)
Horizontal Travel*
Casing Ready
162” (4,115 mm)
Yes
Vertical Adjustment
Torque Wrench Angle
42” (1,067 mm)
30 o
Casing Ready
Optional Additions
Yes
Mud bucket, doper, bit breaker,
Torque Wrench Angle
casing module, rotation table
60 o

* NOV classifies total horizontal travel

* NOV classifies total horizontal travel
as the distance between points A and
as the distance between points A and
B. Point A is defined as the centerline of
B. Point A is defined as the centerline of
the jaw dies when the iron roughneck is
the jaw dies when the iron roughneck is
fully retracted. Point B is defined as the
fully retracted. Point B is defined as the
centerline of the jaw dies when the iron
roughneck is fully extended. rig@nov.com centerline of the jaw dies when the iron
roughneck is fully extended.
MPT-270

ARN-270
The integration
of the HydraTong A trackless, high
multi-purpose torque, modular
tong concept HydraTong
with a modular design for ideal
design for functionality
optimized
performance
ARN-270
MPT-270 Installation
Installation / Technical
/ Technical Specifications
Specifications Controls
Wireless remote

Controls Integrated into NOV driller’s controls

Wireless remote Mount

Integrated into NOV driller’s controls Trackless, optional with additional
Mount rails
Track mounted Shutoff Valve
Shutoff Valve Manual

Manual Pedestal Rotation

Pedestal Rotation Slew base rotation 65o
36o with additional rotation plate Hydraulic Requirements (Min)
Hydraulic Requirements (Min) 111 GPM @ 3,000 psi
111 GPM @ 3,000 psi (420 LPM @ 207 bar)
(420 LPM @ 207 bar) Hydraulic Requirements (Max)
Hydraulic Requirements (Max) 115 GPM @ 3,050 psi
115 GPM @ 3,050 psi (435 LPM @ 210 bar)
(435 LPM @ 210 bar) Assembly Weight
Assembly Weight 18,500 lbs (8,391 kg)
14,990 lbs (6,799 kg) Tool Joint Connection (OD) Range
Tool Joint Connection (OD) Range 31/2” to 10” (27/8” kit optional)
31/2” to 10” (27/8” kit optional) Spin Speed
Spin Speed 100 RPM (nominal on 5” DP)
100 RPM (nominal on 5” DP) Spin Torque
Spin Torque 3,467 ft-lbs (4,700 N-m)
3,467 ft-lbs (4,700 N-m) Maximum Makeup Torque
Maximum Makeup Torque 200,000 ft-lb (up to 270,000 N-m)
200,000 ft-lb (up to 270,000 N-m) Maximum Breakout Torque
Maximum Breakout Torque 200,000 ft-lb (up to 270,000 N-m)
200,000 ft-lb (up to 270,000 N-m) Connection Height
Connection Height 41” to 91” (1,041 mm to 2,311 mm)
26.5” to 73.5” (673 mm to 1,866 mm) Horizontal Travel*
Horizontal Travel* 122” (3,099 mm)
Variable track (trackless, variable by track)
Vertical Adjustment Vertical Adjustment
47” (1,193 mm) 50” (1,270 mm)
Casing Ready Casing Ready
Yes Yes
Torque Wrench Angle Torque Wrench Angle
60 o 60 o
Optional Additions Optional Additions
Mud bucket, doper, bit breaker, Mud bucket, doper, bit breaker,
stabbing guide, casing module, stabbing guide, casing module,
rotation table track base

* NOV classifies total horizontal travel * NOV classifies total horizontal travel
as the distance between points A and as the distance between points A and
B. Point A is defined as the centerline of B. Point A is defined as the centerline of
the jaw dies when the iron roughneck is the jaw dies when the iron roughneck is
fully retracted. Point B is defined as the fully retracted. Point B is defined as the
centerline of the jaw dies when the iron centerline of the jaw dies when the iron
roughneck is fully extended. roughneck is fully extended.

rig@nov.com
Rig Aftermarket Services

Field Service
Our growing staff of proven field service personnel is available
24/7 to support all NOV products. Knowledgeable field service
technicians can quickly deploy to your operating site to resolve your
equipment issues, whether structural, mechanical, electrical or
software-related. Our FAST solution service trucks are stocked with
an extensive list of NOV’s top drive, iron roughneck, BOP, EDS, and
AmphionTM replacement parts, filters, consumables and tools to get
your NOV equipment running at OEM specifications. Expert on-call
technicians are ready to provide FAST, on-site service and repair.

Training
Field technicians train extensively on NOV Rig Systems product lines
including competency training and evaluations through our NOV
technical colleges and training facilities to ensure the highest quality
service and support for your equipment repairs on-site.

Global Hub

Repair Regional Hub

Our highly skilled shop technicians overhaul, repair, rebuild, and re- Existing local facility
certify a wide range of NOV equipment to the NOV Quality Assurance New local facility
and OEM specifications — using only OEM parts. Our worldwide network
of repair centers provides unrivaled quality customer service, on-time
delivery and unmatched technical integrity. In addition, equipment
Comprehensive Aftermarket Products and Services
exchange programs are available at various facilities. Through the
Used Equipment Refurbishment Program, we provide viable, short
turnaround solutions to immediate capital equipment needs,
complete with data books and certificates of conformance as
required.

Technical Support
One phone call to one of our technical support centers initiates a
technical support team of multi-skilled backgrounds to troubleshoot
and resolve your worldwide equipment needs, 24/7/365. Our team
of highly skilled and experienced technical support members work
together with our global pool of qualified field service technicians
and subject matter experts to keep your rigs operating. The
technical support team utilizes our web-based application “Tracker”
to record, manage, and resolve issues.

Field Engineering
Our field engineering groups offer the unique service of providing
one-off, rig-specific equipment designs, modifications and solutions
to your rig-specific issues.

For 24/7 Support Services: +1 281 569 3050

NOV is with you every step of the way

rig@nov.com nov.com
National Oilwell Varco has produced this brochure for Corporate Headquarters Rig Systems Headquarters
general information only, and it is not intended for design
purposes. Although every effort has been made to maintain 7909 Parkwood Circle Drive 10000 Richmond Avenue
the accuracy and reliability of its contents, National Oilwell Houston, Texas 77036 Houston, Texas 77042
Varco in no way assumes responsibility for liability for any USA USA
loss, damage or injury resulting from the use of information
and data herein. All applications for the material described
are at the user’s risk and are the user’s responsibility.

© 2013 National Oilwell Varco All Rights Reserved

D392001343-MKT-001 Rev 07

rig@nov.com nov.com